REFLOW OVEN USER MANUAL
Contents
1. composition of the solder paste has a different temperature profile solder paste manufacturers should follow the temperature curve for the specific product reflow oven temperature profile settings According to the PCB material thickness and multilayer PCB size to set different temperature curves If the PCB is aluminum plate the corresponding temperature is higher on the set based on the number and size of the PCB board can be raised up 30 10 degrees PCB thickness is thin especially less than 1 2mm the temperature should set to be lower PCB surface mount components density size color and presence of BGA CSP and other special components set Reflow machine for the rapid heating system set temperature and display temperature values are different set the temperature slightly higher than the actual temperature Just started using the temperature difference than an hour later the temperature a bit more this is the result of heat transfer machine Maintenance mainly used for drying and desoldering refer to the above set of thinking set VII machine running operation 1 After the machine settings are complete it will be back on the work of the PCB solder pallet in the middle of the tray to stay out of 30mm around the space above the whole board to ensure uniform heating Press the green Run button 5S AT yellow light flashes the machine running begin to set the program temperature and time heating run when the prog2. number the actual temperature inside the machine click on the lt 2 seconds after the release when the SV display SECC PV display MENU when click again to select the button up the SV value of the window into FACE then click SET key release when the PV display PLN use up selection key will be changed to 6 or SV values click again 9998 SET key to enter parameters to modify AL1 respectively followed by the SET button to enter the AL2 SEC ALT SC and other parameters change Except ALT time according to temperature change the other is not recommended to modify VIII Notice 1 please use the dedicated 10A current power outlet power outlet ground must be grounded Otherwise the machine may malfunction or the machine with a high static electricity can damage static sensitive components 2 Reflow oven should be placed horizontally with the wall surrounding the ventilation gap should be more than 50cm Use the environment to the ventilation exhaust smell of gas will work Whether the use of toxic materials with you about has nothing to do with the machine 3 Do not reflow on wet or hot environments 4 Do not wash the body of water directly so as not to damage the body s insulation 5 Do not insert wire or other foreign objects blocking the air inlet and exhaust ports to avoid burns or affect ventilation 6 Do not flammable and explosive hazardous materials close to the machine flammable explosive material
3. that is to day it did not press the RUN key 8 Selection of curve number When the machine turnes on the instrument SV display 0 PV display a red number the actual temperature inside the machine click the SET look when the PV display PROG SV display 1 or other value is the corresponding curve when the number of articles according to their needs you can choose key or down selection key After choosing the appropriate value of the curve click the SET click V Operation 1 Start Open the switch at back of the machine 2 Parameter setting Choose the right parameter according to manufacture sample 3 Run Put the samples into the drawer click the Start button temperature control system will be run in accordance with the parameters set curve and automatically stop if force to stop press the start button for about 5 seconds Note before eguipment welding products you need to heat without stuff in it so that the internal metal to fully absorb heat so the back of the weld uniformity better if lead you run from 85 90 degrees each time if lead free 80 85 degrees 4 Turn off After work is completed so the furnace temperature dropped to 60 C you can turn off the power switch At this point time is rather long for 8 minutes or so such as rapid cooling you can pull the drawer out VI The basis of setting reflow temperature profile Depending on the temperature curve of paste set a different metal
4. REFLOW OVEN USER MANUAL MODEL IRO 03 Inde Enterprises WWW indeonline in com Address Inde Enterprises 745 Sector 8 B Chandigarh 160009 India Tel 91 9316134502 Fax 91 172 4640415 Mail headoffice indeonline in Website www indeonline in V3 2 Content lx F netionilntroduUCes maika aia oe derne 3 II Main Technical Parameter cccccssseceecsssteceecessneees 3 III Name and Function of Each Part cccccccsseceecssseceeeeeeeeeeeeeees 4 IVs Operation Key INFO UGE peita tai aaa 5 Mise 910721 ALO a E M tt 5 Vis Temperature Curve Settini kenaks al aaa 6 Wits WiaGhine Opera O ME ridasid t dpal ls leian 6 VIII Note on USING see eee rear 7 IXs Manta mene ekat 7 Note The meter model view when starts the oven SV display V1 2 or V1 0 V1 2 V1 0 meter 20 section 9 curves V2 0 40 section 5 curves Please Do not to modify the meter parameters if there are guestions please call hotline I Function Introduce Features SMT lead free precision reflow oven referred to as reflow oven is the latest developed electronic products used in SMT production technology and maintenance The product was designed with long life infrared heating element and thermocouple temperature sensing Professional development of control software greatly improves the accuracy of the curve in the reflow furnace temperature the storage capacity of the temperature curve is not restricted Welding process can be done rea
5. l time monitoring These intelligent features fully meet the requirements of different material of the solder paste Function can be set so that the device has a reflow repair drying and other features II Main Technical Parameter 1 Working voltage AC220V AC110V selected 2 Frequency 50 60Hz 3 Rated power 1300W 4 Heating method infrared radiation heating means 5 operating system key press operation 6 Work modes automatic reflow mode adjustable temperature maintenance mode 7 temperature ranges V1 2 V1 0 20 meter segment 9 V2 0 instrument for the 40 5 8 Process Preheating temperature reflow soldering a total of four cooling process 9 Preheating temperature setting range 70 120 C 10 Temperature keeping setting range section 120 180 C 11 Reflow section temperature setting 180 240 C 12 Cooling section of the temperature setting range welding section 170 C 13 drawer work area 300 x 280mm 14 the best welding area 160 x 160mm lead free 190 180 lead 14 Size 500 360 200mm lil Name and function of each part Working tray function put PCB Board and other stuff that need to weld or dry i Meter e Temperature and setting Drawer function take out of the stuff on it Cooling fun IV Operation Key function Introduce 1 Switch at the rear of device function when turn on or off the power the system will not force to guit before the current task doesn t retur
6. n or to a present temperature does not drop below the temperature 70 C 2 UP key A function set up in parameter avn 3 down key function set the down key 4 move key lt function parameter place moves option 5 set key SET function parameter set and save 6 Run key green round button Function machine runs or turn off start after pressing for 5 minutes 7 Temperature setting when turns on SV displays V1 2 or V1 0 V2 0 When turns on the instrument SV display 0 PV display a red number the actual temperature inside the machine click on the lt for 2 seconds when the SV display SECC PV display MENU click SET again to enter temperature setting PV window appears C 01 temperature setting at first temperature ranges SV window appears 90 representing the set temperature of the current segment value Click the SET PV window appears T 01 the temperature setting at the first time SV window appears 20 the value representing the current temperature of the heating section of the time click SET again to enter into the next section C 02 and click SET T 02 followed by clicking the settings until the last 20 or 40 After setting press SET for 5 seconds return to the initial interface Click Run for 5 seconds after the device self heating Note The above operations are run when the machine has not been carried out
7. operate in reverse order D Boot lid down observe working properly e This should be noted the body must be cooled use a fixed wrench you can not destroy porcelain insulator E Turn the power switch no display or the fan does not turn Check that the power is switched on if the power failure is still normal to professionals check F Fan abnormal noise cut off the power firstly then opened the cover check whether the blades collide with the body and if so please adjust the fan blades before and after the position and then the front and rear position and then tighten the blades tight Guding bear G strong odor work Check the temperature settings are too high resulting in PCB carbonation or a foreign body such as litter debris oil etc Attachment Set temperature curve for reference Temperature profile curve as for reference customers need to be adjusted according to the actual curve Image curve of factors including indoor environment by welding or processing of such dimensions and materials size and heat absorbing part of the board etc according to the actual situation the temperature and time for fine tuning If the molten tin bad you can heat up back section of the temperature rise 2 5 degrees and time up 2 3 seconds if the paste board and vice versa Reference Temperature Curve 20 LUL aa ESM ESE E EE control time temperature time 1il g wo o21 a 5 o 2 10 f 2zRz _ 5 5 o3 120 10
8. ram is running to cool down when AL1 red light the machine will start cooling fan for cooling AL2 lights sounded the alarm sound system has been run to complete the entire work flow return to standby After the completion of all tasks then the next workflow Press the green Run button 5S forced to stop 2 curve set of ideas and meaning of the parameters A We put curves into 20 or 40 so in order to form a good weld curve of course the curve segments of the segments the more close to the ideal curve B parameter setting part of the instrument parameters and buttons have the following meanings Instrument addresses all three models by default on it without modification on behalf of the cooling fan running continuous AL1 total time usually 568 610 AL2 is the music continued to run the total time usually O SEC on behalf of AL1 and AL2 starting point the time difference between the start point is generally 0 5 ALT total heating time the total time and temperature from program start to the highest point of the cumulative SC on behalf of the sensor correction It is usually 0 20 not the proposed changes PID parameters for the temperature control parameters related to the temperature control precision the default setting is 8 8 10 88 120 and 58 80 C Turn on the machine SV display V1 2 or V1 0 V2 0 enter the instrument menu and modify the above parameters device is turned on the instrument SV display 0 PV display a red
9. re is a bad quartz tube heating tube heating tube can be observed in the power to determine whether the shiny hot tube for damage If bad management you need to replace the new tube please replace the original production of quartz heating tube Or if replacement is not melted the temperature should be constant segment increased by 2 to 5 degrees the temperature the temperature of reflux section At the same time increased from 3 to 10 degrees it can basically solve the problem If you have additional questions please call the power of the Thai Department of Electronic Equipment Co Ltd welding technology by the professional staff to provide you with technical support Note Replace the heating pipes must be a professional electrician in accordance with the correct operation after power failure before the operation method to avoid electric shock and equipment damage If not in accordance with requirements of the losses resulting from the operation an artificial improper operation our Company will be not responsible for it Heating pipe replacement method as follows a the reflow machine running observe the root which has been off the quartz heating tube is bad management b down cut off the power supply turn up the superstructure to be cooled chassis unscrew the two ends of the quartz ceramic heating cap loosen the nuts at both ends c Remove the retainer from the quartz heating tube quartz heating tube replaced by a new b can
10. s gases can not for drying or reflow to avoid accidents 7 Avoid collision body so as not to damage the heat pipe and the internal structures such as found in machine failure Should be turned off and sent to a qualified repair department repairs 8 hours of work or the machine has not cooled to a safe temperature do not reach into the chassis so as not to burn 9 Do not put the tablecloth on the reflow oven used to prevent the air inlet blockage 10 If the infrared heating tube is damaged must be equipped with special infrared heat pipe factory IX Routine maintenance A clean work is completed to be maintenance equipment after cooling it should wipe the inside and outside of the reflow soldering machine not with a strong corrosive cleaning agents scrub alcohol available wall B sensor to maintain the sensor in the reflow machine cover the upper part of the quartz heating tube the use shall not impact the top of the sensor probe should be regularly wipe gently with a cotton ball ethanol part of the probe to prevent dirt residues affect the normal work C Check the power cord before work check the power plug wiring access to reliable if there is loose should be immediately removed only after the power use D heating failure When reflow soldering machine according to the normal temperature curve after the completion of the welding process PCB solder paste on the still not completely melted you should check whether the
11. z m 5 oal o tO 51 mof si 251 e5 6 06 6l 2 19 8 7 _ 10o 6 o 8 155 8 28 206 6l of _ 160 9 29 zo 6 amp 6 tof tes 6f go 25 6 ha 464 5 a 200 8 642 4651 5 32 zo 8 o 166 50 3 235 8l tel 169 a 5 36 160 6l y vo 6 3 l 10 oas oomi 6 3 l 0 pas R 61 3 l 10 0201 33 5 AO 200 Contact Information Company Inde Enterprises 745 Sector 8 B Chandigarh 160009 Tel 91 9316134502 Fax 91 172 4640415 Email headoffice indeonline in Website www indeonline in Welcome to Contact us Address Inde Enterprises 745 Sector 8 B Chandigarh 160009 India Tel 91 9316134502 Fax 91 172 4640415 Mail headoffice indeonline in Website www indeonline in 11
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