HYDRAULIC TRASH PUMP
Contents
1. 450 gpm 1688 Ipm i 31 Ibs 14 kg Height over handle t 16 5 in 42 cm Bnrm Em 14 in 35 5 cm VWIdt una 16 in 41 cm 1500 2000 1 105 140 bar FW Range EUER 7 9 26 34 Maximum 9 34 PONTO 2 UT 1 2 in NPTF Connect Size and Type uru uu 1 2 Male Discharge Diameter ers 3 in 76 2 mm Camlock la SdBI I EIE TI T 3 in 76 2 mm UE HTMA Class 7 9 gom 2000 psi Category scsi 2 30 138 bar Sound PEOSSUEG lc aa a Ga 85 dBA 1m Vibration Level u N A ACCESSORIES Description Part No Adapter 3 in NP T 3 in Camlock ei e educ eod DIE Rn 52720 Lay Flat Discharge Hose in x 25 ft with Camlock Fittings 56761 14 gt TP03 User Manual STANLEY e TP03 PARTS ILLUSTRATI2. TP03 HYDRAULIC TRASH PUMP SAFETY OPERATION AND MAINTENANCE USER MANUAL 2012 Stanley Black amp Decker Inc New Britain CT 0605 S A 58555 4 2014 Ver 1 co DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY BEREINSTIMMUNGS ERKLARUNG 4 DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD Hydraulic Tools DICHIARAZIONE DI CONFORMITA I the undersigned 1 Ich der Unterzeichnende Weisbeck Andy Je soussign EI abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the equipment specified hereunder bestatige hiermit erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Trash Pump Hydraulic Kategorie Cat gorie Categoria Categoria 2 Make Marke Marque Marca Marca Stanley 3 TP0300301 TP0300301D TP0300303 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement All Numero de serie del equipo Matricola dell attrezzatura Has been manufactured in conformity with Wurde hergestellt in bereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in confo
3. TP03 User Manual Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended TROUBLESHOOTING If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the tool always make sure the hydraulic power source is supplying the cor rect hydraulic flow and pressure as listed in the table Use a flowmeter know to be accurate Check the flow with the hydraulic fluid temperature at least 80 F 27 C PROBLEM CAUSE SOLUTION Pump will not start No hydraulic fluid flow or Turn on power unit and check that 7 9 26 pressure 34 at 1500 2000 1 105 140 bar is available at the trash pump Defective couplers Check the couplers by connecting them together with the hydraulic power supply operating and with the control valve in the ON position The power supply should operate without loading from the couplers Impeller jammed with debris Clean the pumping chamber Impeller rubbing against wear Check and adjust the impeller clearance plates Defective power module Repair or replace the power module Poor pump performance Hydraulic flow reversed Check that the hoses ar
4. REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size STANLEY HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraul
5. gpm 30 30 30 gpm Sized for flow of at least 114 Ipm 114 Ipm 114 Ipm 114 Ipm For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based 100 400 100 400 100 400 ssu 100 400 ssu premium grade anti wear non conductive 20 82 centistokes Viscosity at min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA CLASSIFICATION HYDRAULIC SYSTEM unm A A A A Flow Range 3 5 4 3 gpm 4 7 5 8 gpm 7 1 8 7 gpm 9 5 11 6 gpm 11 8 14 5 gpm 13 5 16 5 Ipm 18 22 Ipm 27 33 Ipm 36 44 Ipm 45 55 Ipm Nominal Operating Pressure 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 129 bar 103 bar 103 bar 103 bar 103 bar System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 172 bar 138 bar 138 bar 138 bar 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STANLEY TP03 User Manual lt 9 e OPERATION PREOPERATION PROCEDURES CHECK POWER SOURCE 1 Using a calibrated flow meter and pressure gauge
6. make sure the hydraulic power source develops a flow of 7 9 gpm 26 34 Ipm at 1500 2000 psi 105 140 bar 2 Make certain that the power source is equipped with arelief valve set to open at 2150 2250 psi 150 155 bar maximum 3 Make certain that the power source return pressure does not exceed 250 psi 17 bar 4 Make sure the trash pump inlet is clear of debris Remove any obstruction before operating CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections IMPORTANT Do not connect pressure to the return port Motor shaft seal limit Is 250 psi 17 bar 2 Connect the hoses from the hydraulic power source to the couplers on the trash pump or trash pump hoses It is a good practice to connect return hose first and disconnect it last to minimize or avoid trapped pressure within the trash pump motor NOTE If uncoupled hoses are left in the sun pressure in crease inside the hoses might make them difficult to connect Whenever possible connect the free ends of the hoses together 3 Observe the arrow on the couplers to ensure that the flow is in the proper direction The female coupler on the trash pump is the inlet pressure coupler PUMP OPERATION 1 Observe all safety precautions 2 Attach a 3 inch 76 mm diameter hose to the pump outlet For best performance keep the discharge hose as short as possible and lay it out to avoid sharp bends or kinks 10 gt T
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8. A 20 percent decrease in hydraulic fluid flow can reduce pump performance by 50 per cent When operating at reduced hydraulic flow and pressure the end of the outlet hose should not be more than 30 ft 9 m above the liquid NOTE It will not damage the pump to operate it dry OPERATION 5 When pumping is complete set the hydraulic contro COLD WEATHER OPERATION valve to the OFF position Lift the trash pump from the work area using the rope or cable to avoid dam age to the hoses or couplers If the trash pump is to be used during cold weather preheat the hydraulic fluid at low power source speed When using the normally recommended fluids fluid should be at or above 50 F 10 C 400 ssu 82 centi stokes before use IMPORTANT Damage to the hydraulic system or pump motor seals can result from use with fluid that is too viscous or thick Observe the following for trash pump protection and care 6 The trash pump must maintain a minimum impeller speed in order to move solid particles through the pump While pumping liquids containing large sol ids monitor the flow from the outlet of the fire hose If it begins to slow turn off the hydraulic power source and lift the trash pump from the work area Disconnect the hydraulic hoses and clean at the wa ter hose and the pumping chamber IMPORTANT Pumping liquids with a solids to liquid ratio greater than 30 percent solids to 70 percent liquid will cause
9. Decal 03786 GPM Decal 30 LPM 138 BAR NN x EHTMACATEGORY L 11207 Circuit Type D Decal CE Only 28786 Coupler Decal NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 6 TP03 User Manual DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS 2 AHYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE ALEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS D
10. O NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE 28788 Manual Decal CE Only 28322 CE Decal CE Only DANGER D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL IMPORTANT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND
11. ON 8 8 03 User Manual 4 15 TP03 PARTS LIST m ques j 2 1 LOCKWASHERTH iD 6 _ 04353 2 NYLOGKNUT3 8 18UNE 0000 s 0624 1 ADAPTER IZSAEXTZNPT 0700 1 __ CIRCUIT TYPE D STICKER 15 1964 6 HEX FLANGE BOLT 3 8 16X1 51301 URETHANE BOWL TP0300303 ARMY MODEL ONLY STICKER CE 25MM ee ee 26230 SEAL KIT CASAPPA BRAND MOTOR ONLY 03974 COUPLER SET MALE amp FEMALE 16 TP03 User Manual STANLEY e Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulic com
12. P03 User Manual Do not attach a nozzle to the outlet end of the dis charge hose For high pressure water pumping use a Stanley SM20 or 5 50 and nozzle The is designed for high GPM water flow at low water pres sure head Attach a rope or cable to the trash pump s handle Lower the trash pump into the liquid to be pumped Do not raise or lower the trash pump by its hoses or couplers to avoid damage to the hoses or couplers IMPORTANT Never point the hose at bystanders Turn on the hydraulic power source Watch for sol ids in the liquid being pumped If solids are exces sive the discharge flow might decrease If this hap pens stop the pump and check for the cause of the problem Under some conditions the liquid being pumped might be slowed enough so it can no longer push particles in the liquid If this happens particles can accumulate in the pumping chamber causing fur ther restriction The impeller then acts as a grinding wheel which causes accelerated trash pump wear Reduced liquid flow can be caused by the following trash pump sinks into solids at the bottom of the hole The end of the outlet hose is too high causing an excessive lift height for the column of liquid being pushed by the trash pump This slows the flow of liquid to a level where it can no longer carry solids flow and pressure of hydraulic fluid to the trash pump is too low which reduces impeller speed
13. POWER UNITS ETC r OTHER SIDE T SEE OTHER SIDE E SIDE 1 SIDE 2 Shown smaller than actual size STANLEY TP03 User Manual lt 7 NOT REMOVE THIS TAG Svl SIHL SAONAIY LON OG suonoeuuo esoH lt lt lt qum NYNLIY RETURN gt gt gt G JYNSSAYd 2 Q o 5 gt c 2 N a ra PRESSURE 92 0052 4774 L 0 lt 8 001 92 09 67 oL EL 92 0052 eunsseJg 6l vIe 92 0052 6l vIe 8 dn gz o dn 09 67 9L EL GLI 0042 ensseJgd 9L 8 6 LISP IVS Aq yas se suoneoyioeds gt 0052 uim u vo pm n m Jo 5 sou oi neup U SLL 0052 ainssald 6l vIe Bunes oinejp u 00 lt 2 6L vie T NE c um o jenbe eJnsseJd rd gt E 0052 Em
14. R PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND AFTER EACH USE STORE IN A CLEAN DRY AREA DO NOT REMOVE THIS TAG SIHL JAOWSY LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CONDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECKENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS
15. UIREMENTS REQUIREMENTS TOOL HYDRAULIC SYSTEM REQUIREMENTS TYPE TYPE Il Ill Flow Range 4 6 gpm 7 9 gpm 9 10 5 gpm 11 13 gpm 15 23 Ipm 26 34 Ipm 34 40 Ipm 42 49 Ipm Nominal Operating Pressure 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 103 bar 103 bar 103 bar 103 bar System relief valve setting 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi at the power supply outlet 145 155 bar 145 155 bar 152 159 bar 145 155 bar Maximum back pressure 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes Temperature Sufficient heat rejection 140 F 140 F 140 F 140 F capacity to limit max fluid temperature to 60 C 60 C 60 C 60 C at max expected ambient temperature Min cooling capacity at a temperature 3 hp 5 hp 6 hp 7 hp difference of between ambient and fluid 2 24 kW 3 73 kW 5 22 kW 4 47 kW temps 40 F 40 F 40 F 40 F NOTE 22 C 22 C 22 C 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter M 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30
16. a dica bere D ALTER QUI EFE dA sapaqa kasaq ds 8 FIGURE 1 TYPICAL HOSE CONNECTIONS t rer no mE IT 8 ATMA REQUIREMENTS cucina ttt enter etre nri ette ee sega ee ed Dada etre e xad ah RR 9 EE 10 TOOL PROTECTION amp CARE uu uuu irte t ettet era ier tl i Red end see d nece raa 12 TROUBLESHOOTING R iot eee cero coire eee dune a atipay 13 SPECIFICATIONS uuu u u 14 AGGESSORIES vikende 14 TPOS PARTS ILLUSTRATION ott tt rd ee ttd ep eto Rak enda 15 TPOS VISIBILI 16 IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty SERVICING THE STANLEY HYDRAULIC PUMP This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized an
17. accelerated impeller wear 7 To maintain optimum performance it is good prac tice to periodically inspect the impeller for wear or damage This is especially important following the pumping of liquids containing sharp abrasive solids STANLEY TP03 User Manual lt 11 e TOOL PROTECTION amp CARE In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Failure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow or pressure refer to Specifications in this manual for correct flow rate and pressure If specifications are exceeded rapid failure of the internal seals may result 12
18. d certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STANLEY TP03 User Manual 4 3 e SAFETY SYMBOLS Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your sa
19. e correctly connected to the pump motor ports The female coupler should be connected to the IN port The return fluid must never flow through a reversing valve Improper hydraulic fluid flow Check that 7 9 gpm 26 34 Ipm at 1500 2000 psi 105 140 bar is available at the trash pump A 20 decrease in flow can result in a 50 decrease in pump performance 8 gpm 30 Ipm is the best circuit flow Trash pump submersed in Lift the pump from the bottom of the hole or sediment chamber Use a flat support under the pump if necessary Trash pump inlet restricted Remove restriction and thoroughly clean Discharge hose kinked or Straighten the hoes If the hose must bend at the restricted top of the hole use a piece of split rigid conduit with large diameter of the expanded hose This keeps the hose from kinking Use a 90 3 inch pipe elbow on the trash pump outlet if necessary Discharge hose too small Use a 3 inch diameter hose Water lift too high Lower the outlet end of the discharge hose Impeller worn or damaged Check impeller for damage and excessive wear Replace if necessary Wear plates worn or damaged Check wear plates for damage and excessive wear Replace if necessary Hydraulic fluid in discharge Motor shaft seal failure Replace the motor shaft seal flow Ensure power unit is delivering 7 9 26 34 Ipm STANLEY TP03 User Manual 4 13 e SPECIFICATIONS CCAD ACILY
20. fety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel 4 gt TP03 User Manual STANLEY e SAFETY PRECAUTIONS Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Re view them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional pre cautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The models TP03 Hydraulic Trash Pump will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and un derstand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Operator must start in a work area without bystand ers The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions Establish a training program for all operators to en sure safe operations Do not operate the tool unless thoroughly trained under t
21. he supervision of an instructor Always wear safety equipment such as goggles head protection and safety shoes at all times when operating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Do not operate this tool without first reading the Op eration section Do not install or remove this tool while the hydraulic power source is connected Accidental engagement of the tool can cause serious injury Never operate the tool near energized transmission lines Know the location of buried or covered ser vices before starting work Donot wear loose fitting clothing when operating the tool Loose fitting clothing can get entangled with the tool and cause serious injury STANLEY Supply hoses must have a minimum working pres sure rating of 2500 psi 175 bar Be sure all hose connections are tight The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Wipe all couplers clean before connecting Failure to do so may result in damage to the quick couplers and cause overheating Use only lint free cloths Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher oil temperatures can cause operator discomfort and may cause dam age to the tool Do not operate a damaged improperly adjusted or incompletely assembled tool To avoid
22. ic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE SAFETY DEPARTMENT INSTRUCTIONS IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FO
23. personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained per sonnel Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recom mended by Stanley Hydraulic Tools Check fastener tightness often and before each use daily Do not put your hands or any other body part under the volute while the trash pump is running Do not lift the trash pump by pulling on the hydrau lic hoses Use a suitable line fastened to the trash pump handle Do not point water discharge toward bystanders 03 User Manual 4 5 TOOL STICKERS amp TAGS CAUTION Stanley Hydraulic tools Division of the Stanley Works 3810 SE Naef Road Milwaukie OR 97267 7 9 GPM 26 34 LPM DO EXCEED 2000 PSI 140 BAR DO EXCEED SPECIFIED FLOW OR PRESSURE USE CLOSED CENTER TOOL ON CLOSED CENTER SYSTEM USE OPEN CENTER TOOL ON OPEN CENTER SYSTEM CORRECTLY CONNECT HOSES TO TOOL IN AND OUT PORTS IMPROPER HANDLING USE OR OTHER MAINTENANCE OF TOOL COULD RESULT IN ALEAK BURST OR OTHER TOOL FAILURE CONTACT AT A LEAK OR BURST CAN CAUSE OIL INJECTION INTO THE BODY FAILURE TO OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS 05152 PERSONAL INJURY Stanley Logo
24. rmit con Directive Standards No Approved body Richtlinie Standards Nr Pr fung durch Directives Normes Num ro Organisme agr Directriz Los Normas No Aprobado Direttiva Norme n Collaudato EN 809 2009 Self Machinery Directive 2006 42 EC 2006 Self EN ISO 3744 2009 Self 5 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali 6 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait Dado en Fatto Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 1 5 11 Signature Unterschrift Signature Firma Firma J We A Position Position Fonction Cargo Posizione Manager 1 5 2011 2 gt TP03 User Manual STANLEY e TABLE OF CONTENTS DECLARATION OF CONFORM HY 2 SAFETY SYMBOLS uuu uu 4 SAFETY PRECAUTIONS visi uu a ua x aa daa 5 TOOL STICKERS amp TAGS tercer resedit a creen veda ted et acd a 6 HOSE TYPES EET 7 HOSE RECOMMENDBATIGOBNS tient treo rta iex nh tha e ha
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