Mouldpro Hot-Runner Temperature Controller
Contents
1. Brutsch Ruegger Tools The following power wiring only for HRC001 ffe Caution 1 Before operating check connection or 4 and its voltage 2 All instruments must be used in accordance with the specification to prevent fire or damage to instrument and equipment 3 Make sure the ac power input is switched off before maintenance Note power type A and B differ with regard to 9 connections NThe FGND must be connected with earth ground 2 4 4 Communication port oocket Plug Qs OQ40302e QI Q9O08 O7Q6 Br tsch R egger Werkzeuge AG Heinrich Stutz Strasse 20 Postfach 8902 Urdorf Tel 41 44 736 63 63 Fax 41 44 736 63 00 www brw ch info brw ch 2 5 Connector wiring Single cabinet connector wiring ZONE CONN CONNECTOR ASSIGNMENT Multi cabinet connector wiring are divided into A B C and D type as below A type wiring 15 Brutsch Ruegger Tools B typ rino ZONE CONN CONNECTOR ASSIGNMENT 7 8 2 00000000 H 161 HT 16 1 B16 2 9 4 009002009 TC HT2 16 1 HT3 TC3 HT4 TC4 W W LN B16 4 2 9 43 6 9099009 m f 9c 1 AZ Ll g 2 HTI TC1 HT2 TC2 HT3 2471 TC4 a TC5 HE TC6 A A 1 A pia BROS 0 0 0 G 00000000 nd Im NA lod wN N HTI TA HH 5 HT6 162 HT3 TC4 w2. 6 Ji Loop broken progress YES NO e Alarm mode table 1 Lo limit noP Manual output 50 percentage 0 100 3 Hi amp Lo limit 4 Lo limit alarm with stand by 5 Hi amp Lo limit alarm with stand by Brutsch Ruegger Tools 4 Output percentage display 0 100p L DH Output current display 00 0 30 0A Le input voltage frequency 50 60HZ Br tsch R egger Werkzeuge AG Heinrich Stutz Strasse 20 Postfach 8902 Urdorf Tel 41 44 736 63 63 Fax 41 44 736 63 00 www brw ch info brw ch Hot key Manual O P mode Press for 2 sec to change be level Start Manual O P mode 1 Display Manual O P mode PV 20 0 100 Press for 2 sec to change be level Return to normal mode PV 20 SV 50 Shut Manual O P mode MAN 0 Shut hot key use for soft start Press F for 2 sec Shut soft start control SST 0sec 1 4 2 Soft start Heater dehumidify function To avoid the humidity burning the heater out the soft start function could output a lower current to dehumidify the heater when the power turned on Soft start condition The soft start percentage SSP and time SST After power turned on if SV gt PV PV lt 120 C manual and PID tuning function are disabled the soft start will be executed Set SST to zero to stop soft start function Soft start action state Befo
3. Mouldpro Hot Runner Temperature Controller USER S MANUAL Br tsch R egger Tools To avoid wrong operation which may result in human injured or machine damage please read this instruction carefully before use the instrument CONTENT Chapter 1 TEMPERATURE CONTROL MODULE 1 1 Features 2 1 2 Specification 2 1 3 Faceplate 3 1 4 Operation description 5 Chapter2 CABINET amp ACCESSORIES 2 1 Dimension 11 2 2 Specification 12 2 3 Connection description 12 2 4 Type of power wiring 13 2 5 Connector wiring 15 Chapter 3 Trouble shooting 3 7 Trouble shooting 18 Brutsch Ruegger Tools Chapter 1 TEMPERATURE CONTROL MODULE 1 1 Feature m Dual SV temperature control m lines LED display m Auto Manual function m PID auto temperature control m Selectable two thermocouple types J or K m Selectable two temperature scales C or F m Selectable six alarm modes m Selectable two trigger output modes Zero cross or phase angle m Fuse break indicator m Electric current output percentage frequency for power display function Heater breaks shorts out wears out to detect and examine the function Thermocouple break and inverse detect Thermocouple range K TYPE 0 700 C 0 1200 F J TYPE 0 500 C 0 900 F m RS485 communication ASCII and RTU molding 1 2 Specification m Power input 220Vac 20 m Power frequency 50 60Hz m Power consumption W m Input impedance 3MQ m Outp
4. er Tools 1 3 2 Faceplate appearance and dimension 176 3mm i 50mm 176 3mm 150 6mm 191 8mm 50 mm 4 Br tsch R egger Werkzeuge AG Heinrich Stutz Strasse 20 Postfach 8902 Urdorf Tel 41 44 736 63 63 Fax 41 44 736 63 00 www brw ch info brw ch 1 4 Operating description 1 4 1 Parameter flow chart value eg PV Present 50 SV Set value PLE Levell Level 2 PLE Level3 PLE Level4 Level 5 E 9M san Input type CooL Cool output Pb Proportional Room 50 k 0 700 c J K no switch 55 range temperature J 0 500 C YES NO 1 100 C Process PV compen EYE 1 Cool output de Differential no control 0 sate value time u 00 YES NO 99 99 C 1 60sec Su Process Break detect Soft start Eon Communic Ec cc Error Code 60 control SV D value time ation switch 0 15 0 0 1205 YES NO Communic PASS Password ation mode 55 ASCIIIRTU alles 2 d Communica Default value no SSP Soft start 30 percentage Process Auto tuning control time 0 999sec 0 100 Alarm value Output gain 10 0 100 lt 10 0 200 ALP iarm mode h Refer Note1 Manual output switch YES NO if tion address 1 250 Mia Baud rate Trigger mode 0 Zero Cross control 1 Phase control 3840 9600 19200 38400 I
5. hen start action delays within 30 sec the module will 8 Br tsch R egger Werkzeuge AG Heinrich Stutz Strasse 20 Postfach 8902 Urdorf Tel 41 44 736 63 63 Fax 41 44 736 63 00 www brw ch info brw ch force output ratio to 0 Regular Actual current OA Malfunction When actual current is gt 0 A control will stop and alarm start O1ST message will appear on first set of LED until the model starts power again 1 4 Cooling control Start term COOL ON Action mode The cycle time is CYT1 The output is P control way 1 4 8 Alarm code ERRC Thermocouple break Thermocouple inverse Heat output short N gt Heat output break 1 4 9 Error message Ihr Heater break 3 IL PV lower than SV 4 o SE Heat output short Brutsch Ruegger Tools 1 4 9 PID auto tuning function To get the optimal PID value in some system it is possible to execute PID auto tuning function at first use or heater system change After finishing auto tuning the optimal PID will be saved into the instrument and memory and will use the latest PID value for optimal temperature control PID auto tuning function 1 PV must be lower than 120 C or 180 F 2 SV must be higher than PV for 80 C or 100 F 3 Set parameter TUN into YES PS During PID auto tuning execution the decimal point of PV will flash After the instrument gets the optimal PID the decimal point turns off and the in
6. re SST time countdown completes soft start outputs in 1 sec accumulative mode until it gets SSP setting value The accumulative mode will stop and wait SST time to complete countdown Soft start stop on halfway Press F for 2 sec to close soft start 1 4 3 Control mode Auto mode The instrument performs PID auto temperature control Manual mode Manually adjust output percentage UNIT displays P via NOP to hold the temperature Manual Auto mode switch Press display interchange for 2 sec 1 4 4 Communication Communication mode Modbus ASCII Baud rate 9600 19200 value of production38400 ID 1 250 value of production 1 According to the procedure of HMI Brutsch Ruegger Tools 1 4 5 Process control Start conditions STG is ON Action mode Before TGT time completes countdown SV1 is the main display 1 PV lt SV1 lt SV 2 SV1 lt PV lt SV 3 SV1 lt SV lt PV sv sv SV1 SV1 TGT TGT 6 SV lt SV1 lt PV 4 PV lt SV lt SV1 5 SV lt PV lt SV1 SV1 SV1 SV1 SV SV SV TGT 1 4 6 Over current protect Control Regular Actual current lt 15 A Malfunction When actual current is gt 15A the output will stop and O1ST display on the first set of monitor After 1 minute output resumes and detects the current If it s 15A and it occurs more than times the output stops and the alarm starts with O1ST display PS If the heater shorts out the 20A fuse breaks TRIAC Malfunction W
7. se up Heater is malfunction Module TRIAC is malfunction Refer 1 4 10 execute PID self 7 Temperature control is unstable tuning Br tsch R egger Werkzeuge AG Heinrich Stutz Strasse 20 Postfach 8902 Urdorf Tel 41 44 736 63 63 Fax 41 44 736 63 00 www brw ch info brw ch Br tsch R egger Tools
8. strument returns to auto temperature control Br tsch R egger Werkzeuge AG Heinrich Stutz Strasse 20 Postfach 8902 Urdorf Tel 41 44 736 63 63 Fax 41 44 736 63 00 www brw ch info brw ch Chapter2 CABINET 2 1 Dimension Unit mm camel I 2 4 Zones _ Zones 12 12 Zones 2 2 Specification 11 Brutsch Ruegger Tools 2 Power Switch 32 A Output 4pin E 16pins 16pins 24pins 16pins 24pins connector ground x1 x1 x1 x2 x2 2 0 5 5mm 5 5mm 5 5mm 8 0mm 8 0mm Power Cable x3C x5C x5C x5C x5C x5C x3M x3M x3M x3M x3M x3M Weight k non module 2 3 Connection Description Connector Connector A BY aI Cable T5C T5A Cabinet Mold Connector type connector A B c D single hook b single button een dual hook d dual button ION combinat Standard type HRC001 only for type 2 4 Type of power wiring 12 Br tsch R egger Werkzeuge AG Heinrich Stutz Strasse 20 Postfach 8902 Urdorf Tel 41 44 736 63 63 Fax 41 44 736 63 00 www brw ch info brw ch J A Power Disposition Type 3 Phase 4 Wire Y or A Power Voltage 200 242 Vac B Power Disposition Type 3 Phase 5 Wire Y Power Voltage 380 415 Vac 13 1 1 2 3 4 5 8 7 8 OINI 1 101018181810
9. ut wattage 3600W Max 15A 240Vac Every module m Storage temperature 20 70 C m Working temperature 0 50 m Work Humidity 10 8096 RH Non condensing 2 Br tsch R egger Werkzeuge Heinrich Stutz Strasse 20 Postfach 8902 Urdorf Tel 41 44 736 63 63 Fax 41 44 736 63 00 www brw ch info brw ch m Control accuracy 0 25 m Measurement accuracy 0 25 1 3 Faceplate 1 3 1 Faceplate description 1 PV 1 Normal mode Present value 1 2 Parameter mode Parameter name 2 SV 2 1 Normal mode Setting value 2 Parameter mode Parameter name 3 Manual output or parameter Manual output 3 Aux display output percentage electric current frequency display 4 PAGE key Parameter level and parameter E select key 5 Set key Set enable and digital shift key 6 Increment key Setting number increase N 5 St 7 Decrement key Setting number decrease 8 Aux display PAGE key Parameter select key 9 PID tuning indicator In PID tuning progress indicator flashes 10 Manual output Light up when Manual output 11 Alarm indicator Light up when alarm happen 12 output indicator Light up when instrument output 13 Cool indicator While cooling the indicator lamp is on 14 Fuse 1 indicator Light up when fuse 1 break 15 Fuse 2 indicator Light up when fuse 2 break 16 Power switch Eon Brutsch Ruegg
10. xcu pa m s Iq 35 8 e wi 69 9 2 0 9 9 62 8 0 12 TC4 HT5 TC5 6 HT10 TCIO HT11 TC11 HT12 TC12 B24 12 36209099 696 263 62 994962626362 0000000000900 0000 5900000 LA N 2 Nb N NZ l NA Ne HTA HT2 762 7 TC7 8 9 09 16 Br tsch R egger Werkzeuge Heinrich Stutz Strasse 20 Postfach 8902 Urdorf Tel 41 44 736 63 63 Fax 41 44 736 63 00 www brw ch info brw ch 2 LL gt 2 2 lt O 2 2 O D type wiring 2 LL gt 2 2 lt O 2 2 O Brutsch Ruegger Tools 3 7 Trouble shooting Malfunction status Check item Module is installed properly Power wiring is correct 1 No action after power on Main power switch is malfunction Module is malfunction Change the fuse accord with the 2 F1 or F2 fuse break indicator bright mM brightly indicator Module is installed properly Thermocouple is break Extension cable is loose or breaks Module is malfunction n Thermocouple is reverse 4 Display OOQ Module is malfunction Refer to item 3 5 No display PV normally or PV unstable Power leakage The ground is properly Module is installed properly 6 In the normal operation the temperature Extension cable is loose or breaks cannot ri
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