huzhou daixi zhenhua technology trade co
Contents
1. IGNITION SWITCH DASHBOARD 10 LEFT RIGHT 10 FUEL TANK CAP 12 FUEL COCK 12 REAR SHOCK ABSORDER Coc ccc 14 FUEL amp ENGINE OIL RECOMMENDATION S l 5 BREAK IN FOR A NEW MOTERCYCLE 15 INSPECTION BEFORE RIDING 17 RIDING ES SENTIALS l 8 ST ARTING THE ENGINE 1 RIDING 20 STOPPING AND PARKING 20 INSPECTION AND 22 TOOLS IH HI 23 STORAGE 22 AIR CLEANER eH MIR 24 SPARK2. 24 ENGINE 25 CARBURETOR 27 DRIVE 27 AKES 29 REAR BRAKE LIGHT SWITCH 30 ccc 30 LIGHT 66666666 22 nnn 32 INSPECTION AND 33 IIR 34 STORAGE 35 CONSUMER INFORMATION AND BREAK IN INFORMATION FOR YOUR MOTORCYCLE The first 1600 km is the most important in the life of your motorcycle Proper break in operation during this time will ensure maximum life and performance of your new motorcycle Zhenhua motorcycle parts are made of high quality materials and machined precisely so the right way of break in can ensure every part being absolutely smooth and precise It is most important that you should avoid operating the engine in the manner which could cause the engine parts to excessive heat such as running at very high speed for a long time Please refer to break in section for specific break in recommendation WARNING CAUTION NOTE read this instruction care
3. RIGHT STEERING SYSTEM D i 2 p ii EA LM r 3 1 cr NE ENGINE STOP SWITCH Press the electricity be connected and the engine can work It is of a emergency stop switch If the button is 0 position the engine can not work the starting electricity 15 totally cut off FRONT BRAKE LEVER 2 Pulling back the lever will break the front wheel and the rear brake light will be lighted up THROTILE GRIPO The throttle grip 1s used to control the engine speed Twist the throttle grip toward yourself to increase the engine speed Turn it away from yourself to decrease the engine speed Turn it away from yourself to decrease the engine speed LIGHT BUTTON 3 in this position headlights backlights parking lights and dashboard lights are lighted up Ds in this position the backlights parking lights and dashboard lights are lighted up 7 this position the headlights backlights parking lights and dashboard lights are powered off ENGINE BUTTONG 2 Press this button can power on the electricity of motor If the button of the motor is the position 12 of 59 the motor not be powered on the gear must in neutral before the motor is powered on CAUTIONS TOO MUCH DISCHARGE WILL MAKE THE CIRCUIT AND MOTOR TOO HOT POWER ON THE MOTOR FOR NO MORE THAN FIVE SECOND ONCE A TIME AFTER SEVERAL
4. FAILS OF OPERATING YOU SHOULD CHECK THE FUELING SYSTEM AND STARTING CIRCUIT FUEL COCK Fes 8 ges This type of motorcycle is equipped with manual acting fuel cock There are three positions ON RES and OFF ON position Normal position while operating the motorcycle when the fuel level in carburetor drops the gasoline flows through the fuel cock into the carburetor RES position If the fuel level in the fuel tank is too low turn the cock to the RES position to use the 1 6 L reserve fuel OFF position If the engine stops for a few minutes put the fuel lever to OFF position WARNING To make sure the fuel tank button is on position when turn off the engine CAUTION After setting fuel cock to RES position please fill fuel at the nearest fuel station immediately After filling please note that fuel cock must be set position RE I There is shock absorber in the front the rear wheel it is designed according to rider s requirements loading road condition and other factors It is factory set and no adjustment is needed REVERSING GEAR DEVICE FUEL AND ENGINE OIL RECOMMENDA TION 14 FUEL Please use unleaded GB17930 1999 petrol with a octane number of 90 or high Using the unleaded high quality oil can prolong the life of your motorcycle and can also contribute to environmental protection ENGINE OIL The engine oil
5. and carburetor into a petrol container Spray the inside of the fuel tank with aerosol rest inhibiting oil Reinstall the fuel filling cap CAUTION If storage will last more than half month carburetor draining is very important to assure proper performance after storage WARNING Petrol is extremely flammable and is explosive under certain condition Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where the engine 15 refueled or where petrol is stored 3 perform the following antirust procedures in 36 cylinder inside Remove the spark plug cover fix it to near plastic parts with rubberize fabric or cord let it separated from the spark plug Poor a tablespoon 15 20cc of clean engine oil into the cylinder then cover the spark plug hole with a cloth Operate the kick starter several times to distribute the oil Reinstall the spark plug and spark plug cover 4 discharge the storage cell and putting in the place without freezing and direct sunlight Charge it one time per half year 5 wash and dry the motorcycle Wax all painted surfaces 6 lubricate the drive chain 7 inflate the tires to their recommended pressure Place the motorcycle on blocks to raise both tires off the ground REMOVAL FROM STORAGE 1 Uncover and clean the motorcycle If storage has lasted more than 4 months replace the engine oil 2 charge the storage cell 1f neces
6. and inviting unnecessary trouble 2 Checking the off ground height of accessory and the angle the improper adding will make the two aspects unsafe also the accessory adding should not hinder parking diverting and other manipulating 3 To avoid the unbalance problems the accessory should not add on the steering wheel and the front fork 4 Some accessory adding may cause the seat of the driver diverting from the original position this doesn t only restrict the range of driver s action but limit his skill of operating as well 5 The extra electric fitting may weight the original electric system on some over weighted conditions the accessory may be destroyed or the power may be cut off When adding the accessories it should fasten to the body of the motorcycle the improper adding would invite trouble for your driving and manipulating The size of the accessory would affect the air resistance and the manipulating Please make sure the two side s balance and the accessories fasten SAFE RIDING RULES Motorcycle riding is great fun and an exciting sport Motorcycle riding also requires that some extra precautions be taken to ensure the safety of the rider The driver should comply with the following rules WEAR A HELMET Motorcycle safety equipment starts with a good quality helmet One of the most serious injuries that can happen is a head injury ALWAYS wear a properly approved helmet You should also wear suitable eye pr
7. engine at constant low speed light load for a long time can cause parts to graze and not fit close to each other Allow the engine to accelerate freely through the gears without exceeding the recommended maximum limits Do not however use full throttle for the first 1600 km ALLOW THE ENGINE OIL TO CIRCULATE BEFORE RIDING Allow sufficient idling time after warm or cold engine start up before applying load or reviving the engine This allows time for the lubricating oil to reach all critical engine components PERFORM THE NECESSARY PERIODIC MAINTENANCE The initial 1000 km service is the most important to your motorcycle During break in all of the engine components will fit close to each other sufficiently All adjustments will be restored all fasteners will be tightened and the dirty oil will be replaced Timely service during the 1000km service will 16 ensure optimum service life and the best performance of the engine WARNING Maintenance for 1000km should be according to the maintenance planning the specification Pay more attention to the NOTE amp WARNING INSPECTION BEFROE RIDING Before riding the motorcycle be sure to check the following items Never ignore the importance of these checks Perform all of them before riding the machine WHAT TO CHECK IMPORTANT ITEMS 1 Smoothness 2 No restriction of movement 3 No play or looseness Brakes 1 the fluid level in brake fluid re
8. into the hole on the cap and turn on clockwise the cap can be opened The fuel tank capacity is 8 L in which the reserve capacity 1s 1 6 L WARNING Do not overfill the fuel tank to prevent the fire caused by fuel overflowing to hot engine Never refuel near an open fire 10 Speedometer 1 The speedometer is used to show how many kilometers per hour the running speed is Odometer The odometer is used to show how many kilometers the motorcycle has driven Neutral indicator 3 When the transmission 1 in the neutral the indicator is lighted up In other gears the indicator will be extinguished VARIABLE SWITCH 1 When you riding at night push the button on P B position on condition that the button of right light is position the high beam and the night beam can be lighted up Put the button 44 position dipped headlight can be lighted up If these lights are unnecessary push the button of right light on position LEFT RIGHT TURNING SIGNAL BUTTON Turn the button left the left signal can lighted up Turn the button right the right signal can be lighted up The indicator on the dashboard can also be lighted up If you want to turn down the signal press the button down WARNING SENT THE SIGNAL BEFORE SHIF TING ROAD AND TURN DOWN THE SIGNAL IF FINISHED 11 HORN Press down the button the horn blares
9. it reaches the upper level mark do not overfill REPLACING ENGINE OIL The engine oil replacement should be carried out when the engine 1s warm when replacing the engine oil support your motorcycle with side stand to facilitate draining the oil fully The procedure is as follow shown 1 Stand your motorcycle with side stand Put a drain pan under the engine 2 Unscrew and remove the oil drain bolt under the engine to drain the dirt oil WARNING To avoid unnecessary hurt when the fuel and engine 26 oil was heated 3 stamp the kick starter lever for several times to drain the remaining oil 4 Replace the used oil filtering net with a new one check whether the spring and sealing washer are well installed 5 Pour 0 8L recommended oil into the engine Start the engine let it run at idle speed for 2 3 minutes shut off the engine and wait for a minute check whether the oil 1s at upper level mark If the oil level is below the upper level mark add the oil until it reaches the upper level mark NOTES 1 Check oil filler and oil drain bolt carefully to avoid dripping 2 Engine oil should be replaced frequently when riding in dusty area 3 Please use the oil which we recommend in the FUEL AND ENGINE OIL item CARBURETOR The stable function of carbureting is the basic request for a engine the carburetor is set for the best calibration in the factory Do not attempt to alter its se
10. time race will make your engine too hot and destroy the interior parts WARNING Never start the motor for five seconds one time because too much discharge will make the electricity and starting motor too hot Try several times check the oil supply system and electricity starting system if still fails 19 NOTES In some cold area push the electric button on OFF position before starting the machine closed down the chock valve open the throttle then press the starting lever for several times to make the engine easy to start WARNING Do not try to start the engine in the staff room for the poisonous of carbon monoxide stop the engine while there is no person watching it RIDING NOTES Preview the related riding knowledge before riding STOPPING AND PARKING 1 Twist the throttle grip away from yourself to close the throttle completely 2 Use the front and rear brakes evenly and at the same time WARNING When your motorcycle is speeding up keep a long distant before braking In order to have enough time to brake you should consider the distant between you and vehicles The drivers with no experience are used to brake by the rear brake this will increase the abrasion of the 20 rear brake system It is dangerous to stop your motorcycle by only using the front or rear brake this method will make your motorcycle out of control for the skidding Take more care and use th
11. used in this motorcycle conforms to Chinese National Standards GB11121 95 and American National Standards SAEJ183E80 Please use good quality 15W 40QE engine oil Zhenhua special engine oil band four strobe 15w 40 engine oil is strongly recommended to use Mixed oil with different brand is unallowable Choose the different engine oil according to the various area and climate The following items are the different engine oil use in sphere of application e w 40QC 9 5 150 40 15 4000 sk SEIS D Beow 30 P0 Ww 30QT SBS D Re OW 30 15 3000 RRESDMSW 30 10 30 0 ut o D a BREAK IN FOR A NEW MOTORCYCLE The forward explains how important the proper life and performance of your new motorcycle The following running in is to achieve maximum guidelines explain proper running in procedures The following table shows the maximum 15 recommended throttle opening during the break in period Initial 800 km less than 1 2 To 1600km less than2 3 VARY THE ENGINE SPEED The engine speed should be varied and not hold at a constant speed This allows the parts to be loaded allowing the parts to cool This aids the mating with pressure and unloaded process of the parts It 1s essential that some stress be placed on the engine components during bread in to ensure this mating process Do not though apply excessive load on the engine AVOID CONSTANT LOW SPEED Operating the
12. ROAD WARRIOR CZHENHUA ZH 250T1 T IGE BEAR MANUAL HUZHOU DAI XI ZHENHUA TECHNOLOGY TRADE CO Ltd HAILI I CEBEAR INC USA PREFACE To my dear customers Your coming are warmly welcomed we d like express our gratitude for your choosing ZHENGHUA motorcycles ZHENGHUA motorcycles are sold overseas for its reasonable design advanced technique and beautiful appearance The quality of our products enjoys good reputation among new and old customers As an ideal foot substitute and transport tool ZHENGHUA motorcycles will offer you more convenience to your work and bring more pleasure to your life The manual contains the right and simple way to use and maintain the motorcycles Please read carefully before using it It is very helpful for your using and maintenance In order to make your motorcycle work in good condition please use the initial fitting of ZHENGHUA factory If you have any question and difficulty the process of using our motorcycles please contact us in time We would supply you with high efficiency and quality service Your sincere suggestion for ZHENGHUA motorcycles are warmly welcomed TABLE OF CONTENTS CONSUMER INSTRUCTION 3 PARTS LOCATION 6 OPERATING Coe ccc ccc KEY
13. arts of your motorcycle To avoid spraying the follows parts with high pressure current drive Ignition switch instrument carburetor chain entrance of silencer bottom of fuel tank switch of steering bar seat bottom 1 Spraying your motorcycle with clean water after finishing cleaning Some remains of detergent may eroded the alloy parts NOTE Clean the plastics with soft cloth clean the dirty place several with clean water 2 Start the engine and make it run for several minutes after drying the motorcycle 3 Before start the engine again try the brakes several times until the normal function can be shown WARNING You d better consider the distance for braking to avoid danger after cleaning 4 Add the lubricating oil to the drive chain after cleaning and drying ALUMINUM TIRE MAINTENANCE The corrosion is caused when the aluminum tire 35 gets to rocky and mud road You d better clean and dry it with soft cloth NOTE To avoid the unnecessary scar never use the abrasive detergent and polishing clean your tire STORAGE GUIDE Extended storage such as for winter requires that you take certain steps to reduce the affects of deterioration from non use of the motorcycle In addition necessary repairs should be made before storing the motorcycle otherwise these repairs may be forgotten by the time the motorcycle is removed from storage STORAGE 1 change engine oil 2 drain the fuel tank
14. brake pads have to be repaired we suggest that these repairs should be performed by your Zhenhua dealer Zhenhua dealer knows your motorcycle better and is dedicated to your complete satisfaction CAUTION The high pressure brake is used by disc brake system To ensure the safety the replacement interval should not be more than that stipulated in 30 MAINTENANCE SCHEDULE of this manual When performing the periodical check the following state of brake system should be checked 1 Dripping or not 2 Crack tube or not 3 Keep the certain recovery 4 Wore brake pads WARNING When the new brake pads begin to be used don t immediately after the rde your motorcycle replacement Apply the brake release it Repeat this procedures several times and allow the brake fluid to circulate normally REAR BRAKE similar method as front brake TYRES Check your tires for both wear and inflation pressure to ensure the riding safety before riding and when performing the periodic inspection NOTE This motorcycle is traffic motorcycle Riding on the hill road desert rugged road and rainy road will invite troubles Disobeying the stipulation will cause serious dangerous TIRE PRESSURE Improper tire pressure may not only hastens tire wear but also serious affects the stability of the motorcycle over inflation may result in the reduction of the contract area between the tires and ground which may cause s
15. e source or hot source while performing the test 1 Remove the spark plug and connect high tension lines 2 Fasten the spark plug on the motorcycle Turn the ignition switch on position and press down button to start it If the ignition works well there will be sparks between spark plug play If there is no spark please contact Zhenhua authority repair station WARNING Don t let the spark plug to be near spark plug to be near spark plug opening aperture in cylinder head because the fuel vapor in cylinder can ignite causing fire For reducing the possibility of electronic breakdown Metal parts of spark plug should be close to the metal parts of frame without paint For preventing from the possibility of electronic breakdown People should avoid processing this checking who has heart disease or heart pacemaker ENGINE IMPETUS IS NOT SUFFICIENT 1 check for fuel supply system of fuel tank 2 check for ignition timing of ignition system 3 check for engine idle speed 34 CAUTION Before servicing you are strongly recommended to contact Zhenghua authorized service center If your motorcycle is valid in guarantee period servicing by yourself may affect your advantage of guarantee CLEANING To protect the surface of painting you should clean your motorcycle periodically Check for the wear parts and the lacking of engine oil NOTE High pressure current may damage the p
16. e brake system slightly in the rainy and smooth road To brake sharply in the rugged and smooth road will make your out of control Turn the key to off Lock the steering to ensure the safety Pull out the key INSPECTION AND MAINTENANCE The following chart indicated the intervals between periodic services in kilometers and months As the end of each interval be sure to inspect check and service instructed If your lubricate as motorcycle is used under high stress condition such as continuous full throttle operation or 15 operated in a dusty climate certain service should be perform more often to insure reliability of the machine as explained in the maintenance section Your Zhenhua dealer can provide you with further guidelines Steering components suspension and wheel components are key items and require very special and careful servicing For maximum safety we suggest that you have these items inspected and serviced by your authorized Zhenhua dealer or qualified service mechanic WARNING The periodic checking and maintenance to your motorcycle is very necessary and important to ensure your safety and prolong your motorcycle service life NOTES 21 You will change one or several parts in the period of checking and maintenance We suggest that you use the authorized Zhenhua parts Mechanic experts or experienced repairman we suggest that you have the item with serviced by the authorized a
17. ell or lend the motorcycle to other man The proper operation and maintenance information that your motorcycle requires is outlined in this manual You should become thoroughly familiar with the information presented in this operation manual before riding your motorcycle 39 All information instructions photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due improvements or other changes there may be some discrepancies in this manual Zhenhua reserves the right to make changes at any time without notice fix the gear box to hub align to fix the gear box as pic shown the gap 40 left bush fix outside of the gear insert the axle box 41 as fig shown tighten the screw nut at ohter Side 42 put sylinder over brake disc and tighten the screws align the hole 43
18. fully To emphasize special informa Please manual and follow its tion the words WARNING CAUTION and NOTE carry special meaning and should be carefully reviewed WARNING The personal safety of the rider may be involved disregarding this information could result in casualty to the rider CAUTION These instructions point out special service procedures or precautions that must be followed to avoid damaging the machine NOTE This provides special information to make maintenance easier or important instructions clearer CONSUMER INFORMAION PRECAUTIONS ABOUT ADDING ACCESS ORIES AND PREPARATION BEFORE RIDING You may buy all kinds of accessories to add your Zhenhua motorcycle but unnecessary and unsuitable accessories would invite trouble for your riding It 15 impossible for Zhenhua to check the quality of every accessory in the market but our service station can supply you with high quality accessories and can equip properly for you Please choose and add accessories carefully and you should comply with the following instruction 1 When adding the extra weight accessory and the accessory in the direction towards wind The adding position should be lower it should approach the center of gravity and the body of motorcycle To make sure it added fastened the brackets and accessories should be carefully checked in unfastened equipment will cause the diversion from the center of the gravity
19. ide slip of motorcycle and loss of the control to the vehicle Therefore tire pressure should be within specified range Adjust the air pressure correctly when the tires are cold Cold inflation tire pressure Tire 130 60 13 Specifications M C 225 40 10 Check your tire for both wear and inflation pressure to ensure the riding safety make sure that there are no mark cut nail and other sharp material inserting in your tire If there 1s any wear status please the Zhenhua dealer THREAD OF TIRES thread of tires jm 220KPa 175KPa It is dangerous to use the wear tires it will affect 3l the traction stability steering and operating system A new front tire should be replaced when the depth of thread is decreased below 1 6 mm A new rear tire should be replaced when the depth of thread is decreased below 2 mm WARNING The standard of your tires is as follows Front tire 130 60 13 M C Rear tire 225 40 10 Improper tires will cause danger so we strongly recommend you choose the tire from Zhenhua dealer Tire inflation pressure and the general tire condition are extremely important to the proper performance and a safety of the vehicle Check your tires frequently for both wear and inflation pressure Replace the tire as per following stipulation RENEWAL OF LIGHT When changing a burned bulb the same power bulb should be meeting If use the improper bulb the 32 whole electrical appliance may be des
20. lencer may hurt you it will hot enough to hurt you even the engine was closed In order to avoid scald please inspect your drive chain after the silencer was cooled down NOTE Check the front and rear sprocket for wear when replacing the drive chain replace the sprocket if necessary BRAKES This motorcycle has hydraulic disc front and rear brake Brakes are items of personal safety and should be properly adjusted We suggest that you should entrust Zhenhua dealer with this check FRONT BRAKE 29 BRAKE FLUID WARNING The brake fluid is poisonous if swallowed forced to spit it Avoid contact with skin or eyes In case of contact flush thoroughly with water and call a doctor if your eyes were exposed Please check the fluid lever whether it 1s upward the LOWER level mark The brake fluid should be added to the reservoir whenever the fluid level begins to reach the LOWER level mark please make the fluid upwards the HIGHER mark CAUTION Do not use the remained brake fluid from a unsealed container and the brake fluid remained in the last repairing because the used brake fluid may absorb the water from the air influencing the performance of brake Only DOT3 brake fluid can be used Never make the brake fluid splash on the surface of painting and rubber NOTE Checking whether the pipe is in poor condition and whether there 1s enough fluid WARNING If the brake system or
21. nd qualified service mechanic For the item without you may have it inspected or repaired by yourself INTENANCE CHART Period 1000 4000 8000 ome Wxhaust pipe bolts cylinder head nuts T M M Crankcase drive chain Air cleaner e Check every 12000 km Spark plug fuel Tine filter Drive chain m ips E WH sem Hont tork ERE 9 Rear suspension Chassis bolts and nut rp m 22 TOOL There is a set of tool with the motorcycle for your inspection ACCUMULATOR Under the seat the accumulator can be seeing NOTES The voltage of accumulator 1s 12v without liquid inspection and watering NOTES 1 In order to avoid dangerous do not open the 23 sealed cap at any time 2 The condition of electrification can be inspected by the voltmeter The normal voltage is more than 12 8v CAUTIONS Although the accumulator is totally sealed the improper operation will invite trouble Please observe the following items 1 Fasten the accumulator never make it loosen or make the cathode and anode opposite to each other 2 Never place it in the high temperature or smoke and flame location 3 If your eyes or skin is stained with vitriol clean it with water or go to doctor as soon as possible THE METHOD OF CHARGING WITH SEALED ACCUMULATOR FOR YOUR MOTORCYCLE 1 To energize after half a year s storage 2 To ene
22. ng a spark plug gap thickness gauge if it is necessary The spark plug should be replaced periodically The procedure of installing spark plug is opposite to take down it please make sure that the washer is connecting to the spark plug NOTES 1 Do not make the spark plug too fastened for fear of destroying the screw thread Never make the impurities come into the engine through spark plug hole when taking down the spark plug 25 2 The spark plug in this motorcycle is elaborate selected and can meet most working If the color of spark plug is quite different from the standard plug you d better contact with the Zhenhua dealer For the improper spark plug will effect the engine s working 3 Choose other style of spark plug will invite trouble for your operating so you d better contact with the Zhenhua dealer before choosing it ENGINE OIL Using a good quality engine oil and periodical replacement of engine oil will extend your engine s life Check engine oil level daily and replace engine oil periodically are two most important tasks to be carried out for maintenance items CHECKING ENGINE OIL LEVEL Checking the oil level after the engine stopped working for several minutes the motorcycle should be placed on the plain ground Insert the dipstick 1 until it seats but not screw it in the oil should be between the upper lever mark and the lower lever mark 8 If necessary add the recommended oil until
23. otection DRESS The slack and curious clothing will make you uncomfortable and unsafe so please choose the good quality and tight clothing REVIEW THE OWNERS MANUAL Review thoroughly this owner s manual to familiarize your motorcycle construction and basic characteristics then make a pre ride inspection as per inspection before riding and perform any needed adjustments making the parts in best condition to ensure the safety of the rider FAMILIARIZE YOURSELF WITH THE MOTORCYCLE Your riding skill and your mechanical knowledge form the foundation for the safe riding practice We suggest that you practise riding your situation without motorcycle in a non traffic obstacles until you are thoroughly familiar with your machine KNOW YOUR OWN SCOPE OF SKILL The riding should be always controlled in the scope of your riding skill never try the risky riding PAY ATTENTION TO SOME SPECIAL CONDI TIONS Pay more attention during the bad weather days Riding on bad weather days especially wet ones requires extra caution Breaking distance double on a rainy day You should ride the motorcycle slowly and keep a sufficient brake distance Take extreme caution at railway crossings and on metal gratings and bridges Whenever in doubt about road conditions slow down PRECAUTIONS ABOUT THE RIDING ACCI DENT Many motorcycle accidents happen during motorcycle turning or other vehicle turning in front of motorcycle therefore i
24. rgize as the following method Constant voltage charging by current limiting the charging voltage is between 13 8v and 14 5v the current limiting is between 1 5A and 2 5A the charging time is between 9 and 12 hours NOTES The red line is connecting anode and the black line is connecting cathode The opposite connecting will destroy the charging system and the accumulator AIR CLEANER The air cleaner filter used in this motorcycle is a polyurethane foam filter If the filter has become clogged with dust intake resistance will increase with a resultant decrease in power output and increase in fuel consumption due to richer mixture Clean the air cleaner filter periodically 24 CAUTION If driving under dusty conditions the filter must be cleaned and replaced more frequently CAUTION Never operate the engine without the air cleaner in position Operating the engine without the air cleaner will increase engine wear Always be sure that the air cleaner is in excellent operational condition at all times The life of the engine depends largely on this component SPARK PLUG We suggest you can use the qualified parts THUNDER A7TC TORCH T1136 1 Pull out the spark cap 2 Remove the spark plug with a plug wrench and clean all the dusty on the bottom Remove the carbon deposits from the spark plug with a small wire brush or a spark plug cleaning machine Readjust the spark plug gap to 0 6 0 7 mm by usi
25. sary then reinstalls it on the original position 3 drain the nebulous anti rusting oil remained in fuel reservoir Fill the fuel tank with fresh petrol 4 perform all pre ride inspection checks refer to related contents Before restoring the normal riding test ride the motorcycle in a safe riding area from traffic if no trouble found you can restore the normal riding 27 DIMENSIONS amp SPECIFICATIONS IE nu 3030mm VIC ths E 9 1320mm lusto eR TET 1330mm Weel Dase uU 1925mm Groutid clearance o e ete FEES 125mm tM 210 Maximum load eve tu ts 250kg ENGINE ZV49FMM Type single cylinder four stoke forced air cooled a QUEE 49mm STOKE 66mm Piston 15 1 1 248 9ml Compression 10 0 1 Cal DUT CLOT uo uoce ebd I piston type All polyurethane foam filter Starter systeM kick and electricity 38 Lubrication system pressure and splash combined 90km h Max oil consumption 2 26L 100km Max DOWER 13kw 8000r min Max 19N m 6000r min This manual should be regarded as permanent component of the motorcycle Keep it well with the motorcycle when you res
26. servoir should be higher than the LOWER lever limit 2 Brake shoes to be within the wear limit 3 No dragging sponge status 1 proper pressure 2 Adequate tread depth 3 No cracks or cuts on the tire surface Enough fuel for the planned distance of operation light Operating all the lights front light rear light brake light light of dashboard turning light PSC 17 RIDING ESSENTIALS STARTING THE ENGINE WARNING Never start the engine in the narrow position WARNING 1 if you ride this motorcycle for the first time we suggest that you practise riding your to avoiding danger motorcycle in a non traffic situation without obstacles until you are thoroughly familiar with When the engine is COLD the procedure is as your machine follow 2 Do not drive your machine with one hand 1 Turn the fuel cock to ON position Do not drive your without hand in any 2 Insert the key into the lock of electric switch conditions and turn to ON position 3 Do not brake hardly while turning slow 3 The throttle opening should be less than 1 8 down while turning press the kick starter lever As soon as the engine 4 You should ride the motorcycle slowly and started release the kick starter lever quickly keep a sufficient brake distance in rainy and smooth road 5 Observe the traffic regulation and limit the speed 18 NOTES Do not race your engine when you are not riding A long
27. t is best to wear bright or reflective clothing and take care while turning You should turn on the front and rear light to remind other drivers Never drive your motorcycle into other driver s blind spot MODIFICATION It is dangerous and illegal to modify the equipment or remove the parts from the original equipment so all the equipment should in comply with the specification SERIAL NUMBER LOCATION The frame and engine serial numbers are used to register the motorcycle it 15 also useful for the Zhenhua maintenance station The frame number 1 is stamped on the steering head tube The nameplate 2 is reverted on the surface of steering head tube Please write down the numbers here for reference Engine NO PARTS LOCATION fuel tank cap Reverse Lever 9 N battery and fuse pet 2 rear footrest front footrest Front wheel j 4 STEERING SYSTEM KEY keys can control sparking switch steering lock cap there are two keys to the motorcycle The lock and helmet pole lock SPARK SWITCH There are two positions OFF position When all the electricity was cut off and the engine could not be opened up the key can be pulled out IGNITION position When all the electricity working you may ignite at any time the key can not be pulled out FUEL TANK CAP DFUEL TANK CAP 2IGNITION KEY When you want to open the cap insert the key
28. troyed and the The will 44 burn will burn out specification electrical appliance give you more information for your consideration WARINING When the bulb is very hot in ON position this condition will last for a short time after the button was turn off So the bulb should be cooled down before operating NOTE Turn the igniting on OFF position when changing the bulb Check in again after finishing the bulb changing to make sure the new bulb can work well FUSE There 1s a fuse box beside the storage cell The entire electrical appliance is protected by a fuse Please check the fuse first when your motorcycle 1s dead If the fuse has burned out that may suggest the electrical appliance is overloaded or short circuit Please trust Zhenhua dealer for your repairing NOTE Turn the igniting button on OFF position before changing or inspecting fuse WARNING Do not use other standard fuse which may destroy your engine and light TROUBLE SHOOTING If you can t start your engine please check in as the follows steps 1 There is not enough fuel in the tank 2 Whether the fuel has flows into carburetor from 33 fuel system 3 If the last step has been verified please check the igniting system WARNING Do not make the fuel flow all ground it should be put into containers Keep the fuel off the hot engine and exhausting pipe Keep away from fire or fir
29. tting There are two items of adjustment however 27 under your care the idle speed and the gap of throttle cable DRIVE CHAIN We suggest that you d better entrust Zhenghua dealer with replacement of drive chain when the chain was damaged WARNING To ensure the maximum safety the inspection and adjustment of drive chain should be carried out before riding When performing the periodical check the following state of drive chain should be checked 1 Loose pins 2 Dry or rusty chain links or twisted or bonded links 4 twisted or bonded links 6 incorrect adjusting chain 3 Damaged sprocket 5 excessive damage If the above troubles found the sprocket may be considered to cause the damage of the chain Therefore the following check of the sprocket is 1 Excessive wore teeth 2 damage or frangible teeth 3 Loose pins drive chain cleaning and oiling A dirty drive chain may not only accelerate the chain wear but also damage the sprocket Therefore after cleaning it with clean deterging Smear the drive chain with special chain oil or engine oil 28 The drive chain should be adjusted irregularly as per the riding condition to maintain it in normal status WARNING Excessive chain slack could cause the chain to come off the sprockets and result in an accident or serious engine damage Please check and adjust the drive chain constantly WARNING The hot si
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