P16 User Manual - Sah
Contents
1. agreed otherwise the user must deliver a faulty spare part to the manufacturer for closer examination 6 Repair under warranty reguires that the customer states the serial number of the machine and is able to reliably demonstrate that the warranty is valid 7 Repair under warranty also reguires that the machine or a part of it has not been repaired in any way before the defect has been reported in writing to the seller manufacturer or importer of the machine 8 Repair under warranty can be performed only by a party authorised by the manufac turer or importer Any washing or cleaning procedures oils or greases needed in connection with correcting the defect are not included in the warranty 9 The machine manufacturer shall not reimburse for possible travel costs incurred due the damage repair of the machine 19 10 The repair work costs are reimbursed in accordance with the terms specified by the manufacturer 11 All bearings and hydraulic and electrical components fall within the scope of the third party warranty but the repair under warranty is applied for via the machine manufac turer 12 The new part is delivered free of charge by using a public mode of transportation generally used for delivery of such shipments within the standard schedule 13 Thecosts of special deliveries such as express deliveries are paid for by the recip ient of the delivery IMPORTANT Observing the maintenance instructions2. of the plough Tilting of the spiked wheels Hose to the tank or pressure accumulator Picture 5 Connection diagram of the hydraulics unit 13 6 SPARE PARTS LIST When ordering spare parts use the spare part numbers used in the spare parts list that was delivered with the machine Always provide the following information Serial number of the Raiko machine Version of the Raiko machine Spare part number Number of the parts to be ordered Method of delivery Name of the orderer Delivery address Provide the spare part number stated in the manual delivered with the icebreaker This en sures the suitability of the delivered part for your machine Always use original Raiko spare parts 14 s e o a Lela le Oj Picture 6 Spare parts for the P16 Icebreaker Reference Spare part No Pcs Name No 1 R1033 1 Frame 16 2 R1019 1 Spiked wheels 15 3 R1005 1 Rotary table 4 R1006 1 Upper beam 5 R1007 1 Lower beam 6 R1041 1 Leveller 16 7 R1160 2 Bearing housing assembled 8 R1020 21 1 Hole blade 10 R1020 50 1 Pressure accumulator 11 R1020 51 1 Valve 12 R1020 21 3 Hydraulic cylinder 13 1 Hitch plate 13 1 R1046 5 Euro combi p 16 7 1 13 2 R1119 Kunta 500 p 17 7 2 13 3 R1129 E Kunta 500 vino p 17 7 3 13 4 R1115 N Volvo p 18 7 4 13 5 R1128 N Volvo vino p 18 7 5 15 7 Before commissionin
3. MAINTENANCE INSTRUCTIONS Observing the maintenance instructions is crucial for ensuring the proper functioning of the machine Mechanical maintenance and regular greasing ensure long service life and correct operation Please note that before performing the first maintenance the Raiko Icebreaker has been greased in the factory IMPORTANT Use only greases and oils that meet the reguirements of the standard mentioned in this manual Section 3 6 greasing points 3 1 Daily maintenance e Check all screw connections e Check the fastening and wearing of the joint pins e Check the hoses and connectors e Check the hydraulic cylinders e Check the axle of the spiked roller unit e Check the fastenings of the mounting plate e Check the saw blades of the plough and change if necessary 3 2 Maintenance performed after every 40 hours of operation e Grease all axles and joints on the greasing points Picture 4 greasing points 3 3 Maintenance performed after every 200 hours of operation e Check the frame of the icebreaker 3 4 Maintenance performed after every 500 hours of operation e Check and grease the bearings of the spiked roller unit Picture 3 Bolts and bearing housing cover 3 5 Maintenance of the spiked roller unit Detaching the spiked roller unit e Ensure that the icebreaker is securely on a steady platform e Remove 2 bolts side Picture 3 Bolts and bearing housing cover e Lift off the frame Greasing the be
4. RAIKO ICEBREAKER The P16 model USER MANUAL Note P13 in the picture er C Sah Ko Oy Lumijoentie 6 P O Box 13 FI 90401 Oulu FINLAND 358 207 448 500 www raikomachines com CONTENTS 1 SAFETY INSTRUCTIONS sarah al 4 1 1 General safety instructions ame ee 4 1 2 Safety instructions to be observed while using the machine 4 1 3 Safety instructions to be observed while servicing the machine 5 1 4 Safety instructions concerning oils and greases 5 2ZCOMMISSIONINGes 5582er 6 2 1 Measures to be taken before COMMISSIONING nenne 6 a A L PA A A AP ATA 6 2 3 DISCONME a a ae a Mate 7 AS Oma Si ii n SEN 7 2 5 Transport and 10a0l un a 7 a a 8 2 5 2 Transferring to a stand or to a truck 8 2 5 3 Transporting on a working 8 3 MAINTENANCE INSTRUCTIONS anne 9 3 1 Daily maintenance zn aes attests terest tated 9 3 2 Maintenance performed after every 40 hours of 9 3 3 Maintenance performed after every 200 hours of operation 9 3 4 Maintenance performed after every 500 hours of operation 9 3 5 Maintenance of the spiked roller unit 9 3 6 Greasing DOING eae ae 11 4 TEGHNIGALSPEBIEISATIONSEs 25 ea 12 5 CONNECTION OF HYDRAULICS
5. UNIT L 13 S SPARE PARTS UST ee taa 14 TAITCH PLATE reed 16 Jah ie 16 Pod KUNTA 900 aies 17 7 3 Kunta 500 17 TANONVO 18 18 S WARRANTY POLICY Ries 19 FOR USER Sah Ko Oy congratulates you on purchasing an excellent and high guality Raiko product This manual provides you with instructions on safe and efficient use of your Raiko machine By using the machine in accordance with the operating and maintenance instructions you can ensure long service life and optimal operation of the machine The manufacturer and retailer are happy to answer your guestions and serve you in all Raiko related matters Sah Ko Oy Lumijoentie 6 P O Box 13 90401 Oulu FINLAND 358 207 448 500 1 SAFETY INSTRUCTIONS 1 1 General safety instructions Read these operating instructions carefully Make sure that you have understood all instruc tions When used correctly the Raiko Icebreaker does not cause any danger to the user or other parties These operating instructions do not concern the safety and operating instruc tions of the working machine in use All persons who are involved with the use of the ma chine must adhere to the relevant instructions Place this user manual with the working machine in a location where it is readily available Check the items listed below before commissioning e Famil
6. arings of the spiked roller unit e Remove the bolts 6 bolts side and remove the bearing housing covers e Grease the bearings from the inside by using a sharp headed grease nozzle IMPORTANT Always contact the retailer or manufacturer before changing the elements of the spiked roller unit or repairing the spikes Always remove the icebreaker from the working machine before welding Place the ground clamp as close to the welding spot as possible before welding in order to protect the bearing surfaces from damage RE Picture 3 Bolts and bearing housing cover 10 3 6 Greasing points Only use Shell Retinax Grease EPL2 or another grease that meets the require ments of the same standard Only use Shell Tellus Oil S46 as the hydraulic oil in the hydraulic cylinders or an other hydraulic oil of the same classification Picture 4 Greasing points Greasing points Hydraulic cylinder 3x2 grease nipples Lower beam 4 grease nipples Upper beam 4 grease nipples Hub 2x2 greasing points Joints 11 4 TECHNICAL SPECIFICATIONS Picture 5 P14 in the picture Total width mm 3 140 Total length mm 1 994 Height mm 1 403 Weight kg 2 510 Working width mm 2 830 Oil demand l min 20 Working pressure bar 180 Recommended weight of the gt 5 000 working machine kg 12 5 CONNECTION OF HYDRAULICS UNIT Turning of the plough Lifting lowering
7. ating instructions for the working machine e Connect the Raiko Icebreaker to the front end loader Ensure that the icebreaker locks on to the bracket e Connect the hydraulic hoses to the working machine e Connect the electric cable of the 6 way valve to the working machine optional ac cessory e Lift and lower the icebreaker and tilt it forwards and backwards This means you can check that it is properly connected and locked on to the working machine 2 3 Disconnecting e Check that the icebreaker is on a steady surface properly supported on the ground e Disconnect the hydraulic hoses e Remove the icebreaker from the working machine 2 4 Use Set the icebreaker in a horizontal position and press it against the surface Start driving and at the same time press the belly blade against the surface to be removed e Ensure that you press the roller or belly blade just enough to remove the surface layer that must be removed to gain the optimal roughness and uniform surface e In order to obtain the optimal results the driving speed must be 25 40 km h e The highest allowed working speed for the Raiko Icebreaker is 40 km h IMPORTANT The manageability of the working machine is reduced if the icebreaker is pressed too heavily against the ground Adjust the working speed to ensure that the manageability of the working machine remains good and that you cannot cause any damage to yourself other persons or the working environ
8. g the Raiko Icebreaker ensure the compatibility of the hitch plate with the working machine Connect the icebreaker to the working machine by using the brackets on the hitch plate Check that the hitch plate is mounted securely on the working machine 7 1 Euro combi 16 7 2 Kunta 500 7 3 Kunta 500 vino 7 4 Volvo 7 5 Volvo vino 8 WARRANTY POLICY We provide a warranty for our machines with the following terms 1 The warranty covers all defects caused by a manufacturing or material defect except for defects in the machine components that are classified as wearing parts such as the spiked wheel unit as a whole including the rubber elements 2 The warranty shall be valid for 12 months from the date of delivery 3 The warranty shall not be valid if the machine has been used contrary to the instruc tions given in the operating instructions or for purposes other than those intended by the manufacturer or if spare parts other than original spare parts have been used in the machine or if the maintenance procedures stated in the instructions have been neglected 4 A warranty claim must be presented to the seller or manufacturer of the machine in writing as soon as a defect is detected 5 In case of a warranty claim the manufacturer or its authorised representative must be given the possibility to perform an extensive examination of the machine either by asking guestions or performing check ups Unless
9. iarise yourself with the operating instructions before commissioning the ice breaker e The user is always responsible for the safe use of the machine e Ensurethat no other persons are too close to the machine while starting up using it or moving it the safety area is 10 m e Use appropriate protective clothing e Before connecting the icebreaker to the working machine ensure that there are no loose parts on top of the icebreaker e Before exiting the working machine check the following issues the icebreaker has been lowered to the ground the parking brake of the working machine has been engaged the control devices have been put in neutral position and the engine has been switched off e Donotmake any modifications to the icebreaker that would endanger its safety e Donotloan the machine to a person who is not accustomed to using it IMPORTANT Please notice the warning sticker on the valve 1 2 Safety instructions to be observed while using the machine IMPORTANT Before commissioning ensure that the Raiko Icebreaker is properly connected and locked on the working machine and that the hydraulic hoses are connected correctly e Familiarise yourself with the working machine and its control devices before using the icebreaker When driving on public roads ensure that you have switched on all lights and in stalled all devices reguired by traffic regulations Drive carefully and observe all country specific traffic regulati
10. is absolutely necessary for ensuring the proper functioning of the machine Any deviations from these instructions will void the warranty Retail and import www polannepois fi jalleenmvvja fin html 20
11. ment The maximum allowed working speed is 40 km h Please note that too high pressure and speed cause heating and possible damage to the rubber elements Always observe the country specific general and special traffic regulations in both public and private areas 2 5 Transport and loading IMPORTANT When lifting the icebreaker observe general instructions and these special instruc tions on safe lifting and familiarise yourself with the operating instructions of the forklift hoist etc 2 5 1 Lifting Ensure that the lifting gear can be used for this type of lifting and that it has suffi cient lifting capacity Connect the lifting cords or chains in the lugs as indicated in the picture on the left Picture 1 Lifting with lugs If you use a forklift ensure that the icebreaker rests steadily on the platform before lifting Picture 2 Lifting with a forklift Picture 1 Lifting with lugs Picture 2 Lifting with a forklift 2 5 2 Transferring to a stand or to a truck Lift the icebreaker as indicated in the instructions and transfer it carefully to a stand or truck Ensure that the icebreaker stays securely in place and remove the lifting cords chains 2 5 3 Transporting on a working machine Lift the icebreaker Ensure that the working machine has sufficient lifting capacity considering the weight of the icebreaker and the centre of gravity Avoid uneven surfaces Always use a flashing warning light 3
12. ons Ensure that the icebreaker does not block your view while driving Do not drive too close to buildings cars or any fixed obstacles Take other road users and the environment into consideration Handle the machine carefully and never go under it 1 3 Safety instructions to be observed while servicing the machine IMPORTANT Never work under the icebreaker when it is supported only by the hydraulics The general safety instructions must be observed also while servicing the machine Before performing any maintenance adjustment or cleaning procedures on the ma chine perform the following steps lower the icebreaker to its lowest position switch off the engine of the working machine set the gear in neutral position and engage the parking brake Disconnect the hydraulic hoses from the working machine Always use personal protective equipment while performing maintenance or repair work on the machine Use only appropriate tools and spare parts listed in the spare parts list Keep the working area tidy 1 4 Safety instructions concerning oils and greases Ensure that the hydraulic hoses are free of pressure before starting maintenance work Do not tighten any pressurised slightly leaking hydraulic hose or connector it may crack if tightened Pressurised oil can penetrate the skin and cause serious injury Protect yourself from oil and grease by using safety gloves and safety goggles Familiarise yourself with the material
13. safety data sheets of the greases and oils used Use hydraulic hoses and connectors recommended by the manufacturer Hydraulic oil is hazardous waste that must be handled in accordance with the waste regulations Store oils in a fireproof location IMPORTANT In case of fire extinguish the fire with a foam or powder extinguisher Do not use water 2 COMMISSIONING The Raiko Icebreaker is designed for use together with a belly blade to remove hard packed ice layers from traffic routes However it can be used in repairing gravel and dirt roads in summertime as well It should be noted however that in summertime use the spikes wear out much more quickly Use maintenance and repair of the Raiko Icebreaker are only permitted for persons trained to perform these tasks Before commissioning the machine in summertime or in new targets please contact the retailer or manufacturer for further information 2 1 Measures to be taken before commissioning Familiarise yourself thoroughly with the instruction manual as a whole before starting to use the machine Remember that the warranty becomes void if the machine is used incorrectly or carelessly Before commissioning remove package material and other irrelevant items from the ice breaker Ensure the compatibility of the icebreaker with your working machine The Raiko Icebreaker has been greased in the factory and it is ready for use 2 2 Connecting e Read also the oper
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