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PROFIBUS and PROFINET for Grundfos MP 204

1. The WarningBits module has data type 10 non standard Byte 14 e NIP O oa Rl ol MmBMs OoO nil o ale CO INI gt J O O OO INI gt 10 Bit name Overvoltage Undervoltage Overload current too high Underload current too low Current asymmetry Insulation resistance low Overtemperature Tempcon measurement Overtemperature Pt100 measurement Cos 9 too high Cos 9 too low Too many starts per hour Start capacitor low Run capacitor low Signal fault Tempcon sensor Signal fault Pt100 temperature sensor Service warning Load continues even if motor relay R1 is off Eguivalent code 32 40 48 56 111 20 64 71 112 113 21 123 124 91 175 12 26 3 phase 1 phase Programmable limit Value Value Value Value Value E D value E D value E D value Value Value Enabled Value Value E D E D Enabled Enabled 7 6 Measurement data modules Module Name 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 PhaseVoltageL 1 PhaseVoltageL 2 PhaseVoltageL3 PhaseVoltageMean LineVoltageL1L2 LineVoltageL2L3 LineVoltageL 3L 1 LineVoltageMean LineCurrentL 1 LineCurrentL 2 LineCurrentL 3 LineCurrentMean LineCurrentStart MotorTemp1 MotorTemp2 LineCurrentAsym CapacitorStart CapacitorRun CapacitorStartRef Cap
2. LED1 Status Off Flashing green Permanently green Flashing red 3 Hz duty cycle 50 Pulsing red 0 3 Hz duty cycle 10 Permanently red Permanently red and green Flashing red and green Description The CIM 500 is switched off Wink function LED will flash 10 times when activated from master The CIM 500 is ready for data transmission data exchange state Wrong or missing PROFINET IO configuration See section 9 2 7 LED Status Configured but connection to master lost See section 9 2 1 LED status Product not supported See section 9 2 1 LED status Error in firmware download See section 9 2 7 LED status After 20 seconds in this state the CIM 500 factory settings are restored and the device is restarted connected Description No Ethernet Link on RJ45 Connector Ethernet Link on RJ45 Connector is OK English GB a9 useubuz 7 Detailed description of data modules 7 1 Data types The Grundfos CIM 150 500 supports the following data types All data types except for data type 10 comply with specification IEC 61158 6 standard data types for use in PROFIBUS PROFINET profiles Data type Description Boolean Integer 8 Integer 16 Integer 32 Unsigned 8 Unsigned 16 Unsigned 32 Floating point Visible string Sleo eo o o N Non standard All multi byte data types are transmitted with MSB Most Significant Byte first 7 2 Control module Contr
3. Lubricate bearings specific service information Code 241 242 243 244 245 246 247 248 Description Motor phase failure Automatic motor model recognition failed Motor relay has been forced manually operated commanded Fault On Off Auto switch Pump continuous runtime too long User defined relay has been forced manually operated commanded Power on notice device system has been switched off Fault battery UPS 11 PROFIBUS address a9 usii65u3 no o o o i O O G o 2 m LL O x a 7p o o o i O O G 5 gg m o D O O D ck n Zo 2 a L o s oo O o n So c o 2 o o gt 0 co O lt o Z N Eo OH bag 0806 13 O 6 5 S 4 90 o coco gt oo m e A iL vau o LL L x 500 A ora Q n n 91 46 wN o w0 or ojoigEmiu 92 47 CN 93 48 eo 5 5 94 95 49 st 50 LO O z GN co s col8 oo o lt m O IO Li i Olololo OO O OOOoOoooc e e lt e lt z z 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 Ohno Oa lt m O QO Lu 1 1 1 1 1 1 16 17 18 19 20 21 Y 7 112 67 22 23 113 68 114 69 70 71 24 25 26 27 115 116 117 72 73 118 28 119 74 75 76 77 78 79 80 81 29 120 121 122 123
4. Thermal relay 1 in motor e g Klixon Thermal relay 2 in motor e g thermistor Motor temperature 2 Pt100 t_mo2 Code Description 72 73 74 15 76 v7 78 79 80 81 82 83 84 85 88 89 90 91 92 93 94 95 96 97 98 99 104 105 106 110 111 Hardware fault type 1 Hardware shutdown HSD Internal supply voltage too high Internal supply voltage too low Internal communication fault Communication fault twin head pump Fault speed plug Functional fault add on module Hardware fault type 2 Verification error data area RAM Verification error code area ROM FLASH Verification error FE parameter area EEPROM Memory access error Verification error BE parameter area EEPROM Sensor fault Signal fault feedback sensor 1 Signal fault speed sensor Signal fault temperature 1 sensor Calibration fault feedback sensor Signal fault sensor 2 Limit exceeded sensor 1 Limit exceeded sensor 2 Setpoint signal outside range Signal fault setpoint input Signal fault input for setpoint influence Signal fault input for analog setpoint Software shutdown Electronic rectifier protection activated ERP Electronic inverter protection activated EIP Skew load electrical asymmetry Current asymmetry Code 112 113 120 121 122 123 124 144 145 146 147 148 149 152 153 154
5. 155 156 157 158 159 160 161 162 163 164 165 166 Description Cos q too high Cos q too low Auxiliary winding fault single phase motors Auxiliary winding current too high single phase motors Auxiliary winding current too low single phase motors Start capacitor low single phase motors Run capacitor low single phase motors Motor temperature 3 Pt100 t mo3 Bearing temperature high Pt100 in general or top bearing Bearing temperature high Pt100 middle bearing Bearing temperature high Pt100 bottom bearing Motor bearing temperature high Pt100 in drive end DE Motor bearing temperature high Pt100 in non drive end NDE Communication fault add on module Fault analog output Communication fault display Inrush fault Communication fault internal frequency converter module Real time clock out of order Hardware circuit measurement fault CIM fault Communication Interface Module GSM modem SIM card fault Sensor supply fault 5 V Sensor supply fault 24 V Measurement fault motor protection Signal fault LiqTec sensor Signal fault analog input 1 Signal fault analog input 2 Code 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 Description Signal fault analog input 3 Signal fa
6. 30 31 32 33 34 35 124 125 126 36 37 82 83 38 39 40 84 85 86 87 41 42 88 43 89 90 44 45 Subject to alterations 23 xipueddy Appendix The appendix describes the parts of the CIM 500 web server needed for the configuration of a PROFINET IO Ethernet connection For other CIM 500 web server features not specifically related to PROFINET IO see the CIM 500 Installation amp Operating instructions A 1 How to configure an IP address on your PC For connecting a PC to the CIM 500 via Ethernet the PC must be set up to use a fixed static IP address belonging to the same subnetwork as the CIM 500 1 Open Control Panel 2 Enter Network and Sharing Center 3 Click Change adapter settings 4 Right click and select Properties for Ethernet adapter Typically Local Area Connection Wu Select properties for Internet Protocol Version 4 TCP IPv4 O Select tab Alternate Configuration 7 Configure an IP address and subnet mask to be used by your PC See fig 14 Internet Protocol TCP IP Properties gt x General Alemate Configuration IF this computer Is user an more than ene network enter the alternate IP settings below C Automatic private IP address User configured IP address 152 168 1 4 Subnet mask 255 250 255 Default gateway Preferred DNS server Alternate DNS server Prefered WINS ser
7. 5 2 CIM 150 PROFIBUS module mn 1 2 3 4 5 6 f Fig 4 CIM 150 PROFIBUS module Pos Designation Description PROFIBUS terminal B positive data signal PROFIBUS terminal A negative data signal PROFIBUS terminal DGND 1 B RxD TxD P 2 A RxD TxD N 3 DON only for external termination 5 VDC j bx only for external termination 5 SW1 SW2 On off switches for termination resistors 6 LED4 Red green status LED for PROFIBUS communication Red green status LED for GENIbus 7 LED2 communication between the CIU 150 and the Grundfos product 8 SW3 Hex switch for setting the PROFIBUS address four most significant bits 9 SW4 Hex switch for setting the PROFIBUS address four least significant bits The power supply pos 4 fig 4 must only be used for external termination TM04 9635 4810 TM04 1699 0908 5 3 Connecting the PROFIBUS 5 3 1 Data transmission rates and cable length Grundfos recommends to use a cable according to IEC 61158 Example Siemens 6XV1 830 0EH10 Maximum cable length kbits s m ft 9 6 1200 4000 19 2 1200 4000 45 45 1200 4000 93 75 1000 3300 187 5 1000 3300 500 400 1300 1500 200 660 3000 100 330 6000 100 330 12000 100 330 Fitting the cable See fig 5 1 Connect the red conductor s to terminal B pos 1 2 Connect the green conductor s to terminal A pos 2 3 Connect the cable screens to earth via the earth clamp pos 3 For maximum safety and reliabil
8. Module Name 45 46 47 48 49 50 51 Data t Unit ype 3 phase motor LineVoltageMaxLog 6 0 1 V 09960 EE of line voltage LineVoltageMinLog 6 wv Seo minimum va Me of line voltage LineCurrentMaxLog 6 0 1 A rogged I value of line current LineCurrentMinLog 6 0 1 A DEES e of line current Logged maximum value StartsPerHourMaxLog 5 1 of starts per hour Starts per hour StartsPerHour 5 1 l moving average Auto restarts per hour AutoRestartsPer24h 5 1 I moving average 7 7 Device identification Deviceldentification module 52 The data type is 10 non standard 16 Byte Name description UnitFamily enumeration 1 UPE MAGNA circulator pump Description 1 phase motor Logged maximum value of line voltage Logged minimum value of line voltage Logged maximum value of line current Logged minimum value of line current Logged maximum value of starts per hour Starts per hour moving average Auto restarts per hour moving average UnitType enumeration 5 7 UPE 3 phase MAGNA 1 phase Associated module s These values are stored until resetting with ResetLogs command in control module module 1 Maximum value stored in StartsPerHourMaxLog ResetLogs command in control module module 1 9 MAGNA 1 phase small 10 MAGNA3 2 MGE 1 phase 3 MGE 3 phase 2 E pump 1 phase 3 phase based on MGE motor or 4 MGE 3 phase large CUE frequency converter 5
9. 11 4343 5015 Bulgaria Grundfos Bulgaria EOOD Slatina District Iztochna Tangenta street no 100 BG 1592 Sofia Tel 359 2 49 22 200 Fax 359 2 49 22 201 email bulgaria grundfos bg Canada GRUNDFOS Canada Inc 2941 Brighton Road Oakville Ontario L6H 6C9 Phone 41 905 829 9533 Telefax 1 905 829 9512 China GRUNDFOS Pumps Shanghai Co Ltd 50 F Maxdo Center No 8 XingYi Rd Hongqiao development Zone Shanghai 200336 PRC Phone 86 21 612 252 22 Telefax 86 21 612 253 33 Croatia GRUNDFOS CROATIA d o o Cebini 37 Buzin HR 10010 Zagreb Phone 385 1 6595 400 Telefax 385 1 6595 499 www grundfos hr Czech Republic GRUNDFOS s r o Cajkovsk ho 21 779 00 Olomouc Phone 420 585 716 111 Telefax 420 585 716 299 Denmark GRUNDFOS DK A S Martin Bachs Vej 3 DK 8850 Bjerringbro TIf 45 87 50 50 50 Telefax 45 87 50 51 51 E mail info_GDK grundfos com www grundfos com DK Estonia GRUNDFOS Pumps Eesti OU Peterburi tee 92G 11415 Tallinn Tel 372 606 1690 Fax 372 606 1691 Finland OY GRUNDFOS Pumput AB Mestarintie 11 FIN 01730 Vantaa Phone 358 0 207 889 900 Telefax 358 0 207 889 550 France Pompes GRUNDFOS Distribution S A Parc d Activit s de Chesnes 57 rue de Malacombe F 38290 St Quentin Fallavier Lyon T l 33 4 74 82 15 15 Telecopie 33 4 74 94 10 51 Germany GRUNDFOS GMBH Schluterstr 33 40699 Erkrath Tel 49 0 211 929 69 0 Telef
10. CUE frequency converter 6 MGE 3 phase model G 7 MGE model HI 7 MP 204 motor protector 1 MP 204 3 1 With 3 phase pumps 17 Hydro Multi E model G and earlier models 2 With i phase pumps I 1 Hydro MPC Control MPC CU 351 21 Hydro MPC Control MPC Hydro Multi B 2 Hydro Multi B CU 323 25 CR Monitor 1 CR Monitor CU 351 26 Dedicated Controls 1 Dedicated Controls CU 361 30 Smart Digital Dosing DDA 1 Smart Digital Dosing DDA I 1 With 3 phase pumps 39 Hydro Multi E model H and later models 2 With 1 phase pumps UnitType enumeration According to description above UnitVersion enumeration Used by Grundfos CIMSoftwareVersion number CIMSoftwareRevision number CIMModel enumeration 7 8 Alarm and warning simulation EventSimulation module 3 This isa PROFIBUS PROFINET output module used to activate the alarm and warning simulation function in the MP 204 The data type is 10 non standard The bits for simulation of warnings and alarms have the same interpretation as the bits in the WarningBits module See section 7 5 Warning bits module WarningBits module 6 Some extra bits are added for simulation of the alarms that cannot appear as warnings Byte Name Description Event trigger 1 WarningSimBits1 Same bit interpretation as WarningBits byte 1 Value change 2 WarningSimBits2 Same bit interpretation as WarningBits byte 2 Value change 3 WarningSimBits3 Same bit interpretation as WarningBits byte 3 Value ch
11. LED1 is flashing red The PROFINET IO LED1 is pulsing red LED1 is permanently red and green at the same time LED2 is permanently red and green at the same time Possible cause a a a a a b a a a a The CIU 500 is defective The protocol selection switch SW1 has been set in Modbus TCP position No internal communication between the CIU 500 and the Grundfos product The CIU 500 does not support the Grundfos product connected Connected Grundfos product is not supported Illegal position of protocol switch SW1 Fault in the CIU 500 PROFINET IO configuration Connection to master lost Error in firmware download Memory fault Remedy Replace the CIU 150 e Check the cable connection between the CIU 150 and the MP 204 Check that the individual conductors have been fitted correctly Check the power supply to the MP 204 Contact the nearest Grundfos company Contact the nearest Grundfos company e Check that the PROFIBUS address switches SW3 and SWA has a valid value 1 126 See section 5 4 Setting the PROFIBUS address Check that the GSD file used is correct Check that the PROFIBUS cable has been fitted correctly Check that the PROFIBUS termination is correct See section 5 5 Termination resistors Remedy Replace the CIU 500 Set the switch in position O Check the cable connection between the Grundfos product and t
12. Press the R button on the MP 204 Switch the MP 204 off and on Example To simulate a current asymmetry alarm set AlarmSimBits 1 byte 4 bit 4 in the EventSimulation module to 1 Example To simulate a Pt100 sensor signal fault warning set WarningSimBits3 byte 3 bit 4 in the EventSimulation module to sd English GB a9 useubuz 8 Product simulation The CIU unit can be put in product simulation mode in which case it will generate life like simulated values of all the PROFIBUS PROFINET input data modules It will thus be possible to connect a PROFIBUS PROFINET master to a CIU 150 CIU 500 without this device being connected to a real pump in a real life system In an office environment it can then be verified that communication works and data is being received and handled correctly by the PROFIBUS PROFINET master application program e g PLC program before the equipment is installed under real life conditions 8 1 CIU 150 Product Simulation Product simulation mode is entered when the hexadecimal address switch has one of the values shown in the table below Address setting section 5 4 a Simulated product SW3 SW4 F 0 Pump profile Booster system profile F 2 CR Monitor profile F 3 MP 204 motor protector profile F 4 Digital Dosing DDA profile F 5 Wastewater system profile The effective address will be 15 0x0F Only input modules are simulated The data read has dummy values and no real pr
13. are received and handled correctly by the PROFINET IO master application program e g PLC program before installing the device To enable product simulation select a product type from the drop down list Product simulation will be terminated by a module power cycle 25 Appendix 26 Argentina Bombas GRUNDFOS de Argentina S A Ruta Panamericana ramal Campana Centro Industrial Gar n Esq Haendel y Mozart AR 1619 Garin Pcia de Buenos Aires Pcia de Buenos Aires Phone 54 3327 414 444 Telefax 54 3327 45 3190 Australia GRUNDFOS Pumps Pty Ltd P O Box 2040 Regency Park South Australia 5942 Phone 61 8 8461 4611 Telefax 61 8 8340 0155 Austria GRUNDFOS Pumpen Vertrieb Ges m b H Grundfosstrake 2 A 5082 Gr dig Salzburg Tel 43 6246 883 0 Telefax 43 6246 883 30 Belgium N V GRUNDFOS Bellux S A Boomsesteenweg 81 83 B 2630 Aartselaar T l 32 3 870 7300 T l copie 32 3 870 7301 Belarus IpencraBuTenbcTBO TPYHOPOC B MuHcke 220125 MuHck yn WacbapHanckaa 11 odb 56 Ten 7 375 17 286 39 72 286 39 73 bakc 7 375 17 286 39 71 E mail minsk grundfos com Bosnia Herzegovina GRUNDFOS Sarajevo Trg Heroja 16 BiH 71000 Sarajevo Phone 387 33 713 290 Telefax 387 33 659 079 e mail grundfos bih net ba Brazil BOMBAS GRUNDFOS DO BRASIL Av Humberto de Alencar Castelo Branco 630 CEP 09850 300 Sao Bernardo do Campo SP Phone 55 11 4393 5533 Telefax 55
14. 4 71 91 111 112 113 120 123 124 175 Signal fault Pt100 temperature sensor Missing phase Service warning alarm log Too many starts per hour Overvoltage Undervoltage Underload current too low Overtemperature Pt100 measurement Signal fault Tempcon sensor Cos q too high Cos too low Start capacitor low Run capacitor low 7 4 1 Explanation to alarm code table AIW Trip delay 3 phase 1 phase Auto restart after Programmable alarm limit A Condition delay Enabled External alarm signal PTC A Condition delay E D Too many automatic restarts per 24 hours A Reset required E D value Phase sequence reversal A Condition delay Enabled W Value Communication alarm main system A Condition delay Disabled Test trip control module TestTrip not in A _ Reset required _ Insulation resistance low A W Condition delay E D value W Condition Enabled Load continues even if motor relay R1 is off W Condition Enabled A W s Condition delay Value A W Condition delay Value Overload current too high A W IEC Delay Value A W Delay Value Overtemperature Tempcon measurement A W Condition delay E D value A W e Condition delay E D value W e e E D Current asymmetry A W Delay Value A W e e Delay Value A W Delay Value Auxiliary winding alarm A Delay Enabled A W e e Delay Value A W Del
15. GRUNDFOS INSTRUCTIONS PROFIBUS and PROFINET for Grundfos MP 204 CIU 150 PROFIBUS DP CIU 500 Ethernet for PROFINET IO Functional profile and user manual be think GRUNDFOS XM a9 useubuz English GB Functional profile and user manual Original functional profile and user manual CONTENTS 2 1 2 2 2 3 2 4 2 5 3 1 3 2 4 1 4 2 4 3 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 6 1 6 2 6 3 6 4 6 5 6 6 7 1 7 2 7 3 7 4 1 5 7 6 1 1 7 8 8 1 8 2 9 1 9 2 10 11 Symbols used in this document Introduction About this functional profile PROFIBUS DP V0 PROFIBUS DP V1 Assumptions Definitions and abbreviations System description PROFIBUS DP CIU 150 PROFINET IO CIU 500 Specifications General data of the CIU unit CIM 150 PROFIBUS DP CIM 500 PROFINET IO PROFIBUS DP CIM 150 setup PROFIBUS bus topology CIM 150 PROFIBUS module Connecting the PROFIBUS Setting the PROFIBUS address Termination resistors Status LEDs Communication watchdog Reaction to PLC Stop button PROFINET IO CIM 500 setup Connecting the Ethernet cable Setting the Industrial Ethernet protocol Setting up the IP addresses Establish connection to the Webserver Status LEDs DATA and LINK LEDs Detailed description of data modules Data types Control module ControlModule module 1 Status module StatusModule module 4 Alarm code module AlarmCode module 5 Warning bits module WarningBits module 6 M
16. IM 150 PROFIBUS DP The table below provides an overview of the specifications for the Grundfos CIM 150 and CIU 150 For further details please refer to the specific sections of this functional profile General data Description DP VO Screw type terminal PROFIBUS implementation class PROFIBUS connector PROFIBUS connection type RS 485 two wire Maximum cable length 100 metres at 12 Mbits s Set via rotary switches SW3 and SWA Slave address 1 126 Line termination On or off Recommended cable cross sectional 0 20 0 25 mm cobber area Supported transmission speed 9 6 Kbits s to 12 Mbits s PROFIBUS visual diagnostics LEID Maximum number of PROFIBUS devices at a physical network segment 4 3 CIM 500 PROFINET IO The table below provides an overview of the specifications for the Grundfos CIM CIU 500 Ethernet for PROFINET IO For further details please refer to the specific sections of this functional profile Modbus TCP specifications Description DHCP HTTP Ping FTP SMTP SNTP PROFINET IO Transport layer TOP Application layer Internet layer Internet protocol V4 IPv4 ARP Media Access Control Ethernet Link layer Screened unscreened twisted pair cables CAT5 CAT5e or CAT6 100 metres at 10 100 Mbits s 10 Mbits s 100 Mbits s PROFINET IO Modbus TCP Ethernet cable Maximum cable length Transmission speed Industrial Ethernet protocols Comments Off constantly green
17. OnOff 0 Started On RegetAlarm OnOff zu Reset button ResetAlarm restart Reset button e Test rip Testlbutton e ResetAlarm Reset button MotorProtection TestTrip ActuatorStop Off Trip TM04 9634 4810 Fig 13 Operating mode state event diagram SystemMode Status enumeration showing the MP 204 system mode 0 PowerUp In this mode the MP 204 is powering up and the Power indicator light will be flashing green A power on delay 1 254s can be programmed with the R100 or Grundfos GO remote to prolong this period After power up the MP 204 automatically enters the system mode Operation 1 Operation The normal system mode 2 MP204Fault The MP 204 has a hardware fault Power off is required to attempt restaring It may be necessary to replace the MP 204 12 7 4 Alarm code module AlarmCode module 5 In the AlarmCode module the cause of a motor protection trip can be read in the form of an alarm code The complete list of alarm codes supported by the MP 204 is shown below Note that a few of the alarm codes are warnings only W They are included in the table for the sake of completeness They can never appear in the AlarmCode module but only in the WarningBits module described in section 7 5 Warning bits module WarningBits module 6 The AlarmCode module has data type 5 unsigned 8 Code Alarm warning description Ja CO O N O N 20 21 26 32 40 48 56 6
18. a ku Tokyo 141 0022 Japan Phone 81 35 448 1391 Telefax 81 35 448 9619 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava iela 60 LV 1035 Riga Talr 371 714 9640 7 149 641 Fakss 371 914 9646 Lithuania GRUNDFOS Pumps UAB Smolensko g 6 LT 03201 Vilnius Tel 370 52 395 430 Fax 370 52 395 431 Malaysia GRUNDFOS Pumps Sdn Bhd 7 Jalan Peguam U1 25 Glenmarie Industrial Park 40150 Shah Alam Selangor Phone 60 3 5569 2922 Telefax 60 3 5569 2866 Mexico Bombas GRUNDFOS de M xico S A de C V Boulevard TLC No 15 Parque Industrial Stiva Aeropuerto Apodaca N L 66600 Phone 52 81 8144 4000 Telefax 52 81 8144 4010 Netherlands GRUNDFOS Netherlands Veluwezoom 35 1326 AE Almere Postbus 22015 1302 CA ALMERE Tel 31 88 478 6336 Telefax 31 88 478 6332 E mail info_gnl grundfos com New Zealand GRUNDFOS Pumps NZ Ltd 17 Beatrice Tinsley Crescent North Harbour Industrial Estate Albany Auckland Phone 64 9 415 3240 Telefax 64 9 415 3250 Norway GRUNDFOS Pumper A S Str msveien 344 Postboks 235 Leirdal N 1011 Oslo TIf 47 22 90 47 00 Telefax 47 22 32 21 50 Poland GRUNDFOS Pompy Sp z 0 0 ul Klonowa 23 Baranowo k Poznania PL 62 081 Przezmierowo Tel 48 61 650 13 00 F
19. acitorRunRef LineFrequency VoltageAngleL 1L2 VoltageAngleL 1L3 CosPhiL 1 CosPhiL 1 CosPhiL 1 CosPhi Power Energy EnergyTripCnt OperatingTime TotalPoweredTime OperatingTimeTripCnt NumberOfStarts NumberOfStarts TripCnt AutoRestartsTripCnt InsulationResistance PhaseVoltageDistortion Data type 6 N Unit 0 1 V 0 1 V 0 1 V 0 1 V 0 1 V 0 1 V 0 1 V 0 1 V 0 1 A 0 1 A 0 1 A 0 1 A 0 1 A 0 01 K 0 01 K 0 01 1 HF 1 HF 1 HF 1 HF 0 1 Hz 1 1 0 01 0 01 0 01 0 01 1 W 1 kwh 1 kWh 1h 1h 1h 1 10 kW 0 01 Description 3 phase motor L1 phase voltage L2 phase voltage L3 phase voltage Mean of phase voltages L1 L2 and L3 L1 L2 line voltage L2 L3 line voltage L3 L1 line voltage Mean of line voltages L1 L2 L2 L3 and L3 L1 L1 line current L2 line current L3 line current Mean value of line currents L1 L2 and L3 Peak line current from the latest motor start Motor temperature measured by Tempcon Motor temperature measured by PT resistor Line current asymmetry Line frequency Voltage angle L1 L2 Voltage angle L2 L3 L1 current phase angle cosine L2 current phase angle cosine L3 current phase angle cosine Mean phase angle cosine power factor Power consumption Energy consumption Energy consumption trip counter resettable Operating time Total powered time Operating time trip count
20. ange 4 AlarmSimBits1 Same bit interpretation as WarningBits byte 1 with extra bits Value change 5 AlarmSimBits2 Same bit interpretation as WarningBits byte 2 with extra bits Value change 6 AlarmSimBits3 Same bit interpretation as WarningBits byte 3 with extra bits Value change Byte Bit Bit name po a Warning simulation Alarm simulation 1 WarningSimBits1 AlarmSimBits1 0 Overvoltage 32 1 Undervoltage 40 2 Overload current too high 48 4 3 Underload current too low 56 4 Current asymmetry 111 5 Phase sequence reversal 9 6 Missing phase 2 1 Communication alarm main system 15 WarningSimBits2 AlarmSimBits2 0 Insulation resistance low 20 1 Overtemperature Tempcon measurement 64 2 Overtemperature Pt100 measurement 71 gt 3 External alarm signal PTC 3 4 Cos q too high 112 5 Cos too low 113 6 Too many starts per hour 21 7 Too many automatic restarts per 24 hours 4 Cannot be simulated WarningSimBits3 AlarmSimBits3 0 Start capacitor low 123 1 Run capacitor low 124 2 Auxiliary winding alarm 120 5 3 Signal fault Tempcon sensor 91 4 Signal fault Pt100 temperature sensor 175 5 Service warning 12 Cannot be simulated 6 Load continues even if motor relay R1 is off 26 Cannot be simulated 7 s The simulation of an alarm or a warning can be stopped as follows Clear the simulation bit Execute the ResetAlarm command
21. available on internet E GRUNDFOS A Grundfos CIM 500 Industrial Ethernet Modbus TCP Grundfos CIM 500 Industrial Ethernet PROFINET IO Protocol settings Product Simulation Fig 16 Real Time Ethernet Protocol Configuration PROFINET IO Object Description Device Name cim500 Configurati P z Network settings t IP Address 192 168 1 101 Subnet Mask 255 255 255 0 Gateway 192 168 1 1 Use DHCP Grundfos product simulation No Simulation nea Real Time Ethernet Protocol Configuration PROFINET IO Device Name IP Address Subnet mask Gateway Use DHCP Grundfos product simulation The PROFINET IO device name It must be unique The static IP address for CIM 500 on the PROFINET IO network Configure the subnet mask for the CIM 500 module on the PROFINET IO network Configure the default gateway for the PROFINET IO network TM05 6063 4412 TM05 6065 4412 The CIM 500 module can be configured to automatically obtain the IP address from a DHCP server on the network The CIM 500 can be put in product simulation mode to generate realistic simulated values of all the PROFINET IO input data modules It will thus be possible to connect a PROFINET IO master to a CIM 500 fitted in a CIU or E box without installing this device in a real industrial process system In an office environment it can then be verified that communication works and data
22. ax 48 61 650 13 50 Portugal Bombas GRUNDFOS Portugal S A Rua Calvet de Magalhaes 241 Apartado 1079 P 2770 153 Pago de Arcos Tel 351 21 440 76 00 Telefax 351 21 440 76 90 Romania GRUNDFOS Pompe Romania SRL Bd Biruintei nr 103 Pantelimon county Ilfov Phone 40 21 200 4100 Telefax 40 21 200 4101 E mail romania grundfos ro Russia OOO l pyHadoc Poccua 109544 Mocksa yn lllkonbHas 39 Ten 7 495 737 30 00 564 88 00 akc 7 495 737 75 36 564 88 11 E mail grundfos moscow grundfos com Serbia GRUNDFOS Predstavni tvo Beograd Dr Milutina Ivkovi a 2a 29 YU 11000 Beograd Phone 381 11 26 47 877 11 26 47 496 Telefax 381 11 26 48 340 Singapore GRUNDFOS Singapore Pte Ltd 25 Jalan Tukang Singapore 619264 Phone 65 6681 9688 Telefax 4165 6681 9689 Slovenia GRUNDFOS d o o landrova 8b SI 1231 Ljubljana rnu e Phone 386 1 568 0610 Telefax 386 1 568 0619 E mail slovenia grundfos si South Africa GRUNDFOS PTY LTD Corner Mountjoy and George Allen Roads Wilbart Ext 2 Bedfordview 2008 Phone 27 11 579 4800 Fax 27 11 455 6066 E mail Ismart grundfos com Spain Bombas GRUNDFOS Espa a S A Camino de la Fuentecilla s n E 28110 Algete Madrid Tel 34 91 848 8800 Telefax 34 91 628 0465 Sweden GRUNDFOS AB Box 333 Lunnagardsgatan 6 431 24 M lndal Tel 46 31 332 23 000 Telefax 46 31 331 94 60 Switzerland GRUNDFOS Pumpen AG B
23. ax 49 0 211 929 69 3799 e mail infoservice grundfos de Service in Deutschland e mail kundendienst grundfos de HILGE GmbH amp Co KG Hilgestrasse 37 47 55292 Bodenheim Rhein Germany Tel 49 6135 75 0 Telefax 49 6135 1737 e mail hilge hilge de Greece GRUNDFOS Hellas A E B E 20th km Athinon Markopoulou Av P O Box 71 GR 19002 Peania Phone 0030 210 66 83 400 Telefax 0030 210 66 46 273 Hong Kong GRUNDFOS Pumps Hong Kong Ltd Unit 1 Ground floor Siu Wai Industrial Centre 29 33 Wing Hong Street amp 68 King Lam Street Cheung Sha Wan Kowloon Phone 852 27861706 27861741 Telefax 852 27858664 Hungary GRUNDFOS Hungaria Kft Park u 8 H 2045 T r kb lint Phone 36 23 511 110 Telefax 36 23 511 111 India GRUNDFOS Pumps India Private Limited 118 Old Mahabalipuram Road Thoraipakkam Chennai 600 096 Phone 91 44 2496 6800 Indonesia PT GRUNDFOS Pompa JI Rawa Sumur lll Blok III CC 1 Kawasan Industri Pulogadung Jakarta 13930 Phone 62 21 460 6909 Telefax 62 21 460 6910 460 6901 Ireland GRUNDFOS Ireland Ltd Unit A Merrywell Business Park Ballymount Road Lower Dublin 12 Phone 353 1 4089 800 Telefax 353 1 4089 830 Italy GRUNDFOS Pompe Italia S r l Via Gran Sasso 4 20060 Truccazzano Milano Tel 39 02 95838112 Telefax 39 02 95309290 95838461 Japan GRUNDFOS Pumps K K Gotanda Metalion Bldg 5F 5 21 15 Higashi gotanda Shiagaw
24. ay Value W E D Text A W Trip delay 1 phase 3 phase Auto restart e Condition Delay Programmable limit Enabled Disabled e E D e Value Description Alarm A warning W or alarm and warning A W Delay between the appearance of an alarm until the MP 204 switches the motor off This delay which is common to all the bullet marked alarms can be programmed with the R100 or Grundfos GO remote control Alarms without Trip delay result in immediate reaction Tripping due to overload is based on IEC standard trip curves Type of motor This means that the conditions for the alarm must have disappeared before a restart is possible This means that restarting is delayed with the common restart delay which is programmable with the R100 or Grundfos GO remote control This protection is always enabled It can only be disabled with a special programming tool This protection is always disabled It can only be enabled with a special programming tool Can be enabled disabled with the R100 or Grundfos GO remote control Value of protection limit can be programmed with the R100 or Grundfos GO remote control 13 English GB a9 usii65ud3 7 5 Warning bits module WarningBits module 6 The WarningBits module shows all actual warning conditions one bit for each Contrary to alarms there can be many simultaneous warnings present The complete list of warning bits and their equivalent codes are shown below
25. e can be switched between Started On and ActuatorStop Off If the MP 204 operating mode is MotorProtectionTrip or TestTrip the OnOff control bit has no effect 0 Actuator stop motor switched off 1 Start motor switched on 7 3 Status module StatusModule module 4 The status module is a PROFIBUS PROFINET input module used for reading status from the MP 204 Its data type is 10 non standard Byte Bit Name ResetAlarmAck TestTripAck ResetStartCounterAck ResetRestartCounterAck ResetOprTimeCounterAck ResetEnergyCounterAck ResetLogsAck Rotation ProtectionEnabled Ready Alarm PTCInput PhaseSequence OI OO NI O O QO OO N O p N OperatingMode enumeration 0 Started On 3 1 MotorProtectionTrip 2 TestTrip 3 ActuatorStop Off SystemMode enumeration 0 PowerUp 1 Operating 2 MP204Fault 7 3 1 Explanation to status bits ResetAlarmAck Acknowledge bit belonging to the ResetAlarm control bit It will be set when the control bit is set and the command has been executed and will be cleared when the control bit is cleared TestTripAck Acknowledge bit belonging to the TestTrip control bit It will be set when the control bit is set and the command has been executed and will be cleared when the control bit is cleared ResetStartCounterAck Acknowledge bit belonging to the ResetStartCounter control bit It will be set when the control bit is set and the command has been
26. easurement data modules Device identification Deviceldentification module 52 Alarm and warning simulation EventSimulation module 3 Product simulation CIU 150 Product Simulation CIU 500 Product Simulation Fault finding CIU 150 CIU 500 Grundfos alarm and warning codes PROFIBUS address U e CO O OO OO OO O JJ JJ Joo Oo Oo Om Om Om QI PPP WBWWWWW NO cO AAAAALALA A O Om P Go O O CO 17 18 18 18 19 19 19 20 23 1 Symbols used in this document Warning If these safety instructions are not observed it may result in personal injury If these safety instructions are not observed it may result in malfunction or damage to the equipment Notes or instructions that make the job easier and ensure safe operation 2 Introduction 2 1 About this functional profile This functional profile describes these protocols for the Grundfos MP 204 motor protector e CIU 150 PROFIBUS DP e CIU 500 PROFINET IO The data in this document are subject to change without prior notice Grundfos cannot be held responsible for any problems caused directly or indirectly by using information in this functional profile 2 2 PROFIBUS DP V0 The PROFIBUS DP interface conforms to the PROFIBUS DP V0 standard for cyclic data transmission The option of setting the PROFIBUS DP address via bus is not supported as the CIM 150 has two switches for setting the address 2 3 PROFIBUS DP V1 Only the diagnostic
27. ed efficiency Operation with reduced pressure Operation with increased power consumption Process out of range monitoring estimation calculation control Application alarm External sensor input high External sensor input low Alarm on all pumps Inconsistency between sensors Level float switch sequence inconsistency Water shortage level 1 Water leakage Cavitation Non return valve fault High pressure Low pressure Diaphragm tank precharge pressure out of range VFD not ready Water shortage level 2 Soft pressure build up timeout Pilot pump alarm Alarm general purpose sensor high Alarm general purpose sensor low Pressure relief not adequate Fault motor contactor feedback Fault mixer contactor feedback Time for service mixer 21 English GB a9 useubuz Code 223 224 225 226 227 228 229 230 231 22 Description Maximum number of mixer starts per hour exceeded Pump fault due to auxiliary component or general fault Communication fault pump module Communication fault I O module Combi event User defined event Water on floor Network alarm Ethernet No IP address from DHCP server Code 232 233 234 235 236 237 238 239 240 Description Ethernet Auto disabled due to misuse Ethernet IP address conflict Back up pump alarm Gas detected Pump 1 fault Pump 2 fault Pump 3 fault Pump 4 fault
28. er resettable Number of starts counter Number of starts trip counter resettable Auto restarts trip counter resettable Insulation resistance Phase voltage distortion 1 phase motor Reference voltage 0 Phase voltage Auxiliary winding voltage Phase voltage Neutral current Mains winding current Auxiliary winding current Line current neutral current Peak line current from the latest motor start Motor temperature measured by Tempcon Motor temperature measured by PT resistor Start capacitor value Run capacitor value Start capacitor reference value Run capacitor reference value Mean phase angle cosine power factor Power consumption Energy consumption Energy consumption trip counter resettable Operating time Total powered time Operating time trip counter resettable Number of starts counter Number of starts trip counter resettable Auto restarts trip counter resettable Phase voltage distortion Associated module s For 1 phase motors the max and min values are stored in LineVoltageMaxLog and LineVoltageMinLog For 3 phase motors the max and min values are stored in LineVoltageMaxLog and LineVoltageMinLog ResetEnergyCounter in control module module 1 ResetOprTimeCounter in control module module 1 ResetStartCounter in control module module 1 ResetRestartCounter in control module module 1 15 English GB a9 useubuz
29. executed and will be cleared when the control bit is cleared ResetRestartCounterAck Acknowledge bit belonging to the ResetRestartCounter control bit It will be set when the control bit is set and the command has been executed and will be cleared when the control bit is cleared ResetOprTimeCounterAck Acknowledge bit belonging to the ResetOprTimeCounter control bit It will be set when the control bit is set and the command has been executed and will be cleared when the control bit is cleared ResetEnergyCounterAck Acknowledge bit belonging to the ResetEnergyCounter control bit It will be set when the control bit is set and the command has been executed and will be cleared when the control bit is cleared ResetLogsAck Acknowledge bit belonging to the ResetLogs control bit It will be set when the control bit is set and the command has been executed and will be cleared when the control bit is cleared Rotation Status bit indicating that the motor is rotating consuming power 0 No rotation 1 Rotation ProtectionEnabled Status bit indicating whether the general protection function of the MP 204 is enabled the MP 204 operates as a motor protector or disabled the MP 204 just operates as a monitor and start stop actuator 0 Protection disabled 1 Protection enabled Ready Status bit indicating that the MP 204 is started or ready to be started During a test trip the MP 204 will still be ready 0 Not
30. flashing red constantly red See section 5 6 for PROFIBUS DP and section 6 5 for PROFINET IO Located in the CIU Conductors A B and Y Comments Intelligent pump profile A B DGND VP 5 V Conductors A B Corresponds to 328 feet See section 5 3 1 Data transmission rates and cable length See section 5 4 Setting the PROFIBUS address Set via DIP switches SW1 and SW2 See section 5 5 Termination resistors Auto detected AWG24 or AWG23 Auto detected Off constantly green flashing red constantly red See section 5 6 Status LEDs Up to 125 devices if repeaters are used physically segmented network Comments Rotary switch in position 0 Supports auto cable crossover detecting Auto MDIX Corresponds to 328 feet Auto detected Selected with rotary switch section 6 2 English GB a9 useubuz 5 PROFIBUS DP CIM 150 setup 5 1 PROFIBUS bus topology The PROFIBUS preferred bus topology is daisy chaining as illustrated in fig 3 The end devices of a physical bus segment must be terminated LT Line Termination Each device must have a unique physical address 1 126 Up to 32 PROFIBUS devices can be connected to a bus segment and by using a repeater another 32 devices can be connected This can be repeated until the maximum number of addresses are used Make sure that each device is connected to a proper earth potential Fig 3 Example of PROFIBUS bus segment with line termination
31. hanged from their factory default values Fig 12 CIM 500 connected to PC Both ETH1 and ETH2 can be used to establish a connection to the Web server The web server can be accessed while the selected Industrial Ethernet protocol is active 6 5 Status LEDs The CIM 500 Ethernet module has two Status LEDs LED1 and LED2 See fig 10 e Red green status LED LED1 for Ethernet communication e Red green status LED LED2 for internal communication Permanently red Permanently red and Description The CIM 500 is switched oft No internal communication between the CIM 500 and the Grundfos product The CIM 500 does not support the Grundfos product connected Internal communication between the CIM 500 and the Grundfos product is OK Memory fault During start up there is a delay of up to 5 seconds before LED1 and LED2 status is updated 6 6 DATA and LINK LEDs TM05 6436 4712 Status Yellow off Yellow flashing Steady yellow The CIM 500 Ethernet module has two connectivity LEDs related to each RJ45 Connector See fig 10 DATA1 and DATA2 These yellow LEDs indicate data traffic activity Description No data communication on RJ45 Connector Data communication ongoing on RJ45 Connector Heavy network traffic on RJ45 connector LINK1 and LINK2 These green LEDs shows whether the ethernet cable is properly Status Green off Green on between the CIM 500 and the Grundfos product
32. he CIU 500 Check that the individual Conductors have been fitted correctly Check the power supply to the Grundfos product Contact the nearest Grundfos company Contact the nearest Grundfos company Check that the rotary switch SW1 is set to 0 Check that the right GSDML file is used e Check that PROFINET IO IP address configuration is correct See section 6 PROFINET IO CIM 500 setup Check device name in CIM 500 and PROFINET IO master Check cables Check master is running Use the web server to download the firmware again Replace the CIU 500 19 English GB a9 useubuz 10 Grundfos alarm and warning codes This is a complete list of alarm and warning codes for Grundfos products For the codes supported by the MP 204 see section 7 5 Warning bits module WarningBits module 6 Code Description 1 2 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 20 Leakage current Missing phase External fault signal Too many restarts Regenerative braking Mains fault Too many hardware shutdowns PWM switching frequency reduced Phase sequence reversal Communication fault pump Water in oil fault motor oil Time for service general service information Moisture alarm analog Electronic DC link protection activated ERP Communication fault main system SCADA Other Performance requirement cann
33. igure 8 shows the DIP switches in cut out state TM04 1703 0908 SW1 SW2 Fig 8 Cutting termination resistors in and out DIP switch settings Status SW1 SW2 Cutin ON ON Cut out OFF OFF ON OFF Undefined state OFF ON To ensure stable and reliable communication it is important that only the termination resistors of the first and last units in the PROFIBUS network are cut in 5 6 Status LEDs The CIM 150 PROFIBUS module has two LEDs See fig 4 Red green status LED LED1 for PROFIBUS communication Red green status LED LED2 for GENIbus communication between the CIU 150 and the connected Grundfos product LED1 Status Off The CIM 150 has been switched off The CIM 150 is ready for PROFIBUS data transmission Data Exchange State CIM 150 module fault The CIM 150 does not support the connected Grundfos product Wrong or missing PROFIBUS Description Constantly green Constantly red Flashing red configuration or no contact to the PROFIBUS master LED2 Status Description Off The CIM 150 is switched off GENIbus communication between the CIM 150 and the Grundfos product is OK The CIM 150 does not support the connected Grundfos product Constantly green Constantly red No GENIbus communication between the CIM 150 and the Grundfos product During start up there may be a delay of up to 5 seconds before the LED2 status is updated Flashing red 5 7 Communication
34. ish GB a9 useubuz 3 System description The system diagrams give an overview of how to connect the CIU 150 or CIU 500 to the Grundfos MP 204 that is to be connected to a PROFIBUS or PROFINET network CIU The CIU unit is a box incorporating a power supply module and a CIM 150 500 module It can either be mounted on a DIN rail or on a wall See fig 1 and fig 2 The enclosure class is IP54 3 1 PROFIBUS DP CIU 150 The CIU 150 offers a PROFIBUS DP connection to the MP 204 CIU 150 MP 204 motor iB protector PROFIBUS DP GENIbus RS 485 Hi 2 i 3 Pump Fig 1 Grundfos SP pump connected to an MP 204 which is then connected to PROFIBUS DP via a CIU 150 3 2 PROFINET IO CIU 500 The CIU 500 offers a PROFINET IO connection to the MP 204 CIU 500 MP 204 motor m protector PROFINET IO GENIbus RS 485 di 2 e m 3 Pump Fig 2 Grundfos SP pump connected to an MP 204 which is then connected to PROFINET IO via a CIU 500 4 Specifications 4 1 General data of the CIU unit General data Description Ambient humidity 30 to 95 Relative non condensing 20 C to 45 C 25 C to 70 C Operating temperature Storage temperature Will be in one of these states GENlbus visual diagnostics LED2 24 240 V RS 485 3 wire screen Power supply CIU GENIbus connection type CIU CIU box enclosure class IP54 CIU box dimensions H x W x D 182 x 108 x 82 mm 4 2 C
35. ity connect the cable screen to earth via the earth clamp and make sure that all CIU 150 units are properly earthed via the mains supply earth wire Fig 5 Connecting the PROFIBUS Pos Description PROFIBUS terminal B PROFIBUS terminal A Earth clamp 5 VDC DGND on OO INI gt TM04 1700 0908 5 4 Setting the PROFIBUS address The CIM 150 PROFIBUS module has two hexadecimal rotary switches for setting the PROFIBUS address The two switches are used for setting the four most significant bits SW3 and the four least significant bits SW4 respectively See fig 6 TM04 1702 0908 Fig 6 Setting the PROFIBUS address The table below shows examples of PROFIBUS address settings The PROFIBUS address must be set decimally from 1 to 126 The address 126 is normally used for special purposes and should not be used PROFIBUS address SW3 SW4 8 0 8 20 1 4 31 1 E 126 7 E A restart of the CIM CIU 150 has to be performed for a PROFIBUS address change to take effect For complete overview of the PROFIBUS addresses see section 11 PROFIBUS address 5 5 Termination resistors The termination resistors are fitted on the CIM 150 PROFIBUS module See fig 7 5V 3900 au 2200 SW2 3900 L Fig 7 Internal termination resistors TM04 1961 1508 The CIM 150 has a DIP switch with two switches SW1 and SW2 for cutting the termination resistors in and out F
36. mitting Diode Local mode MAC MP 204 Ping Q R100 Remote mode SELV SELV E SMA SMTP SNTP TCP TCP IP Transmission speed URL UTC UTF 8 The Grundfos product uses the setpoint and operating mode set with a handheld remote control R100 or Grundfos GO Remote or by the use of buttons on the pump Media Access Control Unique network address for a piece of hardware Grundfos Motor Protector Packet InterNet Groper A software utility that tests connectivity between two TCP IP hosts Flow Grundfos handheld infrared remote control The Grundfos product uses the setpoint and operating mode set from PROFIBUS Separated or Safety Extra Low Voltage Separated or Safety Extra Low Voltage with Earth connection SubMiniature version A Coaxial radio signal cable connection standard Simple Mail Transfer Protocol Simple Network Time Protocol Used for clocks synchronization between computer systems Transmission Control Protocol Protocol suitable for Internet communication and Industrial Ethernet communication Transmission Control Protocol Internet Protocol Protocol suitable for Internet communication Bits transferred per second bits s Uniform Resource Locator The address used to connect to a server Coordinated Universal Time the primary time standard by which the world regulates clocks and time Unicode Transformation Format character encoding Engl
37. o factory default During this period LED1 will be flashing red and green at the same time to indicate that a reset will occur Every change of the rotary switch when the module is powered on will cause the module to restart 6 3 Setting up the IP addresses The CIM 500 Ethernet module is default set up to a fixed IP address It is possible to change the IP address settings from the built in web server IP address 192 168 1 100 Subnet mask 255 255 255 0 Gateway 192 168 1 1 Default IP settings used by web server IP settings for Modbus TCP Device name and IP settings for PROFINET IO Must be setup by the Web server Static configuration from Web server or configuration from PROFINET IO configuration tool 6 4 Establish connection to the Webserver The CIM 500 module can be configured using the built in Web server To establish a connection from a PC to CIM 500 the Status following steps are required Off Connect the PC and the CIM 500 module using an Ethernet l cable Flashing red LED2 e Configure the PC Ethernet port to the same subnetwork as the CIM 500 e g 192 168 1 101 and the subnet mask to 255 255 255 0 See section A 2 Web server configuration on page 28 Permanently green e Open a standard Internet browser and type 192 168 1 100 in the URL field e Log in to the Web server using User Password green admin default Grundfos default User and password may have been c
38. oduct functionality is simulated 8 2 CIU 500 Product Simulation Product simulation mode is entered via the web server See section A 4 PROFINET IO configuration on page 29 18 9 Fault finding 9 1 CIU 150 Faults ina CIU 150 PROFIBUS module can be detected by observing the status of the two communication LEDs See the table below 9 1 1 LED status Fault LED status 1 Both LEDs LED1 and LED2 remain off when the power supply is connected 2 The LED for internal communication LED2 is flashing red 3 The LED for internal communication LED2 is constantly red 4 The PROFIBUS LED LED1 is constantly red 5 The PROFIBUS LED LED1 is flashing red 9 2 CIU 500 Possible cause a a The CIU 150 is defective No internal communication between the CIU 150 and the MP 204 The CIU 150 does not support the connected MP 204 Fault in the CIU 150 Fault in the CIU 150 PROFIBUS configuration Faults in the CIU 500 can be detected by observing the status of the two communication LEDs See the table below and section 4 3 CIM 500 PROFINET IO 9 2 1 LED status Fault LED status 1 Both LEDs LED1 and LED2 remain off when the power supply is connected The PROFINET IO LED LED1 remains off The LED for internal communication LED2 is flashing red The LED for internal communication LED2 is permanently red The PROFINET IO LED LED1 is permanently red The PROFINET IO
39. olModule module 1 The control module is a PROFIBUS PROFINET output module used for the control of the MP 204 Its data type is 10 non standard Byte Bit Name Event trigger 0 ResetAlarm Rising edge 1 TestTrip Rising edge 2 ResetStartCounter Rising edge 3 ResetRestartCounter Rising edge 4 ResetOprTimeCounter Rising edge 5 ResetEnergyCounter Rising edge 6 ResetLogs Rising edge 7 ei 0 OnOff State 1 N 7 2 1 Explanation to event trigger Rising edge Control bits with a rising edge event trigger behave like a command that is executed when a bit transition from 0 to 1 occurs Each of them has a corresponding acknowledge bit in the StatusModule which is set when the command is executed and cleared when the control bit is written back to 0 State Control bits with a state event trigger behave like a state that is forced upon the MP 204 In the CIU 150 the actual state of the MP 204 as read from the StatusModule is continuously compared with the requested state in the ControlModule and the CIU 150 writes the appropriate GENIbus command to the MP 204 to make the two states correspond to each other Due to state restrictions or priorities this might not always be possible see explanation to the bit in question 10 7 2 2 Explanation to control bits ResetAlarm Control bit that resets alarms and warnings If the motor is not in operating mode Started and if no alarm conditions preventing starting are p
40. orts Each Ethernet port has its own MAC address Ethernet switch Ne st Lo Sei st lo o Fig 9 Example of Industrial Ethernet network E LL im we oo momon a E Be ag HR in on m m ee OW Rs Wu D o m R KAAL Es CELL TITTEN 2 3 linde POCE 060 060 CH 3 1 NOJGIN 3M WOJQIN IM o waana aa aoaia keng Kb S sli A DECUS Li a wg EK E Ji i f 1 o 4 GG Vee 2 o st N Lo o 4 5 6 7 8 9 Fig 10 Example of Ethernet connection CIM 500 Pos Description Designation 1 Industrial Ethernet RJ45 Connector 1 ETH1 2 Industrial Ethernet RJ45 Connector 2 ETH2 3 Rotary switch for protocol selection SW1 4 Data activity LED for Connector 1 DATA1 5 Link LED for Connector 1 LINK1 6 Data activity LED for Connector 2 DATA2 7 Link LED for Connector 2 LINK2 8 Gelee LED for Ethernet LED1 Green red status LED for internal 9 communication between module and LED2 pump 6 2 Setting the Industrial Ethernet protocol The CIM 500 Ethernet module has a rotary switch for selection of the Industrial Ethernet protocol See fig 11 TM05 7481 1013 Fig 11 Selecting the Industrial Ethernet protocol Pos Description O PROFINET IO Default from factory 1 Modbus TCP 2E Reserved LED1 will be permanently red to indicate an invalid configuration Reset to factory default Note The rotary switch has to be set in this position for F 20 seconds before the CIM 500 resets t
41. ot be met Commanded alarm standby trip Diaphragm break dosing pump Insulation resistance low Too many starts per hour Moisture switch alarm digital Smart trim gap alarm Vibration Setup conflict Load continues even if the motor has been switched off External motor protector activated e g MP 204 Battery low Turbine operation impellers forced backwards Change bearings specific service information Change varistor s specific service information Code Description 32 33 35 36 37 38 40 41 42 45 48 49 50 51 52 53 54 55 56 57 58 59 60 64 65 66 67 68 69 70 71 Overvoltage Soon time for service general service information Gas in pump head deaerating problem Discharge valve leakage Suction valve leakage Vent valve defective Undervoltage Undervoltage transient Cut in fault dV dt Voltage asymmetry Overload Overcurrent i_line i_dc i_mo Motor protection function general shutdown MPF Blocked motor pump Motor slip high Stalled motor Motor protection function 3 sec limit Motor current protection activated MCP Underload Dry running Low flow No flow Low input power Overtemperature Motor temperature 1 t m or t_mo or t_mo1 Temperature control electronics t_e Temperature too high internal frequency converter module t_m External temperature water temperature t_w
42. part and the extra three bytes of parameterisation data are supported Acyclic data transmission is not supported 2 4 Assumptions This functional profile assumes that the reader is familiar with commissioning and programming of PROFIBUS and PROFINET devices 2 5 Definitions and abbreviations ARP Auto MDIX CAT5 CAT5e CAT6 CIM CIU CRC DHCP DNS Enumeration GENIbus GENIpro Grundfos GO HTTP IANA LED Address Resolution Protocol Translates IP addresses to MAC addresses Ensures that both crossover cable types and non crossover cable types can be used Ethernet cable type Has 4 twisted pairs of wires Enhanced CAT5 cable with better performance Cable with very high performance Communication Interface Module Communication Interface Unit Cyclic Redundancy Check a data error detection method Dynamic Host Configuration Protocol Used to configure network devices so that they can communicate on an IP network Domain Name System Used to resolve host names to IP addresses List of values Proprietary Grundfos fieldbus standard Proprietary Grundfos fieldbus protocol A Grundfos handheld remote control device for controlling Grundfos products via infrared or radio Based on smart phone technology Pressure Head Hyper Text Transfer Protocol The protocol commonly used to navigate the world wide web Internet Assigned Numbers Authority Internet Protocol Light E
43. ready 1 Ready Alarm Status bit indicating that the motor has been switched off due to an alarm operating mode equals TestTrip or MotorProtectionTrip O No alarm 1 Alarm PTCInput Status bit indicating the status of the PTC signal 0 Closed 1 Open high temperature alarm PhaseSequence Status bit indicating the actual phase sequence 0 Phase sequence is right L1 L2 L3 1 Phase sequence is left L3 L2 L 1 OperatingMode Status enumeration showing the MP 204 operating mode 0 Started On This is the normal mode when the motor is running without alarms warnings may be present The R1 motor relay is closed the R2 alarm relay is open and the red Trip indicator light on the MP 204 is off 1 MotorProtectionTrip The MP 204 has detected an alarm condition and has switched the motor off Data module AlarmCode will contain the related code for the alarm condition This code is also shown in the display The R1 motor relay is open the R2 alarm relay is closed and the red Trip indicator light on the MP 204 is on 2 TestTrip This mode is the result of the TestTrip command or of pressing the T button The alarm code 18 is shown in the display The behaviour is equal to MotorProtectionTrip 3 ActuatorStop Off This mode is the result of the state control bit OnOff 0 The motor will be switched off and the MP 204 display will show OFF 11 English GB a9 useubuz Protection function
44. resent the MP 204 will restart the motor and reset a pending alarm indication if any e Closes relay 1 motor control relay and opens relay 2 signal relay e Updates the operating mode to Started The red Trip indicator light on the MP 204 is switched off follows relay 2 If an alarm condition is present the operating mode MotorProtectingTrip will result remain instead This control bit has the same function as the R button on the MP 204 TestTrip Control bit that has the same function as the T button on the MP 204 Opensrelay 1 motor control relay and closes relay 2 signal relay e Updates the operating mode to TestTrip The red Trip indicator light on the MP 204 is switched on follows relay 2 e The MP 204 display shows A18 TestTrip alarm ResetStartCounter Control bit that resets the NumberOfStartsTripCnt module 41 ResetRestartCounter Control bit that resets the AutorRestartsTripCnt module 42 ResetOprTimeCounter Control bit that resets the operatingTimeTripCnt module 39 ResetEnergyCounter Control bit that resets the EnergyTripCnt module 36 ResetLogs Control bit that resets all maximum minimum logs LineVoltageMaxLog module 45 e LineVoltageMinLog module 46 LineCurrentMaxLog module 47 e LineCurrentMinLog module 48 StartsPerHourMaxLog module 49 OnOff Control bit that switches the motor on and off With this bit the MP 204 operating mod
45. ruggacherstrasse 10 CH 8117 Fallanden ZH Tel 41 1 806 8111 Telefax 41 1 806 8115 Grundfos companies Taiwan GRUNDFOS Pumps Taiwan Ltd 7 Floor 219 Min Chuan Road Taichung Taiwan R O C Phone 886 4 2305 0868 Telefax 886 4 2305 0878 Thailand GRUNDFOS Thailand Ltd 92 Chaloem Phrakiat Rama 9 Road Dokmai Pravej Bangkok 10250 Phone 66 2 725 8999 Telefax 66 2 725 8998 Turkey GRUNDFOS POMPA San ve Tic Ltd Sti Gebze Organize Sanayi B lgesi Ihsan dede Caddesi 2 yol 200 Sokak No 204 41490 Gebze Kocaeli Phone 90 262 679 7979 Telefax 90 262 679 7905 E mail satis grundfos com Ukraine TOB PYHO OC YKPAIHA 01010 Kunis Byn MockoBcbka 86 Ten 38 044 390 40 50 bax 38 044 390 40 59 E mail ukraine grundfos com United Arab Emirates GRUNDFOS Gulf Distribution P O Box 16768 Jebel Ali Free Zone Dubai Phone 971 4 8815 166 Telefax 971 4 8815 136 United Kingdom GRUNDFOS Pumps Ltd Grovebury Road Leighton Buzzard Beds LU7 4TL Phone 44 1525 850000 Telefax 44 1525 850011 U S A GRUNDFOS Pumps Corporation 17100 West 118th Terrace Olathe Kansas 66061 Phone 1 913 227 3400 Telefax 1 913 227 3500 Uzbekistan IpencraBuTenbcrBO TPYHOPOC B TALIKEHTE 700000 Tauikeur yn YcmaHa Hocupa 1 u TYIMK 5 TenedoH 3712 55 68 15 bakc 3712 53 36 35 Revised 18 04 2013 S N BuipjoH sojpunuc JUBIJAdOH epIMp JOM p m s syyn V Ieuueq S v sojp
46. ult pressure sensor Signal fault flow sensor Signal fault water in oil WIO sensor Signal fault moisture sensor Signal fault atmospheric pressure sensor Signal fault rotor position sensor Hall sensor Signal fault rotor origo sensor Signal fault temperature 2 sensor t mo2 Signal fault temperature 3 sensor t mo3 Signal fault Smart trim gap sensor Signal fault vibration sensor Signal fault bearing temperature sensor Pt100 general or top bearing Signal fault bearing temperature sensor Pt100 middle bearing Signal fault PTC sensor short circuited Signal fault bearing temperature sensor Pt100 bottom bearing Signal fault extra temperature sensor Signal fault general purpose sensor Unknown sensor type Signal fault power meter sensor Signal fault energy meter Signal fault user defined sensor Signal fault level sensor Limit exceeded sensor 1 e g alarm level in WW application Limit exceeded sensor 2 e g high level in WW application Limit exceeded sensor 3 e g overflow level in WW application Limit exceeded sensor 4 e g low level in WW tank filling application Limit exceeded sensor 5 Code 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 Description Limit exceeded sensor 6 Operation with reduc
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48. ver Alternate WINS server TM05 7422 0913 Fig 14 Example from Windows XP A 2 Web server configuration The built in web server is an easy and effective way to monitor the status of the CIM 500 module and configure the available functions and Industrial Ethernet protocols The web server also makes it possible to update the firmware of the CIM module and store restore settings Before configuration e Check that PC and CIM module are connected via an Ethernet cable e Check that the PC Ethernet port is set to the same network as the CIM module For network configuration see section A 7 How to configure an IP address on your PC To establish a connection from a PC to CIM 500 the first time the following steps are required 1 Open a standard Internet browser and type 192 168 1 100 in the URL address field 2 Log in to the Web server 24 A 3 Login E GRUNDFOS A Information Login Username admin pa Password Fig 15 Login User name Enter user name Default admin Password Enter password Default Grundfos User name and password can be changed on the web server under Grundfos Management A 4 PROFINET IO configuration This web page is used to configure all the parameters relevant to the PROFINET IO protocol standard All settings can also be configured from a standard PROFINET IO configuration tool for instance Siemens Primary Setup Tool PST It is
49. watchdog The state of the PROFIBUS communication watchdog can be changed with a PROFIBUS commissioning tool e g Siemens Simatic Manager If the watchdog is enabled all bits in the ControlModule see section 7 2 are automatically set to 0 if the PROFIBUS communication is broken As a result the Grundfos product will be set to local mode and then be operating according to the local operating mode local setpoint and local control mode 5 8 Reaction to PLC Stop button If the PLC is stopped by the operator all output registers will be set to 0 As a result the control bit RemoteAccessReg will be cleared and the Grundfos product will be set to local mode and then be operating according to the local operating mode local setpoint and local control mode English GB a9 useubuz 6 PROFINET IO CIM 500 setup 6 1 Connecting the Ethernet cable Warning The CIM 500 must only be connected to SELV or SELV E circuits RJ45 plugs and Ethernet cable must be used The cable shield must be connected to protective earth at both ends It is important to connect cable shield to earth through earth clamp or to connect cable shield to earth in the connector The CIM 500 is designed for flexible network installation the built in two port switch makes it possible to daisy chain from product to product without the need of additional Ethernet switches The last product in the chain is only connected to one of the Ethernet p

PROFIBUS and PROFINET for Grundfos MP 204

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