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GAIL (India) Limited

1. 12 plo OO ee j 3 2000 000 W Lz S0 W Z 23W ONC est Xx XX IX SYMBOLS SYMBOLS SHUT OFF VALVE GENERAL 5 SPRING OPERATED ACTUATOR SAFETY SHUT OFF VALVE AUTOMATICALLY OPERATED ACTUATOR GENERAL CONTINIUOUS ACTION VALVE ELECTRIC MOTOR OPERATED ACTUATOR RIGHT ANGLE SHUT OFF VALVE GENERAL GENERAL VALVE CLOSED ON FAILURE OF ACTUATING THREE WAY VALVE GENERAL ENERGY VALVE OPENED ON FAILURE OF ACTUATING FOUR WAY VALVE GENERAL ENERGY Mes UE VALVE RETAINS POSITION ON FAILURE OF ACTUATING ENERGY PUSHBUTTON VALVE C TURBINE GENERAL CHECK VALVE SPRING TYPE COMPRESSOR GENERAL ROTARY PISTON COMPRESSOR PISTON COMPRESSOR JET BOOSTER FAN GENERAL HEAT EXCHANGER WITHOUT COUNTERFLOW COUNTERFLOW HEAT EXCHANGER BERE PLATE HEAT EXCHANGER NON RETURN VALVE SWING TYPE BUTTERFLY VALVE CONTINUOUSLY VARIABLE BUTTERFLY VALVE LOUVRE SEPERATOR GENERAL STAGE SEPERATOR H FINNED HEAT EXCHANGER WITH VENTILATOR lt CYCLONE SEPERATOR AUD Q BLIND PLATE CONDENSATE TRAP FIGURE 8 PLATE BLIND PLATE IN FLOWMETER GENERAL FUNCTION FIGURE 8 PLATE GOGGLE PLATE IN METER GENERAL FUNCTION TURBINE METER ORIFICE PLATE INSULATING FLANGE VORTEX SHEDDING FLOWMETER DIAPHRACM METER INSULATING COUPLI
2. RELIANCE BSEC 4 CARBORUNDUM TAP OFF Ne BINANI CMR ae TAP OFF FUTURE 8 g 29 06 10 r AS PER GAIL S COMMENTS E E I ou I I d po SH 3 OF 4 18 x15 98 _KM _ AP 5L Gr 70 U G PIPELINE SH 3 OF 4 SH 3 OF 4 SUDCHEMIE All rights reserved THIS DRAWING IS THE PROPERTY AND ISSUED Sic SCALE NTS FOR THE SPECIFIC PROJECT MENTIONED THEREIN THIS IS NOT TO BE COPIED OR USED FOR OTHER PROJECTS UNLESS EXPRESSLY PERMITTED BY MECON PRESSURE 3 DESIGN PIPELINE NETWORK SCHEMATIC 23M3 05 21 M 000 SK 01 DRAWN SUNIL 03 05 10 AS PER GAIL S COMMENTS REFERENCES DRG NO 12 03 10 PER GAIL S COMMENTS Dtd 06 03 2010 6 Copyright LIMITED REV NO DATE ZONE DESCRIPTION VERIFIED 1 ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 5 ABOVE THE HIGHEST LEVEL SCRAPPER LAUNCHER RECEIVER SHALL HAVE SCRAPPER HANDLING FACILITY COMPIRING OF A JIB CRANE amp A TROLLY AND SHALL HAVE A QUICK OPPENING CLOSURE SCRAPPER LAUNCHER RECEIVER SHALL BE SUITABLE FOR HANDLING INTELLIGENT PIGS DOUBLE INTERLOCK SHALL BE PROVIDED FOR PIG LAUNCHER RECEIVER DOOR ALL BALL VALVES 2 amp ABOVE SHALL BE TRUNION MOUNTED ONLY ALL BALL VALVES B
3. RECEIVING FACILITY FACT II 15 98 442021220000 o 3 ess ES 13 05 10 05 10 GENERAL REVISION REVISION ean PM a SCHEMATIC yc 23M3 05 21 M 000 SK O1 01 Ewe SUNIL P amp ID FOR RECEIVING TERMINAL 03 05 10 AS PER GAIL S COMMENTS REFERENCES NO N 12 0310 _ PER 5 COMMENTS Dtd 06 03 2010 Copyright LIMITED All rights reserved THIS DRAWING IS THE PROPERTY OF MECON AND ISSUED SCALE FOR THE SPECIFIC PROJECT MENTIONED THEREIN THIS 15 GVW NOT TO BE COPIED OR USED FOR OTHER PROJECTS o ties MECON j o eo j o m opo corde REV NO DATE ZONE DESCRIPTION VERIFIED AND VERIFIED ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 MIR ABOVE THE HIGHEST LEVEL SCRAPPER LAUNCHER RECEIVER SHALL HAVE SCRAPPER HANDLING FACILITY COMPIRING OF A JIB CRANE amp A TROLLY AND SHALL HAVE A QUICK OPPENING CLOSURE SCRAPPER LAUNCHER RECEIVER SHALL BE SUITABLE FOR HANDLING INTELLIGENT PIGS DOUBLE INTERLOCK SHALL BE PROVIDED FOR PIG LAUNCHER RECEIVER DOOR ALL BALL VALVES 2 amp ABOVE SHALL BE TRUNION MOUNTED ONLY ALL BALL VALVES BELOW 2 SHALL BE FULL BORE ONLY ONLINE RETRIEVAL TYPE CORROSION MONITORING COUPON amp CORROSION PROBE SHALL BE PROVIDED PROCESS DATA FLUID NAT
4. mI aM E amp ID FOR METERING SKID FOR EJ 2 E _ N 03 0540 AS PER COMMENTS GW Copyright LIMITED rights reserved VERIFIED mevwo p sS 148 DRAWING IS THE PROPERTY concu e wr o Mtr ao vt Inu uu Y gu c 2 S001 000 W 1Z GO EWNEZ OAW A 1 POSITION TX JOY PROVISION FOR PT 3 4 gt lt bed FO 2 D NOTE 7 TURBINE METER 0101 2 3 4 FB TURBINE 2 ec METER 0102 2 3 4 LINE LEGEND METERING SKID 03 FOR GELETIN 2 P 01 0101 D1A D4A CONSUMER 5 DETAILS PROCESS DATA PHASE I 3 01 0101 04 E SPEC ACTUAL REQ CONSUMER TEMPERATURE DESIGN TEMPERATURE DESIGN UNIT NO CONSUMER FLOW MMSCMD DESIGN PRESSURE DESIGN CLASS PRESSURE Kg Cm PRESSURE Kg Cm UPSTREAM PCV AS MARKED DOWNSTREAM OF PCV AS MARKED PRESSURE CLASS GELATIN 78 85 29 65 C 45 65 C 92 19 Kg Cm2 g 600 150 NOTES ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 MTR ABOVE THE HIGHEST OPERATING LEVEL C FD METERING SHALL BE DONE BY TURBINE FLOW METER WITH SOLAR PANEL
5. 20 5 eu 309 TRER MEL 4 ams 4m z AA T GE p MM 3X RE Ps Pd A erc poss FC FO FO H x8 8 PH eH MONITOR Hr REGULATOR aus Bie NOTE 9 NOTE 9 2 ULTRASONIC METER 0102 2 3 4 T ma d uc gt Mom rr EC CONSUMER S DETAILS PROCESS DATA PHASE I METERING SKID 01 FOR BPCL LINE LEGEND 8 01 0101 01 04 CONSUMER FLOW ACTUAL REQ CONSUMER TEMPERATURE DESIGN DESIGN DESIGN PRESSURE DESIGN CLASS FLOW 5 2 2 LINE PRESSURE Kg Cm PRESSURE Kg Cm UPSTREAM OF PCV AS MARKED DOWNSTREAM OF PCV AS MARKED UNIT NO BPCL 26 67 76 45 50 29 TO 65 45 65 92 Kg Cm2 g 6004 LINE SIZE NOMINAL VALVE LEGEND 1 ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 MTR ABOVE THE HIGHEST OPERATING LEVEL See 2 METERING SHALL BE DONE BY ULTRASONIC FLOW METER WITH CONTROL PANEL MOUNTED FLOW COMPUTER INSTALLATION SHALL BALL VALVE FLANGE END AS PER AGAQ LATEST EDITION HOWEVER THERE SHALL BE TWO STREAMS OF METERING 1W 1S pet VALVE BW END UPTO 1 2 SW END 3 ENVIRONMENTAL ENCLOSURE REQUIRED FOR METERING INSTRUMENTS INSULATION OF USM METER RUN amp IMPLUSE LINES OF METERING pk PLUG VALVE BW END UPTO 1 2 SW END
6. 4 NOTE 3 4 3 3 4 NOTE 11 EB G o P bes TYPICAL ARRANGEMENI FOR GOV TYPICAL ARRANGEMENT FOR AV lt 1 5 Q j A mms SELECTOR 4 c SWITCH FWT 0101 P L VALVE LEGEND NOTE 1 1 2 H oe 12 NOTE 5 13 1 2 vor Xwort i 46 r pkp 4 Deb BALL VALVE FLANGE END BALL VALVE BW END UPTO 1 2 SW END K PLUG VALVE BW END UPTO 1 2 SW END PLUG VALVE FLANGE END GLOBE VALVE T m m 6 D4AD1A D lt L 15 PRELIMINARY DRAWING GAIL INDIA LIMITED TYPICAL ARRANGEMENT FOR 19 SV LIMITED 18 x18 x12 Pectin ot amp cs L di Lo du ____ Lom he j j 1 2 52222 NATURAL GAS PIPELINE PROJECT 1 4 DRG NO ae AND AV GOV amp 18 SV STATION 1414 N 5 A o
7. India Limited A Govt of India Undertaking A Navratna Company NEW DELHI INDIA KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PI NE PROJ ECT PHASE 1 BID DOCUMENT FOR PROCUREMENT OF SCADA SYSTEM UNDER OPEN I NTERNATI ONAL COMPETITIVE BIDDING E Tender no 8000002010 BID DOC NO 05 51 23 M3 PH 1 GAI L 094 VOLUME 11 OF 11 PREPARED AND I SSUED BY MECON LI MI TED A Govt of India Undertaking Delhi India AUG 2010 KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT SCADA SYSTEM GAIL INDIA LTD BID Doc No 05 51 23 GAIL 094 Page lof 1 MECON LIMITED INDEX SCADA SYSTEM FOR KKBMPL PROJECT BID DOC NO 05 51 23 M3 PH I GAIL 094 A MATERIAL REQUISITIONS b BIDDER QUALIFICATION CRITERIA FORM C VENDOR DATA REQUIREMENT D VENDOR DRAWING DATA APPROVAL PROCEDURE DEVIATION FORM PARTICULAR JOB SPECIFICATION FOR SCADA SYSTEM JS No 23M3 PH D 05 E5 1 094 PJS 01 Rev 0 GAIL INDIA LIMITED New Delhi KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE I MATERIAL REQUISITION FOR SCADA SYSTEM MR NO MEC S 05 ES T 23M3 PH 1 GAIL 094 Tender No 05 51 22M3 PH 1 GA IL 094 MECON LIMITED DELHI 110 092 Pages 1 of 4 KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D MATERIAL REQUISITION FOR SCADA SYSTEM BID Doc No 05 51 23 P
8. SHG ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 5 MIR ABOVE THE HIGHEST LEVEL ALL BALL VALVES 2 amp ABOVE SHALL BE TRUNION MOUNTED ONLY ALL BALL VALVES BELOW 2 SHALL BE FULL BORE ONLY TO TRAVANCORE FOR ALL TAPPING FROM LINE THE FIRST ISOLATION VALVE SHALL BE WELDED END TYPE AND OTHER SECOND VALVE MAY BE FLANGED CONNECTION ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH 200 FIRE SUPPRESSION SYSTEM ALL SV EXTENDED STEM BW FULL BORE VALVE BURRIED VALVE SHALL BE PROVIDED WITH CORROSION PROTECTION COATING L 4 0 372 KM 1 1 V 12 G 1 Soa sasa SH 2 OF 4 515 FOR TRAVANCORE 00302 lt N T N T a 8 02 0219 1 FLUID 1 NATURAL GAS RLNG TEMPERATURE WORKING DOTO 2273 FLOW 7 32 MMSCMD DESIGN 29 65 C NOTE 1 V d DESIGN CLASS 6004 Xa PRESSURE 76 90 KG CM2 G AT CH 0 3783 Km F NOTE 1 V 10 0305 iy 8 lt 5 2 gt How gt 8747 TERING SKID PROCESS DATA SH 2 OF 4 x 2 E m APPOLO TYRES LTD AT CH 3 013 Km APPROX AT CH 12 63 Km BALL VALVE FLANGE END BALL VALVE BW END UPTO 1 2 SW END K PLUG VALVE BW END UPTO 1 2 SW END PLUG VALVE
9. mev te FOR THE SPECIFIC PROJECT MENTIONED THEREIN THIS IS GVW EIS Nc UR UMS sweet Rev NOT TO BE COPIED OR USED FOR OTHER PROJECTS 1 of 1 CONCURRED BY REVISION UNLESS EXPRESSLY PERMITTED BY DATE 06 02 2010 02 2010 gt 05 21 M 000 LIES ____ 8001 000 W 1Z SO EWNEZ OAW ULTRASONIC METER 0101 NOTE 2 5 4 DE OAREN FB FB PROVISION FOR gt 1 FC 1 5 FC FO gt 1 8 1 MONITOR REGULATOR note 9 1 Nort 9 2 2 T 1 m dc 218 ULTRASONIC METER 0102 NOTE 2 5 4 ACTUAL REQ CONSUMER TEMPERATURE DESIGN TEMPERATURE DESIGN CONSUMER FLOW DESIGN PRESSURE DESIGN CLASS PRESSURE PRESSURE Kg Cm UPSTREAM OF PCV AS MARKED DOWNSTREAM OF PCV AS MARKED KSEB BOPP 5 0 75 82 22 29 TO 65 C 45 65 92 49 Kg Cm2 4 6004 3004 VENTS SHALL LOCATED MIN HEIGHT OF 3 ABOVE THE HIGHEST OPERATING LEVEL METERING SHALL BE DONE BY ULTRASONIC FLOW METER WITH CONTROL PANEL MOUNTED FLOW COMPUTER INSTALLATION SHALL BE AS PER AGAQ LATEST EDITION HOWEVER THERE SHALL BE TWO STREAMS OF METERING 1W 1S ENVIRONMENTAL ENCLOSURE REQUIRED FOR METERING INSTRUMENTS INSULATIO
10. 15 700 15 707 KM 16 356 CH CH CH CH CH CH CH CH CH CH CH CH CH CH CH CH CH ee H 36 x30 S DETAIL CROSSING LEGEND TENTATIVE NOs OF STATION SYMBOL OF X ING TYPE OF X ING Nos METHOD Tentative 2 2 PROPOSED UNDERGROUND PIPELINE DESPATCH STATION CANAL DRAIN EM HDD OPEN CUT PROPOSED ABOVE GROUND PIPELINE IP STATION EOM OPEN CUT OC CLASS LOCATION WISE DETAIL OF P L LENGTH ASPHALTED METALLED ROAD CLASS MATERIAL THICKNESS LENGTH HDD CASED BORING 5L PSL 2 Gr X 70 16 420 GAIL INDIA LIMITED n KOCHI KOTTANAD BANGALORE MANGALORE prep i 5 s TO UDYOGMONDAL Oeo PENIS ROUTE OCIEMATIC DIACRAM AND ANIL KUMAR DRG KKBMPL PH 1 RM OO1 REV OC amp CONSUMER DETAILS DATED 05 03 10 j copyright right reserved VERIFIED PHASE I LENGTH 16 420KM_APPROX rasara CEKER CONCURRED BY am jost ao DRC 2343 05 21 000 1021 5 p o 0 9 k m 458 CARBARANDUM ZINC CMR amp SUD CHEMIE gt lt TRAVANCORE COCHIN CHEMICALS LTD 2 mumu
11. 15 980 P mE S 2 9 Sc A BRAHMAPURAM DIESEL POWER PLANT BDPP 3 tj 2 TE 5 E 5528 BHARAT PETROLEUM CORP LTD BPCL s Hz d tM HINDUSTAN ORGANIC CHEMICALS LTD HOCL 9 2 s 9 mi FACT II ___ j E ___ 7 141 KOCHI KOTTANAD BANGALORE MANGALORE PIPELINE PROJECT PHASE I L0 3S 000 W Lz S0 WE Z O3W PETRONET LNG TERMINAL AT PUTHUVYPEEN TO IP AT UDYOGMANDAL x p e II CARBARANDUM UNIVERSAL LIMITED geen err u DETAIL OF CONSUMERS FOR PHASE I I CAPACITY PRESSURE LENGTH 5 E MMSCMD E ML pem 1 TRAVENCORE COCHIN CHEMICALS 0 020000 06 00 37215 16 420 KM 2 UM 1 440000 4500 88086 DESPATCH 30 x16 42 Km 9 BSES REL 3 400000 50 00 1747 5 ERMINAL AT PPL APPOLO TYRE LTD 0 032000 21 00 697 88 4 697 28 amp 5 NITTA GELATIN 0 030000 06 00 12548 SPUR DT 6 TERMINAL 0 088000 10 00 1598043 UDYOGMANDAL 7 BRAHMAPURAM DIESEL POEWR PLANT KSEB 5 000000 25 00 306480 8 BP
12. NOTE 1 QOEC 0707 1 2 gt lt 10 D4A COV C DIA 10 0204 30 x50 x18 SCRAPPER RECEIVER LAUNCHER SCRAPPER LAUNCHER RECEIVER IH 551 0201 30 x36 n 0 SLR 0201 24 18 30 Dec n Y e eoc bod x6 MALIS x6 4 NCIC x 4 NC 18 P 02 0201 D1A 2 2 py 6 4 NC X 4 NC Xe w lt 6 02 0203 90916 X xo 6 P 02 0216 D1A 6 NV 6 P 02 0202 D1A lt gt 6 P 02 0215 D1A Li ke E 3 4 aS NOTE 1 dts e DETAIL A EN 2 NF E RE d Wy N0203 S gt i ULTRASONIC FB 00 3 0201 Gu 25 Kn n gt NOTE 8 amp 9 lt a VENT lt 1 1 DETAIL A DETAIL A i HOV 1 o210 CO CONCURRED BY 22 2 ULTRASONIC 16 02 0213 01 0202 NOTE 8 amp 9 INTERMEDIATE PIGGING STATION 1 CH 16 42 Km APPROX Pf sein Poors DK 1 2 1 QOEC 0202 2 On XXUN 9 6 04 G FWI 0203 IJ 0203 18 18 18 18 18 02 0217 70 18 RB N Z x NOTE 7 s Toe 56 G 18 P 02 0214 D1A 8 02 0218 1 FACT I amp TCC 16 18 LA 8 02 0219
13. 6 31a MECON LIMITED DELHI ELECT amp INST SECTION Telecom Interface Cable Telecom Interface Cable 5 Instrumn Cables KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE I PJS OF SCADA SYSTEM Job Spec No MEC 23M3 1 05 5 1 094 PJS 01 BID Doc No 05 51 23 PH D GAIL 094 Page 7 of 23 1 1 Telecom Routers at MS and equipmen RWS t rack Telecom Ethernet port of locations panel RTU RTU TIC Panel RTU Locations BATTERY LIMIT WITH OTHER CONTRACTORS SI icm Scope of Pipe Laying Contractor Scope of SCADA Vendor NO or other contactor Cathodic Protection CP Fire amp Gas Detection System 2 Door Switches Corrosive Monitoring System Hardwired Signal Cable for field instruments field I Os 3 4 5 Soft Signals from TIC INST to RTU Solar System Supply amp laying of cable for hardwired signals which shall be sent to RTU from CP panel to Inst TIC panel including glanding termination ferruling dressing etc both end Supply amp laying of eable for hardwired signals which shall be sent to RTU from Fire amp Gas panel to TIC INST panel including glanding termination ferruling dressing etc both end Supply of Door switches amp Supply amp laying of cable for hardwired signals which shall be sent to RTU from Switches to TIC INST panel including glanding termination
14. 000 0 12 2 23 18 P 02 0217 X70 VALVE CLOSE VALVE VALVE CONCURRED BY 18 x15 98 ZI SH 3 OF 4 Beni U G PIPELINE 18 x1 8x18 SCRAPPER TE miim mee Nec A 18 FB eX COV X 2 8 2 0402 E 1 2 5 s 6 P 04 0402 D1A ES VALVE 3 4 usa id 10 4 24 A 1 NOTE 1 QOEC 0401 1 2 xd QP ur 0401A D4A 040 DIA 6 9 0401 FWT 0401 HANDLING Abe 2 DA 6 i 6 DEVICE lt 4 04 0406 01 METERING SKID 0402 0403 1 12 P 04 0405 D1A yo METERING SKID x TAP OFF FOR o PHILIPS CARBON 4 X AT CH 3 064 FOR 1 Ty MILMA 4 y tva 1 lt E METERING SKID UG 8 T AG V NOTE 1 IJ 0408 8 5 f X b 8 x3 167 KM 5 ae TO BPCL T x TAP OFF FOR HOCL g 0407 3 167 FUTURE PROVISION
15. 16 420 TO FACT COCHIN AMBALAMUGAL LENGTH 15 980 KM PIPELINE NETWORK Ll SCHEMATIC DIAGRAM PH 1 All right reserved VERIFIED THIS DRAWING IS THE PROPERTY OF MECON AND ISSUED SC xy SCALE NTS SH 1 OF 1 REV VERIFIED FOR THE SPECIFIC PROJECT MENTIONED THEREIN THIS IS ihe owe 02 01 2010 DRG MEC 23M3 05 21 M 000 SK 01 CONCURRED BY NPP KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS NE PROJ ECT PHASE 1 PJ S OF SCADA SYSTEM MECON LIMITED DELHI ELECT amp INST BI D Doc No 05 51 23 M3 PH 1 GAI L 094 SECTION to PJS Page 1 of 1 Spec 23 1 05 5 094 5 01 ANNEXURE XII SCADA SYSTEM CONFIGURATION DIAGRAM MS amp RWS 10 SNW r60 SH G0 O3HN HMI MMI 1 HMI MMI 2 COLOR LASER SCADA SERVER 1 SCADA SERVER 2 JET PRINTER 1 2 3 4 21 21 Z y MONITOR MONITOR ES L TIT WAN ROUTER 1 NM GPS TIME SERVER ETHETNET SWITCH ETHETNET SWITCH 24 CHANNELS 24 CHANNELS LAN B DUAL REDUNDANT LAN IEEE 802 24 PRIMARY CHANNELS 24 SECONDARY CHANNELS TELECOM CHANNELS LEGEND GPS GLOBAL POSITIONING SYSTEM HMI HUMAN MACHINE INTERFACE MS MASTER STATION RWS REMOTE WORK STATION MASTER STATION SV 1 STATION ETHERNET SWITCH MAN MACHINE INTERFACE SCADA SYSTEM C
16. EDITION 1 Table of Contents 1 0 GENERAL 2 0 RTU SUBSYSTEMS 24 DIGITAL INPUT 2 2 DIGITAL OUTPUTS 2 3 ANALOG INPUTS 2 4 ANALOG OUTPUTS 2 5 PULSE INPUT MODULE 3 0 COMMUNICATIONS 4 0 RTU FEATURES 5 0 INTERLOCKING LOGIC 6 0 DATABASE STORAGE AND RETRIEVAL 7 0 SERIAL LINK REQUI REMENT PREPARED BY CHECKED BY APPROVED BY ISSUE DATE KASH 5 SHUKLA SHI VASTAVA 08 DEC 2008 LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 834002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO Page 4 of 19 TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 vt 1 0 GENERAL The RTU s shall be 32 bit microprocessor based programmable units with both erasable RAM and ROM memory Each of the RTUs shall have its own processor memory battery backed power supply unit amp communication processors confirming to communication protocol like DNP 3 Ethernet etc and 1 0 cards complete in all respects The RTUs shall have TCP IP port and serial port for polling from Master Station amp Emergency Master Station All RTU shall be modular and from the same model product line with identical capabilities The RTU 1 0 Modules shall be interchangeable without any interruption shall be reliable field proven and evolutionary state of the art The I O cards shall not be combined for the functional
17. 10 10 REGULATOR NOTE 9 METERING SKID 06 FOR BSES KERELA TEMPERATURE DESICN EMPERATURE DESION DESIGN PRESSURE DESIGN CLASS SPEC 29 06 10 AS PER GAIL S COMMENTS GNO CHECKED AND ES 03 05 10 I AS PER 5 COMMENTS Copyright LIMITED rights reserved VERIFIED REV NO DATE ZONE DESCRIPTION VERIFIED THIS DRAWING IS THE PROPERTY OF MECON AND ISSUED NOT TO BE COPIED OR USED FOR OTHER PROJECTS REVISION UNLESS EXPRESSLY PERMITTED BY MECON PROVISION FOR PT 7 1 3 4 1 2 1 1 0 CLOSED es K pec 1200 LINE LEGEND 10 P 01 0101 D4A 8 P 01 0101 D1A D4A VALVE LEGEND BALL VALVE FLANGE END VALVE BW END UPTO PA oW END pk PLUG VALVE BW END UPTO Vo SW END pog PLUG VALVE FLANGE END GLOBE VALVE PRELIMINARY DRAWING GAIL INDIA LIMITED LIMITED SECTION OIL amp GAS OIL 4 GAS LOP QUANTITY 01 NO MEME KOCHI KOTTANAD BANGLORE MANGLORE a 013 amp FOR METERING FOR EE l APPROVED bm T e Sem pe eeu um A E a ____ __ ee ____ ______ L001 000 W 1Z GO EWNEZ OAW 3 1 PROVIS
18. 19 0 ELECT amp INST KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 a Reve Enge 1 0E23 inside of the cabinets shall be painted pale cream color IS 352 Vendor shall take approval of the different shade other then as specified in this clause during detailed engineering the SCADA Cabinet racks and RTU cabinets shall have Nameplates correlating with the type and location of the cabinet CALIBRATION The calibration procedure along with periodicity required for ensuring the accuracy of test instruments supplied under this contract shall be taken care by the SCADA vendor The SCADA vendor shall supply calibration charts from independent test laboratory for all input output subsystems during the warranty period MINOR CIVIL WORKS For MS RWS and new RTU locations civil work shall consist of a Civil works required for interconnecting cabling at control rooms between various systems equipments MS RWS RTUs with telecommunication system and the power supply unit along with cable routing and dressing The traveling work will be done by other Contractor b Associated grouting and fixing of equipment c Providing and laying perforated trays etc for point a above if required d Any masonry work associated with entry a
19. 6 20 The electrical works associated with the installation and commissioning of the equipments earthing of equipments at all sites powering of equipments at all sites termination of cables as required Separate earth pits if required shall be provided by Client other contractor 6 21 Supply and laying of cables amp connectors from TIC to RTU amp interconnection between SCADA equipments and interfacing of SCADA equipments with Telecom system 6 22 Glanding ferruling termination of instrumentation signal cabling at RTU end and respective end at TIC The cabling from field devices up to TIC panel including supply of panel amp cables will be carried out by Client other contractor 6 23 Training of Client s personnel in the operation maintenance system internals and expansion modification of the installed SCADA system 6 24 System Warranty including all services and spares for operation and maintenance of the system 6 25 IEDs communication protocol Modbus details will be provided by Client during detail engineering 6 26 The type of telecom connectivity shall be Ethernet based TCP IP for each remote location and if any change it will be communicated by Client during engineering 6 27 Any hardware required for communication between MS RWS switch router and remote sites IEDs e g dialup modems leased line modems Data Concentrator Unit switch serial to TCP IP converter TCP IP to serial converter etc shall be provide
20. KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 aid Pp ELECT amp INST SCADA Documentation SCADA documentation covering engineering manuals user manuals installation operation amp maintenance manuals for all the supplied software hardware and equipments C C Complier manuals API manual Oracle interface manual as applicable OTHER DOCUMENTATION Bill of Material Quality assurance plan Billing procedure Installation amp Test procedure Site execution plan Two Hardcopies and two softcopies at MS 1 Hardcopy and 1 Softcopy at RWS will be submitted for the following documents FDS Point Database HMI Engineering Manual SCADA System User s Manual Engineering Drawings and Cable connections FAT SAT Billing Procedure etc Configuration Manuals Documentation shall be provided which describes fully all of the following The method of configuring both hardware and software The method of installing SCADA OS and SCADA Software The method of modifying existing configuration The method of testing and tuning a configured system The method of creating and modifying operator interface displays including graphics trend displays reports and data logs The method of taking SCADA system ba
21. SCADA vendor shall train Client s engineers for total duration of 2 Weeks for 4 engineers on SCADA system The depth of the training required shall be adequate enough to enable the Client to but not limited to a Operate amp maintain the system b Add new RTUs and change media of communication between MS RWS and RTU Generation and modification of HMIs graphics amp amp reports and Point database d Integration of new IEDs like flow computers GC with the system System internals f Integration with 3 party software using OPC APIs g Back ups and other jobs related to SCADA system house keeping KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 5 I 094 PJS 01 BID Doc 05 51 23 M3 PH D GAIL 094 ____ mage 220823 ELECT amp INST h Loading of system software on new machine 1 Interfacing with GMS Software amp Application software 23 2 TRAINING SCADA vendor shall train Client s engineers at vendor works for total duration of 1 Week for 4 engineers on RTU The depth of the training required shall be adequate enough to enable the Client to but not limited to a Configuration of RTU b Addition of IED in RTU Writing logic and program 23 3 OPERATOR SCADA SYSTEM USER S TRAINING Site Training SCADA Vendor shall tra
22. These calculated results embedded for purpose of display reports etc 24 12 6 TIME SYNCHRONIZATION a The GPS time server shall be connected with the SCADA system at MS The primary SCADA server at MS shall be the Master Clock for the overall system Date and Time KOCHI KOTTANAD BANGALORE MANGALORE NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec 23M3 PH D 05 E5 1 094 PJS 01 MECON LIMITED DELHI ELECT amp INST BID Doc No 05 51 23 M3 PH D GAIL 094 SECTION ANNEXURE II to PJS Page 20 of 20 Facility utilising GPS time reference and the entire node on the LAN at both the MS shall be synchronised with the Master clock with the resolution of 100 msec In case of failure of Master Clock the redundant SCADA server shall receive the signals from GPS time server and shall have the Master Clock The RTUs should be synchronized with the master clock Whenever the MS date and time is set or reset an automatic synchronizing signal shall be transmitted by telemetry to all remote stations Any remote station subject to a Station Failure shall automatically be sent a synchronization signal on restoration of telemetry b RTU time synchronization shall be done w r t MS periodically with the time intervals as system definable parameters The RTU internal circuitry shall compensate for the delay due to message structure transmission delay and baud rate to arrive at the correctl
23. contract requirements for the award of job to the Bidder Page No Clause No Requirement Deviations Clarification Remarks as per Comments package by Bidder re G Bidder Signature of the authorized signatory Name of the authorized signatory Stamp and Date Govt of India Undertaking A Navratna Company NEW DELHI INDIA KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PARTICULAR JOB SPECIFICATION SCADA SYSTEM JS No MEC 23M3 PH D 05 ES 1 094 PJS 01 ELECTRICAL amp INSTRUMENTATION SECTION MECON LIMITED DELHI 110 092 Revision Prepared by Checked by Approved by LIMITED DELHI ELECT amp INST SECTION KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE I PJS OF SCADA SYSTEM Job Spec No MEC 23M3 PH I 05 5 I 094 PJS 01 BID Doc No 05 51 23 PH D GAIL 094 Page 2 of 23 Table of Contents 1 0 INTRODUCTION 2 0 BRIEF PROJECT DETAILS 3 0 BRIEF SCOPE OF SUPPLY AND WORKS FOR SCADA SYSTEM 4 0 COMPLETION PERIOD 5 0 BIDDERS QUALIFICATION CRITERIA 6 0 PROJECTION REQUIREMENTS amp DETAIL SCOPE OF WORK 7 0 GENERAL TECHNICAL REQUIREMENTS 8 0 AREA amp ZONE CLASSIFICATION 9 0 POWER SUPPLY 10 0 EARTHING 11 0 SAFETY REQUIREMENTS 12 0 ELECTROMAGNETIC COMPATIBILITY 13 0 SYSTEM AVAILABILITY REQUIREMENT 14 0 INSTALLATION MATERIAL 15 0 FINISH 16 0 CALIBRATION 17 0 MINOR CIVI
24. lt d FT 4 351 NALA O w E QH 4508 ASPHALTED ROAD jm lt 7 ni KUNNATTERI TO TRIKKAKKARA 00 gt 2 _ ASPHALTED ROAD Q OS PERUNGAZHA TO MEDICAL COLLEGE i a I I s gt ASSESS CH 5 734 KM ASPHALTED ROAD gt gt COLONY TO MEDICAL COLLEGE 7 2 Po 04 55555 5 m m m m m CH 5 800 KM APPROX H 4 TAP OFF POINT FOR AJ T T 2 Un TO MAIN ROAD gt O aa oe _ ASPHALTED ROAD lt gt 155 2 VOLLAM KLAMSSERY ot gt o DU EGER ____ ASPHALTED ROAD 7 gt rm _ 2 29 MAIN ROAD KANGARAPADI 2 z gt gt METAL ROAD lt 0 22 OM 2 ASP ROAD ASP ROAD 5 lt 2 CH 741 KM _____ ASPHALTED ROAD ah z lt x lt d TO ROAD TO SOC gt O ME lt ee ___ ASPHALTED ROAD tni g VADAKOD TO KANGARAPADI 7 2 CH 8 129 KM CANAL U C 5 gt as 2542 EE 22 ASPHALTED ROAD gt tm 8 129 5 7 TO MAIN ROAD MAIN ROAD lt _
25. 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH D GAIL 094 SECTION ANNEXURE II to PJS Page 4 of 20 11 0 12 0 13 0 14 0 DEVICE CONTROL SELECTION Control request initiated by the pipeline operator shall pass control point identification and the required control action to the control software The software shall validate the control point and the control action required according to system status defined interlocks permissive and assigned responsibilities Error messages shall be displayed if the operation 15 not permitted These shall be implemented by the bidder to meet the complete requirements of P amp IDs and pipeline operation and control philosophy Bidder shall incorporate the required changes in the pipeline operation during the site implementation phase It shall be possible to override all interlocks permissive under suitable password control and execute control It shall also be possible to configure from MS the width of the digital output pulse used for remote operation closing of valves etc SELECT CHECK BACK EXECUTE After point selection and control action have been verified the software shall initiate a select check back execute control sequence with the selected RTU When the control action 15 initiated the software shall set a flag showing that a device change of state is expected Failure to receive a status change with in a predefined period shall show a faulty control action and init
26. 24 8 NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec 23 1 05 E5 1 094 PJS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 ANNEXURE II to PJS Page 14 of 20 Daily log files operator tracking files shall be available for further processing purpose REPORTS Reports shall be defined as an output of pre selected data organized in a specific format Report software to support output to any of the three defined destinations screen printer and memory Reports shall be printed on demand or on the occurrence of predefined trigger events such as the time of the day shift wise daily monthly All reports shall be viewable on Monitor prior to printing on demand Data shift reports shall give hourly average values of parameters for the previous 8 hours form the time of scheduling of these reports These reports shall be printed three times a day on predefined times Definition of shifts has to be incorporated in the shift definition screen and data to be stored out accordingly For status shift reports the Abnormal state to be maintained for the complete hour even though the status returns to normal with in the same hour Daily reports shall give shiftily average values of parameters for all the three shifts of the previous day from the time of scheduling of these reports Monthly reports shall give daily average values of parameters for all the days of the previous month from the time of sched
27. Serial ports Ethernet port to connect Portable Diagnostic Test Unit PDT LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 834002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO Page 5 of 19 TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 vt Serial ports for connecting IEDs e g Flow computers Gas chromatograph Battery backed power supply 5 5 Diagnostic tools 2 Ethernet port for future polling of IEDS through TCP IP Interposing Relays for Digital Output The RTU s shall be configured such that interdependence of function is minimized and failure of any part of a RTU Module subsysterm except the common logic subsystem shall not directly affect the integrity of the unit as a whole The RTU should be able to store alarm events in case of communication failure till the time of communication restoration 4 2 The RTU system software shall provide the overall management of the supervision monitoring and control function within the RTU and also manage the local Programmable Diagnostic Test Unit communications comprehensive diagnostic facilities and RTU start up procedures 4 3 The RTU shall be programmable and shall have facilities for developing logic to interface with the IEDs as and when required To this effect all necessary tools softwares and documentation shall be part of supply of the RTUs within the scope of this document
28. ferruling dressing etc both end Supply amp laying of cable for hardwired signals which shall be sent to RTU from CMS to TIC INST panel including glanding termination ferruling dressing etc both end Supply of cable amp laying of cables from field instruments to JB and JB to TIC INST panel including amp gas actuated valve amp manual valves to TIC INST panel including glanding termination ferruling dressing etc at Panel end Provide modbus details to RTU SCADA vendor Supply of solar system amp provision for RS485 in Solar system for interfacing with RTU by Solar panel vendor also provide modbus details to RTU SCADA vendor Supply Laying routing glanding Termination at both end G 703 interface Supply Laying routing glanding termination both end Glanding ferruling termination of instrumentation signal from TIC to RTU both ends The cabling from field devices up to TIC Inst panel to TIC will be carried out by Client Other Contractor Supply amp laying of cable for hardwired signals from Inst TIC panel to RTU including glanding termination ferruling dressing etc both end Supply amp laying of cable for hardwired signals from TIC INST panel to RTU including glanding termination ferruling dressing etc both end Supply amp laying of cable for hardwired signals from TIC INST panel to RTU including glanding termination ferruling dressing etc both end Suppl
29. 11 2 Automatic time synchronization of Remote Telemetry Units shall be implemented from MS EMS amp from various satiations along the pipeline with a resolution of 100 msec 113 RTUs shall have a self diagnostic feature and software watchdog timer devices to monitor amp report the healthiness of CPU memory power supply comm interfaces and Input Output modules at the local level Further the RTUs shall support remote diagnostics from MS EMS various stations so that all these status shall be transmitted to MS EMS and displayed in the RTU status graphic LI MI TED TECHNICAL SPECI FI 834002 ELECTRICAL amp INSTRUMENTATION amp GAS SBU DELHI DOCUMENT NO Page 8 of 19 TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 od 11 3 1 Analog input card and Analog output card shall be self calibrating type and event shall be sent to MS EMS for out of calibration Analog input card shall generate an event if it is out of calibration which shall be sent to MS EMS Further if Analog output card is not self calibrating type then all Analog outputs shall be wired back as along inputs and calculations performed on each channel to detect AO card out of calibration This provision should be available in the SCADA system however separate card AO DO is not required This out of calibration shall be available as part of RTU status graphi
30. 77 2 ___ Project Management amp Responsibility PMR 3 ___ ANNEXURE Responsive Offer Criteria Form __ 4 Source Of Supply SOS Form __ 5 ANNEXURE IX SCADA System Technical SST Form __ 6 ___ ANNEXURE XV_ Power Consumption amp Ups Form PUCR Form 7 ___ Bill of Material Supply for SCADA System KKBMPL submitted Yes No 86 Submit Data Sheets Technical Specifications Yes No 9 ___ SCADA System Configuration Drawing Submitted Yes No __ _ 00 NENNEN Submit signed amp stamped tender documents Submit Clause wise technical compliance of PJS with Annexure Have you filled up NO DEVIATION FORM and submitted the same Have you provided list of spares for operation and maintenance along with unit rates ___ 14 ___ Have you provided list of commissioning spares 14 Have you provided list of commissioning spares 15 Have you enclosed the catalogs literature in ENGLISH language including model decoding details drawing etc necessary for evaluation of your offer 16 Have you confirmed that documents required as per vendor data requirement will be supplied after placement of order 17 Have you furnished System Architecture forSCADA 22 18 Have you furnished PERFORMANCE GUARANTEE CERTIFICATE 19 furnished Vendor Data Require
31. ABOVE SHALL BE TRUNNION MOUNTED ALL MAIN LINE VALVES SHALL BE DOUBLE BLOCK AND BLEED TYPE ss C ALL GOV GAS OVER OIL OPERATED VALVES SHALL BE FAILED TO STAY PUT VALVE FOR ALL TAPPING FROM LINE THE FIRST ISOLATION VALVE SHALL BE WELDED END TYPE AND OTHER SECOND VALVE MAY BE FLANGED CONNECTION 7 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING SYSTEM AND ALL MANNED STATION SHALL BE WITH 200 FIRE SUPPRESSION SYSTEM 8 INTEGRATED INTERLOCK SHOULD BE PROVIDED IN THE GAS ACTUATED VALVE SUCH THAT WITH HIGH AP ACROSS THE VALVE gt 3 BAR VALVE SHOULD NOT OPEN DURING START UP 9 ALL PG PT CONNECTION SHALL BE TAKEN FROM 2 TWO ISOLATION VALVES AND THEN AFTER IT SHOULD BE CONVERTED TO REQUIRE NPT CONNECTION 10 GAS TAPPING VALVE ACTUATOR 11 GAS TAPPING FOR VALVE SWITCH 12 FOR PG PT DPT DETAIL REFER DRG PT MEC 05 E5 SD PT 001 MEC 05 E5 SD DPT 003 PG MEC 05 E5 SD PG 004 13 EXTENDED STEM VALVE didi d q OCA e x 1 Z o VALVE VALV CLOSE 12 NOTE 10 3 4 H INST PIPING PIPING INST 2 x3 4 23 4 5 gt lt Aa T p x 2 0 _
32. EMS various stations PDT configuration unit Monitor amp Keyboard hardware amp software with cables amp connectors to create configuration file involving definition of O modules attached to the RTUs of each I O modules and time stamping requirements for points in each module e The mapping of RTUs data base to the DNP Protocal address space e Software logic in RTUs LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 834002 ELECTRICAL amp INSTRUMENTATION amp GAS SBU DELHI DOCUMENT NO Page 9 of 19 TITLE REMOTE TERMINAL UNITS 5 05 5 099 REVISION 0 EDITION 1 vt e Physical and software interfaces connected to the RTUs iii The configuration file shall be able to be transferred online from MS EMS various stations using the existing data channels to the corresponding RTU d Time stamping of all exception reports However the SCADA vender has the option to implement the features of Alarm generation association of the alarm priority and engineering unit conversion at the RTU level or SCADA server level 11 6 RTU shall comply the following a RTU shall be capable of updating process parameters data and configuration data in its own built in memory Time stamping of all field values at RTU end shall be required In the event of failure or break of communication link the RTU shall continue to scan all parameters and update its databa
33. GAIL 094 SECTION ANNEXURE to PJS It shall not be necessary for any program or configuration parameters to be downloaded from the MS to any system to successfully do a restart The following are some of the conditions that will cause a restart to occur e Software system manually booted from bulk device this action might occur after maintenance has been performed on part of the computer system e Critical hardware or software failure e Resumption of AC power e Operator initiated 24 0 SYSTEM PERFORMANCE When all the systems are installed a system performance test shall be carried out to confirm all the performance parameters are achieved 24 1 Operating Performance The control system shall perform in a satisfactory manner during periods of different system loading and conditions Refer to The SCADA Datasheets for performance requirements for the SCADA system 24 2 Definition of Loading Conditions The system shall continue to operate with all functions being available at the performance specified under all conditions of stations and user activity For the purposes of testing the system for acceptance the load conditions are defined as e New display pages are requested 6 per minute per CRT 20 of Analog points are in alarm All Analogs are changing 0 5 of range per second e 20 of digital points change state progressively over 4 sec 24 3 Operator Interface to RTU Performance During all system loadin
34. Instrument Bad scan failure point on test RTU on test manual input etc Data base qualifiers shall be displayed in the graphics and log in the reports and also indicated as alarms events These shall be implemented on all tags SCADA system 8 0 DATA INTEGRITY The data request software shall generate an RTU data integrity poll to enable the checking of the integrity of stored data in the database at the RTU The integrity poll shall be initiated as part of data polling sequence and after pipeline system changes configuration change RTU power failure and major computer system events including restart and failover control of other MS Also points defined for backup update reporting shall update its valve status if it did not report by exception in a given time user definable and same be logged as event 9 0 MS POLL MODES In addition to the general polling requirements outlined above several other poll modes user configurable shall be implemented They are Demand poll to any RTU PLC IED immediately on demand from the User It shall be possible to poll any FC RTU PLC immediately by interrupting the normal polling cycle irrespective of the polling media To enable fast updates of data required for APPS KOCHI KOTTANAD BANGALORE MANGALORE MECON LIMITED DELHI NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec 23 1 05 E5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M
35. PMR FORM Name of SCADA Bidder SCADA Vendor works amp address Name of the sub vendor Service Associates Sub vendor works amp Address Activity project Performed by Performed by Manufacturing Responsibility Bidder Sub vendor facilities location yes no Service associate Single source responsibility with performance guarantee for the successful execution of the project Project basic engineering activities including design Development amp implementation of SCADA Detailed System Engineering Logistic Support Integration of SCADA and application software APPS supplied by other For SCADA 4 Detailed engineering drawing and documents 3 For FAT 4 For Construction drawings amp documents 5 For SAT KOCHI KOTTANAD BANGALORE MANGALORE ier m NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec No MEC 23 1 05 ES I 094 PJS 01 ues BID Doc No 05 51 23 M3 PH D GAIL 094 ANNEXURE VI to PJS Page 2 of 2 Activity project Performed by Performed by Manufacturing Responsibility Bidder Sub vendor facilities location Service associate Factory Acceptance Testing 1 ForMS RWS with RTUs 2 integrated SCADA system Installation and commissioning for the system at various location Site acceptance testing and test run TT T Signature of the authorized signatory Name of the authorized signatory Stam
36. communication channel failure and shall be automatically switched over to the backup channel Ethernet Switch shall periodically check for the availability of the back up channel and update the status at 5 OFC link failure Refer to requirements covered above d The redundancy aspects of SCADA Server Ethernet Switch WAN routers LAN network etc are covered elsewhere in this section e Operator supervisory action manual inputs online SCADA database alarm acknowledgments alarm inhibit digital control set point controls etc shall be updated from the Primary server to data base of secondary server to maintain database synchronization between primary amp secondary f Backup The Servers cum HMI Workstations shall have backup software and hardware DAT Drive and DVD Drive installed to allow automatic and manual backups as required of the complete system KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec No 23M3 PH D 05 5 I 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 SECTION ANNEXURE I PJS 14 0 SYSTEM SOFTWARE 14 1 The SCADA server shall be loaded with OPC both client amp server interface for data exchange reading and writing with other system This software shall be license for minimum 10 users 14 2 The SCADA server shall be loaded with web enabled Functionality both client amp s
37. gt m ie T C G GAL INDIA LIMITED 30 30 TAP OFF DESPATCH FACILITY PUTHUVYPEEN KOCHI 0 DETAIL DEIALL A MECON LIMITED 1 7 POL amp 65 i nukapa paaa L di Lo du 4 NATURAL CAS PIPELINE PROIECT 2 20 1 _ INNEN 1 1 2 2 p pee 7717 ii LL LA DU mee ses wes OE LL 120510 AS PER GA s COMMENTS 06 05 2010 gcopsright MECON LIMITED rights reserved VERIFIED NENNEN ___ Pee owe aso ewan pag pene E me era e aeae 0 UNLESS EXPRESSLY PERMITED BY MECON 06 02 2010 PRS 1 70 2 7 200 40 77 42 C l 3 2000 100 W 12 S0 Wez 23W SHG TO BANGLORE MANGLORE P L NU SH 1 OF 4 M eb 30 30 DETAIL A 5 W 0201 30 x16 42 1 5 X 70 U G PIPELINE FWT 0201 30 x30 x30 30 P 01 0120 X70 VALVE CLOSE VALVE VALVE VALVE CLOSE CE RECEIVING FACILITY AT 5 1 NU NM OO O O O NOTE 1 DESPATCH FACILITY IPS 1
38. shall not generate false control signal and shall cancel any pending control selection Set point controls All analog output control functions shall utilize the select check operate control sequence associated with set point control 11 32 Each 1 0 shall be protected against the reverse polarity of the power voltage to 1 0 11 33 RTU Panels RTU Panels shall be free standing and conform to NEMA 4 IP52 requirement The panels shall have lockable front and rear doors and bottom cable entry and provided with gasket and fitting to keep out moisture salt dust greases and corrosives The panel shall be naturally cooled LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 934002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 All doors drawers trays and other weight supporting parts shall be fabricated of metal and adequately reinforced to limit vibrations All components and devices inside the panel shall be well highly and the panel shall have a tidy look The Vendor shall furnish details of the shelf and inter shelf wiring and the termination of the wiring harness between the RTU and the terminal block area the connections from PCB s to back frame wiring shall preferably be with gold plated edge connectors which utilize a wiping action Easy access to cabinet wiring for maintenance purpose is e
39. 0 a All supply and interconnection of cabling and accessories including cable routing between the following cabinets equipments are also included in Bidder s scope and to be carried out by the Bidder The activities of signal identification at site cable termination ferruling glanding dressing at TIC end RTU end telecom rack end etc are in Bidders scope for all sites 1 Between RTUs amp Telemetry interface cabinets 11 Between RTUs amp Telecommunication equipments 111 Between SCADA Ethernet Switches WAN routers amp Telecommunication equipments iv Between Remote workstations amp Telecommunication equipments v Between RTUs and flow computers serial interfacing as required b All cables between TICs and RTUs shall be PVC insulated single pair 1 5 mm2 multi pair 0 5 mm2 twisted in pair individually individual pair shielded and overall shielded with aluminium mylar tape Separate cables for analog digital cables to be used The distance between TIC and RTU for each SV and IP station shall be approx 15 meters The cables have to be included accordingly Each cable pair shall be identifiable by pair core no of colour code The cable shall have multi strand copper conductor 20 spare pairs shall be provided in all the cables from Telemetry interface cabinet to RTU c The Ethernet cable from RTU to Telecom rack shall be 50 feet long at each station complete with connectors at each end The Ethernet
40. 15 0 Similarly unused cores of Non 1 5 cables and system cables shall be terminated and connected to instrumentation clean earth A minimum of 30 spare capacity shall be provided within system cables and ELCO connectors SAFETY REQUIREMENTS It is the intent of the Client that operational hazards be reduced to a minimum The SCADA vendor shall use sound engineering judgment to complete an installation that will perform the required function without compromising this aim All controls shall be in fail safe mode a fail safe mode is defined as a plant equipment or system fail it shall be safe to the system Provision shall be made to isolate all 230 V AC incoming signals to a cabinet before gaining access to cabinet internals Shrouding terminal with warning labels shall be provided with these terminal being segregated from other incoming terminals SCADA vendor must ensure that the equipments will not be damaged due to blackouts burnouts SCADA vendor shall provide the start up procedure of the system Further SCADA vendor to indicate steps to be taken for fail safe operations of the system under following criterion A power failure B voltage variation more that 10 C frequency variation more than 3 D air conditioning failure ELECTROMAGNETIC COMPATIBILITY EMC The equipment shall be efficiently screened against EMI RFI and conductive interference and shall not interfere with other equipment in the vi
41. 23 M3 PH D GAIL 094 Pp Reve mage boo ELECT amp INST The training shall be specific to the SCADA system installation not general in nature and includes The provision of lectures Comprehensive explanatory and guidance notes Visual and audio aids Practical hands on training The material used to provide the training slides notes etc shall remain the property of the Owner following completion of the training courses The personnel offered by the Bidder shall be suitably experienced and qualified and be sufficient in number to ensure that the Owner s staff are effectively and comprehensively trained Programming and Configuration System programming and configuration training shall be provided to engineers Training shall be provided at the Bidder s premises prior to dispatch of equipment to site and shall include System software installation version upgrade and configuration Logic configuration Database design and configuration Graphics and display configuration Reporting Applications programming Trouble shooting and Maintenance Web Functionality and OPC functionality SCADA Training Owner personnel shall be trained in each aspects of the system required for day to day and emergency operations Training courses shall be given for Operators Application and system programmers Hardware Engineers 23 2 A ENGINEERS SYSTEM MANAGER TRAINING
42. 7 0 7 1 7 2 7 3 8 0 9 0 9 1 9 2 SECTION a b KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec No 23M3 PH D 05 5 I 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 ANNEXURE to PJS LOCAL AREA NETWORK Local Area Network LAN based on 100 Mbps speed switching network amp shall be dual redundant conforming to IEEE 802 LAN standards for MS shall be employed Flexible conduit shall be provided over the LAN cable to provide mechanical strength and rodent protection 10 100 Mbps ports to be provided from all the devises at MS The LAN switches make shall be 3COM CISCO Nortel IBM equipped with minimum 24 nos of ports for MS ETHERNET SWITCH Bidder is required to include for dual redundant Ethernet Switch without any proprietary software and communication protocols for polling of RTUs at each MS Ethernet Switch shall be of CISCO Nortel IBM 3 COM Each Ethernet Switch shall be provided with 24 number TCP IP communication ports with speed of 10 100 1000 Mbps plus all necessary cables interfaces connectors and converters Ethernet Switch in a dual redundant configuration shall be connected to LAN for communication with Remote Terminal Units RTUs and transmission of data to workstations The switch shall be equipped with dedicate TCP IP communication port Each TCP IP communication port will be responsible for
43. AND CRV s BE DECIDED DURING DETAILED ENGINEERING 13 ALL ULTRASONIC METERING VALVES SHALL BE PROVIDED WITH LIMIT SWITCHES 01 NO gt niam MECON LIMITED 14 SKID SHALL BE SYMMETRIC ACROSS CENTRE LINE x NATURAL GAS PIPELINE PROJECT ee a _____ 44414 14 amp ID FOR METERING SKID FOR ___ ee ee s we Hum APPOLO TYRES THIS DRAWING IS THE PROPERTY OF AND ISSUED SCALE SHEET REV NOT TO BE COPIED OR USED FOR OTHER PROJECTS 0602200 PPI s SC 2 ee ____ ______ 001 000 17 2 2 POSITION PROVISION FOR PT 3 4 REGULATOR 9 MONITOR 5 CONSUMER NOTE 9 TURBINE METER FE 0101 2 3 4 DE 6 25 aym FB TURBINE METER UG FO H 5 0102 MONITOR REGULATOR 375 NOTE 2 5 4 NorF 9 X 9 DAA A4A CONSUMER S DETAILS PROCESS DATA PHASE I METERING SKID 05 FOR TRAVANCORE 5221 i ACTUAL REQ CONSUMER TEMPERATURE DESIGN TEMPERATURE DESIGN TNE NO REL b hu Rb CONSUMER FLOW MMSCMD DESIGN PRESSURE DESIGN CLASS UNIT NO CONSUMER Luh
44. AS MARKED DOWNSTREAM OF PCV AS MARKED nrw PRESSURE DESON CLASS APPOLO TYRES 0 032 81 88 29 T0 65 C 92 49 Kg Cm2 6002 3007 LINE SIZE NOMINAL VALVE LEGEND NOTES 1 ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 MTR ABOVE THE HIGHEST OPERATING LEVEL BALL VALVE FLANGE END 2 METERING SHALL BE DONE BY TURBINE FLOW METER WITH SOLAR PANEL BASED FIELD MOUNTED FLOW COMPUTER WITH GSM INSTALLATION SHALL pat VALVE BW END UPTO 142 SW END AS PER 7 LATEST EDITION HOWEVER THERE SHALL BE TWO STREAMS OF METERING 1W 1S p PLUG VALVE BW END UPTO 172 SW END 3 ENVIRONMENTAL ENCLOSURE REQUIRED FOR METERING INSTRUMENTS INSULATION OF TURBINE METER RUN amp IMPLUSE LINES OF METERING Tue PLUG VALVE FLANCE END INSTRUMENT IS REQUIRED GLOBE VALVE 4 PROVISION SHALL BE KEPT TO HOOK UP INLET amp OUTLET PR amp TEMP FLOW PERAMETERS WITH SCADA HOWEVER SCADA IS NOT IN THE SCOPE OF METERING SKID VENDOR 5 ALL BALL VALVES 2 amp ABOVE SHALL BE TRUNION MOUNTED ONLY PRELIMINARY DRAWING 6 ALL BALL VALVES BELOW 2 SHALL BE FULL BORE ONLY 7 FCV SHALL BE GAS ACTUATED 7 FOV SHALL BE GAIL INDIA LIMITED 9 SDV SHALL BE OF SLAM SHUT VALVE amp SHALL BE CLOSED IN EVENT OF HICH PRESSURE DISCHARGE FROM PRESSURE CONTROL VALVE 10 ALL DRAIN SHALL BE CONNECTED SECTIONWISE FILTR METER amp PCV fies 11 MAX VELOCITY FOR METER SHALL BE 20 mtr sec 12 NO amp RATING OF PSV s
45. BASED FIELD MOUNTED FLOW COMPUTER WITH GSM INSTALLATION SHALL Ded VALVE BW END UPTO 1 2 SW END BE AS PER LATEST EDITION HOWEVER THERE SHALL BE TWO STREAMS OF METERING 1W 1S K PLUG VALVE BW END UPTO 1 2 SW END ENVIRONMENTAL ENCLOSURE REQUIRED FOR METERING INSTRUMENTS INSULATION OF TURBINE METER RUN amp IMPLUSE LINES OF METERING pog PLUG VALVE FLANGE END t 5 6 ALL BALL VALVES BELOW 2 SHALL BE FULL BORE ONLY 7 FCV SHALL BE GAS ACTUATED 1 FOV SHALL GAIL INDIA LIMITED 9 0 1 INSTRUMENT 15 REQUIRED GLOBE VALVE 4 PROVISION SHALL BE KEPT TO HOOK UP INLET amp OUTLET PR amp TEMP FLOW PERAMETERS WITH SCADA HOWEVER SCADA IS NOT IN THE SCOPE OF METERING SKID VENDOR ALL BALL VALVES 2 amp ABOVE SHALL BE TRUNION MOUNTED ONLY PRELIMINARY DRAWING SDV SHALL BE OF SLAM SHUT VALVE amp SHALL BE CLOSED IN EVENT OF HIGH PRESSURE DISCHARGE FROM PRESSURE CONTROL VALVE ALL DRAIN SHALL BE CONNECTED SECTIONWISE FILTR METER amp PCV VELOCITY FOR METER SHALL BE 20 mtr sec LEN 12 NO amp RATING OF 5 5 AND CRV s TO BE DECIDED DURING DETAILED ENGINEERING UANTITY 0 1 15 ALL ULTRASONIC METERING VALVES SHALL BE PROVIDED WITH LIMIT SWITCHES Q 14 SKID SHALL BE SYMMEIRIC 5 CENTRE LINE MECON LIMITED _ Jj _ LE j m uo JL ee en ee TR EF E
46. Bidder to ascertain fulfillment of BEC Technical BIDDER QUALIFICATION CRITERIA BQC FORM Column to be filled for PART I details for clause no 4 1 the implemented projects GAIL I LTD BID Doc No 05 51 23 M3 PH D GAIL 094 Details Project Project Name amp Description Details of the application Details of pipe line fluid s oil gas hydrocarbon product etc Length of pipeline Kms Minimum 25 KM Diameter of pipeline inches Master Emergency Master Control station MS EMS Yes No No of RTUs Minimum 03 Name of RTU owner Name amp address of owner s contact person Telephone FAX No Email No of owner s contact person Date of complete SCADA system commissioning dd mm yy a Any system breakdowns b Cause and duration of breakdown For above referred projects the bidder has requisite experience in his own name from same work location amp address and not in the name of its parent company located elsewhere Yes No Whether the work executed in single order In same pipeline Whether the SCADA system had been successfully commissioned within last seven year from the bid due date Completion certificate satisfactory working certificate from end user yes no KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE I SCADA SYSTEM PN GAIL T LTD BID Doc No 05 51 23 M3 PH I GAIL 094 MECON LIMITED BIDDER QUALIFICATION CRITERIA BQC FORM Column to be filled for the PART I i
47. COPIED OR USED FOR OTHER PROJECTS Pe j All rights reserved PROVISION FOR 3 4 18 18 3 4 2 NOTE 7 GAIL OUTLET ume 18 LINE LEGEND 12 01 0101 01 04 18 P 01 0101 D4A B4A __ MATERIAL SPEC LINE NO UNIT NO PROCESS FLUID NG LINE SIZE NOMINAL VALVE LEGEND VALVE FLANGE END peat VALVE BW END UPTO 1 2 SW END PLUG VALVE BW END UPTO 1 Jo SW END pog PLUG VALVE FLANGE END GLOBE VALVE PRELIMINARY DRAWING GAIL INDIA LIMITED mf MECON LIMITED SECTION OIL amp GAS LDP LOCATION DELHI DESIGNED A K B DRAWN SUNIL CHECKED KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT P amp ID FOR METERING SKID FOR KSEB BDPP GVW Ea E pL DRG NO NU US 1 of 1 VERIFIED gt sm 0o guo gt 6001 000 W 1LZ SO ENEZ OAN ONC PROVISION FOR PT 3 4 ULTRASONIC METER NOTE 7 FE 0101 VALVE 3 4 2 CLOSED 1 27 GAIL NOTE 2 5 4 PROVISION FOR PT TT _ VALVE x G 01007 CLOSED G T RTU FC FO FO H x8 MONITOR HU REGULATOR NOTE 9 NOTE 9 ULTRASONIC METER 6 P 01 0101 D1A D4A ACTUAL REQ CONSUMER CONSUMER FLOW MMSCMD PRESSURE oo PRESSURE Kg Cm UP
48. DATA PHASE I METERING SKID 09 FOR FACI I TEMPERATURE DESIGN TEMPERATURE DESIGN DESIGN PRESSURE DESIGN CLASS SPEC ALL DRAIN SHALL BE CONNECTED SECTIONWISE FILTR METER amp PCV ETC VELOCITY FOR METER SHALL BE 20 mtr sec 20D UPSTREAM SHALL BE MAINTAINED FOR GC SAMPLE POINT I O qe NO amp RATING OF PSV s AND CRV s TO BE DECIDED DURING DETAILED ENGINEERING UANTITY 0 1 14 ALL ULTRASONIC METERING VALVES SHALL BE PROVIDED WITH LIMIT SWITCHES Q 15 SKID SHALL BE SYMMETRIC ACROSS CENTRE LINE MECON LIMITED 1 LEE Ps OL GAS LP pup Ecc aa 2 NATURAL GAS PIPELINE PROJECT L4 730m l I uL 000 _ ee MT amp ID FOR METERING SKID FOR _ T 1T emer m uem CHECKED PCI Enc Copyright LIMITED rights reserved VERIFIED THIS DRAWING IS THE PROPERTY OF MECON AND ISSUED SCALE NTS SHEET REV NOT TO BE COPIED OR USED FOR OTHER PROJECTS CONCURRED BY d eem 2343 05 21 M 000 i C 1 2 2 2 2 2 7 i 000 000 N 1Z S0 Wez O3W ONC NOTE 1 ALL VENT SHALL BE LOCATED MIN HEIGHT OF 5 ABOVE THE HIGHEST OPERATING LEVEL ALL BALL VALVES BELOW 2 SHALL BE FULL BORE ONLY ALL BALL VALVES OF 2 amp
49. INSTRUMENT IS REQUIRED PLUG VALVE FLANGE END 4 PROVISION SHALL BE KEPT TO HOOK UP INLET amp OUTLET PR amp TEMP FLOW PERAMETERS WITH SCADA GLOBE VALVE HOWEVER SCADA IS NOT IN THE SCOPE OF METERING SKID VENDOR 5 ALL BALL VALVES 2 amp ABOVE SHALL BE TRUNION MOUNTED ONLY 6 ALL BALL VALVES BELOW 2 SHALL BE FULL BORE ONLY PRELIMINARY DRAWING 7 FCV SHALL BE GAS ACTUATED 8 NOTE DELETED 9 SDV SHALL BE OF SLAM SHUT VALVE amp SHALL BE CLOSED IN EVENT OF HIGH PRESSURE DISCHARGE FROM PRESSURE CONTROL VALVE GAIL INDIA LIMITED 10 ALL DRAIN SHALL BE CONNECTED SECTIONWISE FILTR METER amp PCV ETC 11 MAX VELOCITY FOR METER SHALL BE 20 mtr sec Har fates 12 200 UPSTREAM SHALL BE MAINTAINED FOR GC SAMPLE POINT Jaen 13 amp RATING OF PSV s AND CRV s TO BE DECIDED DURING DETAILED ENGINEERING UANTITY 01 NO 14 ALL ULTRASONIC METERING VALVES SHALL BE PROVIDED WITH LIMIT SWITCHES Q 15 SKID SHALL SYMMETRIC ACROSS CENTRE LINE MECON LIMITED 11 Ps section OL GAS LP 222422122271 Jen GAS PIPELINE PROJECT NATURAL GAS PIPELINE PROJECT L4 730m l I uL 000 _ UT amp ID FOR METERING SKID FOR _ T 1T emer m 9 uem CHECKED Copyright LIMITED rights reserved VERIFIED THIS DRAWING IS THE PROPERTY OF MECON AND ISSUED SCALE NTS SHEE
50. ITU 24 DCE DTE Interface BS 5345 4 1977 UK Code of Practice for Intrinsic Safety BS 5501 6 1977 Intrinsic Safety 5 1259 1958 Intrinsic Safety Standard 232 Interface between Data terminal equipment and data communication equipment employing serial binary data interchange 422 Electrical characteristics of balanced voltage digital interface circuits 485 Electrical Characteristic of generators and Receivers for use in Balanced Digital Multipoint Systems 150 9001 02 03 Quality system for Design Production and Installations Final Inspection and testing MIL STD 461B Radio Frequency and Electro magnetic Interference 12152 Abbreviations AMS Alarm Management System CP Cathodic Protection DCS Distributed Control System DHCP Dynamic Host Configuration Protocol EPAX Electronic Private Automatic Exchange ESD Emergency Shut Down FEP Front End Processor FIFO First In First Out FMC Field Marshalling Cabinet GIS Geographical Information System GMS Gas Management System GOV Gas Operated Valve GPS Global Positioning System ELECT amp INST KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 72 02 Euge 15 Intrinsically Safe LAN Local Area Network LDS
51. LIMITED NATURAL GAS PIPELINE PROJECT PHASE D DELHI PJS OF SCADA SYSTEM JOB Spec No 23M3 1 05 5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 Page 1of7 SCADA SYSTEM TECHNICAL SST FORM This form shall be duly filled and signed by bidder and it shall be submitted along with bid the points shall be unambiguously responded if anything is kept blank by the bidder it shall be considered as non compliance of the tender and the bid shall be liable for rejection SCADA SYSTEM 1 0 SCADA Servers 1 1 2 nos SCADA servers at MS Included yes no b HMI workstation included yes no Make Model of the SCADA servers Name of SCADA server operating system 64 bits RISC processor yes No a Main memory min 4 GB Yes No Mention actual b Processor clock speed Min 2 8 GHz Yes No Mention actual c CPUs loaded in each Server Mention actual a Floating point numeric coprocessor for functionality integrated with the main CPU Yes No b Size of TFT monitor 217 Yes No Mention actual c Functional and alphanumeric keyboards as per spec Yes No Mention actual d Mouse as per spec Yes No 18 36 DAT Drive Yes No Mention actual DVD R W drive Min 4 7 GB Yes No Mention actual Dual LAN interface support with each SCADA Server Yes No Mention actual GPS time server KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS
52. MANGALORE LIMITED NATURAL GAS PIPELINE PROJECT DELHI PJS OF SCADA SYSTEM ELECT amp JOB Spec No 23M3 PH I 05 E5 I 094 PJS 01 INST BID Doc No 05 51 23 M3 PH I GAIL 094 SECTION ANNEXURE III to PJS Page 1 of 6 ANNEXURE III to PJS SCADA SYSTEM INSPECTION AND TESTING 1 0 INSPECTION All equipment and components of the system shall be subjected to inspection and testing both during and upon completion of manufacturing and at site Bidder shall provide full details of all type tests carried out on boards and modules and tests normally carried out in their works including to what standards these are carried out These test preferably in accordance with International National Standards 1 1 All factory tests will be witnessed by Client Consultant 1 2 Client Consultant shall have free entry and access at all phases of the project to all parts of Bidder s facilities associated with manufacturing and testing of system 1 3 Bidder shall invite Client Consultant well in advance with minimum 2 months notice of the date at which the system is ready for testing 1 4 The equipment will not be shipped before they have been officially released in the form of release notes by Client Consultant 1 5 Bidder shall provide Client Consultant with all reasonable facilities necessary to determine compliance to the system specification 1 6 Bidder to note that acceptance of the equipments and the system of in
53. MS It shall be possible to view any historical trends from remote workstation and through Web also in case one MS is KOCHI KOTTANAD BANGALORE MANGALORE NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec 23M3 PH D 05 E5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 1 GAIL 094 SECTION ANNEXURE II to PJS Page 13 of 20 down for certain period or restoration the trended data for the down period shall be restored from the other MS Trend display capability shall be according to the following functional requirements a Trend displays shall be single line type or bar graph type with additional information like tag no engineering units span present value of the trended point alarm status etc displayed The display of trending parameters from the screen should be user configurable up to at least 08 parameters b Selection of the tag no and sampling time for real time and historical trending shall be possible from operator keyboard C It shall be possible to select no of measurements for sampling and storing over selected polling intervals d The time periods shall be selectable for any period up to one month for all parameters for pipe to soil potential up to one year e Exceeding this upper or lower limit shall generate an alarm However the alarm shall be capable of being muted by the operator and when muted the alarm shall be signified on the g
54. PH D GAIL 094 1 0 1 1 1 2 2 0 3 0 _____ Page 3 of 23 INTRODUCTION The purpose of this specification is to define the outline requirement of Supervisory Control and Data Acquisition SCADA System for GAIL s Kochi Kottanad Bangalore Mangalore Pipeline Project referred as KKBMPL project including all despatch terminal Intermediate Pigging IP station Sectionalising Valve SV stations Receiving Terminals used for RLNG transporting services In case of any conflict between the specifications enclosed data sheets enclosed attachments related codes and standards etc Vendor shall refer the matter writing to the purchaser and shall obtain clarification in writing before starting the manufacturing Supply Engineering of the item The decision of the purchaser shall be binding on the SCADA vendor Vendor shall be responsible for selection of the correct system to meet the purchaser s specifications In case of any modification change in selected equipment model has to be changed at a later date to meet the Purchaser s Specifications the same shall be done by the vendor without any price and delivery implications BRIEF PROJECT DETAIL M s GAIL India Limited intend to lay 30 NB x 16 42 Km Long Pipeline with 18 12 8 4 28 Km spur line in Phase I in the state of Kerela for the transportation and distribution of Re gasified LNG from tap off cum dispatch terminal at Puthu
55. SCADA implementation aspects Complete details of systems configuration MS RWS philosophy Redundancy and backup aspects system failovers amp fail backs alarms management amp HMI philosophy covering implementation aspects of tender requirements Interfacing Integration and communication aspects between various subsystems including with Telecom system communication protocol interfacing with Flow computers GC CP Panel and other IEDs description of SCADA third party software interface system resource sizing basis and performance parameters covering CPU Hard disk and main memory utilisation memory mapping system timeouts computers switchover timings Display updates Display Call ups poll time calculations etc KOCHI KOTTANAD BANGALORE MANGALORE MECON LIMITED ELECT amp INST NATURAL GAS PIPELINE PROJECT PHASE D DELHI PJS OF SCADA SYSTEM Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 a b 5 1 11 iai Pp Reve Man Human Machine Interface M HMI Document The M HMI documents shall be generated for SCADA systems covering all the displays graphics and reports in color printouts ensuring proper view ability and legibility The coloring scheme for various displays taking care of the colors for the titles headings sub headings background color static text dynamic values pipeline Sectio
56. Stations shutdown Pipeline Shutdown CP Electrical device start stop It shall be possible to write data analog and digital directly to the IEDs Flow computers FC through serial TCP IP link using standard protocols supported by IEDs FCs The SCADA system shall have the provision of writing gas composition values in flow computers Associated with each Gas chromatograph there will be a set of flow computers in which the gas composition data acquired from the Gas chromatograph shall be written It shall be possible to group flow computers gas chromatograph wise for writing gas composition data The SCADA system will read the data from the Gas Chromatograph and write it to the flow computers assigned to it In case the communication with GC 15 not available it shall be possible to manually enter the gas composition values to the flow computers The gas composition values from a Gas chromatograph in a region shall be written automatically in the of that region only Writing of GC values from one region into flow computers of other region is not required The system must ensure that all the control actions are reconfirmed before the actual control action is taken If the confirmation 15 not given within a specified time configurable the control action shall be aborted KOCHI KOTTANAD BANGALORE MANGALORE MECON LIMITED DELHI NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec 23 1 05 E5
57. These high speed data links between MS and RWS shall be provided through alternate OFC paths through leased line The data channels shall be connected to MS to RTUs for polled The SCADA system operation shall be through unmanned Local control through RTU s and shall be based on a 24 Hrs per day 365 day per year schedule The master control at Kochi and RWS through separate 2 Mbps OFC links as remote clients at Noida shall monitor the pipeline integrity and operation 1 1 SCADA Vendor shall ensure the completeness of the Bill of materials to be provided with offer wrt model nos and quantities of various equipments hardware and software modules cards peripherals software licenses etc to meet the complete requirements of this tender as part of their responsibility and any change modifications required for the same during detailed engineering to meet the requirements of the tender shall be done by the SCADA Vendor without any delivery amp cost implications to the Owner s 1 2 The SCADA Vendor shall carry the activities related to SCADA project management system design engineering integration training amp testing fully by themselves and the remaining activities may be subcontracted to any other agency having adequate experience in erection cabling installation of the SCADA system 1 3 Supply of all the items equipments including special tools amp test equipments software installation materials spares etc required
58. _______ ROAD gt TO KUNDYKALA NAVODAYA lt RoS mE ET Es n ee ____ ASPHALTED ROAD 5822 TENGOD KAKKANAD ES C 55331 5593 10 899 gt 958 4 11 420 l EDACHIRA KAKKANAD ME 12120 1 CLASS II II 5 828 4 12 To FOR Ee gt NITTA GELATIN IND LTD gt a T CH 12 660 KM lt CH 12 800 _ 2222 METAL ROAD Br HH KAKKANAD A JN NURAM PROJECT E 15 183 18 ASPHALTED ROAD gt KAKKANAD TO MILTIPADA E amp 5 V T 5 L EE 22 ASPHALTED ROAD Fri KAKKANAD KOCHI KADALA 2 METAL ROAD g m CH 13 957 KM 5 3B 28 gt CH 14 310 TO MILTIPAD B 55 45822 EN S 25 5 2 CH 14 400 KM ids AMNBALA MAD TO 5 g39 CLASS II II AC 15 600 CH 15 954 ASPHALTED ROAD 51 TO F A CT S gt c 2 E S 4 2 7 KERALA COOPERATIVE MILK MARKETING FEDERATION LTD S E gt 2PHILLIPS CARBON BLACK LTD 5 25
59. cable from Ethernet Switch to Telecom rack shall be 50 feet long at each MS complete with connectors at each end The distance between WAN routers and Telecom racks at each MS location and each remote workstation location shall be approx 50 meters G 703 RS232 cables and connectors to be included accordingly However distances shall be firmed up during detail engineering or prior to FAT d SCADA vendor shall be responsible for proper selection of the RS 232 C RS 485 or any other cable for ensuring good communication with telecommunications 3 0 All the erection work shall be carried out as per the established recommended practices and best workmanship 4 0 Bidder shall bring all installation aids test equipments and qualified and experienced personnel in order to carry out the job successfully A list of the same shall be submitted to the Client Consultant for the review On completion of erection and installation of all equipment and software and before start up each item of the system shall be jointly inspected by the Client Consultant and Bidder for correctness amp completeness of the installation and acceptability of start up leading of commissioning tests at site KOCHI KOTTANAD BANGALORE MANGALORE LIMITED NATURAL GAS PIPELINE PROJECT DELHI PJS OF SCADA SYSTEM ELECT amp JOB Spec No 23M3 PH I 05 E5 1 094 PJS 01 INST BID Doc No 05 51 23 M3 PH I GAIL 094 SECTION ANNEXURE IV to PJS Pa
60. disable of printing Another script shall be triggered at the end of the month or in 3 months configurable automatically move all stored files from hard disk to optical disk DVD RAM In order to free the hard disk storage space Files from hard disk amp optical disk DVD RAM shall be accessed by defining report name and shift day month year for printing on demand KOCHI KOTTANAD BANGALORE MANGALORE MECON LIMITED DELHI ELECT amp INST SECTION 24 9 NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec 23 1 05 E5 1 094 PJS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 ANNEXURE II to PJS Page 15 of 20 The following types of reports shall as a minimum be made available covering all the requirements of the P amp IDs for all terminals all Intermediate stations all Receipt terminals SV amp Intermediate piping IP stations Metering data reports shift daily monthly with parameters as pressure temperature mass flow rate totalized mass flow corrected volumetric flow rate density etc for all the metering run Station terminal data reports shift daily monthly with parameters as Run 1 2 mass flow rate Run 1 2 totalized mass flow Run 1 2 corrected volumetric flow rate density station pressures station temperatures set points etc Electrical parameters reports shift daily SV IP stations pressure amp temperature reports shift daily SCADA System
61. flow computers and gas chromatographs spec Yes No IP52 enclosure for RTU Yes No Mention actual Supportability of portable programmable diagnostic test PDT unit with each RTU Yes No a No of RS 232C serial ports supported by each RTU Nos KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM JOB Spec 23 3 1 05 5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH D GAIL 094 ANNEXURE IX to PJS Page 7 of 7 b No of RS 485 serial ports supported by each RTU Nos Communication protocol between Master station and RTUs to be a DNP 3 00 TCP IP IEC 870 5 104 or latest version Yes No Mention actual All RTUs are user programmable for interfacing with various types of IEDs like flow computers gas chromatographs etc Yes No Modbus protocol provided for polling IEDs All necessary tolls for interfacing with IEDs in future by the end user included Yes No FAT TO BE CONDUCTED AT SCADA VENDOR S PERMISSES YES NO Bidders to indicate to whether same type model of RTU has been offered for various telemetry locations yes no Necessary numbers of softwares for SCADA RTU etc considered Yes No Signature of the authorized signatory Name of the authorized signatory Stamp and Date KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PI PELI NE PROJ ECT PHASE 1 PJ S OF SCADA SYSTEM MECON LIMI
62. for reliable operation of the pipeline i e Leak Detection amp location supplementary modules BRIEF SCOPE OF SUPPLY amp WORKS FOR SCADA SYSTEM The pipeline shall be monitored amp controlled through the PC based IP SCADA System The SCADA System Internet Protocal IP based shall comprise of two PC based server two monitors MMI HMI installed in the same server IP router printer LAN switches 01 no of Remote Workstations and approx 08 nos of Remote Telemetry Units RTU s along the Kochi Kottanad Bangalore Mangalore Natural Gas Pipeline The Scope of work of SCADA system IP based including but not limited to Project Management Design Engineering Procurement of Materials fabrications manufacturing Integration Inspection amp Factory Acceptance Testing at works Supply Packaging Shipping Insurance Port Handling Custom Clearance Inland Transportation to site Storage amp Safety Installation Commissioning Site Acceptance testing of SCADA system Test Run Integration Telecom System amp APPS System supplied by other Vendor Training KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH D GAIL 094 SEEMS 00000 Page 4 of 23 4 0 5 0 Dal 6 0 6 1 6 2 6 3 6 4 Warranty amp Documentation with turnkey
63. free to request any specific test on any equipment and the system considered necessary by him although not listed the testing documents to verify the compliance with the specifications 12 0 Any statutory test inspection certificate as may be required under any law or directive issued Govt or any competent authority shall be furnished to the Client Consultant 13 0 For operational software tests the plans shall include summery of the method a list of typical test cases the sequence of execution and expected results For hardware tests the plans shall include purpose of the test definition of test inputs specifications of test procedures and definition of results to be obtained 14 0 It shall be Bidder s responsibility to modify the operational and diagnostics software in case of any mal operation 15 revealed during online operation of the system after commissioning with in the guarantee period 15 0 QUALITY ASSURANCE QUALITY CONTROL QA QC PROGRAM RECORDS The Bidder shall ensure the quality of all equipment and software delivered installed and commissioning and all works performed under this Contract according to a Quality Policy and a Quality Assurance Programme submitted along with his Bid The Bidder shall submit a Quality Control Plans showing the activities to be examined by Quality Control group of Bidder along with the documentation which shall be maintained and submitted to the Client Consultant b Qua
64. in tender NOTES 1 Bidder shall quote for complete scope amp items 2 Bid offer will be evaluated package wise However completion of total work as a TURNKEY work is Bidder s responsibility 3 Detail list of the commissioning spares shall be furnished along with the offer 4 The quantity and the location of the stations may change bidder shall take prior approval for procurement and erection 5 TERMS amp CONDITIONS FOR SUPERVISION a The item is applicable for the station or works not covered in the scope of work define in the tender within contractual completion period including warranty b Bidder shall quote per diem charges which shall include lodging boarding medical local transport all insurance including bidder s personnel and third party insurance income corporate tax as may be applicable and all other incidental charges but excluding to and fro fare c Bidders should quote per diem rate excluding service tax which shall be paid separately d Bidders to amp for Air fare Economy class Rail AC 2 tier for location not connected by Air for travel to GAIL s site will be reimbursed at actuals e Per Diem charges shall be payable from the day bidder s person reaches site upto the day he leaves the site No payment will be made for travel days period f Bidder will be responsible for all liabilities towards corporate tax personal income tax etc except Service Tax for their personnel deputed fo
65. interaction ALERTS All the alarms shall be available in a consolidated alarm list The event list shall also contain all alarms return to normal of normal of alarms and change of state These are signals which shall be generated by system software and which are generally of a pre warning or advisory nature An area of each display frame shall be dedicated to Display Announcements so that whichever frame is selected for display by the operator to facility to display these announcements will always be available SCADA vendor shall provide a hardwired multi tune hooter at MS for identification of critical non critical alarms and alert tone 22 1 ALARM AND EVENTS PROCESSING a The MS shall facilitate the alarm reporting to alert the system operator of abnormal conditions through the HMI Al It will be required to given alarm on the absolute value of measured variable rate of change of measured variable deviation high and low change in discrete status sensor bad and system related alarms The system shall also be capable of generating alarms on the computed variables A2 The system shall not putoff the audio devices and the visual indication as soon as the condition returns to normal before operator acknowledgement It shall be possible to assign points in various alarm categories differentiated through colour combination Alarms shall be flashing in respective colours before operator acknowledgement A3 It shall be possible to a
66. is the primary interface to the SCADA functionality It is critical to the operation of the SCADA system and the Bidder shall provide a secure flexible and User Friendly interface by which engineers supervisors and the operators may interact with the system and pipeline network by way of the computing equipment database and software The HMI shall exploit the best characteristics of color graphic Monitor s keyboards cursor control devices character graphic printers KOCHI KOTTANAD BANGALORE MANGALORE NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec 23 1 05 E5 1 094 PJS 01 MECON LIMITED DELHI ELECT amp INST BID Doc No 05 51 23 M3 PH D GAIL 094 SECTION ANNEXURE II to PJS Page 6 of 20 The graphic displays shall be windowed fully supported with appropriate graphics and symbolic diagrams All procedures shall be selectable by menu and context sensitive help displays shall be available The SCADA HMI shall support the feature of full screen data entry update wherein changes made to the number of tags fields parameters on the graphical display shall be buffered and updated in the database of SCADA The complete event printout of all the changes to the tags fields parameters shall be available 18 2 The HMI operational procedures shall as a minimum include the following functions Display requests and paging Supervisory control Alarm and event message display Alarm m
67. pipeline application software APPS etc To achieve the above following facilities as a minimum shall be provided with SCADA system KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec No 23M3 PH D 05 5 1 094 PJS 01 MECON LIMITED DELHI ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 SECTION ANNEXURE to PJS Database access routines and related documentation to acquire the data from SCADA system shall be provided by the Bidder during Final submission Facility to access the current and historical database for further processing by Client shall be provided Full database access function in C C or any other languages used by SCADA Software has to be provided 20 1 Complete suite of Application Program Interface APIs on C C platform or any other languages used by SCADA software shall be provided It shall be possible read amp write real time parameters values their quality tags time tags and other attributes using these APIs Once parameters value or their attributes are written in to the SCADA real time data base using these APIs from a third party software the SCADA system shall treat these parameters in the same manner as the SCADA system acquired values from all purposes including storing achieving control etc Also SCADA vendor to provide facility to export Realtime historical data to excel sheet format 21 0 WEB FUNCTIONALITY The supp
68. point value from MS EMS 9 0 COMMUNI CATIONS The RTU shall support both internal and external communications functions The communication network internal to the RTU shall be designed and implemented in such a way that the passing of data and commands between modules shall not be prevented by the failure of any module not directly involved in the communication exchange In addition the internal network shall not become overloaded under the heaviest traffic possible in the RTU s ultimate expansion configuration LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 934002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO Page 7 of 19 TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 vt The MS EMS shall initiate communications with a selected RTU by IP addressing function Each RTU shall recognize its own unique address and shall have the capability of being assigned any address within a range of possible addresses It shall be possible to address all or selected number of RTUs from the MS EMS in order that global or broadcast message may be sent The LED indication shall be provided in the to check the health of communication RTU shall support both DNP 3 00 TCP IP and 1 60870 5 104 protocol for communicating with SCADA system at MS EMS This will be standard Protocal for all the station communications The RTU shall be polled t
69. responsibility of IP based Supervisory Control amp Data Acquisition SCADA System Bidder is not manufacturer then bidder has to provide the commitment letter from the OEM for offered RTU SCADA system along with bid documents This will be valid till the contractual tenure of the bidder including after sale s support RTU Vendor shall provide all the required configuration data and necessary support assistance during interfacing with Telecom system amp SCADA system The complete requirement as contained in the Bid Document shall be executed on turnkey indivisible works contract basis and shall meet the tender requirement its objectives functional and specific requirements describe in the specification taking care of complete P amp ID requirement operation amp control philosophy The details scope of work is provided in the tender documents This specification shall be read conjunction with scope of work specification drawings documents and other requirements indicated in the tender documents COMPLETION PERIOD Complete SCADA System at all the specified stations shall be handed over to the purchaser on turnkey basis after successful installation testing commissioning SAT and trail Run within 06 months from date of Fax of intent 4 months for supply and 2 months for site work BIDDER S QUALIFICATION CRITERIA BEC TECHNICAL This will be as define in the Vol I of II of Bid documents Bidder must fill the
70. rush current Peak Current Unit Total Power Unit Total Duration Total Duration SCADA Server Cum HMI with peripheral devices Colour laser jet Printer Any lItem s not included above WAN Router i Total Power Consumption at Power Factor Total Inrush Current A for a period of msec UPS Requirement VA UPS Sizing factor as applicable UPS Size VA at Power factor with inrush current of A for msec LIMITED KOCHI KOTTANAD BANGALORE MANGALORE DELHI NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM JOB Spec No 23M3 1 05 5 1 094 PJS 01 ELECT amp INST BID Doc 05 51 23 PH D GAIL 094 to PJS Page 1 of 1 POWER CONSUMPTION amp UPS REQMT FORM PCUR Form B AC LOAD AT RWS LOCATION Max Power Unit Total Power Unit Total Duration Duration VA VA Factor A A msec msec Workstation with peripheral devices Colour Laser Jet Printer Any lItem s not included above Total Power Consumption _ Power Factor Total Inrush Current A for a period of msec UPS Requirement VA UPS Sizing factor as 1 1 1 UPS Size VA at Power factor with inrush current of A for msec LIMITED KOCHI KOTTANAD BANGALORE MANGALORE DELHI NATURAL GAS PIPELINE PROJECT PHASE I PJS OF S
71. scan take out of test mode take RTU in out of scan take RTU in out of test mode initial demand scan of RTU etc called Engineer level This is in addition Operator privileges Operator Level Operators access level for normal day to day system operation Allowed to access displays generate reports alarm acknowledgement supervisory digital controls and set point controls pipeline shut down etc KOCHI KOTTANAD BANGALORE MANGALORE NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec 23 1 05 E5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 1 GAIL 094 SECTION ANNEXURE II to PJS Page 17 of 20 b OPERATOR FUNCTIONS The operator functions shall be comprehensively covering all aspects of information call up assignment of display function select panning and windowing for quick display call up and navigation from the keyboard and mouse using special function key pads and mouse together with help displays on the screen Operator control functions shall include alarm silencing acknowledgements suppression request for printouts of logs and reports open close stop type discrete controls increase decrease type inching controls and set point controls by transmission of set points to remote outstations by telemetry Operator control functions shall also include entering non telemetered values constants limits set points and manual ent
72. shall have 25 installed fully wired engineering I O spares for each type of input and output cards over and above the requirement defined above For Digital Output relays to be installed in the cabinet taking care of 25 additional spare The corresponding activities of SCADA engineering database development HMI development with displays reports trends networking etc shall be covered in the SCADA System as part of base quote In addition to these I O s the APPS system I O s to be provided during detail engineering shall also be considered for operation racks of each RTU shall have 20 or minimum 2 nos usable additional slots for installing I O modules of each type and suitable for insertion of any type of I O cards trending serial cards The above are the field I O points and do not include the serial analog points and software calculated points and cathodic protection points SCADA vendor is required to consider the total points for sizing the system database to meet the functional requirements Bidder shall furnish the poll time calculations considering the requirements of 50 I Os changes every poll during detailed engineering The calculation shall be carried out by properly distributing the RTUs over the channels and meet the requirements of system REAL TIME DATABASE ACCESS The supplied SCADA system shall be OPC compliant and have necessary provision for interfacing data interchange with third party applications like
73. stored printed with proper ID are Commanded device changes Un commanded device changes Device time out alarm Alarm enable disable messages SP initiation for change SP actually changed Alarm Return to normal KOCHI KOTTANAD BANGALORE MANGALORE NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec 23 1 05 E5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 1 GAIL 094 SECTION ANNEXURE II to PJS Page 12 of 20 Every operator action wrt Configuration and database changes ACKS control commands etc SCADA System events alarm also shall be events The Change of alarm limits and set point changes shall be logged on SCADA system as events e Alarm and alert change of state summery display shall be different f Alarm and alert history shall be maintained in the system disk file indicating all the alarms and alerts that occurred and acknowledged with in the system in circular file retaining the latest 50000 entries g A procedure shall be provided to inhibit individual points from all or partial alarm processing Inhibited alarms shall not be annunciated or displayed although an inhibited alarm list shall display all these points having inhibited alarms The action of inhibiting or enabling alarm shall be logged as event h The quality tags shall be implemented globally for all SVs MOVs AV GOVs digital points in displays and repor
74. the Vendor shall be subjected to burn in operation for minimum 15 days before dispatch to site A typical panel Rack drawing is enclosed with this document for reference purpose Vendor has to select the Rack as per dimension refer in enclosed drawing The RTU s cabinet shall be made of CRCA sheet enclosures frame minimum thickness shall be 1 5 mm and the cabinet size 2100 mm height x 1000 mm width and 800 mm depth and 100 mm base plate Gland plat thickness shall be 3 0 mm Vendor shall supply necessary hardware s like DO 1 and AO cards complete with interning wiring upto the terminal blocks including spares 1 05 The RTU cabinet shall be provided with 24V dc Power supply unit Non UPS power supply for Cooling fans panel door switches space heater maintenance socket and Tube lights front amp rear end LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 934002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 2 4 Finish i All frame and steel work of the cabinets shall be degreased then phosphate treated or coated with primer followed by at least two undercoats li All the RTU cabinets shall have Nameplates correlating with the type and location af the cabinet 11 34 Connection to Marshalling Instrument Control Panel Telecommunication System All the instruments connec
75. this initial definition shall be defined during the detailed design phase of the project The overall display page or window requirements are described below The displays proposed by Bidder shall be subject to Client approval DISPLAY REQUIREMENTS The SCADA HMI shall support the comprehensive range of displays to enable maximum operational engineering maintenance and planning benefit to be obtained from the system All displays shall be subject to approval by the Client KOCHI KOTTANAD BANGALORE MANGALORE MECON LIMITED DELHI NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec 23 1 05 E5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH D GAIL 094 SECTION ANNEXURE II to PJS Page 8 of 20 20 2 20 3 The station displays to be split in such a manner to ensure proper view ability and legibility covering all the facilities and covering all the signals amp controls as per SCADA telemetry database document The soft keys buttons for accessing Pipeline single line diagrams station schematic displays SCADA system status displays SCADA reports be available at all the time for direct access Further displays shall have navigation built in covering Page forward Page backward Page up Page down facilities indicating the corresponding names of the displays for navigation The following list shows the types and numbers of displays that are minimum requirement Master and Sub I
76. to both systems LAN s in a hot standby configuration The material to be delivered and works performed shall be to meet the technical specifications and the requirements detailed in the tender One RTU shall be provided with redundant GSM Modem having capability for polling read and write to Flow Computer through either dialup GPRS The dial up RTU to be hooked up with the GSM Modem shall be configured during detailed engineering All the necessary software hardware and program for getting data through ELECT amp INST KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 6 5 6 7 6 8 6 9 6 10 6 11 6 12 6 13 6 15 6 16 6 17 00000 Page 5 of 23 dial up has to be supplied by the bidder Also the bidder has to demonstrate the dialup functionality for one FC through GSM GPRS during FAT SAT Remote Work Station RWS shall be provided at GAIL Noida which shall be interfaced with MS SV Kochi through high speed dedicated 2 Mbps G 703 data channels The SCADA system shall be reliable field proven and evolutionary state of the art The RTU appx 08 nos shall be provided at all SVs IPs Despatch and Receiving Terminals for remote monitoring and control as per the requirements The each RTU shall have minimum 02 nos o
77. use of login access control and assignment of control area to operator either by console basis as well as user login basis a ACCESS SECURITY The facility shall be provided for restriction of access Using this facility the names authorized access level access codes duty times and time date of entry shall be entered It is intended that access code shall not be displayed when entry is made for reasons of security Each workstation shall have no of defined authorization for process control and for control system interaction along with login capability with password protection Each operator login account shall define the level of access and the control for various pipeline s The password security shall be built on all workstations including remote workstation for at least 16 divisions broadly within the following levels These shall be finalized during FDS stage Manager Top level limited to persons authorized to modify software and allocate access authority called Manager Level This is in addition to Engineer Supervisor and Operator privileges Engineer Limited to persons authorized to access and modify any thing in the data base and display and report formats data base display report configuration This is addition to Supervisor and Operator privileges Supervisor Level Allowed to adjust configuration parameters during system diagnostics Maintenance level Manual override alarm inhibit take point in out of
78. 3 PH D GAIL 094 SECTION ANNEXURE II to PJS Page 3 of 20 10 0 Poll Inhibit to enable a complete RTU IED PLC to be disabled from the polling function Port inhibit Facility to disable a port of CCU thereby inhibiting polling of all devices on that port It shall be possible to write data acquired from some other RTU to another RTU and then onward to other devices e g as gas chromatographs GC are not installed at all flow meter stations so the GC data which are required for flow computation shall be downloaded to the Flow computers on serial communication by the SCADA RTUS by taking GC values acquired from other stations The exact details of input stations and no of parameters shall be decided during detailed engineering or prior to FAT Similarly it shall be possible to automatically and continuously set Analog or Digital output values in an RTU driven by Analog or Digital input value acquired from the same or different RTU CONTROL FUNCTIONS The control function shall include the basis start stop open close and set point capabilities Set point control like flow controller set point etc set points will be issued to the controllers either through RTU or through flow computer The basis of all control actions shall be the select check back execute sequence Typical controls to be provided are Valve open Device start Valve close Device stop Set point control Speed set point Flow set point Pressure set point
79. 4 V DC Power supply module 230V AC Power supply module Converter RS 232 to Rs 485 1 LAN switch 24 port GSM modem Spare fully wired RTU similar to SV Stations I O configuration type with necessary accessories as required Spare fully wired RTU similar to Receiving Stations I O configuration type with necessary accessories as required PDT with all accessories including all cables amp connectors est equipments as per specification Portable Calibrator Current Voltage as per specification 4 V5 Digit Multi meter as per specification C Industrial Tools kit with carry bag RTU test unit with each type of RTU cards power supply CPU communication serial AI DI AO DO cards for simulating RTU test environment Cabinet panel Size 800x800x600 ERVICE AND SITE WORK IN INDIA Installation Testing amp commissioning including all erection accessories and Interfacing with Instrumentation Telecommunication amp APPS System complete in all respect as per the Job Specifications No MEC 23M3 1 05 E5 I 094 PJS 01 Rev 0 mh 0 N N 0 0 E 0 0 m Z N N N OS OS NO OS No N O 0 m m NO NO 0 0 0 m Z m SCADA System with all Hardware amp Software for Master Station as per the Job Specifications No MEC 23M3 1 05 5 I 094 PJS 01 Rev 0 SCADA system with all Hardware amp Software
80. 5 FACT UDYOG MANDAL COMPLEX UC 8 BSES KERALA POWER z JE z 3 HE MES 0 029 KM PROPOSED 3 JHEIMEB E 5 25 OTE CH 0 209 ______ ASPHALTED ROAD 2 JE 3 TO UDYOGAMANDAL UDYOGAMANDAL x is ar 2 o JE LLL _____ ASPHALTED ROAD m TO LADIES HOSTEL 5 gt BEEN ______ _ 2 MUPPATTADAM UDYOGAMANDAL _ ASPHALTED ROAD UDYOGAMANDAL TO UDYOGAMANDAL _ 2 133 ASPHALTED ROAD zum m gt ma CH 2 148 NALA _ 2222 ASPHALTED ROAD MUPPATTADAM UDYOGAMANDAL 2 m 5 CH 2 347 600MM PETROLEUM PIPE gt 2 499 KM gt NATIONAL HIGHWAY 47 E EDAPALLI gt i 2 EHE DUIS M APPOLO TYRE lt 2 Toe SOUTHERN RAILWAY 2 pos TO ANGAMALI KLAMASSERI ri 3 ABANDONED RAILWAY LINE gt gt u alle TO KLAMASSERI 7 ri G 2 z _____ ASPHALTED ROAD gt _ COLONY TO KLAMASSERI 2 E gt 3 980 CCK PIPELINE N IO
81. 5 0 DIGI TAL INPUTS Typical specification of Digital Input Modules to be supplied is as given below Input Type Min 16 nos of Volt free contacts 2 wire isolated Contact Wetting 2 4 mA per input at 24 DC Resistance recognized Not exceeding 1 Kilo Ohms as a closed contact Resistance recognized Not less than 50 Kilo Ohms as open contact Isolation Using optocouplers Insulation Resistance 20 M ohms at 500 V Dc inputs Debounce circuitry 10 m sec Indicators Loop amp State LEDs for each DI point Voltage withstand Capacity 1 5 KV RMS No NC contacts mixing of NO NC contacts in the same card 6 0 DI GI TAL OUTPUTS Typical specification of Digital Output Modules to be supplied is as given below Output Type Min 08 nos of relay contacts Indicators LED indication for each DO point Relay Type Miniature power relay Contact arrangement 1 NO 1 NC relay contacts configuration to be provided up to the RTU terminal block Contact Rating Potential free contact rating of output interposing relay for each DO point Contact rating 48 V DC 2A 230V AC 5A SCADA vendor to provide interposing relays for each digital output point LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 834002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO Page 6 of 19 TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 vt Isolation 2KV RMS Con
82. 934002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 vt 11 30 SCAN RATES The local scan rate for the individual 1 0 modules shall be such that the time tagging resolution and system performance requirements are achieved Vendor to provide minimum amp maximum SCAN time The consideration of scan times shall include the acquisition of data processing and updating of the RTU database The overall RTU local scan shall be defined as the time required to acquire field data and update the RTU database and the same shall be much faster than RTU poll time by MS EMS It is expected that scan rate shall not exceed 100 msec for direct 1 05 11 31 DIGITAL OUTPUT CONTACT SUBSYSTEM The contact output subsystem shall provide momentary closure of potential free contact relay output for the operation of valves The subsystem shall fully support the functional requirement of control The relay contact configuration shall be provided up to the RTU terminal block The DO command contact closure duration shall be configurable It shall be possible to configure DO contact duration open or close for a long duration and all contacts shall be voltage free It shall not be possible for the RTU to energize an output that has not been selected for control A RTU restart following an RTU power failure shall not reset the output circuits
83. After these test the SCADA system shall be put for SAT 14 0 SCADA vendor to note that there could be minor database changes graphics report logic changes during site commissioning phase as required by the client consultant The same shall be treated as part of the scope of SCADA vendor KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS NE PROJ ECT PHASE 1 MECON LIMITED DE PJ S OF SCADA SYSTEM JOB Spec MEC 23M3 PH 1 05 E5 1 094 5 01 ELECT amp INST BID Doc No 05 51 23 M3 PH 1 094 SECTION ANNEXURE V to PJS Page 1 of 1 ANNEXURE V SPECI FI CATION FOR REMOTE TELEMETRY UNIT RTU Rev 0 Edition 1 SPECI FI CATI ON FOR REMOTE TELEMETRY UNI TS SPECI FI CATION NO MEC 5 05 E5 099 ELECTRI CAL amp I NSTRUMENTATI ON amp GAS SBU MECON LI MI TED DELHI 110 092 LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 834002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 AMENDMENT STATUS Verified Name Clause Paragraph Page Annexure Exhibit No Drawing Amended LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 934002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO Page 3 of 19 TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0
84. BANGLORE MANGALORE 350MM FOREIGN PL 47 ASPHALTED ROAD VALLARPADAM TO ROADO ASPHALTED ROAD VYPEEN ASPHALTED ROAD VALLARPADAM TO ROADO TATTAPALI RIVER WIDTH 30 14M TATTAPALI RIVER WIDTH 47 80M TATTAPALI RIVER WIDTH 1253 64M m N gt 02 N t D In Y I I a a rr Y gt gt gt 1 lt lt lt n n o lt lt lt I lt lt lt CH 0 00M SCRAPPER LAUNCHER RECIEVER i T 36 x30 24 x18 gt SPUR LINE 187 SCRAPPER LAUNCHER _ RECIEVER z ES E DESPATCH TERMINAL AT PUTHUVYPEEN m H 1 Hi RAILWAY UNDER CONSTRUCTION H HH HH RAILWAY UNDER CONSTRUCTION Mr STATION 0 502 1 252 1 452 KM 1 667 KM DH 2 535 KM 2 926 KM 3 431 KM 3 528 KM 4 219 6 120 DH 7 158 KM DH 8 263 KM DH 8 914 KM 10 075 11 329 12 116 12 134 12 823 13 423 13 865 14 116 14 414 14 458 15 060
85. CADA SYSTEM JOB Spec No 23M3 PH D 05 5 094 PJS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 to PJS 1011 POWER CONSUMPTION amp UPS FORM PCUR Form C RTUs DC Load Requirements ANRTUCards ANRTUCards Max Power consumption Complete RTUs DC Unit Total power TYPE QUANTITY Consumption Consumption requirements Watts Watts Watts Memory Power supply unit Any item s not included above All RTU cards Including CPU communication cards AI AO DI DO Serial cards along with power supply unit be included for power consumption The digital output cards power consumption watts shall also include the power requirements for interposing relays The above table 18 typical and the data shall be filled for all the RTUs being supplied JOB 23 05 5 094 PJ S 01 BID Doc 05 51 23 1 GAI L 094 LE to S 1 of 1 KOCHI KOTTANAD BANGALORE MANGALORE kasu NATURAL GAS NE PROJ PHASE I PJ 5 OF SCADA SYSTEM WHE XVI CERTIFICATE OF LOGI STI CS SUPPORT NATURAL GAS PIPELINE PROJECT PHASE D SCADA SYSTEM GAIL I LTD BID Doc No 05 51 23 M3 PH D GAIL 094 ANNEXURE XVI to PJS Page 1 of 2 KOCHI KOTTANAD BANGALORE MANGALORE ME
86. CL REFINERY 2 000000 45 00 316720 8 x1 747 Km RELIANCE 9 HOCL 0 170000 12 00 1380 03 0 CONSUMER n LTD 4 x0 697 Km 4 TAP OFF POINT DETAIL OF CONSUMERS FOR PHASE II PREMIER CH 3 013 KM CAPACITY PRESSURE LENGTH S No CONSUMER MMSCMD a REMARKS 1 CARBARANDUM UNIVERSAL LIMITED 0 024000 25 00 3487 95 2 BINANI ZINC 0 180000 25 00 1 74 4 1500 CHEMIE 0 013000 07 00 730 26 m SV CUM TAP OFF Ll c GTN TEXTILES S GTN TEXTILES 0 000500 04 00 6758 16 PHILIPS carson 0 060000 0700 360563 O POINT X EN 6 PHILIPS CARBON 3805 63 5 80 t 7 0 002600 06 00 4476 26 TRAVENCORE COCHIN 47 0 372 Km c MEE CHEMICALS CH 0 3783 KM KERALA CHEMICALS amp TONS TAP OFF POINT 4 0 125 PROTEINS LIMITED CH 12 63 KM GELATIN IND LIMITED U M CH 0 88 KM 12 x3 064 Km LEGENDS PHASE I 3 8 3 167 4 0 70 REFINERY FACT II TERMINAL RECEIVING TERMINAL NEAR CH 15 980 KM 2 8 1 380 4 476 Hal LIMITED KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT 1 MAIN LINE FROM PUTHUVYPEEN SPUR LINE LENGTH 16 420 2 SPUR LINE FROM
87. CON LIMITED ANNEXURE XVI to PJS SCADA System CERTIFICATE FOR LOGISTICS SUPPORT 1 0 LOGISTIC SUPPORT CERTIFICATE 1 1 Vendor must furnish Certificate for providing necessary support services in favour of the Owner M s GAIL for SCADA System committing them to provide logistic to purchaser in the format furnished along with 12 In case of bought out items this certificate must be furnished for each of the Sub vendors clearly indicating type model no etc 1 3 The Certificates must be furnished from each manufacturer in case more than one manufacturer 15 proposed for an item However it is expected that the vendor proposes Only one approved manufacturer for an item 141 The Certificate must be signed with seal by the official signatory on the company s letterhead KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D SCADA SYSTEM GAIL 1 LTD BID Doc No 05 51 23 M3 PH I GAIL 094 ANNEXURE XVI to PJS Page 2 of 2 MECON LIMITED CERTIFICATE FOR LOGISTICS SUPPORT To be signed by Manufacturer s corporate level signatory on company s letterhead I on behalf of M s confirm that the Item Model No for quoted by M s for M s against Bid Doc No 05 51 23 ph 1 094 respective Particular Job Specification for SCADA System No MEC 23 05 E5 1 094 PJS 01 shall continue to be supported by us for a period of minimum 10 years The quoted system shall not be withdr
88. DISSCUTION WITH GAIL KAYAMKULAM TAP OFF HAS BEEN PUT AFTER 104 5 gt 2 DETAIL A CHECK METERRING 1 DETAILL A 5 1 NOTE 1 0113 16 9 0114 16 01 MCA B PROCESS DATA NOTE 1 FLUID NATURAL GAS RLNG DETAIL A WORKING NOTE 01077 FLOW 26 206 MMSCMD DESIGN 29 10 656 DESIGN CLASS 6004 PRESSURE 81 90 KG CM2 G 16 P 01 0113 D1A aE ULTRASONIC 010 ZEN METER NOTE 2 amp 3 DESIGN 92 KG CM2 G USD 2 2 D4A 10 B FWT 0101 SCRAPPER LAUNCHER RECEIVER 30 30 x30 DESIGN PR 92 Kg Cm2 9 ES 50 01 0120 0 dc 225 30 16 42 APPROX __________ LEGEND 518 0101 36 x30 API 5L 70 U G PIPELINE PIG HANDLING NOTE 8 9 SPEC d diis PROCESS FLUID RLNG NcZ LINE SIZE NOMINAL o SX a7 PG Ox VALVE LEGEND T ds oR JDK BALL VALVE FLANGE END pet VALVE BW END UPTO 1 2 SW END VALVE VALVE NOTE 11 z A CLOSE mJ CLOSE OPEN K PLUG VALVE BW END UPTO 1 2 SW END Qo RI 1057 PLUG VALVE FLANGE END P 10 01 0117 01 5 pe GLOBE VALVE 30 01 0115 01 T ae 1 PRELIMINARY DRAWING DETAIL A u r
89. E IX to PJS Page 6 of 7 c A D converter resolution min 12 bits d Accuracy 0 1 of range Yes No Mention actual e Whether Al cards provides event reporting to MS if out of calibration Yes No a Min 16 DI per card Yes No Mention actual b Max No of DI cards per RTU c Flexibility of mixing NO NC contacts in same board Yes No a Min 8 DO per card Yes No Mention actual b Max No of DO cards per RTU c Potential free contact rating of output interposing relay for each DO point 24 VDC 2A 230V AC 5A Yes No a Min 4 AO per card Yes No Mention actual b Max No of AO cards per RTU c D A converter resolution min 12 bits Yes No Mention actual d Accuracy 0 1 of range Yes No Mention actual RTU Engineering Features a High Low limit checking for analog inputs in level SCADA Host level b Time tagging at RTU level for analog and digital inputs Yes No c Engineering Unit conversion for analog inputs at RTU level or SCADA Host level d Self Diagnostic of the RTU up to card level and diagnostic reporting to MS Yes No e Select check back execute and time out feature supported Yes No f Arithmetic and digital logical computation facility available in engg Units with 16 bit floating point accuracy at RTU level or SCADA Host level g Remote configuration and downloading of parameters as per spec complied with Yes No h Interfacing with
90. EE ___ __ j Ly wi amp ID FOR METERING SKID FOR JAS 9415 coments GELETIN Ep 050910 PER Gal s COMMENTS GW Copyright LIMITED AI rights reserved VERIFIED oc 22 n G SAE 1 1 dh PRE NO gu c Wo sq m C opone 2 ee ____ ______ 001 000 W 12 S80 W Z O3W 2 VALVE CLOSED C N ES z 27 T 22 T a 3 4 2 2 NAA TURBINE METER 0101 NOTE 2 5 4 GAIL 2 MM xu Qa di bs x 1024 01029 7 ie 25 2 d IX 2 Nal X2 2 8 09 N F UJ TURBINE METER Dod 2 H i 2 E 2 m c7 wh 1 FC FO FO H x2 FE 0102 3 e MONITOR Hr REGULATOR NOTE 2 3 4 KFT gt 9 5 9 CONSUMER S DETAILS PROCESS DATA PHASE I METERING SKID 04 FOR APPOLO TYRE LINE LEGEND 2 01 0101 01 04 4 ACTUAL REQ CONSUMER TEMPERATURE DESIGN TEMPERATURE DESIGN ___ MATERIAL SPEC CONSUMER FLOW MMSCMD DESIGN PRESSURE DESIGN CLASS x LINE NO PRESSURE Kg Cm PRESSURE Kg Cm UPSTREAM OF PCV
91. ELOW 2 SHALL BE FULL BORE ONLY ONLINE RETRIVEL TYPE CORROSION MONITORING COUPON AND CORROSION PROBE SHALL BE PROVIDED METERING SHALL BE DONE BY ULTRASONIC FLOW METER WITH CONTROL PANEL MOUNTED FLOW COMPUTER INSTALLATION SHALL AS PER 9 LATEST EDITION HOWEVER THERE SHALL BE TWO STREAMS OF METERING 1W 1S ENVIRONMENTAL ENCLOSURE REQUIRED FOR METERING INSTRUMENTS INSULATION OF USM METER RUN amp IMPLUSE LINES OF METERING INSTRUMENT 15 REQUIRED PROVISION SHALL BE KEPT TO HOOK UP METERING PR amp TEMP FLOW PARAMETERS WITH SCADA PROCESS DATA FLUID NATURAL GAS RLNG TEMPERATURE WORKING DESIGN DESIGN CLASS 81 90 KG CM2 G FLOW 212 243 MMSCMD 92 2 LINE LEGEND 18 02 0201 16 02 0201 1 _ MATERIAL SPEC LINE NO UNIT NO PROCESS FLUID RLNG LINE SIZE NOMINAL VALVE LEGEND BALL VALVE FLANGE END BALL VALVE BW END UPTO 1 2 SW END PLUG VALVE BW END UPTO 1 2 SW END PLUG VALVE FLANGE END GLOBE VALVE ped pk Jp PRELIMINARY DRAWING GAIL INDIA LIMITED tates NATURAL GAS amp FOR INTERMEDIATE PIGGING STATION 1 M WITH CHECK METERING FACILITY FACT I 06 02 2010 PRC MEC 23M3 05 21 M 001 0002 0 0 55 C 29 IO 65 C 600 LIMITED PIPELINE PROJECT c000 100 W 12 S0 Wez 23W
92. ETERS WITH SCADA HOWEVER SCADA 15 NOT IN THE SCOPE OF METERING SKID VENDOR 5 ALL BALL VALVES 2 amp ABOVE SHALL BE TRUNION MOUNTED ONLY PRELIMINARY DRAWING 6 ALL BALL VALVES BELOW 2 SHALL BE FULL BORE ONLY 7 SHALL BE GAS ACTUATED GAIL INDIA LIMITED 8 NOTE DELETED SDV SHALL BE OF SLAM SHUT VALVE amp SHALL BE CLOSED IN EVENT OF HIGH PRESSURE DISCHARGE FROM PRESSURE CONTROL VALVE ALL DRAIN SHALL BE CONNECTED SECTIONWISE FILTR METER amp PCV ETC Aad MAX VELOCITY FOR METER SHALL BE 20 mtr sec LEN NO amp RATING OF PSV s AND TO BE DECIDED DURING DETAILED ENGINEERING UANTITY 0 1 15 ALL ULTRASONIC METERING VALVES SHALL BE PROVIDED WITH LIMIT SWITCHES Q MECON LIMITED 14 SKID SHALL BE SYMMETRIC ACROSS CENTRE LINE OL amp GAS LDP dc dE 5 Fors _ dq dq T d i NL preno eee 2 METERING SKID 07 FOR HOCL _ a NATURAL GAS PIPELINE PROJECT P amp ID FOR METERING SKID FOR HOCL x do 03 05 10 5 PER GAIL S COMMENTS AB GW Copyright LIMITED rights reserved VERIFIED __ frevno zone vermen DRAWING 1s TAE PROPERTY OF ISSUER
93. FLANGE END lJ 0306 1 t LEGEND Co 18 03 0301 1 METERING SNITTA GELETIND 8 03 0501 NC NITTA GELETIN MATERIAL SPEC m Sl 1 0308 UNIT NO gt PROCESS FLUID RLNG zh NU Da 2 LINE SIZE NOMINAL 7 7 18 02 021 0 18 15 98 a API 5L Gr 70 SH 2 OF 4 TAP OFF FOR U C PIPELINE 18 FOR SH 4 OF 4 APPOLO TYRES Coe NITTA GELETIN VALVE LEGEND GLOBE VALVE 1 ________________________181598 _ 18 02 0217 70 lt SV 1 CUM TAP OFF FOR GAIL INDIA LIMITED GTN TEXTILES AT CH 5 8 Km APPROX DESIGN 92 KG CM2 G LIMITED RR C d d C C O RD NATURAL GAS PIPELINE PROJECT NEM 0 amp ID FOR MECON LIMITED rights reserved VERIFIED SOLDADO M M THIS DRAWING 15 THE PROPERTY OF AND ISSUED SCALE SHEET NOT TO BE COPIED OR USED FOR OTHER PROJECTS CONCURRED BY PN ETT 08 21 M 001 TIEN i o n O O O 1 1 O 3
94. G LEVEL VALVE BW END UPTO 1 2 SW END 2 METERING SHALL BE DONE BY TURBINE FLOW METER WITH SOLAR PANEL BASED FIELD MOUNTED FLOW COMPUTER WITH GSM INSTALLATION SHALL PLUG VALVE BW END UPTO 1 2 SW END AS PER 7 LATEST EDITION HOWEVER THERE SHALL BE TWO STREAMS OF METERING 1W 1S 0222 3 ENVIRONMENTAL ENCLOSURE REQUIRED FOR METERING INSTRUMENTS INSULATION OF TURBINE METER RUN amp IMPLUSE LINES OF METERING INSTRUMENT IS REQUIRED GLOBE VALVE 4 PROVISION SHALL BE KEPT TO HOOK UP INLET amp OUTLET PR amp TEMP FLOW PERAMETERS WITH SCADA HOWEVER SCADA IS NOT IN THE SCOPE OF METERING SKID VENDOR 5 ALL BALL VALVES 2 amp ABOVE SHALL BE TRUNION MOUNTED ONLY PRELIMINARY DRAWING 6 ALL BALL VALVES BELOW 2 SHALL BE FULL BORE ONLY 7 FOV SHALE GAS ACTUATED GAIL INDIA LIMITED 9 SDV SHALL BE OF SLAM SHUT VALVE amp SHALL BE CLOSED IN EVENT OF HIGH PRESSURE DISCHARGE FROM PRESSURE CONTROL VALVE 10 ALL DRAIN SHALL BE CONNECTED SECTIONWISE FILTR METER amp PCV ETC 11 MAX VELOCITY FOR METER SHALL BE 20 mtr sec 12 NO amp RATING OF PSV s AND CRV s TO BE DECIDED DURING DETAILED ENGINEERING 13 ALL ULTRASONIC METERING VALVES SHALL BE PROVIDED WITH LIMIT SWITCHES _ 14 SKID SHALL BE SYMMETRIC ACROSS CENTRE LINE QUANTITY O1 NO MECON LIMITED x C j j section OL amp GAS nukapa paaa Ed
95. H 1 GAIL 094 Page2 of 4 GAIL India Ltd MECON LIMITED MATERIAL REQUISITION ITEM SCADA SYSTEM MR No MEC S 05 E5 T 23M3 PH 1 GAIL 094 PROJECT KOCHI KOTTANAD BANGALORE NATURAL GAS PIPELINE PROJECT PHASE I CLIENT GAIL India LIMITED DESCRIPTION u Project Management Design Engineering Procurement of Materials fabrications manufacturing Integration Inspection amp Factory Acceptance Testing Supply Packaging Shipping Insurance Port Handling Custom Clearance Inland Transportation to site Loading amp Unloading Storage amp Safety Installation Commissioning Site Acceptance Testing of SCADA system Test Run Integration with Telecom System amp APPS System Training Warranty amp Documentation with turnkey responsibility of IP based Supervisory Control amp Data Acquisition SCADA System MAIN EQUIPMENT amp SUPPLY OF SOFTWARE System Design Engineering amp Supply of SCADA System at Master Station MS onsisting of all Hardware amp Software SCADA amp Diagnostic software refer Notes with licence necessary accessories as define in Scope of work in the Job specification No MEC 23M3 1 05 5 1 094 PJS 01 Rev 0 System Design Engineering amp Supply of SCADA System at Remote Work Stations RWS at NOIDA consisting all Hardware amp Software Refer Notes ith licence necessary accessories as define in Scope of work in the Job specificat
96. ID Doc No 05 51 23 GAIL 094 ANNEXURE XIV to PJS MECON LIMITED DELHI M TEES COUNTS 8 POWER SUPPLY DETAILS FOR NEW RTUs OF KKBMPL PROJECT Serial Maximum RTU x Ports Power Power allowable No dd m A Po NOTE Source Supply load 7 watts Noida Remote UPS i Work Station Grid is Dispatch Terminal UPS 24vdc 250 1 Puthuvypeen 16 04 o 34 10 44 06 06 0 05 Grid IP 1 station at UPS 24vdc 18 27 32 11 43 01 03 250 2 RTU 2 yog Receiving terminal UPS 24vdc 3 04 Grid 250 RTU 3 at BSES Kerela Receiving terminal UPS 24vdc RTU 4 tor Fact 1 n 11 01 01 04 Grid 250 UPS 230vac 5000 JJ E C1 SV 1 cum tap off Massaron o 07 o or os o o o for FACT II 04 10 10 20 03 Grid UPS 24vdc 250 01 04 Grid UPS 24 250 01 04 Grid O JI ER N N e RTU 7 Diesel power plant 07 04 11 17 10 27 01 LIMITED DELHI KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE I PJS OF SCADA SYSTEM JOB Spec 23M3 PH D 05 E5 1 094 PJS 01 ELECT amp INST SECTION BID Doc No 05 51 23 M3 PH I GAIL 094 NOTES ANNEXURE XIV to PJS 1 In addition to above quantities 25 Spare I Os shall be provided for each stati
97. ION FOR PT 3 4 CONSUMER NAA TURBINE METER 0101 2 3 4 NOTE 1 X 1 1 2 PG m eo 04 5 si 1 5 57 X Y esr ON 0 gt FB TURBINE SK FC FO FO He 6 0102 MONITOR REGULATOR E NOTE 2 3 4 NorE 9 NOTE 9 DALASA 6 01 0101 04 4 L MATERIAL SPEC DESIGN DESIGN LLL UN NO ACTUAL REQ CONSUMER TEMPERATURE DESIGN TEMPERATURE DESIGN DESIGN PRESSURE DESIGN CLASS LINE NO CONSUMER FLOW MMSCMD PRESSURE PRESSURE UPSTREAM OF AS MARKED DOWNSTREAM OF PCV AS MARKED PROCESS FLUID __ __ __ 70 77 45 TO 650 92 19 Kg Cm2 9 6004 1504 INE SUE QNM VALVE LEGEND NOTES BALL VALVE FLANGE END ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 MTR ABOVE THE HIGHEST OPERATING LEVEL BALL VALVE BW END UPTO 1 2 SW END METERING SHALL BE DONE BY TURBINE FLOW METER WITH SOLAR PANEL BASED FIELD MOUNTED FLOW COMPUTER WITH GSM INSTALLATION SHALL PLUG VALVE BW END UPTO 1 2 SW END BE AS PER AGA7 LATEST EDITION HOWEVER THERE SHALL BE TWO STREAMS OF METERING 1W 1S vue PLUG VALVE FLANGE END ENVIRONMENTAL ENCLOSURE REQUIRED FOR METERING INSTRUMENTS INSULATION OF TURBINE METER RUN amp IMPLUSE LINES OF METERING CLOBE VALVE INSTRUMENT IS REQUIRED PROVISION SHALL BE KEPT TO HOOK UP INLET amp OUTLET PR amp TEMP FLOW PERAM
98. L AREA 180 ELECTRICAL WORK 19 0 SPARES 20 0 TEST EQUIPMENTS 21 0 DOCUMENTATION 220 FUNCTIONAL DESIGN SPECIFICATIONS FDS 23 0 TRAINING 24 0 WARRANTY 250 REQUIREMENTS 26 0 ANNEXURE 1 SCADA SYSTEM SPECIFICATIONS ANNEXURE II SYSTEM FUNCTIONAL REQUIREMENTS ANNEXURE INSPECTION amp TESTING ANNEXURE IV INSTALLATION amp COMMISSIONING ANNEXURE V SPECIFICATION OF REMOTE TELEMETRY UNIT RTU ANNEXURE VI PROJECT MANAGEMENT amp RESPONSIBILITY PMR FORM ANNEXURE IX ANNEXURE X ANNEXURE XI ANNEXURE XII ANNEXURE XIII ANNEXURE XIV ANNEXURE XV ANNEXURE XVI ANNEXURE XVII RESPONSIVE OFFER CRITERIA ROC FORM SOURCE OF SUPPLY FORM SOS FORM SCADA SYSTEM TECHNICAL SST FORM P amp ID FOR STATIONS DRG No MEC 23M3 05 21 M 001 0001 to 0004 SHEETS 04 MEC 23M3 05 21 M 000 1001 to 1009 SHEETS 09 PIPELINE SCHEMATIC ROUTE DIAGRAM KKBMPL SCADA SYSTEM CONFIGURATION DIAGRAM MS amp RWS TYPICAL INTERFACING OF RTU WITH OTHER PANELS COUNT amp POWER SUPPLY DETAILS FOR RTUS POWER CONSUMPTION amp UPS FORM Form CERTIFICATE OF LOGISTICS SUPPORT TECHNICAL CHECKLIST ELECT amp INST KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51 23 M3
99. Leak Detection System MS Master Control Station MIS Management Information System HMI Human Machine Interface MOV Motor Operated Valve MTBF Mean Time between Failures MTTR Mean Time To Power OPC OLE for Process Control P amp ID Piping and Instrument Diagram PLC Programmable logic Controller RAID Redundant Array of Independent Disks RTU Remote Terminal Telemetry Unit RWS Remote Work station SCADA Supervisory Control and Data Acquisition Unit SCSI Small Computer System Interface EMS Emergency Master Control Station TSS Training Simulation System UPS Uninterruptible Power Supply WAN Wide Area Network GENERAL SITE INFORMATION the equipment supplied under this contract shall be suitable for continuous operation under the environmental conditions prevailing at site It shall be suitable for operation under the following site conditions Sand amp Dust With a built up of dust on operational surface to a level such as may occur because of imperfections in the sealing of equipment housing and conditions prevailing in sub tropical dust conditions Tropicalisation The equipment shall be fully tropicalised Shock amp vibration The equipment shall withstand transportation and handling by air sea and road under packed condition confirming to standards confirming to MIL 810 B specification or commercial equivalent The equipment shall also be resistant to termite fungus rodents and salty environments KOCHI KOTTANAD BA
100. MI system shall be fully integrated for the complete database systems The HMI system shall have industrial standard window system for high performance graphic user interface and programming interface General purpose networking software shall also be provided and each processing unit shall run its own copy of operating system and shall be able to operate as connected node and stand alone node The graphic user interface shall support full resolution of 1280 x 1024 pixels 14 10 The database with complete record of telemetry points with static dynamic and configuration parameters shall be resident in all the computer workstations This database shall be built around same operating system and physically stored manipulated amp maintained in common and consistent data structure accessible by all the workstations without any file system emulation 14 11 The changes in the real time historical configuration database shall be automatically updated on all the SCADA workstations in both the MS simultaneously without exercising any software utility manually and without causing any interruption to the running system 14 12 The database management shall be transparent to the user such that all the attributes of a tag point can be accessed from any workstation by giving tag No point Id 14 13 Operating system software SCADA software HMI software along with all patches as finally configured on the system on readable storage media shall be provided Comple
101. N OF USM METER RUN amp IMPLUSE LINES OF METERING CONSUMER S DETAILS PROCESS DATA PHASE I METERING SKID 08 FOR KSEB BDPP HOWEVER SCADA IS NOT IN THE SCOPE OF METERING SKID VENDOR 5 ALL BALL VALVES 2 amp ABOVE SHALL BE TRUNION MOUNTED ONLY 6 ALL BALL VALVES BELOW 2 SHALL BE FULL BORE ONLY 7 FCV SHALL BE GAS ACTUATED 8 NOTE DELETED 9 SDV SHALL BE OF SLAM SHUT VALVE amp SHALL BE CLOSED IN EVENT OF HIGH PRESSURE DISCHARGE FROM PRESSURE CONTROL VALVE 10 ALL DRAIN SHALL BE CONNECTED SECTIONWISE FILTR METER amp PCV ETC 11 MAX VELOCITY FOR METER SHALL BE 20 mtr sec 12 20D UPSTREAM SHALL BE MAINTAINED FOR GC SAMPLE POINT INSTRUMENT IS REQUIRED 4 PROVISION SHALL BE KEPT HOOK UP INLET amp OUTLET PR amp TEMP FLOW PERAMETERS WITH SCADA 13 NO amp RATING OF PSV s AND TO BE DECIDED DURING DETAILED ENGINEERING X 1 14D4A a Geer 12 12 xH Ix IN SK gt lt 0o guo gt 2 2 2 2 gt gt gt 22 22 14 ALL ULTRASONIC METERING VALVES SHALL BE PROVIDED WITH LIMIT SWITCHES QUANTITY O 1 NO 15 SKID SHALL BE SYMMETRIC ACROSS CENTRE LINE a 29 06 10 AS PER GAIL S COMMENTS THIS DRAWING IS THE PROPERTY AND ISSUED Lb S O PN FOR THE SPECIFIC PROJECT MENTIONED THEREIN THIS IS NOT TO BE
102. NCHI 834002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 Surge withstand capability as per IEEE Standards 1 2 4 13 Equipment availability 14 Power requirement W 15 Signal support 4 20 mA and 0 5 V Yes No DIGITAL INPUT MODULE Module designation Microcontroller microprocessor type No of inputs per module 18 Is input module type configurable as a Status and alarms b Sequence of events c Parallel input d Pulse accumulator e Any combination of these Equipment availability DIGITAL OUTPUT MODULE 28 Microcontroller microprocessor type 29 No of outputs per module __ 30 Maximum outputcurrent mA o 31 Maximum switched output voltage VP o 33 Equipment availability 0060 0 22 ANALOG OUTPUT MODULE Module designation Microcontroller microprocessor type bo No of outputs per module MEM Max no of voltage outputs Max no of current outputs Type of output interface DAC DAC resolution bits LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 834002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 40 Overall accuracy 00 0 4l Typeofisolaion __ 42 Whether module of self calibrating
103. NG STRAIGHTENING VANES MANUALLY OPERATED ACTUATOR GENERAL 5 DIAPHRAGM ACTUATOR SIGHT GLASS GENRAL PISTON ACTUATOR 000 EXPANSION JOINT ELECTROMAGNETIC ACTUATOR nn SILENCER HYDRAULIC OR PNEUMATIC ACTUATOR PULSATION DAMPENER GENERAL MIXING NOZZLE FLANGE CONNECTION T Lo lp CONCURRED BY eS IM 1 SYMBOLS FILTER GENERAL GAS FILTER GENERAL CARTRIDGE FILTER GAS SORPTION FILTER LIQUID FILTER GENERAL TYPE STRAINER PRESSURE REDUCING VALVE IN AUXILIARY AND CONTRAL FACILITIES PRESSURE CONTROL VALVE GENERAL PROCESS PRIMARY LINE PROCESS SECONDARY LINE ELECTRIC LINE PNEUMATIC LINE CAPILLARY LINE INSTRUMENT LINE HEAT TRACING LINE 8400 d DE JACKETED LINE JACKETED amp HEATED LINE 5 SCRAPER TRAP LIQUID PUMP GENERAL CENTRIFUGAL PUMP LIQUID RING PUMP PISTON PUMP DIAPHRAGM PUMP e 2 O CORROSION PROBE CORROSION COUPON E __ emes me REV NO DATE ZONE DESCRIPTION REMSION UNSS PERMITTED BY MECON 5 2 O BE COPIED OR USED OTHER PROJECTS THIS DRAWING IS THE PROPERTY OF MECON AND ISSUED FOR THE SPECIFIC PROJECT MENTIONED THEREIN THIS IS ESD EW FB GCV GOV HOV LC LO LP LPT MCV MH MOV SV PCV SAV S
104. NGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH D GAIL 094 Reve 7 3 7 4 7 5 8 0 9 0 9 1 ENVIRONMENTAL SPECIFICATION OF EQUIPMENT BE SUPPLIED The equipment at the MS RWS shall operate satisfactorily in air conditioned environment under the following conditions FOR TEMPERATURE HUMIDITY Operation 35 C 20 to 80 RH Storage amp transportation to 60 C 5 to 95 RH All the other RTUs at unmanned stations at remote locations shall be designed for storage and operation under the non air conditioned environment with the limits given below FOR TEMPERATURE HUMIDITY Operation to 55 C 10 to 95 RH Storage amp transportation to 60 C 5 to 95 All SCADA equipment cabinet and power supply distribution cabinet structures to be supplied shall be constructed to allow free air flow to dissipate heat generated Construction shall be such that ventilation grills will not be obstructed when equipment is mounted in its installed position Manufacturer shall calculate the heat dissipation and where the calculations prove necessity and then air flow ventilation shall be assisted by integral low power silent running air extraction fans Inlet ventilation grills shall be fitted with dust filters All equipmen
105. NGINEERING UANTITY 0 1 13 ALL ULTRASONIC METERING VALVES SHALL BE PROVIDED WITH LIMIT SWITCHES Q ES 4 14 SKID SHALL BE SYMMETRIC ACROSS CENTRE LINE x 5 LIMITED 2 E 2 0 s KO be 2 NE LEGEND 2 P 01 0101 D1A D4A C j _______ pups Em A E 777 222 NATURAL GAS PIPELINE PROJECT 1111 C C j 1 ______ _ AX 29 0610 PER Gail s comments s g ID FOR METERING SKID FOR T 1T comens 9 memes 4 N 03 0540 AS PER GAS COMMENTS GW Copyright LIMITED All rights reserved VERIFIED THIS DRAWING IS THE PROPERTY OF AND ISSUED SCALE NTS SHEET REV NOT TO BE COPIED OR USED FOR OTHER PROJECTS CONCURRED BY a O O 2343 05 21 M 000 gr c v cq nw o peo nA _____ 2 UNIT BSES KERELAf 34 76 83 580 1 29 TO 65 C 45 65 C 92 Kg Cm2 9 6004 PROCESS FLUID NG LINE SIZE NOMINAL 2 3 ULTRASONIC METER 0102 NOTE 2 5 4 CONSUMER S DETAILS PROCESS DATA PHASE I NOTES p ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 ABOVE THE HIGHEST OPERATING LEVEL METERING SHALL BE DONE BY ULTRASONIC FLOW METER WITH CONTROL PANEL MOUNTED FLOW COMPUTER INSTALLATION SHALL AS PER 9 LATE
106. NSTRUMENTS INSULATION OF USM METER RUN amp IMPLUSE LINES OF METERING INSTRUMENT IS REQUIRED lt T s PROVISION SHALL TO HOOK UP METERING PR 2 2 LAAN amp TEMP FLOW PARAMETERS WITH SCADA 1 s lt DETAIL A 91117 a i ALL BALL VALVES 2 AND ABOVE SHALL TRUNION MOUNTED z oy o116 ALL BALL VALVES BELOW 2 SHALL FULL BORE ONLY 16 d 4 S 5 ALL UNMANNED STATION SHALL BE PROVIDED WITH CO2 FLOODING a a a il SYSTEM AND ALL MANNED STATION SHALL BE WITH FM 200 FIRE 1 4 T SUPPRESSION SYSTEM S EE ee SCRAPPER TRAP SHALL HAVE FEATURE FOR WORKING AS LAUNCHER AS WELL AS RECEIVER i e BI DIRECTIONAL lt DETAIL A do 1 a T 9 SCRAPPER LAUNCHER RECEIVER SHALL BE SUIATABLE FOR HANDLING MECON SCOPE er 5 INTELLIGENT PICS 3 4 v0109 OF WORK 51547 5 gt 21 PLL ivy 104 10 DIRECT SURFACE CONTACT ae 5 1 801011 16 2 11 ONLINE RETRIVEL CORROSION MONITORING COUPON AND OF L 1 0104 16 01 011 1 E CORROSION PROBE SHALL BE PROVIDED i WORK Tm TN m N 9 12 AS PER
107. ONFIGURATION T 1 SCADA VENDOR TO COMPLETE THE WIRING FOR ALL CHANNELS MASTER STATION MS AT SV STATION 1 SH 1 OF 1 01 FOR RWS LOCATION LEGEND WAN WIDE AREA NETWORK HMI HUMAN MACHINE INTERFACE RWS REMOTE WORK STATION MS MASTER STATION SCADA CONFIGURATION FOR 1 SCADA VENDOR TO COMPLETE THE WIRING FOR ALL CHANNELS REMOTE WORK STATION RWS AT NOIDA SCALE NTS SH 1 DRG NO MEC 05 E5 094 RWS ___ ___ _5 T s T e ____ CONCURRED BY i KOCHI KOTTANAD BANGALORE MANGALORE M m NATURAL GAS PI PELI NE PROJ ECT 1 PJ S OF SCADA SYSTEM JOB Spec No MEC 23M3 PH 1 05 E5 1 094 S 01 ELECT amp INST BI D Doc No 05 51 23 M3 PH 1 GAI L 094 SECTION to PJS Page 1 of 1 ANNEXURE XIII TYPICAL INTERFACING OF RTU WITH OTHER PANELS DETECTION SYSTEM 1 TELEMETRY PANEL ERMART TO TELECOM FLOW CHANNEL COMPUTER NOTE 1 SECONDRY TIC TERMINAL BLOCK NOTE 4 METERING PANEL NOTE 3 GAS CHROMATOGRAPH __ _______ _ SCADA TELECOM INSTRUMENTATION CONTROL ROOM ELECTRIC ROOM HARDWIRED SIGNAL RS 232 RS 485 SERIAL LINK POWER CABLE CATHODIC PROTECTIO POWER DISTRIBUTION FIRE PANEL CABINET NOTES 1 IN ADDITION TO SERIAL DATA FLOW RATE PRESSERE TEMPE
108. OV SBV PRV SP TE TW NRV CV FCV PGS IAS NC NO OCATION NEW DELHI DRAWN NL GVW VERIFIED SIG SCALE NTS GVW osozzoo PRS NO MEC 23M3 05 21 M 000 0002 202 O 2 oo quonim SYMBOLS amp ABBREVIATIONS ABBREVIATIONS EMERGRNCY SHUT DOWN DRAIN FAIL BLOCKED GAS OPERATED CONTROL VALVE GAS OVER OIL OPERATED VALVE HYDRAULIC OPERATED VALVE LOCKED CLOSED LOCKED OPEN LOCKED POSITION LOW POINT MOTOR CONTRAL VALVE MOTOR OPERATED VALVE SOLENOID VALVE PRESSURE CONTROL VALVE SAFETY SHUT OFF VALVE PRESSURE RELIFE VALVE SETPOINT THERMOCOUPLE THERMOWELL D VALVE CHECK VALVE FLOW CONTROL VALVE POWER GAS SUPPLY INTRUMENT AIR SUPPLY NORMAL CLOSED NORMAL OPEN GAIL INDIA LIMITED Aart feries MECON LIMITED SECTION OIL amp GAS KOCHI KOTTANAD BANGLORE MANGLORE NATURAL GAS PIPELINE PROJECT SHEET LOOO LOO W 1Z SO EWEZ OSW SHG DETAIL A ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 MIR ABOVE THE HIGHEST OPERATING LEVEL VENT 1 METERING SHALL BE DONE BY ULTRASONIC FLOW METER WITH CONTROL PANEL MOUNTED FLOW COMPUTER INSTALLATION SHALL BE AS PER AGAQ LATEST EDITION HOWEVER THERE SHALL BE THREE STREAMS OF METERING 2W 1S ENVIRONMENTAL ENCLOSURE REQUIRED FOR METERING I
109. PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec No 23M3 PH D 05 5 I 094 P JS 01 BID Doc No 05 51 23 PH D GAIL 094 ANNEXURE IX to PJS Page 2 of 7 ELECT amp INST 1 2 9 18 36 DAT drive back up hardware as per back up clause 1 3 REMOTE WORKSTATION 1 3 1 Make amp model of remote workstation 1 3 2 Intel Xeon Processor included Yes No Mention actual 1 3 2 Name of RWS operating system 1 3 3 a Main memory Min 4 GB Yes No Mention actual b Processor clock speed Min 2 8 GHz Yes No Mention actual 1 3 4 a Model No for floating point numeric compressor or functionality integrated with the main CPU b Model No of graphic accelerator coprocessor 1 3 5 a Single TFT LCD monitor for RWS Yes No b Size of TFT monitor 21 Yes No c Graphic resolution Yes No d Functional and alphanumeric keyboards as per spec Yes No e Mouse as per spec Yes No 1 3 6 18 36 DAT drive Yes No Mention actual 1 3 7 Back up hardware as per back up clause 1 3 8 DVD R W with drive min 4 7 GB 1 3 9 Dual LAN inter face support with each workstation yes no 1 4 Selected processor architecture of workstations to be scalable amp upgradeable and maintenance support spares etc to be ensured for system operation for next 5 years 2 0 REAL TIME OPERATING SYSTEM TITLE 2 1 Version No of operating system 2 2 Operating System of the SCADA Se
110. PRESSURE 2 PRESSURE Kg Cm UPSTREAM OF PCV AS MARKED DOWNSTREAM OF PCV AS MARKED 2 SIZE NOMINAL VALVE LEGEND NOTES 1 ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 ABOVE THE HIGHEST OPERATING LEVEL VALVE FLANGE END 2 METERING SHALL BE DONE BY TURBINE FLOW METER WITH SOLAR PANEL BASED FIELD MOUNTED FLOW COMPUTER WITH GSM INSTALLATION SHALL pet VALVE BW END UPTO 1 2 SW END AS PER LATEST EDITION HOWEVER THERE SHALL BE TWO STREAMS OF METERING 1W 1S pk PLUG VALVE BW END UPTO 1 2 SW END 3 ENVIRONMENTAL ENCLOSURE REQUIRED FOR METERING INSTRUMENTS INSULATION OF TURBINE METER RUN amp IMPLUSE LINES OF METERING VALVE FLANGE END INSTRUMENT IS REQUIRED GLOBE VALVE 4 PROVISION SHALL BE KEPT TO HOOK UP INLET amp OUTLET PR amp TEMP FLOW PERAMETERS WITH SCADA HOWEVER SCADA IS NOT IN THE SCOPE OF METERING SKID VENDOR 5 ALL BALL VALVES 2 amp ABOVE SHALL BE TRUNION MOUNTED ONLY PRELIMINARY DRAWING 6 ALL BALL VALVES BELOW 2 SHALL BE FULL BORE ONLY 7 FCV SHALL BE GAS ACTUATED GAIL INDIA LIMITED 9 SDV SHALL BE OF SLAM SHUT VALVE amp SHALL BE CLOSED IN EVENT OF HIGH PRESSURE DISCHARGE FROM PRESSURE CONTROL VALVE 10 ALL DRAIN SHALL BE CONNECTED SECTIONWISE FILTR METER amp PCV ETC Aalst 11 MAX VELOCITY FOR METER SHALL BE 20 mtr sec 12 NO amp RATING OF PSV s AND CRV s TO BE DECIDED DURING DETAILED E
111. RAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec No 23M3 PH D 05 5 I 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 SECTION ANNEXURE I PJS The system shall be engineered to ensure that no single failure in the system shall cause risk to personnel or plant or cause the plant to trip The availability for the entire SCADA amp Communications system shall be 99 996 or better and shall be supported by the Seller s calculations The system shall be considered to be unavailable if any of the following apply more than one input output card is unavailable more than one intelligent module controller loop interface communication etc is unavailable duplicated or otherwise the time taken to rectify a minor fault exceeds 8 hours Minor faults can include one operator station being unavailable one plant input status card being unavailable one intelligent module being unavailable The system availability shall be tested over the specified Performance Test period 25 0 FOREIGN DEVICES INTERFACING REQUIREMENTS 25 1 The flow computers and Gas Chromatograph shall be interfaced with the respective RTUs through serial links employing Modbus protocols The details of the protocol requirements shall be obtained by the Bidder from the Client The yesterday s total figure today s running total figure of flow computers shall also be transmitt
112. RATURE GOV AV SIGNALS SHALL BE HARDWIRED SIGNAL FROM FLOW COMPTER TO RTU 2 PSP VALUE IMPRESSED VOLTAGE amp IMPRESSED CURRENT SHALL BE HARDWIRED SIGNAL FROM CATHODIC PROTECTION PANEL TO RTU 3 SEPERATE METERING PANELS SHALL BE PROVIDED BY METERING VENDOR IN WHICH FLOW COMPUTER GC CONTROLLER SHALL BE INSTALLED 4 HADWIRED SIGNALS FROM FIRE amp GAS DETECTION PANEL METERING PANEL PDC amp CATHODIC PROTECTION PANEL SHALL BE TERMINATED INSIDE TIC CABINET FROM WHERE THESE SIGNALS SHALL BE TAKEN TO RTU THROUGH HARDWIRED LINK NEW DELHI 5 SEPERATE HARDWIRED CABLES SHALL BE USED FOR Al AO 01 DO SIGNALS MIXING OF DIFFERENT TYPES OF SIGNALS SHALL BE ACCEPTABLE ss TYPICAL INTERFACING 6 SCOPE CF INTERFACING CABLES SHALL BE AS PER RESPECTIVE CLAUSE OF 5 wl RTU WITH OTHER PANEL DRG NO MEC 05 E5 094 RTU 01 JOB Spec No MEC 23 1 05 5 1 094 PJ S 01 BID Doc 05 51 23 GAIL 094 ut ANNEXURE XI V to 5 Page 1 of 1 KOCHI KOTTANAD BANGALORE MANGALORE iau NATURAL GAS NE PROJ PHASE I PJ 5 OF SCADA SYSTEM WHE O COUNT amp POWER SUPPLY DETAILS FOR RTUS KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE I OF SCADA SYSTEM JOB Spec MEC 23M3 PH D 05 E5 1 094 PJS 01 ELECT amp INST SECTION B
113. S Not to be exceed 10 sec e Calling amp updation time of Historic trend graphics Not to be exceeded 15 sec Display on color Monitor on each Remote Work Station amp EMS 16 0 SYSTEM DATE AND TIME FACILITY A Gregorian Date and Twenty Four Hour Clock Time Facility shall be incorporated in the MS amp EMS equipment The calendar programme shall automatically compensate date for months of less than 31 days and for leap years The Repeater Station equipment shall have a Time Facility The clock time facilities shall be crystal controlled and battery backed up to overcome the problems associated with power supply frequency fluctuations and interruption At the MS the facility shall provide the data for Date and Time for log Printouts consisting of Date in Day Month Year format Twenty Four Hour Time in Hours Minutes and Seconds At the MS there shall be capability for initial calibration setting up and subsequent adjustment and correction of date and time 17 0 SYSTEM DIAGNOSTICS amp TEST FACILITES SCADA System shall have comprehensive test facilities and self diagnostic routines that shall facilitate full functional testing of all subsystem including the modules for workstations routers CCUs RTUs etc Comprehensive diagnostics and the test facility for each sub system shall be an integral part of the SCADA system 18 0 MAN HUMAN MACHINE INTERFACE M HMI 18 1 FEATURES The Human Machine Interface HMI system
114. ST EDITION HOWEVER THERE SHALL BE TWO STREAMS OF METERING 1W 1S ENVIRONMENTAL ENCLOSURE REQUIRED FOR METERING INSTRUMENTS INSULATION OF USM METER RUN amp IMPLUSE LINES OF METERING INSTRUMENT 15 REQUIRED ACTUAL REQ CONSUMER CONSUMER FLOW MMSCMD PRESSURE 2 PRESSURE 2 UPSTREAM OF PCV AS MARKED DOWNSTREAM OF PCV AS MARKED PROVISION SHALL BE HOOK UP INLET amp OUTLET PR amp TEMP FLOW PERAMETERS WITH SCADA HOWEVER SCADA 15 NOT IN THE SCOPE OF METERING SKID VENDOR ALL BALL VALVES 2 amp ABOVE SHALL BE TRUNION MOUNTED ONLY ALL BALL VALVES BELOW 2 SHALL BE FULL BORE ONLY FCV SHALL BE GAS ACTUATED NOTE DELETED SDV SHALL BE OF SLAM SHUT VALVE amp SHALL BE CLOSED IN EVENT OF HIGH PRESSURE DISCHARGE FROM PRESSURE CONTROL VALVE ALL DRAIN SHALL BE CONNECTED SECTIONWISE FILTR METER amp PCV VELOCITY FOR METER SHALL BE 20 mtr sec 20D UPSTREAM SHALL BE MAINTAINED FOR GC SAMPLE POINT amp RATING OF PSV s AND CRV s TO BE DECIDED DURING DETAILED ENGINEERING ALL ULTRASONIC METERING VALVES SHALL BE PROVIDED WITH LIMIT SWITCHES SKID SHALL BE SYMMETRIC ACROSS CENTRE LINE CONCURRED BY ULTRASONIC METER 0101 plu oo up EET 9001 000 W 1Z GO EWNEZ OAW X 5 x D DEWE mon pP 20
115. STREAM OF PCV AS MARKED DOWNSTREAM OF PCV AS MARKED UN 5 2 2 2 924 FE 0102 NOTE 2 3 4 7 2 2 8 P 01 0101 D4A Uc 744 88D 45 50 29 TO 656 45 TO 65 92 Kg Cm2 9 6004 UNE SIZE NOMINAL NOTES ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 ABOVE THE HIGHEST OPERATING LEVEL VALVE LEGEND METERING SHALL BE DONE BY ULTRASONIC FLOW METER WITH CONTROL PANEL MOUNTED FLOW COMPUTER INSTALLATION SHALL HDH BALL VALVE FLANGE END BE AS PER AGA9 LATEST EDITION HOWEVER THERE SHALL BE TWO STREAMS OF METERING 1W 1S VALVE BW END UPTO 1 2 SW END ENVIRONMENTAL ENCLOSURE REQUIRED FOR METERING INSTRUMENTS INSULATION OF USM METER RUN amp IMPLUSE LINES OF METERING Baa PLUG VALVE BW END UPTO 1 2 SW END INSTRUMENT 15 REQUIRED PLUG VALVE FLANGE END PROVISION SHALL BE KEPT TO HOOK UP INLET amp OUTLET PR amp TEMP FLOW PERAMETERS WITH SCADA GLOBE VALVE HOWEVER SCADA IS NOT THE SCOPE OF METERING SKID VENDOR ALL BALL VALVES 2 amp ABOVE SHALL BE TRUNION MOUNTED ONLY ALL BALL VALVES BELOW 2 SHALL BE FULL BORE ONLY PRELIMINARY DRAWING FCV SHALL BE GAS ACTUATED NOTE DELETED SDV SHALL BE OF SLAM SHUT VALVE amp SHALL BE CLOSED IN EVENT OF HIGH PRESSURE DISCHARGE FROM PRESSURE CONTROL VALVE GAIL INDIA LIMITED 98 REOS 02 ev CA LINE LEGEND CONSUMER S DETAILS PROCESS
116. T REV NOT TO BE COPIED OR USED FOR OTHER PROJECTS CONCURRED BY d eem PN 2343 05 21 M 000 i s s j 2 2 2 2 2 4 2 lt 001 000 12 2 2 ZAHN _ ZAHN VALVE IE M O O 5 RE y zd gt HI SKI 1 1 5 FC FO 1 5 T i 9 PROVISION FOR 3 4 TURBINE METER 0101 2 3 4 5 Se ey 5 VALVE A 209 ss ell x 2 an H I 4 2 Re s 2 9 E E FB TURBINE KIO FO 0102 1 REGULATOR NOTE 2 5 4 NOTE 9 NOTE 9 ee ei 3 9 METERING SKID 02 FOR FACT II apapo D1A D4A CONSUMER gt DETAILS PROCESS DATA PHASE I 4 P 01 0101 D4A A4A __ MATERIAL SPEC ACTUAL REQ CONSUMER TEMPERATURE DESIGN TEMPERATURE DESIGN aa CONSUMER FLOW MMSCMD DESIGN PRESSURE DESIGN CLASS UNIT NO PRESSURE Kg Cm PRESSURE Kg Cm UPSIREAM OF AS MARKED DOWNSTREAM OF PCV AS MARKED PROCESS FLUID NG 0 088 78 85 LUAM T 29 TO 65 C 45 TO 65 C 92 19 Kg Cm2 9 600 1504 LINE SIZE NOMINAL a LEGEND pk b VALVE FLANGE END 1 ALL VENTS SHALL BE LOCATED MIN HEIGHT OF 3 MTR ABOVE THE HIGHEST OPERATIN
117. TE WORK STATION RWS The SCADA system data shall be extended to Remote workstation locations from MS Refer to SCADA System Configuration drawings through 2 Mbps high capacity data channels The SCADA equipments at each of these locations shall consist of KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec No 23M3 PH D 05 ES 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 PELIS ANNEXURE I to PJS a Each Remote workstation shall comprise of hard disks 21 color TFT LCD screen monitor alphanumeric amp functional Keyboard mouse Power supply units etc b Comm Interfaces including all types of cables C One no of WAN router with G 703 ports for WAN amp LAN in Wall mounted cabinet as defined elsewhere d Auxiliay equipments including cabling glands connectors converters tap offs interfaces Furniture etc 3 0 SYSTEM HARDWARE SPECIFICATIONS The specifications mentioned below are the basic minimum requirements However the SCADA vendor should upgrade resize on higher side the specifications as per offered SCADA system to meet the functional requirements specified in the tender At any stage of system implementation it 15 found that the SCADA Servers HMI workstations and remote workstations selected by the SCADA vendor are not having adequate processing power main memory etc to meet the system performance requirements of this specifi
118. TED DELHI ELECT amp INST BI D Doc No 05 51 23 M3 PH 1 L 094 SECTION Spec 23 1 05 5 094 5 01 ANNEXURE X to PJS Page 1 of 1 ANNEXURE X amp ID FOR STATIONS DRG 23 3 05 21 M 001 0001 to 0004 SHEETS 04 23 3 05 21 M 000 1001 to 1009 SHEETS 09 SYMBOLS amp ABBREVIATIONS 2 ___ e ____ _____ Z000 000 W 1Z SO EWEZ OAW ONC n SYMBOLS SYMBOLS ABBREVIATIONS ABBREVIATIONS VP PLUG VALVE ANALYZER SENSOR TT TEMP TRANSMITTER PD METER 78 VB BALL VALVE WELDED END GAS CHROMATOGRAPH m P VB BALL VALVE FLANGED END TURBINE METER AI ANALYZER INDICATOR PIR PRESSURE IND RECORDER AH GATE VALVE INSULATION JOINT IJ AT ANALYZER TRANSMITTER VALVE TEMP IND RECORDER PSH PRESSURE SWITCH HIGH PRESSURE RELIEF OR pa s t pa s uu Q FQI FLOW TOTALIZER amp INDICATOR PSL PRESSURE SWITCH LOW LG LEVEL GAUGE PRESSURE REGULATING VALVE PCV CONTROL PANEL MOUNTED INSTRUMENT SELF ACTUATING TYPE ZSH ZSL LIMIT SWITCHES OPEN CLOSE LSH LEVEL SWITCH HIGH ULTRASONIC METER NON RETURN VALVE TEMPERATURE INDICATOR GAUGE LSL LEVEL SWITCH LOW SCADA INDICATOR CONTROLLER OR KH A lt OTHER DEVICES WITH OPERATOR TE TEMPERA
119. TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 vt 24 Rack dimensions o 00 25 Module designation 26 __ Microprocessor type O __27 Wordlength oS G 28 Basic clocking rate Engineering unit conversion yes no F C Arithmatic processor facility with floating point capability 31 Programe location 32 33 kbyes ___ 34 RAM battery back up for one month yes no oS 35 Type of data bus available for communication among the I O modules serial parallel MTBF h Equipment availability L Response Times __ o O Time taken to access and display information requested by the user from the Master Station ve e Master Station 7 did maintenance facility 41 Time taken to validate a complete database following Compliance with CCITT recommendations y Physical interface Item Description Particulars ANALOG INPUT MODULE Module designation Microcontroller microprocessor type r Po Type of ADC Scanning resolution bits Whether AI module of self calibrating type event reporting BEEN to Master Station if out of calibration yes no pa Accuracy F 21 Conversion time ms Type of Analog multiplexer 10 Method of isolation LI MI TED TECHNICAL SPECI FI ON REGD OFF RA
120. TURE ELEMENT LAH LEVEL ALARM HIGH SLAM SHUT OFF VALVE ACCESS ADJUSTMENT DPI DPG DIFF PRESSURE INDICATOR GAUGE D CONDENSATE DRAIN GAS ACTUATED ISOLATION VALVE DIFF PRESSURE TRANSMITTER A1A BiA _ 1504 3004 RATING GAS ACTUATED ISOLATION VALVE WITH HANDWHEEL PRESSURE INDICATOR GAUGE C1A DIA 4004 6004 RATING E PT PRESSURE TRANSMITTER LX PX PNEUMATIC ELECTRIC ens ren SIGNAL TRANSMITTER FAILURE TO CLOSE OPEN 7 j FB FULL ZZ FLAME ARRESTOR FA LO LOCK OPEN SP SAMPLER E REMOTE TERMINAL UNIT FIC PIC FLOW PRESS INDICATING CONTROLLER NG NATURAL GAS ES b INTERLOCK V VENT SIGNALLER AS AUTO SAMPLER LOCAL REMOTE INDICATION VENT XSL LOCAL REMOTE SWITCH CC CORROSION COUPON HSH HAND SWITCH HIGH AV ACTUATED VALVE SPECTACLE BLIND HSL HAND SWITCH LOW SDV SHUT DOWN VALVE LV LEVEL CONTROL VALVE FT FLOW TRANSMITTER PV PCV PRESSURE CONTROL VALVE m E n FCV FLOW CONTROL VALVE MATERIAL SPEC Q 0 E C QUICK OPENING END CLOSURE LINE NO UNIT NO GAIL INDIA LIMITED NG NATURAL GAS V VENT D DRAIN LINE SIZE NOMINAL KOCHI KOTTANAD BANGLORE MANGLORE MECON LIMITED 1 _________ _____ GAS SS iit nc KOCHI KOTTANAD PANGLORE MANGLORE 4 ja _ Jj jew js LEGEND DRAWING SYMBOLS EO O ee EI n CONCURRED
121. The remote local status of SV s IP shall be indicated by the static text R L respectively with R in green and L in red colour in all the station schematic displays 20 8 Valve displays shall be Green open red when closed and flashing red when bad flashing green travel 21 0 DISPLAY REQUESTS It shall be possible for the user to quick access to any required display with one or two mouse clicks using the feature of inter page links poke points plus associated display links All the window windowing functions such as iconisation of displays window resizing and selection plus window closing etc shall be supported At least the following types of display request shall be provided Select Window Activate Window Move Window Resize Window Including Maximize Minimize Close Window Zoom and Pan Windows Page Forward Backward Left Right Display Request Via Dedicated Function Pushbuttons Display Request Via Cursor Selection Points Display Request Via manual entry of a display page Identifier 21 1 Colour coding of device symbols and numeric values on the display pages shall be used to show the status of the corresponding device or numeric value Colour codes shall be subject to Client s approval prior to implementation 21 2 a Bidder to ensure that field width of all accumulator points and analog points to be selected properly in display and include at least 2 digits after decimal b Bidder to note that pipe to soil
122. U utilization Maximum 50 Yes No Mention actual 3 12 Average Main memory utilization Maximum 50 Yes No Mention actual 3 13 Disc utilization Maximum 50 Yes No Mention actual 4 0 Pipeline database scanning processing and update rate 15 sec and faster 5 0 a System capacity Max No of database points which can be configured without affecting 15 sec update rate b System expandability as per the requirements confirmed yes no 6 0 Percentage utilization considering present job requirement 6 1 Main memory utilization 6 2 Disc utilization 7 0 Operator console Make Model No KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM JOB Spec 23 3 1 05 5 1 094 PJS 01 E ST BID Doc 05 51 23 PH D 094 ANNEXURE IX to PJS Page 4 of 7 7 1 Size of Monitor 7 2 a Updation time of any graphic display on color Monitor of MS less than 2 sec b Callup time of any graphic display on color Monitor of MS and remote workstation Updation of any graphic display on remote workstation less than 10 sec 7 3 Graphic resolution 1600 x 1200 7 4 Interchangeability of color Monitor yes no 7 6a Functional and alphanumeric keyboards as per spec yes no b Mouse as per spec yes no 7 7 Workstation desks as per spec yes no 8 0 System availability 99 98 9 0 SCADA Software S W Title and version for SCADA S
123. URAL GAS RLNG TEMPERATURE WORKING TO 55 C FLOW 7 32 MMSCMD DESIGN 729 10 656 PRESSURE 67 85 KG CM2 G DESIGN CLASS 6004 DESIGN 92 LINE LEGEND EXISTING LINE PROPOSED LINE A G PROPOSED LINE U G 18 04 0401 12 04 0401 1 8 04 0401 L MATERIAL SPEC LINE NO UNIT NO PROCESS FLUID RLNG LINE SIZE NOMINAL VALVE LEGEND Deb BALL VALVE FLANGE END per BALL VALVE BW END UPTO 1 2 SW END pk PLUG VALVE BW END UPTO 1 2 SW END PLUG VALVE FLANGE END GLOBE VALVE PRELIMINARY DRAWING GAIL INDIA LIMITED LIMITED E ___ CHECKED ws amp TO DIFFERENT CONSUMERS AT FACT II PUES 08 02 2010 06 02 2010 085 NO ___ u 4 001 000 12 2 2 OBO x INN vavve 09 0107 lt CLOSED a me RW AS ool ponte a ETERING cH Fco Fo 8 L E T 5 7 1 we 1 2 VALVE OUTLET D ee LHA OPEN gt eem ULTRASONIC METER GA Gs CLOSED 3 4 GAIL 4 Ge
124. W 9 1 Whether SCADA software offered had been complaint with open architecture requirements of a Operating system interface Windows yes no b HMI system interface Windows yes no c Database access through SQL yes no d Network connectivity OSI TCP IP yes no 9 2 Time synchronization of all the nodes dual LAN at the MS and between RTUs and MS as per spec 10 0 Interchangeability of workstations w r t SCADA functionality yes no 11 0 Printers as per spec yes no 12 0 Ethernet Switch 13 0 2 nos Ethernet Switch at MS included Yes No amp line switch unit as per spec yes no No of Port for each Ethernet Switch KOCHI KOTTANAD BANGALORE MANGALORE MECON LIMITED DELHI ELECT amp INST NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM JOB Spec No 23M3 PH D 05 5 I 094 PJS 01 BID Doc No 05 51 23 PH D GAIL 094 ANNEXURE IX to PJS Page 5 of 7 LL 14 14 1 14 2 14 3 14 4 14 5 15 15 1 5 2 15 3 15 4 16 16 1 16 2 16 3 16 4 16 5 16 6 16 7 CALL UP amp UPDATION TIME Call up time of any graphic display on colour monitor of MS not to exceed 5 sec Yes No Mention actual Call up time of any graphic display on colour monitor of MS not to exceed 2 sec Updation time of Historical trend graphics at MS not to exceed 10 sec Yes No Mention actual Call up
125. amp POWER SUPPLY DETAILS FOR RTUS ANNEXURE XV POWER CONSUMPTION amp UPS REQMT FORM PUCR Form ANNEXURE XVI CERTIFICATE OF LOGISTICS SUPPORT ANNEXURE TECHNICAL CHECKLIST K K K K K K K JOB Spec No 23M3 05 5 I 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 to 5 1 1 KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM gt ANNEXURE SCADA SYSTEM SPECIFICATIONS KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec No 23M3 PH D 05 5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 IION ANNEXURE I to PJS ANNEXURE I to PJS SCADA SYSTEM IP SCADA SYSTEM SPECIFICATIONS The Bidder shall provide state of the art SCADA System to meet the total functional requirements of the specification including future expansion and consisting of the following 1 0 SCADA System Network SCADA System shall comprise of Master Station MS Remote Work Station RWS several Remote Telemetry Units RTUs These RTU s shall be multi dropped on TCP IP Ethernet channels via OFC link for a reliable SCADA function from MS MS and RWS shall be interconnected through one of 2 Mbps high speed G 703 links
126. amp Updation time of any graphic display on each remote workstation not to exceed 10 sec Yes No Mention actual Call up amp Updation time of Historical trend graphics on each remote workstation not to exceed 20 sec Yes No Mention actual SCADA SOFTWARE Title and version for SCADA S W SCADA software Yes No Mention actual Software Microsoft Windows based Yes No The database access through language Yes No REMOTE TELEMETRY UNIT RTU RTUs min two make amp model no differing only I O cards and power supply unit as per spec Yes No Make and Model No of RTUs minimum Two make Microprocessor type Word length 32 bits for CPU processing Yes No Mention actual The RTU shall support DNP 3 00 TCP IP IEC 5 104 for communicating with SCADA system at MS Yes No a RTU max I O cards capacity b The cards not be combined for functionalities i e each card to perform dedicated functionality w r t Analog input Analog output Digital Input Digital output Yes No a Min 08 AI per card Yes No Mention actual b Max No of AI cards per RTU LIMITED DELHI ELECT amp INST 16 8 16 9 16 10 16 11 16 12 16 13 16 14 KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM JOB Spec No 23M3 PH D 05 5 I 094 PJS 01 BID Doc No 05 51 23 PH D GAIL 094 Seek ANNEXUR
127. anel section These brass studs shall be fitted with vibration proof nuts and washers b Instrument Clean earth electrically insulated copper bus 75 mm2 minimum separated from the panel metalwork by 25mm minimum 2 off M10 brass earth studs to be provided at each end of the bars with associated shake proof nuts and washers An intrinsically earth bar similar in construction to the instrumentation clean bar shall be installed This bar shall comply entirely with the requirements of 15 3043 The bar shall incorporate a removable section to facilitate earth continuity testing On intrinsically safe circuits the following shall be considered e Unused cores of the multicare cables nominated as spares shall be terminated to earth via dummy barriers All other unused cores shall be taken directly to the I S earth bar e The earth connection via dual shake proof screws or clamps Brass studs shall be incorporated on I S earth bar for connection of dual LS earth cables e The LS earthing system shall be labeled Safety earth Do not disconnect ELECT amp INST KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 Hage 025 11 0 11 2 11 3 11 4 11 5 12 0 12 1 12 2 13 0 13 1 13 2 13 3 14 0
128. anges made in the RTU database at any MS shall be updated in RTU online 4 0 DATA REQUESTS The SCADA system shall be capable of periodically polling all RTU s by MS with data request messages according to polling information in polling tables developed by the Bidder It shall be possible to define an RTU or RTUs more than once in a polling table per data channel RTU s shall be polled by the MS for status change Analog data change and totaliser valve update within every 15 seconds or faster as required by APPS 5 0 DATA GROUPING amp UPDATION The data at any RTU shall be grouped according to its priority and use from an operating point of view viz APPS data requirements and an MS polling frequency assigned to each group of data Grouping of data and polling frequency shall be user configurable 1 Report by exception data shall be updated maximum within 10 sec or faster as required by APPS 2 Backup update report updation for all the parameters shall be every 5 minutes user configurable 6 0 DATA PRIORITES The retrieval of status data shall have a high priority then the retrieval of analogue data and check back execute indications of just completed control actions shall have the higher priority Bidder shall appropriately consider requirement of updation of field data required for APPS 7 0 DATA VALIDITY The SCADA system shall include an analogue data validity analysis function This validity analysis shall be for out of range
129. any preventive maintenance 11 23 RTUs shall be multidropped on a pair of communication channels Upon failure of primary channels RTU shall respond to MS EMS requests interrogation on secondary channel automatically without any loss of data amp operation System shall provide status on the availability of each of the channels 11 24 It shall be possible to output Including serial data from IEDs amp DI point value available in real time database at MS EMS as AO Including serial data from IEDs amp DO to any RTU respectively The relay contact configuration shall be provided up to the RTU terminal block The DO command contact closure duration shall be configurable It shall be possible to configure DO contact duration open or close for a long duration as per the DI status This provision should be available in the SCADA system however separate card AO 00 is not required Within the scope of this document SCADA vender shall down load Gas Chromatograph value to those Flow Computers in whose locations Gas Chromatograph is not available through the same serial link which is used for reading the Flow Computer values Source Gas Chromatograph and target Flow Computers will be finalized during detail engineering 11 25 Non availability of any one of the two communication channels should not hamper the functioning of the other RTUs multidropped on the pair of channels 11 26 RTU vender to ensure that the open close st
130. ards API ANSI NEMA IEC API 1113 Developing a Pipeline Supervisory Control Centre API 1130 Computational Pipeline Monitoring ANSI NFPA 75 Standard for the Protection of Electronic Computer Data Processing Equipment NEMA ICS General Standards for Industrial Control and Systems NEMA ICS 2 230 Components for Solid state Logic Systems NEMA ICS 3 304 Programmable Controllers NEEMA ICS 6 Enclosures for Industrial Controls and Systems IEC 61131 Programmable Controllers ALL PARTS IEC 60870 5 101 Telecontrol equipment and systems Part 5 101 Transmission Protocols Companion standard for basic telecontrol tasks ISA 55 1 Instrumentation symbols and identification ISA 55 2 Binary Logic Diagrams for Process operation ISA 5 3 1983 Graphic symbols for Distributed Control Shared Display Instrumentation Logic and Computer systems ISA S5 4 Instrument loop Diagrams ISA 5 5 1985 Graphic Symbols for Process Displays ISA S18 1 Alarm annunciation sequence and specification ISA 50 02 Fieldbus Standard for use in Industrial Control Systems Part 2 Physical Layer Specification and Service Definition ISA RP55 1 Hardware testing of digital process computers ISA RP60 3 1985 Human Engineering for Control centres ISA 571 04 Environmental conditions for process measurement and control System Airborne contaminants ISA 572 1 LAN Industrial data highway EWICS 1998 Guidelines for the use of Programmable Logic Controllers in Sa
131. aterial and equipment delivered and software pertaining to SCADA system including the equipment and software supplied by Bidder and sub vendor Pre FAT report duly witnessed and accepted by the SCADA vendor shall be available for reference during FAT 9 0 Various observations and test results obtained during the various test shall be documented and produced in the form of a report by the Bidder Each report shall contain a Purpose b Method Deviation from procedures described in previously submitted test plans if any with cause for the same KOCHI KOTTANAD BANGALORE MANGALORE LIMITED NATURAL GAS PIPELINE PROJECT DELHI PJS OF SCADA SYSTEM ELECT amp JOB Spec No 23M3 PH I 05 5 1 094 PJS 01 INST BID Doc No 05 51 23 M3 PH D GAIL 094 SECTION to PJS Page 6 of 6 d Result of test compared with expected results as per the test plan e Exceptions and action plan 10 0 If a unit or sub system has failed during the test and is not repaired and made successfully operational or not replaced within four hours of active repair time after the failure the test shall be suspended and restarted all over again only after the Bidder has placed the device back in to acceptable operation The Client Consultant s approval shall be obtained for any allowable logistic time required to replace the failed component system shall be to Bidder s account 11 0 The Client Consultant shall be
132. atus of valves open state first wired and thereafter close state be wired consecutively in the RTUs nterlocking Logic The means to minimize the risk of incorrect operation or incorrect sequence of operations can be included within the RTU as a logical interlocking function All the data shall be available in the engineering units in the RTU database The RTU vendor has the option to implement the feature of engineering unit conversion at the RTU level 11 27 t shall have feature of connecting a pluggable Programmable Diagnostic Test unit PDT with keyboard amp monitors diagnostic and programming aid to trouble shoot and configuration tool for RTU and 1 0 boards It shall be possible to exercise all the functions of the RTU without disconnecting the RTU from process 11 28 Vendor shall detail the shelf and inter shelf wiring and the termination of the wiring harness between the RTU the terminal block area and the field instrumentation Easy access to cabinet wiring for maintenance purposes is essential The RTU components shall be designed for high temperature rating and low power consumption so that air exchange with the ambient environment will not be required 11 29 Identification labels for RTUs RTU card files power distribution boards terminations etc complete in all respects properly correlating with the drawings is to be ensured by the RTU vendor LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI
133. awn from Indian market as a matter of our corporate policy I further confirm that in case of placement of order by GAIL on us we shall continue to Support GAIL by spare part support for a period of 10 years from the date of placement of order Signature of the Bidder authorized signatory Name of the Bidder authorized signatory Stamp and Date JOB No MEC 23 05 5 094 PJ S 01 BID Doc 05 51 23 1 GAI L 094 LE ANNEXURE XVII to 5 Page 1 of 1 KOCHI KOTTANAD BANGALORE MANGALORE kasu NATURAL GAS NE PROJ PHASE I PJ 5 OF SCADA SYSTEM WHE XVII TECHNI CAL CHECKLIST amp KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE I GAIL 1 LTD SCADA SYSTEM ANNEXURE XVII to PJS MECON LIMITED BID Doc No 05 51 23 M3 PH I GAIL 094 ANNEXURE XVII to PJS SCADA System TECHNICAL CHECKLISTS Name of Bidder Bidder Vendor works amp address Name of Sub Vendor as applicable This Technical Check list shall be dully filled in and submitted along with un priced sets of offers to avoid further queries and to ensure proper evaluation of your offer in time If this is not complied with your offer is liable to be rejected Have you filled up the following formats which form a part of technical checklist Submit Un priced SOR with indicated Quoted in price part
134. ay support shall be flexible with regard to the presentation of data and customization with maintenance utilities to suit the specific operating requirements shall be available The operators shall have easy operational access for data from hierarchy of display pages using point and click cursor actions Using SCL command scripts it shall be possible to automate many of the operators procedures such that mouse click operation is all that is require to open close valves change set points while performing logical checking permissive authorization checking check before execute security functions and time out functions The control points shall be selected by clicking their related symbols on the graphic display The Bidder shall apply standard set of control panel script and these shall be user configurable as well DISPLAY FORMAT Every display shall have the same overall format which shall be as a minimum as follows A system window to enable communication with the operator displaying fields such as menus operator messages operator dialogues operating mode etc Main display area which may contain multiple windows Last alarm window containing the most recent unacknowledged and highest priority alarm message Icons representations minimized windows System clock window WINDOWS FORMAT Each window display shall be formatted according to approved style with a window header frame and a menu bar status line Format details beyond
135. bly preventive breakdown trouble shooting and normal maintenance activities All equipment used for training shall be identical to those supplied for site installation Vendor shall provide comprehensive documentation course material manuals literature etc as required for proper training of personnel at his own cost Consolidated and comprehensive documentation shall be available to each participant After the completion of course all such materials shall become the property of the OWNER Vendor shall update the course material amp manuals in case there are any changes owing to revision modifications in equipment system specifications Vendor shall Forty five 45 days prior to start of training send complete training program including details of each course duration subject matter etc The Owner engineer reserves the right to suggest any additions deletions in the program which shall be incorporated by the Vendor at no additional cost General The Bidder shall provide a comprehensive training program for the Owner s engineering maintenance and operations staff The Bidder shall provide for approval a training program that shall provide the required standard of operational expertise needed to operate and maintain the installation KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51
136. case the status has not changed within fixed specified time it shall report to MS EMS various stations for not having executed the control 11 10 RTU shall not generate any false control signal due to power supply on off conditions 11 11 RTU shall support communication protocol supporting report by exception to prevent unnecessary data communication when the data is not changing 11 12 It shall provide error detection and control feature for data communication with MS EMS to ensure data integrity LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 934002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 vt 11 13 It shall have feature of connecting a pluggable Programmable Diagnostic Test unit PDT with keyboard amp monitors diagnostic and programming aid to trouble shoot and configuration tool for and 1 0 boards It shall be possible to exercise all the functions of the RTU without disconnecting the RTU from process 11 14 RTU shall have provision for applying filtering on the input signals and scaling for engineering units conversion 11 15 From MS EMS it shall be possible to off scan complete RTU individually in addition to off scan RTU points case of failure of complete RTU or off scan of complete RTU only one alarm shall be generated and the RTU along amp digital points shown in va
137. cation SCADA vendor shall replace these with higher end machines with no cost and time implication Also if the hardware becomes obsolete the vendor to replace these with latest hardware with no cost and time implication 3 SCADA SERVER CUM HMI WORKSTATION REMOTE WORK STATIONS Each SCADA Server Cum HMI workstation at Kochi MS and Remote Workstation at Noida shall consist of following as a minimum as applicable Further augmentation to meet the requirements of future also needs to be offered and shall be of shall be of COMPAQ HP DELL SUN IBM make and monitor can be SONY Philips Eqvt a Processor Intel Pentium Xenon clock speed min 2 8 G Hz Core 2 duo or better 64 bits high performance processor with both address amp data registers 64 bits wide b Min 4 GB RAM expandable to 12 GB C High performance floating point co processor functionality integrated with the main processor d 21 TFT LCD color Monitor with keyboard and optical mouse e Built in high performance graphic accelerator co processor providing features like text scrolling acceleration and window performance enhancement f Min 350 GB SCSI GB disc drive 7200 rpm g 18 36 DAT drive h Min 4 7 GB DVD R W drive 1 Network card 32 bit PCI fast Ethernet controller port 10 100Mbps 2 nos for dual LAN Real time clock k 230 V AC with Power fail protect and auto restart redundant hot pluggable 1 One parallel and two serial 4 USB 2 0 port am
138. channel failure and shall be automatically switched over to the back up data channel SCADA Server Ethernet Switch Front end shall periodically check for the availability of the back up data channel and update the status at MS accordingly causing no loss of data and control amp without any effect on SCADA functionality Each RWS shall provide complete SCADA HMI capability Display Graphics Reports RWS to get all the information alarm event real time data base historic data base access from active SCADA server The RWS shall be capable of performing all SCADA HMI functions such as call of all displays graphics reports alarm acknowledgments issuing control etc pass word control RWS will have runtime license for viewing graphics The System Monitoring display status shall include the complete status of all the devices of MS and RWS SYSTEM REDUNDANCY amp BACK UP REQUIREMENTS The SCADA system shall be configured with redundancy and automatic failovers for the major components and communication channels The SCADA system shall support the following failover scenarios SCADA Server failure Channel failure LAN failure without causing any loss of data and to contribute to the high reliability amp availability of system for operation and control of the pipeline without any effect on SCADA functionality a RTU to Ethernet Switch Communication The data from an RTU shall not be lost in case of data communication card failure or a
139. ches and routers network connections to the servers from operator stations and other systems shall be through the Ethernet switch to allow optimum access to each server The MS amp RWS will communicate on the lease line 1 no E1 which has to be provided by the client through service provider Necessary hardware as required shall be supply by the bidder All networked devices and workstations shall support SNMP client utilities for the purpose of network management The SCADA network as a whole shall be configured using Class or Class TCP IP node addresses However the detail addressing scheme to be finalized during detail engineering The Bidder shall design document and submit the SCADA network node IP addressing scheme and a network plan for approval by the Owner at the detailed engineering stage of the project as part of the Network Design Criteria The network TCP IP addressing scheme and network plan to be submitted shall include sufficient details to describe e Total SCADA network IP addressing range e SCADA master station to RTU communication protocol addressing scheme for the encapsulated protocol e Relationships and restrictions between TCP IP addressing scheme and the SCADA master Station protocol addressing scheme e Method of IP address allocation and backup allocation strategies e Scope of addresses for each domain site type site equipment type and the network as a Whole e Network se
140. cing as per the 1 0 count and serial ports requirement define elsewhere The RTUs shall be user programmable for interfacings with any kind of IED 1137 Portable Configuration and Diagnostic Test Unit RTU shall have feature of connecting a pluggable Programmable configuration and maintenance terminal along with all hardware and software necessary to interface to the RTU This unit will function as a diagnostic and programming aid to trouble shoot and configure RTU and input output boards It shall be possible to exercise all the functions of RTU s without disconnecting the RTU from process This unit shall be a note book PC with proper enclosure with key board and VDU It shall operate on integral rechargeable battery which shall be able to supply power for a minimum of 12 hours before recharge The PDT along with Servers at MS to be installed with licensed RTU configurator software along with all the cables amp connectors required for configuration of RTU Also any additional software required for programming RTUs for dialup operation making logics etc needs to be provided by the vendor The PDT as diagnostic aid to RTU shall be a notebook laptop with proper enclosure and Shall operate on integral battery which shall be rechargeable type The battery shall be able to supply power as a minimum for 3 hours before requiring recharging operation Also the PDT shall operate on 230 V AC power supply Vendor shall provide all the necessary co
141. cinity or installed in the same building The equipment shall be required to meet one of the relevant EMC standards IEC MIL VDE BS IEEE etc SYSTEM AVAILABILITY REQUIREMENTS The SCADA vendor shall ensure the system availability shall be 99 98 The SCADA vendor shall ensure that the MTTR of RTU as 8 hrs and MS equipments as 2 hrs System Design covering future expansion takes calculation of availability in to account INSTALLATION MATERIALS installation materials such as ac and dc cables telecom interface cables serial interface cables data cables cable trays relays connectors switches fuses terminations distribution boxes and other items required but not mentioned herein shall be provided by the SCADA vendor SCADA vendor to note that detailed scope of cables including power cables with other accessories for interfacing with different equipments shall be supplied by the vendor The quality of materials used shall be of the highest order and shall conform to the international standards and safety standards as per relevant hazardous area classification FINISH the frame and the steel work of the cabinets shall be degreased then phosphate treated or coated with primer followed by at least two undercoats and a final coat of matte finished enamel paint of light admiralty grey color 15 6977 The finished of the equipments shall be of the finest quality and capable of long and unattended service The 16 0 17 0 18 0
142. ckup and restoration The method for creating modifying and scheduling of applications programs including full details on the editor compiler program and linker e The as commissioned configuration for each equipment item including communication and SCADA system equipment The method of adding a RTU in the system Documentation shall also be provided which includes a detailed description of all of the function blocks included in the system Such documentation shall include a comprehensive technical description of the theory of operation of each function block including equations and diagrams together with all other necessary information to give a complete understanding of the functional facilities The descriptions shall integrate both the hardware and software component parts of the respective functions Manuals At least 30 days prior to the FAT the proposed Operating and Maintenance Manuals and Final Drawings shall be submitted for review by the Owner As Built Manuals The operating and maintenance manuals and drawings shall be updated with changes made to the equipment configuration and parameters or operating procedures during the installation and commissioning As Built Operating and Maintenance Manuals shall be supplied prior to taking the Final Acceptance of the System ELECT amp INST KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI J
143. connected to the system by a quick connect plug and socket connection for easy removal and replacement The keyboards shall be included for each computer workstation The keyboard shall be used for system operation system engineering functions programming functions and user defined functions i e calling of displays alarm event summary displays trends etc under single keystroke Optical Mouse shall be included as cursor control device for each computer workstation WORKSTATIONS DESKS CONSOLES SERVER PANEL Console desk at MS amp RWS shall be provided by bidder Vendor has to ensure the adequate integration of the system with the same Suitable free standing enclosed type cabinets 2100 mm height 2000 mm height 100 mm base plate and 1000 mm width and 800 mm Depth with bottom entry for cable connections fitted with concealed hinges with pull pins for door removal shall be provided for mounting the WAN routers KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec No 23M3 PH D 05 5 I 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 SECTION ANNEXURE to PJS and comm interfaces etc In case all these equipment are not being accommodated in the SCADA equipment cabinet then additional panel of same size has to be supplied The frame minimum thickness shall be 1 6 mm In order to effectively remove dissipate
144. controlled by cursor positioning KOCHI KOTTANAD BANGALORE MANGALORE MECON LIMITED DELHI ELECT amp INST SECTION 24 122 24 12 3 NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec 23M3 PH D 05 E5 1 094 PJS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 ANNEXURE II to PJS Page 18 of 20 Selection of the device for control Execution of the control The SCADA system shall lead the operator through all of the correct steps necessary to successfully operate the selected device and minimize the chances of incorrect operation START STOP OPEN CLOSE CONTROL This control function shall be used to control multiple state devices in the pipeline system and the SCADA system these control functions shall utilize the select check back execute control sequence and Digital output subsystem of RTUS shall recognized two commands associated with device control The following procedure shall be used for open close control of device Select a display which shows the required device Position the cursor on the required device and click the symbol and thereafter Select the control 1i e Select open Close Start stop At this stage all the permissive for e g Local Remote mode other conditions to be full filled for control are checked In case it is not valid then suitable massage to be displayed amp printed as event Execute the selected control function This enables the command to be se
145. cs along with set point value displayed in the graphics next to the corresponding controller symbol 11 4 It shall scan and acquire parameters from process as per programmed scan cycles 11 5 RTUs shall be intelligent in support of the following a It shall process the analog data for high low limit violations as per stored limit tables and communicate the same to MS along with time stamping b Linear conversion to engineering units and input filtering in case engineering unit conversion is being done at RTU level conversion of raw data to normalized values e g 0 to 1 0 for communication shall also be acceptable To support remote reconfiguration and downloading of parameters i e addition deletion modification and reassignment with different range limits etc from workstations to avoid local engineering at RTU level The following requirements of RTU configuration form MS EMS shall be fulfilled i The remote configuration wrt following parameters for the points defined in the RTUs Shall be remotely done from active SCADA Server at MS EMS in case the features of Alarm generation association of the alarm priority and engineering unit conversion are implemented at the RTU level e Analog alarm limits e Analog scaling factor for engineering unit conversion e Threshold value e Filter time constant etc These shall be automatically updated to the standby SCADA Server also ii RTU vender shall include in scope of supply at MS
146. cted set point control function This enables set point command to be sent to RTU and then out of the RTU This step shall be supervised if the value is not entered within defined period then the same shall be automatically cancelled and the dialogue box cleared actual set point feedback signal is an analog in put to coming from the controller in both local amp remote modes All the messages for set point changes shall be properly listed as event The Event message for Set point control initiated Set point control selected set point control executed set point successfully changed etc be available in the event summary and also printed 24 12 4 SEQUENTIAL CONTROL The sequential control function shall initiate the execution of previously defined sequence of control command The function shall be implemented for possible application in conjunction with pipeline shut down as per operation and control philosophy 24 125 REAL TIME VARIABLE CALCULATIONS a The system shall have capability of defining computed variables by arithmetic and logical operators from the real time parameters The arithmetic operators will include as a minimum X SSQRT MAX MIN and logical operators will include AND OR NOT functions on the real time operational parameters b The calculation tool shall also include all types of database access and starting of programs with feature of specifying customer formula
147. current month data will be from starting of the current month up to the last completed day Vendor shall ensure that the correct tag nos with respect to the P amp IDs and electrical parameters list correct points Ds and calculated variables in the database along with point descriptors are properly incorporated in the various reports All the reports shall include SCADA Master Station SCADA Emergency Master Station as applicable and the report name in the centre of the report header Alarm status point masked point manually entered etc to be report ed under suitable identifiers KOCHI KOTTANAD BANGALORE MANGALORE NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec 23 1 05 E5 1 094 PJS 01 MECON LIMITED DELHI ELECT amp INST BID Doc No 05 51 23 M3 PH D GAIL 094 SECTION ANNEXURE II to PJS Page 16 of 20 24 10 DATA ARCHIVING The Bidder shall provide as an integral part of the system data archiving functions and facilities at MS amp EMS The archiving process shall automatic except for those tasks where manual operation is a fundamental requirement The archiving function shall not interfere with the operational functionality of the SCADA and shall be decoupled from it 24 11 OPERATOR AND ENGINEERING FUNCTIONS 24 11 1 All operator and engineering functions shall be initiated from the keyboards and mouse associated with the works stations 24 11 2 The HMI to support
148. d at both servers in real time Normally secondary server shall be in hot redundant standby mode but incase operator or engineer decide to put in cold standby mode it should be possible to switch over secondary server in cold standby mode manually when primary is in active RTU shall store the data incase both the server fails or during switch over time and after recovery switch over entire data shall be restore in SCADA server along with time stamping The RTUs buffer size is required to be suitably sized and SCADA vendor to ensure that no loss of data and alarms should occur All the data in the RTUs has to be time stamped at RTU The SCADA vendor has the option to implement the features of Alarm generation association of the alarm priority and engineering unit conversion at the RTU level or at the SCADA host level Operator supervisory actions manual inputs online SCADA database alarm acknowledgements alarm inhibit digital controls set point controls etc shall be updated from the Primary Server to database of Secondary Server to maintain database synchronization between Primary amp Secondary History database and archiving files between Primary Server and Secondary Server shall remain synchronized to maintain database consistency When the SCADA Server starts up after recovery from failure the real time and historical SCADA database shall become identical to the active SCADA Server The event indicating that this recovered SCADA S
149. d by SCADA Vendor if required However the cables and connectors to connect the terminal server port with modem DCU serial to TCP IP converter will be provided by SCADA vendor 6 28 At MS the SCADA servers router and switches shall be mounted in racks The racks will be provided by the SCADA vendor 6 29 The consol desk for HMIs for SCADA hardware at MS shall be provided with 2 Nos of executive chairs for MS has to be provided by SCADA vendor Monitor keyboard and mouse to be extended to Console desk Necessary design cabling to achieve the same to be carried out by SCADA vendor 6 30 At the MS RWS UPS power at single point shall be provided by Client Further lying of power cables PDB and distribution to individual equipments is in the scope of SCADA vendor 6 31 Scope regarding cables glands and interconnection of cabling and accessories including cable routing between the following cabinets equipments are as follows Sl Type of Location From Scope of SCADA vendor Cabling Serial RTUs IEDs FC GC etc Complete interfacing requirements Interface pem at Remote including supply of cables with cables RS locations onnectors at IED end modem end and 232 RS 485 S 232C RS 485 intrinsically safe box ISB ends U Power cables MS RWS Power RTU or any other Supply of cable including glanding RT Distributi SCADA termination ferruling dressing etc locations on cabinet subsystems or at RTU SCADA system end
150. d during commissioning 20 0 20 1 20 2 20 3 20 4 20 5 20 6 KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH D GAIL 094 Reve Page 16 of 23 TEST EQUIPMENTS SCADA vendor shall include adequate test equipments and tools for testing and calibration of all the equipments supplied by him Diagnostics software for RTU SCADA Server and RWS shall be supplied along with necessary documentation and accessories All the supplied software should be licensed to GAIL Portable Programmable Diagnostic Test Unit PDT Unit shall be supplied with latest configuration The PDT shall be latest Intel Pentium with active matrix display and fully configured and loaded with all the RTU configurations and diagnostic software All the necessary cables and connectors shall be supplied with the PDTs Portable Power Source Calibrator Voltage amp Current Portable Power Source Calibrator Voltage amp Current for simulating signal source and measurements function for current min 4 20 m Amp amp voltage 1 5 Volt make YOKOGAWA or equivalent The calibrator shall be operable on RTU power supply Voltage level Both 24 V and 230 V AC The calibrator shall be self contained and complete in all respects with power supply 230V AC charg
151. d heat from the cabinets vent louvers backed by wire fly screen shall be provided to cabinet doors from the floor 450 mm height shall be left blank inside each cabinet 13 0 SYSTEM CONFIGURATION 13 1 The system configuration at MS shall be as follows a Two Server i e Server 1 Primary and Server 2 Secondary shall be configured as SCADA servers Each SCADA server shall be fully adequate to fulfill the entire monitoring operation and control requirements of the entire pipeline and sized so that average CPU average Memory disk utilization do not exceed 50 in the implemented system including the requirement of future expansion as defined elsewhere The Servers HMIs Ethernet Switch and WAN Routers along with printer will be distributed in LAN The MS and RWS shall be connected through 2 Mbps OFC channels through each WAN router b The HMI workstations shall provide complete SCADA HMI capability in SCADA Servers and shall access MS servers HMI functionalities shall not be affected by server switchover Also it should be possible to view online graphic screens on both the HMI simultaneously The SCADA server cum HMI configured in dual hot standby mode such that in case of any failure or fault in the Active machine smooth changeover to standby machine shall be accomplished within 1 minute and without causing any loss of data amp control and effect on functionalities Operator shall be informed about the failed system by a suitable mes
152. e clause wise reference of tender specification for its compliance This document shall be prepared in consultation with owner owner s representative 8 The documents information required with offer sheets to be furnished otherwise the offer shall be liable for rejection 9 During detail engineering stage 3 sets of printed matter and 2 soft copy shall be submitted till the final approval of documents drawings After approval 4 sets has to submitted 10 As Built documents 6 sets Printed Matter 6 sets Soft Copy KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE I SCADA SYSTEM GAIL INDIA LTD BID Doc No 05 51 23 PH D GAIL 094 Pagelof 1 VENDOR DRAWI NG DATA APPROVAL PROCEDURE SCADA SYSTEM FOR KKBMPL PROJ ECT BI D DOC NO 05 51 23 M3 PH 1 GAI L 094 1 Vendor must take of the following while submitting drawings and documents for review as indicated in Vendor Data Requirements enclosed A blank space measuring 75mm W x 40mm H shall be provided on all vendor drawings for marking review codes etc by MECON LIMITED The review of vendor drawings shall be done as applicable under the following review codes a Review Code Approved Approved b Review Code Approved As Noted Proceed with manufacture fabrication as per commented drawings Revised drawing required Review Code Not Approved Document does not conform to basic requirements as marked Resubmit it for revi
153. e panel The I O point wires shall not be directly terminated on the RTU 1 0 boards Terminal blocks panels is to be provided in the RTU cabinet 1 0 termination blocks shall have both male and female portions so that to isolate the field wiring at RTU level male female termination block attached to be field wiring can be pulled out instead of removing the wiring Printed tube type Cross ferruling shall be done 11 20 The electronics in the RTU cabinet shall consist of plug in PCB s or units with Gold plated edge connectors that utilize a wiping action for connection for PCB s to the back frame wiring SCADA Vender shall detail the shelf and inter shelf wiring and the termination of the wiring harness between the RTU and the terminal block area Easy access cabinet wiring for maintenance purposes is essential The PCBs and RTU components shall be designed for high temp rating and low power consumption so that air exchange with the ambient environment will not be required LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 834002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 vt 11 21 The RTU shall be Immune to radio frequency interference generated by any nearby source meeting the latest international standards in this regard MIL VDE etc 11 22 The RTU equipment shall function continuously without requiring
154. eable adapter cards termination connectors interconnecting signal and power cables and connectors with carrying case Calibration certificates shall be included 4 Digit Multi meters 41 2 Digit Multimeter with built in signal level meters and with carrying case to measure accurately and serve the function of measurements of DC voltage AC voltage True RMS resistance conductance frequency Test leads probe holder alligator clips batteries user manual and calibration certificate shall be included Preferred Make shall be Tektronix Fluke Agilent Technologies Falcon MINIMUM SPEC FOR PORTABLE PROGRAMMABLE DIAGNOSTIC TEST UNIT PDT UNIT The hardware shall be provided from proven sources hand held service terminal equipment of Manufacture Laptop computer from Compaq IBM and HP Dell It shall be possible to use the PDT both locally and remotely to manage SCADA system Provision for local accessibility at each equipment shall be provided along with all hardware cable etc available at each station The PDU shall be provided as per the following minimum specification Make HP IBM DELL Processor Intel core 2 Duo Min 2 6 Ghz integrated cache Chipset Intel 845MP Chipset RAM 4 GB DDR SD RAM 266 MHz Keyboard 87 key or higher Display 15 TFT active screen or higher Active color monitor Mouse Touch point Touch pad Pin typet Port 3 USB 1 parallel 1 serial S Video out Integrated wir
155. eal time tasks to improve the overall efficiency of the system provide for multiple layers of redundancy and allow greater flexibility of system configuration and growth 13 5 Each remote workstation shall be fully adequate to provide SCADA HMI and to fulfill the entire monitoring and control requirements of entire pipeline network and sized so that CPU memory disc utilization dose not exceed 50 KOCHI KOTTANAD BANGALORE MANGALORE MECON LIMITED DELHI SECTION 13 6 13 6 1 13 6 2 13 6 3 13 6 4 13 6 5 13 6 6 13 6 7 13 6 8 13 6 9 13 6 10 13 6 11 NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec No 23M3 PH D 05 5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 ANNEXURE to PJS MS KOCHI OPERATION PHILOSOPHY The system shall have the complete SCADA database including the real time database and integrated alarm event management summary for overall operations management amp control for the entire pipeline network Two Servers i e Server 1 Primary and Server 2 Secondary shall be configured SCADA servers as well as MMI work station Each SCADA server shall be fully adequate to fulfill the entire monitoring operation and control requirements of the entire pipeline and sized so that average CPU average Memory disc utilization do not exceed 50 in the implemented system MS SCADA Server I Primary and SCADA Server 2 Seco
156. ed to SCADA system through serial link Also bidder has to write GC analysis data to other Flow computers through SCADA The detail of Flow computer for writing GC data will be informed during detail engineering 25 2 It is Bidder s responsibilities to co ordinate with the supplier of foreign devices identified and establishes communication for transfer of data and control with them and meet the complete system functionality The flow computers serial link alarms for power supply serial link failure flow computer malfunction shall be implemented KOCHI KOTTANAD BANGALORE MANGALORE TES NATURALGAS PIPELINE PROJECT PHASE I PJS OF SCADA SYSTEM JOB Spec No MEC 23M3 PH D 05 5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 GAIL 094 SECHS 11 to PJS Page 1 of 1 ANNEXURE 11 SYSTEM FUNCTI ONAL REQUI REMENTS KOCHI KOTTANAD BANGALORE MANGALORE NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec 23 1 05 E5 1 094 PJS 01 MECON LIMITED DELHI ELECT amp INST BID Doc No 05 51 23 M3 PH D GAIL 094 SECTION ANNEXURE II to PJS Page 1 of 20 ANNEXURE II to PJS SCADA SYSTEM SYSTEM FUNCTIONAL REQUIREMENTS 1 0 PRIMARY FUNCTION The primary function of the SCADA system shall be operational interface to support the operation of the complete pipeline amp distribution network The system shall provide Monitoring and supervisory control facil
157. efinition amp downloading of scan lists to front end drivers 10 Transmission of control commands and configuration parameters to outstations defined in system with fast update of related information on HMI 11 Redundancy fail over and recovery processes 12 Shall have provision to calculate linepack of the pipeline 16 0 SYSTEM CAPACITY SIZING System at MS system shall have an I Os database capacity sizing as follow l Digital Inputs 3000 Nos 2 Analog Inputs 3000 Nos 3 Accumulator Inputs 200 Nos 4 Digital Outputs 1500 Nos 5 Analog Outputs 200 Nos 6 Calculated Points 2000 Nos 7 SCADA APPS Third part interfaces 2000 Nos Each MS system shall have system HMI capacity of w r t system sizing including any future expansion amp dynamic allocation of these requirements 1 Graphic Displays 100 Nos 2 Reports 50 Nos 3 Real time trending 3000 Nos 4 Historical trending 1000 Nos 5 Alarm event buffer 5000 Nos 16 1 System Utilization Utilities shall be provided to monitor the level of utilization of key resources such as CPU and disk capacity These shall be configurable with alarm set points such that when the utilization level exceeds the alarm limit an alarm is generated in the SCADA system These utilization data shall also be stored on the historical database system for future comparison and trending purposes to detect abnormal changes the system 16 2 Network Utilization Network traffic monitori
158. eless Blue Tooth External speaker External mic Line in External monitor RJ 11 amp RJ 45 Slots One type II Display 4 x with min 16 RAM HDD Minimum 250 GB 21 0 22 0 KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 iiid Pp Reve mage ELECT amp INST Smart LAN modem 10 100Mbps Ethernet and 56 6Kbps Modem wireless LAN 820 11 b wireless Connection TX Ethernet with RJ 45 interface DVD RW Drive 8 x min with auto disc cleaner and lens cleaning Cartridge Operating System Latest Window OS with Documentation amp recovery mechanism Office XP CD with license and media Manageability DMI 2001 WI FI certified state of art Management features Anti virus Latest Antivirus with license support for virus definition update for 5 years Accessories Leather carrying case AC adaptor 240VAC 50Hz Battery Battery backup for 3 Hours Min with one additional battery and charger standard pin type adaptor DOCUMENTATION The language used in all correspondence documentation literature drawings markings etc shall be English SCADA vendor shall furnish all relevant technical manuals literature and other technical data as required at the various stages of the project
159. emptive scheduling operating environment The HMI shall provide full graphical operating environment for operator supervisors as well as system start up programming and applications development environment for engineers All i e real time database and historical database graphics reports logs alarms events current historic trending calculations supervisory control functions and configurable tools shall be provided in each workstation 3 4 Each workstation shall be provided with full set of system utilizes and operational programming functions and any workstation can be used for all the functions given the proper password 3 5 Total responsibility for development control up gradation and maintenance of complete source code including the real time databases part of tender 3 6 Workstations CPU design shall provide open architecture for performance scalability index w r t seamless on board system expansion and performance up gradation to enhance the system capabilities without causing interruption to the running system to cater for pipeline further expansion This shall be committed by the Bidder 3 1 All workstations including remote workstations shall be suitable for carrying out engineering configuration and programming functions with password protection 3 8 Further augmentation in the hardware of SCADA servers HMI workstations RWS to meet the system requirements specified elsewhere in this bid documents also need to taken care a
160. ered text messages for display on selected Monitor frames These values shall be retained until changed to new values by operator entry and erased as would be the case for manually entered text messages Manual data entry under password control shall be available on all the displays with validity limit checking feature C ENGINEERING FUNCTIONS The system shall facilitate on line SCADA system configuration compilation modification of configurable parameter i e report by exception value alarm limits analog display range additional and deletion of points for installed I O modules display logs and reports and expansion of the data base display logs and reports This shall be user friendly on and down time loadable from the HMI wise station It shall also be possible to carry out such functions from any of the operator s console using passwords according to the level of access security It shall be possible to copy transfer any HMI display from any WS remote WS remote WS Engineering function shall include running of system diagnostics for online system testing 24 12 SUPERVISORY CONTROL 24 12 1 GENERAL Supervisory control functions shall comprise a multi step interactive procedures to avoid accidental operation of plant items These interactive procedures to be supported shall include Start stop close open control Set point control Sequential control Additionally shall follow the sequence Identification of the device to be
161. erver for remote monitoring This software shall be license for 15 concurrent users 14 3 The SCADA server shall be inclusive of MMI software for monitoring with development license on the both servers 14 4 The SCADA package in the SCADA servers shall be built around real time database management system to provide fast access to support data processing functions and other time critical databases 14 5 The operating system must be having real time capabilities The operating system shall be modular in design and shall provide effective utilization of resources and facilitate future expansion SCADA software package shall conform to open standards 14 6 It shall have the following features a Multiprogramming Multithreading and Multitasking facility including background and foreground operations in real time mode b Real time capabilities i e real time pre emptive scheduling Process memory file locking process real time settable priorities features for time based scheduling calls asynchronous I O drivers C Virtual Memory System d Dynamic memory allocation e System Security features f Real time programming and processing g Support for disk mirroring h Line and page editors library management 1 Logical volume manager for improved disk management and performance Dual LAN support k Bulk Storage Management 1 network connectivity support m Input output drivers for all peripherals n Graphic s
162. erver has become STANDBY shall denote that SCADA databases have been synchronized KOCHI KOTTANAD BANGALORE MANGALORE MECON LIMITED DELHI SECTION 13 6 12 13 6 13 13 6 14 13 6 15 13 6 16 13 6 17 13 7 NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec No 23M3 PH D 05 5 I 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 ANNEXURE to PJS MS Kochi shall be designated as the Management Control Center MCC for overall operations management and control for the entire pipeline network and shall poll all the RTUs over Ethernet data channels and shall share all the data to RWS over high speed channels All the RTUs shall be multi dropped on Ethernet TCP IP OFC based data channels on primary and secondary ports and shall be interlinked with MS such that MS shall be adequate and capable for monitoring and control of the entire pipeline the RTUs shall be connected to Ehternet Dual LAN through OFC based Ethernet channels The test jigs RTUs at MS shall also be multi dropped on the Ethernet TCP IP data channels The SCADA system vendor shall interface and test with APPS system supplied by other contractor through OPC interface For user presentation the data source for SCADA displays reports trends alarm events etc at HMI system in MS server and RWS shall be from active SCADA server The data from an RTU shall not be lost in case of a data communication
163. essage acknowledge Alarm inhibit poll inhibit MONITOR update inhibit point scan inhibit Report and log output request MONITOR hard copy report MONITOR analogue trending Bar graph display Manual data entry Free form text entry scratch pad Device warning indications tagging Assignment of console or workstation operating modes Calculated variable definition and modification Display page definition and modification Alarm and event message definition and modification Display and modification of system parameters Database management System configuration management Error statistics acquisition and management System resource utilization Daily alarms and operator actions System status displays including all system nodes RWS RTUs Communication Channel links etc along with other interconnectivity Interfacing of APPS HMI at site APPS supplied by other 18 3 The SCADA servers cum HMI machines and engineering work station in MS Kochi shall be equipped with full fledged graphic editor The graphic editor as a standard shall contain large no of objects such as meters trend windows alarm Annunciator control buttons and other such items which the user can create for placing in the library Objects shall include database links for alarm mode state value fetching for alarm coding and for animation amp dynamics Facility shall be provided to easily generate and edit the graphic displays and to move delete change symbols characte
164. estarted till the system operates without failure of any system functionality for 30 days Failure of test shall be limited to such system failures which will affect system availability and reliability and shall not be dependent upon established failure of third party supplied items Client Consultant shall have right to reject the complete system or part there of in the event of two successive failures of test run KOCHI KOTTANAD BANGALORE MANGALORE LIMITED NATURAL GAS PIPELINE PROJECT DELHI PJS OF SCADA SYSTEM ELECT amp JOB Spec No 23M3 PH I 05 5 I 094 PJS 01 INST BID Doc No 05 51 23 M3 PH D GAIL 094 SECTION to P JS Page 5 of 6 The Test Run will be carried out after the commissioning of complete pipeline duly witnessed by Client Consultant After the successful completion of Test run Warranty phase will start and system taking over certificate will be issued by the Client Consultant 4 1 TEST REPORTS The observations exceptions and test result obtained during the various test shall be documented and produced in the form of a report by the Bidder within 15 days of completion of Test Run which shall be subsequently reviewed approved by Client Consultant within 10 days of submission of repost The warranty phase will start only after the approval of documents acceptance of the system 5 0 FAILURE OF COMPONENTS A log of all failed hardware and softwa
165. eters included as part of specifications and additional parameters at the time of database document review shall be taken as part of system implementation For some devices e g for valves it shall be possible to use two digital inputs i e open status and close status to drive four status of the valve Open Close Travel and Error 3 0 REPORTS BY EXCEPTION Analog and status data shall be requested on a report by exception basis to avoid unnecessary processing when the Analog dead band has not been exceeded or no status changes has occurred This has to avoid unnecessary data communication between RTU amp MS Depending on the database downloaded to the individual RTU an RTU will scan the I O points and determine the points to be reported when polled by MS and communicate the same Analog with time stamp The Analog dead band Debounce time backup report update time etc shall be configurable as part of database definition KOCHI KOTTANAD BANGALORE MANGALORE NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec 23 1 05 E5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 1 GAIL 094 SECTION ANNEXURE II to PJS Page 2 of 20 Further it shall be possible to use integrating dead band for analogue data to ensure that even small changes shall cause transfer after some time when the value is stable Backup report update time shall be user configurable Ch
166. ew 2 Review of the vendor drawings by MECON would be only to check compatibility with basic design and concepts and would in no way absolve the manufacturer fabricator of his responsibility to meet applicable codes specification and statutory rules regulations 3 For drawings documents indicated as FOR INFORMATION Vendor Data Requirement Vendor must mark FOR INFORMATION ONLY on the submitted drawings documents Page 1 of 1 KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE I SCADA SYSTEM BID Doc No 05 51 23 094 1 of 1 GAIL INDIA LTD MECON LIMITED DEVIATION FORM Name of Bidder Schedule of Deviation Bidder shall note that this is NO DEVIATION TENDER 1 Bidder may given here a consolidated list of deviations clarifications comments of all sections of bid package which for an appropriate offer are considered unavoidable by him 2 Deviations clarifications mentioned elsewhere in the offer shall not be bidding on the Client Consultant and any such deviations if indicated elsewhere other than this form will render the offer non responsive and shall liable to be rejected 3 Bidder shall state the reasons for the deviations in the Remark column 4 other clauses of the bid package shall be deemed to be fully complying by the Bidder 3 Only the deviations listed herein in conjunction with Bid package shall constitute the
167. f APPS System supplied by other yes no Bidder must categorically state compliance that all deviations comments from all sections of Bid package are only listed in deviation form and all remaining clauses deemed to be fully complied by the Bidder the forms are duly filled stamped and signed by authorized representatives at the required places Bidders proposal as per bid outline requirements Signature of the authorized signatory Name of the authorized signatory Stamp and Date JOB Spec No MEC 23M3 PH 1 05 E5 I 094 PJ 5 01 BID Doc 05 51 23 M3 1 GAIL 094 ut ANNEXURE VIII to 5 1 1 KOCHI KOTTANAD BANGALORE MANGALORE kasu NATURAL GAS NE PROJ PHASE I PJ 5 OF SCADA SYSTEM WHE ANNEXURE VIII SOURCE OF SUPPLY FORM SOS FORM KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D SCADA SYSTEM GAIL INDIA LTD BID Doc No 05 51 23 PH I GAIL 094 MECON LIMITED ANNEXURE VIII to PJS Page 1 of 2 SOURCE OF SUPPLY FORM SOS FORM This form shall be duly filled and signed by bidder and it shall be submitted along with bid the points shall be unambiguously responded if anything is kept blank by the bidder it shall be considered as non compliance of the tender and the bid shall be liable for rejection Name of Supplier P
168. f RS 485 and 02 nos of RS 232 Serial ports for communication to other IEDs as spare over and above the requirements indicated in the I O list enclosed elsewhere The requirements of internal communications between the RTU CPU module and RTU I O modules is to be taken care separately while designing and sizing of RTU The details of configuration of each port will be provided in detailed engineering RTU Communication protocol shall confirm to OSI Communication model and shall support both DNP 3 0 TCP IP and IEC 60870 5 104 as communication protocol for communication between MS and RTUs SCADA Vendor shall ensure that the SCADA servers and HMI workstation makes models RWS meet the system loading requirements specified in the tender In case additional hardware software is required or the SCADA hardware are to be upgraded to meet the tender requirement the same shall be done by the SCADA vendor at any stage of project implementation for fulfilling the system performance requirements without any price and time schedule implications SCADA Vendor shall ensure the completeness of the Bill of materials Schedule of Rates SOR to meet the complete requirements of this tender as part of their responsibility and any change modifications required for the same during detailed engineering to meet the requirements of the tender shall be done by the SCADA Vendor without any delivery amp cost implications to the Client The SCADA Vendor shall carry
169. fety Related Systems EWICS 1997 Guidelines for Achieving Safety in Distributed Systems Indian Standards IS 732 1989 Code of Practice for Electrical Wiring installations KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 Ense ELECT amp INST 15 3034 1993 Fire Safety of Industrial Buildings Electrical Generating Distribution Stations Code of Practice 15 3043 Code of Practice for 15 5572 1994 Classification of Hazardous Areas other than mines having Flammable Gases and vapors for Electrical Installation 5 5887 1916 Classification of Maximum Surface temperatures of Electrical Equipment for use in explosive Atmospheres Other Standards API MPMS 12 2 Calculation of petroleum Quantity Using Dynamic Measurement Methods and Volume Correction Factors IEEE 472 Guide for surge Withstand Capability IEEE C37 1 Automatic and Supervisory Station Control and Data Acquisition IEEE 730 Software Quality Assurance Plan IEEE 830 Software Requirement Specification 802 3 Standard CSMA CD Media Access Control Ethernet 829 Software Test Documentation ANSI MC8 1 Recommended Practice Hardware Testing of Digital Process computers 23 Modern VF Interference
170. for Remote Work Station as per he Job Specifications No MEC 23M3 PH 1 05 E5 1 094 PJS 01 Rev O Installation amp commissioning of the RTUs with SCADA system Interface with all m 0 Lot m N 0 Lot Hardware amp Software as per TS of and Job Specifications No 23M3 PH 1 05 5 1 094 PJS 01 Rev 0 For Despatch Station 2 Intermediate pigging Station For SV Station 4 For Receiving Stations N 9 92752 75 gt 08 5 MATERIAL REQUISITION FOR SCADA SYSTEM KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE I BID Doc No 05 51 23 PH 1 GAIL 094 Page4 of 4 GAIL India Ltd raining as define in specifications as per clause 23 of PJS before the final acceptance of the SCADA system by the Client DM rate for SERVICE AND SITE WORK IN INDIA Supervision for Erection Testing Commissioning Configuration amp Interfacing with Telecommunication hookup amp integration with existing APPS System and any other work for the completion hook up of SCADA RTU to existing SCADA system complete in all respect as per Job Specifications No MEC 23M3 Phase 1 05 E5 I 094 Rev 0 the Configuration amp interfacing related to SCADA work as per the instruction of EIC GAIL Per Diem charges per person for above activities as per the terms and Nos 20 conditions define at Note 5 and
171. for local remote modes are checked In case not valid then suitable message to be displayed and printed as event other wise message Set Point Control Initiated shall be displayed KOCHI KOTTANAD BANGALORE MANGALORE NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec 23 1 05 E5 1 094 PJS 01 MECON LIMITED DELHI ELECT amp INST BID Doc No 05 51 23 M3 PH D GAIL 094 SECTION ANNEXURE II to PJS Page 19 of 20 The operator shall verify that the correct point has been selected enter the new set point value This step shall be supervised if the value is not entered within defined period then the same shall be automatically cancelled and the dialogue box cleared For entry of set point made within this time the event set point control selected shall be generated For Set point change from SCADA to be permitted when controller remote local switch digital input to the RTU is in remote mode otherwise suitable message that permissive is not available to the generated The operator shall issue a control after select command which shall cause to rout the selected set point analog output value to controller Any command other than control after select shall cause the RTU to cancel the selection Further if the control after select is not received within a predefined period the RTU shall automatically reset the circuit cancelling the selection Executed the ele
172. g conditions the operation of an output relay or setpoint output level change at any RTU shall occur within 200 milliseconds of the execute command being issued at a MS RWS The MS shall indicate to the operator within 1 second that the control has been issued to the field device or display the changed status of the field device if it has occurred A status change or significant analog change not due to a control action shall be reported back to the MS Operators within 1 second of the RTU detecting the change 24 4 Man Machine Performance Requirements The SCADA system shall acknowledge all MS operator requests or provide the operator with a visual cue that his request is being processed within 1 second This includes interactions via cursor and function keys The actual time required to process the request shall be a function of the request type 24 5 System Alarming Alarm conditions and equipment failures detected by the RTU s shall be processed and presented in chronological order on the appropriate MMI display within one second The SCADA system shall be capable of meeting these requirements when alarms are being received at a rate of 2 per second 24 6 Availability and MTBF Bidder shall provide calculations which show that the system configuration proposed shall meet the availability specified in this section Bidder shall supply the individual MTBF for all equipment supplied under this contract KOCHI KOTTANAD BANGALORE MANGALORE NATU
173. ge 2 of 3 5 0 The list of commissioning test to be performed shall be mutually agreed upon and included in the Bidder s Quality assurance programmes Bidder s commissioning engineers shall carry out these tests After the commissioning tests are over the system shall be put for SAT 6 0 All technical personnel assigned to the site by Bidder must be fully conversant with the specific system and its software packages The Bidder s field personnel shall have both hardware amp software capability to bring the system online quickly and efficiently and with the minimum of interference with other concurrent construction and commissioning activity 7 0 The commissioning spares for all the items equipments shall be included along with commissioning services as required to commission the complete system The consumable required during commissioning of system shall be included as part of commissioning spares Commissioning spares including consumables as part of commissioning activities Vendor must ensure availability of following commissioning spares as a minimum at site a 2 nos of CPU and 2 nos of each type of I O card AI AO DI DO Serial cards of RTU b One no Router Mandatory spares as per MR SCADA Vendor to note that the mandatory spares are the inventory of the spares to be kept by the COMPANY and the same shall not be utilised by the SCADA Vendor at any stage of the project till completion of warranty without COMPANY s prio
174. gmentation and mask ranges Alternative communication routes and networks e Routing strategies and method of implementation for each of the alternative network communication routes and backup networks e Router configuration routing tables e Router and network timeout delay and retry mechanisms settings throughout the network eNetwork bridge configuration tables eNetwork node naming convention List of protocols necessary for each node to support network plan Where possible standard address prefixes shall be used for the similar equipment types KOCHI KOTTANAD BANGALORE MANGALORE MECON LIMITED SECTION e 19 0 19 1 19 2 19 3 19 4 19 5 20 0 NATURAL GAS PIPELINE PROJECT DELHI PJS OF SCADA SYSTEM JOB Spec No 23M3 PH D 05 5 I 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 ANNEXURE to PJS It is preferred Dynamic Host Configuration Protocol DHCP be used as the method of IP address allocation If DHCP is to be used backup DHCP server at the MCC shall be configured Remote Access to SCADA network shall be via through SACAD servers the firewall and security access system to ensure safety and accessibility and shall be provided to the intended external users only RTU Communication The communication to RTU s shall be via TCP IP Network links The RTU network communication port interfaces shall be fully compatible with the network plan p
175. gradation and enhancement expansion of the offered system shall be available for 05 years from the expiry of the Warranty period The ROC form as per Annexure VII and source of supply SOS as per Annexure VIII has to be furnished with bid The APPS software not under bidder s scope modules of pipeline will be supplied by other contractor SCADA vendor to carry out necessary configuration in SCADA system for OPC interface required for interfacing APPS system with SCADA Also necessary technical details assistance to be provided to APPS vendor for interfacing of APPS system with SCADA KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51 23 PH D GAIL 094 0 Page 6 of 23 ELECT amp INST 6 18 Bidder shall furnish all documentation drawings and other information required Operation and Maintenance Manuals Handbook of inventory of all the equipment supplied and installed Documentation shall also include SCADA application specific documents Database documents HMI documents compiler related documents API documents etc covering all the hardware and software aspects of entire supplied system 6 19 SCADA vendor must coordination with Instrumentation Telecommunication Electrical CP system contractor vendor during installation amp commissioning for proper integration
176. hall furnish the point wise response to Client s comments indicating the document section clause page no reference where the same has been included in the revised document The body of the document and corresponding pages will show the revision bars only at the places where the revision has been carried out Client is required to check the revised document w r t these changes only while considering that rest of the document has remained unchanged TRAINING Vendor shall provide training to technical operator amp maintenance personnel of the company Company will bear the expenditure pertaining to air ticket daily allowance hotel expenditure and local conveyance for company s personnel for attending the training Training has to be provided at vendor s works having full training facilities for all the training specified in various clauses Training documents contains all the details as specified have to be provided to the entire trainee as per the schedule Training to be done at the integration centre where all the types of equipments supplied are simulated for practical training as defined elsewhere in the tender document The course shall be designed to train the trainees in all aspects of System engineering equipment operation and functional details theory of operation of equipments troubleshooting and familiarization with the equipments at card level the operation of equipments and system including testing of equipments sub assem
177. he networking shall support OSI TCP IP network connectivity 111 The LAN shall meet IEEE 802 standards iv The Servers shall be loaded with OPC software both client and server The Servers shall be loaded with web software both client and server v1 Communication protocol shall be conform to IEC 60870 5 104 DNP3 TCP IP 2 0 SCADA SYSTEM SPECIFICATION 2 1 SYSTEM HARDWARE MASTER STATION AT KOCHI The system at MS shall consist of following hardware s as a minimum a Two SCADA servers Primary amp Secondary with hard disks amp backup main memory 21 color TFT LCD screen monitor Window based HMI MMI workstations functionality alphanumeric amp functional Keyboards mouse Power supply units etc b Dual Redundant LAN Two nos of 24 channels Ethernet Switch In Dual LAN setup d One no of color laser jet printer with Ethernet Port and to be connected to SCADA LAN e Comm Interfaces including all types of cables Glands connectors etc f One no of WAN router providing of G 703 ports Dual hot standby The routers shall have LAN ports and 1 configuration port as defined elsewhere g SCADA Cabinets for hosting the SCADA equipments h Auxiliary equipments including cabling connectors converters tap offs interfaces Furniture etc Any other items required to fulfill the requirements and functionality of the tender shall be supplied and included as part of lump sum price by the SCADA vendor 22 REMO
178. hrough Ethernet port from MS EMS 10 0 RTU FEATURES 11 1 RTU sub system shall support the following a Scanning of Input and Output b Fast scanning of selected 1 0 5 points c Field input initiated discrete control action Discrete control action corresponding to Remote Control Command reception d Operator initiated discrete control action with check before execute and time out feature Operator initiated discrete control action with sequencing and interlocking Derivation of calculated digital points based on logical functions AND OR NOT etc from Digital and Analog input points f Derivation of calculated analog points based on arithmetic functions sq root etc and driving external hardware Calculation shall be performed in RTU in engineering units with 16 bit or higher floating point accuracy in case engineering conversion is being done at RTU level Calculations shall be performed in the SCADA server in case engineering conversion 15 being implemented in the SCADA server g Deviation of counter values using Integration of hardware and software generated analog points h IED Flow computers Gas Chromatographs CP Panel Solar system UPS panel interfacing through RS232 RS 485 ports for serial data Rate of change of alarm RTU resident accumulator points driven by analog points Remote configurations of RTU from MS EMS through PDT PC Compatible with IP based telecom system
179. iate a timeout alarm at the MS Same shall be implemented for all the digital controls CONTROL TIME OUT Configuration mode procedures shall be provided to modify the time out periods associated with the various types of device control These time out periods shall include a maximum time for the operator to select a control action after device selection in which case the entire control request shall be cancelled The maximum anticipated time to receive a device status change after a control sequence has been completed shall be adjustable under the system configuration mode TELEMETERY FAIL AND POLL INHIBIT Reliable detection and correction mechanism shall be implemented for data communication If valid data is not received from an RTU in response to a poll request the software shall attempt retransmission of data from that RTU The number of repolls to be attempt shall be adjustable by the maintenance procedures for each poll period Bidder shall dually take in to consideration the logical sequences and communication statistics for setting up reliable retransmission mechanism for RTU data The number of retries to be attempted shall be configurable If an RTU fails or its communication channel fails or RTU is put on test masked then all individual points at that RTU shall be marked in the database to indicate telemetry failure but only one alarm shall be generated linking with the corresponding failure status The database shall retain the last go
180. ient Consultant for Approval Record Any document even when preliminary shall be binding and therefore duly identified and signed by the Vendor It shall bear the Project reference the PO no and the document identification number THE DOCUMENTS ARE FULLY PART OF THE SUPPLY WHICH SHALL BE COMPLETE ONLY IF AND WHEN THE DOCUMENTS COMPLYING FULLY WITH THE MATERIAL REQUISITION EQUIREMENTS ARE RECIVED BY THE CLIENT CONSULTANT Certified information required after Purchase Order information Certified information required after Purchase Order after Purchase Order Documents and Data T Printed Date Date uoles Functional design Specification for SCADA RTU Cabinet Wiring diagram 6 weeks weeks SST SOS amp PCUR From attached with the tender filled and signed by bidder 5 List of Mandatory Spares IM ss List of Commissioning Spares Equipment Interconnection diagram including details of various interfaces signal protocols 8 weeks vi internal Layout including mounting T arrangement interconnection Internal layout of SCADA cabinets consoles desks etc including mounting arrangement 8 weeks interconnection etc n HMI Graphics Colour document cp 6 weeks Standard SCADA Manual for operation amp maintenance User guides maintenance amp configuration 16 manuals for all supplied equipments subsystems 7 17 Compl
181. ier manuals including user guide language reference library reference etc KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D SCADA SYSTEM GAIL INDIA LTD BID Doc No 05 51 23 0 GAIL 094 Page 2 of 2 RTU operation maintenance and configuration manual RTU IED interface manuals including manuals of special tools used for interfacing IEDs 21 Oracle interface manuals Quality Assurance Plan 1 4 4 6 weeks 23 FAT Procedure 4 4 6 weeks 24 SAT Procedure 4 4 6 weeks 25 4 4 6 address amp protocol structure at each station 6 weeks 26 Datasheet of HMI Monitors Laser jet printers 27 6 weeks Color jet monitors one routers etc Station wise power consumption calculations of RTU MS 6 weeks Notes 1 Categories proceeded with 4 will be approved for fabrication LIMITED The remaining drawings are needed for information only 2 Fold all drawing to 210mm x 297mm 3 Vendor to provide all printed matter and soft copy to LIMITED 4 Legends A C As completed W S With Shipment W Weeks 5 Final technical document shall be supplied in hard as indicated electronic format pdf Acrobat files on two 2 Nos CD ROM 6 All these documents shall be submitted along with dispatch of the system to site T FAT procedure documents must includ
182. in OWNER S pipeline operation engineers for 2 days on operation of the system and one man week for Owner s engineers on internals and maintenance of the supplied system The training shall include the following a Operate amp maintain the SCADA system b Back up procedure Add RTUs d Generation amp modification Point database e Integration of IEDs with the system f Integration of third party software usage of OPC g Web page configuration h System internals 24 WARRANTY SCADA vendor shall be responsible for the manufacture in respect of proper design quality workmanship amp maintenance of all equipment accessories etc supplied by the SCADA vendor including all services spares for a period of 24 months after taking over the system at site for meeting the functionality and performance requirements of this contract The warranty of the SCADA system shall be 24 months date of issuing of completion complete after commissioning from the date of commissioning In case site is not made available by GAIL for commissioning of the system after delivery of material then 24 months warranty of system hardware shall commence after 7 months from receipt of material at all the sites However system software warranty shall start only after commissioning of entire system To fulfil the same it shall be obligatory on the part of SCADA vendor to modify upgrade or replace any hardware from the supplied equipments and modify upgrade the
183. indicated in tender All the drawings and documents shall be verified by the SCADA vendor before presenting the same for Client review For initial submission 3 set hard amp soft shall be submit till the approval 6 sets of CD amp prints of As BUILT FINAL documents shall be submitted All these documentation shall be furnished in hard cover loose ring folders in A4 size 210mm x 297 mm All SCADA documents shall also be supplied in SOFT COPY form SCADA engineering documents FAT SCADA engineering manual SCADA user s manual HMI document engineering will be submitted for review approval records The contract document would be the Purchase order after award of contract and the same shall have higher precedence than all approved project documents Prior to submitting the following documents for Client s review records the SCADA vendor shall review duly sign amp stamp all the documents and ensure compliance to the requirements of the contract FUNCTIONAL DESIGN SPECIFICATIONS FDS SCADA vendor has to note that the SCADA system tender completely covers the operational and functional requirements of the SCADA system for GAIL s KKBMPL pipeline and associated network The requirement of SCADA FDS shall be to focus on the implementation aspects of these requirements FDS shall be custom defined for this project and include the implementation aspects of tender requirements in the following sections FDS shall cover
184. ion No MEC 23M3 1 05 E5 1 094 5 01 Rev 0 3 0 System Design Engineering amp Supply of RTU Remote telemetry units with accessories as per the Technical Specification of RTU enclosed as Annexure of ob specification No MEC 23M3 1 05 5 1 094 PJS 01 Rev 0 32 For Intermediate pigging Satlon C O 33 ForSV Stations 511 34 or Receiving Stations 5 Two sets of operating system SCADA software HMI software Configurator and latest MS Office suite as finally configured on the system readable storage media shall be provided One set of operating system HMI software as finally configured on the system readable storage media shall be provided for RWS One set of operating system MS Office software and RTU configurator as finally configured on the system readable storage media shall be provided for PDT e Licenses for operating system SCADA software HMI software and RTU Configuration shall be provided for each SCADA Servers RWS and PDT KOCHI KOTTANAD BANGALORE NATURAL GAS PIPELINE PROJECT 1 MATERIAL REQUISITION FOR SCADA SYSTEM BID Doc 05 51 23 PH 1 GAIL 094 3 of 4 India Ltd MECON LIMITED 4 Mandatory Spares Analog Input Card 0 Digital input card 0 C Digital output card Serial Interface Card Two RS 232 amp Two RS 485 Card CPU card 2
185. ipments SCADA Servers HMI RWSs RTUs Routers and Peripherals etc interconnected to actual configuration to perform the testing on total integrated SCADA system All the workstation desks cabinets with mounting wiring interconnection of the equipments shall be available for this testing The equipment to be supplied shall be type tested for electromagnetic Compatibility 2 23 The SCADA system testing shall cover the following aspects as a minimum a Visual and mechanical testing to ensure correct proper good and neat workmanship b Input Output testing and serial interface with flow computers GC CP panels to meet the requirements of P amp IDs and electrical parameters for RTUs Flow computer for the testing shall be arranged by the Bidder c Input Output simulation to verify the system response Integrated testing with the RTUs d Demonstration of the complete system functionalities hardware and software compliance w r t all the equipments including RTUs KOCHI KOTTANAD BANGALORE MANGALORE LIMITED NATURAL GAS PIPELINE PROJECT DELHI PJS OF SCADA SYSTEM ELECT amp JOB Spec No 23M3 PH I 05 5 I 094 PJS 01 INST BID Doc No 05 51 23 M3 PH D GAIL 094 SECTION to PJS Page 3 of 6 e Checking of complete database definitions for the proper system configuration f Checking of displays graphics and reports w r t approved HMI documents g Checking of correct f
186. ith regards to correctness of database using plan simulator remote KOCHI KOTTANAD BANGALORE MANGALORE LIMITED NATURAL GAS PIPELINE PROJECT DELHI PJS OF SCADA SYSTEM ELECT amp JOB Spec No 23M3 PH I 05 5 I 094 PJS 01 INST BID Doc No 05 51 23 M3 PH D GAIL 094 SECTION to P JS Page 4 of 6 diagnostics representation off all RTUs data on graphics alarms trending reports etc checking of operation of various control commands i e valves open close pumps start stop pipeline ESD interlocks etc complete checking and testing of signals from other equipments FC amp GC amp CP etc to RTU checking of field valves Field device status controls of field devices and set points from MS EMS and as per the Client Consultant approved test plans and procedures 2 3 2 During the RTU online testing SCADA vendor shall ensure that all the information from suppliers of Flow Computers Gas chromatographs panel CP panel has been correctly configured to establish fully functional serial interfaces with these instruments panel for transfer of data to SCADA system to meet the complete functionality 2 3 3 PRE SAT shall be conducted by the Bidder after successful integration and testing of the complete system and after all actual fields signals have been interfaced with the SCADA system including the successful completion of on line testing of all the RTUs and complete system having been
187. ities This interface shall provide the capability to acquire pipeline data from pipeline facilities and pump stations operating conditions and status show abnormal or alarm conditions and remotely operate the valves execute pipeline shutdown flow path verification and interlock sequences as per pipeline operation and control philosophy APPS system will be supplied by Client other contractor however interfacing will be done by SCADA vendor along with APPS system vendor 2 0 DATA ACQUISITION The data acquisition function shall provide all the aspects needed to support data collection from the field including the requesting of data form Remote Terminal Units RTU s and the processing of analog and digital data received from the RTUs The data items listed below the representative of the data required from the various types of stations Pressure Temperature Corrected Volumetric flow rate mass flow rate Density Online Totalised flows volume and mass Controller set points speed flow pressure Valve Open Close Remote local status Pressure Temperature high low alarms Cathodic protection parameters Pipeline shutdown and flow path verification Valve GOVs MoVs and A Vs controls Any other major parameters as per the requirements of client Fire amp Gas System status Solar power UPS DG set if any db db db k d The complete requirements of P amp IDs electrical and CP parameters and various param
188. ities i e each card shall dedicated modules for Analog input Analog output digital Input Digital output etc The RTU s shall be designed to function such that no single point of failure or the inadvertent leaving of a printed circuit board out of the RTU shall cause a control mal operation or result in any false operation or continuous communication transmission The complete RTUs shall be supplied with all its components including the cabinets The cabinets should be weather proof and suitable for non air conditioned room The actual layout of RTU along with its internal wiring mounting arrangement etc shall be carried out in detailed engineering Proper illumination shall be provided inside the RTU cabinet 2 0 Environmental The equipment selected will operate in the following conditions Ambient Temperature 55 Humidity 05 95 RH Non air conditioned environments 3 0 Power Supply RTU shall operate at 24 V DC power supply The power supply available will be 24 V DC or 230 V 1096 50 Hz 3 as indicated in the Tender elsewhere The Vendor shall select the power supply module accordingly and furnish the power consumption of equipment in format enclosed with tender 4 0 RTU SUBSYSTEMS 4 1 The RTUs shall comprise the following subsystems Central processor with system software Analog input Digital contact input Digital contact output Analog Output 2 Ethernet port for polling from MS and EMS through TCP IP
189. ject to review and approval by the Company Vendor shall submit the quality management system meeting the requirements of ISO 9001 2000 which he proposes to operate while executing the job The system documents shall cover Quality Plan for this job procedures work instructions inspection and test plans ITP and test results reporting format to provide an approach for achieving the required quality job The quality system shall be reviewed and approved by the company Owner reserves the right to undertake such audit as deemed necessary to assess the effectiveness of the Bidder s quality system 26 ANNEXURE ANNEXURE I SCADA SYSTEM SPECIFICATIONS ANNEXURE SYSTEM FUNCTIONAL REQUIREMENTS INSPECTION amp TESTING ANNEXUREIV INSTALLATION amp COMMISSIONING ANNEXUREV SPECIFICATION OF REMOTE TELEMETRY UNIT RTU ANNEXUREVI PROJECT MANAGEMENT amp RESPONSIBILITY PMR FORM RESPONSIVE OFFER CRITERIA ROC FORM ANNEXURE VIII SOURCE OF SUPPLY FORM SOS FORM ANNEXURE IX SCADA SYSTEM TECHNICAL SST FORM ANNEXURE X P amp ID FOR STATIONS DRG No MEC 23M3 05 21 M 001 0001 to 0004 SHEETS 04 MEC 23M3 05 21 M 000 1001 to 1009 SHEETS 09 ANNEXURE XI PIPELINE TECHNICAL CHECKLIST SCHEMATIC ROUTE DIAGRAM KKBMPL ANNEXURE XII SCADA SYSTEM CONFIGURATION DIAGRAM MS amp RWS ANNEXURE XIII TYPICAL INTERFACING OF RTU WITH OTHER PANELS ANNEXURE XIV COUNT
190. lace of for each item manufacturing system and supply SCADA System Remote Workstations with peripheral amp storage devices Color Monitor TFT C d Line switching unit ___ _ j Ethernet switch a for LAN MS b for Web Server RTUs with cabinet and all accessories complete in all respect for all Dispatch Receiving terminal RTUs with cabinet and all accessories complete in all respect for SV stations RTUs with cabinet and all accessories complete in all respect for IPS stations KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE I SCADA SYSTEM GAIL INDIA LTD BID Doc No 05 51 23 PH I GAIL 094 MECON LIMITED ANNEXURE VIII to PJS Page 2 of 2 2 5 Portable Calibrator Current Voltage Digital multimeter Miscellaneous items Bidder to specify all the remaining items Signature of the authorized signatory Name of the authorized signatory Stamp and Date JOB Spec 23 1 05 E5 1 094 PJ 5 01 BID Doc 05 51 23 GAIL 094 ut ANNEXURE I X to S Page 1 of 1 KOCHI KOTTANAD BANGALORE MANGALORE iau NATURAL GAS NE PROJ PHASE I PJ 5 OF SCADA SYSTEM WHE SCADA SYSTEM TECHNI CAL 55 KOCHI KOTTANAD BANGALORE MANGALORE MECON
191. lied SCADA system shall be web enabled The Web server is not required but Web functionality shall be installed in MS Both Server Provision for the users 15 nos using Web browser shall be provided at MS The web server shall be able to provide the real time trend and other information irrespective of which SCADA server is primary at the instant The supplied system shall have the following facilities implemented To view all the online SCADA HMI displays i e graphics and alarms with online updation trends and reports using Web browser through Intranet Internet At time 15 No of users shall be able to access the SCADA server using Web browser through Intranet Internet It shall be expandable for 25 nos of users in future without any change in hardware and software Licenses for 15 nos for the same have to be supplied The WAN router at MS shall also be equipped with necessary hardware interfaces to provide connectivity to the GAIL network Intranet amp KKBMPL ISP ink All operator screen display shall be accessible from the Web HMI and it shall be use commonly available Web browser software The Web based HMI shall be accessible internally to the SCADA system communication network or externally via the SCADA system firewall The system shall be sized to ensure a minimum of 15 simultaneously client Web HMI sessions are possible at any one time Proper Security to be implemented in the Web Server and User to access the web Se
192. lity Control amp Quality Assurance organisation set up proposed to be deployed by the Bidder c Procedure for Tests Calibration Maintenance of software Instruments and Equipments A log shall also be maintained by the Bidder during the time the system remains at Bidder s works from the time of purchase putting the system for the purpose until system 15 cleared to dispatch the India This log shall be sent along with the system to the Client Consultant KOCHI KOTTANAD BANGALORE MANGALORE impr NATURAL GAS PI PELI NE PROJ ECT PHASE 1 5 OF SCADA SYSTEM Spec MEC 23M3 PH 1 05 E5 1 094 5 01 ELECT amp INST BID Doc No 05 51 23 M3 PH 1 094 to Page 1 of 1 ANNEXURE IV INSTALLATION amp COMMI SSI ONI NG KOCHI KOTTANAD BANGALORE MANGALORE LIMITED NATURAL GAS PIPELINE PROJECT DELHI PJS OF SCADA SYSTEM ELECT amp JOB Spec No 23M3 PH I 05 E5 1 094 PJS 01 INST BID Doc No 05 51 23 M3 PH I GAIL 094 SECTION ANNEXURE IV to PJS Page 1 of 3 ANNEXURE IV to PJS SCADA SYSTEM INSTALLATION amp COMMISSIONING 1 0 The installation and commissioning of all the equipment at various sites including the activities of instrumentation signal interconnections electrical and civil works with power supply distribution and grounding works and other necessary facilities is the responsibility of the Bidder 2
193. m indication using proper color when asking rate is more than allowed flow rate be some 96 and comparison of contractual and actual pressure temperatures Color Scheme Green Normal Yellow standby Red failed KOCHI KOTTANAD BANGALORE MANGALORE NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec 23 1 05 E5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 1 GAIL 094 SECTION ANNEXURE II to PJS Page 9 of 20 20 4 The dynamic field values along with engineering units shall be indicated next to the analog tag numbers and serial link data The attributes viz change of colour flashing be done with the numeric value to show alarm on these tags in the displays The station displays having Flow computers shall constantly display the dynamic field values in engineering units Also the corresponding display to be obtained by clicking the poke point associated with the flow computer symbol shall include the field values in engineering units for all the flow computer parameters telemetered through serial link along with corresponding tag nos 20 5 digital points along with their tags and alarm amp normal status shall be shown in the displays Device control panels boxes pallets for all controls has to be included by bidder 20 6 The hot spots shall be confirmed in all the displays for further navigation selection and direct access 20 7
194. made fully operational w r t SCADA 234 shall be carried out the Bidder based on the approved test plans and procedures for SAT On successful clearance of PRE SAT the Bidder shall make available to the Client Consultant the PRE SAT signed and approved reports and thereafter clearance for conducting the SAT by Client Consultant shall be given 3 0 SITE ACCEPTANCE TESTING SAT 3 1 The Bidder shall prepare SAT test plans and procedures document for integrated SCADA system and submit it month in advance of Client Consultant review and approval 3 2 SAT shall involve integrated testing of complete SCADA system Site Acceptance Testing will be done based on the stipulations in the approved SAT document Once the test is successfully performed then the system would be ready for commencement of test run 3 3 SAT shall be done inline with FAT wherein simulated signals shall be replaced by actual field signal and integration with Telecom system has been carried out 3 4 SAT shall be conducted by the experienced system engineering group of the SCADA vendor having experience and involved in system design engineering integration amp FAT 4 0 TEST RUN Test for continuous functional operation of the system with the required system reliability and availability This test aims at keeping the complete integrated system operation for a period of 30 days for all the 24 hours a day In case of failure the test will be r
195. ment with all necessary documents 20 ___ You quoted as OEM System Integrator 022 21 ___ You have 24 hr service support for O amp M ____ _____ 22 ___ Indicate deviation discrepancy with supporting documents reasonsetc l Quoted for all the items __ 2 Time Schedule 0000 SO 3 ____ Furnished documents supporting BEC __ y O Tender MR requirements and scope as per Job Specification lt 5 ____ Payment Terms as per tender p Payment Terms as per tender Training as per tender Signature of the Bidder authorized signatory Name of the Bidder authorized signatory Stamp and Date
196. mplemented projects Details Project Scope of responsibility of the Bidder Job executed with turnkey responsibility of his own by the bidder from same works and location yes no Project Management yes no Design amp Engineering yes no Supply yes no Installed yes no Testing yes no Integration yes no SAT amp Test run yes no Commissioned yes no Manufacturing facilities works location amp address from where SCADA service and activities were provided for the referred project Details of SCADA System implemented for the project SCADA software title Operating system with version Redundant Hot standby Servers at Master Station Yes No Whether offered SCADA software package for KKBMPL project is of same product family not necessarily the same version release which were offered earlier also for any project Yes No Make Model No of RTUs Whether RTU offered for KKBMPL project is similar or higher in specification of this tender for implemented project Yes No Bidder has to provide commitment letter from OEM to extend complete technical support for the proposed make of RTU during the project tenure if the bidders is not a manufacturer Documents provided Yes No Bidder has to provide commitment letter from OEM to provide support for the SPARES for proposed make of RTU for as define in specification Documents provided Yes No Filled and signed Logistic support as per the form Submit Yes N
197. nalizing Valves and other equipments etc shall be highlighted in the dedicated section of the HMI document Necessary input for process related graphics shall be taken from P amp ID I o point data base etc SCADA telemetry points database document SCADA vendor is required to incorporate the complete requirements of telemetered points for SCADA system taking the inputs from the I O point database I O Point list which shall be provided by Client during detail engineering The information like engineering units ranges alarm limits set points and digital contact configuration shall be taken care of by SCADA vendor during detailed engineering All the calculated server resident points and system status related points are also to be included in this document SCADA Master Control Room Layouts This Document cover control room layouts for MS amp RWS locations SCADA vendor shall be responsible for making the complete control room layout The details of Client supplied panels cabinets etc which are to be mounted in the same control rooms shall be intimated to the SCADA vendor during detailed engineering Bidder shall note that at MS the HMI workstations shall be in one room designated Master Control Room MCR and the remaining equipment shall be in another room which is just next to the MCR and is designated the SCADA server room SSR SCADA vendor shall appropriately design the layout for SCADA equipment DRAWINGS Engineering drawing
198. ncluding all services and spares consumables for operation and maintenance of the system 6 34 Bidder shall provide the following information along with their offer a Compliance to complete scope of work b FDS documents of SCADA System Details of all special equipments d Utility requirements including Power consumption The offer shall indicate the power requirement for Uninterrupted Power Supply UPS Non UPS and DC power clearly indicating the locations for each Furnished the details in PUCR form Annexure XV Estimated heat load for the equipment located control room f Sub vendor list Control room size and layout Tentative h Special Installation Standards Typical 1 List of deviations if any from MR PR s specifications clause number wise with reasons thereof wherever applicable Mandatory spares for R TU accessories amp other items listed in SOR price schedule 6 35 Bidder s offer catalogues drawings instrument manuals etc shall be in English 6 36 The person deputes for supervision of erection and testing shall be competent for execute the work independently 6 37 Portable Programmable Diagnostic Unit PDT shall be provided as per the specification with Latest configuration with minimum 1 USB amp 1 RS232 port The PDT to be installed with licensed RTU configuration software along with all the cables amp connectors required for configuration of RTU Also any additional s
199. nd ingress of equipment inside the control rooms including making goods and finishing such masonry work ELECTRICAL WORKS Electrical work associated at all the stations shall be consisting of but not limited to 1 the cable work including earthing up to the panel from the dedicated earthing point system grounding for the supplied equipments 2 Any temporary electrical works associated with the erection amp commissioning of the system 3 Testing and certification of all the electrical works within the scope 4 power cabling including supply of cables glanding ferruling termination etc from the power distribution cabinet to the SCADA equipment shall be carried out by SCADA vendor SPARES The SCADA vendor shall cover the various categories of spares included corresponding activity services as listed below as part of Lump sum price a Commissioning spares including consumables as part of commissioning activities The consumable shall be adequate and complete and shall include as a minimum paper print heads cartridges disks taps etc as required for the printers at workstation etc b Vendor must ensure availability of following commissioning spares as a minimum at site 2 nos of CPU 2 nos of each cards AI AO DI and DO of RTU one no of each type of communication card and one no of each type of router The mandatory spares as per SOR shall be supplied as per the contract These spares can t be use
200. nd site acceptance test and run over review 24 PRE FAT During the PRE FAT testing phase the Bidder is to ensure that system performs in compliance to specifications of the tender FDS prior to offering the system for FAT by Client Consultant PRE FAT shall be conducted based on the approved FAT documentation signed by system engineering group of the bidder and On successful clearance of PRE FAT the Bidder shall make available to the Client Consultant the PRE FAT signed and approved reports and thereafter clearance for conducting the FAT by Client Consultant shall be given as above 22 FACTORY ACCEPTANCE TESTING 2 2 1 Bidder shall prepare FAT documentation covering all hardware software including SCADA software and system functionalities including system expansion requirements and submit it 3 months in advance for Client Consultant review and approval Factory acceptance test will be done based on the stipulations in the approved FAT document which shall completely fulfil the contract requirements and approved SCADA FDS documents 2 2 2 shall be carried out in SCADA vendor s premises FAT shall cover the testing amp Integrated SCADA System with RTUs Testing shall systematically fully and functionally test all the hardware and software in the presence of Client Consultant inspectors to ascertain compliance with the contract document and approved FDS documents Test Bed shall be prepared with all the equ
201. nd supplied for this project 4 0 WAN Routers 411 routers shall be of CISCO NORTEL IBM make The WAN router shall support speed upto 2 Mbps The WAN Router shall have G 703 WAN ports as per following Location No of Routers Min No of WAN Min No of LAN Ethernet ports in Router ports in each router The routers shall be configured for inter connectivity of SCADA equipments at MS Kochi RWS Noida as per SCADA system configuration drawing 4 2 The WAN router shall provide the facility of high and multiple protocol router and bridge that provides high bandwidth connections in to backbone networks for remote sites The hardware design shall be based on distributed processing architecture with packets forwarding to be performed on the network interface modules It shall be based on the modular design and architecture and shall allow new network interface cards to be added in the racks without powering down the unit and ensuring no disruption of service to the network users 4 3 The router shall implement adaptive routing algorithms and network management routines while off loading the routing burden from the SCADA workstations The router shall support both intra area and intra area routing for transporting messages between nodes and shall support the network routing bridging services for OSI TCP IP X 25 LAT and other industry standard wide area networks protocols LIMITED DELHI 5 0 6 0 6 1 6 2 6 3
202. ndary shall be configured in hot standby mode Each server will be connected to dual LAN LAN A and LAN MS Normally Primary Server shall poll all RTUs In case failure of a network device Primary Server to poll the RTUs through backup LAN In case of Primary Server failure or RTU cannot be reached from both LAN A and LAN B of the Primary Server then polling of RTUs shall be done by Secondary Server The changeover from Primary to Secondary shall be accomplished within 1 minute automatically without causing any loss of data and without any effect to SCADA functionality Operator shall be informed about the failed system by a suitable message by active SCADA server standby server When an RTU is being polled through secondary server the secondary server shall continue to obtain health status of the primary server On restoration of a failed path secondary server shall revert back to the earlier preferred path for polling as described above The entire sequence as mentioned above shall be fully automatic without any human intervention whatsoever All the databases including Real time database historic database archive database and configuration database shall be synchronized between Primary amp Secondary Server The interchange of health messages between Primary amp Secondary Server shall be implemented through Local Area Network LAN Health status of each of the SCADA Servers system nodes RTUs and the remote workstations shall be update
203. ndex Displays Pipelines overall status Displays Pipeline Single Line Diagram Displays for all pipeline sections Network and Station Overview Displays Station displays Terminals SV stations Displays Alarm and Event List Displays Data Trending Trend Buffer Assignment Displays Bar Graph Displays Electrical parameters CP parameters Displays Configuration Management Displays Database Review Displays System Resource and Error Statistics Displays System Resource CPU Memory Disk loading Diagnostics displays Single point display Metering system display Filtration metering amp let down The following displays shall show the complete overview of the different equipments 1 workstations CCUs RTUs flow computers Printers communication channels etc showing the status amp health of each equipment including modules by different color combinations and appropriate text Whenever change in status of any subsystem is detected by the system self diagnostic it shall be instantaneously updated in the display The color schemes for various states of different subsystems and format of the display shall be as defined below Ms RWS System Status Display MS RTU Communications Equipment status Displays Communications status Display amp communication statistics displays RTU Status Display SCADA System Utility Support and Diagnostic Displays SCADA report Display of asking rate for the receiving dispatch terminals with alar
204. ng shall be available to check for and identify network problems such as bad cables connections or defective devices and transceivers The level of traffic on any LAN shall not exceed 15 of the maximum and not the nominal capacity of the LAN 17 0 APPLICATION SOFTWARE Project specific application software shall be provided by other contractor for the entire pipeline However the interfacing provisions configurations for application software shall be done by the SCADA vendor with support of Apps vendor 18 0 COMMUNICATION CHANNELS a Telecommunication system based on dedicated optical fiber cables OFC and leased line shall be provided for client for this project KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec No 23M3 PH D 05 5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 SECTION ANNEXURE to PJS b Two 2 Mbps IP data channels LAN A and LAN B shall be provided by telecom vendor between MS and RTUs in multi drop omnibus configuration the RTUs to be dropped in both the IP channels through redundant port of RTUs RTUs channeling plan after giving due consideration to uniform loading of data traffic on all the communication channels shall be furnished by SCADA vendor during detail engineering c Network Communication The SCADA servers at MS shall be connected to redundant 100 Mbps Ethernet swit
205. nt to the RTU which includes the various steps for control selection check back amp execute between Server amp RTU as bounded sequence and then out of the RTU In case the desired state is reached with in the stipulated time then the command status as successful is evented otherwise time out event is generated indicating that the desired action has not been implemented This step shall be time supervised If the control request in the next step of the dialogue is not made with in a defined period then the device selection shall be automatically cancelled and the dialogue line cleared Execute the open or close function If the control request is valid the device status shall be changed and the dialogue line cleared If the control request is not valid the selection of the device shall be cancelled and an error message displayed in the operator message line The control request shall be processed as an event The various events as indicated above shall be available in the event summary and also printed Set point Control The set point control function shall be used to provide a set point for controllers Operator shall have a facility to change flow and pressure set points manually from SCADA The action required to perform the above steps shall be as follows Select a display which shows the required controller Position the cursor to the required controller and click the controller symbol At this stage the permissive and flags
206. nvelopes Bond paper Plain paper Glossy paper Recycled paper Transparencies Color laser paper Max Resolution color 600 dpi x 600 dpi Max Resolution b w 600 600 Printing speed up to 15 COLOR pages min Paper size A4 Interface USB and Ethernet Noise level in dBA Printing at 1 m distance less then 56 dBA Accessories All Consumables till the end of Warranty for color print cartridges and black cartridge and cut sheet papers Both color amp black cartridge to be built in Mounting Self contained with integral stand and with acoustic covers Buffer size min 160 MB Electrical 230V 20 V AC 50 Hz Energy star complaint GPS TIME SERVER Time synchronization GPS time server along with Network Time Protocol shall be provided at MS to synchronize the clocks of the entire machine on the DUAL LAN and to synchronize all the 5 time with MS RWS GPS time server shall have Ethernet port which shall be connected to Dual LAN COLOR MONITORS KEYBOARD amp MOUSE Each color Monitors will 21 suitable with each pixel color to be selectable from pallet of 256 colors and selective blink and protect facilities with controls for contrast brightness amp power The display shall be flicker free Monitor shall be TFT type screen The Monitors shall meet international operational requirements for agency compliance for emissions X ray health amp safety Monitors shall be
207. nverter adaptor along with PDT 11 38 PACKAGING The RTU shall be packaged to withstand rough handling during ocean shipment and in land journey It shall be vendor s responsibility to make good any deterioration that occurs during shipment Sling points shall be clearly indicated on crates 11 39 DATA AND DRAWING DETAIL Vendor shall furnish all the documents as per Vendor Data Requirements enclosed with Material Requisition Job Specifications All the other documents as per Technical specification and the documents required for better understanding and execution of the job to be supplied by the Vendor A certificate from statutory authorities confirming suitability of design construction of all electrical and electronic items for use hazardous area classification has to be furnished 11 40 RTU spare Support Vendor to provide a certificate to client from OEM of RTU for RTU spare support for 10 years from completion of warranty LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 934002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 vt ANNEXURE 1 TECHNICAL SCHEDULE TO BE FILLED BY THE TENDERER The Vendor shall fill the following technical particulars and submit the same with the offer for selected Remote Telemetry Unit Maximum number of I O modules per subrack Main subrack Extensi
208. o Interfacing with third part software using OPC yes no a Documents for fulfilling BEC furnished yes no b Reference List of similar job executed with atleast the details of Purchase Order Client name Completion status etc furnished KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE I SCADA SYSTEM NP GAIL I LTD BID Doc No 05 51 23 M3 PH I GAIL 094 MECON LIMITED BIDDER QUALIFICATION CRITERIA BQC FORM Column to be filled for the PART I implemented projects Bidder s Office Service center Service associates to take care of post sales services warranty and post warranty support Yes No Name amp address of Office Service Center Service associate Name of contact person Telephone FAX No Email No of Contact person Having adequate trained manpower in India Yes No a Documents for fulfilling all the clause of above furnished yes no Letter for the RTU spare supports as per the specification Doc provided Yes NO Bidder Signature of the authorized signatory Name of the authorized signatory Stamp and Date KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D SCADA SYSTEM GAIL INDIA LTD BID Doc No 05 51 23 094 Page 1 of 2 MECON LIMITED VENDOR DATA REQUIREMENTS The table hereunder specifies the quantities and the nature of the documents to be submitted by the Vendor to the Cl
209. ob Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 22 1 22 2 2259 22 4 229 23 23 1 Pp Reve Enge 20 0829 SCADA Vendor shall take care of project specific customization for SCADA system for meeting the project specific functionalities The review of documents by Client however does not absolve the SCADA vendor of his responsibilities to satisfy the requirements of contract document and install amp commission the SCADA system accordingly SCADA vendor is required to make necessary rectification in the SCADA system to meet the requirements of the contract document at any stage of system implementation without any implication of cost and schedule to the Client It is SCADA vendor s responsibility to incorporate all the comments of the Client in one revision itself SCADA vendor shall be responsible for incorporation of comments comments not incorporated in the revised document without prior bringing to the notice of the Client for acceptance in the SCADA system at any stage of the system implementation without any implication of cost and schedule to the Client SCADA Vendor shall take care of the complete requirements of designing generation and implementation of SCADA displays for monitoring amp control SCADA reports SCADA alarms events SCADA trending taking care of the requirements outlined in this specification for SCADA implementation SCADA vendor s
210. od value or status for every point affected until the telemetry returns to normal Return to normal alarm shall be generated and RTU shall update when polled w r t all points The operator shall have the capability to inhibit any point form scanning or an entire RTU from poll processing In this situation the operator may substitute values for the data for points which defective telemetry or which have been inhibited for poll processing Alternately a point taken in manual mode shall automatically put the point of the scan The substitute value shall be retained until poll processing on that point or station is restored The status of the data values valid subject to telemetry failure substituted etc shall be indicated in the database and shown on HMI displays and printed in reports KOCHI KOTTANAD BANGALORE MANGALORE NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec 23 1 05 E5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 1 GAIL 094 SECTION ANNEXURE II to PJS Page 5 of 20 15 0 CALL UP AND UPDATION TIMES e Calling time of any graphics on color Monitor of MS Not to be exceed 5 sec e Updation time of any graphics on color Monitor of MS Not to be exceed 2 sec e Updation time of Historic trend graphics at MS Not to exceed 10 sec e Calling amp updation time of any graphics display on color Monitor on each Remote Work Station amp EM
211. oftware required for programming RTUs for dialup operation making logics etc needs to be provided by the vendor 6 38 commissioning spares for all the items equipments shall be included along with commissioning services as required to commission the complete system The consumable required during commissioning of system shall be included as part of commissioning spares 6 39 EXCLUSIONS Work such as civil work related to building Electrical panel Instrumentation panel supply and erection of these panels in control room Preparation of buried cable trenches and laying of multi cables which is outside the vendor s scope However vendor shall be responsible for supply and laying of cables from TIC to RTU and complete loop checking related to SCADA 7 0 7 1 7 1 1 LIMITED DELHI ELECT amp INST SECTION KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 Page 9 of 23 GENERAL TECHNICAL REQUIREMENTS REFERENCES Codes and Standards The following standards shall be considered part of this specification insofar as they give definitions describe requirements and provide tests that the equipment supplied shall meet The Standards used shall be the latest revision in force including any addenda supplements or revisions thereto International Stand
212. on 2 The I Os marked are the tentative I Os as per P 8 ID 3 The I Os marked are the tentative I Os typically has to be considered for other IED s Such as power supply LEL Detectors solar panels Fire amp Safety CP system etc 4 The counts of I Os will be finalized during detail engineering 5 Bidder shall provide station wise maximum power consumption details 6 Minimum 2 nos of Spare serial each of RS 232 and RS485 ports shall be provided to all RTU s in addition to above indicated quantity as per clause no 6 7 of PJS JOB No MEC 23 05 5 094 PJ S 01 BID Doc 05 51 23 1 GAI L 094 LE ANNEXURE XV to 5 1 of 1 KOCHI KOTTANAD BANGALORE MANGALORE kasu NATURAL GAS NE PROJ PHASE I PJ 5 OF SCADA SYSTEM WHE XV POWER CONSUMPTION amp UPS FORM PUCR Form KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS uu m PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec No 23M3 1 05 5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23M3 PH I 094 to PJS 1011 POWER CONSUMPTION AND UPS REQUIREMENTS PCUR FORM This form shall be duly filled and signed by bidder and it shall be submitted along the bid A AC LOAD AT MS SV 1 station Max Power Consumption In
213. on subrack 7 Maximum number of communication modules per subrack E Ww Selectable communication speed range 09 Resolution of time tagging po E Fr 2 s 851 F ECS High low limit checking yes no Whether RTU supports self checkback execute and time out feature yes no Interfacing with flow computers of different makes Instromet Spectra Tek etc yes no Remote configuration and downloading of parameters from Master Station supported yes no E Self diagnostic of RTU and reporting it to Master Station Number of serial ports supported in addition to redundant communication links with Master Station minimum 4 nos Whether RTU supports connection of portable maintenance diagnostic test unit yes no Whether hardware for 25 spare installed I O s for RTU included yes no 7 E 224 18 MTBF fora fully equipped RTU 5h 0 19 Equipment availability _____ 0 20 fully equipped RTU 21 Power requirement for a fully equipped W lal Maximum number of I O modules per RTU separately for each type to be given Spare capacity for each type of I O l 2 gt 4 5 7 10 11 12 15 14 16 17 18 19 20 21 22 gt LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 934002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO TITLE REMOTE
214. operating system software SCADA software HMI software other software supply the required spares and attend to the maintenance of the system free of cost during start up and on line operation amp maintenance of the SCADA system within the warranty period Any modifications Upgradation or replacement of any hardware amp software during warranty shall not affect the performance amp functionality of the system During warranty period the replacement maintenance requirement of the total system shall be attended on call basis within three days from the first service call by Client Consultant After the successful completion of test run the COMPLETION CERTIFICATE shall be issued by the Client and thereafter Warranty phase will start KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 5 I 094 PJS 01 BID Doc 05 51 23 M3 PH D GAIL 094 Pp Reve Enge 25 0725 ELECT amp INST 25 A QC REQUIREMENTS The Bidder shall operate a Quality System meeting the requirements of the relevant part of ISO 9002 Bidder shall provide documents such as plans procedures instructions etc for the accomplishment of all works covered in this specification to provide the required quality Specific adherence to the guidelines set down in ISO 9002 series documentation shall be detailed out by the bidder and shall be sub
215. out the activities related to SCADA project management system design engineering integration training amp testing fully by themselves and the remaining activities may be sub contracted to any other agency having experience in erection cabling installation of the SCADA system In the tender the terms Owner GAIL Purchaser Company and Client been used synonymously The terms Contract document Contract specifications tender specification have been used synonymously The SCADA System Technical Form SST enclosed as Annexure of the tender reflects the technical details including selection in respect of protocol SCADA HMI standards Input output points as per RTU card RTU engineering feature etc to be implemented for SCADA system Bidders shall necessarily submit the SST form duly filled in and signed as part of the bid All the hardware to be supplied as part of the contract shall be manufactured utilizing good engineering practices The SCADA servers shall have meets the system loading requirements specified in the tender Hardware supplied should be of latest model and should not be phased out become obsolete before commissioning of the system If the system gets phased out before commissioning then bidder has to replaced phased out hardware with new latest hardware having equivalent configurations The Bidder shall give an undertaking in line with PMR form enclosed as Annexure VI that system support for maintenance spares up
216. ow specific alarms for review purposes A filter shall be able to operate based on Logical division of pipelines metering Various station wise like pump stations repeater stations and terminals with selection of alarms events Various class of point database types like AI DI pulse inputs calculated points manual inputs etc The associated process related point group type Priority wise for various categories of alarms like unacknowledged alarms acknowledged alarms etc Reason code such as command manual entry acknowledgement unsuccessful command etc RTU wise alarms amp events SCADA system equipments related alarms to be presented on a separate list form the process related alarms Further the event filters to sort out various categories of SCADA events for accessing and presenting the same Alarm detection related to process I O shall be done at RTU level along with time tagging and should be kept on sending to MS till the software acknowledges it as a part of protocol in order to prevent loss of alarm messages In addition separate time tagged display listing of masked points and points inhibited for alarms in the RTU shall also be available Occurrence of alerts which indicates the behaviour of the pipeline and associated equipment will be displayable on operator request via an alert summery display in white or blue colour and shall be printed on alarm event printer Typical events i e alerts change of states to be
217. p Ethernet adopter m Web functionality required for min 15 users with licenses At Servers n One no GPS time server At MS NOTES 1 It is required that the Bidder shall confirm that the computer workstations and remote workstations processor architecture selected shall be in operation and with upgradeability and scalability guaranteed 2 Following manageability features for servers shall be provided e Antivirus software with license for supporting updating of virus definition for 5 years e Pre failure warranty for Processor Memory amp HDD Automatic Server Recovery System Management Tool to monitor operation of the Server Integrated Management Display Server hardware configuration and intelligent software integration tool Server Health Log Utility KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec No 23M3 PH D 05 5 I 094 PJS 01 MECON LIMITED DELHI ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 SECTION ANNEXURE to PJS 3 2 Each Server shall be stand alone unit with real time features and full complement of system utilities operational displays application support tools SQL access tools OSI TCP IP network connectivity support and shall provide scalable windows multiple concurrent sessions amp full graphic capability 3 3 The Server HMI shall use real time multi programming multitasking interrupt driven with pre
218. p and Date Note If the activity 15 performed by the Bidder and sub vendor same shall be differentiated by letter P against the party who is primarily responsible for the same activity JOB Spec No 23 1 05 E5 1 094 PJ S 01 BID Doc 05 51 23 1 GAI L 094 ut ANNEXURE VII to S 1 of 1 KOCHI KOTTANAD BANGALORE MANGALORE iau NATURAL GAS NE PROJ PHASE I PJS OF SCADA SYSTEM WHE VII RESPONSI OFFER CRITERIA ROC FORM KOCHI KOTTANAD BANGALORE MANGALORE NATURALGAS PIPELINE PROJECT PHASE I PJS OF SCADA SYSTEM JOB Spec No MEC 23M3 PH D 05 E5 094 PJS 01 2 BID Doc 05 51 23 M3 PH D GAIL 094 ANNEXURE VII to PJS Page 1 of 1 RESPONSIVE OFFER CRITERIA ROC FORM Scope of supply and works complied with as per the Bid package yes no SCADA System configuration with 5 Networking as per the Bid package specifications yes no The SCADA server operating system SCADA software HMI software and SCADA data base environment LAN amp WAN to comply with Open Architecture yes no The requirement of dual hot standby and switchover time with 1 minute without any loss of data amp control and Without any effect SCADA functionality complied as per MR yes no The Requirements of redundancy as per the MR complied Yes No Interfacing o
219. potential analog input signal will have compound range from negative to positive side The alarming mechanism to be suitably implemented with under protected alarm configured as less negative signal and overprotected alarm configured as more negative signal KOCHI KOTTANAD BANGALORE MANGALORE NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec 23M3 PH D 05 E5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 1 GAIL 094 SECTION ANNEXURE II to PJS Page 10 of 20 21 3 The display hierarchy to be built to permit overview of the station pump stations terminals etc with alarms and important parameters amp controls and linking with the detailed displays of various sections of the stations with complete details of all parameters and controls All the displays will be linked by properly implementing the display navigation mechanism through clicking the mouse 21 4 The change of alarm limits and set point changes shall be logged on SCADA system as events 22 0 ALARM amp EVENTS ANNOUNCEMENTS These fall in to two categories 1 e ALARM EVENTS Functions classified as Monitored states shall be required to be presented on the display at the MS for all possible states It shall also be required to announce the change of states as they occur and such change of state shall be displayed at the MS directly identifying the function changing from one state to other for operator
220. provided at respective section without fail and provide all the necessary supporting documents along with offer EQUIPMENT QUALIFICATION CRITERIA EQC TECHNICAL The SCADA System Internet Protocol IP based and RTU proposed to be supplied shall be from the existing range and should have successfully tested for similar application Bidder is not manufacturer then bidder has to provide the commitment letter from the OEM for offered RTU SCADA system along with bid documents This will be valid till the contractual tenure of the bidder including after sale s support PROJECT REQUIREMENTS AND DETAIL SCOPE OF WORK The Bidder shall undertake full responsibility for providing a complete and evolutionary state of the art SCADA System by using IP technology with Open architecture for KKBMPL meeting the objectives functional and specific requirements describe in the specification The main Scope of work of SCADA system Internet Protocol IP based as define at clause no 3 0 above and the complete requirement as contained in the Bid Document shall be executed on turnkey indivisible works contract basis The material to be delivered and works performed shall be to meet the technical specifications and the requirements detailed in the Bid package The system will be based on the concept of Open system Interconnect OSI architecture maximising the use of international standard interfaces Each functional server will be redundant and connected
221. r concurrence Any mandatory spares utilized by the SCADA vendor during Warranty period shall be replenished within 45 days 8 0 To the extent that the Standard of the works has not been specified in the Contract the Bidder shall use good quality materials techniques and standards and execute the Contract with the care skill and diligence required accordance with best engineering practice 9 0 Bidder shall at his own expense supply and provide all the equipment tools temporary works material both for temporary and for permanent works labour supervisors engineers and specialist movement of the supplied equipment at the site required for installation commissioning execution and completion of the works The Bidder shall make his own arrangements at his own cost for the transport where necessary of his staff and labour to and from the site of the works 10 0 The Bidder shall provide and maintain an office at the Site during Installation Testing amp Commissioning phase for his staff and such office shall be open at all reasonable hours to receive instructions notice or other communications as per the advice of the Client Consultant 11 0 Appropriate storage of the materials to be supplied in this contract will be arranged at the site by the Bidder at the various stations after the materials have been delivered by the Bidder The Bidder shall be responsible for the storage security and safety of all other materials tools etc b
222. r the supervision job Tax s as per Government policy shall be deducted at source by owner while making payments against each invoice g Working hours prevailing at site normally 8 hours day Monday through Saturday and holidays as applicable to owner s site personnel shall apply h Buidder s supervisory personnel shall observe abide by site working condition prevailing at the existing site safety codes Indian laws and local laws i notice period of 03working days will be given for deputing supervisory personnel j Payment 100 against monthly bills payable against submission of invoices and time sheets certified by Engineer In Charge k Payment will be made for actual certified days of work at site KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE I SCADA SYSTEM NP oo 2000 LIMITED BIDDER QUALIFICATION CRITERIA FORM Bidder quoted under clause 4 1 criteria of NIT A Details of Bidder Column to be filled by 1 Name and address of Bidder bidder Tel No Fax No E mail No and website address Works location and address 2 Area of operation of Bidder 2 1 Vendor of SCADA system Yes No 2 2 Own SCADA Software based system offered Yes No 2 3 If not OEM of SCADA Software then OEM name with Address 3 Bidder has proven facilities for design engineering integration testing as per cl 4 1 yes no B Details of at least one SCADA projects as executed by the
223. raph by stroke marks f The trace colours shall not normally match with run time annotation colour Further to distinguish multiple traces having same run time annotation colour the different markers shall be used on the trends g Facility to access trend data in text file for subsequent processing as required h Facility to select using mouse the required time period of displayed trend for zooming and to fall back to previous trend screens It shall be also possible to see the value at a particular time on the trend curve by clicking the mouse on the curve 24 0 REPORT AND LOGGING REQUIREMENTS 24 1 GENERAL The SCADA System shall support the definition generation assembly scheduling buffering spooling and printing of both logs and reports 24 2 LOGS A log is defined as a continuous and generally chronological listing of spontaneous messages such as alarms and events Logs shall contain no summations or other calculations using the logged quantities A log shall comprise single line alarm and event messages printed one at a time as they occur Each message shall have the same format as the corresponding message in the list displayed on the screen Operator interaction commands set points etc shall be logged with tagging of user ID of the operator and shall be viewable at any time through the HMI KOCHI KOTTANAD BANGALORE MANGALORE MECON LIMITED DELHI ELECT amp INST SECTION 24 3 24 4 24 5 24 6 24 7
224. re modules shall be maintained which shall give date and time of failure description of the failed components amp cards software along with designation effect of failure on the system cause of failure and number of ours of operation of the part before it failed Upon failure of the components cards modules the same shall be replaced by better graded components cards And the test shall be restarted from the beginning or the previous logical points as the case may be If after this one replacement the unit of sub system still fails to meet the specifications the Bidder shall replace the complete unit or sub system with one that meets the requirements and restarts the test all over again 6 0 Bidder shall depute experienced one software amp one hardware engineer fully conversant with the system at MS EMS during the test run and they will coordinator for APPS system integration with APPS sub vendor engineer during the test run 7 0 All the tests will be necessary in connection with the execution of works as per approved document shall be carried out at the Bidder s premise testing laboratory and work site of the Client Consultant at Bidder s cost The Bidder shall provide assistance instruments labour and materials as are normally required for the examining measuring and testing any workmanship as may be selected and required 8 0 Factory Acceptance Test shall be carried out at Bidder s factory These tests will encompass all the m
225. rious graphics and printed in reports shall correspondingly have data integrity qualifier flag 11 16 The RTU shall be able to store the configuration data and the process database upon power failure for at least one month Upon restoration on the power RTU shall resume the normal operation automatically 11 17 The failed RTU once put online shall initiate service requirement to MS EMS for re initialization 11 18 shall operate power supply 230 V or 24 V DC as define elsewhere as per power availability at site Separate on off power supply switch and fuse shall be supplied with each RTU SCADA Vendor shall indicate power consumption for all the RTUs Adequate isolation of input output and power supply circuits shall be provided along with over voltage and short circuit protection Wherever 230V AC supply is provided for RTU SCADA vendor shall carry out necessary conversion to covert the AC voltages to 24V DC for supply to field instrumentations and to RTU The power to the field instrumentations is to be provided through barriers and all the digital output has to be driven through 3 5 A interposing relays The necessary converter to covert the AC voltages to 24V DC the barriers and the imposing relays shall form the integral part of the RTU Terminations for connections of power supply should be of standard industrial type 11 19 the field instrument connections for RTUs shall be terminated in the Telemetry interfac
226. ristics colour dynamic field assignments copying etc 18 4 SUPERVISORY CONTROL Control to command a change of the state of pipeline network devices from the HMIs shall be supported In addition control of the SCADA system functions for starting amp stopping network management diagnostics maintenance amp house keeping itself shall be supported KOCHI KOTTANAD BANGALORE MANGALORE MECON LIMITED DELHI NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec 23 1 05 E5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH D GAIL 094 SECTION ANNEXURE II to PJS Page 7 of 20 18 5 18 6 19 0 19 1 19 2 19 3 20 0 20 1 ALARMS AND EVENTS The HMI shall support the presentation of alarms and events on displays and printers to provide information regarding the behaviour of the pipeline network and the SCADA systems Facilities shall be provided to acknowledge alarms to delete alarm messages and to inhibit alarms The facility to manually enter numeric and status data from an operations console in to the SCADA system shall be provided DISPLAYS FEATURES Displays shall be in a window format and standardized to the extent that fields necessary for effective operational communication with the SCADA system are fixed This shall provide efficient and standard HMI procedures across all system functions and serve to reduce the risk of operating errors However displ
227. rotocols and TCP IP addressing scheme defined above Communication to external systems shall also be possible using Ethernet or serial communication links INPUT OUTPUT REQUIREMENT SCADA vendor is required to incorporate the complete requirements of telemetered points for SCADA system taking the inputs from the I O point list P amp IDs Operation amp Control Philosophy and list of electrical parameters which shall be provided finalized during detailed engineering or prior to FAT The new RTU I O s count shall be as per the list and accordingly the card has to be selected considering the spare philosophy define elsewhere or as a standard practice However if during execution I o counts increased at some of the RTUs vendor shall rearrange the cards and I O configuration to meet the requirement Bidder to note that flow rate signal from meters at various locations may be hardwired signal Analog input to the RTU in addition to be part of the serial link as per the P amp IDs For Receipt terminals IP SV Stations dispatch terminals any requirement of repeat signals as indicated in respective P amp IDs to from the other agencies control rooms are also required to be included in RTUs SCADA system These repeat signals shall be made available in the marshalling cabinets Telemetry interface cabinets by Client and from telemetry interface cabinets to RTUs by Bidder The detailed will be provided during detail engineering Also each RTU
228. rought by the Bidder for the installation and commissioning of the system at the site KOCHI KOTTANAD BANGALORE MANGALORE LIMITED NATURAL GAS PIPELINE PROJECT DELHI PJS OF SCADA SYSTEM ELECT amp JOB Spec No 23M3 PH D 05 E5 I 094 P JS 01 INST BID Doc No 05 51 23 PH I GAIL 094 SECTION ANNEXURE IV to PJS Page 3 of 3 12 0 The Bidder s responsibility at site shall include all the activities necessary to be performed to complete the entire job as per the contract requirements including the following as a minimum a Receipt of hardware software and checking the adequacy and completeness of supply b Storage safety security of the equipments amp other materials including software at site c Installation of the complete system including power supply earthing cable terminations calibration civil and electrical works d Checking of equipment installation e Checking of interconnection and overall system functionality f On line Offline debugging of the system g Coordination interfacing including obtaining relevant details with Instrumentation APPS sub vendor CP system amp Electrical contractor Telecom sub vendor directly or through client for any disputes h On line testing and commissioning of SCADA system and testing of APPS system with sub vendor 13 0 For installation RTUs online testing and commissioning as per the specification of RTU supplier recommendation
229. rver 3 0 SYSTEM ARCHITECTURE 3 a System Architecture as per specification Yes No b System availability 99 9896 Yes No Mention actual KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec No 23M3 PH D 05 5 I 094 P JS 01 BID Doc No 05 51 23 PH D GAIL 094 Seek ANNEXURE IX to PJS Page 3 of 7 ELECT amp INST 22 Applicable standard LAN 3 3 Dual redundant LAN at MS Yes No 3 4 a System configuration as specified in JS for MS Yes No b The switchover time between active and standby SCADA servers within minutes and switchover without any loss of data amp control and without any effect on SCADA functionality Yes No c Complete database synchronization between active and standby SCADA servers automatically Yes No d MS philosophy as per spec complied with Yes No e System redundancy switchover and backup requirements complied Yes No 3 5 Report by exception data shall be updated maximum within 10 seconds or faster Yes No 3 6 Backup updated report updation for all parameters shall be every 5 minutes user configurable Yes No 3 7 System database I O capacity as per spec Yes No 3 8 System HMI capacity as per spec Yes No 3 9 System expandability to take care of future expansion confirmed Yes No 3 10 Percentage utilization for each Server at MS 3 11 Average CP
230. rver through password Authentication Also it should be possible to limit a user to view some specific screens only based on the user type created Access to be restricted based on the User Type created in the Server Utility has to be provided by the SCADA vendor to convert existing HMI Screens to Web Screens without any programming designing All the operator interface software security measures shall apply to Web based HMI sessions hosted by the SCADA Master station 22 0 SYSTEM RESOURCE SIZING The SCADA system shall be designed to function satisfactorily for the present requirements and also taking into account the future requirements and fulfill the system performance parameters of loading and system timings Bidder shall provide the detailed justification for arriving at the system resource sizing required to meet the system functionalities including future expansion the FDS documents 23 0 Restart The Operator Remote Workstations RTU or the SCADA system shall automatically restart to restore the normal mode of operation after a critical hardware or software failure or after major system functions have been suspended for a length of time Minimum operator involvement shall be required during restart conditions KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec No 23M3 PH D 05 5 I 094 PJS 01 MECON LIMITED DELHI ELECT amp INST BID Doc No 05 51 23 M3 PH I
231. s documents This document shall be submitted covering the LAN interconnection diagrams arrangement of SCADA equipments in racks and their interconnections at MS interconnections of SCADA equipments at RWS wiring details related to power distribution This document shall cover arrangement mounting arrangement of RTU cable schedule Termination amp Wiring diagrams grounding schemes diagrams at new RTU locations Construction drawings documents Documents such as Mounting arrangement of each cabinet cable schedule termination amp wiring diagrams grounding schemes diagrams has to be submitted by the vendor Power Consumption and Utilisations Report PUCR SCADA vendor shall furnish power consumption details with detailed break up for each subsystem equipments including inrush current and its duration during detailed engineering This document will be submitted at the earliest so that required power availability can be ascertained by GAIL in time Factory Acceptance Test FAT Plans and Procedure Documents FAT document for SCADA systems shall contain test sections to test all the aspects of SCADA System as covered in Purchase Requisition PR FDS and HMI documents Site Acceptance Test SAT Plans and Procedure Documents SAT document for SCADA systems shall contain test sections to test all the aspects of integrated SCADA System Test run amp procedure documents has to be submitted 1 j k I
232. sage by active machine 13 2 The system configuration at RWS shall be as follows Each HMI workstation with 21 TFT LCD color monitor shall be connected to MS through one no of WAN Router using 2 Mbps data channel The HMI workstations shall provide complete SCADA HMI capability HMI functionalities shall not be affected by server switch over RWS workstations hardware software shall be complete and similar to HMI capabilities functionalities at MS in all respect 13 3 The RTUs buffer size is required to be suitably sized and SCADA vendor to ensure that loss of data and alarms occur RTUs buffer suitably stores all the data in the RTUs to be sized for data changing every scan to take of switch over time of Server Communication Channel the data in the RTUs has to be time stamped at RTU The data retrieve without any loss of data and alarms in the SCADA system to take care of switchover time The SCADA vendor has the option to implement the features of Alarm generations annunciation of the alarm priority and engineer of unit conversion at the RTU level or at the SCADA host level 13 4 This shall optimize the performance of workstations and ensure the availability of processor resources for more advanced applications i e database management alarm management network management and HMI while the Ethernet Switch WAN routers and RTUs shall provide for intelligent and focused control to their respective r
233. scanning respective data channels and managing data interchange mechanism and failure of single TCP IP communication port would only inhibit scanning for that particular channel only messages between switch and the SCADA Servers shall be in standard format independent of RTU protocol The switch shall be responsible for converting request to and from the SCADA Servers in to the protocol of RTUs LINE SWITCHING UNITS Local Area Network LAN based on 10 100 1000 Mbps speed switched network shall be employed conforming to IEEE 802 LAN standards Flexible conduit shall be provided over the interconnecting cables to provide mechanical strength and rodent protection The LAN switches make shall be 3COM CISCO Nortel IBMn make equipped 24 Nos of ports for MS Jack panel 24 port UTP cables patch etc for LAN interconnection DISPLAY SCREEN No separate display screen is required for this project PRINTERS Color Laser jet printers PR at MS shall have in built LAN drivers card so that they can be directly connected to LAN Color Laser jet printers PR shall have standard specifications as KOCHI KOTTANAD BANGALORE MANGALORE MECON LIMITED SECTION 10 0 11 0 12 0 12 1 12 2 NATURAL GAS PIPELINE PROJECT DELHI PJS OF SCADA SYSTEM JOB Spec No 23M3 PH D 05 5 I 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 ANNEXURE to PJS Media type Labels E
234. se RTU shall retain in its database the complete analog and digital information of the field till it is completely and correctly read by MS EMS various stations in order to take care of no loss of data in case of failure of MS EMS various stations The RTU shall scan the field and the memory buffer is to be sized to store all the changing data i e new exception report for the data every poll time and MS EMS various stations receive the same without any loss of data and alarms in the SCADA system to take care of channels SCADA server switchover times b Further to take care of long term communication outage with MS EMS the RTUs shall be designated to also scan the field and store in the memory up to 1000 field s exception reports during the period of communication outage for retrieval by MS subsequently C The RTU system shall have the facility to attach to each digital event signal a time tag generated by the RTU local clock to enable the occurrence to be recorded and transferred with the resolution of 100 ms 11 7 It shall be possible to have highest priority of alarms in order for the same to be sent to MS EMS The SCADA vender has the option to implement the feature of association of the alarm priority at the RTU level or SCADA server level 11 8 It shall provide Check before Execute feature before execution of command 11 9 Every control associated with the RTU shall report the status of the point after control execution In
235. spection and testing shall in no way absolve the bidder of his responsibility to deliver the equipment meeting all the requirements specified in the specification Bidder shall be responsible till the completion of the warranty for any corrections modifications including supply and implementation of hardware amp software to fulfil the requirements of the contract If after acceptance of the system certain changes are required such as debugging of the software supplied or any other related issues which cannot be ascertained during the final handover of the system these changes shall be carried out by the vendor at their cost 1 7 Bidder personnel shall be actively involved during factory acceptance and site acceptance testing 2 0 TESTING Testing shall concern SCADA equipments at all stations including RTUs and application software system The test shall consist of a Pre Factory Acceptance Test Pre FAT b Factory Acceptance Testing FAT Pre Site Acceptance Test 5 KOCHI KOTTANAD BANGALORE MANGALORE LIMITED NATURAL GAS PIPELINE PROJECT DELHI PJS OF SCADA SYSTEM ELECT amp JOB Spec No 23M3 PH I 05 E5 I 094 PJS 01 INST BID Doc No 05 51 23 M3 PH I GAIL 094 SECTION ANNEXURE III to PJS Page 2 of 6 d Site Acceptance Test SAT Test Run Bidder shall submit to Client Consultant detailed test plans and procedures three months prior to all actual testing for factory a
236. ssential The 1 0 point wires shall not be terminated directly on the 1 0 boards Termination panel is to be provided for this The RTU equipment cabinet Rittal or equivalent to be supplied shall be constructed to allow free airflow to dissipate heat generated Construction shall be such that ventilation grills will not be obstructed when equipment is mounted its installed position In order to effectively remove dissipated heat from the cabinets vent louvers backed by wire fly screen shall be provided RTU vendor shall calculate the heat dissipation and where the calculations prove the necessity then air flow ventilation shall be assisted by integral low power silent running air extraction fans and same shall be included in RTU vendor s scope In let ventilation grills shall be filled with dust filters The Vendor shall guarantee satisfactory functioning of the system hardware mounted in the panels even in the event of failure of air conditioning unit Each panel shall have provision for fully wired 2596 of IO requirement mentioned in Annexure spare additional I O terminals for each type of I Os Al DI DO AO to take care of any additions in future All the 1 05 present in each cards installed in the RTUs including spares has to be wired till termination board For DO card provision of relay has to be made for all the 1 05 available in the DO cards installed Hardware mounted and wired panels of all systems included in the scope of
237. ssible for client to integrate other IEDs with the RTU in future To achieve the same the RTUs shall have provision for integrating IEDs and all necessary software compilers tools etc shall be supplied by the SCADA vendor The alarms for power supply serial link failure flow computer amp other IEDs malfunction through serial link shall be implemented The integration of IED s of any protocol not just modbus with the RTUs shall be totally end user configurable d The alarms for power supply serial link failure flow computer CP panel amp gas chromatograph malfunction through serial link shall be implemented e The RTU memory sizing sizing shall be adequate for required nos as application of flow computers gas chromatographs serially connected with the RTU f The Flow computer Gas Chromatograph data shall be scanned by the RTU much faster than RTU poll time by MS EMS LI MI TED TECHNICAL SPECI FI ON REGD OFF RANCHI 934002 ELECTRI CAL amp I NSTRUMENTATI ON OI L amp GAS SBU DELHI DOCUMENT NO TITLE REMOTE TERMI NAL UNI TS MEC S 05 E5 099 REVISION 0 EDITION 1 vt All the shall be user programmable for interfacing with any kind of IEDs FC GC CP panel Solar panel UPS panel PLC etc 11 36 Input Output Points and serial ports for polling EDs RTU vendor shall supply the RTUs equipped with 1 0 cards IP port amp serial ports for interfa
238. ssociate the occurrence of alarm to pre assigned picture for detailed information and acknowledgement in addition to alarm summery display Dedicated alarm summery page shall be provided giving chronological information of tag KOCHI KOTTANAD BANGALORE MANGALORE MECON LIMITED DELHI ELECT amp INST SECTION 4 5 4 NATURALGAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec 23 1 05 E5 1 094 PJS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 ANNEXURE II to PJS Page 11 of 20 no set point actual value time date of occurrence time date of return to normal text descriptor etc of the acknowledged alarms and acknowledged but existing alarms in the system The alarms which are acknowledged and also returned to normal should be cleared from alarms summery Also when the field is faulty and acknowledges the alarm the alarm message should go to steady state from flashing Facility to delete alarm messages is not to be provided Facility has to be provided to acknowledge alarm on point page basis Daily alarm event file should be available for further processing purpose The alarm manager shall provide alarm filtering current alarm historic alarm presentation group point alarm acknowledgement plus enables disable alarm history logging amp printing specifying start time plus audible and visual alarm presentation Alarms filter mechanism to be provided to screen the alarms and sh
239. status Emergency response personnel database reports Daily and fortnightly gas supply report for the receiving and dispatch terminals Alarms report current alarms report and alarm duration report All the reports shall include report header at the center The exact formats of reports shall be finalized during engineering stage Other daily monthly yearly on demand operational reports such as Power source running hours report pipeline eqpt power source CP availability report Abnormal pipeline eqpt PSP SCADA System Instrumentation report operator tracking report station availability report ticketing report daily progress report for MIS etc as required by client shall be finalised during detail engineering The system shall generate a delivery accounting print out ticket of the volume energy of natural gas delivered The time with volume energy delivered on the ticket should be verified against the flow computer volume flow rate and time The module should have provision to allowed the supervisor with authorised password to edit and re issue tickets if a calibration discrepancy is observed Overall daily progress report for MIS etc as required by client will be finalised during detail engineering The monthly report will be generated every day containing the data from the start of the month to the latest completed day The yearly report will be generated every day containing monthly data up to the current month The
240. t to be supplied shall withstand international standards of vibration for industrial application AREA AND ZONE CLASSIFICATION The MS and RWS are classified as Safe Areas The RTU installation and other Telemetering panel located in control room are also specified as safe area POWER SUPPLY Electrical power supply shall be provided at one point inside the battery limit as per the details provided below If any other voltage levels are required then all necessary conversions shall be in the scope of SCADA Vendor Vendor has to provide Station wise power consumption for the SCADA System along with the bid RWS UPS Grid 230 V AC 1000 Watts RTU location UPS Grid 24 V DC 250 Watts for utility point Dedicated non UPS 230 V AC KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 ____ wage 5 025 ELECT amp INST 9 2 SCADA vendor shall furnish power consumption details with detailed break up for each subsystem equipments including inrush current and its duration during detailed engineering 9 3 Reliable and rugged SMPS power supply shall be supplied with equipment to generate isolated and stable voltage levels required for equipment operation 9 4 SURGE PROTECTION TRANSIT SUPPRESSORS RFI FILTERS All the equipment shall be designed wi
241. tacts to Logic DO command activation Configurable Pulse duration min 2 sec Security Output contacts shall be monitored Opto isolators and must be short circuit proof and protected by suitable mechanism like fuse with suitable fuse blow indication provided 7 0 ANALOG INPUTS Typical specification of Analog Input Modules to be supplied is as given below Input Type Min 08 isolated Current Inputs Ranges 4 20 mA 0 5 V Input impedance U Not less then 100 K for Voltage input Not more then 0 4 K for current Input Multiplexer By vendor ADC type 12 bit binary exclusive of sign bit Series Mode Rejection Greater than 30 db at 50 Hz Common Mode rejection Greater than 100 db at 50 Hz Roll over error 1 bit Temperature coefficient 0 005 0 1 of range including drop in resistor 8 0 ANALOG OUTPUTS Specifications of Analog Output modules to be supplied is as given below Output type Min 4 Completely Isolated current 4 20 mA outputs DAC Type 12 bit binary exclusive of sign bit DAC span 10 V Output Range 4 20 mA DC Isolation Each output shall be isolated from logic and others to 500 Volts Loading 1K ohm for Current outputs Differential Linearity y L S B Accuracy 0 1 of range Temperature coefficient 0 01 per degree C of FSD Update within 10 msec Retentivity Set point value to be held by AO card till update by new set
242. te SCADA Server and HMI installation can be done from the storage media provided by the vendor 14 14 Both the HMIs of MS shall have Graphics Editing capabilities Licenses for operating system SCADA software HMI software shall be provided for each computer workstation and remote workstation 15 0 SCADA SOFTWARE SCADA software which is fully complaint to open standards and field proven in SCADA application shall be supplied As s minimum requirement this shall have the following packages 1 System and Database configuration 2 Data Acquisitions from Generation of real time raw amp processed telemetered data base 2 Generation and Management of historic data for tendering and archival 4 Alarm handling including storage display and printout 5 Generation storage presentation of mimic diagrams with dynamic information presented on HMI Monitor 6 Display Management for Alarm Alerts Mimic diagrams Analog and digital values Trend graphs Bar charts in high resolution color graphic modes 7 Free format report generation storage and printout KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec No 23M3 PH D 05 5 1 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 GAIL 094 BEL ANNEXURE I to PJS Page 12 of 17 8 Data logging at periodic intervals on operator request and automatically on occurrence of an event 9 D
243. th built in safety to protect against the effects of monitor induced high voltages effects of surges transients RF Necessary surge protection devise shall be provided as per the recommendation of the equipment supplier for all the power supply signals 10 0 EARTHING 10 1 Each supplied RTU cabinet SCADA cabinet rack in the MS RWS and new RTU cabinets shall be provided with earthing lugs with their frames All these lugs strips shall be properly secured to the electrical earthing bus 10 2 All the system ground of various cards and equipments shields of instrument cables shall be connected to system ground bus which 1 electrically isolated from the AC mains earthing bus The equipment shall provide separate earthing strip for the same The system ground bus shall be connected to independent ground buses through insulated wires 10 3 SCADA vendor shall note that for new RTUs separate earthing shall be provided by the CLIENT for a System grounding Earth resistance less than 1 ohm b Frame and AC mains grounding Earth resistance less than 5 ohm Accordingly the RTUs shall provide separate earthing strips as mentioned above and SCADA vendor shall also take care of onwards earthing connections from equipment to earthing strips provided separately in the respective rooms 10 4 Following guideline shall be considered while doing the earthing work a Panel metalwork electrical AC mains supply earth 2 off MIO brass studs per p
244. tions for RTU s shall be terminated in the Marshalling rack Control Cabinets TIC panel Instrumentation panel to be supplied by other The vendor Shall include in the offer all necessary cables materials and services required to install the RTU s and interconnect the 1 05 with the Marshalling rack Inst Control Cabinet interface cabinets and RTU s along with interfacing with telecommunication system 11 35 SERIAL LINK REQUIREMENT a The RTU shall be equipped with the RS 232 ports amp RS 485 ports for polling the IEDs as specified in the document elsewhere Additionally one more RS 232C or TCP IP port shall be provided for connecting PDT for configuration of the RTU b RTU vendor shall develop configure and establish the communication for reading writing of data from to the flow computers CP Panel Gas Chromatograph or other IEDs RTU vendor to configure RTUs for writing of GC data installed in one terminal and connected one RTU to flow computers kept at other terminal and connected to a different RTU along the same pipeline The client shall furnish to RTU vendor the make amp model no protocol details of these IEDs during detailed engineering or prior to FAT RTU vendor shall simulate the above devices using protocol analyzers PC other means to demonstrate during FAT C RTU vendor shall provide all the software tools and programs source code used to interface RTUs with Flow computer PLCs any other IEDs It shall be po
245. to execute the SCADA system complete in all respects and also as per the Source of Supply SOS However if any additional items are required to meet the functionality of the SCADA system as per this tender vendor shall supply the same without any cost and time implication 1 4 The New IP SCADA Station is envisaged at SV 1 station Kochi SCADA station shall be consist of as given below a SCADA system shall be inclusive of Two Server on latest Windows OS along with two number of 21 monitors MMI HMI installed in same server keyboard and mouse also installation of software as OPC both client amp server for minimum 10 users license interface for data exchange reading and writing with other system Web functionality Client amp server for minimum 15 users with license and MMI software on both servers for monitoring and data acquisition b SCADA vendor shall demonstrate the web functionality c Supply installed amp configure of one number WAN router SCADA vendor shall select the model of WAN router in such way that it can support speed from 64Kbps to 2 Mbps configurable and also one port or two port of the same router should be easily upgradeable to IP ports for interfacing of MS Kochi and RWS at GAIL Noida on lease line network for resending all the Kochi SCADA MS data to GAIL Noida Lease line will be provided by GAIL and configuration at Noida for getting data from Kochi will be carryout by SCADA vendor with full functionalit
246. ts in the SCADA system 23 0 DISPLAY OF MEASUREMENTS 23 1 NUMERICAL DISPLAY OF MEASUREMENTS Analog values telemetered to the MS from the outstation shall be capable of display in numerical values in engineering units along with the alphanumeric identity of the function measured It shall be possible to select any single or a combination of such measurement values for display on the main display panels in the form of lists and tables Further it shall be possible to display the measurement values on the main display panel showing the mimic of any station with all analog measurement associated with the station that are telemetered to the MS 2912 BARCHART DISPLAY OF MEASUREMENTS Telemetered analog measurement values shall also be capable of display as horizontal and vertical bar charts in which the length height of the bar shall vary according to the current telemetered value of the measurement function 22 2 TRENDING Real time trends and historical trends shall be possible on any parameters or variable like measured variable set point output calculated variable and digital parameters etc which shall also be capable of being drawn out on printers as hardcopy Bidder to ensure that all analog inputs analog outputs and calculated parameters in SCADA database are configured in both real time and historical database with correct telemetry tag names and engineering units and ranges Historical and real time trends shall be done at both the
247. type and event reporting to Master Station if out of calibration yes no COMMUNICATION MODULE 46 Module designation 47 Microcontroller microprocessor type 48 No of communication channels 49 Type of communications interfaces supported 50 Designation of communication protocol Type of protection 271 Type of isolation 53 MTBF h Equipment availability 2 55 Power requirement W The standards to which modem conforms to 4 57 Nominal input voltage V Operating voltage range F 60 Output voltage range V O Input voltage protection k E 63 MTBF V 62 Output voltage protection kV Equipment availability Power requirement a fully equipped W JOB Spec No 23 1 05 5 1 094 PJ S 01 BID Doc 05 51 23 GAIL 094 ut ANNEXURE VI to S 1 of 1 KOCHI KOTTANAD BANGALORE MANGALORE kasu NATURAL GAS NE PROJ PHASE I PJ 5 OF SCADA SYSTEM WHE RESPONSI BILITY PMR FORM KOCHI KOTTANAD BANGALORE MANGALORE NATURALGAS PIPELINE PROJECT PHASE D MECON LIMITED DELHI PJS OF SCADA SYSTEM ELECT amp INST JOB Spec No 23M3 PH I 05 E5 I 094 PJS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 ANNEXURE VI to PJS PROJECT MANAGEMENT AND RESPONSIBILITY
248. uling of these reports The SCADA shall allow the definition of new reports formats and the modification of existing report formats as a system maintenance mode function Report generator tool shall be based on spread sheet package and shall be able to access to real time database and history database The report software shall also support embedded arithmetical functions The process parameters and computed variable would be reported along with their status and data qualifier indicators such as alarms sensor bed point masked points manually entered etc In addition note pad field shall be available in the reports for the operator to enter optional notes and field maintenance information which will be valid for a particular report only where the same is entered Further project amp Client logo along with data time of printing has to be included in all the reports Bidder shall incorporate any additional Client s requirement for text font style colour combinations during site implementation phase All the reports shall include telemetry tag no and description in the header of report Operator shall be able to change modify the value in the reports if required All shifts amp daily reports which are to be printed at predefined time configurable to be automatically screen dumped and stored on hard disk and printed if printing of reports options is enables Also option to operator Yes No for printing has to be given enable
249. unctioning of keyboards amp mouse operation for operator amp engineering functions h Checking of hot standby functions switching of SCADA server switchover routers functioning data channels to meet the system functional requirements without any loss of data and operation 1 Testing and proper functioning of all printers Testing of system passwords security and key lock features k Testing the synchronisation of clock between the nodes of MS EMS and RTUs as per the specification 1 Checking of various log formats reports archiving and trending functions m Checking of system loading w r t CPU memory disk comm channels LAN as per the specification n Checking of CRT updates database updates and display call up timings o Checking of system diagnostics for all the equipments as per the requirements power failure and system restart p Switchovers and recoveries q System building procedures and verifications Database alarms synchronisation 5 Computer workstation system resources utilisation test including future expansion t Pipeline shutdown various sequences interlocks and flow path verification as per pipeline operation and control philosophy u Network testing and Remote workstations testing v Web Functionality testing 2 3 PRE SAT 231 RTUs shall be tested online when all the MS EMS hardware amp software w r t SCADA system have been successfully tested w
250. upport package Online and detailed offline diagnostic package to troubleshoot CPU memory various system and peripheral cards Automatic configuration of I O drivers amp devices drivers at system boot up 14 7 Utility programs need to be provided such as editors compilers linker and extensive debugger and compilers for the languages in which SCADA source codes are written shall be provided which will KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM JOB Spec No 23M3 PH D 05 5 I 094 PJS 01 MECON LIMITED DELHI ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 SECTION ANNEXURE to PJS have special functions subroutines to facilitate real time computation and database manipulation and interface with user written programs Compiler for writing SCADA APIs shall be supplied and installed in primary servers at MS and shall support the full specifications data base access APIs GNU or compliers available for free are not acceptable 14 8 The SCADA package in the SCADA servers shall be built around real time data base management system to provide fast access to support data processing functions and other time critical databases The databases shall support SQL data access and information interchange mechanism The database shall be implemented for event log historical databases accounting type functions such as custody transfer functions 14 9 The H
251. vypeen Kochi supplied by Petronet LNG Ltd PLL The network will connect Puthuvypeen at Kochi to FACT II in Kochi The Phase I pipeline will be extended to Bangalore and Mangalore from IP at FACT I in Phase The pipeline is designed to carry 26 206 MMSCMD R LNG PROJECT SCOPE 1 Laying of Pipeline 307 16 42 km from Despatch cum tap off at Puthuvypeen Kochi to IP 1 station at FACT I with 187 127 8 47 28 Km spur line 2 SV s amp IPS IP with check metering facility 01 SV s 01 IP station 3 Proposed Consumer Terminals at FACT I Travencore Reliance Apollo Tyres Nitta Gelatin BPCL HOCL etc To ensure effective and reliable Control Management and Supervision of the pipeline the pipeline is envisaged to be monitored and controlled from SCADA Master Control Stations MS at SV station Kochi and Remote Work Station RWS at GAIL Noida The MS be interlinked with Remote Telemetry Units RTUs located along the pipeline by dedicated optical fiber communication system and MS amp RWS through Leased line link The tentative station wise I O s indicated in tender The major IED Intelligent Electronic Devices to be connected with the RTU s are Metering Flow computers Gas chromatograph cathodic protection panel UPS panel Battery chargers panel of Solar Power Supply or Grid power supply In addition the system will facilitate running of Application Software APPS to be supplied by other contractor package
252. w Copyright LIMITED rights reserved VERIFIED THIS DRAWING IS THE PROPERTY OF AND ISSUED SCALE SHEET REV t ER UL ser CONCURRED BY m KOCHI KOTTANAD BANGALORE MANGALORE iau NATURAL GAS PI NE PROJ ECT 5 OF SCADA SYSTEM JOB Spec No MEC 23M3 PH I 05 E5 1 094 PJ 5 01 BID Doc 05 51 23 1 GAI L 094 ANNEXURE XI to S 1 of 1 ANNEXURE XI PI PELI SCHEMATIC ROUTE DI AGRAM KKBMPL T201 000 W 12 S80 WE 2 23M 940 KOCHI KOTTANAD BANGALORE MANGALORE MAIN PIPELINE ROUTE SCHEMATIC DIAGRAM PHASE I PIPILINE SIZE 30 AND TOTAL LENGTH APPROX 16 420 KM ASPHALTED ROAD TO UDYOGAMANDAL TO EDDAPLLY ASPHALTED ROAD TO KODAL TO GHITTUR ASPHALTED ROAD KODAL TO GHITTUR ASPHALTED ROAD KODAL TO GHITTUR ASPHALTED ROAD GHERANALUR TO GHITTUR NH 1 TQ GHENAMANGALAM TO ERNAKULAM ASPHALTED ROAD TO ELLUR TO ERNAKULAM PROPOSED VALLARPADAM ICT NH 47 e D N lt N I Q Li gt Ww gt lt D E x D lt a lt D lt gt OIL PIPELINE BPCL PETRONET TO KALAMASERRY ON PILLAR TO KALAMASERRY ON PILLAR PERIYAR RIVER WIDTH 226 16M LNG TERMINAL TO KOCHI TO
253. y d Supply install amp commissioning of 24 port LAN switch Dual LAN e Supply install amp commissioning of one number LaserJet color f Vendor shall supply adequate size of hosing cabinet for mounting servers router LAN switch and other accessories KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PJS OF SCADA SYSTEM MECON LIMITED DELHI JOB Spec No 23M3 PH D 05 5 I 094 PJS 01 ELECT amp INST BID Doc No 05 51 23 M3 PH I GAIL 094 enon ANNEXURE I to PJS 1 5 SCADA Vendor shall ensure that the SCADA servers cum HMI workstations models meet the system loading requirement and in case additional CPUs are required model number is required to be upgraded the same shall be done by the SCADA vendor at any stage of project implementation for fulfilling the system loading requirements without any price and schedule implications 1 6 At MS 03 Nos of different system has to read and write the data from to the server through OPC Accordingly bidder has to provide license for the OPC interface 7 The SCADA system shall be reliable field proven and evolutionary state of art 1 8 The system shall meet the requirements of interoperability portability and scalability as per the following international standards latest version The SCADA software with main SCADA database shall be SCADA server resident and shall be built around windows based Operating System 11 T
254. y amp laying of cable for hardwired signals from TIC INST panel to RTU including glanding termination ferruling dressing etc both end Supply of communication cable with connectors at both ends from TIC INST to RTU including glanding termination ferruling dressing etc TIC INST cabinet end and laying of the same cable up to RTU cabinet also Configuration at RTU end by RTU vendor Supply of communication cable with connectors at both ends from Solar panel to including Laying glanding termination ferruling dressing etc at both ends KOCHI KOTTANAD BANGALORE MANGALORE NATURAL GAS PIPELINE PROJECT PHASE D PJS OF SCADA SYSTEM MECON LIMITED DELHI Job Spec No 23M3 PH I 05 E5 I 094 P JS 01 BID Doc No 05 51 23 M3 PH D GAIL 094 Page 8 of 23 ELECT amp INST Note 1 Distance between Telecom Panel and SCADA equipment at MS and RWS shall be considered as 15 meters However these distances shall be firmed up during detail engineering 1 Distance between IEDs TIC RTU Panel to be considered 50 meters However these distances shall be firmed up during detail engineering 6 32 Vendor shall note that inspection will be done by Client MECON Personnel at Vendor s shop For this inspection labour consumables equipment and utilities as required shall be in vendor s scope or as define elsewhere in the tender documents 6 33 System warranty i
255. y matching time Positive acknowledgement for the time synchronization shall be sent by the RTU Should there be discrepancy between time at a remote station and time received from MS by telemetered synchronization signal then the remote station local intelligence shall automatically re set and synchronize local time with MCC time within resolution of 100 msec This synchronization shall be recorded as an EVENT and printed out d All the nodes on the dual LAN at the MS shall be synchronized with the master clock every one minute permitting maximum 100 msec time difference 24 12 7 EMERGENCY RESPONSE PERSONNEL DATABASE The SCADA system shall have built in programs to assist the pipeline operators in taking actions which are complementary with the overall emergency response plan These shall consist of a database from which the operator can retrieve names and contact information for the responsible emergency response personnel in the area along the pipeline where the incident occurs and the overall emergency response personnel KOCHI KOTTANAD BANGALORE MANGALORE impr NATURAL GAS PI NE PROJ ECT PHASE 1 S OF SCADA SYSTEM Spec 23 1 05 E5 1 094 5 01 ELECT amp INST BID Doc No 05 51 23 M3 PH 1 GAIL 094 to 5 Page 1 of 1 ANNEXURE II INSPECTION TESTING KOCHI KOTTANAD BANGALORE

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