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required periodic inspections by the owner

1. 20 5 1 3 8 4 Red warning light danger ZD 29 5 1 3 8 5 Red warning light overload ZE eene 29 Self propelled work platforms Use and maintenance manual 5 2 Ground control station and electric central unit 30 5 2 1 COMMON SL NER E COS 30 5 2 1 1 On off key and control station Selector MSIE DE EE NA 31 5 2 1 2 Emergency stop DUTION 31 5 2 1 3 Selector for Diesel power for work or electric power 1 1 31 5 2 1 4 Heat engine starting SWILCN ssscsictorsitiptek dri nir FRE HI ROO Fiori 32 5 2 1 5 Userinternace TUE 32 5 2 1 6 Bater charger TT 32 5 2 1 7 32 5 2 1 8 Diesel engine __ ___ ___________ 32 5 2 1 9 Platform control ___ 33 5 3 Plator a 33 5 4 S Or 33 5 4 1 Diesel engine 5 Hr FRE ERU opa a FU UR RHOD 34 5 4 2 Starting the 220V electric pump OPTIONAL Pc 35 5 4 3 Start up of 380V work electric pump TOP TIONAL 36 5 5 Mac hine SIOD easioiat ERAS AEEA EAA CD EROGO DPF nh 37 Dio Vence _ ______ 31 5 5 2 i um Ac E E
2. 37 5 5 3 Diesel engine StOp NETT 2 5 6 Controls 38 5 7 Socket for electric tool connection and battery charger powering nn 39 5 8 ENG 39 6 HANDLING AND C Fr a a 40 6 1 Hala 40 6 2 Calving 41 6 3 COW 42 7 MAINTENANCE ra rc re oe P ua a 43 7 1 MACHINE CLEANING 43 7 2 General maintenance v af Fr EE FE 44 1 2 1 MOUS adhus MEME 45 1 2 2 CEE E I AA A A E N A AET 46 1 2 3 Hydraulic circuit oil level check __6_4_____ 4 7 2 4 Hydraulic REO 4 7 2 4 1 SUON 4 7 2 4 2 snl HH 48 7 2 5 Traction reduction gear oil level check and change 49 1 2 6 Air purging from oscillating axle locking cylinders 50 1 2 1 Telescopic boom sliding blocks clearance 5 50 1 2 8 Tas eh NS CNS OTT 51 1 2 9 Adjustment of the overload controller load cell enn 53 1 2 10 Operation check of microswitches 1
3. 55 1211 Operation check of dead man pedal safety lt 28 55 7 2 12 Starter battery models 55 71 2 12 1 Starter battery IS ES M RIETI 55 17 2 12 2 Starter battery alana 56 7 2 13 TRACTION battery for models and anaceuiannast 56 1 2131 General instructions for TRACTION battery 56 7 2 13 2 TRACTION battery 56 1243 3 Battery charger TRACTION battery recharge 57 T2154 Battery charger 58 7 2 14 ee ee eT en Ce rT er rt 58 8 MARKS AND CERTIFICATIONS cinia aser om rin a Fea ba rU c P c E rr I a Sr n 59 9 CONTROL REGISTER m manm e e Ee Cc YER EI FER 59 Use and maintenance manual Self propelled work platforms 1 INTRODUCTION This Use and Maintenance Manual provides general instructions concerning the complete range of units indicated on the cover Therefore the description of their components as well as control and safety systems may include parts not present on your unit since supplied on request or not available In order to Keep pace with the technical development AIRO Tigieffe s r l reserves the right to modify the product and or the use and maintenance manual at any time without updating the units
4. x NET poche eet MAN _ Soo E vc EY V 50 PNEU OPES E Dag Sane ae dat c ONE WATS dore PSA Ree DC D CES Control panel Electric central unit Hydraulic central unit Hydraulic drive motors Turret rotation hydraulic motor 220V socket Bubble level for visual check of machine levelling Lifting cylinders Battery Power steering Inclinometer Heat engine fuel tank Load limiter Turntable Control device for electric system isolation electric machines E E D only Page 8 2 TECHNICAL FEATURES OF STANDARD MACHINES ERN OL CL UL SL LL LL Max outreach fomtumtabiecenve m 81 81 99 39 99 99 _ 2 2 2 2 o Max No opeope onpm 2 2 2 2 2 3 3 730 amp S 30 3X0 330 380 3590 388 _ m3 zs 0 0 0 0 0 0 0 0 7303030 730 230 730 230 800 320 730 230 730x230 730x230 800 320 ee 10x16 5 10465 10465 12465 10465 10465 10465 12465 eae 1 1 1 2 1 1 1 2 _ __ _ __ _ _ ______ _ 1 EL Batey 48H50 208 240 30 Single phase bate
5. ARO Use and maintenance manual Self propelled work platforms Page 64 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Operation check of the turret inclinometer See chapter 7 2 8 Observations Signature Stamp 1 Year 5 Telescopic boom sliding blocks clearance adjustment See chapter 7 2 7 BEEN Observations Signature 4 Stamp 6 ARO Use and maintenance manual Self propelled work platforms Page 65 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Platform overload controller check See chapter 7 2 9 Observations Signature Stamp 1 Year 5 Operation check of microswitches See chapter 7 2 10 Date Observations Signature Stamp ARO Use and maintenance manual Self propelled work platforms Page 66 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Operation check of dead man pedal See chapter 7 2 11 Safety system Observations Signature Stamp 1 Year 5 CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Battery condition Electric models E See chapter 7 2 12 7 2 13 Observations Sign
6. 14 _ 1M Dieseloiltankcapacity I 20 20 _ 25 25 c Petrol engine model E B J 1 _ oe qp pater Daten osse e _ Tom oe 57 Medw ____ __ ee __ owe se ose ee gt gt _ Diesel engine model D HATZ __ 0 ___ 34C Max engine power kW 0 24 24 36 Starter battery ____________ ____ Lem 11 Max drivespeed m s 13 18 a Oltankcapacty 14 4 1M 104 j Dieeloltankcapacty _ 45 45 45 45 _ Max gradeabilty 25 40 25 4 _ Diesel engine model D ISUZU Engmete 3Dl Maxengnepower KW Mo 248 39 248 39 5 ____________ ____ Lem
7. E 24 EUN PU si 24 5 1 2 xis ie i eeu die 25 5 1 2 1 Scissors first boom 25 5 1 2 2 uiro 25 5 1 2 3 OESTE 25 5 1 2 4 Telescopic boom extraction retraCtion 26 211 219 Turret orientation rotation _ _ ___ _____ ON ED D IRIS 26 5 1 2 6 aun 26 5 1 2 7 26 51 3 Other functions of the platform control panel 21 5 1 3 1 Selection of electric thermic propulsion 1 27 5 1 3 2 Starting button for 12V Battery or 220V 380V mains electric pump OPTIONAL 27 5 1 3 3 Heat engine starting button E D D models 21 5 1 3 4 _ gt ____ _______________ O 28 5 1 3 5 Emergency 28 5 1 3 6 LETA CI 28 5 53 01 Green warning light control station enabled ZA ees 20 5 1 3 6 2 Red warning light discharged battery ZB electric models only 28 2123 0 Red warning light anomaly in Diesel engine low fuel 7
8. Electronic board to calibrate the device and by pass in case of emergency located inside a tight case C on the platform Device operation check When the platform is completely lowered load a charge evenly distributed equal to the normal load allowed by the platform see paragraph Technical features In this condition all manoeuvres should be possible both from platform and ground control station When the platform is completely lowered add to the rated load an overload of 30 of the rated load In this condition the red light and the audible device turn on see General use rules but all manoeuvres are still possible Lift one the booms unti you activate one of the microswitches for boom control remember that the jib activates its own microswitch when it exceeds a height of 10 with respect to the horizontal axis The alarm condition stops the machine completely To operate the machine again remove the excessive load The calibration of the system Is necessary jn case of replacement of one of the items composing the System when following an excessive overload or a collision without the excessive load the danger condition is signalled anyWay Use and maintenance manual Self propelled work platforms Page 53 To calibrate the device turn off the machine Open the box which contains electronic board with no load on the platform introduce the jumper to connector tum on
9. Setthe power selector M to Electric position Press the green button 0 Wait 5 seconds before moving the machine 5 To stop the electric pump press button 0 again NOTE The electric pump can be started only if the dead man pedal is neither pressed nor enabled This means that the electric pump can be started only if the platform green warning light ON is flashing WARNING Disconnect all electric power supplies before opening the cases The platform with 380V three phase power can be operated only from the platform N B when the machine is powered with 380V electric pump only platform positioning and not drive steering can be performed Moreover remember that operations carried out with 380V electric pump are slightly slower than those with diesel engine Use and maintenance manual Self propelled work platforms Page 36 55 stop 5 5 1 Normal stop In normal operating conditions releasing the controls the operation is stopped Stop occurs within a time limit set in the factory which guarantees smooth braking releasing the dead man pedal located on the platform the operation is immediately stopped In the event of an immediate stop braking 15 sudden 5 5 2 Emergency stop Should it be necessary the operator may immediately stop all machine functions from both platform and ground control station From the platform control station pressing the push button on the
10. Use the machine according to the capacity values indicated in the technical features section The max No of people allowed on the platform and the capacity are specified on the identification plate 15 absolutely forbidden to load persons tools and building materials on the platform when it is not in access position Do NOT use the framework of the platform or any of its elements for grounding connection while welding on platform 3 3 2 Handling Before any movement make sure that the machine plugs are disconnected from the power source Always check the cable position during handling if the machine is powered with a 220V electric pump In order to avoid any instability use the machine on regular and firm grounds Before lifting the platform check the platform level through the spirit level which is located on the platform To prevent the machine from overturning comply with the max gradeability values indicated in the Technical features section under paragraph Stability limits However movements on inclined grounds are to be carried out with the utmost caution As soon as the platform is lifted the tolerance varies according to the model the safety drive speed is automatically activated Drive the unit with lifted platform only on flat grounds verifying the absence of holes or steps on the floor and bearing in mind the overall dimensions of the unit While driving the unit with lifted platform the operators are not
11. During the loading operation following this system it is advisable to lift the jib if present see picture aside to prevent the machine from hitting the ground Pay attention not to load other booms during this operation to prevent the emergency microswitches from being activated which in case of inclined machine disable all the manoeuvres except the lowering ones If the slope exceeds the gradeability the machine is to be towed by means of a windlass only if the operator on the platform simultaneously activates the drive control to release the parking brakes 2 By means of hooks and steel ropes with Safety factor 5 see machine weight in Technical features connected to the provided holes as indicated in the picture aside 3 By means of a lift truck of a suitable capacity see machine weight in table Technical features at the beginning of this manual equipped with forks having at least the same length as the machine width Insert the forks as indicated by the stickers on the machine Should these stickers be not available DO NOT lift the machine by means of a lift truck Lifting the unit by means of a lift truck is a dangerous operation which must be carried out by qualified operators only Use and maintenance manual Self propelled work platforms After placin
12. PIATTAFORME AEREE SEMOVENTI SELF PROPELLED WORK PLATFORMS PLATEFORMES DE TRAVAIL AUTOMOTRICES SELBSTFAHRENDE HUBARBEITSBUHNEN PLATAFORMAS ELEVADORAS AUTOPROPULSADAS ZELFRIJ DENDE HOOGWERKERS SJ LVG ENDE ARBETSPLATTFORMAR SAMOKRETNE RADNE PLATFORME SG SERIES 561400 G1600 USE AND MAINTENANCE MANUAL ENGLISH AIRO is a division of TIGIEFFE SRL Via Villasuperiore 82 42045 Luzzara RE ITALIA 39 0522 977365 7 39 0522 977015 WEB www airo it 040 20 UEM EN 02 2007 Tigieffe thanks you for purchasing a product of its range and invites you to read this manual Here you can find all the necessary information for a correct use of the purchased machine therefore you are advised to follow the instructions carefully and to read the manual thoroughly The manual should be kept in a suitable place where no damage can occur to it The content of this manual may be modified without prior notice and further obligations in order to add changes and improvements to the units already delivered No reproduction or translation may take place without the written permission of the owner Contents 1 INTRODUCTION 4 11 Legal a5 pe P CUR ULL EON 4 1 1 1 Ore ______ _ ______ ___ _ aed ee 4 1 1 2 Declaration of commissioning periodical checks and transfers of ownership 4 124 Dec
13. Stamp 6 ARO Use and maintenance manual Self propelled work platforms Page 62 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the legibility of the aluminium plate on the platform where the main instructions are Summarised that the capacity stickers are on the platform and that they are legible that the Stickers on the ground and platform control stations are legible Date Observations Signature Stamp Stickers and plates check monthly operation confirm that it was carried out at least once a year 6 Total oil change in hydraulic tank and traction and turret rotation reduction gears EVERY TWO YEARS ss Date Observations Signature Stamp See chapters 7 2 3 7 2 5 ARO Use and maintenance manual Self propelled work platforms Page 63 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Hydraulic filter cleaning replacing EVERY TWO YEARS pee Date Observations Signature Stamp 2 Year Air removal from oscillating axle locking cylinders only on machines equipped with oscillating axle Date Observations Signature Stamp 6 See chapter 7 2 6
14. Top up using distilled or demineralised water Top up after battery charging The electrolyte level must be 5 7 mm higher than the splashguard level For machines equipped with automatic topping up device follow the instructions given in the battery user manual Battery discharge must be stopped when 80 of the battery rated capacity has been used An excessive and prolonged discharge irreversibly damages the battery Battery charge is to be carried out according to the instructions given in the next paragraphs Keep caps and connections covered and dry A careful cleaning allows electric insulation protection good operation and useful life of the battery n case of faulty operations due to the battery avoid any direct intervention and call the Technical Support When the machine is not being used the batteries will run down automatically automatic decharge To avoid the battery operation from being compromised it is necessary to charge it at least once a month This has to be done even if the density values of the electrolyte are high To limit automatic battery decharge during periods of inactivity store the machine in environments with temperatures lower than a 30 C Use and maintenance manual Self propelled work platforms 7 2 133 Battery charger TRACTION battery recharge Explosive gas 15 originated during battery charging process therefore charging must take place in airy rooms where no risks of fire and explo
15. be lost or illegible it is to be replaced as soon as possible In order to identify the machine when no plate is available the serial number is also stamped on the chassis To locate the plate and the stamp of the serial number see the following picture The main data of the machine which this book refers to is indicated in the following boxes e PIATTAFORME AEREE SEMOVENTI SELF PROPELLED AERIAL PLATFORMS PLATEFORMES DE TRAVAIL AUTOMOTRICES SELBSTFAHRENDE ARBEITSHEBEBUHNEN PLATAFORMAS ELEVADORAS AUTO PROPULSADAS MODELLO MODEL MODELI TYP MODELO CHASSIS CHASSIS N N CHASSIS FAHRGESTELLNR N CHASSIS PORTATA MAX MAX LAST PORTEE MAXI MAX TRAGLAST CAPACIDAD MAXIMA ANNO YEAR ANNEE BAUJAHR ANO AIRO una divisione TIGIEFFE Sr Via Vil 82 42045 LUZZARA RE ITALIA Tel 394522477385 Fax 394672477015 E mail airo itteit Fig 1 Use and maintenance manual Self propelled work platforms Page 7 1 7 Location of components Below 15 a diagram showing the machine and 15 components 13 6 7 Use and maintenance manual 4 T Whee Ra Sis 4 i gt 4 lt 26 b yt Ph 7 RS adt ay Ste NE MENTIS ASSET sa 74 E STEN v TEA S QATAR SS feres 5 P mo gre 3 sh e gt NP ell 1 D 4 In The NS ix Fig 2 Self propelled work platforms te as Pa
16. Diesel motor if off it prevents the Diesel motor from starting Fast flashing in the event of low fuel approx 10 litres of fuel left This warning is active only with the engine on Use and maintenance manual Self propelled work platforms Page 28 Double fast flashing when the fuse on the electric fan of the air oil exchanger if present is burnt out CAUTION Change the fuse Danger of overhearing of hydraulic oil 5 1 3 8 4 Red warning light danger 20 It flashes quickly for 4 seconds together with the acoustic alarm at the machine start up in case of fault during safety test on controls pedal joystick control switches etc It is lit up steady together with the acoustic alarm when the chassis inclination exceeds the allowed value All lifting operations and telescopic extraction are inhibited except J IB lifting If the machine is lifted drive is also blocked It is necessary to lower the booms completely and then place the machine onto a flat surface CAUTION The activation of this indicator warns of a dangerous situation since the machine or the platform have reached a dangerous inclination level for the machine stability When the chassis inclination exceeds the allowed value to prevent increasing the overturn risk the operator on the platform is recommended to retract the telescopic boom first and to lower it as the last operation 5 1 3 0 5 Red warning light overload ZE On steady and activation of a
17. Self propelled work platforms 14 Control stations The machine is equipped with two control stations at platform for normal use of the unit at turret or at ground for emergency controls to lower or stop the unit in emergency situations The on ground control post is also equipped with a key selector to select the control post and to start the unit 15 Powersupply The machines can be powered by electric hydraulic system composed of rechargeable accumulators and electric pump heat engine Diesel engine models are identified by the abbreviation D petrol engine models are identified by the abbreviation bi fuel electric thermic system bi fuel Electric Diesel models are identified by the abbreviation E D bi fuel Electric P etrol models are identified by the abbreviation E B In any case both the hydraulic and the electric systems are equipped with all necessary protections see electric and hydraulic circuit diagrams annexed to this manual Do not use the machine for purposes different from those it was intended for If disposal of the unit is necessary comply with current local regulations Use and maintenance manual Self propelled work platforms 1 6 Identification In order to identify the machine when spare parts and service are required always mention the information given in the serial number plate Should this plate as well as the various stickers applied on the unit
18. allowed to place horizontal loads onto the platform operators on board must not pull ropes wires etc The machine must not be used directly for road transport Do not use it for material transport see paragraph 1 2 Intended use Use and maintenance manual Self propelled work platforms 3 3 3 Operating procedures The machine is equipped with a load on platform control system stopping the platform in case of overloading Platform operation can be resumed only after removing the exceeding load Should the audible warning device and the red light located on the platform control panel turn on then the machine is overloaded see paragraph relevant to general use instructions Remove the exceeding load before starting operations again The machine is equipped with a chassis inclination control system disabling lifting operations in case of unstable positioning Working operations can be resumed only after placing the machine in a steady position Should the audible device and the red light on the platform control panel turn on the machine is not correctly positioned see paragraphs relevant to general use instructions Bring it to safety rest position before starting operations again Electric power machines are equipped with a device controlling the electric system isolation In case of isolation loss or remote switch fault such device located on the chassis or on the turret see paragraph Location of main components brings th
19. control panel the machine is stopped releasing the dead man pedal the operation is immediately stopped Due to the immediate stop braking is sudden From the ground control station pressing the stop button on the ground control station if available the machine all models and the heat engine models D E B are stopped pressing the power stop button if available E models thus cutting out machine power power circuit cut out To resume the operations From the platform control station Turm the stop button of 1 4 turn clockwise From the ground control station Turm the stop button if available of 1 4 turn clockwise Pull the power circuit push button if available to the outside until it locks in position to power the unit again 5 5 3 Diesel engine stop In order to stop the Diesel engine 1 From the platform control station Tur the starting key anticlockwise to position 0 Otherwise press the push button 2 From the ground control station the starting key anticlockwise to position 0 Otherwise press the push button AN Do not stop the engine when the r p m is high Before stopping the engine wait until the r p m is at the lowest Use and maintenance manual Self propelled work platforms 5 6 Emergency manual controls N This function is to be used only in emergency situations when no motive power is available A DI L
20. duplicate key should be kept in a safe place 5 2 1 1 On off key and control station selector The on off key located on the ground control station is used to turn ON the machine by selecting one of the two control stations platform controls enabled with key switch set to platform symbol Stable key position with possibility to extract the key ground controls enabled for emergency operations with key switch set to turret symbol Position while action is being carried out When the key is released the machine is turned off turn OFF the control circuits by turning it to OFF turn ON the battery charger by turning It to OFF models E and E D 5 2 1 2 Emergency stop button By pressing this button the machine as well as the heat engine on models D E D and E B is completely stopped by rotating it of 1 4 turn clockwise the machine can be turned ON by means of the ON OFF key see chapter 5 2 1 1 5 2 1 3 Selector for Diesel power for work or electric power OPTIONAL Holding the ON OFF key in position ground controls itis possible to select the type of power for the ground controls If ELECTRIC is selected and the ON OFF key is kept active in position ground controls the 12V electric pump is started for the emergency controls or the 48V electric pump for E D models If DIESEL is selected and the ON OFF key is kept active in position ground controls the Diesel engine can be started Use and maintenance ma
21. is to check the operation and collect the leaking oil This operation ought to be carried out in rooms that allow the oil leaking from the cylinders to be recovered CALL THE TECHNICAL SUPPORT 7 2 7 Telescopic boom sliding blocks clearance adjustment Check the wear of the telescopic boom sliding blocks every year The correct clearance between the blocks of the boom Is 0 5 1 mm in case of higher clearance tighten the sliding blocks as follows Unscrew the dowel A Screw the sliding block B with a seeger wrench until the above mentioned clearance 15 reached AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY CALL THE TECHNICAL SUPPORT Use and maintenance manual Self propelled work platforms Page 50 7 2 8 Inclinometer adjustment The inclinometer see figure aside does not require any adjustment since it is calibrated in the factory before the machine is delivered This device controls the chassis inclination and when inclined over the allowed value t disables lifting when the platform exceeds a given height varying according to model It disables drive when the platform exceeds a given height varying according to model t warns the operator of the instability condition by means of an audible warning device and a warning light located on the platform see General use instructions Adjustment is required only if the device is to be replaced The inc
22. models E E D and E B equipped with a built in high frequency battery charger are provided with this warning light indicating the operation of the battery charger for more detailed information read the paragraph Battery charge 5 2 1 7 Warning light machine on The green light is on with machine on with ground controls only 5 2 1 8 Diesel engine warning lights These warning lights warn the user of any Diesel engine operational faults models D and E D One of these warning lights turns ON when the engine is stopped A fault message 15 sent to the operator on the platform see paragraph Platform control panel Once the Diesel engine has stopped due to a problem signalled by one of these warning lights the engine can no longer be re started until such problem has been solved Use and maintenance manual Self propelled work platforms 5 2 1 9 Platform control levers The various levers shown in the figure allow the platform to be operated According to the various signs the corresponding movements are activated These controls can be operated only if the on off key is set to ON downwards ground control station selected We shall also remind you that the ground controls are to be used to operate the platform only in emergency situations and must not be used for any other purposes Use the ground controls only in emergency situations to allow the platform to be recovered IT IS FORBIDDEN to use the ground
23. or other vehicles 13 Description of the unit The machine described in this use and maintenance manual is a self propelled aerial platform equipped with motorized chassis equipped with wheels hydraulically driven rotating turret articulated boom operated by hydraulic cylinders the number of articulations and cylinders varies according to machine model Operator platform the max capacity varies according to the model see chapter Technical features The chassis is motorised to allow the machine to move see General use instructions On 2 driving wheel models the chassis is equipped with two rear driving wheels and two front idle steering wheels On 4 driving wheel models the chassis is equipped with two rear driving wheels and two front driving and steering wheels All driving wheels are equipped with hydraulic parking brakes positive logic type when drive controls are released brakes are automatically activated The hydraulic cylinders which move the articulated structure except for the basket cylinder rotation and boom inclination sensor cylinder are provided with over centre valves directly flanged on the same These devices allow the booms to remain in position even if one of the supply tubes accidentally breaks The platform is equipped with guard rails and toe boards of a prescribed height the height of the guard rails is 2 1100 mm the height of the toe boards is 2 150 mm Use and maintenance manual
24. propulsion using the selector M Set it to position Electric to use the electric propulsion 12V battery or 48V for E D models for emergency boom operations or 380V three phase 220V single phase for boom work operations OPTIONAL set it to position Thermic to use the thermic propulsion 5 1 3 2 Starting button for 12V Battery 220V 380V mains electric pump OPTIONAL The button O starts 12V electric pump for emergency operations excepting drive and steering The 220V single phase for platform movement excepting drive and steering the ground electric panel is connected to the electric mains The 380V three phase for platform movement excepting drive and steering tthe ground electric panel is connected to three phase electric mains See next paragraphs for operations modes of the starting button of the electric pump CAUTION The power by the 12V emergency electric pump is only for platform recovering in case of faults in the main powers Do not use it during normal work operations 5 1 3 3 Heat engine starting button E D D models It starts the heat engine Diesel on bi fuel models E D and on thermic propulsion models D In START position it enables starting In position 3 sec it pre heats the plugs motors with plugs only In position 0 it stops the heat engine Use and maintenance manual Self propelled work platforms 5 1 3 4 Manual horn It warns that the machine is moving It is
25. qam Max drivespeed m s _ pf Oltankcapcty 14 104 _ 1M Dieeloltankcapacty 45 45 45 6 _ Max gradeability 25 40 25 4 In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate Wind speeds higher or equal to 12 5 m s indicate that the machines can also be used outside Wind speeds equal to 0 m s indicate that the machines can be used INSIDE ONLY 1 Standard grip tyres 10x16 5 filled with polyurethane foam Optional grip tyres 12x16 5 filled with polyurethane foam Optional extra flexible tyres 250 15 2 Standard grip tyres 12x16 5 filled with polyurethane foam Optional grip tyres 10x16 5 filled with polyurethane foam Optional extra flexible tyres 250 15 3 Standard optional 48V 455Ah batteries Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator ELECTRICAL MODELS The level of acoustic pressure weighed A at work places does not exceed 70dB A MODELS WITH HEAT ENGINE The level of acoustic pressure weighed A at work places does not exceed 106dB A the level of acoustic pressure at ground control station does not exceed 85dB A the level of acoustic pressure at platform control station does not exceed 78bD A As to vibrations in ordinary worki
26. the machine press button D the yellow and red light turn on press button E the luminosity of the red light increases a few seconds and the load system will be reset the furthermost part of the platform overhang place a load equal to the rated load plus 25 press button the green light turns on a few seconds press button D again to exitthe calibration procedure the yellow light turns off and if the procedure has been carried out correctly the red light stays on signalling the overload turn off the machine Open the jumper on connector G turn on the machine check that after removing the 25 overload only the rated load stays on the platform the alarm condition does not occur in any of the platform positions platform down up driving rotated once the adjustment has been completed close the box which contains the board In case of fault and impossibility to calibrate the device a by pass of the system is possible by means of key switch H Junder the control panel Rotate the key switch of a quart of a round e hold the position for at least 3 seconds WARNING IN THIS CONDITION THE MACHINE CAN CARRY OUT ANY OPERATION THOUGH THE RED FLASHING LED AND THE INTERMITTENT AUDIBLE DEVICE SIGNAL THE DANGER CONDITION TURNING OFF THE MACHINE WILL RESET THE SYSTEM AND UPON STARTING THE LOAD DETECTING SYSTEM OPERATES AGAIN SIGNALLING THE PREVIOUS OVERLOAD CONDITION THIS OPERATION IS ALLOWED ONLY FOR EME
27. the turret orientation rotation use the proportional lever 6 Set the proportional lever G to 9 position to rotate the turret to the right or to position 10 to rotate it to the left Before carrying out this manoeuvre make sure that the mechanical lock device of the turret if any be deactivated see chapter 6 handling and transport For four wheel drive Diesel machines D 4WD with platform lowered booms down telescopic boom in jib at a height between 10 and 70 simultaneous steering drive turret rotation is possible to facilitate the machine positioning in narrow spaces 5 1 2 6 Platform rotation To rotate the platform use the switch Set the switch position 13 for right rotation or to position 14 for left rotation 5 1 2 7 Platform levelling The platform is automatically levelled Should it be necessary to reset the correct level use switch L Set switch L to position 16 for backward levelling or to position 15 for forward levelling This manoeuvre does not work while other manoeuvres are taking place Warning This operation can be carried out only when booms are completely lowered No result is achieved if these operations are carried out when the platform is lifted Use and maintenance manual Self propelled work platforms 5 1 3 Other functions of the platform control panel 5 1 3 1 Selection of electric thermic propulsion OPTIONAL some models it is possible to select the type of
28. use used oil and do not leave it in the environment but dispose of in compliance with local standards in force Once the filters have been replaced or cleaned check the hydraulic oil level in the tank Use and maintenance manual Self propelled work platforms Page 48 7 25 Traction reduction gear oil level check and change The oil level should be checked every two years Place the machine so as to have the two caps A and B in the position shown in the picture aside in a few cases it is necessary to remove the driving wheels to access the a m caps Check the level by means of cap A Oil check must be carried out when the oil is hot The level is correct when the reduction gear body is full of oil up to the cap limit A Should a lubricant volume higher than 1096 be topped up check that there is no oil leakage in the system Do not mix different types of oil of the same or of different brands Do not mix mineral oils and synthetic oils The oil must be changed the first time after 50 100 working hours and afterwards after every 2500 working hours or at least every two years Depending on the actual operating conditions these intervals may be varied for each single case While changing the oil it is advisable to wash the internal part of the crankcase with a fluid recommended by the lubricant producer To avoid sludge deposits the oil must be changed when the reduction gear is hot To change the oil unscrew cap B and place a cont
29. AVORO DELLA MACCHINA In case of fault in the electric or hydraulic system carry out the following emergency procedures 1 Screw the indicated tap completely solenoid valve EV1 Insert and screw the emergency actuator on the solenoid valve corresponding to the desired movement see below correspondence between solenoid valves names and obtained movements Completely screw the knurled knob of the previously positioned actuator Remove the operating lever of the manual pump and insert it on the pump itself Activate the emergency pump Check the correct execution of this procedure E Electric valves and relevant movements EV5 Scissors lowering EV6 Telescopic boom extraction EV7 Telescopic boom retraction EV12 Turret right rotation EV13 Turret left rotation EV15 Boom lowering EV18 ib lifting EV19 Lowering EV21 Platform right rotation EV22 Platform left rotation WARNING THE EMERGENCY CONTROL CAN BE INTERRUPTED AT ANY MOMENT BY RELEASING THE KNOB OR BY STOPPING THE PUMP Use and maintenance manual Self propelled work platforms Page 38 Once this emergency manoeuvre has been carried out the Knurled knobs and the tap must be set to their initial position again in order to resume the operations in normal position the knobs are completely unscrewed 5 7 Socket for electric tool connection and battery charger powering The platform is equipped with a socket 220 230V AC enabling the operato
30. NICAL SUPPORT ARO Useand maintenance manual Self propelled work platforms 8 MARKS AND CERTIFICATIONS The models of self propelled aerial platform described in this manual were subject to the CE type test according to the EEC Directive 98 37 EC The certification was issued by l C E P I Sri Via P Belizzi 29 31 33 29100 Piacenza ITALIA Test carrying out is shown by the above plate with CE mark applied on the machine and by the declaration of conformity enclosed in this user manual 9 CONTROL REGISTER The control register is released to the user of the platform in conformance with Attachment 1 of Directive 89 392 EEC according to the integration required by Directive 91 368 EEC This register is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal The register is provided for the notation according to the proposed format of the following events that regard the life of the machine Periodic obligatory inspections under the care of the agency responsible for checking it in Italy the A S L e Obligatory periodic inspections to verify the structure proper machine functioning and the protection and safety systems Such inspections are the responsibility of the safety manager of the company that owns the machine and must occur with ANNUAL frequency e Transfers of Ownership In Italy the purchaser must notify the ISPESL department responsi
31. OM THE DRIVE REDUCTION GEARS To resume the normal operation set back the machine to initial conditions and if necessary top up the oil level inside the drive reduction gears N Tow ata very slow speed remember that when the machine is being towed brakes are out of order Tow only on a flat ground Use and maintenance manual Self propelled work platforms 7 MAINTENANCE Always carry out maintenance operations when the machine is still after having removed the key from the control panel and with the platform in rest position Carry out only the maintenance and adjustment operations described in this user manual In emergency situations e g breakdown tyres replacement contact Our Technical Support Repairs and maintenance operations are to be carried out by trained personnel only During interventions check that the machine is completely blocked Before carrying out maintenance operations inside the lifting equipment check that this is off line in order to avoid accidental lowering of the booms Remove the battery cables and provide batteries with a suitable protection during welding operations Carry out maintenance operations on the heat engine only when it is not running and sufficiently cool except for those operations such as oil change which must be performed when the engine is hot Risk of burns in contact with hot parts Do not use petrol or other flammable materials to clean the heat engine For maint
32. RGENCY HANDLING OF THE UNIT DO NOT USE THE MACHINE IF THE OVERLOAD CONTROLLER IS NOT EFFICIENT CAUTION N Calibration is to be carried out by skilled personnel This operation may not be performed by the operator Use and maintenance manual Self propelled work platforms Page 54 7 2 10 Operation check of microswitches M1 The lifting booms are controlled by microswitches 1 on the scissors MIB on the boom MIC onthe Jib 1 on the telescopic extraction OPTIONAL forSG1400 STANDARD for 56 1600 The functions of the microswitches M1A M1B M1E are the following with platform not in rest position at least one of the microswitches 1 15 activated The safety drive speed is automatically activated fthe chassis is inclined over the max allowed inclination lifting and drive controls are inhibited compensation control for platform levelling is inhibited When the platform is overloaded ALL operations are inhibited until removal of overload The following functions of the microswitch M1C on the J ib were designed to support loading unloading from the ramps of a vehicle with booms in rest position microswitches M1A M1B MIE not activated and Jib with inclination higher than 10 according to the horizontal axis M1C activated first drive speed is automatically activated Ifthe chassis is inclined over the max allowed inclination J ib lifting and drive c
33. SL will assign a Serial Number and depending on their staff availability will issue a Control booklet indicating only the detectable data of the machine already in use or inferable from the relative User Manual Afterwards ISPESL will send a copy of the same booklet to the territorial inspection boards ASL USL or ARPA which carry out the periodical mandatory checks every year 1 1 2 2 Periodical checks The annual checks are compulsory and must be carried out also when the Control booklet is not available In Italy the owner of the Aerial Platform must apply for a periodical check by sending a registered letter to the local competent inspection board ASL USL or ARPA at least twenty days before the expiry of the year from the purchase date or the last periodical check NB Should a machine without a valid control document should be moved in an area outside the competence of the usual inspection board the owner of the machine must ask the inspection board competent for the new territory where the machine is to be used for the annual check Use and maintenance manual Self propelled work platforms 1 1 2 3 Transfers of Ownership In case of transfer of ownership in Italy the new owner of the Aerial Platform must notify the ownership of the unit to the local competent inspection board ASL USL or ARPA by enclosing a copy of Conformity declaration issued by the manufacturer Declaration of commissioning carried out by the firs
34. ainer of a 2 litre capacity under it Empty the reduction gear body completely clean it as described above and then fill it up to the limit level of cap A through the same hole for max capacity see following table HYDRAULIK SYSTEM OIL REQUIRED QUANTITY G1600 4WD 501600 SG1600 E 5 EnemgoSHF4 LUBRICATING OIL FOR REDUCTION GEARS MARCA TIPO QUANTITA ESSO Compressor Oil LG 150 AGIP Blasia S 220 CASTROL Alpha SN 6 0 5 liters x motor Telesia Oil 150 Use and maintenance manual Self propelled work platforms 7 2 6 Air purging from oscillating axle locking cylinders Once drive has been stopped and with raised platform the axle locking cylinders are locked in position thus increasing the machine stability Check that no air 15 present inside the oscillating axle cylinders every year To carry out this check it is necessary to Remove the protection cylinder crankcase A of the oscillating axle Unscrew the plug B of one of the two cylinders of the oscillating axle Carry out the drive operation by bringing the two oscillating axle cylinders to stroke position several times until there is only oil leaking out of the plug of the locking valve purging has been completed screw B and check the oil level in the tank Attention This operation ought to be carried out simultaneously by two operators one 15 to drive the unit the other
35. already delivered 11 Legal aspects 111 Delivery of the unit Within EU European Union member countries the machine 15 delivered complete with Use and Maintenance manual in your language mark applied on the unit CE conformity declaration It is to be noted that the Use and Maintenance Manual is an integral part of the machine and a copy of this together with copies of the documents certifying that the periodical checks have been carried out must be kept on board in its suitable container In the event of a transfer of property the machine must always be provided with its use and maintenance manual 11 Declaration of commissioning periodical checks and transfers of ownership The legal obligations of the owner of the machine vary according to the country of commissioning It is therefore recommended to inquiry about the procedures in force in your country from the boards responsible for industrial safety This manual contains a final section called Control Register for a better filing of documents and recording of any modifications 1 1 2 1 Declaration of commissioning In ITALY the owner of the Aerial Platform must notify the use of the unit to the local competent IS PESL National Institute for the prevention of accidents at the workplace To declare the commissioning of the unit in Italy send the form together with the other documents issued upon machine delivery by registered letter with advice of receipt ISPE
36. ant stickers on the chassis so as to achieve the correct movement direction While de placing the unit with lifted platform do not load horizontal loads onto the platform the operators on board must not pull ropes wires etc Use and maintenance manual Self propelled work platforms Page 40 6 2 Carrying In order to carry the machine to the various working sites follow the instructions given below Considering the large dimensions of some models before carrying it 15 recommended to inquire about the overall dimension limits for road transport in force in your country Before carrying the machine turn it off and remove the key from the control panel No people are N allowed in proximity to or on the machine to avoid any risks deriving from sudden movements For safety reasons never lift or tow the machine by means of its booms or platform Loading operations are to be carried out on a flat surface with a suitable capacity after setting the platform to rest position To carry the machine the operator shall load it onto a vehicle either 1 By means of loading ramps and translation controls located on the platform to load it directly onto the vehicle if ramp slope is within the gradeability described in paragraph TECHNICAL FEATURES and capacity is adequate to weight according to the instructions given in paragraph GENERAL USE INSTRUCTION under paragraph Drive and steering for correct operation of drive controls
37. atforms Page 57 7 2 13 3 1 Battery charger fault report An intermittent audible signalling and the flashing LED on the battery charger indicator described in the previous paragraph indicate that a warning situation has occurred Alarm type Problem description and troubleshooting Signaling ___ Audible signalling Battery is disconnected or faulty check connection and the flashing RED rated voltage of the battery Thermal probe is disconnected during charging or outside Audible signalling Thermal probe working range check probe connection and measure battery flashing YELLOW temperature Audible signalling Phase 1 and or Phase 2 of duration higher than the max flashing GREEN allowed value check battery capacity Audible signalling flashing RED YELLOW Battery Current Loss of output current control fault in control logic Audible signalling Loss of output voltage control battery disconnected fault flashing RED GREEN DA in the control logic Audible signalling flashing RED Y ELLOW a of semiconductors check the fan GREEN A N CAUTION In presence of alarm the battery charger stops the current delivery 7 2 14 attery replacement Replace the old batteries only with models of the same voltage capacity dimensions and weight Batteries must be approved by the manufacturer AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY CALL THE TECH
38. ature Stamp 1 Year 5 ARO Use maintenance manual Self propelled work platforms Page 67 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Braking system efficiency Going down a ramp with max slope indicated in check chapter Technical features at the lowest speed the machine should be able to stop upon release of the joystick in a space of less than 1 5 meters Date Observations Signature Stamp 1 Year 5 Emergency manual controls check See chapter 5 6 Observations Signature Stamp 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year T Year 8 Year 9 Year 10 Year ARO Use maintenance manual Self propelled work platforms Page 68 TRANSFERS OF OWNERSHIP FIRST OWNER Serial Number Date of Delivery AIRO Tigieffe S r l SUBSEQUENT TRANSFERS OF OWNERSHIP Company We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register The Seller The Purchaser SUBSEQUENT TRANSFERS OF OWNERSHIP Company We affirm that as of the date quoted above the te
39. ble that the installation of the machine has occurred Extraordinary maintenance work and replacement of important elements of the machine Use and maintenance manual Self propelled work platforms REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Use and maintenance manual Self propelled work platforms REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the guardrails of any access Stairs rust state of the tyres oil leaks locking pins on the structure Date Observations Signature Stamp e Visual check 1 Year 5 Various adjustments See chapter 7 2 1 Observations Signature Stamp 6 ARO Use and maintenance manual Self propelled work platforms REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Most of all check at junction points that tubes and Deformation of tubes and cables cables do not show any evident defects Observations Signature Stamp 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10 Year Greasing monthly operation confirm that itwas See chapter 7 2 2 carried out at least once a year Date Observations Signature
40. chnical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register The Seller The Purchaser SUBSEQUENT TRANSFERS OF OWNERSHIP Company We affirm that as of the date quoted above the technical dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register The Seller The Purchaser Use and maintenance manual Self propelled work platforms IMPORTANT BREAKDOWNS DATE DescriptionofBreakdown Slution 8 Spare Parts Used Description Service Safety Manager DATE Description of Breakdown Spare Parts Used Description Service Safety Manager Use and maintenance manual Self propelled work platforms IMPORTANT BREAKDOWNS DATE DescriptionofBreakdown Slution 8 Spare Parts Used Description Service Safety Manager DATE Description of Breakdown Spare Parts Used Description Service Safety Manager Use and maintenance manual Self propelled work platforms IMPORTANT BREAKDOWNS DATE DescriptionofBreakdown Slution 8 Spare Parts Used Description Service Safety Manager DATE Description of Breakdow
41. ck the fuel level by means of the relevant indicator and read the use and maintenance manual of the engine Do not try to start the engine if it is already running This operation may cause the pinion of the starter to break under normal conditions the control system blocks this operation In the event of operational faults check the engine warning lights and read the Use and Maintenance manual of the engine NOTE The Diesel engine can be started only if the dead man pedal is neither pressed nor enabled This means that the engine can be started only if the platform green warning light ON is flashing Use and maintenance manual Self propelled work platforms 5 4 2 Starting the 220V electric pump OPTIONAL Diesel power models can be equipped on request with a 220V pump for those operations of the booms lifting lowering rotation To start the electric pump 1 Insert the 220 V plug of the power cable into the socket A 2 Setthe switch B shown in figure to ON position 3 To Start the electric pump with the platform controls Select the on platform control post by means of the key Switch located on the electric switchboard on the chassis Unlock the push button turning it of a of turn clockwise Set the power selector M at platform to Electric position Push the 0 button operate the machine Push the 0 button again to stop the machine N B when the machine is powered with 220V elec
42. clean it with a detergent and a compressed air jet by blowing from the connection or replace the filtering element 6 To restore the initial condition carry out the above mentioned operation in reverse order During these operations a quantity of oil may leak out In this case remove the oil by means of cloths or let the oil flow by placing a suitable container under it Use and maintenance manual Self propelled work platforms Page 47 7 2 4 2 Return filter The return filter is directly flanged to the tank cover The return filter is equipped with a clogging indicator to indicate when the filtering cartridge is to be cleaned or replaced During normal operation the visual indicator is in the green zone When the indicator is in the red zone the filtering cartridge is to be replaced To replace the filtering cartridge Stop the machine by pressing the push button on the ground central unit Remove the filter cover Remove the cartridge Fit the new cartridge paying attention to the correct position of the retaining spring and place the cover again During these operations a quantity of oil may leak out In this case remove the oil by means of cloths or let the oil flow by placing a suitable container under it N IT IS FORBIDDEN to start the machine when the filter cover is missing or not properly tightened Replace the filters using only original accessories available at our Technical Support Do not re
43. control station as a workstation when personnel is on the platform 5 3 Platform access To get on the platform use only the access equipment the platform is provided with To get on the platform lift the bar and get on board Check that once you are on the platform the bar falls down closing the access as to keep the platform access door open Do NOT block the closing bar so With the ground controls see paragraph Ground control station it is possible operating the boom to lower the height of access to the platform for a better access to the platform itself 54 Start up To start the machine the operator shall release the stop button located on the ground control station by rotating it by 1 4 turn clockwise turn the on off key on the ground control station to Platform position remove the starting key and keep it in a safe place or hand it over to a person in charge on ground properly informed of the use of the emergency controls Qgetonto the platform release the stop button on the platform control panel by rotating it by 1 4 clockwise see previous paragraphs For electric propulsion machines models E at this point the various functions can be performed by thoroughly following the instructions given in the previous paragraphs On dual propulsion models Electr
44. coustic alarm with a platform overload exceeding 25 the rated load If the platform is lifted the machine is completely locked If the platform is lowered all driving steering operations are still possible but lifting rotation are prevented Remove the overload before using the machine again Fast flashing in case of fault in the control system of the platform load With lifted platform the machine is completely blocked After reading the manual instructions trained staff can carry out an emergency manoeuvre for platform recovery CAUTION The activation of this indicator is synonym of danger since the load at platform is exceeding or no load control is active upon signalling For adjustment or activation in emergency situations read the MAINTENANCE chapter Use and maintenance manual Self propelled work platforms 5 2 Ground control station and electric central unit The ground control station is to be used to turn the machine ON OFF select the control station ground or platform operate the platform in emergency cases display some operating parameters working hours Diesel engine operational faults battery charger operation etc The ground control station or electric central unit contains the main electronic boards necessary to operate the machine and to carry out safety checks Access to the electric central unit is allowed to specialized personnel only for maintenance and or N repair purposes Acc
45. disabled see figure aside To handle the machine in normal operating conditions follow the instructions given in chapter GENERAL USE INSTRUCTIONS under paragraph Drive and steering When the platform is completely lowered or within a given height according to specific needs and further to checks the machine can be handled i e drive can be performed at different speeds to be freely selected by the user Handling When the platform is lifted and exceeds a given height the enabled machines see chapter Technical Features can be driven at a reduced speed automatically up to the height specified in chapter Technical Features CAUTION Drive with lifted platform may be subject to different restrictions according to the country where the machine is used Find out about the legislative limits concerning this manoeuvre from the bodies of Health and Safety at work It is absolutely forbidden to drive the unit when the platform is lifted unless the ground is horizontal flat and steady Check that there are no holes or steps on the floor and bear in mind machine overall dimensions Before any movement verify the presence of people in close proximity to the machine and in any case proceed with the utmost caution Before any movement make sure that the machine plugs are disconnected from the power source Before steering and driving the unit check the actual position of the rotating turret see the relev
46. e machine to a complete halt and signals the fault by means of a continuous hissing sound Do not lean over the platform guard rails Avoid severe weather conditions and in particular windy days During operations in public areas in order to prevent people other than the personnel from approaching the machine and being endangered surround the working area by means of barriers or other suitable signs Do not use the thermic power Diesel or Petrol engine indoors or in insufficiently ventilated areas Make sure that no people apart from the operator are in the area where the machine 15 operating While moving the platform the operator should pay particular attention to avoid any contact with the personnel on the ground Lift the platform only if the machine is resting on solid and horizontal surfaces Drive the machine with lifted platform only if the ground is solid and horizontal After each work session always take the key out of the control panel and keep it in a safe place to prevent unauthorized people from using the machine Always place working tools in a steady position to prevent them from falling and hurting the operators on the ground e From the following pictures you can locate the action range of the platform while the chassis is kept in a fixed position Watch these pictures carefully in order to position the chassis so as to avoid any contacts with obstacles present in the action range Use and maintenance man
47. enance operations on the heat engine read the manufacturer s manual of the heat engine supplied on machine purchase In case of replacement use original spare parts only Disconnect the 220V AC and or 380V AC sockets if any CAUTION NEVER MODIFY OR TAMPER WITH MACHINE PARTS TO IMPROVE THE MACHINE PERFORMANCE AS THIS MAY AFFECT ITS SAFE OPERATION 71 Machine cleaning To clean the machine use non pressurized water jets after properly protecting the following parts the control stations both platform and ground the electric central unit and all electric boxes in general the electric motors AN Do not use pressurized water jets high pressure cleaners to clean the machine After washing the machine always dry the machine check integrity of plates and stickers lubricate the articulated joints equipped with greaser ARO Use and maintenance manual Self propelled work platforms 7 2 General maintenance The table below indicates the main maintenance operations and their frequency The machine 15 equipped with a service hour meter Screw tightening as indicated in paragraph Various adjustments Operati a nra ES UST E 3 DIESEL D AND ELECTRIC DIESEL E D MODELS As it 15 possible to install different types of Diesel engines refer to the instructions manual of the engine manufacturer for all maintenance operations ARO Use and maintenance manual Se
48. ess the electric central unit only after the machine has been disconnected from any 220V or 380V power sources 5 21 Ground control station The ground control station is located on the rotating turret see paragraph Location of main components The ground control station corresponds with the electric central unit Use the ground controls only in emergency situations to allow the platform to be recovered IT IS FORBIDDEN to use the ground control station as a workstation when personnel is on the platform me ps Use and maintenance manual Self propelled work platforms A ON OFF key and control station selector ground platform B Emergency stop button C Selector for Diesel power for work or electric power D Heat engine starting button models D and E User interface display Battery charger warning light models E and G Warning light machine Alternator warning light models D and E D L Oil warning light models D and E D M Air filter warning light models D and Motor head temperature warning light models D and E D 0 SCISSORS LIFTING LOWERING lever P BOOM LIFTING LOWERING lever Q JIB LIFTING LOWERING lever R TELESCOPIC BOOM OUT IN lever S TURRET ROTATION lever T PLATFORM ROTATION lever U PLATFORM LEVEL compensation lever The key must be given only to authorized personnel A
49. et the speed selector T to position Il To operate on high descending slopes e g while unloading the machine from a truck and get the minimum speed with lowered platform set the speed selector T to position 1 With platform lifted the safety drive speed is automatically activated N IT IS FORBIDDEN to drive the unit when the platform is lifted unless the ground is flat and steady 5 1 1 2 Steering To steer press the buttons V Z located on the drive proportional joystick control press the right button for right steering and vice versa Also the steering control is enabled by the dead man pedal and it is possible only if the green led ZA is lit up Steady WARNING Drive and steering controls can take place at the same time but they are interlocked with the platform movement controls lifting lowering rotation For four wheel drive Diesel machines D 4WD with platform lowered booms down telescopic boom in jib at a height between 10 and 70 simultaneous steering drive turret rotation is possible to facilitate the machine positioning in narrow spaces With platform lifted the safety drive speed is automatically activated ARO Use and maintenance manual Self propelled work platforms Page 24 5 12 Platform positioning To carry out all movements other than drive use proportional levers B C D E G and Switches L To achieve the movement it is necessary to carry out the
50. following operations in sequence a press the dead man pedal located on the platform the green led ZA will light up steady indicating its enabling b within 10 seconds from the green steady led lighting up set the proportional joystick control or the desired switch in the direction shown by the serigraphy on the control panel NOTE before activating the proportional joystick control or the desired switch the dead man pedal must be pressed Release the dead man pedal and the manoeuvre will be immediately stopped 5 1 2 1 Scissors first boom lifting lowering To lift lower the scissors first boom use the proportional lever B Set the proportional lever to position 1 to lift the scissors or to position 2 to lower the scissors 5 1 2 2 Second boom lifting lowering To lift lower the second boom use the proportional lever C Setthe proportional lever C to position 3 to lift or to position 4 to lower the second boom 5 1 2 3 Jib lifting lowering To lift lower the J IB use the proportional lever D Set the proportional lever D to position 5 to lift the jib or to position 6 to lower the jib Use and maintenance manual Self propelled work platforms Page 25 5 1 2 4 Telescopic boom extraction retraction To extend retract the telescopic boom use the proportional lever E Set the proportional lever E to position 7 for extraction or to position 8 for retraction 5 1 2 5 Turret orientation rotation To carry out
51. g the machine onto the carrying vehicle fasten it by means of the same holes used for lifting Lock the turret with the mechanical blocking safety device as specified in figure 14 To avoid breaking the platform overload controller thus causing the machine to stop DO NOT fix the machine to the vehicle base by tying the platform any model or the last lifting boom Before carrying the unit check the stability grade Do not use the machine to tow other vehicles 63 Emergency towing In the event of a fault carry out the following Operations to tow the machine 1 Hook the machine to the provided holes 2 Unscrew the two bolts at the centre of the drive reduction gears by means of a 10 mm wrench for hexagonal head the 2 wheel drive machines have 2 drive reduction gears the 4 wheel drive machines have 4 drive reduction gears and slide the cover of the reduction gears along the slots then remove the pin at the centre of the drive reduction gears 3 Reposition the pin into the seats of the reduction gears in reverse order place the cover again and tighten the bolts 4 Tow at a very slow speed remember that when the machine is being towed brakes are out of order For SG E SG J E D it is necessary to lift the front part during the towing operation CAUTION THIS OPERATION MAY CAUSE OIL LEAKAGE FR
52. horizontal axis the machine control system locks the lifting and drive controls Use and maintenance manual Self propelled work platforms Page 51 CAUTION Usually the inclinometer does need to be adjusted The equipment necessary for the replacement and adjustment of this component is such that these operations should be carried out by skilled personnel CALL THE TECHNICAL SUPPORT MODELS SG1400 E EM 561003 0 CAUTION The dimensions of shims and refer to max allowed inclination as indicated in table TECHNICAL FEATURES To be used during the inclinometer calibration ARO Use and maintenance manual Self propelled work platforms Page 52 7 2 9 Adjustment of the overload controller load cell The AIRO self propelled articulated boom aerial platforms are equipped with a sophisticated system controlling the platform overload Normally the overload controller does not require any adjustment since it is calibrated in the factory before the machine is delivered This device checks the load on the platform and t disables all movements if the platform is overloaded by 30 compared to the rated load t warns the user of the overload condition by means of the audible warning device and the platform warning light see General use instructions By removing the exceeding load the machine can be operated again The overload controller consists of Deformation transducer
53. ic Diesel models E D or E B it is necessary to select the power supply type by means of the selector To use the electric propulsion once this option has been selected the operator can start Use and maintenance manual Self propelled work platforms performing the various functions by following the instructions given in the previous paragraphs To use the thermic propulsion read the next paragraphs to start the heat engine For Diesel propulsion machines models D use Diesel power select the power type Diesel with the selector and then read the next paragraphs to start the heat engine to use the 220V or 380V electric power select the power type Electric with the selector and then if available the 220V or 380V voltage read the next paragraphs to start the three phase electric engine to use the 12V electric power only for emergency controls select the power type Electric with the selector and then if available the 12V voltage and read the next paragraphs to start the 12V electric engine 5 4 1 Diesel engine start up By turning the starting key on the platform control panel to 0 position the Diesel engine stops models D and E D to 3 sec position the plugs pre heating takes place only engines with plugs models D and E D n Start position the engine starts Do not insist on the starting position for longer than 3 seconds In the event of failed start che
54. ing light control station enabled ZB Warning light discharged battery models E ZC Warning light fault Diesel engine low fuel level models D ZD Danger warning light ZE Overload warning light ZF Dead man pedal ZG Differential locking button OPTIONAL All movements except for platform rotation and platform level compensation are controlled by proportional joystick 5 it is therefore possible to adjust movement speed by means of the relative controls To avoid sudden shakes during movements it is advisable to operate the proportional joystick controls gradually For safety reasons to operate the machine it is necessary to press the platform dead man pedal ZF If the dead man pedal is accidentally released while the machine is operating the movement is immediately stopped CAUTION Holding down the dead man pedal for over 10 seconds without carrying out any operation will disable the control station This condition is signalled by a flashing green led Z To operate the machine again it is necessary to release the pedal and press it again the green led Z will light up steady and for the next 10 seconds all controls will be enabled Follow exclusively the instructions given in the next paragraphs and the safety rules described both hereafter and in the previous paragraphs Read the next paragraphs carefully in order to properly understand the on off procedures as well as all operations and their correct use Befo
55. laration of COMMISSIONING 4 1 1 2 2 dioe Kenzo cm 4 1 1 2 3 Transfers of 5 1 2 intended a 5 1 3 EC ED EOS 5 14 Control D 6 1 5 POWER 6 1 6 ONONE ODE RE CEU FLUE EUER RV ER ERA 7 1 7 Location or main COMPONENTS avast cb banc n bre ah cn nca 8 2 TECHNICAL FEATURES OF STANDARD MACHINES e 9 3 SARETI PRECAUTIONSI I t E E FIRE RE CRT RI YET TR E OLIO ER Y E EUN 11 3 1 POWER SUDDIV DRE UE RE CUP AK HR E 11 3 2 Woik and WES ova ron on Eon erba enn c ean na etn 11 3 3 RE 12 321 ___ ____ _6_______ 12 3 3 2 e 12 3 3 3 cr 13 4 INSTALLATION AND PRELIMINARY CHECKS sssini 21 4 1 Berore USING TNE sionis cto alc NC EQ E KEY EE E EF TEN 21 5 GENERAK USE INSTRU 5 atiertaieneaeseea PE Tr rM Ee EO P I Fn E Et ud 22 5 1 Plattomi control engin RMT 22 5 1 1 Drive and 5 nnne rn 24 Budd p
56. lf propelled work platforms Page 44 7 21 Various adjustments Check the conditions of the following components and if necessary tighten 1 Wheel screws 2 Traction motor fixing screws Steering cylinder fixing screws Fixing screws of steering hub pins Basket fixing screws Hydraulic fittings Safety dowels of boom pins Rotation reduction gear fixing screws Elastic supports of heat engine COO N OC 4 UJ EL SEES b NUT 2 1 2e gt Sr ravit x6 ene or ae BRL eed op Fig 18 SCREW TIGHTENING TORQUE metric screw thread standard pitch 8 8 80 10 9 10K 12 9 12K kgm 028 28 039 39 Im 9 gt Co C1 O kgm _ 3 30 Co NO NO NO NO 8 IL IL e E ER z Use and maintenance manual Self propelled work platforms Page 45 7 2 2 Greasing Grease all articulated joints at least every month Moreover remember to grease the articulated joints in the following cases after washing the machine before using the machine again after a long time interval after using the machine in adverse environmental conditions high humidity levels
57. linometer checks the inclination with respect to the two axes X Y On machine models with the same transversal and longitudinal inclination limits the control is carried out with reference to one axis only X axis To check the inclinometer operation according to the longitudinal axis generally X axis Using the controls of the control panel set the machine so as to place a shim of dimension A10 mm under the two rear or front wheels see following table Wait three seconds intervention delay set at factory until the danger red light and the audible platform device turn on With platform lowered booms down and jib at a height between 10 and 70 all manoeuvres are still possible Lifting one of the booms and or lifting the jib over 10 with respect to the horizontal axis the machine control system locks the lifting and drive controls To adjust the inclinometer according to the transversal axis normally Y axis Using the controls of the control panel set the machine so as to place a shim of dimension B 10 mm under the two side right or left wheels see following table Wait three seconds intervention delay set at factory until UNS the danger red light and the audible platform device turn on With platform lowered booms down and jib at a height between 10 and 70 all manoeuvres are still possible Lifting one of the booms and or lifting the jib over 10 with respect to the
58. maintenance manual Self propelled work platforms 0 1 2 9 4 5 B T B a 10 ah 1i uidi i d is cn p ______ 4 3 2 A Er 2 INE i pere 1900 Wi 6400 2000 ARO Use and maintenance manual Self propelled work platforms 4 INSTALLATION AND PRELIMINARY CHECKS The machine 15 supplied completely assembled therefore it can perform all functions in full safety as provided for by the manufacturer No preliminary operation is required To unload the machine follow the instructions in paragraph Handling and carrying Place the machine onto a firm ground and with a gradeability lower than the max allowed see Stability limits The machine 15 equipped with platform bubble level for visual check and an inclinometer on the chassis or turret to always check machine levelling both transversal and longitudinal Before using the machine read the instructions given in this manual and the concise instructions indicated on the platform plate Before starting any operations verify the integrity of the unit means of a visual check and read the plates indicating the operating limits 41 Before using the machine Before using the machine the operator must always check visually that the battery is completely charged oil level lies between the min and max
59. manually operated by means of the press button S 5 1 3 5 Emergency stop button By pressing button R all control functions are interrupted Normal functions are enabled by rotating the button of 1 4 turn clockwise 5 1 3 6 Warning lights T o omm fig 8 5 1 3 8 1 Green warning light control station enabled ZA On with flashing light when the machine is turned on If the platform control station has been selected and this light flashes the controls are not enabled because the dead man pedal is not pressed or it was pressed for more than 10 seconds and no operation was performed On steady with machine on and dead man pedal pressed for less than 10 seconds With platform controls all controls are enabled unless other types of warning show up see next paragraphs 5 1 3 8 2 Red warning light discharged battery ZB electric models only Flashing when the battery charge is at 20 only models E or E D with current continuous electric pump In this condition lifting and telescopic boom extraction are disabled It is necessary to recharge battery immediately 5 1 3 8 3 Red warning light anomaly in Diesel engine low fuel ZC This warning light indicates malfunctioning of diesel engine or low fuel On steady with machine on platform controls Diesel power selected Diesel engine off ready for start up Insufficient engine oil pressure Slow flashing the event of the engine head overheating If on it stops the
60. n Spare Parts Used Description Service Safety Manager Use and maintenance manual Self propelled work platforms IMPORTANT BREAKDOWNS DATE DescriptionofBreakdown Slution 8 Spare Parts Used Description Service Safety Manager DATE Description of Breakdown Spare Parts Used Description Service Safety Manager Use and maintenance manual Self propelled work platforms IMPORTANT BREAKDOWNS DATE DescriptionofBreakdown Slution 8 Spare Parts Used Description Service Safety Manager DATE Description of Breakdown Spare Parts Used Description Service Safety Manager Use and maintenance manual Self propelled work platforms
61. ng conditions rms value weighed according to acceleration frequency relevant to the upper limbs is lower than 2 5 m sec rms value weighed according to acceleration frequency relevant to the body is lower than 0 5 m sec Use and maintenance manual Self propelled work platforms 3 SAFETY PRECAUTIONS 31 Powersupply The electric and hydraulic circuits are provided with safety devices calibrated and sealed by the manufacturer Do not tamper with and modify the calibration of any component of the electric and hydraulic system 3 2 Work and maintenance rules Always wear personal protective clothes according to current regulations concerning industrial health and safety in particular helmet and safety belt are COMPULSORY See picture below The machine should be used in areas well lit up checking that the ground 15 flat and firm The machine may not be used If the lighting conditions are not sufficient not use the thermic power Diesel or Petrol engine indoors or in insufficiently ventilated areas Before using the machine check its integrity and conservation state During maintenance operations do not dispose of any waste materials in the environment but comply with current regulations Do not carry out any service or maintenance operations when the machine is connected to the power supply Follow the instructions given in the following paragraphs For the maintenance of the heat engine Die
62. nual Self propelled work platforms 5 2 1 4 Heat engine starting switch Holding the ON OFF key in position ground controls after selecting the DIESEL power the diesel engine can be Started by means of the relevant switch In 0 position the Diesel engine is off In 3 sec position the plugs pre heating takes place only for engines with plugs In Start position the engine starts 5 2 1 5 User interface display The multifunction display for machine user interface is used to Display the operation parameters of the machine during normal functioning or in the event of a fault Working hours of Diesel engine when Diesel power is selected the working hours are displayed in the format HOURS MINUTES and final letter DJ Working hours of the emergency electric pump with continuous current when 12V electrical power is selected the working hours are displayed in the format HOURS MINUTES and final letter M OPTIONAL Working hours of the single phase or three phase work pump when 220V or 380V electric power is selected at platform the working hours are displayed in the format HOURS MINUTES and final letter E OPTIONAL Charge level of the battery only electrical models E The user interface display is also used during any interventions by specialized personnel to calibrate adjust the working parameters of the machine This function is not available to the user 5 2 1 6 Battery charger light Electric power and bi fuel
63. ontrols remain allowed Once a year check the working conditions of the microswitches M1 7 2 11 Operation check of dead man pedal safety system The platform dead man pedal is for enabling the operation controls of the machine from the platform control station If the control panel is selected but the dead man pedal is not pressed the green light on the platform is flashing and the machine cannot be operated Pressing the dead man pedal the operation controls of the machine are activated and the condition is signalled by a steady green led Once the pedal has been pressed the controls are to be activated within 10 seconds after which they are deactivated and the green light will flash again 7 2 12 Starter battery models D E D The starter battery is for Powering the control circuits of the machine Starting the heat engine Powering the 12V electric pump for emergency operations 7 2 12 1 Starter battery maintenance The starter battery does not require any maintenance operation e Keep terminals clean by removing any oxidation residues e Check correct terminal tightening Use and maintenance manual Self propelled work platforms 7 2 12 2 Starter battery recharge Starter batteries do not require any recharge During normal operation of the Diesel engine an alternator recharges the battery On those machines equipped with a 380 three phase electric pump the electric pump control system keeps the starte
64. presence of dust coastal areas etc Grease all points indicated in the picture aside and all articulated joints equipped with greaser with grease type ESSO BEACON EP2 or similar Use and maintenance manual Self propelled work platforms Page 46 7 2 3 Hydraulic circuit oil level check and change Check the level periodically by means of the provided cap detail A in the picture aside equipped with a dipstick always make sure that the level lies between the max and min values if necessary top up until the max level is reached To empty the oil tank place a container under cap B under the turret and unscrew it The oil tank capacity which varies according to the models is indicated in the table at page 46 Do not dispose of used oil in the environment Comply with the current local standards Use only the types of oil indicated in the table at page 51 7 2 4 Hydraulic filter cleaning replacing 7 2 4 1 Suction filters All models are equipped with a suction filter installed inside the tank at the base of the suction tube which has to be cleaned or replaced at least every two years To replace the suction filters installed inside the tank see figure 1 Stop the machine by pressing the push button of the ground central unit 2 Empty the hydraulic tank 3 Unscrew the tank cover with the metal suction tubes 4 Extractthe cover from the tank 5 Unscrew the filter from the suction tube and
65. r battery charged CAUTION Check the charge of the starter battery after carrying a recovery operation of the platform with the 12V emergency electric pump OPTIONAL 7 2 13 TRACTION battery for models E and E D The battery is one of the most important elements of the machine It is recommended to keep it in an efficient condition to increase its useful life to avoid faults and to reduce the management costs of the machine 7 2 13 1 General instructions for TRACTION battery Charge the battery in airy rooms and open the caps to allow the outflow of gas Do not approach the battery with open flames Risk of explosion due to the formation of explosive gases Do not carry out temporary or irregular electric connections The terminals must be tightened and without deposits The cables must be provided with a good insulation Keep the battery cleaned dry and free of oxidation products by using antistatic cloths Do not place tools or any other metal object on the battery e Check that the electrolyte level is 5 7 mm higher than the splashguard level During charging operations check that the electrolyte temperature is not higher than 45 C max f the machine is equipped with an automatic topping up device follow the instructions described in the battery user manual carefully 7 2 132 TRACTION battery maintenance For normal water operating conditions water topping up 15 to be carried out every week
66. r to connect the electric tools necessary to carry out his Operations and to power the battery charger To activate the electric line see picture aside introduce a cable into the socket 220 230V Ac 50 Hz and set the earth leakage circuit breaker switch close to the socket to ON position It is advisable to check the earth leakage circuit breaker by means of the specially provided TEST button The plugs and sockets equipped on standard machines comply with EEC standards and can therefore be used in EU member countries On request the machine can be equipped OUT 220V 1 with plugs and sockets in compliance with local standards or with particular needs 5 8 End of work After stopping the machine according to the instructions given in the previous paragraphs you are advised to Always set the machine to rest position Press the Stop button on the ground control station Remove the keys from the control panel to prevent unauthorized people from using the machine Recharge the battery according to the instructions given in section Maintenance models E and E D only Use and maintenance manual Self propelled work platforms 6 HANDLING AND CARRYING 6 1 Before using the machine make sure that the mechanical lock device of the turret is
67. re any movement verify the presence of people in close proximity to the machine and any case proceed with the utmost caution Use and maintenance manual Self propelled work platforms 511 Drive and steering 5 1 1 1 Drive To drive the machine it is necessary to carry out the following operations in sequence a press the dead man pedal located on the platform the green led ZA will light up steady indicating its enabling b within 10 seconds from the green steady led lighting up set the proportional joystick control A forward for forward drive or backward for reverse drive WARNING AN Drive and steering controls can take place at the same time but they are interlocked with the platform movement controls lifting lowering rotation For four wheel drive Diesel machines with platform lowered booms down telescopic boom in jib at a height between 10 and 70 simultaneous steering drive turret rotation is possible to facilitate the machine positioning in narrow spaces With platform lowered booms down telescopic boom in jib at a height between 10 and 70 it is possible to select different drive speeds by means of the speed selector T NOTE To achieve maximum drive speed set the speed selector T to position Ill and press down the proportional joystick A and hold down the differential locking button ZG OPTIONAL To operate on high ascending slopes e g while loading the machine onto a truck s
68. ry charger va 486 ages 485 4 Max power absorbed y batey crga 198 1 H5 B 4545 4943 a amp 8 8 A wo 18 19 MowpwerikW 45 4 4 4 Poerwtgemtri V 4 8 8 A wo 18 19 Mowpwerk 48 4 4 4 Maedheseei ms M M M 02 a 220 V electric pump power __ __ ______ Maxcapacty KW 22 22 039 88 Max drvespeed ms ___ Min drive _ _ Machine weight unloaded Use and maintenance manual Self propelled work platforms Description E D2WD D4AWD ED D2WD D 4WD Diesel engine model E D Diesel a L1 1 Mi Oltankcapcity I
69. sel or Petrol engine supplement the instructions given in this manual with those given in the heat engine manual notapproach the electric and hydraulic system components with sources of heat or flames The platform is intended for people carriage therefore comply with the current local regulations relevant to this class of machines notincrease the max allowed height by means of scaffolds ladders or other not use the machine as a crane not use the machine as a hoist and or lift Protect the unit in particular the platform control switchboard and the operator when working in adverse environmental conditions painting de painting sand blasting washing etc tis forbidden to use the unit in case of severe weather conditions rainstorms with wind exceeding the limit speed indicated in chapter Technical features In the event of rain or in parking condition always protect the on platform control panel by means of the specially provided cap Do not use the machine in areas where risks of fire or explosion exist Do not use pressurized water jets high pressure cleaners to wash the machine Use and maintenance manual Self propelled work platforms Page 11 3 3 Safety rules 3 3 1 General Only adults after carefully reading this manual should use the machine This machine must be used at a distance of at least 5 metres from high tension lines in any case not in proximity to live elements
70. sion exist and in the presence of fire extinguishers WARNING After charging when the battery charger is still connected the electrolyte density values should range from 1 260 to 1 270 g l at 25 Battery charger Single phase wall plug On off switch Red LED charge check indicator Start Yellow LED charge check indicator 8096 Green LED charge check indicator 10096 Internal fuse 7 r1 D gt To use the battery charger follow this procedure lt connect the battery charger by means of plug B to a 220V 230V 50Hz 60Hz socket equipped with all protections according to the current standards in force and check that the earth leakage circuit breaker switch is in ON position set the on off switch C located on the on ground control post to OFF position machine off checking the battery charger connection by means of LED D if itis on connection is on line IfLED E yellow lights up battery charger is approximately 80 lf LED green lights up battery charge is over The battery charger automatically turns off To disconnectthe 220V power supply two alternatives are possible Disconnect the 220V socket from plug B located on the chassis Start the machine with switch C in Start position the battery charger is automatically disconnected CAUTION AN Atthe end of recharge remove the battery charger supply cord before starting machine operations Use and maintenance manual Self propelled work pl
71. t owner 1 2 Intended use The machine described in this use and maintenance manual 5 a self propelled aerial platform intended for lifting persons and materials equipment and building materials in order to carry out maintenance installation cleaning painting de painting sand blasting welding operations etc The max capacity allowed which varies according to the model see paragraph Technical features is divided as follows 80 Kg for each person on board 40 Kg for equipment the remaining load is represented by the material being worked In any case NEVER exceed the maximum capacity allowed as indicated in paragraph Technical features All loads must be positioned inside the basket Do not lift loads even if complying with the maximum capacity allowed hanging from the platform or lifting structure Do not carry large sized panels since they increase the resistance to wind force thus causing the machine to overturn While de placing the unit with lifted platform do not load horizontal loads onto the platform the operators on board must not pull ropes wires etc A load limiter interrupts the operation of the unit if the load on the platform exceeds by 25 the rated load see chapter General use instructions The unit cannot be used in areas where road vehicles operate Always surround the working area by means of suitable signs when the unit is used in public areas Do not use the machine to tow trucks
72. tric pump only platform positioning and not drive can be performed The operations carried out with 220V electric pump are slightly slower than those with diesel engine WARNING Always check the position of the power cable during the movements Disconnect all electric power supplies before opening the cases Use and maintenance manual Self propelled work platforms Page 35 5 4 3 Start up of 380V work electric pump OPTIONAL Diesel power models can be equipped on request with a 380V three phase pump for those operations of the booms lifting lowering rotation To start the three phase electric pump 1 Insert the 380 V plug of the power cable into socket A on the chassis 2 Set the switches C shown in figure to ON position 3 Set the angular red switch F to ON position turning it downwards or upwards If the connection has been successfully carried out it Is possible to start the electric pump as indicated in next paragraphs On the contrary in the event of a phase fault in the electric power the acoustic alarm is automatically enabled and the electric pump cannot be started In this case it is possible to compensate the power phases by turning the angular red switch F on the electric case by 90 4 To start the electric pump with the platform controls Select the platform control station with the key switch on the ground control unit Unlock the push button turning by of turn clockwise
73. ual Self propelled work platforms RUOTE 250 15 Hi x LLI dal gt ui Co MP C p til D E 71 I Lal C140_ gt BOUx1 00 D in on mL em In m A ops 1765 2800 41900 ARO Use and maintenance manual Self propelled work platforms ARO oG 1400 J E D 1985 Use and maintenance manual 220 15 iion 00 m 1765 5500 1900 Self propelled work platforms Co Q c 1995 Use and maintenance manual i Self propelled work platforms A lll t TT TTT TTT a D lt gt mal CH I 7 Q p C5 YS 2050 Use and maintenance manual 2500 ALL L _ Ln ___ 4 oa _ wen mI ls RUOTE 12 16 5 ug lit B 15 ho 2009 Self propelled work platforms m l CT CP I P L co lt CH Im ue 1600 Use and maintenance manual Self propelled work platforms CO pP C C CO Use and
74. value with lowered platform machine carries out all operations in safety wheels and drive engines are properly fixed wheels in good condition the guardrails are fixed to the platform and the self closing gates are present the structure does not show clear faults check welding of lifting structure instructions plates are perfectly readable the controls are perfectly efficient both at platform and at emergency ground control station Use and maintenance manual Self propelled work platforms 5 GENERAL USE INSTRUCTIONS Before using the machine read this chapter thoroughly 5 1 Platform control panel VV CU y TOO Use and maintenance manual Self propelled work platforms Page 22 A Drive proportional joystick control B Proportional lever control scissors up down C Proportional lever control boom up down D Proportional lever control jib up down E Proportional lever control telescopic boom out in G Proportional lever control turret rotation I Platform rotation switch L Platform level switch M Diesel electric power selector OPTIONAL O Starting button for 24V Battery or 380V three phase mains electric pump OPTIONAL P Warning light electric pump on OPTIONAL Q Starting switch Diesel motor R Emergency stop button S Manual horn T Drive speed selector V Right steering switch 2 Leftsteering switch ZA Warn

required periodic inspections by the owner

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