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1. V key until the menu item changes to General settings Language English Press the key to change the user language The activated language will then flash Press the A V key to select one of the other languages When the desired user language has been selected press the 1 key The text no longer flashes and the user language has been changed Press the ESC key 3 times in a row to leave the menu entirely and return to the main screen From now on all information and instructions will be shown in the selected language CM5 UM 9752090319 GB V1 4 31 6 14 Changing the user password The entrence to the user menu can be protected by a user password Default this password is set to 0000 but it can be changed by the user as follows 1 Depress 4 to enter the menu The generator displays the following text Main Operating mode Local The displayed mode is dependant of the selected operating mode 3 Depress A V till the menu item is changed into Main Advanced settings 4 Depress to activate the menu item 5 The following text is displayed Advanced settings General settings 6 Depress to activate the menu item 7 The following text is displayed General settings Change lock mode Unlocked 8 Depress A V till the menu item is changed into General settings Change password 0000 9 Depress to enable password changing 10 The cursor w
2. Until the option YES flashes on the display Then depress ie 1 ee to confirm the choice The following text then appears Remote HV on off source Using the A V keys select until the correct option flashes on the display You can choose to continuously switch on the output voltage Continuous or to switch the output voltage on and off remotely via the external input External Then depress 1 to confirm the choice The 5 can now be used as a replacement for an ECM The main screen of the CM5 will then be displayed IS Note If the CM5 is being used as a replacement for the regular ECM access to the menu is disabled See section 6 3 to enable the menu CM5 UM 9752090319 GB V1 4 23 6 2 3 CM5 with Anybus module optional Quick init menu CM5 60N MAT Busaddress 126 0001 Startup screen Initial setup Initial setup Initial setup CM5 60N Language Busaddress 3 Remote HV on off 1 17 English 126 source Bus Busaddress 2 173 213 3 3 0002 0007 0008 0001 Initial setup Initial setup Initial setup Language Busaddress Remote HV on off Deutsch 0 125 source External 173 213 amp 002 0007 0008 Initial setup Language Italiano 1 3 A 0002 Initial setup Language Francais 1 3 0002 Set the following parameters Bus address Using the A V keys select unt
3. Step 7 Step 8 Step 9 Step 10 Step 11 Depress 4 The following text appears Main Operating mode Local this text may be different depending on the chosen configuration Depress the A and or V key until the following text appears on the screen Main Advanced settings Depress The following text appears Advanced settings General settings Depress the A and or V key until the following text appears on the screen Advanced settings Remote HV on off source settings Depress The following text appears RemOn Off settings Remote HV on off source Continuous Depress The text Continuous now starts to flash Depress the A and or V key until the flashing text Continuous changes to External Depress The text External now no longer flashes the setting has been changed The following text appears RemOn Off settings Remote HV on off source External Depress the ESC key to exit this menu item The following text appears Advanced settings Remote HV on off source settings Depress the ESC key again to exit this menu item The following text appears Main Advanced settings Depress the ESC key again to now exit the menu The generator will now show the main screen again CM5 UM 9752090319 GB V1 4 69 Appendix VIII Advanced Current Control optional Operational modes The generator operates in an intellig
4. set current value and the output voltage to be supplied by the generator will be adjusted to this Optional Advanced Current Control mode The generator operates in an intelligent CC mode with the ability to switch back to the stand by state when no object is present below the connected electrodes see Appendix VIII CM5 UM 9752090319 GB V1 4 Operation in Voltage Control mode 1 When the generator is operating in the VC mode the desired output Operating voltage KV voltage is set on the generator The generator now maintains the set output voltage and depending on the load adjusts this with a 1 larger or smaller current The charging current decreases however L Charging current mA if the electrodes become dirty T T T T T T T T Figure 3 Voltage Control mode Operation in Current Control mode When the generator is operating in the CC mode the desired current is set on the generator The generator now maintains the Limit set current and adjusts this with a higher or lower output voltage This method of control results in a constant ion current constant charging Charging current mA Figure 4 Current Control mode 2 3 Menu Various generator settings can be changed via the menu This is done by using various key combinations or by configuring the various parameters This advanced menu consists of main menus and submenus Access to this menu ca
5. various external connections A summary of these connections is given below Remote HV on off Remote control of high voltage and current Readout of output voltage and current Status indicators Power supply for fieldbus sleep mode indication 5 7 Switching the high voltage on and off externally Remote HV on off The high voltage output of the generator can be switched on and off remotely by a machine or PLC In order to switch on the high voltage a voltage must be connected between pin 1 V and pin 14 0 V The voltage must be between 10 and 30 V DC If no voltage is connected the high voltage is switched off When the indicated voltage is connected to this input the high voltage is switched on CM5 UM 9752090319 GB V1 4 15 External Remote Connector Sub D 25p 14 Ps 600000000000 10 DC poooo0oo00000000 On Off Switch External Remote Connector Sub D 25p On Off Switch 20 OV ooooo ooooo Figure 9 wiring diagram for Remote HV on off for the 5 E Note Ensure that the external control is switched on using the configuration menu for the relevant operational mode See section 6 19 menu 7300 choice 7313 and Appendix VII example 5 5 8 Analogue control signals Two inputs have been defined for controlling the high voltage or the setpoint of the current to be supplied Both signals can be configured and controlled independently of each other In order to configure the inpu
6. 15 0 kV 8096 1096 0 7 sec 0 7 sec kV amp mA 8596 5096 0 5V DC 0 5V DC 0 10V DC 0 10V DC 0 5V DC 0 5V DC Limit alarm CM5 UM 9752090319 GB V1 4 60 Appendix Ill Standard settings CM5 with Anybus module The CM5 with Anybus module has the following factory settings Operating mode Control mode Voltage setpoint Current limit Lock mode User password Bus address User voltage limit User current limit Remote HV on off source Local mode Remote HV on off source Remote mode Remote HV on off source Fieldbus mode Remote limit control Advanced output control Advanced output control Setpoint voltage start Setpoint voltage max High level Trigger level Readout stretched Limited LED stretched Display readout Backlight Contrast Remote I O mode OutU Remote mode Outl Remote mode SetU Remote I O mode Setl Remote I O mode AdvOutC Remote mode BarCont Pin9 output mode Fieldbus VC Voltage Control 0 0 2 5 or 5 0 mA Unlocked Unchanged 126 60 0 kV or 30 0 kV 2 5 mA or 5 0 mA Continuous Continuous Bus Local controlled Continuous 5 0 kV 15 0 kV 8096 1096 0 7 sec 0 7 sec kV amp mA 8596 5096 0 5V DC 0 5V DC 0 5V DC 0 5V DC 0 5V DC 0 5V DC Limit alarm CM5 UM 9752090319 GB V1 4 61 Operating mode Remote HV on off mode Local setpoint Appendix IV Operating signal Field
7. 5V DC 7650 7651 7654 settings settings Remote mode Remote mode BarCont 0 10V DC BarCont 0 5V DC 7660 7661 7664 settings settings Pin9 output mode Pin9 output mode Arc detect Arc detect 7670 7671 settings Pin9 output mode Limit alarm 7672 settings Ping output mode Not used 7673 Advanced settings Unit info i 7700 Advanced settings Restore factory settings NO 7800 CM5 UM 9752090319 GB V1 4 49 7000 Menu for changing advanced generator settings Advanced settings 7100 7200 7300 7400 7500 7600 7700 7800 Submenu with general settings for the generator Submenu for limiting the HV output Submenu for the Remote HV on off s source settings Submenu for the Advanced Output Control mode settings Submenu for the display settings Submenu for the settings for the analogue I O inputs and outputs settings 7610 Set mode of the analogue output for the remote Actual Voltage 7611 Set analogue control range to 0 5 V DC 7612 Set analogue control range to 0 10 V DC 7613 Set analogue control range to 0 20 mA DC 7614 Set analogue control range to 4 20 mA DC 7620 Set mode of the analogue output for the remote Actual Current 7621 7624 See descriptions for 7611 to 7614 7630 Set mode of the analogue input for the remote Voltage Setpoint VC mode Voltage Limit CC mode 7631 7634
8. 60N 60P 340 mm 388 mm 272 mm 272 mm 108 mm 108 mm 8 2 kg 8 2 kg Sheet steel powder coating CM5 UM 9752090319 GB V1 4 Burjunow ITEM Burjunou jane sg pnis Buryje3 sng 0ce JAl Q qns daz X5 Sjndjno AH cung J0 38UU0 0 1 40j2euuo2 pepeo Buruds C A30 OVE A309 88 VLE Figure 5 dimensions of the CM5 11 CM5 UM 9752090319 GB V1 4 5 Installation N Warning Electrical installation must be carried out by a skilled electrical engineer according to the applicable national and local regulations The equipment must be properly earthed Earthing is required to ensure safe and proper operation and to prevent electrical shocks upon contact Disconnect the power supply before carrying out work on the unit 5 1 Prior check Check that the equipment is undamaged and that you have received the correct version Check that the details on the packing slip correspond to the details of the product received Check that the voltage shown on the rating plate corresponds to the mains voltage you intend to use If you have any problems and or doubts please contact Simco lon Europe or the Simco lon agent in your region 5 2 Overview Position the generator in a clearly visible easily accessible and stable location on or close to the machine and as close as possible to the charging bar
9. CM5 remote active The interface description for output is not activated the serial bus that is being used The external remote Switch off the external function is enabled but remote control see there is no signal to menu 7300 or switch switch on the generator the generator to local mode see menu 1100 remote mode see menu 1200 or send a signal to the external remote HV on off input The generator is faulty Send the generator for repair see section 10 Display is on Generator is operating Enable the fieldbus Communication is in local or remote mode mode see menu 1300 working No checking via the bus Setpoint cannot be set in local mode The generator is locked Unlock the generator see section 0 and menu 7110 Generator is faulty Send the generator for repair see section 10 Limit indicator lights up Generator is overloaded Sparking or short circuit in connected equipment Check connected equipment CM5 UM 9752090319 GB V1 4 55 Generator is operating in VC or AdvOutC mode Emitter point in contact with earth Prevent the emitter point from making contact with earth Generator overloaded Reduce output voltage or increase distance between the charging bar electrode and material Limit indicator lights up Generator is operating in CC or AdvCC mode Maximum set voltage reached Increase the maximum voltage or lower
10. OS DO NLANG NG ooa aes 15 5 7 Switching the high voltage on and off externally Remote HV on off eee eere 15 5 8 Analogue control sigrials 122 NINA e Sr GE Pe pa EE GITNA NG a 16 5 8 1 Analogue control signal Remote Voltage Setpoint Voltage Limit 17 5 8 2 Analogue control signal Remote Current Limit Current Setpoint 17 5 9 Analogue readout signals ul NGA eere ss etna assa Dona naa a So AG 18 5 9 1 Analogue readout signal Remote Output Voltage 18 5 9 2 Analogue readout signal Remote Output Current aanne 19 5 10 Internal 12 V supply voltage RAE eden vennen oa ao oa anoo ai ena uaa aa aken 19 5 11 Digital status signals tror ei eau NGA DIDA NALANG BN S SUR paa oU e auae Lo Sepa ab da aoo 20 5 1171 Operating sigrial c ot t e TATA PRSE 20 5 11 2 Pin 9 output select limit alarm arc detect eene nere eterne nente trennen 20 5 12 External bus supply voltage sa soto sena soto sena a 21 CM5 UM 9752090319 GB V1 4 1 6 COMMISSIONING ET M 55 22 6 1 Switching the mains vol
11. See descriptions for 7611 to 7614 7640 Set mode of the analogue input for the remote Current Limit VC mode Current Setpoint CC mode 7641 7644 See descriptions for 7611 to 7614 7650 Set mode of the analogue input for the remote Advanced Output Control 7651 7654 See descriptions for 7611 to 7614 7660 Set mode of the analogue input for the remote Bar Contamination 7661 7664 See descriptions for 7611 to 7614 7670 Set mode of use for the sub D pin 9 7671 Sub D pin 9 is used for sending Arc Detect messages 7672 Sub D pin 9 is used for sending Limit Alarm messages 7673 Sub D pin 9 is not used Submenu with information about the generator Menu for restoring the factory settings for the generator CM5 UM 9752090319 GB V1 4 50 Main Advanced settings Advanced settings General settings 7000 4 7100 Advanced settings Output limits Advanced settings Remote HV on off source settings e gt Advanced settings Advanced output control settings 5 Advanced settings Display settings E 5 5 Advanced settings settings E Advanced settings Unit info Unit info Device type CM5 60N 770 7710 Unit info Software version 1 17 A 7720 Unit info ABCC networktype 7730 Unit info ABCC version A 7740 Unit info ABCC serialno i 7750 Unit i
12. a user passWOTF 2 cerro esee eere nte eror ku N phage aeu saa AG GA 32 6 16 Restoring the user password ia TGA ner Pen aga ee Essai en oa oa GG AA 33 6 17 Analog Remote control of the setpoint and limit veen eene nnne nn rnnt 33 6 18 Fieldbus control only if an Anybus module has been installed and activated 34 6 19 External switching of the high voltage of the generator Remote HV on off 34 6 20 eec 34 6 21 Limitalarm oUtput PIN9 1 ccr eere i pe aane reru a a anaana o ngo taa Da pU Ranae renda Ia Eee 34 6 22 Arc detect output PINIPIG NGA KAKANAN BALA ANG ia 35 6 23 0perating signal GANAN ANA DAA AA 35 6 24 Too many ARCs error safety AA 35 6 25 Switching arc detection protection on off nennen eeen nn nn nnne nnn 35 6 26 Restoring the factory 185 ea an Rea Sen Fano eR inis 36 6 27 Quick init menu structure mceeees naaa sees nun sette ANNE sense stent SS 37 CM5 UM 9752090319 GB V1 4 2 6 28 Menu structure 57402554503 ass vonsorevensnsnoenssnrvers oneness 38 7 Functional cheek sissende inde GA NANANABIK LAKAN 53 e M intenance asma dana ane ERREUR OUR d
13. address if applicable and other relevant information about the generator 0002 0001 Startup screen This gives information about the generator type the current firmware Menu option for selecting the language used in the display You can choose between the following languages English English Deutsch German Italiano Italian and Fran ais French 0003 Menu option to determine whether the generator must function as a simple generator ECM or whether the generator must be configured more specifically If the generator is used to replace an ECM select the option YES By selecting NO other parameters will need to be set 0004 Menu option for setting the operating mode of the generator Possible choices Local for keyboard operation Remote for control via the analogue signals and Fieldbus optional for control via a serial communication network or AdvOutC optional for speed related control of the high voltage 0005 voltage control CC for current control AdvCC optional for advanced or intelligent current control 0006 Menu option for setting the control mode of the generator Possible choices are VC for Menu option for selecting the control voltages for the remote inputs and outputs choice can be made from 0 5 V 0 10 V DC 0 20 mA DC and 4 20 mA DC 0007 to 126 The possible range is from address 0 to 12
14. be able to switch the set output voltage on and off via the bus communication or select External to be able to switch the output voltage on and off via the external input Depress A V to select the correct mode and then depress to enable the setting Once all parameters have been set the generator will once again display the information about the generator type e g CM5 60N the firmware version the communication bus address and in some cases additional information This information is displayed for 2 seconds after which the generator continues to start and the main screen is displayed 6 3 Activating the locked menu If the CMS is configured as a simple charging generator ECM during the Quick init the menu is disabled from that moment Access to the menu can be enabled by switching off the 5 and then simultaneously holding down the 4 and lt keys and switching on the CM5 After a short time the message Menu activated appears on the screen After 2 seconds the software of the CM5 will start and the main screen will be displayed The menu is now unlocked and accessible for the user 5 Note It is not possible to activate the menu when the generator is active in the RunButton mode see section 6 10 First press ESC to exit the RunButton mode 6 4 Resetting the language to English If the wrong language is selected during the Quick init installation for the 5 it can be reset to English as follows Th
15. for the voltage that is output when the analogue control input reaches the trigger level see 7440 7411 Set the minimum start Setpoint for the output voltage Set maximum Setpoint for the voltage that is output when the maximum level is reached see 7430 7421 Set the maximum Setpoint output voltage Set maximum level of the analogue control input 7431 Set the maximum level of the analogue control input Set threshold level of the analogue control input 7441 Set the threshold level of the analogue control input Submenu for the display settings Display settings 7510 7520 7530 7540 7550 Set delay time for displaying the most recently measured high voltage value after this has been reduced 7511 Set the display readout delay time Set delay time of the limit indicator indicating how long the limit indicator must remain illuminated after a limit situation is no longer present 7521 Set the limit indicator readout delay Set display mode for the display 7531 Voltages and currents are shown in kV and mA 7532 Voltages and currents are displayed as a percentage of the maximum Set intensity of the display backlight 7541 Set the intensity of the display backlight Set contrast value for the display text 7551 Set the contrast value for the display text 7600 Submenu for the settings for the analogue I O inputs and outputs 7700 Submenu with information about the generator 7800 Menu for re
16. or current with use of an analogue signal for example from a PLC the generator must be switched to remote mode see menu 1200 The menu structure is explained further in section 6 28 In remote mode default only the setpoint of the analogue input is controlled To control also the limit with use of the analogue input an extra setting has to be set Set menu item 4300 to item 4320 For the remote control the necessary analogue control signals must also be connected as explained in section 5 8 The correct control modes must be selected for the relevant control signals see 7630 and 7640 CM5 UM 9752090319 GB V1 4 33 6 18 Fieldbus control only if an Anybus module has been installed and activated In order to allow the generator to function using serial bus communication the generator must first be switched over to the fieldbus mode see 1300 The correct bus address must also be set see 7131 Refer to the interface description for the supplied module for the data to be used 6 19 External switching of the high voltage of the generator Remote HV on off Note This function only controls the output voltage not the mains voltage External on off switching of the high voltage can be done by 1 present an external switching signal to the sub D connector without changing the preset setpoint settings Activate this option in menu 7300 choice 7313 2 optional serial bus communication If this option is mounted the target or m
17. or electrode SS Note Earthing must be via the power cable and via the external earth wire to the earthing point on the generator Connect the external earth wire to an earthed machine part 5 3 Installing the CM5 Note Use only the supplied fasteners to fix the bracket to the CM5 M4x8 fastening screws Do not install the generator in a dirty or damp environment or in an environment where chemicals or other corrosive agents are handled Arrange the generator so that it is free from vibrations Secure the generator using the mounting materials supplied 2 If required the front panel can be rotated 180 to make operation easier see section 5 4 CM5 UM 9752090319 GB V1 4 12 S lA e mE IV Figure 6 CM5 assembly holes CM5 UM 9752090319 GB V1 4 13 5 4 Rotating the front panel 180 The front panel of the generator can be rotated 180 as follows o i E gt U Figure 7 different CM5 models De energise the generator and remove the power cable Remove the cover Disconnect the mains switch faston plugs Disconnect the front panel connectors from the upright PCB Unscrew both hexagon nuts on the front panel The front panel can now be taken off the generator and turned round Re attach the front panel with the two hexagon nuts Also rotate the switch Reconnect the front panel connectors 0 Reconnect the mains switch faston plugs 2x b
18. setpoint fieldbus mode 0 0 5000 5100 Y Fieldbus settings Fieldbus settings Current limit Voltage limit 25 60 0 kV 5200 AdvOutC settings Remote settings Change settings Current limit gt Current limit AdvOutC mode 25mA 0 0 0 1 luserimit MA 6100 6110 Main Advanced settings 7000 Main Service mode Simco only 7000 CM5 UM 9752090319 GB V1 4 1000 2000 3000 4000 5000 6000 7000 8000 Menu option that shows the generator s current operating mode By selecting the option the operating mode of the generator can be changed Menu option that shows the generator s current Control mode By selecting the option the Control mode of the generator can be changed Menu for changing the settings for the Local operating mode Change settings local mode 3100 VC set value for the Voltage Setpoint Local mode CC set value for the Current Setpoint Local mode 3110 VC set the Voltage Setpoint CC set the Current Setpoint 3200 VC set Current Limit value Local mode CC set Voltage Limit value Local mode 3210 VC set the Current Limit CC set the Voltage Limit Menu for changing readout the settings for the Remote operating mode Change settings remote mode 4100 VC set value of the analogue input of the Voltage Setpoint Remote mode CC set value of the analogue input of the Current Setpoint Remote mode 42
19. the Advanced Output Control mode settings Submenu for the display settings Submenu for the settings for the analogue I O inputs and outputs Submenu with information about the generator Menu for restoring the factory settings for the generator CM5 UM 9752090319 GB V1 4 44 Main Advanced settings 7000 Advanced settings General settings Advanced settings Output limits 7200 Advanced settings Remote HV on off source settings 7300 Advanced settings Advanced output control settings 7400 Advanced settings isplay settings Advanced settings settings an ced settings nit info 7700 Advanced settings Restore factory settings NO 7800 RemOn Off settings Remote HV on off source Continuous 7310 RemOn Off settings Remote HV on off source Continuous 7311 RemOn Off settings Remote HV on off source Bus 7312 RemOn Off settings Remote HV on off source External 7313 CM5 UM 9752090319 GB V1 4 7000 Menu for changing advanced generator settings Advanced settings 7100 7200 7300 7400 7500 7600 7700 7800 Submenu with general settings for the generator Submenu for limiting the HV output Submenu for the Remote HV on off source settings Remote HV on off settings 7310 Configuring the external on off input mode 7311 External control is disabled and the high voltage is immediate
20. 00 VC set value of the analogue input of the Current Limit Remote mode CC set value of the analogue input of the Voltage Limit Remote mode E Note When option 4320 is enabled the set value can only be read out marked by the W symbol When option 4310 is enabled option 4210 is also enabled meaning that the set value can be changed 4210 VC set the Current Limit CC set the Voltage Limit 4300 Configure the maximum current VC mode or maximum voltage CC mode setting in Remote operating mode 4310 The maximum current voltage is set locally via the menu see 4210 4320 The maximum current voltage is controlled via the remote Menu for changing readout the settings for the Fieldbus operating mode Change settings fieldbus mode 5100 VC set value of the Voltage Setpoint Fieldbus mode The parameter is read only marked by the i symbol CC set value of the Current Setpoint Fieldbus mode The parameter is read only marked by the i symbol 5200 VC set value of the Current Limit Fieldbus mode The parameter is read only marked by the ii symbol CC set value of the Voltage Limit Fieldbus mode The parameter is read only marked by the i i symbol Menu for changing the settings for the Advanced Output Control operating mode Change settings AdvOutC mode 6100 Set value of the Current Limit when the generator is operating in Advanced Output Control mode Menu for changing advanced generator s
21. 00900000000 2 0 5V DC 0 10 DC 0 20mA DC 4 20mA DC ground 15 16 17 18 19 24 25 Figure 12 wiring diagram for the Remote Output U for the CM5 CM5 UM 9752090319 GB V1 4 18 5 9 2 Analogue readout signal Remote Output Current To connect the readout signal for the supplied output current a voltage or current meter must be connected between pin 5 and earth pin 18 as indicated in the diagram below Remote Output I Connector Sub D 25p 14 18 25 000000000000 0 5V DC 0 10V DC 0 20mA DC 4 20mA DC ground 15 16 17 18 19 24 25 Figure 13 wiring diagram for the Remote Output I for the CM5 5 10 Internal 12 V supply voltage The generator has an internal electrically isolated power circuit that can be used to feed the digital control signals see 5 7 and 0 Galvanic separated power Connector Sub D 25 14 20 29 12V 20mA max Figure 14 wiring diagram for the external 12 V supply voltage for the CM5 CM5 UM 9752090319 GB V1 4 19 5 11 Digital status signals For reporting the status of the generator the following signals can be found on the 25 pin sub D connector e Limit Alarm Indicates that the output voltage or current is limited see 6 21 e Arc Detect Indicates that an arc has been detected see 0 e Operating Indicates whether the generator is operational see 6 23 5 11 1 Operating signal The operat
22. 24 25 Figure 10 wiring diagram for the Remote Setpoint U for the CM5 5 8 2 Analogue control signal Remote Current Limit Current Setpoint To connect the control signal for the output current to be supplied a voltage or current source must be connected between pin 2 and earth pin 15 as indicated in the diagram below Remote Setpoint I Connector Sub D 25p 14 15 25 9Q O0000000000 0 5V DC 0 10V DC 20mA DC 20mA DC ground 15 16 17 18 19 24 25 Figure 11 wiring diagram for the Remote Setpoint I for the CM5 CM5 UM 9752090319 GB V1 4 17 E Note In order to be able to use the control input for controlling or limiting the current the option 4300 must be set to external in the menu menu item 4320 If this option is not enabled the maximum output current to be supplied will be determined via the menu settings 5 9 Analogue readout signals Two analogue signals are available for reading out the high voltage or output current Both signals can be configured and read out independently of each other In order to configure the outputs the generator menu must be used For configuring the outputs see menu items 7610 to 7614 and 7620 to 7624 5 9 1 Analogue readout signal Remote Output Voltage To connect the readout signal for the supplied high voltage a voltage or current meter must be connected between pin 4 and earth pin 17 as indicated in the diagram below Remote Output U Connector Sub D 25p 14 17 25 29
23. 5 0008 Optional menu option for setting the communication bus address By default this is set Menu option for setting the use of the external switching input Continuous mode indicates that the output voltage is continuously switched on The option External is used to switch the output voltage on and off via the external input The option Bus CM5 UM 9752090319 GB V1 4 37 only for the fieldbus mode is used to switch the output voltage on and off via the fieldbus communication 6 28 Menu structure The menu structure of the CM5 is shown in the following diagrams Startup screen CM5 60N Main screen Output 0 0 kV V1 7 Busaddress 126 0001 mz PA 0 0mA A Op mode Local User password Operating mode Local TN IN 0100 1000 0001 Start up screen showing information about the generator 0010 Screen asking whether the user wants to reset the user password Select YES to change the password 0011 Screen for entering the factory password 0012 Screen indicating that the user password has been reset 0100 Main screen This shows the currently measured voltage and current but also information about the modes of the generator that have been set 0110 Setpoint screen This shows the set voltage and current 0200 The user password must be entered in this screen in order to access the user menu 1000 This is the 1st item of the ma
24. CM5 UM 9752090319 GB V1 4 40 User password Main Operating mode Local 0200 1000 Main Control mode 2000 VC mode CC AdvCC mode VC mode CC AdvCC mode Main Local settings Local settings Local settings Local settings Change settings Voltage setpoint Current setpoint Voltage setpoint Current setpoint local mode 0 0 kV 0 0 mA 0 0 1 0 Uuserimit kV 0 0 0 1 luserimt MA 3000 3100 310 Y Eus senna cra soning ata kara settings urrent limit oltage limit urrent limit foltage limit 2 5mA 60 0 kV gt 0 0 0 4 luserimt mA 0 0 1 0 Uuserimit 3200 3210 Main Remote settings Remote settings Change settings Voltage setpoint Current setpoint remote mode 0 0 kV 0 0 mA 4000 A 4100 Remote settings Remote settings Remote settings Remote settings Current limit Voltage limit Current limit Voltage limit 2 5 mA 60 0 kV 0 01 luserimt mA 0 0 1 0 Uuserimit 4200 4210 peman settings Remote settings emote limit Remote limit control control Local controlled Local controlled 4300 4310 Remote settings Remote limit control External controlled 4320 y Main Fieldbus settings Fieldbus settings Change settings Voltage setpoint Current
25. SIMCO GD An ITW Company Simco lon Europe Postbus 71 NL 7240 AB Lochem Telefoon 31 0 573 288333 Telefax 31 0 573 257319 E mail general simco ion nl Internet http www simco ion nl Traderegister Apeldoorn No 08046136 DC High Voltage Generator CM5 UM 9752090319 GB V1 4 USER MANUAL FOR CM5 CONTENTS d ris EAE T T QI Explanation Of cM I Introductioh tise 2 Description and operdtion uu oe ABANGAN 2 1 Operating modes iere ipee AA paa eo aa asa ee sa Eran ga Suae EFE NANA NAGA 2 3 MON sans EEE E 2 4 Activation of the high voltage 1 4 2 0NA iL erbe NING Ga Di ina 2 5 Serial communication bus module optional saas sens nnn rettet nenas ER 4 Technical specifications GNG TGA Ba ISUANGUON Mir 12 5 T Prior CHECK TEN 12 12 5 3 Installing the CM5 p 12 5 4 Rotating the front panel 180 1 12 orbe ka si eo dna Ca Sapa Ra oS uaa 14 5 5 Connecting the CM5 15 5 6 External control NINGNING NANANA GB ho
26. age off and on via the checking bit of the data communication will also rectify the error situation 6 25 Switching arc detection protection on off If you do not want the high voltage of the generator to switch off on detection of too many arcs this option can be disabled See menu option 7140 CM5 UM 9752090319 GB V1 4 35 6 26 Restoring the factory settings A situation may occur where the user has changed the generator settings in such a way that it is no longer clear how the generator is operating or more seriously in such a way that the generator no longer functions at all In such a situation it is possible to reset the generator back to the factory settings To do this go to menu item 7820 and select the option Restore factory settings YES After a short time the generator will start up again with the factory settings In this case the generator will once again run through the Quick Init menu in order to set the most used base settings see 6 2 and 6 27 Other settings then need to be set via the menu see 0 and 6 28 IS Note During the resetting of the factory settings the user password is NOT reset In order to reset the user password the procedure in section 6 16 must be followed CM5 UM 9752090319 GB V1 4 36 6 27 Quick init menu structure The quick init menu structure of the CM5 is shown in the following diagram Quick init menu CM5 60N V1 7 Busaddress 126 0001 Initial setu
27. an be set between 0 kV and max output voltage 5 of max output voltage at maximum load 4x cursor keys ESC key and key Red LED 4x 20 character LCD with background lighting 596 of the maximum voltage x 2 digits 1x Anybus connector The Anybus module is optional For the available networks and protocols contact Simco lon Europe or your local representative Switching the high voltage on off Readout of the output voltage absolute and percentage values Readout of the output current absolute and percentage values Setting the output voltage or current absolute and percentage values Setting the maximum output current or voltage Specification 10 V DC 0 5 A max 27 V DC 0 2 A max off 10 30 V on typically 12 V Specification 10 V DC 10 mA min 30 V DC 25 mA max 30 V DC 50 mA max CM5 UM 9752090319 GB V1 4 Analogue control voltage Analogue readout voltage Control voltage output 12 V output voltage Environment Use Temperature Installation Protection class Mechanical Dimensions Length incl high voltage connector Width Height Weight Housing Also supplied Brackets 25 pin sub D connector Specification 0 5 V DC or 0 10 V DC or 0 20 mA DC or 4 20 mA DC Specification 0 5 V DC or 0 10 V DC 0 20 mA DC or 4 20 mA DC 12 V DC x 20 20 mA max Industrial internal use 0 55 C Dust free and vibration free IP20 CM5 30N 30P CM5
28. aster system a machine or PLC can send a command to switch on and off the high voltage Activate this option in menu 7300 choice 7312 Depending on the operational mode of the generator the relevant external control mode must also be activated See menu 7300 see section 5 7 for connection E Note The switching speed the generator needs up to 60 ms to reach the maximum output voltage starting from 0 kV The time needed to reach 0 kV again from the maximum output voltage very much depends on the connected load 6 20 Limit indicator The Limit indicator on the front panel of the generator indicates that the generator is limited In VC and AdvOutC mode this means that the desired set high voltage value is not reached In CC and AdvCC mode the set current value is not attained See section 9 for possible problems and solutions 6 21 Limit alarm output Pin9 The limit function as described in section 6 20 is also externally available via the sub D connector from the generator See section 5 11 2 for connecting and menu 7670 choice 7672 to activate the output Note Pin 9 can only be used as a Limit Alarm or Arc Detect message However the output can also be switched off see menu item 7670 CM5 UM 9752090319 GB V1 4 34 6 22 Arc detect output Pin 9 The CM5 generator can pass on detected arcs directly via this output to the machine or PLC This output will be active for each detected arc When the arc is rectified thi
29. bus setpoint Remote setpoint External remote HV on off Limited error Operating Local setpoint Disabled Local setpoint Disabled Local setpoint Disabled Local setpoint Enabled Local setpoint Enabled Local setpoint Enabled Local setpoint Enabled Local setpoint Enabled Local setpoint Enabled Fieldbus setpoint Disabled Fieldbus setpoint Disabled Fieldbus setpoint Disabled Fieldbus setpoint Enabled Fieldbus setpoint Enabled Fieldbus setpoint Enabled Fieldbus setpoint Enabled Fieldbus setpoint Enabled Fieldbus setpoint Enabled Remote setpoint Disabled Remote setpoint Disabled Remote setpoint Disabled Remote setpoint Enabled Remote setpoint Enabled Remote setpoint Enabled Remote setpoint Enabled Remote setpoint Enabled Remote setpoint Don t care Enabled CM5 UM 9752090319 GB V1 4 62 Appendix V Connector connections Connector connections for the 25 pin sub D connector at the rear of the generator Pin 1 External remote HV on off plus Pin 2 Remote setpoint Pin 3 Remote U setpoint Pin 4 Remote U output Pin 5 Remote output 24 V DC input voltage optional power supply for fieldbus Pin 7 12 V DC output volta
30. charging electrodes are referred to in this user manual as charging electrodes A symbol or text in square brackets indicates an operating button on the generator Text in quotation marks indicates text on the generator display This manual must be available at all times to staff operating the equipment Read through the entire manual before installing and using the product Follow the instructions set out in this manual to ensure proper operation of the product and to retain your entitlement under the guarantee The terms of the guarantee are set out in the Simco lon Europe General Terms and Conditions of Sale Explanation of symbols Warning N Indicates special information to prevent injury or significant damage to the product Attention ES Important information for making the most efficient use of the product and or for preventing damage to the product CM5_UM_9752090319 GB V1 4 4 1 Introduction The 5 is a high voltage generator that is used to supply Simco lon charging bars electrodes with a high voltage This combination is called the CM5 electrostatic charging system It is used to bond materials temporarily The generator can either be operated manually or remotely analogue or digital Due to the digital bus the generator can be used in a serial network On the front of the generator there is an on off switch a display for displaying system settings and information six operating buttons touch keys f
31. ck Disconnect the power supply before carrying out work on the unit Only use the generator in combination with suitable Simco lon bars electrodes Keep the generator free of dirt dust and moisture in order to ensure its safe operation High voltages are dangerous especially for people with a pacemaker not use the CM5 in an environment where there is a risk of fire or explosion Do not expose the to vibrations and knocks The equipment may only be repaired by Simco lon employees CM5 UM 9752090319 GB V1 4 8 4 Technical specifications Required power supply Supply voltage Supply voltage limit values Frequency Frequency limit values Current power Connection Fuse rear Output Max output voltage Max output current Max output power High voltage connection Voltage stabilisation Load stabilisation Output voltage Ripple peak peak User interface Operation Limit indicator Display Accuracy Digital I O Bus module Additional options analogue via the 25 pin sub D connector External bus supply voltage input Remote HV on off input Status indicators Operating and Limit Alarm Arc Detect 100 240 V AC 85 264 V 50 60 Hz 47 63 Hz Max 240 W Euro connector IEC 320 3 15 AT CM5 30N 30P CM5 60N 60P 30 kV DC 60 kV DC 5 mA 2 5 150W 150W 4x spring connector 4x spring connector 2 of max output voltage 2 of max output voltage C
32. ck the generator properly and clearly state the reason for return 11 Disposal Observe the applicable local environmental and other regulations when disposing of the equipment Spare parts Part number Description 21 05 10 0000 Spring connector for CM5 39 00 23 6025 25 pin sub D connector with housing for remote I O 69 99 63 0315 Rear panel fuse 3 15 AT 69 72 70 4800 Anybus Compact Com Profibus 69 72 70 Anybus Compact Com CANopen 69 99 90 0050 Sealing caps 69 74 70 0150 Brackets Spare parts can be obtained from the agent in your region or from Simco lon Europe Simco lon Europe Postbus 71 NL 7240 AB Lochem Telefoon 31 0 573 288333 Telefax 31 0 573 257319 E mail general simco ion nl Internet http www simco ion nl CM5 UM 9752090319 GB V1 4 58 Appendix I Factory settings after resetting The CM5 has the following factory settings Operating mode Control mode Voltage setpoint Current limit Lock mode User password Bus address User voltage limit User current limit Remote HV on off source Local mode Remote HV on off source Remote mode Remote HV on off source Fieldbus mode Remote limit control Advanced output control Advanced output control Setpoint voltage start Setpoint voltage max High level Trigger level Readout stretched Limited LED stretched Display readout Backlight Contrast Remote I O mode OutU Remote mode Outl Remote I O mod
33. configuring a few common base settings you can then quickly start using the generator As soon as Initial setup appears in the display this means that the generator still needs to be configured for use Depress A V to select another setting Once the correct setting has been selected depress lt to actually activate and enable this setting The initial setup menu is proceeded through as follows Note When carrying out a quick configuration some parts may be skipped depending on the selections that have been made CM5 UM 9752090319 GB V1 4 22 6 2 1 Selecting the user language The generator shows information and instructions on the display in English by default However the user can change this to the language he or she prefers Changing the language parameter Language English Use the A V keys until the desired language option English English Deutsch German Italiano Italian or Fran ais French flashes on the display Then press 1 to confirm the choice From now on the selected language will be used for operating the CM5 Depending on the available functional options the generator will have to be configured as a simple charging generator or as a generator with Anybus module This is described in the next 2 sections 6 2 2 CM5 as simple charging generator ECM Set the following parameters Use as standard ECM Www Using the A V keys select
34. creen The keyboard is unlocked again and can be used to change the Setpoint settings of the generator Note If the keyboard has been locked via the menu it CANNOT be unlocked by simultaneously depressing the lt and gt keys In this case the m symbol flashes 5 times to indicate that the keyboard remains locked In order to unlock the keyboard in this case you will need to access the menu see section 6 3 6 10 RunButton mode To activate the output independently from an external on off control signal it is possible to use the RunButton mode With this mode it is possible to manually turn on the high voltage overruled to do for example initial tests Note the RunButton mode can only be used if the generator has been set as Local Ext Remote Ext Fieldbus Bus or Fieldbus Ext In order to activate the RunButton mode simultaneously depress the ESC and keys for about 1 second As soon as the generator switches over to the RunButton mode this is indicated in the display by a flashing symbol in the right top corner When the generator is operating in the RunButton mode depress the key to switch on the high voltage Release key and the HV switches off again Depress the ESC key to switch off the RunButton mode again The flashing symbol will disappear from the display and the generator will now function normally again The generator exits the RunButton mode also if th
35. e SetU Remote I O mode Setl Remote I O mode AdvOutC Remote mode BarCont Pin9 output mode Local VC Voltage Control 0 0 kV 2 5 mA or 5 0 mA Unlocked Unchanged 126 60 0 kV or 30 0 kV 2 5 mA or 5 0 mA Continuous Continuous Bus Local controlled Continuous 5 0 kV 15 0 kV 8096 1096 0 7 sec 0 7 sec kV amp mA 8596 5096 0 5V DC 0 5V DC 0 5V DC 0 5V DC 0 5V DC 0 5V DC Limit alarm CM5 UM 9752090319 GB V1 4 59 Appendix Il Standard settings as simple charging generator ECM The CM5 has the following factory settings Operating mode Control mode Voltage setpoint Current limit Lock mode User password Bus address User voltage limit User current limit Remote HV on off source Local mode Remote HV on off source Remote mode Remote HV on off source Fieldbus mode Remote limit control Advanced output control Advanced output control Setpoint voltage start Setpoint voltage max High level Trigger level Readout stretched Limited LED stretched Display readout Backlight Contrast Remote I O mode OutU Remote mode Outl Remote mode SetU Remote I O mode Setl Remote I O mode AdvOutC Remote mode BarCont Pin9 output mode Local VC Voltage Control 0 0 kV 2 5 or 5 0 mA Unlocked Unchanged 126 60 0 kV or 30 0 kV 2 5 mA or 5 0 mA Continuous Continuous Bus Local controlled Continuous 5 0 kV
36. e main switch of the generator is turned off and on again 6 11 Menu entrance Press the key when the generator is in the main screen to access the menu If the user password is not changed direct access to the menu will be given If the user password is changed this password must be entered first before menu access is allowed see 6 15 CM5 UM 9752090319 GB V1 4 29 6 12 Menu screens As soon as the user password is entered the first main menu item is displayed Depress A V to select another main menu item Each menu screen shows the number of items the relevant menu contains and the sequence number of the selected item e g 3 7 In many cases the displayed menu item has an underlying submenu Depress the key to activate this underlying submenu or a subsequent submenu Depress ESC to exit the main menu or a submenu As soon as one of the system parameters is displayed with the current set value depress the key to change the parameter The set value or the cursor will now start flashing Depress A V to change the value Depress the key to accept and save the new setting Depress the ESC key to undo the change and restore the previous value Depress ESC for longer than 2 seconds to return to the first main menu item from any other menu item or parameter In this case the ESC key acts like a HOME key Note If no keys are depressed for a period of 30 seconds the system automatically retur
37. e user language can be reset by switching off the 5 then simultaneously holding down the gt and ESC keys and switching on the CM5 After a short time the message Default language restored will appear on the screen After 2 seconds the software of the CM5 will start and the main screen will be displayed The default user language has been reset to English CM5 UM 9752090319 GB V1 4 26 6 5 The main menu The LCD display provides information about the status of the generator This information is shown via texts and symbols ER SIMCO aa us root works company Chargemaster Figure 18 5 display The main screen of the generator shows the currently measured voltage and current and also the operational mode Texts are shown on the left hand side of the display and symbols on the right hand side The symbols that refer to an operating mode appear on the same line as the text Explanation of the symbols used eon ma Ma ad h Im 1 Generator is operating in Voltage Control VC mode Generator is operating in Current Control CC mode Generator is operating in Advanced CC AdvCC mode Generator is operating in Advanced Output Control AdvOutC mode High voltage is switched on Keyboard is locked External on off mode is enabled RunButton mode is enabled Rotating dash serial communication is operational Flashing E communication problems Parameter cannot be changed Hi Cu
38. enied NANG 54 LE Faults ME ER 54 10 58 DT DISD OSD 58 Appendix I Factory settings after resetting ee ee ioci esee ee eene eene nenne 59 Appendix Standard settings as simple charging generator ECM eeeeee ees 60 Appendix III Standard settings CM5 with Anybus 61 Appendix IV Operating Signal Hu aa t timi sa pesa deerne keneden eenden 62 Appendix V Connector connections NAAN AA ANNA 63 Appendix VI Quick Init installation configuration examples 42 eese ee eese eee eene nn nennen nnn 65 Appendix VII Examples Changing the existing CM5 configuration esee na eee eene nnn 67 Appendix VIII Advanced Current Control optional esee ee ee nennen nennen nena nuu 70 Appendix IX Advanced Output Control optional 4 esee eee ee eese eese ee eee enun unu 70 Appendix interface description depends on the supplied bus module CM5 UM 9752090319 GB V1 4 3 Preface This manual describes the installation and usage of the CM5 Any mention of a generator elsewhere in this user manual refers to the CM5 Charging bars and
39. ent CC mode with the ability to switch back to the stand by state when no object is present below the connected electrodes Operation in Advanced Current Control AdvCC mode In the Advanced Current Control Advanced CC AdvCC mode the generator will again operate in CC Constant Current mode Operating voltage kV DES 5 5 J However the generator due to variations in the output voltage will be able to detect whether an object has left the electrodes and whether it can switch back to a lower current control value In this TT stand by mode a new object will be detected and the generator will able to switch back again to the preset current value in order to allow proper charging of the object Appendix IX Advanced Output Control optional Operating modes In this mode the high voltage that is set depends on an analogue control signal e g speed control of the machine Operation in Advanced Output Control AdvOutC mode Snell vitale ii _ In the Advanced Output Control mode the generator is engaged in E Nes voltage controlled charging see VC mode However in this control mode the emitted high voltage depends on a control x voltage This will usually be related to the speed of a machine In this mode a minimum and maximum voltage are specified in combination with a threshold and a maximum for the control NL EIE MEE EISE ERN voltage As soon as the analogue control voltage is
40. ep 7 Depress the A and or V key until the flashing text VC changes to CC Step 8 Depress lt The following text appears Initial setup Remote HV on off source Continuous Step 9 Depress lt The CM5 generator will now start up in the set configuration CM5 UM 9752090319 GB V1 4 66 Appendix VII Examples Changing the existing CM5 configuration In the following examples a number of parameters will be changed in an already configured CM5 generator Example 3 Resetting the factory settings Note if access to the menu is locked default CM first switch the menu on See section 6 3 Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 The generator is active in the main display Depress lt The following text appears Main Operating mode Local this text may be different depending on the chosen configuration Depress the A and or V key until the following text appears on the screen Main Advanced settings Depress The following text appears Advanced settings General settings Depress the A and or V key until the following text appears on the screen Advanced settings Restore factory settings NO Depress The text NO now starts to flash Depress the A and or V key until the flashing text NO changes to YES Depress The following text appears Factory settings are restored Depress or
41. ettings Display settings i 7500 Advanced settings 1 0 settings H 7600 Advanced settings Unit info 4 7700 Advanced settings Restore factory settings NO tp 7800 CM5 UM 9752090319 GB V1 4 7000 Menu for changing advanced generator settings Advanced settings 7100 7200 7300 7400 7500 7600 7700 7800 Submenu with general settings for the generator General settings 7110 Setting the keyboard lock 7111 Unlock the keyboard 7112 Lock the keyboard 7120 Display the current user password 7121 Change the user password 7130 Display the communication bus address 7131 Change the communication bus address 7140 Protection for switching off the HV output voltage of the generator after a preset number of arcs 7141 HV will be switched off after 10 arcs minute 7142 HV will not be switched off after detecting 10 arcs minute 7150 Option for disabling access to the menu from the main screen 7151 Access to the menu is enabled 7152 Access to the menu is disabled 7160 Select user language 7161 Selection of one of the available languages English German Italian or French Submenu for limiting the HV output Output limits 7210 Set maximum output voltage 7211 Change maximum output voltage 7220 Set maximum output current 7221 Change maximum output current Submenu for the Remote HV on off source settings Submenu for
42. ettings Menu for changing service settings CM5 UM 9752090319 GB V1 4 42 Main Advanced settings General settings General settings Advanced settings General settings Change mode Change mode Unlocked Unlocked 7000 7100 7110 711 General settings Change mode Locked 7112 General settings General settings Change password Change password 0000 0000 9999 7120 7121 General settings General settings Busaddress Busaddress 126 90 125 A 7130 7131 etbngs eneral Soung nable limit nable limit arcs YES gt arcs YES 7140 7141 General settings Enable limited arcs NO 7142 General settings General settings Disable menu access Disable menu access NO NO 7150 7151 General settings Disable menu access YES 7152 General settings General settings anguage Language English English T160 Advanced settings Output limits Output limits Output limits User voltage limit User voltage limit Dl 60 0kV 0 0 1 0 Uractimit kV 1200 H 7210 721 Output limits Output limits User current limit User current limit 25mA 0 0 0 1 Ifactlimit MA 7220 7221 Advanced settings Remote HV on off source settings H 7300 Advanced settings Advanced output control settings i 7400 Advanced s
43. ge Pin8 Not used Pin9 Limit alarm OC Open Collector Arc Detect OC Open Collector Pin 10 Operating OC Open Collector Pin 11 Not used Pin 12 Not used Pin 13 Not used Pin 14 External remote HV on off minus Pin 15 Ground Pin 16 Ground Pin 17 Ground Pin 18 Ground Pin 19 Ground Pin 20 20V of 12V DC output voltage Pin 21 Not used Pin 22 Limit alarm OE Open Emitter Arc Detect OE Open Emitter Pin 23 Operating OE Open Emitter Pin 24 Ground Pin 25 Ground CM5 UM 9752090319 GB V1 4 63 SUD D female 25P 5 UM 9752090319 GB V1 4 64 Appendix VI Quick Init installation configuration examples Using a few examples some common generator settings will be set using the Quick Init menu IS Note These examples can only be carried out when a generator comes from the factory or if the factory settings have been reset Example 1 Via the Quick Init menu the generator must be configured as follows The generator must operate in Local mode The generator must operate in Voltage Control VC mode The External Remote HV On Off mode is not used Step 1 Switch the generator on After a short time the following text will appear Initial setup Language English Step 2 Press the A and or V key until the desired user language flashes on the display Step 3 Press lt The following text will appear in the
44. has been fitted too close to conductive machine parts When the generator is operating in fieldbus mode with problem free communication this can be seen by the rotating dash on the screen see section 0 CM5 UM 9752090319 GB V1 4 53 8 Maintenance AN Warning Disconnect the power supply before carrying out work on the unit Keep the generator free of moisture dust dirt and chemicals Regularly check the earthing of the generator Regularly check the high voltage connectors and cables for damage The generator does not contain any parts that require regular maintenance For maintenance to the connected bars electrodes see the accompanying manual 9 Faults AN Warning Disconnect the power supply before carrying out work on the unit 0001 0020 0021 0100 Error Startup screen Main screen Configuration Eeprom CM5 60N Output 0 0 kV ERROR 0 0 V11 7 OmA Busaddress 126 gt Op mode Local 0020 0001 0100 Error Settings Eeprom ERROR Factory settings are restored 0021 Start up screen showing information about the generator Error message that appears when generator data has become corrupted and can no longer be corrected by the generator itself Error message that appears when user settings have become corrupted The generator will now start up with default standard settings It is necessary to configure the generat
45. higher than the threshold voltage the minimum set high voltage is supplied to the output of the generator This will be increased linearly until the maximum set output voltage as the control voltage reaches the maximum level CM5 UM 9752090319 GB V1 4 70
46. il the desired bus address 1 125 flashes on the screen Then depress 1 to confirm the choice The following text then appears Remote HV on off source Using the A V keys select until the correct option flashes on the screen You can choose to switch the output voltage on and off via the bus communication Bus or via the external input External Then depress to confirm the choice The CM5 is now configured and can be used The main screen of the CM5 will then be displayed 6 2 4 CM5 in Local mode Remote mode or AdvOutC mode optional Quick init menu CM5 60N VIAT Busaddress 126 0001 Initial setup Initial setup Language gt Use as standard ECM English YES 1 7 21T 0002 0003 N Startup screen Initial setup Initial setup Initial setup Initial setup Initial setup Initial setup Initial setup Language Use as standard ECM Operating mode Control mode Remote I O mode Busaddress Remote HV on off Deutsch NO Local vc all 0 5V DC gt 126 source Continuous P Busaddress 126 1 7 21 3 7 417 5 7 6 7 6 0002 0003 0004 0005 0006 0007 0008 0001 Initial setup Initial setup Initial setup Initial setup Initial setup Initial setup Language Operating m
47. ill flash on the First position 11 Depress A V to change the digit into the desired value 12 Depress gt to move the cursor 1 position to the right 13 Repeat steps 11 and 12 until the desired password is entered If necessary depress 4 to move the cursor 1 position to the left 14 When the complete password in entered depress The cursor is no longer flashing and the password is changed 15 Depress 3x times the ESC key to exit the complete menu and return to the main screen From now on it is only possible to enter the menu with use of the user password if this is requested 6 15 Entering a user password The use of the user menu can be protected using a password The user password set by default at the factory is 0000 Provided this password has not been changed by the user this user password will not be requested prior to activating the menu Depress the key to access the menu from the main screen The first menu item will now be visible with the text Operating mode However if the user password has been set then after depressing the 4 key the text User password will appear on the screen The user password must now be entered Depress A V to change the character under the flashing cursor Depress 4 gt to move the cursor 1 CM5 UM 9752090319 GB V1 4 32 position to the left or right When the cursor is moved to the right the previous character will change into a Once the f
48. in menu E xi i 7 j Ng X pra N N m us JU 7 8 Restore user password A Restore user d di Pd password NO aa a P if Pd Setpoint 0 0 kV Setpoint 00 mA m Limit 2 55 mA Limit 60 0 kV 0010 d 2 Pd P d p 0110 0110 P Restore user Factory password User password is password YES restored 0010 0011 0012 CM5 UM 9752090319 GB V1 4 38 User password Main Main gt Operating mode Operating mode Local Local 0200 A 1000 1100 Main Operating mode Remote 1200 Main Operating mode Fieldbus 1300 Main Operating mode Adv output control 1400 Main Main Control mode Control mode vc vC 2000 2100 Control mode 2200 Main Control mode AdvCC Y Main Change settings local mode 3000 Main Change settings remote mode 4000 Main Change settings fieldbus mode 5000 Main Change settings AdvOutC mode 5000 Main Advanced settings 7000 Main Service mode Simco only 8000 CM5 UM 9752090319 GB V1 4 39 0200 1000 2000 The user password must be entered in this screen in order to access the user menu The default user passwo
49. ing signal must be connected as indicated in the diagram below between pin 10 OC Open Collector and 23 OE Open Emitter The maximum current is 50 mA When connecting make sure the polarity is correct perat ing Connector Sub D 25p Figure 15 wiring diagram for CM5 operating signal 5 11 2 Pin 9 output select limit alarm arc detect The limit alarm arc detect signal must be connected as indicated in the diagram below between pin 9 OC Open Collector and 22 OE Open Emitter The maximum current is 50 mA When connecting make sure the polarity is correct Limit alarm Connector Sub D 25p 22 Figure 16 wiring diagram for CM5 limit alarm arc detect signal CM5 UM 9752090319 GB V1 4 20 5 12 External bus supply voltage The CM5 high voltage generator has a communication bus stand by function This function allows the generator to issue a sleep mode message via the bus communication system when the generator supply voltage is switched off An external supply voltage can be connected to the CM5 which allows the bus communication to be kept active when the generator is switched off The external bus supply voltage must be connected between pin 6 and 19 earth as indicated in the diagram below External bus supply Connector Sub D 25p 14 19 25 M boooodoooood 10 271 id 20000900000000 6 ground 15 16 17 18 19 24 25 Figure 17 wiri
50. ir the reliability and proper functioning of the charging process IS Note Ensure that the generator is operating in the local mode otherwise this function does not work Depress the A V key The currently set values will now be shown on the display Depress the A V key again to change the setpoint value In VC mode the Voltage Setpoint will be changed whilst in CC or AdvCC mode the Current Setpoint will be changed If the keys are not operated for longer than 2 seconds the main screen is displayed again To raise lower the setpoint more rapidly depress the A V keys for longer The longer the keys are depressed the faster the value changes Also the value initially changes in steps of 0 1 kV or mA and after a short time in steps of 1 0 kV or mA Increase the output voltage until the desired value is reached Then set the output voltage approx 1096 higher to accommodate process fluctuations CM5 UM 9752090319 GB V1 4 28 6 9 Keyboard lock The keyboard on the CM5 can be locked Simultaneously depress the 4 and gt keys for about 1 second The E symbol appears on the screen The keyboard is now locked When the keyboard is locked it is not possible to change the Setpoint value of the generator By using the A V 4 and gt keys the currently set Setpoint values can still be displayed Simultaneously depress the 4 and gt keys again for about 1 second The m symbol now disappears from the s
51. lack to the top connection and brown blue to the middle connection 11 Fit the cover 12 Reconnect the power cable and switch the generator back on OND pic 4 Figure 8 main switch connection of the CM5 CM5 UM 9752090319 GB V1 4 14 5 5 Connecting the CM5 IS Note NO 6 TA 8 Do not lay high voltage cables along sharp metal parts or in sharp bends and do not kink them Keep high voltage cables separate from low voltage wiring Keep high voltage cables as short as possible Connect the earth wire to an earthing point If necessary fit the spring connectors to the high voltage cable of the electrodes ES Note the 30 kV and 60 kV models have different connectors Screw the spring connectors of the charging electrodes into the high voltage connectors of the generator Cover unused outputs with the supplied caps If an Anybus module is fitted back of the generator it can be connected to the relevant network The connector depends on the protocol being used Please refer to the manual for the relevant Anybus module Connect the desired analogue I O signals to the 25 sub D connector See section 5 6 to 0 Set the 0 1 switch to the 0 position Plug the power cable into the IEC connector at the back of the generator Plug the power cable into an earthed wall socket 5 6 External control signals On the back of the CM5 there is a 25 pin sub D connector This connector is intended for
52. language selected in step 2 Initial setup Use as standard ECM YES Step 4 Depress the A and or V key until the flashing text YES changes to NO Step 5 Depress The following text appears Initial setup Operating mode Local Step 6 Depress lt The following text appears Initial setup Control mode NG Step 7 Depress lt The following text appears Initial setup Remote HV on off source Continuous Step 8 Depress 4 The CM5 generator will now start up in the set configuration CM5 UM 9752090319 GB V1 4 65 Example 2 Via the Quick Init menu the generator must be configured as follows The generator must operate in Local mode The generator must operate in Current Control CC mode The External Remote HV On Off mode is not used Step 1 Switch the generator on After a short time the following text will appear Initial setup Language English Step 2 Press the A and or V key until the desired user language flashes on the display Step 3 Press The following text will appear in the language selected in step 2 Initial setup Use as standard ECM YES Step 4 Depress the A and or V key until the flashing text YES changes to Step 5 Depress The following text appears Initial setup Operating mode Local Step 6 Depress 4 The following text appears Initial setup Control mode NG St
53. ly available on the output Continuous 7312 External control is disabled and the high voltage output is activated via the anybus communication Bus This option is only available if the Fieldbus mode is activated 7313 External control is enabled and the high voltage output is activated via the external input External Submenu for the Advanced Output Control mode settings Submenu for the display settings Submenu for the settings for the analogue I O inputs and outputs Submenu with information about the generator Menu for restoring the factory settings for the generator CM5 UM 9752090319 GB V1 4 46 Main Advanced settings Advanced settings General settings 7000 i 7100 Advanced settings Output limits source settings gt 4 7200 Advanced settings Remote HV on off F 7300 Advanced settings settings AdvOutC settings Advanced output etpoint voltage Setpoint voltage control settings P start 5 0 start 0 0 10 kV Uuserime KV 7400 7410 7411 Adv OutC settings AdvOutC settings etpoint voltage etpoint voltage max 15 0 kV max 0 0 1 0 kV Uuserimit 7420 7421 AdvOutC setti
54. n be protected with a user password 2 4 Activation of the high voltage The generator is able to switch the high voltage on and off using an external switch signal This is the Remote On Off control Cont or Continuous The HV output voltage is continuously present at the output of the generator Ext or External The HV output voltage is switched on and off via an externally connected switching signal Bus The HV output voltage is switched on and off via information in the serial communication protocol 2 5 Serial communication bus module optional Installing an Anybus module means that the generator can be operated by a serial bus In order to be able to communicate with a generator in the communication network that is switched off an external supply voltage must be connected The choice of serial communication protocol used is determined by the Anybus module that is installed CM5_UM_9752090319_GB_V1_4 7 3 Safety The following safety guidelines must be observed in order to prevent physical injury and damage to objects or to the generator itself IN Warning Electrical installation must be carried out by a skilled electrical engineer according to the applicable national and local regulations The equipment must be properly earthed Earthing is required to ensure safe and proper operation and to prevent electrical shocks upon contact Do not touch any live parts Otherwise you will receive a dangerous electric sho
55. nfo Anybus i TT60 NO Unit info Advanced CC mode NO 7770 Unit info Advanced output control NO i TT80 Unit info Bar contamination NO 7790 Y Advanced settings Advanced settings Restore factory Restore factory settings NO settings NO 7800 i 7810 Advanced settings Restore factory settings YES 7820 CM5 UM 9752090319 GB V1 4 7000 Menu for changing advanced generator settings Advanced settings 7100 7200 7300 7400 7500 7600 7700 7800 IS Note Submenu with general settings for the generator Submenu for limiting the HV output Submenu for the Remote HV on off source settings Submenu for the Advanced Output Control mode settings Submenu for the display settings Submenu for the settings for the analogue I O inputs and outputs Submenu with information about the generator Unit info 7710 7720 7730 7740 7750 7760 7770 7780 7790 Information about the type of generator Information about the firmware version of the software Network information about the connected Anybus module Version information about the connected Anybus module Serial number of the connected Anybus module Option for indicating whether the Anybus module is activated Option for indicating whether the Advanced Current Control module is activated AdvCC Option for indicating whe
56. ng diagram for the external bus supply voltage for the CM5 CM5 UM 9752090319 GB V1 4 21 6 Commissioning N Warning High voltage can be dangerous especially to people with a pacemaker Touching live parts of the charging bar electrode will cause a dangerous electric shock 6 1 Switching the mains voltage on off Switching on Switch to position 1 Switching off Switch to position O When switching on the generator the limit indicator will flash for 2 seconds After 2 seconds the background lighting on the display will slowly illuminate and information will be shown about the generator This information includes generator type e g CM5 60N The firmware version communication bus address In some cases additional information This information is displayed for 2 seconds and then the generator continues to start When the generator is switched on for the first time or when the factory settings are reset the generator will first need to be set up via a quick configuration initial setup see 6 2 In all other cases the generator will start normally and the main menu will be displayed see 0 The generator always starts up in the mode that was active when the generator was switched off 6 2 Configuring the generator via the Initial setup Quick Init menu The Initial setup or quick configuration menu is used to quickly configure the generator After running through and
57. ngs AdvOutC settings High level High level 80 o 100 7430 7431 AdvOutC settings AdvOutC settings Trigger level Trigger level 10 PO 100 7440 7441 Advanced settings Display settings Display settings Display settings Readout stretched Readout stretched N9 0 7 seconds 0 0 5 0 seconds A 7500 7510 7511 Limit LED stretched Limit LEO stretched im stretched im stretched 0 7 seconds 0 5 50 seconds 7520 7521 Display dri isplay readout isplay readout KV amp mA KV amp mA 7530 7531 Display settings Display readout percent 7532 Pispiay settings pispley setings jacklight jacklight 85 0 100 Yo 7540 7541 Display setings Display setings ontrasi ontrast 50 0 100 Yo 7550 7551 Advanced settings I O settings i 7600 Advanced settings Unit info 4 7700 Advanced settings Restore factory settings NO 7800 CM5 UM 9752090319 GB V1 4 47 7000 Menu for changing advanced generator settings Advanced settings 7100 7200 7300 7400 7500 Submenu with general settings for the generator Submenu for limiting the HV output Submenu for the Remote HV on off source settings Submenu for the Advanced Output Control mode settings this menu is only available if 1400 and 7780 are active 7410 7420 7430 7440 Advanced output control settings Set minimum start Setpoint
58. ns to the main screen Summary e Use the A V keys to scroll through the menu items to change a parameter value Use the 4 gt keys to move the cursor to the left or right when entering parameters e Use the key to select an underlying menu item The lt key is also used to make a system parameter editable or to save a changed parameter Use the ESC key to exit a menu item The key can also be used to not save a changed parameter and to restore the original value Also see section 6 28 menu item 1000 for more information about the menu structure CM5 UM 9752090319 GB V1 4 30 6 13 Changing the user language Information and instructions are shown on the display in English by default However the user can change this to the languages German Italian or French This works as follows 1 2 9 10 11 12 13 Press the key to access the menu The generator will then display the following text Main Operating mode Local The mode displayed depends on the selected operating mode Press the A V key until the menu item changes to Main Advanced settings Press the 1 key to activate this menu item The generator will then display the following text Advanced settings General settings Press the lt key to activate this menu item The generator will then display the following text General settings Change lock mode Unlocked Press the A
59. ode This option selects whether the generator should operate in Local Remote Fieldbus optional or AdvOutC optional mode Depress A V to select the correct mode and then depress to enable the setting Control mode Not for AdvOutC mode This option selects whether the generator should operate in VC CC Adv optional control mode Depress A V to select the correct mode and then depress to enable the setting Remote I O mode all I O Only in Remote operating mode This option selects whether all analogue I O signals of the generator should operate in 0 5 V 0 10 V 0 20 mA DC or 4 20 mA DC mode Depress A V to select the correct mode and then depress 1 to enable the setting Bus address Only if the Anybus module is activated This option selects the bus address for the serial communication Depress A V to select the correct slave address and then depress to enable the setting Remote HV on off source Select Continuous to ensure that the generator continuously supplies the set output voltage or select External to be able to switch the output voltage on and off via the external input Depress A V to select the correct mode and then depress to enable the setting CM5 UM 9752090319 GB V1 4 25 Remote HV on off source only in Fieldbus mode Only if the Anybus module is activated Select Bus to
60. ode Control mode emote mode Busaddress Remote HV on off Italiano Remote cc all 0 10V DC 0 125 source External 1 7 3 7 417 51T 6 7 6 0002 0004 0005 0006 0007 0008 Initial setup Initial setup Initial setup Initial setup Initial setup Language Operating mode Control mode Remote I O mode Remote HV on off Francais Fieldbus AdvCC all I O 0 20mA DC source Bus 1 7 3 7 417 51T 6 6 0002 0004 0005 0006 0008 Initial setup Initial setup Operating mode emote mode Adv output control all O 4 20mA DC 3 7 CY 0004 0006 CM5 UM 9752090319 GB V1 4 24 Set the following parameters Language Set the desired user language Use the A V keys until the desired language option English English Deutsch German Italiano Italian or Fran ais French flashes on the screen Then press to confirm the choice From now on the information and instructions will be shown in the selected language Use as standard ECM If the CM5 is being used as a simple charging generator ECM use the A V keys to select until the option YES flashes on the screen Then depress lt to confirm the choice The main screen of the CM5 will then be started If NO is selected the following settings are run through Note If the CM5 has been chosen as a simple charging generator ECM access to the menu is disabled Access to the menu can be enabled as described in section 6 3 Operating m
61. or setting the high voltage or operating the user interface and a limit indicator to indicate that the output voltage or supplied current is limited On the back are the mains input the high voltage connections the serial bus or network module connections for analogue operation and for switching the high voltage on and off remotely go SIMCO Figure 1 front and backside of the CM5 2 Description and operation Description Once the mains voltage has been connected and the generator has been switched on it will generate a stabilised high voltage The output voltage and current can be controlled from the generator and these are short circuit protected A keyboard is used to operate the generator Information about the generator is shown via a display This display shows information about the currently measured high voltage and current at the output but also information such as the high voltage and current settings operational modes and various generator settings The user can choose one of the 4 available languages for showing the information and instructions on the display The generator has analogue and digital connections making it possible to remotely operate the generator The generator is protected against overload whereby in the event of an overload the high voltage output will be limited If the limit indicator lights up the generator is limited SIMCO Chargemaster Figure 2 front panel of
62. or so that it works correctly again Main screen This shows the currently measured voltage and current but also information about the modes of the generator that have been set CM5 UM 9752090319 GB V1 4 54 Table faults Signalling Problem Cause Solution Limit indicator remains flashing Problem with the generator firmware Generator is faulty Send the generator for repair see section 10 No output voltage Display is off No supply voltage Switch on supply voltage Supply voltage too low Problem has nothing to do with the CM5 Fuse faulty at the rear of the generator Replace the fuse Generator is faulty Send the generator for repair see section 10 No access to the menu Depressed the key but nothing happened Access to the menu is locked Switch on the menu see section 6 3 cannot read the language on the screen The user language has been changed from English to German Italian or French Switch the user language back to English see section 6 4 No output voltage Display is on indicator on No setpoint has been entered Enter setpoint see section 6 8 Generator is faulty Send the generator for repair see section 10 No output voltage The generator is Switch on the high Display is on operating in remote voltage via the bus To indicator off mode with the bus do this see the
63. p Initial setup Use as standard ECM YES 1 7 21 3 7 4 7 VO 0 5V DC 517 6 7 source Continuous 6 English 1 7 217 0002 0003 N Startup screen Initial setup Initial setup Initial setup Initial setup Initial setup Initial setup Initial setup CM5 60N Language Use as standard ECM Operating mode gt Control mode Remote mode Busaddress EK Remote HV on off Deutsch NO Local VC all 126 P Busaddress 126 0002 Initial setup Italiano TU 0002 Initial setup Language Francais 177 0001 0002 0003 0004 0005 0006 0007 0008 Initial setup Operating mode Remote 3 7 Initial setup Control mode cc 4 7 Initial setup Remote I O mode all O 0 10V DC 5 7 Initial setup Busaddress 0 125 6 7 Initial setup R emote HV on off source External 0004 0005 0006 Initial setup Operating mode Fieldbus 3 7 Initial setup Control mode AdvCC 417 Initial setup Remote mode all O 0 20mA DC SLE 0004 Initial setup perating mode Adv output control 3 0004 0005 0006 Initial setup emote mode all 0 4 20mA DC 0006 0007 0008 Initial setup Remote HV on off source Bus 6 6 0008 version the set communication bus
64. rd is set to 0000 Menu option that shows the generator s current operating mode By selecting the option the operating mode of the generator can be changed Operating mode 1100 Select to let the generator operate in de Local mode 1200 Select to let the generator operate in de Remote mode 1300 Select to let the generator operate in de Fieldbus mode 1400 Select to let the generator operate in de Advanced Output Control mode Menu option that shows the generator s current Control mode By selecting the option the Control mode of the generator can be changed Control mode 2100 Select to let the generator operate in VC Voltage Control mode 2200 Select to let the generator operate in CC Current Control mode 2300 Select to let the generator operate in AdvCC Advanced Current Control mode 3000 Menu for changing the settings for the Local operating mode 4000 Menu for changing the settings for the Remote operating mode 5000 Menu for changing the settings for the Fieldbus operating mode 6000 Menu for changing the settings for the Advanced Output Control operating mode 7000 Menu for changing advanced generator settings 8000 Menu for changing service settings this menu can only be accessed by authorized Simco lon employees Note Depending on the used operating mode not all menu options will be available To select matching settings first select the specific operating mode 1000
65. re the generator settings If the problem persists send the generator for repair See section 10 CM5 UM 9752090319 GB V1 4 56 Configuration Eeprom ERROR An error has occurred in the Eeprom Send the generator away for repair see appears on the section 10 display during start up Remote ADC input The signal voltage is too Check whether the error appears on the display high on one of the analogue control inputs analogue control signals are correctly configured see menus 7630 7640 7650 and 7660 Too many ARCs error appears on the display Too many arcs have occurred in too short a time Reduce the set high voltage Communication error appears on the display A communication problem has occurred with the Anybus module Check the cabling connectors and the terminating resistances of the bus CM5 UM 9752090319 GB V1 4 57 10 Repairs AN Warning Disconnect the power supply before carrying out work on the unit Electrical installation and repairs must be carried out by a skilled electrical engineer in accordance with the applicable national and local regulations Please contact Simco lon Europe or your regional agent in the event of any problems Simco lon Europe recommends that you return the generator if repairs are required Request an RMA number for any returns by sending an e mail to service simco ion nl Pa
66. rrent Nominal mode during AdvCC mode Lo Current Standby mode during AdvCC mode When the generator is operated the keyboard this is called the local mode When the generator is operated via the external analogue control inputs this is called the remote mode When the generator is operated the serial communication this is called the fieldbus mode see section 2 CM5 UM 9752090319 GB V1 4 27 6 6 Key functions The keys on the CM5 are defined as follows A Change the Voltage Current Setpoint Select a menu item Change a parameter V Change the Voltage Current Setpoint Select a menu item Change a parameter 4 Display the Setpoint values Location of the cursor when changing some parameters gt Display the Setpoint values Location of the cursor when changing some parameters Access to the menu and menu items Accept changed parameters Activate the HV in RunButton mode ESC Exit the menu and menu items Exit the RunButton mode 6 7 Displaying the current Voltage Current setpoint Depress the 4 or gt key The set voltage and current limit are now shown on the display The set values are shown for as long as the key is depressed After releasing the key the main screen is displayed again after 2 seconds 6 8 Changing the Voltage Current setpoint 5 Note Avoid unnecessarily high output voltages otherwise spark over can occur on the charging bars or electrodes This will impa
67. s output signal will again become inactive This allows for example a counter to be controlled counting the number of arcs of the high voltage This output is available on de Sub D connector see section 5 11 2 and must be activated via the menu See menu 7670 choice 7671 EF Note Pin 9 can only be used as a Limit Alarm or Arc Detect message However the output can also be switched off see menu item 7670 6 23 Operating signal The operating signal is used to indicate that the generator is supplying high voltage to the output However as soon as the high voltage is limited and the limit indicator illuminates or the setpoint is O or the external high voltage control signal is switched off the operating signal will also no longer be active The conditions for the operating signal can be found in Appendix IV 6 24 Too many ARCSs error safety When Too many Arcs ERROR appears on the display more than 10 arcs within a minute have been detected The generator is protected and in this situation the high voltage switches off To avoid dangerous situations the high voltage will be switched off This error situation can be corrected by depressing the ESC key on the keyboard If the generator is operating in the external remote HV on off source mode the error can also be corrected by switching the high voltage off and then on again via the external switching signal When using the fieldbus communication switching the high volt
68. storing the factory settings for the generator CM5 UM 9752090319 GB V1 4 48 Main Advanced settings Advanced settings General settings 7000 4 7100 Advanced settings Output limits 4 7200 Advanced settings Remote HV on off source settings i 7300 Advanced settings Advanced output control settings 4 7400 Advanced settings Display settings 7500 Advanced settings settings settings settings Remote mode Remote mode 0 10v DC 0 5v DC 7600 7610 7611 settings settings settings Remote mode Remote mode Remote mode 0 10v DC 0 5V DC OutU 0 10v DC 7620 7612 7621 7624 settings settings settings Remote mode Remote mode Remote mode SetU 0 10V DC SetU 0 5V DC 0 20mA DC 7630 7613 7631 7634 settings 1 O settings settings Remote mode emote 1 0 mode Remote mode Setl 0 10v DC Setl 0 5V DC 4 20mA DC 7640 7614 7641 7644 settings settings Remote mode Remote mode AdvOutC 0 10v DC AdvOutC 0
69. tage 22 6 2 Configuring the generator via the Initial setup Quick Init menu eee eere ee eene 22 6 24 Selecting the user language esee vad i BINA ee ep ER XE R EE Da 23 6 2 2 CM5 as simple charging generator ECM esses a 23 6 2 3 CM5 with Anybus module optional nennen 24 6 2 4 CM5 in Local mode Remote mode or AdvOutC mode optional nanne a 24 6 3 Activating the locked MENU ANAN 26 6 4 Resetting the language to 111 noe none anon aae ena nds 26 6 5 The Malin KANAN B ND ALAGAAN IN UG 27 6 6 Key functions GANG GNG GG GN GA GA KANA AA 28 6 7 Displaying the current Voltage Current setpoint nanne tnnt nnn nnn nn nnne nnn 28 6 8 Changing the Voltage Current setpoint 28 6 9 Keyboard ee 29 6 10 IP em 29 6 11 Menu entrance K0 KONO 29 6 12 sicieccesccccdsscdetancsesosdscsscdnnsswscousdessdebanawdsbsdneasschansedsousdessdebancedessdsessednanavdssuesesedatanavessticnse 30 6 13 Changing the user language 31 6 14 Changing the user PassWord 2 roten imo Son yan E E AGA 32 6 15 Entering
70. the maximum current Emitter point in contact with earth Prevent the emitter point from making contact with earth Generator overloaded Reduce output current or increase distance between the charging bar electrode and material External remote input is not responding Connection problems Connect the wiring correctly see section 51 No signal to the remote input Control the input with the correct signal see section 5 7 External remote mode not enabled Enable external remote for the active operating mode see section 6 17 menu 7310 6320 and 6330 External remote mode is enabled Send the generator for repair see section 10 There is no bus communication AE flashes on the display The bus master is not operational Start up the bus master or restart the system Incorrect bus address set Set the correct bus address Problems with cabling Check the cabling connectors and the terminating resistances of the bus Generator is in locked mode T and will not unlock The symbol flashes on the screen several times The generator has been locked by the superuser Get the superuser to unlock the generator using the menu see menu 7110 The display shows the text Settings Eeprom ERROR Factory settings are restored during start up Error occurred whilst saving information Depress the 4 key and resto
71. the CM5 CM5 UM 9752090319 GB V1 4 5 2 1 Operating modes The generator has a number of different operating modes Local mode e Remote mode e Fieldbus mode e AdvOUtC mode The high voltage or output current of the generator is set using the keyboard The high voltage or output current of the generator is set and read via external analogue control signals Optional The high voltage or output current of the generator is set and read via a serial communication interface Optional Advanced Output Control mode In this mode the high voltage that is set depends on an analogue control signal e g speed control of the machine see Appendix IX By using the generator s integrated menu structure it is possible to switch between the various operating modes Locked mode If operating in local mode it is possible to temporarily lock the operation This is called locked mode In this mode it is no longer possible to change the output voltage or output current using the keyboard 2 2 Control modes The generator has different ways of controlling the output voltage and current The generator can be switched to VC CV mode or CC mode e VC CV mode CC mode e AdvCC mode Voltage Control or Constant Voltage The generator will maintain the set voltage value and the current to be supplied by the generator will be adjusted to this Current Control or Constant Current The generator will maintain the
72. ther the Advanced Output Control module is activated AdvOutC Option for indicating whether the Bar Contamination module is activated Menu for restoring the factory settings for the generator 7810 7820 Default option to prevent unintentional resetting of the factory settings By activating this option the factory settings are reset During the resetting of the factory settings the user password is NOT reset In order to reset the user password the procedure in section 6 16 must be followed CM5 UM 9752090319 GB V1 4 52 7 Functional check After switching on the generator the limit indicator light flashes for 1 to 2 seconds The background lighting of the display then slowly illuminates and the following information is briefly displayed the generator type the firmware version and in some cases the set bus address and other relevant information After a short time the main screen of the generator is displayed Once the generator is working normally the limit indicator only illuminates if there is a problem with the high voltage namely if the set voltage or current cannot be supplied to the output The operation of the generator can also be checked via the operating signal As soon as high voltage is supplied to the generator output this signal becomes active Possible causes of overload are Fouling of the charging bar electrode Direct contact between conductive material and the emitters The charging bar
73. ts the generator menu must be used This is explained in menu items 7630 to 7634 and 7640 to 7644 see section 6 28 The following control voltages currents can be used 0 5 VDC 0 10 VDC 0 20 mADC or 4 20 mADC depending on the selected menu setup This voltage current can be used to adjust the high voltage output linear between 0 and 10096 of the maximum value E Note The input signals are protected against overload If for example the 0 20 mA DC mode is activated and a current of more than 20 mA DC is connected the high voltage output will be switched off The generator indicates this on the display via an error message Check why the input is incorrectly adjusted and restore the correct configuration setting for the relevant input If the O 5 V DC mode is activated and a voltage higher than 5 V DC is connected the maximum control voltage will be internally limited to the maximum control voltage of 5 V DC The generator will give its maximum voltage or current on the output CM5 UM 9752090319 GB V1 4 16 5 8 1 Analogue control signal Remote Voltage Setpoint Voltage Limit To connect the control signal for the high voltage a voltage or current source must be connected between pin 3 and earth pin 16 as indicated in the diagram below Remote Setpoint U Connector Sub D 25p 14 16 25 209000000000 2000 0 5V DC 0 10V DC 0 20mA DC 4 20mA DC ground 15 16 17 18 19
74. ull 4 digit password has been entered depress to activate the menu If an incorrect password is entered the system returns to the main screen E Note If the user exits the menu and wants to activate the menu again within 60 seconds then on depressing the key the user password is not requested again and the menu is immediately activated 6 16 Restoring the user password A situation may occur whereby the user password has been changed but this is unknown to the user The CM5 allows the user password to be reset Use the following procedure to do this Switch the generator off 0 1 switch to the O position Simultaneously depress the 4 and gt keys Now switch the generator 0 1 switch to the 1 position The generator starts up and the following text is displayed again Restore user password NO Depress A V to change the text to YES Now depress 5 The following text is displayed Factory password Using the A and 4 gt keys enter the factory password this can be found in Appendix X that is enclosed on a separate sheet Now depress 6 Thetext User password is restored appears on the display After 1 second the generator shows the main screen m bn The user password is reset to 0000 and if desired it can be set again see 0 6 17 Analog Remote control of the setpoint and limit To control the setpoint or limit of the output voltage
75. wait 2 seconds The CM5 will then restart after which the generator can be configured again using the Quick menu CM5 UM 9752090319 GB V1 4 67 Example 4 Changing the control mode from VC to CC In the following example the control mode of the generator will be changed from Voltage Controlled VC Constant Voltage to constant Current Control CC Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Depress 4 The following text appears Main Operating mode Local this text may be different depending on the chosen configuration Depress the A and or V key until the following text appears on the screen Main Control mode NG Depress The text VC now starts to flash Depress the A and or V key until the flashing text VC changes to CC Depress The text CC now no longer flashes the setting has been changed The following text appears Main Control mode CC Depress the ESC key to exit the menu The generator will now show the main screen again CM5 UM 9752090319 GB V1 4 68 Example 5 Switching on the External Remote HV On Off mode in order to be able to remotely switch the generator on and off via analogue machine control In this example the External Remote HV On Off source input is switched from Continuous mode to the mode controlled via the External input See section 5 7 Step 1 Step 2 Step 3 Step 4 Step 5 Step 6

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