SIMADYN D Digital Control System EP3/EP3.1 Signal
Contents
1. 5 DSP56002 signal processor with 66 MHz clock frequency for EP3 1 128k x 24 bit working memory 2 3 LCAs XC4013 for interrupt processing signal pre processing and fast logic functions gating unit or similar id Serial Communication Controller 85C30 for serial communications 2 channels for 2 plug in cards Communications via L bus via 4k x 16 bit dual port RAM 5 Watchdog for fault identification and processor monitoring withdraws RDYIN if the DSP no longer reads or writes RDYIN is accessed at MM3 MM4 Siemens AG Dk No 243261 Edition 03 98 3 SIMADYN D Hardware User Manual Application information 4 Application information For perfect functioning the board must be screwed into the subrack also during start up 4 1 Plug in technology cards Plug in technology cards are required in order to fully utilize the special characteristics and features of the EP3 3 1 These provide the hardware for the particular application e g fast and accurate analog inputs for digital filters firing pulse output for the gating unit An EP3 3 1 can be equipped with a max of 2 plug in cards They are screwed to one another and to the EP3 3 1 using distance studs to form a single mechanical unit An LCA design tailored to the particular plug in card belongs to each card as a plug in card is connected to the DSP via an LCA on the EP3 3 1 A function block which runs on the DSP communicates with the LCA and the LCA then controls the hardwa2. can be used to directly access the DSP memory area The diagnostics interface of the EP3 3 1 is connector X5 a 9 pin sub D socket connector Connecting cable EP3 3 1 PC PG EP3 3 1 PC PG 9 pin connector 9 pin socket__25 pin plug connector socket 2 at 3 or 2 3 at 2 or 3 5 at 5 or 7 6 Edition 03 98 Siemens AG Dk Nr 243261 SIMADYN D Hardware User Manual 5 Technical data 5 1 General information INSULATION GROUP AMBIENT TEMPERATURE STORAGE TEMPERATURE HUMIDITY CLASS acc to DIN 40040 ALTITUDE RATING acc to DIN 40040 S DEGREE OF PROTECTION acc to DIN 40050 MECHANICAL STRESSING PACKAGING SYSTEM DIMENSIONS BOARD WIDTH WEIGHT 5 2 Current drain CURRENT DRAIN P5 1 0A CURRENT DRAIN P15 55 mA CURRENT DRAIN N15 55 mA 5 3 Binary inputs connector X6 No type Input voltage nominal for 0 signal for 1 signal Input current for 0 signal for 1 signal Input time constant 5 4 Binary outputs connector X6 No type Power supply voltage nominal value ripple permissible range briefly Output current for a 1 signal nominal value permissible range Short circuit protection Residual current Signal level for 0 signal for 1 signal Switching delay Siemens AG Dk No 243261 SIMADYN D Hardware User Manual Technical data acc to VDE 0110 Degree of pollution 2 Insulating material class Illa 0 to 55 C 40 to 70 C F IPOO acc to SN 29010 Class 12 ES 902 C 233 4mm 220mm 1 1 3 SPS 1 slot
3. complete conformance However the information in this document is regularly checked and the necessary corrections included in subsequent editions We are thankful for any recommendations or suggestions Contents Contents Warning infOrmatlons scceta 3 er dla alo dad i dt 1 O dd 3 2 FUNCION ASC ea o e e del 3 SO BOard GeSIG latencia 3 4 Application Informations ii de duel Merely a 4 4 1 Pl g in technology ardSs 2 dd dedo 4 AA ra iin aa later eher 6 A 3 GOMMISSIONING setine iii hieran ee aa S 6 5 Fechnicald ta iii ea aaa eier eal as 7 5 1 General inf rmation 1 rel 7 5 22 CUINA de erro ad dades bado di 7 5 3 Binary Inputs CONNECION X6 iii aa aia an 7 5 4 Binary outputs connector XBl cooooccnnncccccconoccccconannn cono nnnn cnn cnn nn rnnn nn nn crnnn nn anne 7 5 5 Analog outputs connector XT oaie dadangni a aaae a cnn nan n cnn nana aan 8 6 Connector assign Mente a aaa 8 61 CONnNeClOn X ii HIERHER 8 ARA A a 8 6 3 GONNECIORX Ts ti iaa atacada 8 7 SUpplementary COMPONEN Sica dada aja 9 SHESD iNStrUCtoNS zitiere e A 10 Siemens AG Dk No 243261 Edition 03 98 3 SIMADYN D Hardware User Manual Warning information Edition 03 98 Siemens AG Dk No 243261 SIMADYN D Hardware User Manual Contents NOTE The information in this Manual does not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or m
4. in card ID3 presently being prepared with retaining screws bolts User libraries for STRUC with FBs for EP3 contact ASI 1 G KT EP3 compiler EP3C EP3 programming tool EP3MC Diagnostics program EP3IBS Motorola DSP Development Software In addition to generate new function blocks INTEL UDI tools FB generator for STRUC and DSP In addition to generate new LCA designs CAD tools e g Viewlogic XILINX software to generate LCAs Siemens AG Dk No 243261 Edition 03 98 9 SIMADYN D Hardware User Manual ESD instructions 8 ESD instructions Components which can be destroyed by electrostatic discharge ESD Generally electronic boards should only be touched when absolutely necessary The human body must be electrically discharged before touching an electronics board This can be simply done by touching a conductive grounded object directly beforehand e g bare metal cubicle components socket outlet protective conductor contact Boards may not come into contact with highly insulating materials e g plastic foils insulated desktops articles of clothing manufactured from man made fibers Boards may only be placed on conductive surfaces When soldering the soldering iron tip must be grounded Boards and components should only be stored and transported in conductive packaging e g metalized plastic boxes metal containers If the packing material is not conductive the boards must be wrapped with a conductive packing materi
5. SIMADYN D User Manual Digital Control System EP3 EP3 1 Signal Processor Edition 03 98 DK No 243261 User Manual EP3 EP3 1 Signal Processor Module EP3 EP3 1 Signal Processor Module 02 96 EP3 EP3 1 Signal Processor Module 03 98 Weitergabe sowie Vervielfaltigung dieser Unterlage Verwertung und Mitteilung ihres Inhalts nicht gestattet soweit nicht ausdr cklich zugestanden Zuwiderhandlungen verpflichten zu Schadenersatz Alle Rechte vorbehalten insbesondere f r den Fall der Patenterteilung oder GM Eintragung Wir haben den Inhalt der Druckschrift auf bereinstimmung mit der beschriebenen Hard und Software berpr ft Dennoch k nnen Abweichungen nicht ausgeschlossen werden so da wir f r die vollst ndige bereinstimmung keine Garantie bernehmen Die Angaben in dieser Druckschrift werden jedoch regelm ig berpr ft und notwendige Korrekturen sind in den nachfolgenden Auflagen enthalten F r Verbesserungsvorschl ge sind wir dankbar Copying of this document and giving it to others and the use or communication of the contents thereof is forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design We have checked the contents of this Manual to ensure that they coincide with the described hardware and software However deviations cannot be completely ruled out so we cannot guarantee
6. aintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes please contact your local Siemens office Further the contents of this Manual shall not become a part of or modify any prior or existing agreement committment or relationship The sales contract contains the entire obligation of Siemens The warranty contained in the contract between the parties is the sole warranty of Siemens Any statements contained herein do not create new warranties nor modify the existing warranty Warning information WARNING Electrical equipment has components which are at dangerous voltage levels If these instructions are not strictly adhered to this can result in severe bodily injury and material damage Only appropriately qualified personnel may work on this equipment or in its vicinity This personnel must be completely knowledgeable about all the warnings and service measures according to this User Manual The successful and safe operation of this equipment is dependent on prope handling installation operation and maintenance Siemens AG Dk No 243261 Edition 03 98 1 SIMADYN D Hardware User Manual Warning information Definitions QUALIFIED PERSONNEL For the purpose of this User Manual and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the
7. al e g conductive foam rubber or household aluminum foil The necessary ESD protective measures are clearly shown in the following diagram a Conductive floor surface d ESD overall b ESD table e ESD chain c ESD shoes f Cabinet ground connection 10 Edition 03 98 Siemens AG Dk Nr 243261 SIMADYN D Hardware User Manual ESD instructions Siemens AG Dk No 243261 Edition 03 98 11 SIMADYN D Hardware User Manual ESD instructions Drives and Standard Products Variable Speed Drives Division Postfach 3269 D 91050 Erlangen System Based Drive Technology 12 Edition 03 98 Siemens AG Dk Nr 243261 SIMADYN D Hardware User Manual
8. dous voltages are present in this electrical equipment during operation Non observance of the safety instructions can result in severe personal injury or property damage It is especially important that the warning information in all of the relevant Operating Instructions are strictly observed Edition 03 98 Siemens AG Dk No 243261 SIMADYN D Hardware User Manual Contents 1 Ordering data EP3 6DD 1645 OAEO EP3 1 6DD 1645 OAE1 2 Function description The SIMADYN D system is especially suitable for especially fast closed loop control and arithmetic operations special converter related functions including gating unit and for fast analog signal processing digital filter The EP3 3 1 has a DSP56002 signal processor whose functions can be configured using STRUC as well as interfaces to plug in technology cards with which the peripheral hardware can be optimally adapted to the particular task 3 Board design O Width 1 slot i X52 Connection for 2nd plug in card Memory Card interface No SA LED function display H10 H11 0 l 2 Acknowledge button S1 N X2 L bus connection l 9 pin sub D socket X5 i service and diagnostics 15 pin micro sub D socket X6 8 binary inputs 4 binary outputs 20 core ribbon cable connector X7 X51 Connection for 1st plug in card 8 analog outputs AN E DSP56002 signal processor with 54 MHz clock frequency for EP3
9. hazards involved He or she must have the following qualifications 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the proper care and use of protective equipment in accordance with established safety procedures 3 Trained in rendering first aid DANGER For the purpose of this User Manual and product labels Danger indicates death severe personal injury and or substantial property damage will result if proper precautions are not taken WARNING For the purpose of this User Manual and product labels Warning indicates death severe personal injury or property damage can result if proper precautions are not taken CAUTION For the purpose of this User Manual and product labels Caution indicates that minor personal injury or material damage can result if proper precautions are not taken NOTE For the purpose of this User Manual Note indicates information about the product or the respective part of the User Manual which is essential to highlight CAUTION This board contains components which can be destroyed by electrostati discharge Prior to touching any electronics board your body must be electrically discharged This can be simply done by touching a conductive grounded object immediately beforehand e g bare metal cabinet components socket protective conductor contact WARNING Hazar
10. input on the DSP for special applications x Number of function blocks is dependent on the computation time and sampling time e g computation time for sophisticated closed loop controls and gating unit with approx 70 FBs 100 us Configuring and documentation under STRUC G with special user function block library which includes the FBs for the EP3 3 1 Compilation linking and sub module programming using the EP3 3 1 compiler EP3C additionally required Motorola DSP Development Software MS5 and MS55 program memory modules for user and system software Concept STRUC INTEL UDI tools editor and FB generator compiler DSP SW Motorola Editing compiling library generation User library with New FB standard EP3 FBs Compilation linking e g Viewlogic Standard LCA design gt EP3 compiler EP3C k yacT 9S h new LCA design DSP SW Motorola Design input compiling E ee routing converting programming EP3MC Memory submodule 4 3 Commissioning The EP3 IBS program start up program is available for service and diagnostics This program can run on PCs or PGs under DOS or under a DOS shell under Windows Using this program values and connections can be viewed and temporarily or permanently modified Operator control is realized via a dialog window with FP name FB name connector Further the EP3 IBS program provides a hexadecimal monitor which
11. re on the plug in card Further the LCA can be used to implement many logic functions thus relieving the DSP Plug incard2 ss apter Plug in card 1 ees EP3 L bus DSP LCAB LCAC The diagram shows that plug in card 1 is controlled from LCA B and plug in card 2 which is connected to EP3 3 1 via an adapter from LCA C The configuration for an LCA is stored in a file which is linked with it when the DSP program is generated The DSP then configures the LCA for the particular application when it runs up Presently the following plug in cards and associated LCA designs and function blocks are available Edition 03 98 Siemens AG Dk No 243261 SIMADYN D Hardware User Manual IM1 9 analog inputs manual adjustment manual setting of the limiting frequency 16 binary inputs and 16 binary outputs floating electrically isolated no serial interface Can only be used as the 1st plug in card Width 1 slot With LCA design and function blocks for analog input and binary 1 0 IT1 9 analog inputs manual adjustment manual setting of the limiting frequency 16 pulse outputs non floating no electrical isolation with a read back device for short circuit identification 1 analog output for pulse No serial interface SS Can only be used as the 1st plug in card Width 1 slot With LCA designs and function blocks for analog input and for various gating
12. units Siemens AG Dk No 243261 SIMADYN D Hardware User Manual Contents IM3 9 analog inputs automatic adjustment software setting of the limiting frequency 16 binary inputs and 16 binary outputs floating with electrical isolation Serial interface V 24 can be used depending on the function block Zero crossover sensing for phase and phase to phase voltages Width 1 slot With LCA design and function blocks for analog input and binary 1 0 extinction angle measurement HGU DUST 103 For optimal signal transfer 10 fiber optic connections with optical electrical converters 10 analog outputs 10 optical channels can be evaluated on which laser modulated telegrams with measured values can be transferred output at analog outputs and at EP only in conjunction with a special laser board and special measured value transducer Width 2 slots with LCA design and function block 1D3 Only in conjunction with 103 received data is transferred to additional EP3 3 1 without D A and A D conversion Edition 03 98 5 Application information 4 2 Configuring Operation with P16 and or P32 modules E Communications with PM via communication blocks b Initialization and communication FBs included in the standard SIMADYN D library 5 7 different sampling times 0 1 ms to 5 s b per sampling time 1 function package 21 interrupt events 7 special interrupts via interrupt controller and operating system bl 1 free interrupt
13. width 20 14mm approx 500g plug in card s plug in card s load at X7 plug in card s load at X7 8 non floating 24 V nominal value 1 V to 6 V or open circuit inputs 13 V to 33 V 0 mA 3 mA typ 1 us 4 non floating external 24 V 3 6 V 20 V to 30 V incl ripple 35 V max 0 58 50 mA 0 2 mA to 50 mA Electronic thermal 20 uA for 0 signal max 3V Pext 2 5 V max 15 us Edition 03 98 Connector assignments 5 5 Analog outputs connector X7 No type 8 non floating Output voltage range 10 V to 10 V Output current max 20 mA Short circuit current max 60 mA Resolution 12 bits incl sign max offset error 4 LSB 6 Connector assignments 6 1 Connector X5 9 pin sub D socket connector V 24 interface for diagnostics RxD 6 2 Connector X6 15 pin micro sub D socket connector three row binary inputs and outputs 6 Input S_ 8 Input 7_ 9 Input 8_ 6 3 Connector X7 20 pin ribbon cable connector analog outputs 9 _ Channel 5 Channel 2 Channel 6 GND GND 6 GND_ 8 GND_ 8 Edition 03 98 Siemens AG Dk Nr 243261 SIMADYN D Hardware User Manual Supplementary components 7 Supplementary components Technology plug in card IM1 Item No SE 113004 9101 00 order from PSWE Technology plug in card IM3 presently being prepared Technology plug in card IT1 T89120 E3169 Technology plug in card 103 presently being prepared Technology plug
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