6PHR - EMG PRESSES
Contents
1. GROOVE FOR ANVIL STAKES M 10 DIN 508 STANDARD GROOVE FOR ANVIL STAKES M 10 DIN 508 STANDARD General Catalog Presses EMG 2 Indirect push double effect presses from 2 to 6 t In order to obtain significant power with a lesser air consumption EMG proposes a range of pneumatic presses with force multiplication by the principle of lever arm This range of press is divided into 2 types of frames stan dard or large passage LP 2T 3T 4 3T Power kg 2 000 3 000 4 300 Travel mm O to 69 O to 54 O to 40 Minimum clear height A in mm 200 185 180 Swan neck depth mm 110 110 110 Slider bore mm 16H7 x 30 16H7 x 30 16H7 x 30 Table bore mm 30 30 30 Table mm 305x190 305x190 305x190 Press speed mm sec T5 48 26 Air consumption l 52 5 2 5 2 Weight kg 150 150 150 A View of the lever arm B View of the mechanical stop C BDC timeout info sensor 2T LP 3T LP 4 3T LP 6T LP Power kg 2 000 3 000 4 300 6 OOO Travel mm O to 69 O to 54 O to 40 O to 50 Minimum clear height A in mm 315 300 295 305 Swan neck depth mm 180 180 180 180 Slider bore mm 16H7 x 30 16H7 x 30 16H7 x 30 16H7 x 30 Table bore mm 50 50 50 50 Table mm 300 x 295 300 x 295 300 x 295 300 x 295 Press speed mm sec T9 48 36 20 Air consumption l 5 2 D2 Dl 9 8 Weight kg 200 200 200 230 21T 3T 4 3T 2T LP 3T LP 4 3T LP 6T LP GROOVE FOR ANVIL STAKES M 10 GROOVE FOR ANVIL STAKES M 10 DIN 508 STAN2. viewable and exportable This system can manage various different productions ugs 7 10 a M 10291050 Force sensor Measurement amplifier Irrespective of your requirement EMG will propose you the solution adapted to your process and your budget am TOTAL mmm QUALITY Classical example of operation It is necessary to configure the windows through which the curve carried out by a type part will pass displacement in x force in y with max 9 windows As long as the curve made goes through the defined windows the press operates normally and a green light validates each cycle If during the operation the curve does not go through the predefined windows the press is locked during restart and emits a sound signal buzzer After having isolated the defected part the operator will rearm the system by a support on a push button and can thus continue with the production General Catalog Presses EMG Te rie eer TOT Set Bams La i f L J a Some important points from standard to custom made The various operations are executed carefully thanks to the power reserve of each model and a precision of a very rigorous assembly The entire EMG range offers a wide range of options and adaptations to satisfy the requirements of each application LONG thus undertakes to design and equip special machines required by the specific activities of each and every profession ISO 9001 certified since 2000 EMG pres
3. DARD General Catalog Presses EMG gt Versions of control for pneumatic presses c n 1 intended for integration by the customer Only machine delivered no controls no equipment unning condition with two hand controls Version 1 e Two hand controls with push buttons e Protection of side and top tables e Distributor check valve control valve of protection cover and pneumatic fittings e Regulation and lubrication filter lockable unning condition with two hand or pedal controls Version 2 Definition The embedded tools must be intrinsically safe Their cor responding openings and safety distances must be in compliance e Pedal control for embedded tool work with the standards in force or must not exceed 6 mm Any risk of ad e 2 position key selector ditional deformation outside the embedded tools must be avoided General Catalog Presses EMG gt Options Additional regulator allowing working with a pressure from 0 5 to 6 bars Power regulator adjustable from 0 5 to 6 bars with digital pressure gauge ensuring a repetitiveness of the cycle and precision up to 1 5 digit counter with reset function General Catalog Presses EMG Power regulator adjustable from 0 5 to 6 bars with dial pressure gauge ensuring a repetitiveness of the cycle f and precision up to 3 LA EMG proposes management solutions regarding force and or displacem
4. MG Assembling gt EMG presence in France and around the world Presence across 5 continents with a strong and reliable chain of distributors manufacturers or retailers selected by EMG which are locally recognized for their experience and quality oriented service In France our techno commercials are also machine tool experts ly train n newer versions of regularly trained on newer versions o re the equipments and accessories Within its distribution and sales Besan on network all our representatives are specialists thus ensuring the best possible suggestions and the quality offered by EMG manufacturer AEE Tae LAY Toulouse General Catalog Presses EMG GENEVE gt ITALIE par le tunnel du Mont Blanc ANNECY Lac d Annecy AIX LES BAINS 15 km CHAMBERY 35 km LYON 124 km ITALIE par le tunnel du Fr jus MARIGNY Village Garage Renault Ets LONG Oo ma EMG Zi des Grives 44 General Catalog Presses EMG EMG is set up in Haute Savoie a department on the border with Switzerland and Italy and benefits from double advantage of an exceptional environment among lakes and mountains and a privileged commercial activity at the heart of Rh ne Alpes second best French region and one of the most significant in European union Each EMG customer and partner throughout the world benefits thanks to the equipments and services proposed by the brand from a standar
5. Pneumatic presses from 360 to 6 000 kg Pneumatic presses 6PHR 8PHR 1T 1T LP 21T 3T 4 3T 2T LP 3T LP 4 3T LP 6T LP The range of EMG pneumatic presses completes the range of manual presses and perfectly complies with the customer requirements when the stroke rates are more significant and or the power to be restored is high Single or continuous stroke the range of EMG pneumatic presses is integrated into the workstations or production line ensuring Ergonomy Operator safety Process reliability 2 pneumatic presses range e Direct push double effect presses from 360 kg to 1t e Indirect push double effect presses from 2t to 6t These presses are robust accurate flexible and ergonomic These are frequently used for assembly connections of rings or bearings small forms various crimping operations etc e Slider adjusted and locked for rotation ensuring longevity and precision e Automatic load of the cylinder when controls released e Quick and reliable adjustment with locking ensuring perfect repetitiveness e Accurate adjustment of bottom dead center by a mechanical stop ensuring the repetitiveness of the cycle e Cast iron FGL 250 or mechanically welded frame ensuring robustness and rigidity e No maintenance no greasing e Paint Sky blue RAL 5015 frame Platinum grey RAL 7036 press head All cylinders are manufactured by EMG and have millions of users across the world which ensure
6. d and a technical know how inherited from a long industrial tradition and a permanent culture of research and development
7. ent thanks to its force and displacement sensor solutions which can be adapted as per the requirement for a 100 control Complete exhaust filter system for reduction in pollution and noise levels 5dB instead of 85 Press speed regulation by exhaust restrictor e BDC micrometric adjustment Additional options Bottom dead center adjustment system graduated after every 0 02 mm e Bottom Dead center timeout allowing Stalling the press from O to 15s at bottom dead center Ensuring attainment of bottom dead center thanks to a detection in the last mm e Press locking at bottom dead center by a support on the two hand controls and gt Anvil stakes engaged by an impulse on the two hand control Set of 2 anvil stakes for securing the tools in T slots e Special RAL paint e Special services on request press modifications small tooling and fitting Collet chuck with ER25 collet for 01 5 to 16 mm shank to be selected E Base support and lateral panels Press base support and set of 2 350x250 mm side panels These accessories allow designing a very ergonomic workstation a e Legs passage 450 mm e Height of base support 730 mm 755 mm with anti vibration Supports e Lateral panels inclined for the 350 x 250 mm parts 550 730 620 General Catalog Presses EMG gt Special services In order to comply with the requirements of specif
8. ic applications required by some professions EMG proposes special tailor made equipments perfectly adapted to specifications and production constraints Offset 7HR press Offset 7HR toggle press allowing increasing the swan neck depth and work table Thanks to its design department and a pool of more than 40 machines EMG studies and carries out on request modifications or production of special presses as well as small fittings and press tooling Cutting tooling on 3T press 3T pneumatic press with a cutting tooling at 2 positions integrating an upper stripper for separating the parts STANDARD 3T PRESS FRAME 2 UPPER STRIPPERS TOP PLATE LOCKING FOR CHANGE OF KEYLESS TOOLS TOOL HOLDING TOOL FOR CUTTING 048 PLATE Q12 SIMULTANEOUSLY WITH STRIPPER AND CAN BE DISASSEMBLED WITHOUT CUTTING TOOL 025 WITH STRIPPER AND CAN BE DISASSEMBLED WITHOUT Embedded cutting tool 6T mechanical press with an embedded tool for cutting to the length of the steel cables The access to dangerous zones being completely prohibited the operator can work with the pedal while keeping the hands free to carry the cable forward General Catalog Presses EMG Tooling of assembly of ring on 3HR 3HR rack presses with a tooling intended for assembly of plastic rings on an aluminium part with a ring system on the tool before attachment 3 point crimping tool 6PHR pneumatic press with a crimping tooling of 3 r
9. ivets for retaining a steel part in a stainless steel support Tooling for fitting shaft in an aluminium profile on press 3t LP e Modification of the frame for the passage of profile e Study and realization of tooling General Catalog Presses EMG gt Force management The quality guaranteed by monitoring the industrial processes gt Permanent quality control The quality assurance goes through a permanent process check The EMG presses equipped with the force and or dis gt Product process control placement sensor allowing production of compliant parts from gt Total traceability the start of the production process The detection of anomalies is immediate if the requested pa gt Monitoring the production rameters are not met the monitoring unit delivers an OK or NOK message by means of an optical display a sound signal or by locking the press in position This signal allows the operator to immediately isolate the de fected part The information is stored in the control unit and can be exported to a PC for analysis statistics or archiving Delivered in a ready to use condition these systems are available in many versions depending on the complexity of the operations to be controlled and its precision e 1 System for measuring the force allowing only the instantaneous display of the power e 3 System for measuring force and displacement with analysis by envelope curve The programming i
10. s carried out by a PC using the software provided by EMG Several results are available for processing of information regarding OK parts or NOK parts The results are exportable to a PC for statistical analysis and data archiving 2 System for measuring the force allowing This system can manage various the display of the power attained and the different productions storage of the crest value The signalling of OK or NOK parts is carried out by configuring the min and max force thresholds General Catalog Presses EMG Pneumatic press equipped with a COMPLETE control system of measuring force and displacement analysis of curves by passage windows or margin of tolerance e Ideal for riveting crimping and attaching small and medium series e 100 control e Immediately operational system except tooling e Facilitated implementation e Training of users Electric press equipped with a force and a displacement sensor associated with the process controller and an 8 display terminal e 4 System for measuring force and displacement with analysis by envelope curve The programming is carried out by a PC panel integrated into the machine Direct display of the force curve on the screen Red visual signalling on the screen if the part is NOK Several configurable results are availale for processing of information regarding OK parts or NOK parts Statistical analyses archiving of curves
11. s their exceptionally good quality The slider is made of chromated steel set on rings and locked for rotation by a key The piston slides effortlessly in the chromated cylinder seals ensuring perfect sealing of the cylinder The power of our presses is indicated with a pressure at 6 bars and is proportionally adjustable as a standard from 3 to 6 bars E g the 6PHR press delivers 360 kg at 6 bars and thus 180 kg at 3 bars 240 kg at 4 bars and 300 kg at 5 bars 1 Direct push double effect presses from 360 kg to 1 000 kg 6PHR SPHR 1T 1T LP Power kg 360 700 1 000 1 000 Travel mm O to 50 O to 100 O to 100 O to 100 Adjustable clear height mm 20 to 250 40 to 260 140 to 200 300 Swan neck depth mm 95 95 100 180 Slider bore mm 16H7 x 26 16H7 x 26 16H7 x 26 16H7 x 26 Table bore 14H7 20H7 32H77 50H11 Table mm 160 x 145 200 x 170 300 x 200 300 x 200 Press speed mm sec 150 130 100 100 Air consumption l 0 6 2 3 3 4 3 4 Weight kg 25 50 125 150 Stroke adjustment The stroke of our presses is adjustable by a mechanical precision nut graduated to 1 10th of a mm with a locking ensuring a perfect repretitiveness of the cycle View of stroke end mechanical stop and information sensor for bottom dead center timeout optional hl y ZA AN To aN GROOVE FOR ANVIL STAKES M 6 DIN 508 STANDARD M N MEA NS 26 STAKES M 10 DIN 508 STANDARD 955
12. ses are delivered along with a user manual EC compliance certificate and drawings They come with full one year warranty parts labour and replacement Developing breakthrough technology for the last 50 years Manufacturer with a well recognized expertise EMG has developed for the last 3 generations a wide range of products and services appreciated by the manufacturers all around the world Used successfully since 1966 in numerous industry sectors EMG presses have been the most reliable partner of manufacturers offering equipments synonymous to precision and durability Folding Pressing Integrated production and skills The production workshops facilitate integrated production from A to Z ensured by a multi disciplinary team proficient in all the production steps from designing to complex mechanical operations and assembly with precision going through various machining operations milling turning surface or cylindrical grinding EMG also integrates thermal or surface treatment mechanised welding with machining or paint EMG test space for your samples EMG proposes for its customers at its headquarters a showroom and a test laboratory related to the production workshops allowing using and handling all our models It is this department where all the tests on presses are carried out from the samples submitted by our customers and potential customers ENIG General Catalog Presses E
Download Pdf Manuals
Related Search