"user manual"
Contents
1. 1 Click on the icon the screen display as Figure 11 bottom of the screen for setting the temperature curve parameters drag the cursor point 160 with reference parameter set reference value in the table of parameters to be modified 2 After the setting of the paragraphs parameter click on as Figure 11 to download data to the instrument so that the data can be stored in the instrument Remark The group number displayed on the meter number during transmission is the NO of the data that transmitted the original number of the data in the instrument will be overwritten 2 Operation 1 Turn on the Main Power Switch then check whether there is cold air blow out from the top of the hot air nozzle if not it is strictly prohibited to turn on switch otherwise it will burn the top heater 2 Set the procedures as the above method and install the computer data lines correctly turn on the power supply 3 Install the PCB board which is need to weld and the appropriate nozzle make the centers of the nozzle are on the center of the PCB board turning Y axis adjustment handle of the heater so that the nozzle is at the height of 3 5mm of the top surface of the PCB board 4 Presses the start the system will automatically heating and welding the temperature trend curve will appear on the screen 3 After welding the system will automatically alarm and stop heating And then turn the Y axis adjustable handle of the heate2. BGA Rework Station ZM R380B Manua El B P 4 jk ZM R380B Preface Dear customer Thank you for using the BGA rework station ZM R380B of Shenzhen Zhuo Mao Technology Co Ltd Features of ZM R380B 1 Choose imported high precision materials temperature sensor PLC heater to control the BGA desoldering amp soldering procedures precisely 2 he Top hot air amp bottom IR heaters heat independently and it can set up 8 rising temperature segments and 8 constant temperature segments to control It can save 10 groups of temperature curves at the same time 3 This machine can be connected to a computer to be controlled more conveniently with a built in PC serial port and proprietary software attached to it 4 Choose imported high precision thermocouple to detect top bottom temperature precisely 5 Top amp bottom heating can be controlled independently by the temperature graphs A cross flow fan cools rapidly to protect the PCB from deformation when welding 6 After finishing desoldering amp soldering there is an alarming The machine is equipped with a vacuum suction pen to facilitate the removing of BGA after desoldering 7 Use a V groove equipped with a flexible fixture for PCB positioning to protect the PCB COMPANY PROFILE Shenzhen ZhuoMao Technology Co Ltd is a high tech enterprise involved in research development production and marketing Since its establishment with stro
3. able explosive corrosive gas or liquid 2 Avoid damp places the air humidity is less than 9096 3 Temperature 10 C 40 C avoid direct sunlight prolonged sun exposure 4 No dust fibers and metal particles floating in the operational environment 5 The installation place required flat solid no vibration 6 Place heavy objects on the body are strictly prohibited 7 Avoid air conditioners heaters or fans direct airflow 8 The back space of rework station should be reserved 30CM for heat dissipation 9 The placing table 900 x 900 mm be flat the relative level of a height 750 850 mm 10 Distribute wiring must be handled by a qualified professional technician the main line is 2 5 square feet Equipment must be well grounded 11 Switch off the power after use Power must be disabled if a long term no need P Specifications 1 Power AC220V 10 50 60Hz 2 Total power 3 25KW 3 Heater power The upper heater 0 8KW The bottom IR heater 2 4KW Other Power 0 05KW 4 Temperature control K type thermocouple of high closed loop control Upper and lower parts independently measured Temperature precision is within 3 degree 5 Positioning mode V groove PCB positioning 6 PCB size Max 300 310mm Min 42 42mm 7 Dimension 445 x 430x 600mm 8 Weight 25kg 10 Exterior color black 3 the main structure description 1 structure description 01 Y axis adjust handle 02 Z axis adjust handle 11 cooli
4. age not Company guarantee scope a Failing uses the method in manual to operate in wrong conditions or environmental operation b The Company product outside reasons c Not this company s transformation and maintenance d not accordance to the method stipulated when using the products e unpredictable situation that the company scientific technical level not reached Pa ee Normal BGA welding and disordering parameters for reference The temperature curve of lead welding 41 41 the temperature setting of the BGA welding insulation heating veldiog veiding cooling um x o om om om pom m uw 1 1 1 38438 the temperature setting of the BGA welding insulation hoatine welding veldine cooling m w o 3131 the temperature setting of the BGA welding m wf I The upper is the reference temperature of the lead BGA 9 The temperature curve of Lead free welding 41 41 the temperature setting of the BGA welding bottom 165 190 229 245 255 240 time 38 38 the temperature setting of the BGA welding insulation testing welding veldiog cooling m m _ 31 31 the temperature setting of the BGA welding reheating insulation eating wetdiogt welding cooling tine u _ The upper is the reference temperature of the lead free BGA Such as set 0 when the demolition of the cooling sect
5. ating process will be stop 12 Click Exit system computer will exit the application programmer Development Features Instruction 1 Upload from Controller Click this button can upload the internal instrument parameter from controller to the computer it can set a group of data each click Note the programmable controller can save 10 groups itself 2 download Controller Click this button can download the parameter from computer to the controller 3 Save After using the software for heating Profile View curve display page will show the two temperature curve use this button can save the curves to any position on the computer hard disk 4 Open Through using this button can pick up the temperature curve stored in computer 5 Print Through an external printer can easily print the current curve mue mu s m Pes ou Of HE Gu me c c ardor setting p testis Eliaan Tues Bolter en oft E s iI er Ub jil ferum Ba of T d en a FF Shes pratita 2 meh Bm nam re oe m ie fa hy m domiui Comte er be ee me eT 0 9 Picture 8 Picture 9 Picture 10 PCM fob A a Hea T IY M re Ae N DGem chewmo PE Til EIA ama Tommy enemas wmm TS jae FL 7 L7 aie evened a Picture 11 Picture 12 2 Computer settings upper heater
6. e Setting Method 1 Hold down the adjustment button for 1 2 seconds then the setting of the temperature a bit flash press numerical increase decrease key to change And then move button to move the modified adjusted value of 10 and finally to 100 after finished press the SET to confirm Proposal setting 180 C i 79 SV L amp C co 4 RKC REX C10 2 Use of the external computer The device can connect with an external computer you can observe two temperature curves of the head of internal heating wire and external measurement of galvanic through the computer interface and you also can set the temperature time and other parameters through the computer but also can achieve data transfer between computer and instrument store many curves and facilitate to print out Note This feature is limited to the upper heating control Statement the related temperature parameters of the equipment can be set up and stored completely through the instrument age but in order to set the temperature more user friendly more intuitive and easy to store and print the temperature curve our company specially developed this software 1 Software Install 1 Lowest requirement for computer configuration a CPU P 800 b Memory 128M c Video Card 4M d CD ROM e Serial Communication Interface 2 Software Installatio
7. elect Actual temperature show OUT Output 1 a Output 2 Mami 1 Step number Step number Man control show PRFILE state of profile con communicating show Setting process First turn on the power supply 1 Choose temperature profile set groups press PTN button can save 10 groups temperature profiles Press PIN groups will be changed 1 2 3 4 5 and 0 choose one of them for temperature profiles We take 1 group for example PV E E d TIME COM SV SET proc 4 MANI RUN AUTO E E o 1 RUN Z SV ALL PI PAR M a PIN STEP OUT1 OUT2 PV410 Bip 2 Preheating Slope Press SET button enter into temperature curve rl stands for slope the temperature will rise at the speed of 3C second 3 00 stands for 3 C second press number increase button to adjust Press PAR button enter next step PV r 1 a DISP WwW lt TIME COM 3 00 ia owe MV MAN SUN h E E o A 2 oe PIN PAR 1 RUN a A SET PIN PRO STEP OUT1 OUT2 PV410 Bip 3 Preheating Temperature L Press number increase button to adjust 160 stands for pre
8. er thermometric distortion and equipment or components damage b prohibited flammable gases or liquid around the machine After booting forbidden combustibles touch high temperature district and peripheral metal parts otherwise easily cause fire or explosion c To avoid high temperature scald forbidden touching high temperature fever zone PCB board still warm when completed operation process should take necessary protective measures d PCB board should be placed on V type support shelves and used slider pairs to support PCB board in the centre e Metal or angular and sharp objects are avoided on touch screen surface 16 f upper and lower heater inlet must not be blocked otherwise heating wire will be damaged g After work please guarantee natural cooling for 5 minutes then close Power Switch h When in work metal objects or liquid fall into rework station immediately cut power unplug power plug until it cooled then eradicate litter dirt it will be influenced if grease on the heating panels and accompanied by odor when rebooting Please keep the machine clean and timely maintenance i when appears abnormal warming or smoke on the machine immediately disconnect power and notify technical service personnel to repair it Remove the connections data line between computer and devices hold the plug to unplug the data line to avoid damaging internal connection 2 belongs following one and thereby behavior triggered other dam
9. heating temperature 160C Press PAR button enter to next step 4 PV L1 H B DISP b 4 TIME COM V SET 160 00 B mos Mim Mmv MAN RUN AUTO E NF NEN o d sv ALI 1 NU PIN PRO STEP OUTI OUT2 PV410 Preheating Time d Press number increase button to adjust D stands for the time how long the temperature stays at this stage Press PAR button enter to next step PV d 1 ES E DISP b 4 TIME COM HEN SV SET 30 a 4 RUN AUTO E 0 1 Eon ud SV AL1 BTN 5 20 M aw PIN PRO STEP OUT1 OUT2 PV410 Bip Remarks The remaining seven segment temperature settings are Same as above exactly PAR SET PV m Hb E mmm V TIME COM SET 300 B PROG MV MAN RUN AUTO al E 0 1 RUNI ET sv AL1 PIN PAR S h SET PIN PRO STEP OUT1 OUT2 BEEN PC410 ALTEC REX C10 Temperature controller Thermostat temperature controller is adopted REX C10 temperature controller show actual temperature show setting temperatur
10. ictured 15 fan top fixer heating wire fixer un heating wire mm 235 P S ae T xd T D p di p me S3 7 y S Alum inum upper head top nozz le 1 First power off make the top heater completely cool 2 The replacement of fan Take off the cover and then you can replace the fan 3 And then take them off as following order cover fan top fixer Plastic connector and heating wire fixer As pictured Remark when you change the heating wire it must be wrapped by High temperature insulating paper 2 Replacement of heating plate heating pad lock screw fixed plate heating panel card heating box 1 Cas pictured remove the tank cover 2 remove the heating pad take out heating panel card from the back replace the heating plate 3 demolition the power line as required and install the new board weld the power cord 3 Maintenance of the machine Clean the surface of heat plate after power off and cool the heating plate use fine cotton and oil or alcohol wipe it lightly th i T Precautions 1 ZM R6820G Rework Station use AC220V power working temperature may up to 400 Improper operation may cause damage to the equipment and even endanger the safety of the operator Therefore must strictly abide the following a No directly fan or other blowing air to the station when working otherwise may result heat
11. ion of BGA
12. ld be performed Setup is now ready to begin installing Zhuomao reworker on your computer a Select the additional tasks you would like Setup to perform while installing Zhuomao Click Install to continue with the installation or click Back if you want to review or reworker then click Next change any settings HEDA Destination location Vv SS BRE Oi C Program Files Zhuomao reworker Start Menu folder Zhuomao reworker Additional tasks HEDA PER MEAT ID Es Cancel lt Back 1 4 Picture 5 Click Next enter Picture 5 f Click Install enter Picture 6 start installing Setup Zhuomao rerorker Installing Please wait while Setup installs Zhuomao reworker on your computer Setup Zhuomao reworker 151 Completing the Zhuomao reworker Setup Wizard Extracting files C Program Files amp zhuomao reworker Recorder_En exe Setup has finished installing Zhuomao reworker on your computer The application may be launched by selecting the installed icons Click Finish to exit Setup Picture 6 Picture 7 g Click Finish finish installing process 10 2 Using of software 1 Connect the computer series port and machine communication port with the enclosed date cable 2 Open power of the equipment 3 Click emo reworker Ink om the desktop enter into temperature curve recorder system in
13. n a Putthe video into the video card open CD diver run V2 08setup appear language select Choose English and Click Next to enter Picture 1 Setup Zhuomao reworker 15 Welcome to the Zhuomao reworker Setup Wizard This will install Zhuomao reworker 2 07 on your computer It is recommended that you close all other applications before continuing Click Next to continue or Cancel to exit Setup E Cancel 1 1 b Click Next to enter Picture 2 c After enter Picture 2 click Next button enter Picture 3 d Click Next enter Picture 4 Setup Zhuomao E Select Destination Location Where should Zhuomao reworker be installed Setup Zhuomao reworker iol xl Select Start Menu Folder E Where should Setup place the program s shortcuts Q J Setup will install Zhuomao reworker into the following folder gt Setup will create the program s shortcuts in the following Start Menu folder ee 58 To continue click Next If you would like to select a different folder click Browse C Program Fileszhuomao reworke Browse To continue click Next If you would like to select a different folder click Browse Browse Atleast 2 1 MB of free disk space is required lt Back Cancel lt Back Picture 2 Picture 3 Select Additional T asks E Ready to Install Which additional tasks shou
14. ng system 12 PCB board supporter 03 heating group 04 nozzle 13 PLC i 14 bottom temp controller 15 top hot air adjust LOS n 16 start 05 bottom tester 06 PCB splint bottom heater 08 bottom heating box 17 stop 09 nam eplate 10 switch 18 cooling m anual auto SN 2 function introduction NAME FUNCT I ON USE METHOD ra _ Homme e fromm swommen _ _ o Memes temen NN th 4 Program setting and operating instructions 1 Program setting Meter setting Top bottom PLC are using same meter some using PLC appearance PV410 PV w 2 4 E NE d DISP RC Me TIME COM DERE Se K 2 Q 2 9 2 C 2 _ PROG j ES C gt C gt C 25 MV MAN Xe WW __ S r S E S AT R U N A U TO P PUN lt gt pemg L_ PROG HAND gt 7 c uM SV AL1 a C 2 PTN PAR S 9 E PTN PRO STEP OUT1 OUT2 m PV410 EXE PLC panel instruction PAR SET switch elm Order of temperature profile E AUTO HAND switch NE Output 3 PID T setting renim remate Eres n Alea RUN STOP ram Setting show SET 16 SET STOP Output show ae ENT Ea Display S
15. ng technical force faithful business philosophy a sound sales network comprehensive and thoughtful after sales service through the absorption and the introduction of foreign advanced technology we improved ourselves and won customers trust amp supports in the filed of BGA rework systems and peripheral auxiliary equipment Company s product are sold in most cities in China and exported to Japan South Korea North Africa Vietnam Southeast Asia the Middle East Europe and the United States etc We got a strong vitality and higher visibility in the same industry Our company will continue adhering to the idea of profession innovation and integrity to provide our Pm customers with more efficient high quality and convenient services Your smile is always Zhuomao s constant pursuit In order to give full play to the product s superior performance and to ensure the safety of users please carefully read this manual before use This manual is accessory with the machine you should keep after use for future repair and maintenance of the rework Station Any doubt of this equipment and special requirements please contact us at any time Content Item page 1 Installation 03 03 2 Specifications 03 03 3 Main Structure 04 04 4 Operation 05 13 5 Reballing processes 14 14 6 Repair and maintenance 15 15 7 Precautions 16 16 Appendix the temperature curve of welding 17 18 st 1 Installation 1 Be away from flamm
16. r upward check the welding results Welding process is completed Reballing Process a Fix the BGA chip on the base of our universal reballing station adjust two sliders without springs to fix the chip b Select the appropriate steel mesh according to chip type Fix the steel mesh to the ceiling cover and tighten it with 4 M3 screws covered with lid Adjust 4 Jimmy on the base to meet the suitable height required C Observe the hole on steel mesh which should be completely coincide with the solder holes on BGA If not coincide we must remove the cap to reposition to ensure steel mesh holes aligned with the chip 14 d Locking two no spring fixed slide remove the BGA chip and coated with a thin layer of solder flux card the chip into the base again covered with lid e Put into solder ball clench hands and gently swaying reballing station to ensure the solder ball completely filled in the holes and pour out extra solder balls f place the reballing station on the flat location remove the lid carefully scored BGA chips Observe the chip if individual solder balls are not in the hole rightly please correct it with forceps g It s convenient to use our different types of repair stations or welding machine to fix solder ball Heat solders balls on the BGA to soldering it on BGA thus reballing finished h o 8 6 repair and maintenance of the machine 1 Replacement of top heating wire as p
17. terface picture 8 4 Set the temperature time slope parameter for very segment a Click Profiles setting the interface will enter into Picture 9 according to welding BGA and solder ball to set the parameter for each segment And for specific date and operating parameters please see the construction book for reference b Note 1 This software is for showing the temperature curve and recorder the software does not have the motion control functions for the movement of the machine need manual adjustment c Note 2 The related temperature profiles you can set through the meter on the machine However in order to facilitate the users for temperature setting in particular for the temperature curve showing save and print so we develop and expand this software 5 Manually operation for the machine make the equipment enter into heating state and for specific operation please see the construction book for reference 6 Click download Controller so the temperature for just setting can be down load to the programmable controller aJi 7 Click Run Stop the machine will carry out heating motion 8 At this time you can see the temperature curve 9 Curve 1 Green shows The actual measurement of heater temperature 10 Curve 2 Red shows External Sensor temperature Testing through the sensor on the machine 11 During the process of heating Click Run Stop or click Stop on the control panel he
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