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XPECTIA FH VISION SYSTEM

1. Lens mounting C mount Field of vision Selecting a lens according to the field of vision and installation distance installation distance Operating 0 to 50 C Operating 0 to 40 C eee temperature Storage 25 to 65 C Storage 25 to 65 C g with no icing or condensation with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 55 g Approx 76 g Approx 140 g Accessories Instruction manual Small CCD Digital Cameras Image elements Interline transfer reading all pixels 1 3 inch CCD image elements Color Monochrome Monochrome Color Monochrome Color Effective pixels 640 H x 480 V Pixel size 7 4 um x 7 4 um Shutter function Electronic shutter select shutter soeeds from 20 um to 100 ms Partial function 12 to 480 lines Frame rate image read time COIS SINS Lens mounting Special mount M10 5 P0 5 Field of vision installation distance Selecting a lens according to the field of vision and installation distance Operating 0 to 50 C camera amp 0 to 45 C camera head Storage 25 to 65 C with no icing or condensation Ambient temperature range Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 150 g Instruction manual installation bracket Four mounting brackets M2 Accessories Instruction manual OMRON FH Series
2. Vision systems FH FZ5 TTT I SSE le URREEEEEHHTILULLL VUOHTTTINEEEEESSEEE BEPPE TEITTE OUT HEH MARRAREN AATUN UOE TREti FZ5 Lite controller A00OAA AO OLOODUETURARERAE UT PET ANNUO ERER MMR MEEHAN AVOSNEEERUUTUTEUSEEEE22 ETT FZ5 standard ee controller ANAVATAN PRAEAN AAN FZ5 High speed ay controller FH standard controller FH Ultra high speed controller up to 4 cameras up to 8 cameras EtherCAT SVSmacC Encoder input FH FZ5 Alignment Calculations ia ibs Movement Single Position Movement Multi Points a ee Inne i E Convert Position Data Position Data Calculation Available alignment methods Position angle alignment Offsets are suitable for aligning the positions of workpieces with different sizes Position angle alignment allows the use of offsets to achieve flexible positioning 2 provided You can combine these to easily execute tem that require complex calculations on previous Movement single position The axis movement that is required to match the measured position angle to the reference position angle is calculated Convert position data The position angle after the specified axis movement is calculated Processing item library Movement multi points The axis movements that are required to match the measured position angles to the corresponding reference posit
3. 7 Open setup files Se a eT HRH OS a HF a Bat aie a Boe flee bor used oe Pigetryipe Create installation files QO a Customization Example GUI Customization EE CDEL EMR Start Add Panda and select the template that will serve as a base for customization Selecting an interface template as a base first greatly reduces the work that is required compared with programming interfaces from scratch The Application Producer will automatically generate a project file from the selected template so that you can open itin Microsoft Visual Studio You can develop interfaces just by dragging FH Series custom controls and Windows based controls 4 ini pr ii Instead of writing the program code from scratch to build an interface you can easily build the interface simply by pasting custom controls You can immediately check and debug the operation of the GUI objects that you add FH Series System configuration EtherCAT connections for FH series Example of the FH Sensor Controllers 4 camera type F Sysmac Studio Standard Edition Vision Edition ZB Machine Automation 8 D Controller NJ series Lighting Controllers External Lightings EtherCAT Cables 1 Vision System a sT sT sT FH Sensor Controllers Cameras special cable Ethernet Cables 2 for cameras Incremental rotary encoder special cable special cable for LCD Moni
4. XPECTIA FH VISION SYSTEM fe Fastest ever industrial compact vision system SYS TletL always in control Dn Fastest ever industrial compact vision system Designed for use in all types of object inspection f position orientation and measurement operations this F H S e rl e S compact camera and controller system is easily EthercaT eee integrated into almost any machine or robot The system is uniquely capable of providing faster more ran J HBR precise work throughput to give you more efficiency less cost and more competitive advantage A key feature of the system is its advanced new vision algorithm Shape Search III This advanced intuitive program gives you higher speed and greater precision measurement even with difficult imaging conditions such as poor lighting out of focus and rotated randomly positioned overlapping target objects Specifically intended for seamless integration with PLCs motion controllers and robotics the FH Vision System meets the diverse needs of builders of high speed manufacturing machinery The system also offers the flexibility of a PC based vision system for easy customization and HMI integration Based on Omron investigation in May 2073 control Faster machine speed High speed image processing A high speed image bus and 4 core processing increases speed at every step from image input to data output Multiple camera inspections Calculations are
5. 7 32 bit 64 bit version 50 license SYSMAC SE250L Sysmac Studio Sysmac Studio Vision Edition is a limited license that provides Vision Edition selected functions required for FH serise 1 license SYSMAC VEO01L Ver 1 LIL 2 FQ M series Vision Sensor settings Note 1 Site licenses are available for users who will run Sysmac Studio on multiple computers Ask your OMRON sales representative for details 2 Sysmac Studio version 1 07 or higher supports the FH Series Sysmac Studio does not support the FZ5 Series 1 The same media is used for both the Standard Edition and the Vision Edition 2 With the Vision Edition you can use only the setup functions for FH series FQ M series Vision Sensors Development Environment Please purchase a DVD and licenses the first time you purchase the Sysmac Studio DVDs and licenses are available individually The license does not include the DVD Number of Model Standards Media Mode licenses Product Specifications Software components that provide a development environment to further customize the standard controller features of the FH Series System requirements e CPU Intel Pentium Processor SSE2 or higher Media only CD FH AP1 e OS Windows 7 Professional 32bit or Enterprise 32bit or Ultimate 32bit e NET Framework NET Framework 3 5 or higher Application Producer e Memory At least 2 GB RAM Available disk space At least 2 GB e Browser Microsoft
6. 49 0 2173 680 00 www industrial omron de Hungary Tel 36 1399 3050 www industrial omron hu Italy Tel 39 02 326 81 www industrial omron it Netherlands Tel 31 0 23 568 11 00 www industrial omron nl Norway Tel 47 0 22 65 75 00 www industrial omron no Poland Tel 48 22 458 66 66 www industrial omron pl Portugal Turkey Tel 351 21 942 94 00 Tel 90 212 467 30 00 www industrial omron pt www industrial omron com tr Russia United Kingdom Tel 7 495 648 94 50 Tel 44 0 870 752 08 61 www industrial omron ru www industrial omron co uk South Africa Tel 27 0 11 579 2600 www industrial omron co za Spain Tel 34 913 777 900 www industrial omron es Sweden Tel 46 0 8 632 35 00 www industrial omron se Switzerland Tel 41 0 41748 13 13 www industrial omron ch More Omron representatives www industrial omron eu Sysmac is a trademark or registered trademark of Omron Corporation in Japan and other countries for OMRON factory automation products EtherCAT is registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany Windows is a registered trademark of Microsoft Corporation in the USA and other countries The Microsoft NET software is used to connect users information systems and devices Other company names and product names in this document are the trademarks or registered trademarks of their respective companies The product photographs a
7. Parallel Cable Model FZ VPX Operation and storage 40 to 70 RH with no condensation Ambient atmosphere No corrosive gases Material Cable sheath connector PVC Ambient humidity range Minimum bending radius 69mm 69mm 69mm 69mm Weight Approx 170 g Approx 180 g Approx 170 g Approx 180 g Monitor Cable Vibration 10 to 150 Hz single amplitude 0 15 mm 3 directions 8 resistiveness strokes 4 times Ambient Operation 0 to 50 C Storage 20 to 65 C temperature with no icing or condensation range Ambient Operation and storage 35 to 85 RH humidity range with no condensation Ambient N o corrosive gases atmosphere Material Cable sheath heat resistant PVC Connector resin Minimum bending radius omg Weight Approx 160 g Approx 180 g Note FZ VP FZ VPX is only for the FZ series The FH series can use XW2Z S013 2 S013 5 Encoder Cable Model FH VR Vibration 10 to 150 Hz single amplitude 0 1 mm 3 directions 8 resistiveness strokes 10 times Ambient Operation 0 to 50 C Storage 10 to 60 C Model FZ VM Vibration 10 to 150 Hz single amplitude 0 15 mm 3 directions 8 resistiveness strokes 4 times Ambient Operation 0 to 50 C Storage 20 to 65 C pemperatute with no icing or condensation range g Ambient Operation and storage 35 to 85 RH humidity range with no condensation Ambient No corrosive gases atmosphere 9 Material Cable sheath
8. Branching for each product model Select INDEX Case 0 ExtCond0 1 Area ExtParam0 0 ExtParam1 10000 Case 1 ExtCond0 4 Elliptic major axis ExtParam0 0 ExtParam1 100 Case 2 ExtCond0 7 Rectangle width ExtParam0 0 ExtParam1 200 End Select 15 16 Utility FH FZ5 the FH Series Online Onsite Operator Offline Check NG images ona Offline Setting Changes and Simulation Log images via Ethernet Remote Operation computer at any time PC Ask your OMRON representative about obtaining simulation software New Operation Schemes through Network Ideal for history management appl ications CSV files allow you to easily understand the parameter settings Also you can easily change any of the settings 1 Daily monitoring a Comparisons You can store NG image in a network HDD to check the NG images every day on a If you save the basic settings you can easily extract any differences in settings computer without reducing measurement performance Or you can start simulation caused by changes made incorrectly software on your computer to remeasure and analyse NG images 2 aa yr a aa ool nu FT re a Periodic adjustments and inspection adjustments paren eRt ee u m The non stop adjustment function lets you change Controller settings without ene Tse ste stopping the production line With remote operation you can perform operations are ree without going onsite m miat
9. High speed CCD Cameras Image elements Interline transfer reading all pixels 1 3 inch CCD image elements Color Monochrome Monochrome Color Effective pixels 640 H x 480 V Pixel size 7 4 um x 7 4 um Shutter function Electronic shutter select shutter speeds from 1 10 to 1 50 000 s Partial function 12 to 480 lines fee ies ee 204 fps 4 9ms Field of vision Selecting a lens according to the field of vision and installation installation distance distance Ambient temperature Operating 0 to 40 C range Storage 25 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 105 g Accessories Instruction manual Intelligent Compact CMOS Cameras Image elements 1 3 inch CMOS image elements Color Monochrome Color Effective pixels 752 H x 480 V Pixel size 6 0 um x 6 0 um Shutter function 1 250 to 1 32 258 Partial function 8 to 752 lines Frame rate image read time PADS Field of vision 7 5 x 4 7 to 13 x 8 2 mm 13 x 8 2 to 53 x 33 mm 53 x 33 to 240 x 153 mm 29 x 18 to 300 x 191 mm Installation distance 38 to 60 mm 56 to 215 mm 220 to 970 mm 32 to 380 mm LED class Class 2 Ambient temperature Operating 0 to 50 C range Storage 25 to 65 C Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 150 g Approx 140 g Accessories Mounting bracket FQ XL po
10. Internet Explorer 6 0 or later e Display XGA 1024 x 768 True Color 32 bit or higher e Optical drive CD DVD drive 1 license FH AP1L The following software is required to customize the software Microsoft Visual Studio 2010 Professional or Microsoft Visual Studio 2008 Professional OMRON FH Series Ratings and Specifications Sensor Controllers FH Sensor Controllers Type High speed Controllers 4 core Standard Controllers 2 core Model we F300 Poso FH 3050 20 FH 1050 FH 1050 10 FH 1050 20 Controller type Box type controllers No of Cameras 2 4 8 2 4 8 Can be connected Can be connected to all cameras to all cameras FZ S series FZ S series FH S series FH S series Can be connect Can be connect Can be connected to all cameras ed to up to four 12 ed to up to four 12 ae FZ S series FH S series Si million pixel cam million pixel cam eras or up to eight eras or up to eight cameras other cameras other than 12 million than 12 million pixel cameras pixel cameras Can be connected to all cameras Connected Camera FZ S series FH S series Processing When connected to a intelligent compact camera 752 H x 480 V H Seated When connected to a 300 000 pixel camera 640 H x 480 V FZ S When connected to a 2 million pixel camera 1600 H x 1200 V When connected to a 5 million pixel camera 2448 H x 2044 V When connected to a 300
11. Realtime Image Transfer a FH Machine cycle time reduced by 75 Four core process triggers so the trigger interval can be 1 4 of previous models in house comparison Process multiple lines without waiting Four controllers are compressed into one without increasing the line cycle time You can greatly reduce costs for processes that involve many lines a a D Si i 3 o a i n Process 3 Process Process 4 Trigger c Process 1 Process 2 ic Process 3 3 Go ore Process 4 4 Trigoe i Process 14 Process 2 Multi input function Continuous high speed image capture Higher speed from advanced image capture and parallel measurements Each camera has its own image buffer for storing image data This is separate from the main memory that is used for measurement processing This allows for up to 256 frames of continuous high speed image capture even when the main memory is processing measurement data Image input Process 1 Process 2 Process 3 Process 4 Measurement processing FH Series The number of images that can be captured depends on the controller and the camera that is connected to it Refer to the user s manual for details Eliminate waiting time bottlenecks Faster machine speed EtherCAT machine control network EtherCAT is a high speed open network that is ideal for machine control You ca
12. heat resistant PVC Connector PVC Minimum bending radius ramm Weight Approx 170 g Cable Extension Unit Model FZ VSJ Power supply voltage 1 11 5 to 13 5 VDC Current con sumption 2 1 5 A max Ambient temperature range Ambient humidity range Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Operating and storage 35 to 85 with no condensation Maximum Units connectable Weight Approx 240 g 2 Units per Camera Accessories Instruction Sheet and 4 mounting screws 1 A 12 VDC power supply must be provided to the Cable Extension Unit when connecting the Intelligent Camera the Autofocus Camera the Intelligent Compact Camera the Strobe Controller or the Lighting Controller 2 The current consumption shows when connecting the Cable Extension Unit to an external power supply Pe pelatire with no icing or condensation range Ambient Operation and storage 35 to 85 RH humidity range with no condensation Ambient N o corrosive gases atmosphere Material Cable Jacket Heat oil and flame resistant PVC Connector polycarbonate resin Minimum bending radius Camm Weight Approx 104 g OMRON FH Series Cameras Cables Connection Table High speed CMOS cameras 300 000 pixel 2 million pixel 4 million pixel 12 million pixel Type of FH SM SC FH SM02 SC
13. 000 pixel camera 640 H x 480 V ane When connected to a 2 million pixel camera 2040 H x 1088 V FH S When connected to a 4 million pixel camera 2040 H x 2048 V When connected to a 12 million pixel camera 4084 H x 3072 V No of scenes 128 Connected to 1 camera Connected to 3 camera Connected to 5 camera Color 232 Connected to 2 camera Color 116 Color 77 Connected to 4 camera Color 58 When connected to a intelligent compact camera Color 46 Connected to 6 camera Color 38 Main Connected to 7 camera Color 33 Connected to 8 camera Color 29 functions Connected to 1 camera Color 270 Connected to 1 camera Monochrome 272 Connected to 2 camera Color 135 Connected to 2 camera Monochrome 136 Connected to 3 camera Color Monochrome 90 When connected to a 300 000 pixel camera FZ S FH S aes to 4 camera Color 67 Connedied to 4 camera Monochrome 68 onnected to 5 camera Color Monochrome 54 Connected to 6 camera Color Monochrome 45 Connected to 7 camera Color Monochrome 38 Connected to 8 camera Color 33 Connected to 8 camera Monochrome 34 Connected to 1 camera Color Monochrome 37 Connected to 2 camera Color Monochrome 18 When connected to a 2 million pixel camera FH S Connected to 3 camera Color Monochrome 12 Connected to 4 camera Color Monochrome 9 Number of p Con
14. Advanced filter obtained from multiple D images Averaging Precise Defect 4 Calculation between images Filter coefficients mH ot i amp OF Se Ge Di of Of oF Di of gi i Ge Of ei of of os ei Bi Bi Ei Ei od Ai CE of De r CH Oe O L ue wt Loe Se D of of Si oF of pi E a Advanced filter Labelling filter Erosion x 2 a Precise defect Z a The filtered image is used as the mask Camera image input You can set the filter coefficients as required Measurement image Mask Image 7 ri ni FH FZ5 Macro Macro Calculaction Macro calculation The macros Macros let you easily achieve flow control that normally requires complex programming from the user interface Improvements to the setup from the user interface provides ease of selection and modification of the programming process EEEE q eugene aoe a E pane teeeet Variables can be used in macros to access processing item data and system data For example it would previously have been long and complicated to change the set parameters of a processing item for each product model With a Macro Calculation processing item the flow is shorter and setting changes are easy to achieve Previous Vision Sensors FH FZ5 series Macros Just enter the values of the variables to update the parameters
15. C 4 KETH PSB OMR 5 Co RJ45 Connec panduit Corporation tors Kuramo Electric Co Cables Nihon Electric Wire amp Cable Wire Gauge and Number of Co Ltd Pairs AWG22 2 pair Cable RJ45 Assem bly Connector OMRON PNET B 5 XS6G T421 1 5 Note For EtherNet IP shield connected 1 The FH series supports the EtherCAT communication It cannot be used in FZ series 2 The lineup features Low Smoke Zero Halogen cables for in cabinet use and PUR cables for out of cabinet use 3 For details refer to Cat No G019 Cables Fujikura Ltd Wire Gauge and Number of F LINK E 0 5mm x 4P 6 Pairs 0 5 mm 4 pair Cable RJ45 Connec tors Panduit Corporation 4 We recommend you to use above cable for EtherCAT and EtherNet IP and RJ45 Connector together 5 We recommend you to use above cable for EtherCAT and EtherNet IP and RJ45 Assembly Connector together 6 We recommend you to use above cable For EtherNet IP and RJ45 Connectors together MPS588 6 OMRON Please be careful while cable processing for EtherCAT connectors on both ends should be shield connected and for EtherNet IP connectors on only one end should be FH Series Peripheral Devices Item Descriptions Model LCD Monitor For Box type Controllers FZ MOG 2 GB FZ MEM2G USB Memory 5 8 GB FZ MEM8G Qos For FH Controller only 4 GB HMC SD491 VESA Attachment ll For installing the LCD inte
16. FH 2 Box type 8 3050 20 controllers 2 NPN PNP FH 1050 Standard Controllers 4 NPN PNP FH 1050 10 2 core 8 NPN PNP FH 1050 20 FZ5 Series Sensor Controllers ftem CPU Output Model NPN FZ5 1100 2 High speed PNP FZ5 1105 Controllers NPN FZ5 1100 10 4 Controllers PNP FZ5 1105 10 integrated with LCD NPN FZ5 600 2 Standard PNP FZ5 605 Controllers NPN FZ5 600 10 4 PNP FZ5 605 10 NPN FZ5 L350 T 2 t Bove Lite PNP FZ5 L355 a controllers Controllers NPN FZ5 L350 10 Ait 4 att PNP FZ5 L355 10 Cameras mane Color Image read Item Descriptions Monochrome fine Model f 12 million pixels B R Up to four cameras can be connected to one Color FH SC12 Lens required Controller Up to eight cameras other than 25 7 ms 12 million pixel cameras can be connected For FH Sensor Controllers only to a FH 3050 20 or a FH 1050 20 Monochrome FH SM12 Color FH SC04 4 million pixels 8 5 ms Monochrome FH SM04 w A e Col FH SC02 olor CMOS Cameras 2 million pixels 4 6 ms Lens required Monochrome FH SM02 For FH Sensor Controllers only Color FH SC 300 000 pixels 3 3 ms Monochrome FH SM 5 million pixels Color FZ SC5M2 When connecting FZ5 6L or FZ5 L35 62 5 ms up to two cameras can be connected Monochrome FZ SSM2 Digital C olor FZ SC2M ar CCD Cameras 2 million pixels 33 3 ms Lens required Monochrome FZ S2M Color FZ SC ea 300 000 pixels 12 5 ms Monochrome FZ S High speed Color FZ SHC ag CCD Cameras 300 000 pixels 4 9 ms Lens required
17. Monochrome FZ SH 300 000 pixel fl 12 5 dale tes 000 pixel flat type 5 MS ay Small Digital di Monochrome FZ SF CCD Cameras a r i olor 3 am Lenses for small camera required 300 000 pixel pen type AEE Monochrome FZ SP s Narrow view Color FZ SQ010F Intelligent Compact CMOS Cameras Standard view FZ SQ050F Camera Manual Focus Lens 16 7 ms Jg High power Lighting Wide View long distance FZ SQ100F hal W Wide View short distance FZ SQ100N When connected using two camera cables OMRON FH Series Lenses C mount Lens for 1 3 inch image sensor Recommend FZ SL FZ SH_ FH S_ Model 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE SV 0614V SV 0813V SV 1214V SV 1614V SV 2514V SV 3518V SV 5018V SV 7527V SV 10035V Appearance Cs CP Cp Dimensions ia ia ia i ja i fain 29d To 28 dia ea 0 29 dia A 29d WED 29 dia Las 29 Pras 32 dia 37 o1WD to at rr oP a 39 4 WD 1000 44 4 WD 1000 46 3 WD 1000 Focal length 6mm 8mm 12 mm 16mm 25mm 35 mm 50 mm 75 mm 100 mm Brightness F1 3 F1 4 F1 4 F1 4 F1 8 F2 7 F3 5 Filter size M27 0 P0 5 M25 5 P0 5 M27 0 P0 5 M27 0 P0 5 M27 0 P0 5 M27 0 P0 5 M30 5 P0 5 M30 5 P0 5 M30 5 P0 5 Maximum r A NEN 1 3 inch 1 3 inch 1 3 inch 1 3 inch 1 3 inch 1 3 inch 1 3 inch 1 3 inch 1 3 inch Mount C mount C mount Lens for 2 3 inch image sensor Recommend FZ SL
18. You can set up to eight levels of security for up to ee 50 items for each account You can record operation logs for each account to Peas enable smoothly isolating problems when troubleshooting Aa E i i k F nnig UL F i Operating time Operating user Opertation a to sr oothl complete L sti 5a Flowchart Just add processing items from the processing item list to visually edit the flow LES FOE A e Pld ee Processing Item List Folders You can group processing units into named folders By managing related processing together and hiding lower levels you can display even long measurement flows in a way that easily shows the overall flow 5 Hie er ta i Pies Paii _ F Flowchart Output You can save the flowchart as an image file Branching You can use conditional branching to branch according to the execution results of the previous processing units or you can use branching controls with external commands through parallel 1 0 PLC Links or no protocol communications English Easy multi language support Choose any of nine languages Display the best language for the user for applications in other countries You can change display messages between nine different languages English Chinese traditional or Simplified Chinese Traditional Chinese simplified German French Italian Spanish Korean Korean and Japanese German French Italian Spanish Japanese 12
19. not plug or unplug it during measurement operation E VS SCONNECI Otherwise measurement time oe be sec or eae be eyed D Connect an external device such as a programmable controller E DVI I connector Connect a monitor F I O connector control lines data lines Connect the controller to external devices such as a sync sensor and PLC G Used to set a node address 00 to 99 as an EtherCAT communication device H EtherCAT communication connector IN Connect the opposed EtherCAT device l EtherCAT communication connector OUT Connect the opposed EtherCAT device J Encoder connector Connect an encoder K Camera connector Connect cameras L Power supply terminal connector Connect a DC power supply Wire the controller independently on other devices Wire the ground line Be sure to ground the controller alone Perform wiring using the attached power supply connector Example of the FZ5 Sensor Controllers Example of the FZ5 Lite Sensor Controllers LCD integrated type Left side view Front view Right side view LCD integrated type j 4 camera type 4 camera type 2 3 10 6 7 3 9 11 4 5 m Pe SS s 1 2 3 10 12 CNet Description 1 POWER LED Lit while power is ON 2 Lit while the controller is in Run Mode 3 ERROR LED Lit when an error has occurred 4 I O connector control lines data lines Connect the controller to external devices such as a sync sensor and PLC 5 Camera connector Connect cameras Connec
20. positive terminal of the 24 VDC power supply to a Lite Controller Operating 0 to 45 C 0 to 50 C Storage 20 to 65 C with no icing or condensation Approx 1 8 kg Instruction Manual If the positive terminal is grounded electrical shock may occur when an SG 0 V part such as the case of the Controller or Camera is touched 3 The current consumption when the maximum number of cameras supported by each controller are connected If a strobe controller model is connected to a lamp the current consumption is as high as when an intelligent camera is connected OMRON FH Series Ratings and Specifications Cameras High speed CMOS cameras Model rusm Fasc FHSMo2 FHSCO2 FHSMO4 FH SCO4 FHSMI2 FH SCI2 made elemEeniE CMOS image elements CMOS image elements CMOS image elements CMOS image elements g 1 3 inch equivalent 2 3 inch equivalent 1 inch equivalent 1 76 inch equivalent Color Monochrome Monochrome Color Monochrome Monochrome Color Effective pixels 640 H x 480 V 2040 H x 1088 V 2040 H x 2048 V 4084 H x 3072 V Imaging area H x V opposing corner 4 8 x 3 6 6 0 mm 11 26 x 5 98 12 76 mm 11 26 x 11 26 15 93 mm 22 5 x 16 9 28 14 mm Pixel size 7 4 um x 7 4 um 5 5 um x 5 5 um 5 5 um x 5 5 um 5 5 um x 5 5 um Electronic shutter Electronic shutter i Electronic shutter Shutter function Shutter speeds can be set from 20 Shutter speeds can be se
21. 0 5 P0 5 M30 5 P0 5 M30 5 P0 5 M40 5 P0 5 used a filter Maximum ENEA 1 inch 1 inch 1 inch 1 inch 1 inch 1 inch 1 inch Mount C mount M42 mount Lens for large image sensor Recommend FH S 112 Model 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE VS L1828 M42 10 VS L2526 M42 10 VS L3528 M42 10 VS L5028 M42 10 VS L8540 M42 10 VS L10028 M42 10 Appearance Dimensions e qe E P mm 58 5 dia Ai 58 5 a 64 5 dia Ss 55 5 dia V 54 dia a Focal length 18 mm 25 mm 35 mm 85 mm 100 mm Aperture F No 2 8 to 16 2 6 to 16 2 8 to 16 2 8 to 16 4 0 to 16 2 8 to 16 Filter size M55 0 P0 75 M55 0 P0 75 M62 0 P0 75 M62 0 P0 75 M52 0 P0 75 M52 0 P0 75 LER 1 8 inch sensor size Mount M42 mount OMRON FH Series Camera Accessories Item Descriptions Model FLV Series External Lighting FL Series Camera Mount Lighting Controller FLV TCC1 gt One channel P eE Controller FLV TCC4 Lighting Controller For FLV Series Required to control external lighting from a Analog Lighting Controller FLV ATC Series Controller P For FL Series Camera Mount Lighting Controller FL TCC1 Ry Mounting Bracket FQ XL e For Intelligent Mounting Brackets FQ XL2 Compact Camera ml Polarizing Filter Attachment FQ XF1 Mounting Bracket for FZ SLI FZ S XLC Mounting Bracket for FZ SL12M FZ S2M XLC Mounting Bracket for FZ SHL FZ SH XLC Mounting Bracket for FH SLI FZ SL15M2 FH SM XLC Mo
22. 02 FH SM04 SC04 FH SM12 SC12 samera High speed mode Standard mode High speed mode Standard mode High speed mode Standard mode of transmission of transmission of transmission of transmission of transmission of transmission speed select speed select speed select speed select speed select speed select Yes Yes Yes Camera Cables Yes Yes Yes Right angle Yes Yes Yes camera cables Vine No Ves Yes Yes Yes Bend id ea FZ VSB3 Yes Yes Yes camer cakes FZ VSLB3 Yes Yes Yes Yes No Yes Long distance camera cable Long distance epee Yes No Yes FZ VSL4 right angle camera cable High speed CMOS camera is only for the FH series Digital CCD cameras Small digital i CCD cameras High speed ntelgent 7 ee a compact CMOS Type of 300 000 pixel 2 million pixel 5 million pixel Pentype flat CCD cameras eee nk camera type FZ S5M2 FZ SF SFC FZ S SC FZ S2M SC2M FZ SP SPC FZ SH SHC FZ SQ__ Yes Yes Camera RS FZ VS3 Yes Yes ight angle camera cables F4VSLS Yes Yes Yes Yes Yes Yes Bend resistant FZ VSB3 Yes Yes camera cables FZ VSLB3 Yes Yes Yes Yes Long distance camera cable Long distance Be em Yes Yes No Yes Yes Yes FZ VSL4 right angle camera cable EtherCAT Communications Specifications Item Specifications Communications standard 1IEC61158 Type 12 Physical layer 100 BASE TX IEEE802 3 Modulation Base band Baud rate 100 Mbps Topology Depends on the specifications of the EtherCAT master Transmission Media Twisted p
23. 12M FZ SL15M2 FH S_102 3Z4S LE SV 7525H and 3Z4S LE SV 10028H can also be used for FH SL104 Model 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE SV 0614H SV 0814H SV 1214H SV 1614H SV 2514H SV 3514H SV 5014H SV 7525H SV 10028H Appearance Dimensions X SS N P a X x p gt al mm wim ss oda N gs eso OIN ag soda a wes wom ers mde 7e ibe Focal length 6 mm 8 mm 12 mm 16 mm 25 mm 35 mm 50 mm 75 mm 100 mm Brightness F1 4 F1 4 F1 4 F1 4 F1 4 F1 4 F1 4 F2 5 F2 8 Filter size M40 5 P0 5 M35 5 P0 5 M27 0 P0 5 M27 0 P0 5 M27 0 P0 5 M35 5 P0 5 M40 5 P0 5 M34 0 P0 5 M37 5 P0 5 Maximum EEE ER 2 3 inch 2 3 inch 2 3 inch 2 3 inch 2 3 inch 2 3 inch 2 3 inch 1 inch 1 inch Mount C mount C mount Lens for 1 inch image sensor Recommend FH SL102 FH SL104 3Z4S LE SV 7525H with focal length of 75 mm and 3Z4S LE SV 10028H with focal length of 100 mm are also available Model 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE 3Z4S LE VS 0618H1 VS 0814H1 VS 1214H1 VS 1614H1N VS 2514H1 VS 3514H1 VS 5018H1 Appearance ed S amp Dimensions h AA ho AA a oe 64 5 dia 38 dia Sio 38 dia i Yiia 38 dia Te 38 dia A 44 dia mm Laa ra lt ame ies 0 Naw eee eae Focal length 6mm 8mm 12 mm 16 mm 25 mm 35 mm 50 mm Aperture F No 1 8 to 16 1 4 to 16 1 4 to 16 1 4 to 16 1 4 to 16 1 4 to 16 1 8 to 16 Filter size Harno be M55 0 P0 75 M35 5 P0 5 M3
24. New technology makes search algorithms up to nine times faster than before Even for unstable image conditions including light interference overlapping shapes gloss and incomplete images stable searching is now possible without reducing speed Input Image Size UPTO 9 TIMES FASTER Time ms 300 000 pixels 2 000 000 pixels 5 000 000 pixels Previous search processing items E Shape Search III in Fast Alignment Mode Shape Search Ill in Normal Mode Note The image conversion processing time is not included miiu ah b b k A Real time image transfer High resolution cameras capture large amounts of data which can cause transfer and input bottlenecks That s why the FH Series Controller provides a faster multi line image bus to enable real time transfer of large amounts of image data even for multiple cameras Now you don t need to sacrifice precision to enable faster machine speed Image transfer time 250 Previous Controller With the FH Series even if with 5 million pixel 200 the number of connected Normal Cameras Cameras increases realtime 150 ana J Camera images is FH Controller with still possible aa 100 5 million pixel Normal Cameras FH Controller with 4 million pixel High speed camera High speed mode using one cable Number of Cameras Note The image conversion processing time is not included FH Series
25. achine Automation Controller let you verify the NJ Series program logic You can directly edit the EtherCAT I O map to send measurement commands to FH Series Vision Sensors Sysmac Studio version 1 07 or higher supports the FH Series NJ series Machine Automation Controller 10 Easy to integrate Show only the buttons you need Choose from our library of buttons and position them on screen to best support your daily operation without screen clutter Arrange the interface elements flexibly You can flexibly change the image display composition to display entire image enlarge part of an image or display images from different cameras Move windows freely Drag and drop windows where you want You can also change the box size and delete Eight screen layout Up to 8 screens can be stored depending on the application or user classification Completed Hide unnecessary adjustment commands With only menu operations on the controller you can customize the setting displays in dialog boxes for processing items For example you can set up the interface to hide any parameters from the user Only a parameter required for daily operation can be displayed te ai ee u Completely different operation interfaces for bmi a re Ca designer and operator ge Accounts can be used to keep completely different operation interfaces for e the designer and operator
26. air cable of category 5 or higher double shielded straight cable with aluminum tape and braiding Transmission Distance Distance between nodes 100 m or less Node address setting 00 to 9 External connection terminals RJ45 x 2 shielded IN EtherCAT input data OUT EtherCAT output data Ga alraceie PDO datacicee Input 56 to 280 bytes line including input data status and unused areas Up to 8 lines can be set Output 28 bytes line including output data and unused areas Up to 8 lines can be set Input 512 bytes Mailbox data size p y Output 512 bytes Mailbox Emergency messages SDO requests and SDO information Refreshing methods 1 O synchronized refreshing DC This depends on the upper limit of the master Version Information FH Series and Programming Devices Required Programming Device FH Series Sysmac Studio Standard Edition Vision Edition Ver 1 06 Ver 1 07 or higher FH 3050 L FH 1050 Not supported Supported Note 1 The auto update to Sysmac Studio version 1 07 will be available soon 2 Sysmac Studio does not support the FZ5 Series OMRON FH Series Components and Functions Example of the FH Sensor Controllers _ _ aa Ie g POWER ADR 4 camera type amp i ha amp BOX type W W CT a ae 1 i s I O i Ce T O O 2 J y JEI E CD Au Ze Hl 6EZNO F AN c EtherCAT 4 ECAT
27. an extracted image that contains only the specified characteristic labels External appearance of electronic components Previous vision sensors Library Anti Extract Colour Colour Shading Filter 25 Filtering Position Compen sation ia Panorama a Stripe Removal Filter Il aN EET Polar Trans formation T Advanced Filter Advanced filter The image filter library has been condensed into one processing item This Extraction is possible only with color or brightness information Custom filter Extraction of labels with specified areas or shapes is possible You can set the mask coefficients as required for these filters The mask size can be up to 21 x 21 You can more flexibly set image smoothing edge extractions dilation and erosion Example Dilation erosion in one direction Before filtering After filtering allows you to easily set complex filtering as required for external inspections Previous Vision Sensors T See IMIE z I TE Fh eS T j a i Ee 2 i DTE ie it L diigi e i aed we mpn a a Biger L f arnai Fle i lage am E aio Lo ae e ra a mammi m ai ma HO p ES p Se ee ui Ti Ta Units were added for each filter You set up to 16 of the 24 different filters Camera image input Many different filter functions can be set with just one processing unit Application flow example The averge image is 3
28. anual one Japanese and one English versions Instruction Installation Manual 1 Accessories Power supply terminal block connector 1 Ferrite core 2 FH 3050 and FH 1050 4 FH 3050 10 and FH 1050 10 and 8 FH 3050 20 and FH 1050 20 1 The image logging capacity changes when multiple cameras of different types are connected at the same time 2 The current consumption when the maximum number of cameras supported by each controller are connected If a lighting controller model is connected to a lamp the current consumption is as high as when an intelligent compact camera is connected OMRON FH Series FZ5 Sensor Controllers Type High speed Controllers Standard Controllers Lite Controllers Model NPN FZ5 1100 FZ5 1100 10 FZ5 600 FZ5 600 10 FZ5 L350 FZ5 L350 10 PNP FZ5 1105 FZ5 1105 10 FZ5 605 FZ5 605 10 FZ5 L355 FZ5 L355 10 Controller type Controllers integrated with LCD Box type controllers High grade Processing items No No of Cameras 2 4 2 4 2 4 Connected Camera Can be connected to FZ S series Can not be connected to FH S series Can be connected to FZ S series Can not be connected to FH S series When connecting 5 million pixel cameras up to two cameras can be connected When connected to a intelligent compact camera 752 H x 480 V Processing When connected to a 300 000 pixel camera 640 H x 480 V resolution When connected to a 2 million pixel came
29. dverse conditions Stable searching is possible even under the following adverse conditions which occur far too often in actual measurement applications E Previous Search E Shape Search 1 0 9 0 8 0 7 0 6 Focal shift Contrast 0 5 Error pixels 0 4 0 3 0 2 Overlapping Thinning and 0 1 z thickening EE E i Focal shift Contrast Chips Hidden Overlapping Thinning and thickening Visualization of comparisons enables easy setup of high precision searching Advanced searching is accompanied by many parameters that must be tuned measurement object to easily see when comparisons are not optimally to match the application However it is difficult for the person making the matched Visualization of the comparison level allows for parameters to be settings to see the internal process Normally a lot of time and effort is adjusted to quickly obtain the best performance required to maximize tool performance But with Shape Search Ill you can visualize comparisons between the model data and a part of the You can see at a glance the difference between the registered model and measurement image You can adjust a parameter called the Acceptable Distortion Level to Reduction ction enable measurements without incorrelation reducing the correlation even if Deformation there is distortion You can easily adjust this parameter while monitoring the comparison Registered model Mes
30. erNet 4 T i Free Eth NE o gt pa t fi fa BUNI RUN C lt ei 7 Niles l a A P D ji f Pao E 20 HeH ca aaa F i a LJ Description m Lit while power is ON 2 ERROR LED Lit when an error has occurred 3 RUN LED Lit while the controller is in Measurement Mode 4 Lit while the memory is accessed 5 SD POWER LED Lit while power is supplied to the SD card and the card is usable 6 Blinks while the SD memory card is accessed 7 Lit while EtherCAT communications are usable 8 EtherCAT LINK ACT IN LED Lit when connected with an EtherCAT device and blinks while performing communications 9 EtherCAT LINK ACT OUT LED Lit when connected with an EtherCAT device and blinks while performing communications 10 Lit when EtherCAT communications have become abnormal 11 EtherNet NET RUN1 LED Lit while EtherNet communications are usable 12 Lit when connected with an EtherNet device and blinks while performing communications 13 Lit when EtherNet communications are usable 14 Lit when connected with an EtherNet device and blinks while performing communications Description Install the SD memory card Do not plug or unplug the SD card during measurement operation A SEC Oly Cal cinstalallomennneriet Otherwise RA time may pe Heed orda may be Jeo ed B Connect an EtherNet device Connect a USB device Do
31. es Use Straight STP shielded twisted pair cable of category 5 or higher with double shielding braiding and aluminum foil tape for EtherCAT Use Straight or cross STP shielded twisted pair cable of category 5 or higher for EtherNet IP Item For EtherCAT For EtherCAT 1 and EtherNet IP Descriptions Standard type Cable with Connectors on Both Ends RJ45 RJ45 Wire Gauge and Number of Pairs AWG27 4 pair Cable Cable Sheath material LSZH 2 Cable color Blue Yellow or Green Cables length 0 2m 0 3m 0 5m 1m 1 5m 2m 3m 5m 7 5m 10m 15m 20m FH Series Model XS6W 6LSZH8SSL_ICM Y 3 Rugged type Cable with Connectors on Both Ends RJ45 RJ45 Wire Gauge and Number of Pairs AWG22 2 pair Cable Cables length 0 3m 0 5m 1m 2m 3m 5m 10m 15m Rugged type Cable with Connectors on Both Ends M12 RJ45 Wire Gauge and Number of Pairs AWG22 2 pair Cable Cables length 0 3m 0 5m 1m 2m 3m 5m 10m 15m XS5W T421 XS5W T421 MD K 3 MC K 3 Rugged type Cable with Connectors on Both Ends M12 L RJ45 Wire Gauge and Number of Pairs AWG22 2 pair Cable Cables length 0 3m 0 5m 1m 2m 3m 5m 10m 15m Hitachi Cable Ltd XS5W T422 MC K 3 NETSTAR C5E SAB 0 5 x 4P 4 Cables Wire Gauge and Number of Kuramo Electric Co KETH SB 4 Pairs AWG24 4 pair Cable SWCC Showa Cable Systems FAE 5004 4 MPS588
32. grated type controller PENEDA Ax Desktop Controller Stand FZ DS Se For installing the LCD integrated type controller ay Display USB Switcher FZ DU Mouse Recommended Products Driverless wired mouse A mouse that requires the mouse driver to be installed is not supported Current consumption J EtherCAT junction 3 port Power supply voltage 0 08 A i GX JC03 slaves 20 4 to 28 8 VDC g For FH series 6 port 24 VDC 15 to 20 ae consumption GX JC06 f Industrial Switching 3 port Failure detection None _ W4S1 03B Hubs for EtherNet IP Current consumption and Ethemet 5 port Failure detection None 0 22 A W4S1 05B 5 port Failure detection Supported W4S1 05C Automation Software Sysmac Studio Please purchase a DVD and licenses the first time you purchase the Sysmac Studio DVDs and licenses are available individually The license does not include the DVD tinati Number of Model Product Specifications gadas Media Model licenses The Sysmac Studio provides an integrated development Media only SYSMAC SE200D environment to set up program debug and maintain NJ series 1 license SYSMAC SE201L Sysmac Studio Controllers and other Machine Automation Controllers as well as 3 license SYSMAC SE203L Standard Edition EtherCAT slaves Ver 1 0U Sysmac Studio runs on the following OS 19 license SYSMAG SE210L Windows XP Service Pack 3 or higher 32 bit version Vista 32 SYSMAC SE230L bit version
33. h Iz rr ee ee ease ee oF ole sepa a hoe 4 3 T p T g oe hrd ias Bl go ml 1 LF a bus lent JP IMI Phin IFT o C ont dir TIS m Ersa A i TA A nll I Handling unstable inspections or measurement failure The user sends the programmer the image data setting data and parameter settings The programmer can use the simulation software on the computer to check the process and change the settings with the simulation software The altered scene data can be returned to the user and loaded to the system to complete the 2 adjustments This enables modifications without requiring the programmer to be on Remote adjustment site You can attach CSV files to email and upload settings to the FH Series Vision System to easily make adjustments from remote locations when problems occur Adding inspections or making changes for new models Based on the images to be inspected settings are made on the simulation software on a PC running simulation software The scene data is sent to the user to easily add the new settings Setting changes FH FZ5 17 a operation centralizes monitoring and adjustment of scattered sensors n check the status and adjust the settings of many FH on one computer Se a Pam This enables efficient adjustment of Camera images when commissioning a system and application of test adjustment results Application B Operating several FHs from one location He 1 examp
34. ickly approaches the target position without stopping Communications cycle Conventional communications 4ms standard EtherCAT os5ms Reduced to 1 8 Time from trigger input to producing measurement results Conventional communications standard Shortened by approx 6 ms EtherCAT Note The times given above are typical times They depend on parameter settings NJ series Machine Automation Controller EthercAT SYSTTtetL always in control o s G5 series Servomotors and Servo Drives The dotted box indicates the target precision range 1st The dotted box indicates the target precision range Note Please ask your OMRON representative for details FH FZ5 High precision operation 7 Shape Search III md Low error position detection even with blurry images Over many years Omron has perfected techniques to search for and match templates at high speed This experience and expertise enables us to develop the Shape Search III vision algorithm which provides advanced robustness and is critical on FA sites When measuring lamination of glass or other processes where the distance to the workpiece from the camera varies size differences and focal shifts can occur Even in cases like this the new Shape Search Ill algorithm detects positions with limited error Camera Glass 1 Glass 2 Stable searching with limited error even under a
35. ion angles are calculated Position data calculation The specified position angle is calculated from the measured position The Position Data Calculation processing item is used to calculate the position and angle to use in the axis movement based on measurement results shown in green The rotational movement on the 6 axis is calculated as the reference angle minus the measured angle The measurement position is rotated by the rotational movement for the 9 axis grey The reference positions X and Y minus the measured positions X and Y after rotation are used as the X axis movement and Y axis movement 13 Reference Measured Maximum O positions O positions error ranges Corresponding point alignment The axis movements from the measured positions to the reference positions are calculated based on relational position information This method is suitable for aligning all points within certain distances so that small deviations in the distances do not result in continuity failures such as they can when aligning electronic substrates 14 Processing item library Calculati ons between images You can perform arithmetic operations bit operations averaging or maximum minimum operations between two images T Colour Grey Filter Background Suppression TA Brightness Correct Filter Trapezoidal correction FH Labelling filter FZ5 This filter uses label processing to output
36. larizing filter attachment FQ XF1 instruction manual and warning label Applicable standards IEC62471 2 OMRON FH Series Ratings and Specifications LCD Monitor Cable LCD Monitor Long distance Camera Cables Model FZ VSL4 15 m Shock resistiveness 10 to 150 Hz single amplitude 0 15 mm durability 3 directions 8 strokes 4 times Ambient Operation and storage 0 to 65 C temperature range with no icing or condensation Operation and storage 40 to 70 RH Bee umiely range with no condensation Model FZ M08 Size 8 4 inches Type Liquid crystal color TFT Resolution 1 024 x 768 dots Input signal Analog RGB video input 1 channel Power supply voltage 21 6 to 26 4 VDC SHEA Approx 0 7 A max consumption Ambient ee on o Operating 0 to 50 C Storage 25 to 65 C ferperature with no icing or condensation range Sonn Operating and storage 35 to 85 with no condensation humidity range l Weight Approx 1 2 kg Accessories Instruction Sheet and 4 mounting brackets Camera Cables FZ VS3 FZ VSB3 FZ VSL3 FZ VSLB3 Model 2 m 2 m 2 m 2 m Shock resistiveness 10 to 150 Hz single amplitude 0 15 mm durability 3 directions 8 strokes 4 times Ambient Operation and storage 0 to 65 C temperature range with no icing or condensation Ambient atmosphere No corrosive gases Material Cable sheath connector PVC Minimum bending radius 78 mm Weight Approx 1400 g
37. le c EN When commissioning a line from one location you can adjust the camera images from all of the FHs located along the line There s no need to go to and from remote controllers and you can compare camera images under various conditions to adjust them 2 If setting changes are necessary to add a new model you can do all the required work at the same time HUB without making trips to all of the controllers E You can easily balance the thresholds between controllers when increasing inspection stability through testing at the production line Application 2 Displaying images from many FHs on one monitor example 1 Space savings with a single monitor installation 2 Single location programming for multiple controllers facilitates adjustments and reduces programmer movement Note Ask your Omron representative about obtaining simulation software 18 Utility FH B a na n all ng production Non stop adjustment nable llel processing of measurements are not delayed when Measurements continue Automatic linking of the Four core CPU enables applying new settings without delaying measurements Measure D ments Adjustment results applied NG occurs Adjust NG D Settings D Tests ments analyzed changed performed New settings used for measurements from the next trigger Seamless communica
38. me Camera 1 When connected to Connected to 2 cameras a 5 million pixel camera Connected to 3 cameras Color camera 8 Monochrome Camera Color camera 5 Monochrome Camera Color camera 5 Monochrome Camera 5 5 Connected to 4 cameras Color camera 4 Monochrome Camera 4 Operation Touch pen mouse etc Mouse or similar device Settings Create series of processing steps by editing the flowchart Help messages provid ed Serial communications EtherNet communications RS 232C 422A 1 CH Ethernet 100BASE TX 10BASE T RS 232 1CH Ethernet 1000BASE T 100BASE TX 10BASE T EtherNet IP communications Ethernet port baud rate 100 Mbps 100Base TX Parallel I O When used in Multi line random trigger mode 17 inputs RESET STEPO ENCTRIG_Z0 STEP1 ENCTRIG_Z1 DSAO to 1 ENCTRIG_AO to 1 ENCTRIG_BO to 1 DIO to 7 29 outputs RUN BUSY1 BUSYO GATEO to 1 ORO to 1 READYO to 1 ERROR STGOUTO to 3 DOO to 15 When used in other mode 13 inputs RESET STEPO ENCTRIG_ZO DSAO ENCTRIG_AO ENCTRIG_BO DIO to 7 26 outputs RUN BUSYO GATEO ORO READYO ERROR STGOUTO to 13 inputs RESET STEPO 3 DOO to 15 ENCTRIG_Z0 DSAO ENCTRIG_AO STGOUT 2 to 3 only for camera 4 ch ENCTRIG_BO DIO to 7 type 26 outputs RUN BUSYO GATEO ORO READYO ERROR STGOUTO to 3 DOO to 15 STGOUT 2 to 3 only for camera 4 ch type 11 input
39. meras 7 0 A max 8 1 A max _ 6 5 A max 7 5 A max Current compact camera On SUDON Connected to 8 cameras 11 5 A max 10 9 A max Ratings at 24 0 VDC When connected to a 300 000 pixel Connected to 2 cameras 4 2 A max 5 2 A max 3 6 A max 3 7 A max 4 5 A max pixel camera 5 million pixel camera or 12 million pixel camera Connected to 8 cameras 6 8 A max 6 2 A max Insulation resistance Between DC power supply and controller FG 20 MQ or higher rated voltage 250 V Noise Fastt ieee barat DC Power Supply Direct infusion 2 KV Pulse rising 5 ns Pulse width 50 ns Burst continuation time 15 ms 0 75 ms Period 300 ms Application time 1 min Immunity Sorin caer BAe Cramp 1 KV Pulse rising 5 ns Pulse width 50 ns Burst continuation time 15 ms 0 75 ms Period 300 ms Application time 1 min Ambient temperature range Operating 0 to 50 C Storage 20 to 65 C with no icing or condensation Paa Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere No corrosive gases Grounding S E Type D grounding 1002 or less grounding resistance Conventional type 3 grounding Degree of protection IEC60529 IP20 Dimensions 190 x 115 x 182 5 mm Dimensions Weight Approx 3 2 kg Approx 3 4 kg Approx 3 4 kg Approx 3 2 kg Approx 3 4 kg Approx 3 4 kg Case materials Cover zinc plated steel plate side plate aluminum A6063 Controller 1 user m
40. n use it to connect NJ Series machine automation controllers and motion control G5 Series Servomotors and Servo Drives to increase the control speed of everyday communications protocols from workpiece detection to Starting axis motion Features e Communications cycle as low as 500 us e Motion control that s synchronized with the communications cycle Positioning solution that eliminates workpiece dwell time For a machine that requires micron precision one alignment is not always enough to obtain the desired precision multiple alignments are often necessary But these extend the processing time That s why Omron provides control methods that eliminate workpiece dwell time which is the main cause of increased processing time Our Sysmac Automation Platform achieves high speed high precision control that continuously detects workpiece positions and successively updates the travel distance to quickly approach the target position Previous Vision Sensors Heenan Stage Movement gt Heenan b Stage Movement Neen Stage Movement w Mesurement Stage moving speed This graph indicates the speed changes in one specific axis the X axis Sysmac Mesure Stage Movement ment Mesure ae aD Stage moving speed ment ment ment This graph indicates the speed changes in one specific axis the X axis Alignment The workpiece qu
41. nd figures that are used in this brochure may vary somewhat from the actual products Microsoft product screen shot s reprinted with permission from Microsoft Corporation CD_EU 02 FH Brochure Automation Systems e Programmable logic controllers PLC Human machine interfaces HMI Remote I O e Industrial PC s Software Motion amp Drives e Motion controllers Servo systems Inverters Control Components e Temperature controllers Power supplies Timers Counters Programmable relays e Digital panel indicators Electromechanical relays Monitoring products Solid state relays e Limit switches Pushbutton switches Low voltage switch gear Sensing amp Safety e Photoelectric sensors Inductive sensors Capacitive amp pressure sensors e Cable connectors Displacement amp width measuring sensors Vision systems e Safety networks Safety sensors Safety units relay units Safety door guard lock switches Although we strive for perfection Omron Europe BV and or its subsidiary and affiliated companies do not warrant or make any representations regarding the correctness or completeness of the information described in this document We reserve the right to make any changes at any time without prior notice
42. nected to 5 camera Color Monochrome 7 Connected to 6 camera Color Monochrome 6 logged A Connected to 7 camera Color Monochrome 5 Connected to 8 camera Color Monochrome 4 images 1 Connected to 1 camera Color Monochrome 43 Connected to 2 camera Color Monochrome 21 When connected to a 2 million pixel camera FZ S Connected to 3 camera Color Monochrome 14 Connected to 4 camera Color Monochrome 10 Connected to 5 camera Color Monochrome 8 Connected to 6 camera Color Monochrome 7 Connected to 7 camera Color Monochrome 6 Connected to 8 camera Color Monochrome 5 Connected to 1 camera Color Monochrome 20 Connected to 2 camera Color Monochrome 10 When connected to a 4 million pixel camera FH S Connected to 3 camera Color Monochrome 6 Connected to 4 camera Color Monochrome 5 Connected to 5 camera Color Monochrome 4 Connected to 6 camera Color Monochrome 3 Connected to 7 camera Color Monochrome 2 Connected to 8 camera Color Monochrome 2 Connected to 1 camera Color Monochrome 16 Connected to 2 camera Color Monochrome 8 When connected to a 5 million pixel camera FZ S Connected to 3 camera Color Monochrome 5 Connected to 4 camera Color Monochrome 4 Connected to 5 camera Color Monochrome 3 Connected to 6 camera Color Monochrome 2 Connected to 7 camera Color Monochrome 2 Connected to 8 camera Color Monochrome 2 When connected to a 12 million pixel camera FH S Connected to 1 camera Color Monochrome 6 C
43. ntrollers only Parallel I O Cable for Connector terminal Conversion Unit 3 Cable length 0 5 m 1 m 1 5 m 2 m 3 m 5 m For FH Sensor Controllers only Connector Terminal Block Conversion Units can be connected Terminal Blocks Recommended Products OMRON XW2R L134G T Connector Terminal Block Conversion Units General purpose devices Encoder Cable for line driver Cable length 1 5 m For FH Sensor Controllers only 1 This Cable has an L shaped connector on the Camera end 2 The maximum cable length depends on the Camera being connected and the model and length of the Cable being used For further information please refer to the Cameras Cables table When a high speed CMOS camera FH S 3 2 Cables are required for all I O signals 4 Insert the cables length into LI in the model number as follows 2m 2 5m 5 5 Insert the cables length into 6 Insert the wiring method into Refer to the XW2R Series catalog Cat No GO77 for details OMRON XW2Z S013 1 4 XW2Z L _ EE 5 XW2R L134G T 6 FH VR 102 S_104 SL112 is used in the high speed mode of transmission speed two camera cables are required ILI in the model number as follows 0 5 m 050 1 m 100 1 5 m 150 2 m 200 3 m 300 5 m 500 in the model number as follows Phillips screw J Slotted screw rise up E Push in spring P Recommended EtherCAT and EtherNet IP Communications Cabl
44. onnected to 2 camera Color Monochrome 3 Connected to 3 camera Color Monochrome 2 Connected to 4 camera Color Monochrome 2 Operation Mouse or similar device Settings Create series of processing steps by editing the flowchart Help messages provided Serial communications RS 232C 1 CH Ethernet communications No protocol TCP UDP 1000BASE T 1 port 2 port 2 port 1 port 2port 2port EtherNet IP communications Ethernet port baud rate 1 Gbps 1000 BASE T EtherGAT protocol 100BASE TX In the 2 line random trigger mode 17 inputs STEPO ENCTRIG_ZO STEP1 ENCTRIG_Z1 ENCTRIG_AO to 1 ENCTRIG_BO to 1 DSAO to 1 DIO to 7 DI_LINEO External 37 outputs RUNO to 1 READYO to 1 BUSYO to 1 ORO to 1 ERRORO to 1 GATEO to 1 STGOUTO SHTOUTO interface Parallel I O STGOUT1 SHTOUT1 STGOUT2 to 7 DOO to 15 ACK In the 5 line to 8 line random trigger mode 19 inputs STEPO to 7 DI_LINEO to 2 DIO to 7 34 outputs READYO to 7 BUSYO to 7 ORO to 7 ACK ERROR STGOUT SHTOUTO to 7 RS422 A line driver level Phase A B single phase 4MHz multiplying phase difference of 1MHz by 4 times Phase Z 1MHz Monitor interface DVI I Single Link output IF x ich USB interface 4 channels supports USB 1 1 and 2 0 SD card interface SDHC card of Class4 or higher rating is recommended Power supply voltage 20 4 to 26 4 VDC Connected to 2 cameras 5 0 A max 5 4 Amax 6 4 A max 4 7 Amax 5 0 A max 5 9 Amax Wrienconnectedtoainteligent Connected to 4 ca
45. quick and easy for four parallel tasks to provide total judgement results Fast output to PLC You can output results to an NJ Series machine automation controller on an EtherCAT communications cycle in just 500us High precision operation Measure out of focus or rotated images The new Shape Search III processing item provides superior stability Assured calibration accuracy No worker dependent calibration vision master calibration is provided Easy to integrate Shared machine interface Supports Microsoft NET Simplified interface Customizable user interface means only your required menu commands appear on the operation interface Fast support for additional needs For additional measurement needs complete processing item libraries are provided Logic Positioning Faster machine speed FH Fastest 330 us High speed image input Camera resolution continues to increase That s why Omron has greatly reduced the input and transfer times of high resolution images to provide high speed processing that matches the speed of your machine Even with more cameras and higher resolution high speed image input will help increase throughput 60ms 50ms Previous Camera al 40ms 7 TIMES FASTER 30ms 20ms 10ms FH High speed se Camera 5ms 300 00 1 million 2 million 3 million 4 million 5 million Bie ieneee pixels pixels pixels pixels pixels pixels Shape Search Ill Ultra high speed Searching
46. ra 1600 H x 1200 V When connected to a 5 million pixel camera 2448 H x 2044 V No of scenes 32 Connected to 1 camera 232 214 When connected to Connected to 2 cameras 116 107 a intelligent compact camera Connected to 3 cameras 77 71 Connected to 4 cameras 58 53 Connected to 1 camera When connected to Connected to 2 cameras a 300 000 pixel Color camera 270 Monochrome Camera Color camera 135 Monochrome Camera Color camera 250 Monochrome Camer 272 Color camera 125 Monochrome Camer a 252 a 126 camera Connected to 3 cameras Color camera 90 i 83 Monochrome Camera Monochrome Camera Color camera 84 Connected to 4 cameras Number of Connected to 1 camera Color camera 67 Monochrome Camera Color camera 43 Monochrome Camera Color camera Color camera 62 Monochrome Camera 40 Monochrome Camera 63 40 logged images 1 When connected to Connected to 2 cameras a 2 million pixel Color camera 21 Color camera Monochrome Camera 20 Monochrome Camera 20 camera Connected to 3 cameras Connected to 4 cameras Color camera 14 Monochrome Camera Color camera 10 Monochrome Camera Color camera Color camera 13 Monochrome Camera 10 Monochrome Camera _ 3 _ 0 Connected to 1 camera Color camera 16 Color camera Monochrome Camera 11 Monochro
47. s RESET STEP DSA and DI 0 to 7 26 outputs RUN BUSY GATE OR READY ERROR STGOUT 0 to 3 and DO 0 to 15 STGOUT 2 to 3 only for camera 4 ch type Monitor interface USB interface Integrated Controller and LCD 12 1 inch TFT color LCD Resolution XGA 1 024 x 768 dots 4 channels supports USB 1 1 and 2 0 Analog RGB video output 1 channel Resolution XGA 1 024 x 768 dots 2CH supports USB1 1 2 0 Power supply voltage 2 20 4 to 26 4 VDC When connected to a intelligent compact camera 5 0 A max 7 5 A max 5 0 A max 7 5 A max 4 0 A max 5 5 A max Current When connected to a intelligent or autofocus camera consumption When connected to a 300 000 pixel camera at 24 0 VDC 3 When connected to a 2 million pixel camera 3 7 A max 4 9 A max 3 7 A max 4 9 A max 2 6 A max 2 9 A max When connected to a 5 million pixel camera Ambient temperature range Ambient humidity range Weight Accessories 2 Operating 0 to 45 C for low cooling fan speeds 0 to 50 C for high cooling fan speeds Storage 20 to 65 C with no icing or condensation Operating and storage 35 to 85 with no condensation Approx 3 2 kg Approx 3 4 kg Approx 3 2 kg Approx 3 4 kg Touch pen one inside the front panel Instruction Manual 6 mounting brackets The image logging capacity changes when multiple cameras of different types are connected at the same time Do not ground the
48. t a DC power supply Wire the power supply unit independently of other devices 6 iia After wiring replace the terminal cover 7 Ground terminal Connect the ground wire Make sure that the controller is grounded with a separate ground wire 8 Monitor connector analog RGB Connect a monitor Provided with Lite controller type only 9 RS 232C RS 422 connector Connect an external device such as a personal computer or PLC Connect a track ball mouse and USB memory A total of four USB ports are provided and any of them 10 USB connector can be used However when connecting two or more USB memories do not connect them to adjacent ports Doing so may cause the USB memories to come into contact resulting in malfunction or damage 11 12 EtherNet connector Connect the controller to a personal computer Touch pen holder A touch pen is stored Provided with the LCD integrated type only OMRON OMRON OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands Tel 31 0 23 5681300 Fax 31 0 23 568 13 88 www industrial omron eu Austria Tel 43 0 2236 377 800 www industrial omron at Belgium Tel 32 0 2 466 24 80 www industrial omron be Czech Republic Tel 420 234 602 602 www industrial omron cz Denmark Tel 45 43 44 00 11 www industrial omron dk Finland Tel 358 0 207 464 200 www industrial omron fi France Tel 33 0 156 63 70 00 www industrial omron fr Germany Tel
49. t from 25 us to 100 ms Shutter speeds can be set from us to 100 ms 60 us to 100 ms Partial function 1 to 480 lines 2 to 480 lines 1 to 1088 lines 2 to 1088 lines 1 to 2048 lines 2 to 2048 lines 4 to 3072 lines 4 line increments Frame rate image read time 308 fps 3 3 ms 219 fps 4 6 ms 118 fps 8 5 ms 38 9 fps 25 7 ms Lens mounting C mount M42 mount Field of vision inctalationdictance Selecting a lens according to the field of vision and installation distance AMDIED temperate Operating 0 to 40 C Storage 25 to 65 C with no icing or condensation range Ambient humidity range Operating and storage 35 to 85 with no condensation Weight Approx 105 g Approx 110g Approx 320 g Accessories Instruction manual Frame rate in high speed mode when the camera is connected using two camera cables Digital CCD Cameras Image elements Interline transfer reading all pixels Interline transfer reading all pixels Interline transfer reading all pixels 1 3 inch CCD image elements 1 1 8 inch CCD image elements 2 3 inch CCD image elements Color Monochrome Monochrome Color Monochrome Color Monochrome Color Effective pixels 640 H x 480 V 1600 H x 1200 V 2448 H x 2044 V Pixel size 7 4 um x 7 4 um 4 4 um x 4 4 um 3 45 um x 3 45 um Shutter function Electronic shutter select shutter speeds from 20 us to 100 ms a Ag 80 fps 12 5 ms 30 fps 33 3 ms 16 fps 62 5 ms
50. tions with peripheral devices Complete interfaces for all connected devices PLC Link SD Card OMRON Mitsubishi Electric Q Series Yaskawa Canara ou Electric MP Series EtherNet IP gt gt EtherCAT Machine Automation Controller NJ Series EtherNet Encoder input USB with line driver output support for up to 4port two channels RS 232C no prototo Parallel 1 0 e PLC Link OMRON Mitsubishi Electric Q Series DVI I monitor output FH Options 19 Options for more power c L ration p pe F i P Ema A Application producer development environment to buil d and simulate applications The Application Producer provides a development environment that lets you further customize the standard controller features of the FH Series Vision System It includes custom control units that you can use to develop original interfaces with Microsoft Visual Studio a command reference to help you create original processing items and more Application Producer Main Window Create workspaces ae 6Cpealing Ml Child Window i 2 Select and change between workspaces ae how ae Pi Sep be Speer ee Pe ee ee es ey eee a eel a fay a ape I Create Project 3 Start the program in the selected workspace toe ee no eee SRR ET 4 Create and add GUI objects Create and add processing items Open Microsoft Visual Studio projects
51. tor and Another slave me ORGE Conversion Connector With built in EtherCAT slave function LCD Monitor special cable for I O Trigger input ss sensor PLC for I O control Lighting Controllers 1 To use STP shielded twisted pair cable of category 5 or higher with double shielding braiding and aluminum foil tape for EtherCAT and RJ45 connector 2 To use STP shielded twisted pair cable of category 5 or higher for Ethernet and RJ45 connector EtherNet IP No protocol Ethernet and PLC Link Connections for FZ5 series Example of the FZ5 Sensor Controllers 4 camera type Personal computer oo Itt T J H PLC for I O control Industrial Switching Hubs for E S EtherNet IP and Ethernet TH i APL LLLP LALIT LZ7 EAT UE Trigger input sensor PLC for I O control Lighting Controllers special cable for I O LII omron Me p sion system SPSS A G FZ5 Sensor Controllers special cable for cameras Cameras Lighting Controllers External Lightings To use Straight or cross STP shielded twisted pair cable of category 5 or higher for Ethernet and RJ45 connector OMRON Ordering Information FH Series Sensor Controllers FH Series ftem CPU Output Model High speed Controllers NPN PNP FH 3050 10 ee NPN PNP
52. unting Bracket for FH SL112 FH SM12 XLC Refer to the Vision Accessory Catalog Cat No Q198 for details OMRON FH Series Cables Item Descriptions Model a Camera Cable Cable length 2 m 3 m 5m or 10 m 2 FANS Bend resistant Camera Cable a Cable length 2 m 3 m 5m or 10 m 2 ree g Right angle Camera Cable 1 7 Cable length 2 m 3 m 5m or 10 m 2 PANSER Bend resistant Right angle Camera Cable 1 Q Cable length 2 m 3 m 5 m or 10 m 2 Pe VSEBS i Long distance Camera Cable QO Cable length 15 m 2 reyo Gam C Long distance Right angle Camera Cable 1 os Cable length 15 m 2 neo Cable Extension Unit FZ VSJ Up to two Extension Units and three Cables can be connected Maximum cable length 45 m 2 Monitor Cable Cable length 2 m or 5 m When you connect a LCD Monitor FZ M08 to FH sensor controller please use it in FZ VM combination with a DVI I RGB Conversion Connector FH VMRGB DVI I RGB Conversion Connector For FH Sensor Controllers only Pere MnGe Parallel I O Cable FZ VP Cable length 2 m or 5 m For FZ Sensor Controllers only Parallel I O Cable for Connector terminal Conversion Unit Cable length 2 m or 5 m For FZ Sensor Controllers only FZ VPX Connector Terminal Block Conversion Units can be connected Terminal Blocks Recommended Products OMRON XW2R J50G T XW2R E50G T XW2R P50G T Eiwooe he Parallel I O Cable 3 Cable length 2 m or 5 m For FH Sensor Co
53. urement image 8 Easy to integrate Integrated Machine Monitor lain menu gt oe a ated tes a 5 Pam 1 Custom controls for FH measurement images and measurement results are laid out on Microsoft Visual Studio Production Lot No 5 Process 1 Process 2 Process 3 aed ya i ii EEEN FH FZ5 Easy integration into a machine monitor Support for NET user interface controls Custom NET controls are supported so that you can easily display FH Controller measurement images and measurement results on a PC 2 Instead of writing the program code from scratch to build interfaces you can easily build the interfaces simply by pasting custom controls Pasting custom controls oProcess 1 Process 2 Process 3 gt Start E Stop Adjust Reset Error 7 FH Jesign components os ith on HY Develop machine control programs with one software Sysmac Studio Use the Automation Software Sysmac Studio to set up all of the slaves connected via EtherCAT Simulate and debug motion control logic drives and sensing on an integrated platform to reduce the work required for machine design One Software FH series Vision System Servomotors and Servo Drives G5 series Minimized commissioning amp adjustment Integrated simulations linked to an NJ Series M

XPECTIA FH VISION SYSTEM

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