HB200 Installation and User Manual
Contents
1. 6 SOLE DIGITAL HIBEAM 200 Load Display Model HB200 V2 2 31 01 2015 INTELLIGENCE MADE SIMPLE CONTENTS OVERVIEW sn AA 4 Kelten ei LE 5 Ded Tee get ge EE 5 22 Electrical Specihicali ONS sereen EEEE eege deer 6 2 3 Communication Speclfications iii 6 IWER aner Bak 7 Sek SPIO de EU Le E 7 sL Nae RE 7 3 2 1 Connecting the De E ele TEE 7 3 2 2 Connecting Load Sensor EE 7 32 3 Connecting the Fault OUT OU eceran 9 COMMISSIONING DETAILS eegene Ee 10 4 1 Installing and Launching the FSU Application i 10 4 1 1 FSU Program Installaton iii 10 412 Installing the RE el ef e EE 10 4 1 3 Launching the application rate 10 d 2 Connecuns to Re Deve 11 4 3 Managing gl 11 dd General EC D 14 4 4 1 SetunfEQUIPMENENbME cm 14 442 ICP aa 14 A5 Load input ee sura e e EE 14 4 5 l ee e ECO 15 4 5 2 Using Removing a HoistNet Input 15 4 5 3 Display Hysteresis iii 17 4 5 4 Calibration with a directly connected load cell or the F Link input option 17 4 5 5 Calibration Using the 0 10V input from a ControlPro 18 4 5 6 Calibration using the Q LINK option 18 A57 Resetting CH te E e E 18 CASWA Pty Ltd 2015 HB200 User Manual DRAFT We TR e EE 19 BG SU OV CTC E 19 d 0 2 Overload Ee Et EE 19 ADS VV E d E 19 4 7 Logging Overloads Firmware 2 0 onwards esssssssssesssssrrrssesrrrreessrrrressrrrreeserrreesserereeseeeee 20 Li I SCIARE 202. a specifically want a new feature that is only available in later versions b are experiencing a problem that has been rectified by a later version c are experiencing a problem and need to roll back to an earlier firmware version that didn t cause the problem you are experiencing or d have been specifically instructed to do so by your HiBeam supplier CASWA Pty Ltd 2015 HB200 User Manual DRAFT 11 Page SOLE DIGITA m mm ke gt To check for new firmware versions or to access old firmware versions return to the Device Display screen and right click the desired equipment icon Select Manage Firmware Connect Manage Firmware Mir compresso bic Debug Connection A new window will popup and show the FSU software connecting to the device When this is complete the window will show the name of the device its current firmware version and a list of newer firmware that is available for the device Firmware IUS Road Show Firmware Version 1 9 Firmware Options 2 0 Added overload logging If you need to roll back to an earlier version check the Show old versions box in the lower left corner of the window Select a firmware version and then press the lt Apply firmware gt button that appears in the lower right corner of the window CASWA Pty Ltd 2015 HB200 User Manual DRAFT 12 Page CASWA Pty Ltd 2015 Firmware IUS Road Show Firmware Optio
3. combined load from a LiftlogXL device that has both Main and Aux inputs connected bind the first device to the amp HiBeam Sas Combined Load rather than binding to two separate devices General Load Set Points Input from the HiBeam C 420mA 0 10V mV AbusQ AbusF Hoistnet To unbind a HiBeam from a HoistNet device or to change Show Load From LifogXL2 Second me the bound device press the lt Bind gt button on the Load Add load from Unbound ard screen and then select lt Unbind gt on the HoistNet popup DEE EE box e Gem 0 1 Auto CASWA Pty Ltd 2015 HB200 User Manual DRAFT 16 Page 4 5 3 Display Hysteresis This setting is used to prevent the load display from o HB200 flickering between different values Adjust the slider to set the amount that the load must change Input before the display updates C 420mA MOV mV AbusQ Aust Hoistnet Move the slider to the right to increase the display hysteresis This increases the amount that load needs to change before this change is displayed by i Minimum change required before display will update HiBeam High hysteresis values cause the display to ni be less likely to flicker but very small genuine changes in the load being lifted may not be displayed Conversely move the slider to the left to decrease the amount that load needs to change before this change is displayed by HiBeam i e more sensitive to
4. 4 8 Running Checklt Diagnostics 21 5 ROUTINE MAINTENANCE eenegen eege 23 Appendix A Communication Protocol rie 24 Appendix B FSU System Requirements erre riore reeie re niorenio re riereneeie renze resine riore nie ie renze renioneni 27 CASWA Pty Ltd 2015 HB200 User Manual DRAFT en e ke gt mmm 6 SOLE DIGITA 1 OVERVIEW The HiBeam 200 load display is a compact very bright and easy to install after market display for visually indicating the load on a crane hoist It can accept all types of load signals mV V mA Frequency Abus LIS Q Link or ControlPro Volts and when used in conjunction with Sole Digital data loggers or load limiting systems HiBeam connects wirelessly eliminating the need for additional cabling Furthermore when used with an AbusLIS Konecranes ControlPro or Sole Digital Liftlog or LiftlogXL HiBeam requires no additional calibration resulting in a significant saving in terms of test weight hire and calibration time CASWA Pty Ltd 2015 HB200 User Manual DRAFT 2 SPECIFICATIONS 2 1 Physical Specifications Without mounting bracket G sore DIGITA qm w With mounting bracket 385 93 137 2 0 Overall length mm 370 Overall width mm 42 Overall height mm 137 Weight kg 1 6 Mounting Electrical connections Screw into bracket as required 1x5 core cable Active Neutral Fault 1 x
5. app searches for devices It can be up to 18 Unconfigured characters long NB If the Display ID does not show the name of the HiBeam unit you selected when you connected to a device on the first FSU screen power cycle the load display and try connecting again If the problem still persists delete SE the FSU application from your machine and install the _Testdispley 1 2 latest version and try again If you are still not displaying the correct information contact tech caswa com for further advice Display ID Unconfigured 4 4 2 Test Display To test the display and check that all LEDs are working correctly press the lt Test Display gt button All sectors of the display will be powered up for 5 seconds 49 Load Input Configuration HiBeam load displays can either be used in one of two modes a Direct input the load signal is connected directly to the display this may require the unit to be loaded and calibrated prior to usage All standard input types 4 20mA mV 0 10V AbusQ AbusF can be used b Bound to a HoistNet device the load signal is connected to a HoistNet enabled device and the HiBeam unit displays the load value from this HoistNet device Unless your HiBeam has been factory configured only available for Abus inputs and you are operating the HiBeam with a direct input then you will need to calibrate the load signal Unless you are connecting the device to a Konecranes ControlPro and el
6. changes in load 4 5 4 Calibration with a directly connected load cell or the F Link input option With no load on the hook press the lt Zero gt button After a brief pause the indicated load will show zero Don t be concerned if the indicated load changes or is slightly higher than zero in this state the indicated load is very sensitive to both electrical noise and very small changes in applied load Next lift a known load with the crane Ideally this load should be gt 80 of the cranes lifting capacity Note In practice it is often not possible to arrange test weights for every install Provided the input amplification has been set correctly 5 2 2 then an acceptable calibration may be performed with 30 50 of the cranes capacity However if this is done the HiBeam display should then be recalibrated when the crane is next subject to a full load test With this known load lifted press the lt Cal gt button Change value The FSU application will prompt you to enter the eet yy load Do so and press lt OK gt After a brief pause the indicated load will match the load on the hook CASWA Pty Ltd 2015 HB200 User Manual DRAFT 17 Page D mmm 6 gt n 6 SOLE DIGITA 4 5 5 Calibration Using the 0 10V input from a ControlPro Press the lt ControlPro gt button A dialog will appear prompting you for the rated capacity of the hoist Enter this value in tonnes and click lt OK gt The u
7. l lt CR gt Rcv 00 80 4b 4f 38 07 Send L00 80 4b 4f 38 07 lt CR gt Send d lt CR gt Rev 0 Send A0 lt CR gt Send i lt CR gt Rev hoist1 Send lhoist1 lt CR gt Send s lt CR gt Rcv 1234 123 4t Send c lt CR gt Rcv 123 Send C123 lt CR gt Send z lt CR gt Rcv 1234 Send Z1234 Send 01 lt CR gt Rcv 100 10t Send 0110 lt CR gt Send 02 lt CR gt Rev 125 12 5t Send 021234 lt CR gt Send g Rev 2 Send G2 lt CR gt Send h lt CR gt Rev 2 Send H2 lt CR gt Send j1 lt CR gt Rev 0 not inverted Send J10 lt CR gt Send j2 lt CR gt Rev 0 not inverted HB200 User Manual DRAFT SOLE DIGITAL J2 Write v Read Read CASWA Pty Ltd 2015 Write fault inverted status for output 2 Send J20 lt CR gt Read firmware version number Send v lt CR gt Rev 1 3 Read all parameters Send lt CR gt Reset Send lt CR gt HB200 User Manual DRAFT SOLE DIGITA SO ra 6 SOLE DIGITAL APPENDIX B FSU SYSTEM REQUIREMENTS The minimum requirements for operating CASWA s Field Service Utility FSU and Link 2 Bluetooth modem are e Laptop computer running Windows XP SP3 or later e One Spare USB port e Microsoft NET framework 3 5 CASWA Pty Ltd 2015 HB200 User Manual DRAFT 27 Page
8. time of ordering your device will be provided with a 10 pin female line socket to suit the male plug on the device This can be connected as shown in Figure 2 6 ve Sense 7 ve Sense C Q ve X Cite Sein 9 9 4 20mA Return G GE SS 1 4 20mA input 2 0 10V input 5 ve X Cite 4 Q Link ve 3 Q Link GND Figure 2 Pinout of 7 pin Connector female socket view CASWA Pty Ltd 2015 HB200 User Manual DRAFT 3 2 3 Connecting the Fault Output 6 SOLE D IGITA qm 6 gt A fault output are normally closed relays which open when an overload is detected They are typically wired in series with the UP contactor coil On a dual hoist crane an interposing relay may be required if both hoists are to be inhibited For example connecting up the Limit1 and Limit2 to UP and FAST respectively is shown in Figure 4 CASWA Pty Ltd 2015 Control Voltage Existing control circuit i Limit 1 Limit 1 Limit 2 Limit 2 Figure 3 Connecting up Limits HB200 User Manual DRAFT c 6 SOLE DIGITAL 4 COMMISSIONING DETAILS HiBeam is designed to be commissioned using a laptop computer You will need a CASWA LINK 2 Bluetooth Modem and the Field Service Utility FSU software application loaded on a laptop 4 1 Installing and Launching the FSU Application 4 1 1 FSU Program Installation Ensure that your computer is switched on co
9. 10 pin load cell input Detailed dimensions of the HiBeam load display are provided in Figure 1 385mm gt 370mm A PTT TEEN SENRERE PTI eee a E n u n u n a E E n n n E E E E E E E E E E E a zu n Tu n n TH E LI n n E n TH n TH E m e T E E E E E E E E sf n E n E E E q WE ce ERRE CRETE COLLI LI COLLI LI D a u E u n n u n a A n E n E E E n E E q S E n E E E E E E a 2 n n n E si x n E n n zu E n n n n E E a E n E n 5 n n a NENNNNS E nnnnnnn E NENSSNE Oe Oe Y n LOAD CELL INPUT Connector cable to suit Il Fault 1 i AN POWER amp FAULT OUTPUTS 41mm 93mm Figure 1 HiBeam Load Display Dimensions CASWA Pty Ltd 2015 HB200 User Manual DRAFT 2 2 Electrical Specifications Parameter Description Min Typ Max Vin Supply voltage 24 240 Pin Supply power 30 Viimit Overload relay voltage 240 limit Overload relay current 4 a mv load sensor sensitivity 0 5 10 Rin Input impedance of 0 10V input 1500 Operating temperature 35 che Notes 1 Power supply ve and GND pins are at chassis GND OV potential 2 Extended operation at maximum temperature will reduce the life the device 2 3 Communication Specifications G sore D IGITA en e ke gt a gem Units VAC DC W VAC A mV V Ohms C Communications between the device and a host is usually via a Bluetooth radio link The Bluetooth dev
10. as 354 Where dates time values are sent or received they are sent in the format dd mm yy hh mm Hours are in 24 hour clock format Leading zeros must be used Eg 3 8 07 13 30 is an invalid datetime and should be sent as 03 08 07 13 30 CASWA Pty Ltd 2015 HB200 User Manual DRAFT 24 Page Communication commands Command b o1 O1 o2 02 j1 J1 j2 CASWA Pty Ltd 2015 R W Read Read Read Write Read Write Read Write Read Read Write Read Write Read Write Read Write Read Write Read Write Read Write Read Description Read BT state Returns O ldle 1 Connect Pending 2 Waiting for Ready 3 Connected 4 Waiting for hangup Get Raw A D value Nb returns Load in tons if the display is bound to Logger or connected to an LIS Read bound logger Write bound logger Get debug level Write debug level Read equipment id Write equipment id Read displayed value Read calibration constant Write calibration constant Read zero value Write zero value Read setpoint 1 Write setpoint 1 Read setpoint 2 Write setpoint 2 Read gain Gain settings 0 4 Write gain Read input selection 1 mV 2 4 20MA 3 0 10V 4 Q Link 5 F Link Write input selection Read fault inverted status for output 1 Write fault inverted status for output 1 Read fault inverted status for output 2 Example Send b lt CR gt Rcv 3 Send r lt CR gt Rcv 1234 Send
11. ect to use the already calibrated ControlPro settings this process will require test weights CASWA Pty Ltd 2015 HB200 User Manual DRAFT 14 Page D qmm y ke ke ao 6 SOLE DIGITA 4 5 1 Input Selection To select the load input type press the lt Load gt tab al HB200 Input C AmA C HOV f mV AbusQ C AbusF C Hoistnet Minimum change required before display will update 0 Kg Select the button that corresponds to the type of load sensor input you are using If using a Sole Digital rope clamp load cell then select the mV option 4 5 2 Using Removing a HoistNet Input HiBeam 200 displays are compatible with CASWA HoistNet This means that they can obtain their load signal wirelessly from any other HoistNet enabled device eliminating the need for long cable runs between the load cell and display They can also sum the loads from two different hoistnet devices e g two hoists on a dual hoist crane To specify a hoistnet load signal select the HoistNet a HB200 input on the Load screen General Load Set Ports Input The screen will change to the following FT BL EEN E Show Load From Unbound Add load from Unbound Press the top lt Bind gt button to connect to the load or first of two summed loads CASWA Pty Ltd 2015 HB200 User Manual 15 Page G sore DIGITA en hud geen A box will appear asking you which HoistNet enabled device you Hone EG want to connec
12. ent occurs To configure alerts make sure that the SiteSentinel is switched on when you connect to the HiBeam You should see the following icon in your list of devices when first connecting A 65590 CASWA Pty Ltd 2015 HB200 User Manual DRAFT 20 Page G sore DIGIT AL To configure notification enter a single email address or a 10 digit mobile phone number in the lt Send alerts to gt field The load limit has been activated 0 The biggest overload was 0 The last overload was 0 If no Site Sentinel was detected when first connecting to the HiBeam this field not be visible To send alerts to multiple addresses or to get a logged history of overloads via the web contact tech caswa com 48 Running Checkit Diagnostics To confirm whether critical settings and parameters have been set sensibly after completing the setup and commissioning of the HiBeam device it is strongly recommended that you run Checkit diagnostics first introduced in version 11 9 of the FSU application To initiate Checklt Diagnostics go to the General HiBeam General Load Set Points corner of the tab Display ID The Display Tab and click on the check box in the lower left A new window will appear and Checklt Diagnostics will be initiated CASWA Pty Ltd 2015 HB200 User Manual DRAFT 21 Page G sore DIGITA D qm u ke gt n During this process you may be asked to enter parameter
13. ice name will be set to the Crane ID the PIN is 0000 For more details on the communication protocol used to communicate with the HiBeam display see Appendix A CASWA Pty Ltd 2015 HB200 User Manual DRAFT 6 SOLE DIGITAL 3 INSTALLATION DETAILS 3 1 Prior to Installation Before installing your HiBeam display visually inspect the unit and check that a the unit is not damaged and fits together securely b cables are secure c the power and signal connectors are appropriate for your application 3 2 Wiring Details For the HiBeam to operate the following must be connected as a minimum a Power supply plus b A source of load information either a dedicated load pin clamp or a signal from another device HiBeam 200 can also provide a single load limit output 3 2 1 Connecting the Power Supply HiBeam is designed to operate from 24 240VAC grounded neutral The numbered cores of the power cable should be connected as follows 1 Active 2 Neutral 3 4 Fault1 5 6 Unused See section 3 2 3 for details on how to connect the Fault output 3 2 2 Connecting Load Sensor Inputs The HiBeam load display has one load sensor input of various types a Strain gauge input e g CASWA rope clamp load cell b 4 20mA input c 0 10V input d ABUS LIS Q F1 or F2 inputs e RS485 CASWA Pty Ltd 2015 HB200 User Manual DRAFT D qmm y dui 6 SOLE DIGITAL Unless other specified at
14. nit is now calibrated 4 5 6 Calibration using the Q Link option No calibration is required Just lift a load and confirm that the display updates 4 5 7 Resetting the Calibration Under some circumstances it may be necessary to erase the calibration of a hoist Warning IF YOU ERASE THE CALIBRATION THEN YOU WILL NEED A TEST WEIGHT TO SET IT AGAIN To reset the calibration for a hoist tap the lt gt button CASWA Pty Ltd 2015 HB200 User Manual DRAFT 18 Page n _ e e m n 6 SOLE DIGITA 4 6 Setting Overloads The Set Points tab lets you set the load at which the load limit output will be triggered what type of contact being triggered and its sensitivity This option is not available for loggers using an ABUS Frequency or Q Link input settings will be ignored a HB200 Set point Load Fault Contacts 4 6 1 Set Overload Enter the desired overload This can be in 0 1t increments E g 9 4 4 6 2 Overload Sensitivity The overload sensitivity is controlled by a slider that changes how sensitive the overload is to short overloads caused by signal noise Moving the slider to the right will make it less sensitive so that it will effectively take longer to respond to a real overload event Moving it to the left will make the logger respond quicker to real overloads but also make it more susceptible spurious trips You should set this slider as far to the left as possible without the o
15. nnected to the internet and that the minimum required software versions are installed see Appendix B for minimum system requirements Ensure that the LINK 2 modem is installed and that the drivers have loaded 4 1 2 Installing the FSU application The latest FSU software FSU_X_Y can be downloaded from the Downloads tab of the following webpage http www soledigital com au HiBeam html You should check this location periodically for updates 4 1 3 Launching the application Click on the FSU program icon in the programs folder of the start menu a CASWA Pty Ltd 2015 HB200 User Manual DRAFT 10 Page 4 2 Connecting to the Device The FSU will scan for Bluetooth enabled devices This process takes approximately 10 seconds when complete a list of all CASWA devices within range will be displayed If a particular HiBeam 200 display is not found ensure it is powered up and press C Note that the symbol for a HB200 display differs from a HBD100 and shows 5 digits rather than 4 NB The Bluetooth link between the Laptop using a Link 2 and a HiBeam has a range of approximately 100m Select the HiBeam display you wish to configure by double clicking on the icon 4 3 Managing Firmware If you running an older version of the FSU application on your laptop then you should update this before continuing The process for updating the firmware on your Sole Digital device has changed Firmware should only be updated if you
16. ns nabhlec ed pa Tin ARIEN i 7 E eq disp ay OTIS 2 0 Added overload logging The display will change to the following Firmware IUS Road Show Firmware Version 1 9 Firmware update in progress DO NOT switch the device or this computer off OO aaqaauuB Firmware Version 1 9 G sore DIGITA en e ke a gem Apply firmware As the message states DO NOT switch off the HiBeam or the computer running the FSU software or remove the Link2 modem until you are told to do so If either device loses power then the HiBeam may become unusable and the display will need to be returned to your supplier for repair When the firmware has finished updating successfully you will see a IE SUCCESS message in the popup window and also be told to power cycle the device before reconnecting You should power cycle the device before connecting HB200 User Manual DRAFT Close this window wait for the manage firmware window to close this may take 20 seconds and power cycle the device as instructed You will be returned to the first FSU screen Manage Connections Wait a few seconds after power cycling the device and then select the device you wish to connect to by double clicking the device 13 Page enne Lul 6 SOLE DIGITAL 4 4 General Tab 4 4 1 Setting Equipment Name a2 HB200 The Display ID text is used to identify the HiBeam display Display ID when the FSU
17. s e g rated capacity of the hoist to verify that critical settings have been entered and have saved correctly Any potential issues or irregularities will be described in the Checkit Diagnostics window Press lt Close gt to return to the main HiBeam FSU screen 22 Page CASWA Pty Ltd 2015 HB200 User Manual DRAFT 6 SOLE DIGITAL 5 ROUTINE MAINTENANCE There is no routine maintenance required for this device CASWA Pty Ltd 2015 HB200 User Manual DRAFT 23 Page D qmm y ke hud ao 6 SOLE DIGITA APPENDIX A COMMUNICATION PROTOCOL The host sends single character commands to the device to write or query parameters Each command must be followed by a carriage return lt CR gt ASCII 13 Where the command is a query command no arguments are sent and the device will respond with a single the requested value in ASCI text followed by a lt CR gt Where the command is a set command an argument may be included between the command and the lt CR gt Where numbers are sent or received they are sent as clear text eg 1234 Where a number represents a load eg the o and O commands and the logged data returned by the u command it is expressed in 100Kg units Eg 3 5mt would be sent and received as 35 Where a number represents an elapsed time eg in the logged data returned by the u command it is expressed in 0 1second units Eg 35 4 seconds would be sent
18. t to Selecta Device to bind to Liftlog Fi ban HiBeam Display HiBeamtest display l l Traffic Lite trafficlite Select the device that has the load signal to be used and press LitlogXL2 RoperCrane lt OK gt Unless the selected device is a LiftlogXL the popup box will close If you have selected a LiftlogXL device another box will popup XLHook asking you whether you want to bind to the Main Aux or RAR RT Combined Load Which load do youwantto bind to i Options Select the desired load and press lt OK gt This popup box will close E ee A few seconds later the former box will also close Aux Hoist Combined Load When you return to the main FSU window the name of the bound HoistNet device will be shown on the Load screen The amp HiBeam bob ea connection status will also be shown ra a Input NB You will need to ensure that the originating HoistNet C 420mA HOV mV AbusQ AbusF Hoistnet load signal has been calibrated correctly pa Show Load From LiftlooXL2 Second A Online If you want the HiBeam to display the sum of two Add load from Bind separate hoists press the lower lt Bind gt button after 7 l l Minimum change required before display will update completing the first binding and repeat the connection Be i process to the second device sen 0 1 NB You can not only make one binding to a each HoistNet device Therefore if you want to display the
19. verload tripping during normal operation A text warning will display if this is set too high 4 6 3 Invert Output The fault output on the HB200 is a pair of normally closed contacts Checking the lt Output N O gt box will change the normally closed fault output to normally open You may need to do this e If there is an interposing relay between the HB200 and the up contactor e You want the HiBeam to operate ina fail functional rather than a fail safe mode e You are using the HiBeam for slack rope detection CASWA Pty Ltd 2015 HB200 User Manual DRAFT 19 Page D qmm y ke wT ao 6 SOLE DIGITA 47 Logging Overloads Firmware 2 0 onwards From version 2 0 of the HB200 firmware the display is able to log overloads To access this information select the lt Logging gt tab to bring up the following information ol HB200 The load limit has been activated 0 The biggest overload was 0 The last overload was 0 Kg The information that will be logged and is displayed on this screen includes a the number of times the load limit has been activated b the biggest overload recorded in kg and c the size of the most recent overload in kg These values are calculated from the last time lt Reset Counters gt was pressed 4 7 1 Sending Alerts If you have a SiteSentinel on site the HiBeam can be configured to send an email or SMS to an Australian mobile phone whenever an overload ev
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