HMP2008-6 Heat Treatment Console Operation
Contents
1. Maritime Stress PO Box 2898 30 Estates Road Dartmouth NS B2W 4Y2 Canada Toll Free 1 877 468 1781 Phone 902 468 7873 Fax 902 468 2304 Website www maritimestress com E mail info maritimestress com OPERATION MANUAL HMP2008 6 FULL Y AUTOMATIC HEAT TREATMENT HMP2008 6 Fully Automatic Six Way Heat Treatment Console DESCRIPTION The HMP2008 fully Automatic touch screen heat treatment console is designed to control various heat treatment processes by closely monitoring and adjusting the set point temperature and the ramp rate It incorporates the latest microprocessor based technology and is simple to set up and operate Each zone can be used in the fully automatic mode individually or the channels can be slaved to the previous programmed channel i e Channel 1 set as programmer Channels 2 6 set as slave It incorporates the latest microprocessor based technology and is simple to set up and operate The heatmanager pro touch screen system has a built in paperless recorder and built in data logger with export to excel using a USB stick Control setting is by means of touch screen and an LCD screen provides visual indication of program position and output status at any time The HMP2008 6 is equipped with a digital amp meter and a 6 position switch which is the utmost importance for checking the current to the ceramic pad heaters to make sure they are all operating SPECIFICATIONS HMP2008 6 Fully Automatic Touch Screen Six2. button to swap to the trend screen of the corresponding programmer On this screen the operator can view the elapsed setpoint and the process value trend Push anywhere on the screen to return to the previous screen Touch the BASIC SETTINGS button on the Main Menu screen to swap to the BASIC SETTINGS screen As the basic settings are Password protected you have to type in the word MASTER in CAPITAL letters to enter the BASIC SETTINGS mode Please note that the BASIC SETTINGS mode is only mentioned for skilled personnel As the BASIC SETTINGS do have serious influence on the control of the unit all channels have to be in STOP mode If one or more channels are still in RUN mode when you try to enter the BASIC SETTINGS mode you will get an ATTENTION screen Push BACK to return to the MAIN MENU and go back to the Operation RUN STOP screen to STOP all channels before you can enter the BASIC SETTINGS mode MAIN MENU ATTENTION OPERATION PROGRARA SETTINGS TO enter Ue Basic petti Hgt while programms are running BASIC SETTINGS GENERAL INFURRATION BASIC SETTINGS HOLO SETTINGS HOT COLO START SELECTION LANGUAGE SELECTION memory stick DATE AMD TIRE SETTINGS Please note that it is not possible the acie Setting pe de After you have entered the BASIC SET TINGS mode you can select if you vvant to change the hold settings the hot cold st
3. Way Heat Treatment Console Length 33 Width 26 5 Height 35 Weight Approx 892lbs Material 12 gauge stainless steel cabinet Wheels 900 Ibs capacity each with brake 4 or SS mounting brackets available upon request Handling Two heavy duty top lifting eye lugs and forklift access Inputs gt Voltage 380 415 440 480 575 3 Phase gt Current 100 amp or optional 125 amps for 380 415 VAC gt Power 75 KVA Isolated Copper Wound gt Frequency 60 Hz 50 Hz Output Per Zone gt Zones 6 gt Voltage 65 or 85 VAC single phase gt Current 192 amps 65 V or 156 amps 85V gt Power 12 5 KVA gt Activation 200 amp contactor gt Control per zone Digital temperature controller HMP2008 6 Fully Automatic Heat Treatment Console REV 0 01 08 WWW maritimestress com Control Circuit gt Voltage 110 VAC single phase gt Current 5 amp circuit breaker gt Power 1 2 KVA winding on power transformer gt Auxiliary 110 VAC supply single phase 6 Channel Temperature Programmer slave function gt TOUCH SCREEN 4 LCD Color gt Temperature Range 0 2200 F gt Thermocouple Type K Digital Amp Meter gt Primary Amperage Up to 200 amps gt Secondary Amperage 5 amps Protection gt 120 VAC Control Circuit 5 amp circuit breaker gt Heater Power Isolation contactor for each zone gt Console Power 100 amp main circuit breaker gt Power Transformer 392 F 200 C ove
4. to excel 2 Main Menu MAIN MENU _ When you power up the system the general Information screen with company ERTI information of your supplier will be shown automatically To exit this introduction screen just touch the screen and you will swap to the Main Menu PROGRARA SETTINGS BASIC SETTINGS On the Main Menu you can select to go to the Operation mode the Profile setting GENERAL INFORMATION mode or the Basic setting mode by pushing the corresponding button Push the GENERAL INFORMATION button to go back to the introduction screen 2 a Lock function From the main menu the operator can lock the complete system to prevent unauthorized operation by pushing the left down side corner for about 5 seconds By pushing this touch area the system will automatically swap to the operation locked screen where the start stop buttons are disabled To return from the operation locked screen push again the left down side corner for about 5 seconds MAIN MENU OPERATION PROGRAMM SETTINGS BASIC SETTINGS GENERAL INFORMATION In Lock mode the operator still has the possibility to swap to the all channels trend by pushing the button TREND Touching the trend screen just anywhere returns you to the RUN STOP LOCK screen 3 Profile settings a Push the PROGRAMM SETTINGS button to swap to the Profile Setting menu where you can start setting the profile of chann
5. ON LANGUAGE SELECTION gt eT awe DELETE DATA BATCH DATE AND TIME SETTINGS TEER AMI TREN COPY DATA HAR c On the LANGUAGE SELECTION page you can switch between English German and Nederlands Dutch In the future there will also be other languages availlable d On the DATE AND TIME SETTINGS page you can set the correct date and time that will be used in the automatic datalogging feature This will make sure that the correct date and times are used in the csv file that you can create on the COPY DATA page The blue numbers are the current settings the white settings are the new settings Just touch the white numbers and type in the desired date and time The new values are active inmediately e Push the COPY DATA button to enter the COPY DATA screen A batchnumber can be set that will be used as a filenumber when copying the data to your USB stick Of course make sure your USB stick is connected After copying the csv file to your USB stick by just pushing the COPY DATA TO USB button you can delete the logfile by pushing the DELETE DATA button for 3 seconds By this action the Batchnumber will be reset also and the ALL CHANNELS trend will be cleared as well The individual channel trends must be cleared by hand Return to the MAIN MENU by pushing the corresponding button at the left side 6 Other settings Brightness Brightness can be set by tog
6. Setting range is 0 to 8 where 0 means no jump to another segment After setting the first segment increase the segmentnumber and repeat setting the values for that segment Due to that procedure you can create a programm of max 8 ramps and 8 soaks that ends at the last segment number 8 or that keeps on repeating by setting the link segment at 1 in the last segment Of course it is also possible to repeat a part of the programm by setting the link segment at X for example 4 in segment 8 Segment 4 till 8 will then be repeated till the operator pushes the stop button After you have set your programm push the NEXT CHANNEL button to swap to the next channel selection page Top of document IMLEED RACE MEXT CHAMPEL 4 Operation Mode r HAIN ERW OPERATION PROGRARA SETTINGS BAD IG SETTINGS GENERAL INFOSMHAT LON b On the Channel selection screen you can select each channel to be programmer slave of the previous programmer or unused by pushing the corresponding button You can go back to the previous channel at any time by pushing BACK button Also if you have selected that channel to be a slave you can set a setpoint offset compared to the setpoint of the previous channel After setting the channel function push NEXT If you choose PROGRAMMER you will automatically swap to the channel 2 profile setting screen If you have selected UNUSED or SLAVE you will swa
7. art selection and the desired Language Also you can set the correct date and time needed for correct datalogging of your process values VVith the copy data function you can copy the logged data onto you dia BI EST a a Push the HOLD SETTINGS button to enter the Hold setting menu where you TAS can switch between used and unused by pushing the corresponding button TEMPERATURE DIFFERENCE DO BASIC SETTING MOLL SETTINGS HOT COLD START SELECTION CURRENT SETTING HO1FCOLO START SELECTION LANGUAGE SELECTION DATE AND TIFE SETTINGS COPY DATA Top of document A small pop up touchpad will allow the operator to set the correct value between 3 and 100 Factory settings for the HOLD function is OFF and a deviation value of 100 degrees Push BACK to return to the Basic Setting menu b At the HOT COLD START SELECTION page you can select the mode after power failure When you want to return in RUN mode after powerfalure please select HOT START When you want to return in STOP mode after powerfalure please select COLD START Push BACK to return to the BASIC SETTINGS menu BASIC SETTIMES LANGUAGE SELECTION HOLD SETTINGS ENGLISH HOT COLD START SELECTION SERIES TT LANGUAGE SELECTION AL DATE ANO TIME SETTINGS COPY DATA BASIC SETTINGS HOLD SETTINGS cory DATA Ss BATCHNUMBER ll HOT COLD START SELECTI
8. el number 1 MAIN MENU 7 OPERATION PROGRAM SETTINGS Note that for all channels except channel 1 the operator can select whether that channel BASIE SETTINGS is a programmer a slave of the previous programmer or unused Due to this possibility IET the system can have one programmer with all other channels set as slaves all channels rs set as individual programmers or just every combination in between Note that once you have entered the PROGRAMM SETTING mode you have to go through all the channels to get back in the MAIN MENU Channel Profile set On the profile setting screen there are four parameters that can be set for each segment First select the segment you want to set by touching the segment number The keypad will pop up and you can select the segment you want to programm from segment 1 to segment 8 Always start your programm in segment number one Next programm the target setpoint for that segment the ramp to setpoint in deg per hour and the dwell time in minutes Use the small dwell time help to calculate your minutes and save them in the dwell time by pushing the copy to dwell time button Max is 99 hours and 59 minutes Remember to do so for each segment ERA CELLTIFE Lie i ATEL DOG aa IN MIH CME After setting the temperatures and times for the first segment you have to set the link segment This is the segment where the programm jumps to after the current segment has elapsed
9. elease the manual Hold function h Push the CALIBRATE button to swap to the calibration screen On the calibration screen the operator can add or substract some degrees of the process values to calibrate the controller with your paper trend chartrecorder Touch the number to set the value by the pop up keypad Touch the up and down keys to directly add or substract one Push the reset screen to zero the applicable channels Push BACK to return to the detail channel page Password protection As the CALIBRATION and PID SETTINGS screens are password protected type USER in CAPITAL letters to enter these screens After 1 minute not touching the screen the password is timed out and the operator has to type USER again if he wants to enter again or leave the calibration screen i Push the PID SETTINGS button to enter the PID settings menu where you can edit the PID settings Please note that the factory settings are carefully choosen for this application and will work well in most situations Note that you can set different PID settings for each segment of each channel By touching the segment number a small touch pad will pop up to change the segment After you have changed the segment you can edit the PID valued for that segment using the same pop up touchpad Push Back to return to the previous screen Top of document 5 Basic settings j Push the TREND CH
10. geling the two top corners of the touch area At the bottom an eight step selection box is shown where you can select the brightness you like After you selected the right brightness just touch the X button and the selection box will disapear TC reverse connection Top of document When the operator has connected the thermocouple wrong by changing the plus and minus the temperature on the display will decrease while the real temperature will increase due to the output power of the heating elements When the system measures a temperature of 50 degrees the real temp is 90 degrees the operator will see a warning message on the screen Touching this screen will return the operator to the operation RUN STOP screen where the operator can see which channel is connected wrongly HMP2008 6 Fully Automatic 6 Way Heat Treatment Console System Connections Thermocouple Cable lt Secondary gt Cable 3 way splitter a 3 way splitter The HMP2008 6 connections for CP10 CP10 CP10 circuit number 6 shown Circuit numbers 1 2 3 4 amp 5 should be connected in the same manner Parallel connection of heaters Thermocouple Wire HMP2008 6 Fully Automatic Heat Treatment Console REV 0 01 08 WWW maritimestress com TO CHANGE SECONDARY AND PRIMARY CONNECTIONS FOLLOWS THESE INSTRUCTIONS Switch off main breaker and disconnect primary power cable supply Loosen the primary power cable clamp Rem
11. l s are responsible for the programmer s hold This can be the programmer itself any of its slaves or any combination b If you touch the OUTPUTMONITOR button on the Operation RUN STOP screen you will swap to the output monitor screen where you can view the output percentage per channel and also the TC break indicator Both screens look quite similar however the function of the channel number buttons CH1 CH6 has changed Note that if a TC break appears while in RUN mode the HeatManagerPro will automatically swap to the OUTPUTMONITOR screen c On the OUTPUTMONITOR screen you can use the CH1 CH6 buttons to enter the profile setting mode for the programmer channels Slave and unused channels will be ignored Also note that this is only possible when the programmer is not in Hold status After pushing the channel number button of a programmer that is not in Hold you swap to the corresponding setting screen even when that channel is in RUN mode You are now able to change the running step or one of the other steps in the same way as described in chapter 3a Pushing the Back button will bring you back to the OUTPUTMONITOR screen Pushing the OPERATION button on the output monitoring screen will bring you back to the operation RUN STOP screen Top of document d Touch the TREND button on both the RUN STOP or OUTPUTMONITOR screen to swap to the all channels trend screen where you ca
12. n Programm changing while running All channels Trend screen Detail channel screens Step function Programm Hold Calibration screen PID setting screen Programmer trend screen DO S OODOUQN0N gt A A A A N a 5 Basic Settings a Auto Hold Settings Hot Cold start selection C Language selection d Date and time settings Copy data e 6 Other Settings a Brightness setting b TC reverse detection 1 Introduction First of all we like to thank you for purchasing our HeatManagerPro We are confident it will meet 100 of your needs for Heat Treatment Applications The HeatManagerPro6 is a state of the art controller for Heat Treatment Applications and combines user friendly operation with the newest technology The heart of the HeatManagerPro0 is the Full color TFT touch screen from which you can set up and run your system The control is done by a dedicated rack mounting system that is located inside the cabinet The HeatManagerPro is availlable as a 6 loop 8 loop and 12 loop system Basic features Color TFT touch screen 6 8 or 12 loop controller Free selectable programmer slave combinations Up to 8 ramp soaks per programm Auto Hold and Manual Hold function Step function Both C and F available TC break and reverse detection Calibration function Realtime trend charts paperless recorder Output status monitor Lock function against unauthorized operation Datalogging function with export
13. n view all 6 Process values at the same time over the last 6 hours In case of the 8 and 12 loop system push the same TREND button on the corresponding channel screen Touching the trend screen just anywhere will return the operator to the previous screen e To swap to the DETAIL CHANNEL SCREEN you have to touch the blue rectangled programm channelnumber This means you can see the detail information of all different programmers by touching the corresponding channel On the DETAIL CHANNEL SCREEN you can find usefull information about the programmer status Push the BACK button to return to the Operation RUN STOP or OUTPUTMONITOR screen f Push the NEXT SEGMENT button to activate the step function The running programm will skip directly to the next segment Remember that each segment exists of one ramp and one soak So if you push the NEXT SEGMENT button you will directly jump to the start of the next ramp Note Step function will only work when the programmer is not in Hold Note The elapsed soak time will reset when changing from ramp to soak state This means that if you STEP while a soak is running and jump to the start of a new ramp the elapsed soaktime of the previous step will be shown until the ramped setpoint has reached the target setpoint of that step and start soaking g Push the programm Hold button to activate the Hold function manually Pushing the button again will r
14. ove panel labelled Back Panel to change secondary and primary connections Change connections as per requirements and make sure the connections are tight Make sure nothing is left inside the enclosure Put the Back Panel back on Tighten the primary power cable clamp Hook up primary power cable supply and then switch on main breaker when ready Nt marca F e 75 KVA 60 KW ES a cae Da e Primary 380 415 440 480 575 3 Phase e Secondary 0 65 85 Single Phase e 1 P H 110 volt 1200 VA Single Phase e Isolation e Copper wound e Over temperature thermostat per phase CHANGING TAPPINGS Transformer PRIMARY CURRENT CONNECTION Weight 660 Ibs approx VOLTAGE 18x80V Dimensions 24 L x 17 W x 21 H Heaters oO 575 VAC 480 VAC All connections in back for easy access 440 VAC Class 220 insulation 415 VAC 105 amps 150 degrees C temperature rise 380 VAC 114 amps CSA certified UL listed a SECONDARY CURRENT CONNECTION Manufactured to ISO9001 quality certification VOLTAGE ORDERING INFORMATION a ni gay MSPART 75KVA 7 3 phase isolated copper wound power 85 volts 312 amps 85 85 85 as transformer Primary 380 415 440 480 575 50 60 Hz secondary per phase marked 0 65 85 Thermal trips per phase to prevent overload NOTE Optional 125 amp circuit breaker required for 380VAC 415 Primary Voltage HMP2008 6 Fully Automatic Heat Treatment Console REV 0 01 08 w
15. p to the next channel selection screen From here you repeate the same procedure to set all channels After you have set all channels to be a programmer slave or unused you will enter the End Programmsetting page that confirms that all channels have been set Also if you are not sure you did set all channels in a proper way you can go back to the previous channel by pushing the BACK button Push NEXT to swap to the MAIN MENU Push the OPERATION button to swap to the Operation Mode where you can RUN and STOP your programmers by pushing the corresponding channel number button For each channel the P the S or the U indicates wether that channel is a Programmer a Slave or Unused Programmers can easily be recognized by the blue rectangle surrounding the channelnumber a To RUN or STOP a programm toggle the the corresponding programmer channel button for one second The one second delay on these buttons is to prevent the operator for running and stopping channels by incident The slaves belonging to that programmer will automatically follow In the STATUS column you can see for each channel if it is in RUN or STOP mode In the OUT OUTPUT column you can see which outputs are active In the HOLD column you can see on the word ON if that programmer is in Hold ON will only be displayed on the programmers On the yellow leds in the HOLD column you can see which channe
16. r temperature thermostat per phase gt Cooling fan 340 CFM Thermally protected HMP2008 6 Fully Automatic Heat Treatment Console REV 0 01 08 WWW maritimestress com Maintenance Requirements Inspection and Cleaning ITEM A FREQUENCY ACTION Burned or maa Every 6 months Clean or replace contacts Heatmanger pro programmer Calibration Every 12 months Check accuracy and adjust if required ico e a disconnected connections A disconnected Check bolts and screws Every 6 months Tighten ss HMP2008 6 Fully Automatic Heat Treatment Console REV 0 01 08 WWW maritimestress com HMP2008 6 Fully Automatic Six Way Heat Treatment Console Operating Instructions Switch 100 amp main circuit breaker to the ON position Make sure zones used are indicating the actual temperature on the heatmanager pro prior to start and then turn rocker switches to the ON position which are in use Decide on the heat treatment specification and set as follows HMP2008 6 Fully Automatic Heat Treatment Console REV 0 01 08 www maritimestress com Heatmanager PT Oe USER MANUAL REV 1 1 le 6 80R 12 PROGRAMMERS CONTROLLERS 8 Lu 6 8 OR 12 TC INPUTS 6 8 OR 12 TC OUTPUTS 1 Introduction 2 Main Menu a Lock function 3 Profile Settings a Step Target Temp Ramp Soak and Link settings b Programmer Slave and Unused selection 4 Operation Mode Operation RUN STOP screen Output monitoring scree
17. ww maritimestress com SPARE PARTS FOR HMP2008 6 HEAT TREATMENT CONSOLE MS Part No 900Wheel Heatmanagerpro TSRVA 7 Amp Meter Selector Switch CT A10 PP 20 KX A37 EL A38 46F4171 Merlin 100 amp Merlin 125 amp 56F874 56F876 F A18 Fan 120 V 96F4496 1 Tinned 4 Tinned 90F7177 AL1 4 Description Of Part Wheel Swivel Caster 900 lb Capacity with brake Heatmangerpro 75 KVA 3 Phase solated copper wound power transformer Primary 380 415 440 480 575 50 60 Hz Secondary 0 65 85 Thermal trips per phase to prevent overload Digital Amp Meter 0 200 amps Six Channel Selector Switch with Plate amp Knob Current Transformer 0 200 amps 300 amp Female Panel Mount Socket Complete Thermocouple Extension Cable 200 amp contactor 100 Duty Cycle 110 Volt Neon ON OFF Rocker Switch 100 amp 3 phase Circuit Breaker with 120 volt uv Release Optional for 380 415 125 amp 3 phase Circuit Breaker with 120 volt uv Release 5 amp Circuit Breaker 10 amp Circuit Breaker Female Thermocouple Panel Mount Type K 340 CFM Cooling Fan 120 VAC Ground Fault Receptacle 3 Pole Terminal Block 1 Tinned Cable with lugs please specify length 4 Tinned Cable with lugs please specify length Lug 1 0 3 8 Hole Aluminium Lugs 1 4 Hole HMP2008 6 Fully Automatic Heat Treatment Console REV 0 01 08 www maritimestress com
Download Pdf Manuals
Related Search