Operation Manual 12/22/2009
Contents
1. SualvaH NOI EE ET SOTOT SUYOLOVLNOD dINVSL 690 Z LINDUID 3104 SET9Z 52018 dWVOOT T9OET SualvaH NOIEE 8 VEOOT SualvaH 5 9 TSOOT YOLOVINOD dINVSZ 690 MOLOV INOO dINVSZ 690 SUALVAH 6 OVOOT LINDUID dWve9 31042 6TT9Z I HWANG LIn2ul divos 31042 21192 SualvaH SL 6 SualvaH M SL 6 E NOIS NOIOC SUYOLOVLNOD dINVSL 690ET 2 SUYOLOVLNOD dINVOS 9 Z 5 LINDUID 09 3104 SET9z Z LINDUID 3104 ZET9Z SualvaH MAS 20007 SualvaH NOIEE E 90007 52018 d AVOOZ v9OET 52018 dWVOOT YOLOVLNOD dINVSZ 690 1 dINVOS 290 NOIOE LINDUID 41042 STT9Z I 410822. 9 22 of 30 2 7 6 Jojo 5 8 piousjos ALM B E CZ 4 8 39 ul 9 JLM 1 PSY emmo YAMS 44O NO Z pued ouod T 318V LHOd 2D 91 1 133HS 31725 coor TOO 40 02 60 20 61 60 YJHdOLSIYH 8270 62080 O d Spur OS 10 02 60 OW53N WS 10 67 60 YJHdOLSIYHD 4800 HUNN 3XfYI3G QN3931 51 HLL S608100 NIHSNG 8 I X t T cOv 100 ISOH X v T TZOVTOO 8 1 9 ISOH X 2 7 512018 9SNIXIIA 090v 100 3SOH cOT8100 3SOH
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4. TY 5 LEOvTOO A18W3SSV INL YALNO 1 20 SAQNTIONI 9 YANNI SM3WDS INYA Aladivuvdds 105 LON ud2vds dD Ed 5 SAGMONI 907100 10 00 ISOH X Z T EZOYTOO ISOH v T X v T ISOH v T X Z T 0907700 dIAV 129 3SOH wb T 3SOH 2 1 3SOH 1N39W313Q 6007100 ISOH WVALS OT v9ovtoo INVA NOLLITIOS 15 LON CIVNOLLdO LOOvTOO 31220 duv 14 LcOVTOO 37122 QuvaNvis 53 ecovtoo AATWA JILSIHM 2 7 YOLVINSNI 3 IONVH SHOfTIONI SSOvTOO ATONVH SZ L33008 105 OL YANIVULS NOLLONS 9T LNO 15 OL SLOANNOD Iuvd Z6z d ALDIVO 8508100 Luvd WvaiLS Ouri2313 31vW33 NOINN QMVONVIS 3SOH 01 7 EDS 4 ag 1 09000000009 J ooo000000000000
5. MAST NOIOT 696 696 os SUYALVSH 8 SWualv3H AOEZ lt 79 6000 SUYALVAH AOEZ MAS 25001 SYALVSH AvTZ NOIEE 8 SWualv3H A802 6 SUYALVSH A802 MAS 80001 SWuOLOV INOO dWYSZ 690 2 SHOLOV INOO dWYSZ 690 Z SYOLDVLNOD dWYOS 490 2 LINDUID divos 3104 LETZ Z lt 5 LINDUID dWvor 3104 SET9Z C Suzbvdua lIn2ul dWvoe 3104 EET Z 22018 TWNINYAL dWYOOZ 22018 TWNIWYAL dWVOOT 22018 TWNINYAL dWVOOT Novc 802 MASZ Nov C 802 MAOZ Nov C 802 MAST MAOT 2 802 NOIOE SC MASZ OT 2 802 MAOZ ST 2 802 MAOT SUYALVSH MAEE E 70007 SWualv3H A802 20007 HOLOVINOO dWNYSZ 690 LINDUID 9 31082 dod dp Jo BEVO ELOO ce202ue3 O 4 OS oIssiuued soud 3no uro ed Aue q ped 34 u3HdOLSIuH2
6. 1 1 VO ore ILES 72 el 2 CI 8 L 9 8 ST 2 1 A e 271 ADIAYAS YALVAH HONVUVTIO OOZTTT OEO OTO IZT ___ omowa d ________ __ v v avos 20 21 60 vsvussiusHaoismHo wusswow3 OT Jo uoissiuued Ioud Aued puru Aue q ped 40 5 2 O 4 PAY PU OS oq 100 5 pue diop ujea1s o4329 3 Jo Auedoud y uY pue 541 80290194709 3 GION3 IOS ualvM AINO 3JYNSSJYd dINNd dHb T 009 802 NI 19599 ai wo1vnNvw TWNOLLdO STOYLNOD dunssaud PC BOARD HOLIMS E 440 NO 5 v Sdg8Oud SH ION3 38Oud 13441 ualvM rsorusws oo0eGz OvO OT0 lzz owsw ws 5 vwuwos sonoma diop lt Jo uoissiuued Ayed Aue q ped 10 9 V0 1090 ee200uey 0 4 2 OS E TRETEN p
7. eg 3ou pue diop Jo Aue daio uoneuugjur pue 5 NOD VIS INOLLOS8 OL 301 O9 LSNW 5102 Ha V3H SLINN MAOZ OT X 2 NVO SudlviH 6 8 5 NI f Sualv3H A009 6 S3Sf14 SXW S 12 1009 09 2 2100718 35 4 u S12 A009 dlAVO9 V9SOET UYOLOVINOD dlAVS 690 A009 0SS NOLLISOd SIHL GALNNOW LSNW 51052 H3 V3H A INO SLIN VOIOE SC A009 0SS MAST A009 0SS MAOT A009 0SS MAST Hd A009 0SS MAOT 9 0 lt lt MAOE OT 009 0SS MAOE OT HdE LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp Electro Steam Generator Corporation Terms and Conditions of Sale These terms and conditions apply to all goods or services Seller provides Seller recognizes no other terms and conditions unless approved in writing by Seller s authorized representative Seller rejects any additional terms and conditions that may be contained in any document provided previously or subsequently by your company
8. 6 Jo LINDUID divo 3104 SET9Z Z SWualv3H MAS 20007 2 SUYALVSH SOOOT SYALVSH AvTZ NOIEE 8 SUYALVSH A802 6 5120718 TVNIIAH3LL dINVOOT T9OET HOLOVINOO dINVOS 290 T HOLOV INOO 9 HOLOVINOO dlAVSZ 690 HOLOVINOO dINVSZ 690 802 Hd LINDUID dWvsez 3104 ZET9Z YAVIY LINDUID 3104 6192 LINDUID dWvos 3104 22192 LINDUID dvor 3104 SET9Z a 5 NOIST MAOT MASZ MAOZ SualvaH NoIEE 8 TTOOT SualvaH AOEZ Nol S 9 6000 10 SWualvaH AvTZ 8 SWualv3H A802 6 do SUYALVSH AOEZ MAS 25007 2 T SualvaH 2 MA d SWualv3H AOEZ MAS ZSOOT jo SUYALVSH MAEE E VOOOT SYOLOVLNOD dWYSZ 690 2 SYOLOVINOD dWYSZ 690 2 5 SWualv3H MAS 80007 2 SWualv3H 80 20001 SUYALVSH MAS SUYALVAH A802 20001 LINDUID dWvOS 3104 46192 C Sus vdug LINDUID dWvor 3104 SETQ Z HOLOVINOO dINVSZ 690 HOLOV INOO dlAVS 690 HOLOVINOO
9. 9 HOLOVINOO 9 5120718 TWNIWYAL dIAVOOT 90 5120718 TWNIWYAL dINVOOT T9OET LINDUID 3104 LET9Z YAVIY LINDUID dvor 3104 SET9Z LINDUID divos 3104 92 LINDUID dlivoz 3 104 TET9Z 2 802 MASZ 2 802 MAOZ 2 802 MOIST 2 802 MAOT 085 MOIST 082 MAOT 2 802 MAOE OZ HdE 8 MAOE OT HdE 2 802 MAST OT HdE 10 f mouse TIONIS 133HS vwuwos OOOTSZ OVOOLOTE __ diop lt Jo uoissiuued Ayed Aue q ped 10 9 V0 1090 0 4 2 OS E RETE pesoj sip eq 100 5 pue lt AUadaud au uY uoneuuojur pue stu I 00290194709 3 voro con NOILISOd NI f NOLLISOd SIHL NI GALNNOW 39 NVO 594 1 MAEE ET EE 8 5102 H31V3H SLINN lt
10. 9047 00 14 2 89 5Nl Id102 8 T OTOVTOO ASOH 2 2 0100200 1109 9 X 8149T S 600v 100 3SOH WYLS vSOvTOO 5 8 7 8047 00 WOLSND MO913 v T 15 LON CIVNOLLdO 900v 100 WALS SSTINIVLS STSVTOO 1N3o9ual3d 9T e 5 SOOTvT100 NO TAN 8 OcOvT00 ANTWA JILSIHM V9SOvTOO LNOUJ lt 00 9 lt 07 00 32018 uvdu 8 lt 07 00 L3510n8 705 OL YANIVYALS NOLLDNS 0 25 8 1 X v T LNO WVALS OL SLOANNOD 8S08100 IYW Luvd 5 Luvd 1 lt NAS IN393 SLavd oD Qeu 5 JO uoissiuued JOU qnom Ayed puru Aue q pesoj sip eq
11. Steam pressure will continue to rise until is reaches 85 PSI At this time the pressure control labeled Control will cause the contactor s to disengage The pressure will drop approximately 5 8 PSI until the Control causes the contactor s to reengage causing the pressure to rise again The contactor s will continue to cycle on and off during operation NOTE Just because generator is up to pressure does not necessarily mean it is up to temperature When first starting generator before using the gun for operation you should use the gun to exhaust pressure allowing the heaters to remain on longer thus increasing the temperature inside the chamber and increasing its ability to recover from loss of steam WARNING Steam hose and gun will always be hot while generator is on even when gun is not is use 7 generator is now fully operational and will produce steam until it 15 turned off 8 of 30 LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp 2 OPERATION amp SEQUENCE OF EVENTS Continued As steam is exhausted the water level will drop until 3 seconds after it breaks contact with the C probe At this time the Water Solenoid 7 and Pump 8 will engage and the chamber will again fill with water The chamber will continue filling until 1 second after the water makes contact with the C probe The Water Solenoid 7 and Pump 8 will continue to cycle on and off during
12. Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600 LG 10 208 208 240 240 208 240 240 240 480 480 480 600 600 600 LG 15 208 230 230 230 208 230 230 230 480 480 480 600 600 600 LG 20 208 230 230 230 208 230 230 230 480 480 480 600 600 600 LG 25 214 214 240 240 214 214 240 240 480 480 480 600 600 600 LG 30 208 208 240 240 208 240 240 240 480 480 480 600 600 600 NOTE 380 425V heaters are not usually rated for 380 425 V They are usually 208 240V heaters that have been re stamped 380 425V and wired in series 4 20 TOTAL POWER RATING CALCULATIONS The HEATER POWER RATING NUMBER OF HEATERS are used to calculate the TOTAL POWER RATING Since the HEATER POWER RATINGS are in Kilowatts they must be multiplied by 1000 to convert them to Watts DEFINITIONS P P Pr Total Power Rating T Xu Heater Power Rating Xu Number of Heaters MODEL UNIT LG 10 LG 15 LG 20 LG 25 LG 30 Heater Power Rating Watts 3 333 5 000 6 500 8 333 9 750 X Number of Heaters 3 3 3 3 3 Total Power Rating Watts 10 000 15 000 19 500 25 000 29 250 19 of 30 LG 10 C thru LG 30 C Portable User Manual 4 3 AMPERAGE CALCULATIONS The INPUT VOLTAGE PHASE TOTAL POWER RATING and HEATER VOLTAGE RATING are used to calculate the amperage NOTE
13. d Remember to wear safety gloves and glasses 2 during installation Before installing make sure all parts are free of chips and debris 1 Uninstall GUARD RODS GLASS GAUGE and RUBBER WASHERS You may need to rotate one of the 3 GAUGE FITTINGS to remove GLASS GAUGE 2 Slipanew RUBBER WASHER on the new GLASS GUARD GAUGE about an inch from the bottom ROD 3 Now slip the following items through the top of GLASS T GAUGE in the following order GLASS FRICTION WASHER PACKING c all FRICTION GLASS PACKING NUT facing down NUT d WASHER GLASS PACKING NUT facing up FRICTION WASHER RUBBER WASHER inch down from top GLASS GAUGE RUBBER 4 Gently insert GLASS GAUGE into GAUGE FITTINGS i WASHER You may need to rotate GAUGE FITTINGS until vertically aligned after GLASS GAUGE is in 5 Carefully raise GLASS GAUGE about 1 16 from bottom 77 1 and slide lower RUBBER WASHER down until it makes contact with the BOTTOM GAUGE FITTING DO NOT allow GLASS GAUGE to remain in contact with any metal 6 Carefully slide upper RUBBER WASHER up as far as possible 7 Hand tighten both GLASS PACKING NUTS then tighten BOTTOM 1 2 turn more by wrench Tighten only enough to prevent GAUGE DRAIN VALVE leakage DO NOT OVER TIGHTEN If any leakage FITTING should occur tighten slightly a quart
14. CHANGES Changes made after fabrication has begun shall be submitted in writing signed by the purchaser Purchaser agrees to pay the cost of any changes The specifications and prices are subject to change without notice CLAIMS Title passes to the buyer upon delivery to the carrier unless otherwise indicated Safe delivery is the responsibility of the carrier Damaged merchandise if accepted should be noted on the delivery receipt and on the freight bill before acceptance of shipment Make claim promptly CONTINGENCY contracts are contingent upon fire strikes accidents delays in transit acts of God or other causes beyond our control LOCAL CODES steam boilers are built in accordance with ASME miniature boiler code NOTE It is the responsibility of the installer to conform with any state or local codes If further inspection following modification by the installer is required under state and local codes that is the responsibility of the local installer FREIGHT TERMS F O B FACTORY NO FREIGHT ALLOWED All charges for unloading and transportation to job site are at the buyer s expense INSTALLATION No installation or job supervision charges are included ORDERS All orders resulting from this quotation are subject to acceptance by the factory No production will begin until receipt of purchaser s signed order and credit approval PAYMENT TERMS Within Continental U S A net 30 days with approved credit from the date of invoi
15. 5 1 1 LG CLEANER 22 5 1 2 DELUXE GUN veis a Eee EP cov sb cada sashes e VE Eee ER ee Eres 23 5 1 3 HEAVY DUTY GUN tite Eee coed UT 24 5 2 INSTALLATION DATA SHBET ite 25 5 3 CONTROL WIRING SCHEMATIC 26 5 4 HEATER WIRING SCHEMATICS 27 29 5 4 1 LG 10 30KW THREE 5 27 5 4 2 LG 10 30KW SINGLE 5 000000000088 28 5 4 3 LG 10 30KW THREE AND SINGLE PHASE 550 600 29 6 TERMS amp CONDITIONS 30 3 of 30 LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp 1 INSTALLATION INSTRUCTIONS LITTLE GIANT LG SERIES Cleaner Portable The Electro Steam Generator design consists essentially of a high pressure chamber filled with water that is heated by one or more submerged resistance type electric heating elements Automatic controls are provided to maintain the pre set operating pressure and water level Safety features include automatic low water cutoff manual low water reset optional dual pressure controls safety valve and visible water level gauge of our generators are built in accordance with A S M E Miniature Boiler Code and are individually inspected and stamped by an Authorized National Board Insurance In
16. GLASS PACKINGS inch down from top PACKING WASHER 4 Gently insert GLASS GAUGE into GAUGE FITTINGS You may need to rotate GAUGE FITTINGS until vertically aligned after GLASS GAUGE is in 5 Carefully raise GLASS GAUGE about 1 16 from bottom and slide lower GLASS PACKINGS down until it makes contact with the BOTTOM GAUGE FITTING DO NOT allow GLASS GAUGE to remain in contact with any GLASS PACKING _ BOTTOM metal GAUGE 6 Carefully slide upper GLASS PACKINGS up as far as FITTING possible DRAIN 7 Hand tighten both GLASS PACKING NUTS then tighten VALVE 1 2 turn more by wrench Tighten only enough to prevent leakage DO NOT OVER TIGHTEN If any leakage should occur tighten slightly a quarter turn at a time checking for leakage after each turn 8 Reinstall GUARD RODS 13 of 30 LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp 3 5 CHAMBER CHEMICAL ACID TREATMENT Electric Steam Generator should be cleaned regularly The following is the least amount of times recommended to clean out your chamber NORMAL WATER AREAS Should be done ONCE A YEAR BAD WATER AREAS Should be done TWICE A YEAR Chamber Treatment Instructions 1 Turn on generator allowing pressure to climb to 10 to 20 PSI on Pressure Gauge 15 and then shut off 2 Blow Down Open Manual Drain 19 slowly allowing HOT WATER and STEAM to blow out into
17. 100 eus pue oD 5 Jo Auedoud pue 3 41 15 3SOH 01 7 23 of 30 E dOI 133HS 40 02 60 f as VIN JOS 9MQ 06L60 Vuvii34u3HdOLSIHiH E oD Qeu 5 JO uoissiuued Ioud qnom Ayed puru Aue q ul 10 8270 62080 PN Qd 06 o A MANU eq JOU 5 pue dio Jojejeuas 5 Auedoud aui uY uoneuuojul pue siu L ALNA AAV3H QN3931 51 4800 19508192718 HUNN HLL 2 79 1 2 7 LSOVTOO l353SV9 udddOD FIGNVH SM3WDS Q 3IHS G 3lIHS Q31vuOduad SNILSVO 3sSv8 Aladivuvdds 105 LON YOLDANNOD 31ZZON Aladivuvdds 105 LON 066 100 ONTY 43887 4 35 0705 LON 3 aais 3871 435 0705 LON uaino S DY
18. 380 425V heaters are not usually rated for 380 425 V They are usually 208 240V heaters that have been re stamped 380 425 V and wired in series Electro Steam Generator Corp FORMULAS TO CALCULATE AMPERAGE THREE PHASE SINGLE PHASE 380 425V 208 240V amp 380 425V using 208 240V heaters 440 600 V using 208 240V po Hi If Not possible with odd number of 2 2 2 Va 43 3 J3 e DEFINITIONS I Amperage Vi Input Voltage Total Power Rating Heater Voltage Rating THREE PHASE AMP DRAW CALCULATIONS AMPS Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600 LG 10 278 29 4 23 1 2441 169 134 139 142 11 115 12 8 82 922 9 62 LG 15 41 6 36 37 7 39 3 25 4 21 8 226 232 165 173 18 132 13 8 14 4 LG 20 54 1 468 489 51 1 33 284 294 30 1 215 225 235 172 18 18 8 LG 25 65 6 69 3 57 6 601 399 42 347 35 5 27 6 288 30 1 221 23 1 24 1 LG 30 81 2 85 9 67 4 70 4 494 391 406 41 5 32 3 337 352 25 8 27 28 1 SINGLE PHASE AMP DRAW CALCULATIONS AMPS Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600 LG 10 4
19. and Manual Drain 19 separately towards the floor 4 of 30 LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp 1 2 INSTALLATION INSTRUCTIONS SOLUTION MIXER HydroMinder Model 511 Parts Diagram List OPTIONAL D EET p Hydro Systems Phone 513 271 8800 3798 Round Bottom Road Fax 513 271 0160 Cincinnati OH 45244 www hydrosystemsco com 5 of 30 7 0 KEY PARTNO DESCRIPTION 238100 Strainer Washer 506500 Hose Swivel 502000 Ball Valve 1 4 360900 Nipple 1 4 10080500 Magnet Parts Kit Screw Washer Magnet Cover Magnet Cap Magnet Magnet Spring Magnet Yoke 5030 K Mounting Bracket Kit specify model 511 2 Bracket U Clamp Lock Washer Not Shown Screw Thumb Screw 665520 Valve Parts List Valve G uide Bonnet Armature Spring Armature Diaphram 520000 Water Valve Body 505600 Street Elbow 1 4 519000 Nipple 1 4 x Close 506000 Elbow 1 4 505900 Nipple 1 4 x 6 506300 Vacuum Breaker 440121 Eductor Assembly 440100 Ed
20. and Steam Out 16 Tighten Thumbscrews 6m 6 Attach Discharge Tube Assembly 16 to bottom of Eductor Body Only 14s Push tight on flange 7 Remove Metering 15 of your choice from enclosed packet and hand screw into Suction Stub Only 14t Green tip is suggested for initial start up The solution mixture should be titrated at end of gun or wand with valve fully open by chemical supplier Larger or smaller Metering Tips 15 may be required to achieve proper working concentration NOTE For better understanding of metering tip selection refer to section Metering Tip Selection in the HydroMinder Model 511 Manual enclosed with Solution Mixer 8 Attach Tubing 1 2 x 9 17u to Suction Stub Only 14t Push tight on flange 9 Place Viton Foot Valve 17w into solution supply 10 Thread Bead Chain Only 18x through loop on Magnetic Yoke 5g Pull Bead Chain 18x close so that Float amp Chain Assembly 18 is suspended in Solution Bucket 25 If not suspended Solution Bucket 25 will never fill 1l Attach other end of red 2 hose to Hose Swivel 2 12 Verify that Ball Valve 3 is completely open 13 Solution Mixer is now ready for use 6 of 30 LG 10 C thru LG 30 C Portable User Manual 1 2 Electro Steam Generator Corp INSTALLATION INSTRUCTIONS SOLUTION MIXER OPTIONAL Continued 2 HOSE USED TO CONNECT WATER INLET OF SOLUTION MIXER TO INCOMING WATER CONNECTION WA
21. is now ready for normal use and operation 15 of 30 LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp 3 6 PRESSURE CONTROL DATA SHEET CONRTOL i tl PRESSURE PRESSURE SAFETY CONTROL GAUGE 1 CONTROL RESET DIFFERENTIAL PRESSURE PRESSURE ADJUSTING aia ADJUSTMENT DIAL DIAL f DEFINITIONS CONTROL PRESSURE CONTROL This pressure control should be the only one controlling the operating pressure of the generator SAFETY PRESSURE CONTROL This pressure control is only used if the Control fails It is always set higher than the Control if the operating pressure is passed The Safety will turn the heaters off SAFETY RESET This reset is tripped when the Safety turns the heaters off It must be manually pushed to turn the heaters back on This lets the user know there was a problem If it is tripped the Control most likely failed PRESSURE ADJUSTING DIAL These dials adjust the set pressure at which each pressure control will turn the heaters off DIFFERENTIAL ADJUSTING DIAL This dial is only on the Control When the Control turns the heaters off the amount of pressure that is dropped before it turns the heaters back on the differential can be adjusted by this dial This dial should never have to be adjusted unless desired PRESSURE GAUGE This tells the user what pressure is in the chamber The pressure contro
22. operation NOTE If at anytime the Control fails and the pressure exceeds 85 PSI the Safety will cause the contactor s to disengage at 90 PSI and will not allow the contactor s to reengage until the Safety Reset 13 is manually pushed If this happens the Control needs to be set lower or must be replaced If the Control and Safety happen to fail and the pressure reaches 100 PSI the Safety Valve 18 will pop releasing the pressurized steam If this happens all three components may need to be replaced STEAM GUN OPERATION NOTE Refer to Steam Gun Parts Legend for interpretation of lettered items 1 special Siphon Steam Gun Deluxe gun Standard Heavy Duty Optional is equipped with Steam I and Detergent J Hoses with valves for steam and detergent control 2 Suction Strainer B at the end of the detergent hose should be placed in the Solution Bucket 25 Chemicals should be mixed in the bucket in proportions as recommended by chemical supplier Solution Mixer Optional 3 Steam flow is obtained by pressing on the Lever Handle D located directly in front of the handle A mixture of steam and detergent is obtained by regulating the small Detergent Valve H while operating the Lever Handle D SHUT DOWN 4 To shut off generator place Toggle Switch 2 and Main Disconnect Box in OFF position and or unplug the machine Pressure will drop naturally as the generator co
23. 8 1 50 9 399 41 7 19 1 20 208 15 3 16 16 7 LG 15 72 1 62 4 65 2 68 1 28 6 29 9 313 229 24 25 Not possible with odd LG 20 93 8 81 1 84 8 88 5 heaters 37 2 38 9 40 6 29 8 31 1 32 5 LG 25 114 120 99 8 104 47 7 499 52 1 382 39 9 41 7 LG 30 141 149 117 122 55 9 58 4 60 9 44 7 46 7 48 8 20 of 30 LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp 4 4 ACTUAL POWER RATING CALCULATIONS Because the HEATER VOLTAGE RATINGS only come in 4 different voltages and there are so many different voltages in the field the TOTAL POWER RATING is only completely accurate if the VOLTAGE IN is exactly equal to the HEATER VOLTAGE RATING This means in most cases the TOTAL POWER RATING is not completely accurate The AMERAGE and INPUT VOLTAGE can be used to calculate the ACTUAL POWER RATING FORMULAS TO CALCULATE ACTUAL POWER RATINGS THREE PHASE SINGLE PHASE P IV J 3 P IV DEFINITIONS P4 Actual Power Rating I Amperage Vi Input Voltage ACTUAL POWER RATING CALCULATIONS KW Input Voltage 208 220 230 240 380 400 415 425 440 460 480 550 575 600 LG 10 10 11 2 9 18 10 11 1 926 9 97 10 5 84 9 18 10 8 4 9 18 10 LG 15 15 13 7 15 16 3 16 7 15 1 163 17 1 12 6 13 8 15 12 6 13 8 15 LG 20 19 5 17 8 19 5 212 21 7 197 212 222 164 17
24. 9 19 5 164 17 9 19 5 LG 25 23 6 26 4 23 25 26 3 29 1 249 26 1 21 23 25 21 23 25 LG 30 29 3 327 26 9 29 3 32 5 271 292 306 246 269 29 3 246 269 293 4 5 STEAM CAPACITY CALCULATIONS Steam Capacity Calculations are based on the impossible feed water temperature of 212 F WARNING Anything above 140 F will cause damage to water solenoid and pump NET STEAM CAPACITY CALCULATIONS MODEL Feed Water Feed Water Feed Water Feed Water UNIT 212 F 140 90 of 212F 100 F 80 of 212F 60 F 75 of 212 F LG 10 345LB hr 15 7 Kg hr 31 1 LB hr 14 1 Kg hr 27 6 LB hr 12 5 Kg hr 25 9 LB hr 11 8 Kg hr LG 15 51 7 LB hr 23 5 Kg hr 46 5 LB hr 21 1 Kg hr 41 4 LB hr 18 8 Kg hr 38 8 LB hr 17 6 Kg hr LG 20 69 0 LB hr 31 3 Kg hr 62 1 LB hr 28 2 Kg hr 55 2 LB hr 25 0 Kg hr 51 8 LB hr 23 5 Kg hr LG 25 86 0LB hr 39 0 Kg hr 77 4 LB hr 35 1 Kg hr 68 8 LB hr 31 2 Kg hr 64 5 LB hr 29 3 Kg hr LG 30 103 5 LB hr 47 0 Kg hr 93 2 LB hr 42 3 Kg hr 82 8 LB hr 37 6 Kg hr 77 6 LB hr 35 2 Kg hr 21 of 30 L dOI 133HS 31725 90 000 0E0 OTO TZE 40 71 60 20 1 60 Vuvdu34 YIHdOLSIYHD oD 5 JO uoissiuued JOU qn
25. G 30 C Portable User Manual Electro Steam Generator Corp 3 5 CHAMBER CHEMICAL ACID TREATMENT Continued 9 Allow the pressure to drop to 0 PSI on Pressure Gauge 15 naturally DO NOT open Steam Out 16 or Manual Drain 19 until pressure is down 10 Remove Safety Valve 18 11 Reinsert funnel and fill generator completely to the top with clean water let stand for an additional 1 2 HOUR NOTE Turning on the generator will not completely fill it to the top Filling must be done manually through the safety valve coupling 12 Open Manual Drain 19 to drain generator 13 Close Manual Drain 19 refill generator completely to the top with clean water and open Manual Drain 19 to flush out generator completely 14 Reinstall Safety Valve 18 and close Manual Drain 19 15 Turn on generator allowing pressure to climb to 10 to 20 PSI on Pressure Gauge 15 and then shut off 16 Blow Down Open Manual Drain 19 slowly allowing HOT WATER and STEAM to blow out into the drain NOTE You may Blow Down your generator at any pressure you feel comfortable with 10 to 20 PSI is only a recommendation You may go higher or lower but higher is always better WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC 17 Your generator
26. PLY CONDUCTORS RATED FOR COPPER WIRE ONLY AROUND UNIT NOT TO LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp TABLE OF CONTENTS 1 INSTALLATION INSTRUCTIONS 7 eene 4 7 11 STEAM GENERATOR CLEANER PORTABLE 4 1 2 SOLUTION MIXER OPTIONAL 5 7 2 OPERATION amp SEQUENCE OF EVENTS 2 8 9 3 CLEANING amp MAINTENANCE 10 18 34 MANUAL BLOW DOWN 10 3 2 CLEANING WATER LEVEL PROBES 10 11 3 3 CLEANING OR REPLACING HEATERS 11 3 4 REPLACING GLASS GAUGE AND RUBBER WASHERS 12 13 3 4 1 BRASS SIGHT GLASS 5 12 3 4 1 BRASS SIGHT GLASS 5 8 80 13 3 5 CHAMBER CLEANING amp CHEMICAL TREATMENT 14 15 3 6 PRESSURE CONTROL DATA SHEET 16 3 7 SETTING THE PRESSURE CONTROLS 17 18 4 CALCULATIONS amp DATA SHEETS 19 21 41 HEATER POWER amp VOLTAGE RATINGS eene 19 42 TOTAL POWER RATING CALCULATIONS 19 43 AMPERAGE CALCULATIONS 2 2 20 44 ACTUAL POWER RATING CALCULATIONS 21 4 5 STEAM CAPACITY CALCULATIONS 21 5 DRAWINGS amp WIRING 68 22 29 31 PARTS cae eal A a 22 24
27. PSI and then press the SAFETY RESET so that the contactor s click on DECREASE the pressure setting on the CONTROL until the contactor s click off 11 Repeat Step 10 until you no longer need to press the SAFETY RESET for the contactor s to click on 12 Continue to watch the pressure go up and down while adjusting the CONTROL until the pressure stops at 85 PSI 13 The Pressure Controls are now set NOTE If at anytime the SAFETY RESET needs to be pressed after the pressure controls are set either one of the controls are bad the SAFETY is set too low or the CONTROL is set too high 18 of 30 LG 10 C thru LG 30 C Portable User Manual 4 CALCULATIONS AND DATA SHEETS 41 HEATER POWER amp VOLTAGE RATINGS LG Model units use 3 Heaters to meet the required KW POWER from the customer Electro Steam Generator Corp S specified INPUT VOLTAGE Each heater comes in 5 different KW POWER RATINGS and 4 different VOLTAGE RATINGS AVAILABLE HEATER RATINGS POWER RATINGS per MODEL KW VOLTAGES MODEL UNIT QUAN KW 3 33 208 240 480 600 LG 10 3 3 33 5 00 208 230 480 600 LG 15 3 5 00 6 50 208 230 480 600 LG 20 3 6 50 8 33 214 240 480 600 LG 25 3 8 33 9 75 208 240 480 600 LG 30 3 9 75 HEATER VOLTAGE RATINGS per INPUT VOLTAGE VOLTS
28. TER INLET METERING TIP SOLUTION INLET See WATER amp SOLUTION OUTLET 121 7 of 30 LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp 2 OPERATION amp SEQUENCE OF EVENTS IMPORTANT READ INSTALLATION INSTRUCTIONS BEFORE OPERATING START UP 1 Turn on water supply from the source to the generator 2 OPEN all valves on generator except for the Manual Drain 119 3 Place main disconnect box ON position and or plug in 4 in the Lever Handle D on the Steam Gun 5 Place toggle Switch 2 in ON position The Water Solenoid 7 and Pump 8 will engage and the chamber will begin to fill with water As the water levelrises it will make contact with the G D and A probes indicating the heaters are safely submerged At this time the contactor s will engage supplying power to the heaters causing steam pressure to accumulate chamber will continue to fill with water until 1 second after the water makes contact with the C probe causing the Water Solenoid 7 and Pump 8 to turn off If the contactor s still have not engaged at this time you may need to press the Safety Reset 13 If your generator is required to have a Manual Low Water Reset MLWR 43 it must be pushed it at this time to engage the contactor s 6 Once generator is full of water release the Lever Handle D on the Steam Gun
29. ce not date of arrival of goods Payment in full without retainer and or any unauthorized sums deducted is expected RETURNS OF MATERIAL No goods will be accepted for return without a return authorization number from the factory A 2546 restocking fee is charged on returns freight prepaid TAXES No taxes of any kind are included prices herein and or contracts shall be subject to increase without notice by the amount of present or future sales or excise tax levied or charged either by Federal State or any other assessing agency PATENTS Seller agrees to indemnify Purchaser against any proven claim and assessed liability for infringement of any United States patent arising from the manufacture or sale of any apparatus furnished by Seller to Purchaser THE FOREGOING STATES SELLER S ENTIRE LIABILITY FOR CLAIMS OR PATENT INFRINGEMENT Seller shall have no liability whatsoever if the claim of infringement arises out of the Sellers compliance with Purchasers specifications Seller shall have no liability whatsoever if a claim of infringement is based upon the Purchasers use of the equipment as part of a patented combination where the other elements of the combination are not supplied by Seller or in the practice of a patented process Where the specifications process design are supplied by Purchaser then Purchaser agrees to indemnify the Seller in like manner of the claim or suit and c purchaser provides all information and assistance to Elec
30. d STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC or outside 3 2 CLEANING WATER LEVEL PROBES Water Level Probes are the heart of your generator Almost all steam generator malfunctions are caused by dirty water level probes CLEANING your PROBES is by far the MOST IMPORTANT maintenance step to keep your generator running properly The following is the LEAST amount of times recommended to clean your probes NORMAL WATER AREAS Should be done TWICE A YEAR BAD WATER AREAS Should be done 3 4 TIMES A YEAR NOTE The best time to clean your probes is before you turn your generator on while it is still cool 1 Place Toggle Switch 2 and Main Disconnect Box in OFF position and or unplug the machine Make sure generator is cool and the Pressure Gauge 15 reads 0 PSI Remove cover plate exposing the Water Level Probes 5 Use 5 16 Socket to remove wires from probes eS Use 13 16 Spark Plug Socket to remove probes from chamber 10 of 30 LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp 3 2 CLEANING WATER LEVEL PROBES Continued 6 Clean probes to remove rust and scaling NOTE To clean probes you may use wire wheel wire brush steal wool or Scotch Brite Wire wheel works the best You may also want to try some sort of c
31. de its factory Any claims for labor and or parts will be denied unless written authorization is given by Electro Steam Generator Corporation prior to work being done IT IS UNDERSTOOD AND AGREED THAT ELECTRO STEAM GENERATOR CORPORATION S LIABILITY WHETHER IN CONTRACT IN TORT UNDER ANY WARRANTY IN NEGLIGENCE OR OTHERWISE SHALL NOT EXCEED THE COST OF REPAIR OR REPLACEMENT F O B SHIPPING POINTS OF DEFECTIVE PARTS UNDER NO CIRCUMSTANCES SHALL ELECTRO STEAM GENERATOR CORPORATION BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES THE PRICE STATED FOR THE EQUIPMENT IS A CONSIDERATION IN LIMITING ELECTRO STEAM GENERATOR CORPORATION S LIABILITY NO ACTION REGARDLESS OF FORM ARISING OUT OF THE TRANSACTIONS OF THIS AGREEMENT MAY BE BROUGHT BY PURCHASER MORE THAN ONE YEAR AFTER THE CAUSE OF ACTION HAS ACCRUED THE WARRANTY FOR THIS EQUIPMENT OR SERVICE PROPOSED IN THIS QUOTATION IS AS STATED IN THE AFOREMENTIONED PARAGRAPHS IT IS NOT RESTATED NOR DOES IT APPEAR IN ANY OTHER FORM This warranty supersedes all prior verbal or written warranties INSURANCE Buyer represents that they have a program of Insurance which adequately protects their interest and that of their employees and agents including damage to plant property and equipment personal injury of any kind directly or indirectly related in any way to the equipment service repair or parts supplied by Seller Accordingly Buyer waives any claim against Seller for the foregoi
32. ditm User Manual amp Installation Instructions LG Cleaner Portable IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING steam boilers are built in accordance with ASME miniature boiler code NOTE It is the responsibility of the installer to conform to any state or local codes If further inspection following modification by installer is required under state or local codes that 15 the responsibility of the local installer www electrosteam com rev 12222009 ESTABLISHED 19052 WARNING The following labels have been placed on this boiler for YOUR SAFETY Failure to observe these instructions could lead to PROPERTY DAMAGE SEVERE INJURY or even DEATH CAUTION HOT HIGH VOLTAGE AUTHORIZED PERSONNEL ONLY ALTO VOLTAJE SOLAMENTE PERSONAL AUTORIZADO CAUTION THROW OFF MAIN POWER SWITCH BEFORE WORKING ON ELECTRICAL CABINET A MANUAL WAS SHIPPED WITH THIS BOILER IT IS IMPORTANT THAT YOU READ UNDERSTAND AND OPERATE THIS STEAM GENERATOR IN ACCOR DANCE WITH THE OPERATING INSTRUCTIONS CONTAINED IN THE MANUAL IF FOR ANY REASON YOU DO NOT HAVE A MANUAL CALL ELECRTO STEAM AT 800 034 8177 REPLACE GLASS EVERY SIX MONTHS RETIGHTEN SIGHT GLASS BEFORE USE FOR A MINIMUM OF 90 C U L 834 EXCEED 105 F PAR 4416 CAUTION USE ELECTRICAL TERMINALS ARE SUITABLE AMBIENT TEMPERATURE SUP
33. elements 1 Place Toggle Switch 2 and Main Disconnect Box in OFF position and or unplug 2 Make sure generator is cool and the Pressure Gauge 15 reads 0 PSI 3 Remove heater wires from heater s using an 11 32 or 3 8 Socket 4 Unbolt and remove heater s using a 1 2 Socket NOTE Heater s may be difficult to get out you may need to use some sort of pry bar to get them loose 5 Clean heater s with wire brush If replacing dispose of old heater s Reinstall heater s with new gasket s Attach heater wires assuring proper wiring Refer to Heater Wiring Schematics attached NOTE If you are replacing a heater because of a heater failure you must also clean the probes and clean out the chamber or you may have another heater failure within 48 hours 11 of 30 LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp 3 4 REPLACING GLASS GAUGE amp RUBBER WASHERS OR GLASS PACKINGS The Sight Glass 10 gives the operator the ability to easily monitor the actual water level inside the chamber If the Sight Glass 10 gets clogged or is no longer functional it can be very difficult to troubleshoot a problem 3 4 1 BRASS SIGHT GLASS STANDARD GLASS GAUGE and RUBBER WASHERS TOP GAUGE MUST replaced EVERY SIX MONTHS FITTING INSTALLATION T Only properly trained personnel should install and 3 f maintain water gauge glass and connections
34. er turn at a time checking for leakage after each turn 8 Reinstall GUARD RODS 12 of 30 LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp 3 4 REPLACING GLASS GAUGE amp RUBBER WASHERS OR GLASS PACKINGS Continued The Sight Glass 10 gives the operator the ability to easily monitor the actual water level inside the chamber If the Sight Glass 10 gets clogged or is no longer functional it can be very difficult to troubleshoot a problem 3 4 2 BRASS SIGHT GLASS SEISMIC GLASS GAUGE and GLASS PACKINGS MUST be z j TOP GAUGE replaced EVERY SIX MONTHS _ FITTING The Seismic Sight Glass is equipped with BALL CHECKS in each GAUGE FITTING INSTALLATION Only properly trained personnel should install and M maintain water gauge glass and connections Remember PACKING to wear safety gloves and glasses during installation WASHER Before installing make sure all parts are free of chips and debris QUARD ROD 1 Uninstall GUARD RODS GLASS GAUGE and GLASS PACKINGS You may need to rotate one of the GAUGE FITTINGS to remove GLASS GAUGE 2 Slipanew GLASS PACKINGS on the new GLASS GLASS GAUGE about an inch from the bottom PACKING 3 Now slip the following items through the top of GLASS NUT GAUGE in the following order PACKING PACKING GLAND facing down GLAND GLASS PACKING NUT facing down GLASS PACKING NUT facing up PACKING GLAND facing up
35. esoj sip eq 100 5 pue lt AUadaud au uY uoneuuojur pue stu I 02901794709 3 NOLLISOd f NOLLISOd SIHL GALNNOW 39 NVO SYALVAH MAEE ET EE 8 5102 H31V3H SLINN lt SWualv3H 516 HOLOV INOO dlAVS Z 690 YAVIY LINDUID divos 3104 LET9Z ds Y Sualv3aH S 2 NOIOE SWualv3H A802 8 HOLOVINOO 690 YAVIY LINDUID dliAvO9 3 104 SET9Z SWualv3H MA EE S VTOOT SWalv3H TSOOT YOLOVINOD dWYSZ 690 YOLOVINOD 9 SualvaH MA SL 6 LINDUID dWvor 31054 SET9Z I YIAVIYA LINDUID ET9Z T SYALVAH MA SL 6 MAS MAOZ SHOLOVINOO dWYSZ 690 Z 5 AOvZ 5
36. he pressure and not the CONTROL While setting the SAFETY and the contactor s are off if the SAFETY RESET does not cause the contactor s to click on and off again INCREASE the setting on the CONTROL WARNING DO NOT allow the pressure to exceed 100 PSI If contactor s do not turn off before 95 PSI manually shut off generator open the Steam Out 16 and Pressure Control Settings DECREASE the pressure setting on the Control Safety SAFETY pressure control If you Cleaner y cannot get the SAFETY to control the 0 100 PSD 85 PSI 90 PSI pressure it may need to be replaced 6 Open the Steam Out 16 to exhaust some pressure Continue pressing the SAFETY RESET until the contactor s click on and remain on The pressure should eventually begin to rise If it doesn t throttle the Steam Out 16 somewhere between closed and open until it does 7 Payattention to what the pressure reads when the contactor s click off If the pressure stopped BELOW 90 PSI then INCREASE the pressure setting on the SAFETY If the pressure stopped ABOVE 90 PSI then DECREASE the pressure setting 8 Continue to watch the pressure go up and down while adjusting the SAFETY and pressing the SAFETY RESET until the pressure stops at 90 PSI 9 At this point the SAFETY should be set at 90 PSI and the CONTROL should be set somewhere above 90 PSI 10 Letthe pressure drop below 85
37. hemical like CLR remover or LIME A WAY 7 Reinstall probes assuring each probe s length is assigned to its proper letter 8 Reconnect wires to probes assuring each color is also assigned to its proper letter NOTE DO NOT make wires too tight Just tighten enough to make contact Over tightening can cause probe plugs to pull apart over time 9 Reinstall cover plate Water Level Probe Specifications Letter Assignment on Chamber A B C D G Water Level Probe Length 417 4 34 33 4 34 Wire Color Assignment RED Used BLACK GREEN Assignment on Dual Function Board LLCO Used H G NOTE The B Probe is not used It is a spare probe that can be cut and used to replace any one of the other probes WARNING There MUST be NO PRESSURE in the chamber when removing probes If you must change probes while chamber is HOT make sure the steam out and drain valves are open to assure chamber will remain depressurized DO NOT touch probes with your bare hands while HOT and be cautious of escaping steam from probe holes while probes are removed 3 3 CLEANING OR REPLACING HEATERS Heaters are located inside the control panel 1 below the insulation barrier bolted into the chamber If 3 5 Chamber Chemical Acid Treatments are not regularly done heaters must be taken out at least ONCE A YEAR cleaned with wire brush and reinstalled using a new gasket If you are replacing or cleaning your heater
38. ls are set to this gauge 16 of 30 LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp 3 7 SETTING THE PRESSURE CONTROLS SETTING PRESSURE CONTROLS INSTUCTIONS WARNING The pressure controls must be set while all circuits are live TO AVOID ELECTRICAL SHOCK DO NOT TOUCH the wires or the terminals in which they connect while setting the pressure controls NOTES Setting the pressure controls greatly relies on your ability to tell whether the contactor s are turning the heaters on or off You should be able to hear the contactor s located inside the Control Box 1 click on and off Familiarize yourself with this sound order in which the pressure controls must be set is the SAFETY and then the CONTROL In order to set the SAFETY you must keep the CONTROL at a higher pressure setting than the SAFETY Once the SAFETY is set then you can lower the CONTROL to its correct setting To INCREASE the pressure setting when looking down on pressure control using your two index fingers turn the PRESSURE ADJUSTMENT DIAL CLOCKWISE causing the BLACK INDICATOR LINE to move DOWN the scale To DECREASE the pressure setting turn the dial COUNTER CLOCKWISE causing the indicator line to move UP the scale BLACK INDICATOR LINE PRESSURE ADJUSTMENT DIAL To INCREASE pressure setting turn dial CLOCKWISE causing dial and indicator line to mo
39. ng and on behalf of its Insurance Company any right of subrogation in connection therewith LAW This Agreement shall be governed by the internal laws of the State of New Jersey USA and any claims arising hereunder shall be prosecuted in the United States District Court having jurisdiction of causes of action arising in the District in which Seller is located rev 06042007 30 of 30
40. ols or generator may be drained manually through Manual Drain 19 See Manual Blow Down 3 1 WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC 9 of 30 LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp 3 CLEANING amp MAINTENANCE The following cleaning procedures are HIGHLY RECOMMENDED in order to keep your Steam Generator in the best operating condition at all times 3 1 MANUAL BLOW DOWN A Manual Blow Down is an easy way to GREATLY extend the life of your Steam Generator The following is the LEAST amount of times recommended to blow down your generator NORMAL WATER AREAS Should be done ONCE A WEEK BAD WATER AREAS Should be done ONCE A DAY NOTE The best time to Blow Down your generator is after it has been running for some time while it is still hot 1 Place Toggle Switch 2 and Main Disconnect Box in OFF position and or unplug the machine Allow pressure to drop between 10 and 20 PSI Open Manual Drain 19 slowly allowing HOT WATER and STEAM to blow out into the drain cleaning out the generator NOTE Blow Down your generator at any pressure you feel comfortable with 10 to 20 PSI is only a recommendation You may go higher or lower but higher is always better WARNING HOT WATER an
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42. spector IMPORTANT READ ALL INSTRUCTIONS BEFORE OPERATING NOTE For generator measurements refer to Installation Data Drawing attached For interpretation of numbered items refer to Parts Legend Drawing attached Ambient temperature around this unit must not exceed 105 F 1 1 INSTALLATION INSTRUCTIONS CLEANER PORTABLE Set STEAM GENERATOR on level floor and attach Solution Bucket 25 into the 2 predrilled holes on the rear of generator behind the Pump 8 CONNECTIONS Periodically check all plumbing and electrical connections for tightness this should also be done before initial start up ELECTRICAL This generator must be connected to a disconnect switch protected by fuses or a circuit breaker with the proper size wire by a licensed electrician in accordance with N E C and your local codes Voltage KW and Phase requirement are marked on the nameplate WATER SUPPLY Connect city water line to Y Strainer 6 Purity NOT to exceed 26 000 OHMS per CM Temperature Range 32 F 140 F or 0 C 60 C Pressure Range 20PSI 150 51 CAUTION The Pump 8 requires clean tap water If the water is not free of foreign matter a 5 micron cartridge filter should be installed in the water supply line STEAM OUTLET Connect the 1 4 Union Female End A on the Steam Hose I from the Steam Gun to the Steam Outlet 1 4 Union End 16 SAFETY VALVE amp DRAIN Route Safety Valve 18
43. the drain NOTE You may Blow Down your generator at any pressure you feel comfortable with 10 to 20 PSI is only a recommendation You may go higher or lower but higher is always better WARNING HOT WATER and STEAM under HIGH PRESSURE can lift drain pipes right off the ground and cause SERIOUS INJURY Make sure drain pipe is SECURE and CANNOT move The drain must be directed into a HIGH TEMPERATURE drain NO PVC 3 Remove Safety Valve 18 WARNING There MUST be NO PRESSURE in the chamber when removing the Safety Valve 18 make sure the steam out and drain are open to assure chamber will remain depressurized Be cautious of escaping steam from chamber while Safety Valve 18 15 removed 4 Close Manual Drain 19 and Steam Out 16 turn generator on until Sight Glass 10 shows that it is 1 2 full and then shut off 5 Insert funnel into coupling where Safety Valve 18 used to be 6 Pour a 1 2 Gallon of hydrochloric acid inhibited solution NON FOOD APPLICATIONS into funnel very slowly being careful of fumes and venting while pouring NOTE Solution can be obtained from any industrial chemical dealer FOR FOOD APPLICATIONS Use FDA approved chemicals 7 Remove funnel reinstall Safety Valve 18 and verify Steam Out 16 is closed let solution set in generator for 1 HOUR 8 Turn on generator allowing pressure to climb to 5 PSI on Pressure Gauge 15 and then shut off 14 of 30 LG 10 C thru L
44. tro Steam Corporation at purchaser s expense as is reasonably necessary for the defense of the claim or suit Electro Steam Generator Corporation may at its option intervene in any suit or action brought against the purchaser on such claim ELECTRO STEAM GENERATOR CORPORATION LIMITED WARRANTY Electro Steam Generator Corporation fully warrants that all equipment and service supplied shall conform to the description in the quotation and agrees to repair or replace F O P shipping points any parts excepting expendable items that fail due to defects in material or workmanship The pressure vessel steam chamber are warranted to the original Purchaser for a period of five years from the date of shipment from our factory Mechanical and electrical components along with accessories and hoses are warranted for a period of one 1 year from date of shipment from our factory IN NO EVENT SHALL ELECTRO STEAM GENERATOR CORPORATION S WARRANTY BE EXTENDED BEYOND THE WARRANTY LIABILITY PROVIDED BY THE SUPPLIER OR MANUFACTURER OF COMPONENT PARTS INCORPORATED IN THIS EQUIPMENT THERE ARE NO OTHER WARRANTIES OF ANY KIND EXPRESSED OR IMPLIED AND SPECIFICALLY EXCLUDED BUT NO BY WAY OF LIMITATION ARE THE IMPLIED WARRANTIES OF FITNESS FOR PARTICULAR PURPOSE AND MERCHANTABILITY claims for incorrect products or replacement must be made and settled prior to installation Electro steam Generator Corporation assumes no liability for the expense of repairs made outsi
45. uctor Body Only 440101 Suction Stub Only 690015 Metering Tip Kit 5057 A Discharge Tube Assembly 5058 9A Suction Tube Assembly 505809 Tubing 1 2 x 9 250006 Ceramic Weight 10076301 Foot Valve Viton 250700 Foot Valve amp Weight 5043 A Float amp Chain Assembly 507200 Bead Chain Only LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp 1 2 INSTALLATION INSTRUCTIONS SOLUTION MIXER OPTIONAL Continued NOTE Refer to HydroMinder Model 511 Parts Diagram on previous page for interpretation of numbered amp lettered items For interpretation of numbered items with refer to Parts Legend Drawing attached For better understanding of installation of Solution Mixer refer to drawing on next page 1 Remove Solution Bucket 25 from 2 predrilled holes on rear of generator behind Pump 8 2 Ared2 hose should be enclosed to attach incoming water connection to Solution Mixer Attach tee end of hose to Water Inlet 6 3 Reattach Solution Bucket 25 into the 2 predrilled holes on rear of generator behind Pump 8 4 Remove the 2 Screws 6k holding U Clamp 6i and reverse U Clamp 6i to where Thumbscrews 6m are on outside of Solution Bucket 25 This allows Solution Mixer to fit more vertical and Magnet Yoke 5g moves more freely 5 Attach Solution Mixer on side of Solution Bucket 25 opposite the Water Inlet 6
46. ve DOWN SETTING INSTRUCTIONS 1 Open the pressure control covers as shown on previous page 2 Adjust the PRESSURE ADJUSTMENT DIAL the Adjust the M CONTROL so that the BLACK INDICATOR LINE is CONTROL T somewhere between 1 2 and 34 of the way down from the top ween 3 Adjust the PRESSURE ADJUSTMENT DIAL on the SAFETY so that the BLACK INDICATOR LINE is somewhere between 1 4 and 1 2 of the way down from the top 11 Adjust th 4 Close the Steam Out 16 and turn on generator When the SAFETY contactor s click on the pressure will rise If contactor s do not Somewhere _ ER click on right away you may need to press SAFETY RESET Continue to watch the Pressure Gauge 15 until you hear the contactor s click off This may take up to 20 minutes WARNING DO NOT allow the pressure to reach 100 PSL the rating on the Safety Valve 18 If contactor s do not turn off before 95 PSI manually shut off generator open the Steam Out 16 and DECREASE the pressure setting on the SAFETY pressure control Repeat step 4 17 of 30 LG 10 C thru LG 30 C Portable User Manual Electro Steam Generator Corp 3 7 SETTING THE PRESSURE CONTROLS Continued 5 At this point the contactor s should be clicked off and you should be able to click them on and then off again by pressing the SAFETY RESET This is a way to test if the SAFETY is still controlling t
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