Exalto windshield wiper
Contents
1. 15 H Parts list Pos Qty Description 1 LA CON Ohn P 10 11 12 13 14 15 16 17 18 19 20 21 22 1 wech ee ee LA AY sch YW Motor 12 V 23 Nm Motor 24 V 23 Nm Wiper housing Socket screw s s countersunk DIN 965 Lever pin8 mm Motor lever Spacer Lever pin 10 mm Drive shaft assembly for 20 mm bulkhead Drive shaft assembly for 55 mm bulkhead Ring s s DIN 125A Connection lever Nut s s flat Nut s s Ring s s Liner assembly for 20 mm bulkhead Liner assembly for 55 mm bulkhead Circlip Rubber plate S s plate Weather cap Nyloc nut s s Idler shaft for 20 mm bulkhead Idler shaft for 55 mm bulkhead Nut s s Ring s s DIN 125A 24 V only Dimensions 180x105x85 180x105x85 150x90x40 M6x16 M8x26 53x25x5 O13x14 M10x28 12x102 12x137 M10 110x24x10 M8x4 M20x1 18x12x1 M20x65 M20x100 O12x4 90x45x3 90x45x3 26x20 M8 M8x70 M8x110 M8 M6 Cat No 2100 2312 2100 2324 2100 104 2100 050 2100 920 2100 117 2100 925 2100 701 2100 365 2100 367 2100 092 2100 936 2100 760 2100 350 2100 400 2100 326 2100 327 2100 410 2100 491 2100 481 2100 361 2100 346 2100 446 2100 447 2100 460 2100 690 16 9 Exploded Views 9 1 Assembly overview N GJ SG e Ce O z S a ES 17 9 2 Internal wiring diagram The following diagram is explains the way the wiper motor works HSS 3o4 SS2. Attention The 223 BS is suitable for wiper arms model PU up to 750mm and matching blades up to 800 mm 9 Place the wiper arms with the blade on the shafts Fasten the nuts onto the shafts but not too tight yet mmm TAT TS WN Ka E D Ki 16 3 Nm tightening torque 12 02 ft lbs 10 Switch on the power and test the motor briefly again to check the wiped area 11 If the wipe arc is correct adjust the position and the length of the arm if necessary Tighten the nuts properly now 12 To complete the installation the wiper must be enclosed by means of a panel or cover Make sure to provide the wiper motor with sufficient ventilation Place a protection cover or panel Provide sufficient ventilation 4 Operation and use 4 1 Preparation for first use If the wiper has been installed and been adjusted the system can be prepared for first use We recommend a thorough inspection of the system to ensure proper operation Check if there are no leaks where the shaft goes through the bulkhead if the wipe arc cleans the entire window if the park position is correct If the wipe arc or the park position is wrong adjust them again Follow the procedure in section 5 3 4 2 Use All Exalto windshield wipers are provided with the following functions e low speed e high speed e self parking Do not use the wiper on a dry window excessive wear of the blades and the motor can o
3. The wiper can be installed in any position 131 Attention When installing the wiper reserve space for a housing or cover 25 6Nm 16 3 Nm tightening torque 18 88 ft lbs 12 02 ft lbs 2 Place the windshield wiper in the pre drilled holes of the bulkhead see figure A nitrile plate must be placed at both sides of the bulkhead 3 Make the electrical connection before fitting the wiper arm 3 3 Electrical installation 4 Install a wiper switch in the dashboard Wiring diagram 223 BS Colours Function ES yellow low speed black minus earth blue common leg red selfparking White high speed Ek SLOW BLOW FUSE 6A for 12V EE SLOW BLOW FUSE 4A for 24V 5 Connect the wiper to the ship s electrical installation see the diagram above Use a 5 lead cable with a diameter of at least 1 mm 16 g each for cable lengths of max 10 m For longer cables increase the diameter 6 Place a slow blow fuse of 6 A 12 Volt resp 4 A 24 Volt in the power supply 7 Connect the switch to the wiper refer to that specific manual for installation 3 4 Finalinstallation 8 Testrun the motor briefly Wait until the motor stops after turning the switch off If the wiper is well installed the motor will be in park position The standard park position is shown in the figure under point 9 Hint If you have doubts regarding the park position make a vane with tape to simulate the position of the arms
4. Determine the wipe arc if needed see section 5 4 and set the wipe arc again see chapter 5 3 3 Check and reconnect the wiring see the scheme in section 3 3 6 3 Motor runs but arms do not move e Possible causes 1 Mechanical joints are loose 2 Parts are broken 3 Grooves of shafts are worn e Solutions 1 Check if the arms are well fastened If not open the housing follow chapter 5 and check all joints and parts to see if they are loose broken or worn 14 7_Declaration_of conformity MANUFACTURER S DECLARATION In accordance to Appendix II sub B of Directive 89 392 EEG Machines Exalto B V Nijverheidsstraat 12 3371 XE Hardinxveld Giessendam The Netherlands 31 0 184 61 58 00 Fax 31 0 184 61 40 45 hereby declares that Exalto windshield wiper type 223 BS is intended to be built into another machine or as a component or is to be integrated with other machines to a machine where Directive 89 392 EEG applies to does not fully comply to the requirements of mentioned Directive complies to the following harmonised standards Pleasure yachts e NEN EN ISO 10133 Extra low voltage D C installations 1997 regarding color codes and declares that the sub assembly in question shall not be set into operation until the complete machine into which the sub assembly is fitted shall be complete and conforms to all aspects of Directive 89 392 EEG Hardinxveld Giessendam 07 04 2012 m d y
5. holes in the bulkhead 5 Ifyou want to replace the wiper follow chapter 3 5 5 2 Removing the motor from the wiper assembly 1 Disconnect all the electric connections of the wiper 2 Disassemble the motor lever 5 see 5 5 2 3 Unscrew the motor and remove it 4 When replacing screw the motor on the housing Follow section 5 3 to install the wipe arc disc in the correct park position 13 ay o Troubleshooting In this chapter several malfunctions are mentioned combined with possible causes Please leave servicing to qualified mechanics 6 1 Wiper does not work after switching on e Possible causes 1 Wiper switch is not working properly 2 Burned or incorrectly sized fuse 3 Electrical connections are wired incorrectly or might be damaged 4 The wiper motor has failed e Solutions 1 Test and replace it Check if the current is and keeps being too high 2 See solution 1 3 Measure the voltage across the motor and check all connections if there is none 4 Replace the motor and check for drag or a high current 6 2 Wiped area or park position is not correct e Possible causes 1 The wiper arms were placed without parking the motor first 2 The wipe arc is set wrong or changed due to high loads e g spring pressure of arms too high drag 3 The wires are connected incorrectly e Solutions 1 Remove the wiper arms Run the motor shortly to park it and re install the arms according to chapter 3 2
6. Exairo Parts Wipers Bearings Propulsion User manual for Exalto windshield wiper Type 223 BS 12 24 Volt Cat no 2167 30 35 12 Volt Cat no 2168 30 35 24 Volt version 9 2012 mmm mmm Safety Exalto windshield wipers are easy to install yet a fair amount of technical knowledge mechanical and electrical is required of the installer Please consult the manual or contact your vendor in case of doubt during installation or malfunctioning Safety symbols An exclamation mark in front of the text warns you that injury or damage can occur if a procedure is badly performed Dangers The installation and use of Exalto wipers will not inflict any personal dangers or damage provided that installation is done according to the procedures specified in the manual e Never remove covers or other safety provisions unless maintenance is being performed and all safety requirements are obeyed e The installer must provide all necessary covers e Always disconnect the electrical circuit when performing maintenance Prevent the installation from being started accidentally by others Safety provisions The safety provisions will protect the user against contact with moving electrical or hot parts Some of them have to be provided by the installer There are several safety provisions e Cover or panel obligatory covers moving parts and electrical connections The installer MUST provide a self made cover
7. L 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 nits in mm Wiped area width W Cc 12 e find in the table below the vertical displacement of the blade H Determining the vertical displacement of the wiper blade 40 19 21 25 26 30 34 37 40 43 45 48 51 b 57 60 23 27 30 35 38 42 46 50 53 57 61 65 68 72 76 33 36 43 47 52 56 61 66 70 75 80 84 89 94 40 45 51 57 62 66 74 79 85 90 96 102 107 113 47 54 60 67 74 80 87 94 100 107 114 121 127 134 55 63 71 79 86 94 102 110 117 125 133 141 149 157 63 73 81 90 100 109 118 127 136 145 154 163 172 181 73 83 93 104 114 124 135 145 155 165 176 186 196 207 82 94 105 117 129 140 152 164 175 187 199 211 222 234 92 105 119 132145 158 171 184 197 210 223 236 250 263 103 117 132 146 161 176 190 205 220 234 249 264 278 293 Units in mm Vertical displacement of the blade H e Now the wiper blade can be calculated Length of wiper blade 0 9 2 E H 5 5 Disassembly and assembly Prevent injuries when disassembling disconnect the wiper from the power supply Keep all necessary tools within reach and remember the chapter on safety Provide well protected packaging if you re going to stock or transport the wiper assembly 5 5 1 Removing the wiper assembly from the bulkhead 1 Disconnect all the electric connections of the wiper 2 Remove the wiper arms 3 Remove the nuts 20 13 22 and plates 17 18 on the outside 4 Remove the wiper out of the
8. X s esseesssseessseessscessseessseess 23 Nm o Le e e T A 24 Volt 6 CUEN eoii nanas 1 5A e Power consumption max e s 36 W e Number of revolutions ese Low 35 rpm high 56 rpm e Recommended Cable seent 5 wires 12 16 g or 2 2 mm 14 9 EN up to 10 m long e Recommended FUSE Een 4 A slow blow Grounding BEE Insulated earth return IER 2 4 Mechanical data e Dimensions ses ssssssssressssssseeressssssceresssss Ixw xh 173 x 107 x131 mm e Bearing diameters ee Drive shaft 20 support shaft 8 mm e Mounting EE In bulkhead 20 or 55 mm e Bearing EE Bronze housing self lubricating Ke E Model PU up to 750 mm e Wiper blades seen Up to 800 mm WIDE E Slotted lever 40 90 steplessly E aaa ation adjustable E EE approx 2 3 kg 2 Installation Read the chapter on safety Check before installation if the parts are all present and undamaged In case of errors contact your vendor 3 1 Preparation The complete wiper with packaging can be handled and transported by hand Leave the wiper in the packing until you re ready to install it this to reduce the risk of damage Make sure all parts tools and other means are ready 3 2 Installation of mechanical parts 1 If your wiper is supplied with the wipe arc lever uninstalled please follow steps 5 3 and 5 4 pages 11 12 to set the wiping arc prior to installation Determine the position where the wiper is to be installed The dimensions are shown below
9. ccur in this case Clean the wiper frequently with fresh water see also paragraph 5 1 Because of the big variety of wiper switches we refer to the user manual of the installed switch to learn about the functions of that specific switch 10 5 Maintenance 5 1 General maintenance To keep the Exalto wiper in good condition you are advised to e clean wiper arms and blades with fresh water after every journey in salt water to prevent salt from clogging moving parts e donot use the wiper on a dry window 5 2 Servicing As long as the wiper system functions normally and is kept in good shape see section 5 1 servicing the motor is not necessary Check yearly monthly when used intensively if the wiper blades are worn Replace blades when worn or when the blades leave many stripes across the glass In case of failure or adjustments have servicing done solely by qualified mechanics In chapter 6 Troubleshooting a listing is given of possible problems and their solutions 5 3 Changing the wipe arc and park position If the wiped area is too small or too large the wipe arc and park position can be changed Always disconnect the power supply before opening the housing Adjusting the wipe arc eee e disconnect the power supply Ve Baer e remove the wiper from the bulkhead STE e loosen the nut of the wipe shaft lever lever see figure on the right e move the screw away from the shaft fora wipe shaft smaller
10. eS oso ses Se 0 1 i 6 N Function Polarity Motor Switch Cable code code 12 24V High speed 53b H white Low speed 53 L yellow Earth 31b black Common leg 53e P blue Self parking 53a B red Exairo P O Box 40 3370 AA Hardinxveld Giessendam The Netherlands e T 31 0 184 615800 e F 31 0 184 614045 e E sales exalto com e www exalto com Copyright 2012 Exalto
11. g to prevent reflection Wiper type 223 BS is designed to be mounted in the bulkhead The wiper arc is adjustable from 40 to 90 Standard the 223 BS can be supplied for bulkhead thickness of 20 and 55 mm The pantograph arms are adjustable in length in order to set the wipe area accurately Both the 12 Volt and 24 Volt motors have IER insulated earth return 1 2 Environmental factors In the wiper materials are used that are harmful for the environment e g copper The parts of the wiper can be re used or recycled No harmful substances are disseminated when using or disassembling the wiper 1 3 Modified use and guarantee conditions All modifications or defects in the product are subject to the Orgalime General Conditions of Sale Please contact your vendor in case of any questions or if you want to use Exalto wipers in a non maritime environment or other applications A Technical data Al General PrOdUCE scniininiaknunkanaanalotent Exalto windshield wiper KEN 223 BS 12 Volt and 24 Volt EH e EE 2167 30 35 E e EE 2168 30 35 2 2 Electrical data 12 Volt Torque MaK rsr sistitin 23 Nm elt EE 12 Volt UOTE geeiert 3A Power consumption MaX 36 W Number of revolutions ou Low 38 rpm high 59 rpm Recommended cable seen 5 wires 1 16 g or 2 mm 14 9 EE up to 10 m long Recommended fuse Eent 6 A slow blow Grounding EE Insulated earth return IER A2 Elechicoal dato 24 Volt e Torque Ma
12. or place the wiper behind a panel e Make sure the wiper has enough ventilation when placing it behind a panel or cover e Place a fuse see specifications in the main cable Safety requirements Before the Exalto wiper is installed we strongly recommend the following e Read the entire manual before installation e Make sure your working environment as well as the wiper parts are clean e Check to be sure no parts are missing or damaged e Use only high quality tools and have them within reach when installing Handle the parts with care Never install or maintain the wiper with the electrical voltage applied unless this is specifically mentioned in the manual e Clear your tools after installation mmm Use of the manual Read the entire manual before installation In this manual you can find the following expressions and symbols Hint Gives you advice on how to perform a task more easily Attention Alerts you to possible problems and safety warnings Careful Warns if the product can be damaged when working carelessly Warning You can hurt yourself or damage the product severely At back of manual Look at the back of the manual for a drawing Contents 1 Introduction E 4 1 1 Introduction sessesssessersssseerssssecessssecessssesssseresssserossseeronsseteossseresssseresssserossseerossseres 4 t2 Environmental E e E 4 2 Technical data E 5 QW GENEAN aae e E etna a een renin 5 KSE dee CNEL 5 23 Elect
13. rical data E 5 2 44 Mechanical data egener 5 3 Installation E 6 Sak Preparation Secsedeecexsencecuredecteivecereeecevec ean aR RA ARERR AER E es 6 3 2 Installation of mechanical parts eer 6 3 3 Electricakinstalatio Dissi ennan a ARNARS 8 SA ERT EU E d EE 8 4 Op rationand DEENEN 10 4 1 Preparation for first USC ssssssessssssssseessssssssseceesssssseceeossssseeensssseeeeonsssseereossssssee 10 EE 10 5 gt MGINGCNGNCE ere eege 11 Eege 11 5 2 Servicing EE 11 5 3 Changing the wipe arc and park position EEN 11 5 4 Rough determination of wipe arc and wiper blade eent 11 5 5 Disassembly and assembly een 13 6 Troubleshooting sec sssccwssesscesevassdtesssesssecevexeuesscesassesndecssescestsoescesensvscesess 14 7 Declaration of conformity ssossssssooecssosooccesooooscesoooossssooooeessoooesssosoo 15 e e TC 16 9 Exploded ViICWS sisscisdesesashsstiesice edd deed 17 CN ane 17 9 2 Internal wiring diagram ENEE 18 ay 1 Introduction With this user manual we want to guide you in the installation and use of the Exalto windshield wiper Follow all instructions and install all safety provisions 1 1 _ Introduction The Exalto windshield wipers are especially designed to keep working even with the most extreme weather conditions at sea All external parts are made of corrosion resistant materials The housing of the self lubricating bearings is made of bronze All arms and blades have a black weather resistant coatin
14. wiper arc or towards the shaft for we a larger wipe arc e fasten the nut again max 9 78 Nm 7 21 ft lbs e run the motor briefly to park it e fix the motor lever in the desired park position see the text below Adjusting the park position e Place the motor lever loosely on the shaft parking right or left see the drawing in paragraph 3 4 and below for reference e place the motor lever in such a way that it forms an almost straight line with the connection lever see the drawing below e tighten the motor lever well now e place the wiper in the bulkhead 11 e adjust the wiper arm to the correct length if necessary motor motor lever 6 7 Nm 4 94 ft lbs 9 78 Nm 7 21 ft lbs wipe shaft lever standard Geer i wrong parkside 2 ZRA 5 4 Rough determination of wipe arc and wiper blade With this method the wipe arc and the wiper blade length can EC GE roughly be determined Please SE contact your vendor to calculate El a anean your configuration more accurately ss 9 78 Nm 7 21 ft lbs GW glass width H height displacement L length of arms W width of wiped area e Determine length of panto graph arm L L E D e get the maximum wiped area width W W 0 9 GW e find the intersection of L en W in the diagram below e the wipe arc line closest to the intersection shows the wipe arc eee of wipe arc Wipe arc 55 ee 65 FA po 80 85 90 Armlength
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