Mass Systemswitch
Contents
1. All dimensions are in millimeters Figure 12 dimensions of the Mass Systemswitch EN Mass Systemswitch May 2007 19 MASTERVOLT SPECIFICATIONS 6 3 MASTERBUS MONITORING AND PROGRAMMING OF THE MASS SYSTEMSWITCH 6 3 1 Menu level 2 Monitoring Adjustable Value Meaning Default ace Load on inverter See section 3 6 Auto Auto On Off Shows name of the input that supplies electric power Generatori Shore Short break src to the short break output of the Mass Systemswitch at inverter read only this moment Shows name of the input that supplies electric power Power source to the power output of the Mass Systemswitch at this Generator Shore read only moment Gen voltage Actual voltage of the generator V read only Gen Frequency Actual frequency of the generator Hz read only Generator load Actual power of the generator kVA read only Shore voltage Actual voltage of the shore power V read only Setting of the shore fuse This setting is used as 40A 0 40A Shore fuse Se for the automatic load on inverter mode 25A 0 25A unction Actual input current Amps of the AC source that feeds the Power output of the Mass Systemswitch Pwr s2. ANETE EISERES 6 3 1 Source PMO nmr raasden 6 3 2 PRG ANUS 6 3 2 1 Only inverter power avallable vase tnvisertervas adv 6 3 2 2 Shore power 6 3 2 3 Generator power available sci stenen 7 3 3 7 3 3 1 Inverter oniy output MO Break vrare tenten traded tn 7 3 3 2 short break oUtpUt apr etspers AR raden dn abe Ren vanda enke Taher aaa meene T 3 3 3 Power OULDUL anneer telende E dA AANEEN T 3 3 4 Generator only output serrie ezen easier dein et verdad pe raden ved eaten van 7 3 4 Monitoring and cOntfOl 2 TE eha eenen 8 3 4 1 Remote control panel 8 3 4 2 MasterBus adie iia adden adden ieee aden ieee idee 8 3 5 Load onimverter mode nme ahead laden vande edge 9 3 6 Automatic load on inverter Mode deeds aanhalen 9 3 6 1 Use remote control panel sirisser a a 9 3 6 2 MASterBUS cee faeces 9 3 6 3 Example serenade 10 4 INSTALLATION 11 4 1 Generale enne 11 4 2 Enwronment rrarssvernen erdee denied 11 4 3 Tools required TOF
3. nominal output power of the dependent generator set Shore name Name of the AC input Shore Shore 0 16 characters Generator name Name of the AC input Generator Generator 0 16 characters Auto load on inv The automatic load on inverter mode see LOI gen load sections 3 6 will be triggered when the 100 0 100 generator load exceeds this percentage percentage of the Generator Power setting Time delay for the automatic load on inverter mode see sections 3 6 caused by a LOI gen delay generator overload It prevents the automatic 55 0 30s load on inverter mode being activated due to a short time peakcurrent To enable the automatic load on inverter LOI generator mode triggered by the generator load this Off Off On parameter must be set to On The automatic load on inverter mode see sections 3 6 will be triggered when the shore LOlshare load load this percentage of 100 0 100 the Shore fuse setting see section 6 3 1 To enable the automatic load on inverter LOI shore mode triggered by the shore load this Off Off On parameter must be set to On When the automatic load on inverter mode is LOI runtime activated it is switched off again when the 120min 5 540min adjusted time has elapsed Events Event x source Event based command see section 5 2 Event by the Mass Systemswitch that should result in an action by one of the other devices on the MasterBus network See List of events section
4. 4 Switch on the AC power sources Now the Mass Systemswitch is ready for operation 4 13 1 MasterBus optional During first commissioning the Mass Systemswitch will be recognized by the MasterBus network automatically The remote control panel of the MasterBus network will indicate that a new device was found The factory settings of the Mass Systemswitch are optimal for most installations In some applications however it is desirable to change settings See section 6 3 for an overview of all available settings Refer to the user s manual of the remote control panel to change these settings US Some settings can only be changed via the MasterBus interface If changes were made to the factory settings all LEDS will flash for three times during powering of the Mass Systemswitch i e when either generator or shore input comes available or when the MasteBbus is powered 4 14 DECOMMISSIONING If it is necessary to put the Mass Systemswitch out of operation follow the instructions in order of succession as described below 1 Switch off all loads 2 Switch off the AC power sources These power sources should be secured against unexpected and unintended switching on 3 Open the connection compartment of the Mass Systemswitch see paragraph 4 5 4 Check with a suitable voltage meter whether the inputs and the outputs of the Mass Systemswitch are voltage free 5 Disconnect all wiring Now the Mass Systemswitch can be de
5. output s See figure 1 The generator input has the highest priority when generator power is available all outputs except the inverter only output are supplied by the generator Power on the shore input and or the inverter input will be denied even when they are available The shore input has the second priority If there is no generator power available shore power will be transferred to the power output and the short break output Power on the inverter input will be denied The lowest priority is assigned to the inverter AC power on the inverter input is transferred to the short break output only when no other power source is available GENERATOR INPUT 3 2 AC INPUTS Three AC sources can be connected to the Mass Systemswitch Inverter power INS Shore power IN2 e Generator power IN1 3 2 1 Only inverter power available When there is no AC power available on the generator input or the shore input power from the inverter input is transferred to the short break output only The power output and the generator only output are unavailable now The Mass Systemswitch is in a neutral state and consumes no energy it self 3 2 2 Shore power available When there is no generator power available but AC power is available on the shore input the Mass Systemswitch will supply both the power output and the Short break output with AC power from the shore input The generator only output is unavailable now
6. that the Mass Systemswitch must be programmed as follows Event source Shore pre overload Select from list of events sources see manual of the Mass Systemswitch Event target Generator Select from the device list devices connected to the MasterBus Event command Status Select event command from the list of event commands of the target see manual of the of the Generator Event data On Select event data from the list of event commands of the target see manual of the of the Generator See section 6 3 4 for the list of events sources and section 6 3 5 for the list of event commands of the Mass SystemSwitch 16 May 2007 Mass Systemswitch EN MASTERVOLT MASTERBUS 53 HOWTO SET UP A MASTERBUS NETWORK Each device that is suitable for the MasterBus network is equipped with two data ports When two or more devices are connected to each other through these ports they form a local data network called the MasterBus The electric power for the network comes from the connected devices At least one device in the network should have powering capabilities see specifications One powering device can power up to three non powering devices As all powering devices are galvanically isolated multiple powering devices are allowed Keep the following rules in mind Connections between the devices are made by standard straight UTP patch cables Mastervolt can supply these cables Th
7. each output and Load on inverter Switching time 12 22ms Off 4 19ms Standard settings threshold values Generator input pass through adjustable via MasterBus see section 6 3 Voltage gt 205V 5 Off lt 150V Frequency On gt 48Hz 5 Off lt 43 Hz Delay time Approximately 10 sec ENVIRONMENT Specified operation temperature 5 60 C will meet specified tolerances Allowed operating temperature 40 70 C may not meet all specified tolerances None operating temperature 60 80 C storage temperature Relative humidity 95 max non condensing ENCLOSURE Dimensions H x W x D 340x261x144 13 4x10 3x5 7 inch See also section 6 2 Approximate weight 4 4 kg 9 6 Lbs 5 4 9 kg 10 8 Lbs 5 5 0 kg 11 1 Lbs 5 Protection degree IP23 IP23 IP23 TERMINALS Wire size Recommended torque AC inputs and outputs 0 5 10mm AWG 20 7 12 1 5 Nm 11 13 InLbs Recommended strip length 12mm 0 5 inch Remote control panel 0 14 2 5mm AWG 26 13 0 5 0 6 Nm 4 4 5 3 InLbs All specifications are subject to change without prior notice 18 May 2007 Mass Systemswitch EN MASTE RVO LT SPECIFICATIONS 6 2 OUTLINE DRAWING
8. following standard Low voltage standard EN 60950 2000 Amsterdam R J ter Heide General Manager MASTERVOLT 26 May 2007 Mass Systemswitch EN MASTERVOLT NOTES EN Mass Systemswitch May 2007 27 MASTERVOLT MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 F 31 20 6971006 www mastervolt com info mastervolt com
9. installati n zs 2c vseqanaviatden vada nai a a a E 11 4 4 Mounting of the 11 4 5 Opening the connection 12 4 6 Wirescross SECHON 12 4 7 Ground connecti nS unsters dane an aen vara Ga ien dd dane 13 4 8 WN UNL 13 4 9 east caveesvecadevevs sazceiveineseed ERORIA ROEE E REO E EER 14 VO AG 14 Alt Remote 2 a a a cats 14 412 REE E adonke 14 4 13 Commissioning after taerae deva 15 4131 MasterBus Optional nare tsgececdeavens ieee aivats raersnannsnawendtenan manana sad maanden wandern 15 4 14 DECOMMISSIONING ran nei alae eave ee ew eerie erdee etend dee 15 4 15 Storage and benenden ide brai dane 15 AAG Re installatiOnincect nisin eked ntl nein hts eden ee eeen aes 15 2 May 2007 Mass Systemswitch EN MASTERVOLT CONTENTS 5 MASTERB US deere denderen ereen denn cir ee ee ee 16 5 1 What is MasterBus Zuren 16 5 2 Event based COMMANS inn Reddende dean 16 5 3 How toset pa Mast
10. output 3 3 4 Generator only output Finally the generator only output is powered by the generator only Larger loads like a water maker or an electric cooking appliance should be connected to this output EN Mass Systemswitch May 2007 HOW IT WORKS MASTERVOLT AC power is available on the Incoming AC power is available Gen Gen only Generator omy ouput on the generator input Power AC power is available on the Power output Incoming shore power is available on the Shore input Short oreak AC power is available on the Shortbreak output Incoming AC power from the Inverter Inverter inverter is available on the AC power is available on the Inverter input Input Output Inverter output Load on inverter illuminates if Load on inverter the load on inverter mode is activated See section 3 5 SYSTEMSWITCH Mass Systemswitch models 10 and 16 only Figure 2 Indicator lights on front of the Mass Systemswitch 3 4 MONITORING AND CONTROL 3 4 2 MasterBus optional The indicator lights on the front of the cabinet give The Mass Systemswitch is compatible with the an indication about the status your AC installation MasterBus network a fully decentralized data The meaning of the lights is explained in figure 2 network for communication between the different Mastervolt system devices such as the inverter 3 4 1 Remote control panel optional battery charger generator batteries and many For remote operation Ma
11. 0 2m 0 6ft 77040050 MasterBus connection cable UTP patch cable 0 5m 1 6ft 77040100 MasterBus connection cable UTP patch cable 1 0m 3 3ft 77040300 MasterBus connection cable UTP patch cable 3 0m 10ft 77040600 MasterBus connection cable UTP patch cable 6 0m 20ft 77041000 MasterBus connection cable UTP patch cable 10m 33ft 77041500 MasterBus connection cable UTP patch cable 15m 49ft 77042500 MasterBus connection cable UTP patch cable 25m 82ft 77050000 100m 330ft MasterBus cable UTP cable 77050000 50 pcs modular jacks 77050000 Complete set to assemble UTP patch cables Delivery includes 100m 330ft UTP cable 50 pcs modular jacks and crimping tool 77030100 MasterConnect USB interface required as interface between your PC and the MasterBus when using MasterAdjust software 74 MISCELLANEOUS Part number Description 120500300 Valox shore power inlet 230V 16A 120500400 Stainless steel shore power inlet 230V 16A 120301000 Yellow moulded shore power cable 3x 2 5mm2 25 meter 120300100 Yellow moulded shore power cable 3x 2 5mm2 per meter 120301400 Yellow moulded shore power cable 3x4mm2 per meter 6387000600 Double pole automatic circuit breaker DPN 6A B 1P N 6387001000 Double pole automatic circuit breaker DPN 10A B 1P N 6387001600 Double pole automatic circuit breaker DPN 16A B 1P N 6387002500 Double pole automatic circuit breaker DP
12. 1 See also section INSTALLATION of the manual of the remote control panel These signals are galvanically isolated from the mains grid US Note for an easy installation you can pull the screw connector from the holder on the printed circuit board 0 5 Function load on inverter load on inverter GND U Generator U shore U inverter System voltage CO N WIN 12V power GND 10 AC current Figure 11 Pin configuration of the 10 pole connector to the remote control panel 4 12 OPTIONAL See figure 8 The Mass Systemswitch can be connected to the MasterBus network by means of the two data ports figure 8 reference 11 See also section 5 3 for details US For remote operation of the Mass Systemswitch you have to choose between either the MasterBus network or a remote panel as described in section 411 You not use both simultaneously 14 May 2007 Mass Systemswitch EN MASTERVOLT INSTALLATION 4 13 COMMISSIONING AFTER INSTALLATION Follow the steps described below to switch on the Mass Systemswitch 1 Tighten all cable glands to ensure the pull relief Check all wiring and connections 3 Close the front cover plate of the connection compartment US Note If the gland plate was removed during installation be sure to slide back the cover plate before you fix screws D and E see figure 7
13. 205 Function of the product Automatic transfer switch system between single phase 230V power sources and output groups Additional external circuit breakers must be applied installation dependent Manufacturer Mastervolt Amsterdam the Netherlands System voltage Single phase 200 250 VAC 50 60Hz Nominal input current Mass Systemswitch 6 Mass Systemswitch 10 Mass Systemswitch 16 Generator input 25A 40A 63A Shore input 25A 25A 40A Inverter input 25A 25A 25A Earth leakage breaker RCCB N A must be applied externally installation dependent Nominal output current Mass Systemswitch 6 Mass Systemswitch 10 Mass Systemswitch 16 Inverter only output 25A 25A 25A Short break output 25A 25A 25A Power output 25A 25A 40A Generator only output n a 40A 63A Automatic circuit breakers N A must be applied externally installation dependent General Mass Systemswitch 6 Mass Systemswitch 10 Mass Systemswitch 16 Power consumption AC available on all inputs 27VA 10 33VA 10 33VA 10 Power consumption only inverter power available lt 1VA lt 1VA lt 1VA Connection for optional Mastervolt remote panel Yes see section 7 for an overview of available models Compatible with MasterBus Yes see section 6 3 for settings LED indications AC source present for each input AC output present for
14. 6 3 4 EN Mass Systemswitch May 2007 21 SPECIFICATIONS MASTERVOLT Value Meaning Factory setting Adjustable range Event x target Event based command see section 5 2 Selection of device on the MasterBus network that should take action due to an event by the Mass Systemswitch See Device list on the remote control panel Event x command See List of event commands in the manual of the selected device Event based command see section 5 2 Action to be taken by the selected device Event x data See List of event commands in the manual of the selected device Event based command see section 5 2 Value of the action to be taken by the selected device Art nr Serial Shows the article number and the serial number of the Mass Systemswitch read oniy 6 3 4 List of event sources Below the list of event sources of the Mass Systemswitch is shown These event sources can be used to initiate an event command at an other device that is connected to the MasterBus Event source Description Gen pre overload Actual power at the Generator input is more than 80 of the Generator power setting see section 6 3 3 This event is cancelled again when the power at the Generator input is less than 75 of the Generator power setting Gen overload Actual power at the Generator input is more than the Generator power setting see section 6 3 3 This event is ca
15. CONFIRMIT Y 0 nanenane aanta onae eaa Ena aa eng sandalen ke ene wii Eaa nieken enn 26 EN Mass Systemswitch May 2007 3 GENERAL INFORMATION MASTERVOLT 1 GENERAL INFORMATION The MASTERVOLT Mass Systemswitch is the heart of the AC installation It is designed to take over manual switching between three different power sources The Mass Systemswitch automatically transfers the available AC power source to the right outputs Automatic switching between the power sources doesn t only offer you more comfort it also improves the safety on board The switching between the power sources which is done by means of relays assures that no short circuiting will occur All models have three inputs Generator Shore and Inverter The Mass Systemswitch 10 and 16 models both have four outputs Generator only Power Shortbreak and Inverter only The Mass Systemswitch 6 has three outputs Power Shortbreak and Inverter only The actual status of the Mass Systemswitch can be monitored by means of one of following Mastervolt remote control panels AC System Manager AC System Manager Whisper Power System Control panel AC DC Power System Control panel 4 AC DC Instead of using one of the above mentioned remote control panels the Mass Systemswitch is also compatible to be used in the MasterBus network a decentralized data network giving you full control over the entire electrical installation 1 1 US
16. E OF THIS MANUAL This manual serves as a guideline for the safe and effective operation installation maintenance and possible correction of minor malfunctions of the Mass Systemswitch This manual is valid for the following models Description Part number Mass Systemswitch 6 55008005 Mass Systemswitch 10 55008105 Mass Systemswitch 16 55008205 It is therefore obligatory that every person who works with the Mass Systemswitch must be completely familiar with the contents of this manual and that he she carefully follows the instructions contained herein The manual must be immediately accessible to the user This manual has 8 chapters 1 2 GUARANTEE SPECIFICATIONS Mastervolt guarantees that this unit has been built in accordance with the legally applicable standards and specifications Should work take place which is not in accordance with the guidelines instructions and specifications contained in the user manual damage may occur and or the unit may not fulfil its specifications All these matters may mean that the guarantee may become invalid 1 3 QUALITY During the production and prior to their delivery all our units are exhaustively tested and inspected The guarantee period is two years 1 4 VALIDITY OF THIS MANUAL All the specifications provisions and instructions contained in this manual apply solely to the MASTERVOLT delivered standard versions of the Mass Systemswitch 1 5 LIABILITY MASTERV
17. GENERATOR ONLY OUTPUT POWER OUTPUT INVERTER INPUT SHORT BREAK OUTPUT Figure 1 principle schematics of the Mass Systemswitch Remote panel INVERTER ONLY OUTPUT a OPU May 2007 Mass Systemswitch EN MASTERVOLT HOW IT WORKS 3 2 3 Generator power available When the generator is started a control circuit samples its output voltage and frequency Only when both are within allowed limits for approximately 10 seconds the Mass Systemswitch transfers the power from the generator input to all outputs except the inverter only output Too low generator frequency and voltage may cause damage to both the generator and the connected load Therefore AC power on the generator input is continuously checked by a control circuit If the generator frequency or voltage is too low generator power is immediately cut of from the load The 10 seconds time delay provides an easy start up for the generator This increases the generator s lifetime 3 3 AC OUTPUTS The Mass Systemswitch has the following AC outputs Inverter only output Short break output e Power output e Generator only output available on the Mass Systemswitch 6 3 3 1 Inverter only output no break The Inverter only output is directly powered by the inverter This means that this output will never be transferred to one of the other AC sources Critical loads like a computer or navigations equipme
18. MASTERVOLT USERS MANUAL GEBRUIKERSHANDLEIDING BETRIEBSANLEITING MANUEL D UTILISATION MANUAL DE UTILIZACION Mass Systemswitch Automatic AC transfer switch MASTERVOLT ENGLISH Snijdersbergweg 93 NEDERLANDS 1105 AN Amsterdam DEUTSCH The Netherlands FRAN AIS Tel 31 20 3422100 CASTELLANO Fax 31 20 6971006 www mastervolt com PAGE 1 PAGINA 29 SEITE 57 PAGINA 85 P GINA 113 v 2 1 May 2007 CONTENTS MASTERVOLT CONTENTS v 2 1 May 2007 1 GENERAL INFORMATION sn tte E dednan ne 4 1 1 Use ofthis manual standen eee lade daher 4 1 2 Guarantee SpECMCAONS sce reren dennen ree ata tant ande a A AEEA NEEE ATI 4 1 3 E A E E E E EE EE EEE E E E EE 4 1 4 this manuals nnee a a 4 1 5 dd deans iii eats nete ae ee gan ee 4 2 SAFETY GUIDELINES AND MEASURES nnn snsensenonserserenaneeeesonanenensaaeenensnammnensananmnersnaantersnanmeendeansaueiianmeide 5 2 1 Warmings and SymBOlS stre neet ananda derne verdelende ee ceded es Seas 5 22 Use for intended eneen ienie 5 2 3 Organisational MEASUES eazis randen eddie eet 5 2 4 Warning of Special dangerS nsnnenvenerrvnteervenerdernnndetnn nde 5 3 HOW IT
19. N 25A B 1P N 6387003200 Double pole automatic circuit breaker DPN 32A B 1P N 6385401610 Double pole automatic circuit breaker and earth leakage switch DPN VIGI 16 16mA 1P N 6385402510 Double pole automatic circuit breaker and earth leakage switch DPN VIGI 25A B 16mA 1P N 6385403210 Double pole automatic circuit breaker and earth leakage switch DPN VIGI 32A 16mA 1P N 124001000 Shorefix RCD residual current device 16Amp B 30mA in cabinet Mastervolt can offer a wide range of products for your electrical installation including an extended program of components for your MasterBus network Generator sets shore power connections isolation transformers inverters battery chargers and many more See our website www mastervolt com for an extensive overview of all our products EN Mass Systemswitch May 2007 25 EC DECLARATION OF CONFIRMITY MASTERVOLT 8 EC DECLARATION OF CONFIRMITY Manufacturer Mastervolt Address Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Herewith declares that Product Product Mass Systemswitch 6 Mass Systemswitch 10 Mass Systemswitch 16 Is in conformity with the following provisions of the EC EMC directive EMC 89 336 EEG and amendments 92 31 EEC and 93 68 EEC The following harmonised standards have been applied Generic emission standard EN 50081 1 1992 Generic Immunity standard EN 50082 1 1997 Safety directive 73 23 EEC and amendment 93 68 EEC with the
20. NT See figure 7 Steps 1 Loosen the two Phillips screws A and B that secure the front cover plate for two turns 2 Slide the front cover plate from the cabinet C downwards 3 The terminals and cable glands are now accessible US Note If necessary you can also remove the gland plate by loosening screws D E and F Read section 4 13 carefully to close the connection compartment again Always close the connection compartment prior to commissioning of the Mass Systemswitch Figure 7 opening of the connection compartment 4 6 WIRE CROSS SECTION For a safe installation the correct wire cross section must be applied Don t use a cross section that is smaller than indicated See table below to select the appropriate cross section for the AC wiring AC Current Minimum cross section in mm AWG 0 16 Amp 2 5 mm AWG 13 16 32 Amp 4 mm AWG 11 32 48 Amp 6 mm AWG 9 48 80 Amp 10 mm AWG 7 WARNING Use cable with the right wire cross section Under sized wires and or loose connections can cause dangerous overheating of the wires and or terminals Therefore use the proper size and tighten all connections well in order to limit transition resistance as far as possible Gland plate 12 May 2007 Mass Systemswitch EN MASTERVOLT INSTALLATION 4 7 GROUND CONNECTIONS The ground wire offers protection only if the cabinet of the Mass Systemswitch is connected to the system ground C
21. OLT can accept no liability for e Consequential damage due to use of the Mass Systemswitch e Possible errors in the manuals and the results thereof CAREFUL Never remove the type number plate Important technical information required for service maintenance amp secondary delivery of parts can be derived from the type number plate May 2007 Mass Systemswitch EN MASTERVOLT SAFETY GUIDELINES AND MEASURES 2 SAFETY GUIDELINES AND MEASURES 2 1 WARNINGS AND SYMBOLS manual by the following pictograms Never use the Mass Systemswitch at Safety instructions and warnings are marked in this A WARNING US A procedure circumstance etc which deserves extra attention locations where there is danger of gas or dust explosion 3 Use other than as mentioned under 2 is not CAREFUL considered to be consistent with the intended A Special data restrictions and rules with purpose MASTERVOLT is not liable for any regard to preventing damage damage resulting from the above WARNING 2 3 ORGANISATIONAL MEASURES AN A WARNING refers to possible injury to The user must always the user or significant material damage to the Mass Systemswitch if the user does not carefully follow the procedures 2 2 USE FOR INTENDED PURPOSE The Mass Systemswitch is constructed as per the applicable low voltage directive 2 4 2 Use Mass Systemswitch only ina technically correct condition e in a closed room pro
22. SPECIFICATIONS 6 3 6 Personal settings and notes Use the table below to fill in your personal settings and notes Value Default Personal setting Load on Inv Auto Device name Systemswitch Gen U low on 205V Gen U low off 150V Gen F low on 48Hz Gen F low off 43Hz Ignore gen freq Off Generator Power model dependent Shore name Shore Generator name Generator LOI gen load 100 LOI gen delay 5s LOI generator Off LOI shore load 100 LOI shore Off LOI runtime 120min EN Mass Systemswitch May 2007 23 ORDERING INFORMATION MASTERVOLT 7 ORDERING INFORMATION 7 1 TRADITIONAL REMOTE CONTROL PANELS All below mentioned panels are suitable for remote monitoring and operation of the Mass Systemswitch Model System Manager AC System Manager AC Power System Control Power System Control Whisper panel 3 AC DC panel 4 AC DC Whisper Part number 70400015 70400020 70400030 70400040 Application Monitoring by LCD Monitoring by LCD Monitoring by LCD Monitoring by LCD display of AC voltage display of AC voltage display of AC voltage display of AC voltage frequency current and kVA LED bar display for kVA frequency current and kVA LED bar display for kVA Remote operation of the Whisper generator frequency current and kVA LED bar display for kVA Battery monitoring Remote operation of battery charger an
23. ails Refer to the manual of the MasterBus remote panel for details about programming of event based commands EN Mass Systemswitch May 2007 HOW IT WORKS MASTERVOLT 3 6 3 Example inverter mode will be activated a part of the total See figure 5 load is switched from the generator shore to the AC coffee machine is switched on causing an extra output of the inverter When the automatic load on load on the shore generator When the total load that inverter mode is activated it is switched off again is connected to the shore or the generator exceeds when the adjusted time has elapsed its maximum current level first a time delay is triggered After this delay time the automatic load on Switching on level of the Maximum available shore load on inverter mode or generator power Actual shore or generator load Inverter load Load on inverter mode active Run time of the load on inverter mode Switching on delay time shore load only Figure 5 Settings of the Automatic load on inverter mode 10 May 2007 Mass Systemswitch EN MASTERVOLT INSTALLATION 4 INSTALLATION WARNING Be sure that all AC power sources are switched off or disconnected during installation WARNING External fuses and earth leakage switches must be integrated in the wiring of all inputs and outputs of the Mass Systemswitch 4 1 GENERAL During installation and commissioning of the Mass Systemswitch the Safety Guid
24. d inverter frequency current and kVA LED bar display for kVA Battery monitoring Remote operation of battery charger inverter and Whisper generator Mastervision Yes Yes Yes Yes compatible Automatic load on Yes Yes Yes Yes inverter mode Communication _ Traditional 10 wires not suitable for MasterBus Dimensions Wx 120 x 195mm 120 x 195mm 240 x 195mm 240 x 195mm 7 2 MASTERBUS REMOTE CONTROL PANELS E MasterView Classic MasterView Easy MasterView System Part number 77010100 77010300 77010400 Application Monitoring control and Monitoring control and Monitoring control configuration of MasterBus products by means of LCD configuration of MasterBus products by means of a 60 50 configuration and full automatic operation of MasterBus display mm touch screen LCD display products by means of a 7 full colour TFT touch screen Mastervision Yes No No compatible Automatic load on Yes Yes Yes inverter mode Communication MasterBus MasterBus MasterBus Dimensions W x H 120 x 65mm 110 x 110mm 200 x 160mm 24 May 2007 Mass Systemswitch EN MASTERVOLT ORDERING INFORMATION 7 3 MASTERBUS INSTALLATION COMPONENTS Part number Description 77040000 MasterBus terminating device 77040020 MasterBus connection cable UTP patch cable
25. elines and Measurements are applicable at all times See section 2 of this manual After unpacking check the Mass Systemswitch for possible damage Do not use the Mass Systemswitch if the cabinet is damaged 4 2 ENVIRONMENT Obey the following stipulations during installation e The Mass Systemswitch is designed for indoor use only e Humidity 0 95 non condensing e Mount the Mass Systemswitch on a solid surface with the connecting cables downwards 4 3 TOOLS REQUIRED FOR INSTALLATION We recommend as a minimum tool kit e Flat blade screw driver 1 0 x 4 0 mm to fix the screw terminals of the AC wiring e Flat blade screw driver 0 6 x 3 5 mm for connection of the remote panel Tools to fix the screws bolts 6mm with plugs to mount the cabinets to a surface e Phillips screw driver nr 2 to open the connection area of the Mass Systemswitch 4 4 MOUNTING OF THE CABINET Take the following steps to mount the cabinet 1 2 Determine for the four mounting spots basis of the outline drawings section 6 2 Fix the screws 6mm into the surface but do not tighten them entirely Place the housing over the screws Fix the housing by fastening the screws securely Figure 6 mounting of the cabinet EN Mass Systemswitch May 2007 11 INSTALLATION MASTERVOLT 4 5 OPENING THE CONNECTION COMPARTME
26. erBus network 17 SPECIFICATIONS EE 18 6 1 ane eea 18 6 2 Outline drAWING 19 6 3 MasterBus Monitoring and Programming of the Mass Systemswitch 20 6 3 1 Menu level 2 22 ansa ande nan AE 20 6 3 2 3 ane ernie sanean baarder RAER 20 6 3 3 Menu leval 3 delen ane 21 6 3 4 List yaar 22 6 3 5 Listot event commands nn ntet 22 6 3 6 Personal Settings oa daneen daca 23 ORDERING INFORMATION 5 24 7 1 Traditional remote control panels eneen enen ensenenenenenenenenenenenenenenenenennnneenenenenenenen 24 1 2 MasterBus remote control panels nnen enen enen enenene erve er enen enen 24 7 3 MasterBus installation 25 7 4 Miscelane o s ite a eedt aaneen Ad dda eee enue 25 DECLARATION OF
27. ese cables are also commonly available at computer supply stores Do not make ring networks oJ WINE with all high speed data networks MasterBus needs a terminating device on both ends of the network Do not make T connections in the network Terminating Terminating device device EN Mass Systemswitch May 2007 17 SPECIFICATIONS MASTERVOLT 6 SPECIFICATIONS 6 1 TECHNICAL DATA Model Mass Systemswitch 6 Mass Systemswitch 10 Mass Systemswitch 16 Part number 55008005 55008105 55008
28. k called the MasterBus The results are a reduction of material costs as only a few electrical cables are needed and less installation time For central monitoring and control of the connected devices Mastervolt offers a wide range of panels which show full status information of your electrical system at a glance and a push of a button Four different panels are available from the small Mastervision compatible 120 x 65mm LCD screen up to the full colour MasterView System panel All monitoring panels can be used for monitoring control and configuration of all connected MasterBus equipment New devices can be added to the existing network in a very easy way by just extending the network This gives the MasterBus network a high degree of flexibility for extended system configuration not only today but in the future as well Mastervolt also offers several interfaces making even non MasterBus devices suitable to operate in the MasterBus network 5 2 EVENT BASED COMMANDS With MasterBus each device can be programmed to initiate an action at an other connected device This is done by means of event based commands Example if the shore power is almost in overload the generator must be started As the shore power is measured by the Mass Systemswitch this device is considered as the command source The generator is the device that should initiate an action start the generator and is therefore considered to be the target This means
29. mounted in a safe way 4 15 STORAGE AND TRANSPORTATION When not installed store the Mass Systemswitch in the original packing in a dry and dust free environment Always use the original packing for transportation Contact your local Mastervolt Service Centre for further details if you want to return the apparatus for repair 4 16 RE INSTALLATION To reinstall the Mass Systemswitch follow the instructions as described in section 4 EN Mass Systemswitch May 2007 15 MASTERBUS MASTERVOLT 5 MASTERBUS 5 1 WHAT IS MASTERBUS All devices that are suitable for M MasterBus are marked by the MasterBus symbol MasterBus is a fully decentralized data network for communication between the different Mastervolt system devices It is CAN bus based communication network which has proven itself as a reliable bus system in automotive applications MasterBus is used as power management system for all connected devices such as the inverter battery charger generator and many more This gives the possibility for communication between the connected devices for instance to start the generator when the batteries are low MasterBus reduces complexity of electrical systems by using UTP patch cables All system components are simply chained together Therefore each device is equipped with two MasterBus data ports When two or more devices are connected to each other through these data ports they form a local data networ
30. ncelled again when the power at the Generator input is less than 95 of the Generator power setting Generator OK AC power is available on the generator input and within specifications Shore pre overld Actual power at the Shore input is more than 80 of the Shore fuse setting see section 6 3 1 This event is cancelled again when the power at the Shore input is less than 75 of the Shore fuse setting Shore Overload Actual power at the Shore input is more than the Shore fuse setting see section 6 3 1 This event is cancelled again when the power at the Shore input is less than 95 of the Shore fuse setting Shore OK AC power is available on the Shore input and within specifications Pwr pre overload Actual power connected to the Power output is more than 80 of the maximum allowed output current see section 6 3 1 Pwr src limit This event is cancelled when the actual power is less than 75 again Power overload Actual power connected to the Power output is more than the maximum allowed output current see section 6 3 1 Pwr src limit This event is cancelled when the actual power is less than 95 again Power OK AC power is available on the Power output and within specifications 6 3 5 List of event commands With this version of the Mass Systemswitch programming of event commands at the Mass Systemswitch is not possible 22 May 2007 Mass Systemswitch EN MASTERVOLT
31. nd terminal bus bar ref 10 L N L OUTPUT BPPPDPDD SystemSwitch 10 and 16 only EN Mass Systemswitch May 2007 13 INSTALLATION MASTERVOLT 49 INPUTS See figure 8 and the table below to connect the AC power sources Refer to section 3 2 for additional information about the AC inputs Terminals AC source D Generator 2 Shore power connection 3 Inverter Figure 9 Connections to the AC sources This Mass Systemswitch is provided with a ground bonding terminal ref 8 which is indicated by INV It allows you to connect the Safety Ground PE of the inverter to the neutral conductor N of electrical installation Refer to local regulations on this issue 4 10 OUTPUTS The output terminals are situated on the right hand side Connect the load to the terminals as indicated in figure 8 and figure 10 Terminals AC output 2 Inverter only 5 Short break Power D Generator only Mass Systemswitch models 10 and 16 only Figure 10 Connections to the AC output groups Refer to section 3 3 for additional information about the use of the above mentioned AC output groups 4 11 REMOTE PANEL OPTIONAL See figure 8 If a Mastervolt remote control panel is applied you can fix the wires of the 10x0 5 mm cable from the remote panel to the remote control connector ref 9 in figure 1
32. nt which are sensitive for voltage drops should be connected to this output 3 3 2 Short break output The Short break output is transferred between the generator input shore input and inverter input depending on the availability In principle AC power is always available on this output during the transfer users are not supplied with power for a short time CAREFUL A During transfer between the AC inputs users are not supplied with power for a short time Because of this computers etc connected to this output might loose data Due to the source priority this output is supplied by shore power if available And also if generator power is available this output will be supplied by the generator input This means that the generator input has a higher priority than shore input and the shore input has a higher priority than inverter input This preferent behaviour is not always wanted For instance if the external shore power breaker is only 4 Amps it is not possible to power the whole electrical system at the same time It is however possible to override this preference manually by means of the load on inverter mode See section 3 5 for additional information 3 3 3 Power output Depending on its availability the power output is powered by the generator input or the shore input The generator is the highest in priority and therefore overrules the shore power Medium power loads like the battery charger must be connected to this
33. onnect the inverter s earth terminal PE to the hull or the chassis For safety reasons it is very important that all ground connections of the power sources and power consumers are connected to the central ground connection of the ship Improper ground connections might lead to life treating situations A reliable ground connection is made by connecting the sources and the consumers to the ground terminal ref 10 of the Mass Systemswitch This ground terminal must be connected to the central ground connection of the ship which is connected to the hull of the ship When the ship lies in sea water salt while using shore power corrosion can occur This corrosion is caused by potential differences between shore ground and ships ground Using an isolation transformer will solve this problem Mastervolt can provide a suitable transformer L N LN LN GENERATOR SHORE INVERTER INPUT INPUT INPUT SPB Figure 8 INVERTER ONLY SHORT BREAK OUTPUT 48 WIRING The wiring is connected inside the connection compartment If necessary the cabling can be fed from the top to the bottom side of the cabinet along the back of the cabinet Always feed the wiring through the cable glands of the cabinet and then connect the wiring to the terminals Fix the phase line wire to the L terminal the neutral wires to the N terminal Fix the ground wires PE to the grou
34. pplied by the inverter See the section user menu of the manual of the remote operation panel to toggle the load on inverter mode manually Generator or Power Generator or shore Inverter Short break o Figure 3 Load on inverter mode is OFF while power from the generator or the shore is available Generator or Power Generator or shore Inverter 0 7 Short break Figure 4 Load on inverter mode is ON while power from the generator or the shore is available 3 6 AUTOMATIC LOAD ON INVERTER MODE It is also possible to toggle the load on inverter mode automatically Then the load on inverter mode will be switched ON when the current on the shore input or the generator input exceeds a predefined set point Then we call it the automatic load on inverter mode or the automatic force to inverter mode 3 6 1 Use of a traditional remote control panel If a traditional remote control panel is applied see section 7 1 the automatic load on inverter mode can be triggered by generator current delayed shore current not delayed To adjust the settings of the automatic load on inverter mode refer to ADVANCED A menu of the manual of the remote operation panel 3 6 2 MasterBus If the Mass Systemswitch is controlled by MasterBus see section 7 2 operation of the automatic load on inverter mode can programmed by means of event based command See section 6 3 for det
35. put read only Inverter Inv freq min Lowest frequency recorded at the inverter input read only Inv freq max Highest frequency recorded at the inverter input read only Inv volt min Lowest voltage recorded at the inverter input read only Inv volt max Highest voltage recorded at the inverter input read only 20 May 2007 Mass Systemswitch EN MASTERVOLT SPECIFICATIONS 6 3 3 Menu level 3 Configuration Value Meaning Factory setting Adjustable range General Language that is displayed on a monitorin English Nederlands Language ue ee ee io the MacterBus English Deutsch Frangais Name of this device This will be Device Systemswitch 0 12 chars recognized by all connected devices Generator Lower acceptance voltage for pass through Gen Ulow on of AC aie a the apt anon Lower rejection voltage for pass through of Joon AC a at the an 3 Lower acceptance frequency for pass Gen Flow on through of AC power d the A input THz 416084 Lower rejection frequency for pass through of Gen lowiaff AC kia at the oer 43Hz 35 55Hz If set to On the generator input ignores the Ignore gen freq frequency of ee at the eae input On Off On Maximum power of the AC source that is 6 10 or 16kVA Generator Power connected to the Generator input In general model 0 16 this is
36. rc current The actual AC source is either the generator or shore read only depending on its availability see Power source above Maximum allowed input current Amps of the AC Shore see Shore source that feeds the Power output of the Mass fuse section 6 3 1 Pwr src limit Systemswitch The actual AC source is either the Generator see read only generator or shore depending on its availability see Generator Power Power source above section 6 3 3 Mass Systemswitch 6 only 6 3 2 Menu level 3 History This menu shows the absolute maximum readings Value Meaning Factory Adjustable setting range Generator Gen power max Maximum recorded power supplied at the generator input read only Gen freq min Lowest frequency recorded at the generator input read only Gen freq max Highest frequency recorded at the generator input read only Gen voltage min Lowest voltage recorded at the generator input This value is __ read only always above Gen U low off see section 6 3 3 Gen voltage max Highest voltage recorded at the generator input read only Shore Shore power max Maximum recorded power supplied at the shore input read only Shore freq min Lowest frequency recorded at the shore input read only Shore freq max Highest frequency recorded at the shore input read only Shore volt min Lowest voltage recorded at the shore input read only Shore volt max Highest voltage recorded at the shore in
37. stervolt offers a wide range more See section 5 for details of intelligent remote control panels that can be connected to the Mass Systemswitch giving you an exact status overview of the available AC power sources Besides when a remote control panel is applied a very useful feature of the Mass Systemswitch can be used the load on inverter mode See section 7 for an overview of the available panels 8 May 2007 Mass Systemswitch EN MASTERVOLT HOW IT WORKS 3 5 LOAD ON INVERTER MODE As described above the Short break output is transferred between the generator input shore input and inverter input depending on its availability However to prevent the generator from an overload situation or to prevent the shore fuse from tripping the load that is connected to the Short break output can be switched either manually or automatically from the generator or shore power to the output of the inverter We call this the load on inverter mode or the force to inverter mode See figure 3 When the load on inverter mode is switched OFF the Mass Systemswitch is in normal state This means that the Short break output is transferred between the generator input shore input and inverter input depending on the availability However when the load on inverter mode is switched ON figure 4 power from the generator or the shore can no longer be used to supply the Short break output The Short break output will only be su
38. tected against rain moisture dust and non condensing 2 circumstances e observing the instructions and specifications in the manual e asa stand alone unit or in combination with one of the following Mastervolt remote control 3 systems AC System Manager AC System Manager Whisper 4 Power System Control panel 3 AC DC Power System Control panel 4 AC DC MasterBus network have access to the user manual be familiar with the contents of this manual This applies particularly to Chapter 2 Safety Guidelines amp Measures WARNING OF SPECIAL DANGERS Check the wiring at least once a year Defects such as loose connections burnt wiring etc must be corrected immediately Do not work on the Mass Systemswitch or the electrical system if it is still connected to a power source Only allow changes in your electrical system to be carried out by qualified electricians Installation must be done in accordance with local standards Voltages above 34 V can be dangerous Use caution and pay careful attention when installing the Mass Systemswitch Avoid short circuiting EN Mass Systemswitch May 2007 HOW IT WORKS MASTERVOLT 3 HOW IT WORKS 3 1 SOURCE PRIORITY The Mass Systemswitch switches the right AC power source to the output s Therefore the Mass Systemswitch is equipped with a source priority If more than one AC power source is available the source with the highest priority is switched to the
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