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RRC2+ User Manual - Missile Works Corporation
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1. RRC2 User Manual Revision 1 03 Overview The RRC2 unit is ready to fly DD dual deployment duties as it comes right out of the box providing a drogue event at apogee and a main event at 300 ft AGL To change any of the altimeter settings please refer to the Dip Switch Settings section of this User Manual At apogee highest point of the rocket flight the RRC2 will fire a drogue charge to separate the rocket airframe if drougeless and or deploy a small drogue chute to stabilize the airframe components during their free fall Then at 300 ft it will fire a main charge to deploy your main parachute The RRC2 is a barometric based altimeter it needs to sample air to take its readings and function correctly It must be solidly mounted in an avionics bay with vent holes in the bay to sample air pressure as the rockets travels up ascent and down descent The RRC2 will beep out continuity before flight telling you all connections are GO for flight and upon landing will beep out your max altitude There is also an LED that blinks in conjunction with the beeps if hearing is a problem By drilling a hole in the airframe over the LED you can SEE continuity before and SEE altitude after flight Be advised the new RRC2 is equipped with a LOW tone beeper for those of us with high frequency tone loss As an improvement over the original RRC2 and RRC2 mini the RRC2 has built in mach immunity Regardless of how fast your rocke
2. Pressure Ports DIP Switch Settings Switch 1 allows you to set a high or low beeper tone useful when flying multiple units to aid in distinguishing beeps Switch 2 lets you set the RRC2 to operate in a backup role activating its drogue event at 1 second after apogee Switches 3 amp 4 let you set the elevation for your main parachute event 300 500 800 or 1000 AGL The DIP switches are read by the altimeter at power up only Always preset the altimeter before arming your unit Reading the Beeps Blinks When you first power up the RRC2 it will beep for 1 second After a short pause the RRC2 will beep the last altitude flown on its previous flight Next the altimeter will beep battery voltage volts then 1 10 volts The RRC2 then goes through the POST Power On Self Test If a fault is detected during the POST the RRC2 will beep out a fault code see the POST Mode Section otherwise it beeps continuity readiness pre launch and after landing will beep out the altitude On the pad with your ejection charges connected to the drogue and main terminals you will have the following beeps blinks for continuity everything is hooked up correct and GO for flight every 5 seconds Drogue only 1 beep repeating every 5 seconds Main only 2 beeps repeating every 5 seconds Drogue and Main 3 beeps repeating every 5 seconds for Dual Deploy No charges 1 Long beep ride along only and nothing hooked up After 5 minutes
3. blocked by mounting too tight on the sled If you can slip a credit card between the bottom of the RRC2 and sled you re good to go Batteries The RRC2 is designed to be powered by a standard 9 volt alkaline battery You can use any battery within 3 7V to 10V but there are other considerations when using these alternate battery types These considerations are covered fully in the RRC3 User Manual Batteries must be mounted solidly to the sled usually via a battery box available on the Missile Works website or securely zip tied to the sled If using a battery clip it is advisable to use several wraps of electrical tape around battery and clip before securing it to the sled Always check the battery voltage before installing amp before each flight and verify your beeped voltage on the pad at power up Even new batteries can be defective and have sub par voltage Connections e O A aM pe 2 28 58mm BEEP DROGUE MAIN 200 ON HI 1 800 Ko A OFF LO SW 1 0 93 SV Battery Switch o 6 235mm duuu J BAT DROGUE MAIN 1234 All the RRC2 terminals are clearly labeled BAT and BAT Connect power from your battery and power switch here DROGUE Low current e match for first charge that fires apogee MAIN Low current e match for second charge that fires main parachute at 500 ft Connections on the altimeter are by means of screw terminals which raise and lower a tiny set of vice jaws Strip you
4. of beeping continuity the RRC2 will switch into power saving mode conserving your battery for flight operations You will hear 1 short beep every 15 seconds during power saving mode as it waits for launch After flight and upon landing the RRC2 will beep blink your maximum altitude Example 2650 ft 2 beep beep pause 6 beep beep beep beep beep beep pause 5 beep beep beep beep beep pause 0 long beep pause low buzz long pause beeping complete NOTE The RRC2 repeats this sequence until you turn power off Ejection Charges and E matches The RRC2 is designed to be used with low current electric matches These include Daveyfire Oxral MTEK JTEK or low current motor igniters like the Quest Q2G2 Another common mistake made with altimeters and electronic deployment is crossing up the drogue and main connections Always double check your wiring to verify the drogue and main connections Final Assembly Testing Once you ve got your ejection charges connected to the altimeter and your av bay is assembled it s always a wise idea to pre test for continuity and avoid any surprises on the pad when the rocket is assembled and launch ready Be sure that prior to performing this test that you re safely clear of people vehicles or other flammable materials Safety glasses and other personal protection are also recommended Be sure the charges are facing away from you and others and then power up the altimeter to assure every
5. the device is intended to be used to ensure the highest degree of reliability and success Copyright 2013 by Missile Works Corporation PO Box 1725 Lyons CO 80540 303 823 9222 www missileworks com
6. on has exercised reasonable care in the design and manufacture of this product and warrants the original purchaser that the RRC2 is free of defects and that it will operate at a satisfactory level of performance for a period of one year from the original date of purchase If the system fails to operate as specified then return the unit or units within the warranty period for repair or replacement at our discretion The system must be returned by the original purchaser and be free of modification or any other physical damage which renders the system inoperable Upon repair of replacement of the unit Missile Works Corporation will return the unit postage paid to the original purchaser Product Disclaimer and Limit of Liability Because the use and application of this equipment are beyond our control the purchaser or user agrees to hold harmless Missile Works Corporation and their agents from any and all claims demands actions debts liabilities judgments costs and attorney fees arising out of claimed on account of or in any manner predicated upon loss or damage to property of or injuries to or the death of any and all persons arising out of the use this equipment Due to the nature of electronic devices and the application and environments for those devices the possibility of failure can never be totally ruled out It is the responsibility of the purchaser or user of this equipment to properly test and simulate the actual conditions under which
7. r wire ends NO more than 1 4 Place the bare wire end into jaws and snug down the screw Now give a light tug on the wire Congratulations f your wire remains in place you have just averted the number 1 failure with altimeters and electronic deployment loose wiring Using the pull test on EVERY connection you make will assure successful and safe flights Be SURE to connect the positive on your battery to the terminal screw on altimeter marked BAT Then do the same for the negative terminal screw DO NOT REVERSE THE POLARITY The RRC2 does have built in polarity protection to prevent damage to components should you accidentally connect the battery in backwards Carelessness Go Fever loose wiring and reverse polarity are the most common problems with fliers causing damage to their units Take your time and don t be one of them Vent Holes Vent holes in avionics bay allow the altimeter to sample air pressure Here are typical some 3 hole example sizes A 38 mm by 6 in 3 x 1 16 holes B 54 mm by 7 in 3 x 1 8 holes C 3in by Qin 3 x 5 32 holes D 4 in by 12 in 3 x 3 16 holes E 6 in by 18 in 3 x 1 4 holes Make sure when drilling holes they are clean and clear from fuzz and debris for smooth clear airflow Locate your vent holes equally spaced around the avionics bay in a single circumference If you want more information about proper venting sizes refer to the RRC3 User Manual section on Static
8. t is flying you no longer need to be concerned with setting a mach delay This guarantees no problems during your flight if you approach or pass through Mach speeds A full explanation is covered in the RRC3 User Manual Other useful things you may want to do with your RRC2 include 1 You can use the RRC2 to deploy just a single parachute at apogee if you re flying single deployment 2 Just send it along for the ride to measure altitude doing NO deployment duties using motor ejection for deployment 3 Use it as the main altimeter or as a backup altimeter with any other brand make altimeter to provide redundant altimeter recovery Mounting the RRC2 The RRC2 needs to be mounted solidly on a sled or plate made of plywood fiberglass or other rigid material Mounting is accomplished by utilizing standard 4 40 size machine screws and nuts Insulated Washers or Standoffs can be found on the Missile Works website or big box stores like Lowes Home Depot Ace Hardware etc The RRC2 can be mounted in any direction on the sled There is no forward or aft orientation It may also be mounted on one of the bulk plates in the avionics bay DO NOT USE VELCRO to mount the unit This may cause static discharge problems and damage to components The RRC2 should be mounted above the sled a minimum of 1 8 on standoffs or insulated washers The barometric sensor mounted on the bottom of the altimeter has tiny holes in it to sample air They must NOT be
9. thing is operating as you intend Specifications Microcontroller 16MHz 16 bit MSP430 Series mCU Pressure Temperature sensor MSI MS5607 Pressure sensor with 24 bit A2 ADC Operational Range 40K MSL recommend 100K MSL capable Arming Mode Barometric 200 AGL Battery Voltage 3 5 volts to 10 volts Continuity Current t 9V 50 ya Firing Current 9v 5 amps for 1 second Drogue Main POST Mode Fault Codes Codes are preceded by a very distinct warning tone 7 very quick low beeps followed by the beeping flashing of the fault DO NOT FLY THE RRC2 until the fault or warning is resolved and corrected Code _ Fault Ambient Barometric Fault Unstable conditions during Launch Commit Test Barometric sensor Fault No communication reply Barometric sensor Fault Prom CRC Mismatch Barometric pressure Fault Pressure lt 10 mbar or gt 1200 mbar Temperature Fault Temperature lt 40 deg C or gt 85 deg C I O Line Fault DankKWDNDH Handling Precautions Always handle the RRC2 in a static free grounded environment Never touch handle the RRC2 when it is armed and connected to live pyrotechnic charges Always allow the RRC2 to adjust to ambient temperature conditions prior to arming and flying Always prepare your rocket and recovery system components with the RRC2 powered off Never cycle the RRC2 power switch off then immediately back on allow at least 10 seconds Product Warranty Missile Works Corporati
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