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1. Oil blows out breather of power unit A Oil reservoir overfilled B Lift lowered too quickly while under a heavy load Motor hums and will not run Impeller fan cover is dented Take off and straighten Faulty wiring call electrician Bad capacitor call electrician Low voltage call electrician Bl Se Lift overloaded Lift jerks going up and down Air in hydraulic system Raise lift all the way to top and return to floor Repeat 4 6 times Do not let this overheat power unit Oil leaks A Power unit if the power unit leaks hydraulic oil around the tank mounting flange check the oil level in the tank The level should be two inches below the flange of the tank Check with a screwdriver B Rod end of the cylinder the rod seal of the cylinder is out Rebuild or replace the cylinder C Breather end of the cylinder the piston seal of the cylinder is out Rebuild or replace the cylinder Lift makes excessive noise A Leg of the lift is dry and requires grease B Cylinder pulley assembly or cable pulley assembly is not moving freely c May have excessive wear on pins or cylinder yoke 12 OWNER EMPLOYER RESPONSIBILITIES The owner employer Shall establish procedures to periodically maintain inspect and care for the lift in accordance with the manufactures recommended procedures to ensure it s continued safe operations Shall provide necessary lockout tag outs of energy sources per ANSI Z244 1 1982
2. be used Reference Shim Kit Torque anchors to 150 ft lbs Shim thickness MUST NOT exceed 1 2 when using the 5 1 2 long anchors provided with the lift Adjust the column extensions plumb If anchors do not tighten to 150 ft Ibs Installation torque replace concrete under each column base with a 4 x 4 x 6 thick 3 000 PSI minimum concrete pad keyed under and flush with the top of existing floor Let concrete cure before installing lifts and anchors ANCHORING TIP SHEET 1 Use a concrete hammer drill with a carbide tip solid drill bit the same diameter as the anchor 4 775 to 787 inches diameter Do not use excessively worn bits or bits which have been incorrectly sharpened Keep the drill in a perpendicular line while drilling Let the drill do the work Do not apply excessive pressure Lift the drill up and down occasionally to remove residue to reduce binding Drill the hole to depth equal to the length of anchor For better holding power blow dust from the hole Place a flat washer and hex nut over threaded end of anchor leaving approximately inch of thread exposed carefully tap anchor Do not damage threads Tap anchor into the concrete until nut and flat washer are against base plate Do not use an impact wrench to tighten Tighten the nut two or three turns on average concrete 28 day cure If the concrete is very hard only one or two turns may be required INSTALLATION INSTRUCTION FO
3. Ib capacity 2 Post Lift The safety latch system is very similar to an extension ladder The safety latch is in contact with the rack as the lift ascends and drops into place as the lift rises Safety latch engages in rack in 3 increments at about 16 from the ground The latch must be manually disengaged for the lift to descend The latch is released by pulling the release cable raising the latch up off the latch rack Once the raise button is pressed the latch will automatically re engage after approximately 3 of travel Heavy bearings and heavy duty leaf chains are used throughout the lift The work is done with the heavy duty chain connected to a 2 cylinder driven by a hydraulic pump capable of providing 3 000 psi Please read the Safety Procedures and operation instructions in this manual before operating the lift Proper installation is very important To minimize the chance of making an error in installation please read this manual through carefully before beginning installation Check with building owner and or architect s building plans when applicable The lift should be located on a relatively level floor with 4 3000 psi concrete sufficiently cured This is a vehicle lift installation operation manual and no attempt is made or implied herein to instruct the user in lifting methods particular to an individual application Rather the contents of this manual are intended as a basis for operation and maintenance of the unit as it stands al
4. before beginning any lift repairs Shall not modify the lift in any manner without prior written consent of the manufacturer Shall display the operating instructions and Lifting It Right and Safety Tips supplied with the lift in a conspicuous location in the lift area convenient to the operator Shall insure that lift operators are instructed in the proper and safe use and operation of the lift using the manufacturer s instructions and Lifting It Right and Safety Tips supplied with the lift INSTALLATION INSTRUCTION Figl Top Cable Sheave Asse a Push Start a Column Bot tom Leg E e Power Unit A d o N Lift Lowering Handle l Garriage o a Bei E r Liftting Pad E Swing Arm o gt ARTI m EA CENS Va V gt i OT rt Floor Plate d 134 63 14 2803 Fig 4 en AT Te ed MAX2027 MAX1933 MAX1900 MINi17 MIN150 MIN244 ti 380 RAA RPS LAS ZA VERY 15 INSTALLATION INSTRUCTION Fig we Leg Leg te Anchor Bolts vi i N xl 3 4 6 _ M12 15 Bolts Floor E Connect Floor Plate Plate N TPF 9 Only x z Z r A A Q Ata s o sS Concrete Pad 3000PSI Min SE 134 63 DI 0 79 1 e 107 86 i o 5 co RT amp PF le Ud 13 39 e 109 _ b 114 16 d Drill Clean Run nut down Tight nut SAL Drive anchor down INSTALLATION INSTRUCTION Fig8 x o
5. on the lock should fully engage the gear on the arm STEP 14 Adjust the carriage cables tension Adjust each cable to approximately 11 side to side play Check the latch releases to insure the carriage is still sitting on the appropriate latch STEP 15 Remove the vent plug from the power unit and fill the reservoir Use a Ten Weight SAE 10 non foaming non detergent hydraulic fluid Texaco HD46 or equal The unit will hold twelve quarts of fluid STEP 16 Make the Electrical hookup to the power unit 220V Single Phase It is recommended that a 220 Volt 30 Amp twist lock plug be installed in the power line just ahead of the power unit Size wire for 30 amp circuit Warning the wiring must comply with local code Have a certified electrician make the electrical hook up to the power unit Protect each circuit with time delay fuse or circuit breaker 208v 230v single Phase 60Hz 30 Amp Motor can not run on 50hz with out a physical change to motor STEP 17 Do not place any vehicle on the lift at this time Cycle the lift up and down several times to insure latches click together and all air is removed from the system To lower the lift latch releases must be manually released Latches will automatically reset once the lift ascends approximately 17 from base If latches click out of sync tighten the cable on the one that clicks first RAISE LIFT Press button on power unit Lock The latch mechanism will trip over when the lift
6. one end or one side of vehicle Raise vehicles about 3 and check stability by rocking e Prior to lowering vehicle walk around the lift and check for any objects that might interfere with the operation of lift and safety latches tools air hoses shop equipment Swing the arms out of the path and slowly drive the vehicle out Have some one outside the vehicle guide the driver ALWAYS LOCK THE LIFT BEFORE GOING UNDER THE VEHICLE NEVER ALLOW ANYONE TO GO UNDER THE LIFT WHEN PAISING OR LOWERING MAINTENANCE SCHEDULE The following periodic maintenance is the suggested minimum requirements and minimum intervals accumulated hours or monthly period which ever comes sooner If you hear a noise or see any indication of impending failure cease operation immediately inspect correct and or replace parts as required WARNING USERS SHOULD ALWAYS INSPECT LIFTING EQUIPMENT AT THE START OF EVERY SHIFT THESE AND OTHER PERIODIC INSPECTIONS ARE THE RESPONSIBILITY OF THE USER DAILY PRE OPERATION CHECK 8 HOURS The user should perform daily check ATTENTION LOOK OUT Daily check of safety latch system is very important the discovery of device failure before needed could save you from expensive property damage lost production time serious personal injury and even death Check safety lock audibly and visually while in operation Check safety latches for free movement and full engagement with rack Check hydraulic connections and hose
7. raises and drop into each latch stop But to lock the lift you must press the Lower lever to relieve the hydraulic pressure and let the latch set tight in a lock position Always lock the lift before going under the vehicle Never allow anyone to go under the lift when raising or lowering Read the safety procedures in the manual Note It is normal for an empty lift to lower slowly it may be necessary to add weight LOWER LIFT 1 Raise the lift until the latch clears 2 Pull both latch releases Warning Always Release Both Sides 3 Press the lever at the power unit to lower the lift SAFETY PROCEDURES Never allow unauthorized persons to operate lift Thoroughly train new employees in the use and care of lift Caution the power unit operates at high pressure Remove passengers before raising vehicle e Prohibit unauthorized persons from being in shop area while lift is in use e Total lift capacity is 9000 1bs with 2250 1bs per arm pad e Prior to lifting vehicle walk around the lift and check for any objects that might interfere with the operation of lift and safety latches tools air hoses shop equipment e When approaching the lift with a vehicle center the vehicle between the columns so that the tires will clear the swing arms easily Slowly drive the vehicle up between the post Have some one outside the vehicle guide the driver Always lift vehicle using all four arms Never use lift to raise
8. 00 10 00 Block 4 Weldment 23 GB70 86 Hexagonal Socket Head Cap Screw 4 M12 X 20 24 GB8 19 85 Cross Screw 4 M6x10 25 TT 6939 600 00 Guard Plate 1 Weldment 26 TPF4A 100 12GM Cover 2 27 DL38G C109A Nylon Block 16 Nylon 1010 28 TPF4 300 00 Arrester 2 Weldment 29 TPF4 300 02 Pull Spring 2 30 GB97 2 85 Flat Washer 2 D20 31 GB91 86 Split Pin 2 2 5X 32 32 GB70 85 Hexagonal Socket Head Cap Screw 2 M6 X 30 33 GB6170 2000 Hexagon Nut 2 M6 35 GB70 85 Inner Hexagon Screw 4 M8 X 35 36 GB77 85 Inner Hexagon Screw 8 M10x40 37 TT 6939 400 05K 00BMR Short Right Swing Arm 1 38 DL38G C116A Guarding Bar 2 39 TT 6939 200 01 00 Carriage 2 Weldment 43 JBT7241 2 94 Knurlied Knob 4 M10 44 TT9B B3001 Tie Bar 4 45 GB70 86 Hexagonal Socket Head Cap Screw 8 M10X 50 46 TT9B B0715 Cover 4 ST12 47 B0088 Spring 4 48 B0209 Internal Gear 4 Weldment 49 B0089 Shaft 4 21 50 B0102 Spring 4 51 TT9B B2009 Shaft 4 52 TT9B B2841 Shaft 4 53 TT 6134 500 01 Cylinder 2 54 SF 2520 Mulriple Bush 4 2520 55 TPF4 100 14 01 Idler Wheel 2 06 TPF4 100 14 02 Shaft 2 57 YYZ Power Unit 1 58 GB6170 2000 Hexagon Nut 4 M8 59 GB93 87 Spring Washer 4 D8 60 GB97 2 85 Washer 4 D8 61 GB5781 86 Hexagon Bolt 4 M8 X 25 62 TPF4 500 08 Spacer 2 63 TPF4 500 09 Nut 2 64 TPF4 500 07 Hydraulic Connection 1 65 TPF4 500 05 Elbow Fitting 1 66 TPF4 500 12 Hose 1 L 1650 67 TPF4 500 06
9. Elbow Fitting 1 68 TPF4 500 02 Direct Outside Fitting 1 69 TPF4 500 03 Direct Outside Fitting 2 70 TPF4 500 10 Hose l L 2800 71 Steel Cable 2 L 8800 72 Nut 8 M16 73 Chain 2 LH1244 127 CAUTION Concrete strength up to 3000PSI gt 2 1kg mm PA Operator must stay away from lift area while the lift is being operated The lift could only be used in explosion proof environment a Only one person could operate the lift Lift person is forbidden Please use No 46 wearable hydraulic oil 22
10. R T38 2 COLUMN HYDRAULIC LIFTS MODEL T38 PLEASE READ THIS INSTRUCTION BEFORE STARTING TO OPERATE THE LIFT STEP 1 STEP 2 STEP 3 STEP 4 STEPS STEP 6 STEP 7 STEP 8 After unloading the lift place it near the intended installation location Remove the shipping bands and packing materials from the unit Remove the packing brackets and bolts holding the two columns together do not discard bolts they are used in the assembly of the lift Once the power unit column location is decided insure that the proper lift placement is observed from walls and obstacles Also check the ceiling height for clearance in this location Note the power unit column can be located on either side It is helpful to try and locate the power side with the passenger side of the vehicle when loaded on the lift to save steps during operation Position the columns facing each other 134 outside base plates Using a 3 4 concrete drill drill the anchor holes in the main side column installing anchors as you go see Fig 5 Use a block of wood or rubber mallet to drive anchor bolts in Drill to a minimum depth of 4 to insure maximum holding power Drilling thru concrete recommended will allow the anchor to be driven thru the bottom if the threads are damaged Using a level check column for side to side plumb and front to back plumb Use EEA washers or shim stock placing shims as close as possible to the hole locations This will p
11. USER S MANUAL 2 Post Lifts ASSEMLY amp OPERATION INSTRUCTIONS T38 PLEASE READ THROUGH THIS MANUAL BEFORE ANY INSTALLATION AND OPERATION TABLE OF CONTENTS Definition Page 3 Preparation and General Information Page 4 Important Concrete amp Anchoring Information Page 5 Installation and Basic Operation instruction Page 7 Safety Procedures Page 9 Maintenance Schedule Page 10 Troubleshooting Page 11 Owners Responsibilities Page 13 General information Fig 1 Lifting Pads engaging area Fig 4 Prepare concrete Fig 5 Equalizing cable installation Fig 8 For floor type Hydraulic system assembling Fig 9 For floor plate type Definition The following lift is 2 Column Hydraulic Leaf chain driven The name model numbers are designated below T38 2 Column Lift with NO Overhead Beam type 9000 lbs Capacity Asymmetrical Swing Arm set up Note Symmetrical arm kit is also available for the T38 This lift is a 9000
12. ce cables and sheaves Replace or rebuild air and hydraulic cylinders as required Replace or rebuild pumps motors as required Check hydraulic and air cylinder rod and rod end threads for deformation or damage Check cylinder mount for looseness and damage Relocating or changing components may cause problems Each component in the system must be compatible an undersized or restricted line will cause a drop in pressure All valve pump and hose connections should be sealed and or capped until just prior to use Air hoses can be used to clean fittings and other components However the air supply must be filtered and dry to prevent contamination Most important cleanliness contamination is the most frequent cause of malfunction or failure of hydraulic equipment TROUBLE SHOOTING Motor does not run A Breaker or fuse blown B Motor thermal overload tripped Wait for overload to cool C Faulty wiring connections call electrician D Defective up button call electrician for checking Motor runs but will not raise A A piece of trash is under check valve Push handle down and push the up button at the same time Hold for 10 15 seconds This should flush the system B Check the clearance between the plunger valve of the lowering handle There should be lie c Remove the check valve cover and clean ball and seat D Oil level to low Oil level should be just under the vent cap port when the lift is down 11
13. nly as strong as the foundation on which it is located Check for ceiling clearance lifting height plus vehicle height if installing Check for clearance in the front and rear of vehicle when on lift will the garage door open Basic Specification Capacity Lifting Time Overall Height Overall Width Between Posts T38 Floor Cover Asymmetric 90001bs 134 63 Please also read the general information about this lift shown of Fig 1 for T38 Floor Plate type and Fig 4 for Symmetric type and Fig 5 for Asymmetric type IMPORTANT CONCRETE AND ANCHORING INFORMATION Concrete shall have compression strength of at least 3 000 PSI and a minimum thickness of 4 in order to achieve a minimum anchor embedment of 3 4 When using the standard supplied 4 x 5 long anchors if the top of the anchor exceeds 2 1 4 above the floor grade you DO NOT have enough embedment Before drilling 3 4 dia Holes in concrete floor using holes in column base plate as guide Make sure the hole distance from the edge is not less than 6 Hole to hole spacing should not be less than 6 Hu in any direction Concrete thickness or hole depth should be a minimum of 4 CAUTION DO NOT Install on asphalt or other similar unstable surface Columns are supported only by anchoring in floor Shim each column base until each column is plumb If one column has to be elevated to match the plane of the other column full size base shim plates should
14. one or as it is intended and anticipated to be used in conjunction with other equipment Proper application of the equipment described herein is limited to the parameters detailed in the specifications and the uses set forth in the descriptive passages Any other proposed application of this equipment should be documented and submitted in writing to the factory for examination The user assumes full responsibility for any equipment damage personal injury or alteration of the equipment described in this manual or any subsequent damages PREPARATION The installation of this lift is relatively simple and can be accomplished by 2 men in a few hours The following tools and equipment are needed AW 32 46 or other good grade Non Detergent Hydraulic Oil SAE 10 12 quarts Chalk line and 12 Tape Measure Rotary Hammer Drill with 3 4 Drill Bit Core Drill Rebar Cutter recommended Transit and a 4 Level Sockets and Open Wrench set 1 2 thru 1 1 2 1 1 8 for 3 4 Anchors Vise Grips GENERAL INFORMATION 1 Identify the components and check for shortages If shortages are discovered contact us immediately Save the shipping bolts for use in the installation 2 Lift location check with building owner and or architect s building plans when applicable The lift should be located on a relatively level floor with 4 3000 psi concrete sufficiently cured with no cracks within 36 and no seams with in 6 of the base plate Remember any structure is o
15. p EA Coble Sheave N N Locking E Nuts 4 WEZ Carriage Ny Equalizing E Cable 2 AY N 4 Bottom Cable Sheave INSTALLATION INSTRUCTION Fig Bolts and Nuts For Power Unit Mount 4 Sets N i J EA Gi A N ZN 4 Column 2 N Leg N Ss N gt ZR N gt AN N 4 N f N Fitting90 4 e a N N A a N X 4 A N N n I Z N A Power Hydraulic U S A 3 a N Unit Cylinder Z b a E N ON 6 N d Y Hydr SE i Hose i N 3 Fitting 90 Fitting 45 Hydr Hose Hydraulic Extension 18 T38 Siete ido 19 T38 Explosion List S N Drawing No Name Number Remarks 1 GB6170 86 Hexagon Nut 8 M12 2 GB93 87 Spring Washer 8 D12 3 GB97 2 85 Flat Washer 12 D12 4 TPF4 100 13 00 Up Board 2 Weldment 5 TPF4 100 10 05 Pulley 6 6 GB894 1 Spring Washer for Spindle 8 D25 7 XG4_5A01 04 Septa 6 8 SF 2515 Mulriple Bush 6 2515 9 GB5781 86 Hexagon Bolt 8 M12 X40 10 TPF4 100 00AR Main Column 1 Weldment 11 TPF4 100 00BR Accessory Column 1 Weldment 17 TT 6939 400 05K 00AMR Short Lift Swing Arm 1 Weldment 18 TT 6939 400 05 00MR Long Swing Arm 2 Weldment 19 GB70 1 2000 Inner Hexagon Screw 16 M8 X 12 20 QYS 300 10 03 00 Slide Block 4 21 QYS 3
16. revent bending the column bottom plates Tighten 4 anchor bolts to 150 Ibs Using a tape measure measure from beck corner of the base on main side column to the opposite back corner of the offside column to insure legs are square STEP 9 Installing the equalizing cables refer to Fig 8 for general cable arrangement for T38 Set carriages on the first safety latch engagement Be sure each carriage is at the same height by measuring from the top of the base to the bottom of the carriage double check the latches before working under the carriages This dimension should be within TAR Tighten nut on one cable stud so that the end of stud passes the nylon on the nut Pull the other end of cable and run nut on it Tighten both nuts Repeat above for second cable SYEP 10 Install the cylinders Put one cylinder into each carriage by sliding it all the way down to the top of the cylinder mount at column base Make sure the tip on the bottom of the cylinder will fix into the center hole on top of the cylinder mount in base Pull the pre attached leaf chain in both sides up and over the chain sheave on top of the cylinders Refer to Fig 9 for T38 Floor Plate Type STEP 11 Connecting the hydraulic hoses as shown on Fig for T38 Floor Plate Type STEP 12 For model T38 mount the floor plate as Fig 5 STEP 13 Install the swing arms on the carriages using the included 1 11 diameter pins Check for proper engagement of the arm lock the rack
17. s for leakage Check chain connections bends cracks and looseness Check cables connections bends cracks and looseness Check for frayed cables in both raised and lowered position Check snap rings at all rollers and sheaves Check bolts nuts and screws and tighten Check wiring amp switches for damage Keep base plate free of dirt grease or any other corrosive substances Check floor for stress cracks near anchor bolts Check swing arm restraints WEEKLY MAINTENANCE 40 HOURS Check anchor bolts torque to 150 ft lbs for the 3 4 anchor bolts Do not use impact wrench Check floor for stress cracks near anchor bolts Check hydraulic oil level Check and tighten bolts and nuts and screws Check cylinder puller assembly for free movement or excessive ware on cylinder yoke or pulley pin Check cable pulley for free movement and excessive ware 10 YEARLY MAINTENANCE Lubricate chain Grease rub blocks and column surface contacting rub blocks Change the hydraulic fluid good maintenance procedure makes it mandatory to keep hydraulic fluid clean No hard fast rules can be established operating temperature type of service contamination levels filtration and chemical composition of fluid should be considered If operating in dusty environment shorter interval may be required The following items should only be performed by a trained maintenance expert Replace hydraulic hoses Replace chains and rollers Repla

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