KISS 4U
Contents
1. 7 Tighten the screw to secure the filter mat holder to the chassis IJ When inserting the filter mat ensure that the denser side of the mat is facing the fans Defective components may be replaced only by Kontron original spare parts part number of the filter mat 0 0084 2953 Legend for figures 26 26a and 26b 1 Threaded M4 metric stud Air intake openings Centering holes for the filter mat holder 4 Locking tabs Inserted filter mat Fastening screw of the filter mat holder 7 Filter mat holder Fig 26 Location for filter mat holder Fig 26a Filter mat holder with filter mat Fig 26b Filter mat holder without filter mat 40 KISS User s Manual V1 10 Maintenance and Prevention Replacing the Lithium Battery The integrated motherboard or SBC board of your system is equipped with a lithium battery To replace the battery please proceed as follows 1 Open the unit as described in the Installing Removing the Expansion Cards chapter step 1 4 If your system has expansion cards first remove the cards and their corresponding data cables in order to have access to the lithium battery Remove the old battery by pressing outwards on the ejector spring Place the new battery into the socket Make sure that you insert the battery the right way around The plus pole must be on the top The lithium battery must be replaced with an identical battery or a battery type recommended by Kontron E2. Standard Interfaces Pin Assignments Parallel Port LPT Pin Signal Name 25 pin D SUB Connector female STROBE DATAO DATA1 DATA2 DATA3 DATA4 DATAS DATA6 DATA7 ACKN BUSY PE SELECT AUTOFD ERROR INIT 17 SLCTIN 18 25 GND KISS 4U User s Manual V1 10 49 Standard Interfaces Pin Assignments PS 2 Mouse Connector Pin Signal Name 6 pin Mini DIN Connector Mouse data N C GND 5 V Mouse clock N C Keyboard data N C GND 5 V Keyboard clock V C 50 KISS User s Manual V1 10 Standard Interfaces Pin Assignments VGA Port Pin Signal Name 15 pin D SUB Connector female Analog red output Analog green output Analog blue output N C GND 5 V DDC GND N C SDA DDC TTL HSync TTL VSync SCL DDC KISS 4U User s Manual V1 10 51 Technical Support Technical Support For technical support please contact our Technical Support team Tel 49 0 9461 950 104 Fax 49 0 9461 950 200 e mail support kontron com Have the following details ready e the device s article number P No e the device s serial number S No The serial number can be found on the name plate on the right hand side of the device Explain the nature of your problem to the service technician Should you require further information about Kontron Embedded Computers our products or services please contact us on
3. The optional CD ROM and DVD drives contain light emitting diodes classified in accordance with EN 60825 1 A2 2001 LASER CLASS 1 and therefore must not be opened If the enclosure of such a drive is opened invisible laser radiation is emitted Do not allow yourself to be exposed to this radiation The laser system meets the code of Federal Regulations 21 CFR 1040 for the USA and the Canadian Radiation Emitting Devices Act REDR C 1370 6 KISS User s Manual V1 10 Safety Instructions A Electrostatic Discharge ESD la A sudden discharge of electrostatic electricity can destroy static sensitive devices or micro circuitry Therefore proper packaging and grounding techniques are necessary precautions to prevent damage Always take the following precautions 1 2 Transport boards in ESD safe containers such as boxes or bags Keep electrostatic sensitive parts in their containers until they arrive at the ESD safe workplace Always be properly grounded when touching a sensitive board component or assembly Store electrostatic sensitive boards in protective packaging or on antistatic mats Grounding Methods The following measures help to avoid electrostatic damages to the device 1 Cover workstations with approved antistatic material Always wear a wrist strap connected to workplace as well as properly grounded tools and equipment Use antistatic mats heel straps or air ionizers for more protection
4. 1 Users which are admitted to the SERVICE ACCESS AREA or to the RESTRICTED ACCESS LOCATION must be suitably instructed and sufficiently informed about the associated dangers Hazard symba a a Fig 23 KISS 4U System example DC Connection permanrntly connected 1 Ensure that the system is disconnected from the DC mains by the disconnect device 2 Loosen the screws on the DC terminal far enough so that you can insert the end of the power cord Minimum cross section 1 25 mm 16 AWG Make sure that you have the right polarity of the connection 3 Fasten the screws to secure the DC power cord into the DC terminal KISS 4U User s Manual V1 10 33 Starting Up Operating System and Hardware Components Drivers The KISS 4U system can optionally be supplied with or without a pre installed operating system If you have ordered your system with a pre installed operating system all drivers are installed corresponding to the ordered computer configuration optional hardware components Your computer is fully functional when you switch it on for the first time If you have ordered your system without a pre installed operating system you have to install the operating system and the corresponding drivers for the ordered computer configuration optional hardware components e The needed drivers for the hardware configuration of your system can be downloaded from the web page www kontron com by selectin
5. 38 KISS User s Manual V1 10 Maintenance and Prevention Cleaning the Filter Mat The filter mat is inserted in the filter mat holder at the front side of the system Cleaning frequency of the filter mat will depend on the operating environment If the environment is extremely dusty clean the filter mat more often The filter mat may be changed while the system is powered up 1 Filter mat holder 2 Fastening screw of the filter mat holder 7 B 3 Front access door Fig 25 Location of the filter mat To replace or clean the air filter mat proceed as follows 1 Open the front access door 2 Loosen the knurled screw that secure the filter mat holder with the air filter mat to the chassis 3 Pull out the filter mat holder into the marked direction 4 Remove the dirty air filter mat 5 To clean the filter mat 1 Rinse in water up to approx 40 C you may add mild duty commercial detergent 1 Itis also possible to beat it out vacuum it or blast it with warm compressed air 1 If the filter is soiled with greasy dust you should rinse it with warm water with degreaser added Do not clean the filter mat with a piercing jet of water or wring it out KISS 4U User s Manual V1 10 39 Maintenance and Prevention 6 After cleaning and drying the filter mat replace it into the filter mat holder Replace the filter mat holder to the front side of the chassis see Fig 26 pos 3 and Fig 26a pos 4
6. Always handle electrostatically sensitive components by their edge or by their casing Avoid contact with pins leads or circuitry Turn off power and input signals before inserting and removing connectors or connecting test equipment Keep work area free of non conductive materials such as ordinary plastic assembly aids and styrofoam Use field service tools such as cutters screwdrivers and vacuum cleaners which are conductive Always place drives and boards PCB assembly side down on the foam KISS 4U User s Manual V1 10 7 Safety Instructions Instructions for the Lithium Battery The implemented motherboard or SBC board is equipped with a Lithium battery For the replacing of this battery please observe the instructions described in the chapter Replacing the Lithium Battery Caution Danger of explosion when replacing with wrong type of battery Replace only with the same or equivalent type recommended by the manufacturer The Lithium battery type must be UL listed Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of these special materials e g to the collecting points for dispose of batteries FCC Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection a
7. F 20 90 not condensing Storage transit temp 20 70 C 10 90 not condensing relative humidity 4 158 F 10 90 not condensing Operating altitude 3 048 m 10 000 ft Storage transit altitude 10 000 m 32 810 ft 46 KISS User s Manual V1 10 Main Specifications CE Directives and Standards CE Directives Electrical Safety General Product Safety Directive GPSD 2001 95 EC Low Voltage Directive LVD 2006 95 EC ElectroMagnetic EMC Directive 2004 108 EC Compatibility EMC CE Marking Council Directive 93 68 EEC Electrical Safety Harmonized Standards Information technology equipment Safety Part 1 General requirements EN 60950 1 2006 U S A KANADA to meet to UL60950 1 2006 Ss Harmonized Standards Generic emission standard for industrial environments Emission EN 61000 6 4 2007 Generic standards Immunity for industrial environments Immunity EN 61000 6 2 2005 FCC 47 CFR Part 15 Class A KANADA ICES 003 Class A KISS 4U User s Manual V1 10 47 Standard Interfaces Pin Assignments Standard Interfaces Pin Assignments Low active are indicated by a minus sign Serial interface COM RS232 Pin Signal Name DCD Data Carrier Detect RXD Receive Data TXD Transmit Data DTR Data Terminal Ready GND Signal Ground DSR Data Set Ready RTS Request to Send CTS Clear to Send RI Ring Indicator 48 KISS User s Manual V1 10
8. and Assembling The Slide Rails set consists of following elements One pair of slide rails One pair of short front brackets with screws and washers One pair of long rear brackets with screws and washers 2x bar nut kits boo vo vo 8x M4x6 flathead screws For assembling refer to Fig 28 Fig 28 Assembling the Telescopic Rail set e Short brackets are usually used at the front of the chassis and long brackets at the rear KISS 4U User s Manual V1 10 43 Slide Rails Option Mounting into an Industrial Cabinet with Slide Rails 1 N MAMAA amp 44 Ensure that the sides of the industrial cabinet are parallel and that the sides of the KISS 4U chassis are parallel and square to the industrial cabinet Using mounting kits and brackets mount the brackets to the outer part of the slide rails see Fig 27a pos 4 Screw the back brackets on loosely Install the slide rails into the industrial cabinet Mount the inner part see Fig 27a pos 3 of the slide rails to the chassis Insert the KISS 4U Platform into the industrial cabinet Check for even and smooth movement of the chassis If binding occurs or slide movement is not satisfactory Loosen the screws on the rear mount brackets and adjust the brackets Loosen the screws on the chassis side Cycle the unit a few times If movement has improved tighten the screws and cycle again KISS User s Manual V1 10 Main Spec
9. download the relevant board manual for your system configuration from our web site at www kontron com by selecting the product name External Interfaces of the integrated Motherboard The external interfaces of the motherboard can be different depending on the integrated motherboard A detailed description of the ports can be found in the manual of the installed motherboard External Interfaces of the integrated SBC board The external interfaces of the SBC board can be different depending on the integrated SBC board A detailed description of the ports can be found in the manual of the installed SBC board KISS 4U User s Manual V1 10 23 Product Description Additional Interfaces in Configuration with SBC Board Serial Interfaces COM1 COM2 Depending on the installed SBC board on the rear side of the system can be available additional interfaces These connections are available as 9 pin D SUB plug and allow you to connect serial peripherals These additional interfaces are configured as RS232 A detailed description of the SBC ports for your system configuration can be found in the manual of the equipped SBC board You can download the relevant board manual for your system configuration from our web site at www koniron com by selecting the board name Refer to the Configuration Guide on our web site Power Supply Unit The power supply unit PSU is placed on the rear side of the unit The KISS 4U Pl
10. prior written consent of Kontron Embedded Computers Kontron Embedded Computers points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron Embedded Computers to the products and thus this manual only reflects the technical status of the products by Kontron Embedded Computers at the time of printing 2009 by Kontron Embedded Computers Printing and duplication even of sections is only permissible with the express approval of Kontron Embedded Computers GmbH Oskar von Miller Str 1 85386 Eching near Munich Germany KISS 4U User s Manual V1 10 3 Introduction Symbols used in this Manual Symbol A S 8 ae 2 Meaning This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed This symbol indicates general information about the product and the user manual This symbol indicates detail information about the specific product configuration This symbol precedes helpful hints and tips for daily use KISS User s Manual V1 10 Important Instructions Important Instructions This chapter contains instructions which must be observed when using your KISS 4U Platform The manufacturer s instruct
11. shown with one 8 Reset button FDD installed 9 ATX power button 10 2x USB interface 18 KISS User s Manual V1 10 Product Description Interfaces on the Front Side USB Interfaces KISS 4U is equipped with two USB interfaces at the front side These connectors allow you to connect different USB devices to the KISS 4U Platform When USB devices are connected to the USB ports on the front of A the device the front access panel cannot be closed and locked LED Indicators 1 HDD LED 2 Power LED Fig 11 LED indicators Following LED indicators at the left front side of the KISS 4U Platform LED Indicators Power LED Lights up green if the system switched on by green pressing the ATX power button Prerequisite The system must be attached by means of the power cord to an appropriate mains The power switch of the PSU located on the rear side of the unit must be set to On for those systems equipped with a PSU with PSU switch HDD Activity LED Indicates hard disk activity orange KISS 4U User s Manual V1 10 19 Product Description Operating Elements 1 Reset Button 2 ATX Power Button ATX power i button the setting options for the power button in the BIOS Setup Reset button i If your system no longer reacts you have to restart the KISS _4U Platform Press the reset button to restart your system o When resetting all data in the main memory is erased T
12. system can be equipped with up to five front accessible drive bays two 3 5 and three 5 25 bays and one internal drive bay 1x 3 5 The operating controls of the KISS 4U Platform are located behind the front access door and include an ATX power button and a Reset button in the standard configuration LED indicators are located on the front side for the standard version these include the power LED and hard disk activity LED Two of the system fans are installed at the front side of the unit These are attached to the system by means of a fan slide in module The fan slide in module simplifies the installation and removal of these components including during operation The washable filter mat which protects your system against dust and dirt is located behind the air grilles of the front access door The outside accessible filter mat is changeable while the KISS 4U Platform is powered up The type label is attached to the right side of the unit Fig 5 KISS 4U Platform iS Ensure the proper operating position for the KISS 4U systems 1 horizontal position for rack and desktop version 1 vertical position for the tower version When switching on the system make sure that the air intake and exhaust openings are not obstructed by objects eS For rack and desktop version only Before putting the system into operation for the first time before mounting installation into an industrial cabinet you have
13. the drive locking screws Fig 6 6a 7 7a pos 13 a4 KISS User s Manual V1 10 Product Description Fig 7 KISS 4U Platform opened rackmount version with SBC Legend for figures 7 and 7a 1 Power supply unit 12 Drive cage for 3x 5 25 drive bay 2 Backplane example and 1x 3 5 internal drive bay 3 Free expansion PCI slots depends 13 Locking screws for the 5 25 drive on the ordered system config 14 Fastining screw for the card holder 4 Exhaust openings on the rear side 15 External interfaces of the 5 Single Board Computer example SBC board 6 Cards holder 16 Grounding stud 7 Card guides 17 Expansion card slots 8 Fan slide in module with captive 18 19 rack mountable bracket with knurled screw handle not available for tower and 9 Guide openings for the cover desktop version 10 Front access door 11 Drive cage for 2x 3 5 drive bay KISS 4U User s Manual V1 10 15 Product Description A Fig 7a KISS 4U Platform opened rackmount version with SBC iS When switching on the system make sure that the air intake and exhaust openings are not obstructed by objects eS For rack and desktop version only Before putting the system into operation for the first time before mounting installation into an industrial cabinet you have to open the unit as described in the Accessing Internal Components section in order to remove the drive locking screws Fig 6 6a 7 7a pos 13 1
14. to open the unit as described in the Accessing Internal Components section in order to remove the drive locking screws fig 6 6a 7 7a pos 13 12 KISS User s Manual V1 10 Product Description Fig 6 KISS 4U Platform opened rackmount version with motherboard Legend for figures 6 and 6a Power supply unit Motherboard example Exhaust openings on the rear side Free slots for expansion cards Cards holder Card guides Fan slide in module with captive screw NO oO PBR WD 8 19 rack mountable bracket with handle not available for tower and desktop version 9 Guide openings for the cover KISS 4U User s Manual V1 10 10 Front access door 11 Drive cage for 3x 5 25 drive bay and 1x 3 5 internal drive bay 12 Drive bracket for 2x 3 5 drive bay 13 Locking screws for the 5 25 drive 14 Fastening screw for the card holder 15 External interfaces of the motherboard 16 Grounding stud 17 Expansion card slots 13 Product Description Fig 6a KISS 4U Platform opened rackmount version with motherboard lt When switching on the KISS 4U system make sure that the air intake and exhaust openings are not obstructed by objects ILZ For rack and desktop version only Before putting the system into operation for the first time before mounting installation into an industrial cabinet you have to open the unit as described in the Accessing Internal Components section in order to remove
15. 4U Platform 2 4x tapped M4 metric holes on both sides 26 KISS User s Manual V1 10 Assembly Disassembly Assembly Disassembly Attaching the Rubber Feet The rubber feet can be used for the desktop version of the system Please follow these steps to attach the rubber feet to the bottom side of the chassis ILS Before attempting to mount the rubber feet the system must be powered down and the power cord has to be disconnected from the mains supply 1 Turn your system off and disconnect it from the mains supply 2 Make sure that all cards are secured into unit and that the system cover is installed and secured 3 Turn the system upside down 4 Remove the protect foil from the delivered self adhesive rubber feet 5 Attach the self adhesive rubber feet to the bottom side of the chassis Removing the Drive Locking Screws Before you start up the system for the first time and before mounting mounting into an industrial cabinet open the system as described in the Accessing Internal Components section and remove the drive locking screws for rackmount and desktop version only 1 Drive cage 2 Drive locking screws Fig 16 KISS 4U Drive cage with drive locking screws KISS 4U User s Manual V1 10 27 Assembly Disassembly Accessing Internal Components This section contains important information that you should read before accessing the internal components You should follow these procedures
16. 6 KISS User s Manual V1 10 Product Description Front Side The system is available as rackmount version Fig 8 Front side rackmount version with closed front access door 1 19 rack mountable bracket with handle 3 Air grilles not available for tower version 4 Front access door with 2 Cut out for LED indicators lock mechanism You can adapt your system to a desktop unit by removing the two 19 rack mountable brackets with handle one off on each side 1 Chassis of the KISS 4U Platform 2 19 rack mountable bracket with handle 3 Holes for mounting in rack cabinets 4 Handles 5 Screws for fastening the 19 rack mountable bracket Fig 9 19 rack mountable bracket with fastening screws The KISS 4U tower version is delivered without the 19 rack mountable brackets KISS 4U User s Manual V1 10 17 Product Description The operating controls ATX power button and reset button the USB interfaces and the integrated drives are located at the front side of the KISS 4U Platform behind the front access door Fig 10 Front side rackmount version with opened front access door 1 Buffer for the front access door 6 3x 5 25 external accessible drive bay shown with one DVD drive installed 2 Bracket with knurled screw for the air filter mat 7 1x internal 3 5 or 1x external Slim drive bay not available in tower 4 Slot for the locking mechanism version 3 LED indicators 5 2x 3 5 drive bay
17. KISS 4U User s Manual Version 1 10 preliminary Kontron Embedded Computers GmbH 0 0096 3077 Contents Contents Introduction Symbols used in this Manual Front SING iss ec oc Sn oh hak coe Seca de cect cd ea aeaea cateniacdsnicfea causuctesuaseicess 17 Interfaces on the Front Side cccccccccceceecceeeeeeeeeeeeeeecenteeeeeeeeesseneeeeeeneeeess 19 RE DiIMGICAIONS fics iea seec ates coat aatetene iae aaen ducksads taut eni seca edie aee ea aiiora 19 Operating Elements ccccccccccceesceeeeeceeeeeeceeeceseeeeeeaeeeeecseeeeseneeeeseneeeesees 20 Eron Access DOON aanne neeaae Eae e ara E EAE EE 21 Filter Mat Holder oecinrsac e a a ai 21 External Accessible Drive BayS cccccccccceeeeeeeeceeeeeeeeeeeeeeeeeeeeeseeesteseeeeetetes 21 External Accessible Slim Line or Internal 3 5 Drive Bay Option 21 Real SIdC cccccccecsccesescseseseseseseseseseseseceseseseseseseseseeeseseseseeeseseeedeceseseeeseeeeeeeess 22 Interfaces on the Rear Side ccccccccccccccccccccccccccecccccecececcecceceeceeeeeeeeeeeeenenenenes 23 KISS 4U User s Manual V1 10 1 Contents Accessing Internal COMPONENMS ccccscccceeeecceeeeceeeeeseeeeeenceeeeeeeeeseeneeeesenseeess 28 Installing Removing the Expansion Cards cccccccccccsccceeeeseeeeeeeeeeeseetteeeeesees 28 Instruction for Installation in a 19 Cabinet cccccccccccsccceeeeeeeeeteeeeeenseeeenee
18. atform can optional be equipped with an AC wide rage PSU a redundant AC wide rage PSU or with a 24V DC PSU For information about the integrated power supply unit PSU and the supply voltage of your system refer to the type label attached on the right side of the unit Fig 14 Detail Wide Fig 14a Detail Fig 14b Detail Fig 14c Detail Range PSU Wide Range PSU redundant Wide 24V DC PSU 300W AC 460W AC Range PSU AC 24 KISS User s Manual V1 10 Product Description Fan Slide In Module Two system fans are firmly mounted in a user friendly exchangeable fan slide in module hot swap The fan slide in module is installed in the fan case located at the front side of the system The KISS 4U Platform should only be operated with a functioning fan slide in module refer to the Replacing the System s Fans section Defective components should only be replaced by Kontron original spare parts 1 part number of the fan slide in module 0 0084 3604 KISS 4U User s Manual V1 10 25 Product Description Side View Four M4 metric tapped holes are available at the left and right side of the unit These can be used in order to attach slide rails not included in the scope of delivery to the KISS 4U Platform for system installation into a 19 industrial cabinet Refer to the Slide Rails Option chapter Fig 15 Tapped M4 metric holes to attach a telescope rail 1 Side view of the KISS
19. ees 31 SAM OD wise cscs dsscsecisiancnsesiascensasisntestaaiestadasisduostvedusaselsvdvcsssdendcvaedeucdeaszencestesed 32 Power Cord Connection cccccccccccecccceeeeeeecenseeeeeaceeeessceeesenseeeeceueeesssneeeeensseess 32 AG GOMM CHON seriene ee ear eE EE E 32 DC Comme ction ccccccceccccceecesceeeecceeeeeeneeeceaeeeeceaeeeeseaeeessesseeeeeuseeeseneeersesees 33 Operating System and Hardware Components DTrivels cc ccccesseeeettteeeeees 34 Maintenance and Prevention Replacing the System s Fans ccccccccccccccccccccecccccececececececececececececeseceseeeeneeeeeneneess Cleaning the Filter Mat cscssssssssssssssssssssssssesssssceesesesssesesesesesssesseeeaseaeaees Slide Rails ODON sisisciescsrsessocsrsesencsrvecentseaecsndsravcsnsursncenscnascendersestndsrcesensessecenece 42 Slide Rails Accessories and ASSEMDIING c cscssssssssscssssssssssssssssssssssssseserees 43 Serial interface COM RS232 ccccccccesccceeseceeeeeneeeeeeeseeeeceeeeeseneeeesseeeeeeeneeetees 48 ParallelPOrt LPT stern snsa dts oh leneeesaiedin e eaaa dearer aces 49 PS 2 Mouse Connector siz ceessiiccensicsceesicdociessieniert Gosden ies soe ao dceetaeean Leas 50 PS 2 Keyboard Connector ccccccccccccesenceecenseeeseeaeeeeseaeeesenseeeesenseeesseneeeeseseess 50 VGA Port USB Port Technical SUD OME sa ieie asda cased ccinseat a AAU scasstanesabeaeeedantasteaans 52 Ret
20. erial Number and the inspection status label of the KISS 4U Platform is placed on the right side of the unit System Type Product Designation Product Identification KISS 4U KISS 4U xxx y KISS 4U System type The xxx Group is replaced by figures 100 through 999 representing the installed CPU board y is replaced by a single letter A through Z representing the power supply installed in the system 10 KISS User s Manual V1 10 Product Description Product Description KISS 4U is a scalable 4U 19 Platform that can be alternatively equipped with either a motherboard or a Single Board Computer SBC board The KISS 4U Platform hardware can be flexibly configured corresponding to the customized requirements In addition the sturdy design with excellent mechanical stability meets the demanding characteristics required for use in harsh industrial environments The KISS 4U Platform is designed to be installed in 19 racks It is also offered as tower and desktop version Versions of the KISS 4U Platform e mron Fig 2 Rackmount version with Fig 3 Tower version with Fig 4 Desktop version with closed access door closed access door closed access door Fig 2a Rackmaunt version Fig 3a Tower version Fig 4a Desktop version with with opened access door with opened access door opened access door KISS 4U User s Manual V1 10 11 Product Description The
21. g the product name Consider the manufacturer s specifications for the operating system and the integrated hardware components 34 KISS User s Manual V1 10 Maintenance and Prevention Maintenance and Prevention Kontron Embedded Computers systems require minimal maintenance and care to keep them operating correctly Occasionally wipe the system with a soft dry cloth 1 You should only remove persistent dirt by use of a soft slightly damp cloth use only a mild detergent T Clean the air filter mats regularly refer to the Cleaning the Filter Mat section KISS 4U User s Manual V1 10 35 Maintenance and Prevention Replacing the System s Fans The KISS 4U Platform should only be operated with a functioning fan slide in module refer to the Replacing the System s Fans section Defective components should only be replaced by Kontron original spare parts T part number of the fan slide in module 0 0084 3604 The fan slide in module may be changed while the KISS 4U Platform is powered up This maintenance should only be carried out by service personnel or users suitably instructed and sufficiently informed about the associated dangers Keep your hands and fingers away from rotating parts of the fans Before taking out the fan slide in module wait until the fans have totally stopped To replace fan slide in module proceed as follows 1 Open the unit as described in the Accessing I
22. gainst harmful interference when the equipment is operated in commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense English This Class A digital apparatus complies with the Canadian ICES 003 French Cet appareil num rique de la classe A est conforme a la norme NMB 003 du Canada 8 KISS User s Manual V1 10 Safety Instructions Electromagnetic Compatibility This product is intended only for use in industrial areas The most recent version of the EMC guidelines EMC Directive 2004 108 EC and or the German EMC laws apply If the user modifies and or adds to the equipment e g installation of add on cards the prerequisites for the CE conformity declaration safety requirements may no longer apply KISS 4U User s Manual V1 10 9 Scope of Delivery Scope of Delivery 1 KISS 4U Platform corresponding the ordered configuration 1 Two keys for the front access door lock 1 Power cord for AC power supply units only 1 General Safety Instruction for IT Equipment Optional Parts T Slide rails Type Label and Product Identification The type label Product Designation S
23. he A system restarts without having to turn the computer off and on again 20 KISS User s Manual V1 10 Product Description Front Access Door You can protect the drives and operating elements at the front side of the KISS 4U Platform from unauthorized use by means of the front access door equipped with a securing lock mechanism usable only when no USB devices are attached The key should be kept somewhere where it is not accessible to unauthorized persons The KISS 4U Platform comes equipped with two keys If the keys get lost or damaged then the front access door can be opened only by Kontron Embedded Computers service personnel When USB devices are connected to the USB ports on the front of the device the front access panel cannot be closed and locked Filter Mat Holder The filter mat holder is located behind the air grilles of the front access door inserted in the air filter holder The filter mat protects your system against dust and dirt It can be changed while the system is powered up refer to the Cleaning the Filter Mat section External Accessible Drive Bays The KISS 4U system can be equipped with up to five externally accessible drives T 3x 5 25 drive bay horizontal position QO 2x 3 5 drive bay vertical position External Accessible Slim Line or Internal 3 5 Drive Bay Option The KISS 4U desktop and rackmount version can be optionally equipped with T 1x internal not visible fro
24. ide the card hold down bracket to right 2 to pull it out from the two laterally located bolts Lift the card hold down bracket away 3 Retain the card hold down bracket and the screw for later use Fig 20 Removing the fastening screw and the card hold down bracket KISS 4U User s Manual V1 10 29 Assembly Disassembly Fig 21 Bolts and fastening point for the card hold down bracket oa fk WwW PP Fig 22 card hold down bracket Legend for figures 20 21 and 22 Bolts for the card hold down bracket Threaded bolt Locating holes PCB holder Hole for the fastening screw 5 Put pull the expansion card into out from the expansion card slot of the backplane motherboard and fasten the mounting bracket of the expansion card filler bracket to the rear slot of the device 6 Reinstall the card holder and secure it using the retaining screw see Fig 20 7 The PCP holder refer to Fig 20 Fig 22 pos 4 has to be installed into the appropriate hole of the card hold down bracket by means of the provided screw if necessary Fix the upper edge of the expansion card especially for full length card into the slot of the PCB holder height adjustable Thus the card is firmly kept in place during high mechanical load shock and vibrations 8 Close the KISS 4U Platform and secure the cover with the captive knurled Screws 30 KISS User s Manual V1 10 Assembly Disassembly Instruction for In
25. ifications Main Specifications Installed Board refer to Configuration Guide Interfaces Interfaces of the board slot Additional interfaces on board interfaces customized refer to the manual of the installed board Drive Bays Optional configuration depending on the ordered system configuration refer also to Configuration Guide Free Expansion Card Slots Depending on the installed board Power Consumption per max 25 W Expansion Slot PCI Lithium Batterie CR2032 3 0 V 0 22Ah Rated Voltage Range Refer to the type label KISS 4U System type The xxx Group is replaced by figures 100 through 999 representing the built in CPU board ty 73 y is replaced by a single letter A through Z representing the power supply installed in the system The corresponding Configuration Guide and the manual of the installed board can be downloaded from our web site at www kontron com by selecting the product name Electrical Specifications The electrical specification you can read off on the type label of your KISS 4U Platform KISS 4U User s Manual V1 10 45 Main Specifications Mechanical Specifications 4U 177 mm 6 968 Front 19 Geh use 430 mm 16 9 Chassis Chassis steel sheet black RAL 7021 Access door steel sheet blue RAL 5017 Environmental Specifications Operating temperature 0 50 C 20 90 not condensing relative humidity 32 122
26. ions provide useful information on your KISS 4U Platform Note on the Warranty Due to their limited service life parts which by their nature are subject to a particularly high degree of wear wearing parts are excluded from the warranty beyond that provided by law This applies to batteries for example Exclusion of Accident Liability Obligation Kontron Embedded Computers shall be exempted from the statutory accident liability obligation if the user fails to observe the General Safety Instructions for IT Equipment included and the hints in this manual and on the device Liability Limitation Exemption from the Warranty Obligation In the event of damage to the device caused by failure to observe the hints in this manual or on the device and the included General Safety Instructions for IT Equipment Kontron Embedded Computers shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation KISS 4U User s Manual V1 10 5 Safety Instructions A Safety Instructions Please consider the included General Safety Instructions for IT Equipment If at the rear side of the system power supply area is attached a hazard warning sign please observe especially the appropriate instructions in the chapter DC Connection Operation of Laser Source Devices CLASS 1 LASER PRODUCT Fig 1 Warning about laser radiation
27. m the outside 3 5 drive bracket in horizontal position for IDE SCSI SATA hard disk drive or 1 1x externally accessible slim drive bay in horizontal position This option is not available in systems configured as tower version KISS 4U User s Manual V1 10 21 Product Description Rear Side Depending on the KISS Platform configuration ordered the rear panel will have the external interfaces of the integrated motherboard or SBC board any additional interfaces in system configurations with an SBC board the power supply unit and the air exhaust openings Fig 13a Rear side of the KISS 4U with SBC configuration with AC PSU 22 KISS User s Manual V1 10 Product Description Legend for figures 13 and 13a 1 AC DC PSU Fan 6 Grounding stud 2 PSU On Off switch depending on 7 Captive knurled screws to secure the integrated PSU the cover 3 AC power plug DC screw 8 Device cover terminals depending on the 9 Air exhaust openings equipped PSU 10 Interfaces of the SBC board or of 4 AC socket for monitor the motherboards depending on depending on the integrated PSU the system configuration 5 32 bit or 64 bit free expansion card slots depending on the integrated board Interfaces on the Rear Side The positioning and number of the KISS 4U Platform interfaces may vary depending on the system configuration Information and technical data can be found in the corresponding board manual You can
28. mbedded Computers The Lithium battery type must be UL listed Reinstall the expansion cards which you removed and reconnect their data cables Close the Unit as described in chapter Installing Removing the Expansion Cards step 5 8 Caution Danger of explosion when replacing with wrong type of battery Replace only with the same or equivalent type recommended by the manufacturer The Lithium battery type must be UL listed Do not dispose of lithium batteries in general trash collection Dispose of the battery according to the local regulations dealing with the disposal of special materials e g at the designated collecting points for dispose of batteries KISS 4U User s Manual V1 10 41 Slide Rails Option Slide Rails Option Kontron offers slide rails for installing the KISS 4U Platform into a 19 industrial cabinet These can be ordered under Slide rails Set No 3 A260 0244 Fig 27 Attaching the inner side of the slide rail Fig 27a KISS 4U Plattform with slide rail Legend for figures 27 and 27a 1 Side view of the KISS 4U Platform 3 Slide rail inner part 2 4x M4x6 rounded head screw per 4 Slide rail outer part with each side of the unit brackets short at the front long at the rear ES Only the specified M4x6 screws should be used to attach telescope rails to the KISS 4U Platform 42 KISS User s Manual V1 10 Slide Rails Option Slide Rails Accessories
29. nternal Components section step 2 3 Pull out the device cover only so far as necessary to have access to the fan slide in module 2 Loosen the captive knurled screw Fig 24 pos 4 Use the handle Fig 24 24a pos 2 of the fan slide in module and pull it out from the fan case Fig 24c pos 9 Fig 24 KISS 4U Platform with fan slide in module Detail 36 KISS User s Manual V1 10 Maintenance and Prevention ae Fig 24a Side view of the fan slide in module Fig 24b Bottom view of the fan slide in module Legend for figures 24 24a 24b and 24c 1 Front access door of the system 2 Handle of the fan slide in module 3 2x system fan temperature controlled independently controlled 4 Captive knurled screw 5 Plug for fan control KISS 4U User s Manual V1 10 6 Centering slot on the bottom side of the fan slide in module Socket in the fan case for fan control Centering angle Fan case 37 Maintenance and Prevention Fig 24c Fan case of the KISS 4U Platform without fan slide in module 3 Replace the fan slide in module with a new functional module Push the fan slide in module carefully into the fan case socket connector by aligning the centering angle Fig 24c pos 8 to the centering slot Fig 24b pos 6 4 Secure the fan slide in module with the captive knurled screw 5 Close the KISS 4U Platform and secure the cover with the captive knurled screws
30. stallation in a 19 Cabinet d In order to setting up installing removing the KISS 4U Platform into from a 19 industrial cabinet please observe the instructions described in this manual The system has to be mounted and installed only by the service person for this area familiar with the associated dangers Ensure there is sufficient air circulation around the device when installing the KISS 4U Platform The openings for air intake and exhaust on the device must not be obstructed by objects Leave at least 5 cm 1 969 of free space in front and behind the unit to prevent the device from possibly overheating The KISS 4U Platform should be installed into a 19 industrial cabinet with slide rails The 19 industrial cabinet must stand firmly in place You can improve its stability by placing the components into it from the bottom up Heavy components should be placed down below If further stabilization is necessary then bolt the 19 industrial cabinet to the floor or anchor it on the wall The voltage feeds must not be overloaded Adjust the cabling and the external overcharge protection to correspond with the electrical data indicated on the type label The type label is located on right side of the unit KISS 4U User s Manual V1 10 31 Starting Up Starting Up IJ The rated voltage of the mains AC DC must agree with the voltage value on the type label Power Cord Connection The AC power plug DC scre
31. the aforementioned telephone and fax numbers or at www kontron com or write to us at Kontron Embedded Computers GmbH Oskar von Miller Str 1 85386 Eching Germany 52 KISS User s Manual V1 10 Technical Support Returning Defective Merchandise Before you return any device that is not functioning correctly to Kontron Embedded Computers please work through the following list 1 Contact our Customer Service department to obtain an RMA number Fax 49 8165 77 412 e mail service kontron com Ensure that you have received an RMA number from Kontron Customer Services before returning any device Write this number clearly on the outside of the package that you are sending to us Describe the fault that has occurred Please provide the name and telephone number of a person we can contact to obtain more information where necessary Where possible please enclose all the necessary customs documents and invoices When returning a device e Pack it securely n its original box e Enclose a copy of the RMA form with the consignment KISS 4U User s Manual V1 10 53
32. urning Defective Merchandise ccccccccssssssceecceccaasssececececeaaeseccesseteeeneses 53 2 KISS User s Manual V1 10 Introduction Introduction Kontron Embedded Computers would like to point out that the information contained in this manual may be subject to technical alteration particularly as a result of the constant upgrading of Kontron Embedded Computers products The attached documentation does not entail any guarantee on the part of Kontron Embedded Computers with respect to technical processes described in the manual or any product characteristics set out in the manual Kontron Embedded Computers does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron Embedded Computers is aware of such errors or inaccuracies or that Kontron Embedded Computers is unaware of these as a result of gross negligence and Kontron Embedded Computers has failed to eliminate these errors or inaccuracies for this reason Kontron Embedded Computers expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case In cases of doubt please contact Kontron Embedded Computers This manual is protected by copyright All rights are reserved by Kontron Embedded Computers Copies of all or part of this manual or translations into a different language may only be made with the
33. w terminals of the PSU depending on the configuration of your system is located on the rear side of the KISS 4U Platform AC Connection AC power plug Fig 23 KISS 4U example with AC power connection 1 Connect the supplied AC power cord into the system AC power plug see fig 23 2 Connect the other end of the AC power cord into a corresponding mains outlet Use the power cord suitable for the mains in your country Do not remove or alter the grounding prong on the power cord In situations where a two slot receptacle is present have it replaced with a properly grounded three prong grounding type receptacle 32 KISS User s Manual V1 10 Starting Up DC Connection The DC version of the KISS 4U platform is equipped with a 24V DC PSU with three screw terminals and without an ON OFF power switch The KISS 4U DC version is designed without a disconnecting device In order to reduce injuries and damage by hazardous voltages risk to injury by direct or indirect contact with electrical energized bare parts of the DC screw terminals the following measures should be adopted 1 The KISS 4U system should be mounted and installed into a SERVICE ACCESS AREA or into a RESTRICTED ACCESS LOCATION 1 It must be ensured that the system can be powered ON and OFF via a readily accessible two pole disconnect device that shall be incorporated in the building installation wiring e g overload protection switch
34. when handling any boards or replacing the fan slide in module Installing Removing the Expansion Cards When you install or remove expansion cards please consider the corresponding safety instruction of the included General Safety Instruction for IT Equipment Caution Hazardous Energy gt 240 VA are present inside the chassis Activities such as working inside the system or handling the expansion cards have to be carried out by the service person for this area or a suitably instructed user which are familiar with the associated dangers Please observe the safety instruction for handling assemblies with static sensitive device Failure to take heed of this warning ta instruction can result in damage to the device ILZ Please consult the documentation provided by the manufacturer of the expansion card for instructions before attempting to install remove an expansion card into from the KISS 4U Platform To install or remove an expansion card perform the following steps 1 Turn off all power sources Disconnect the power cord from power source 2 Loosen the captive knurled screws on the rear side of the unit that secure the cover Fig 17 Loosen the captive knurled screws 28 KISS User s Manual V1 10 Assembly Disassembly 3 Lift the cover away Fig 18 Removing the device cover Fig 19 KISS 4U Platform without cover 4 To remove the card holder loosen the screw of the card holder 1 Sl
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