USE AND MAINTENANCE INSTRUCTION MANUAL
Contents
1. Q RA e 2 a i USE AND MAINTENANCE INSTRUCTION MANUAL NOIL GORRE ANTIPOLLUTION SYSTEMS USE AND MAINTENANCE INSTRUCTION MANUAL 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 INTRODUCTION FUNCTIONAL DESCRIPTION PRELIMINARY INSPECTION AND ASSEMBLY USE AND RESTRICTIONS TECHNICAL SPECIFICATIONS INSTALLATION MAINTENANCE WIRING DIAGRAMS MARKINGS AND CERTIFICATIONS SYMBOLS TROUBLESHOOTING LIST OF MATERIALS CORAL S p A Page 2 Values on this catalogue are indicative and can be subject to modifications and improvements CORAL reserves the right to change them without previous advice 10 10 11 11 12 02 07 03 ANTIPOLLUTION SYSTEMS SYSTEMS 10 INTRODUCTION This manual contains information for correct use of the machine Users are asked to carefully read the entire manual and follow the instruction it contains Keep the manual in a suitable place to protect it from damage This manual can be changed without notice to include variations and improvements to previously delivered units 2 0 FUNCTIONAL DESCRIPTION NOIL filters are designed to extract and filter oily mist from mechanical machine tool processing The range is modular to ensure maximum flexibility of use and respond to various filtering needs Compac2. sos oan sO st Oss cl NOIL 20 30 NOIL 26 100 1100 1600 2100 2600 Q mc h Characteristic curve Diagram 1 noil 1 reduced noil 2 reduced noil 2 reduced mouth 200 7 a70 i z i F i55 E E us bd Dwg 2 NOIL 06 08 CORAL S p A Page 7 02 07 03 Values on this catalogue are indicative and can be subject to modifications and improvements CORAL reserves the right to change them without previous advice ANTIPOLLUTION SYSTEMS Dwg 3 NOIL 12 26 6 0 INSTALLATION Install the NOIL filter in the immediate proximity of the utilities Connect by means of stiff or flexible piping to the collection system by means of clips Do not exceed a recommended radius of 4 5 m surrounding the machine You are advised to arrange the filter in a protected place to avoid knocks by handling systems The unit must be fitted horizontally and fastened with the specific feet on the stand onto a shelf directly over the machine tool Vibration damping supports code 7057000011 optional can be used to dampen vibrations induced by rotating parts In this case secure the NOIL filter with two steel wires so that it will not drop if the damping support breaks CORAL S p A Page 8 02 07 03 Values on this catalogue are indicative and can be subject to modifications and improvements CORAL reserves the right to change them without previous advice SORAE ANTIPOLLUTION SYSTEMS Dwg 4 7 0 MAINTENANCE Do not perform maintena
3. IR TO THE OIL RECOVERY SYSTEM OF THE MACHINE OR TO THE CENTRALISED DISTRIBUTION SYSTEM REMEMBER THAT IT IS FORBIDDEN TO DISPERSE OIL INTO THE ENVIRONMENT Dimensions of the particles wm Filtered material Oil fumes and micro mist Oily mist Improper use includes actions which effect functionality integrity and safety of the machine structure the internal electrical and mechanical apparatuses and the control and connection elements Coral is at your service for additional information on product use CORAL S p A Page 5 02 07 03 Values on this catalogue are indicative and can be subject to modifications and improvements CORAL reserves the right to change them without previous advice ANTIPOLLUTION SYSTEMS 5 0 TECHNICAL SPECIFICATIONS NOIL 06 NOIL 08 NOIL 12 0 75 kW 0 75 kW 1 5 kW 230 400V 60 Hz 230 400V 60 Hz 230 400V 60 Hz e 2800 at 50Hz 2800 at 50Hz 2800 at 50Hz 3400 at 60 Hz 28 kg 5 kg NOIL 15 NOIL 20 NOIL 26 1 5 kW 1 5 kW 1 5 kW 230 400V 60 Hz 230 400V 60 Hz 230 400V 60 Hz fem aome soam nasa 3400 at 60 Hz 3400 at 60 Hz 3400 at 60 Hz 56 kg 1 1 2 CORAL S p A Page 6 02 07 03 Values on this catalogue are indicative and can be subject to modifications and improvements CORAL reserves the right to change them without previous advice ANTIPOLLUTION SYSTEMS mmH2O NOIL 06 LITT ETT TTT TT TTT Sa H a HUUTAEN HET HAHI see oo 100 a ee ee 7 Ft AN NOIL 15 SSIS EE
4. fety laws in force Make sure that the electrical motor is turning in the correct direction shown by the arrow on the fan before starting the machine C O O SSS SS SEE O O O T Ul vi w R N THREE PHASE ONE PHASE MONOFASE TRIFASE STANDARD OPTIONAL Dwg 5 9 0 MARKINGS AND CERTIFICATIONS This NOIL model was examined according to the Machinery Directive EEC 89 392 and amendments Compliance is certified by the CE marking on the machine and the declaration of conformity which accompanies this manual CORAL S p A Page 10 02 07 03 Values on this catalogue are indicative and can be subject to modifications and improvements CORAL reserves the right to change them without previous advice ANTIPOLLUTION SYSTEMS 10 0 SYMBOLS f These symbols A A and the accompanying test indicate potential risks deriving from disrespect of the respective instructions specifically Sticker indicating that the control panel contains live parts powered at 220 380 V 220 V 380V O Sticker indicating the correct direction of rotation of the fan 11 0 TROUBLESHOOTING connection on terminal board sufficiently purified replace if required replace if required way two power wires re CORAL S p A Page 11 02 07 03 Values on this catalogue are indicative and can be subject to modifications and improvements CORAL reserves the right to change them without previous ad
5. nce operations while the machine is either running or A N connected to the electrical mains Unplug the machine to avoid undesired start up Proceed as follows to keep the machine perfectly efficient e Check the electrical power wire conditions e Clean the various components forming the filtering device To access the filter loosen the fastening levers and remove the cover see drawings Cellulose pre filter remove the filter for condensing oily mist and withholding the largest impurities This is an accumulation filter and for this reason duration is variable and depends on the processing type and intensity The pre filter cannot be regenerated and should be replaced Polyester filter remove the high efficiency filter and inspect to check conditions Clean using a soapy solution and a low pressure washing machine at approximately 40 C Dry carefully before reinstalling Careful filter maintenance will ensure a longer life of the post filter where fitted On the basis of our experience the estimated filter life is 12 months Dispose of filters properly Send waste material to specialised disposal companies according to the regulations in force CORAL S p A Page 9 02 07 03 Values on this catalogue are indicative and can be subject to modifications and improvements CORAL reserves the right to change them without previous advice ANTIPOLLUTION SYSTEMS 8 0 WIRING DIAGRAMS A N Connect to the mains according to the sa
6. ntaining low amounts of dust produced by industrial mechanical processes particularly by turning milling and grinding operations The filter is designed to process flammable and or explosive vapours by nature or reaction The filter is not suitable for extracting fumes from hardening and tempering treatments or high temperature fumes Cartridge or electrostatic post filtering is mandatory in the presence of fumes micro mist and oil vapours which may be generated by demanding processes large material removal high cutting speed insert mills etc CONNECT THE UNIT ELECTRICALLY TO EARTH CONNECT THE CONTACT POINTS WITH A SUITABLE CROSS SECTION BRAID A CROSS SECTION AREA OF 2 5 MM IS RECOMMENDED FASTENED TO THE UNIT MAKE SURE CONTINUITY IS ENSURED CORAL S p A Page 4 02 07 03 Values on this catalogue are indicative and can be subject to modifications and improvements CORAL reserves the right to change them without previous advice ANTIPOLLUTION SYSTEMS HIGH CARTRIDGE FILTER SEPARATION RESIDUE lt 5 IS ONLY ENSURED AT FILTERING SPEEDS SLOWER THAN 0 1 M S AND INPUT PARTICLE GRANULOMETRY FROM I TOIS pM HIGH POST FILTER SEPARATION RESIDUE lt 1 WHERE FITTED IS ONLY ENSURED AT FILTERING SPEEDS SLOWER THAN 0 05 M S AND INPUT PARTICLE GRANULOMETRY FROM I 0 5 TOI uM THE CROSS SECTION OF THE OIL DRAINING TUBE MUST BE THE SAME AS THAT OF THE DRAIN FITTING 1 1 2 THIS MUST BE CONNECTED TO A COLLECTION RESERVO
7. t and cost effective NOIL filters extract pollutants and return the filtered air into the environment thanks to the combined action of the pre filter that condenses the oily mist into liquid form and the high efficiency cartridge filter which finishes the filtering process The condensed oil is recovered by connecting the drainage to the customer s recovery system a a2 2 ee gt gt S955 i d a m Veeaxosooos LOOM SSAC CA ee OOS OS 2 waxy Y 22282228 o ee 444 2 PF p EFRA D b Vilas a Dwg 1 CORAL S p A Page 3 02 07 03 Values on this catalogue are indicative and can be subject to modifications and improvements CORAL reserves the right to change them without previous advice ANTIPOLLUTION SYSTEMS 3 0 PRELIMINARY INSPECTION AND ASSEMBLY NOIL filters are fully assembled before being delivered to customers and protected in suitable packaging USE SUITABLE LIFTING MEANS FOR HANDING THE MATERIAL ADOPT ALL THE NECESSARY SAFETY PRECAUTIONS SPECIFIED FOR CONSTRUCTION SITE ACTIVITIES Remove the material from the packaging and check that it was not damaged during transportation Check completeness of the supply against the list of materials Please inform our retailer as soon as possible if problems are found in any case no later than 10 days after delivery 4 0 USEAND RESTRICTIONS The specific versions of NOIL filters are designed for filtering whole or emulsified oily mist co
8. vice ANTIPOLLUTION SYSTEMS 12 0 LIST OF MATERIALS 22 10 14 45 A 199 S qH 4 S em ROY AA RRS a No UM J EE 4 1 1 1 1 1 1 1 1 1 4 0 1 1 1 1 4 4 5 5 5 4 4 ES GCS Ce edt ala Kl ll la BI WI Dl Ol WlOlN DN Nn AI InN Iel oO OU SSS SVS SVS ISS SSSI SIS NININININININININININININ SININTSININININ IN ININ CORAL S p A Page 12 02 07 03 Values on this catalogue are indicative and can be subject to modifications and improvements CORAL reserves the right to change them without previous advice
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