IA260 Hardware User`s Manual v1
Contents
1. 10 100 Mbps Ethernet x 2 09CVI VxX lt XOWl FELZEA4 7 EA E Ld E1714 2143 ir A D SU Ed A RS 232 422 485 Serial Port x 4 CompactFlash Socket Output TL USB 2 0 Host x 2 1 260 Hardware User s Manual Hardware Introduction Rear View DIN rail Kit Dimensions ____ 1 260 Hardware User s Manual Hardware Introduction LED Indicators The IA260 has 15 LED indicators on the front panel Refer to the following table for information about each LED Orange Sida NEN Reset Button The IA260 has a reset button located on the top panel The reset button can be used to do a simple Reset which is equivalent to turning the power off and then back on again or Reset to default which returns the IA260 to its factory default parameter configuration Reset Function Pressing the Reset Button then releasing it in less than one second initiates a hardware reboot The button plays the same role as a desktop PC s reset button In normal use you should NOT use the Reset Button You should only use this function if the software is not working properly To reset an embedded system always use the operating system s software reboot command to protect the integrity of data being transmitted or processed2. Reset to Default Press and hold the Reset Button continuously for at least 5 seconds to load the factory default configuration After the factory default configuration has been loaded the system will reboot automatically The Ready LED will blink on and off for the first 5 seconds and then maintain a steady glow once the system has rebooted We recommend that you only use this function if the software is not working properly and you want to load factory default settings The Reset to Default functionality is not designed to hard reboot the 260 ATTENTION Reset to Default preserves user s data The Reset to Default function will NOT format the user directory and erase the user s data Using the Reset to default function will only load the configuration file The rest of the user s data stored in the Flash ROM will remain intact 2 4 1 260 Hardware User s Manual Hardware Introduction Real Time Clock The IA2060 s real time clock is powered by a lithium battery We strongly recommend that you do not replace the lithium battery without help from a qualified Moxa support engineer If you need to change the battery contact the Moxa RMA service team WARNING There is a risk of explosion if the battery 1s replaced by an incorrect type Placement Options DIN Rail Mounting The aluminum DIN Rail attachment plate is already attached to the product s casing To attach the plate to LA260 make sure that the stiff metal sprin
3. meam meam m ERE mE RE MN _2 RD TxDBG RE 3 TxD RDB RxDB 4 DataB 4 12345 4 DTR RxDAG RxDAC DataAC _ GND GND Connecting to the DI DO The IA260 has an 8 ch digital input and 8 ch digital output The digital input channels and digital output channels are located on the top side of the unit in a terminal block The pinouts for the I O are shown in the figure Digital Input and Output Channel 10 pin Terminal Block GND 1 DI7 xi DO7 16 xl DI5 a DOS DI4 DI3 DI2 sl l 002 al pot DIO COM Additional wiring instructions are given below 3 5 1 260 Hardware User s Manual Hardware Connection Description Digital Input Wiring Dry Contact Wet Contact Note If you are using wet contacts you must connect COM to power Digital Output Wiring RRRRRRRRSE Insert CompactFlash Card The IA260 has a built in CompactFlash socket that allows users to add additional memory by inserting a CompactFlash memory card without any risk to the computer Follow the instructions below to insert a CompactFlash card 1 Remove the power source 2 Unscrew the CompactFlash socket protection co
4. EMI Run the ground connection from the ground screw to the grounding surface prior to connecting devices This product is intended to be mounted to well grounded mounting surface such as a metal panel 12 48 VDC SG The Shielded Ground sometimes called Protected Ground contact is the bottom contact of the 3 pin power terminal block connector when viewed from the angle shown here Connect the SG wire to an appropriate grounded metal surface ATTENTION A shielded type power core is required in order to meet FCC emission limits and also to prevent interference to nearby radio and television reception It is essential that only the supplied power cord be used You are cautioned that changes or modifications not expressly approved by the party responsible for compliance could void your authority to operate the equipment Connecting to the Console Port The IA260 s console port is a 4 pin pin header RS 232 port It is designed for serial console terminals which are useful for identifying the boot up message or for debugging when the system cannot boot up Serial Console Port amp Pinouts Serial Console Cable N O A 3 3 1 260 Hardware User s Manual Hardware Connection Description Connecting to a Display The IA260 comes with a D Sub 15 pin female connector to connect a VGA CRT monitor To ensure that the monitor image remains clear be sure to tighten the monitor cable after connecti
5. cost effective solution for installation in small cabinets This space saving solution also makes wiring easy and is the best front end embedded controller for industrial applications Because of its VGA output capability the IA260 can be used for protocol conversion or data acquisition for field site devices and 15 also suitable for SCADA systems in industrial applications such as manufacturing automation production line process monitoring and mining automation It can serve as an operator interface terminal at a field site by connecting a monitor and appropriate HMI software The IA260 comes with RS 232 422 485 ports digital inputs and outputs and dual LAN ports making it an ideal communication platform for redundant network applications In addition to the standard model the 1A260 also comes in a wide temperature model The IA2060 T has an operating temperature range of 40 to 75 C making it suitable for harsh industrial automation environments The IA260 s industrial design provides robust and reliable computing and the RISC based architecture allows the 260 to operate without generating too much heat The high communication performance and fan less design make the 260 ideal for industrial automation environments The IA260 embedded computer uses a Cirrus Logic EP9315 ARMO 32 bit 200 MHz RISC CPU Unlike the X86 CPU which uses a CISC design the RISC design architecture and modern semiconductor technology provide t
6. 14260 Hardware User s Manual First Edition September 2008 www moxa com product MOXA 2008 Moxa Inc All rights reserved Reproduction without permission is prohibited 260 Hardware User s Manual Any software described in this manual is furnished under a license agreement and may be used only in accordance with the terms of that agreement Copyright Notice Copyright 2008 Moxa Inc rights reserved Reproduction without permission is prohibited Trademarks MOXA is a registered trademark of Moxa Inc other trademarks or registered marks in this manual belong to their respective manufacturers Disclaimer Information in this document is subject to change without notice and does not represent a commitment on the part of Moxa Moxa provides this document is without warranty of any kind either expressed or implied including but not limited to its particular purpose Moxa reserves the right to make improvements and or changes to this manual or to the products and or the programs described in this manual at any time Information provided in this manual 15 intended to be accurate and reliable However Moxa assumes responsibility for its use or for any infringements on the rights of third parties that may result from its use This product might include unintentional technical or typographical errors Changes are periodically made to the information herein to correct such errors and these chan
7. 6 Hardware Connection Description 3 1 Wine os ctae o ees used t ecd 3 2 Connecting The POW CR ounce cdit ot ORTI HANE M ub 3 2 Groundane ie I Blas saca 3 3 Connecting to the Console nenne nn rrr n nnne nennen ens 3 3 ConnecHme To yes oit e ette 3 4 Connecting to a Keyboard MOUse 3 4 Connectitis Tothe eile eas du Ste pM MM Ee an EI 3 4 Connecting 10a Serial DeVIE sodio tedio Han e Rue tarde Tete 3 5 Connecti to the DIDO eo ie a 3 5 Tipu WINE ovii ot at ao Ee ENT ARE a Ee 3 6 Die tal Oop WIFIITO ea iuis is S NI ule 3 6 Inst CompactFlash C ata ditat e 3 6 dictu et 3 8 Appendix A Regulatory Approval Statements A 1 1 Introduction Thank you for purchasing the Moxa IA260 RISC based industrial ready to run embedded computer This computer features 4 RS 232 422 485 serial ports dual 10 100 Mbps Ethernet ports 8 dig
8. age 24 VDC nominal open collector to 30 V Connector Type 9 pin screw terminal block 8 points GND Graphics Controller EP9315 internal graphics accelerator engine with TTL graphical signal support Display Memory Dynamic video memory shares system memory Graphics Resolution 1024 x 768 8 bits Display Interface CRT interface for VGA output DB15 female connector LEDs System Power x 1 Ready x 1 Storage x 1 AN x 2 100M Link x 2 on connector TxD x 4 RxD x 4 Physical Characteristics Dimensions W x Dx H 52 x 112 6 x 162 mm 2 05 x 4 43 x 6 38 in Gross Weight 1 kg Aluminum industrial vertical form factor DIN Rail wall Environmental Limits Operating Temperature Standard Models 10 to 60 14 to 140 F Wide Temp Models 40 to 75 C 40 to 167 F Operating Humidity 5 to 9596 RH Storage Temperature Standard Models 20 to 80 C 4 to 176 F Wide Temp Models 40 to 85 C 40 to 185 F Power Requirements Input Voltage 12 to 48 VDC 3 pin terminal block Power Consumption 480 mA 12 VDC with no load on USB ports 900 mA 12 VDC with load on 2 USB ports 1 260 Hardware User s Manual Overview Regulatory Approvals EMC CE EN55022 Class A EN61000 3 2 Class A EN61000 3 3 EN55024 FCC Part 15 Subpart B CISPR 22 Class CCC GB9254 GB 17625 1 Safety UL cUL UL60950 1 CSA C22 2 No 60950 1 03 LVD EN60950 1 CCC GB4943 Automatic Reboot Built in WDT watchdog t
9. ent is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense 4 European Community Warning This is a class A product a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures
10. g is facing the top of the A260 as shown in following figures STEP1 Insert the top of the DIN Rail into the STEP2 The DIN Rail attachment unit will snap slot just below the stiff metal spring into place as shown metal metal spring spring DIN Rail DIN Rail To remove IA260 from the DIN Rail simply reverse Steps 1 and 2 2 5 1 260 Hardware User s Manual Hardware Introduction Wall Mounting optional NOTE For some applications you will find it convenient to mount the IA260 on wall as depicted in the following illustrations STEP 1 Attach the wallmount kit to the MIDI IA260 s rear panel with 2 M Y Screws Screws Wallmount Kit 41 e6 gt T E 4 u STEP 2 6 0 mm Mounting the 1 260 on the wall requires 4 screws Use the switch with wall lt mount plates attached as a guide to mark the correct locations of the 4 screws The heads of the screws should be less than 6 0 mm in diameter and the shafts should be less than 3 5 mm in diameter as shown in figure at the right Before tightening screws into the wall make sure screw head and shank size are suitable by inserting the screw into one of the keyhole shaped apertures of the Wall Mounting Plates 2 6 3 Hardware Connection Description This section describes how to connect the 260
11. ges are incorporated into new editions of the publication Technical Support Contact Information www moxa com support Moxa Americas Moxa China Shanghai office Toll free 1 888 669 2872 Toll free 800 820 5036 1 714 528 6777 Tel 86 21 5258 9955 Fax 1 714 528 6778 Fax 86 10 6872 3958 Moxa Europe Moxa Asia Pacific Tel 49 89 3 70 03 99 0 Tel 886 2 8919 1230 Fax 49 89 3 70 03 99 99 Fax 886 2 8919 1231 Chapter 1 Chapter 2 Chapter 3 Table of Contents Id 1 1 S ORA eT oL 1 2 Model D sctiptions and Package oie teet eot ee dete een 1 2 dia cic ee REP VER 1 3 Product Hardware Specifications det dubie cot 1 3 Hardware Block tais 1 5 Hardware lntroducllOHn uc eire oio oie core parue soap ah cono aene Ee rone rp erbe uaa p 2 1 APPEN E utro caso du Rd ue UE Obs potu cues as accu ette 2 2 Dinen c E 2 3 CE D Indi ALOU So abe soo RE REX ER EO pau EU V Ea 2 4 Rese rB UNON minan c M 2 4 Real Time Clo deme 2 5 PI3cerient i uate coca anand Genesee 2 5 DIM R GEMON E ane cec bab desti ten a tco at ca esc Ht ut dao f a E 2 5 Wal Nountunme ODUOBDdL tos Redde a tat noun 2
12. he 1A260 with a powerful computing engine and communication functions but without generating a lot of heat The built in 32 MB NOR Flash ROM and 128 MB SDRAM give you enough memory to run your application software directly on the IA260 The IA260 comes with the Windows CE 6 0 operating system pre installed WinCE 6 0 supports general Windows and NET CF 2 0 environments This means that programs developed with standard programming tools such as Embedded Visual or Visual Studio 2005 in Windows PC environments can operate on the IA260 without too much porting effort Model Descriptions and Package Checklist Two models of the A260 are available IA260 CE RISC based embedded computer with 4 serial ports dual LANs DIO CompactFlash USB WinCE 6 0 IA260 T CE RISC based embedded computer with 4 serial ports dual LANs DIO CompactFlash USB WinCE 6 0 wide operating temperature Both models are shipped with the following items e A260 Embedded Computer e Wall Mounting Kit e DIN Rail Mounting Kit attach to the product s casing e Quick Installation Guide e Document amp Software CD e Cross over Ethernet cable 1 2 1 260 Hardware User s Manual Overview e CBL 4PINDB9F 150 150 cm 4 pin header to DB9 female console port cable e Universal Power Adaptor includes terminal block to power jack converter e Product Warranty Statement NOTE Notify your sales representative if any of the above items are miss
13. imer Trigger Please note that the Hardware Specifications apply to the embedded computer unit itself but not to accessories In particular the wide temperature specification does not apply to accessories such as the power adaptor and cables Hardware Block Diagram Ethernet x 2 Watchdog RS 232 422 485 x 4 RS 232 2 Hardware Introduction The IA260 embedded computers are compact and rugged making them suitable for industrial applications The LED indicators allow users to monitor performance and identify trouble spots quickly and the multiple ports can be used to connect a variety of devices The IA260 comes with a reliable and stable hardware platform that lets you devote the bulk of your time to application development In this chapter we provide basic information about the embedded computer s hardware and its various components In this chapter we cover the following topics Appearance Dimensions LED Indicators Reset Button Real Time Clock Placement Options gt DIN Rail Mounting Wall Mounting optional DDDDLULC 1 260 Hardware User s Manual Hardware Introduction Appearance Top View Power Input 12 to 48 VDC DIx8 OFBSEEO Reset e Front View LED Indicators Power Ready Storage LED Indicators Serial Tx Rx LED Indicators Serial Tx Rx
14. ing or damaged Product Features e Cirrus Logic EP9315 ARM9 CPU 200 MHz e 128 MB RAM on board 32 MB Flash Disk e VGA interface for field site monitoring e 4 RS 232 422 485 serial ports e Dual 10 100 Mbps Ethernet ports for network redundancy e 8 8 DI DO channels e 2 to 48VDC power input design e Supports CF socket and USB 2 0 Host e Ready to Run WinCE 6 0 platform e 40 to 75 C wide temperature model available Product Hardware Specifications CPU sh Reset Button Supports Reset to Factory Default OS pre installed Magnetic Isolation 1 5 KV built in Protection Serial Interface Number of Ports Serial Standards RS 232 422 485 software selectable Serial Communication Parameters Flow Control RTS CTS XON XOFF ADDC automatic data direction control for RS 485 S 50 bps to 921 6 Kbps supports non standard baudrates see user manual for details 1 260 Hardware User s Manual Overview Serial Signals RS 232 TxD RxD DTR DSR RTS CTS DCD GND RS 422 TxD TxD RxD RxD GND RS 485 4w TxD TxD RxD RxD GND RS 485 2w Data Data GND Digital Input Input Channels 8 source type Input Voltage 0 30 VDC at 5 KHz Digital input levels Dry contact Logic level 0 Close to GND Logic level 1 Open Wet contact Logic level 0 3V max Logic level 1 10V 30V COM to DI 10 pin screw terminal block 8 points COM GND Digital Output Output Channels 8 sink type On state Volt
15. ital input and 8 digital output channels a VGA output a CompactFlash socket for adding additional storage space and USB ports for a keyboard mouse connection or for adding additional storage space These features make the A260 series ideal for your industrial embedded applications such as SCADA manufacturing automation and other industrial applications This manual introduces IA260 s hardware After a brief introduction of the hardware features the manual focuses on installation and configuration The following topics are covered in this chapter Overview Model Descriptions and Package Checklist Product Features Cirrus Logic EP9315 ARM9 CPU 200 MHz 128 MB RAM on board 32 MB Flash Disk VGA interface for field site monitoring 4 RS 232 422 485 serial ports Dual 10 100 Mbps Ethernet ports for network redundancy 8 8 DI DO channels 12 to 48VDC power input design Supports CF socket and USB 2 0 Host Ready to Run WinCE 6 0 platform gt 40 to 75 wide temperature model available d d d d VV ON ON ON ON V V LJ Product Hardware Specifications Hardware Block Diagram 1 260 Hardware User s Manual Overview Overview The IA260 embedded computers feature 4 RS 232 422 485 serial ports dual Ethernet ports 8 digital input channels 8 digital output channels VGA output 2 USB hosts and a CompactFlash socket in a compact industrial strength aluminum rugged casing The DIN Rail vertical form factor makes the 260 a
16. l wiring to all devices in the system ATTENTION Safety First Be sure to disconnect the power cord before doing installations and or wiring Electrical Current Caution Calculate the maximum possible current in each power wire and common wire Observe all electrical codes dictating the maximum current allowable for each wire size If the current goes above the maximum ratings the wiring could overheat causing serious damage to your equipment Temperature Caution Be careful when handling the unit When the unit is plugged in the internal components generate heat and consequently the outer casing may feel hot to the touch Connecting the Power The IA260 has a 3 pin terminal block for a 12 to 48 VDC power input The following figures show how the power input interface connects to external power sources If the power 15 properly supplied the Power LED will light up The Ready LED will glow a solid green color when the operating system is ready 1 may take 30 to 60 seconds for the operating system to boot up Terminal Block 12 48 VDC 3 2 1 260 Hardware User s Manual Hardware Connection Description The power for this product is intended to be supplied by a Listed Power Supply Unit that is rated to deliver 12 to 48 VDC at a minimum of 1200 mA for 12 VDC and 260 mA for 48 VDC Grounding the Unit Grounding and wire routing helps limit the effects of noise due to electromagnetic interference
17. ng it to the V481 The pin assignments of the VGA connector are shown below DB15 Female Connector Signal Definition Connecting to a Keyboard and Mouse Use the 2 USB hosts located on the front side of unit to connect a keyboard and mouse to the IA260 Connecting to the Network Connect one end of the Ethernet cable to one of the IA260 s 10 100M Ethernet ports 8 pin RJ45 and the other end of the cable to the Ethernet network If the cable is properly connected the IA260 will indicate a valid connection to the Ethernet in the following ways 1 a The LED indicator in the lower right corner glows a solid green color when the cable is properly connected to a 100 Mbps Ethernet network The 2 LED will flash on and off when Ethernet packets are being transmitted or received 1 The LED indicator in lower left corner glows a solid orange color when the cable is properly connected to a 10 Mbps Ethernet network The LED will flash on and off when Ethernet packets are being transmitted or received 3 4 1 260 Hardware User s Manual Hardware Connection Description Connecting to a Serial Device Use properly wired serial cables to connect the A260 to serial devices The serial ports of the IA260 use male DB9 connectors The ports can be configured by software for RS 232 RS 422 or 2 wire RS 485 The precise pin assignments are shown in the following table Male DB9 Port RS 232 422 485 Pinouts RS 485 RS 485
18. to a network and various devices for first time testing purposes The following topics are covered in this chapter Q Wiring Requirements Connecting the Power gt Grounding the Unit Connecting to the Console Port Connecting to a Display Connecting to a Keyboard and Mouse Connecting to the Network Connecting to a Serial Device Connecting to the DI DO gt Digital Input Wiring gt Digital Output Wiring Insert CompactFlash Card USB Hosts 1 260 Hardware User s Manual Hardware Connection Description Wiring Requirements A In this section we describe how to connect various devices to the embedded computer You should heed the following common safety precautions before proceeding with the installation of any electronic device e Use separate paths to route wiring for power and devices If power wiring and device wiring paths must cross make sure the wires are perpendicular at the intersection point NOTE Do not run signal or communication wiring and power wiring in the same wire conduit To avoid interference wires with different signal characteristics should be routed separately e You can use the type of signal transmitted through wire to determine which wires should be kept separate The rule of thumb is that wiring that shares similar electrical characteristics can be bundled together e Keep input wiring and output wiring separate e When necessary it is strongly advised that you labe
19. ver which is located on the front of the unit 3 6 1 260 Hardware User s Manual Hardware Connection Description 3 Besure to insert the CompactFlash card correctly into the protective cover as shown in the figure below 4 Insert the CompactFlash protective cover with the CompactFlash card into the socket as shown in the figure Be sure to keep the angle vertical relative to the front panel 3 7 1 260 Hardware User s Manual Hardware Connection Description The IA260 does not support CompactFlash hot swap and PnP Plug and Play function It is necessary to remove power source first before inserting or removing the CompactFlash card USB Hosts The IA260 provides 2 USB 2 0 full speed hosts type A connectors which support a keyboard or mouse as well as an external flash disk for storing large amounts of data 3 8 Regulatory Approval Statements the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation C This device complies with part 15 of the FCC Rules Operation is subject to Class A FCC Warning This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipm
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