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F 170A.23 - FASCAN International, Inc.

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1. Hydraulic schematic for crane HCD4 distributor top seat controls load limiting device F170A HYDRAULIC from s n 3275 F190A from s n 3309 F210A from s n 3324 F220A from s n 4001 F240A SCHEMATICS from s n 3001 F250A from s n 0323 F270A from s n 3328 GR4_170 270 Vale dalla matr 3328 Pagina SE 2880 01 05 04 f 04 ST270 64 04 02 Du n de serie 3328 Page GRU TDRAUL I CHE Desde matr 3328 Hoja i Be f 973 nau n 19 m E l CIL a mm de E m 1555 21 aum T t Datos y descripciones todas a titulo indicativo y imperativa CODE DESCRIPTION DI765 DISTRIBUTOR VA233 DOUBLE EFFECT BLOCK VALVE 0015 DEVIATOR VA239 SIMPLE EFFECT BLOCK VALVE Fl870 FILTER RETURN VA247 OIL FLOW REGULATOR VALVE FOR ROTATION M1 M2 GAUGE QUICK CONNECTION CYLINDER RU976 FAUCET VA194 DOUBLE EFFECT BLOCK VALVE VA209 SIMPLE EFFECT BLOCK VALVE VA227 SEQUENCE VALVE Hydraulic schematic for crane Danfoss distributor load limiting device F170A from s n 3275 HYDRAULIC F190A from s n 3309 F210A from s n 3324 F220A from s n 4001 F240A from s n SCHEMATICS 3001 F250A from s n 0323 F270A from s n 3328 GRU Data SERBSSI FR 01 05 04 _ I CHE F
2. 34 1 4 3 gt 1 _ m 2 27 L sy 4 Mr NT The instruction plate DE5643 reported on the selector identifies the interven tion sectors of the device fig 16 The operator s presence in the stand up control station allows only a reduced rotation of the crane since it is not enabled to pass on the station When the operator 15 not present in the stand up control station the crane 15 allowed to operate at its max rotation arc which may from 180 indicated on plate DE5643 case the operator is not in the stand up control station and the rotation arc at the beginning reaches the position above the station a red light starts flashing and a buzzer starts ringing until the aforesaid rotation arc is maintained If you operate from the crane dual controls maximum rotation arc allowed take extreme care when lowering the inner boom or while rotating the crane near the stand up control station in order to prevent the crane booms from clashing against the structure of the stand up control station The column is fitted with a device that informs the driver through a sound light signal in the cab that the inner boom max position allowed during lifting has been exceeded DE5643 fig 16b CONTROLS TO OPERATE THE CRANE GR2_60 65_3_4 15 MANOEUVRES CRANE LOADS CONTROLS TO OPERATE THE CRANE version with load limiting de
3. Use and maintenance ORIGINAL INSTRUCTIONS THANK YOU FOR SELECTING ONE OF FASSI CRANES This crane is the result of FASSI philosophy ongoing research rigorous testing data verification and analysis of performances Many years of experience has allowed us to grant you the maximum safety of operation together with the optimization of machine performances All this represents the core of FASSI quality system FASSI quality system is in conformity with UNI EN ISO 9001 2000 ISO 9001 2000 The fitment of the crane on the vehicle must be carried out in accordance with the instructions given by FASSI in the manual for hydraulic crane fitting and the relevant chassis manufacturers directives The Manufacturer declines all responsibility and guarantee if the fitting is entrusted to workshops without sufficient technical capability to carry out the work in conformity Be sure that the unit has been installed inspected and tested in accordance with the local legal requirements As well as the principal safety norms this manual contains a description of the crane and the instructions for use and maintenance The following instructions refer to mobile cranes in general and must be inte grated with the manual for use supplied by the centre responsible for the crane fitting on truck vehicle or other type of structure Some of the options described in the use and maintenance manual are availa ble only on request therefore the
4. 25 INSTRUCTION AND WARNING PLATES FASSI GRU S p A Via Roma 110 24021 ALBINO BG ITALIA Tel 035 77 64 00 Fax 035 75 50 20 Only authorized persons are permitted to operate the crane The crane must be used on firm level ground Check that the vehicle hand brake 15 on and that the wheels are chocked Before operation make sure that one is within the working area of the crane the safety devices are in place and operative the minimum safe working distances from power lines are observed the load 15 correctly slung and hooked Stabilize the vehicle with the outriggers making sure that the lateral supports are fully extended INSTRUCTION AND WARNING PLATES GR4_170_190_210 INSTRUCTIONS FOR SAFE USE OF THE CRANE Usethe crane in accordance with the use and maintenance manual making sure that the load and radius are within the maximum limits shown on the crane capacity plate the crane 15 used progressively avoiding sudden load movements swinging or dragging of the load is avoided the load is lifted before rotating 7 Whenusing implements protect the working area with a barrier 8 The vehicle crane are not left unless the power take off is disengaged and the load is on the ground 9 Before driving the vehicle ensure that the outriggers are fully retracted and re entered the safety taps closed and the crane is in the folded position the wheels are in contact with the
5. E M6 M4 3 M2 1 Datos descripciones todos a titulo indicativo no imperativo CODE DESCRIPTION DI787 DISTRIBUTOR VA194 DOUBLE EFFECT BLOCK VALVE DV020 DEVIATOR VA209 SIMPLE EFFECT BLOCK VALVE EV128 ELECTROVALVE VA215 OIL FLOW CHECK VALVE EV117 ELECTROVALVE VA217 SEQUENCE VALVE FI870 OIL FILTER RETURN VA227 SEQUENCE VALVE M1 M2 GAUGE QUICK CONNECTION VA233 DOUBLE EFFECT BLOCK VALVE PR103 PRESSURE SWITCH VA239 SIMPLE EFFECT BLOCK VALVE RU976 FAUCET XP TR001 PRESSURE TRANSDUCER VA240 AP VALVE VA185 SELECTOR VALVE Hydraulic schematic for crane HCD4 distributor top seat controls electronic lifting moment HYDRAULIC limiting device F170A from s n 3743 F190A from s n 3709 F210A from s n 3855 SCHEMATICS 170 190 210 Data saitin 03 09 19 gabe Edition GRU DRAUL I CHE Fecha Vale dalla matr 3674 Pagina Ab seriennummer 3674 Du n de serie 3674 From serial number 3674 03 ST270 64 02 03 Desde matr 3674 DESCRIPTION 01787 DISTRIBUTOR 0020 EV128 ELECTROVALVE EV117 ELECTROVALVE Fl870 OIL FILT
6. j a KZIEZ Jib Jib Winch Bucket outer extension boom booms IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS 2 Additional functions 3 Additional functions i 2118 28115114 Jib Jib Winch outer extension boom booms Rotator Bucket The plates placed over each lever define their function in relation to their movement 1 ATTENTION The sequence of the plates placed on the crane controls may be different Make sure that the lever you are going to operate correspond to the control you selected 20 HYDRAULIC JIBS 20 1 Generality The hydraulic jibs foldable behind the cab are additional booms with articula tion and with one or more extension booms to be fitted to the last extension boom of the crane on request the manual extensions can be installed on the extension booms of the jib NOTE The weights reported in the table are indicative and can vary in relation to the fittings The jibs are fitted by means of the insertion of the extension connecting boom into the crane extension boom the fixing to the crane is obtained through locking pins The hydraulic connection to the supplementary functions of the crane is through quick couplings Warnings and norms for crane utilisation apply also for hydraulic jibs use ATTENTION loads shown the capacity plates which concern the configuration of the crane with hydraulic jib refer to the hydraulic jib and consequently they are the same whe
7. Before crane use check that safety and protection devices are fitted and active Under no circumstances interfere with the safety and pro tection devices Interference with the check valves and removal of the lead seal remove the Manufacturer and invalidate the warranty Use the ladder for the access to the top seat YE NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES GR4_170 250 f jj Ties ee meee 9 o 308 AS W 22 7 gt we 2 DE SE S SE 5 11 SUPPLEMENTARY BEAMS ans GR4 11 1 Generality Supplementary beams are used in conjunction with the crane outriggers to ensure the vehicle stability during load handling MH mm mm 52185 85 21 213 _ Fixed 42049 Manual Manual 115B073 3098 Manual 1158076 3098 Manual Rotating H 145B068 4142 Hydraulic H variable 145B070 4142 Hydraulic H variable 330B054 4984 Hvdraulic H variable 330B055 4984 Hydraulic H variable 11 2 Identification of the supplementary beams VERSION 2 Identification data of the supplementary beam is punched on the beam fig 8 in the following sequence Ex 145B070 0001 serial no identification code fig 8 12 TILTABLE OUTRIGGER RAMS 12 1 Manually tiltable outrigger rams Outrigger rams are allowed to be stored in an inclined position when obstructions on the vehicle chassis prevent t
8. On the outer boom there is a mercury capsule mercury level switch duly Es hat quecksilber bitte protected and provided with the following warning stickers MERCURY IS EXTREMELY TOXIC IN CASE REPLACEMENT Mercury inside scrap following laws in force OR SCRAPPING DISPOSE OF RECYCLE THE CAPSULE CONTAI Contient du mercure recycler selon les lois vigueuer NING MERCURY WITH MAXIMUM CARE AND ACCORDANCE WITH THE NATIONAL REGULATIONS IN FORCE beseitingen so wie gesetzlich 22 7 After every 1000 working hours or after every MAINTENANCE INSTRUCTIONS working year GRU FASSI Perform Washing Function Testing Testing according to the capacity plates Check Identification plates Capacity plates Checklist in accordance with 150 9927 1 Subframe Tightening torque of the fixing rods wear Structure and fixing rods and any deformation actions For crane with rack Base Lubrication tightening torque of the rods Rack group compensator wear and any deformation actions For crane with slew ring Base Lubrication tightening torque of the screws Slew ring group compensator wear and any deformation actions Outriggers Greasing of extension supports oil leaks Supports rams base plates wear actions inspection of hoses safety catches hoses Rotation cylinders Oil leaks chromium plating Cylinders pistons seals any deformation inspection of hoses Column Lubrication wear and any de
9. 1 ATTENTION The end stroke condition makes place when the block takes contact with the pulley structure The operator must stop the manoeuvre before the block rotates the pulley completely Such end stroke device shall be used only under emergency conditions and not as a simple end stroke interrupter When the load exceeds the winch nominal load by 20 the exit of the exten sion boom sections 15 deactivated When unwinding an electric device maintains at least three 3 turns of the lifting cable wound around the winch drum on activation the following controls are desactivated Manoeuvres not allowed Winch rope descent Manoeuvres allowed all other movements 1 ATTENTION Limit the exit speed of the extension rams when during the lifting the hook bracket or pulley snatch block is next to the fixed pulley in order to avoid unnecessary stress to the cable 1 ATTENTION When the hook bracket or pulley snatch block in case of double or triple line and the fixed pulley are very close and the operator needs to manoeuvre in their proximity operations like load hook up arms folding etc we recom mend to always stand side on with respect to the pulley plan never in front or at the back and to operate the crane at a low speed since the contact espe cially without load can result in rapid and violent rotations of the hook group from the fig 26 to the fig 27 1 ATTENTION The end stroke c
10. ELECTRONIC for the manual extensions valid starting from the version 3 0 of the software CONTROLTHE LOAD HOOKED ON MANUAL EXTENSIONS This procedure aims to calculate the weight applied on the manual extensions It is necessary to apply the same procedure EVERY TIME you use the manual extensions For its correct execution follow meticulously the instructions reported HERE The extension limiting device IS NOT ALWAYS ACTIVE on the contrary of the crane limiting device it responds about lifting a load only if QUESTIONED therefore only if you enable the procedure Remember that the procedure 15 manual In any case always refer to the capacity plates of the crane The limiting device for manual extensions when interrogated compares the real weight applied on the lifting hook inclusive of all the accessories attached with the value reported on the capacity plates Such evaluation is effective only during the execution of the procedure therefore it is prohibited to add weight or replace loads after the procedure is completed in such case the procedure shall be executed again from the start In the case one or more manual extensions are added or removed with respect to the initial installation it 15 COMPULSORY to have the crane initial configura tion file modified accordingly See Authorised Shops Before activating the procedure extend and lock by a pin not only the manual extension you intend to use but also the prece
11. FASSI CRANE 1704 23 use and maintenance FROM SERIAL NUMBER 3275 INDEX INTRODUCTION CLASSIFICATION OF THE CRANE MODEL Generality Hydraulic jibs Technical data CAPACITY PLATES Generality Capacity plates with lifting moment limiting device optional Capacity plates with load limiting device HYDRAULIC SCHEMATICS C version with lifting moment limiting device HYDRAULIC SCHEMATICS version with load limiting device ELECTRIC SCHEMATICS SAFETY NORMS WARNING AND INSTRUCTIONS Generality Before operating During operation 1 4 At the end of the operation Prior to driving the vehicle 1 5 Residual risks 0 IDENTIFICATION OF THE CRANE MODEL Generality 2 Crane mark 8 8 0 CRANE NOMENCLATURE 9 1 Crane with ground controls on both sides Crane with ground controls on both sides and with top seat controls by hand cables 9 2 Crane with top seat controls and with ground controls for outriggers 10 NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES 10 1 Crane with ground controls on both sides Crane with ground controls on both sides and with top seat controls by hand cables 10 2 Crane with top seat controls and with ground controls for outriggers 11 SUPPLEMENTARY BEAMS 11 1 Generality 11 2 Identification of the supplementary beams 12 TILTABLE OUTRIGGER RAMS 12 Manually tiltable outrigger rams 13 MANOEUVRES AND CONTROLS TO STABILIZE THE VEHICLE 13 1 Generality 13 2 Manual extens
12. Prolink The safety device receives the signals about the inclination of the outer boom of the crane and of the hydraulic jib and transmits them to the limiting system that controls the manoeuvres the significant values are the first and the second angle limit alfa1 and alfa2 respectively about 70 and 80 degrees from the horizontal line Function of the safety device controlling the articulation Prolink When the first angle limit alfa1 is reached the safety device temporarily stops all movements and activates the flashing red light Warning angle is displayed on the screen In order to reactivate all the crane functions except for the lifting of the inner boom that in this case is definitely disabled just put the all the levers in neutral position Press the LMI button to remove the message Warning angle it will disappear when the temporary block angle alfa1 is no longer exceeded When the second angle limit alfa2 is reached the safety device definitively stops all lifting movements and activates the fixed red light Max angle crane Angle jib are displayed according to which boom has reached the limit The outer booms of the crane and of the hydraulic can reach both the alfa1 tem porary block and alfa2 definitive block limits independently from the position of the other booms But if one of these two booms reaches the second limit alfa2 this condition evidently stops any other lifti
13. 14 3 Manoeuvres to fold the crane into the rest condition see Plate DE4452A IT IS FORBIDDEN TO OPERATE FROM THE DOUBLE CONTROL SIDE Operate from ground control distributor side By operating the corresponding levers fold the extension booms to their stroke end lift the inner boom to its stroke end fold the outer boom to its stroke end rotate the crane until the reference arrows coincide on the column and on the base fold the inner boom to its stroke end the rest locating pin locates into its seat re position the outriggers to within the overall vehicle width as described on Paragraph 13 NOTE A safety device is installed on the outer boom of the crane version C preventing the exit of the extension boom sec tions when the crane is in rest position 14 4 Manoeuvres to unfold the crane C into a working condition only for the crane version C IT IS FORBIDDEN TO OPERATE FROM THE DOUBLE CONTROL SIDE Operate from ground control distributor side By operating the corresponding levers Lift the inner boom over the horizontal line Open the outer boom to the horizontal position Extend the extension boom sections the hook of the safety device is free Position the hook on the vertical line above the load 14 5 Manoeuvres to fold the crane into the rest condition CONTROLS TO pm OPERATE THE CRANE only for the crane version GR2 3 4
14. 37 DE6503 3 3 Capacity plates with load limiting device CAPACITY PLATES 9 F 170A 23 FASSI 1704 23 99 76800 i oy ln ls al 2 00 4 35 620 8 10 10 10 1055 820 655 12 30 1440 16 55 Im ih N 93 P 68 Q 57 13 1182 3935 143 208 A N Q 2326 1808 1444 lbs 4047 ary 584 205 150 126 CAPACITY PLATES 170A 23 E RS lt Mmax 140 kNm 9 2365 Imax 1500 N 93 P 68 57 8 v15 141 CAPACITY PLATES 170A 23 E RS L212 F170A 23 Mmax 18 kNm 9 625kg ML 44 NL 29 PL 17 4 Hydraulic schematic for crane HCD4 distributor ground controls electronic HYDRAULIC SCHEMATICS version with lifting moment limiting device HYDRAULIC 4 4 170 190 210 an SCHEMATICS lifting moment limi ting device F170A from s n 3743 F190A from s n 3709 F210A from s n 3855 ss GRU toten 05 09 19 DERAUL I CHE pm Vale dalla matr 3674 Ab seriennummer 3674 E serial number 3674 Page de serie 3674 matr 3674 L4 ES x kia OT E 0 2 d e gt Page ST270 64 01 03 Page Hoja Es 1 GECUA 7
15. Edition 05 12 01 From serial number 3674 Page 06 512 0 64 06 05 Edition Du de serie 3674 Page Fecha Desde matr 3674 Hoja NAS SS eo 22222 ae l 1 591 78 eL I Faun ID 7 CERCA 1 6 UA i x 122257 1 ie as EM AAA m Nm A 1 194 8 1 if Ec URL _ el SEN T E OO o E amp B _ ve CODE DESCRIPTION 01787 DISTRIBUTOR VA233 DOUBLE EFFECT BLOCK VALVE DV020 DEVIATOR VA239 SIMPLE EFFECT BLOCK VALVE 1776 FILTER HIGH PRESSURE VA257 SEQUENCE VALVE Fl870 FILTER RETURN VA264 SIMPLE EFFECT BLOCK VALVE M1 M2 GAUGE QUICK CONNECTION VA265 DOUBLE EFFECT BLOCK VALVE RU975 FAUCET VA215 OIL FLOW CHECK VALVE VA227 SEQUENCE VALVE 5 ELECTRIC SCHEMATICS ELECTRIC GR2 45 65 3 4 SE ke Electric schematic for crane 14 4618 15 L1e 113 NIIT 04 2 ee 888 Solo con O radiocomando E Nur mit fernbedie
16. e g sector in front of vehicle cab capacity plates must be applied in line with the final test figures 3 2 Capacity plates with lifting moment limiting device 2 N 93 P 68 57 8 E B 1808 1444 bs 10 rg 473 1544 By N 205 P 150 Q 125 ee CAPACITY PLATES 170 23 GRU IDRAULICHE 151 29 7680kg EET 405 435 6 20 8 10 11040 Im 11099510 29 1693116 E 7782 5313 3935 3119 143 204 267 2326 1808 1444 lbs 4047 1473 544 205 150 Q 126 N CAPACITY PLATES F 1704 23 22 GRU IDRAULICHE 170 23 gt 140kNm 9 3000 Tmax 1500daN N 93 P 68 Q 57 9x co CAPACITY PLATES F 170A 23 CAPACITY PLATES F 1704 23 L212 F170A 23 E 104kNm Pmax 1115kg ki e EA 5 44 NL 29 PL 17 CAPACITY PLATES F 1704 22 GRU IDRAULICHE 1213 170 23 Mmax 97kNm Pmax 1035 J 485 670 850 11045 65 315 1645 1840 L213 F170A 23 71883 lbs ft 9 Pmax 228215 NL 64 PL
17. from the position of the fig 11 to the one of the fig 11a Position lever D of oil diverter 2 E S on E S Controls workable both from the distributor side of the crane fig 12 DE4485 and from the double control side fig 13 DE4497 fig 12 fig 11 How to exit the outrigger support E2 crane Operate the corresponding lever CD towards right 22 A and keep it in position E S Operate the lever C towards right to exit the outrigger support DE4489 How to descent the outrigger ram S2 crane Operate the corresponding lever CD towards left 52 and keep it in position Operate the lever C towards right to descent the outrigger ram How to exit the outrigger support E3 Supplementary outriggers Operate the corresponding lever CD towards right and keep it in position Operate the lever C towards right to exit the outrigger support How to descent the outrigger ram S3 Supplementary outriggers Operate the corresponding lever CD towards left S3 and keep it position Operate the lever C to descent the outrigger ram ATTENTION Operation of the crane outrigger supports must be from the control station on that side it is not allowed to operate outriggers on the opposite side of the vehicle due to unseen dangers DE4491 How to exit the outrigger support E1 crane Operate the corresponding lever CD towards right E1 and keep it in position Operate the lever C t
18. protection and contaminants from entering the bearings For a better internal distribution of the grease it is advisable to MEN SEEN RING rotate the crane and grease it in such way as to see grease the seals Top up using hydrau lic oil with the same characte ristics as those indicated in the table at paragraph 23 Grease the winch cable if fitted after having first cleaned the cable of any encrustation grease mixed with sand dust dirt etc The lubricant used must guarantee a good level of penetration in order to lubricate both the inside and the outside of the cable Top up using hydraulic oil with the same characteristics as those indicated in the table at para graph 23 22 6 After every 500 working hours or after every 6 working months Check the tightening torque ofthe fixing rods of the crane consult the following table in order to find it s value according to the bolt diameter Table of the tightening torques of the fixing rods of the crane on the vehicle From C0404_ Kit for crane fixing rods torque Nm M22x1 5 300 24 2 0 400 M30x2 0 471 1200 1800 WITH SLEW RING MAINTENANCE of the slew gear screws bolts M20 Class 12 9 Thightening torque 620 INSTRUCTIONS WITH RACK GRU FASSI of the securing bolts for the ram pins and of all the other bolts and screws where the tightening torque is not expressly indicated consult the following table in order to find it s v
19. the manoeuvre is activated but the crane does not move since all the movements are disabled Note set the lever of the inner ram at its stroke end to simulate the lifting and keep it like this for at least three seconds fig 8 fig 8 9 Message START LOAD P1 see Fig 9 Releasing the lever in neutral position the display visualises the message START LOAD P1 It requires the slow lifting of the load using the inner ram This allows to haul it up from the ground in order to calculate the weight which will be pointed out releasing the lever in neutral position 1 10 Message LOAD fig 10 USE OF IMPLEMENTS This message confirms that the load does not exceed the lifting limits of the GR2 45 65 3 4 5 SE MEP crane and of the manual extension selected fig 10 CLOSING OF THE PROCEDURE All the crane functions will still be kept disabled To start operating press the INDEX key control panel fig 10 or radio remote control fig D always with the selector in position A fig C Figure C Figure D For an overall view of the procedure we attach the diagrams showing all the pas sages and messages that can be displayed during the procedure according to the various situations that may take place The script EXIT in the block diagram allows to exit the procedure FURTHER MESSAGES After releasing the lever in neutral position you can find the following messages If
20. 1 ATTENTION The complete extension of the outrigger supports is visually indicated by the yellow triangles which are found at the end of the beam and of the support if it s supplied with extra double extension beams Fig 11 The stabilization has to be carried out with care and gradually keeping the vehicle in horizontal levelled condition to prevent springs overloads and chassis torsions ATTENTION During the stabilising operations for each outrigger ram it is recommended to DESCENT the outrigger as the last manoeuvre To operate the crane controls after having completed the stabilisation manoeuvres Position lever D of oil diverter 2 E S on Manoeuvres for re entry of the crane outriggers and supplementary outriggers within the overall vehicle width after crane use Repeat by inverting the sequence of the operations effected for the stabilization of the vehicle ATTENTION Keep hands clear of automatic stop device of the outrigger supports Fig 11 Always check that the outrigger supports once in their rest position are locked in their seat by the safety devices so as to assure the impossibi lity of accidental movement Fig 11 DISTRIBUTOR SIDE DOUBLE CONTROL SIDE SUPPLEMENTARY BEAMS 170 190 210 330 14 CONTROLS TO OPERATE THE CRANE CONTROLS TO OPERATE THE CRANE GR2_3_4 14 1 Generality 1 WARNING Before operating the crane it is co
21. 1 Moderate gale Trees sway it s hard to walk MIN Branches get broken it s hard to walk 20 8 24 4 Storm damages houses antennas and roof tiles fall down 1 ATTENTION 1 Carefully inspect the load rigging Hook up the load checking that it does not exceed the capacity indicated on the lifting diagram specific to each load configuration Make sure that the lifted load is balanced Avoid swinging the load above the control station in cases where the load 15 too close the crane must be operated from the opposite side or with the radio remote control if fit ted When operating through a winch lift the load vertically using the cable and not the booms in order to avoid swinging the load WARNING AND INSTRUCTIONS GRU FASSI DE 1683 Do not rotate the crane before the load is lifted Do not operate with sudden movemen ts activate the controls with slow and progressive movements rotate slowly and with care paying attention to the stability of the vehicle With vertical lift on hydraulic and mechanical extension rotate slowly in order to avoid side skidding ATTENTION Do not utilize the crane for pushpull F lateral F or sideways F opera tions ATTENTION Crushing F or push F manoeu vres are not permitted 1 Never operate the outriggers when the crane is loaded ATTENTION The vehicle crane must not be left unless the load is o
22. 2 The crane must be used on firm level ground 3 Check that the vehicle hand brake is on and that the wheels are chocked 4 Before operation make sure that No one is within the working area of the crane the safety devices are in place and operative 7 Whenusing implements protect the working area with a barrier the minimum safe working distances from power lines are observed 8 The vehicle crane are not left unless the power take off is disengaged and the load is the load is correctly slung and hooked on the ground 9 Before driving the vehicle ensure that the outriggers are fully retracted and re entered the safety taps closed and the crane is in the folded position 5 Stabilize the vehicle with the outriggers making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded the outriggers safety taps if present are closed 7 WARNING AND INSTRUCTIONS 7 1 Generality The use of the crane 15 reserved to authorized personnel instructed in advance who has to conform to the safety norms and instructions contained in the use manual supplied with the crane See norms ISO 9926 1 It is absolutely prohibited to walk or stop under a suspended load It is prohibited for unauthorized persons to be within the working area Under no circumstances interfere with the safety and protection devices Warning plates as well as instruction and operation p
23. 70 5 082 428 24 psi Ibf ft ft in ft in Ibs ft psi gal min gals Ibs Seite Informazioni tecniche MASSIMA ALTEZZA SOTTOGANCIO Page Technische informationen MAXIMALHOEHE BIS KRANHAKEN EH Technical information MAXIMUM HEIGHT UNDER HOOK pm Informations techniques HAUTEUR MAXIMUM SOUS CROCHET Edition 99 10 05 Informacion tecnica MAXIMA ALTURA BAJO GANCHO Path 2 SERES F170A ST170 G3 06 00 GRU TDRAUL CHE Pagina 06 10 HAKENHOHE CROCHET GANCHO 1000 3 3 e4 1500 4 11 3 7 2000 6 7 ze 745 555 es ire Fion eas 1120 23 v6 exo ve 11 25 ensio sono forniti titolo indicativo e non im n i Dati e dim les donn es et descriptions sont fournies titre indicatif sans engagement CLASSIFICATION OF THE CRANE MODEL F 1704 23 F170A 23 Informazioni tecniche PESI DIMENSIONI POSIZIONE BARICENTRO Technische informationen CEWICHTE ABMESSUNG UND POSITION DES KRANSCHWERPUNKTES Technical information WEIGHT DIMENSIONS AND BARYCENTRE POSITION um Informations techniques POIDS DIMENSIONS ET POSITION DU BARYCENTRE Esitin 00 02 10 Informacion tecnica PESO DIMENSIONES Y CENTRO GRAVEDAD a Fecha 2255 7 5 m 175 7 265 10 Il 525 1 9 2220 7 3 E 200 8 STA
24. Additional functions 3 Additional functions EI 211510 118118 Jib Jib Rotator Bucket Jib Jib Winch outer extension outer extension boom booms boom booms 1 Operate the levers smoothly and gradually When carrying out simultaneous movements of two or more functions also related to pump flow and lever travel it is possible that on reaching the stroke end of a particular function an increase in speed of the other functions will occur ATTENTION While exiting and folding the crane you must operate from the distributor side it is forbidden to operate from the double control side because of the overall dimensions of the booms DE1684A fig 15 fig 15 14 2 Manoeuvres to unfold the into working condition nn GR2 The plate DE4452A indicates the sequence of the manoeuvres to be carried out to unfold and to fold the crane Engage the power take off Stabilize the vehicle see details on Paragraph 13 Manoeuvres and controls to stabilize the vehicle IT IS FORBIDDEN TO OPERATE FROM THE DOUBLE CONTROL SIDE Operate from ground control distributor side By operating the corresponding levers make sure that the extension booms and the outer ram are closed lift the inner boom over the horizontal line Open the outer boom to the horizontal position position the hook on the vertical line above the load
25. IT IS FORBIDDEN TO OPERATE FROM THE DOUBLE CONTROL SIDE Operate from ground control distributor side By operating the corresponding levers completely reenter the extension boom sections lift the inner boom close to its stroke end fold the outer boom to its stroke end lower the inner boom until the hook of the safety device rests on the extension boom sections extend the extension boom sections until the hook is correctly positioned to be attached do not insist on the control rotate the crane until the reference arrows coincide on the column and on the base fold the inner boom to its stroke end the rest locating pin locates into its seat re position the outriggers to within the overall vehicle width as described on Paragraph 13 14 6 Indicator of inner boom horizontal position CONTROLS TO OPERATE THE CRANE 14 6 on request GR2 60 65 3 4 146 The column is fitted with a device that informs the driver through a sound light signal in the cab that the inner boom max position allowed during transport on road has been exceeded 14 7 Stand up control station if fitted This special fitting allows the operator to use the crane controls whilst standing in a higher position in order to have good vision of the working area The stand up control station is constructed with a platform fixed on to the base of the crane and with a control panel The control point allows the manual ope ration of the crane con
26. boom where no carter is pos sible to be placed please observe the shear and trapping hazard stickers nearly placed Remember that the stability of the unit crane vehicle is only guaranteed by the complete lateral extension of the outriggers and by the observance of the capa city plates Stabilize the vehicle on a horizontal plane with a maximum tolerance of 1 5 degrees Make sure that the outrigger rams rest on a solid base if necessary use larger outrigger base plates available on request to avoid sinking If you adopt other means make sure that they are suitably sized for the load they must bear ATTENTION Failure to respect the minimum safe distances may result in a safety hazard and a deadly risk WARNING AND INSTRUCTIONS GRU FASSI Respect the safety distances from electric lines the minimum distance 15 according to CEN norms five 5 meters except for otherwise prescribed by national norms 1 ATTENTION Failure to respect the minimum safe distances may result in electrical hazards for the operator and his assistants ELECTRICUTION General safety precautions for the operator and potential co workers If the crane hits an overhead power line do not touch the crane the truck or the load Carefully evaluate the danger before moving If you are closer than 10 meters from the crane the truck the load or the electric line move at least 10 meters away by shufflin
27. characteristics are marked on a plate fixed by the manufacturer Manufacturer mark Winch type Serial number Maximum line in N at the 4th layer Maximum speed in m min or Maximum capacity pump l min 1 See operator winch manual supplied by the winches manufacturer The winch has a maximum capacity which cannot be exceeded indicated by a plate not related to the crane capacities which can also be lower Consequently avoid to lift with the winch heavier loads than those allowed by the capacity plate of the crane with the winch Note We do not recommend using the winch with load moving winch in or out at the same time as the extension booms or the crane and hydraulic jib if fitted since it accelerates the wear of the extension guide pads reducing their life to one third compared to a standard application The cranes with winch feature a sensor that deactivates the exit of the extension boom sections when the load on the winch exceeds the nominal load by 20 There is no other control on the maximum load lifting which is therefore limited only by the lifting limit of the winch itself In order not to overload the winch it is therefore for bidden to lift a load attached to the winch cable using the crane rams when the load exceeds the values indicated on the capacity plate of the crane with winch USE OF IMPLEMENTS GRU FASSI 21 4 1 Winches equipped with a mechanical stroke device
28. filter cartridge Noteable decrease in Obstructed filters Clean or replace movement speed the filter cartridge POSSIBLE FAULTS GRU FASSI PL 24 3 Operations to be carried out only by authorized service center The crane does not lift the loads indicated on the capacity plate A boom of the crane does not hold up the load and visually lowers The crane does not rotate properly WITH RACK WITH SLEW RING The extension booms do not completely extend or work jerkily Noteable decrease in movement speed Non efficiency of the pump main pressure or auxiliary valves not properly adjusted or worn Ram seals are not properly fitted The safety check valve the ram is open Oil leaks inside the ram Valves controlling the rotation not adjusted Wear of rotation guide shoe Wear of the seals of the rotation cylinder Wear of the slew ring Wear of the motoreducer group Wear of guide shoes Non efficient pump Replace the pump Check the pressure adjust the valves or replace them Replace the seals Replace the valve Defective seals replace them Adjust the valves Replace the guide shoe Replace the seals Check the slew ring wear replace if necessary Check the motore ducer group wear replace if necessary Check the guide shoes wear replace if necessary Check the pump Vibrations in Non efficient pump Check the pump crane operations POSSIBLE FAULTS GRU FASSI
29. ground and the suspension is not completely unloaded the outriggers safety taps if present are closed 1771A Instruction plate and safety norms ATTENZIONE PRIMA DI AZIONARE LA GRU E OBBLIGATORIO METTERE IN OPERA GLI STABILIZZATORI WARNING BEFORE OPERATING THE CRANE IT IS COMPULSORY TO EXTEND THE OUTRIGGERS ATTENTION AVANT D UTILISER LA GRUE IL EST OBLIGATOIRE DE METTRE EN FONCTION LES STABILISATEURS ACHTUNG VOR INBETRIEBNAHME DES KRANS MUESSEN DIE ABSTUETZUNGEN AUSGEFAHREN ATENCION ANTES DE ACCIONAR LA GRUA ES OBLIGATORIO ESTABILIZAR EL VEHICULO ATENCAO ANTES DE UTILIZAR A GRUA E OBRIGATORIO COLOCAR EM FUNCIO NAMENTO OS ESTABILIZADORES DE 6723 Warning plate to stabilize the vehicle before using the crane DE 1684A Do not operate from the double control side to unfold or fold the crane DE 4452A Instruction plate to fold the crane into the rest condition INSTRUCTION AND GR4_170_190_210 WARNING PLATES DE 4491 Do not operate from the frontal position to extend the outrigger supports 2100 2100 Danger plate for crushing of lower limbs m Oil diverter 2 5 9 control plates DE4489 DE4488 DE 4488 DE 4489 Instruction plates to stabilize the vehicle DE 4485 DE 4497 INSTRUCTION 170 190 210 WARNING PLATES DE 1681 Greasing points with brush DE 1682 Greasing points at pressure DE 1
30. of the electric control panel Partial Time and Total time or the working time of the crane whilst being operated via the control levers Work Time How to view the date Press button C2 clock to have the current date visualized on display B Fig 29 Partial time How to view the partial time of the electric panel which can be reset Keep button C2 pressed until you read Time on display B Press button C1 until you see Partial time Press button C3 enter to view the time How to reset the Partial time To start a new count perform the following Keep button C2 pressed until you read Time on display B Press button C1 to read Partial time on the display Press button C1 again to read Total time on the display Fig 29a Press button again to read Work time the display Press button C1 again to read Reset partial on the display Press button C3 enter to read Enter to confirm fig 29a on the display Press button C3 enter again the timer 15 reset and it will start recording again Total time How to view the total activation time of the electric panel this cannot be reset Keep button C2 pressed until you read Time on display Press button C1 to read Partial time on the display Press button C1 again to read Total time on the display Press button C3 enter to visualize for about 5 s
31. permitted manoeuvre it is necessary to return all the levers to the neutral position ATTENTION During load handling with the crane and with the crane and hydraulic jib in vertical configuration or close the operator must strictly refer to the loads indicated on the capacity plates since the limiting device shows to be not particularly sensitive with vertical lifts Crane with activated limiting device by the intervention of the crane or the hydraulic jib overload condition and with outer boom of the crane above the horizontal line fig 20a 20b Manoeuvres not allowed Inner boom descent Outer boom descent Extension of the crane extension boom sections 5 Lift and descent of the hydraulic jib Extension of the extension booms section of the jib Winch rope lift Movement of the hydraulic accessories NOTES Ifthe overload condition has been activated by the hydraulic extension the extension of the crane boom sections is permitted 15 permitted only when coupled with permitted manoeuvres Manoeuvres allowed all the manoeuvres that bring the load closer to the column and therefore the overload Rotation in both directions Inner boom lift Outer boom lift Re entry of the crane extension boom sections Re entry of the extension boom sections Winch rope descent WITH HYDRAULIC JIB Crane with activated limiting device by the intervention of the crane or the hyd
32. the crane or the jib if fitted extended and pressurised at the stroke end The following manoeuvres are allowed the opposite rotation the manoeuvres allowed by the limiting device in relation to the position of the outer boom positioned over or under the horizontal line 16 6 Rotation limiting device When a sector of the working area exists in which the stability is insufficient for example in the area in front of the cab the permitted arc of rotation is limited by means of an adjustable electro hydraulic device which only allows operation within the safe area Warning persist in the operation When exceeding the safe area the rotation limiting device only allowing the opposite rotation the manoeuvres allowed by the limiting device in relation to the position of the outer boom positioned over or under the horizontal line CONTROLS TO OPERATE THE CRANE 6 GRU FASSI a reduction of capacity is necessary because of insufficient stability of the complete unit new capacity plates must be fixed giving the derated capacity in accordance with the final stability test 1 ATTENTION Always check carefully that the vehicle is perfectly stable paying special atten tion to the area immediately in front of the driver s cabin as this is usually less stable 16 7 In the case of the appearance of the signal ALARM on the display of the control panel or of the radioremote control or in case of an ele
33. 0 NOMENCLATURE SAFETY AND PROTECTION DEVICES 10 1 Crane with ground controls on both sides Crane with ground controls on both sides and with top seat controls by hand cables on request fig 6 Pos Description Check valves for outrigger rams Check valves for rotation control flow regulators Check valve for inner ram Check valve for outer ram Check valve for booms extension rams Lifting moment limiting device assembly optional Control panels optional Rotation limiting device optional Main pressure valve outriggers 10 Main pressure valve crane 11 Auxiliary valves crane 12 Levers guard 13 Safety device for outriggers supports 14 Hook safety device 15 Safety device for extension booms only for the crane version 10 2 Crane with top seat controls and with ground controls for outriggers fig 7 Pos Description Check valves for outrigger rams Check valve for rotation control Check valve for inner ram Check valve for outer ram Check valve for booms extension rams Lifting moment limiting device assembly optional Control panel optional Rotation limiting device optional Main pressure valve outriggers 10 Main pressure valve crane 11 Auxiliary valves crane 12 Levers guard 13 Safety device for outriggers supports 14 Hook safety device 15 Safety device for extension booms only for the crane version Let eS SS Ies
34. 021 ALBINO BG ITALY 1 Crane model 2 Serial Number 3 Year of manufacturing UNDER NO CIRCUMSTANCES SHOULD THE DATA MARKED ON THE PLATES BE ALTERED 9 CRANE NOMENCLATURE 9 1 Crane with ground controls on both sides Crane with ground controls on both sides and with top seat controls by hand cables on request fig 4 Pos Description Outrigger rams Outrigger supports Base Rotation cylinders Deviator crane outriggers Dual control for deviator crane outriggers Outrigger distributor Outrigger double control Distributor bank 10 Double control 11 Column 12 Inner 13 Inner boom 14 Outer ram 15 Outer boom 16 extension rams 17 Extension boom sections 18 Lifting hook 19 Oil tank 20 Manual extensions optional 21 Seat optional 22 Hand cables for crane optional XO 92 Crane with top seat controls and with ground controls for outriggers fig 5 Pos Description Outrigger rams Outrigger supports Base Rotation cylinders Deviator crane outriggers Dual control for deviator crane outriggers Outrigger distributor Outrigger double control Column Seat Distributor bank Inner ram 13 Inner boom 14 Outer ram 15 Outer boom 16 Booms extension rams 17 Extension boom sections 18 Lifting hook 19 Oil tank 20 Manual extensions optional NOMENCLATURE GR4_170 250 1
35. 20 7 Operations to mount the hydraulic jib on the crane By operating the corresponding levers place the extension on the vehicle or on the ground in the direction of the movement of the extension booms extend the crane outer ram to its stroke end and position the extension booms of the crane not too close to the first boom of the jib in order to allow the lining up manoeuvres and the connection of the hoses connect the jib hoses to the hydraulic plant through coupling unions following indications of Paragraph 17 2 Hydraulic connections for implements supple mentary hoses disconnect the cap and connect the electric cable for the pressure transducer reset the FX system which now shows Alarm 6 by pressing LMI button If the correct connection has been made then the normal screen should appear with no Alarm operate the outer ram of the jib and the inner ram of the crane in order to align the extension booms of the crane and the first boom of the jib thus allowing their connection eventually repeat the previous operation until the fixing holes are aligned working on the extension booms of the crane insert the lock pin into the fixing holes and secure it with the check pin lic 2 USE OF IMPLEMENTS 20 9 Use of the hydraulic jib articulated at 25 degrees oos This device permits to arrange the hydraulic jib with its movement ram fully opened orin standard configuration fig 1 o
36. 6 8 lt 2 402 equog UIW 06 lt eduog dund 06 lt adund ulw 06 lt 06 P lt 81814004 eduoYg 9 UDISJSA 2 UOISJOA UOISJ9A 2 4018 0 2 J 5 ap gy ny 9 12429 110 8 1 13 118494901 P OA BA DRAUL I CHE 017 UDISISA A AI cc 017 1549 O UO SJ8A 011 UO15J8A 011 011 80015 m 0 12 u Hydraulic schematic for crane versions F170A from s n 3743 F190A from s n 3709 F210A from s n 3855 GRU Dati e dimensioni sono forniti titolo indicativo n n impegnativo 9 5 Toutes les donn es et descriptions sont fournies titre indicetif engagement 08105 y descripciones todos a titulo indicativo y no imperativo DESCRIPTION CODE DOUBLE EFFECT BLOCK VALVE SEQUENCE VALVE VA200 VA227 VA232 VA233 VA247 COMPENSATED FLOW CONTROL VALVE FLOW REGULATOR VALVE DEVIATOR 01779 0016 UNIDIRECTIONAL VALVE 0020 164 DOUBLE EFFECT BLOCK VALVE DOUBLE EFFECT BLOCK VALVE BLOCK VALVE FAUCET SELECTOR VALVE OIL FLOW REGULATOR VALVE FOR ROTATION CYLINDER 175 VA185 REGENERATIVE VALVE VA266 BLOCK VALVE F
37. 686 DE 1686 Do not walk or stop under a suspended load DE 1683 DE 2361 Do not operate in proximity of electric high tension lines 6409 Warning of shearing danger DE6409A INSTRUCTION AND GR4_170_190_210 WARNING PLATES DE 1679 Do not walk on DE 1680 Do not use water to estinguish fire TIRANTI NON SALDARE FIXING ROD DO NOT WELD TIRANTS NE PAS SOUDER ZUGSCHRAUBEN NICHT SCHWEISSEN DE 1574 Do not weld the fixing rods DE 4945A Warning of burn danger DE4945A DE 1067 Do not walk or stay under a suspended load and for unauthorized persons to be within the working area
38. AUCET VA187 4 1 HYDRAULIC SCHEMATICS HYDRAULIC SCHEMATICS version with load limiting device NE Hydraulic schematic for crane HCD4 distributor ground controls load limiting device F170A from s n 3743 F190A from s n 3709 F210A from s n 3855 F220A from s n 4111 F240A from s n 3257 F250A from s n 0404 F270A from s n 3674 m Vale dalla matr 3328 an Ab i 3328 it Seass 5 01 05 04 Fron seria 3328 03 51270 54 03 02 GRU IDRAULICHE deni D Ey De T gt lt i 7 u O Y 1 IL 1 L m O 3 r O e a gt L Dati dimensioni sono forniti titolo indicativo non impegnativo Unverbindl iche Data and descri ptions Toutes les donn es et descriptions sant fournies titre indi er Datos y descripciones todos a titulo indicativo y no imperativo CODE DESCRIPTION DI765 DISTRIBUTOR VA227 SEQUENCE VALVE 0015 DEVIATOR VA233 DOUBLE EFFECT BLOCK VALVE Fl870 OIL FILTER RETURN VA239 SIMPLE EFFECT BLOCK VALVE 1 2 GAUGE QUICK CONNECTION RU976 FAUCET VA194 DOUBLE EFFECT BLOCK VALVE VA209 SIMPLE EFFECT BLOCK VALVE VA215 OIL FLOW CHECK VALVE
39. ER RETURN M1 M2 GAUGE QUICK CONNECTION PR103 PRESSURE SWITCH RU976 FAUCET TRO01 PRESSURE TRANSDUCER VA185 SELECTOR VALVE um 2 OTTO OTTO ON fu E 1 M M7 Ly RES 4 M3 I uso M2 1 Dati e dimensioni sono forniti titolo indicativo non impegnativo Unverbindliche onsender vorbehalten Datos y descripciones todos a titulo indicativo y no imperativo VA194 DOUBLE EFFECT BLOCK VALVE VA209 SIMPLE EFFECT BLOCK VALVE VA217 SEQUENCE VALVE VA227 SEQUENCE VALVE VA233 DOUBLE EFFECT BLOCK VALVE VA239 SIMPLE EFFECT BLOCK VALVE VA247 OIL FLOW REGULATOR VALVE FOR ROTATION CYLINDER XP VA240 XP VALVE Hydraulic schematic for Danfoss distributor electronic lifting moment limiting device F170A from s n 3743 F190A from s n 3709 F210A from s n 3855 HYDRAULIC SCHEMATICS 170 190 210 05 ST270 64 05 04 pm rr Data Vale dalla matr 3674 Pagina ANA Ausgabe Ab seriennummer 3674 Seite E 5 A S S Edition 5 9 9 From serial number 3674 Page JU Edition Du n de serie 3674 Page GRU IDRAUL I CHE Fecha Desde matr n 3674 Hoja if LJ q _x gt ____________ AS 1 1870 V rw m 1271 Dati dimensioni sono forniti titolo indicative e impegnativo Unverbindliche angab
40. H ON THE DISTRIBUTOR JIB M6 MICROSWITCH ON THE DISTRIBUTOR JIB EXTENSION BOOMS M7 MICROSWITCH ON THE DISTRIBUTOR WINCH MS MERCURY LEVEL SENSOR ON THE OUTER BOOM MV2 DRUM MICROSWITCH WINCH PRESSURE SWITCH FOR THE RE ENTRY OF THE EXTENSION BOOMS UCF MAIN CONTROL PANEL FX000 91 2 3 CONNECTORS SATI DOUBLE CONTROL SIDE SATELLITE SAT2 SATELLITE FOR 3 CONTROL STATION 501 SHUNT BOX 1 PRESSURE TRANSDUCER FOR INNER TP2 PRESSURE TRANSDUCER FOR OUTER RAM TP3 PRESSURE TRANSDUCER FOR THE JIB RAM CN6 1A CN6 1B CN6 3 A 0000 CN6 2 CN 1 333832883288828 LJ OO aM E 2233333333333 23 CN3 1 CN3 2 2 14 33 O Q Q 6 SAFETY NORMS SAFETY NORMS GR23 45 Strictly conform to the norms reported by the plates DE2499A fig 1 or DE1771A fig 1a placed next to the controls in order to avoid possible acci dents while operating the crane Only authorized persons are allowed to operate the crane The crane must be used on firm level ground Check that the vehicle hand brake is on and that the wheels are chocked Before every operation make sure that no one is within the working area of the crane the safety devices are in place and operative the minimum safe working distances from power lines are o
41. ING Breakdown of some sensors The system moment limiting device intelligent type 15 always monitored during ignition the system after having activated the various circuits checks the presence of all the inputs for around 4 seconds and then continuously monitors the operation and the efficiency of the limiting device approx every 25 milliseconds For most of the components the system checks also the congruence of the incoming signal with the one the system expects Maintenance maintenance is particularly important the lack of it may damage things or hurt people Particular operations if you are required to operate under particular conditions not illustrated in the manual of use and maintenance analyse carefully the situation and always refer to an authorised Fassi shop or to the Fassi technical support service or to experienced operators before starting working WARNING AND INSTRUCTIONS GRU FASSI THE CRANE MODEL 8 IDENTIFICATION OFTHE CRANE MODEL IDENTIFICATION GRU FASSI 8 1 Generality exact crane model serial number and description of implements will enable FASSI Service Department to give a rapid and efficient response 8 2 Crane mark FASSI MODELLO CRANE MODEL Identification data are marked on the plate DE5892 rivetted on the base with personalized rivets FASSI fig 2 MATRICOLA SERIAL NUMBER ANNO DI COSTRUZIONE MANUF YEAR FASSI GRU S p A 24
42. NDARD EXTRA SUPER EXTRA e 16 57 sexo 186 e 6300 20 8 _ A VARIANTE STABILIZZATORI VARIANTE HOCHSCHWENKBARE ABSTUETZUNGEN TILTABLE OUTRIGGERS OPTION OPTION STABILISATEURS RELEVABLES 1075 3 6 VARIANTE ESTABILIZADORES ORIENTABLES CON TUBAZIONI SUPPLEMENTARI MIT ZUSAETZLICHEN LEITUNGEN WITH SUPPLEMENTARY HOSES AVEC TOUYAUTERIE SUPPLEMENTA IRE CON TUBERIAS SUPLEMENTARIAS E 4650 15 3 4 2305 5080 lbs 2935 9 g PESO GRU CON SERBATOIO NON RIFORNITO STABILIZZAZIONE STANDARD MIT LEEREM TANK UND STANDARD ABSTUETZUNGEN WEIGHT OF THE CRANE WITH EMPTY TANK STANDARD STABILIZATION POIDS DE LA GRUE AVEC RESERVOIR VIDE STABILISATION STANDARD PESO GRUA CON DEPOSITO DE ACEITE VACIO Y ESTABILIZADORES STANDAR 1435 4 8 1220 4 Dati e dimensioni sono forniti titolo indicativo e non impegnativo Unverbindliche angaben konstruktionsanderungen vorbehalten 2015 6 7 Data descriptions approximate not binding Toutes les donn es et descriptions sont fournies titre indicatif sans engagement Datos y descripciones todos a titulo indicativo y no imperativo 3 CAPACITY PLATES 3 1 Generality The represented plates refer to the nominal design capacities 1 WARNING If the capacities are downgraded or partially reduced
43. ad the instructions given in the User s Manual supplied by the Manufacturer before using the remote control to avoid improper use The plates shown on the side of each push button panel lever of the radio remote control and on each lever on the emergency control determine the operation of the levers in relation to the movement of the crane ATTENTION The sequence of the plates placed on the controls may be different Make sure that the lever you are going to operate correspond to the control you selected 1 Operate the levers smoothly and gradually When carrying out simultaneous movements of two or more functions also related to pump flow and lever travel it is possible that on reaching the stroke end of a particular function an increase in speed of the other functions will occur CONTROLS TO GR4 OPERATE THE CRANE 16 9 1 5 control unit with linear levers CONTROLS TO 16 9 1 GR4 OPERATE THE CRANE ACCESSORY CONTROLS CRANE CONTROLS 4 socket for serial cable radio turning off it slows down all the and stop button radio starting manoeuvres lt 3 5 flashing levels of STOP red light and audible alarm and it returns them the green light up fast discharged battery to 100 speed O off to slow 4 at 3 and change of frequeny 47 second intervals flashing light Note It work also starting fixed with XP by slowing down fu
44. allowed Rotation in both directions Re entry of the crane extension boom sections Re entry of the extension booms sections of the jib Winch rope descent Manoeuvres not allowed all other movements When unwinding an electric device maintains at least three 3 turns of the lifting cable wound around the winch drum on activation the following controls are desactivated Manoeuvres not allowed Winch rope descent Manoeuvres allowed all other movements ATTENTION Limit the exit speed of the extension rams when during the lifting the hook bracket or pul ley snatch block is next to the fixed pulley in order to avoid unnecessary stress to the cable ATTENTION When the hook bracket or pulley snatch block in case of double or triple line and the fixed pulley are very close and the operator needs to manoeuvre in their proximity i e operations like load hook up arms folding etc we recommend to always stand side on with respect to the pulley plan never in front or at the back and to operate the crane at a low speed since the contact especially without load can result in rapid and violent rotations of the hook group from the fig 26 to the fig 27 ATTENTION The end stroke condition takes place when the block takes contact with the pulley struc ture The operator must stop the manoeuvre before the block rotates the pulley completely with consequent activation of the load cell on the w
45. alue according to the bolt diameter and class Table of the bolts tightening torque in general with average friction value 0 15 and average good tightening accuracy C From ELEMENTS DE FIXATION ASSEMBLAGES VISSES AFNOR E 25 030 1984 Diameter Class 8 8 Class 10 9 Class 12 9 Bolt D Torque Nm Torque Nm Torque Nm 388 yo _ 4 83 8 30 2046 3006 2658 3905 WITH SLEW RING Check the rotation control motoreducer oil level Fig 34 Remove the bleed plug 1 using a 22 mm Allen wrench Remove the plug 2 using an 8 mm Allen wrench and the O ring Top up if necessary with the same type of oil as indicated in the table at Paragraph 23 via the mouth bleed plug The correct level is reached when oil starts to escape from the threaded hole in plug 2 Check the state of wear of the O rings replace if necessary and then return the plugs The lubrication oil can be drained completely by removing plug 3 using an 8 mm Allen wrench Check the guide shoe wear as it affects the sliding section tolerances if the clearances are considerable damage to the rams and the structure may occur Clean the air filter placed in the top of the oil tank filter cap Completely replace the hydraulic oil and the filter cartridges fig 34 1 The waste oil and the filter cartridges MUST be disposed of by authorized persons Contiene mercurio smaltire secondo H le leggi in vigore 1 CAUTION DANGER
46. anger openings must be kept clear and clean At no time should it be covered USE OF IMPLEMENTS GRU FASSI 18 MANUAL EXTENSIONS USE OF IMPLEMENTS GR2_45 65 3 4 5 SE 18 1 Generality These are additional extensions which are placed in the hydraulic extensions of the crane and of the hydraulic jib and secured by locking pins Manual extensions have a maximum capacity independent from the crane confi guration as shown on the capacity plates 1 ATTENTION 1 Manual extensions can be extracted from the rest position and be operative once the security pins have been removed with the outer boom in sliding position 1 ATTENTION Do not stand in front of stabilisers during operation Operate from a lateral position in respect of the extension movement of the manual extensions operation from the frontal position is dangerous Verify that the area 15 suitable for this operation and there are no unauthorized persons in the working area Do not permit the extension to slide out at speed as this will damage the stroke end stops Do not try to align the holes slots for the locking pins with your fingers always use a suitable tool When manual extensions are in place fit the locking pins and secure them with the check pins to prevent accidental escape 1 Always remember that when operating with implements their tare weight must be deducted from the capacity of the crane 18 2 Lifting moment limiting device
47. b in rest condition By operating the corresponding levers re enter the hydraulic sections of the jib and of the crane lift the inner boom to its stroke end re enter the outer boom of the and of the crane to its stroke end operate as described to fold the crane in rest position WARNING Always check and record the overall height of the crane in the folded position or in laid position in the body or on the load Always respect and pay proper attention that the load and dimension limits are in conformity with the road regulations 20 6 Operations to remove the hydraulic jib from the crane By operating the corresponding levers re enter the jib outer booms sliding sections to their stroke end extend the crane outer ram to its stroke end extend of at least 1 1 5 m the crane outer booms sliding sections re enter the outer ram of the jib and the inner ram of the crane to obtain the two rest brackets of the jib either lay on the ground or on the truck body or if possible on a specific rest trestle remove screwing the locking pins re enter the outer booms sliding sections of the crane to free the first boom of the crane jib disconnect the jib from the hydraulic circuit of the crane operating on the quick couplings disconnect the electric cable of the pressure transducer and put on the specific cap Assure that the hydraulic jib is adequately stripped to avoid side turnover
48. bserved the load is correctly slung and hooked Stabilize the vehicle by the outrigger rams making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded Use the crane in accordance with the use and maintenance manual making sure that the load and radius are within the maximum limits shown on the crane capacity plate the crane is used progressively avoiding sudden load movements swinging or dragging of the load is avoided the load is lifted before rotating When using implements protect the crane working area with a barrier The vehicle crane are not left unless the power take off is disengaged and the load is on the ground Before driving the vehicle make sure that the outrig gers are fully retracted and re entered the safety taps closed and the crane is in folded position HORIZONTAL VERSION FASSI GRU S p A Tel 035 77 64 00 Fax 035 75 50 20 VERTICAL VERSION fig 1 FASSI GRU S p A Via Roma 110 24021 ALBINO BG ITALIA Tel 035 77 64 00 fax 035 75 52 13 INSTRUCTIONS FOR SAFE USE OF THE CRANE Only authorized persons are permitted to operate the crane The crane must be used on firm level ground Check that the vehicle hand brake is on and that the wheels are chocked Before operation make sure that one 15 within the working area of the crane the safety devices are
49. ch can also be lower Consequently avoid to lift with the winch heavier loads than those allowed by the crane capacity plate Note We do not recommend using the winch with load moving winch in or out at the same time as the extension booms or the crane and hydraulic jib if fitted since it accelerates the wear of the extension guide pads reducing their life to one third compared to a standard application The couple limiter installed on the winch structure prevents that on the cable can be created a load major to the value of maximum line at the 4th layer quiescing all the crane controls 1 Under no circumstances interfere with the limiter device adjustment USE OF IMPLEMENTS GRU FASSI 21 2 1 Winches equipped with a mechanical stroke end device 1 ATTENTION The end stroke condition takes place when the block takes contact with the pulley struc ture The operator must stop the manoeuvre before the block rotates the pulley completely with consequent activation of the load cell on the winch Such end stroke device shall be used only under emergency conditions and not as a simple end stroke interrupter The mechanical stroke end device combined with the winch limiter prevents the hook bracket or pulley snatch block from hitting the fixed pulley when lifting or when extending the extension booms and thus from damaging the cable When the winch limiter is activated all the crane functions are disabled Manoeuvres
50. ctrical failure In these cases because of a fault shown in the system the crane is not func tional any more The checks that the operator can effect to reactivate the crane functions are the following in case of an electrical failure check the connection of the feeding cables to the battery incase of the appearance of the signal ALARM on the display of the push button panel see Par 15 7 1 and check if the fault can be resolved by the operator If the fault cannot be resolved you must immediately go to a FASSI autho rised Center after bringing the crane to its the rest position in relation to the conditions explained in the paragraphes 15 7 2 15 7 3 16 7 1 Diagnostic Alarms Input Output LME vers 4 5 01 7 It is possible to install on the machine some operation improvements of the limiting device not yet described here For this purpose compare the released version of the software installed on the machine you can read it on the display when switching on with the one in this paragraph s heading For further expla nations please refer to Fassi service network All the eventual problems that the electronic device can have are shown on the display of the control panel and they create the stop of all crane functions The visualisation of the alarm must be reset pushing the button l m l d exclusion on the main box control panel which bring again the display in the original screen showing the pressures only if the
51. d when you start the radio remote control the pressure values are displayed in if on the display on the left of the values no symbol is present daPsi if on the display on the left of the values the symbol is present By pushing the button the percentage values of pressure in the inner outer ram and the jib and the percentage of load on the winch are displayed By pushing a second time the button the pressure values in the inner outer and jib rams movement in the measurement unit non standard and the percentage of load on the winch are displayed By pushing again the button you return to the initial display For the use of the control button 5 see Par 22 2 By pushing the button one or more times you return to the initial display view of the pressure values For the meaning of other messages see Par 16 7 1 Diagnostic CONTROLS TO OPERATE THE CRANE 1 6 3 GR2_45 65 3 4 SE 16 4 Load handling OPERATE THE CRANE Manoeuvres of the crane GRU FASSI Fig 20a b e 20c d illustrate the configurations of the crane and of the eventual hydraulic extension with the manoeuvres allowed and not allowed by the device in connection with the horizontal position WITH HYDRAULIC JIB of the crane and extension outer booms ATTENTION In the overload condition if you simultaneously effect one permitted and one non permitted manoeuvre you haven t movement In the overload condition before effecting a
52. d momentarily pressurise maintain the command for the extensions boom until the red led of the button LMI placed on the control panel begins to flash continue to keep the command for the extensions boom and press the exclusion device button the flashing red light becomes fixed release the lever commanding the extensions booms The permitted manoeuvre is the descent of the outer boom in order to bring it under the horizontal remember that you have at your disposal five 5 seconds from the command operation to carry out the descent After such period of time wait at least one 1 minute in order to be allowed to carry out the manoeuvre once again The activation button of the excluding device only in the case of the hydraulic jib are to be activated as follows retracted the extensions booms of the hydraulic jib until stroke end and momentarily pressurise maintain the command for the extensions of the hydraulic jib boom until the red led of the button LMI placed on the control panel begins to flash release the lever commanding the extensions booms of the hydraulic jib within 3 seconds from releasing the lever commanding the extensions booms of the jib retracted the extensions booms of the hydraulic jib until stroke end and momentarily pressurise the red led turns off as soon as the re entry begins maintain the command for the extensions boom until the red led of the button LMI placed on the control panel begins t
53. desired configuration using the button to move among the various options Confirm your selection by pressing the F1 control panel or ENTER radio remote control key If the hydraulic jib boom is not at its stroke end the message at point 3 will be displayed otherwise the message F1 TO START is visualised 5 Message FC P2 fig 5 Note do not hang any load on the hook This means that the outer ram must be positioned at its stroke end if it is already in that position this message won t appear using the lever until the next screen is displayed FASSI fig 5 6 Message P3 fig 6 USE OF IMPLEMENTS paragraph to read only in case of manual extensions installed on Jib and GR2 45 65 3 4 5 SE not on Crane Note do not hang any load on the hook This means that the jib outrigger must be positioned at its stroke end if it is already in that position this message won t appear using the lever until the next screen is displayed 7 Message F1 TO START or F1 ENTER START Fig 7 At this point the display will visualize the message F1 TO START control panel or F1 ENTER START radio remote control Press the F1 control panel key or ENTER radio remote control to continue fig 7 fig 7 8 Message UP P1 see fig 8 Note do not hang any load on the hook It requires the activation of the inner boom lifting to eliminate an overpressure at the lifting ram bottom
54. ding ones PANELS OF THE RADIO REMOTE CONTROL USE OF IMPLEMENTS GR2 4565 3 4 5 SE MEP Figure A left side Figure B right side 0 igs __ ENTER _ HOW TO PREDISPOSE THE USE OF MECHANICAL EXTENSIONS ON CRANE OR ON JIB Note In case of crane with slew ring and top seat all the procedures mentio ned below can be executed from both the control panel and the radio remote control 1 Initial display Fig 1 Starting from the standard menu of the electronic lifting moment limiting device displaying the pressures of the lifting rams fig 1 keep the F1 key control panel or the and ENTER key radio remote control with the selector on A fig A and B pressed for some seconds fig 1 2 Choice the installation of the manual extensions on Crane or on Jib Fig 2 If the crane features the installation of the manual extensions both on the crane and on the jib after the initial display when you keep the F1 control panel and ENTER key pressed radio remote control the program displays the message illustrated in Figure 2 FPA u to _ENTER E in 1 5 TT LES RU El n DEX 15230 T i a fig 2 fig 2 Use the button to select if in the actual configuration the manual exten sions are mounted on JIB or CRANE if the manual extensions are mounted on the crane 3 Message 1 2 M3 fi
55. e can break down due to fatigue or overload fitis misused with cycles loads or pump oil flow not pertinent to the crane class lf it is used for improper tasks side oblique or reversal pull used in poor jobsites corrosive environment too high or too low temperature foundry see conditions of use Ifthe load exceeds the rated capacity indicated on the relevant plates WARNING AND INSTRUCTIONS GRU FASSI Wrong manoeuvring can fall break or overturn if the operator performs a wrong manoeuvre due to the lack of familiarity with the opera tion procedures see manual of use and maintenance or due to inadequate psychophysical conditions we remind you that the directives in force impose a suitable training of the personnel before using these types of machines and require an adequate psychophysical condition to operate safely a lifting device that always implies the intrinsic danger of a lifted load Weather conditions too high or too low temperatures may damage the components of the oleodynamic and electric circuits See max and min conditions of use it is forbidden to operate the crane during a storm with lightning hazards SO we recommend to fold it and put it to rest Furthermore when the wind is too strong the crane can overturn or break down Shearing entrapment the crane has a lot of parts in movement that it is impossible to cover therefore the operator shall always be aware of th
56. e closed position When the electric power is restablished remember to put the button in the opened position 1 Activation of the emergency lever This activation prevents the operation of the lifting moment limiting device consequently the operation under such conditions can involve an overload condition such an emergency condition where the lifting moment limiting device has been disabled the operator who is responsible for the machine safety must carefully consider the manoeuvres required to return to normal working conditions it 15 however compulsory to effect the re entry of the exten sion booms at first calmly and carefully assess the type and scale of the hazards arising from these manoeuvres and the possible reaction of the crane tipping over frame overload uncontrolled fall of the load due to a hydraulic system overload etc make all movements as slowly as possible to reduce the dynamic overload to the minimum After such emergency operations and prior to re use of the crane you must immediately go to FASSI authorised Center for testing the structure and re sea ling of the device 1 Interferences with the valves or removal of the lead seal release the FASSI GRU IDRAULICHE from any responsibility and invalidate the warranty 1 ATTENTION presence of the lifting moment limiting device does not release the user from the obligation to respect what is ind
57. e from a different control seat if there is none available the crane should be equipped with a radio control or remote control in order to allow the operator to operate the crane in absolute safety From the control seat the operator shall be able to visually inspect the whole working area at all times If it is not possible he shall team up with a co worker able to control the whole area otherwise the crane shall be equipped with a radio control in order to ensure the operator with the perfect position to see all potential hazards clearly at all times Naturally the operator shall also teach this eventually co worker with the scope of not harm each other with control commands Load rigging carefully inspect the load rigging the operator shall make sure that the load is properly attached and balanced and that all unexpected move ments are not allowed Be careful not to hit any potential impediments during the crane movements Jobsite conditions prior to use always ascertain that the working area is free and clear of potential obstacles to crane operations people building walls balconies eaves scaffoldings tree branches other lifting means or machines electric lines This may hurt people damage both the impediments and the crane and provoke also the crane overturn Make sure that there is no risk of elements falling on the operator or on the crane and take the right precautions to prevent it Overload and or fatigue the cran
58. e in any case the lever in neutral position and then restart to operate STOP BOOM UP Lifting functions not available are authorized only descent functions To verify the right working of the differents input it is possible to use the display inthe INPUT menu 16 7 2 Temporary OVERRIDE REACTIVATION for the CONTROLS TO OPERATE THE CRANE crane functions with standard distributor nek 16 7 2 case of an electrical failure or of the appearance of the signal ALARM on the display B of the control panel of the lifting moment limiting device Firstly remove the protection guard Then unscrew the fixing screws 13 mm hexagonal spanner On the distributor it has been installed an electro valve with a manual locking func tion fig 22 which allows to reactivate all the crane functions in case of absence of the electric power Only in these conditions it is permitted to remove the lead seal which protects the device Push the button and turn it into the clockwise sense fig 22a pos 1 2 the button stays in stable and closed position fig 22 When the electric power is restablished remember to put the button in its original position turning it into the anti clockwise sense fig 22a pos 3 4 ATTENTION Activation of the reactivation button This activation prevents the operation of the lifting moment limiting devi ce consequently the operation under such conditions can involve an ove
59. e inner boom as indicated on the capacity plate During load handling do not exceed the reach limits given or the load indicated on the above mentioned charts If the limits are exceeded the limiting device allowing all manoeuvres which reduce the lifted load within the permitted reach limits and forbid all other manoeuvres will be immediately activated Lifting moment limiting device A characteristic which permits the classification of cranes 15 their lifting capa city or maximum lifting moment The moment is defined by the value obtained from the weight of the load to be lifted kg by its distance meters from the centerline of the crane rotation The device called lifting moment limiting device preserves the crane structure from overloads as it prevents any movement which increases the value of the moment up to the maximum established value 16 2 Electronic lifting moment limiting device This device utilises an electro hydraulic system managed by an electronic logic that prevents any operation tending to cause an increase in the pressure induced by the load in the lifting rams inner outer rams of the crane and of the hydraulic extension if fitted up to the critical values These values which are not exceedable determine the intervention levels and provide the data for setting the device The pressure values detected in the lifting rams are turned into electric signals by the transducers and sent to the electronic lo
60. e keep away from the area occupied by the outrigger in motion Disengage the locking devices of the outrigger supports by putting the levers A from the position of the fig 11 to the one of the fig 11a Position lever D of oil diverter 2 E S on E S DE4489 fig 11b EMI fig 12 l fig 18 fig 14 Controls workable from the distributor side of the crane fig 13 DE5265 Controls workable from the double control side of the crane fig 14 DE5266 Byusing the levers CD the lever C and the valve taps operate in chronological sequence a extend the outrigger supports b rotate the outrigger rams putting in a working condition and lower them till the complete stabilisation of the vehicle ATTENTION The complete extension of the outrigger supports is visually indicated by the yellow triangles which are found at the end of the beam and of the support if it s supplied with extra double extension beams Fig 10b Example of using the levers CD the lever C and the valve tap on the outrigger and the valve tap on the control ram for the tiltable support extension of the outrigger support 1 activate the lever CD n 1 in the direction of E by keeping activated the lever CD n 1 activate the lever C in the opposite direction rotation of the outrigger ram n 1 from the rest position fig 15 to the working condition fig 16 make sure that the tap R1 of the valv
61. e of the outrigger ram S1 is closed for the closed or opened position see fig 12 open the tap R1C of the valve of the control ram for the tiltable support for the closed or opened position see fig 17 to remove the pin 1 proceed as follows activate the lever CD 1 in the direction of S by keeping activated the lever CD n 1 activate the lever C in the opposite direction to control the rotation and take the ram S1 to its rest position so that the pin 1 is extractable remove the security pin and the locking pin 1 from its seat to rotate the outrigger ram S1 proceed as follows activate the lever CD 1 in the direction of S by keeping activated the lever CD n 1 activate the lever C in the opposite direction to control the rotation and take the ram S1 to its working condition fig 16 insert the pin 1 its new seat and lock it with the security pin close the tap R1C of the valve tap on the control ram for the tiltable support The locking pin 1 is constructed from special material do not replace it with a non original part your security depends on it descent of the outrigger ram n 1 open the tap R1 of the valve of the outrigger ram S1 activate the lever CD n 1 in the direction of S by keeping activated the lever CD n 1 activate the lever C in the opposite direction till the requested extension of the outrigger ram 1 close the tap R1 of the valve of the outrigger ram
62. e outrigger rams and by the observance of the capacity plates To check the maximum working pressure see Paragraph 2 3 Technical data Check that the outrigger rams are applied on a solid base if necessary use larger outrigger base plates available on request to avoid sinking When stabilization is complete the wheels of the vehicle must still be in contact with the ground and the suspensions must not be fully unloaded Stabilize the crane so as to operate on a horizontal plane with a maximum tole rance of 1 5 degrees While loading it may be necessary to vertically adjust the outrigger rams to prevent an overload on the outriggers then stabilize again While unloading the outrigger rams may not be perfectly in contact with the ground because of a rise in the suspension it is therefore recommended to stabilize the vehicle during operation to avoid an overturn SUPPLEMENTARY BEAMS GRU FASSI Ni DE 6409A DE6409A 13 4 Functions of control levers for stabilization The controls to stabilize the vehicle are activated only from ground level and on both sides of the crane base NOTE The graphic symbols illustrated hereunder are marked on the plates DE4486 DE4487 DE4488 DE4489 affixed next to the control stations and indicate with the following symbolism 17 14 31 12 They indicate the position of the operator in relation to the vehicle and the crane m 2 13 al 2 iD Lever CD for selecting Lever
63. echa _ _ v vi PORO y va233 c2 L CODE DESCRIPTION 01765 DISTRIBUTOR 0015 DEVIATOR FI776 FILTER HIGH PRESSURE FI870 FILTER RETURN M1 M2 GAUGE QUICK CONNECTION RU975 FAUCET VA194 DOUBLE EFFECT BLOCK VALVE VA209 SIMPLE EFFECT BLOCK VALVE Vale dalla matr 3328 Pagina Ab serinnummer 3328 Seite From serial number 3328 Page 06 ST2 0 G4 06 02 Du de serie 3328 Page Desde matr 3328 Hoja 170 270 E m __J e dimensioni sono forniti titolo indicativo e non Impegnativo Unverbing iche angaben konstruktionsanderungen vorbehalten and descriptions are approximate and not binding Toutes les donn es et descriptions sont fournies titre indicatif sans engagement Datos y descripciones todos titulo indicativo y no imperativo VA227 SEQUENCE VALVE VA233 DOUBLE EFFECT BLOCK VALVE VA239 SIMPLE EFFECT BLOCK VALVE VA247 OIL FLOW REGULATOR VALVE FOR ROTATION CYLINDER Hydraulic schematic for crane Danfoss distributor load limiting device F170A from s n 3743 HYDRAULIC F190A from s n 3617 F210A from s n 3855 F220A from s n gt 4111 F240A from s n SCHEMATICS 3257 F250A from s n 0404 F270A from s n 3674 GRA 170 270 Data Vale dalla matr 3674 Pagina Ausgabe Ab serinmummer 3674 Seite
64. econds the total time expressed in hours and minutes Work time How to view the work time which is the actual time recorded whilst a crane operating lever function is being activated Keep button C2 pressed until you read Time on display B Press button C1 to read Partial time on the display Press button C1 again to read Total time on the display Press button C1 again to read Work time on the display Press button C3 enter to view for about 5 seconds the work time of the crane expressed in hours and minutes 22 3 After every 8 working hours or at the end of every working day Check that all safety devices are efficient Check the level of the hydraulic oil in the tank Check all the components of the hydraulic circuit for possible leaks Check that the control and the oil diverter levers can easily be positioned they must show no signs of forcing Check the condition of shackles hooks wire ropes and any other lifting equipment 22 4 After every 40 working hours or after every working week Check the tightening torque of the fixing rods of the crane fig 30 See table at paragraph 22 5 Clean the oil filter placed in the oil tank of the crane and if any on the pump sec tion and pressure hoses NOTE The filters of fibre or paper can not be cleaned they must be replaced Cleaning of the wire mesh filter on the tank oil return to the oil tank fig 31 Unscrew t
65. en konstruk tionsanderungen vorbehalten Deta end descriptions are approximate and not binding Toutes les donn es et descriptions sont fournies 8 titre indicatif sans engagement Datos y descripciones todos a titulo indicativo y na imperativo RU976 CODE DESCRIPTION DI787 DISTRIBUTOR VA146 ELECTRIC MAIN WITH BY PASS VALVE DV020 DEVIATOR VA185 SELECTOR VALVE EV124 ELECTROVALVE VA215 OIL FLOW CHECK VALVE FI776 OIL FILTER HIGH PRESSURE VA227 SEQUENCE VALVE 870 OIL FILTER RETURN VA232 UNIDIRECTIONAL VALVE M1 M2 GAUGE QUICK CONNECTION VA233 DOUBLE EFFECT BLOCK VALVE PR103 PRESSURE SWITCH VA239 SIMPLE EFFECT BLOCK VALVE RU976 FAUCET VA257 SEQUENCE VALVE RU978 FAUCET VA264 SIMPLE EFFECT BLOCK VALVE TR001 PRESSURE TRANSDUCER VA265 DOUBLE EFFECT BLOCK VALVE SCHEMATICS HYDRAULIC GR4_170_190_210 2 00130104 59 0 821 1149153 NeUpAY 60291051 10915 4921119018 40118104 21 8 01851 14815 US ngJp H 22 94017010 12018771 19615 0109158 US UQISJOA SSOJUR 80915 JNS UOISJ8A SSOJUR LUOISJHA 1888 550191 UOISJ8A Z118U90H 880108 ou 010085 ns 5501490 002 3U018J9A J 1 42 re 1 2 ap equog J8A 110990 e eduog dund 3 08 JBA MO y 901181 915494 1 911091 9391409 e uiw 0
66. formation actions Inner boom connection outrigger connection pins bushes Inner boom Lubrication wear and any deformation Pins outrigger connections actions Inner ram Oil leaks chromium plating Cylinder rod piston seals hoses any deformation inspection of hoses Outer boom Pins outrigger connections Lubrication wear and any deformation actions Outer ram Cylinder rod piston seals hoses Oil leaks chromium plating strains inspection of hoses Extension booms Guide shoes pins outrigger connections Lubrication wear and any deformation actions Extension rams Cylinder rod piston seals hoses Oil leaks chromium plating any deformation inspection of hoses Hydraulic jib Booms pins outrigger connections Rams hydraulic jib Oil leaks chromium plating any deformation Cylinder rod piston seals hoses inspection of hoses Winch Lubrication wear and any deformation actions Torque limiter brake rope slide guide cable stroke end pulleis Lubrication wear and any deformation actions Distributors deviators valves Checking of the pressure oil leaks wear and Control levers forks joints any deformation actions fixing screws lead seals Lifting moment limiting device Checking of the pressure oil leaks Valves pressure switches electrovalves Power take off pump oil tank Pump capacity checking of the pressure oil change Filters hoses replacement of filte
67. g 3 USE OF IMPLEMENTS After having pressed the above mentioned keys the message illustrated GR2 45 65 3 4 5 SE Fig 3 will be displayed fig 3 fig 3 At this point through the button select the correct number of the manual exten sion at the moment in use M stands for manual and 1 2 and 3 indicate the number of the manual extensions Select the number of the manual extension you want that number starts blinking You can select only the manual extensions that have been installed i e if only one manual extension is installed by pressing the key only the Miextension will start flashing To confirm your choice press once the F1 key control panel or ENTER radio remote control you ll access the section dedicated to the system configuration 4 Message K1 K2 KZ fig 4 paragraph to read only in case of manual extensions installed on Jib and not on Crane fig 4 fig 4 If you press the ENTER key with the manual extensions mounted on the jib the screen of Fig 4 will be displayed Therefore we can choose the most convenient configuration among the following K1 Outer booms of the crane totally re entered and jib extensions as you like K2 Outer booms of the crane as you like and jib extensions totally re entered Outer booms of the crane totally extended and jib extensions as you like K4 Outer booms of the crane as you like and extensions totally extended Select the
68. g away with small steps in order to minimize the chance of getting a too high voltage rence between the feet Warn others to stay away call for help and contact the power company to de energize the line do not attempt to assist someone in direct or indirect contact with the power line before the power has been disabled you run the risk of being electricuted yourself If you are in the truck cabin stay inside without touching the vehicle body because 115 extremely hazardous to go out before the line is de energised Help the electricuted person if you know the first aid procedures otherwise wait for the paramedics to arrive 1 ATTENTION 1 Do not utilize the crane during thunderstorms and with wind speed excee ding 13 8 mis 50 km h maximum value of the Beaufort scale degree 6 Indications about wind speed Force of the wind Wind speed Classification Characteristics Beaufort scale m s Calm Calm wind smoke goes up quite vertically Light breeze Smoke reveals the direction of the wind one can feel the wind blowing leaves start fluttering Moderate breeze Leaves and branches are in constant motion small branches start fluttering Dust and papers dance on the ground 5 8 0 10 7 Fresh breeze Small green branches bend the surface of waterways and lakes are wavy 10 8 13 8 Near gale Big branches bend wind whistles through high tension cables it s difficult to walk keeping the umbrella open 13 9 17
69. g ram at high speed In this condition reactivation of the crane commands by performing one of the manoeuvres is allowed by the system If the limiting device intervenes when both the lifting rams are open and at stroke end and the crane extension booms are fully folded it is not possible to reactivate the commands since the permitted manoeuvres arm lifting and extension fully retracted cannot be carried out because of the actual configuration of the crane outer boom above the horizontal The device in this case allows the descent manoe uvres since it verifies the it was a peak pressure inside the lifting rams the crane being loadless thus these manoeuvres will be allowed Temporised exclusion device of the lifting moment limiting device The activation of the exclusion device is permitted when the limiting device is activated and only in the case when it is impossible to carry out any of the allowed manoeuvres This generally occurs when handling heavy and bulky loads with the outer boom above the horizontal and the extension boom sections almost retracted ATTENTION The activation of the exclusion system for the lifting moment limiting device can ONLY be operated when the extension booms of the crane and of the hydraulic jib when fitted are fully retracted The activation button of the excluding device only in the case of the crane are to be activated as follows retracted the crane extension booms until stroke end an
70. gic of the device which deter mines the locking or unlocking of the controls concerned according to the horizontal position of the crane outer boom mercury level switch only the controls allowing a reduction of the overload are enabled while those increa sing it are disabled The device features an electro hydraulic control that does not allow the set value to be exceed by deactivating the controls levers in neutral position commanded by the limiting device When the controls are released levers in neutral position it s this electronic logic that handles which manoeuvres are disabled according to the position of the crane outer boom and in overload condition by sending electric signals to special micro switches placed on the elements of the distributor 1 ATTENTION The presence of the lifting moment limiting device does not release the user from the obligation to respect what 15 indicated on capacity plates and lifting curves 16 3 Control panels Layout of the control panel fig 17 placed next to the distributor of the crane A green yellow and red led band signalling the load percentage as compared to the capacity plate Green light load between 0 and 90 Yellow light load between 90 and 100 Red light load higher than 100 Display C Control buttons 4 control buttons D STOP button E Audible alarm push button danger F Green warning light electric on G Control button for XP H Contro
71. he security bolts of the filter cover 1 and remove it Extract the cartridge clean by flushing with a non flammable non corrosive and non toxic solvent gas oil or other Thoroughly dry the filter inside and out do not use compressed air Check if the cartridge has collapsed if so replace it Remove the filter body 3 and clean it Re assemble the filter body and the cartridge check the sealing of the O ring 4 5 6 in case replace it NOTE Take care that no contaminated material passes into the tank Replacement of the filter on the delivery line before the distributor fig 32 When the visual indicator becomes red replace the cartridge Unscrew with a suitable spanner the filter body 1 from the head 2 Remove the cartridge 3 and clean inside the holder 1 Insert a new cartridge and re assemble the filter body into the head checking the seal 4 Check the oil level in the tank with the crane in the folded position and with the Outriggers crane and supplementary fully re entered The oil level must not exceed the maximum or be lower than the minimum fig 33 Top up using hydraulic oil with the same characteristics as those indicated in the table at paragraph 23 The following lubricators have been centralized and gathered in a case fig 33a positioned on the base crane distributor side rack guide shoe rotation upper and lower bush of the column column support rack group col
72. heir vertical stowa bility These hinged supports are placed between VERSIONI 1 the outrigger supports and the rams the fixed part is screwed to the supports while the mobile part is screwed to the rams fig 9 9a To place the rams in a working condition fig 9 Supporting the ram remove the check pin and the locking pin from their positions Position carefully the ram in working condi tion insert the locking pin in its new position and secure it with the check pin fig 9a To re position the rams to the folded position Remove the check pin and the locking pin Position the ram in a upward direction and supporting the ram insert the locking pin in its new position and secure it with the check pin The locking pin is constructed from special material do not replace it with a non original part your security depends on it 13 MANOEUVRES AND CONTROLS STABILIZE THE VEHICLE 13 1 Generality The outriggers rams prevent damaging stresses both to the frame and to the vehicle suspensions on which the crane is mounted to and assure the stability of the unit during load handling 1 ATTENTION Be very careful when stabilizing the vehicle make sure that no one 15 or transits in close proximity of the working area of the outriggers 1 ATTENTION The crane stability is maintained by the maximum extension of the outrigger supports by the solidity of the base underneath the plates of th
73. icated on capacity plates and lifting curves 1 CAUTION DANGER On the outer boom there is a mercury capsule mercury level switch duly pro tected and provided with the following warning stickers Contiene mercurio smaltire secondo le leggi in vigore Es hat quecksilber bitte beseitingen so wie gesetzlich N Mercury inside scrap following laws in force Contient du mercure recycler selon les lois en vigueuer MERCURY IS EXTREMELY TOXIC IN CASE OF REPLACEMENT AND OR SCRAPPING DISPOSE OF RECYCLE THE CAPSULE CONTAINING MER CURY WITH MAXIMUM CARE AND IN ACCORDANCE WITH THE NATIONAL REGULATIONS IN FORCE ATTENTION Do not walk on the lever guards of the lifting moment limiting device posi tioned on the distributors or electric control panels DE1679 Do not use water to estinguish fire DE1680 DE1679 CONTROLS TO OPERATE THE CRANE EINE GR2 45 65 3 4 16 9 Use of the radio remote control A proportional radio remote control subjugate to the distributore can be installed Tele radio remote control The radio remote control in the case of a discharged battery or in the presence of inter ference in the radio transmission or use of the crane in situations where the transmission by radio is forbidden it is easily transformed to cable remote control using a connecting cable between the remote control unit and the receiver radio control placed on the base fig 17 WARNING First re
74. ices other than the hook only on loose and light materials not on scrap iron 1 ATTENTION In case of using the crane with lif ting devices other than the hook the access to the working area at the persons must be prevented The dimensions and the capacity of the implements must be proportio ned with crane performances 1 WARNING CRUSHING F OR PUSH F MANOEUVRES ARE NOT PERMITTED 17 2 Hydraulic connections for implements supple mentary hoses 1 WARNING To ensure that the control corresponds to the implement movement hydraulic connections are symmetrically fitted with coupling unions Never invert such positions movements inversion as well as operating difficulties or unusual overload with implement itself could occur NOTE When using coupling unions it is necessary to verify that there is no trace of soil curt etc on the unions and inside the seats so as to avoid the oil contami nation and consequently wear the tightening surface of unions or ram seals 17 3 Oil cooler heat exchanger if fitted The crane is equipped with an oil cooler air oil heat exchanger to prevent damage caused by an excessive increase of the oil temperature NOTE When working in a low temperature climate we recommend to bring the hydraulic oil up to working temperature prior to starting work This is best done by operating the crane thru all its functions ram stroke end WARNING The heat exch
75. in place and operative the minimum safe working distances from power lines are observed the load is correctly slung and hooked Stabilize the vehicle with the outriggers making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded the outriggers safety taps if present are closed Use the crane in accordance with the use and maintenance manual making sure that the load and radius are within the maximum limits shown on the crane capacity plate the crane is used progressively avoiding sudden load movements swinging or dragging of the load is avoided the load 15 lifted before rotating When using implements protect the working area with a barrier The vehicle crane are not left unless the power take off is disengaged and the load is on the ground Before driving the vehicle ensure that the outriggers are fully retracted and re entered the safety taps closed and the crane is in the folded position INSTRUCTIONS FOR SAFE USE OF THE CRANE 6 Use the crane in accordance with the use and maintenance manual making sure that the load and radius are within the maximum limits shown on the crane capacity plate the crane is used progressively avoiding sudden load movements swinging or dragging of the load is avoided the load is lifted before rotating 1 Only authorized persons are permitted to operate the crane
76. inch Such end stroke device shall be used only under emergency conditions and not as a simple end stroke interrupter SINGLE LINE DOUBLE LINE CORRECT POSITION FOR THE PULLEY AND THE PULLEY BLOCK USE OF IMPLEMENTS GRU 551 21 3 Generality version with load limiting device The winch is made of a drum that can rotate by means of a hydraulic motor on a structure fixed on the crane The rotation of the drum on which the cable winds 15 achieved by a hydraulic motor controlled by a safety check valve connected to the crane circuit parking brake integrated to the motoreducer group hold the load position when the winch control lever is in neutral position Nomenclature of winch unit Fig 23 Pos Description Winch Cable Fixed pulley Balance weight Hook Transmission pulley Block double triple line ERDE ATTENTION Check the condition of wire rope On winches not equipped with cable layer check the rewinding of the cable on winch drum proceeds regularly and without overlapping it is suggested to rewind the cable only if it is sufficiently taut Do not rotate the crane before the load 15 lifted Lift the load vertically using the cable and not the boom in order to avoid swinging the load With the suspen ded load rotate slowly and with care checking the stability of the vehicle 21 4 Winch for crane The identification data and the essential
77. ing sure there is adequate ventilation When using the ladder to reach the control station on the top seat avoid knocking into the controls while going up or down the ladder The control station on the top seat is provided with side safety guards stay within these guards Make sure that no one is within the working area of the crane SAFETY NORMS GRU FASSI DE 1686 ATTENTION Avoid swinging the load above working and transit areas hidden dan ger situation must be audibly alarmed Avoid all those situations which may result in crushing during vehicle sta bilization crane movement and load handling In conformity with EN 349 standard the minimum safe working distances to avoid crushing parts of the body Parts Minimum safe Figure Parts Minimum safe Figure ofthe working ofthe working Body distance mm Body distance mm lt Body 500 Head 300 Leg 180 Foot 120 Toes 50 Arm 120 Hand Wrist 100 Finger 25 Fist The table indicates the minimum safety working distances concerning the various parts of the body The figures illustrate circumstances which may turn out to be dangerous if you fail to respect the minimum safe distances and if it is impossible to introduce lar ger parts of the body ATTENTION For designated areas as outrigger running towards rest position leaning and folding points of the booms in rest position control platform and swinnig column top seat and running inner
78. ion and re entry of the outrigger supports not available 19 3 Manoeuvres for the manual extension of the double outrigger supports not available 13 4 Functions of control levers for stabilization 135 Controls to stabilize the vehicle 1351 Crane with hydraulic supports WITH RACK for outrigger rams PO m 14 14 1 14 2 14 3 14 4 14 5 14 6 14 7 15 15 16 16 1 16 2 16 3 16 4 16 5 16 6 16 7 16 7 1 16 7 2 16 7 3 16 8 16 8 1 16 9 16 9 1 17 17 1 17 2 17 3 18 18 1 18 2 20 20 1 20 2 20 3 20 4 20 5 20 6 20 7 20 8 20 9 20 10 21 211 21 2 21 21 21 3 214 21 4 22 22 1 22 2 22 3 22 4 22 5 22 6 22 1 22 8 22 9 23 24 24 1 24 2 24 3 25 CONTROLS TO OPERATE THE CRANE Generality Manoeuvres to unfold the crane into a working condition Manoeuvres to fold the crane into the rest condition Manoeuvres to unfold the crane into a working condition only for the crane version C Manoeuvres to fold the crane into the rest condition only for the crane version Indicator of inner boom horizontal position optional Third control station optional MANOEUVRES OF THE CRANE LOADS version with load limiting device Generality MANOEUVRES OF THE CRANE LOADS version with lifting moment limiting device optional Generality Lifting moment limiting device ELECTRONIC optional Control panels optional Load handli
79. is residual risk and keep clear from the parts in movement particularly from the load the operator is held responsible not only for himself but also for those working in proximity of the crane and for those who may draw closer even if not authorized Electricution the crane is not insulated from electric contacts and therefore it is not equipped to work under tension even if the contact is accidental Therefore be compliant with the min clearance prescribed by the national directives in force Generally speaking the clearance from electric lines with a max tension of 38 000 volts should be at least 5 meters Higher tensions require higher clearance to be verified case by case together with competent technicians and with respect to the environment conditions Manual extension overload manual extensions are controlled by the moment limiting device only under the conditions described in the relative chapter the control system of the manual extension overload must be activated by the operator as described Accessories be careful when assembling and disassembling the accessories extensions buckets baskets first verify the weight the securing systems and the instructions for assembly and dismantlement then appraise their barycentre and provide for adequate provisional blocking systems in order to avoid sudden movements ATTENTION IF IN THE FOLDING CONDITION THE HOOK IS OUT OF TRUCK SIZE MUST TAKEN AWAY BEFORE TRAVELL
80. l button for the temporary exclusion of the lifting moment limiting device Layout of the control panel fig 18 if fitted placed on the double control side and on top seat version with hand cable controls D STOP button E Audible alarm push button danger Green warning light electric on G Control button for XP H Control button for the temporary exclusion of the lifting moment limiting device If the green warning light F comes on it confirms that the electric circuit is active INOTE In the absence of electric power all crane functions will be desactivated If the yellow led A comes on during load handling 90 of the capacity lifting moment has been reached CONTROLS TO OPERATE THE CRANE GR2_45 65 3 4 SE 144 111 444 fig 17 fig 18 If during operation the red led comes the activation value of the lifting moment limiting device has been reached Any hidden danger situation for persons must be audibly alarmed by pressing the push button E When there are serious imminent and dangerous conditions for persons and things during load handling operate on the STOP button which isolates crane functions Display on the control panel When the electric feeding has been activated after the version s number of the software the pressure in the inner outer ram and the jib and the percentage of load on the winch are displayed In relation to the view chosen like standar
81. lates must be replaced when no longer readable or missing See Paragraph 25 Instruction and warning plates Do not use the outriggers to raise the vehicle To avoid hitting bridges or tunnels check and record the overall height of your crane in the folded position or in laid position in the body or on the load Always respect and pay proper attention to road signs placed in proximity of such obstacles 7 2 Before operating ATTENTION Check that protections are in their place and that all safety devices are fitted and active See norms ISO 9927 1 Keep the ladder and the control station on the top seat clean Normally the seat can tilt forward Make sure that control stations are properly lit so as to ensure safety while operating and allow instruction plates to be visible Check that the working area is adequate and properly lighted for your crane Make sure that the hook is always free to rotate on its pin and that nothing obstructs its vertical positioning Check the efficiency of the hook safety catch Carefully inspect the condition of ropes or chains if present Make sure that the pallet fork if present is con nected to the crane hook by means of a chain having at least three 3 rings 7 3 During operation Take the vehicle fumes away from the working area by fitting an extension tube of a suitable diameter and a right length to the exhaust system Do not run the engine in a indoor area without first mak
82. lem remains you must immediately go to a FASSI authorised Center 02 Check the connector of the pressure transducer If the problem remains you must immediately go to a FASSI authorised Center 04 See code 02 06 See code 02 08 Check if the red light on the proximity sensor 15 off and verify the metallic band is rightly positioned 09 See code 08 10 Check that the connector of the mercury sensor level is not damage If the problem remains you must immediately go to a FASSI authorised Center 11 You must immediately go to a FASSI authorised Center 12 See code 11 14 See code 11 15 11 16 11 17 11 18 11 19 11 20 11 21 Replace the 10 fuse at the nearest workshop after removing the carter and the cover of the main panel See electric schematic Par 5 22 See code 11 Only for crane with slew ring 30 See code 11 31 See code 11 32 See code 11 33 See code 11 34 See code 11 35 See code 11 36 See code 11 40 See code 11 41 11 42 11 MESSAGES REMEDY WINCH OFF Place the distributor bank lever controlling the winch in neutral position WINCH CAL ERROR See code 11 STOP BOOM OUT Place the distributor bank lever controlling the extension booms in neutral position If the warning appears when the winch cable lifting stroke end is not reached plac
83. limit value has been reached the safety device intervenes Manoeuvres not allowed with the intervention of the safety device lift of the inner boom lift of the outer boom lift of the jib mouvement boom Manoeuvres allowed all other movements When the selector is positioned for jib in standard configuration the safety device is disactivated ATTENTION It is forbidden to use the crane with hydraulic extension articulated at 25 degrees without enabling the corresponding safety device fig 3 since when the vertical disposition angles of the jib extension are higher than those of the standard configuration the extension boom sections of the crane and of the hydraulic jib can generate a very dangerous situation because they are not designed to work with the reverse actions PER CARICHI UTILIZZARE TARGA PORTATE FOR THE LOADS USE THE CAPACITY PLATE POUR LES CHARGES UTILISER L ABAQUE DE CHARGE PARA LAS CARGAS UTILIZAR LA TARGETA DE CAPACIDADES FUR DIE LASTEN SIND DIE TRAGLASTDIAGRAMME ZU BENUTZEN USE OF IMPLEMENTS GRA 5 20 10 Crane with lifting moment limiting device and Prolink if fitted The cranes fitted with Prolink can operate the outer boom and the hydraulic jid with an increased angle of about 15 degrees In order to prevent the booms from exceeding the maximum angle over the horizontal line generally 80 degrees the crane is fitted with a suitable safety device Safety device for
84. ls and lubricants hydraulic oil lubricants for reducers lubricating greases For the truck follow the indications of the manufacturer Different material Mercury level sensor Take extreme care when slinging the components to be disassembled especially with respect to their weight Completely release the residual pressure in the hydraulic circuits and then fully drain the oil present in the circuits before starting the dismantlement of the relevant compo nents Be careful not to let the oil drop on the ground therefore collect it in special con tainers since exhausted oil must be eliminated in compliance with the waste disposal rules in force Disable all the electric power supplies batteries etc before dismantling the compo nents of the electric circuits MAINTENANCE INSTRUCTIONS GRU FASSI CHARACTERISTICS GRU FASSI 23 TABLE OF HYDRAULIC OIL AND LUBRICANTS TABLE OF HYDRAULIC HYDRAULIC OIL WITH HIGH VISCOSITY ISO L HV Minimal external maximal Gradation temperature temperature 35 C 45 C ISO VG 32 20 C 75 C ISO VG 46 HYDRAULIC OIL WEAR RESISTANT ISO L HM Minimal external maximal Gradation temperature temperature 10 C 60 C ISO VG 32 0 75 ISO VG 46 5 85 ISO VG 68 10 C 90 C ISO VG 100 GREASE for centralized system Use only GREASE of the firm NILS NOTE Do not ABSOLUTELY mix different types of grease GREASE for
85. mpulsory to set the outriggers Plate DE6723 fig 14 The crane and hydraulic implements can be manually operated with ground controls on both sides or on request ground controls on both sides and top seat controls by hand cables top seat controls The plates reported over each lever define their function in relation to their move ment ATTENZIONE PRIMA DI AZIONARE LA GRU E OBBLIGATORIO METTERE IN OPERA GLI STABILIZZATORI WARNING BEFORE OPERATING THE CRANE IT IS COMPULSORY TO EXTEND THE OUTRIGGERS ATTENTION AVANT D UTILISER LA GRUE IL EST OBLIGATOIRE DE METTRE EN FONCTION LES STABILISATEURS ACHTUNG VOR INBETRIEBNAHME DES KRANS MUESSEN DIE ABSTUETZUNGEN AUSGEFAHREN ATENCION ANTES DE ACCIONAR LA GRUA ES OBLIGATORIO ESTABILIZAR EL VEHICULO ATENGAO ANTES DE UTILIZAR A GRUA OBRIGATORIO COLOCAR EM FUNCIO NAMENTO OS ESTABILIZADORES fig 14 VERSION WITH HORIZONTAL CONTROLS ground controls or top CONTROLS TO seat controls OPERATE THE CRANE 2 60 65 34 1 ATTENTION 1 The sequence of the plates placed on the controls be different Make sure that the lever you are going to operate correspond to the control you selected CRANE CONTROLS IMPLEMENTS CONTROLS 1 Additional function E ES iii Rotation Inner Outer Extension boom boom booms Winch Bucket IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS 2 Additional functions 2
86. n the Display B Call your FASSI authorised service centre reporting the Alarm number with the crane model and serial numbers If the fault cannot be cleared follow the procedure in the chapter Controls to operate the crane and overide the dump valve THIS 15 ONLY A TEMPORARY ACTION FOR EMERGENCIES the crane should be taken to a FASSI service centre for repair as soon as possible TO OPERATE THE CRANE FOR TOO LONGER PERIOD WITH THE OVERIDE ACTIVATED MAY INVALIDATE THE CRANE WARRANTY 24 2 Only operations which can be carried out by the user Note Any operation other than those indicated hereunder must be performed only and exclusively by specialized personnel from an authorized support centre considering the potential residual risks The crane does not Vehicle non Stabilize the vehicle rotate properly in level position Lack of lubrication WITH RACK Grease the bushes and the rotation guide shoe WITH SLEW RING Grease the slew ring and the pinion gear slew ring group The extension booms Lack of lubrication Grease do not completely extend of the guide shoes the guide shoes or work jerkily Crane controls are Lack of Check the fuse not active electric energy the battery and electric circuit Winch stroke end See 21 2 active if fitted The rotation limiting See 16 6 device is activated Vibrations in Shortage of oil Check the level crane operations and top up if necessary Obstructed filters Clean or replace the
87. n the ground the booms of the crane and of the hydraulic jib are folded and laid on a solid base and the power take off is disengaged Do not move the vehicle with the crane not in transport position and not with a load suspended on the crane 7 4 At the end of the operation Prior to driving the vehicle Fold the crane If the booms of the crane or of the hydraulic jib are to be laid on the body or on the load they must be suitably blocked to prevent possible sideways movemenis Make sure that the indications about the overall dimensions are respected NOTE Implements can be left mounted on the booms of the crane or of the hydraulic jib only if the overall dimensions are respected they must be suitably blocked to prevent possible sideways movements If an accessory fork is mounted it must be tied down at all times during transport Make sure that the outrigger supports and rams are re entered within the overall width of the truck and locked by the safety devices Disengage the power take off WARNING AND INSTRUCTIONS 7 4 GRU FASSI 7 5 Residual risks NOTE This reasoned list does not carry the complete list of the residual risks which are examined more in detail paragraph by paragraph in the manual under ATTENTION it is instead a way to exemplify to the operator the types of hazards linked to the use of the crane which basically involves a lifted load in movement Therefore we confi
88. ng Only if neither the crane outer boom nor the hydraulic jib reach the first angle limit alfa1 the inner boom can attain its max limit alfa2 that is its mechanic stroke end Folding the crane When you fold the crane the outer boom is positioned with an angle that generally exceeds the second limit alfa2 this is becau se the safety device Pro link never disables the descent of the inner and outer booms At this point the inner boom lifting is not permitted To unfold the crane just turn off the system when you turn it on the message Crane Folded is displayed At this point the only manoeuvre allowed is the folding of the outer boom we recommend to perform this manoeuvre on all the cranes in order to ensure a correct and safe crane unfolding if you activate it for some seconds the message Crane Folded will disappear and all the manoeuvres will be reactivated USE OF IMPLEMENTS GR4_5 20 10 USE OF IMPLEMENTS 5 5 PER I CARICHI UTILIZZARE TARGA PORTATE FOR THE LOADS USE TRE CAPACITY PLATE POUR LES CHARGES UTILISER L ABAQUE DE CHARGE PARA LAS CARGAS UTILIZAR TARGETA DE CAPACIDADES F R DIE LASTEN SIND DIE TRAGLASTDIAGRAMME ZU BENUTZEN 21 WINCH if fitted 21 1 Generality The winch is made of a drum that can rotate by means of a hydraulic motor structure fixed on the crane The rotation of the drum on which the cable winds is achieved by a hydra
89. ng optional Lifting moment limiting device for two working sectors optional Rotation limiting device optional In the case of the appearance of the signal ALARM on the display of the control panel or of the radio remote control or in case of an electrical failure optional Diagnostic Alarms Input Output LME vers 4 5 UC 01 7 optional Temporary OVERIDE Reactivation for the crane functions with standard distributor optional OVERIDE Reactivation lever for the crane functions with Danfoss distributor optional XP device if fitted see the Use and Maintenance booklet Activation and instructions for use of the XP V device if fitted see the Use and Maintenance booklet Use of the radio remote control if fitted Scanreco control unit with linear levers if fitted USE OF IMPLEMENTS Generality Hydraulic connections for implements supplementary hoses Oil cooler heat exchanger MANUAL EXTENSIONS Generality Lifting moment limiting device ELECTRONIC for the manual extensions valid starting from the version 3 0 of the software CONTROLS TO OPERATE THE HYDRAULIC IMPLEMENTS OF THE CRANE HYDRAULIC JIBS Generality Identification of the hydraulic jib Nomenclature of the hydraulic jib Manoeuvres to unfold the jib in working condition Manoeuvres to fold the jib in rest condition Operations to remove the hydraulic jib from the crane Operations to mount the hydraulic jib on the crane Hydraulic jib articula
90. nung Only with 1 radio Seulement avec radio Solo con Cvo24 OPTIONS RADIO adiomando ALIM RADIO 5010 con distributore 5 LA Hydrocontrol i i Nur mit Hyd trol FREE 5 Only with Hydrocontro 1 13 AL IM T 1 i Seulement avec distrib Hydrocontrol T Solo con Only with Solo con MEM M THE rotazione controllata controlled rotation rotaci n controlada dci A i Nur mit Seulement avec Y E um kontrollierte schwenken rotation command s Evi p Ls TERR qa 85443 CN8 2 CN8 1 CN5 CN4 2 4 122 72202 22222 ALIM ELECTRICAL FEED CABLE MAIN CONTROL PANEL EV1 ELECTROVALVE FOR CRANE BLOCK 23333333 3333 2333333 EV2 ELECTROVALVE FOR LIFTING MOMENT LIMITING DEVICE OF THE TWO WORKING ZONES EV3 XP ELECTROVALVE a D ems LP FLASHING cl lt gt MICROSWITCH FOR ROTATION CONTROL ZOO un LCV WINCH LOAD LIMITING DEVICE be X MN LR ACTIVATION OF OVERLOAD BLOCK RED WARNING LIGHT i 1 MICROSWITCH THE DISTRIBUTOR ROTATION M2 MICROSWITCH ON THE DISTRIBUTOR INNER BOOM 3 MICROSWITCH ON THE DISTRIBUTOR OUTER BOOM M4 MICROSWITCH ON THE DISTRIBUTOR CRANE EXTENSION BOOMS x I CI CIL 00 2 M5 MICROSWITC
91. o flash continous to keep the command for the crane extensions boom press the exclusion device button the flashing red light becomes fixed release the lever commanding the crane extensions booms The permitted manoeuvre is the descent of the outer boom in order to bring it under the horizontal remember that you have at your disposal five 5 seconds from the command operation to carry out the descent After such period of time wait at least one 1 minute in order to be allowed to carry out the manoeuvre once again CONTROLS TO OPERATE THE GRU FASSI 1 ATTENTION Activation of the exclusion device of the lifting moment limiting device When the operator uses this device it means that he wishes to over ride the lifting moment lifting device in order to make some manoeu vres which would be impossible with the device active that bring the moment to within the maximum level but involve an overload condition In such an emergency condition where the lifting moment limiting devi ce has been disabled the operator who is the main responsible for the machine safety must carefully consider the manoeuvres required to return to normal working conditions it is however compulsory to effect the re entry of the exten sion booms at first calmly and assess the type and scale of the hazards arising from these manoeuvres and the possible reaction of the crane tipping over frame overload unc
92. ondition makes place when the block takes contact with the pulley structure The operator must stop the manoeuvre before the block rotates the pulley completely Such end stroke device shall be used only under emergency conditions and not as a simple end stroke interrupter SINGLE LINE DOUBLE LINE CORRECT POSITION FOR THE PULLEY AND THE PULLEY BLOCK USE OF IMPLEMENTS GRU FASSI PIER INSTRUCTIONS 22 MAINTENANCE INSTRUCTIONS MAINTENANCE GRU FASSI 22 1 Generality To assure a long life to the crane it is necessary to meticulously follow the maintenance instructions General lubrication and small repairs can be carried out by the user repairs of a more complicated nature must be carried out by authorized service person nel Spare parts must be original Good maintenance and proper use are imperative to maintain efficient use and guarantee the safety of the crane At least once a year you must take the crane to a Fassi Service Center for a check 1 Before disconnecting any hydraulic hoses ensure that there is no pressure in the hydraulic circuit After removing hoses always mark them and their respective ports on the crane Faulty replacement can cause damage to the rams and to the hydraulic circuit Respect the information supplied for maintenance and technical assistance Any maintenance operation must be carried out with the crane power source turned off in case of fixed m
93. ontrolled fall of the load due to a hydraulic system overload etc make all movements as slowly as possible to reduce the dynamic overload to the minimum 16 5 Lifting moment limiting device for two working sectors In case of one sector of the working area with reduced stability of the vehicle e g sector in front of vehicle cab the limiting device can be provided with a special function which allows to operate with a reduction of the interven tion level The reduction of the intervention level reduces the crane capacity values and this reduction value is defined in the vehicle stability calculation Consequently the working area is divided in one sector e g body side where the crane works according to the capacity plate values and another sector cab side where it works with reduced capacity values The device has conse quently two intervention levels which are activated in relation to the sector of the crane working area always securing the vehicle stability 1 If the rotation stops by going through the working zone where the crane can operate according to the capacity plate values to the one where it can operate according to the reduced values it means that one of the following conditions is reached rotation of a load bigger than the one admitted in the reduced sector defined in the vehicle stability calculation rotation without load applied but with at least one of the inner outer rams of
94. ounting with hydraulic power pack the electric motor has to be turned off Do not place limbs fingers or any other parts of anatomy into areas of the crane which present possibilities of shearing without having blocked such parts of the crane Do not weld drill or grind any part of the crane without the Manufacturer s authorisation fig 29 Do not weld the fixing rods of the crane see plate DE1574 fig 29 TIRANTI NON SALDARE When repairs to or checks of the hydraulic circuit FIXING ROD DO NOT WELD and of the rams are carried out it is very important NW TIRANTS PAS SOUDER not to use or be in the proximity of materials which ZUGSCHRAUBEN NICHT SCHWEISSEN can damage the circuit or contaminate the hydrau lic oil eg metal shavings sand or dust Do not use the high pressure washing on the controls deviators distributors double controls hand cable controls on the electronic components boxes control panels on the tanks Never use detergents petrolsol or inflammable liquids always use non flam mable or non toxic liquids To avoid down time it is recommended to periodically carry out the following checks 22 2 Timer fig 29 if fitted MAINTENANCE The control panel of the electronic lifting moment limiting device placed GRU FASSI next to the distributor of the crane features an alphernumeric readout for displaying the date the activation time expressed in hours minutes
95. owards right to exit the outrigger support fig 13 How to descent the outrigger ram 1 crane the corresponding lever CD towards left 51 9 and keep it position Operate the lever C towards right to descent the outrigger ram E S How to exit the outrigger support E4 supplementary DE4488 outriggers Operate the corresponding lever CD towards right E4 and keep it in position Operate the lever to exit the outrigger support How to descent the outrigger ram S4 supplementary outriggers the corresponding lever CD towards left 54 and keep it position Operate the lever to descent the outrigger ram complete extension of the outrigger supports is visually indicated by the yellow triangles which are found at the end of the beam and of the support if it s supplied with extra double extension beams Fig 10b The stabilization has to be carried out with care and gradually keeping the vehicle in horizontal levelled condition to prevent springs overloads and chassis torsions 1 ATTENTION During the stabilising operations for each outrigger ram it is recommen ded to DESCENT the outrigger as the last manoeuvre To operate the crane controls after having completed the descent and stabilisa tion manoeuvres Position lever D of oil diverter 2 E S on 2 Manoeuvres for re entry of the crane outriggers and s
96. problem has been solved As consequen ce of this when appear an alarm signal it is necessary to solve the problem because only in this case will be possible to reset the display and reactivate the crane working CONTROLS TO OPERATE THE GRU FASSI ALARM CODES CONTROLS TO OPERATE THE CRANE 01 electronic card alarm GRU FASSI 02 inner ram transducer alarm 04 outer ram transducer alarm 06 jib articulating ram transducer alarm 08 proximity sensor alarm central one off 09 proximity lateral one off 10 mercury sensor level alarm connector disconnected 11 mercury sensor level alarm sensor defect 12 winch alarm 14 microswitch on the inner ram distributor segment alarm 15 microswitch on the outer ram distributor segment alarm 16 microswitch on the jib articulating ram distributor segment alarm 17 microswitch on the extension rams distributor segment alarm 18 microswitch on the jib extension rams distributor segment alarm 19 microswitch on the winch distributor segment alarm 20 microswitch on the rotation distributor segment alarm 21 10A fuse alarm fuse inside the main control panel protecting the emergency circuit 22 winch stroke end device alarm Only for crane with slew ring 30 inconsistency of the rotation lever movement alarm 31 inconsistency of the inner ram lever movement alarm 32 inconsistency of the outer ram lever movement alarm 33 inconsi
97. rarticulated at 25 degrees upwards in relation to the outer boom of the crane fig 2 fig 1 fig 2 Procedure to change from the standard configuration to the 25 degrees s one re enter the extension booms put the hook attack of the hydraulic jib on ground remove the check pin the nut and extract the pin P lower the inner or the outer boom of the crane slowly until that the holes of the adapter A for the new configuration line up to those of the connecting boom insert the pin P in its new seat screw the nut and mount the check pin Use for the selector for configuration On the cranes equipped with jib articulated at 25 degrees is installed a safety device which activated through the selector of the fig 3 prevents the verticalising of the jib further than the value reported on the capacity plates position of the selector when the jib is in standard configuration position of the selector when the jib is articulated at 25 degrees fig 3 This device is not automatic and so it is compulsory to position the selector of the fig 3 on the configuration standard or at 25 degrees which you want to use 1 ATTENTION Before using in the configuration of the jib articulated at 25 degrees verify that the device is efficient When the selector is positioned for the configuration at 25 degrees the safety device is activated If during the utilization the verticalising
98. raulic jib overload condition and with outer boom of the crane under the horizontal line fig 20c 20d Manoeuvres not allowed nner boom lift Outer boom lift Extension of the crane extension boom sections 5 Lift of the hydraulic jib Extension of the extension booms section of the jib Winch rope lift Movement of the hydraulic accessories NOTES Ifthe overload condition has been activated by the hydraulic extension the extension of the crane boom sections is permitted 1015 permitted only when coupled with permitted manoeuvres Manoeuvres allowed all the manoeuvres that bring the load closer to the column and therefore the overload Rotation in both directions Inner boom descent Outer boom descent Re entry of the crane extension boom sections Descent of the hydraulic jib Re entry of the extension booms section of the jib Winch rope descent Crane with activated limiting device overload condition by the intervention of the load limiter of the winch Manoeuvres allowed Rotation in both directions Re entry of the crane extension boom sections Re entry of the jib extension boom sections Winch rope descent Manoeuvres not allowed all other movements Crane without load applied and activated limiting device The limiting device may intervene also during loadless crane operation following a pres sure peak provoked by the attainment of the stroke end of the liftin
99. rload condition In such an emergency condition where the lifting moment limiting device has been disabled the operator who is respon sible for the machine safety must carefully consider the manoeuvres required to return to normal working conditions it is however compulsory to effect the re entry of the extension booms at first and carefully assess the type and scale of the hazards arising from these manoeuvres and the possible reaction of the crane tipping over frame overload uncontrolled fall of the load due to a hydraulic system overload etc make all movements as slowly as possible to reduce the dynamic overload to the minimum fig 22 After such emergency operations and prior to re use of the crane you must immediately go to FASSI authorised Center for testing the structure and re sealing of the device 16 7 3 OVERRIDE REACTIVATION lever for the crane functions with Danfoss distributor case of an electrical failure or of the appearance of the signal ALARM on the display B of the control panel of the lifting moment limiting device Firstly remove the protection guard Then unscrew the fixing screws 13 mm hexagonal spanner On the distributor it has been installed an emergency tap lever fig 23 to be used in the event of a black out electrical or hydraulic malfunctions Only In these situations it is permitted to remove the lead seal placed on the tap lever and place it in th
100. rm you the following It is absolutely forbidden to use the crane without having read and understood the manual for use and maintenance and without having being previously instructed by experienced personnel on all aspects of safe crane operation Risk evaluation shall be followed by adequate provisions in order to avoid risks and damages to people and things The crane operator shall be held directly responsible for the correct operation of the crane also according to the jobsite conditions Overturn the crane can overturn thus hurting people and damaging things specially in following conditions if itis not correctly stabilized if the moment limiting device is disabled if the ground conditions at the jobsite are not stable enough with respect to the dimensions of the outrigger base and or of the additional base plate if you increase the design dynamic increasing the pump oil flow Moment limiting device never try to bypass nor tamper with the moment limi ting device and the various safety systems installed on the crane In such case the operator shall be held responsible for the subsequent crane performan ce It is also important to understand the alarm messages generated by the moment limiting device and act consequently Control seat before operating from the control seat the operator shall make sure that he s safe from hazards i e he stands clear of the load there is a way of escape Otherwise he shall manoeuvr
101. rs inspection of hoses Oil pressure system Checking of the pressure oil leaks Hoses hose protection devices inspection of hoses Implements for lifting Safety check wear and any deformation actions Hooks chains cables slings Implements Oil leaks wear and any deformation Wallboard forks buckets rotators actions inspection of hoses Seat third control station Access inspection Frame fixing screws wear and any deformation strains 22 8 Complete overhaul of the crane is required when 10 000 working hours or 10 years life are reached i e When one of the limits indicated hereunder is reached 10 000 working hours i e 10 years 50 weeks a year 20 hours a week or 5 years 50 weeks a year 40 hours a week or 10 years life of the crane a complete overhaul with in depth structural inspection of the crane must be carried out by an authorised service centre 22 9 Instructions for the dismantlement and the demolition of a FASSI crane INSTRUCTIONS FOR THE DISMANTLEMENT AND THE DEMOLITION OF A FASSI CRANE In case of demolition it is necessary to dismantle the whole machine and separate the diffe rent types of materials according to the respective waste disposals requirements The materials involved are the following Ferrous materials fabrications and mechanical components Plastic materials gaskets belts covers Electric materials windings controls electrovalves and similar Oi
102. rtherly RPM AUTO RPM GAS and AUTO RPM or ELECTRIC REGENERATIVE VALVE button for starting and turning off the engine RPM RPM GAS GAS D XP ON XP OFF selector for the use of the crane standard or XP available if further options are required 17 USE OF IMPLEMENTS USE OF IMPLEMENTS GRU FASSI 171 Generality The crane in load condition H1B3 can be provided with implements such as Manual extensions Winches Hydraulic extensions Personnel baskets Clam shell buckets Augers 1 When using an implement it is always necessary to check that its weight dimension and capacity is matched to the crane performances For further information please refer to FASSI GRU S p a Warning and norms for crane use also apply for hydraulic implement use Before using a personnel basket it is necessary to provide the crane with the safety devices requested by the local norms in force EN280 in Europe and prior to use of the crane it has to be tested and inspected in accordance with the local legal requirements When the crane is fitted with implements or laid on the truck body it is necessary to check they are locked to assure the impossibility of accidental movements and that the led signalling maximum obstruction in height if fitted confirms the cor rect positioning of the crane The crane can operate intermittently and not continuously with lifting dev
103. s so that the load cannot be lifted in this configuration due to the crane jib overload Also in this case the load must be either removed or approached to the crane and handled in a different way without using the selected manual extension Moreover the whole procedure must be repeated from the beginning CECI Electric schematic crane with manual extensions USE OF IMPLEMENTS GR2 45 65 3 4 5 SE su A con ENTER M1 M2 M3 ENTER FC P2 Fl TOSTART FI ENTER START E1 CENTER UP Pl PRESSURE ERROR START LOAD LINDEX LOAD OK NO SPEED aun EXIT INDEX INDEX NO LOAD CRANE NO LOAD EXIT NO LOAD Ke LOADOK Ke EXIT EXIT Electric schematic crane with jib and manual extensions jib USE OF IMPLEMENTS GR2 45 65 3 4 5 Selettore su ENTER 2 M3 ENTER R ENTER FC P2 FC P3 21 TO START START UP PRESSURE ERROR START LOAD PI EXIT INDEX LOAD OK NO SPEED Ar EXIT INDEX NO LOAD CRANE NO LOAD EXIT INDEX gt NO LOAD EXIT LOAD OK Ke EXIT INDEX J 19 CONTROLS TO OPERATE THE HYDRAULIC USE OF IMPLEMENTS IMPLEMENTS OF THE CRANE GR2_60 65_3 4 AS IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS 1 Additional function 2 Additional functions
104. s D o outrigger ram Deviator E S 2 2 outrigger support 9 Lever to control outrigger support or outrigger ram E S DE4488 Lever function D CD Levers D Control for deviator crane outriggers ENS Levers CD Control for selecting the supports or the outrigger rams Levers Control for the support or the outrigger ram selected Gripping the levers the multifunction control group adopted allows to select and manoeuvre the outrigger support or the ram The function happens through simultaneous operation of the selecting lever CD and the control lever C Exemple To select the support E2 or the outrigger ram S2 Position the lever CD corresponding to outrigger support E2 and to outrigger ram 52 on E2 or S2 and keep it in position To carry out the operation Operate lever to activate the exit re entry of outrigger support E2 or the descent lift of outrigger ram S2 SUPPLEMENTARY BEAMS 170 190 210 13 5 Controls to stabilize the vehicle SUPPLEMENTARY m ATTENTION GRA 170 190 210 BIS When controlling from the opposite side of the vehicle it is not possible visually to check the operation it is compulsory make sure that no one is or transits in close proximity to the outriggers Controls for positioning the outriggers of the crane and the supplementary beam Disengage the locking devices of the outrigger supports by putting the levers A
105. slew ring extension booms outrigger supports 30 C up to 130 C EP1 Gradation cold climate EP2 Gradation warm climate All grease used must be free from acid and resin not hygroscopic and long life such as BP GREASE LTX EP1 EP2 or ELF EPEXA 1 2 ESSO BEACON EP1 EP2 or TEXACO EP1 EP2 MOBIL EP1 EP2 or SIMILAR HYDRAULIC OIL FOR MOTOREDUCER Classification ISO L CC Gradation EP ISO VG 150 LUBRICATING OIL for winch cable The most suitable here is a general purpose lubricating oil with about SAE 30 viscosity A lubricating oil containing non stick additives is recommen ded if the cables are expected to move quickly through the pulleys BRILUBE 50 BRITISH ROPES BRINDON WARNING Don t use greases with solid particles as Bisulphide of Molybdenum not compatible with eventual teflon bushes 24 POSSIBLE FAULTS 24 1 Generality Many years experience of our product has allowed us to identify and classify the most common faults which occur In most cases it requires accurate hydraulic and electric troubleshooting and simple rectification In the following table we report the most fre quent inconveniences and our suggested remedies Checking and adjustment of oil pressures of valve settings must be carried out by an authorized service agent under penalty of warranty forfeiture ATTENTION In the event that crane ceases to and the code alarm with a number appears o
106. stency of the crane extension ram lever movement alarm 34 inconsistency of the jib articulating ram lever movement alarm 35 inconsistency of the jib extension ram lever movement alarm 36 inconsistency of the winch lever movement alarm 40 CAN BUS reading alarm on unit FX003 41 CAN BUS reading alarm on unit FX004 42 CAN BUS reading alarm on radio remote receiver unit MESSAGES EXPLANATION WINCH OFF information for the activation of the winch up or down WINCH CAL ERROR flashing warning 10 seconds each minute it appears when the maximum detection of the winch adjustment with load is exceeded STOP BOOM OUT warning for the interruption of the extension boom exit because of a sudden variation of the cable tension STOP JIB 25 warning of not permitted activation of the lifting functions because of the activation of the maximum vertical opera tivity of the jib when it is complete with the 25 angle increasing PLE activation of the speed reduction for the use of the access platform What to do in case of alarm CONTROLS TO OPERATE THE CRANE CODE REMEDY GRU FASSI 01 Take off the tension to the system and take on again the tension If the problem remains take off the tension to the system again take on the tension and wait 12 minutes 12 minutes waiting time is a compulsory condition and needs to be checked with a watch take off the tension to the system again take on again the tension If the prob
107. ted at 25 degrees with the automatic control L515 L516 not available Use of the hydraulic jib articulated at 25 degrees not available on the L102 and on the 1515 1516 Crane with lifting moment limiting device and pro link if fitted WINCH if fitted Generality version with lifting moment limiting device Winch for crane version with lifting moment limiting device Winches equipped with a mechanical stroke end device version with lifting moment limiting device Generality version with load limiting device Winch for crane version with load limiting device Winches equipped with a mechanical stroke end device version with load limiting device MAINTENANCE INSTRUCTIONS Generality Timer After every 8 working hours or at the end of every working day After every 40 working hours or after every working week After every 100 working hours or more frequently in case of more intensive utilisation After every 500 working hours or after every 6 working months After every 1000 working hours or after every working year Complete overhaul of the crane is required when 10 000 working hours or 10 years life are reached Instructions for the dismantlement and the demolition of a FASSI crane TABLE OF HYDRAULIC OIL AND LUBRICANTS CHARACTERISTICS POSSIBLE FAULTS Generality Only operations which can be carried out by the user Operations to be carried out only by a service center INSTRUCTION AND WARNING PLATES FASSI CRANE
108. ther the crane has its extension booms retracted or extended 1 Warnings and norms for manual extensions are indicated at Paragraph 18 1 ATTENTION It is recommended to employ lifting means adequate to the weight of the load and radius of the extensions during this operation the operator is responsible for the machine safety The slings or the cables used for handling the load should have the adequate capacity and length try to avoid the load overtur ning by having one length passed through itself and the other one through the hook 20 2 Identification of the hydraulic jib The model the version of the crane the year of construction and the serial number are stamped on the hydraulic jib fig 28 in the following sequence L102 03 001 A model I B year of construction A B C C serial number 20 3 Nomenclature of the hydraulic jib Pos Description Connecting boom Locking pins Jib outer ram Jib outer boom Boom extension rams Extension booms Manual extension on request Lifting hook IS USE OF IMPLEMENTS GR3_4 5 20 4 Manoeuvres to unfold the jib working condition USE OF IMPLEMENTS GR3 4 5 gt as described to put the in working condition paragraph 14 2 By operating the corresponding levers Open the outer boom of the jib extend the jib outer boom sliding sections position the hook on the centerline of the load 20 5 Manoeuvres to fold the ji
109. trols through remote control cables or rigid rods On the control panel further to the control levers and to the plates we can find the supplementary electric control panel Controls to operate the crane See paragraph 14 of the USE AND MAINTENANCE MANUAL for details of Controls to operate the crane See paragraphes 16 of the USE AND MAINTENANCE MANUAL for details of Lifting moment limiting device The operator s presence in the stand up control station activates photo cell L that automatically prevents the crane from rotating above the sta tion and activates the flashing of the green light in the different control panels near the plate DE5775 fig 16b ATENTION Before accessing the stand up control station make sure that the photocell L pilot light is turned on and green Then check its correct functioning putting your hand in front of the photocell the pilot light shall turn yellow thus enabling the limitation of the rotation path Besides when entering the stand up control station before star ting the crane operation check that the limitation of the a7 rotation path is active see the flashing of the green light Always use the ladder fitted by the installer to gain access to the control station The side of the access to the platform is protected by chain link Always replace the chain onto the structure of the pla tform after climbing up Er BINE lt _ lt 0 zl
110. ulic motor controlled by a safety check valve connected to the crane circuit A parking brake integrated to the motoreducer group hold the load in position when the winch control lever is in neutral position Nomenclature of winch unit fig 23 Pos Description Winch Cable Fixed pulley Balance weight Hook Transmission pulley Block double triple line i Duas ATTENTION Check the condition of wire rope On winches not equipped with cable layer check the rewinding of the cable on winch drum proceeds regularly and without overlapping it is suggested to rewind the cable only if it is sufficiently taut Do not rotate the crane before the load is lifted Lift the load vertically using the cable and not the boom in order to avoid swinging the load With the suspen ded load rotate slowly and with care checking the stability of the vehicle 21 2 Winch for crane The identification data and the essential characteristics are marked on a plate fixed by the manufacturer and used for the CE mark which testifies its confor mity to the Machine Directive D M Manufacturer mark Winch type Serial number Maximum line in N at the 4th layer Maximum speed in m min or Maximum capacity pump l min 1 See operator winch manual supplied by the winches manufacturer The winch has a maximum capacity which cannot be exceeded indicated by a plate not related to the crane capacities whi
111. umn gear column support group pendulum beam 1 WARNING At low temperatures the grease shall not crystallize or to be more precise shall not change its characteristics At the effective operative temperature the grease we recommend shall have a fluidity at least equal to rating NLGI 0 or max 1 WARNING Centralized lubrication shall not be used when room temperature is below 10 C 20 C All the lubricators mounted on the crane are protected by a plastic cap so to avoid the oil contamination MAINTENANCE INSTRUCTIONS GRU FASSI 22 5 After every 100 working hours or more frequently in 117 case of more intensive utilisation GRU FASSI Periodically grease the points indicated on the crane fig P WITH RACK 34 and on the hydraulic jib when fitted fig 35 paying particular attention to the points not easily detected For the sliding sections of the outrigger supports and of the exten sion booms guide shoes made from a special material have been fitted to ease their movement it is recommended to smear a light film of grease on them taking care that the surfaces of the extension booms are free from impurities such as sand etc Top up using hydraulic oil with the same characteristics as those indicated in the table at paragraph 23 WITH SLEW RING Grease the slew gear to prevent friction during rotation and to ensure that it is stable by preventing water corrosion
112. upplementary outrig gers within the overall vehicle width after crane use Position lever D of oil diverter 2 E S on E S How to lift the outrigger ram S Operate the corresponding lever CD towards S and keep it in position Operate the lever C towards left to lift the outrigger ram How to re enter the outrigger support E Operate the corresponding lever CD towards right E and keep it in position Operate the lever towards left to re enter the support WARNING Keep hands clear of automatic stop device of the outrigger supports Fig 11 Always check that the outrigger supports once in their rest position are locked in their seat by the safety devices so as to assure the impossibility of accidental movement fig 11 SUPPLEMENTARY BEAMS GR4_170_190_210 13 5 1 Crane with hydraulic tiltable supports WITH RACK _SUPPLEMENTARY BEAMS for outrigger rams GR4_170_190_210_330 1 ATTENTION DOUBLE CONTROL SIDE During the extension and re entry operations of the outrigger supports beware of the prominence of the rotation mechanism of the outrigger ram located at the end of the support since it can be extremely dangerous Therefore keep away from this area during the aforesaid manoeuvres 1 ATTENTION During the rotation and extension of the outrigger rams beware of the overall dimen fig 17 sions of the outrigger in motion since it can be extremely dangerous Therefor
113. vice 151 Generality Before manoeuvering the load that the working area is suitable for your crane The lifting curves of the capacity plate indicate the maximum load that the crane can lift at a certain radius and at a certain height To utilize the maximum capacity of the crane is necessary to position the inner boom as indicated on the capacity plate A characteristic which permits the classification of cra nes is their lifting capacity or maximum lifting moment The moment is defined by the value obtained from the weight of the load to be lifted kg by its distan ce meters from the centerline of the crane rotation Crane with load limiting device During load handling do not exceed the reach limits given or the load indica ted on the above mentioned charts If the limits are exceeded the load limiting device permitting the slow descent of one of the two or both lifting rams or if the jib 15 fitted the outer ram will be immediately activated 16 MANOEUVRES CRANE LOADS CONTROLS TO OPERATE THE CRANE version with lifting moment limiting device MEC 16 1 Generality 1 Before manoeuvering the load verify that the working area 15 suitable for your crane The lifting curves of the capacity plate indicate the maximum load that the crane can lift at a certain radius and at a certain height To utilize the maximum capacity of the crane it is necessary to position th
114. y may not be on your crane READ THIS MANUAL CAREFULLY prior to use or any maintenance A few minutes spent now could save time and labour later Always conform to the safety norms and the instructions for use and mainte nance contained in the present manual in order to guarantee a long life to the crane NOTE The original version of the present manual is in italian The spare parts catalogue for the crane can be viewed in the Internet site www fassicat com THE CRANE MODEL 2 CLASSIFICATION OF THE CRANE MODEL CLASSIFICATION 2 1 Generality F 170A 23 The design of this crane has been carried out in respect of DIN 15018 norms fatigue test classifica tion H1B3 The crane can operate intermittently with lifting devices other than the hook The dimen sions and the capacity of the implements must be proportioned with crane performances 2 2 Hydraulic jibs Hydraulic 16 Extension type Weight kg Manual Weight kg Manual Weight kg Manual Weight kg L212 500 ML21 44 NL21 29 PL21 17 L213 580 NL21 29 PL21 17 2 3 Technical data F 170A 23 Lifting Standard Hydraulic Rotation Rotation Working Pump Oil tank Crane Max working capacity reach extension arc torque pressure capacity capacity weight pressure on the outrigger 200 15 39 tm 10 40 5 75m 400 2 861 29 5 MPa 401 1201 2305 kg 29 5 daN cm2 150 92 kNm 28 1 111 316 341 1810 20 686 4 279 10 57 31
115. you keep pressed the F2 key F2 on the control panel or LMI on the push button panel it is possible to have an indicative evaluation of the weight applied on the hook fig 11 fig 11 fig 11 a PRESSURE ERROR see fig 12 It warns you that the system found an error in the pressures of the lifting booms The whole procedure must be restarted NO LOAD fig 13 USE OF IMPLEMENTS In this case the load exceeds the max lifting value of the selected manual 682 45 65 3 4 5 SE extension it could still be on the ground Unhook the load since it cannot be lifted using the selected manual extension As in the preceding case if you keep pressed the 22 key it is possible to have an indicative evalua tion of the weight applied on the hook fig 11 fig 13 NO SPEED fig 14 The load has been lifted too quickly the whole procedure must be repeated from the beginning The LMI key on the push button panel or F2 key on the control panel is disabled because it has not been possible to calculate the applied weight Press INDEX on the push button panel or F1 key on the control panel to exit the procedure and go back to the standard operation Put down the load on the ground and repeat the whole procedure from the begin ning fig 14 NO LOAD CRANE fig 15 This message informs that the lifted load exceeds the max limit value of the crane jib irrespective of the manual extension

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