LP-10BP-EN User Manual - Contronics Engineering BV
Contents
1. Close the tap on the storage tank Disconnect one of the tubes from the storage tank and collect the excess water Exchange the filters by unscrewing the filter holders Beware The filter holders still contain water 11 lt D CONTRON CS 7 o Before re installing the filters the O ring must be checked for damage and correct seating 8 The holders can be cleaned with soap and water or with chlorine if necessary Rinse thoroughly afterwards 9 After re installing screw the holders back into place hand tight Starting up again 1 Open the supply tap and let the system flush through for about 5 minutes in order to flush out any air Supply voltage to the pump Reconnect the tube to the storage tank Open the tap on the storage tank Wait until the system reaches the correct pressure the discharge water will stop Switch the humidifier on again DARON 11 CHECKING THE DEMINERALISED WATER Take a sample of the supply water Measure the conductivity of the supplied tap water using a micro siemens meter Take a sample of the demineralised water Measure the conductivity of the demineralised water using a micro siemens meter Divide the value found for the demineralised water by the value found for the supplied tap water and multiply the result by 100 lt 10 the water quality is good Between 10 and 20 the water quality is acceptable gt 20 the water quality is poor replace th2. 4 minimum from the discharge connection Figure 6 to the drain Important Always leave a gap between the discharge tube and the drain in order to prevent the water from flowing back into the R O system Electrical connection BP model only Insert the plug into the socket 6 WATER DETECTION CIRCUIT LP 30BP 60BP 100BP Position the water detector in an area where you would expect water to collect first in case of a leak If the surface here is conductive first lay an insulating layer If the water detector detects a leak the supply valve to the system will be closed immediately It is however possible that the content of the buffer tank will continue to leak 10 water A reset button has been located on the electronics housing if this button is briefly pressed the system will be re activated In addition a connection for an external alarm is also provided on the electronics housing in the form of a potential free contact 10 GD CONTRONICS 7 TEMPERATURE PROTECTION LP 30BP 60BP 100BP LP 30BP 60BP 100BP are fitted with temperature cut out device that will temporarily interrupt the power supply if the pump motor becomes overheated 8 LOW PRESSURE PROTECTION LP 30BP 60BP 100BP The LP 30BP 60BP 100BP are fitted with a low pressure protection device to protect the pump If the inlet pressure to the pump falls below 1 bar the system will be switched off and the blue LED will light up A reset button has b
3. CD CONTRONICS SYSTEMS LP 10 10BP 20BP 30BP 60BP 100BP USER MANUAL 25 06 2015 version 2 5 lt D CONTRON CS Contronics Engineering B V Ambachtsweg 8 5492 NJ Sint Oedenrode The Netherlands hereby declares that products LP 10BP LP 20BP LP 30BP LP 60BP and LP 100BP produced and delivered by Contronics Engineering B V are in accordance with the following CE directives EMC Directive 2004 108 EG Directive for low voltage electrical installation 2006 95 EG GD CONTRONICS Table of contents De ETI M 4 2 KNOW YOUR REVERSE OSMOSIS R O SYSTEM 5 AVAIEABLE SYSTEMS 7 A CONTENT OF THE DELIVERY 8 5 INSTALLATION PROCEDURE on pasta aka atn EO sinan yelda 9 6 WATER DETECTION CIRCUIT LP 30BP 60BP 100BP 10 7 TEMPERATURE PROTECTION LP 30BP 60BP 100BP 11 8 LOW PRESSURE PROTECTION LP 30BP 60BP 100BP 11 S START UP PROCEDURE ps 11 10 MAINTENANCE 11 11 CHECKING THE DEMINERALISED 12 12 CHECKING THE BUFFER TANK 12 19 BTORING THE SYSTEM A 13 14 MALFUNCTIONS sad n a ost 14 15 SPECIFICATIONS sasssa ki 15 16 OPTIONS LP 10WS LP 10WSG en LP 10WSWSG 16 T7 INSTALLATION PROCED
4. CONTRONICS LP 10 CAPACITY lt gt CONSUMPTION 50 00 45 00 40 00 35 00 30 00 25 00 Permeate Total consumption LP 10 20 00 Total consumption LP 10 WS 15 00 10 00 5 00 0 00 0 0 1 0 2 0 3 0 4 0 5 0 6 0 City water pressure bar DISCLAIMER Contronics works continuously on the further development of its R O systems We therefore reserve the right to modify the design construction and technology of the product at any time For this reason no claims can be made based on the data illustrations and description in this user manual Additional up to date information is available on www contronics nl 19 lt D CONTRON CS D CONTRONICS 0 8144 5 5 5490 Sint Oedenrode engineering b v The Netherlands Telephone 31 0 413 487000 Telefax 31 0 413 473903 Website www contronics nl E mail info contronics nl
5. LED Reverse osmosis Low water pressure LED membrane x 4 gl 3 4 water supply connection or ad Demineralised water e i S Carbon pre filter Sediment pre filter x 2 Water detection sensor Figure 5 LP 60BP LP 100BP Drainage hose 3 AVAILABLE SYSTEMS LP 10 Reverse osmosis filter with a maximum capacity of 375 kg day 15 6 kg hr at a water pressure of 3 5 bar 50 PSI and a water temperature of 25 C Under normal operating conditions 10 C 240 kg day 3 5 bar suitable for maximum 5 x HU 25 or 2 x HU 45 or 1 x HU 85 LP 10BP Reverse osmosis filter with booster pump and a maximum capacity of 375 kg day 15 6 kg hr at a minimum water pressure of 1 bar 15 PSI and a water temperature of 25 C Under normal operating conditions 10 C 240 kg day suitable for maximum 5 x HU 25 or 2 x HU 45 or 1 x HU 85 lt D CONTRON CS LP 20BP LP 30BP LP 60BP LP 100BP Reverse osmosis filter with booster pump and a maximum capacity of 750 kg day 31 2 kg hr at a minimum water pressure of 1 bar 15 PSI and a water temperature of 25 nder normal operating conditions 10 C 480 kg day suitable for maximum 4 x HU 45 or 2 x HU 85 Reverse osmosis filter with booster pump and a maximum capacity of 1125 kg day 47 kg hr at a minimum water pressure of 1 bar 15 PSI and a water temperature of 25 Under normal operating conditions 10 C 720 kg day suitable f
6. Osmosis R O the membrane only allows water molecules to pass through A flushing system prevents clogging increases the service life of the membrane and improves performance Systems can be supplied with a capacity of 375 3 600 per day at a temperature of 25 C and depending on the water pressure Two preliminary filters are positioned ahead of the membrane a 5 micron pre filter and an active carbon filter In the BP version an electric pump has been added to increase the capacity in order to cope with low water pressure or higher consumption The system also incorporates an automatic shut off valve When the system does not need to supply demineralised water and is at the correct pressure this will ensure that the supply water will be shut off in order to prevent water from being unnecessarily wasted through flushing A buffer tank is also included in the delivery including the T piece connector and must be fitted in the supply line to the humidifier This tank will supply additional water whenever the humidifier is consuming more than the osmosis system is able to supply This occurs during flushing and filling At any other time the system supplies more than the required consumption and any excess water will be used to top up the tank The tank incorporates a rubber bag in which the demineralised water is stored The air 4 GD CONTRONICS pressure is higher between the bag and the external shell In the LP 30BP LP 60BP
7. 440 2310 kg day at 10 water temperature Retention of salts and minerals 96 Yield compared to sup 20 35 20 35 20 35 20 35 20 35 35 plied water Ambient temperature 0 C till 0 C till 0 C till 0 C till 0 C till 0 C till 25 C 25 C 25 C 25 C 25 C 25 C Water temperature 0 C till 0 C till 0 C till 0 C till 0 C till 0 C till 25 C 25 C 25 C 25 C 25 C 25 C Power consumption W Power consumption W 5 25 250 250 buffer tank kg 15 lt D CONTRON CS 16 OPTIONS LP 10WS LP 10WSG en LP 10WSWSG This extra user manual provides specific operating installation and maintenance instructions for the LP 10WS LP 10WSG and LP 10WSWSG options Figure 7 LP 10WS LP 10WS is an LP 10 combined with a permeate pump The pump which is powered by water ensures that the rinsing water is used more efficiently The LP 10 needs 30 litres of rinsing water to produce 10 litres of demineralised water The LP 10WS uses only 20 litres Annually the LP 10WS saves 85 m See the graph and specifications on page 19 The LP 10WSG monitors the membrane function continuously Normally the membrane is checked 1 x a year This is now done automatically and will show when the membrane needs to be replaced If the quality of the membrane sinks below a certain level the humidification System that is connected to the LP 10WSG is switched off See specifications
8. URE 55 2 aa oa rana in inelim 17 18 STARTPROCEDURE 17 RE li ka ii iyi 17 20 OPERATION OF LP 10WSG 1 inito rano orta sanna sbssnsk du i 17 21 SPECIFICATIONS A A aaa 18 lt D CONTRONICS 1 INTRODUCTION The use of demineralised water is recommended with Contronics humidifiers for the following reasons Any minerals salts and bacteria that enter the humidifier will cause the water reservoir to become polluted The integrated flushing programme will delay this process but will not prevent it entirely Depending on the quality of the added water the water reservoir will eventually become blocked As a result the energy of the transducers will no longer be effective and they will wear out more quickly In addition the float switch could transmit the wrong information to the electronics system thereby causing damage to the electronics The minerals and salts calcium present in the water will end up in the area to be humidified and could cause annoying deposits of dust Any bacteria present in the water Legionella could multiply easily in the relatively warm water in the tank and could thereby constitute a health hazard The use of demineralised water reduces Maintenance Wear and tear to the transducers Deposits of dust in the area Bacterial growth System components The Contronics LP series is fitted with a high quality Dow Chemical membrane Working on the principle of Reverse
9. and LP 100BP models an electronic water leakage detector is supplied that will cut off the water supply if any leakage is detected 2 KNOW YOUR REVERSE OSMOSIS R O SYSTEM Before starting the installation take a few moments to become familiar with the names of the components Compare the device you have unpacked to the drawing below Once you are familiar with the lay out you can start the installation Non return valve Shut off valve Restrictor in the coupling Demineralised water Drainage m a m pre filter Sediment pre filter 3 8 water supply connection LP Figure 1 LP 10 Demineralised water Non return valve Lt eee Pressure switch Fuse Shut off valve Reverse osmosis membrane Booster pump 3 8 water supply connection T Carbon pre filter a Sediment pre filter Figure 2 LP 10BP lt D CONTRONICS Non return valve Reverse osmosis membrane Demineralised water Booster pump Pressure switch Shut off valve 3 8 water supply connection Carbon pre filter a gt Fuse Sediment pre filter Figure 3 LP 20BP Booster pump Restrictor Alarm LED Reverse osmosis Low water pressure LED membrane x 2 Reset button 3 4 water supply connection E Demineralised water E i 9 Water detection sii Sediment pre filter x 2 sensor Figure 4 LP 30BP Drainage hose Carbon pre filter GD CONTRONICS Boosterpump Restrictor Alarm
10. ded to fit the device against the wall in the vertical position This will speed up the air bleeding and will enable easy replacement of the filters Although it is possible to mount the device in a horizontal position the preferred position is vertical with an eye to the easy replacement of the pre filters Supply water connection WARNING Do not place an automatic stop valve in the water supply to the R O system No inlet pressure or inadequate inlet pressure can damage the pump and or motor lt D CONTRONICS Check that the supply pressure is at least 2 bar Where the inlet pressure lt 2 bar it is recommended to install a device incorporating a booster pump BP For maximum performance the inlet pressure must be a minimum of 4 bar for the LP 10 Connect the R O unit to a washing machine tap with an air bleed valve The R O unit has a shut off tap in the water supply with 1 4 inner thread A shut off valve ensures that the water supply is cut off when the buffer tank is completely full and no water is being consumed R O water connection WARNING Use only plastic or stainless steel tubing for demineralised water 1 Fita 3 8 tube from the R O water connection Figure 6 to the T piece and from the T piece to the inlet valve on the storage tank 2 Fita tube from the T piece to the humidifier The 94 connection coupling to the humidifier is included in the delivery Discharge connection Fit a tube 1
11. e membrane If the micro siemens value for the supplied tap water is gt 500 uS it is recommended to install a de scaling system ahead of the R O system 12 CHECKING THE BUFFER TANK If the buffer tank is not completely filled during the start up procedure it is possible that the pressure in the tank is too high compared to the pressure of the supplied water In this case it is possible to release some of the air pressure step by step via the valve situated underneath the tank under a black cap until the tank is filled It is also possible to measure the pressure with the same kind of meter that is used for car tyres To check that the pressure is not too low the tank must be disconnected with the tap closed Open the tap in an area where this is possible and allow the tank to empty completely If the pressure is too low it is possible to increase the pressure using the valve and the same system that is used to increase the pressure in car tyres The pressure is normally adjusted to 0 45 bar If the humidifiers are installed at a higher elevation than the buffer tank 0 1 bar must be added for every metre of height difference 12 GD CONTRONICS 13 STORING THE SYSTEM Always store the system in a frost free area but with a temperature that is as low as possible If the storage period is to exceed 3 months remove the membrane and store it fully immersed in disinfected water in order to prevent desiccation and or bacterial grow
12. een located on the electronics housing if this button is briefly pressed the system will be re activated 9 START UP PROCEDURE 1 Check all connections once again 2 Close the tap on the buffer tank This will bring the system up to pressure quickly without the need to wait until the buffer tank is filled 3 o Open the supply tap and check for any leaks If any are found close the supply tap and repair the leaks first 3a Forthe BP model Insert the plug into the wall socket 4 Disconnect the water supply tube from the humidifier and allow the water to flow freely for about 2 minutes in order to flush the membrane which is saturated with a disinfecting agent 5 Re connect the tube to the humidifier 6 Open the tap on the storage tank and wait until the tank is completely filled the discharge water will stop 7 Only now can you switch the humidifier on 10 MAINTENANCE Some maintenance is necessary in order to guarantee the long service life of the system Normal maintenance consists of replacing the sediment filter and the active carbon filter s This should be done at least once a year if the humidifier is in continuous use If the supply water is heavily polluted with minerals or chlorine however it is recommended to do this more often Procedure Before replacing the filters the system must be de pressurised Cut off the power from the pump BP model only Switch the humidifier off Close the supply tap
13. or maximum 4 x HU 85 or 1 x HU 245 Reverse osmosis filter with booster pump and a maximum capacity of 2250 kg day 114 kg hr at a minimum water pressure of 1 bar 15 PSI and a water temperature of 25 Under normal operating conditions 10 1440 kg day suitable for maximum 8 x HU 85 or 2 x HU 245 Reverse osmosis filter with booster pump and a maximum capacity of 3600 kg day 140 kg hr at a minimum water pressure of 1 bar 15 PSI and a water temperature of 25 C Under normal operating conditions 10 2310 kg day suitable for maximum 4 x HU 245 4 CONTENT OF THE DELIVERY R O unit with 1 4 supply tap Buffer tank hydro pneumatic with shut off tap 3 8 hose 4 metres 3 8 T piece Coupling 3 4 screw thread 3 8 hose 1 4 discharge hose 2 metres GD CONTRONICS Tap Water supply j T piece Buffer tank Figure 6 LP 10 with pressure tank and connections to drain to HU 5 INSTALLATION PROCEDURE Place the device in a suitable location Place the pre filter for LP 30BP 60BP 100BP 2 x in the left hand holder Place the carbon filter in the right hand holder remove the cellophane When doing this ensure that the O rings on the holders are seated correctly The carbon filter is fitted with a flat rubber flange at the top and the bottom Remember to make allowance for the connections for the water supply discharge buffer tank and socket It is recommen
14. page 19 Figure 9 LP 10WSWSG combines the options WS en WSG 16 GD CONTRONICS 17 INSTALLATION PROCEDURE Ditto LP 10 See page 9 The only difference being putting the plug for the LP 10WSG and the10WSWSG in the socket 18 STARTPROCEDURE See page 11 The green or green yellow LED lights up when LP 10WSG and LP 10WSWSG has been installed After a few minutes and with a good supply of water the green LED is the only one lit up 19 MAINTENANCE The LP 10WS LP 10WSG and the LP 10WSWSG only need the maintenance described on page 11 There is no maintenance for the WS and WSG options 20 OPERATION OF LP 10WSG The osmosis is working properly if the green LED is lit up The membrane needs replacing during the maintenance inspection if the yellow LED lights up If the red LED flashes the membrane must be replaced at once If it is not replaced within 24 hours the red LED will light up and the connected humidifier will be switched off STARTUP US permeate x x100 uS water supply X lt 10 S OKAY green yellow green X2 10 X lt 10 X210 after 3 minutes CONTROL yellow xen REPLACE flashes red X220 after 24 hours SWITCHES OFF constant red 17 lt D CONTRON CS 21 SPECIFICATIONS LP OSG LPAOWSWSG tetoBPws 1 LPADBPWSWSC 0 Tirzespws LP 20BPWSG LP 20BPWSWSG Dwwemag 18 GD
15. th 13 GD CONTRONICS n e o e n m o m n e N o m o o E 14 MALFUNCTIONS eoejdex Jolousel ues aBseyosip s auesquiaw aoejday Jolou dung pur qe 519 929 soeldey LE J JEM X09949 abseyosip ones 49949 0 way o ypaU5 SUeUelS OJoIWN 109 Jojow dund deg lt aunssaJd jajul yoayD 53291 JO 2940 pexoo q 2509 Jixo9uo 10191191 uealo s auesquiaw eJnssaJd yajul oou Bur jipiunu opum uoneydioad Buluunu jou a31 Jayem ou ng jeje ou Jelew pe emi 00 JO ON 14 CoNTRONics 15 SPECIFICATIONS LP 10 LP 10BP LP 20BP LP 30BP LP 60BP LP 100BP Maximum production in 375 560 750 1125 2250 3600 kg day at 25 C water temperature Maximum production in 1
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