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MAINTENANCE MANUAL OPERATION AND

1. 6 6 M 6 O 9 SPICER 9 O O O F O G fig 56 D o o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 30 macchine edili ed agricole DIECI macchine edili ed agricole DIECI REAR DIFFERENTIAL AXLE Drain plug and oil level Oil drain cap Vent cap Greasing nipple G fig 57 D ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 31
2. JapuijAo 9AIMS JapuljAD BAILA YOO Jojo JopuijA9 BuisieJ woog JojnqujsiQ dund YUE LNV 1d OI In VHGAH 07 6 pA OL GL Yl SL bb OL JapuijA9 uornesueduio v N O O N 0 F 5 Q n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI Mini Agri Hydraulic Diagrams and Circuits macchine edili ed agricole DIECI F 6 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole TECHNICAL DATA AND TECHNICAL FEATURES DIECI Mod Mini Agri Technical Data Agri 25 6 INI M m5 4 3 2 1 0 NEF 3 25 EN 1459 DIMENSIONS A B C D E F G H L M N Measurements expressed in millimetres G 2 macchine edili ed agricole DIECI PERFORMANCE 25 6 ENGINE 50 7 Kw 62 5 Kw Maximum capacity kg 2 500 YANMAR YANMAR Maximum lifting height m 5 78 50 7 69 62 5 85 Maximum horizontal outreach m 3 25 Revolutions per minute rpm 2500 2500 Outreach at maximum height m
3. EGI MZ D43 T elec DIECI Mod Mini Agri Wiring diagrams and circuits mor m DU m ARTE F m EM amem Th ae La EB I TM fua cui ip Hau lr miim eciam rH up du Lia lr md Pub mind Ex mph ees DE O O EI Le 25800 043 02 mn E 10 macchine edili ed agricole SERRATO de eni una E Gb SE E25800 043l 02 DIECI Mod Mini A g ri Wiring diagrams and circuits o A p 2 LE alal rl 15 LP BER 1E 1E kh 15 1J il 11 LES 11 tm 11 umm m amer TI Tm I mE C Ui EE s re mm 25600 02 E 12 macchine edili ed agricole DIECI s 71 94 um po __ __________________________________ rin m iae AA E s yu Pb LL EEG Gr irum md Pub mind Ex iS NANI umm Se
4. B 22 SWITCH ON OF DASHBOARD INDICATOR LIGHTS i 61 TECHNICAL DOCUMENTATION POCKET C 11 TELESCOPIC LIFT IDENTIFICATION AIT TEMPORARY HALT gara B 15 TIGHTENING WHEEL NUTS i B 27 TORQUE TABLES REGARDING THE HYDRAULIC FITTINGS ii D 42 TOWING 4 4 1 910 6 60 2 2 48 TOWING THE VEHICLE i C 50 TRANSPORTING THE MACHINE 99 9 9 9 17 TROUBLESHOOTING D 43 TYRE PRESSURE TABLE B 27 i B 27 USING THE LOAD TABLES AND BOOM INDICATORS i 40 VEHICLE FUNCTIONS SELECTOR C 35 VEHICLE IDENTIFICATION i 6 VEHICLE SAFETY DEVICE HOUSING i B 37 VIBRATIONS iii B 18 WASTE DISPOSAL B 32 WATER DRIVEN PURIFIER OPTIONAL C 53 WATER HEATER OPTIONAL i 46 WORKING LIGHT 9 9 D 39 Servizio Assistenza Tecnica Via E Majorana 2 4 42027 Montecchio Emilia RE ITALY Tel
5. 10 36 SAFETY STICKERS AND THEIR LOCATION 50 SAFETY 5 5 9 9 9 9 9 21 p cos ascot wanes eines ss NEUESTEN HIERO NUN RUNE REIN UNIS GI MR B 48 DELI E nodose ats C 13 ROERO A 12 SERVICE CONTROL 9 8 9 C 31 64 SPEEDOMETER OPTIONAL C 57 26 STARTING UP THE VEHICLE thank natka n tkana nanan Enan LAAL EA AEEA AEEA AERALA AEEA DEEAE LAEE A EEEa EEan nanna B 9 STARTING UP WITH AUXILIARY BATTERIES 25 STEERING SELECTOR ALIGNMENT STANDARD 0 60 C 37 STEERING WHEEL ADJUSTMENT ie 11 STICKERS FOR USE AND B 51 STORING DANGEROUS 5 etre nnns 29 STORING THE MACHINE PROLONGED 2
6. D 32 BOTELON 4 C 58 CAB VENTILATION FILTER 24 OF PARTS TO LUBRICATE lui 12 CATALYTIC PURIFIER OPTIONAL ia iatale eta dne tte Speed 53 CENTRAL DASHBOARD INDICATOR LIGHTS 16 CENTRAL DASHBOARD INSTRUMENT USE e C 17 CHANGING DISPLAY VISUALISATION ett eu thu tnnc sunu ema esta tmn C 58 CHANGING HYDRAULIC OIL AND REPLACING D 17 CAECKING THEWINDSPEED C 34 CLEANING AND STORING DIESEL FUE mse 31 CIENINGTEECGE A E B 21 CLEANING THE WINDOWS 21 CLEANING 21 CEOCKREGUEATION C 58 COMMITMENTS AND HOW TO FORWARD DECLARATIONS TO 1 5 5 D 46 COMPARATIVE OIC TAS CE papi ee ee eee D 12 CONTACT WITFLDANGEIOUS FLUIDS Lariana ati B 29 COURESFCONERIMENT iero C 49 CYEHNDERBLEOUR ll aan D 26 DASHBOARD I
7. CLD F25B00 043l A coii A DIECI Mod Mini A g ri Wiring diagrams and circuits uid NS EE es E LEN E 1 af eu _ _ _ tw a umm uu sso man B MUT E25B00 043 OF UU DIECI E 14 IECI macchine edili ed agricole dip o A 3 i3 a i T i i 1 TUI a 5 3 i Bf si E lum zl a 9 i 1 7 al i m Ur mE eaT 771 1g ws x L z Zi i LH LI i MN _ dn ni ammi ar hr nmm FE DE DUO id a EL A ABTS L 1 ti Yenmer EL U ES5BOQ D43 OF 5 1g 55 T iL E3 LG E 15 DIECI Mod Mini Agri Wiring diagrams and circuits macchine edili ed agricole DIECI E 16 macchine edili ed agricole HYDRAULIC CIRCUIT ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel your vehicle FA macchine edili ed agricole DIECI Mod Mini Agri Hydraulic Diagrams and Circ
8. B 14 Ba BAI IRNICHM B 44 Be BEUEHI R c B 40 M MACFINE DETAIL te D 47 MAINTENANCE AND REGISTRATION SCHEDULE 8 MAINTENANCE ie ai D 3 MANUAL ACCELERATOR C 38 MAX uei Su m C 10 MULFE FONGTIONILE VER 23 18 WITH ESSENTIAL ua sanas ex is nica du ste aaia 42 OPENING THE DOOR WINDOW C 9 OPENING THE ENGINE BONNET i iena ian iaia lira D 13 PARKING BRAKE clicca lie C 25 PARISING BRAKE Lilli 15 PARKING THE VEHICLE mec B 15 PEDALS Lili C 24 D 14 PERFORMING MAINTENANCE WORK 5 ann nennen B 18 PERIODIC INSPECTIONS AND METHOD OF REGISTRATION D 46 PRELOAD AND TORQUE TABLE FOR CLASS 1 NUTS AND BOLTS 2 D 40 PRELOAD AND TORQUE TABLE FOR CLASS 2 NUTS AND BOLTS 2 D 41 PREPARATION AFTER
9. Lubrication of front and rear articulated pins PIVOT Lubrication of feet pins and swivelling jack head Lubrication of feet pins and lifting jack head Boom joint pin lubrication Lubrication of differential axles Replace braking system oil Filters cleaning Diesel tank discharge and cleaning Tighten wheel nuts Tighten boom sliders D 1 0 o M ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle Routine periodical maintenance Complete replacement air filter Hydrostatic oil filter replacement Replace hydraulic oil suction filter Replace diesel fuel filter Replace cab filter Replace engine oil filter Replace diesel separator filter Replace speed gear oil Replacement axles central differential oil Replace hydraulic system oil Replace engine oil Replace oil in axles epicycloidal reduction gears Replacing cooling liquid Anti tipping device load verification After 1000h Or 2 years 6 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole After 1200h Or 2 years D 11 Mod Mini Agri Maintenance and Registering CAPACITY OF
10. Check distributor position macchine edili ed agricole edili ed agi DIECI ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 43 macchine edili ed agricole Mod Mini Agri Maintenance and Registering TROUBLE SHOOTING TROUBLE PROBABLE CAUSE REMEDY Level of hydraulic oil insufficient Check the level of hydraulic oil Parking brake on Disengage the brake HYDRAULIC Th TRANSMISSION e vehicle does not move in any direction SYSTEM Trasmissione idrostatica in avaria Repair or replace the transmission edili ed agricole Electric circuit damaged Repair the circuit The slide valve under the car Open the slide valve has been closed vehicle tow i eee TROUBLE PROBABLE CAUSE REMEDY There is no oil in the oil brake tank Drain the system or top up the tank Fluid leaking from the circuit Check for leaks The vehicle does not brake Brake pads worn Change the brake pads Brake pump damaged Repair or replace Unsuitable fluid in circuit or Consult the differential sump comparative oil table TROUBLE PROBABLE CAUSE REMEDY STEERING The wheels are i Proceed with realignment not aligned correctly Steering Position the lever in a The vehicle moves diagonally Selection error different steering mode The wheels are not aligned Control distr
11. S IT IS PROHIBITED to modify perforate or alter the cab structure in any way If the cab is tampered with the guarantee is automatically voided and the manufacturer is relieved of all liability e DO NOT weld or mechanically connect components to the cab s chassis e n case you need to replace attachment bolts only use elements of the same class of resistance e Neverconnect chains or ropes tothe cab fortowing purposes e n the event of vehicle overturning do not attempt to exit from the cab during the accident REMAIN INSIDE THE WITH SEAT BELT FASTENED FOR BEST PROTECTION ROPS FOPS CAB fig 13 B Pos 1 The vehicle is equipped with a ROPS and FOPS approved cab The operator is therefore protected against overturning and falling objects as prescribed for traxcavators During use it is compulsory the use of safety seat belts to prevent the driver s impact with the cab inner structures The rear window may be used as emergency exit Opening the window com pletely during use of the vehicle IS STRICTLY PROHIBITED due to possible shearing hazards between boom and chassis Q IF THE CAB SHOWS VISUAL DAMAGE IT MUST BE RE PLACED CONTACT AN AUTHORISED SERVICE CEN TRE OR AUTHORISED WORKSHOP OF DIECI macchine edili ed agricole DIECI fig 13 B B 39 DIECI Mod Mini Agr 1 N Safety Regulations LOAD TABLES Q artention Q CHECK
12. DANGER The vehicle is equipped with a cab that is able to support the weight of the vehicle itself should it tip over ROPS It is therefore essential that the driver remains firmly faste ned in the seat thanks to the seat belt to prevent him her from falling out of the cabin and possibly getting crushed Before starting up the vehicle carefully check the belt the buckle and the fasteners of the structure If any part shows sign of damage or wear and tear replace the seat belt or component part before using the vehicle Remain seated with seat belt properly fastened whene ver using the vehicle in order to reduce the risk of injury in case of an accident Following an accident check the safety belts and the attachment points to frame are intact If damaged im mediately replace DANGER A Do not carry passengers on your vehicle DANGER The operator must always maintain a normal driving position B 7 macchine edili ed agricole DIECI Mod Mini Agri DRIVING AUTHORISATIONS Q Follow the laws relevant to the country where the vehicle is being used ATTENTION Q Only qualified and properly trained personnel can use the vehicle Depending on type of accessory used Shovel Forks Basket Hook the operator must attend appropriate theoretical practical course where at least the fol lowing subjects are dealt with Shovel Accessor
13. Mod Mini Agri macchine edili ed agricole DIECI macchine edili ed agricole INTRODUCTION GUARANTEE VEHICLE IDENTIFICATION A Mod Mini Agri Introduction Guarantee Vehicle Identification BEFORE COMMISSIONING THE VEHICLE THE OPERATOR MUST THOROUGHLY READ THIS MANUAL IN ORDER TO COMPLETELY UN DERSTAND FUNCTIONING OF THE TELESCOPIC LIFT AND BE SUIT ABLY PREPARED FOR ITS USE USE OF THE VEHICLE DIFFERENT TO THAT DESCRIBED IN THIS MANUAL IS PROHIBITED AND RELIEVES DIECI FROM ANY LIABILITY FOR INJURY DAM AGE CAUSED TO PERSONS ANIMALS AND OBJECTS WHEN USING THIS MACHINE CAREFULLY FOLLOW DIAGRAMS CORRESPONDING TO MOUNTED ATTACHMENTS macchine edili ed agricole dieci A 2 INTRODUCTION The purpose of this manual is to provide the Operator with efficient and safe instructions on the use and maintenance of the telescopic lift Following these instructions carefully will allow you to obtain full efficiency and a long working life from your vehicle and will help to make your work considerably easier This Use and Maintenance manual is provided by the Dealer upon delivery of the vehicle in order to make sure that these instructions are read and correctly understood Should you have trouble understanding any part of this manual do not hesitate to contact your nearest Dealer for clarification as it is of utmost importance that the operation and maintenance guidelines b
14. Q Operators who note that the vehicle is not operating pro perly or that is does not conform to safety regulations must immediately inform the construction site manager S IT IS FORBIDDEN for operators to directly carry out repair or adjustment work unless trained to do so Only the person charged to do so should carry out mainte nance work on the vehicle CQ S IT IS STRICTLY FORBIDDEN to attempt starting the vehi cle by pushing or pulling on it This may cause serious damage to people and or the vehicle f operating the vehicle at low temperatures 10 C empty and refill the tank using lubricants fuel or cooling liquids suitable for such temperatures ATTENTION The use of the vehicle in protected environments such as refineries or explosive atmospheres is STRICTLY PROHI BITED Special optional equipment is available for use in these types of locations Contact your agent or dealer Ensure that service brakes and horn are working properly Slow down before turning Maintain control of the vehicle and its speed in all situations Do not drive in reverse for long distances Brake slowly avoid abrupt braking Hydraulic steering is very sensitive to steering wheel mo vements Steer slowly and avoid any sudden movements The speed of vehicles with loads must never exceed 10 Km h Should the load exceed 50 of the maximum admit ted l
15. eee D 41 TORQUE TABLES REGARDING THE HYDRAULIC FITTINGS D 42 TROUBLESHOOTING D 43 HOW TO WRITE OUT THE SERVICE REGISTER i D 46 COMMITMENTS AND HOW TO FORWARD DECLARATIONS I S PLE S L ccccccccssesseceesecseseesesseseesessesseseeee D 46 PERIODIC INSPECTIONS AND METHOD OF REGISTRATION D 46 MACHINE D 47 Mod Mini Agri CHAPTER E ELECTRICAL DIAGRAMS AND CIRCUITS CHAPTER HYDRAULIC SYSTEM CHAPTER G TECHNICAL SHEETS CHAPTER H ANALYTICAL INDEX macchine edili ed agricole DIECI Dear customer macchine edili ed agricole Thank you for choosing a This Use and Maintenance Manual has been written to help you fully appreciate your vehicle We strongly recommend that you read this manual in its entirety before using the vehicle It contains information advice and important warnings that will help you to fully take advantage of the technical capabilities of the dieci You will learn about its features and special practical information in addition to information about its maintenance driver and operation safety to help maintain your vehicle overtime We are confident that you will be happy with your new vehicle and we remain at your disposal should you have further queries Sincerely Sales Management
16. 22 PREPARATION FOR 5 9 B 5 ueenuzsexgenlctq 4 RADIATOR WATER J INTER D 20 REAR CAB LIGHTS SWITCH OPTIONAL 2 41 REAR ead EATI M O 10 REAR HYDRAULIC SOCKETS OPTIONAL iuc busta cali ina C 44 HMM D 39 REAR WIND OYN ene C 9 REAR WINDSCREEN WIPER CONTROLS 2 ppt ux vr C 38 RECOMMENDED FUEL SPECIFICATION Se 30 RECORD OF SCHEDULED INSPECTIONS AND MAINTENANCE D 49 REDUCERS AND DIF EE REIN FS D 28 macchine edili ed agricole Mod Mini Agri Alphabetical Index REVOLVING LIGHT 5 1 41 16 ROAD TRAVEL INSTRUCTIONS 010 16 ROPS FOPSC barca RA E e ii B 39 S S7 NRO i 99 9
17. C 10 MAA POWER TO OV T 10 INTERNAL CAB LIOHT 10 TECHNICAL DOCUMENTATION POCKET i etta p C 11 STEERING YVHEEL TADJUSTMEN T admi a C 11 ec C 12 EAF EELT C 13 INTERIOR CAB INSTRUMENT S ui C 15 CENTRAL DASHBOARD INDICATOR C 16 CENTRAL DASHBOARD INSTRUMENT C 17 DASHBOARD WITH INSTRUMENTS LEFT 5 C 18 DASHBOARD WITH INSTRUMENTS RIGHT DASHBOARD C 19 IIMTIONSWITCH er ieee C 21 DASFIBOSARD LEVERS C 22 IS NEA MINI ES C 23 PEDAL D C 24 uilsbCizimdic C 25 OPIRIFLEVEL leale C 26 BVONCONTROLLEVER 27 JOYSTICK IN 1 PROPORTIONAL EXTENSION STANDARD VERSION C 28 JOYSTICK 4 IN 1 ON OFF SERVICES PROPOR
18. i C 60 GENERAL ALARM LED e 61 Sense MM C 61 SWITCH ON OF DASHBOARD INDICATOR LIGHTS csscssssessessesecsesecsecscssesucscsucscesesucseeesusscetsusscsstsnssesecseeeeee C 61 ENGINE OVERREVVING e 61 ENGINE ERRORS 62 ERRORS 0 62 SERVICE MM C 64 ERRORS 65 CHAPTER D MAINTENANCE AND REGISTRATION MAINTENANCE D 3 D 3 DECLARATION OF VIBRATORY EMISSIONS teret D 5 DECLARATION OF FIRST INSPECTION BY MANUFACTURER scsscssssesseseesessesecsesecsseseseesssesscsessesetstesesteeeeee D 5 IDENTIFYING THE VEHICLE PARTS tte ecd D 6 MAINTENANCE AND REGISTRATION SCHEDULE treten D 8 CAPACITY OF PARTS TO LUBRICATE D 12 COMPARATIVE OIL TABLE secet teret terrere rtt rtr rreran D 12 OPENING THE ENGINE D 13 ENGINE D 13 n D 14 HYDROSTATIC
19. fig 104 C for 2 seconds during normal functioning ofthe instrument to carry outthe anti tipping system test The test consists in 1 Indicator in start position 1st Green sector 2 Indicator in end position 2nd Red sector 3 Indicator in start position 1st Green sector 4 Indicator in current work position The angular speed of the index during the test is 240 angular degrees in 2 sec 120 degrees sec ANTI TIPPING SYSTEM MUTE Press button 1 fig 104 C to suspend the acoustic signal due to an alarm of the anti tipping system In the alarm zone start of 1st Red sector start of 2nd Red sector the acoustic signal must always be activated even if key 1 has been previously pressed fig 104 C Example 1 The indicator enters the 1st Red zone 2 The buzzer starts to ring intermittently 3 Pressing the last key suspends the acoustic signal 4 The indicator continues to rise and enters the 2nd Red zone 5 The buzzer starts to ring continuously Pressing the last key suspends the acoustic signal ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 60 macchine edili ed agricole DIECI GENERAL ALARM LED The emergency indicator light general alarm occur in the event of engine error if one of the indicator lights indicated in the table below should switch on in the event of engine overrevving Engine error The eng
20. sifica DTC tion n Analog Input Related Failures Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle P1202 4 P12033 0122 4 P1203 3 Po124 2 P1125 P1126 0 222 4 223 3 P1227 8 PO222 4 Po223 3 PO224 2 POOBS 4 Posea P1644 2 POT 1 fia PO118 3 119 2 PO21 7 0 42 4 64 3 P1644 2 POSEN Flashing Patterns 1 8 1 8 4 1 2 5 3 6 2 4 2 3 macchine edili ed agricole DIECI Referenced page number Error Item Area Error ilo low voltage Error high voltage Error low voltage 15 12 15 14 Error high voltage Intermittent failure Error loot pedal close position Spare accelerator sensor Error foot pedal close position P 15 28 Error loot pedal open position P1536 ES Intermittent failure 15 42 15 42 Temperature Rise P 15 43 P 15 154 Alarm Hack position sensor P 15 140 Accelerator sensor 15 144 15 148 15 144 Atmosphere pressure sensor 15 148 Temperature Sa 15 154 Error Low Voltage 15 45 15 45 Cooling water temperature sensor Error High Voltage L3 15 47 15 156 Intermittent failure 00 failure P15 49 15 49 Cooling Water Error low voltage 15 53 SENSOR 5V Error High Vo
21. Boom Note the extension or retraction speed will be proportional to the movement of lever C fig 51 C Y x 2 5 Swivelling support attachment Move joystick B fig 51 C to the right side to swing the support attachment downward Move joystick B fig 51 C to the left to swing the at tachment support upward fig 51 C C 28 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI 4 in 1 Proportional Control Extension Joystick On Off Services fig 53 C Before each manoeuvre press and hold down control lever fig 53 C Boom manoeuvre Pull joystick B fig 53 C backward to raise the boom Push the joystick B fig 53 C forward to lower the boom Boom extension Push lever C fig 53 C forward to extend the boom Push lever C fig 53 C backward to retract the boom Note the extension or retraction speed will be proportional to the movement of lever C fig 53 C Swivelling support attachment Move joystick B fig 53 C to the right side to swing the support attachment downward Move joystick B fig 53 C to the left to swing the at tachment support upward Service controls Press the green push button 1 fig 53 C for services Press the green push button 2 fig 53 C f
22. Damage caused by climatic factors natural disasters acts of vandalism etc Any other malfunction not due to a defect resulting from original fault or which does not fall under DIECI liability The following parts are also excluded from this guarantee but are covered by the guarantee of the Relevant Manufacturers Diesel engines Axles and reduction gears Hydraulic pumps and engines Tyres DIECI shall handle the application of the aforementioned guarantees Every modification made to the vehicle leads to a new verification of conformit with the 2006 42 EC Machinery Directive This procedure is also valid in the case of repairs with non original spare parts In the event of dispute DIECI acknowledges the Court of Reggio Emilia ITALY as the ultimate authority macchine edili ed agricole DIECI CAUSES OF NON ACTIVATION FAILURE TO HONOUR TERMINATION Warranty failure to honour The guarantee is not honoured If the defect is not reported following the prescribed me thods and within the established time limit If the customer does not comply with DIECI s request to return the defective parts substituted during the repair intervention If the customer has not complied with the obligation to stop using the machine after making a claim limited to damages caused by non compliance Warranty termination The guarantee is terminated Ifthe buyer does not fulfil contractual payment oblig
23. Turn and hold down the bulb to free it from the lock Carry out the same steps in the opposite order to insert a new bulb WORK LIGHT fig 87 D Bulbs replacement fig 89 D Pos 1 special bulb Switch off the vehicle and use the battery isolator to cut out electrical power Remove the power connector of the light in the rear part fig 88 D Pos 1 Press the connector grip on the light fig 88 D 2 Turn and hold the grip down to release it Carry out the same steps in the opposite order to insert a new bulb DUAL REFLECTOR WORKING LIGHT fig 90 D Bulbs replacement fig 91 D Pos 1 Type 21w H3 Switch off the vehicle and use the battery isolator to cut out electrical power Remove the screws on the front part of the light Remove the bulb power supply connectors fig 91 D Pos 2 Move the locking tabs bringing them towards the inside to release them fig 91 D Pos 3 Carry out the same steps in the opposite order to insert a new bulb Treat the bulb closing mechanisms with care fig 91 D 4 for proper insertion macchine edili ed agricole DIECI fig 88 D fig 87 D fig 90 D fig 91 D M ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 39 macchine edili ed agricole DIECI Mod Mini Agri PRELOAD AND TORQUE TABLE FOR CLASS 1 NUTS AND
24. macchine edili ed agricole A 23 Vai aS e eT Via E Moss 2 4 42027 Montecchio Emilia 6 Tel 39 0522 869611 Fax 39 0522 869744 ATTENTION ALWAYS KEEP A COPY OF THIS MANUAL macchine edili ed agricole DIECI EVERY TELESCOPIC LIFT IS ACCOMPANIED BY A COPY OF THIS MANUAL A COPY OF THE ENGINE USE AND MAINTENANCE MANUAL DRAWN UP BY THE MANUFACTURER A COPY OF THE USE AND MAINTENANCE MANUAL RELATIVE TO EVERY DEVICE OR EQUIPMENT WITH WHICH THIS VEHICLE IS SUPPLIED THESE MANUALS ARE WRITTEN BY THE RESPECTIVE PRODUCT SUPPLIERS OR REPRODUCED ACCURATELY AND IN FULL BY DIECI S r l WITH THEIR SPECIFIC AUTHORISATION THEY MAY INCLUDE ADDITIONAL SPECIFICATIONS WRITTEN BY DIECI S r l DIECI S r l does not consider itself liable for damage deriving from the use of NON original macchine edili ed agricole spare parts D IECI UFF ASSISTENZA E RICAMBI do Tel 39 0522 869611 FAX 39 0522 869744 DEPARTAMENTO DE ASISTENCIA Y REPUESTOS Tel 39 0522 869611 FAX 39 0522 869744 www dieci com VIA E MAJORANA 2 4 42027 MONTECCHIO E RE ITALY BUREAU ASSISTANCE ET PIECES DE RECHANGE TEL 39 0522 869611 Tel 39 0522 869611 FAX 39 0522 869744 FAX 39 0522 869744 ma SERVICE AND SPARE PARTS DEPARTMENT e mail info dieci com Tel 39 0522 869611 FAX 39 0522 869744 Original title USE AND MAINTE
25. pira ia C 43 REAR HYDRAULIC SOCKETS OPTIONAL ui C 44 DUMP BODY LOWERING OPTIONAL alici aaa a aN 45 HEATER OF olearia 46 PRONT 2686 47 TOVIN G FIOO eee Y 48 COURTESY COMPARTMEDINT 4 nuo ii puce riore 49 TOWING THE NEFIC m 50 CATALY TIC PURIFIER OPTIONAL iaia C 53 WATER DRIVEN PURIFIER OPTIONAL lo tdm C 53 macchine edili ed agricole DIECI CHAPTER C USER INSTRUCTIONS AND GETTING TO KNOW THE VEHICLE CENTRAL DASHBOARD INTEGRATED DEVICES 57 SPEEDOMETER OPTIONAL entrer En AAEE LAARA L nEn 57 HODOGRAPH 0 2 57 ninni 58 CHANGING DISPLAY 5 2224 4160 rettet tette rentre C 58 CLOCK REGULATION C 58 DASHBOARD INSTRUMENT INITIAL 2 160 treten C 59 ANTI TIPPING SYSTEM TEST
26. the boom raising cylinders are faulty Repair the defect as quickly as possible contact a DIECI service centre Maintenance and Registering fig 44 D Boom raising cylinder block valve D 26 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI B Boom extension cylinder fig 46 D 1 Start up the engine Make sure that the parking brake is engaged and the transmission in neutral Raise the boom and extend it completely 3 When the engine is running at 1400 RPMs engage the control lever to retract the boom During boom move ment stop the engine The boom must slow down and fig 46 D Boom internal extension cylinder block valve stop as the engine slows down and stops If the boom continues to move even after the engine is switched off the block valve is faulty Repair the defect as quickly as possible contact a DIECI service centre C Fork swivel cylinder fig 47 D 1 Start up the engine pick up a load using the forks ex ample a load bricks or some hay bales Tilt the forks completely backwards 2 Engage the parking brake and put the transmission in neutral 3 Lift the boom off the ground just enough necessary to al low the forward inclination of the forks 4 When the engine 15 running at 1400 engage the fig 47 D External swivel plate cylinder block valve control l
27. 30643 4 51627 0 47840 8 74319 8 68869 5 106683 7 99042 5 143711 8 133608 7 173668 0 161161 9 221177 8 205491 0 274120 1 254927 0 332490 0 309464 8 tightening torque Nm 36 70 45 65 71 30 88 67 120 94 150 29 199 27 249 49 303 02 381 57 418 59 523 20 586 32 736 33 799 48 1008 27 1041 40 1317 38 macchine edili ed agricole PRELOAD AND TORQUE TABLE FOR CLASS 2 NUTS AND BOLTS Categories of wide pitch nuts and bolts 4 8 5 8 6 8 9 8 10 9 12 9 friction coefficient preload tightening preload tightening preload tightening preload tightening preload tightening preload tightening torque torque torque torque torque torque N Nm N Nm N Nm N Nm N Nm N 4874 7 6093 4 7312 1 9749 4 13710 1 11 92 16452 2 4499 1 5623 9 6748 6 8998 2 12653 7 14 59 151844 7134 5 8918 2 10701 8 14269 1 20065 9 19 60 24079 1 6599 6 8249 5 9899 4 13199 2 18561 4 24 20 22273 6 8947 1 11183 9 13420 7 17894 2 251637 28 70 301965 8265 6 10332 0 12398 4 16531 2 23247 0 35 26 27896 5 14244 5 17805 6 21366 8 28489 0 40062 7 56 56 480753 13167 4 16459 2 19751 1 26334 8 37033 3 69 64 444399 20766 6 25958 3 31149 9 41533 2 58406 1 96 83 70087 3 19204 0 24005 0 28806 0 38408 0 54011 2 119 31 648135 28389 9 35487 4 42584 9 56779 8 79846 6 154 03 95816 0 26261 2 32826 5 39391 8 52522 4 73859 6 190 02 88631 5 228 03 39242 1 49052 7 58863 2 78484
28. DECLARATION OF VIBRATORY EMISSIONS e The declared vibration emission value complies with standard EN 12096 macchine edili ed agricole DIECI DECLARATION OF FIRST INSPECTION BY MANUFACTURER DIECI S r I declares that every vehicle produced in its facto ries undergoes static and dynamic inspections before being placed on the market in order to verify proper operation and compliance with all relative European directives After inspec tions are performed a CE certificate is issued that corre sponds to the vehicle inspected and its supplied attachments Every CE marked DIECI product is supplied with its own certificate which must be kept by the vehicle s legitimate owner in accordance with the law Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 5 macchine edili ed agricole Mini Agri Maintenance and Registering IDENTIFYING THE VEHICLE PARTS Right side of vehicle edi cd grt DIECI 1 Cab 9 Right rear light 2 Telescopic boom 10 Fuel tank 3 Right rear view mirror 11 Battery isolator switch 4 Right front light 12 Hydrostatic oil filter 5 Attachment holding plate 13 Engine 6 Epicycloidal reduction gear 14 Water radiator oil 7 Wheel 15 Battery 8 Engine bonnet Left side of vehicle DIECI A gt 1 8 Left rear view mirror 2 Left rear light 9 Inclinomet
29. HOW TO WRITE OUT THE SERVICE REGISTER The SERVICE REGISTER must be written in compliance with the requirements imposed by the Essential Safety Require ment 4 4 2 b of Enclosure of Machine Directive EC 98 37 in order to prove that all the inspection and service activities of the machine concerning safety of the same are carried out correctly Together with all the activities concerning the life and use of the machine replacement of parts mot s anomalies etc the Service Register must also include notes on all the quarterly and yearly inspections legally envisaged amongst which are those indicated in the Maintenance section and Equipment chapter of this manual The name of the service engineer and the date the job was carried must also be clearly written You are recommended to write out up date and keep this Service Register with care throughout the whole life ofthe machine We are providing some empty pages to help create your own Service Register COMMITMENTS AND HOW TO FORWARD DECLARATIONS TO I S P E S L The M D dated 12 09 1959 under Title Il Article 7 states that the employer and users of engine driven lifting equipment and people carrving platforms are obliged to inform the competent authority of the territory currently the I S P E S L in Italy when the machine is commissioned specifying the place of installation of the machine so that this authority may make an initial inspection This fulfilment is confir
30. Loose non compacted ground Generally not solid requires special measures Limey peaty pasty ground Coherent soft ground Incoherent wellcompacted ground sand gravel Coherent ground Rock concrete roadsurface suitable for the transit of Over 10 0 Over 1 0 heavy goods vehicles fig 3 B Allowed surface pressure on varying ground types Allowed surface pressure Maximum load bearing capacity N fig 4 B Dimension of the support surface compared to the geomorphic characteristics of the ground Support surface specifications Foot of the escarpment Distance a from the foot of the escarpment must adequate in terms of height h of the escarpment C If the subsoil is good C In case of doubt fig 5 B Machine positioned on an escarpment B 35 DIECI Mod Mini Agri N Safety Regulations SAFETY DEVICES The vehicle is equipped with certain safety devices Proximity Micro switches and Load monitoring devices which safeguard its use from incorrect manoeuvres or from carelessness Safety device housing inside the cab fig 7 B Alarm re entry push button anti tipping device plank fig 7 B A Seat micro switch fig 7 B Hand grip micro switch G Alarm re entry push button boom joystick fig 7 B anti tipping device Joystick fig 7 B C Machine functions selector key fig 7 B H Parking brake fig 7 B D Load monitoring system fig 7 B D Mushroom sh
31. every 500 hours O ATTENTION The belt must be checked with the engine switched off Before beginning the check switch off the engine and remove the ignition key hang up a sign maintenance work under altering others to stay clear of the area fig 42 D n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 25 macchine edili ed agricole IECI Mod Mini Agri CYLINDER BLOCK VALVES Cylinder block valves hinder uncontrolled movement of the cylinder pistons in case of lacking hydraulic or bursting pres sure of a flexible pipe The valves are directly mounted on the cylinders Verifying proper operation of cylinder non return valves O ATTENTION Do not allow anybody near the vehicle while these checks are being carried out O ATTENTION One movementata time should be checked during verifications O ATTENTION In the event of malfunction do not use the vehicle until it has been repaired A Boon raising cylinders fig 44 D 1 Start up the engine Make sure that the parking brake is engaged and the transmission in neutral 2 Liftthe boom to a 45 angle 3 When the engine is running at 1400 RPMs engage the control lever to lower the boom During boom movement stop the engine The boom must slow down and stop as the engine slows down and stops If the boom continues to move even after the motor stops
32. maintenance After After 1000h 1200h Or 2 years Or 2 years Replace diesel fuel filter Hydrostatic oil filter replacement n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 8 Periodical Inspections Alternator belt check Decal check Electrical system check anti tipping device electronic test Ensure radiator is not clogged Check radiator water level Check battery electrolyte level Check gear oil level Braking system oil level check Check differential sump level Check hydraulic oil level Check engine oil level Check epicycloidal reduction gear oil level Check for leaks on hydraulic circuit tubes Check presence any leaks Check tyre pressure Ensure that all nuts and bolts are tight After 100h m ZAR N After 300h After 500h n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI After 1000h D co macchine edili ed agricole Mod Mini Agri Maintenance and Registering After na periodica maintenance 50h OZA Oscillating axles bushes greasing if present Lubrication of cross and Cardan transmission shafts Lubrication of boom sliders
33. sonnel to carry out such operations When carrying out electric welding connect the earth of the welding machine as close as possible to the area to be welded and prevent the electric current from passing through ball bearings articulated joints hydraulic cylin ders or sliding parts If welding must be done in proximi ty to the oil or fuel tank empty the tanks before welding macchine edili ed agricole DIECI O ATTENTION DAMAGE MAY BE CAUSED BY ENTANGLEMENT IN MOVING PARTS PREVENT ACCIDENTS WHILE YOU ARE WORKING BY ENSURING THAT HANDS FEET CLOTHING JEWELLERY AND HAIR CANNOT GET CAUGHT IN MOVING PARTS DANGER A EXHAUST GASES FROM THE ENGINE ARE TOXIC AND CAN CAUSE DAMAGE TO YOUR HEALTH DANGER A THE VEHICLE MUST BE OUTDOORS WHEN THE ENGINE IS RUNNING THE VEHICLE CAN BE KEPT IN A CLOSED AREA ONLY IF IT IS PROPERLY VENTILATED AND THE VEHICLE IS EQUIPPED WITH SPECIAL PURIFIERS Q artention Q IF YOU NEED TO WORK UNDER THE RAISED MOBILE PARTS BOOMS SHOVELS ETC OF THE VEHICLE BLOCK THEM USING SPACERS PLACED ON THE CYLINDER RODS OR LEAN THEM UP AGAINST APPRO PRIATELY SIZED SUPPORTS B 19 macchine edili ed agricole DIECI Mod Mini Agri Replace any worn or broken components Eliminate any accumulations of grease oil or deposits After the machine has been used the engine coolant will be hot and pressurised Any contact with hot water and or steam may
34. 0 67 Operation 4 stroke diesel Fork swivelling angle 129 Injection Electronic direct PulLaut force daN 5 700 Number and arrangement of cylinders 4 vertical in line Towing force daN 4 400 Engine size cm3 3319 3319 Maximum dimb angle 409 Specific consumption at 2500 rpm g kWh 248 254 Total weig ht empty kg 4 800 Natural Intake Turbo compressor Max speed km h 26 Liquid cooling system 18 tyres BOOM DEVICES AS PER STANDARD Anti tipping device with pejorative movement block Times in seconds Lifting 7 8 Hydraulic socket for any accessories on the boom head Descent Soundproof closed cab ROPS FOPS approved with heater Self blocking front axle differential limited slip 45 Extension Retraction Forward swivelling Reverse swivelling 2 2 OPTIONALS AND ACCESSORIES Patented compensation system A C Webasto Heater Digital speedometer Water Heater Driver s seat with pneumatic suspension Light on boom head Quick coupling for accessories Radio Anti theft system Glass protection HYDRAULIC PLANT Gear pump with capacity at max speed It 1 For additional customizations contact the area dealer Max operational pressure bar 230 Distributor control with joystick 1 TRANSMISSION Hydrostatic transmission with variable displacement pump Hydrostatic engine with automatic vari
35. 3 Push the door outwards to complete opening O ATTENTION Before pushing the door outward make sure that the sur rounding area is free of obstacles Getting to Know and Using the Vehicle C 8 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI OPENING THE DOOR WINDOW fig 3 C Pos 1 Lower the handle to open fig 3 C Pos 4 turning it counter clockwise and pushing the window outward To block the window in the permanent open position push the window pin fig 3 C Pos 1 inside the pin lock fig 3 C Pos 2 using slight pressure Turn the handpiece from inside the cab fig 3 C Pos 3 to unlock the window and then close it To close the window pull it toward you returning it to its original position Turn the hand grip clockwise to lock the window in the closed position ATTENTION Before opening or closing the window verify that the sur rounding area is free of obstacles ATTENTION Before operating make sure that the door window is locked independent of whether it is in the open or closed position REAR WINDOW fig 4 C Pos 1 To open pull the handle fig 4 C Pos 2 and push the window outwards The window will remain in the open position by the handle itself O ATTENTION In the event the handle no longer blocks the windo
36. 39 0522 869611 Fax S A T 39 0522 869744 www dieci com E mail service dieci com
37. ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI AIR CONDITIONING OPTIONAL Cleaning the system 1 Remove the protective carter fig 41 D Pos 1 2 Clean the condenser fig 41 D Pos 2 directing the compressed air at a maximum pressure of 7 bar throu gh the radiant mass from the side opposite the normal air flow fig 41 D 3 Be careful not to damage radiator flaps 4 After cleaning assemble protective guard O ATTENTION Should the conditioning system not work properly immedi fig 41 D ately inspect the condenser ATTENTION Yearly check gas charge through relative valves fig 41 D 1 this must be done by qualified personnel O ATTENTION Replace the radiator filter fig 41 D Pos 3 2 vears Its breakage could cause serious damage to the condition ing system and cause the introduction of particles into the air that are harmful to the operator s health O ATTENTION Turn on the air conditioning for two minutes every 15 days even during the winter In this way the moveable parts like the compressor and the system in general can be lubricated O ATTENTION DO NOT loosen any air conditioning system tubes Contact between the skin and coolant can cause freezing Compressor belt tension Check compressor belt tension fig 42 1
38. BOOM INDICATORS Q artention For your safety and the safety of the vehicle follow information described below Q artention The limits indicated in the load tables refer to the stopped vehicle on wheels or outriggers if present on levelled solid ground Do not lift or extend the boom when the vehicle is in motion Retract the boom completely and lower it as far as possible before moving the vehicle with a load Check which boom attachment has been mounted on the vehicle and then consult the relevant load table Before proceeding to lift or put down a load it is essential that you know how much it weighs Make sure the centre of gravity of the load does not exceed 500 mm measured from the heels of the forks Q artention The centre of gravity of the load may not necessarily be at the centre you have to therefore work out its position B 40 macchine edili ed agricole DIECI When the weight to be handled is known consult the load table chapter h vehicle technical sheets and identify the section indicating the weight immediately above Example in the load table given as an example fig 15 B the weight of the load is 0 9 tons go to the section with the 1 0 tons fig 15 B Pos A The left hand border fig 15 B Pos B and the upper border fig 15 B Pos C of this segment indicate the stability limits of the vehicle relative to the considered load Do not slant or extend the boom beyond the indicated
39. C 61 SNe D 13 ENVIRONMENTAL CONDITIONS 2 2 2 00006 61 00000000 0 3 0000220001 00 5200 9 ERRORS bIST ieri ian C 65 ERRORS MENU e C 62 EVALUATE THE CONSISTENCY OF THE GROUND B 35 EXTERNAL CAB COMPONENTS ia C 7 FIRE PREVENTION cccccccccccccccecsscccccsscceccessccccsssccesssuceesssucesessuceccesuusccessasseesuucesssauececeusteccsutsuseceusueeeeuineceesunaeess B 23 FIRSPAD B 6 FRONT CAB LIGHTS SWITCH 2 0 6660 ern s err teret trs erre nearne 41 FRONT HOOK e C 47 FRONT LIGHT D 38 FRONT WINDSCREEN WIPER CONTROLS C 38 FRONT REAR DIFFERENTIAL AXLES aehan artane knn aar L Enna ELA REEEAAAEERAAREEAEAEEEA AAEE A RAELE RAEEEA RAEE Rannan D 28 FUEL TANK D 19 0 37 GENERAL ALARM LED 61 GENERAL WARNINGS B 3 GENERAL WARNINGS i C A GETTING IN AND OUT OF THE DRIVER S CAB C 8 GREASING NIPPLES i D 34 GUARANTEE 4 RINNERS CINI N ES C 5 HODOGRAPH OPTIONAL C 57 HOISTING THE MACHINE 2 202 2 2 2 211
40. ENGINE INCHING CONTROL retener tret rtt D 14 PARKING BRAKE e D 15 HYDRAULIC OIL LEVEL D 16 CHANGING HYDRAULIC OIL AND REPLACING FILTERS D 17 HYDROSTATIC OIL FILTER D 18 iU QR D 19 RADIATOR WATER OIL INTERCOOLER D 20 AIR FILTER D 22 CAB VENTILATION FILTER REPLACEMENT D 24 AIR CONDITIONING D 25 CYLINDER BLOCK VALVES AALA EAA D 26 REDUCERS AND DIFFERENTIAL AXLES eerte rettet teretes D 28 FRONT REAR DIFFERENTIAL AXLES D 28 BOOM SLIDING BLOCKS rettet rettet teret rette terere sns sss D 32 GREASING NIPPLES ttr rr terrse D 34 BATTERY ISOLATOR 5 0 0 2 0 D 36 D 37 D 38 FRONT LIGHT i D 38 REAR RM D 39 WORKING LIGHT i D 39 DUAL REFLECTOR WORKING LIGHT D 39 PRELOAD AND TORQUE TABLE FOR CLASS 1 NUTS AND BOLTS o ccscscsssssecsesecsececsecsesucsceesecsesstsusseeeesneeeee D 40 PRELOAD AND TORQUE TABLE FOR CLASS 2 NUTS AND BOLTS
41. PARTS TO LUBRICATE UNIT DESCRIPTION DRY CAPACITY FRONT AXLE DIFFERENTIAL OIL WITH REDUCTION GEAR central box 4 2 It FRONT AXLE DIFFERENTIAL OIL WITH REDUCTION GEAR final reductions 0 75 It OIL ON FRONT DIFFERENTIAL AXLE reduction gear 0 75 It REAR AXLE DIFFERENTIAL OIL WITH REDUCTION GEAR central box 4 0 It REAR AXLE DIFFERENTIAL OIL WITH REDUCTION GEAR final reductions 0 9 It HYDRAULIC SYSTEM OIL 92 It OIL FOR BRAKING CIRCUIT 0 8 It COOLING LIQUID 12 It FUEL FOR TRACTION 75 It GREASE 4 Kg COMPARATIVE OIL TABLE ENGINE OIL HYDRAULIC OIL AXLES AND GEAR BRAKES AND PURE RADIATOR GREASE BOX OIL WITH INCHING OIL SELF BLOCKING DIFFERENTIAL Huid Gear LSO Fate Z 46 HD 748 Equa Z5 45 Q arrention Q C PROHIBITION Q FOR CONSUMPTION QUANTITIES OF THE PRODUCTS SEE PARAGRAPH CAPACITY DO NOT USE OF PARTS TO LUBRICATE IN CHAPTER G SYNTHETIC BASED OIL VEHICLE TECHNICAL DATA AND TECHNICAL FEATURES DIECI DECLINES ALL LIABILITY IF OILS DIFFER ENT TO THOSE RECOMMENDED ARE USED D 1 2 o M ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI ENGINE BONNET OPENING fig 1 D The engine bonnet is equipped with an outer locking handle fig 1 D Pos 1 To open Insert the key in the lock fig 1 D Pos 2 and turn clock wise counter clockwise to engage dise
42. Pos 3 The pedal does not require adjustment because it is directly in contact with the INCHING valve that hydraulically controls the movement of the hydrostatic pump D 1 4 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI PARKING BRAKE Fig 7 D 1 The electrically controlled parking brake does not need rou tine maintenance O ATTENTION In the event the parking brake fails do not use the vehicle If the brake is not effective contact your DIECI dealer to have this fault corrected Unauthorised modifications of the rear axle ratio the vehi cle weight or wheel and tyre dimensions may compromise proper functioning of the parking brake Consult the Brakes page D 14 paragraph in this manual to fig 7 D top up the brakes oil ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 1 5 macchine edili ed agricole IECI Mod Mini Agri HYDRAULIC OIL LEVEL fig 8 D Pos 1 The hydraulic oil tank is positioned inside the chassis under the base of the telescopic arm The oil level can be checked via the transparent cap located on the left side of the tank itself fig 8 D Pos 1 The level is correct when the oil can be seen through the transparent cap fig 8 D Pos 1 with all ve
43. Push the two block hooks towards the cab fig 31 D Pos 1 to free the filter cover 5 Remove the cover fig 31 D 2 6 Remove the external filter fig 31 D Pos 3 making it oscillate and pulling towards you 7 Remove the internal filter fig 32 D Pos 1 making it oscillate and pulling towards you 8 Clean or replace the filters clean the box and the cover 9 Assemble all following the same operations in reverse order Assemble the covers with the expulsion valve always facing downwards fig 33 D Pos 1 incorrect assembly inhibits its regular functioning O ATTENTION Filtration components which come into contact with any type of liquid will have to be replaced Regularly check the suction sleeves and replace them im mediately if worn or damaged Regularly check that bolts and clamps are properly tightened No air should be allowed to enter the engine without having first passed through the filter O ATTENTION During filter routine maintenance check integrity and pres ence of expulsion valve fig 33 D Pos 1 If worn or miss ing replace it immediately Do not work without valve O ATTENTION In the event that connecting gaskets between the suction duct and filter should become worn replace them macchine edili ed agricole DIECI fig 31 D fig 33 D ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all per
44. Reinsert the support inside its housing Replacing a dipped light headlight bulb fig 85 D Pos 1 60 55w H4 Remove the electrical connector by pulling it towards you Raise the locking tabs fig 85 D Pos 2 moving them laterally to free the bulb Replace the bulb and proceed in the opposite order to lock and reconnect it Respect bulb closing mechanisms fig 85 D Pos 3 for proper insertion O Q The bulbs are very fragile Handle them with care The dipped beam bulbs must not be handles with bare hands fig 82 D fig 85 D fig 83 D Maintenance and Registering D 38 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle REAR LIGHT fig 86 D The rear light is composed of a reverse light 21W fig 89 D Pos 1 rear red light SW fig 89 D Pos 2 a stop light 21W fig 89 D Pos 3 and a direction indicator 21W fig 89 D Pos 4 To access the bulbs Switch off the vehicle and use the battery isolator to cut out electrical power Remove the power connection of the rear light Remove the front part of the light by loosening its screws located on the cap ATTENTION close the light back carry out these steps the oppo site order being careful to position the seal correctly Replacing the rear light bulb Press the upper part of the bulb
45. Safety Regulations Q artention If operating close to overhead electrical lines check that the safety distance between the vehicle and the electrical line is sufficient in compliance with current Standard Consult your local electric company In any case never work at Operating or parking the ve hicle too close to cables less than 5 m from the lines Damp ground may increase the risk of electrocution electrical leads to increased risk of being struck by lightning or being seriously injured Designate someone on the ground to signal when the vehicle is too close to power lines Do not allow anyone near the vehicle when operating in the vicinity of power lines Wear rubber shoes and glo ves as a precaution against possible emergencies Co ver the seat with a rubber piece of fabric and take care to not touch the chassis with any unprotected body parts Should the vehicle collide with an electrical cable the operator to avoid electrocution must never abandon the driver s cab until he she is certain that the electrical power supply has been properly disconnected To prevent damaging hydraulic connections when chan ging an attachment stop the engine and wait a minute to remove pressure from the circuit Always clean con nectors before their reinsertion Check the cleanliness protection and the conditions of rapid detachment connections in attachment circuits daily
46. Safety Regulations Hook Accessory Course for personnel on using the crane including lifting equipment and accessories Program Standard of reference regarding safety at work and cra ne specification verification crane conformity and minimum requisites specific risks for the operators and risks deriving from the presence of suspended loads checks and verifications routine and extraordinary maintenance PD and safety signals practical test Q Use of the vehicle is subject to driving authorisation enabling issued by the facility construction site mana ger where the vehicle is to be used Users must always keep his her driving authorisation on hand during vehicle use Operatorscannotauthorise other people to drivethe vehicle STARTING UP THE VEHICLE Regardless of their level of driving experience operators must familiarise themselves with the position and function of all controls and instruments before operating the machine Do not use the vehicle when hands or shoes are wet or dirty with grease or greasy substances DANGER A Before starting the engine make sure all control levers are in a neutral position the parking brake is engaged the engine bonnet is closed and that there is nobody in the area surrounding the vehicle DANGER A The vehicle can be started up or manoeuvred only when the operator is seated in the driver s seat with the se
47. Safety Regulations Placing loads in high places 1 Place the load in the carrying position in front of the pile 2 Raise and extend the boom until the load is above the pile If necessary advance the machine towards the pile very slowly and with the utmost care 3 Engagethe parking brake and shift the gear selector to neutral 4 Position the load horizontally and place on top of the pile lo wer and retract the extensions to position the load correctly 5 Release the forks by alternately retracting the extensions and raising the boom if possible reverse the machine very slowly and with the utmost care Q Always comply with the centre of gravity of the load tilt the forks enough to ensure stability and to avoid dropping the load when braking CQ S IT IS STRICTLY FORBIDDEN TO PICK UPALOAD IF THE MACHINE IS NOT LEVEL Q Never carry loads while the boom is raised and or extended B 46 Picking round shaped loads Tilt the forks forward and detract the telescopic boom At the same time place the forks under the load and turn the fork holding plate backwards in order to slide the load If necessary secure the load with wedges Q artention Always respect the load s centre of gravity slant the forks just enough to ensure stability and prevent load loss during braking Q artention Q Never transport a load with the boom rai
48. Scale never raise loads with a surface area greater than one square metre Below is a graph of the Beaufort scale fig 1 B to give an in dication of the wind speed at which you can work and when to suspend work if certain values are exceeded THE BEAUFORT WIND SCALE DESCRIPTION CONDITIONS SPEED m s Calm Smoke rises vertically Direction of wind shown by smoke drift Liaht b Wind felt on face leaves rustle E ordinary vanes moved by wind N O 0 1 i 0 3 1 5 2 n 3 Leaves and small twigs in constant motion enue breeze wind extends light flag 4 b Raises dust and loose paper Moderate breeze branches are moved Small trees in leaf begin to sway 5 crested wavelets form on inland waters 0 0 2 1 6 3 955 5 8 8 11 11 14 b Large branches in motion Whistling heard in overhead wires Umbrella use becomes difficult Whole trees in motion 14 17 Near gale Effort needed to walk against the wind Breaks twigs off trees generally impedes progress 17 21 Slight structural damage occurs Severe gale chimney pots and slates removed dic fig 1 B B 34 EVALUATE THE CONSISTENCY OF THE GROUND The ground on which the telehandler is positioned must be able to support the machine and its maximum load If the ground under the telehandler collapses the machine may roll over Comply with the following indications to avoid overtur ning the ma
49. THE LOAD TABLES FOR YOUR VEHICLE IN CHAPTER H TECHNICAL SHEETS The Safe Working Load SWL of these vehicles depends on the extension and angle of the boom This vehicle is equipped with an anti tipping device For further information on the safe load indicator see the relevant paragraph in chapter C Getting to Know Your Vehicle Anti tipping device The load table located inside the cab illustrates the safe working capacities in relation to the various positions of the boom The boom extension is marked by letters A B C D etc The load table illustrates the maximum height and extension achievable without exceeding the safe load The telehandler is also equipped with its own load table The load table is calculated with standard forks When certain attachments are fitted on the vehicle the further Load Tables are supplied The load table indicated is for reference purposes only Before lifting or positioning modes consult the relative tables in the book at the side of the steering wheel or consult chapter h vehicle technical sheets in this manual O ATTENTION Q The limits given in the load Tables refer to the vehicle at a halt Do not lift or extend the boom when the vehicle is in motion Re tract the boom completely and lower it as far as possible before moving the vehicle with a load Check which boom attachment has been mounted on the vehicle and then consult the relevant load table USING THE LOAD TABLES AND
50. backrest x fig 14 C SEAT BELTS Fig 15 C To fasten seat belts amp A JJ 1 Slide the tab 1 into the buckle 2 2 Make sure it has been clicked in properly then fit the belt around your body and adjust O ATTENTION The belt is correctly adjusted when it fits tightly around the waist 4B JJ To unfasten the seat belt tab 1 Press the red button 3 on the buckle 2 2 Slide the tab out 1 O ATTENTION Drive the vehicle only with the seat belt properly fastened and adjusted Driving with the seat belt unfastened increas es the risk of accidents ATTENTION Do not use damaged or warn seat belts Do not use seat belts installed on vehicles that have been involved in accidents Worn damaged or weak the seat belts may break or give in during a collision causing serious injury to the operator fig 15 C M ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 1 3 DIECI Mod Mini A gri Getting to Know and Using the Vehicle macchine edili ed agricole DIECI C 1 4 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle INTERIOR INSTRUMENTS fig 16 C macchine edili ed agricole DIECI 1 Dashboard with air vents 2 Adjustable steering shaft 3 Rig
51. brake checked at a DIECI service centre O ATTENTION In the event the parking brake fails do not use the vehicle O ATTENTION Unauthorised modifications of the rear axle ratio the vehi cle weight or wheel and tyre dimensions may compromise proper functioning of the parking brake O ATTENTION Q Before ensuring the parking brake is working properly ascertain no persons are present around the machine macchine edili ed agricole DIECI S fig 37 C fig 38 C ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 25 DIECI Mod Mini A gri Getting to Know and Using the Vehicle SPIRIT LEVEL fig 40 C The spirit level fig 40 C Pos 1 is located to the right of the operator It is used to verify the proper levelling of the vehicle The air bubble must be at centre of the level it must not be further than 2 away from the centre as the vehicle would no longer be in safe conditions ATTENTION For safe operation the vehicle must be level the maximum slope allowed is 2 fig 40 C C 26 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle BOOM CONTROL LEVER Fig 50 C Pos 1 This lever is found to the right of the operator fig 50 C Pos 1 It is used to manoeuvre the boom and its extr
52. carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI SERVICE CONTROL LEVER With 3 in 1 distributor installed the vehicle is equipped with a second Joystick fig 55 C pos A to control the services To make movements Grip the Joystick A fig 55 C Press and hold button B fig 55 C Move Joystick A to the right left fig 55 C O ATTENTION Before operating the vehicle ensure that service Joy stick A fig 55 C is working properly Work in an area free of any obstacles to allow so that movements can be checked without risk of damaging things other people or animals fig 55 C ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 31 macchine edili ed agricole DIECI Mod Mini Agri Longitudinal momentum indicator fig 58 C The indicator has a scale of three colours that respectively indicate Green A fig 58 C normal working condition no acoustic signal Yellow B fig 58 C no pre alarm condition no acoustic signal Red fig 58 C tipping limit load intermittent acoustic alarm Red C1 fig 58 C tipping limit load instrument full high scale continuous audible signal light 1 fig 59 C general alarm on The state of the load is signalled by the indicator D fig 58 C that turns from left to right upon the increasing
53. carried out in order It is not possible to service only one of the two components To correctly change oil and filters fig 11 D Bring the vehicle to a halt on flat ground Fully retract the boom and lower it Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way Remove the rear plastic fig 12 D Pos 5 by removing its Screws Place a suitable capacity container under the drain plug Remove the drain plug fig 12 D Pos 1 to drain the oil Remove the loading plug fig 12 D Pos 2 to accelerate emptying Once the tank is completely empty remove the flange fig 12 D 4 unscrewing its bolts to access the insi de of the tank Use a fork spanner to remove the filter fig 12 D Pos 3 inside the tank Insert new filter tightening it with the fork spanner Reposition the flange fig 12 D Pos 4 in its housing and tighten the bolts Reinsert the drain plug fig 12 D Pos 1 Fill up the tank to level via its filler cap fig 12 D Pos 2 Once the tank has been filled tighten the filler cap fig 12 D Pos 1 Start up the vehicle and move hydraulic cylinders to di scharge any air bubbles Checkthe hydraulic oil level again and top up if necessary O ATTENTION Waste oil is potentially harmful to the environment and must always be disposed of appropriately fig 12 D AT
54. cause serious burns Avoid any possible injury caused by hot water jets Do not remove the radiator cap until the engine has cooled down To open unscrew the cap as far as possible Be fore removing the cap release any pressure To prevent burns caused by oil or other red hot parts while checking or unloading allow the oil to cool down you should be able to touch the cap with your hand be fore starting work Even when the oil has cooled down unscrew the cap very gently to release the inside pres sure before removing ATTENTION BEWARE OF BURNS THE ENGINE OIL OF THE REDUC TION GEARS AND THE HYDRAULIC SYSTEM AS WELL AS THE PIPES ENGINE AND OTHER COMPONENTS BECOME VERY HOT WHEN THE MACHINE IS IN USE WAIT UNTIL ALL PARTS COOL DOWN BEFORE STAR TING ANY MAINTENANCE OR REPAIR WORK Fluids such as fuel or hydraulic oil under pressure can penetrate the skin and eyes causing serious injuries Avoid these risks while carrying out repairs or mainte nance on the machine Discharge any pressure using the hydraulic levers of the distributors before disconnecting or repairing pipes or hydraulic parts Do attempt to loosen fittings hoses or hydraulic compo nents while the circuit is pressurised Before restarting the engine ensure that all fittings have been properly tightened B 20 N Safety Regulations Usea piece of cardboard to check for any leaks ensure your hands and body are protected against p
55. chored for transportation e On the parts not to be stepped on fig 40 B DANGER Keep off danger of breakage P e On the fuel tank fig 41 B Type of fuel to be used DIESEL fig 40 B fig 41 B e On the side of the hydraulic oil tank fig 42 B Indicator for hydraulic oil level SIE On the side of the hydraulic oil tank fig 43 B Marks the cap to top up the hydraulic oil fig 42 B fig 43 B e Outside the engine bonnet fig 44 B e On the 4 fenders fig 45 B Indicates the recommended tyre pressure fig 44 B fig 45 B B 51 Mod Mini Agri N Safety Regulations macchine edili ed agricole DIECI B 52 macchine edili ed agricole DIECI GETTING TO KNOW AND USING THE VEHICLE ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel your vehicle 1 DIECI Mod Mini A gri Getting to Know and Using the Vehicle macchine edili ed agricole DIECI C 2 o n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole EVERY MODIFICATION MADE TO THE VEHICLE LEADS TO A NEW VERIFICATION OF CONFORMITY WITH THE 2006 42 EC MACHIN ERY DIRECTIVE THIS PROCEDURE IS ALSO VALID IN THE CASE OF REPAIRS WITH NON ORIGINAL SPARE PARTS IT IS PROHIBITED TO OPERATE IF THIS MANUAL HAS NOT BEEN
56. conditions it is possible to tow the vehicle 4 To return the brake to working condition return in to its original conditions the maintenance transport operations have been completed place the brake back in working condition restoring its original conditions Getting to Know and Using the Vehicle fig 145 C C 52 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle CATALYTIC PURIFIER OPTIONAL fig 150 C Duration As the catalyst is not actively involved in the chemical reaction it provokes its life is theoretically unlimited However due to certain conditions such as engines not perfectly tuned vehicle vibrations and the abrasive effect of fumes on the support the life of the catalyst may be shortened In reality the duration of the catalytic purifier is about 10 000 working hours Maintenance The catalyst is activated by the high temperature of the fumes which also prevents any particles from depositing on the honeycomb less maintenance is consequently needed It is advisable to clean the purifier every 500 working hours Remove the catalyst and place it in a container with hot soapy water making sure itis completely emerged Leave itto soak for 5hours then waitforitdry completely agentlejetofcompressed air could possibly be used to speed up drying and remount WATER DRIVEN PURIFI
57. fig 30 C and keep it there for a few seconds in order to start up Once the engine has been started release the key In the engine does not start within 5 seconds try again at regular 15 second intervals to avoid overloading the starter During the first few minutes of use keep transfer and load lifting speed low in order to heat up the engine and hydraulic oil Operate at low RPMs max 1500 avoiding sharp ma noeuvres and accelerations until the temperature has risen ATTENTION Bring the engine to a high number of RPMs before high tem perature and pressure can cause any serious damage to the engine or the hydraulic system ATTENTION With the motor started the automatic parking brake disen gages Before starting up the vehicle always verify that the parking brake has been manually engaged using its switch To release the parking brake when the engine is stopped refer to the paragraph towing the vehicle macchine edili ed agricole DIECI fig 30 C arrention Q If the engine cannot be started check that an emer gency button has not been pressed fig 30 C Pos E If pressed contact the Safety Manager to make sure there is no maintenance in progress malfunctioning of the vehicle or dangerous situations If the engine does not start consult the maintenance chapter of this manual and contact a DIECI service centre n ATTENTION Read the SAFETY REGULATIONS contained in
58. included in this manual may be subject to change at any time and should not be considered binding In some illustrations the panels or covers have been re moved in order to make the figure clearer Never use the vehicle without these panels or protective coverings Theleftandrightpositions indicatedinthis manualrefertothe vehicle as viewed from its back looking towards the front or rather the view ofthe operatorwhensittinginthe driver s seat macchine edili ed agricole DIECI LEFT SIDE RIGHT SIDE FRONT VIEW VIEW FROM ABOVE macchine edili ed agricole DIECI Mod Mini Agri GUARANTEE GUARANTEE DURATION VALIDITY AND ACTIVATION Warranty duration DIECI s r l hereinafter referred to as DIECI guarantees its products for 12 months from the date of delivery to the Client Warranty entry into force The guarantee is valid from the date of the vehicle s ship ment from manufacturer s factory in sales to distributors or dealers When delivery is handled by the distributor or dealer DIECI reserves the right to verify that the warranty start date corresponds to the shipping or delivery date on the transport document for the product being guaranteed and or to the invoice date and reserves the right to request original copies of these documents Warranty activation The guarantee is automatically valid from the date the vehi cle leaves the manufacturer s factory in sales to distributors
59. it even when it is sold to a new owner The manual in the user s language must be carefully stored aboard the vehicle at all times for quick reference If the manual becomes creased damaged or can no longer be easily read it must be replaced immediately The instructions for use maintenance and repair in this handbook must be followed if the vehicle is to be considered as being operated in accordance with the manufacturer s intended uses This vehicle must be used assisted or repaired only by adequately informed trained and educated personnel on the use of the mean and on the safety regulations to be observed The persons authorised to use and maintain the vehicle are USE OPERATOR person trained and educated through ap propriate theoretical practical course specific for using such equipment GENERAL SERVICE TECHNICIAN person trained and educated to carry out routine maintenance interventions with basic mechanical electrical and hydraulic knowledge SPECIALISED SERVICE TECHNICIAN person trained and educated to carry out routine and extraordinary maintenance interventions with in depth and specific mechanical electri cal and hydraulic knowledge usually appointed or authori sed by DIECI or dealer All procedures and maintenance operations not descri bed in this manual are strictly forbidden the repairs and maintenance work must be perfor med in authorised repair centres The user must always observe the gene
60. limits fig 15 B Pos B C After insertion of forks from under the load and before lifting them check indicator values of boom angle fig 16 B 1 and extension fig 17 B 1 fig 15 B fig 17 B As seen on the table the lines start from the graduated scale for the angling and extension of the boom and cross the section of the table Check where the relevant lines for the parameters considered cross If the cross point is within the maximum load section or to the right Known load weight the load is within the safety limits If the lines cross above or to the left of the section do not make any attempt to lift the load Retract the boom If even with the boom completely retracted the angular and extension values of the boom intersect outside of the maximum load section do not attempt to lift the load When the load is on the forks retract the boom before lifting or lowering it This will reduce the risk of the vehicle becoming unstable When the load is raised for example on a scaffolding it should be let go raise it before retracting the boom completely Before depositing a load check the load table to determine the maximum distance of the vehicle from the point of unloading It should be possible to deposit the load without intersecting the limits indicated to the left or above the maximum load section B 41 macchine edili ed agricole DIECI Mod Mini Agri N Safety Regulations Note b
61. macchine edili ed agricole Mini Agri BOOM SLIDING BLOCKS Greasing Fig 60 D Boom sliding blocks must be kept lubricated to prevent deterioration as much as possible and keep movements smooth Extend the boom completely and examine its surface Inthe event thatthe layer of grease is thin or presents impurities sand dust shavings etc proceed as follows With the boom completely extended horizontally remove the layer of grease from the extension surfaces using a cloth Use a brush to spread a layer of an approved type of grease on all sides of the telescopic boom Move the boom several times to distribute the grease evenly Remove any excess grease O Q During the visual check phase and spreading the grease the vehicle must be off and the key removed from the cab to prevent accidental manoeuvres fig 60 D Maintenance and Registering O ATTENTION Should the vehicle be used in particularly severe conditions or very dusty environments lubricate more frequently O ATTENTION Only use lubricants indicated in DIECI tables Different lubri cants may cause serious damage to sliding surfaces Sliding block wear Consult the Summary Table at the start of the chapter for servicing intervals Sliding block wear can cause oscillations and slack between extensions causing a loss of accuracy in movements and the risk of load loss The more difficult the working cond
62. of the detected load The intermittent acoustic signal that intervenes on reaching the red zone E fig 59 C of the instrument can be deactivated by pressing button fig 58 C The acoustic signal is automatically re enabled on reaching the Red C1 fig 58 C When the load limit is reached fig 58 C 1 the device automatically blocks all vehicle movements When the instruments are switched on the device runs an automatic test All LEDs switch on indicators move and an audible signal is heard If this is not the case contact the DIECI after sales network immediately Getting to Know and Using the Vehicle fig 58 C fig 59 C C 32 o M ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI Alarm re entry push button fig 60 C Pos 1 fig 61 C Pos 1 The button can be positioned on the dashboard fig 60 C 1 or on joystick fig 61 C 1 depending on the vehicle models When the load limit is reached fig 58 C Pos C1 the device automatically blocks all vehicle movements activating the alarm re entry push button The alarm re entry push button retracts the extension of the telescopic boom bring the vehicle to safe conditions Once the safe condition has been reached the alarm will stop working the button is disabled and the
63. of first out of scale channel 4 8 5 2Vdc 17 Power supply voltage error of second out of scale channel 4 8 5 2Vdc Load cell A error of the internal parameters of the load sensor Contact the after sales technical assistance Load cell A Out of scale signal reading error 10 990 Contact the after sales technical assistance Load cell A Out of scale internal offset reading error 466 526 Contact the after sales technical assistance 34 Contact the after sales technical assistance Internal 5Vdc power supply voltage error ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 68 macchine edili ed agricole DIECI Description What to do code 35 Load Contact the after sales technical assistance Thermal calibration not present error 36 Load cell Contact the after sales technical assistance Check error on LIN bus message Load cell A error of transmitted data Contact the after sales technical assistance 38 Load cell A Contact the after sales technical assistance LIN bus message receipt error 39 Load cell A Contact the after sales technical assistance LIN bus message control hour meter error Load cell B CRC error of the internal parameters of the load sensor Contact
64. operational Standards as reported below Parameter Admitted values Working temperature from 5 C to 40 C Average daily temperature lt 40 C from 15 C to 50 C from 20 to 95 lt 2500m Storage temperature Humidity Altitude B 9 Mod Mini Agri SAFE OPERATION DANGER A DO NOT USE THE VEHICLE IF YOU ARE UNDER THE EFFECT OF ALCOHOL DRUGS OR IF YOU HAVE TA KEN MEDICINES THAT MAY MAKE YOU DROWSY OR MAY ALTER YOUR REFLEX AND REACTION TIME DANGER A DO NOT CARRY PASSENGERS ON THE VEHICLE OR IN THE DRIVER S CAB OR ON ANY OTHER PART OF THE TELEHANDLER OR ON ANY OTHER MOUNTED ATTACHMENTS EXCEPT ON THE PASSENGER CON VEYING BASKET DANGER A CHECK THE CORRECT POSITION OF THE REAR VIEW MIRRORS Q THE PERCEPTION OF OBJECTS POSITIONS THROU GH THE REAR VIEW MIRRORS MAY NOT BE EXACTLY AS THEY ARE THEY MAY SEEM FURTHER AWAY OR NEARER THAN THEY ARE IN REALITY DESPITE THE USE OF REAR VIEW MIRRORS BLIND SPOTS MAY BE PRESENT AND THE OPERATOR MAY NOT ABLE TO SEE CERTAIN POINTS WELL ALWAYS WORK WITH MAXIMUM CARE While the vehicle is running always keep light signals on These serve to warn people that the vehicle is about to move Inspect the work zone before beginning operation Inspect the ground and the conditions of the land at the work site ensure safe conditions before operating the vehicle Do not use in places at risk for landslides or
65. position its position disturbs operation ATTENTION The steering wheel is correctly adjusted when the operator with his her back resting against the back of the seat is able to take hold of the furthest part of the steering wheel with his her elbows slightly bent macchine edili ed agricole DIECI fig 10 C fig 11 C Q n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 1 1 Mod Mini Agri SEAT Fig 12 C DIECI supplies different seat models depending on client requirements The vehicle is equipped with a safety system called man in which uses an electrical micro switch in the driver s seat This micro switch is located inside the seat cushion fig 12 C Pos A The engine can only be started if the operator is properly seated in the driver s seat and the forward reverse lever is in the neutral N position Seat adjustment Fig 13 C The seat can be adjusted to different positions A Lock unlock springing horizontal vertical fig 13 C B Adjustment of pneumatic springs optional fig 13 C C Manual spring adjustment optional fig 13 C D Longitudinal seat positioning fig 14 C E Adjustment of backrest inclination fig 14 C F Armrest positioning fig 14 C C 12 To unlock springs horizontal vertical bring lever A fig 13 C toward the front of the vehicle Bring lev
66. properly tightened Check all safety devices Ensure that the ROPS FOPS structure is not damaged Make sure that the seat belt and relevant attachments are not damaged or extremely worn Q artention Q Whenever abnormalities are detected repair them as soon as possible contacting an Authorised Service Centre of the Manufacturer Q PROHIBITION S IF THE VEHICLE IS NOT IN PERFECT WORKING ORDER ITS OPERATION IS STRICTLY PROHIBITED Adjustments Adjust the seat and steering wheel so that the operator can comfortably reach all the driving controls Adjust the rear view mirror s so that when sitting in the driver s cab the rear of the vehicle can be clearly seen macchine edili ed agricole DIECI PREPARATION FOR EMERGENCIES Always be prepared in the event of a fire or an accident Keep a fire extinguisher and first aid kit and not sup plied by the manufacturer close at hand at all times Carry out periodic inspections to ensure that the first aid kit contains all necessary items replenish contents if ne cessary To properly use the extinguisher carefully read the in structions located on the extinguisher Carry out periodic inspections and maintenance six monthly to ensure that the extinguisher is ready for use at any given moment Create a table of priorities with the manager responsible for safety in order to best deal with potential fires or ac c
67. rock falling Take due precautions to prevent that any unauthorised persons from entering the working area When moving through or operating in shallow water or soft ground verify the shape and the conditions of the land the depth and speed of water flow beginning operation Do not drive with foot on the brake pedal or with the par king brake engaged Continually evaluate the stopping distance required Do not drive at high speeds Always look in the forward direction and maintain good road visibility Frequently use the side view mirrors and check their conditions cleanliness and position regularly Keep windows mirrors and lights clean and in good condition Verify that bonnets and the door are closed before be ginning operation B 10 N Safety Regulations When working in a congested area always use the re quired signals during operations that require the use of more than vehicle use signals known by all personnel Designate one person to signal and coordinate the work zone Make sure that everyone follows the directions gi ven by the person in charge of signalling When working conditions require an operator on the ground he she must use hand signals in compliance with local regulations in the country of use of the vehicle When working alongside excavations or on the edge of the road or soft ground keep at a safe distance as they vehicle may overturn Designate a person on the ground to be in charg
68. temperature should rise excessively almost reaching the maximum level left red mark stop the engine and verify the cause When the red indicator light switches on the maximum temperature alarm is signalled Operate at low RPMs max 1500 in order to avoid damaging the cool engine Avoid abrupt manoeuvres and acceleration until the left red mark has been passed The LCD Display contains the clock the hour meter display ing hours of use of the vehicle the vehicle towing state us ing letter to indicate whether gear is in idle gear lever in neutral position speedometer optional hodograph op tional engine errors service ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 1 7 macchine edili ed agricole DIECI Mini Agri Getting to Know and Using the Vehicle DASHBOARD WITH INSTRUMENTS Left dashboard Electrical switches indicator lights and control levers standard fig 19 C dX fig 19 C Revolving light switch yellow c2 gt Parking brakes switch red Consent to cab internal ventilation green C 1 8 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI DASHBOARD WITH INSTRUMENTS Right dashboard Electrical switches indicator lights and control
69. that may break the cab window and hit the driver Never operate the vehicle under an overhang as this could give way and fall onto the vehicle Do not excessively weigh down the vehicle or transport loads that may fall out or overturn Do not operate near flammable material O ATTENTION Q When manoeuvring the vehicle pay attention to bulky parts above the vehicle There are parts that j ut out from the cab The vehicle is equipped with a protective cab against fal ling objecting FOPS Use of a safety helmet is required if there is a risk of falling objects Do not use the vehicle at night in dark or scarcely lit conditions unless the vehicle is equipped with working lights optional for additional information contact your local dealer 3 Do notgetonto the cargo load without having checked that itis correctly positioned and anchored that the vehicle to which it is connected van truck etc is not able to move that the deck is able to support the total weight of the vehicle and its load that the width of the deck is appropriate for that of the vehicle Pay particular attention to loading docks to trenches scaf folding to land that has been recently excavated or filled When driving on roads or slopes pay close attention to the engine s RPM A high engine RPM may result in me chanical damage Always maintain control of RPMs and engine speed B 12 N
70. the after sales technical assistance Load cell B Out of scale signal reading error 10 990 Contact the after sales technical assistance Load cell B Out of scale internal offset reading error 526 586 Contact the after sales technical assistance 44 Load B Contact the after sales technical assistance Internal 5Vdc power supply voltage error 45 Load B Contact the after sales technical assistance Thermal calibration not present error 46 Load cell B Contact the after sales technical assistance Check error on LIN bus message Load cell B C dar Contact the after sales technical assistance 48 Load B Contact the after sales technical assistance LIN bus message receipt error 49 Load cell B Contact the after sales technical assistance LIN bus message control hour meter error Difference too high between load cell A and B reading Perform calibration test 52 Difference too high between load percentages detected bodomicslibration isst from channel 1 and 2 Double safety input congruency error for ground stabilisers Contacthealtersalaetachnteal assistancae reading 62 Double safety input congruency error for closed Contact the after sales technical assistance boom reading 66 Feedbackin frequency signal reading error Contact the after sales technical assistance Feedback signal reading error of external actuator Contact the after sales technical assistance 72 Pressure trans
71. 0 C Pos A is used parallely to normal service controls First choose the selector where oil flow will deviate from then carry out manoeuvres with the routine service controls ATTENTION Before starting any operations verify function by means of corresponding switches macchine edili ed agricole DIECI fig 91 C ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle 43 DIECI Mod Mini Agri Getting to Know and Using the Vehicle REAR HYDRAULIC SOCKETS OPTIONAL fig 93 C Pos 1 Located at the rear of the vehicle fig 93 C Pos 1 Press the relative switch to deviate oil to the rear hydraulic sockets fig 92 C 1 The indicator light on the same switch indicates start up The rear hydraulic sockets operate using the Joystick service controls in the cab O ATTENTION Before starting any operations verify function by means of corresponding switches fig 93 C 44 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI DUMP BODY LOWERING OPTIONAL The dump body lowering switch controls the solenoid valve which causes the discharging of the rear hydraulic socket and consequentlythereturnoftheextensionofraising loweringcylinder Activate dump body lowering using the relevant s
72. 3 110368 5 239 47 1324422 287 36 36364 2 45455 3 54546 3 72728 5 102274 4 297 58 122729 3 357 09 47533 0 59416 3 71299 6 95066 1 133686 7 330 41 160424 1 396 49 43986 1 54982 7 65979 2 87972 3 123711 0 402 26 148453 2 489 92 61238 0 76547 5 91857 0 122476 0 172231 9 467 11 206678 2 560 54 56747 1 70933 9 85120 6 113494 2 159601 2 580 47 191521 5 696 56 76305 2 95381 5 114457 8 152610 4 2146083 639 05 257530 0 766 85 70791 9 88489 8 106187 8 141583 7 1991021 798 16 2389225 957 80 88232 4 110290 5 132348 6 176464 9 248153 7 807 63 2977844 969 15 81761 8 102202 2 122642 7 163523 6 229955 1 1003 61 275946 1 1204 33 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D A1 macchine edili ed agricole Mod Mini Agri Maintenance and Registering TORQUE TABLE FOR HYDRAULIC FITTINGS 60 oval insert BSP thread THREAD 1 18 28 1 11 1 1 4 11 1 1 2 11 N m 12 14 120 140 170 190 200 245 60 oval insert METRIC thread THREAD 30x1 5 N m 110 130 DIN FITTINGS SERIES RANGE L 36x1 5 45x1 5 52x1 5 120 140 170 190 190 230 36x2 125 145 170 190 200 245 D 42 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI TRO
73. 32 CHECKING THE WIND SPEED B 34 EVALUATE THE CONSISTENCY OF THE GROUND n uu B 35 JNS B 36 VEHICLE SAFETY DEVICE HOUSING B 37 DRIVER S CAB B 39 ROPS FOPS CAB B 39 LOAD TABLES B 40 USING THE LOAD TABLES AND BOOM INDICATORS B 40 NOTE BOOK WITH ESSENTIAL DATA B 42 LOAD HANDLING 44 SAFETY STICKERS 48 SAFETY STICKERS AND THEIR LOCATION B 50 STICKERS FOR USE AND B 51 macchine edili ed agricole DIECI Mod Mini Agri CHAPTER C USER INSTRUCTIONS AND GETTING TO KNOW THE VEHICLE Elm M SUO C 4 FANO S ONAE C eee C 5 IDENTIFYING TEE VEHICLE PARTS latu up M ire C 6 EXTERNAL CAB COMPONENTS a a bana base regna ea lua Usati iU ue CAM ERREUR C 7 INTERNACCAB COMPONENTS sorsun C 7 GETTING IN AND OUT OF THE DRIVER S CAB 8 DOOR OPENING ios m C 8 INTERNAL DOOR OPENING 5 C 8 ORENING TH DOOR WINDOW lc C 9 REAR Spe E C 9 REAR EMERGENCOY im c
74. 56 0 10101 11 000000 0 5 0 0 17 HOW WRITE OUT THE SERVICE REGISTER D 46 HYDRAULIC OIL LEVEL D 16 HYDROSTATIC ENGINE INCHING CONTROL D 14 HYDROSTATIC OIL FILTER 00 D 18 IDENTIFYING THE VEHICLE PARTS arkka nekk n naekna nanna EEA AEEA R AREER A EEEAA AEEA RA REEERE REAA EEEE R EE EEA REEERE Eann C 6 IDENTIFYING THE VEHICLE PARTS D 6 IGNITION SWITCH 21 INSPECTING THE VEHICLE 4 INTERIOR CAB INSTRUMENTS 15 INTERNAL COMPONENTS 00 665 6001 001 2 0 70102002020 7 INTERNAL CAB LIGHT 10 INTERNAL CAB VENTILATION a C 39 INTERNAL DOOR OPENING CONTROLS 7 000 60 C 8 INTRODUCTION PAA INTRODUCTION Lic macchine edili ed agricole DIECI JOYSTICK IN 1 PROPORTIONAL EXTENSION STANDARD VERSION C 28 JOYSTICK 4 IN 1 ON OFF SERVICES PROPORTIONAL CONTROL C 29 JOYSTICK 4 IN 1 PROPORTIONAL SERVICES PROPORTIONAL CONTROL C 30 EI t ere C 57 CN D 38 He Bl BACH
75. AME DESCRIPTION SHEET E KP2 529 530 530 562 SB 7 vas 5 macchine edili ed agricole DIECI Mod Mini A gri Wiring diagrams and circuits BASE SYSTEM KEY DWG 2 E25800 043F NAME DESCRIPTION SHEET x20 x22 x26 DIODES CONNECTOR x99 WIRE COLOURS SKY BLUE WHITE ORANGE YELLOW GREY DARK BLUE BROWN BLACK RED PINK GREEN PURPLE NOTE WIRES WITH TWO COLOURS ARE INDICATED BY COMBINING THE SYMBOLS ABOVE FOR EXAMPLE G V YELLOW GREEN HORIZONTAL STRIPES NzQIAIZSCIOOND Y G YELLOW GREEN VERTICAL STRIPES E 6 macchine edili ed agricole macchine edili ed agricole DIECI E 7 Mod Mini A g ri Wiring diagrams and circuits Tz aa BER E Eig nea ce La Wi T uz iy E rei a A ar Pu x 1 ee E29800 043 OF E 8 macchine edili ed agricole DIECI fEGGGR ds Hi 15 HS HSI D ls 1 E ote 2 5 ET E 15 L A15 FT m 1L m 21 EE I T T m e T Id pine ar ar mi rub ix
76. ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI PROCEDURE FOR PUTTING THE VEHICLE IN NEUTRAL AND EXCLUDE THE NEGATIVE PARKING BRAKE putting the gear shift in neutral 1 Switch the engine off 2 Turn the lever fig 142 C Pos 1 of the hydraulic valve on the hydrostatic motor counter clockwise towards the vehicle cab bringing it to the closed position O ATTENTION Before towing the vehicle switch on the dashboard and ensure that the pilot light gear engaged on the central dashboard is switched off and that the letter appears on the LCD Display O ATTENTION Q Once the maintenance transport operations have been completed reopen the valve bringing it back to its original position fig 142 C fig 142 C n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 51 macchine edili ed agricole DIECI Mod Mini Agri Disengaging the negative parking brake with the engine stopped 1 Loosen the screws on both sides fig 143 C 144 C pos 1 of the centre part of the front axle Do not com pletely loosen the screws loosen them only enough so that described in point 2 can be carried out 2 Remove the U shaped liners fig 145 C pos 1 3 Re tighten screws until they fit into position In these
77. BOLTS D 40 friction coefficient Maintenance and Registering Categories of fine pitch bolts and nuts 4 8 8 6 8 8 8 10 9 12 9 preload N 9798 1 9079 5 15296 9 14175 0 22020 7 20405 8 31610 0 29345 9 42581 3 39587 8 51457 2 47751 7 65534 1 60886 2 81220 8 75533 9 98515 6 91693 3 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle tightening torque Nm preload N 12247 6 11349 4 19121 1 17718 8 27525 9 25507 2 39512 5 36682 4 53226 6 49484 7 64321 5 59689 6 81917 7 76107 8 101526 0 94417 4 123144 5 114616 6 tightening torque Nm preload N 14697 1 13619 3 22945 3 21262 6 33031 0 30608 7 47415 0 44018 9 63871 9 59381 6 77185 8 71627 5 98301 2 91329 3 121831 2 113300 9 147773 4 137539 9 tightening torque Nm preload N 19596 1 18159 1 30593 8 28350 1 44041 4 40811 6 63220 0 58691 9 85162 5 79175 5 102914 4 95503 3 131068 3 121772 4 162441 5 151067 8 197031 1 183386 5 tightening torque Nm preload N 27557 1 25536 2 43022 5 39867 3 61933 2 57391 3 88903 1 82535 4 119759 8 111340 6 144723 3 134301 6 184314 8 171242 5 228433 4 212439 1 277075 0 257887 3 tightening torque Nm preload N 33068 5
78. CH HIGH SPEEDS ON SLOPES DO NOT OPERATE AT MAX RPM DANS LES DESCENTES ROULER VITESSE MOD R E NE PAS ATTEINDRE UN R GIME EXCESSIF EN BAJADA NO ALCANCE ALTAS VELOCIDADES EVITE EL EXCESO DE REVOLUCIONES NICHT MIT HOHER GESCHWINDIGKEIT ABSENKEN DIE MAX DREHZAHL NICHT BERSCHREITEN AXA 1773 2 AXA1163 macchine edili ed agricole AXA2042 B 48 macchine edili ed agricole 1431 AXA1515 1514 1438 1439 1435 1441 1440 1431 macchine edili ed agricole DIECI macchine edili ed agricole DIECI AXA1428 AXA1432 B 49 Mini Agri safety stickers and their location e Located in the cab on the right hand side window fig 28 B DANGER 1 Keep all persons at a safe distance from the vehicle when starting loading operations A DANGER 2 When carrying out maintenance work block all hydraulic cylinders using safety locks A DANGER 3 Keep all persons at a safe distance A DANGER 4 Do not open or remove the safety panels while the engine is running A DANGER 5 Wait until all moving parts have come to a halt A DANGER 6 Switch off the engine and remove the key before starting maintenance work A DANGER 7 Check the work zone and keep far away from power supplies e On the engine compartment radiator fig 29 B A DANGER 8 Steam an
79. D fig 54 D fig 55 D 1 Stop the vehicle a flat level surface with differential oil still hot Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way Place a container under the drain plugs to collect any oil which may come out during replacement Turn the wheel hub fig 53 D Pos 1 so that the in let fig 54 D Pos M is moved to the lower position fig 54 D and then remove the oil cap 4 Allow the oil to completely drain out Turn the wheel hub so that the inlet fig 55 D Pos M is moved to the middle position fig 55 D Fill the reduction gear to level via the inlet fig 55 D The level is correct when oil comes out from the oil cap Replace the epicycloidal reduction gear cap and tighten it securely Repeat all the operations for each of the four reducer units macchine edili ed agricole DIECI fig 53 D fig 54 D fig 55 D 5 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 29 Maintenance and Registering DIECI Mod Mini Agri macchine edili ed agricole DIECI FRONT DIFFERENTIAL AXLE Drain plug and oil level Oil drain cap Vent cap Greasing nipple
80. E PERFORMED IN COMPLIANCE WITH SAFETY STAND ARDS AS DESCRIBED IN THIS MANUAL THE KNURLED PLATES BULB PLATES AND THE CAB FLOOR ARE THE ONLY PARTS OF THE VEHICLE THAT CAN BE STEPPED ON USEALADDER CON FORM WITH SPECIFIED STANDARD FOR MAINTENANCE PARTS THAT CAN NOT BE REACHED FROM THE GROUND IT IS MANDATORY TO HAVE READ AND LEARNED CHAPTERS B AND C SAFETY STANDARDS TO KNOW AND USE THE VEHICLE BEFORE READING CHAPTER D IT IS PROHIBITED TO MAINTENANCE THE VEHICLE IF THIS MANUAL HAS NOT BEEN READ AND THIS CHAPTER LEARNED DIECI edili ed agricole o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI MAINTENANCE PRESCRIPTIONS INTRODUCTION This vehicle has been designed and built to provide maxi mum performance savings and facilitate its operation in various working conditions Before delivery the vehicle was tested both by the Manufacturer and by the Dealer to ensure its maximum condition To preserve these conditions and guarantee problem free operation it is important to carry out the routine maintenance operations described in this manual at an authorised DIECI dealer in accordance with the main tenance schedule provided Maintenance This section of the Manual provides all the maintenance prescriptions necessary for maintaining the DIECI vehicle in perfect working condition This chapt
81. EHICLE 4 PREPARATION FOR EMERGENCIES B 5 FIRST AID B 6 DRIVER S B 7 DRIVING AUTHORISATIONS B 8 STARTING UP THE VEHICLE 200 9 ENVIRONMENTAL CONDITIONS 9 SAFE OPERATION e B 10 LOAD HANDLING B 14 PARKING THE VEHICLE Mn B 15 TEMPORARY HALT 15 ROAD TRAVEL B 16 ROAD TRAVEL INSTRUCTIONS B 16 HOISTING THE MACHINE 17 TRANSPORTING THE MACHINE a B 17 ELECTROMAGNETIC INTERFERENCE 18 18 NOISE B 18 PERFORMING MAINTENANCE WORK SAFELY B 18 CLEANING YOUR 2 22 22 2 21 2 11 e B 21 CLEANING THE rtc B 21 CLEANING THE B 21 SAFETY STICKERS 21 STORING THE MACHINE PROLONGED INACTIVITY B 22 PREPARATION AFTER PROLONGED INACTIVITY ccrtc B 22 FIRE PREVENTION 23 BATTERIES 24 STARTING UP WITH AUXILIARY BATTERIES B 25 ELECTRICAL SYSTEM OVERLOAD PROTECTION B 26 TIGHTENING WHEEL NUTS B 27 INS B 27 TYRE PRESSURE TABLE LL B 27 STORING DANGEROUS H DS 29 CONTACT WITH DANGEROUS FLUIDS B 29 DIESEL B 30 RECOMMENDED FUEL SPECIFICATIONS B 30 CLEANING AND STORING DIESEL FUEL ZL uu B 31 ECOLOGICAL CONSIDERATIONS B 32 VES B
82. ER OPTIONAL fig 151 C The water driven purifier is manufactured entirely in stainless steel with titanium and is resistant to high temperatures and to corrosive sulphurous compounds which are present in the exhaust fumes It consists of a horizontal cylindrical body sized according to engine power which makes up the water tank two mounting brackets and a cylindrical tower located on the upper part of the water tank that contains the separator The gases are directed through an entry tube to the interior part of the purifier and then passed to the water The carbonaceous particles become heavier upon contact with the water and fall to the bottom of the water tank The gases are then directed towards the separator which recovers the carbonaceous particles that have not fused with the water The white smoke emitted from the exhaust is simply water vapour Maintenance Maintenance of the water driven purifier is EXTREMELY IMPORTANT and the water must be changed every 8 working hours The tank must be emptied using the spherical drain valve and clean water must be added through the loading and level cock The black sludge which comes out when changing the water is proof of the purifier s effectiveness Every 300 working hours the purifier must be cleaned drain the water and clean the inside for a few minutes using a pressurised jet DIECI also provides the additive TAM which if added to the water at every change helps to keep th
83. IC LIFT IDENTIFICATION The vehicle can be identified by the serial number punch marked on the front part of the chassis and inside the cab In addition the engine also has its own serial number punch marked on the engine block To ensure prompt and efficient service when ordering spare parts or when requesting information or technical explanations always provide the serial numbers of the engine and chassis Chassis serial number 00 Engine serial number sees Cab serial number eee Engine serial number Type of vehicle ii i m Warranty explry CB B cicius Kok PR oa yere y ena NOTE Apollo lifts bear the stamping type approval code see first 4 numbers stamped on the chassis Chassis type and serial number Axle serial numbers n Essential data AIT DIECI Mod Mini Agri Introduction Guarantee Vehicle Identification macchine edili ed agricole DIECI A 8 macchine edili ed agricole DIECI DECLARATION OF CONFORMITY Below is a FAC SIMILE of the declaration of conformity DECLARATION OF CONFORMITY 4 Machinery Directive 2006 42 EC Annex ll part Manufacturer DIECI SRL Address E Majorana 2 4 42027 Montecchio Emilia RE Italy Name and address of the person authorised to compile the technical file MR ENNIO MA
84. Machine working hours Job accomplished Dx Job description Machine working hours ATTENTION The tables must be filled out clearly Maintenance must be carried out by qualified personnel using the spaces provided who must sign the scheduled maintenance report Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 55 macchine edili ed agricole Mod Mini Agri Maintenance and Registering macchine edili ed agricole DIECI D 56 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI REGULAR MAINTENANCE h SPECIAL MAINTENANCE Machine working hours Job accomplished Dx Job description Machine working hours ATTENTION The tables must be filled out clearly Maintenance must be carried out by qualified personnel using the spaces provided who must sign the scheduled maintenance report n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 57 macchine edili ed agricole DIECI Mod Mini Agri Maintenance and Registering macchine edili ed agricole DIECI D 58 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macch
85. NANCE MANUAL Issue 2 03 2010 Original Instructions Cod AXH1153 UK WARNINGS All documentation provided constitutes and integral and important part of the product and must always be available to users users must carefully read the aforementioned documentation before using the machine Improper incorrect or irrational use of the vehicle or the accessories with which it is equipped as well as modification to its physical structure or functioning is prohibited IHE TOTAL OR PARTIAL REPRODUCTION OF THE NTENT E THIS MANUAL R ANY MULTI MEDIA ENCL RES IS PROHIBITED Dieci 5 7 1 WILL PROTECT THE OWNERSHIP RIGHT THESE MATERIAL ATTENTION A COPY OF THIS MANUAL MUST ALWAYS BE IN THE VEHICLE FOR THE DRIVER S REFERENCE 1 Dieci 2 Dieci 3 Uff Tec 4 Devid 5 MTKeR 7 Digigraph 9 06 2010 10 AXH1153 UK Ed 2 Mod Mini Agri macchine edili ed agricole DIECI macchine edili ed agricole DIECI SUMMARY CHAPTER A INTRODUCTION GUARANTEE VEHICLE IDENTIFICATION INTRODUCTION ac cee oui cee tn CU TA I REM iii AIA VEHICLE IDENTIFICATION 6 TELESCOPIC LIFT IDENTIFICATION Li I teet EE AIT DECLARATION OkO ON ORM TY 9 SAFETY REGULATIONS ACKNOWLEDGING SAFETY REGULATIONS ttt 2 GENERAL 5 22 1 41 11 B 3 PROTECTIVE CLOTHING 4 INSPECTING THE V
86. NGHI DIECI SRL Via E Majorana 2 4 42027 Montecchio Emilia RE Italy Declares that The L xxx type Telescopic Lift xxxxxxxxx Serial Number complies with all relevant dispositions of the following EuropeanWjirectiyes tified Body Machinery Directive 2006 42 EC Electromagnetic Compatibility Directive 2004 108 EC Directive on the environmental noise emission of machines Assessment of conformity P referred to in Annex VI carri n 1232 REGGIOEMILIA INNOVAZIONE Net power installed KW 74 kW Via gt la Measured sound power levelid dB Guaranteed sound er lev 1 harmonised European Standards llowi and among others th UNI EN ISO 12100 20 Safety of the machinery General design principles Risk evaluation and reduction UNI EN 982 2009 Safety of the machinery Safety requisites regarding systems and their components for hydraulic and pneumatic transmissions Hydraulics CEIEN 60204 1 2006 Safety of the machinery Electrical equipment of machines UNI EN 1459 2010 Safety of the industrial trolleys Telescopic arm self propelling trolleys UNI EN ISO 3471 2008 ROPS Ground moving machines Protective structures against tilting Laboratory tests and performance requisites UNI EN ISO 3449 2009 FOPS II Level Ground moving machines Protective structures against the falling of objects Laboratory tests and performance requisites UNI EN ISO 13309 2010 Cons
87. NSTRUMENT INITIAL CHECK 59 D oFBOARDLEVERS 22 DASHBOARD WITH INSTRUMENTS LEFT DASHBOARD C 18 DASHBOARD WITH INSTRUMENTS RIGHT DASHBOARD C 19 DECLARATION asters iue tpi n button tios ep desti Sad 9 DECLARATION OF FIRST INSPECTION BY MANUFACTURER D 5 DECLARATION OF VIBRATORY 5 plz 30 DOOR OPENINGCONERO Sana C 8 DRIVERS CAB es sree cece cea iaia B 39 DRIVER Bla B 7 DRIVING AUTHOR ARNON elia B 8 DUAL REFLECTOR WORKING LIGHT cicli D 39 DUMP BODY LOWERING OPTIONAL 45 macchine edili ed agricole DIECI Mod Mini Agri Alphabetical Index ECOLOGICAL CONSIDERATIONS 0205 00 32 ELECTRICAL SYSTEM OVERLOAD PROTECTION 1 2 8 2 00 110 00 1 00000000000 26 ELECTROMAGNETIC INTERFERENCE 606066 00 20000 000 929 18 EMERGENCY LIGHTS SELECTOR C 38 ENGINE iO a e C 61 ENGINE ERRORS e C 62 ENGINE OVERREVVING e
88. ON Switch on air conditioning every 19 days even in the colder months with the engine running at minimum without accelerating In this way the moveable parts like the compressor and the general system can be lubricated ATTENTION Keep the condenser clean to keep the conditioning system working efficiently fig 78 C Pos 1 ATTENTION DO NOT loosen any of air conditioning system s tubes because skin contact with coolant can cause freezing O ATTENTION Consultchapter D forsystem cleaning and maintenance Getting to Know and Using the Vehicle fig 77 C fig 78 C C 40 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle REVOLVING LIGHT SWITCH fig 80 C Pos 3 The revolving light must always be positioned above the dri ver s cab fig 81 C Pos 2 and must always be in operation both at the work site and when driving on roads Position the revolving light on the driver s cab fig 81 C Pos 2 Plug the power plug in the socket at the rear of the cab fig 81 C Pos 4 To switch on the revolving light push the button 3 fig 80 C The indicator light on the same switch indica tes start up FRONT CAB LIGHTS SWITCH OPTIONAL fig 81 C Pos 3 Use the switch fig 80 C Pos B to turn on the cab front working lights fig 81 C Pos 3 Theindicatorlightswitches
89. READ AND UNDERSTOOD THE OPERATOR IS REQUIRED TO LEARN THE LOCATION AND FUNCTION OF ALL INSTRUMENTS AND CONTROLS INDEPENDENT OF HIS OR HER EXPERIENCE IN THE FIELD BEFORE OPERATING THE VEHICLE THE IMAGES DESCRIPTIONS MEASUREMENTS STATED IN THIS CHAPTER REFER TO STANDARD VEHICLES ALL FUNCTIONS AND PROCEDURES CONCERNING THE OPERATION AND MOUNTING OF THE VEHICLE S ATTACHMENTS THAT ARE NOT DESCRIBED IN THIS MANUAL ARE STRICTLY FORBIDDEN USE OF THE VEHICLE DIFFERENT TO THAT DESCRIBED IN THIS MANUAL IS PROHIBITED IT IS MANDATORY TO HAVE READ AND LEARNED CHAPTER B SAFETY STANDARDS BEFORE READING CHAPTER C AND USING THE VEHICLE DIECI edili ed agricole o e ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 3 macchine edili ed agricole DIECI Mod Mini Agri GENERAL WARNINGS ATTENTION The operator must only operate vehicle and its commands when properly seated in the driver s seat ATTENTION The telescopic lift described in this manual cannot be used in closed spaces or anywhere where there might be explo sive gases To operate in closed spaces the Manufacturer must be contacted so that the necessary modifications can be made to the vehicle ATTENTION Working on a slope may be dangerous The conditions of the terrain may vary according to climatic conditions e g rain snow ice Therefore pay car
90. RY TO HAVE READ AND LEARNED CHAPTER B SAFETY STAND ARDS BEFORE READING CHAPTER C AND USING THE VEHICLE macchine edili ed agricole DIECI n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle F 3 macchine edili ed agricole DIECI Mod Mini Agri Hydraulic Diagrams and Circuits Ol _ MINI AGRI a 12Vdc B2 Al BI Qmax 90 l min P o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle F 4 macchine edili ed agricole dieci NOISNILXA 1IVNY FINI I ONILAI1 H TAAIMS 9 AHOSS322V 4 2 143315 YVAN 3 43315 1 3ALLVO3N 2 8 V INIIN 1914 AWOL 9AlJp 2ejsoJp H aAneboN Jo9MOd
91. STANDARD VEHICLES YOUR VEHICLE CAN BE SET UP WITH OPTIONAL CONTROLS AND ACCESSO RIES ON REQUEST ALL FUNCTIONS AND PROCEDURES CONCERNING THE OPERATION AND MOUNTING OF THE VEHICLE S ATTACHMENTS THAT ARE NOT DESCRIBED IN THIS MANUAL ARE STRICTLY FORBIDDEN USE OF THE VEHICLE DIFFERENT TO THAT DESCRIBED IN THIS MANUAL IS PROHIBITED IT IS MANDATORY TO HAVE READ AND LEARNED CHAPTER SAFETY STANDARDS BEFORE READING CHAPTER C AND USING THE VEHICLE DIECI edili ed agricole C 56 o M ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI LCD The following functions will be shown on the display Timer 6 characters of which a decimal point plus hourglass fig 101 C pos C Clock 4 characters fig 101 C pos A Speedometer 3 characters of which one a decimal point plus km h m h and mph fig 101 C Hodograph 6 characters of which one a decimal point plus km and miles fig 101 C Neutral gear engaged fig 101 C pos B Engine errors Large E flashing 3 characters at top fig 101 C pos A fig 101 C pos B fig 101 C pos C Service Large S flashing n hors missing to service fig 101 C pos A fig 101 C pos B fig 101 C Speedometer optional The speedometer allows to display the speed of the vehicle i
92. TEERING SELECTOR fig 67 C Pos 1 By moving the lever fig 67 C Pos A types of steering are obtained 1 Normal steering fig 69 C This type of steering allows for ERONI steering only To activate front steering move lever 1 fig 67 C to po sition 2 fig 67 C shown on the functions sticker 2 Beam steering fig 70 C This type of steering allows for maximum right steering to the right and the left To activate beam steering move lever 1 fig 67 C to position 1 fig 67 C shown on the functions sticker 3 Crab steering fig 68 C This type of steering allows for crab steering front and rear parallel wheels sideways movement of vehicle To activate cab steering move lever 1 fig 67 C to po sition 3 fig 67 C shown on the functions sticker Steering selection is done when the vehicle is stopped O ATTENTION For road travel it is mandatory to position the steering con trol lever in Position 1 fig 67 C blocked using the relevant retainer fig 67 C Pos C 4 wheel steering mode O ATTENTION Before selecting a new steering type align the wheels as explained in the procedure below Wheel alignment must also be performed with the vehicle at a standstill Alignment standard 1 Position selector A fig 67 C on the position marked with 1 fig 67 C on the functions sticker 2 Turn the steering wheel until the rear whe
93. TENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 1 7 macchine edili ed agricole Mini Agri Maintenance and Registering HYDROSTATIC OIL FILTER fig 13 D 1 Operate as follows to correctly replace 1 Park the vehicle on a level surface 2 Fully retract the boom and lower it 3 Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way fig 1 3 D 4 Place a container under the filter to collect any oil that may come out during replacement 5 Close the valve of the supply tube filter fig 14 D Pos 1 6 Remove the filter cartridge unscrewing it using a ribbon spanner fig 15 D 7 Clean the filter support with a clean cloth which will not leave felt making sure the old sealing ring is removed 8 Take the new DIECI approved filter Lubricate with the same oil as used on the oil seal gasket 9 Screw in the filter using only your hands taking care to set the lubricated oil gasket in its proper position 10 Q ATTENTION open the supply tube filter valve and block it with a nylon clamp 11 Switch on the vehicle and make sure there are no leaks O ATTENTION Waste oil is potentially harmful to the environment and must be disposed of properly fig 14 D fig 15 D D 1 8 Q ATTENTION Read the SAFETY REGULATIONS
94. TIFICATION VEHICLE MODELS This vehicle has been designed and constructed for use as a self propelled vehicle including an operator s driving seat with tyres intended for use on asphalt or natural surfaces and on rough ground The vehicle consists of a main support structure aimed at supporting the extendible arm Forks or other attachments approved by DIECI can be mounted on the boom head In used normally the vehicle lifts and places down loads through the extension withdrawal and raising lowering of the boom The Manufacturer offers a range of similar vehicles that have different technical features and capacities When consulting any Table or illustration provided in this manual or on the vehicle itself always refer to the model code Mini Agri TELESCOPIC LIFTS LIABILITY The machines are manufactured in compliance with EC directives in force during the period of commercialisation Failure to observe the user and safety regulations or use of the vehicle in less than perfect working condition may cause accidents that are punishable by law The Manufacturer is not liable for injury or damage to people things or animals caused by improper use of this vehicle or by unauthorised structural modification applications and transformation The Manufacturer reserves the right to carry out possible modifications to the vehicle for technical or commercial reasons without prior notice A 6 macchine edili ed agricole DIECI TELESCOP
95. TIONAL CONTROL C 29 JOYSTICK 4 IN 1 PROPORTIONAL SERVICES PROPORTIONAL CONTROL EXTENSION C 30 SEIRVIGECONTROLEBVER i E C 31 VEHICLE FUNC TIONS SELECTOR c C 35 DEVICE CHECK ail a Sas Ole Leal des AE tatto alme d Ud Cun UR C 36 STEERING SELECTOR ALIGNMENT 5 C 37 FRONT WINDSCREEN WIPER CONTROLS Dues deu tem qoae Fea rendu aeu rper oa Rupture p tactis C 38 REAR WINDSCREEN WIPER CONTROLS 8 EVERCENCY LICHTS ae md lO BG Jq P y C 38 MANUALACCELERATOR C 38 FILATION aac ers 9 REVOLVING LIGHT SWITCH iieri asit ipte pe UM acu uh C 41 FRONT CAB LIGHTS SWITCH OPTIONAL lira 41 REAR CAB LIGHTS SWITCH OPTIONAL C 41 BOOM HEAD LIGHT SWITCH OPTIONAL s coetus teo tutu Rho te DU tu sae o ntu MED rei 42 BOOM HEAD SOLENOID VALVE OPTIONAL
96. TIONS FOR ROAD TRAVEL ARE GIVEN IN THE VEHICLE REGISTRATION DOCUMENT Dimmed headlights should be used during day hours and on roads where use of visual signals and lighting devices is not mandatory Ensure correct operation and cleaning of headlights di rectional lights and windscreen wipers Q artention Q ENSURE CORRECT POSITIONING OF REAR VIEW MIRRORS PAY ATTENTION AS THE PERCEPTION OF OBJECTS POSITIONS THROUGH THE REAR VIEW MIRRORS MAY NOT BE EXACTLY AS THEY ARE THEY MAY SEEM FUR THER AWAY OR NEARER THAN THEY ARE IN REALITY ROAD TRAVEL INSTRUCTIONS Use the levelling control switch to level the vehicle s chassis in relation to the axes of the wheels if present Ensure that all outriggers have been perfectly retracted and raised if present Close the telescopic arm boom completely Lower the main boom completely and raise it slightly 300 mm from ground Make sure the lights are functioning properly before driving the vehicle on roads Check that the slow vehi cle revolving indicator light is installed and operational Keep it activated during both day and night use Carry out the wheel timing Setting steering as shown in the vehicle handbook and to blocking the selection lever using the relevant device IS COMPULSORY In Italy set the 4 wheel steering mode on public roads do not use crosswise steering or 2 wheel steering Ensure that the fuel quantity is sufficient Mount all attachments pr
97. TOR MUST BE SEATED IN THE DRIVER S SEAT TO ENSURE THE MACHINE IS UNDER HIS OR HER CONTROL B 25 macchine edili ed agricole DIECI Mod Mini Agri Connecting the cables and starting the engine 1 Ensure the ignition key is in position 2 Connect the positive poles on the two batteries A Connect the cable on the negative terminal of the charged battery to the ground block on the machine to be started up 4 Start up the engine of the machine that is working properly and rev up the engine 5 Start the engine of the machine that has broken down Removing the cables With the engine running remove the cables in the reverse order in which they were connected 1 Disconnect the negative cable from the ground block on the started engine and then from battery B 2 Disconnect the positive cable first from the battery used to start up and then from the battery of the machine with the flat battery Flat battery Engine block to start ATTENTION Q ALL THESE PROCEDURES MUST BE CARRIED OUT BY COMPETENT AND TRAINED STAFF B 26 N Safety Regulations ELECTRICAL SYSTEM OVERLOAD PROTECTION Q Burnt fuses must be replaced with another fuse of the same type Other types of repairs are forbidden even if temporary Do not connect or remove terminals fuses or connectors while the machine is running or being electri
98. UBLESHOOTING ATTENTION Only authorised staff should intervene on the vehicle to eliminate any trouble or breakdown Make sure User Instructions and Safety Regulations have been read and clearly understood before attempting any repair work on the vehicle chine edili ed agi This symbol dipiE amp ci means that the trouble can NOT be remedied without the assistance of an authorised DIECI Service repair shop TROUBLE PROBABLE CAUSE REMEDY ENGINE Direction lever is engaged Put the lever in neutral The vehicle will not start Battery dead Recharge the battery or replace it Burnt out fuse Change the fuse Consult the handbook Others Engine User Instructions and Maintenance Manual DIECI TROUBLE PROBABLE CAUSE REMEDY The sensor incorporated in the seat does not detect Sit down correctly the driver s presence The forward reverse leveris noten Engage the lever in the required gaged indicator light switched off position The vehicle does move Slow fast speed switch in any direction indicator light switched off stabilizer feet lowered Fully raise all stabilizer feet HYDRAULIC TRANSMISSION R SYSTEM Release the axle optional Hydraulic oil suction filter blocked Remove the oil filter and replace it Hydrostatic transmission Repair or replace the transmission failure DIECI The vehicle loses speed Check the pedal return spring Inchi ly
99. Using the inclinometer and the letters on the boom the exact position of the boom can be determined Do make any pejorative movements in these conditions or vehicle stability may be compromised causing overturning The selector is a type of key that provides the Safety Manager with the possibility of removing the key and not allow anyone else to deactivate the anti tipping system Getting to Know and Using the Vehicle ATTENTION These operations can only be performed by qualified personnel that has been authorised by the Safety Manager fig 64 C C 34 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI VEHICLE FUNCTIONS SELECTOR fig 65 C pos 1 The vehicle possesses a vehicle functions selector fig 65 C Pos 1 whichmustALWAYSbesetontheattachmenttobeused The selection categories are Shovel shovel mode fig 65 C Pos A shovel symbol Other accessories Buckets mixing buckets Handling objects fork lift mode fig 65 C Pos B forks symbol Other accessories fig 65 C Forks ladles material baskets Handling objects crane mode fig 65 C Pos C winch symbol Other accessories plate with lifting hook winches hoists extension trestles winches with extension trestles Handling persons elevation platform mode fig 65 C Pos D basket symbol Other accesso
100. a deter gent product to the clean water Once cleaning has been completed close the drain inlet by reinserting the sleeve fig 28 D Pos 1 Fill up the cooling system from the cap fig 27 D Pos 1 up to level 3 cm below the radiator cap with the previ ously prepared cooling liquid Close the cap fig 27 D Pos 1 and switch on the en gine and allow it run at minimum for a few minutes Make sure that there are no leaks check the level and if necessary add more liquid Q Use demineralised water to fill the cooling system Cal careous water may cause incrustations and premature system ageing O ATTENTION Always wear suitable protective clothing duringthese operations O ATTENTION Waste coolant is potentially harmful to the environment and must be disposed of appropriately Q The radiator must always be filled with a distilled water and anti freeze solution in order to prevent corrosions and freezing of the water in the system The mixture percentages can be found on the anti freeze boxes macchine edili ed agricole DIECI fig 27 D fig 28 D 5 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 21 macchine edili ed agricole IECI Mod Mini Agri AIR FILTER fig 29 D Pos 1 Cartridge Cleaning Replacement An air filter in poor condition
101. a m quina no nivelada Die Maschine darf nur nachAusgleichung der Bodenunebenheiten bewegt werden Pressione massima esercitabile sul terreno Maximum admitted force on the ground Pression maximum exercer au sol Presi n m xima aplicable sobre el suelo Max auf den Untergrund auszu bender Druck AXB 1367 F symbol key fig 18 B macchine edili ed agricole DIECI MISURA PNEUMATICO CARATTERISTICHE TYRES DIMENSIONS DETAILS DIMENSION DES PNEUS CARATTERISTIQUES DIMENSION DE LOS NEUMATICOS CARACTERISTICAS REIFENMASS EIGENSHAFTEN 10 5 18 12 5 18 12 5 18 12 5 20 18 19 5 16 70 20 18 22 5 405 70 20 16 70 20 405 70R20 16 70R20 152 405 70 24 16 70 24 14PR 405 70R24 16 70R24 152J 445 65 22 5 18 22 5 163A8 16PR 445 65R22 5 168A8 445 65R22 5 169F 14 00 24 16PR 17 5LR24 16PR C tyre inflation pressure LEGENDA SIMBOLI SYMBOLS KEY L GENDES SYMBOLES LEYENDA S MBOLOS ZEICHENERKLARUNG Prolunga a traliccio Misure Braccetto con gancio Misure Jib Measurements Jib Measurements Potence Dimensions Potence Dimensions Plumin Medidas Plumin Medidas Gittermastverl ngerung Ma e Cestello Trilaterale fisso Cestello Frontale fisso Three sided fixed basket Front fixed basket Nacelle Trilat rale Fixe Nacelle Frontale Fixe Cesta Trilateral Fija Cesta Frontal Fija Dreiseitiger Arbeitskorb fest Frontaler Arbeitskorb fest Cestello Trilaterale Estensibile Cestello Frontale Estensibi
102. achine on tyres with the outrigger feet fully lifted if present on flat and consistent soil Using the forks load a weight above 300 kg or however significant for the capacity of the machine Lift the load for about 1 m from the ground Slowly slip off the boom During this manoeuvre monitor the Longitudinal Moment indicator Fig 13 pos 2 Once the end of the red area is reached the red general alarm warning light must switch on with continuous acoustic signal the extension movement will be simultaneously blocked Now check that all other boom movements are blocked Check block happens in the point indicated in the capa city diagram in the notepad inside the cabin If all works correctly use the alarm retraction button to B re enable the movements of the boom and start work fig B If outrigger feet are present on the machine repeat the ope rations with the outrigger fully lowered but with a load above 500 kg or however significant for the capacity of the machine A DANGER A IN CASE OF ANOMALIES TO THE SAFETY DEVICES INTERRUPT WORK UNTIL REPAIRED Every 100 hours of functioning a test must be carried out during routine maintenance with load to check the efficiency of the device This test can only be carried out by a DIECI authorised workshop 36 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle S
103. afety support and lower the telehandler with the jack e Re tighten bolts to the tyre securely with a torque wrench STORING DANGEROUS FLUIDS Handle fuels carefully they are highly inflammable If fuel is ignited there may be an explosion and or fire COMBUSIASLE fuels the majority of lubricants and some types of antifreeze are inflammable All inflammable fluids must be stored in special contai ners and the contents clearly indicated The containers must be airtight Q artention All fluids must be stored out of reach of children and unauthorised personnel Different fluids must not be mixed together Q artention Q All chemical products are generally toxic avoid contact with the skin and eyes by wearing suitable protective clothing Do not swallow Q artention Store inflammable fluids in an especially reserved well ven tilated storeroom far from heat sources sparks and flames Keep containers closed and indoors There must be no other substances inside the inflam mable fluids storeroom e g food Always fill the tank in the open air macchine edili ed agricole DIECI Beware of the fumes and vapours produced by chemical products Do not inhale Do not inhale combustion fumes Ensure these chemical products are not dispersed in the soil sewers or surface water If necessary inform the competent local authorities
104. al as close as possible to the area to weld ATTENTION Q If the welding needs to be carried out near an electrical module the module must be removed from the machine Ensure this procedure is carried out by qualified and authorised personnel Ensure the welder cables are not above near or cross any electrical cables or electronic components while welding is being carried out TIGHTENING WHEEL NUTS Tighten nuts in accordance with the schedule provided in the maintenance table When tightening the wheel nuts torque should be as follows Wheel stud 18 kgm 50 Wheel stud 22 kgm 60 Always tighten the nuts positioned opposite each other not consecutively After having remounted the wheel tighten the nuts between the wheel and axles Check that nuts are tighte ned each day until torque has stablised Q THE NUMBER OF AXLE STUDS MUST CORRESPOND TO THE NUMBER OF TIGHTENED NUTS THEREFORE ALL NUTS MUST BE MOUNTED IN ON EACH TYRE OTHERWISE THE VEHICLE WILL NOT OPERATE n the event of tyre replacement the vehicle or the lif ted side can be set back on the ground only with tyres mounted and properly tightened NUT TIGHTENING MUST BE CARRIED OUT FIRST WITH THE VEHICLE OR PARTS OF IT LIFTED FROM THE GROUND AND THEN WITH THE VEHICLE ON THE GROUND Only use original DIECI nuts to tighten the wheels Should even just a single nut be lost contact th
105. aped emergenoy button fig 7 B Override key selector T anti tipping device fig 7 B 1 Spirit level fig 7 B B 36 macchine edili ed agricole DIECI Vehicle safety device housing Cab emergency exit REAR cab window fig 8 B pos 1 fig 8 C Inclinometer head on his arm fig 9 B fig 9C Valve block in all hydraulic cylinders fig 10 B Pos 1 fig 11 B Pos 1 fig 10 B fig 11 B B 37 macchine edili ed agricole DIECI Mod Mini Agri Boom support spacer fig 11 B Pos 1 fig 12 B Q artention Q The boom support spacer must only be used during routine maintenance operations When carrying out maintenance work on the boom raising cylin der or on the related block valve the boom must be supported by a suitable raising mechanism Minimum capacity 3 tons Q artention Q To insert the spacer proceed as follows Completely close the boom extensions Raise the boom the minimum height necessary to mount the spacer to the rod Lock the spacer fig 12 B Pos 1 with the relevant ho oks fig 12 B Pos 2 B 38 N Safety Regulations fig 11 B fig 12 B DRIVER S fig 13 B 1 All vehicles are equipped with a driver cab that also acts as a safety cell for the operator Q THE CAB IS A SAFETY COMPONENT AND THEREFO RE MUST ALWAYS BE KEPT ACCORDING TO PROPER CONDITIONS FOR USE
106. asing nipples e Check to see if there are any worn or damaged parts on the vehicle and replace them if necessary e Drain the oil from the engine and replace it with new oil e Clean the fuel system and change the filter cartridges e Empty the normal fuel tank and fill it with ten litres of special prolonged inactivity fuel Run the engine for ten minutes so the new solution can distribute evenly e Drain the coolant from the radiator and the cylinder block and refill them with a solution made of antifreeze and water e Remove any attachments e Realign the turret e Completely lower the boom e Remove the battery and store it in a warm dry place Recharge it periodically e Raise the vehicle onto tripods to take the weight off the tyres e Cover the exhaust opening e Cover the exposed rods of the hydraulic cylinders with a thin layer of grease e Close and lock all windows e Close and lock the door PREPARATIONAFTERPROLONGEDINACTIVITY e Inflate tyres with the correct pressure e Remove the tripods from the axles e Fill the fuel tank e Check radiator coolant level e Check various oil levels e Insert a fully charged battery e Remove exhaust pipe cover e Remove the layer of grease from the exposed cylinder rods e Switch on the engine and make sure all controls are wor king properly Leave the engine running at minimum speed without a load for a few minutes e Make sure the brakes are w
107. at belt fastened and properly adjusted DANGER A Before using the vehicle verify all safety devices are functional The operator must always maintain control of the vehicle Use the acoustic warning device or other signals to alert people in the area before starting up the vehicle The vehicle may move suddenly if started up without following the correct procedure thus creating the risk of damage personal injury Do not start the engine or touch the levers if there is danger sticker posted inside the cab Never start the engine by causing short circuiting betwe en the terminals on the starter Be careful when using auxiliary batteries as the gas con tained in these may explode causing serious damage To start the engine using auxiliary batteries follow the in structions provided in the paragraph START UP USING AUXILIARY BATTERIES Incorrect procedure may cau se serious damage to the electrical electronic system the vehicle to move suddenly the battery to burst and damage to objects and or people macchine edili ed agricole DIECI Inspect control instruments immediately after start up whi le the engine is hot and at regular intervals during use in order to promptly recognise and resolve any malfunctions ENVIRONMENTAL CONDITIONS Despite the vehicle being used in the most different situa tions it is necessary to observe in advance the compliance with the minimal
108. ation DIFFERENTIAL AXLES Steering axles 2 with planetary reduction gears Electrical hydraulic inversion Inching pedal for controlled advancement Steering types 4 wheels transversal 2 wheels Front axle rigid TYPE APPROVAL Type approval as a driving agricultural machine Back axle oscillating Oil bath service braking on the front axle Negative action parking brake Machine is not suitable for towing trailers on public roads and roads for public use REFUELLING Litres Hydraulic plant total 70 12 18 Fuel tank G 3 Mod Mini Agri Technical Data macchine edili ed agricole DIECI G 4 macchine edili ed agricole DIECI ALPHABETICAL INDEX macchine edili ed agricole ACKNOWLEDGING SAFETY B 2 AIRGCONDIFIONING ORTIONAL __ D 25 D 22 AN a nd el Gig Cm C 36 AN TEIPFPING SYSTEM c C 60 lic B 24 BATTERY IDOLATOR SWIEG II Nm D 36 BOOMIONIROLEEVER ee 27 aaa 42 BOOM HEAD SOLENOID VALVE 43 ziee
109. ations If damage has been caused by carelessness negligence or by use of the vehicle for purposes not in compliance with specifications provided in the use and maintenance manual incorrect manoeuvres overloading use of in correct fuel poor maintenance disregard for warning indicator instruments etc If the defect is a result of applications attachments modifications or repair work not authorised by DIECI or carried out using poor quality parts For this reason we recommend always using original spare parts For recommended regular routine maintenance refer to the USE AND MAINTENANCE MANUAL Final terms In cases of the non activation of the guarantee of if it is not honoured or is terminated the buyer shall not be granted annulment of the contract payment of damages or an extension of the guarantee DIECI does not make payments for any type of debit which replacement machines or for rental labour and lost profits caused by machine stop Unless otherwise previously agreed in writing by both parties Conditions subject to guarantee different than those listed above must be agreed upon in writing and signed by both parties Spare parts supply DIECI guarantees the supply of original spare parts or alternatives for 10 years starting from the date the last model of the series of interest is manufactured A S Mod Mini Agri Introduction Guarantee Vehicle Identification VEHICLE IDEN
110. below Vehicle tyres are very heavy Handle with care and ensu re that once stored they cannot fall and injure anyone Never attempt to repair a tyre on a public road or motorway Make sure that the car jack is positioned on a solid flat surface Make sure that the jack is suitable to support the weight of the vehicle Use jack tripods or other locking devices suitable for supporting the vehicle while repairing tyres Never place any part of your body under the vehicle Never start up the vehicle while it is on the jack Never hit a tyre with a rim or hammer Make sure that the rim is clean and that there is no rust or damage Do not weld braze repair or use a damaged rim in any way B 27 macchine edili ed agricole DIECI Mod Mini Agri I 2 S77 2 ATTENTION Q WHEN MOUNTING A NEW OR REPAIRED TYRE USE AN ADAPTER FOR THE SPRING VALVE WITH A DISTANCE MANOMETER WHICH ALLOWS THE OPERATOR TO KEEP AWAY FROM THE TYRE DURING INFLATION USE A SAFETY FENCE SYSTEM Do not inflate a tyre unless the rim is mounted on the ve hicle or secured so that it will not move in the event that the tyre or rim should suddenly break Never inflate tyres in excess of the pressure indicated by DIECI If the heel does not settle on the rim when this pressure level is reached deflate the tyre and lubricate with a soapy water solution then inflate again Do not use oil or grease Inflation
111. cally powered Q artention Q Any work on the electrical system must be carried out while the machine is disconnected from the power supply Do not restore the power supply until the work has been completed and all covers and protection devices have been reassembled Act on the battery cut out to disconnect the power sup ply to the machine Also disconnect the power supply by acting on the batte ry cut out before replacing the battery If a connector is damaged or no longer enters its housing replace immediately to avoid short circuits sparks etc O ATTENTION Q Damaged pinched or burnt cables must be replaced im mediately even if the damage only concerns the sheath or external insulation Never connect or disconnect the charge circuit inclu ding battery connections while the engine is running Never short circuit at the ground earth any charge components Do not use an auxiliary battery with a rated voltage abo ve 12 Volts Always ensure the polarity is correct when installing bat teries or using an auxiliary battery to start up using jump cables Comply with the instructions in the use and main tenance manual when starting the machine with jump ca bles Connect positive to positive and negative to negative Always disconnect the negative cable from the batteries before carrying out any arc welding on the machine or any attachments connected to it Position the welder ground termin
112. ccident or illness took place the number of injured or ill parties the possible cause of the event the state of the vital functions of the injured party speci fying whether the same is conscious or not and if brea thing normally or not It is always opportune to also give own details a telephone number where to be contacted await the aiders in an easily visible place Traumas Distortion dislocations and fractures treatment it is necessary to block the articulation in the position it is in after the trauma using bandages or other supporting the analgesic position of the injured party without attempting dan gerous manoeuvres Apply ice with ice bag or other means Contusions crushing in case of contusions and or crushing to upper and lower limbs fingers hand feet etc immediately place the limb under cold running water and place ice on it also checking for wounds and or cuts If so disinfect the affected area B 6 N Safety Regulations Haemorrhage It is necessary to directly press on the injured part with sterile gauze pad lift the limb and eventually compress the injured part upstream using tourniquet Treating superficial wounds expose and accurately clean the wound by washing it disin fect it with physiological solution cover it with sterile gauze proceeding with bandaging the wounded area avoiding tightening the bandage excessively to enable good blood flow Treating deep wou
113. ce If other types of lighting are used there is a risk of explosion macchine edili ed agricole DIECI ATTENTION Q IF FIRE DEVELOPS IMMEDIATELY ABANDON THE MACHINE AND FIND A SAFE PLACE IF POSSIBLE TURN THE IGNITION TO 0 ENGINE AND INSTRUMENTS OFF BEFORE ABANDONING THE MACHINE O ATTENTION Q ONLY TRY TO PUT OUT THE FIRE IF IT IS SMALL AND IF YOU HAVE AN OF A CORRECTLY MAINTAINED EFFI CIENT EXTINGUISHER Q artention Q IF THE FIRE DIRECTLY INVOLVES THE OIL OR FUEL TANK ABANDON THE MACHINE IMMEDIATELY THE MACHINE COULD EXPLODE B 23 Mini Agri BATTERIES Q artention Q TO AVOID BATTERY EXPLOSIONS KEEP SPARKS NAKED FLAMES AND CIGARETTES FAR FROM THE TOP OF BATTERIES BECAUSE THESE CAN PRODUCE HIGHLY INFLAMMABLE GASES O ATTENTION Q THE BATTERY CONTAINS SULPHURIC ACID ELEC TROLYTE A CORROSIVE SUBSTANCE THAT MUST BE HANDLED WITH THE UTMOST CAUTION BECAUSE IT CAN CAUSE POISONING AND SERIOUS BURNS KEEP OUT OF REACH OF CHILDREN AVOID CONTACT WITH THE SKIN OR EYES ATTENTION Q WEAR PROTECTIVE CLOTHING AND SAFETY GLOVES AND GOGGLES IN CASE OF CONTACT WITH THE EYES OR SKIN RINSE IMMEDIATELY WITH ABUNDANT WATER AND CONSULT A DOCTOR IF SWALLOWED CONSULT A DOCTOR B 24 N Safety Regulations Do not overturn or tilt the battery to avoid acid leakage Charge the battery in a well ventilated place and AL WAYS disconnect the power suppl
114. chine Ask your employer works manager construction assi stant if there may be any hidden cavities below the sta bilisers pipelines wells old cisterns basement ceilings manure pits etc e The operator must evaluate the consistency of the ground using the tables and graphs provided In case of doubt consult the civil engineer present on the site or seek the advice of an external engineer e Depending on the type of ground and its geomorphologic characteristics the subsoil can only support a limited quantity of stress The table in fig 3 B indicates the allowed surface pressure underneath the telehandler stabilisers e On the basis of the Maximum pressure exercised on the ground by the stabiliser feet Table fig 2 B and the data extracted from the table in fig 3 B Allowed surface pres sure on varying ground types it is possible to deduct the necessary support surface increased support bases Q artention Q Always seek the advice of a civil engineer for the most reliable and exact evaluation possible of the ground where you intend to work and the dimensions of the support plates O ATTENTION Q On request DIECI can provide enlarged base supports mt kg cm 10 kg cm 10 kg cm 10 kg cm 10 kg cm 10 kg cm 10 kg cm 10 kg cm 10 kg cm 10 kg cm 10 kg cm fig 2 B Maximum pressure exercised on the ground by the stabiliser feet Table macchine edili ed agricole DIECI
115. condition and suitable for the type of load to be lifted Manoeuvre the mean with the boom raised only in ex ceptional circumstances In these circumstances ope rate with due prudence reduce speed as much as pos sible and brake delicately Make sure that visibility is always sufficient If necessary ask an operator on the ground to guide operations During handling operations reduce speed as much as possible and brake delicately Do not manoeuvre loads while the vehicle is moving Q artention Load handling can be carried out only in reduced gears 1 and II first and second gear Before turning slow down as much as possible and mo nitor the load Handle loads with care at low speed and without sudden or skipping movements above all if carrying at great heights Do not change direction sharply or at a high speed ATTENTION IN THE EVENT OF VEHICLE OVERTURNING DO NOT ATTEMPT TO EXIT FROM THE TELEHANDLER DURING AN ACCIDENT ALWAYS FASTEN SEAT BELTS WHEN DRIVING THE VEHICLE ALWAYS KEEP SEAT BELTS FASTENED WHENEVER INSIDE THE CAB Always use the parking brake when setting down or lif ting a load on a slope Always ensure good visibility in the work area including direct vision and visibility using rear view mirrors in order to check for the presence of people animals obstacles holes and changes in slope etc animals obstacles ani mals obstacles holes slope variations If vi
116. contained in this manual carefully for the safety of all personnel and your vehicle FUEL TANK Fig 22 D Pos 1 Cleaning For correct cleaning 1 2 Stop the vehicle on a flat level surface Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way Place a container of suitable capacity under the drain plugs fig 22 D Pos 3 to collect fuel that may leak out during cleaning 4 Unscrew the tank s filler cap fig 22 D Pos 2 Unscrew the tank s drain plug fig 22 D 3 6 Let fuel drain then top up ten litres of clean fuel through the top up opening to eliminate any residual impurities 7 Re insert the drain cap and tighten it securely Top up the tank with clean fuel and replace cap insert the cap block with its key O Q Fuel is highly inflammable Do not smoke and do not approach with a flame during these operations Risk of fire or explosion Q Waste fuel is potentially harmful to the environ ment and must be disposed of appropriately macchine edili ed agricole DIECI fig 22 D n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 1 9 macchine edili ed agricole IECI Mod Mini Agri RADIATOR WATER OIL INTERCOOLER O artention Q These operations must be ca
117. cter key 2 fig 101 C to confirm the selection With hours characters flashing press key 1 fig 101 C to increase the character key 2 fig 101 C to confirm the selection The calibration check has ended and the instrument starts to work normally excluding the initial check C 58 o M ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI DASHBOARD INSTRUMENT INITIAL CHECK On switch on the panel switches some indicator lights the buzzer and all segments of the display on for the duration of 1 5 seconds The tables are shown below fig 102 C that contain all dashboard indicator lights and their behaviour at the time of the check The instruments fig 103 C carry out an initial check by moving the pointers and temporary switch on of the corresponding LED The LCD carries out complete temporary switch on of all symbols that can be represented INITIAL INITIAL INITIAL LEDS CHECK LEDS CHECK INSTRUMENTS CHECK YES YES YES fig 103 C fig 102 C Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 59 dipi amp ci Mod Mini Agri Getting to Know and Using the Vehicle Integrated devices ANTI TIPPING SYSTEM TEST fig 104 C Press and hold button 1
118. ctivate emergency lights direction indicators are fully lit in flashing mode The selector indicator light switches on to indicate successful activation MANUAL ACCELERATOR fig 72 C Pos 1 Te Allows the operator to accelerate engine RPMs and keep them constant without pressing the accelerator pedal Move the knob forward to increase engine RPMs Move the knob backward to decrease engine RPMs ATTENTION When the vehicle must be switched off engine RPMs must be reduced to a minimum O ATTENTION Increasing RPMs the vehicle may move without accelerator pedal having been pressed Use the manual accelerator only when using the vehicle with fig 72 C the parking brake engaged Always bring the manual accelerator fig 72 C Pos 1 to the starting position engine at minimum RPMs before disengaging the parking brake The vehicle may start suddenly causing risk of damage C 38 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI INTERNAL CAB VENTILATION To activate ventilation press the push button fig 73 C Pos 1 The positions indicate respectively Off First speed Second speed Toopenthe air vents fig 74 C fig 75 C pos 1 press down on one side of the vent and adjust the air flow direction with the tabs or turning the vent itself Toc
119. d charging disconnect 11 the battery charger Disconnect the charger from the power supply mains 12 Disconnect the battery from the charger 13 Check the electrolyte level 14 Reinstall the caps Do not charge damaged batteries Danger of explosion Do not charge a hot battery Danger of explosion A battery is completely charged if at a constant tempe rature the density of the electrolyte and the measured voltage at the poles does not increase within 2 hours Every charge is as good as the general condition of the battery This means that the charge of an old battery will not achieve the same lifetime and efficiency as a new battery The most straightforward charge method is the constant power charge When charging is over the charger voltage increases and creates gasification It is advisable to use straightfor ward chargers with minimum current control and a timer to switch the charger off battery has a low electrolyte level top up to the minimum level just above the limit of the plates and then charge After ending the charge fill to the maximum level to avoid leaks Do not overcharge because a It is a waste of energy that causes water disassociation b It produces a loss of active mass due to the deterioration of the electrodes C It creates a danger of explosion If the sulphated batteries are charged without a voltage limit they will reach boiling point and overh
120. d hot water under high pressure Protect the face Remove the cap with due caution On the side of the intercooler radiator fig 30 B A DANGER 9 Risk of burns DANGER 10 Keep all persons at a safe distance e On the side of the intercooler radiator fig 31 B DANGER 11 Do not open or remove the safety panels while the engine is running DANGER 12 Wait until all moving parts have come to a halt e On the side of the intercooler radiator fig 32 B DANGER 13 Do not open wait until all moving parts have come to a stop B 50 fig 31B 11 12 N Safety Regulations 1 STOP fig 32 B 13 macchine edili ed agricole DIECI Stickers for use and maintenance e On the rear window fig 34 B Indicates the direction of clip extraction hindering total ope ning of the window e On the rear window fig 35 B fig 34 B fig 35 B Indicates the emergency exit e Under the steering wheel fig 36 B AXA 1492 Indicates the obligation to fasten seat belts when using the vehicle DEXTRON 2 e On the side of the brake oil tank fig 37 B Indicates the type of oil used in the brake system AXA 1506 fig 36 B fig 37 B fig 38 B fig 39 B e On the chassis fig 38 B Shows the 4 places where the vehicle can be anchored if it should need to be lifted Under the chassis fig 39 B Shows the 4 places where the vehicle can be towed or an
121. ding Lower outriggers to the ground if present Retract the boom completely and lower it to the ground Engage the parking brake Move the direction lever to position N Run the engine for a minimum of 60 seconds before switching off in order to cool the engine down Turn the key to the halt engine position Remove the key from the ignition Block the hydraulic controls using the devices provided when present Close and lock windows using the specially provided handles Close and lock the cab door Place wedges under the wheels Make sure that the vehicle is parked so that it does not block traffic and atleast 5 metres away from railway tracks TEMPORARY HALT e Gradually release the accelerator pedal e Bring the vehicle to a halt on flat ground e Engage the parking brake e Move the direction lever to position N e While the vehicle is being run in 50 h do not keep the diesel engine at minimum revs for too long IF THE OPERATOR MUST ABANDON THE DRIVER S SEAT HE SHE SHOULD FOLLOW THE INSTRUCTIONS PROVIDED IN THE PARAGRAPH REGARDING PAR KING THE VEHICLE macchine edili ed agricole DIECI B 15 macchine edili ed agricole DIECI Mod Mini Agri ROAD TRAVEL Q ATTENTION Q BEFORE THE VEHICLE IS TRANSFERRED TO THE ROAD MAKE SURE YOU ARE ACTING IN COMPLIANCE WITH THE RULES AND REGULATIONS PERTINENT IN THE COUNTRY OF USE THE OBLIGA
122. dlight fig 35 C Pos E is activated by shifting the lever upwards using single flashes and downward for continuous use Il fig 35 C ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 23 DIECI Mod Mini A gri Getting to Know and Using the Vehicle PEDALS Accelerator pedal fig 36 C Pos 1 Press down the accelerator pedal to increase engine RPMs and release it to decrease RPMs The pedal operates direct ly on the engine injection pump Service brake pedal fig 36 C Pos 2 Press the service pedal to slow down or stop the vehicle The pedal operates directly on the service brakes inside the differential axles When the brake pedal is pushed the rear stop lights switch fig 36 C on The lights remain switched on until the pedal is released Periodically check that both lights are working O ATTENTION In the event of limited use of the pedal periodically check that it is working properly Contact a DIECI service centre in the event of a problem INCHING PEDAL fig 36 C Pos 3 The pedal allows for slow precise movements forward even when the engine is running at a high RPM It acts directly on the hydrostatic pump reducing capacity The vehicle stops remaining partially braked when the pe dal is fully pressed down O ATTENTION Do not press the inching pedal at high speeds the v
123. ducer reading error for re arm verification Conte dada nc EE E with joystick CAN BUS messages receipt from optional external unit error Contact the after sales technical assistance Buttons pressed upon switch on error Contact the after sales technical assistance n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 69 macchine edili ed agricole DIECI Mod Mini Agri Getting to Know and Using the Vehicle Integrated devices macchine edili ed agricole DIECI C 70 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI MAINTENANCE AND REGISTRATION ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel your vehicle D 1 Mod Mini Agri Maintenance and Registering D 2 EVERY MODIFICATION MADE TO THE VEHICLE LEADS TO A NEW VERIFICATION OF CONFORMITY WITH THE 2006 42 EC MACHINERY DIRECTIVE THIS PROCEDURE IS ALSO VALID IN THE CASE OF REPAIRS WITH NON ORIGINAL SPARE PARTS ANY PROCEDURES OR MAINTENANCE OPERATIONS NOT DESCRIBED IN THIS MANUAL MUST ONLY BE CARRIED OUT BY AUTHORISED WORKSHOPS AND QUALIFIED PERSONNEL THE OPERATOR MAY ONLY CARRY OUT THE FOLLOWING CHECKS LIQUID LEVEL CHECK AIR FILTER CLEANING TYRE PRESSURE CHECK THESE OPERATIONS MUST B
124. e C 47 macchine edili ed agricole DIECI Mod Mini Agri TOWING HOOK fig 104 C Pos A If located at the rear of the vehicle it can have different load capacities depending on client needs Consult the vehicle registration document to verify rear hook load capacity Capacity is limited for each vehicle by the authorised circulating weight by the towing weight and by the vertical strain of the towing pin This information is detailed in the vehicle registration document Only Agricultural Tractors are permitted to driving on the road with a trailer Verify proper locking pin position before moving the vehicle with the trailer The rear hook clip fig 104 C Pos 1 has been properly positioned and locked when it goes through both parts of the hook fig 105 C and is locked by its cotter pin 1 fig 105 C O ATTENTION Before moving the vehicle with the trailer Ensure that the brake and signalling systems are func tioning properly Verify that the trailer conforms to regulations in force in the country where the vehicle is being used Make sure that the cotter pin is properly inserted fig 105 C Pos 1 Getting to Know and Using the Vehicle fig 104 C fig 105 C 48 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle COURTESY COMPARTMENT fig 106 C Located at the front of the vehicle is a cour
125. e Depending on the type of work or construction site ope rators must choose and wear clothing appropriate for protecting them from injury DANGER A Before operating the vehicle it is the operator s respon sibility to ask the construction site manager about the possible risks of the work and the accident prevention clothing that must be worn Q The following must always be available to the operator Protective helmet Accident prevention shoes Protective goggles or protective face mask Protective gloves Protectiveheadwearagainstnoise earprotectors Reflective clothing Waterproof clothing Breathing apparatus or filtering mask Different Individual Protection Devices are used by the operators depending on the type of site and risks pre sent in the work place Always use the most suitable IPD to the type of work being carried out Accident prevention clothing is to be considered perso nal gear Do not wear the accident prevention clothing of other people Accident prevention equipment must always be whole and in good condition Damaged clothing cannot ensure ade quate protection Do not wear damaged clothing always re place damaged or torn clothing before operating the vehicle Always protect yourself against noise as prolonged exposu re to loud noise can damage your hearing or may cause he aring loss Always wear anti noise headphones or earplugs to protect yourself from exces
126. e DIECI service centre TYRES Q artention UPON RECEIPT OF THE VEHICLE CHECK TYRE AIR PRESSURE Check tyre pressure every 100 hours and every two we eks Pressure should be checked when the tyres are cold Before each use verify that the sides of the tyres are not damaged O ATTENTION TYRES THAT ARE TORN OR ARE EXCESSIVELY WORN SHOULD BE REPLACED IMMEDIATELY Keep all oils grease and corrosive liquids far from the tyres to prevent any damage to the rubber pressure must be kept at the level indicated in the table The tyre pressure given corresponds to the re commendations of the manufacturer and should there fore be respected as far as possible macchine edili ed agricole DIECI Tyre pressure table 10 5 R18 12 5 R18 12 5 R18 12 5 R20 18 R19 5 16 70 R20 18 R22 5 405 70R20 16 70 20 405 70R20 16 70R20 405 70R24 16 70 24 405 70R24 16 70R24 445 65R22 5 18R22 5 445 65 R22 5 14 00 R24 17 5L R24 445 70R24 17 5LR24 500 70R24 19 5LR24 Check the size of the tyres installed and the ply number to ensure they are inflated to the correct pressure To ensure maximum efficiency do not use tyres with more than 80 of tyre tread wear Q artention Q Inflating or working on tyres can be dangerous Whenever possible have specialised personnel interve ne on or install tyres To prevent serious or mortal inju ry follow the safety precautions described
127. e fully understood and carefully observed Rou tine maintenance should be carried out regularly keeping a record of the vehicle s working hours Use only original spare parts when spare parts are required Local Dealers can supply original spare parts as well as ad vice and instructions for their installation and use The use of non original spare parts may cause damage to other parts of the vehicle Customers are advised to purchase all spare parts required only from an authorised Agent or Dealer Should the vehicle be destined for use in particularly severe conditions for example on argillaceous or muddy terrain we advise consulting your nearest dealer for specific instruc tions Failure to observe these instructions may result in the vehicle s guarantee being voided This manual has been published for worldwide distribution and the availability of certain equipment referred to as being essential or available on request may vary according to the geographical location in which the vehicle is being used All details about the equipment available in your area can be obtained from your nearest Distributor or Dealer Due to manufacturing demands machines of the stand ard production range may differ slightly from those mentioned in this manual The company reserves the right to make modifications without prior notice As a result of continuous technical improvements intro duced as well as updating and publication timetables the data
128. e of signalling Remember that after strong rains the use of explosives or an earthquake the ground is more fragile Operation on steep sloping roads can cause overtur ning or sliding Take proper precautions Always move in a straight line to go up or down a slope Moving crosswise or along the slope is extre mely dangerous Drive slowly on grass leaves or wet steel slabs Even when operating on slight inclines the vehicle may slip lose balance or overturn When working on the upper part or inside buildings or other structures ensure stability before beginning opera tions The risk of collapse exists and can cause serious injuries or damage Do not use the vehicle s force of impact to carry out tasks These vehicles have not been designed for said use therefore such use may cause vehicle overturning damage the breakage of components and attach ments in addition to serious personal injury Driving on side sloping roads may cause overturning or sliding Take proper precautions Do not leave the vehicle loaded on a slope exceeding 1596 even when the parking brake is engaged Make sure the vehicle is level before lifting the boom when operating on sloping ground When moving on longitudinal slopes e Drive and brake delicately When moving without loads turn forks or attach ments downstream When moving with loads turn forks or attachments upstream Q artention Q Snow can hide obstacles a
129. e purifier clean TAM also improves the performance of the purifier it neutralises sulphuric acids macchine edili ed agricole DIECI fig 150 C fig 151 C M ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 53 DIECI Mod Mini A gri Getting to Know and Using the Vehicle macchine edili ed agricole DIECI 54 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole USER INSTRUCTIONS AND GETTING TO KNOW THE VEHICLE INTEGRATED DEVICES CENTRAL DASHBOARD ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 55 dipi amp ci Mod Mini Agri Getting to Know and Using the Vehicle Integrated devices EVERY MODIFICATION MADE TO THE VEHICLE LEADS TO A NEW VERIFICATION OF CONFORMITY WITH THE 98 37 MACHINERY DI RECTIVE THIS PROCEDURE IS ALSO VALID IN THE CASE REPAIRS WITH NON ORIGINAL SPARE PARTS IT IS PROHIBITED TO OPERATE IF THIS MANUAL HAS NOT BEEN READ AND UNDERSTOOD THE OPERATOR IS REQUIRED TO LEARN THE LOCATION AND FUNCTION OF ALL INSTRUMENTS AND CONTROLS INDEPENDENT OF HIS OR HER EXPERIENCE IN THE FIELD BEFORE OPERATING THE VEHICLE THE IMAGES DESCRIPTIONS MEASUREMENTS STATED IN THIS CHAPTER REFER TO
130. e work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by DIECI for people s safety who must sign the scheduled maintenance report n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 51 macchine edili ed agricole Mod Mini Agri Maintenance and Registering macchine edili ed agricole DIECI D 52 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI REGULAR MAINTENANCE SPECIAL MAINTENANCE Job accomplished Dx Job description Machine working hours Machine working hours ATTENTION The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by DIECI for people s safety who must sign the scheduled maintenance report n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 53 macchine edili ed agricole Mod Mini Agri Maintenance and Registering macchine edili ed agricole DIECI D 54 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI REGULAR MAINTENANCE h SPECIAL MAINTENANCE
131. eat Charge old batteries with the utmost caution they will probably be sulphated batteries Even at 13 8 Volt the re is the risk of an increase in temperature Q these procedures must be carried out by competent and trained staff Batteries contain substances that are particularly hazardous pollutants and must not be disposed of in the environment Uncharged old damaged etc batteries must be dispo sed of appropriately Low maintenance batteries Low maintenance batteries are designed to avoid mainte nance during ordinary and normal battery use If the battery is flat check the electrolyte level and follow the instructions in the paragraph BATTERY Please consult the supplier manufacturer for technical specifications Maintenance free batteries These types of battery do not require any maintenance When the battery is flat it must be replaced Please consult the supplier or manufacturer for technical specifications ATTENTION Q DO NOT CARRY OUT ANY MAINTENANCE OR ATTEMPT TO RECOVER MAINTENANCE FREE BATTERIES macchine edili ed agricole DIECI STARTING UP WITH AUXILIARY BATTERIES Two adequately trained and qualified people are requi red to start the engine using an auxiliary battery Any mistakes during this procedure can cause serious damage to the machine things and people When starting the engi
132. ection reversal is not permitted at speeds exceeding 2 km h If the forward reverse gear selector is moved to a position other than neutral when the parking brake is engaged the transmission will not work ATTENTION The rotary function of the lever for gears change is not active Getting to Know and Using the Vehicle fig 31 C fig 32 C C 22 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI MULTI FUNCTION LEVER Direction indicators Pull the lever towards you to signal a turn to the right fig 34 C Pos R Push it forward to indicate a curve to the left fig 34 C Pos L Theindicators only function when the instruments are powered An indicator light on the central dashboard signals the acti vation of the direction indicators Function buttons The middle button on the handle activates front windscreen wipers fig 34 C Pos 2 The button located at the far end of the handle activates the Horn fig 34 C Pos 3 fig 34 C Switching on the headlights Turning the knob to 1 fig 35 C switches on the headlights The symbols on the knob indicate with an arrow that the lights are fig 35 C Pos D Switched off fig 35 C Pos A Position fig 35 C Pos B Dipped lights fig 35 C The full beam hea
133. ed agricole DIECI Mod Mini Agri BATTERY ISOLATOR SWITCH fig 78 D 1 The battery isolator switch is located in the rear of the en gine compartment function is to cut off power to the elec trical system opening the circuit on the negative pole Turn the handle moving it to horizontal position to open the circuit and disconnect electric power supply Turn the handle moving it back to its original position fig 78 D Pos 1 to reset starting conditions and close the circuit Q The battery isolator switch must be used only with the vehicle off O arrentIon Q Use the battery isolator switch to open the electrical circuit each time the vehicle is serviced fig 78 D Maintenance and Registering D 36 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle FUSES fig 80 D Pos 1 Main control unit The general electric circuit is protected by fuses located on the general electronic card fig 80 D Pos 1 Access the electronic card by removing the left plastic under the dashboard removing its screws In the event of an electrical malfunction fuse conditions must be verified as the first troubleshooting operation Fuses must be removed with special pliers To replace a fuse remove it from its housing using special pliers and replace it with another fuse of equal class quality and a
134. eful attention to the conditions of the terrain on which the vehicle is being used the use of low speeds is recommended ATTENTION When transporting a load on a gradient the load should be kept up gradient with respect to the vehicle in order to increase its stability Before mounting ramps or trailers with the vehicle remove any mud ice or oil which may cause accidents ATTENTION Proceed with due caution on loose wet or muddy surfaces ATTENTION Lack of efficient or clear communication may cause serious accidents If you are working with others make sure any hand signals you intend to use are understood by every body Since work sites are often very noisy do not exclu sively rely on verbal communication For indications on the hand signals to use refer to the fol lowing chapter S PROHIBITED IT 15 PROHIBITED to use the vehicle s moveable hydraulic parts to lift people with exception of the uses for which the vehicle is intended ATTENTION Before operating the moveable hydraulic parts of the vehicle ensure the surrounding area is clear Getting to Know and Using the Vehicle ATTENTION The vehicle should be used exclusively by competent au thorised personnel who have thoroughly read this manual and have been adequately trained as reported in chapter B General warnings If the vehicle is to be used on roads the operator must have a valid category B driver s licence or h
135. ehicle will brake sharply C 24 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle PARKING BRAKE The parking brake must be engaged whenever the operator leaves the vehicle whether the engine be switched off or on and even in the event of only momentary stops or any time the vehicle is working at a halt with the outriggers lowered if present The brake is automatically engaged when the en gine is switched off When switch A fig 37 C is pressed the parking brake is engaged The indicator warning light on the push button and the central dashboard fig 38 C Pos 1 indicate proper en gagement of the parking brake When the parking brake is engaged the vehicle cannot move and the hydrostatic trans mission is disengaged Toensurethe parking brakeis working properly dothefollowing Get in the vehicle and fasten your seat belt Start up the engine Park the vehicle on a flat and dry surface Engage the parking brake fig 37 C Pos A Raise the tools until they are in the position to be transferred Select the slow speed gear Engage the forward gear switch o D des B Iw If the vehicle does not move press down the accelera tor to gradually increase the rotation speed up to 1500 r p m The vehicle must not move 9 The test should not last for more than 20 seconds 10 If during the test the vehicle has not moved have the
136. els have been completely straightened 3 Position selector A fig 67 C on the position marked with 2 fig 67 C on the functions sticker 4 Turn the steering wheel until the front wheels have been completely straightened 5 Atthis point the front and rear wheels are aligned and the desired steering type can be selected ATTENTION Periodically it is advisable to align the wheels 8 10 hours depending on the continued use of the vehicle macchine edili ed agricole DIECI uot deo pid doi fig 67 C fig 68 C fig 69 C fig 70 C n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 37 DIECI Mod Mini A gri Getting to Know and Using the Vehicle FRONT WINDSCREEN WIPER CONTROL fig 71 C Pos 1 Use the selector to activate fig 7 1 C Pos 1 The selector indicator light switches on to indicate successful activation O ATTENTION Worn blades may obstruct vision and scratch the glass REAR WINDSCREEN WIPER CONTROL fig 71 C 2 Use the selector to activate fig 71 C Pos 2 Pressandholdtheselectortoactivaterearwindscreenwipers The selector indicator light switches on to indicate successful activation O ATTENTION Worn blades may obstruct vision and scratch the glass EMERGENCY LIGHTS SELECTOR fig 71 C Pos 3 Use the selector fig 71 C Pos 3 to a
137. emities ATTENTION Before using the boom make sure that the surrounding area is free Make sure that the loads to be raised correspond with the capacity diagrams of the vehicle ATTENTION The instructions refer to the standard version at the time of printing In there are special options or following techni cal updates lever movements may correspond to different controls For this reason always refer to instructions present inside the driver s cab O ATTENTION The Manufacturer offers a range of levers Joysticks for boom movement with different technical specifications and those different than the standard version see following pages macchine edili ed agricole DIECI fig 50 C n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 27 macchine edili ed agricole DIECI Mod Mini Agri Getting to Know and Using the Vehicle 3 in 1 Proportional Extension Joystick Standard version fig 51 C Before each manoeuvre press and hold down control lever fig 51 C Descent lt Swivelling Swivelling upwards k downwards Boom manoeuvre Pull joystick B fig 51 C backward to raise the boom Pull joystick B fig 51 C forward to lower the boom Boom extension Push lever C fig 51 C forward to extend the boom Push the lever C fig 51 C backward to return the boom
138. er 3 Epicycloidal reduction gear 10 Fuel tank 4 Wheel 11 Boom support safety rod 5 Attachment holding plate 12 Cab ventilation air filter 6 Left front light 13 Brakes oil tank 7 Telescopic boom D 6 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI IDENTIFYING THE VEHICLE PARTS Inside engine bonnet macchine edili ed agricole IECI 4 1 Air filter 4 Engine control box Engine fuses 2 Battery 5 Diesel Engine 3 Water oil radiator 6 Cooling fan Q n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 7 macchine edili ed agricole Mod Mini Agri Maintenance and Registering MAINTENANCE AND REGISTRATION SCHEDULE Maintenance operations to be carried out are listed on the left the graphics detail the time period in hours of the part to be serviced The asterisk indicates maintenance in the event of the vehicle s use in special conditions The table Inspections before maintenance lists those events that must be anticipated in their first maintenance upon rea ching of the hours indicated The successive maintenance of the same parts must be carried out according to periodical deadlines listed in the successive tables Routine periodical maintenance Maintenance Periodical After After first 50h 100h
139. er A fig 13 C toward the rear of the vehicle to lock springs To adjust the pneumatic spring rate pull pin B fig 13 C to let out pressure and soften suspension Push pin B fig 13 C to increase pressure and harden suspension Manual adjustment of the spring rate is obtained by rota ting lever C fig 13 C toward the symbol printed on it to harden suspension Turn lever C fig 13 C toward the symbol it to soften suspension printed For longitudinal seat adjustment move lever D fig 14 C toward the left side of the vehicle by sliding along the runners Release the lever when the desired position has been reached Move slightly in order to make sure that the locking pin is positioned correctly in its housing Getting to Know and Using the Vehicle A fig 12 0 fig 13 C Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI To adjust backrest inclination move lever E fig 14 C and push back on the backrest The backrest will auto matically adapt to the Operator s body The armrest can be completely raised or lowered using a circular movement that involves the whole armrest fig 14 C O ATTENTION The seat has been correctly positioned when the operator is able to push the brake pedal completely down with his her back firmly against the
140. er also provides information on carrying out the various adjustments necessary to keep the vehicle tuned The vehicle must receive regular routine maintenance in order to give the best results It is recommended that all services be carried out as prescribed in the service schedule suggested by DIECI Remember that it is the owner s and or users responsibility to keep the vehicle in safe working con dition and suitable to be driven on public and private roads Maintenance or adjustment operations not described in this chapter or in the rest of the manual must be carried out by qualified personnel respecting the conditions of safety in order to guarantee their safety and the safety of others Only DIECI Dealer maintenance staff have been trained to carry out said interventions and only they have the special equip ment and tools necessary to guarantee maximum safety precision and efficiency Spaces for registering periodic inspections can be found at the end of this Manual These allow operators to plan inter ventions and register them in chronological order After each inspection the Dealer must insert the date of intervention a signature and the Dealer stamp in the space Proper vehicle maintenance not only improves the vehicle reliability but it also preserves vehicle value over time Owner Operator Assistance Make note of this important data before contacting your service centre in order to obtain maximised service as sistance fr
141. er and antifreeze 7 Toreinsert the cap follow these steps in the opposite order O ATTENTION If frequent top ups are necessary in normal working condi tions verify that there are no cooling system leaks Contact a DIECI after sales centre if problems arise O artentIon Q Use demineralised water to fill the cooling system Cal careous water may cause incrustations and premature system ageing Maintenance and Registering fig 24 D fig 25 D fig 26 D D 20 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle Replacing cooling liquid For correct replacement of cooling liquid Stop the vehicle on a flat surface Switch off the engine and remove the ignition key hang up a sign the cab that reads maintenance work under Place a container under the radiator to collect any cool ing liquid which may come out during replacement Remove the sleeve fig 28 D pos 1 to drain radia tor water remove the loading cap fig 27 D 1 to speed up the emptying process 6 Allow the cooling circuit to drain completely 7 Check the conditions of the sleeves and their fastenings 10 14 12 Replace them if necessary Rinse the radiator with clean water pouring it in the top up cap fig 27 D Pos 1 making it drain through the sleeve inlet fig 28 D Pos 1 If necessary add
142. ever to tilt the forks forward During the fork move ment stop the engine Movement of the swivel must slow down and then stop as the engine slows down and stops If the forks continue to lower or move after the engine is switched off the block valve is faulty Repair the defect as quickly as possible contact a DIECI service centre 5 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 27 macchine edili ed agricole Mini Agri Maintenance and Registering REDUCERS AND DIFFERENTIAL AXLES Figures illustrated are only an indication and may not corre spond to those parts mounted on your vehicle References made to the maintenance inlets refer to pages fig 56 D fig 57 D where two standard axles have been described for more accurate identification Reducer Oil change fig 53 D 1 Stop the vehicle on a flat level surface with differential oil still hot 2 Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way 3 Place a container under the drain plugs to collect any oil which may come out during replacement 4 Remove the drain plug fig 53 D Pos G1 and the load ing level plug fig 53 D Pos F1 to carry out a complete drainage 5 Allow the oil to completely drain out 6 Replace the drain plugs and tighten them securely 7 Pour an approved type
143. exceeding the permitted level on unsettled heels can cause heel or rim breakage with an explosive force that can cause serious injury CQ S DO NOT MOUNT INFLATED TYRES WITH POLYURETHANE FOAM UNLESS AUTHORISED BY THE MANUFACTURER Do not re inflate a tyre which has completely turned or that is very deflated until it has been properly inspected by a qualified technician After having remounted the wheel tighten the nuts between the wheel and axles Check that nuts are tighte ned each day until torque has stablised B 28 N Safety Regulations Replacing a tyre on the road When a tyre must replaced along the road proceed as follows e f possible park the vehicle on flat even ground e Engage the parking brake Switch off the engine e Engage emergency lights e Put wedges under tyres opposite from the tyre to be replaced in order to block the vehicle from moving in both directions oosen the bolts of the tyre to be replaced e Place the jack under the half box of the axle as close as possible to the tyre Lift the tyre until it comes off the ground position the sa fety support under the axle e Completely unscrew the bolts from the tyre and remove them e Remove the tyre with push and pull rotating movements Insert the new tyre on the hub e Manually screw in bolts Lubricate them with grease if necessary Tighten bolts securely with a torque wrench e Remove the s
144. f parking brakes e Engine oil level check and top up if necessary e Hydraulic oil level check and top up if necessary e Air filter clogging indicator check and clean if necessary e Tyre condition and pressure check Fuel level check e Signalling and warning devices check e Steering efficiency e Service brake efficiency e Ensure that all nuts and bolts are tight e Lighting e Direction indicators e Emergency lights e Switches e Indicator lights e Windscreen wipers e Reverse motion alarm If the vehicle is not used for six months it should be checked tho roughly before use The operations are detailed at pages B 22 Ensuring the vehicle is clean e Clean the windows lights and rear view mirrors Remove all mud and dirt deposits Clear away any rubbish and dirt from inside the cab par ticularly from the pedals and controls Clean the engine articulated joints and radiator Remove any excess grease Make sure the cab steps and the handle are clean and dry Clean all safety stickers and manoeuvring instructions Replace any stickers that are illegible or missing Checking for damage e Make sure there are no damaged or missing parts Make sure all articulated pins are properly fastened e Make sure there are no signs of possible cracks or flaws or other damage to the windows e Make sure there are no oil fuel or cooling liquid leaks underneath the vehicle Make sure the wheel bolts are
145. hanical failure 15 118 P 15 193 P1214 2 Error 2 Error Checksum A P4605 2 Flash ROM Error Checksum B P1606 2 Error Checksum C 15 122 P1620 12 format Error P1601 2 e Error Checksum P 15 197 1 12 Error read write error 161012 P1611 12 Sub CPU Pisana CE 216776 immobilizer Error System 15 132 15 123 ui LLI E 5 m LL 72 x 5 13 E E e t mi p un E LLI Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 67 dipi amp ci Mod Mini Agri Getting to Know and Using the Vehicle Integrated devices ANTI TIPPING DEVICE ERRORS The errors of the anti tipping device are displayed in place of the clock The displayed message will be of Er nn type where means error and nn indicates the identification number e g ER 64 General panel errors Alarm Description code 90 Hour meter message error 10FF60E9 Hour meter message error 10FF80E3 Hour meter message error 10FF80E3 7 9 Enorsinsidepanel 007 Emesimsdepane 9 Emesisdepane Alarm codes system errors code Verify battery voltage with machine off and on is Out of scale power supply voltage error 7 18Vdc within the indicated field 16 Power supply voltage error
146. he force of gravity when refuelling the machine A tank to collect any spillage must be located below should also be equipped with a manhole to allow access for cleaning The delivery tap must be larger at the bottom to trap any deposits it should also be equipped with a removable fil ter The tank must be tilted by 40 mm per metre towards the sediment drain plug macchine edili ed agricole DIECI Fuel barrels see the figure below must be stored under cover to prevent water seepage The barrels should also be tilted slightly to allow any water to drain off the upper rim The fuel barrels must not be stored for too long be fore being used the barrels are kept in the open the cap must be tightly closed to prevent water seepage After refilling the fuel tank or barrels it is advisable to leave the fuel to stand for at least two hours so that any water or impurities can deposit before the fuel is used B 31 macchine edili ed agricole DIECI Mod Mini Agri ECOLOGICAL CONSIDERATIONS Q artention Q A few helpful recommendations are listed below Find out about the current standards and legislation in effect in your country Ask suppliers of lubricating oils fuels antifreeze pro ducts detergents etc for information on the effects of these products on people and the environment and the regulations to be observed when using storing and di sposing of them Do not refill tanks using unsui
147. hicle cylinders in transport position To correctly check the level Park the vehicle on a level surface Fully retract the boom and lower it Position cylinders in transport mode Switch off the engine Check the oil level using the transparent indicator fig 8 D Pos 1 If the oil is not level carry out the following operations Bring the vehicle to a halt on flat ground Retract the boom completely and bring it to horizontal position Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way Remove the top up cap fig 9 D Pos 1 and pour in the DIECI recommended oil Top up the quantity necessary to bring it back to level Routine maintenance should be carried out at the prescribed intervals O ATTENTION When topping up do not exceed level and immediately clean any spillage Maintenance and Registering fig 8 D fig 9 D D 1 6 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI CHANGING HYDRAULIC OIL AND REPLACING FILTERS Routine maintenance should be carried out at the prescribed intervals Inside the tank there is a mesh filter fig 12 D Pos 3 This pre vents any hazardous particles from entering the hydraulic system The replacement of hydraulic oil and internal tank filters must always be
148. ht dashboard 4 Steering wheel adjustment lever 5 Boom joystick 6 INCHING pedal 7 Brake pedal 8 Accelerator 9 Steering wheel 10 Ignition key 11 Machine function selector 12 Wheel steering selector fig 16 C 13 14 15 16 17 18 19 20 21 22 23 Attachment accessories control lever Load monitoring display Left dashboard Gear lever Multi function lever Central dashboard Central dashboard controls Emergency button Anti tipping device alarm re entry push button Yellow Override key selector Red Key Spirit level ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 15 macchine edili ed agricole DIECI Mod Mini Agri CENTRAL DASHBOARD INDICATOR LIGHTS fig 17 C Getting to Know and Using the Vehicle O e 9 e 9 D 5 6 Full beam headlights indicator light Blue Direction indicator lights Green Spark plug pre heating indicator light Yellow Air filter obstructed light Red Hydraulic oil obstructed filter light Red Engine oil pressure low indicator light Red Generator indicator light Red Parking brake accumulator insufficient pressure indicator light Red Parking brake light negative brake Red Emergency indicator light Red Mechanical gear indicator light Green Second gear indicator light Green Front wheel
149. hting ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 7 Mod Mini Agri GETTING IN AND OUT OF THE DRIVER S CAB Before entering the cab make sure that your hands and shoes are clean and dry to prevent slipping and falling Only use the handles provided fig 1 C Pos 1 2 39 to climb into the cab do not use controls or steering wheel located on the in side Always face the cab when getting in or out of the vehicle ATTENTION Only get in and out of the cab when the vehicle is stopped and the parking brake is engaged Do not carry out mainte nance on a moving vehicle DOOR OPENING CONTROLS The cab door is equipped with an external locking handle fig 2 C Pos 1 To open the door Insert the key into the lock fig 2 C Pos 2 and turn clockwise counter clockwise to engage disengage the lock Press the button fig 2 C Pos 2 and pull the handle to ward you to unhook the door with the lock disengaged NOTE The door will not open if the door pushbutton is pushed when the lock is engaged Q PROHIBITION S Operating the vehicle with the cab door open IS STRICTLY PROHIBITED O ATTENTION Before pushing the door outward make sure that the sur rounding area is free of obstacles INTERNAL DOOR OPENING CONTROLS fig 2 C Pull the handle toward you to release the door fig 2 C Pos
150. i le pedal du frein 1 Apretar pedal inching 1 apretar pedal freno 2 Inching Pedale dr cken 1 brems Pedale dr cken 2 Selezionare marcia premere per 2 sec Select the speed press for 2 sec Choisir la marche presser pour 2 sec Seleccionar la marcha apretar para 2 sec Gang w hlen 2 Sek lang dr cken B speed selection LEGENDA SIMBOLI SYMBOLS KEY L GENDES SYMBOLES LEYENDA S MBOLOS ZEICHENERKLARUNG Stabilizzatori abbassati Stabilizzatori alzati Stabilizers lowered Q Stabilizers raised Stabilisateurs abaiss s Stabilisateurs relev s Estabilizadores bajados O Estabilizadores subidos Abgesenkte Stabilisatoren Angehobene Stabilisatoren In Rotazione continua In Rotazione non continua Continuous rotation Non continuous rotation En rotation continue En rotation non continue En Rotaci n continua En Rotaci n no continua Bei kontinuierlicher Drehung bei nicht kontinuierlicher Drehung Posizione frontale Front position Position frontale Posici n frontal Frontale Position Vietato lavorare su pneumatici Do not work on tyres Interdiction de travailler sur pneumatiques Prohibido trabajar con la m quina apoyada s lo en los neum ticos Das Ausf hren von Arbeiten auf Reifen ist verboten Divieto di manovra con macchina non livellata Do not manoeuvre if the machine is not level Manceuvres interdites quand la machine n est pas nivel e Prohibido maniobrar con l
151. ibutor Repair or replace failure the distributor dieci The steering wheel hydraulic cylinders leak oil Replace the gaskets macchine edili ed agricole D 44 o M ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI TROUBLE SHOOTING TROUBLE PROBABLE CAUSE REMEDY Safety systems have Refer to the chapter entitled been activated Getting to know the vehicle Check fuses and Electrical tem fail SCIIGAS YSE AUS the electrical system Hydraulic oil level in tank insufficient The vehicle will not lift load Relevant hydraulic pump failure Repair or replace pump doi Eole TELESCOPIC BOOM Distributor calibrated too low Check and retract the distributor Internal leakage Replace the gaskets of raising cylinders The safety devices have been ac tivated indicator lights switched on and audible alarm sounding Refer to the chapter entitled The boom does not extend Getting to know the vehicle The safety devices have been ac Refer to the chapter entitled The boom cannot be lowered tivated indicator lights switched Getting to know the vehicle on and audible alarm sounding ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D A5 edili ed agric DIECI Mod Mini Agri Maintenance and Registering
152. idents Keep emergency telephone numbers doctors ambulan ce hospital and fire brigade clearly visible and near the telephone Personnel adequately trained and educated for mana ging emergencies through appropriate theoretical practi cal course must be present on site in the work place B 5 macchine edili ed agricole DIECI Mod Mini Agri FIRST AID Below are a few standard procedures for First aid that can be activated in case of accident occurred following use of the vehicle or of the individual equipment and accessories that are used Can be useful for the operators during emergency situations during vehicle use in the various life phases of the same transport installation use maintenance adjustment etc or that rush to help the other operators near by First Aider Tasks activate first aid emergency call check the victim and if necessary support its vital functions stop external bleeding protect wounds and burns protect the victim from further injuries do not perform useless or damaging actions which ad ministering drinks moving the victim reducing disloca tions and or fractures etc Emergency call The good result of an emergency intervention also depends on how quickly 118 Italian emergency medical support ma nages to reach the place of the event This is why the first aider in charge of calling the emergency must precisely indicate the address of where the a
153. igher in accordance with Italian law ATTENTION Do not use the vehicle if you are under the effect of alcohol drugs or if you have taken medication that may make you drowsy or alter your reflexes ATTENTION Before operating the vehicle or before carrying out com plicated or dangerous manoeuvres it is essential that you practice in an empty unobstructed part of the site ATTENTION Clear simple symbols are located near all controls for con venience purposes and to make them easier to understand for the operator ATTENTION When diagonal steering has been selected always proceed at a low speed ATTENTION Should any potentially hazardous parts be damaged stop the vehicle immediately Do not resume operation of the ve hicle until the problem has been resolved ATTENTION Tyres which are over inflated or overheated may explode Follow the instructions provided in this manual for correct tyre inflation Do not weld or cut the rims repair work should only be carried out by a qualified tyre repair shop ATTENTION The boom should not be left raised for an extended period of time This may cause the displacement of boom extensions retract extensions at least once a day C A o n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle HAND SIGNALS Accessories to hand signals The signaller must be easil
154. ine edili ed agricole DIECI REGULAR MAINTENANCE h SPECIAL MAINTENANCE Machine working hours Job accomplished Dx Job description Machine working hours ATTENTION The tables must be filled out clearly Maintenance must be carried out by qualified personnel using the spaces provided who must sign the scheduled maintenance report n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 59 macchine edili ed agricole Mod Mini Agri Maintenance and Registering macchine edili ed agricole DIECI D 60 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole ELECTRICAL DIAGRAMS AND CIRCUITS E 1 DIECI Mod Mini Agri Wiring diagrams and circuits macchine edili ed agricole DIECI E 2 macchine edili ed agricole DIECI BASE SYSTEM KEY DWG N E25800 043F NAME DESCRIPTION SHEET B114 Engine oil low pressure 1 2 7 EH6 Fit F12 F14 E 3 DIECI Mod Mini A g ri Wiring diagrams and circuits BASE SYSTEM KEY DWG N E25800 043F NAME DESCRIPTION SHEET F20 2 F22 F23 F24 F25 F26 F27 F28 F20 F30 F32 F33 F34 F35 F36 FG FG2 FG4 HAT RE K20 m 4 macchine edili ed agricole DIECI BASE SYSTEM KEY DWG N E25800 043F N
155. ine has an electronic control unit that communicates directly with the central dashboard The anomalies are signalled by the general alarm indicator light accompanied by the acoustic signal with duration of 1 5 seconds and the display of the error code on the LCD Switch on of dashboard indicator lights Some signal indicator lights which are particularly importantforthe duration and use ofthe same in complete safety have been coupled to the general alarm indicator light fig 105 C with acoustic signal lasting 1 5 seconds The acoustic signal functions only with the engine running The signalling of alarms by the indicator light 1 fig 105 C has priority over other signals that this communicates MEM Acoustic signal Buzzer Coupling 1 YES 1 5 seconds Coupling 2 YES 1 5 seconds YES 1 5 seconds Coupling 3 Coupling 4 Coupling 5 fig 105 C YES 1 5 seconds YES 1 5 seconds Engine overrevving The overrevving condition is signalled by reaching 3000rpm on the rev counter The condition is signalled by the switch on of the general alarm light intermittently and the acoustic signal buzzer continuously The alarm will stop when the engine has dropped below 3000rpm ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 61 dipi amp ci Mod Mini Agri Getting to Know and Using the Vehicle Integrated devices Engine erro
156. intenance is carried out on vehicles which are still covered with mud oil etc operators risk sliding or falling and the analysis of components is made more difficult Carefully clean the vehicle before repair or maintenance work is carried out Before performing maintenance work on your vehicle do the following e Parkthe vehicle on flat even ground e Lower and completely retract the boom Keep the boom raised and mount the safety rod if main tenance work must be carried out with the boom raised Run the engine at a minimum for 60 seconds to cool it down Switch off the key in the ignition switch Remove the key from the ignition Release any residual pressure from the hydraulic sy stem by repeatedly moving the hydraulic distribution levers with the engine switched off Hang up a sign that indicates maintenance work is un derway This sign can be hung on the manipulators or the cab door Set up barriers and spacers to prevent unauthorised per sonnel from approaching the vehicle Disconnect the battery isolator switch Allow the engine to cool down Ensure you are familiar with maintenance procedures before starting work Keep the work zone clean and dry Do not lubricate parts or carry out maintenance work when the vehicle is in motion Never carry out maintenance on a moving vehicle If maintenance needs carrying out with the engine run ning it must be carried out only by personnel autho rised by the Dea
157. is cold and could affect combustion Viscosity The viscosity value indicates the flow resistance engine performance can be affected if the viscosity value is not wi thin the limits Density A lower density reduces engine power higher density increases engine power and the smokiness of the exhaust fumes Sulphur Ahigh sulphur level wears out the engine and creates pollution Distillation Distillation indicates the mixture of different hydrocarbons in the fuel A high proportion of light hydrocarbons might affect the combustion specifications Fuel for low temperatures If the engine needs to be used at temperatures below 0 C special winter fuels can be used These fuels have a lower degree of viscosity and restrict the formation of paraffin in the fuel The formation of paraffin prevents the fuel from passing through the filter CLEANING AND STORING DIESEL FUEL It is essential the fuel is kept clean The advice given below will help to maintain the quality of the fuel 1 Never use zinc containers 2 Never clean the inside of fuel containers or fuel system components with cloths that may leave deposits 3 The capacity of the fuel storage tank must ensure that the intervals between one refuelling and the next are not too long A capacity of 3 000 litres is sufficient for an ave rage sized company 4 The storage tank see the figure below must be covered and placed on a support high enough to exploit t
158. itions the greater the wear and tear on the vehicle Boom sliding block maintenance must be carried out by an authorised workshop D 32 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI macchine edili ed agricole DIECI ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 33 macchine edili ed agricole Mod Mini Agri Maintenance and Registering GREASING NIPPLES One extension telescopic booms macchine edili ed agricole fig 68 D D 34 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI GREASING NIPPLES Transmission shafts and differential axles J L macchine edili ed agricole Epicycloidal reduction gear n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 35 acchine edili
159. joystick starts working The button must be kept pressed until it is automatically disabled fig 61 C fig 62 C ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 33 macchine edili ed agricole DIECI Mod Mini Agri Override selector fig 63 C 1 Q The override selector can only be used after having attempted restoring the safe conditions by using the Alarm re entry push button With the indicator in position C1 fig 64 C the override selector fig 63 C 1 activates the selector is the spring type When the load limit is reached fig 64 C Pos C1 the device blocks all vehicle movements In these conditions it is possible return to safe conditions Rotate the red key 19 63 1 to position B fig 63 C and keep it in this position Retract or raise the boom only bringing the boom back to a safe position see capacity diagram Do NOT lower or extend the boom as they are destabilising movements Once the safety zone has been reached the alarm will stop the selector can be released Q artention Q By turning the override selector fig 63 C Pos 1 to position B fig 63 C the anti tipping systems are deactivated IT 15 MANDATORY to consult the load diagram found in the cab regarding use and maintenance before carrying out any manoeuvre
160. le Extendable three sided basket Li Extendable front Basket NacelleTrilat rale Extensible Nacelle Frontale Extensible Cesta Trilateral Extensible 5 Cesta Frontal Extensible Gittermastverl ngerung Ma e Dreiseitiger Arbeitskorb ausziehbar Argano Portata Winch Capacity Treuil Capacit Cabrestante Capacidad Winde Kapazit t Posacentine Centering handlers Pose charpente Coloca cimbras Bogenausbau AXB 1367 G symbol key back Frontaler Arbeitskorb ausziehbar Gancio per piastra portaforche Fork carrying plate hook Crochet pour plaque porte fourches Gancho para placa portahorquillas Haken f r Gabeltr gerplatte PRINCIPALI NORME DI SICUREZZA Prima di iniziare le operazioni di sollevamento verificare l orizzontalit della macchina vietato sollevare carichi superiori a quelli indicati sul diagrammi di portata Assicurarsi della compattezza del terreno su cui poggiano gli pneumatici o gll stabilizzatori prima di Iniziare le operazioni di sollevamento pressione specifica minima del terreno 5 Kg cm2 Assicurarsi della stabilit del carico sulle forche prima di Iniziare Il sollevamento Prima di sollevare carichi Inserire Il dispositivo antiribaltamento Il dispositivo funziona esclusivamente con macchina non stabilizzata vietato marciare con carichi sollevati oltre 30 cm dal terreno Durante la marcia Il braccio deve essere completamente rientra
161. le is moving ATTENTION Remove water heater power supply before switching on and moving the vehicle 7 POLE ELECTRIC SOCKET FOR TRAILER OPTIONAL fig 102 C Pos A Located at the rear of the vehicle O ATTENTION Before moving the vehicle with the trailer Ensure that the brake and signalling systems are fun ctioning properly Verify that the trailer conforms to regulations in force in the country where the vehicle is being used fig 102 C Getting to Know and Using the Vehicle C 46 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI FRONT HOOK fig 103 C Pos A If located at the rear of the vehicle it can have different load capacities depending on client needs Consult the vehicle registration document to verify front hook load capacity Capacity is limited for each vehicle by the authorised circu lating weight by the towing weight and by the vertical strain of the towing pin This information is detailed in the vehicle registration document The front hook clip fig 103 C Pos 1 has been properly positioned and locked when the guide pin is in position 3 fig 103 C and is locked by its cotter pin 2 fig 103 C fig 103 C n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicl
162. le or explosive objects in the driving cab 7 7 p When working in areas where there is a risk of falling bouncing or interference from objects capable of hitting the operator or entering the cab mount suitable safety panels to protect the operator Always close windows Always ensure that bystanders are at a safe distance and cannot be hit by bouncing or falling objects f the cab window on the telescopic boom side should beak risk of contact between the operator and the boom exists Immediately stop operation and replace glass S IT IS FORBIDDEN to operate the vehicle with arms legs or any body part out of the driver s seat macchine edili ed agricole DIECI 4 Y Q artention Q Only use the vehicle if the seat is correctly adjusted A po orly adjusted seat can cause the driver to tire quickly and thus may lead to incorrect operation It may also alter perception of external objects from the driver s seat and can compromise the proper execution of manoeuvres The seat should be adjusted according to the height and weight of the driver The driver should be able to fully press down the pedals and operate all control levers while resting his her back fully up against the seat back apo DANGER A Always fasten seat belts correctly before beginning operation The seat belt has been fastened properly when it is sits snugly around the body
163. ler or directly by the Manufacturer DIECI s r l Request assistance of at least two workers and follow the instructions below One worker must always be seated in the driver s seat ready to switch off the engine at any time All workers must remain in contact with one another Take care not to remain entrapped in components during the execution of operations performed on the fan belt or other rotating parts Do not touch levers or control pedals Should a lever or pedal need to be moved always warn operators first so they can move out of harm s way Do allow instruments or other objects to fall into the ve hicle s rotating parts as these parts may break and be projected out causing danger If you need to perform repair or maintenance work under the vehicle firmly support the equipment being used and the ve hicle with blocks that are solid enough to support the weight Store attachments removed from the vehicle in a safe place where they do not risk falling Take precautions to prevent unauthorized persons from approaching the sto rage area Do not rest metal parts on the battery Disconnect the battery wires before working on the electri cal system or before carrying out arc welding on the vehicle Welding operations must always be carried out by quali fied welders and in areas equipped with suitable equip ment There is danger of gas leaks fire or electrocution during welding operations Do not allow unqualified per
164. levers standard fig 20 C fig 19 0 Rear windscreen wiper switch green Front windscreen wiper switch green c3 gt Emergency lights direction indicators on red n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 1 9 DIECI Mod Mini A gri Getting to Know and Using the Vehicle Emergency button fig 29 C 1 The vehicle is equipped with an emergency stop device that al lows to avoid situations of imminent danger or danger in progress By pressing the emergency button fig 29 C Pos 1 the thermal motor switches off and the vehicle stops The emergency stop device is released by turning the mushroom head clockwise Turning the button authorises machine re start Q artention Q The button must be used in the case of Emergency to switch the thermal motor off and the vehicle in situations of imminent danger or danger in progress Maintenance for safety to prevent accidental ignition of the vehicle during routine or extraordinary maintenance fig 29 C interventions Q artention Q If the engine cannot be started check that an emer gency button has not been pressed fig 29 C Pos 1 If pressed contact the Safety Manager to make sure there is no maintenance in progress malfunctioning of the vehicle or dangerous situations C 20 Q ATTENTION Read the SAFETY REGULATIONS contained in
165. light to switch the light on off The light switches on in intermedi ate position Getting to Know and Using the Vehicle fig 6 C fig 7 C fig 8 C C 1 0 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle COURTESY COMPARTMENT fig 10 C Pos 1 TECHNICAL DOCUMENTATION POCKET fig 10 C Pos 2 Technical documents must be kept in their pocket located on the internal side of the cab entry door fig 10 C Pos 2 The use and maintenance manual and the parts catalogue must always be available inside the vehicle for quick reference ATTENTION The user s manual and the parts catalogue are an integral part of the vehicle and must always be kept with it even when it is sold The manual must be carefully kept aboard the vehicle for a quick reference and it must be written in the operator s language If the manual is creased partially dam aged or is not legible replace it immediately STEERING WHEEL adjustment fig 11 C pos 1 To adjust the steering wheel Turn lever 2 fig 11 C toward the front of the vehicle to release movement Push or pull the steering wheel to reach the desired position Turn handle 2 fig 11 C toward you to lock the steering wheel in the desired position Screw in with force to lock completely Pull lever 2 fig 11 C to the right and turn it in case in the locked
166. loor with a vacuum cleaner and or a stiff brush If necessary use a damp cloth to remove any stubborn stains ATTENTION Q DO NOT USE JETS OF WATER INSIDE THE CAB Clean the seat belts with a sponge dipped in hot soapy water and simply leave them to dry The fabric seats should be cleaned with a stiff brush or vacu um cleaner Plastic seats should be cleaned with a damp cloth SAFETY STICKERS Consult the summary table the chapter MAINTENAN CE for the inspection schedule Replace any Danger Caution Hazard or instruction stickers that are illegible or missing Read all the safety warnings on the machine and comply with their contents before starting running refuelling or carrying out maintenance work Clean said warnings if covered in mud cement or other deposits Do not remove for any reason If damaged lost or illegible replace im mediately Orders must be placed using the same process as for spare parts ensure you include the model and se rial number of the machine when you place your order The location and code numbers of the safety stickers are illu strated in chapter B SAFETY STANDARDS in this manual B 21 DIECI Mod Mini Agr 1 N Safety Regulations STORINGTHEMACHINE PROLONGEDINACTIVITY Before a six month period of machine inactivity the following precautions should be observed e Clean the vehicle e Touch up paint where necessary to prevent rust Lubricate all gre
167. lose the vents push the tabs until they are in a horizontal closed position fig 73 C Air temperature adjustment fig 76 C Pos 1 To adjust the temperature of the air coming from the vents turn the knob fig 76 C Pos 1 Turn the knob clockwise upwards to increase the temperature Turn the knob anti clockwise downwards to decrease the temperature bringing it near the external one fig 76 C fig 75 C ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 39 macchine edili ed agricole DIECI Mod Mini Agri AIR CONDITIONING OPTIONAL System operation 1 Check that all doors and windows are closed 2 Ensure that the heater is switched off by turning the knob downwards 3 With the engine on switch on the air conditioning fig 77 C Pos 1 and the fan fig 77 C Pos 2 Simply switching on the air conditioning using the same switch will automatically activate the fan in first speed When the ventilation switch is on it will be possible to select the second and third air speeds 4 Open and adjust vents to obtain ideal cooling with regard to environment temperature Increase or decrease fan speed to obtain desired conditions Should the air conditioning system not function properly immediately inspect the condenser located on the outside of the cab above the emergency exit fig 78 C Pos 1 O ATTENTI
168. ltage 15 54 15 160 intermitent failure Rd5 55 15 55 Error Low Voltage 15 56 15 56 Pasian e Error High Voltage C 65 macchine edili ed agricole DIECI Mod Mini Agri Getting to Know and Using the Vehicle Integrated devices ERRORS LIST Speed Sensor 15 164 Spare speed sensor 15 167 Overspeed Error P 15 84 Error A 15 66 Rack actuator Relay Error B P_15 68 Intermittent failure 15 70 Error 15 72 Start Assist Relay Error B P_15 74 P_15 174 Intermittent failure 15 76 CSD solenoid valve P 15 178 Pulse Sensors P 15 170 P1244 2 Intermittent failure P1402 4 Error A Step Motor A Phase Piso P1413 3 EGA valve Error Step Motor B Phase Basan P1422 4 Error A Step Motor Paaa 14224 P1198 3 Oil Pressure Descend Error P1101 0 J Air cleaner Clogging Alarm 15 110 Contact Output Related Failures P1151 0 E Oil waler separator Alarm 15 112 w 2 TU LL E z D 59 uz C C 66 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI ERRORS LIST PERSI P1212 4 Error low current 15 114 P1213 3 Hack actuator Error high current 15 116 1211 7 Mec
169. me manner D 46 o M ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole MACHINE DETAILS Manufacturer Dieci S r l Mee M U serial number 11 Equipment code serial number 0011 Year Mox Capacity KO P Equipment code serial number Year 2 2 eer Equipment code serial Year E Equipment code 8 serial number riale n Work commencement dale of machine FORFURTHERCONTROLSORREPORTSTOTHECOMPETENTAUTHORITIES PLEASEREFER IOTHELOCALLEGISLATIONINFORCEINTHECOUNTRYWHERETHEVEHICLEISBEINGUSED ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all pers
170. med by Article 11 section 3 of DPR 459 dated 24 07 1996 national law that transposes Machine Directive EC 98 37 The declaration to S P E S L must be made by enclosing of the EC Declaration of conformity of the machine with reference to Enclosure of DPR 459 96 Machine Directive EC 98 37 The original declarations EC Declaration of conformity Enclosure or rather the Declaration of the Manufacturer En closure IIB must be kept by the client The declaration shall be forwarded to 1 S P E S L by Registered mail with receipt of reception I S P E S L will then inform the local supervision authority ASL in Italy that the machine is in use this authority is then in char ge of following yearly inspections PERIODIC INSPECTIONS AND METHOD OF REGISTRATION The employer or the user of the machine is obliged to have the machine inspected periodically according to law DPR 547 dated 27 4 55 MD 12 9 59 and LD 626 dated 19 9 94 He is also obliged to respect the maintenance and inspection schedule described in this Use and Maintenance manual Inspections and periodic tests together with maintenance jobs must be carried out by especially employed experts or by a repair shop authorised by the manufacturer DIECI S r l The employer user of the machine must register the results of the inspections in the Service Register or have personnel trai ned for such purpose to register them a Quarterly inspection
171. mpared to the machine Load the machine on the means of transport ensure the ramps are correctly and safely positioned Load the machine parallel to the platform Manoeuvre the machine with caution onto the means of transport When the machine is in a safe position engage the par king brake and position the gear selector in neutral N Place wedges under the front and rear of the tyres on the machine Anchor the machine to the means of transport with cables or chains Tighten the cables and or chains Close the windows and lock the door of the cab Use the anchor points illustrated in the figure and mar ked on the machine with the appropriate symbols Always ensure the devices used to anchor the machine cables chains wedges etc are in good condition and that the capacity of the means of transport is suitable for the weight to handle Q artention Q Carefully comply with all the steps described above to ensure the machine is transported safely B 17 macchine edili ed agricole DIECI Mod Mini Agri ELECTROMAGNETIC INTERFERENCE If supplementary equipment is installed by the client the user must verify if the installation causes any type of in terference with vehicle s instruments If this is the case the user must eliminate this interference It is important to pay careful attention to mobile attachments such as radio communications telephones which must be installed by specialised
172. mperage All other operations must be carried out by qualified authorised personnel only O ATTENTION Before removing the plastics under the dashboard cut off electrical power to the vehicle using the battery isolator O ATTENTION Do not attempt to repair fuses Engine control unit fig 81 D Pos 1 Engine electrical circuits and connected components are protected by a fuse control box located within the engine compartment fig 81 D Pos 1 Remove the box cover to access the fuses In the event of an electrical malfunction fuse conditions must be verified as the first troubleshooting operation To replace a fuse remove it from its housing using special pliers and replace it with another fuse of equal class quality and amperage All other operations must be carried out by qualified authorised personnel only O ATTENTION Before accessing the engine compartment switch off the vehicle and remove the ignition key then cut off electrical power to the vehicle using the battery isolator O ATTENTION Do not attempt to repair fuses O arrenton Q The main fuse of the vehicle is located onside the engine control unit macchine edili ed agricole DIECI x ui A T id LI r y LD d LI ad ri Pie Pe hi a ua EUN E E p d fig 80 D fig 81 D n ATTENTION Read the SAFETY REGULATIONS contai
173. n case of fire use carbon dioxide dry chemical powder foam water mist sand or earth Use jets of water to cool surfaces exposed to the fire Ensure the storage containers do not leak inflammable fluids fuel oil grease lubricants in general CONTACT WITH DANGEROUS FLUIDS Avoid contact with the skin or eyes Wear appropriate protective clothing n case of contact with the eyes rinse immediately with plenty of water for a few minutes holding the eyelids open and then consult a doctor n case of contact with the skin wash the area carefully with soap and water remove any contaminated clothing and if the skin tends to be dry apply a moisturising cream n case of inhalation leave the contaminated area and reach a well ventilated location Consult a doctor in case of respiratory problems If swallowed consult a doctor Show the doctor the label or the container Do not provoke vomiting to avoid the risk of inhaling the product through the respiratory tract B 29 macchine edili ed agricole DIECI Mod Mini Agri DIESEL Before handling fuel filling the tank etc comply with the following rules e Never mix other types of fuel with diesel such as petrol or alcohol ATTENTION Q IT IS FORBIDDEN TO REFUEL WITH THE ENGINE SWITCHED ON e Clean the area around the fuel cap Fill the fuel tank at the end of every day to reduce condensation during the work break e Vater and sedimen
174. n real time Hodograph optional The hodograph allows to display the kilometres travelled by the vehicle The instrument is combined with the speedometer n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 57 dipi amp ci Mod Mini Agri Getting to Know and Using the Vehicle Integrated devices macchine edili ed agricole fig 101 C BUTTONS There are two integrated buttons on the panel Button 1 fig 101 C temporarily prevents the acoustic signal buzzer of the anti tipping system anti tipping system test Button 2 fig 101 C changes the display Changing display visualisation By pressing key 2 fig 101 C display visualisation is changed cyclically following the logic below 1 Timer and clock 2 Speed and clock 3 Hodograph and clock 4 Timer and clock The normal visualisation of the display will be Clock and Hour counter In the case of installation of the speedometer the display will automatically pass to the Clock and Speed display Clock regulation To regulate the clock Switch off the dashboard Press key 2 fig 101 C and hold it down Switch the dashboard on Hold key 2 down fig 101 C for 1 5 seconds for the duration of the check Now you are in Regulation mode With minutes characters flashing press key 1 fig 101 C to increase the chara
175. nd objects and cover holes dug out areas and ditches Proceed with caution when working in snowy conditions Operation of the vehicle if the quantity of snow does not allow for clear distinction of obstacles and possible dangers along the path IS STRICTLY PROHIBITED Take care when clearing snow and do not venture off the main road that which is hidden at the sides of the road may cause vehicle overturning or damage to various components Surfaces covered by snow or ice are extremely dange rous Operate with caution reducing vehicle speed as much as possible and engaging levers slowly Operate with caution If the vehicle should sink into the snow it may overturn or remain buried Do not venture from the road and avoid remaining entrapped or buried under heaps of snow Extra care should be taken when working on icy terrain Should the temperature rise the ice could melt and the ground could become slippery Use caution in the presence of electrical cables ditches or freshly excavated or worked ground Make sure not to cause risk to others in the area when backing up the vehicle Always check the space around the vehicle before car rying out any manoeuvres macchine edili ed agricole DIECI Make sure there is no one in the vehicle s trajectory or in work zone Designate someone on the ground to supervise manoeu vres if the operator s field of vision is obstructed Always maintain visual contac
176. nds it is a priority to protect one self against the risk of contami nation using gloves and face mask staunch the bleeding until it stops or until the ambulance arrives by directly pres sing or using other pressure points call 118 informing them you are staunching an arterial bleeding Only after bleeding is under control treat the wound Q artention Q When disinfecting the wound DO NOT use cotton wool denaturated alcohol antibiotic powder DRIVER S Useavailable footsteps and handles to reach the driver s seat Always face the vehicle when getting in or out of it maintain contact with the vehicle in three points at all times using the handles and steps provided Never use controls for purposes different than those for which they were created for Ex Getting on or off the vehicle hanging clothing etc Never jump down from the vehicle Never get on or off a moving vehicle Never jump on or off the vehicle If the vehicle begins to move without an operator inside the cab do not jump on the vehicle to try to stop it Never get on or off the vehicle while holding equipment Always keep footboards steps and handles clean and make sure they are not slippery Do not put any suction cups on the windows Suction act as lenses and can cause fires Do not use cell phones in the operator s cab during vehi cle operation Never bring dangerous items such as inflammab
177. ne from another machine con nect the batteries in parallel When connecting the ca bles avoid contact between the positive cable and the negative cable Ensure you are wearing appropriate protective clothing before carrying out any procedures Take care to avoid contact between the machine to be started up and the machine that has to supply the power to avoid sparks and consequently explosions caused by the hydrogen produced by the batteries If the battery explodes it could cause serious damage and injury Ensure you never accidentally switch the starting cables and con nect first the ground lead and lastly the positive voltage lead Use great care when removing the starting cables en sure that when the cables are disconnected from the battery they do not touch other parts of the machine to prevent hydrogen explosions Q artention Q THE CABLES AND THE CLIPS MUST BE SIZED ACCOR DING TO THE POWER CHARGE TO BE TRANSFERRED THE CAPACITY OF THE BATTERY USED TO START THE MACHINE MUST BE GREATER OR AT LEAST EQUAL TO THE CAPACITY OF THE BATTERY ON THE MACHINE Q artention Q ENSURE THE CABLES AND CLIPS ARE NOT CORRO DED OR DAMAGED ENSURE THE CLIPS GRIP THE TERMINALS FIRMLY O ATTENTION Q TAKE THE UTMOST CARE DURING THE VARIOUS PROCE DURES DIRECT OR INDIRECT CONTACT WITH LIVE PARTS CAN CAUSE INJURY AND SOMETIMES EVEN DEATH O ATTENTION Q WHEN THE ENGINE IS STARTED THE OPERA
178. ned in this manual carefully for the safety of all personnel and your vehicle D 37 macchine edili ed agricole IECI Mod Mini Agri LIGHTING Vehicle lighting must always be efficient and functioning prop erly Proper lighting function must be checked daily If the light ing body is damaged in any way replace the damaged part immediately Burnt light bulbs should be replaced immediately FRONT LIGHT fig 82 D The front light is composed of a direction indicator a posi tion light dipped light headlight To access the bulbs Switch off the vehicle and use the battery isolator to cut out electrical power Remove the power connection of the rear light Remove the front part of the light by loosening its screws located in the rear cap To close the light back up carry out these steps in the oppo site order being careful to position the seal correctly Replacing direction indicator bulbs fig 83 D Pos 1 21w Press the upper part of the bulb Turn and hold down the bulb to free it from the lock Carry out the same steps to insert the new bulb Replacing position light bulbs fig 84 D Pos 1 4w Take hold of the rear part where the electrical connec tions are located fig 84 D Pos 2 Turn and pull the rear part towards you Remove the support and press the upper part of the bulb Turn and hold down the bulb to free it from the lock Carry out the same steps to insert the new bulb
179. ngage the lock Press button lock fig 1 D Pos 2 to release the bonnet with the lock disengaged NOTE The bonnet button will not open with the lock engaged fig 1 D Push bonnet upwards fig 2 D until the gas spring is fully ex tended to engage block fig 2 D Pos 1 O ATTENTION Before releasing the bonnet ensure the gas spring can sup port the bonnet fully opened To close pullbonnetdownwards accompanyingitin its descent O ATTENTION Accompany the bonnet in its descent paying attention as there is a danger of crushing O ATTENTION Do not underestimate the weight or overall dimensions of the bonnet Q PROHIBITION Q to operate the vehicle with the bonnet open fig 2 D At the end of the maintenance operations the bonnet must always be locked ENGINE FOR ENGINE AIR FILTER AND FUEL FILTER MAINTE NANCE ETC CAREFULLY FOLLOW THE MANUFAC TURER S INSTRUCTIONS PROVIDED IN THE SPECIAL LY INCLUDED HANDBOOK THE ENGINE USE AND MAINTENANCE HANDBOOK IS AN INTEGRAL PART OF THE DOCUMENTATION SUPPLIED WITH THE VEHICLE fig 3 D ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 1 3 macchine edili ed agricole IECI Mod Mini Agri Maintenance and Registering PEDALS Accelerator fig 4 D Pos 1 The accelerator is a cable type accelerator and as such it does not require ro
180. ny stickers which may be damaged lost or illegible To guarantee your safety and that of others do not modify the structure or adjust the various vehicle components Hydraulic pressure calibration of load limiters engine rotation assem bly of additional attachments etc The same holds true for the deactivation or modification of safety systems In such cases the manufacturer shall be ab solved from all liability Periodic inspections must be carried out in order to maintain the vehicle s compliance status as reported in the dedicated area of this Use and maintenance manual Take all necessary safety precautions to prevent potential risks when carrying out operations or procedures that are not explicitly recommended or allowed for in this manual Do not carry out or engage in operations or actions ex pressly prohibited in this manual If in doubt contact the nearest agent or dealer B 3 macchine edili ed agricole DIECI Mod Mini Agri PROTECTIVE CLOTHING Always wear clothing appropriate for the work that must be carried out Do not wear loose clothing ties chains belts or other accessories that may become caught in the control lever or in other parts of the vehicle Do not wear jewellery or any other metal accessories as they could cause injury if caught in the vehicle or if an electric current passes through the body Operators with long hair must tie it back and be careful to not to catch it in the vehicl
181. o clean the exterior of the machine and the engine compartment use a power washer bearing in mind the following Ensure the filler caps are closed properly radiator oil tank fuel tank etc Protect control units and connectors from water seepage Do not use water temperatures or pressures over 80 and 100 bar respectively Do not hold the power washer nozzle less than 40 cm from the surface you are washing Do not concentrate the jet in just one place wash using large strokes The interior of the machine is delicate and must never be cleaned with a power washer If any water accidentally falls on the electrical system the machine will not function correctly Do not use water or ste am to clean the electrical system sensors or connectors To repair any small defects on the bodywork ask your DIECI dealer for tins of touch up paint Ensure all the stickers are present replace any stickers that are lost or removed while cleaning macchine edili ed agricole DIECI CLEANING THE WINDOWS The cab windows headlamps and rear view mirrors must be washed frequently with soapy water After you have cleaned these components dry carefully Do not leave any stains or halos that may limit or distort the operator s view CLEANING THE CAB Clean the soft upholstery in the cab with a cloth that has been immerged in a solution of water and detergent and then tightly squeezed Clean the driver s seat and the f
182. oad the machine speed must be reduced to 5Km h CQ PRouiBrTiON S Carrying people on or lifting people up with the vehicle is STRICTLY PROHIBITED unless the vehicle is equip ped for said purpose and has a special certificate of conformity regarding the transport of people Carefully follow loading programme instructions macchine edili ed agricole DIECI O ATTENTION Q Before each use check that attachments have been proper ly mounted and secured on their corresponding supports O ATTENTION Q Prior to each use check that the cab safety system has been set in compliance with the mounted attachment Instructions supplied by the anti tipping system must be considered valid for vehicles in standard working condi tions on flat even ground and with properly functioning and correctly calibrated instruments Regardless limit va lues displayed on the load tables must never be exceeded Never bring equipment near open flames B 13 macchine edili ed agricole DIECI Mod Mini Agri LOAD HANDLING Q artention Always adhere to safety regulations always transport ba lanced properly arranged loads to prevent overturning Always fully insert forks under loads and bring them to the transport position forks at 300 mm from the ground and slanted backwards boom completely retracted Never lift a load harnessed with a single fork or table Always check that the pallets boxes etc are in good
183. of clean oil into the loading level plug fig 53 D Pos F1 8 The level is correct when oil comes out of the loading level plug fig 53 D Pos F1 9 Check for any leaks coming from the drain plugs fig 53 D 10 Replace the load level cap and tighten it securely Front Rear Differential Axles Oil change fig 54 D 1 Stop the vehicle on a flat level surface with differential oil still hot 2 Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way 3 Place a container under the drain plugs to collect any oil which may come out during replacement 4 Remove the drain plug fig 54 D Pos G2 and the load ing level plug fig 54 D Pos F2 to carry out a complete drainage 5 Allow the oil to completely drain out Replace the drain plugs and tighten them securely Pour an approved type of clean oil into the loading level plug fig 54 D Pos F2 8 The level is correct when oil comes out of the loading level plug fig 54 D Pos F2 9 Check for any leaks coming from the drain plugs fig 54 D 10 Replace the load level cap and tighten it securely D 28 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle Epicycloidal reduction gear Oil change fig 53
184. om your Dealer 1 Specify your name address and telephone number 2 Provide the model and chassis serial number of the vehicle 3 Indicate the purchase date and working hours 4 Explain the type of malfunction Only DIECI Dealers have access to DIECI client service resources Moreover Dealers are able to offer a variety of programmes concerning guarantee fixed rate maintenance and safety checks including weight tests in compliance with both legal and insurance requirements Protect the environment It is illegal to pollute sewers water sources or soil Use only authorised dumping grounds centres including the areas designated by the local authorities or workshops equipped with the necessary tools for the disposal of used oils If in doubt contact your local authority for relevant instructions O ATTENTION IT ISMANDATORY TO HAVE READ AND LEARNED CHAPTERS SAFETY STANDARDS TO KNOW AND USE THE VEHICLE BEFORE READING CHAPTER D AND SERVICING THE VEHICLE Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 3 macchine edili ed agricole Mod Mini Agri Maintenance and Registering macchine edili ed agricole DIECI D A o n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI
185. onnel and your vehicle D A7 macchine edili ed agricole Mod Mini Agri Maintenance and Registering macchine edili ed agricole DIECI D 48 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI RECORD OF SCHEDULED INSPECTIONS AND MAINTENANCE WORK REGULAR MAINTENANCE 50h Job accomplished x SPECIAL MAINTENANCE Machine Job description working hours SPECIAL MAINTENANCE Machine Job description working hours macchine edili ed agricole edili ed agricole ATTENTION The maintenance work in bold type is considered Maintenance must be carried out by qualified personnel fundamental by DIECI for people s safety who must sign the scheduled maintenance report Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle D 49 macchine edili ed agricole Mod Mini Agri Maintenance and Registering macchine edili ed agricole DIECI D 50 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI REGULAR MAINTENANCE SPECIAL MAINTENANCE Job accomplished Dx Job description Machine working hours Machine working hours ATTENTION The maintenanc
186. onto indicate successful activation REAR CAB LIGHTS SWITCH OPTIONAL fig 81 C Pos 1 Use the switch fig 80 C Pos 2 to turn on the rear cab working lights fig 81 C 1 The indicator light switches on to indicate successful activation macchine edili ed agricole DIECI fig 81 C n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle 41 DIECI Mod Mini A gri Getting to Know and Using the Vehicle BOOM HEAD LIGHT SWITCH OPTIONAL fig 84 C Pos 1 Use the switch fig 84 C Pos 1 to turn on the boom head light fig 85 C Pos 1 The indicator light switches on to indicate successful activation Two work lights one on the right side and the other on the left side of the boom can be installed upon client request fig 84 C fig 85 C C 42 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle BOOM HEAD SOLENOID VALVE OPTIONAL fig 91 C Pos 1 The switch is only installed in the presence of the boom head solenoid valve fig 91 C Pos 1 When using the solenoid valve it is possible to have divided hydraulic controls on the boom head Activate the push button fig 90 C Pos A to power the solenoid valve which will deviate oil flow The indicator light on the same switch indicates start up The selector fig 9
187. ook with essential data Fig 18 B Pos 1 cover page gear change page tyre inflation pressure page driving on roads page symbol key front A B C D main safety regulation page E F G symbol key back H load charts Q artention Tables illustrated are only an indication and may not cor respond to those found inside the note pad in the cab cover CIRCOLAZIONE STRADALE La macchina omologata per la circolazione stradale come macchina operatrice semovente Durante la marcia su strada bracci devono essere bloccati con gli appositi chiavistelli La leva comando sterzatura deve essere bloccata nella condizione a 4 ruote discordi marcia a cerchio Il lamperaggiatore a luce gialla deve essere disposto sopra la cabina e rimanere acceso Per potere guidare la macchina su strada necessario essere In possesso di patente B o equivalente La marcia su strada consentita senza attrezzature sulla piastra anteriore GII stabilizzatori devono essere sollevati completamente Esporre Il pannello a strisce blanche e rosse sulla plastra portaforche E road travel B 42 et macchine edili ed agricole DIECI Selecteur vi Seleccionar marcha lentiveloz Schnell Langsan Re AXB1423 Premere il pedale inching 1 e il pedale del freno 2 Push inching pedal 1 and push brake pedal 2 Eppuyer sur le pedal inching 2 et
188. or dealers GUARANTEE VALIDITY Guarantee in countries with assistance centres The guarantee covers the replacement or repair of faulty parts proven defective as a result of the material used its manufacturing or assembly DIECI reserves the sole right to authorise the repair or replacement of defective parts DIECI shall respond to claims using the means and methods it deems most appropriate DIECI is responsible for The materials used Labour ravel expenses The customer is responsible for Packing and shipping costs for spare parts All other expenses not listed under those for which DIE CI is liable Warranty in countries without assistance centres Refers exclusively to the free supply paid for by DIECI of parts no longer usable due to faulty material manu facturing and or assembly 4 Introduction Guarantee Vehicle Identification Examining replaced faulty parts Before honouring the guarantee DIECI may ask that the faulty parts replaced during repair work be returned at DIECI s expense Additional guarantee for repairs and replacement parts Repairs made under guarantee or not and parts re placed during repair work are guaranteed for 3 months from the date of repair or installation even if the original guarantee has expired Intervention campaigns for faulty products The replacement procedures of parts recognised as faulty will be agreed between DIECI and it
189. or services NOTE When an electro hydraulic attachment is in stalled push buttons 1 and 2 are used to control service movements in accordance with the correspond ing attachment manual ATTENTION Before operating the vehicle ensure that service buttons 1 and 2 fig 53 C is working properly Work in an area free of any obstacles to allow so that movements can be checked without risk of damaging things other people or animals Boom S gt o S X Boom Services Services Swivelling downwards Swivelling upwards fig 53 C Q 5 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 29 DIECI Mod Mini A gri Getting to Know and Using the Vehicle 4 in 1 Proportional Control Extension Joystick Proportional services fig 54 C Before each manoeuvre press and hold down the man in control lever A fig 54 C Boom manoeuvre Pull joystick 1 fig 54 C backward towards the letter B2 fig 54 C to raise the boom Push the joystick 1 fig 54 C forward towards the letter B1 fig 54 C to lower the boom Boom extension Push the roller C fig 54 C forward towards the letter C1 to extend the boom Push the roller C fig 54 C backward towards the letter C2 to retract the boom Note the extension or retraction speed will be propor
190. orking properly B 22 FIRE PREVENTION Stop the machine immediately if an alarm lights up in the cab Contact your DIECI service centre and do not operate the machine until the fault has been repaired Before every work cycle ensure there are no leaks from the machine fuel oil grease or lubricants in general can start fires and cause serious injury Regularly check there are no loose or missing clamps no twisted hoses or hoses that are rubbing together Do not bend any pipes under pressure Never install da maged pipes Remove inflammable materials such as fuel oil grease waste deposits accumulated dust or any other compo nents that can start a fire Avoid short circuits they can cause fires Regularly clean and secure all electrical connections Befo re every work shift ensure there are no twisted hardened or damaged electricity cables If there is a malfunction do not start the machine and contact a DIECI service centre Regularly check the ignition switch A fault when stop ping the engine will obstruct the work of the fire brigade When cleaning parts with oil use non inflammable oil Diesel and petrol fuel can catch fire Do not use Do not weld or use a cutting torch to cut pipes that con tain inflammable liquids When checking the level of fuel oil battery electrolyte windscreen wiper liquid or coolant always use an ex plosion proof light sour
191. ovided for road driving in com pliance with the country where operating Install a overhanging load signal panel on the boom head before the entering onto the road Always evaluate the itinerary to be covered taking into consideration suspended structures e g bridges under passes that could be damaged by the vehicle B 16 N Safety Regulations n some countries it is mandatory to place wedges under the tyres when the vehicle is stopped Make sure that the vehicle complies with local regula tions regarding number plates when travelling on roads during both day and night Q artention Q ROAD TRANSFER WITH ATTACHMENTS SECURED ON THE FORK HOLDING PLATE OTHER THAN THOSE PER MITTED BY THE LAW IN THE COUNTRY WHERE THE VEHICLE IS USED IS PROHIBITED Q artention Q OPERATING THE VEHICLE ON THE ROAD WHEN IT IS CARRYING A LOAD IS PROHIBITED HOISTING THE MACHINE Disassemble any attachments from the machine Completely retract and lower the boom When the machine is in position engage the parking brake and position the gear selector in neutral N Close the windows and lock the door of the cab Ensure that the hoisting mechanism has a suitable ca pacity for the weight of the machine before attempting to hoist it The weight of the machine is displayed on a plate Always ensure the devices used to anchor the machine cables chains wedges etc are in good condition en sure they are not
192. r disappears it remains inside the memory The error messages have priority on the service writing C 62 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle echine edili ed ag DIECI Below an errors menu scrolling on display example n fig 107 C 1155 fig 108 C In case of no errors to display the last will directly be displayed with the writing ESC Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 63 dipi amp ci Mod Mini Agri Getting to Know and Using the Vehicle Integrated devices SERVICE On reaching the SERVICE on the LCD the letter S will be shown fig 108 C pos 2 with the hours corresponding fig 108 C pos 1 to the SERVICE Display will only occur on switch on of the dashboard for a time of 10 seconds with letter S flashing fig 109 C The hour count is managed from the panel Every 300 hours the letter S flashing must always be shown at every switch on along with the service interval reached e g 300 600 900 as shown in the table The service message will deactivate automatically after 20 hours have passed from display of the voucher C 64 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle ERRORS LIST Clas
193. ral safety regula tions as well as those for accident prevention such as traffic rules if the vehicle is used on public roads Any arbitrary modification made to the vehicle will absolve DIECI from all liability FOR DAMAGE or injury resulting from such modification DIECI is not liable for damage caused by negligent use of this vehicle even if said damage is not a result of intentional improper use of the vehicle macchine edili ed agricole DIECI Everything possible has been done during the design and construction phases of this vehicle to make your job as safe as possible Due caution however is indispensable and there is no better rule to prevent accidents DIECI is not liable for damage resulting from operations per formed instinctively as a reflex while in a state panic or in the event of malfunctioning accidents etc during use of the vehicle DIECI is not liable for behaviour foreseeable on the part of certain categories of people including apprentices adole scents disabled persons personnel in training DIECI vehicles cannot be used for betting competitions or personal use Read all of the safety stickers on the vehicle and observe all regulations printed on these stickers before starting up running or refuelling the vehicle or before carrying out main tenance work Clean the stickers if they are covered by dirt cement or other deposits Do not remove these stickers for any reason Prompt ly replace a
194. ressurised fluids Any fluids injected under the skin must be removed surgical ly If there is an accident seek medical attention immediately Do attempt to loosen fittings hoses or hydraulic compo nents while the circuit is pressurised Never touch the coolant in the air conditioner If the coolant in the air conditioner squirts into the eyes it can cause blindness if it touches the skin it can cause free zing phenomena Cleaning with compressed air poses the risk of serious injury caused by flying particles Always wear safety gog gles a dust mask gloves and other safety equipment Q artention Q CHANGING THE ADJUSTMENT AND OR DISASSEM BLING BALANCING VALVES AND SAFETY VALVES CAN BE DANGEROUS ONE OF THE AFOREMENTIONED VALVES CAN ONLY BE DISASSEMBLED IF THE RELATIVE JACK 15 STANDSTILL AND IF THERE IS NO PRESSURE IN THE HYDRAULIC CIRCUIT THIS OPERATION CAN ONLY BE CARRIED OUT BY AU THORISED PERSONNEL Only use the lubricants indicated by DIECI never use used lubricants CLEANING YOUR MACHINE Switch off the engine remove the key from the ignition and wait for the various components to cool down Wear appropriate protective clothing gloves mask overalls etc Do not use inflammable liquids acids or products that may chemically corrode machine components Do not clean moving or hot parts allow the parts to cool because they could be damaged by abrupt changes in temperature T
195. ries all man baskets The attachments applicable to the vehicles in question refer to the DIECI price list Select the attachment by turning the key The selector is a type of key that provides the Safety Manager with the possibility of removing the key after having selected the tool not allowing anyone else to use the selector In Shovel mode with boom fully retracted the anti tipping device is automatically deactivated Should the boom be extended or be subsequently extended functioning will be the same as in forks mode In this mode the instrument fig 66 C Pos A is always functioning regularly and indicates only the load state With boom closed the buzzer does not work to signal the load state but starts working only to signal system errors ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 35 DIECI Mod Mini A gri Getting to Know and Using the Vehicle ANTI TIPPING DEVICE CHECK Q artention Q IT IS COMPULSORY TO CHECK CORRECT FUNCTIONING OF THE ANTI TIPPING DEVICE BEFORE STARTING WORK AGAIN To correctly check the device follow the operations Press the left button for five seconds fig 13 pos 1 all instrumentation will perform a functioning test by reposi tioning at indication of current status of the load Ensure that work selection key fig 14 pos 1 is positio ned in Forks position Place the m
196. roken down vehicle Q artention Q Never attempt to start the vehicle by towing or pushing O ATTENTION With engine off the steering servo control does not work If the engine cannot be kept running during towing keep in mind that it will be much more difficult to operate the steering wheel When the vehicle has been started position the gearbox in neutral idle before starting towing fig 140 C The parking brake is engaged with the engine switched off If the engine cannot be kept running during vehicle towing disengage the parking brake manually following the instructions given in paragraph Disengagement of Parking Brake with engine switched off ATTENTION With engine running during towing remain seated inthe driver s seatto preventthe parking brake from engaging automatically The towing bracket must be connected to the vehicle towing setupsmarkedbycorrespondingsymbols fig 140 C fig 141 C O ATTENTION THE vehicle must be towed with a towing bracket The towing bracket must be able to support a towing weight of 10 000 Kg Do not tow the vehicle on public roads and for long distances If possible keeptheyellowflashinglightsandemergencylightson Do not tow the vehicle on a slope Q artention Q Do not stand between the towing vehicle and the towed vehicle Q artention Q It is recommended to have the operations described above performed by expert staff fig 141 C C 50 Q
197. rried out when the engine is cold Radiator grill cleaning Radiator grills fig 24 D 1 fig 25 D Pos 1 en gine fan fig 25 D Pos 2 and air recirculation networks fig 26 D Pos A B C D must be kept as clean as possible to allow for maximum heat exchange between the radiator and the circulating air To remove impurities use a low pres sure air jet directing it from the inside towards the outside Then pass the jet of air on the inner parts covered with dirt If dirt is particularly compact soften it with a low pressure water jet before using the air O ATTENTION Consult the engine operation and maintenance handbook before using jets of air or water O ATTENTION Heat exchange flaps are very delicate Do not use rags or brushes to clean them Jets of water and air must be di rected horizontally Cooling liquid level check During normal vehicle use the water level should be at 3 cm under the radiator cap fig 24 D Pos 2 Verification of the correct level of cooling liquid must be car ried out as follows 1 Stop the vehicle on a flat surface 2 Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under way Slowly turn the radiator cap fig 24 D Pos 2 counter clockwise until reaching the safety pin Discharge pressure and steam Remove the cap 6 Check the coolant level If necessary top up using a mix ture of wat
198. rs The engine errors are signalled by the switch on of the general alarm LED with acoustic signal buzzer lasting 1 5 seconds and display of the error code on the LCD fig 106 Pos 3 The error will remain displayed until the operator presses key 1 fig 106 C or 2 fig 106 C for 3 sec The general alarm indicator will stay on until the error has ceased Pressing button 1 fig 106 C or 2 fig 106 C for 3 seconds the error will no longer be displayed but will be kept in the memory Before displaying the second error wait for 1 second The presence of the error will be indicated by the buzzer for 1 5 seconds and the new error will be shown on the display The same procedure must be used for all successive errors macchine edili ed agricole IECI HHH mgl o EHEEBBE 2 fig 106 C Errors Menu Press and hold buttons 1 fig 106 C and 2 fig 106 C simultaneously for 3 seconds to access the Errors menu Pressing right button 2 quickly less than 3 seconds passes to successive error when the end is reached the wording ESC will appe ar Keep left button 1 pressed for 3 seconds to exit By pressing key 2 again fig 106 C starts from the first error again The panel keeps up to ten errors in its memory If one or more errors are present upon vehicle ignition the panel will switch on the general alarm indicator light sound the buz zer for 1 5 seconds and show error message on display If the erro
199. s alignment indicator consent Yellow Rear wheels alignment indicator consent Yellow fig 1 7 C Not used Not used Not used Not used Not used D D Not used Forward gear indicator light Green Reverse gear indicator light Green ep LCD Display timer clock vehicle P j towing state Fuel level indicator instrument Engine water temperature indicating instrument Engine RPMs indicator instrument CENTRAL DASHBOARD INSTRUMENT USE fig 18 C Fuel level indicator instrument The instrument hand indicates the quantity of diesel present in the tank at any given moment The maximum quantity is marked by the position of the hand on the left side The hand will move down progressively passing over a red mark which indicates minimum level reserve indicated by the same yellow light When the hand completely stops right side limit switch the fuel tank is empty To avoid damaging the engine always keep the pointer above the minimum level Engine rev counter This instrument indicates the number of RPMs the engine is carrying out in that moment fig 18 C macchine edili ed agricole DIECI macchine edili ed agricole DIECI Engine water temperature instrument During normal use the temperature hand moves from the lower part of the instrument right red mark 40 stopping when having reached the first fourth of the scale This is the optimal condition for engine operation If the
200. s can cause a reduction in pow er excessive fuel consumption and shorten engine life Filter clogging is signalled by an indicator light found on the left dashboard fig 30 D 1 ence the indicator liaht switch Maintenance must however be carried out as often as de scribed Filter cleaning should be carried out with compressed air at maximum of 3 Bar and at a distance not less than 150mm taking due caution to not damage components Use a wet cloth which will not leave residue to clean the box and cover O ATTENTION Do not operate with an improperly assembled or damaged filter For the complete efficiency of the filter it is advised to oper ate with the filter complete with all parts and components worn parts should be replaced as quickly as possible Operating the vehicle without engine air filter IS STRICTLY PROHIBITED The engine suctions in air continuously during use Dust that enters into circulation can cause serious sys tem damage fig 30 D Maintenance and Registering D 22 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle For correct cleaning 1 Stop the vehicle on a flat level surface 2 Switch off the engine and remove the ignition key hang up a sign in the cab that reads maintenance work under 3 Open the bonnet 4
201. s distributors dealers authorised workshops These intervention campaigns can be followed directly by DIECI suppliers responsible for supplying the compo nents to be replaced interventions authorised by DIECI The above interventions will be preceded by written communication by DIECI to its purchasers Only DIECI can decide the interventions methods re pair replacement modification WARRANTY REQUEST FOR REPAIR UNDER GUARANTEE Warranty making a claim The claim of the defective part must be made by the Customer dealer distributor or authorised repair shop and must be sent directly to DIECI s customer assistance office within 8 days of the first manifestation of the defect The claim must include a clear description of the defect and precise references to the vehicle type model and serial number This information can be found on the vehicle in the places indicated in the USE AND MAINTE NANCE MANUAL Obligation to immobilise vehicle If there is a risk that the defect may jeopardise safety and accident prevention or may cause further damage the vehicle must not be used until it has been repaired and tested Warranty exclusions from the warranty The following conditions and parts are excluded from the guarantee Components subject to wear and tear or deterioration due to prolonged use clutch belts brake pads sliding blocks rollers oils and liquids filters etc Electrical circuits and components
202. s that involve the operation and or efficiency of ropes chains according to Article 179 of DPR 547 dated 27 4 55 b Yearly inspections that involve the operation and the preservation of the machine in terms of safety yearly tests corrosion inspections calibration tests etc according to Article 194 of DPR 547 dated 27 4 55 Law foresees administrative fines to the charge of those who fail to carry out these quarterly and yearly inspections The Service Register in which the inspections are to be written must be shown on request to the inspectors in charge of en suring that the current laws are observed After the yearly inspection has been carried out the inspector of ASL will issue an acceptance report or will prescribe the ful filments to be integrated The user is obliged to keep the inspection report in the Service Register If the local supervising authority ASL in Italy should fail to make the yearly inspection you are in any event recommended to have the yearly inspection carried out by a qualified engineer and write the results down in the Service Register The evaluations of the inspections must be registered in the reserved pages that follow indicating the outcome of the inspec tion the date the signature and any comments of the inspector If the pages reserved within this manual are not enough to hold all the notes concerning the life of the machine use additio nal sheets of paper remembering to write them out in the sa
203. sed and or extended macchine edili ed agricole DIECI B 47 DIECI Mod Mini Agri N Safety Regulations SAFETY STICKERS Safety stickers have been applied to the machine in the indicated positions The aim of the safety stickers is to provide a guide for your and others safety Before using the machine check the contents and position of the stickers by walking around the ma chine with this manual in your hands Re examine the stickers with every operator who is to use the machine Ensure you fully acknowledge where they are located and understand their contents To ensure the stickers are easy to read and comprehend check they are in the correct position and that they are always kept clean IT IS STRICTLY FORBIDDEN to clean the signs on the machine with solvents or petrol the stickers may be come unstuck Additional stickers to the warning and safety stickers must always be treated in the same way If the stickers deteriorate become damaged or are lost replace them because they must be legible and understood cor rectly Orders for stickers must be placed using the same process as for spare parts ensure you include the model and serial number of the machine when you place your order In case of doubt please consult your agent or dealer SERV CE AXA 1492 DEXTRON 2 IN DISCESA NON RAGGIUNGERE VELOCITA ELEVATE ORI GIRI DO NOT REA
204. sibility on the right side is limited during boom ope ration before lifting the load ensure that the work area is clear and make note of the position of any possible obstacles and irregularities in the terrain Always ensure good visibility clean windows clean and properly working headlights etc B 14 N Safety Regulations ATTENTION The standard illumination of the telescopic loader is not suitable in working conditions with poor visibility or for use at night There are several ways to improve visibi lity in poor lighting conditions Contact your local DIECI dealer Lifting or transporting a load that exceeds the nominal capacity or the vehicle or accessory IS PROHIBITED ATTENTION Q BEFORE LIFTING LOADS OPERATORS MUST BE FAMI LIAR WITH THE WEIGHT OF THE LOAD AND ITS CEN TRE OF GRAVITY Load tables are valid for centres of gravity that are 500 mm from the heels of the forks Contact your dealer for in formation regarding centres of gravity at greater distances Pay CAREFUL ATTENTION during the transport of loads with a variable centre of gravity e g liquids Ope rate with caution in order to limit such variations and to prevent the risk of vehicle overturning Pay ATTENTION regarding the risk of limbs being cru shed during manual fork adjustment operations PARKING THE VEHICLE Always park on flat even and level ground where there is no risk of falling masses landslides or floo
205. sive and irritating noises Headphones for listening to the radio or music should not be worn while using the vehicle The operator must always be fully alert while operating the vehicle B 4 N Safety Regulations INSPECTING THE VEHICLE Q ATTENTION Inspect your vehicle every day or at the start of every shift examining it carefully before beginning work Make sure that the tyres are suitable to the type of ground present There are different types of tyres for sand road agricultural land snow etc For additional information contact your nea rest agent or dealer O ATTENTION Q Users who detect any faults with their vehicle noise vibrations unusual odours instrument errors smoke oil leaks etc or establish that the vehicle does not respond to safety regulations must suspend use of the vehicle and immediately inform their safety manager Operators are PROHIBITED from carrying out repair or adjustment work unless they have been trained to do so Only the person charged to do so should carry out main tenance work on the vehicle artenTIon Before beginning operation ensure the vehicle is in good working order for maximum efficiency in compliance with all safety regulations Consult the maintenance chapter of this manual to carry out the checks listed below Carry out the following checks to verify the proper wor king order of the functions listed below e Efficiency o
206. sonnel and your vehicle D 23 macchine edili ed agricole IECI Mod Mini Agri Maintenance and Registering CAB VENTILATION FILTER REPLACEMENT fig 40 D The cab filter should laced 300 working Below you can find the sequence for proper replacement operations 1 Park the vehicle on a level surface 2 Completely retract and lower the boom 3 Switch off the engine and remove the ignition key hang up a sign saying maintenance work under way 4 Remove the guard in the rear of the cab fig 40 D 1 by unscrewing the fastening screws 5 Remove the worn filter and insert the new one fig 40 D Pos 2 6 Reassemble the guard fig 40 D 7 Restart the engine with the cab ventilation moving to verify that the operation is correct O ATTENTION Do not clean the clogged filter with air or water and re use At the end of its life the filter loses determined features which cannot be restored O ATTENTION Inthe eventof vehicle use in particularly dust rich environments haylofts etc the filter life is reduced by 100 hours ATTENTION If the ventilation system malfunctions check for filter clogging In the event that malfunctions persist even after filter re placement contact a DIECI service centre O ATTENTION Do not use the vehicle without a cab filter Dust that enters the cab can cause health risks for the operator and ventilation system malfunction D 24 Q
207. t must be removed before they reach the engine e Do notuse antifreeze to remove water from the diesel fuel e Do notrely on the filter to remove water from the diesel fuel e Never leave the fuel cap off and always lock If you lose the original cap replace with an original spare part Not just any cap will fit e Keep an eye on the fuel pump nozzle while filling the tank Q artention Q DO NOT SMOKE DURING THE AFORESAID OPERATIONS Do not use a flame to inspect the fuel tank Do not fill the tank completely Leave room for the fuel to expand and immediately clean any spillage e Before carrying out any welds on the tank or any components in close contact with the tank ensure there is no fuel inside e f there are any fuel leaks due to breakages stop the leak as soon as possible and contact a DIECI service centre AVOID INHALING DIESEL VAPOURS THEY CARCINOGENIC AND A HEALTH HAZARD B 30 N Safety Regulations RECOMMENDED FUEL SPECIFICATIONS To ensure good performance use a high quality fuel The recommended fuel specifications are given below Cetane number 45 minimum Viscosity 2 4 5 centistokes at 40 Density 0 8201860 kg litre at 15 Sulphur Sulphur 0 2096 in weight maximum Distillation 85 at 350 C Cetane number The cetane number indicates the ignition capacity Fuel with a lower cetane number may cause ignition pro blems when the engine
208. t with the person on the ground Q Do not attempt to carry out operations which exceed vehicle s capability Q artention Q Do not lift loads exceeding the capacity of the vehicle or accessories and do not increase the size any counter balance regardless of the artifice utilised Avoid obstacles When lifting a load ensure that nothing and no one hampers the movement and avoid false manoeuvres Never leave the motor running when no operator is present Never leave the key in the vehicle when it is unattended Never leave the vehicle in the parked position with a load raised Dust rain fog etc may reduce visibility If visibility is limited reduce speed and use appropriate lighting B 11 macchine edili ed agricole DIECI Mod Mini Agri The vehicles are equipped with a special lighting system for transfers If working at night or in a tunnel adequate external lighting must be used Do not lift move or rotate the attachment above any per son If loads fall or bangs occur damage may result Do not authorise people to come near to or pass under neath a load During operation in certain conditions particles of mate rial may be ejected In such conditions it is a good idea to wear protective goggles and clear the area of those people not in possession of such goggles Pay careful attention to crumbling walls landslides fal ling material or objects
209. table jerry cans or pres surised refuelling systems as they can cause leaks and loss of significant amounts of liquid Modern lubricating oils contain additives Do not burn contaminated fuel oils and or oils used in conventional heating systems Do not spill exhausted engine coolants engine and transmission lubricating oils hydraulic oil brake oil etc while pouring or draining them Store safely until it is time to dispose of them in compliance with current legi slation or local regulations Modern antifreeze fluids and their solutions e g antifreeze and other additives should be replaced every two years Ensure they do not soak into the soil They must be collected and disposed of appropriately Do not work directly on the air conditioning system op tional Do not open the air conditioning system It con tains gas that must not be released into the atmosphere Contact your dealer or an expert who has the equipment required to refill the system Immediately repair any leak or fault in the cooling or en gine hydraulic systems Do not increase the pressure in a pressurised system the components may explode B 32 N Safety Regulations WASTE DISPOSAL Waste material should not be scattered in the environ ment but disposed of appropriately Used lubricants batteries greasy rags brake pads etc must be handed over to specialised companies authorised to dispose of pollutant waste Improper waste disposal is a
210. technicians and used with externally mounted antennas In general all additional electrical equipment installed must comply with EMC Directive EC 2004 108 and must carry the CE marking VIBRATIONS Take into consideration the following precautions to reduce the operator s exposure to vibrations Always use equipment that is appropriate for the type of work being performed The driver s seat must be properly adjusted In spect and if necessary repair seat suspensions and adjustment mechanisms Make sure that the vehicle is kept in good condition follow vehicle maintenance schedule as described in this manual Steer accelerate brake change gears move attach ments slowly While driving adjust vehicle speed to minimise the vibra tion level Reduce speed to prevent risk of jolting Transport the vehicle if the distance between work sites is significant Keep the work site in good condition remove rocks and obstacles fill in depressions or holes etc To avoid back problems use the vehicle only if in good health conditions The operator should take periodic breaks to reduce the amount of time spent seated in the same position Never jump down from the cab or the vehicle Avoid repeatedly handling and lifting loads NOISE The machine has been designed and realised to reduce the sound emission level at the origin The detected acoustic power data is equal to 104 dB LwA with reference to Outdoor Noise Directi
211. tesy compartment fig 106 C Pos 1 Lift the front of the guard to open the compartment fig 106 C Pos 2 The compartment can be padlocked with key combination using own set ups fig 106 C Pos 3 In case of maintenance of front axle the compartment bottom can be removed by loosening the bolts O ATTENTION Open the compartement with vehicle still engine off and parking brake engaged O ATTENTION The guard does not have any retainer mechanism in the open position payattentionisthismaysuddenlycloseinjuringtheoperator Danger of crushing between the courtesy compartment guard and the machine chassis O ATTENTION Thevehiclecanbeusedonlywithcourtesy compartmentclosed O ATTENTION The courtesy compartment cannot be used for transporting living creatures flammable explosive material macchine edili ed agricole DIECI fig 106 C o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle 49 DIECI Mod Mini A gri Getting to Know and Using the Vehicle TOWING THE VEHICLE zm FEE mij i The vehicle may only be towed in an emergency and at low speed max 4 km hour and for short distances max 500 m The operations to be carried out are as follows Put the gear in neutral Disengage the negative parking brake Connect the towing bracket between the towing vehicle and the b
212. this manual carefully for the safety of all personnel and your vehicle IGNITION SWITCH fig 30 C The ignition switch with the key allows you to Switch on the instruments Switch on the diesel engine Release the parking brake automatically with the diesel engine in motion fig 30 C Pos 1 Automatically engage the parking brake with the diesel engine switched off fig 30 C Pos 0 Conditions for start up Start up can only occur if The operator is correctly seated in the driver s seat The gear selector is in the N or neutral position Switching on instruments Turn the key to position 1 fig 30 C to power the electrical electronic instruments When the dashboard is switched on a check will be carried out on the instruments with all the indicator lights switched on and emission of an acoustic signal These will remain on until the engine is switched on Battery indicator light Engine oil pressure indicator light Other indicator lights may remain lit depending on the functions activated When the engine is running the indicator lights signalling faults malfunctions should go off and only those referring to active functions should remain switched on If this is not the case consult the maintenance chapter of this manual and contact a DIECI service centre Start up Turn the key to position 1 fig 30 C to power the instru ments Turn the key to position 2
213. this manual carefully for the safety of all personnel and your vehicle C 21 macchine edili ed agricole DIECI Mod Mini Agri DASHBOARD LEVERS Forward reverse gear selection lever This lever 1 fig 31 C allows the user to change direction and use the horn On the dashboard the indicator lights that indicate the direction in which the vehicle is travelling light up fig 32 C pos F R If the indicator lights are switched off the vehicle is in neutral the LCD display shows the letter N fig 32 C pos 1 If the lever is kept in the intermediate posi tion the gear is in neutral O ATTENTION To engage the FORWARD REVERSE gear move the lever upwards This movement protects the lever from accidental manoeuvres Moving the lever to position F fig 31 C the FOR WARD gear is engaged and the indicator light fig 32 C lights up Moving the lever to position R fig 31 C the RE VERSE gear is engaged and indicator light R fig 32 C lights up When the reverse gear is engaged an acous tic alarm is triggered Pushing on the extremity of the lever activates the horn fig 31 C pos 2 O ATTENTION Q Lever movements are not active when The parking brake is engaged The operator is not seated correctly in the driver s seat Procedure for changing direction Reduce engine speed to a minimum and bring the vehi cle to a halt Select the new direction ATTENTION Dir
214. threat to the environment Potentially hazardous waste includes lubricants fuel coolant filters and batteries Do not dispose of waste on the ground in sewers or wa terbeds Contact your local authority or waste collection centre for information on how to recycle or dispose of waste properly macchine edili ed agricole macchine edili ed agricole DIECI B 33 DIECI Mod Mini Agr 1 N Safety Regulations CHECKING THE WIND SPEED Variations in wind speed can cause several inconvenien ces such as loss of machine stability load oscillation and a reduction in visibility due to blowing dust leaves etc Otherunfavourable factors affecting machine use include e Site location the aerodynamic effect of buildings trees and other structures increase the wind speed e The height of the extended boom the higher the boom the higher the wind speed e Load dimensions the larger the area occupied by the load the more it is affected by the force of the wind Q artention Q DIECI telehandlers can be used in wind speeds up to 45 Km h equal to 12 5 m s no 6 of the Beaufort scale measured at ground level Q At a temperature of 10 in winds with a speed of 32 Km h the sensation of exposed body parts is a tempe rature of 0 C the higher you are the higher the wind speed and the colder you will feel O ATTENTION Q If there is a fresh breeze fig 1 B n 5 in the Beaufort
215. tional signals used to indicate Slow movement movements are made very slowly 6 ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole C 5 DIECI Mod Mini A gri Getting to Know and Using the Vehicle IDENTIFYING THE VEHICLE PARTS Right side of vehicle Cab Telescopic boom Right rear view mirror Right front light Attachment holding plate Epicycloidal reduction gear Wheel Engine bonnet Right rear light pud Left side of vehicle 1 Cab 6 Attachment holding plate 2 Left rear light 7 Left front light 3 Epicycloidal reduction gear 8 Telescopic boom 4 Fuel tank 9 Left rear view mirror 5 Wheel 10 Courtesy compartment C 6 Q ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole DIECI External cab components Left rear view mirror Front windscreen wipers Cab door Upper door window Door handle Rear window emergency exit Rear windscreen wiper pe sow m I Revolving light outlet Internal cab components Seat Door handle Upper window handle Courtesy compartment document holder pocket 1 2 3 4 5 Vehicle identification plate 6 Cab up down handhold 7 Steering wheel 8 Dashboard 9 Joystick 1 0 Interior cab lig
216. tional to the movement of roller C fig 54 C Swivelling support attachment Move joystick 1 fig 54 C right toward letter D2 to swivel the support attachment downward Move joystick 1 fig 54 C left toward letter D1 to swing the support attachment upward Service controls Push roller E fig 54 C forward towards letter E1 for services Push roller E fig 54 C backward towards letter E2 for services Boom Services NOTE when an electro hydraulic attachment is installed roller E is used to control service movements in accordance with the corresponding attachment manual o O 84 Services The speed of the services movement will be proportional to the movement of roller E Swivelling En Swivelling 0 upwards 4 downwards Before operating the vehicle ensure that service roller is working properly Work in an area free of any obstacles to allow so that movements can be checked without risk of damaging things other people or animals ALARM RE ENTRY PUSH BUTTON If present Press the button F fig 54C to bring the load back to safe conditions in case of intervention of the guards For the functioning and use specifications refer to chapter C Alarm re entry push button paragraph fig 54 C C 30 o ATTENTION Read the SAFETY REGULATIONS contained in this manual
217. to vietato traportare passeggeri vietato fare manutenzioni con motore avviato e con braccio sollevato vietato sostare nel raggio di azione della macchina Prima di abbandonare posto di guida abbassare carichi Inserire il freno stazionamento spegnere Il motore vietato manomettere dispositivi di sicurezza della macchina e degli accessori In caso di sostituzione di pezzi utilizzare esclusivamente ricambi originali Non avvicinarsi alle linee elettriche in tensione D main safety regulations load chart macchine edili ed agricole macchine edili ed agricole DIECI B 43 DIECI Mod Mini Agr 1 N Safety Regulations LOAD HANDLING Picking a load up from the ground 1 Slowly approach the load to be lifted with the boom com pletely retracted and the forks horizontally positioned at the height of the lifting position Keep forks raised just enough to avoid contact with the ground 2 Bring forks under load to be lifted until contact is made with the fork holding plate Engage the parking brake and move the gear selector to neutral 3 Slightly lift up the load and tilt the fork holding plate back wards bringing it to the transport position Q artention Q Always respect the load s centre of gravity slant the forks just enough to ensure stability and prevent load loss during braking Q artention Never transport a load with the boom raised and or e
218. truction machines Electromagnetic compatibility of machines with internal electric power supply EN15000 The machine is equipped with the following accessories BUD 10 Pair of forks kkkkkkk A plate bearing the CE marking is applied to the machine DIECI SRL Via E Majorana 2 4 Montecchio Emilia RE An Administrator Ennio Manghi Montecchio Emilia xxxx 9 DIECI Mod Mini Agri Introduction Guarantee Vehicle Identification macchine edili ed agricole DIECI 10 macchine edili ed agricole SAFETY REGULATIONS macchine edili ed agricole DIECI Mod Mini Agri N Safety Regulations ACKNOWLEDGING SAFETY REGULATIONS This is the POTENTIAL HAZARD WARNING SYMBOL Wherever this symbol appears on the vehicle or in this manual you must take care against potential damage or injury to the vehicle other equipment or people Follow all recommended precautions and observe regulations for safe use and maintenance UNDERSTANDING WARNING NOTICES In this manual certain terms are used to indicate different level of risk including pancer AN Indicates a situation of potential danger for the vehicle s operator or other people directly involved in its operation ATTENTION Indicates situation of imminent danger which if not averted may cause damage to the vehicle and to the safety of the operator or others directly involved 3 WARNING 5 Indicates a si
219. tuation of imminent danger which if not averted may cause damage to the vehicle N PROHIBITION N Indicates strictly prohibited actions or things that are dangerous to personnel The above mentioned words are always accompanied by the corresponding potential hazard warning symbol NOTE Indicates an additional explanation for a given piece of information Carefully read the safety regulations given and follow all recommended precautions in order to avoid potential risks and safeguard your health and safety The potential hazard symbol and the warning notices have been included to highlight situations that DIECI feels are of parti cular importance However the manual must be read and learned in full and must be kept inside the vehicle in a covered and protected place If in doubt contact the nearest agent or dealer B 2 GENERAL WARNINGS Use of the vehicle for purposes different than those de scribed in this manual 15 strictly forbidden functions and procedures concerning the operation and mounting of the vehicle s attachments that are not described in this manual are strictly forbidden If the vehicle is used for purposes different than those for which it was designed DIECI cannot be held respon sible for damage to things the vehicle itself or for inju ry to persons caused by such improper use The User s Manual and the parts catalogue are an integral part of the vehicle and must remain with
220. uits macchine edili ed agricole DIECI F 2 o ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle macchine edili ed agricole EVERY MODIFICATION MADE TO THE VEHICLE LEADS TO A NEW VERIFICATION OF CONFORMITY WITH THE 2006 42 MACHINERY DIRECTIVE 6 THIS PROCEDURE IS ALSO VALID IN THE CASE OF REPAIRS WITH NON ORIGINAL SPARE PARTS IT IS PROHIBITED TO OPERATE IF THIS MANUAL HAS NOT BEEN READ AND UN DERSTOOD ANY ARBITRARY MODIFICATION MADE TO THE VEHICLE WILL ABSOLVE DIECI FROM ALL LIABILITY FOR DAMAGE OR INJURY RESULTING FROM SUCH MODIFICATION TO GUARANTEE YOUR SAFETY AND THAT OF OTHERS DO NOT MODIFY THE STRUC TURE OR ADJUST THE VARIOUS VEHICLE COMPONENTS HYDRAULIC PRESSURE CALIBRATION OF LOAD LIMITERS ENGINE ROTATION ASSEMBLY OF ADDITIONAL ATTACHMENTS ETC THE SAME HOLDS TRUE FOR THE DEACTIVATION OR MODI FICATION OF SAFETY SYSTEMS IN SUCH CASES THE MANUFACTURER SHALL BE ABSOLVED FROM ALL LIABILITY THE IMAGES DESCRIPTIONS MEASUREMENTS STATED IN THIS CHAPTER RE FER TO STANDARD VEHICLES YOUR VEHICLE CAN BE SET UP WITH OPTIONAL CONTROLS AND ACCESSO RIES ON REQUEST ALL FUNCTIONS AND PROCEDURES CONCERNING THE OPERATION AND MOUNTING OF THE VEHICLE S ATTACHMENTS THAT ARE NOT DESCRIBED IN THIS MANUAL ARE STRICTLY FORBIDDEN USE OF THE VEHICLE DIFFERENT TO THAT DESCRIBED IN THIS MANUAL IS PROHIBITED IT IS MANDATO
221. utine maintenance Brakes fig 4 D Pos 2 Hydraulic brakes do not require registration Check the reservoir behind the seat fig 5 D Pos 1 regu larly Oil must always be level or rather the reservoir must always be full For maintenance deadlines consult summary Table at the beginning of the chapter To top up Unscrew tank cap fig 5 D Pos 2 turning it counter clockwise Check that oil is level If it is not fill the reservoir Screw the tank cap fig 5 D Pos 2 turning it clock wise Do not tighten it too much Clean any spillage A slight lowering of the level is due to normal consumption of brake pads If the brake pedal seems too elastic contact your DIECI dealer to have this fault corrected O ATTENTION Do not press the brake pedal until top up has been completed Checkthatthe tank has been closed before acting on the pedal O ATTENTION Periodically check the condition of all brake pipes and tubes If the level is drastically reduced there is a system leak Contact your DIECI Dealer to replace all damaged corroded or worn tubes O ATTENTION Always use the recommended type of oil as indicated in the lubrication table This type of oil can ruin coated surfaces and plastic dashboard parts For the safety specifications refer to chapter Car rying out maintenance in safety paragraph Hydrostatic enging inching control fig 4 D
222. ve EC 2000 14 Sources emissions in the environment of equipment and machines working outdoors B 18 N Safety Regulations O ATTENTION Q THE GIVEN NOISE VALUES ARE EMISSION LEVELS AND DO NOT NECESSARILY REPRESENT SAFE OPERATIONAL LEVELS The factors determining the level of exposure to which the work force is subjected include the duration of exposure the work areas and other eventual sources of noise different manufac turing and equipment background noise etc furthermore the admitted levels of exposure can vary from country to country During manufacturing the users must use suitable Individual Protection Devices as indicated in the dedicated paragraph PERFORMING MAINTENANCE WORK SAFELY Do not leave tools or other instruments laying around in a disorderly fashion at the work site Clean traces of gre ase oil and other substances that could cause slipping Always keep the work site clean and organised in order to guarantee safe operation of the vehicle Always deposit cloths soaked with grease and or inflam mable materials in a safe container to ensure safety at the work site Only use attachments that are appropriate for the job and ensure their proper use The use of damaged de fective unsuitable and poor quality equipment may cau se serious injury Do not hit the vehicle or its parts with a hammer or any other instrument as projected fragments could cause injury If inspection or ma
223. w in the open position replace it as soon as possible risk of crushing fig 4 C Q n ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle C 9 macchine edili ed agricole DIECI Mod Mini Agri REAR EMERGENCY EXIT Fig 6 C pos 1 The emergency exit is identified and marked on the rear window n case the window must be opened completely slide out the locking pin fig 6 C Pos 2 and push the win dow outward The pin must be kept in position as shown during normal working operations S PROHIBITION Opening the window completely during use of the vehicle IS STRICTLY PROHIBITED due to possible shearing hazards between boom and chassis The rear window is found near the telescopic boom ATTENTION Use care when opening and or removing windows as they may chip or shatter creating risk of injury to the operator in the cab and to those in the surrounding area Take proper precautions and use accident preven tion equipment goggles gloves helmet etc MAX POWER 180W fig 7 C Pos 1 Power 12v 180w for direct current users battery char gers cell phones etc ATTENTION Do not connect users with nominal voltage exceeding 12 volts and power consumption exceeding 180W Danger of damage to the electrical system INTERNAL CAB LIGHT fig 8 C Pos 1 Press the upper and lower edges of the ceiling
224. witch fig 96 C pos A The indicator light on the same switch indicates start up ATTENTION Before moving the vehicle with the dump body Verify its correct operation brake system signalling system hydraulic system Verify that the dump body conforms to all laws relevant in country where the vehicle is being used ATTENTION When handling the dump body lifting lowering moving verify that no one is nearby Risk of being crushed o M ATTENTION Read the SAFETY REGULATIONS contained in this manual carefully for the safety of all personnel and your vehicle 45 Mod Mini Agri WATER HEATER OPTIONAL fig 100 C Pos 1 Located at the rear of the bonnet ATTENTION Before switching on the water heater carry out the opera tions included in Chapter STOPPING UPON COMPLE TION OF WORK System operation 1 Plug in connector A into socket located in the rear part of the engine bonnet fig 101 C 2 Insert plug C into the electric socket fig 101 C The heater is connected to its own control unit and maintains engine water at a temperature higher than the external temperature in cold climates In the event of malfunction contact a DIECI service centre ATTENTION Verify the good conditions of the power supply cable before starting up the device ATTENTION Do not use the water heater with the engine on and while the vehic
225. worn broken or twisted Check the capacity of the anchors before hoisting the machine Check the overall dimensions of the machine Use the hoisting points illustrated in the figure and mar ked on the machine with the appropriate symbols Before hoisting the machine ensure there are no unau thorised people in the surrounding area Bear in mind the location of the centre of gravity of the telehandler Slowly hoist the machine with the utmost care macchine edili ed agricole DIECI TRANSPORTING THE MACHINE Before transporting the machine ensure that the rules and regulations of every area the machine will travel through are complied with Disassemble any attachments from the machine Completely retract and lower the boom Before loading the machine onto the means of transport ensure there is no grease ice or other slippery substan ces on the machine or the ramp Ensure the brake is engaged on the tractor and the trailer Ensure the safety instructions regarding the transport platform have been applied correctly before loading the machine and that the driver of the means of transport is informed about the overall dimensions and weight of the telescopic handler Load and unload the machine on solid and level ground Check the overall dimensions for the maximum and mi nimum heights above ground and the permitted weight Check the authorised soil contact pressure for the platform co
226. xtended B 44 Lifting loads from high 1 2 Ensure the forks can be easily inserted under the load Slowly and cautiously drive the machine perpendicularly towards the load with horizontal forks Always remember to maintain the distance necessary to in sert the forks under the load between the pile and the ma chine Extend the boom over the shortest possible length After inserting the forks under the load so that contact is made with the fork holder plate engage the parking bra ke and shift the gear selector to neutral Raise the load slightly and tilt the fork holder plate back wards into the carrying position If possible lower the load without moving the machine Raise the boom to distance the load then retract the extensions and position the load in the carrying position If it is not possible to reverse the machine very slowly and with the utmost care after adequately distancing the load retract the extensions and lower the boom to posi tion the load in the carrying position Q Always comply with the centre of gravity of the load tilt the forks enough to ensure stability and to avoid dropping the load when braking Q PROHIBITION S IT IS STRICTLY FORBIDDEN TO PICK UPALOAD IF THE MACHINE IS NOT LEVEL Q Never carry loads while the boom is raised and or extended macchine edili ed agricole DIECI B 45 DIECI Mod Mini Agri N
227. y Course for driving machines and earth handling personnel Program main risks linked to using the driving machine structural and operational features technical and control components safety devices technical documentation checks and verifications pre arrangement for eventual circulation transport on road and specific behavioural Standards safe techniques for excavation materials and earth han dling small demolitions Accessories tooling operations IPD and safety signals practical test Forks Accessory Course for personnel using the vehicles for handling and transporting materials Program main risks linked to using the vehicle with the specific accessory structural and operational features technical and control components safety devices technical documentation checks and verifications pre arrangement for eventual circulation transport on road and specific behavioural Standards safe techniques for materials handling loading and unlo ading safety arrangement and load stability accessories tooling operations PD and safety signals practical test Basket Accessory Course for personnel using the elevation mobile work pla tforms PLE Program Standard of reference safe operating and use of the platform emergency descent procedures periodical checks and verifications routine and extraordinary maintenance IPD III cat and safety signals practical test B 8 N
228. y before disconnec ting the terminals Always use a voltmeter or a densimeter to check the battery charge Use a torch to check the electrolyte level never a naked flame Never place anything me tallic between the terminals to check the battery charge DO NOT generate any sparks with the wire terminals while recharging the battery or while starting the engine with an auxiliary battery Ensure the caps and air vents are correctly assembled and firmly tightened Clean the upper part of the battery ensure the clamps are firmly assembled and cover with a thin layer of Vaseline If the battery freezes put in a warm place to defrost Do not use and do not charge it could explode In normal conditions the battery is kept charged by the ma chine alternator If the battery is completely flat through pro longed lack of use or because its lifetime is over the alter nator will no longer be able to keep it charged The battery must be replaced and recharged using a battery charger Charging instructions Te 6 7 8 9 If possible remove the caps Check the electrolyte level Clean the poles Ensure the room is sufficiently ventilated Limit the charge current to a maximum 1 10 of the battery capacity Ah Connect the battery to the charger Connect the charger to the power supply mains Switch on the charger The battery temperature must not exceed 55 C 10 When the battery has finishe
229. y identified by the operator The signaller must wear or hold one or more adequate recognition elements like jacket helmet sleeves bracelets signal paddles The recognition elements are bright coloured preferably one and reserved exclusively for the signaller Start The two arms are open horizontally the Attention palm of the hands forward Control 2 The right arm is stretched upwards with P palm of right hand forward End of movement End of operations The right arm stretched upwards with palm of right hand forward slowly makes a circle The right arm stretched downwards with palm of right hand towards the body slowly makes a circle Vertical distance The hands indicate the distance Both arms are folded the palms of the hands backwards the forearms make slow movements towards the body Both arms are folded the palms of the Move backwards hands forward the forearms make slow movements away from the body To theidht compared The right arm stretched horizontally with 9 palm of right hand downwards slowly to signaller makes small movements towards The left arm stretched horizontally with To the left compared to palm of right hand downwards slowly signaller makes small movements towards Horizontal distance The hands indicate the distance Danger Stop or Both arms stretched upwards emergency stop moveant The conventional signals used to indicate movements are quickly made The conven

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