Lights Instruction Manual
Contents
1. 10 8V Red LED 10 25V Blinking Red LED 10V Power Off 8 5V Restrike Enabled 9 5V Regardless of the maximum voltage of the connected battery the colored LED s will continue to operate at the values listed above Removal of the switch or other alterations will void warranty 20 Continued HELM ET MOU NT O CONNECT HELMET LIGHTS TO VEHICLE POWER Included in all helmet light kits STEP 1 Connect to battery Trail Tech helmet lights can be run off of the vehicle lead acid battery Attach the battery cable connector shown below to the to the vehicle battery Remember that there is a polarity requirement the red wire goes to the positive terminal and the black wire goes to the negative terminal Use a 10 20 amp in line fuse STEP 2 Mount connector to bars Run the cable under the seat and gas tank to the handlebars Zip tie connector to bars for easy access Battery Cable Connector 21 WIRE COLORS O Use this table as a general guide when locating wires Your model year may have different wire colors KEYSWITCH HI LO GROUND YAMAHA Raptor 700 Brown Yellow Green Black Raptor 660 Brown Yellow Green Black YFZ450 Brown Yellow Green Black Raptor 350 Brown Yellow Green Black HONDA TRX700XX Pink Blue Black White Green TRX450R Black Blue White Green TRX400EX Black White Blue White Green TRX300EX Black White Blue White Green TRX250EX Black White Blue White Green KTM2. 525XC ATV Green Blue Green Brown SUZUKI Z400 Orange Yellow White Grey LTR450 Yellow Black Yellow White Grey KAWASAKI KFX400 Orange Yellow White Grey KFX450 Yellow Red Yellow White Grey KFX700 Brown POLARIS PREDATOR Red Black Yellow Green Brown OUTLAW Red Black Yellow Green Brown AVAILABLE POWER O DC POWER TRAIL TECH HID amp LED LIGHTS REQUIRE DC POWER If your vehicle does not have DC power no battery no DC Trail Tech can provide a DC conversion Stator modifications and a regulator rectifier are also required for a DC conversion Contact your local Trail Tech dealer for details DC conversions should be performed by a qualified technician AVAILABLE POWER BY MODEL STOCK ATV s Motorcycles Banshee 7OW AC KTM 2K2 40W AC 250R 7OW AC KTM 2K3 55W AC Raptor 660 120W DC KTM 4K3B 55W AC Predator 500 120W DC CRF250X 450X 35W DC Z400 KFX DVX 70W DC WR400 55W AC 400EX 70OW DC WR250 450 55W DC DS650 150W DC XR 250 400 600 650 55W AC TRX450R 120W DC DRZ KLX 150W AC YFZ450 26W DC Cannondale 20W DC Raptor 700 120W DC Raptor 80 13W DC Predator 90 26W DC Outlaw 550 525 120W DC 23 www trailtech net DA 360 687 4530 Tae Ws Se A RECYCLE technology for the trail
3. Fits 1 5 1 75 tube sizes ECLIPSE HID SC4 O SC4 Overview Trail Tech SC4 HID lights are sized for larger vehicles buggies UTV s sand rails and off road trucks e Color Temperature 6500K e Reflector 22 Driving Power Consumption 40 Watt 40 Watt Lumens 3235 Lumens e Auto Restrike Auto Restrike Enabled e Housing Diameter 105mm 4 1 e Housing Depth 117mm 4 6 e Weight 510g 18 oz Lamp Diamter 95mm 3 75 SC4 Post Mount e Mounts in M12 15 32 hole 10 Continued S C4 Frame Tube Mount Mount to common frame bumper and roll cages 1 5 or 1 75 frame size e Rotates 35 left right 11 MOTORCYCLE EXTREME RACE LIGHT O Extreme Race Light Overview For technical terrain racing where track has tight corners and speeds over 50MPH are not common Featuring three integrated light switches easy attachment on the fly aiming and auto power adjust RACE WINN En e Color Temperature 6500K e Reflectors Two SCMR16 one SC4 Power Consumption 90 100 Watt e Foot Candles 2600 FC e Auto Restrike Auto Restrike Enabled e Housing Diameter 250mm 10 e Housing Depth 165mm 6 5 e Weight 2kg 4 5 Ibs Extreme Race Light Ideal for extreme night racing e Mounts easily to forks e Black Orange Red Blue e Well rounded peripheral and forward light output MOTORCYCLE 8 RACE LIGHT O 8 Race Light Overview For desert
4. DWARE Shape of the Post e Anti vibe posts are not round They are specially shaped to fit in Trail Tech anti vibe grommets only for ATV dashboards Rubber anti vibe grommets Rubber grommets reduce the amount of motor vibration that reaches the lights Special Applications e Special applications should use solid mount posts which fit in a round hole CAUTION Rubber anti vibe grommets e Rubber can be damaged e When installing make sure everything is lined up straight and cannot rotate e The rubber should not be pinched by the metal nuts and bolts Damage may occur Ripping may occur e DO NOT OVER TIGHTEN 15 16 VEHICLE MOUNTING o Vehicle Mounting Overview Trail Tech lights can be mounted to vehicles on the frame handlebars body or custom positioned Regardless of location installation wiring is similiar If there is enough power available Trail Tech lights can be run in addition to stock lights Some vehicles require lights to run on a separate circuit because enough power is not produced to run all the lights simultaneously Trail Tech HID and LED lights will only run on a DC electrical system 12 volts DC A qualified technician can convert most AC systems to DC systems Banshee 250R etc Contact your local Trail Tech dealer for details Polarity Requirement Trail Tech lights have a polarity requirement The red lead must go to the positive battery terminal or lead a
5. HELMET Trail Tech helmet lights are attached with permanent 3M VHB tape The adhesive will strengthen with time allow 1 hour before use Before attaching the lights wear the helmet in a riding position Hold the lights in the desired position to confirm aim angle Use the illustrations below to position the lights on the helmet To side mount align to back of goggle Top mounting provides opening the greatest visibility 18 Continued HELM ET MOU NT O HELMET LIGHT DOCKS Included in all helmet light kits Helmet Mount Docks e Helmet dock attaches to helmet with high strength VHB tape e Hot swap to included bar mount docks e Easy clip release Handlebar Mount Docks e Rubber inserts allow for mounting on 7 8 amp 1 1 8 or 1 amp 1 1 4 handlebars e Pivots 30 for precise aiming e Easy clip release 4 gt Hot swap helmet lights from helmet docks to handlebar docks Continued HELM ET MOU NT O HELMET LIGHT BUNGEE SWITCH The helmet light bungee switch shows on off status and how much power is left in the battery using colored LED s Use the soft touch yellow button to turn the lights on and off LED helmet lights have a blue button to select brightness on the back of the light housing Use the bungee switch for on off operation the light will remember brightness setting GREEN YELLOW RED BLUE Blue LED Connected to Power Green LED 14 5V Yellow LED
6. act with gasoline degreasers or other chemical cleaners Altering a Trail Tech lighting product in any way will void warranty e Respect the environment e HIGH VOLTAGE Disconnect from power before service or maintenance including lamp replacement Extremely high voltage shock danger e Trail Tech lights are only servicable by qualified technicians e Use Trail Tech battery or vehicle power with Trail Tech helmet lights Use of third party Li lon or NiMH batteries will void warranty e Use a fuse Trail Tech lights should use a 10 20 amp fuse as close to the battery as possible on the positive terminal side e Pay attention to the trail 60mm LED Light LED Overview Trail Tech LED lights offer high performance and low power draw in a small package Perfect as lightweight helmet lights lights for small machines or auxiliary lights for large machines The blue button on the back of the light is a brightness select switch choose between high medium or low brightness A 10W LED puts out roughly the same amount of light as a 40W halogen lamp Beam Color 6000K Beam Angle 10 e Power Consumption High 10W Med 6W Low 3W e Lumens 1050 Lumens Hi mode e Front Lens Hardened Glass e Housing Material Billet Aluminum e Physical Dimensions 61 x 82 mm 2 4 x 3 2 e Weight 11 5 oz 324 g Power Requirement 12 V DC Polarity Protected LED Post Mounted Post mounted lights are
7. ailtech net achat 687 4530 LIGHTS USER S MANUAL i ese TRAIL nology TE the trail TABLE OF CONTENTS o Table of Contents Please read this user s manual before attempting to install or use Trail Tech lighting products Table of Contents 3 Important 4 Precautions 5 LED 60mm 6 7 HID 2 SCMR16 8 9 HID 4 SC4 10 11 Extreme Race Light 12 8 Race Light 13 X2 14 Anti Vibe Posts 15 Vehicle Mounting 16 17 Helmet Mounting 18 21 22 23 Wire Colors Available Power IMPORTANT a Trail Tech Lighting Trail Tech brings functionality and life to your motor vehicle with high quality and innovation To ensure you enjoy long and trouble free operation this User s Manual contains valuable information about how to operate and maintain your lights properly Please read this manual carefully Please record important information Whenever you call to request service for Trail Tech lights you need the date of purchase dealer s name address and telephone number Warranty service requires proof of purchase PURCHASE DATE DEALER NAME DEALER ADDRESS DEALER PHONE Keep this book and sales slip together for future reference PRECAUTIONS O WARNING When using Trail Tech Lighting products follow basic precautions The lights will become warm during operation Allow 5 10 mph air flow for proper cooling Do not wash lights with high pressure water pressure washer e Avoid cont
8. nd the negative lead must go to the negative battery terminal or ground BACKWARDS WIRING WILL DAMAGE THE LIGHTS Continued VEHICLE MOU NT O CONNECT VEHICLE MOUNTED LIGHTS TO VEHICLE POWER 2 2 2 1 STEP 1 Locate power wire behind the vehicle key switch Key Switch Wire Colors Raptor 660 700 Brown White Some light Yamaha YFZ450 Brown kits include a 24 Suzuki Z400 Orange simple wiring Kawasaki KFX700 Brown harness DS650 White 2 1 Light Switch Honda 400EX Black White 2 2 Ring Terminal Polaris Predator Red Black 2 3 Connectors male Honda TRX450 Black 2 4 Connectors female 2 5 Waterproof In line tap Step 2 Clip the the in line tap 2 5 onto the power wire behind the key switch located in Step 1 Make sure the wire will be long enough so that the switch 2 1 can be installed in the desired location Step 3 A Connect one positive lead from each light to the female connectors 2 4 B Connect one negative lead from each light to the connectors 2 3 then connect the ring terminal 2 2 to the negative battery terminal or to frame ground under a bolt 17 HELMET MOUNTING o WARNING Use either Trail Tech Li lon batteries with Trail Tech helmet lights or wire to the vehicle battery using the included connector Third party batteries may damage the system Altering the bungee or any other part of the helmet light system will void warranty ATTACH HELMET LIGHTS TO
9. terrain racing where track is fast and speeds above 50MPH are common Featuring an integrated light switch easy attachment and on the fly aiming Quality automotive components with 7075 aluminum frame WEACE Color Temperature 4100K NNER e Reflectors Automotive Inspired e Power Consumption 45 Watt e Foot Candles 5300 FC e Auto Restrike Auto Restrike Enabled e Housing Diameter 250mm 10 Housing Depth 165mm 6 5 e Weight 2 1kg 4 7 Ibs 8 Race Light Ideal for high speed racing e Mounts easily to forks e Intense forward light output e Also available in halogen 13 14 MOTORCYCLE O X2 Motorcycle Headlight The Trail Tech Eclipse HID X2 motorcycle headlight features a dual reflector system and a superior performance price ratio Color Temperature 6500K e Reflectors One SCMR16 one SC4 WINE e Power Consumption 70 Watt e SCMR16 Lumens 1850 Lumens e SC4 Lumens 3235 Lumens e Auto Restrike Auto Restrike Enabled e Housing Height 315mm 12 4 e Housing Width 325mm 12 8 e Housing Depth 100mm 3 9 e Weight 1100g 38 oz X2 e 2 inch spotlight distance lamp for high speed riding e 4 inch driving lamp increases vital peripheral vision used in cornering amp technical terrain e Available white black orange red blue green and yellow graphics e Also available in halogen ANTI VIBE POSTS O Anti Vibe Posts Explained ONLY FOR TRAIL TECH HAR
10. well suited for custom applications e Mounts in any M10 3 8 hole Continued LE D C112 SX LB Shown Above 60mm LED Helmet Light Kit Includes 60mm LED Battery Charger Power Harness and Mounts C112 SX 60mm LED Helmet Light Includes 60mm LED Power Harness and Mounts ECLIPSE HID SCMR16 O SCMR16 Overview Trail Tech SCMR16 HID lights are optimized for performance Trail Tech HID lights output 3 times the amount of light of Halogen per watt of power input SCMR16 lights are the perfect balance of size and power e Color Temperature 6500K e Reflectors 12 Spot 36 Flood e Power Consumption 30 Watt 30 Watt Lumens 1850 Lumens e Auto Restrike Auto Restrike Enabled e Housing Diameter 66mm 2 6 Housing Depth 103mm 4 e Weight 365g 13 oz Lamp Diameter i 50 8mm 2 SCMR16 Post Mounted Post mounted lights are well suited for custom applications e Mounts in any 3 8 hole Continued SCM R1 6 O SCMR16 Bar Flat Mounts e Fits 7 8 amp 1 1 8 or 1 amp 1 1 4 Bars SCMR16 Helmet Lights e Mounts to any flat surface e Light shines where you look e Full rotation and pivot e Hot swap to bar mounts SCMR16 on Barclamps Frame and Tube Mounts Mount SCMR 16 lights to Trail Mount SCMR16 to common Tech bar clamps frame sizes and roll cages e Points lights in the direction e Fits 7 8 1 1 8 frame sizes the bars are facing e
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