RLW Reactors User Manual
Contents
1. o00000000000000000060000 24 00 O e igure 6 Cab 17V 26 00 WITH OPTIONAL NEMA 3R WEATHERSHIELDS 17 54 31 00 SPLASH GUARD 17 75 RIGHT SIDE VIEW 4 PLACES Figure 7 Cab 17C Na X 88 SLOT FRONT VIEW yx 4 3 _ ____ Data subject to change without notice Form RLW UIM E February 2013 Supersedes RLW UIM E May 2012 Page 26 RLW Line Load Reactor User Installation Manual IVT E A SL VOUS Tes C OMPPSY Outline Drawings Cont 30 00 WITH OPTIONAL NEMA 3R WEATHERSHIELDS KIT ci 47 00 SPLASH GUARD FRONT VIEW 41 X 68 SLOT RIGHT SIDE VIEW 4 PLACES Figure 8 Cab 26C Data subject to c2. MTE SERIES RLW World REACTORS USER INSTALLATION MANUAL REL February 2013 2013 MTE Corporation RLW Line Load Reactor User Installation Manual IVT E Ar IL OLG TS COAN Y IMPORTANT USER INFORMATION NOTICE MTE Series RLW reactors are components designed to improve the reliability of three or single phase AC adjustable frequency drives DC drives and a wide variety of other types of power electronic equipment In addition they provide input line current harmonic mitigation and 100 foot long lead protection for inverter fed motors MTE reactors are available in a large number of current ratings and a variety of inductance values The suitability of a reactor for a specific application must therefore be ultimately determined by the customer In no event will MTE Corporation assume responsibility or liability for any direct or consequential damages resulting from the use or application of reactors Nor will MTE Corporation assume patent liability with respect to the use of information circuits or equipment described in this instruction manual Data subject to change without notice Form RLW UIM E February 2013 Page 2 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVT E aM kk Y Table of Contents IMPORTANT SAFETY INFORMATION WARNING cccccccccccccccccccccccccccccccccccccces 4 INTRODUCTION 6 UPON RECEIPT OF A REACTOR cccececcecccc
3. Cab 12C and up are NEMA1rated as NEMA2 Indoor rating with ripping water protection MTE NEMA is a type outdoor rating 2 spring steel screw mounts for 35mm rail With 10 32 screws Page 28 RLW Line Load Reactor User Installation Manual Altitude Derating and Inductance Curve Charts VIE an Meo COAN Y Altitude Derating Curve 5 1 05 S 1 00 o 0 95 0 90 0 85 0 80 2 0 75 6 0 70 0 3300 6600 9900 13200 16500 Altitude Feet RLW Inductance curve 100 90 S 80 70 S 6 50 40 30 a 20 10 0 50 100 150 200 250 Rated Current Data subject to change without notice Form RLW UIM E February 2013 Page 29 Supersedes RLW UIM E May 2012
4. RLW 025005 402 _ 016 RLW 025007 465 0 7 REW 032201 30 005 RLW 032203 383 0 07 REW 032205 4 0 13 REW 032207 780 0 225 REW 041401 333 0 0833 REW 041403 __ 531 0 066 REW 041405 5 _ 011 2 0 RLW 041407 1007 0185 opRe UGKiT o02 3 0 4 0 REW 051501 _ 314 0 025 250 350 REW 051503 496 005 500 REW 051505 695 0 08 REW 051507 __ 1096 015 REW 060001 1375 002 j REW 060003 77 0 4 RLW 060005 70 0065 REW 060007 1190 0 12 REW 075003 838 0 035 REW 075005 88 0 055 RLW 075007 14206 0 095 Note Optional LUGKIT 002 and LUGKIT 003 contains six 6 lugs for line and load connection Proper wire gauge must be selected in accordance the requirements of the and all local electrical codes and regulations 180 250 325 375 Data subject to change without notice Form RLW UIM E February 2013 Page 11 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVT E FUE A Y Grounding A stud is provided on enclosed reactors for grounding the enclosure The enclosure must be grounded Open reactors must be grounded at the designated grounding terminal or the reactor mounting holes if no designated grounding terminal is provided A WARNING The frame of line load reactors must be
5. RLW 001103 42 3 44 5 31 21 RLW 001105 53 3 44 5 35 26 14 RLW 001106 71 3 6 58 29 21 2 RLW 001401 28 3 44 53 28 20 14 14 BLW 001403 43 3 44 5 31 21 14 RLW 001405 71 3 6 58 29 21 2 _ RLw 001406 94 3 6 58 33 25 2 Note DIN rail kit only available for figure 1 2 units only Dimensional details contained here depict overall reactor sizes See mtecorp com for complete mechanical details and CAD drawing download Data subject to change without notice Form RLW UIM E February 2013 Page 17 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVIT E A EL VOUS Tes Come Y Open Panel Cont Open Part Number OpenPN Wt Fig Awidth BHeight CDeph D E ER RLW 002101 42 3 44 53 33 24 14 21 RLW 002103 72 3 6 61 29 21 2 RLW 002105 10 3 6 61 33 25 2 RLW 002106 133 3 72 7 38 23 3 _ RLW 002801 51 3 44 53 35 26 14 og RLW 002803 95 3 6 61 33 25 2 RLW 002805 104 3 6 61 33 23 2 _ RLW 002806 143 3 72 7 38 23 3 _ RLW 003501 10 3 6 6 35 273 2 3 RLW 003503_ 13 3 72 6 375 225 3 RLW 003505 18 3 72 6 43 275 3 RLW 003507
6. 16 3 9 83 46 324 3 426 _ RLW 0461 13 3 72 6 375 225 3 _ 46 RLW 004603 17 3 72 6 43 275 3 RLWw 004605 24 3 9 83 48 324 3 420 _ RLW 004607 29 3 9 83 51 35 3 420 RLW 005501 18 3 72 6 4 275 3 55 RLW 005503 20 3 72 6 425 275 3 RLW 005505 26 3 9 7 65 324 3 420 _ RLW 005507 35 3 9 7 725 386 3 420 _ RLW 006501 18 3 72 6 4 425 3 _ RLw 006503 22 3 72 6 425 275 3 RLw 006505 26 3 9 7 65 324 3 420 RLW 00000 44 3 9 7 725 424 3 420 _ RLW 008301 19 3 72 6 425 275 3 _RLW 008303_ 26 3 9 7 65 324 3 426 RLW 008305 35 3 9 7 675 374 3 426 RLW 0307 54 3 9 7 775 474 3 420 RLW 00000 22 3 72 6 65 275 3 420 amp 104 RLW 010403 28 3 9 7 7 324 3 426 RLW 010405 4 3 9 7 725 424 3 420 amp RLW 000407 57 3 9 7 775 476 3 RLW 013001 26 3 925 75 675 325 3 426 _ 130 L BLW 01300 37 3 925 75 675 375 3 RLW 013005 52 3 925 75 825 475 3 RLW 013007 80 3 108 875 9 552 363 558 RLW 016000 34 3 925 75 675 375 3 426 _ 160 BLW 016003 49 3 925 75 825 475 3 426 RLW 001
7. 3 144 115 135 962 46 72 RLW 051501 81 3 9 875 95 537 3 63 558 RLW 051503 118 3 9 875 12 637 3 63 558 RLW 051505 193 3 144 115 135 962 46 59 RLW 051507 248 3 144 115 1375 871 46 72 RLW 060001 86 3 9 875 105 537 363 558 RLW 06008 144 3 144 115 125 812 46 59 RLW 060005 204 3 144 115 1375 862 3 63 558 RLW 060007 292 3 144 115 155 1021 46 72 _ RLW 07500 105 3 9 875 115 687 3 63 558 RLW 07508 179 3 144 115 125 762 46 72 RLW 07500 245 3 144 115 15 862 46 72 RLW 07507 348 3 144 115 22 1162 46 72 Dimensional details contained here depict overall reactor sizes See mtecorp com for complete mechanical details and CAD drawing download Data subject to change without notice Form RLW UIM E February 2013 Page 19 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual Mechanical Data Cont Enclosed Reactor Part Number Weight LBS RLW 00P511 8 5 RLW 00P513 8 5 RLW 00P515 RLW 00P516 RLW 0P7511 8 4 RLW 0P7513 8 5 RLW 0P7515 8 5 RLW 0P7516 RLW 01P111 8 5 RLW 01P113 RLW 01P115 RLW 01P116 8 7 RLW 01P611 8 5 8 7 8 0 8 7 8 7 9 7 8 7 8 8 8 8 9 7 RLW 01P615 RLW 01P616 ____85 ___ 85 ___ 86 86 ___ 84 85 85 86 _
8. 4 1 2 45 37 15 00 0 75 00 RLW 0P750 15 1 2 45 37 15 RLW 0P7505 15 1 2 45 37 15 oo 4 RLW 0P7506 16 1 2 45 37 15 00 4 _ RLW 01P101 15 1 2 45 37 15 00 4 _ 11 RLW 01P103 16 1 2 45 37 15 00 4 L RLW 01P105 16 1 2 45 37 15 00 4 RLW 01P106 17 1 2 45 37 15 00 4 _ RLW 01P601 15 1 2 45 37 15 00 4 _ 16 RLW 01P603 16 1 2 45 37 15 00 4 j L BRLW 0P605 16 1 2 45 37 15 00 4 RLW 01P606 17 1 2 45 37 15 00 4 _ 45 45 45 45 45 45 45 45 5 45 RLW 02P103 16 1 2 45 37 15 00 4 RLW 02P05 17 1 2 45 37 15 00 4 RLW 02P100 17 1 2 45 37 15 RIR 00 RLW 03P401 16 1 2 45 37 15 00 L BLW OP405 16 1 2 45 37 15 00 A L RLW 03P405 27 3 44 5 28 20 _ RLWO3P400 28 3 44 5 28 20 RLW 04P801 17 1 2 45 37 15 00 4g _RLWw 04P803 18 1 2 45 37 15 00 RLW 04P805 28 3 44 5 28 RLW 04P806 4 3 44 5 31 RLW o7P601 18 1 2 45 37 15 76 RLWwo7Pe03 28 3 44 5 28 29 BLw o7P6o5 41 4 5 31 21 _ RLW o7P606 42 3 44 5 31 21 ob ob pA RIR gt a ss eps
9. 5 RLW 006507 RLW 008301 RLW 008303 RLW 008305 __ 544 33 22 10 591 42 22 10 327 08 22 10 48 2 16 22 10 606 26 22 10 6 33 22 10 383 0 53 14 6 9724 11 14 6 735 18 14 6 78 22 14 6 48 2 039 14 6 668 082 14 6 938 13 14 6 __ 106 16 14 6 686 035 14 6 1029 0 71 1219 12 14 6 24 212 14 6 779 O03 14 6 998 05 14 6 192 0 006 14 6 6 amp 5 027 6 0 1097 048 6 0 1497 0755 6 0 _ 283 133 87 4 193 0 17 Data subject to change without notice Form RLW UIM E February 2013 Supersedes RLW UIM E May 2012 Terminal Torque in Ibs RLW Line Load Reactor User Installation Manual IVT E aM ZEL OGG aes COMPANY Input and Output Terminal Specifications Lug Kits Table 3 Lug Wire Lug Kit Part Range Lug Torque in Ibs Terminal Type Catalog Watts Loss Inductance Number Watts mH Number AWG RLW 013001 1315 0 095 RLW 013003 1525 _ 018 RLW 013005 197 6 03 RLW 013007 480 056 RLW 016001 109 5 0 08 150 RLW 016003 1945 0155 Copper UGKIT 003 MIS zm 180 RLW 016005 3093 026 250 RLW 016007 561 0 47 RLW 020001 1585 0 06 RLW 020003 2235 0 115 RLW 020005 _ 293 02 RLW 020007 5 034 ___ RLW 025001 275 6 005 RLW 025003 284 2 0095
10. 600 53 3 925 75 825 475 3 426 _ RLW 0016000 75 3 108 85 85 637 3 63 558 Dimensional details contained here depict overall reactor sizes See mtecorp com for complete mechanical details and CAD drawing download Data subject to change without notice Form RLW UIM E February 2013 Page 1 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVIT E A SL VOUS Tes C OMPPSY Open Panel Cont Open Part Number OpenPN Wt Fig Awidth B Height CDepth D E RLW 020001 34 3 925 75 7 0375 3 426 _ 200 RLW 020003 49 3 925 75 825 475 3 426 RLW 020005 75 3 108 825 9 587 363 558 RLW 02007 91 3 108 875 10 712 3 63 558 RLW 02500 35 3 925 75 75 375 3 426 _ 250 RLW 025003 55 3 925 75 85 475 3 426 RLW 025005 75 3 108 875 9 587 3 63 558 RLW 02500 121 3 108 85 1175 802 3 63 558 RLW 032200 57 3 925 75 9 475 3 420 _ RLW 032203 76 3 108 875 85 537 363 558 RLW 032205 108 3 9 875 11 737 3 63 558 RLW 032207 172 3 144 115 125 808 46 72 RLW 041401 78 3 9 875 95 537 3 63 558 RLW 041400 98 3 9 875 115 687 3 63 558 RLW 041400 125 3 9 875 125 737 3 63 558 RLW 041407 197
11. IN MOUNT 24 FIGURE 3 STANDARD MOUNTING cccccceccsceccccecscsceccececeececescecscscesescecesceceecscescscesescusescecasees 24 UA A 25 FIGURE 5 CAB 13V 25 ICI 26 FIGURE 7 CAB 17C 26 FIGURE 8 CAB 26C 27 SPECIFICATION DAT 28 ALTITUDE DERATING AND INDUCTANCE CURVE CHARTS 29 Data subject to change without notice Form RLW UIM E February 2013 Page 3 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVT E IMPORTANT SAFETY INFORMATION WARNING ONLY A QUALIFIED ELECTRICIAN CAN CARRY OUT THE ELECTRICAL INSTALLATION OF LINE LOAD REACTORS A A WARNING High voltage is used in the operation of line load reactors Use Extreme caution to avoid contact with high voltage when operating installing or repairing equipment containing line load reactors INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED Line load reactors are used in conjunction with inverters or other electrical equipment that may feedback lethal voltages Follow the safety instructions in the equipment used with the reactor in addition to the safety instruction in this manual WARNING The opening of the branch circuit protective device may be an indication that a fault current has been interrupted To reduce the risk of fire or electrical shock line load reactors s
12. User Installation Manual IVIT E JA EL AAA EI Cows Y Enclosed Reactor Cont C Ruwezsosr 205 METIA MT CT ara C Ruwesnsr or _ 25 29 99 _ INE me Part Number eight LB Figure Rwoma _ ES 200 250 322 RLW 041411 RLW 041413 414 RLW 041415 ASE 3 _ OSSE ast a muwowoes 39 35 p e 2 2 2 3 2 MESETA 2 Truw o60015 MAA 2 2 3 3 337 288 RLW 060037 4 RLW 075031 205 141 241 273 337 243 263 290 362 246 283 251 309 369 57 270 344 RLW 075013 RLW 075015 RLW 075017 4 S 61 76 62 82 148 84 220 252 22 42 69 41 25 62 92 30 48 36 49 23 89 92 Dimensional details contained here depict overall reactor sizes See mtecorp com for complete mechanical details and CAD drawing download Data subject to change without notice Form RLW UIM E February 2013 Page 22 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVT E JA EL OL EG COMPANY Factory Configured Options KIT 0038 DIN rail Mount A DIN rail mounting option is provided to utilize standard 35mm panel mounted DIN rail for securing the reactor via two steel mounting clips The DIN rail kit is only available on snap channel reactors up to 7 amps and indicated by figure 1 2 on mechanical table KIT 0039 RL base mount converter plate The base plate adaptor option wil
13. User Installation Manual IVT E AP ZEL OGG aes COMPANY WARNING Input and output power wiring to the reactor should be performed by authorized personnel in accordance with the NEC and all local electrical codes and regulations Power Wiring Connection Verify that the power source to which the reactor is to be connected is in agreement with the nameplate data on the reactor A fused disconnect switch or circuit breaker should be installed between the reactor and its source of power in accordance with the requirements of the NEC and all local electrical codes and regulations Refer to the drive inverter or other electrical equipment user manual for selection of the correct fuse rating and class The reactor is suitable for use on a circuit capable of delivering not more than 65 000 rms symmetrical amperes at 480 volts when protected by Bussmann type JJS KTK KTK R SPP or T class fuses Reactors are designed for use with copper conductors with a minimum temperature rating of 75 degrees C Table 2 lists the wire range and terminal block torque requirements for the power input and output connections by reactor part number Table 3 lists the optional lug kits and lug torque requirements for reactors with copper tab terminals by reactor part number Refer to Figure 7 for typical electrical diagrams describing the application of reactors in both line and load applications For reactors supplied as a component part of a drive system or a compone
14. __ 85 86 86 87 85 ___ RLW 01P613 86 86 87 ___ 85 86 ____87 ___ RLW 02P116 _ 87 ___ RLW 03P411 86 RLW 03P413 __ 86 RLW 03P415 97 RLW 03P416 _ 98 RLW 04P811 87 RLW 04pgt3 __ 88 RLW 04P815 98 RLW 07P611 _ 88 RLW 07P613 _ 98 RLW 001111 97 ___ RLW 001431 _ 98 RLW 02P1 11 21 RLW 02P113 RLW 02P115 VI JA EL AECI Dimensional details contained here depict overall reactor sizes See mtecorp com for complete mechanical details and CAD drawing download Data subject to change without notice Form RLW UIM E February 2013 Supersedes RLW UIM E May 2012 Page 20 E TF ES COAN Y RLW Line Load Reactor User Installation Manual IVIT E JA EL ceo EI Cows Y Enclosed Reactor Cont ORMS Amps Part Number Weight LBS Figure RLW 013011 _ 440 _ 5 ___ RLW 013013 550 5 ___ RLW 013015 700 RLW 013007 980 5 ___ RLW 016011 520 5 RLW 0160015 670 __ 5 ___ RLW 016015 800 _ 6 RLW 0016007 1020 _6_____ 01 1107 O1 Dimensional details contained here depict overall reactor sizes See mtecorp com for complete mechanical details and CAD drawing download Data subject to change without notice Form RLW UIM E February 2013 Page 21 Supersedes RLW UIM E May 2012 RLW Line Load Reactor
15. e 1 262 253 8200 FAX 1 262 253 8222 Data subject to change without notice Form RLW UIM E February 2013 Page 6 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVT E FL OGG Tes COMPANY Reactor Installation MTE world reactors are available in open construction and in NEMA 1 and NEMA 3R enclosures Open reactors are designed for mounting within an appropriate electrical equipment enclosure Reactors rated 300 amperes RMS and under are designed for mounting in both a vertical and horizontal position Larger reactors must be mounted in a horizontal position typically on the floor of the enclosure Include the power dissipation of the reactor along with all the other components located in the enclosure to determine the internal temperature rise and cooling requirements of the enclosure Reactors may be located in any region of the enclosure where the ambient temperature does not exceed 45 degrees C Allow a minimum side clearances of four 4 inches and vertical clearances of six 6 inches for proper heat dissipation and access Do not locate the reactor next to resistors or any other component with operating surface temperatures above 125 degree C Select a well ventilated dust free area away from direct sunlight rain or moisture Do not install in or near a corrosive environment Avoid locations where the reactor will be subjected to excessive vibrations NEMA 1 and NEMA 3R Enclosed world Reactor I
16. grounded at the designated grounding terminal or one of the reactor mounting holes if no designated grounding terminal is provided The enclosure of reactors supplied in enclosures must be grounded INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED Data subject to change without notice Form RLW UIM E February 2013 Page 12 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual Connection Diagrams Controller PO ontro i 827 i 1 B1 101 C2 Controller Single phase connection r La AI ZIEL ITO Tes COMPANY Load reactor connections Note RLW requires current de rating for load applications see RLW TRM for selection tables Conventional Line side reactor to VFD connections Note Actual marking of U1 U2 V1 V2 W1 W2 designations on reactor terminals in place of A1 A2 B1 B2 C1 C2 as shown to left Standard three phase reactors may be used for single phase applications Refer to Application Note ANO102 for proper selection Application Notes are available on our website at www mtecorp com Data subject to change without notice Form RLW UIM E February 2013 Supersedes RLW UIM E May 2012 Single to 3 Phase VFD Page 13 RLW Line Load Reactor User Installation Manual IVT E AP OE oto EG COMPANY STARTUP Safety Precautions Before startup observe the following warnings and instructions A A WARNING A Reactor is at line potent
17. hange without notice Form RLW UIM E February 2013 Page 27 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVT E Specification Data Impedance basis Service Factor Line continuous Load Overload Rating Maximum system voltage Switching frequency Insulation system Temperature rise Ambient temperature Altitude de rating Fundamental frequency Inductance tolerance Inductance curve typical Dielectric Strength Max audible level at two meters Approvals JA FL ceo EG COMPANY Calculation Z I V x 21 x 100 100 150 for 10 seconds 80 100 foot long lead limit Line side 150 of RMS rating for 1 minute 200 of RMS rating for 10 seconds 690 Volts Maximum 20 KHz Minimum 1 KHz 200 C 140 C average Full load 40 to 50 C Open 40 to 45 C Enclosed 40 to 90 C Storage see altitude de rating curve 50 60 Hz de rate above 60 Hz 10 100 at 100 current 80 at 150 current 50 at 200 current 4000 volts RMS 2200 volts peak repetitive Line applications 65 dBa Load applications 76 dBa Up to 600V CE UL 508 Type RL cUL per CSA C22 2 690V CE Consult Factory for UL on 690V Note Short circuit rating not required under Exception No 1 of UL508A SB4 2 1 effective 4 25 06 Enclosures DIN Rail Mount Data subject to change without notice Form RLW UIM E February 2013 Supersedes RLW UIM E May 2012 MTECab 8 13V 17V have NEMA
18. hould be examined and replaced if damaged Data subject to change without notice Form RLW UIM E February 2013 Page 4 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual FL OGG res COMPANY IMPORTANT SAFETY INFORMATION WARNING CONT WARNING An upstream disconnect protection device must be used as required by the National Electrical Code NEC WARNING Even if the upstream disconnect protection device is open a drive or inverter downstream of the line load reactor may feedback high voltage to the reactor The inverter or drive safety instructions must be followed INJURY OR DEATH MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED WARNING The frame of line load reactors must be grounded at least at one of the reactors mounting holes WARNING Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used Data subject to change without notice Form RLW UIM E February 2013 Page 5 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVT E FL OGG Tes COMPANY INTRODUCTION This manual was specifically developed to assist in the installation interconnection and operation of MTE Corporation Series RLW reactors This manual is intended for use by personnel experienced in the operation and maintenance of electronic drives inverters and similar types of power electronic equipment Because of the high
19. ial when the Reactor is connected to the utility This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it A A WARNING High voltage is used in the operation of line load reactors Use Extreme caution to avoid contact with high voltage when operating installing or repairing equipment containing reactors RLW reactors are used in conjunction with inverters or other electrical equipment that may feedback lethal voltages Follow the safety instructions in the equipment used with the reactor in addition to the safety instruction in this manual INJURY OR DEATH MAY RESULT IF SAFETYPRECAUTIONS ARE NOT OBSERVED Sequence of Operation 1 Read and follow safety precautions 2 After installation ensure that e All Reactor ground terminals are connected to ground e Power wiring to the utility drive and motor is in accordance with the interconnection diagrams supplied by the System Engineer 3 Check that moisture has not condensed on the Reactor If moisture is present do not proceed with startup until the moisture has been removed 4 Proceed with startup according to the instructions provided by the system supplier Data subject to change without notice Form RLW UIM E February 2013 Page 14 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVT E AP OE ooo EG COMPANY STARTUP Cont WARNING Reactors are a component part of an electrical sys
20. l allow the RLW to use existing RL bolt hole mounting patterns KIT 0040 Vibration pads for enclosure mounting Vibration isolation for enclosed reactors may be fitted with an optional vibration pad to dampen cabinet vibrations from the reactor CO tot Doro EDS Su 6505 We cuu TIT 0 672 20142 8 PLACES 1 312 1252 PEM FHL 032 10 71 OR EQUIV 2 PLACES 2 624 0 060 0 625 KIT 0039 converter plate Data subject to change without notice Form RLW UIM E February 2013 Page 23 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVT E AP OE OVE TUCE COOMA Outline Drawings See mtecorp com for complete mechanical details and CAD drawing download Figure 1 Snap Base Mount Figure 2 35mm DIN Mount option Figure 3 Standard Mounting Data subject to change without notice Form RLW UIM E February 2013 Page 24 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVT E 40 LRD TAE COMPA Y Outline Drawings Cont 2X 88 KNOCKOUT 8 00 Figure 4 Cab 8 CLEARANCE FOR 1 4 WASHER W 5 16 DIA HOLE CENTERED 3 16 MIN 11 000 11 000 Figure 5 Cab 13V Data subject to change without notice Form RLW UIM E February 2013 Page 25 Supersedes RLW UIM E May 2012 A SL IOUS Tes C OMPPamSY RLW Line Load Reactor User Installation Manual Outline Drawings Cont
21. nstallation MTE RLW reactors mounted in enclosures with part number CAB 8 are designed for wall mounting All other enclosures are designed for floor mounting and only RLW reactors 200 Amps and higher are available in a NEMA 3R enclosure A WARNING MTE NEMA 1 and NEMA 3R enclosures designed for floor mounting must be mounted with the enclosure base horizontal for proper ventilation Wall mounting a floor mounted enclosure with the base against the wall will cause the reactor to overheat resulting in equipment damage Allow a minimum side front and back clearances of twelve 12 inches and vertical clearances of eighteen 18 inches for proper heat dissipation and access Do not locate the enclosure next to resistors or any other component with operating surface temperatures above 125 degree C Select a well ventilated dust free area away from direct sunlight rain or moisture where the ambient temperature does not exceed 40 degrees C Do not install in or near a corrosive environment Avoid locations where the reactor will be subjected to excessive vibrations Where desirable reactors or enclosures may be mounted on vibration isolating pads to reduce audible noise Standard vibration control pads made from neoprene or natural rubber and selected for the weight of the enclosed reactor are effective Data subject to change without notice Form RLW UIM E February 2013 Page 7 Supersedes RLW UIM E May 2012 RLW Line Load Reactor
22. nt part of power electronic apparatus follow the interconnection diagram supplied by the System Engineer Where desirable a flexible conduit connection to the reactor enclosure should be made to reduce audible noise WARNING Failure to connect reactors supplied as a component part of a drive system or other power electronic system according to the system interconnection diagram supplied by the System Engineer will result in equipment damage injury or death WARNING If a line reactor or a line reactor and a load reactor are used with a drive equipped with a bypass circuit the reactors must be removed from the motor circuit in the bypass mode Damage to the motor and other equipment will result if this warning is not observed Data subject to change without notice Form RLW UIM E February 2013 Page 8 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVT E Input and Output Terminal Specifications Terminal Blocks Table 2 Catalog Watts Loss Inductance Terminal Torque Number Watts mH in Ibs ROwowsoi 23 220 210 S rRLw ooPs03 36 aso 20 5 RDwoosos 4s 740 22 10 5 rRLw ooPs06 5a 90 22 10 5 RDwopzi a2 150 22 10 5 o RDwopzos 66 310 22 10 5 RDwopz5 88 490 22 10 5 RDwopz6 101 610 22 10 S RDworii 48 100 22 10 s RDwomis 78 210 22 10 5 ROworns 101 330 22 10 s RDwoine 119 420 22 10 5 RDwore 6s 69 22 10
23. s RDwoie 109 140 22 10 s RDwoie 150 230 22 10 5 RDWwoiee 177 290 22 10 5 RDwosioi 90 53 22 10 5 rRLw o2Pi03 143 mo eto s RDwosi5 196 180 210 5 RDwopie 23 220 eto 5 _ RDwosap 123 32 22 10 5 RDwoseas 196 68 22 10 s RDwoseas 138 mo eto 5 ROwosPa 230 140 22 10 5 RDwopsoi 192 23 22 10 5 rRLw oaPe03 265 as 22 10 5 RDwopsos 77 22 10 s 75 310 20 5 RDworeo 40 1 15 22 10 5 RDwores 372 30 22 10 5 RDwores ara as 22 10 5 RDworen 538 60 2 10 5 Data subject to change without notice Form RLW UIM E February 2013 Page 9 Supersedes RLW UIM E May 2012 O1 O1 O1 O1 O1 OIO 1 O1 O1 O71 O71 O71 O1 O1 O1 O1 O1 O1 C1 RLW Line Load Reactor User Installation Manual r TFC La aM FL OGG aes COMPANY Input and Output Terminal Specifications Terminal Blocks Catalog Number Table 2 Cont Watts Loss Inductance Bi Watts mH ange AWG RLW 001101 2 10 22 10 RLW 001103 409 21 22 10 RLW 001105 RLW 001106 RLW 001401 RLW 001403 RLW 001405 RLW 001406 RLW 002101 RLW 002103 RLW 002105 RLW 002106 RLW 002801 RLW 002803 RLW 002805 RLW 002806 RLW 003501 RLW 003503 RLW 003505 RLW 003507 RLW 004601 RLW 004603 RLW 004605 RLW 004607 RLW 005501 RLW 005503 RLW 005505 RLW 005507 RLW 006501 RLW 006503 RLW 00650
24. sceccsceccececcececscscesescecescecescscsteceseecscescscescscesescesescusesces 6 REPAIR EXCHANGE PROCEDURE cccececcececcecscececcececcsceceececscscesesceceececeececsescesescesescesescecsescuses 6 REACTOR INSTALLATION rin 7 POWER WIRING CONNECTION ccccscecccececcececcececcececcececcecscescscesescecesceceececsescestscesescesescecsescuses 8 INPUT AND OUTPUT TERMINAL SPECIFICATIONS TERMINAL BLOCKS eren 9 A 9 INPUT AND OUTPUT TERMINAL SPECIFICATIONS LUG KITS eee meme 11 11 GROUNDING e 12 CONNECTION DIAGRAMS 2 cescccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccccsccccs 13 SINGLE PEASE CONNECTION 13 wt ce ORPHEO A 14 SAFETY PRECAUTIONS 14 SEOUENCE OF OPERATION _ __ 6_ 14 MODEL CODE PART NUMBER CONFIGURATION cccccccccccccccccccccccccccccces 16 MECHANIK ALDATA 17 PENT tacos 17 ENCLOSED REACTOR odos 20 FACTORY CONFIGURED OPTIONS eseseseseseseceseccococococococococococososososososososeseseseseseseseseseseseo 23 A A 23 AES cata 23 ANA A 23 OUTLINE 24 FIGURE 1 SNAP BASE MOUNT FIGURE 2 35MM D
25. tem Do not proceed with startup until the system startup instructions provided by the System Engineer are understood and followed Injury death and damage to equipment may result if the system startup instructions are not followed WARNING Use extreme caution to avoid contact with line voltage when checking for power INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED Data subject to change without notice Form RLW UIM E February 2013 Page 15 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVT E AP OE oto EG COMPANY Model Code Part Number Configuration Model Number Code System RLW XX Reactor W world u Current Rating i e OOP5 is 0 5 Amps Mechanical Configurations 0 Base Mount 1 NEMA 1 3 Reactor relative impedance 1 6 1 is lowest value Options KIT 0038 DIN Rail Mount KIT 0039 RL conversion Plate KIT 0040 Vibration Data subject to change without notice Form RLW UIM E February 2013 Page 16 Supersedes RLW UIM E May 2012 RLW Line Load Reactor User Installation Manual IVIT E A SL VOUS Tes C OMPPSY Mechanical Data Open Panel Open Part Number OpenPN Wt Fig Awidth B Height CDepth D RLW 00P501 15 1 2 45 37 15 00 0 5 RLW 0P503 15 1 2 45 37 15 00 Y RLW 0P50 16 1 2 45 37 15 00 RLW 00P5060 16 1 2 45 37 15 00 RLW 0P75001 1
26. voltages required by the equipment connected to line load reactors and the potential dangers presented by rotating machinery it is essential that all personnel involved in the operation and maintenance of line load reactors know and practice the necessary safety precautions for this type of equipment Personnel should read and understand the instructions contained in this manual before installing operating or servicing line load reactors and the drive to which the reactor is connected Upon Receipt of a Reactor MTE Line load Reactors have been subjected to demanding factory tests before shipment Carefully inspect the shipping container for damage that may have occurred in transit Then unpack the filter and carefully inspect for any signs of damage Save the shipping container for future transport of the reactor In the event of damage please contact and file a claim with the freight carrier involved immediately If the equipment is not going to be put into service upon receipt cover and store the reactor in a clean dry location After storage ensure that the equipment is dry and that no condensation has accumulated on the reactor before applying power Repair Exchange Procedure MTE Corporation requires a Returned Material Authorization Number before it can accept any reactors that qualify for return or repair If problems or questions arise during installation setup or operation of the filter please call us for assistance at Phon
Download Pdf Manuals
Related Search