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MICROMASTER 440 - Service, Support

1. z O y m Up 10 A D e p Bil HUE NOTICE 1 Only a small amount of pressure is required to release the I O Board catch 2 Currently the I O Board is removed using the same technique regardless of frame size MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 135 Appendices Issue 12 02 D Removing Y Cap D 1 Removing Y Cap Frame Size A MICROMASTER 440 Operating Instructions 136 6SE6400 5AW00 0BP0 Issue 12 02 Appendices D 2 Removing Y Cap Frame Sizes B and C MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 137 Appendices D 3 Removing Y Cap Frame Sizes D and E Issue 12 02 T20 Torx Driver Screw 138 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 Issue 12 02 Appendices D 4 Removing Y Cap Frame Size F Torx Driver T30 5 M6 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 139 Issue 12 02 Appendices Removing Y Cap Frame S
2. Par No Parametername Default Level DS Qc P1257 3 Freq limit for kinetic buffering 2 5 3 CUT N Drive Features P0004 12 Par No Parametername Default Level DS QC P0006 Display mode 2 3 CUT N P0007 Backlight delay time 0 3 CUT N P0005 3 Display selection 21 2 CUT N P0011 Lock for user defined parameter 0 3 CUT N P0012 Key for user defined parameter 0 3 CUT N P0013 20 User defined parameter 0 3 CUT N P1200 Flying start 0 2 CUT N P1202 3 Motor current Flying start 100 3 CUT N 11205 Status word Flying start SLVC 3 P1203 3 Search rate Flying start 100 3 CUT N P1210 Automatic restart 1 2 CUT N P1211 Number of restart attempts 3 3 CUT N P1215 Holding brake enable 0 2 T N P1216 Holding brake release delay 1 0 2 T N P1217 Holding time after ramp down 1 0 2 T N P1232 3 DC braking current 100 2 CUT N P1233 3 Duration of DC braking 0 2 CUT N P1234 3 DC braking start frequency 650 00 2 CUT N P1237 Dynamic braking 0 2 CUT N P1236 3 Compound braking current 0 2 CUT N r1242 CO Switch on level of Vdc max 3 P1240 3 Configuration of Vdc controller 1 3 CT N P1243 3 Dynamic factor of Vdc max 100 3 CUT N P1245 3 Switch on level kin Buffering 76 3 CUT N r1246 3 CO Switch on level kin buffering 3 P1247 3 Dyn Factor of kinetic buffering 100 3 CUT N P1254 Auto detect Vdc switch on levels 1 3 CT N P1253 3 Vdc controller output limitation 10 3 CUT N P1
3. 27 Figure 2 7 Options for the electronic box ss 30 Figure 2 8 MICROMASTER 440 Connection TerMinalS oonnocccnnnnncccnnnocinononcncnnnannnc nono cnn nnornncnnnnn nc 34 Figure 2 9 MICROMASTER 440 connection drawing frame size FX 35 Figure 2 10 MICROMASTER 440 connection drawing frame size GX 36 Figure 2 11 Motor and Power Connections ss 37 Figure 2 12 Adaptation of fan voltage ss 38 Figure 2 13 Wiring Guidelines to Minimize the Effects of EMI 40 Figure 3 1 Inverter block diagram iii toas 43 Figure 3 2 Configuration of the analogue input as a digital input 44 Figure 3 3 Panels available for the MICROMASTER 440 Inverter o ec eeeceeeeeeeeeeeenneeeeeeeeeeeseaeeeeeeaas 45 Figure3 4 DP Witch unnar an en nn antenne aiii 45 Figure 3 5 Basic operation With SDP vivi eo a 47 Figure 3 6 Buttons on the BOP ici dd adobo 50 Figure 3 7 Changing parameters via the BOP iii 51 Figure 3 8 Typical Motor Rating Plate Example The details given on the rating plate are only examples jenier nn inna nl A ee eee 55 Figure 3 9 Thermal overload protection ss 57 Figure 5 1 Parameter Overyie Wii nee nn ent tel dee ee eee vetoes 67 List of Tables Table 2 1 Dimensions and Torques of MICROMASTER 440 28 Table 3 1 Default settings for operation using the SDP non nnnnnnrnncrnnnnnn 46 Table 3 2 Default settings for operation using the BOP nono
4. ss 64 5 System Parameters cciciciciconnnicicacr die 65 5 1 Introduction to MICROMASTER system parameters nl 66 5 2 Parameter Ve Wine orton E e AEE 67 5 3 Parameter list short form 68 5 4 Command and Drive Datasets Overview ooococccinncocicoconcnncnonnnoncnn nana nan nnnno narco 84 6 Troubleshooting a easi na ane Ea rinitis a nes te sn ner nant ent REANG SA RAT 89 6 1 Troubleshooting with the SDP is 90 6 2 Troubleshooting with the BOP sssssesssesissssrrsseerrrssttrrssrtrnstttrnssttnnssterrnsstennsstennne 91 6 3 Faultmessages cti pen A A n A 92 6 4 Alarm Message Srii na iea nan tin nd finite AA 99 7 MICROMASTER 440 specificationsS s 105 8 oJen tol aR A M a ere canne 121 8 1 Device independent options cceceeeeeeceeeceeeeeeeeecncaeeeeeeeseseneaeeeeeeereneeesnaeees 121 8 2 Device dependent options enana nen 121 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 11 Table of Contents Issue 12 02 9 Electro magnetic compatibility EMC 123 9 1 Electro magnetic Compatibility o oooonnnnicnnnnniccnonnonocccnnannnnonnrnnnn canon rrnnn rra 124 PAPPONCIGES AE ETT aiii 129 A Changing the Operator Panel sense 129 B Removing Front Covers cccomocccccononccccnnancnnnnnnnnnnncnan rra 130 B 1 Removing Front Covers Frame Sizes 130 B 2 Removing Fr
5. Order No 6SE6440 2UE32 2UE33 2UE33 2UE34 2UE35 2UE37 2DA1 0EA1 7EA1 5FA1 5FA1 5FA1 CT Motor Output kw 22 0 30 0 37 0 45 0 55 0 75 0 Rating hp 30 0 40 0 50 0 60 0 75 0 100 0 Output Power kVA 30 5 39 1 49 5 59 1 73 4 94 3 CT Output Cur Max A 32 0 41 0 52 0 62 0 77 0 99 0 CT Input Current A 34 7 47 2 57 3 69 0 82 9 113 4 VT Input Current A 47 5 57 9 69 4 83 6 113 4 137 6 VT Output Cur Max A 41 0 52 0 62 0 77 0 99 0 125 0 Recommended Buda A 63 80 80 125 125 160 3NA 3822 6 3824 6 3824 6 3132 6 3132 6 3136 6 Fuses for UL A 63 80 80 125 125 160 specified 3NE 1818 0 1820 0 1820 0 1022 0 1022 0 1224 0 3 mm 10 0 16 0 25 0 25 0 50 0 70 0 Input Cable Min awg 7 5 3 3 0 2 mm 35 0 35 0 35 0 150 0 150 0 150 0 Input Cable Max awg 2 2 2 5 5 5 mm 10 0 16 0 16 0 25 0 35 0 50 0 Output Cable Min awg 7 5 5 3 2 0 mm 35 0 35 0 35 0 150 0 150 0 150 0 Output Cable Max awg 2 2 2 5 5 5 Weiaht kg 16 0 20 0 20 0 56 0 56 0 56 0 9 Ibs 35 0 44 0 44 0 123 0 123 0 123 0 w mm 275 0 275 0 275 0 350 0 350 0 350 0 h mm 520 0 650 0 650 0 850 0 850 0 850 0 d mm 245 0 245 0 245 0 320 0 320 0 320 0 Dimensions w Inches 10 83 10 83 10 83 13 78 13 78 13 78 h Inches 20 47 25 59 25 59 33 46 33 46 33 46 d Inches 9 65 9 65 9 65 12 6 12 6 12 6 MICROMASTER 440 6SE6400 5AW00 0BP0 Operating Instructions 119 Issue 12 02 8 Options 8 Options An ov
6. 125 125 356 x y iP KT l l l gt A e 3 V o 5 E s 19 QO 1 i 125 125 326 Figure 2 5 Installation dimensions for MICROMASTER 440 Frame size FX MICROMASTER 440 Operating Instructions 26 6SE6400 5AW00 0BPO Issue 12 02 Frame Size GX 2 Installation 11251125 R Wo ORO J D 2 2 Fr 1 lo 9 i _ 37 9 125 1235 326 2 1533 Figure 2 6 Installation dimensions for MICROMASTER 440 Frame size GX MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 27 2 Installation Issue 12 02 Table 2 1 Dimensions and Torques of MICROMASTER 440 Frame Size Overall Dimensions Fixing Method Tightening Torque mm 73 x 173 x 149 2 M4 Bolts A Hehi 4 M4 Nuts 2 5 Nm Depth inch 2 87 x 6 81 x 5 87 4 M4 Washers or fitting on a with washers fitted P standard rail Width x mm 149 x 202 x 172 4 M4 Bolts 2 5 Nm B Height x r 4 M4 Nuts ith hers fitted Depth inch 5 87 x 7 95 x 6 77 4 M4 Washers with washers fitte Width x mm 185 x 245 x 195 4 M5 Bolts 25Nm C Height x 4 M5 Nuts ith hers fitted Depth inch 7 28 x 9 65 x 7 68 4 M5 Washers with washers titte Width x mm 275 x 520 x 245 4 M8 Bolts 30 Nm D Height x 4 M8 Nuts Depth inch 10 82 x 20 47 x 9 65 4 M8 Washers with washers fitted Width x mm 275 x 650 x 245 4 M8 Bolts 3 0 Nm E Height x 4 M8 Nuts it
7. Figure 3 6 Buttons on the BOP MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 3 Commissioning Changing parameters with the BOP The procedure for changing the value of parameter P0004 is described below Modifying the value of an indexed parameter is illustrated using the example of P0719 Follow exactly the same procedure to alter other parameters that you wish to set via the BOP Changing P0004 parameter filter function Step Result on display 1 Press to access parameters 2 Press O until P0004 is displayed Press to access the parameter value level 4 Press O or to the required value 5 Press to confirm and store the value 6 Only the command parameters are visible to the user Changing P0719 an indexed parameter Selection of command setpoint source Step Result on display Press to access parameters 2 Press O until P0719 is displayed Press to access the parameter value level Press to display current set value 5 Press O or to the required value 6 Press to confirm and store the value T Press O until 0000 is displayed PRE 8 Press to return the display to the standard drive display as defined by the customer Figure 3 7 Changing parameters via the BOP NOTES In some cases when changing parameter values the display on the BOP shows This me
8. Storage period 2 to 3 years Prior to energizing form according to the curve ELLCEELE EEE Storage period 3 and more years Prior to energizing form according to the curve Time t h 05 1 2 4 6 8 Figure 2 1 Forming Frame Sizes FX and GX Reforming the capacitors can be accomplished by applying 85 of the rated input voltage for at least 30 minutes without load MICROMASTER 440 6SE6400 5AW00 0BPO Operating Instructions 21 2 Installation Issue 12 02 2 2 Ambient operating conditions Temperature Frame Sizes A to F Frame Sizes FX and GX Permissible output current Permissible output current 100 constant torque variable torque f T HH E 10 oF 10 20 30 40 50 60 PC O 10 20 30 40 45 50 55 C Ambient temperature Ambient temperature Figure 2 2 Ambient operating temperature Humidity Range Relative air humidity lt 95 Non condensing Altitude If the inverter is to be installed at an altitude gt 1000 m or gt 2000 m above sea level derating will be required Permissible output current Frame Sizes Permissible input voltage 100 FX and GX 100 o i Frame Sizes oy 1 AtoF o 85 H PS gt 80 a RAT CRT 80 i a a j i PS as i 1 I I er 0 1000 2000 3000 4000 0 1000 2000 3000 4000 Installation altitude in m above sea level Installation altitude in m above sea level Fi
9. 0 9 1 2 1 6 23 3 0 45 5 9 7 8 10 1 14 0 CT Output Cur Max A 1 2 1 6 2 1 3 0 4 0 5 9 7 7 10 2 13 2 184 CT Input Current A 1 1 1 4 1 9 2 8 3 9 5 0 6 7 8 5 11 6 15 4 VT Input Current A 16 0 22 5 VT Output Cur Max A z i E z 184 26 0 Recommended Fuse Al 10 10 10 10 10 16 16 20 20 32 3NA3003 3NA3003 3NA3003 3NA3003 3NA3003 3NA3005 3NA3005 3NA3007 3NA3007 3NA3012 Fuses for UL A specified mm 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 2 5 4 0 Input able Min awg 17 17 17 17 17 17 17 17 13 11 mm 2 5 2 5 2 5 2 5 2 5 6 0 6 0 6 0 10 0 10 0 Input Cable Max awg 13 13 13 13 13 9 9 9 7 7 mm 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 2 5 4 0 Output Cable MIN awg 17 17 17 17 17 17 17 17 13 11 mm 2 5 2 5 2 5 2 5 2 5 6 0 6 0 6 0 10 0 10 0 Qutput Cable Max awaj ll 43 13 13 13 13 9 9 9 7 7 Waihi kg 1 3 1 3 1 3 1 3 1 3 3 3 3 3 33 5 5 5 5 9 lbs 2 9 2 9 2 9 2 9 2 9 7 3 7 3 73 12 1 12 1 Bimm 730 730 730 730 730 1490 149 0 1490 185 0 185 0 Himm 173 0 173 0 173 0 1730 173 0 202 0 202 0 202 0 245 0 245 0 o T mm 1490 149 0 1490 149 0 149 0 1720 1720 1720 195 0 195 0 Dimensions B Inches 287 287 287 287 287 587 s587 5 87 7 28 7 28 H Inches 6 81 681 681 681 681 795 795 7 95 965 9 65 T Inches 5 87 5 87 587 587 5 87 677 677 677 768 7 68 UL listed fuses such as Class NON from Bussmann are required for us
10. 1 or Extended parameters P0003 2 are sufficient CAUTION Some of level 4 parameters are for internal system settings only and should not be modified Level 4 parameters should only be modified by authorized personnel The number of parameters that appear within each functional group depends on the access level set in parameter P0003 For further details regarding parameters see the Parameter List on the Documentation CD ROM MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 5 System parameters 5 2 Parameter overview P0004 2 Inverter Unit P0004 2 P0003 1 Parameters level 1 concerning the inverter unit P0004 2 P0003 2 Parameters level 1 and 2 P0004 0 P0004 2 P0003 3 concerning the inverter unit no filter function 4 9 allows direct access Parameters level 1 2 and 3 to the parameters concerning the inverter unit For BOP and AOP depending on the selected access level P0004 2 P0003 4 Parameters level 1 2 3 and 4 concerning the inverter unit P0004 2 Inverter Unit P0004 22 PI Controller P0004 21 Alarms Warnings amp Monitoring P0004 3 P0004 4 Speed sensor P0004 20 Communication P0004 13 Motor Control P0004 5 Technology Application units P0004 12 Drive Features P0004 7 Commands and Digital 1 O P0004 10 Setpoint Channe
11. Motor overload factor P1001 3 Fixed frequency 1 P1002 3 Fixed frequency 2 P1003 3 Fixed frequency 3 P1004 3 Fixed frequency 4 P1005 3 Fixed frequency 5 P1006 3 Fixed frequency 6 P1007 3 Fixed frequency 7 P1008 3 Fixed frequency 8 P1009 3 Fixed frequency 9 P1010 3 Fixed frequency 10 P1011 3 Fixed frequency 11 P1012 3 Fixed frequency 12 P1013 3 Fixed frequency 13 P1014 3 Fixed frequency 14 P1015 3 Fixed frequency 15 P1031 3 Setpoint memory of the MOP P1040 3 Setpoint of the MOP P1058 3 JOG frequency right 85 5 System parameters Issue Number Parameter name P1325 3 Programmable V f volt coord 3 P1333 3 Start frequency for FCC P1335 3 Slip compensation P1336 3 Slip limit P1338 3 Resonance damping gain V f P1340 3 Imax controller prop gain P1341 3 Imax controller integral time P1345 3 Imax controller prop gain P1346 3 Imax controller integral time P1350 3 Voltage soft start P1400 3 Configuration of speed control P1442 3 Filter time for act speed P1452 3 Filter time for act speed SLVC P1460 3 Gain speed controller P1462 3 Integral time speed controller P1470 3 Gain speed controller SLVC P1472 3 Integral time n ctrl SLVC
12. P1094 3 Skip frequency 4 P1101 3 Skip frequency bandwidth P1120 3 Ramp up time P1121 3 Ramp down time P1130 3 Ramp up initial rounding time P1131 3 Ramp up final rounding time P1132 3 Ramp down initial rounding time P1133 3 Ramp down final rounding time P1134 3 Rounding type P1135 3 OFF3 ramp down time P1202 3 Motor current Flying start P1203 3 Search rate Flying start P1232 3 DC braking current P1233 3 Duration of DC braking P1234 3 DC braking start frequency P1236 3 Compound braking current P1240 3 Configuration of Vdc controller P1243 3 Dynamic factor of Vdc max P1245 3 Switch on level kin buffering r1246 3 CO Switch on level kin buffering P1247 3 Dyn factor of kinetic buffering P1250 3 Gain of Vdc controller P1251 3 Integration time Vdc controller P1252 3 Differential time Vdc controller P1253 3 Vdc controller output limitation P1256 3 Reaction of kinetic buffering P1257 3 Freq limit for kinetic buffering P1300 3 Control mode P1310 3 Continuous boost P1311 3 Acceleration boost P1312 3 Starting boost P1316 3 Boost end frequency P1320 3 Programmable V f freq coord 1 P1321 3 Programmable V f volt coord 1 P1322 3 Programmable V f freq coord 2 P1323 3 Programmable V f volt coord 2 P1324 3 Programmable V f freq coord 3 P1767 3 Tn of n adaption SLVC 86 P1780 3 Control word
13. Via P0626 P0627 P0628 the standard overtemperatures can be changed if the motor is not a 93 6 Troubleshooting Issue 12 02 F0012 F0015 F0020 F0021 F0022 F0023 F0030 F0035 94 Inverter temp signal lost OFF2 Possible Causes Wire breakage of inverter temperature heatsink sensor Motor temperature signal lost OFF2 Possible Causes Open or short circuit of motor temperature sensor If signal loss is detected temperature monitoring switches over to monitoring with the motor thermal model Mains Phase Missing OFF2 Possible Causes Fault occurs if one of the three input phases are missed while the pulses are enabled and drive is loaded Diagnose amp Remedy Check the input wiring of the mains phases Earth fault OFF2 Possible Causes Fault occurs if the sum of the phase currents is higher than 5 of the nominal inverter current NOTE This fault only occurs on inverters that have 3 current sensors Frame sizes D to F amp FX GX Powerstack fault OFF2 Possible Causes That hardware fault r0947 22 and r0949 1 caused by the following events 1 DC link overcurrent short circuit of IGBT 2 Short circuit of chopper 3 Earth fault 4 I O board is not properly inserted gt Frame sizes A to C 1 2 3 4 gt Frame sizes D to E 1 2 4 gt Frame size F 2 4 Since all these faults are assigned to one signal on the power stack it is not possible to establish which one actual
14. Clockwise Digital analog converter Digital analog converter Direct current Drive data set Digital input DIP switch MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 143 Appendices 144 DOUT DS EEC EEPROM ELCB EMC EMF EMI FAQ FCC FCL FF FFB FOC FSA GSG GUI ID HIW HSW HTL I O IBN IGBT IND JOG KIB KTY LCD LED LGE MHB MM4 MOP NC NO NPN OPI PDS PID PKE PKW PLC PLI PNP Issue 12 02 Digital output Drive state European Economic Community Electrical erasable programmable read only Earth leakage circuit breaker Electro magnetic compatibility Electromotive force Electro magnetic interference Frequently asked questions Flux current control Fast current limit Fixed freqeuncy Free function block Field orientated control Frame size A Getting started guide Global unique identifier Main actual value Main setpoint High threshold logic Input and output Commissioning Insulated gate bipolar transistor Sub index Jog Kinetic buffering Liguid crystal display Light emitting diode Length Motor holding brake MICROMASTER 4th Generation Motor potentiometer Normally closed Normally open Operating instructions Power drive system PID controller proportional integral derivative Parameter ID Parameter ID value Programmable logic controller Parameter list MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 PPO PTC PWE PW
15. Delay time of threshold freq f_3 P2480 3 Position mode P2161 3 Min threshold for freq setp P2481 3 Gearbox ratio input P2162 3 Hysteresis freq for overspeed P2482 3 Gearbox ratio output P2163 3 Entry freq for perm deviation P2484 3 No of shaft turns 1 Unit P2164 3 Hysteresis frequency deviation P2487 3 Positional error trim value P2165 3 Delay time permitted deviation P2488 3 Distance No of revolutions P2166 3 Delay time ramp up completed P2167 3 Switch off frequency f_off P2168 3 Delay time T_off P2170 3 Threshold current _ thresh P2171 3 Delay time current P2172 3 Threshold DC link voltage P2173 3 Delay time DC link voltage P2174 3 Torque threshold M_thresh P2176 3 Delay time for torque threshold P2177 3 Delay time for motor is blocked P2178 3 Delay time for motor pulled out P2181 3 Belt failure detection mode P2182 3 Belt threshold frequency 1 P2183 3 Belt threshold frequency 2 P2184 3 Belt threshold frequency 3 P2185 3 Upper torque threshold 1 P2186 3 Lower torque threshold 1 P2187 3 Upper torque threshold 2 P2188 3 Lower torque threshold 2 P2189 3 Upper torque threshold 3 P2190 3 Lower torque threshold 3 P2192 3 Time delay for belt failure MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 87 Is
16. Imax controller integral time 0 300 3 CUT N P1350 3 Voltage soft start 0 3 CUT N P1400 3 Configuration of speed control 1 3 CUT N 11407 CO BO Status 2 of motor control 3 11438 CO Freq setpoint to controller 3 P1452 3 Filter time for act speed SLVC 4 3 CUT N P1460 3 Gain speed controller 3 0 2 CUT N P1462 3 Integral time speed controller 400 2 CUT N P1470 3 Gain speed controller SLVC 3 0 2 CUT N P1472 3 Integral time n ctrl SLVC 400 2 CUT N P1477 3 BI Set integrator of n ctrl 0 0 3 CUT N P1478 3 Cl Set integrator value n ctrl 0 0 3 UT N 11482 CO Integral output of n ctrl 3 11490 CO Droop frequency 3 P1488 3 Droop input source 0 3 CUT N P1489 3 Droop scaling 0 05 3 CUT N P1492 3 Enable droop 0 3 CUT N P1496 3 Scaling accel precontrol 0 0 3 CUT N P1499 3 Scaling accel torque control 100 0 3 CUT N P1500 3 Selection of torque setpoint 0 2 CT Q P1501 3 BI Change to torque control 0 0 3 CT N P1503 3 Cl Torque setpoint 0 0 3 T N 11508 CO Torque setpoint 2 P1511 3 Cl Additional torque setpoint 0 0 3 T N r1515 CO Additional torque setpoint 2 r1518 CO Acceleration torque 3 P1520 3 CO Upper torque limit 5 13 2 CUT N P1521 3 CO Lower torque limit 5 13 2 CUT N P1522 3 Cl Upper torque limit 1520 0 3 T N P1523 3 Cl Lower torque limit 1521 0 3 T N 11526 CO Upper torque limitation 3 11527 CO Lower torque limitation 3 P1525 3 Scaling lower torque limit 10
17. Linear V f motor speed controlled by an analog potentiometer gt Maximum speed 1500 rpm at 50 Hz 1800 rpm at 60 Hz can be controlled by a potentiometer via the analog inputs of the inverter gt Ramp acceleration time ramp deceleration time 10s Settings for more complex applications can be found in the parameter list and in Section 3 2 2 Commission Overview with BOP or AOP Table 3 1 Default settings for operation using the SDP Digital Input 1 5 P0701 1 ON right Digital Input 2 6 P0702 12 Reverse Digital Input 3 7 P0703 9 Fault Acknowledge Digital Input 4 8 P0704 15 Fixed Frequency Digital Input 5 16 P0705 15 Fixed Frequency Digital Input 6 17 P0706 15 Fixed Frequency Digital Input 7 Via AIN1 P0707 0 Inactive Digital Input 8 Via AIN2 P0708 0 Inactive MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 3 Commissioning Basic operation with SDP With the SDP fitted the following is possible gt Start and stopping the motor DIN1 via external switch gt Reversing the motor DIN2 via external switch gt Fault Reset DIN3 via external switch Controlling the speed of the motor is accomplished by connecting the analog inputs as shown in the Figure 3 5 RLI RLI RLI RL2 RL2 RLI RLI RLI NC NO COM NO COM NC NO COM PTC He car DIN lso oun ours A 6 oure oure ov Analogausgang i i E F 0 20
18. P2152 3 Cl Act monitoring speed 0 0 3 CUT N P2153 3 Time constant speed filter 5 2 CUT N P2155 3 Threshold frequency f_1 30 00 3 CUT N P2156 3 Delay time of threshold freq f_1 10 3 CUT N P2157 3 Threshold frequency f_2 30 00 2 CUT N P2158 3 Delay time of threshold freq f_2 10 2 CUT N P2159 3 Threshold frequency f_3 30 00 2 CUT N P2160 3 Delay time of threshold freq f_3 10 2 CUT N P2161 3 Min threshold for freq setp 3 00 2 CUT N P2162 3 Hysteresis freq for overspeed 20 00 2 CUT N MICROMASTER 440 Operating Instructions 78 6SE6400 5AW00 0BPO Issue 12 02 5 System parameters Par No Parametername Default Level DS QC P2163 3 Entry freq for perm deviation 3 00 2 CUT N P2164 3 Hysteresis frequency deviation 3 00 3 CUT N P2165 3 Delay time permitted deviation 10 2 CUT N P2166 3 Delay time ramp up completed 10 2 CUT N P2167 3 Switch off frequency f_off 1 00 3 CUT N P2168 3 Delay time T_off 10 3 CUT N 12169 CO Act filtered frequency 2 P2170 3 Threshold current _ thresh 100 0 3 CUT N P2171 3 Delay time current 10 3 CUT N P2172 3 Threshold DC link voltage 800 3 CUT N P2173 3 Delay time DC link voltage 10 3 CUT N P2174 3 Torque threshold T_ thresh 5 13 2 CUT N P2176 3 Delay time for torque threshold 10 2 CUT N P2177 3 Delay time for motor is blocked 10 2 CUT N P2178 3 Delay ti
19. The MICROMASTER 440 are frequency inverters for speed control of three phase motors The various models available cover the performance range from 120 W to 200 kW for constant torque CT alternatively up to 250kW for variable torque VT The inverters are microprocessor controlled and use state of the art Insulated Gate Bipolar Transistor IGBT technology This makes them reliable and versatile A special pulse width modulation method with selectable Pulse frequency permits quiet motor operation Comprehensive protective functions provide excellent inverter and motor protection With the factory default settings the MICROMASTER 440 is suitable for many variable speed applications Using the functionally grouped parameters the MICROMASTER 440 can adapted to more demanding applications The MICROMASTER 440 can be used in both stand alone applications as well as being integrated into Automation Systems MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 1 Overview 1 2 Features Main Characteristics gt VV VV V VV VV V VV VV VV Easy installation Easy commissioning Rugged EMC design Can be operated on IT line supplies Fast repeatable response time to control signals Comprehensive range of parameters enabling configuration for a wide range of applications Simple cable connection Output relays Analog outputs 0 20 mA 6 Isolated and switchable NPN PNP digital inputs 2 Ana
20. This Chapter contains gt v MICROMASTER 440 Table 7 1 Table 7 2 Table 7 3 Table 7 4 contains the general technical specifications for the MICROMASTER 440 inverter contains terminal tightening torques contains current values depending on the pulse frequency includes various tables of specific technical data for individual MICROMASTER 440 inverters Operating Instructions 6SE6400 5AW00 0BP0 105 7 MICROMASTER 440 specifications Table 7 1 MICROMASTER 440 Performance Ratings Issue 12 02 1 AC 200 to 240 V 10 3 AC 200 to 240 V 10 Mains Operating Voltage amp Power Ranges 3 AC 380 to 480 V 10 3 AC 500 to 600 V 10 VT 0 12 KW 3 0 KW 0 12 KW 45 0 kW 5 50 kW 45 0 kW 0 37 KW 200 KW 7 50 KW 250 KW 0 75 KW 75 0 kW 1 50 kW 90 0 KW 0 16 hp 4 0 hp 0 16 hp 60 0 hp 7 50 hp 60 0 hp 0 50 hp 268 hp 10 0 hp 335 hp 1 00 hp 100 hp 2 00 hp 120 hp Input Frequency 47 to 63 Hz Output frequency 0 Hz to 650 Hz Power Factor gt 0 7 Inverter Efficiency Frame Sizes A to F 96 to 97 Frame Sizes FX and GX 97 to 98 Constant Torque Frame Sizes A to F 1 5 x Nominal output current i e 150 overload CT for 60 s every 300 s and 2 x Nominal output current i e 200 overload for 3 s every 300 s 1 36 x Nominal output current i e 136 overload for 57 s every 300 s and 1 6 x Nominal output current i e 160
21. lbs 2 9 2 9 2 9 2 9 2 9 7 5 7 5 75 125 Bimm 73 0 730 730 730 73 0 149 0 149 0 149 0 185 0 H mm 173 0 173 0 173 0 1730 173 0 202 0 2020 2020 245 0 Sat T mm 149 0 149 0 149 0 149 0 149 0 172 0 172 0 172 0 195 0 Dimensions B Inches 287 287 287 287 287 587 587 5 87 7 28 H Inches 6 81 6 81 681 681 681 7 95 795 7 95 9 65 T Inches 5 87 5 87 587 587 5 87 677 6 77 677 7 68 UL listed fuses such as Class NON from Bussmann are required for use in America MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 109 7 MICROMASTER 440 specifications Input voltage range Issue 12 02 3 AC 200 V 240 V 10 with built in Class A Filter Order No 6SE6440 2AC23 2AC24 2AC25 0CA1 0CA1 5CA1 a kW 3 0 4 0 5 5 CT Motor Output Rating hp 40 50 75 Output Power kVA 6 0 7 7 9 6 CT Output Cur Max A 13 6 17 5 22 0 CT Input Current A 10 5 13 1 17 5 VT Input Current A 10 5 17 6 26 5 VT Output Cur Max A 13 6 22 0 28 0 Recommended Fuse A 20 25 35 3NA3807 3NA3810 3NA3814 Fuses for UL specified A A mm 1 0 2 5 4 0 Input Cable Min awg 17 0 13 0 110 mm 10 0 10 0 10 0 Input Cable Max awg 7 0 70 70 f mm 1 5 4 0 4 0 Output Cable Min awg 15 0 110 110 mm 10 0 10 0 10 0 Output Cable Max awg 7 0 70 70 kg 5 7 5 7 5 7 Welght lbs 125 125 125 B
22. r0018 Firmware version 1 r0026 1 CO Act DC link voltage 2 r0039 CO Energy consumpt meter kWh 2 P0040 Reset energy consumption meter 0 2 CT N r0037 5 CO Inverter temperature C 3 r0070 CO Act DC link voltage 3 r0200 Act power stack code number 3 P0201 Power stack code number 0 3 C N 68 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 Issue 12 02 5 System parameters Par No Parametername Default Level DS QC r0203 Act inverter type 3 r0204 Power stack features 3 P0205 Inverter application 0 3 C Q r0206 Rated inverter power kW hp 2 10207 Rated inverter current 2 r0208 Rated inverter voltage 2 r0209 Maximum inverter current 2 P0210 Supply voltage 230 3 CT N r0231 2 Max cable length 3 P0290 Inverter overload reaction 2 3 CT N P0292 Inverter overload warning 15 3 CUT N P1800 Pulse frequency 4 2 CUT N r1801 CO Act pulse frequency 3 P1802 Modulator mode 0 3 CUT N P1820 3 Reverse output phase sequence 0 2 CT N P1911 No of phase to be identified 3 2 CT N 11925 Identified on state voltage 2 11926 Ident gating unit dead time 2 Motor Data P0004 3 Par No Parametername Default Level DS QC r0035 3 CO Act Motor temperatu
23. 0 1 0 1 0 1 0 1 0 1 5 Q tput Cable MI awg 17 17 17 17 17 17 17 17 15 mm 2 5 25 25 25 2 5 6 0 6 0 60 10 0 Output Gable Max Earl 43 13 13 13 13 9 9 9 7 kg 1 3 1 3 1 3 1 3 1 3 3 3 3 3 3 3 5 5 Weight lbs 2 9 2 9 2 9 2 9 2 9 7 3 7 3 73 121 Bimm 730 73 0 730 730 730 1490 1490 14090 185 0 H mm 173 0 173 0 173 0 173 0 173 0 202 0 202 0 202 0 245 0 E Timm 149 0 149 0 149 0 149 0 149 0 172 0 172 0 172 0 195 0 Dimensions B Inches 2 87 287 287 287 287 587 587 587 7 28 H Inches 6 81 6 81 6 81 6 81 6 81 795 795 7 95 9 65 T Inches 5 87 5 87 587 587 587 677 677 677 768 UL listed fuses such as Class NON from Bussmann are required for use in America MICROMASTER 440 6SE6400 5AW00 0BP0 Operating Instructions 111 7 MICROMASTER 440 specifications Issue 12 02 Input voltage range 3 AC 200 V 240 V 10 Unfiltered Order No 6SE6440 2UC24 2UC25 2UC27 2UC31 2UC31 2UC31 2UC32 2UC33 2UC33 2UC34 0CA1 5CA1 5DA1 1DA1 5DA1 8EA1 2EA1 OFA1 7FA1 5FA1 CT Motor Output kw 4 0 5 5 7 5 110 115 0 185 22 0 30 0 37 0 45 0 Rating hp 5 0 7 5 10 0 15 0 20 0 25 0 30 0 40 0 150 0 60 0 Output Power kVA 7 7 96 12 3 184 23 7 298 35 1 456 157 0 67 5 CT Output Cur Max A 17 5 22 0 28 0 420 54 0 68 0 80 0 104 0 130 0 154 0 CT Input C
24. 0 150 0 150 0 150 0 Output Cable Max awg 7 2 2 2 2 2 5 5 5 kg 5 5 16 0 16 0 16 0 20 0 20 0 56 0 56 0 56 0 Weight lbs 12 1 35 0 35 0 35 0 44 0 44 0 123 0 123 0 123 0 B mm 185 0 275 0 275 0 275 0 275 0 275 0 350 0 350 0 350 0 H mm 245 0 520 0 520 0 520 0 650 0 650 0 850 0 850 0 850 0 y T mm 195 0 245 0 245 0 245 0 245 0 245 0 320 0 320 0 320 0 Dimensions B Inches 7 28 10 83 10 83 10 83 10 83 10 83 13 78 13 78 13 78 H Inches 9 65 20 47 20 47 20 47 25 59 25 59 33 46 33 46 33 46 T Inches 7 68 9 65 9 65 9 65 9 65 9 65 12 6 12 6 12 6 UL listed fuses such as Class NON from Bussmann are required for use in America MICROMASTER 440 Operating Instructions 116 6SE6400 5AW00 0BP0 Issue 12 02 Input voltage range 3 AC 380 V 480 V 10 Unfiltered Part 3 7 MICROMASTER 440 specifications Order No 6SE6440 2UD38 8FA0 2UD41 1FA0 2UD41 3GA0 2UD41 6GA0 2UD42 0GA0 p kw 90 110 132 160 200 CT Motor Output Rating fai 125 150 200 250 300 Output Power kVA 145 4 180 214 8 263 2 339 4 CT Output Cur Max A 178 0 205 0 250 0 302 0 370 0 CT Input Current A 177 201 246 289 343 VT Input Current A 200 245 297 354 442 VT Output Cur Max A 205 0 250 0 302 0 370 0 477 0 250 315 400 450 560 Recommended Fuse A 3NE1227 0 3N
25. 00 2 CUT N r1050 CO Act Output freq Of the MOP 3 P1058 3 JOG frequency right 5 00 2 CUT N P1059 3 JOG frequency left 5 00 2 CUT N P1060 3 JOG ramp up time 10 00 2 CUT N P1061 3 JOG ramp down time 10 00 2 CUT N P1070 3 CI Main setpoint 755 0 3 CT N P1071 3 CI Main setpoint scaling 1 0 3 CT N P1075 3 Cl Additional setpoint 0 0 3 CT N 11078 CO Total frequency setpoint 3 P1076 3 Cl Additional setpoint scaling 1 0 3 CT N r1079 CO Selected frequency setpoint 3 P1080 3 Min frequency 0 00 1 CUT Q P1082 3 Max frequency 50 00 1 CT Q P1091 3 Skip frequency 1 0 00 3 CUT N P1092 3 Skip frequency 2 0 00 3 CUT N P1093 3 Skip frequency 3 0 00 3 CUT N P1094 3 Skip frequency 4 0 00 3 CUT N P1101 3 Skip frequency bandwidth 2 00 3 CUT N r1114 CO Freq Setp After dir Ctrl 3 r1119 CO Freq Setpoint before RFG 3 P1120 3 Ramp up time 10 00 1 CUT Q P1121 3 Ramp down time 10 00 1 CUT Q P1130 3 Ramp up initial rounding time 0 00 2 CUT N P1131 3 Ramp up final rounding time 0 00 2 CUT N P1132 3 Ramp down initial rounding time 0 00 2 CUT N P1133 3 Ramp down final rounding time 0 00 2 CUT N P1134 3 Rounding type 0 2 CUT N P1135 3 OFF3 ramp down time 5 00 2 CUT Q r1170 CO Frequency setpoint after RFG 3 MICROMASTER 440 6SE6400 5AW00 0BPO Operating Instructions 73 5 System parameters Issue 12 02
26. 5AW00 0BPO 129 Appendices Issue 12 02 B Removing Front Covers B 1 Removing Front Covers Frame Sizes A MICROMASTER 440 Operating Instructions 130 6SE6400 5AW00 0BP0 Issue 12 02 Appendices B 2 Removing Front Covers Frame Sizes B and C MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 131 Issue 12 02 Appendices B 3 Removing Front Covers Frame Sizes D and E lam Hu 8 8 8 PE e a o MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 132 Issue 12 02 Appendices B 4 Removing Front Covers Frame Size F o o a iD L o gt e foce foce Hy E 19 mm AF mm jum lt MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 133 Appendices Issue 12 02 B 5 Removing Front Covers Frame Sizes FX and GX CENT COLONEL CTT MICROMASTER 440 Operating Instructions 134 6SE6400 5AW00 0BP0 Issue 12 02 Appendices C Removing the I O Board
27. EN 61000 3 2 Limits for harmonic current emissions equipment input lt 16 A per phase All Siemens variable speed drives of the MICROMASTER MIDIMASTER MICROMASTER Eco and COMBIMASTER ranges which are classified as Professional Equipment within the terms of the standard fulfill the requirements of the standard The allowed harmonic currents for professional equipment with an input power gt 1 kW are not yet defined Therefore any electrical apparatus containing the above drives which has an input power gt 1 kW will not require connection approval Only Frame Sizes A to C Special considerations for 250 W to 550 W drives with 230 V 1ac mains supplies when used in non industrial applications Units in this voltage and power range will be supplied with the following warning This equipment requires supply authority acceptance for connection to the public supply network Please refer to EN 61000 3 12 sections 5 3 and 6 4 for further information Units connected to Industrial Networks1 do not require connection approval see EN 61800 3 section 6 1 2 2 The harmonic current emissions from these products are described in the table below Table 9 1 Permissible harmonic current emissions Rating Typical Harmonic Typical Harmonic Typical Voltage Distortion Current A Current Distribution Transformer Rating 10 kVA 100 kVA 1 MVA 3 on 7 9 41 g 5 7 9 144 THD TH
28. FX and GX has been removed the fan impeller is exposed There is danger of injury when the fan is running Removing from transport pallet only for framesizes FX and GX During transport the inverter is fastened on the transport pallet with the aid of two iron brackets WARNING Note that the center of gravity of the inverter is not in the middle of the unit When lifting the pallet the unit can therefore suddenly change position and swing to the side AN 24 Fasten the hoisting crane cable to the hoisting eyes on the inverter 2 eyes see Figure 2 9 and Figure 2 10 Remove the two retaining bolts at the top of the front cover Unscrew the bolts in the iron brackets on the transport pallet and lift the inverter off the pallet Once installation has been completed and the inverter connected fasten the two retaining bolts for the front cover at the bottom side of the door MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 Issue 12 02 Frame Sizes A to F 2 Installation Frame Size A Frame Size B 235 mm 174 mm 6 85 Frame Size D Frame Size E 9 25 Frame Size C 616 4 mm 24 27 174 mm 6 85 Frame Size F 204 mm 8 03 Figure 2 4 Drill pattern for MICROMASTER 440 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 25 2 Installation Frame Size FX Issue 12 02
29. Fuse TA 10 10 10 10 16 25 32 35 50 3NA 3803 6 3803 6 3803 6 3803 6 3805 6 3810 6 3812 6 3814 6 3820 6 Fuses for UL A 35 50 specified 3NE 1803 0 1817 0 mm 1 0 1 0 1 0 1 0 1 5 2 5 4 0 6 0 6 0 Input Cable Min awg 17 17 17 17 15 13 11 9 9 mm 10 0 10 0 10 0 10 0 10 0 10 0 10 0 35 0 35 0 Input Cable Max awg 7 7 7 7 7 7 7 2 2 f mm 1 0 1 0 1 0 1 0 1 0 2 5 4 0 4 0 6 0 Output Cable Min wal ll 17 17 17 17 17 13 11 11 9 mm 10 0 10 0 10 0 10 0 10 0 10 0 10 0 35 0 35 0 Output Cable Max awg 7 7 7 7 7 7 7 2 2 Weight kg 5 5 5 5 5 5 5 5 5 5 5 5 5 5 16 0 16 0 lbs 12 1 12 1 12 1 12 1 12 1 12 1 12 1 35 0 35 0 w mm 185 0 185 0 185 0 185 0 185 0 185 0 185 0 275 0 275 0 h mm 245 0 245 0 245 0 245 0 245 0 245 0 245 0 520 0 520 0 d mm 195 0 195 0 195 0 195 0 195 0 195 0 195 0 245 0 245 0 Dimensions w Inches 7 28 7 28 7 28 7 28 7 28 7 28 7 28 10 83 10 83 h Inches 9 65 9 65 9 65 9 65 9 65 9 65 9 65 20 47 20 47 d Inches 7 68 7 68 7 68 7 68 7 68 7 68 7 68 9 65 9 65 UL listed fuses such as Class NON from Bussmann are required for use in America MICROMASTER 440 Operating Instructions 118 6SE6400 5AW00 0BP0 Issue 12 02 Input voltage range 3 AC 500 V 600 V 10 Unfiltered Part 2 7 MICROMASTER 440 specifications
30. Operator Panel 125 Commissioning 41 Compound Braking 62 Connection drawing Connection of brake unit 33 Connection Terminals 34 Contact address 5 Control Modes 63 146 Issue 12 02 Current reduction depending on pulse frequency 104 DC braking 62 Default settings 49 Dimensions and Torques 28 Drill pattern for MICROMASTER 440 25 Dynamic braking 62 Electrical Installation 31 Electro Magnetic Compatibility EC type examination certificate 120 general 119 120 self certification 120 technical construction file 120 Electro Magnetic Interference 39 avoiding EMI 39 Electromagnetic radiation 22 EMC 120 EMC Directive Compliance 121 EMC performance filtered for residential commercial and light industry 123 filtered industrial class 122 general industrial class 122 EMI 39 Fan fuses 38 Fault messages with the BOP fitted 91 with the SDP fitted 90 Faults and warnings AOP fitted 64 BOP fitted 64 SDP fitted 64 Features 17 Flux Current Control 63 Foreword 5 Frequency Setpoint 60 Humidity Range 22 Installation 19 after a period of storage 19 21 Installation dimensions for MCROMASTER 440 Version FX 26 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 Installation dimensions for MICROMASTER 440 Version GX 28 Installation of options in the electronic box 30 Installation und K hlung 23 Internet Home Address 5 Inverter block diagram 43 Linear V f control 63 Long cables operation with 32 Main
31. P1488 3 Droop input source P1489 3 P1492 3 Droop scaling Enable droop P1496 3 Scaling accel precontrol P1499 3 Scaling accel torque control P1520 3 CO Upper torque limit P1521 3 CO Lower torque limit P1525 3 Scaling lower torque limit P1530 3 Motoring power limitation P1531 3 Regenerative power limitation P1570 3 CO Fixed value flux setpoint P1574 3 Dynamic voltage headroom P1580 3 Efficiency optimization P1582 3 Smooth time for flux setpoint P1596 3 Int time field weak controller P1610 3 Continuous torque boost SLVC P1611 3 Acc torque boost SLVC P1654 3 Smooth time for Isq setpoint P1715 3 Gain current controller P1717 3 Integral time current controller P1750 3 Control word of motor model P1755 3 Start freq motor model SLVC P1756 3 Hyst freq motor model SLVC P1758 3 T wait transit to feed fwd mode P1759 3 T wait for n adaption to settle P1764 3 Kp of n adaption SLVC Number Parameter name P1059 3 JOG frequency left P1060 3 JOG ramp up time P1061 3 JOG ramp down time P1080 3 Min frequency P1082 3 Max frequency P1091 3 Skip frequency 1 P1092 3 Skip frequency 2 P1093 3 Skip frequency 3
32. carry dangerous voltages even if the inverter is inoperative the power supply L L1 N L2 L3 resp U1 L1 V1 L2 W1 L3 the motor terminals U V W resp U2 T1 V2 T2 W2 T3 and dependeing on the frame size the terminals DC B DC B DC R resp C L D L gt Always wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work gt This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 gt The minimum size of the earth bonding conductor must be equal to or greater than the cross section of the power supply cables gt If the front cover Frame Sizes FX and GX has been removed the fan impeller is exposed There is danger of injury when the fan is running CAUTION The connection of power motor and control cables to the inverter must be carried out as shown in Figure 2 13 on page 40 to prevent inductive and capacitive interference from affecting the correct functioning of the inverter MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 Issue 12 02 2 1 Installation after a Period of Storage 2 Installation Following a prolonged period of storage you must reform the capacitors in the inverter Frame Sizes A to F Voltage 75 iO 50 AA pr Storage period less than 1 year No action necessary Storage period 1 to 2 years Prior to energizing connect to voltage for one hour
33. characteristics 17 Mechanical Installation 24 MICROMASTER 440 general 16 main characteristics 17 performance characteristics 18 protection characteristics 18 specifications 101 Motor connections 33 Motor data 55 Mounting on Hutschiene 29 Multi point V f control 63 Operation starting and stopping the motor 61 Operation with long cables 32 Residual Current Device 32 ungrounded IT supplies 32 Operator panels AOP 52 BOP 49 SDP 46 Options Device dependent options 117 Device independent options 117 Options for electronic box 30 Overview 15 Parameters changing parameters with BOP 51 system parameters 65 Performance characteristics 18 Performance Ratings 102 Power and motor connections 33 single phase 37 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Appendices Power connections 33 Protection characteristics 18 Quadratic V f control 63 Qualified personnel 6 Quick commissioning 52 Removing Y Cap Frame Size A 131 Frame Size B und C 132 Frame Size D und E 133 Frame Size F 134 Frame Size FX 135 Frame Size GX 136 Removing Covers Frame Size A 126 Frame Size B und C 127 Frame Size D und E 128 Frame Size F 129 Reset to Factory default 55 Residual Current Device operation with 32 Safety instructions 7 Screening Methods 39 SDP Default settings 46 operation with SDP 46 Sensorless Vector Control 63 Shock 22 Specifications 105 Technical Support 5 Terminal Torques 103 Torque Control 63 Troub
34. feedback 2 P2267 Max value for PID feedback 100 00 3 CUT N P2268 Min value for PID feedback 0 00 3 CUT N P2269 Gain applied to PID feedback 100 00 3 CUT N P2270 PID feedback function selector 0 3 CUT N P2271 PID transducer type 0 2 CUT N 12272 CO PID scaled feedback 2 12273 CO PID error 2 P2274 PID derivative time 0 000 2 CUT N P2280 PID proportional gain 3 000 2 CUT N P2285 PID integral time 0 000 2 CUT N P2291 PID output upper limit 100 00 2 CUT N P2292 PID output lower limit 0 00 2 CUT N P2293 Ramp up down time of PID limit 1 00 3 CUT N 12294 CO Act PID output 2 P2295 Gain applied to PID output 100 00 3 CUT P2350 PID autotune enable 0 2 CUT N MICROMASTER 440 Operating Instructions 80 6SE6400 5AW00 0BP0 Issue 12 02 5 System parameters Par No Parametername Default Level DS QC P2354 PID tuning timeout length 240 3 CUT N P2355 PID tuning offset 5 00 3 CUT N P2800 Enable FFBs 0 3 CUT N P2801 17 Activate FFBs 0 3 CUT N P2802 14 Activate FFBs 0 3 CUT N P2810 2 Bl AND 1 0 0 3 CUT N 12811 BO AND 1 3 P2812 2 Bl AND 2 0 0 3 CUT N 12813 BO AND 2 3 P2814 2 Bl AND 3 0 0 3 CUT N 12815 BO AND 3 3 P2816 2 Bl OR 1 0 0 3 CUT N 12817 BO OR 1 3 P2818 2 Bl OR 2 0 0 3 CUT N 12819 BO OR 2 3 P2820 2 Bl OR 3 0 0 3
35. mA 500 Q L ov AIN1 AINI DIN DIN DIN DIN iso AIN2 AIN2 4v Figure 3 5 Basic operation with SDP MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 47 3 Commissioning Issue 12 02 3 2 2 Commission Overview with BOP or AOP Prerequisites Mechanical and electrical Installation are completed Setting the motor frequency DIP Switch 2 Off 50 Hz ON 60 Hz Power ON Quick Commissioning P0010 1 See Section 3 2 3 1 Further Commissioning via P0004 and P0003 An overview of the parameter structure is given in Section 5 3 For a detailed description of the parameter see the Parameter List NOTES We recommend the commissioning according this scheme MICROMASTER 440 Operating Instructions 48 6SE6400 5AW00 0BPO Issue 12 02 3 2 2 1 Commissioning with the BOP SIEMENS 3 Commissioning You can alter parameter values via the BOP To set parameters on this panel you must remove the SDP and attach the BOP see Appendix A The BOP features a five digit seven segment display for showing parameter numbers and values alarm and fault messages and setpoints and actual values Parameter sets cannot be saved via the BOP Table 3 2 shows the factory default settings for operation via the BOP NOTICE The BOP motor control functions are disabled by default To control the motor via the BOP parameter P0700 should be set to 1 and P1000 set to 1 The BOP can be fitted to and
36. motor cables to the proper terminals make sure that the front covers have been replaced properly before supplying power to the unit NOTICE Ensure that the appropriate circuit breakers fuses with the specified current rating are connected between the power supply and inverter see chapter 7 Tables starting on page 109 Use Class 1 60 75 C copper wire only for UL compliance For tightening torque see Table 7 2 on page 107 Access to the power and motor terminals Access to the power supply and motor terminals is possible by removing the front covers See Figure 2 8 to Figure 2 10 See also Appendix B After removing the front covers and exposing the terminals complete power and motor connections as shown in Figure 2 11 Connection of braking unit only for framesize FX and GX A passage opening for access to the intermediate circuit connections has been provided on the top side of the inverter It is possible to connect an external braking unit to these terminals The position is shown in Figure 2 9 and Figure 2 10 The maximum cross section of connections is 50 mm but only provided the crimped area of cable shoes on the equipment side is provided with a heat shrinkable sleeve This measure is important to ensure that air gaps and creep distances are observed MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 33 2 Installation Issue 12 02 a E 5 0 H
37. of saturation curve without parameter change Note Motor identification must be performed with a cold motor 20 C If the ambient temperature is not within the range of 20 C 5 C P0625 Ambient motor temperature must be updated P1910 0 P1910 1 2 3 4 Alarm A0541 Motor data idendification active P3900 End Quick Commissioning End Quick Commissioning without motor calculation or factory reset End Quick Commissioning with motor calculation and factory reset End Quick Commissioning with motor calculation and with I O reset End Quick Commissioning with motor calculation but without I O reset P3900 1 2 P3900 3 Switch on Motor Motor data identification starts After completing motor identifi cation Alarm message A0541 disappears If the motor shall be operated with field weakening the operation is to repeat with P1910 3 saturation curve Quick Commissioning complete the inverter goes into ready to run state 2 The parameters offer more setting options than listed here See Parameter List for further setting options 54 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 3 Commissioning Motor data for parameterization P0304 P0305 P0308 SIEMENS 3 Mit 1PQ6 17 4AA60 Z Cie UC DER o EN 60 034 Nmax 2600 l min Gew Wt 1 20 t 380 420 VA 361 330 A 6 0 725 V Y 205 192 A 50 Hz P0310 P0307 P0311 Figure
38. overload for 3 s every 300 s Frame Sizes FX and GX Overload Capability Variable Torque Frame Sizes A to F VT 1 1 x Nominal output current i e 110 overload for 60 s every 300 s and 1 4 x Nominal output current i e 140 overload for 3 s every 300s 1 1 x Nominal output current i e 110 overload for 59 s every 300 s and 1 5 x Nominal output current i e 150 overload for 1 s every 300s Less than rated input current Linear V f control Linear V f control with FCC Parabolic V f control Multi point V f control V f control for textile applications V f control with FCC for textile applications V f control with independent voltage setpoint Sensorless Vector Control Sensoless Vector Torque Control Speed control with Encoder Feedback Torque control with Encoder Feedback 1 3AC 200 V to 5 5 kW Standard 16 kHz other powers and voltages 2 kHz to 16 kHz 2 kHz steps Standard 4 kHz power reduction see Table 7 3 2 kHz to 4 kHz 2 kHz steps Standard 2 kHz VT 4 kHz CT power reduction see Table 7 3 Fixed Frequencies 15 programmable Skip Frequencies 4 programmable Setpoint Resolution 0 01 Hz Digital 0 01 Hz Serial 10 bit Analogue motor potentiometer 0 1 Hz 0 1 in PID mode Frame Sizes FX and GX Inrush Current Control Method Frame Sizes A to C Frame Sizes A to F Pulse Frequency Frame Sizes FX and GX Digital Inputs 6 programmable isolated switchable active high acti
39. removed from the inverter whilst power is applied Ifthe BOP has been set as the I O control P0700 1 the drive will stop if the BOP is removed Table 3 2 Default settings for operation using the BOP Parameter P0100 Meaning Operating Mode Europe US Default Europe North America 50 Hz kW 60Hz hp P0307 Power rated motor Dimension kW Hp depending on setting of P0100 Value depending on variant P0310 Motor frequency rating 50 Hz 60 Hz P0311 Motor speed rating 1395 1680 rpm depending on variant P1082 Maximum Motor Frequency 50 Hz 60 Hz ATTENTION MICROMASTER 440 can only be operated with one of the operator panels BOP or AOP will be displayed MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 49 3 Commissioning Buttons on the BOP Issue 12 02 Panel Button Function Effects FR 0000 peer The LCD displays the settings currently used by the inverter Start motor Pressing the button starts the inverter This button is disabled by default To enable this button set P0700 1 OFF1 Pressing the button causes the motor to come to a standstill at the selected ramp down rate Disabled by default to Stop motor enable set P0700 1 OFF2 Pressing the button twice or once long causes the motor to coast to a standstill This function is always enabled Press this button to change the
40. running Quick Commissioning It is important that parameter P0010 is used for commissioning and P0003 is used to select the access level There are three user levels standard extended and expert The lower the access level fewer parameters can be seen while performing Quick commissioning The values for these parameters are either the default settings or are calculated during quick commissioning Quick commissioning includes motor and ramp setting parameters Quick Commissioning concludes with P3900 which when set to 1 will perform the necessary motor calculations and clear all other parameters not included in P0010 1 to the default settings After completing Quick Commissioning with P3900 1 the inverter is then ready to run this will only happen in the Quick Commissioning mode MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 Flow chart Quick Commissioning QC 3 Commissioning Access level P0003 User access level 2 1 Standard 2 Extended 3 Expert P0010 Start Quick Commissioning 1 O Ready to Run 1 Ready to Run 30 Factory Setting P0100 Operation for Europe N America O Power in kW f default 50 Hz 1 Power in hp f default 60 Hz 2 Power in kW f default 60 Hz NOTE Settings 0 and 1 should be changed using the DIP switches to allow permanent setting The DIP switches should be used to create permanent settings After a mains break the DIP switch setting
41. the printing or binding process Document subject to change without prior notice Siemens Aktiengesellschaft MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 Foreword Foreword User Documentation WARNING PA Before installing and commissioning the inverter you must read all safety instructions and warnings carefully including all the warning labels attached to the equipment Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels Information is also available from Technical Support Nuremberg Tel 49 0 180 5050 222 Fax 49 0 180 5050 223 Email techsupport ad siemens de Monday to Friday 7 00 am to 5 00 pm local time Internet Home Address Customers can access technical and general information at http www siemens de micromaster Contact address Should any questions or problems arise while reading this manual please contact the Siemens office concerned using the form provided at the back this manual MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 5 Definitions and Warnings Issue 12 02 Definitions and Warnings A AN A PE O Ground DANGER indicates an immiently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION used wit
42. 0 Recommended Buda A 80 100 125 160 200 200 3NA 3024 3030 3032 3036 3140 3140 Fuses for UL A 80 100 125 160 200 200 specified 3NE 1820 0 1021 0 1022 0 1224 0 1225 0 1225 0 3 mm 16 0 25 0 25 0 35 0 70 0 70 0 Input Cable Min awg 5 3 3 2 2 2 mm 35 0 35 0 35 0 150 0 150 0 150 0 Input Cable Max awg 2 2 2 5 5 5 mm 16 0 25 0 25 0 50 0 70 0 95 0 Output Cable Min awg 5 3 3 0 2 3 mm 35 0 35 0 35 0 150 0 150 0 150 0 Output Cable Max awg 2 2 2 5 5 5 Weight kg 17 0 22 0 22 0 75 0 75 0 75 0 Ibs 37 0 48 0 48 0 165 0 165 0 165 0 B mm 275 0 275 0 275 0 350 0 350 0 350 0 H mm 520 0 650 0 650 0 1150 0 1150 0 1150 0 T mm 245 0 245 0 245 0 320 0 320 0 320 0 Dimensions B Inches 10 83 10 83 10 83 13 78 13 78 13 78 H Inches 20 47 25 59 25 59 45 28 45 28 45 28 T Inches 9 65 9 65 9 65 12 6 12 6 12 6 114 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 Input voltage range 7 MICROMASTER 440 specifications 3 AC 380 V 480 V 10 Unfiltered Part 1 Order No 6SE6440 2UD13 2UD15 2UD17 2UD21 2UD21 2UD22 2UD23 2UD24 2UD25 2UD27 7AA1 5AA1 5AA1 1AA1 5AA1 2BA1 0BA1 OBA1 5CA1 5CA1 CT Motor Output kW 0 37 0 55 0 75 1 1 1 5 2 2 3 0 4 0 5 5 7 5 Rating hp 0 5 0 75 1 0 1 5 2 0 3 0 4 0 5 0 7 5 10 0 Output Power kVA
43. 0 0 3 CUT N P1530 3 Motoring power limitation 0 75 2 CUT N P1531 3 Regenerative power limitation 0 75 2 CUT N 11538 CO Upper torque limit total 2 11539 CO Lower torque limit total 2 P1570 3 CO Fixed value flux setpoint 100 0 2 CUT N P1574 3 Dynamic voltage headroom 10 3 CUT N P1580 3 Efficiency optimization 0 2 CUT N P1582 3 Smooth time for flux setpoint 15 3 CUT N 11598 CO Flux setpoint total 3 P1596 3 Int time field weak controller 50 3 CUT N P1610 3 Continuous torque boost SLVC 50 0 2 CUT N P1611 3 Acc torque boost SLVC 0 0 2 CUT N MICROMASTER 440 Operating Instructions 76 6SE6400 5AW00 0BPO Issue 12 02 5 System parameters Par No Parametername Default Level DS QC P1740 Gain for oscillation damping 0 000 3 CUT N r1751 Status word of motor model 3 P1750 3 Control word of motor model 1 3 CUT N P1755 3 Start freq motor model SLVC 5 0 3 CUT N P1756 3 Hyst freq motor model SLVC 50 0 3 CUT N P1758 3 T wait transit to feed fwd mode 1500 3 CUT N P1759 3 T wait for n adaption to settle 100 3 CUT N P1764 3 Kp of n adaption SLVC 0 2 3 CUT N 11770 CO Prop output of n adaption 3 11771 CO Int output of n adaption 3 11782 Output of Rs adaptation 3 P1780 3 Control word of Rs Rr adapti
44. 0 2 CUT N P0604 3 Threshold motor temperature 130 0 2 CUT N P0610 3 Motor 12t temperature reaction 2 3 CT N P0625 3 Ambient motor temperature 20 0 3 CUT N P0640 3 Motor overload factor 150 0 2 CUT Q P1910 Select motor data identification 0 2 CT Q r1912 3 Identified stator resistance 2 r1913 3 Identified rotor time constant 2 r1914 3 Ident Total leakage inductance 2 r1915 3 Ident Nom Stator inductance 2 r1916 3 Identified stator inductance 1 2 r1917 3 Identified stator inductance 2 2 r1918 3 Identified stator inductance 3 2 r1919 3 Identified stator inductance 4 2 r1920 3 Identified dyn Leak Inductance 2 P1960 Speed control optimisation 0 3 CT Q Commands and Digital I O P0004 7 Par No Parametername Default Level DS QC R0002 Drive state 2 r0019 CO BO BOP control word 3 r0050 CO Active command data set 2 r0052 CO BO Act Status word 1 2 r0051 2 CO Active drive data set DDS 2 10053 CO BO Act Status word 2 2 r0054 CO BO Act Control word 1 3 r0055 CO BO Add Act Control word 3 10403 CO BO Encoder status word 2 P0700 3 Selection of command source 2 1 CT Q P0701 3 Function of digital input 1 1 2 CT N P0702 3 Function of digital input 2 12 2 CT N P0703 3 Function of digital input 3 9 2 CT N P0704 3 Function of digital input 4 15 2 CT N P0705 3 Function of digital input 5 15 2 CT N P0706 3 Funct
45. 005 21 the corresponding setpoint is displayed approximately every 1 0 seconds while the inverter is stopped The inverter is programmed at the factory for standard applications on Siemens four pole standard motors that have the same power rating as the inverters When using other motors it is necessary to enter the specifications from the motor s rating plate See Figure 3 8 for details on how to read motor data Changing motor parameters is not possible unless P0010 1 To be able to initiate a run P0010 must be set to 0 Basic operation with the BOP AOP Prerequisites gt P0010 0 in order to initiate the run command correctly gt P0700 1 enables the start stop button on the BOP gt P1000 1 this enables the motor potentiometer setpoints 56 Press the green Button Ci start the motor Press the Button white the motor is turning Motor speed increases to 50 Hz When the inverter reaches 50 Hz press the Button a Motor speed and display is decreased Change the direction of rotation with the Button The red button stops the motor MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 3 Commissioning External motor thermal overload protection When operated below rated speed the cooling effect of fans fitted to the motor shaft is reduced Consequentially most motors require de rating for continuous operation at low frequencies To ensure that the motors are prot
46. 0085 96 Wrong lO Board Possible Causes gt Wrong lO board is connected gt No ID detected on IO board no data Diagnose amp Remedy 1 Check data 2 Change lO board Asic Timeout Possible Causes Internal communications failure Diagnose amp Remedy 1 If fault persists change inverter 2 Contact Service Department CB setpoint fault Possible Causes No setpoint values from CB communication board during telegram off time Diagnose amp Remedy Check CB and communication partner USS BOP link setpoint fault Possible Causes No setpoint values from USS during telegram off time Diagnose amp Remedy Check USS master USS COMM link setpoint fault Possible Causes No setpoint values from USS during telegram off time Diagnose amp Remedy Check USS master ADC lost input signal Possible Causes gt Broken wire gt Signal out of limits External Fault Possible Causes External fault triggered via for example terminal inputs Diagnose amp Remedy Disable for example terminal input for fault trigger MICROMASTER 440 Issue 12 02 OFF2 OFF2 OFF2 OFF2 OFF2 OFF2 OFF2 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 F0090 F0101 F0221 F0222 F0450 Encoder feedback loss Possible Causes Signal from Encoder lost Diagnose amp Remedy Check connections between encoder and inverter SON r0061 5 Increase encoder loss threshold in P0492 Stack Overflo
47. 1 0 3 CT N P0852 3 BI Pulse enable 1 0 3 CT N P1020 3 BI Fixed freq Selection Bit 0 0 0 3 CT N P1021 3 BI Fixed freq Selection Bit 1 0 0 3 CT N P1022 3 BI Fixed freq Selection Bit 2 0 0 3 CT N P1023 3 BI Fixed freq Selection Bit 3 722 3 3 CT N P1026 3 BI Fixed freq Selection Bit 4 722 4 3 CT N P1028 3 BI Fixed freq Selection Bit 5 722 5 3 CT N P1035 3 Bl Enable MOP UP command 19 13 3 CT N P1036 3 BI Enable MOP DOWN command 19 14 3 CT N P1055 3 BI Enable JOG right 0 0 3 CT N P1056 3 BI Enable JOG left 0 0 3 CT N P1074 3 Bl Disable additional setpoint 0 0 3 CUT N P1110 3 BI Inhibit neg freq Setpoint 0 0 3 CT N P1113 3 BI Reverse 722 1 3 CT N P1124 3 Bl Enable JOG ramp times 0 0 3 CT N P1140 3 Bl RFG enable 1 0 3 CT N P1141 3 BI RFG start 1 0 3 CT N P1142 3 Bl RFG enable setpoint 1 0 3 CT N P1230 3 BI Enable DC braking 0 0 3 CUT N P2103 3 Bl 1 Faults acknowledgement 722 2 3 CT N P2104 3 Bl 2 Faults acknowledgement 0 0 3 CT N P2106 3 BI External fault 1 0 3 CT N P2220 3 BI Fixed PID setp Select Bit 0 0 0 3 CT N P2221 3 BI Fixed PID setp Select Bit 1 0 0 3 CT N MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 71 5 System parameters Issue 12 02 Par No Parametername Default L
48. 1113 3 Bl Reverse P1124 3 Bl Enable JOG ramp times 84 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 Drive Datasets DDS 5 System parameters Number Parameter name P0005 3 Display selection r0035 3 CO Act motor temperature P0291 3 Inverter protection P0300f3 Select motor type P0304 3 Rated motor voltage P0305 3 Rated motor current P0307 3 Rated motor power P0308 3 Rated motor cosPhi P0309f3 Rated motor efficiency P0310 3 Rated motor frequency P0311 3 Rated motor speed r0313 3 Motor pole pairs P0314 3 Motor pole pair number P0320 3 Motor magnetizing current r0330 3 Rated motor slip r0331 3 Rated magnetization current r0332 3 Rated power factor r0333 3 Rated motor torque P0335 3 Motor cooling P0340 3 Calculation of motor parameters P0341 3 Motor inertia kg m 2 P0342 3 Total motor inertia ratio P0344 3 Motor weight r0345 3 Motor start up time P0346 3 Magnetization time P0347 3 Demagnetization time P0350 3 Stator resistance line to line P0352 3 Cable resistance P0354 3 Rotor resistance P0356 3 Stator leakage inductance P0
49. 121 P1130 P1134 in the Parameter List Starting the motor gt Default Terminal 5 DIN 1 high gt Other settings see P0700 to P0708 Stopping the motor There are several ways to stop the motor gt Default OFF1 4 3 1 Terminal 5 DIN 1 low OFF2 4 3 2 Off button on BOP AOP pressing the Off button once long two seconds or twice with default settings not possible without BOP AOP OFF3 4 3 3 Not active in the default factory setting gt Other settings see P0700 to P0708 Reversing the motor 4 3 4 3 1 gt Default Terminal 6 DIN 2 high gt Other settings see P0700 to P0708 OFF and braking functions OFF1 This command produced by canceling the ON command causes the inverter to come to a standstill at the selected ramp down rate Parameter to change ramp down time see P1121 NOTICE gt ON and the following OFF1 command must have the same source gt Ifthe ON OFF1 command is set to more than one digital input only the last set digital input is valid e g DIN3 is active gt OFF1 can be combined with DC braking Compound braking or for Frame Sizes A to F with dynamic braking MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 61 4 Using the MICROMASTER 440 Issue 12 02 4 3 2 4 3 3 4 3 4 4 3 5 4 3 6 62 OFF2 This command causes the motor to coast to a standstill pulses disabled NOTICE The OFF2 command can have one or more so
50. 2 Fan must turn when inverter is running 3 Pulse frequency P1800 must be set to default value 4 Ambient temperature could be higher than specified for the inverter Additional meaning for MM440 Frame size FX amp GX Fault value 1 Rectifier overtemperature 2 Ambient overtemperature 3 EBOX overtemperature Inverter lt Possible Causes gt Inverter overloaded gt Duty cycle too demanding gt Motor power P0307 exceeds inverter power capability r0206 Diagnose amp Remedy Check the following 1 Load duty cycle must lie within specified limits 2 Motor power P0307 must match inverter power r0206 Motor Over Temperature Possible Causes Motor overloaded Diagnose amp Remedy Check the following 1 Load duty cycle must be correct 2 Motor nominal overtemperatures P0626 P0628 must be correct 3 Motor temperature warning level P0604 must match If P0601 0 or 1 check the following Check if name plate data are correct if not perform quick commissioning Check if motor weight P0344 is reasonable Change if necessary BONES Siemens standard motor If P0601 2 check the following 1 Check if temperature shown in r0035 is reasonable 2 Check if the sensor is a KTY84 other sensors are not supported MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 6 Troubleshooting OFF2 OFF2 OFF2 OFF1 Accurate equivalent circuit data can be found by performing motor identification P1910 1
51. 256 3 Reaction of kinetic buffering 0 3 CT N Motor Control P0004 13 Par No Parametername Default Level DS QC r0020 CO Act frequency setpoint 3 r0021 CO Act frequency 2 r0022 Act rotor speed 3 r0024 CO Act output frequency 3 r0025 CO Act output voltage 2 r0027 CO Act output current 2 r0029 CO Flux gen current 3 r0030 CO Torque gen current 3 r0031 CO Act torque 2 74 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 Issue 12 02 5 System parameters Par No Parametername Default Level DS QC r0032 CO Act power 2 r0038 CO Act power factor 3 r0056 CO BO Status of motor control 3 r0061 CO Act rotor speed 2 r0062 CO Freq setpoint 3 r0063 CO Act frequency 3 r0064 CO Dev frequency controller 3 r0065 CO Slip frequency 3 r0066 CO Act output frequency 3 r0067 CO Act output current limit 3 r0068 CO Output current 3 r0071 CO Max output voltage 3 r0072 CO Act output voltage 3 r0075 CO Current setpoint Isd 3 10076 CO Act current Isd 3 10077 CO Current setpoint Isq 3 r0078 CO Act current Isq 3 r0079 CO Torque setpoint total 3 r0086 CO Act active c
52. 3 8 Typical Motor Rating Plate Example The details given on the rating plate are only examples NOTICE gt gt gt gt gt P0308 is only visible if P0003 gt 2 Depending on the settings for parameter P0100 only P 0308 or P0309 is displayed P0307 indicates kW or HP depending upon the setting of P0100 For detailed information please see the Parameter List Changing motor parameters is only possible with P0010 1 factory setting and P0004 0 or 3 Ensure that the inverter is configured correctly to the motor Observe the motor s star delta connection arrangement 3 2 4 Reset to Factory default To reset all parameters to the factory default settings the following parameters should be set as follows BOP AOP or Communication Option needed 1 Set P0010 30 2 Set P0970 1 NOTE The reset process can take up to 3 minutes to complete MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 55 3 Commissioning Issue 12 02 3 3 General operation For a full description of standard and extended parameters please refer to the Parameter List NOTICE 1 The inverter does not have a main power switch and is live when the mains supply is connected It waits with the output disabled until the RUN button is pressed or for the presence of a digital ON signal at terminal 5 rotate right Ifa BOP or an AOP is fitted and the output frequency is selected to be displayed P0
53. 3 Second Environment Burst Interference EN 61000 4 4 2 kV power cables 1 kV control Radio Frequency Electromagnetic IEC 1000 4 3 26 1000 MHz 10 V m Field Class 2 Filtered Industrial This level of performance will allow the manufacturer assembler to self certify their apparatus for compliance with the EMC directive for the industrial environment as regards the EMC performance characteristics of the power drive system Performance limits are as specified in the Generic Industrial Emissions and Immunity standards EN 50081 2 and EN 50082 2 Electrostatic Discharge EN 61000 4 2 8 kV air discharge Table 9 3 Class 2 Filtered Industrial Radiated Emissions EN 55011 Level A1 Conducted Emissions EN 55011 Level A1 Immunity Supply Voltage Distortion IEC 1000 2 4 1993 Voltage Fluctuations Dips Unbalance IEC 1000 2 1 Frequency Variations Electrostatic Discharge EN 61000 4 2 8 kV air discharge Burst Interference EN 61000 4 4 2 kV power cables 2 kV control Radio Frequency Electromagnetic ENV 50 140 80 1000 MHz 10 V m 80 AM power Field amplitude modulated and signal lines Radio frequency Electromagnetic Field ENV 50 204 900 MHz 10 V m 50 duty cycle pulse modulated 200 Hz repetition rate Magnetic Fields EN 61000 4 8 50 Hz 30 A m MICROMASTER 440 Operating Instructions 126 6SE6400 5AW00 0BPO Issue 12 02 9 Electro magnetic compatibility EMC Only Frame Sizes A to F Class 3 Filtered for residential
54. 358 3 Rotor leakage inductance P0360 3 Main inductance P0362 3 Magnetizing curve flux 1 P0363 3 Magnetizing curve flux 2 P0364 3 Magnetizing curve flux 3 P0365 3 Magnetizing curve flux 4 P0366 3 Magnetizing curve imag 1 P0367 3 Magnetizing curve imag 2 P0368 3 Magnetizing curve imag 3 P0369 3 Magnetizing curve imag 4 r0370 3 Stator resistance r0372 3 Cable resistance r0373 3 Rated stator resistance MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Number Parameter name r0374 3 Rotor resistance r0376 3 Rated rotor resistance r0377 3 Total leakage reactance r0382 3 Main reactance r0384 3 Rotor time constant r0386 3 Total leakage time constant P0400 3 Select encoder type P0408 3 Encoder pulses per revolution P0491 3 Reaction on speed signal loss P0492 3 Allowed speed difference P0494 3 Delay speed loss reaction P0500 3 Technological application P0530 3 Unit for positioning signal P0531 3 Unit conversion P0601 3 Motor temperature sensor P0604 3 Threshold motor temperature P0625 3 Ambient motor temperature P0626 3 Overtemperature stator iron P0627 3 Overtemperature stator winding P0628 3 Overtemperature rotor winding r0630 3 CO Ambient temperature r0631 3 CO Stator iron temperature r0632 3 CO Stator winding temperature r0633 3 CO Rotor winding temperature P0640 3
55. 4 3 Bl 2 Faults acknowledgement P0840 3 Bl ON OFF1 P2106 3 BI External fault P0842 3 Bl ON reverse OFF1 P2151 3 Cl Monitoring speed setpoint P0844 3 BI 1 OFF2 P2152 3 Cl Act monitoring speed P0845 3 Bl 2 OFF2 P2200 3 Bl Enable PID controller P0848 3 Bl 1 OFF3 P2220 3 BI Fixed PID setp select Bit 0 P0849 3 Bl 2 OFF3 P2221 3 Bl Fixed PID setp select Bit 1 P0852 3 Bl Pulse enable P2222 3 Bl Fixed PID setp select Bit 2 P1000 3 Selection of frequency setpoint P2223 3 Bl Fixed PID setp select Bit 3 P1020 3 Bl Fixed freq selection Bit O P2226 3 Bl Fixed PID setp select Bit 4 P1021 3 Bl Fixed freq selection Bit 1 P2228 3 Bl Fixed PID setp select Bit 5 P1022 3 Bl Fixed freq selection Bit 2 P2235 3 Bl Enable PID MOP UP cmd P1023 3 Bl Fixed freq selection Bit 3 P2236 3 Bl Enable PID MOP DOWN cmd P1026 3 Bl Fixed freq selection Bit 4 P2253 3 Cl PID setpoint P1028 3 Bl Fixed freq selection Bit 5 P2254 3 Cl PID trim source P1035 3 Bl Enable MOP UP command P2264 3 Cl PID feedback P1036 3 Bl Enable MOP DOWN command P1055 3 Bl Enable JOG right P1056 3 Bl Enable JOG left P1070 3 Cl Main setpoint P1071 3 Cl Main setpoint scaling P1074 3 Bl Disable additional setpoint P1075 3 Cl Additional setpoint P1076 3 Cl Additional setpoint scaling P1110 3 BI Inhibit neg freq setpoint P
56. 610 amp P1611 VV OAR ON F0002 OverVoltage OFF2 Possible Causes DC link controller disabled P1240 0 DC link voltage r0026 exceeds trip level P2172 Overvoltage can be caused either by too high main supply voltage or if motor is in regenerative mode Regenerative mode can be caused by fast ramp downs or if the motor is driven from an active load Diagnose amp Remedy Check the following 7 Supply voltage P0210 must lie within limits indicated on rating plate 8 DC link voltage controller must be enabled P1240 and parameterized properly 9 Ramp down time P1121 must match inertia of load 10 Required braking power must lie within specified limits NOTE Higher inertia requires longer ramp times Apply a braking resistor for the models A F if necessary VV V MICROMASTER 440 Operating Instructions 92 6SE6400 5AW00 0BP0 Issue 12 02 F0003 F0004 F0005 F0011 UnderVoltage Possible Causes gt Main supply failed gt Shock load outside specified limits Diagnose amp Remedy Check the following 1 Supply voltage P0210 must lie within limits indicated on rating plate 2 Supply must not be susceptible to temporary failures or voltage reductions gt Enable kinetic buffering P1240 2 Inverter Over Temperature Possible Causes gt Ventilation inadequate gt Ambient temperature is too high Diagnose amp Remedy Check the following 1 Load conditions and duty cycle must be appropriate
57. 7 28 10 83 10 83 10 83 10 83 10 83 13 78 13 78 13 78 H Inches 965 9 65 20 47 20 47 20 47 25 59 25 59 33 46 33 46 33 46 T Inches 7 68 7 68 965 9 65 1965 1965 965 126 126 12 6 112 MICROMASTER 440 UL listed fuses such as Class NON from Bussmann are required for use in America Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 Input voltage range 3 AC 380 V 480 V 10 with built in Class A Filter Part 1 7 MICROMASTER 440 specifications Order No 6SE6440 2AD22 2AD23 2AD24 2AD25 2AD27 2AD31 2AD31 2AD31 2BA1 0BA1 OBA1 5CA1 5CA1 1CA1 5DA1 8DA1 CT Motor Output kw 22 3 0 4 0 5 5 7 5 11 0 15 0 18 5 Rating hp 3 0 4 0 5 0 7 5 10 0 15 0 20 0 25 0 Output Power kVA 45 5 9 7 8 10 1 14 0 19 8 24 4 29 0 CT Output Cur Max A 5 9 7 7 10 2 13 2 18 4 26 0 32 0 38 0 CT Input Current A 5 0 6 7 8 5 11 6 15 4 22 5 30 0 36 6 VT Input Current A 5 0 6 7 8 5 16 0 22 5 30 5 37 2 43 3 VT Output Cur Max A 5 9 7 7 10 2 18 4 26 0 32 0 38 0 45 0 SAA A 16 16 20 20 32 35 50 63 3NA 3005 3005 3007 3007 3012 3014 3020 3022 Fuses for UL A 50 63 specified 3NE 1817 0 1818 0 mm 1 0 1 0 1 0 2 5 4 0 6 0 10 0 10 0 Input Cable Min awg 17 17 17 13 11 9 7 7 mm 6 0 6 0 6 0 10 0 10 0 10 0 35 0 35 0 Input Cable Max awg 9 9 9 7 7 7 2 2
58. 8 78 0 71 5 65 0 45 154 0 134 8 115 5 104 0 92 4 84 7 77 0 3 AC 400 V 0 37 1 3 1 3 1 3 1 3 1 3 1 2 1 0 0 55 1 7 1 7 1 7 1 6 1 5 1 4 1 2 0 75 2 2 2 2 2 2 2 0 1 8 1 5 1 3 1 1 3 1 2 9 2 8 2 5 2 2 1 9 1 6 1 5 4 1 3 7 3 3 2 9 2 5 2 1 1 6 2 2 5 9 5 6 5 3 4 7 4 1 3 5 3 0 3 0 7 7 6 9 6 2 5 4 4 6 3 9 3 1 4 0 10 2 9 2 8 2 7 1 6 1 5 1 4 1 5 5 13 2 11 9 10 6 9 2 7 9 6 6 5 3 7 5 19 0 18 1 17 1 15 2 13 3 11 4 9 5 11 0 26 0 23 4 20 8 18 2 15 6 13 0 10 4 15 0 32 0 30 4 28 8 25 6 22 4 19 2 16 0 18 5 38 0 34 2 30 4 26 6 22 8 19 0 15 2 22 45 0 40 5 36 0 31 5 27 0 22 5 18 0 30 62 0 58 9 55 8 49 6 43 4 37 2 31 0 37 75 0 67 5 60 0 52 5 45 0 37 5 30 0 45 90 0 76 5 63 0 51 8 40 5 33 8 27 0 55 110 0 93 5 77 0 63 3 49 5 41 3 33 0 75 145 0 112 4 79 8 68 9 58 0 50 8 43 5 90 178 0 110 205 0 132 250 0 160 302 0 200 370 0 3AC 500 V 0 75 1 4 1 2 1 0 0 8 0 7 0 6 0 6 1 5 2 7 2 2 1 6 1 4 1 1 0 9 0 8 2 2 3 9 2 9 2 0 1 6 1 2 1 0 0 8 4 0 6 1 4 6 3 1 2 4 1 8 1 5 1 2 5 5 9 0 6 8 4 5 3 6 2 7 2 3 1 8 7 5 11 0 8 8 6 6 5 5 44 3 9 3 3 11 0 17 0 12 8 8 5 6 8 5 1 4 3 3 4 15 0 22 0 17 6 13 2 11 0 8 8 7 7 6 6 18 5 27 0 20 3 13 5 10 8 8 1 6 8 5 4 22 32 0 24 0 16 0 12 8 9 6 8 0 6 4 30 41 0 32 8 24 6 20 5 16 4 14 4 12 3 37 52 0 39 0 26 0 20 8 15 6 13 0 10 4 45 62 0 52 7 43 4 40 3 37 2 32 6 27 9 55 77 0 67 4 57 8 52 0 46 2 42 4 38 5 75 99 0 84 2 69 3 64 4 59 4 52 0 44 6 MICROMASTER 440 Operatin
59. CROMASTER 440 can only be operated with one of the operator panels BOP or AOP If a BOP 2 panel is used EE wii be displayed SIEMENS SIEMENS 308 Status Display Panel Basic Operator Panel Advanced Operator Panel Figure 3 3 Panels available for the MICROMASTER 440 Inverter vase For notes on replacing the operator panels please refer to the corresponding annexes on page 129 in this manual NOTICE Adjusting the motor frequency 50 60 Hz The DIP switch to adjust the motor frequency is located below the I O board for removing the I O board see annex on page 135 The inverter is delivered as follows gt DIP switch 2 Off position European defaults 50 Hz kW etc On position North American defaults 60 Hz hp etc gt DIP switch 1 Not for customer use Ve DIP Switch for motor frequency Figure 3 4 DIP switch MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 45 3 Commissioning 3 2 1 46 Commissioning with the SDP In addition the following conditions must be met Issue 12 02 The SDP has two LEDs on the front which display the current operating status of the inverter see Section 6 1 When the SDP is used the presettings of the inverter must be compatible with the following motor data gt Rated motor power gt Motor voltage gt Rated motor current gt Rated motor frequency A conventional Siemens motor is recommended gt
60. CUT N 12821 BO OR 3 3 P2822 2 Bl XOR 1 0 0 3 CUT N r2823 BO XOR 1 3 P2824 2 Bl XOR 2 0 0 3 CUT N r2825 BO XOR 2 3 P2826 2 Bl XOR 3 0 0 3 CUT N 12827 BO XOR 3 3 P2828 Bl NOT 1 0 0 3 CUT N 12829 BO NOT 1 3 P2830 Bl NOT 2 0 0 3 CUT N 12831 BO NOT 2 3 P2832 Bl NOT 3 0 0 3 CUT N 12833 BO NOT 3 3 P2834 4 Bl D FF 1 0 0 3 CUT N 12835 BO Q D FF 1 3 12836 BO NOT Q D FF 1 3 P2837 4 Bl D FF 2 0 0 3 CUT N 12838 BO Q D FF 2 3 12839 BO NOT Q D FF 2 3 P2840 2 Bl RS FF 1 0 0 3 CUT N r2841 BO Q RS FF 1 3 12842 BO NOT Q RS FF 1 3 P2843 2 Bl RS FF 2 0 0 3 CUT N r2844 BO Q RS FF 2 3 r2845 BO NOT Q RS FF 2 3 P2846 2 Bl RS FF 3 0 0 3 CUT N r2847 BO Q RS FF 3 3 12848 BO NOT Q RS FF 3 3 P2849 Bl Timer 1 0 0 3 CUT N MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 81 5 System parameters Issue 12 02 Par No Parametername Default Level DS QC P2850 Delay time of timer 1 0 3 CUT N P2851 Mode timer 1 0 3 CUT N r2852 BO Timer 1 3 r2853 BO Nout timer 1 3 P2854 BI Timer 2 0 0 3 CUT N P2855 Delay time of timer 2 3 CUT N P2856 Mode timer 2 3 CUT N 12857 BO Timer 2 3 12858 BO Nout timer 2 3 P2859 BI Timer 3 0 0 3 CUT N P2860 De
61. D THD 250 W 1AC 230 V 2 15 1 44 0 72 0 26 0 19 83 56 28 10 7 0 77 0 077 0 008 370 W 1AC 230 V 2 96 2 02 1 05 0 38 0 24 83 56 28 10 7 1 1 0 11 0 011 550 W 1AC 230 V 4 04 2 70 1 36 0 48 0 36 83 56 28 10 7 1 5 0 15 0 015 The allowed harmonic currents for professional equipment with an input power gt 1 KW are not yet defined Therefore any electrical apparatus containing the above drives which has an input power gt 1 KW will not require connection approval Alternatively the necessity to apply for connection approval can be avoided by fitting the input chokes recommended in the technical catalogues except 550 W 230 V 1ac units 1 Industrial Networks are defined as those which do not supply buildings used for domestic purposes MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 125 9 Electro magnetic compatibility EMC Issue 12 02 9 1 5 Classification of EMC performance General classes of EMC performance are available as detailed below Class 1 General Industrial Compliance with the EMC Product Standard for Power Drive Systems EN 68100 3 for use in Second Environment Industrial and Restricted Distribution Table 9 2 Class 1 General Industrial Radiated Emissions Frame Sizes A F EN 55011 Level A1 Frame Sizes FX GX EN 68100 3 Second Environment Conducted Emissions Frame Sizes A F EN 55011 Level A1 Frame Sizes FX GX EN 68100
62. E1230 0 3NE1332 0 3NE1333 0 3NE1435 0 Required cooling air flow a Us 225 225 440 440 440 Pipe cable shoe to DIN 46235 mm 10 10 10 10 10 1x 185 or 2 1 x 185 or 2 2 mm 196 120 2 x 240 2 x 240 2 x 240 Max wire cross section AWG resp 1x3500r2 1x3500r2 2x400 2x400 2x400 x 4 0 x 4 0 kemil k 110 110 170 170 170 Weight das w mm 326 326 326 326 326 h mm 1400 1400 1533 1533 1533 d mm 356 356 545 545 545 iImensions w Inches 12 80 12 80 12 80 12 80 12 80 h Inches 55 12 55 12 60 35 60 35 60 35 d Inches 12 83 12 83 21 46 21 46 21 46 Values are valid for a pulse frequency of 4 kHz MICROMASTER 440 6SE6400 5AW00 0BP0 Operating Instructions 117 7 MICROMASTER 440 specifications Issue 12 02 Input voltage range 3 AC 500 V 600 V 10 Unfiltered Part 1 Order No 6SE6440 2UE17 2UE21 2UE22 2UE24 2UE25 2UE27 2UE31 2UE31 2UE31 5CA1 5CA1 2CA1 0CA1 5CA1 5CA1 1CA1 5DA1 8DA1 CT Motor Output kW 0 75 1 5 2 2 4 0 5 5 7 5 11 0 150 185 Rating hp 1 0 2 0 3 0 5 0 7 5 10 0 15 0 20 0 25 0 Output Power kVA 1 3 2 6 3 7 5 8 8 6 10 5 16 2 210 25 7 CT Output Cur Max A 14 27 3 9 6 1 9 0 11 0 17 0 22 0 27 0 CT Input Current A 2 0 3 2 44 6 9 9 4 12 3 18 1 24 2 295 VT Input Current A 3 2 44 6 9 9 4 12 6 18 1 249 298 35 1 VT Output Cur Max A 2 7 3 9 6 1 9 0 11 0 17 0 220 27 0 32 0 Recommended
63. M PX PZD QC RAM RCCB RCD RFG RFI RPM SCL SDP SLVC STW STX SVM TTL USS VC VT ZSW MICROMASTER 440 6SE6400 5AW00 0BPO Appendices Parameter process data object Positive temperature coefficient Parameter value Pulse width modulation Power extension Process data Quick commissioning Random access memory Residual current circuit breaker Residual current device Ramp function generator Radio frequency interference Revolutions per minute Scaling Status display panel Sensorless vector control Control word Start of text Space vector modulation Transistor transistor logic Universal serial interface Vector control Variable torque Status word Operating Instructions 145 Appendices Index Access Levels 66 Adaptation of fan voltage 38 Altitude 22 Ambient operating conditions Altitude 22 Atmospheric Pollution 23 Electromagnetic Radiation 22 Humidity Range 22 Installation und K hlung 23 Shock 22 Temperature 22 Vibration 22 Water hazard 23 Ambient operating conditions 22 AOP operation with AOP 52 Applicable standards European EMC Directive 137 European Low Voltage Directive 137 European Machinery Directive 137 ISO 9001 137 Underwriters Laboratories 137 Atmospheric pollution 23 Basic operation changing parameters with BOP 51 external motor thermal overload protection 55 57 general 56 with BOP 56 with SDP 47 BOP default settings with BOP 49 operation with BOP 49 Brake unit 33 Changing the
64. O 80 50 BO EO fi HIE IG E FRAME SIZE A FRAME SIZE B amp C Ground Ground FRAME SIZE D 8 E Ground Ground FRAME SIZE F Figure 2 8 MICROMASTER 440 Connection Terminals MICROMASTER 440 Operating Instructions 34 6SE6400 5AW00 0BP0 Issue 12 02 2 Installation Hoisting eyes Shield connection Mains cable PE Cable opening for mains conection U1 L1 V1 L2 W1 L3 Cable opening C L D L for connection of an external braking unit Mains cable Phase U1 L1 V1 L2 W1 L3 Connection to Y Capacitor Connection C L D L for external braking unit Top adjustment rail Top retaining screw Status Display Panel Elektronic box Bottom adjustment rail Bottom retaining screw Fan screws Fan Shield connection control leads Fan fuses Transformer adaption Motor cable Phase U2 T1 V2 T2 W2 T3 Motor cable PE Shield connection Figure 2 9 MICROMASTER 440 connection drawing frame size FX MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 35 2 Installation Hoisting eyes Shield connection Mains cable PE Cable opening for mains conection U1 L1 V1 L2 W1 L3 Cable opening C L D L for connection of an
65. Only suitable qualified personnel should work on this equipment and only after becoming familiar with all safety notices installation operation and maintenance procedures contained in this manual The successful and safe operation of this equipment is dependent upon its proper handling installation operation and maintenance Risk of electric shock The DC link capacitors remain charged for five minutes after power has been removed It is not permissible to open the equipment until 5 minutes after the power has been removed HP ratings are based on the Siemens 1LA motors and are given for guidance only they do not necessarily comply with UL or NEMA HP ratings CAUTION Children and the general public must be prevented from accessing or approaching the equipment This equipment may only be used for the purpose specified by the manufacturer Unauthorized modifications and the use of spare parts and accessories that are not sold or recommended by the manufacturer of the equipment can cause fires electric shocks and injuries MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 7 Safety Instructions Issue 12 02 NOTICE Keep these operating instructions within easy reach of the equipment and make them available to all users Whenever measuring or testing has to be performed on live equipment the regulations of Safety Code BGV A2 must be observed in particular 8 Permissible Deviations when Workin
66. SIEMENS MICROMASTER 440 0 12 kW 250 kW Operating Instructions Issue 12 02 DATA TL iim Hit 1 User Documentation 6SE6400 5AW00 0BP0 MICROMASTER 440 Documentation Getting Started Guide siemens il Is for quick commissioning with SDP and BOP A Operating Instructions SIEMENS Gives information about features of the MICROMASTER 440 Installation Commissioning Control modes System Parameter structure Troubleshooting Specifications and available options of the MICROMASTER 440 Parameter List SIEMENS The Parameter List contains the description of all Parameters structured in functional order and a detailed description The Parameter list also includes a series of function plans Catalogues In the catalogue you will find all the necessary information to select an appropriate inverter as well as filters chokes operator panels and communication options SIEMENS MICROMASTER 440 0 12 kW 250 kW Operating Instructions User Documentation Valid for Inverter Type MICROMASTER 440 0 12 kW 200 KW Issue 12 02 Issue 12 02 Software Version Overview 1 Installation 2 Commissioning 3 Using the 4 MICROMASTER 440 System Parameters 5 Troubleshooting 6 Specifications 7 Options 8 Electro Magnetic 9 Compatibility Appendices A B C D E F Index IMPORTANT NOTICE Not all inverters currently have UL approval UL listing can be de
67. X and GX Up to 2000 m above sea level without derating Protection Features Undervoltage Overvoltage Overload Ground Faults Short circuit Stall Prevention Motor Blocking Protection Motor Overtemperature Inverter Overtemperature Parameter Interlock Standards Frame Sizes A to F UL cUL CE C tick Frame Sizes FX and GX UL in preparation cUL in preparation CE CE Marked Conformity with EC Low Voltage Directive 73 23 EEC and filtered versions also Electromagnetic Compatibility Directive 89 336 EEC Table 7 2 Tightening torques for power terminals Frame Size Tightening Torque Nm A 1 1 B 1 5 C 2 25 D E F 10 max 10 max 50 FX 25 GX 25 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 107 7 MICROMASTER 440 specifications Issue 12 02 Table 7 3 Current reduction depending on pulse frequency Mains voltage Power CT Output current in A with a switching frequency of kW 4 kHz 6 kHz 8 kHz 10kHz 12kHz 14kHz 16kHz 1 3 AC 200 V 0 12 to 5 5 Factory setting 16 kHz no derating necessary 7 5 28 0 26 6 25 2 22 4 19 6 16 8 14 0 11 42 0 37 8 33 6 29 4 25 2 21 0 16 8 15 54 0 48 6 43 2 37 8 32 4 27 0 21 6 18 5 68 0 64 6 61 2 54 4 47 6 40 8 34 0 22 80 0 72 0 64 0 56 0 48 0 40 0 32 0 30 104 0 91 0 78 0 70 2 62 4 57 2 52 0 37 130 0 113 8 97 5 87
68. ans the inverter is busy with tasks of higher priority MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 51 3 Commissioning Issue 12 02 Changing single digits in Parameter values 3 2 2 2 3 2 3 3 2 3 1 52 For changing the parameter value rapidly the single digits of the display can be changed by performing the following actions Ensure you are in the parameter value changing level see Changing parameters with BOP 1 Press function button which causes the right hand digit to blink Change the value of this digit by pressing 2 3 Press function button again causes the next digit to blink 4 Perform steps 2 to 4 until the required value is displayed 5 Press the to leave the parameter value changing level NOTES The function button may also be used to acknowledge a fault condition Commissioning with the AOP The AOP is available as an option Its advanced features include the following RUNNING mo P000 0 FHE Hz i gt Multilingual clear text display 1 4 8 Hart gt Upload download of multiple parameter sets v gt Programmable via PC Multidrop capability to drive up to 30 inverters o Q Please refer to the AOP Manual for details or contact your local Siemens sales office for assistance v Commissioning functions with BOP AOP Quick commissioning P0010 1 Mechanical and electrical installation of the inverter must be completed before
69. ault Level DS QC P1000 3 Selection of frequency setpoint 2 1 CT Q P1001 3 Fixed frequency 1 0 00 2 CUT N P1002 3 Fixed frequency 2 5 00 2 CUT N P1003 3 Fixed frequency 3 10 00 2 CUT N P1004 3 Fixed frequency 4 15 00 2 CUT N P1005 3 Fixed frequency 5 20 00 2 CUT N P1006 3 Fixed frequency 6 25 00 2 CUT N P1007 3 Fixed frequency 7 30 00 2 CUT N P1008 3 Fixed frequency 8 35 00 2 CUT N P1009 3 Fixed frequency 9 40 00 2 CUT N MICROMASTER 440 Operating Instructions 72 6SE6400 5AW00 0BPO Issue 12 02 5 System parameters Par No Parametername Default Level DS QC P1010 3 Fixed frequency 10 45 00 2 CUT N P1011 3 Fixed frequency 11 50 00 2 CUT N P1012 3 Fixed frequency 12 55 00 2 CUT N P1013 3 Fixed frequency 13 60 00 2 CUT N P1016 Fixed frequency mode Bit 0 1 3 CT N P1014 3 Fixed frequency 14 65 00 2 CUT N P1017 Fixed frequency mode Bit 1 1 3 CT N P1015 3 Fixed frequency 15 65 00 2 CUT N P1018 Fixed frequency mode Bit 2 1 3 CT N P1019 Fixed frequency mode Bit 3 1 3 CT N 11024 CO Act Fixed frequency 3 P1025 Fixed frequency mode Bit 4 1 3 CT N P1027 Fixed frequency mode Bit 5 1 3 CT N P1032 Inhibit reverse direction of MOP 1 2 CT N P1031 3 Setpoint memory of the MOP 0 2 CUT N P1040 3 Setpoint of the MOP 5
70. ave a negative effect on the flow of cooling air should be installed in this area Make sure that the cooling vents in the inverter are positioned correctly to allow free movement of air MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 23 2 Installation 2 3 A Issue 12 02 Mechanical installation WARNING To ensure the safe operation of the equipment it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installations e g EN 50178 as well as the relevant regulations regarding the correct use of tools and personal protective equipment PPE The mains input DC and motor terminals can carry dangerous voltages even if the inverter is inoperative wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work The inverters can be mounted without any clearance at either side When mounting inverters one above the other the specified environmental conditions must not be exceeded Independent of this these minimum distances must be observed e Frame Size A B C above and below 100 mm e Frame Size D E above and below 300 mm e Frame Size F above and below 350 mm e Frame Size FX GX above 250 mm below 150 mm in front 100 mm If the front cover Frame Sizes
71. can be screened using the methodology shown in Figure 2 13 Mains power input Control cable Motor cable Footprint filter Metal back plate Use suitable clips to fix motor and control cable screens securely to metal back plate Screening cables 1 2 3 4 5 6 7 Figure 2 13 Wiring Guidelines to Minimize the Effects of EMI Frame Sizes D E and F The Gland Plate is factory fitted The installation of the screening is accomplished using the same methodology as in frame sizes A B and C Frame Sizes FX and GX Connect the wire shields to the shield connection points shown in the connection drawing see Figure 2 9 and Figure 2 10 For this purpose twist the motor leads and screw all of them together to the shield connection point for the motor lead When using an EMI filter a power commutating choke is required The wire shields should be fastened to the metallic mounting surface as close as possible to the components MICROMASTER 440 Operating Instructions 40 6SE6400 5AW00 0BP0 Issue 12 02 3 Commissioning 3 Commissioning This Chapter contains gt A schematic diagram of the MICROMASTER 440 gt An overview of the commissioning options and the display and operator panels gt An overview of quick commissioing of the MICROMASTER 440 3 1 Block dia AM di 43 3 2 COMMISSION IMOJ S xt nn t 45 3 3 General operational ita ria tai 56 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 41 3 Commi
72. ccurs e g independent limit switches mechanical interlocks etc MICROMASTERS operate at high voltages Certain parameter settings may cause the inverter to restart automatically after an input power failure Motor parameters must be accurately configured for motor overload protection to operate correctly This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42 Refer to P0610 and P0335 i t is ON by default Motor overload protection can also be provided using an external PTC disabled by default P0601 This equipment is suitable for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 230 V 460 V 575 V when protected by a H or K type fuse see Tables starting on page 109 This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 Frequency setpoint P1000 gt Default Terminal 3 4 AIN AIN 0 10 V corresponds to 0 50 60 Hz gt Other settings see P1000 NOTES For USS see Reference Manual for PROFIBUS see Reference Manual and PROFIBUS Instructions MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 Issue 12 02 4 2 4 Using the MICROMASTER 440 Command sources P0700 NOTICE The ramp times and ramp smoothing functions also affect how the motor starts and stops For details of these functions please refer to parameters P1120 P1
73. changed by using the BOP the Advance Operator Panel AOP or the Serial Interface Parameters can be changed and set using the BOP to adjust the desired properties of the inverter such as ramp times minimum and maximum frequencies etc The parameter numbers selected and the setting of the parameter values are indicated on the optional five digit LCD display gt rxxxx indicates a display parameter Pxxxx a setting parameter gt P0010 initiates quick commissioning gt The inverter will not run unless P0010 is set to O after it has been accessed This function is automatically perform if P3900 gt 0 gt P0004 acts as a filter allowing access to parameters according to their functionality gt Ifan attempt is made to change a parameter that cannot be changed in this status for example cannot be changed whilst running or can only be changed in quick commissioning then will be displayed gt Busy Message In some cases when changing parameter values the display on the BOP shows BUSY for maximum of five seconds This means the inverter is busy with tasks of higher priority ATTENTION MICROMASTER 440 can only be operated with one of the operator panels BOP or AOP If a BOP 2 panel is used 77557 will be displayed Access Levels There are three access levels available to the user Standard Extended and Expert The level of access is set by parameter P0003 For most applications Standard P0003
74. commercial and light industry This level of performance will allow the manufacturer assembler to self certify compliance of their apparatus with the EMC directive for the residential commercial and light industrial environment as regards the EMC performance characteristics of the power drive system Performance limits are as specified in the generic emission and immunity standards EN 50081 1 and EN 50082 1 Table 9 4 Class 3 Filtered for Residential Commercial and Light Industry Immunity Supply Voltage Distortion IEC 1000 2 4 1993 Voltage Fluctuations Dips Unbalance IEC 1000 2 1 Frequency Variations Magnetic Fields EN 61000 4 8 50 Hz 30 A m Electrostatic Discharge EN 61000 4 2 8 kV air discharge Burst Interference EN 61000 4 4 2 kV power cables 2 kV control Radio Frequency Electromagnetic ENV 50 140 80 1000 MHz 10 V m 80 AM power Field amplitude modulated and signal lines Radio frequency Electromagnetic Field ENV 50 204 900 MHz 10 V m 50 duty cycle 200 Hz pulse modulated repetition rate These limits are dependent on the inverter being correctly installed inside a metallic switchgear enclosure The limits will not be met if the inverter is not enclosed Notes gt To achieve these performance levels you must not exceed the default Pulse frequency nor use cables longer than 25 m gt The MICROMASTER inverters are intended exclusively for professional applications Therefore they do not fall
75. connection is normally used to ground the motor Use for intended purpose only The equipment may be used only for the application stated in the manual and only in conjunction with devices and components recommended and authorized by Siemens MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 Safety Instructions Safety Instructions The following Warnings Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected This section lists Warnings Cautions and Notes which apply generally when handling MICROMASTER 440 Inverters classified as General Transport amp Storage Commissioning Operation Repair and Dismantling amp Disposal Specific Warnings Cautions and Notes that apply to particular activities are listed at the beginning of the relevant chapters and are repeated or supplemented at critical points throughout these sections Please read the information carefully since it is provided for your personal safety and will also help prolong the service life of your MICROMASTER 440 Inverter and the equipment you connect to it General WARNING This equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts Non compliance with Warnings or failure to follow the instructions contained in this manual can result in loss of life severe personal injury or serious damage to property
76. dapt the existing line voltage to the fan voltage It may be necessary to reconnect the transformer terminals on the primary side to coincide with the existing line power OV 1L380V 1L400V 1L440V Connect according input voltage Figure 2 12 Adaptation of fan voltage CAUTION If the terminals are not reconnected to the actually present line voltage the fan fuses can blow Replacement for fan fuses Frame size Fuses 2 each Typ FX 90 kW CT 1A Cooper Bussmann FNQ R 1 600V FX 110 kW CT 25A Ferraz Gould Shawmut ATDR2 1 2 600V GX 132 200 kW CT 4A Ferraz Gould Shawmut ATDR4 600V MICROMASTER 440 Operating Instructions 38 6SE6400 5AW00 0BP0 Issue 12 02 2 Installation 2 4 3 Avoiding Electro Magnetic Interference EMI The inverters are designed to operate in an industrial environment where a high level of EMI can be expected Usually good installation practices will ensure safe and trouble free operation If you encounter problems follow the guidelines stated below Action to Take gt Ensure that all equipment in the cubicle is well grounded using short thick grounding cable connected to a common star point or busbar gt Make sure that any control equipment such as a PLC connected to the inverter is connected to the same ground or star point as the inverter via a short thick link gt Connect the return ground from the motors controlled by the inverters direct
77. direction of rotation of the motor Change FAT direction Reverse is indicated by a minus sign or a flashing decimal point Disabled by default to enable set P0700 1 Pressing this button while the inverter has no output causes the Jog not e motor to start and run at the preset jog frequency The motor stops 9 when the button is released Pressing this button when the motor is running has no effect This button can be used to view additional information Pressing and holding the button for 2 seconds from any parameter during operation shows the following 1 DC link voltage indicated by d units V 2 Output current A 3 Output frequency Hz 4 Output voltage indicated by o units V 5 The value selected in P0005 If P0005 is set to show any of the Functi above 3 4 or 5 then this will not be shown again ene Additional presses will toggle around the above displays Jump Function From any parameter rXXXX or PXXXX a short press of the Fn button will immediately jump to r0000 you can then change another parameter if required Upon returning to r0000 pressing the Fn button will return you to your starting point Quit In case of a fault or alarm the button resets the fault or alarm message on the operator panel display O ie Pressing this button allows access to the parameters parameters ue Pressing this button increases the displayed value de Pressing this button decreases the displayed value
78. e in America MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 115 7 MICROMASTER 440 specifications Issue 12 02 Input voltage range 3 AC 380 V 480 V 10 Unfiltered Part 2 Order No 6SE6440 2UD31 2UD31 2UD31 2UD32 2UD33 2UD33 2UD34 2UD35 2UD37 1CA1 5DA1 8DA1 2DA1 0EA1 7EA1 5FA1 5FA1 5FA1 CT Motor Output kw 11 0 15 0 18 5 22 0 30 0 37 0 45 0 55 0 75 0 Rating hp 15 0 20 0 25 0 30 0 40 0 50 0 60 0 75 0 100 0 Output Power kVA 19 8 24 4 29 0 34 3 47 3 57 2 68 6 83 8 110 5 CT Output Cur Max A 26 0 32 0 38 0 45 0 62 0 75 0 90 0 110 0 145 0 CT Input Current A 22 5 30 0 36 6 43 1 58 7 71 2 85 6 103 6 138 5 VT Input Current A 30 5 37 2 43 3 59 3 71 7 86 6 103 6 138 5 168 5 p VT Output Cur Max A 32 0 38 0 45 0 62 0 75 0 90 0 110 0 145 0 178 0 p A 35 50 63 80 100 125 160 200 200 Recommended Fuse 3NA 3014 3020 3022 3024 3030 3032 3036 3140 3140 Fuses for UL A 50 63 80 100 125 160 200 200 specified 3NE 1817 0 1818 0 1820 0 1021 0 1022 0 1224 0 1225 0 1225 0 A mm 6 0 10 0 10 0 16 0 25 0 25 0 35 0 70 0 70 0 Input Cable Min awg 9 7 7 5 3 3 2 2 2 input Cable Max mm 10 0 35 0 35 0 35 0 35 0 35 0 150 0 150 0 150 0 P awg 7 2 2 2 2 2 5 5 5 mm 6 0 10 0 10 0 16 0 25 0 25 0 35 0 70 0 95 0 Output Cable Min awg 9 7 7 5 3 3 2 2 3 mm 10 0 35 0 35 0 35 0 35 0 35
79. eater than 250 9 Identified rotor leakage inductance less than 25 and greater than 250 20 Identified IGBT on voltage less than 0 5 V or greater than 10 V 30 Current controller at voltage limit 40 Inconsistency of identified data set at least one identification failed Percentage values based on the impedance Zb Vmot nom sqrt 3 Imot nom Diagnose amp Remedy gt Fault value 0 Check that the motor is connected to the inverter gt Fault value 1 40 Check if motor data in P0304 to P0311 are correct Check what type of motor wiring is required star delta Speed Control Optimisation Failure OFF2 Possible Causes Speed control optimisation P1960 failed Fault value 0 Time out waiting for stable speed 1 Inconsistent readings Parameter EEPROM Fault OFF2 Possible Causes Read or write failure while saving non volatile parameter Diagnose amp Remedy 1 Factory Reset and new parameterization 2 Contact Customer Support Service Department Power stack Fault OFF2 Possible Causes Read failure for power stack information or invalid data Diagnose amp Remedy Hardware defect contact Customer Support Service Department 10 EEPROM Fault OFF2 Possible Causes Read failure for IO EEPROM information or invalid data Diagnose amp Remedy 1 Check data 2 Change IO board MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 95 6 Troubleshooting F0054 F0060 F0070 F0071 F0072 F0080 F
80. ected against overheating under these conditions a PTC temperature sensor must be fitted to the motor and connected to the inverter control terminals 108 TPT0409 6 ME Ss Seems b 100 200 300 A Toe PTC threshold 4 V PTC Characteristik for 1LG 1LA motors KTY84 Characteristik Figure 3 9 Thermal overload protection With PTC sensor P0601 1 If the PTC in the motor is connected to the MICROMASTER 440 control terminals 14 PTCA and 15 PTCB and the PTC function enabled by setting P0601 1 then the MICROMASTER 440 will operate as normal providing the resistance at the terminals remains below approximately 1500 Q If this value is exceeded the inverter indicates a warning A0511 and then a fault F0011 The actual resistance value at which this occurs will not be less than 1000 Q and not more than 2000 Q With KTY84 sensor P0601 2 The KTY84 has to be connected so that the diode is forward biased that is the anode is connected to terminal 14 PTCA and the cathode to terminal 15 PTCB If the temperature monitoring function is enabled by setting P0601 2 the temperature of the sensor and therefore the motor windings is written to parameter r0035 The threshold motor temperature can now be set using parameter P0604 default setting 130 C Connection failure If the connection to the PTC or KTY84 sensor becomes ope
81. eed sensor check for correct function Check parameters gt P2192 delay time for permitted deviation 3 If using the torque envelope check parameters P2182 threshold frequency f1 P2183 threshold frequency f2 P2184 threshold frequency f3 P2185 upper torque threshold 1 P2186 lower torque threshold 1 P2187 upper torque threshold 2 P2188 lower torque threshold 2 P2189 upper torque threshold 3 P2190 lower torque threshold 3 P2192 delay time for permitted deviation VVVVVVVVVV MICROMASTER 440 Operating Instructions 98 6SE6400 5AW00 0BP0 Issue 12 02 6 Troubleshooting 6 4 A0501 A0502 A0503 A0504 A0505 Alarm Messages Alarm messages are stored in parameter r2110 under their code number e g A0503 503 and can be read out from there Current Limit Possible Causes gt Motor power P0307 does not correspond to the inverter power P0206 gt Motor leads are too long gt Earth faults Diagnose amp Remedy Check the following Motor power P0307 must correspond to inverter power r0206 Cable length limits must not be exceeded Motor cable and motor must have no short circuits or earth faults Motor parameters must match the motor in use Value of stator resistance P0350 must be correct Motor must not be obstructed or overloaded Increase the ramp up time Reduce the boost level V f control P1311 amp P1312 Vector control P1610 8 P1611 VV EO ARWONS Overvoltage l
82. ency set point The value is valid for both motor directions P1120 Ramp Up Time 1 Setting range 0 650 s Time taken for the motor to accelerate from standstill up to maximum motor frequency P1121 Ramp Down Time 1 Setting range 0 650s Time taken for motor to decelerate from maximum motor frequency down to standstill P1135 OFF3 ramp down time 2 Setting range 0 650 s Defines the ramp down time from the maximum frequency to standstill for the OFF3 command P1300 Control mode 2 O V f with linear charac 1 VIf with FCC 2 V f with parabolic charac 3 V f with programmable charac 5 Vf for textile applications 6 V f with FCC for textile applications 19 V f control with independent voltage setpoint 20 Sensorless vector control 21 Vector control with sensor 22 Sensorless vector torque control 23 Vector torque control with sensor Note Vector control modes can only be used together with an asynchronous motor Issue 12 02 P1500 Selection of torque setpoint 2 No main setpoint Analog setpoint USS on BOP link USS on COM link CB on COM link Analog setpoint 2 NOOR ND OO Note For setting a additional setpoint see Parameter List y P1910 Select motor data identification 2 Disabled Identification of all parameters with parameter change Identification of all parameters without parameter change Identification of saturation curve with parameter change Identification
83. endations described in this manual the MICROMASTER fulfils all requirements of the EMC Directive as defined by the EMC Product Standard for Power Drive Systems EN61800 3 Underwriters Laboratories c US UL and CUL LISTED POWER CONVERSION EQUIPMENT 5B33 for use in a LISTED pollution degree 2 NOTE UL certification is presently in progress ISO 9001 Siemens plc operates a quality management system which complies with the requirements of ISO 9001 MICROMASTER 440 Operating Instructions 142 6SE6400 5AW00 0BPO Issue 12 02 Appendices F List of Abbreviations AC AD ADC ADR AFM AIN AOP AO T ASP ASVM BCC BCD BI BICO BO BOP CB CCW CDS Cl CM CMD CMM CO CO BO COM COM Link CT CT CUT CW DA DAC DC DDS DIN DIP Alternating current Analog digital converter Analog digital converter Address Additional frequency modification Analog input Advanced operator panel Analog output Analog setpoint Asymmetric space vector modulation Block check character Binary coded decimal code Binector input Binector connector Binector output Basic operator panel Commissioning Communication board Counter clockwise Command data set Connector input Configuration management Commando Combimaster Connector output Connector output Binector output Common terminal that is connected to NO or NC Communication link Commissining read to run Constant torque Commissining run read to run
84. erview of the options available for the MICROMASTER 440 is given in this section For further information about options please refer to the catalog or the documentation CD 8 1 Device independent options gt Basic Operator Panel BOP gt Advanced Operator Panel AOP gt PROFIBUS module gt PC to inverter connection kit gt PC to AOP connection kit gt BOP AOP door mounting kit for single inverter control gt AOP door mounting kit for multiple inverter control gt DriveMonitor and Starter commissioning tool 8 2 Device dependent options Frame Sizes A to F gt EMC filter Class A EMC filter Class B Additional EMC filter Class B Low leakage Class B filter Line commutating choke Output choke Gland plate VV VV VV Frame Sizes FX and GX gt Line commutating choke gt EMC filter Class A power commutating choke required MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 121 8 Options Issue 12 02 MICROMASTER 440 Operating Instructions 122 6SE6400 5AW00 0BPO Issue 12 02 9 Electro magnetic compatibility EMC 9 Electro magnetic compatibility EMC This Chapter contains EMC information 9 1 Electro magnetic Compatibility o oooooonnnnicinnnniccnonnococccnnonnncnnnannnc rana r rar rra 124 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 OBPO 123 9 Electro magnetic compatibility EMC Issue 12 02 9 1 124 Electro magnetic compatibility EMC All manufacturers a
85. esistor Hot Diagnose amp Remedy 1 Increase duty cycle P1237 2 Increase ramp down time P1121 Motor Data Identification Active Possible Causes Motor data identification P1910 selected or running Speed Control Optimisation Active Possible Causes Speed Control Optimisation P1960 is selected or running MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 A0590 A0600 A0700 A0701 A0702 A0703 A0704 A0705 A0706 Encoder feedback loss warning Possible Causes Signal from Encoder lost and Inverter has switched to sensorless vector control Diagnose amp Remedy Stop inverter and then 6 Troubleshooting 1 Check encoder fitted If encoder not fitted set P0400 0 and select SLVC mode P1300 20 or 22 If encoder fitted check correct encoder selected check encoder set up in P0400 2 3 Check connections between encoder and inverter 4 Check encoder not faulty select P1300 0 run at fixed speed check encoder feedback signal in r0061 5 Increase encoder loss threshold in P0492 RTOS Overrun Warning CB warning 1 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual CB warning 2 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual CB warning 3 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual CB warning 4 Possible Causes CB commun
86. etain the packaging for future use Easy to release screw and snap connectors allow you to break the unit down into its component parts You can then re cycle these component parts dispose of them in accordance with local requirements or return them to the manufacturer MICROMASTER 440 6SE6400 5AW00 0BPO Operating Instructions Safety Instructions Issue 12 02 MICROMASTER 440 Operating Instructions 10 6SE6400 5AW00 0BPO Issue 12 02 Table of Contents Table of Contents 1 OVerVIgW st A en cs 15 1 1 The MICROMASTER 440 i cca eee iene ai eet aa 16 1 2 A tnt dave eden devine nae 17 2 INStaltiON ne nt nr inner ne de ee nn en din retiens 19 2 1 Installation after a Period of Storage eeececeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeaees 21 2 2 Ambient operating conditions cc ecceeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeeeeseeeaeeeeeeeaeeeeeeaeees 22 2 3 Mechanical installation 24 2 4 Electrical installation 0d mie dis dada 31 3 COMMISSIONING o as 41 3 1 Block diagram ii A A eats 43 3 2 COMMISSION MOSS iii tbc 45 3 3 General operation ada 56 4 Using the MICROMASTER 440 nn issiisisnennennnrnnnnnennese 59 4 1 Frequency setpoint P1000 UV 60 4 2 Command sources P0700 i eiiiai ia 61 4 3 OFF and braking functions aeaa EEE a nnnc cano nn r cano nn nr ran rar rn rr 61 4 4 Control modes P1300 viciado ire estate een da 63 4 5 Extended Functions for the MICROMASTER 440 64 4 6 Faults ANd warnings
87. evel DS QC P2222 3 BI Fixed PID setp Select Bit 2 0 0 3 CT N P2223 3 Bl Fixed PID setp Select Bit 3 722 3 3 CT N P2226 3 BI Fixed PID setp Select Bit 4 722 4 3 CT N P2228 3 BI Fixed PID setp Select Bit 5 722 5 3 CT N P2235 3 Bl Enable PID MOP UP cmd 19 13 3 CT N P2236 3 Bl Enable PID MOP DOWN cmd 19 14 3 CT N Analogue I O P0004 8 Par No Parametername Default Level DS QC P0295 Inverter fan off delay time 0 3 CUT N 10750 Number of ADCs 3 r0752 2 Act input of ADC V or mA 2 P0753 2 Smooth time ADC 3 3 CUT N r0754 2 Act ADC value after scaling 2 r0755 2 CO Act ADC after scal 4000h 2 ls PO756 2 Type of ADC 0 2 CT N P0757 2 Value x1 of ADC scaling V mA 0 2 CUT N P0758 2 Value y1 of ADC scaling 0 0 2 CUT N P0759 2 Value x2 of ADC scaling V mA 10 2 CUT N P0760 2 Value y2 of ADC scaling 100 0 2 CUT N Po761 2 Width of ADC deadband V mA 0 2 CUT N P0762 2 Delay for loss of signal action 10 3 CUT N 10770 Number of DACs 3 Po771 2 Cl DAC 21 0 2 CUT N P0773 2 Smooth time DAC 2 2 CUT N r0774 2 Act DAC value V or mA 2 a P0776 2 Type of DAC 0 2 CT N P0777 2 Value x1 of DAC scaling 0 0 2 CUT N P0778 2 Value y1 of DAC scaling 0 2 CUT N P0779 2 Value x2 of DAC scaling 100 0 2 CUT N P0780 2 Value y2 of DAC scaling 20 2 CUT N Po781 2 Width of DAC deadband 0 2 CUT N Setpoint Channel and Ramp Generator P0004 10 Par No Parametername Def
88. ever use high voltage insulation test equipment on cables connected to the inverter The mains input DC and motor terminals can carry dangerous voltages even if the inverter is inoperative wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work If the front cover Frame Sizes FX and GX has been removed the fan impeller is exposed There is danger of injury when the fan is running CAUTION The control power supply and motor leads must be laid separately Do not feed them through the same cable conduit trunking MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 31 2 Installation Issue 12 02 2 4 1 A General WARNING The inverter must always be grounded If the inverter is not grounded correctly extremely dangerous conditions may arise within the inverter which could prove potentially fatal Operation with ungrounded IT supplies The use of filtered MICROMASTER 4 drives on unearthed mains supplies is not permitted On ungrounded supplies it will be necessary to remove the Y capacitor from the inside of the unit and fit an output choke The procedure for removing this capacitor is described in Appendices D The MICROMASTER will operate from ungrounded supplies and will continue to operate if an input phase is shorted to ground If an output phase is shorted to ground the MICROMASTER will trip and indicate F0001 Operation wi
89. external braking unit Mains cable Phase U1 L1 V1 L2 W1 L3 Connection to Y Capacitor Connection C L D L for external braking unit Top adjustment rail Top retaining screw Status Display Panel Elektronic box Bottom adjustment rail Bottom retaining screw Fan screws Shield connection control leads Fan fuses Transformer adaption Motor cable Phase U2 T1 V2 T2 W2 T3 Motor cable PE Shield connection Figure 2 10 MICROMASTER 440 connection drawing frame size GX Issue 12 02 MICROMASTER 440 36 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 2 Installation Frame Sizes A to F L3 gt Single Phase L1 N Optional Optional Contactor line choke Filter MICROMASTER Motor Three Phase LA Optional Optional line choke Filter MICROMASTER Motor 1 with and without filter Frame Sizes FX and GX e L3 6 L2 L1 Optional Optional 2 Contactor Filter line choke MICROMASTER Motor Fuse oT JUL m s z al 2 without filter 3 the commutation choke is to be earthed using the designated earthing point Figure 2 11 Motor and Power Connections MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 37 2 Installation Issue 12 02 Adaptation of fan voltage only for framesize FX and GX A transformer is installed to a
90. g Instructions 108 6SE6400 5AW00 0BP0 Issue 12 02 Table 7 4 MICROMASTER 440 Specifications 7 MICROMASTER 440 specifications In order to have a UL compliant installation fuses from the SITOR range with the appropriate current rating must be used Input voltage range 1 AC 200 V 240 V 10 with built in Class A Filter Order No 6SE6440 2AB11 2AB12 2AB13 2AB15 2AB17 2AB21 2AB21 2AB22 2AB23 2AA1 5AA1 7AA1 5AA1 5AA1 1BA1 5BA1 2BA1 0CA1 CT Motor Output kW 0 12 o 25 0 37 loss o75 1 1 1 5 2 2 3 0 Rating hp 016 0 33 05 075 1 0 1 5 2 0 3 0 4 0 Output Power kVA 0 4 0 7 1 0 1 3 1 7 24 3 2 4 6 6 0 CT Output Current A 0 9 1 7 2 3 3 0 3 9 55 74 104 13 6 Max CT Input Current A 1 4 2 7 3 7 5 0 6 6 96 13 0 176 123 7 AA AI 10 10 10 16 16 20 20 25 32 3NA3803 3NA3803 3NA3803 3NA3805 3NA3805 3NA3807 3NA3807 3NA3810 3NA3812 Fuses for UL A specified mm 1 0 1 0 1 0 1 0 1 0 1 0 1 5 2 5 4 0 Input Cable Min awg 17 17 17 17 17 17 15 13 11 mm 2 5 2 5 2 5 2 5 2 5 6 0 6 0 60 10 0 Inpur Sable awg 13 13 13 13 13 9 9 9 7 E mm 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 5 Output Cable Min awg 17 17 17 17 17 17 17 17 15 mm 2 5 2 5 2 5 2 5 2 5 6 0 6 0 60 10 0 Qutp t Cable Max taa rol 18 13 13 13 13 9 9 9 7 ko 1 3 1 3 1 3 1 3 1 3 3 4 3 4 3 4 5 7 Weight
91. g on Live Parts Suitable electronic tools should be used Before installing and commissioning please read these safety instructions and warnings carefully and all the warning labels attached to the equipment Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels Transport amp Storage WARNING N Correct transport storage erection and mounting as well as careful operation and maintenance are essential for proper and safe operation of the equipment CAUTION N Protect the inverter against physical shocks and vibration during transport and storage Also be sure to protect it against water rainfall and excessive temperatures see tableTable 7 1 on page 106 Commissioning WARNING Work on the device system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material Only suitably qualified personnel trained in the setup installation commissioning and operation of the product should carry out work on the device system Only permanently wired input power connections are allowed This equipment must be grounded IEC 536 Class 1 NEC and other applicable standards Only type B ELCBs should be used with FSA to FSF Machines with a three phase power supply fitted with EMC filters must not be connected to a supply via an ELCB Earth Leakage Circuit Breaker see DIN VDE 0160 sect
92. gue inputs Analogue input 1 AIN1 can be used with gt 0 10 V 0 20 mA and 10 V to 10 V Analogue input 2 AIN2 can be used with gt 0 10 V and 0 20 mA The analog input circuit can be alternatively configured to provide additional digital inputs DIN7 amp DIN8 as shown E E 2 2 3 10 DIN7 DIN8 O 4 11 Figure 3 2 Configuration of the analogue input as a digital input When an analogue input is configured as a digital input the threshold values are as follows 1 75 V DC OFF 3 70 V DC ON Terminal 9 24 V can also be used to drive the analog inputs when used as digital inputs Terminals 2 and 28 0 V must be linked together MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 3 Commissioning 3 2 Commission modes In the standard version the MICROMASTER 440 is fitted with the Status Display Panel SDP see Figure 3 3 with which it is possible to use the inverter with the pre assigned factory settings for a large range of applications If these factory settings are not suitable you can adapt them to suit your equipment conditions using the Basic Operator Panel BOP see Figure 3 3 or the Advanced Operator Panel AOP see Figure 3 3 The BOP and AOP are available as options You can also adjust the factory settings using the PC IBN tool Drive Monitor or STARTER This software is available on the CD ROM which comes with the documentation of the unit ATTENTION MI
93. gure 2 3 Installation altitude Shock and Vibration Do not drop the inverter or expose to sudden shock Do not install the inverter in an area where it is likely to be exposed to constant vibration Mechanical strength to DIN IEC 68 2 6 gt Deflection 0 075 mm 10 58 Hz gt Acceleration 9 8 m s gt 58 500 Hz Electromagnetic Radiation Do not install the inverter near sources of electromagnetic radiation MICROMASTER 440 Operating Instructions 22 6SE6400 5AW00 0BPO Issue 12 02 2 Installation Atmospheric Pollution Do not install the inverter in an environment which contains atmospheric pollutants such as dust corrosive gases etc Water Take care to site the inverter away from potential water hazards e g do not install the inverter beneath pipes that are subject to condensation Avoid installing the inverter where excessive humidity and condensation may occur Installation and cooling CAUTION The inverters MUST NOT be mounted horizontally The inverters can be mounted without any clearance at either side When mounting inverters one above the other the specified environmental conditions must not be exceeded Independent of this these minimum distances must be observed gt Frame Size A B C above and below 100 mm gt Frame Size D E above and below 300 mm gt Frame Size F above and below 350 mm gt Frame Size FX GX above 250 mm below 150 mm in front 100 mm No equipment that could h
94. h hers fitted Depth inch 10 82 x 25 59 x 9 65 4 M8 Washers with washers titte rm 350 x 850 mm x 320 Width x height with filter 1150 4 M8 Bolts 3 0 Nm F Height x 4 M8 Nuts E h hers fitted Depth inch 13 78 x 33 46 x 12 60 4 M8 Washers wiih iwasners nte height with filter 45 28 Width x mm 326 x 1400 x 356 6 M8 Bolts FX Heightx F 6 M8 Nuts eco isd Depth inch 12 80 x 55 12 x 12 83 6 M8 Washers with washers titte Width x mm 326 x 1533 x 545 6 M8 Bolts 5 GX Heightx 6 M8 Nuts sa Depth inch 12 80 x 60 35 x 21 46 6 M8 Washers with washers titte MICROMASTER 440 Operating Instructions 28 6SE6400 5AW00 0BP0 Issue 12 02 2 Installation 2 3 1 Mounting on standard rail Frame Size A Fitting the Inverter to a 35 mm standard rail EN 50022 Release Mechanism Upper rail latch Lower rail latch Removing the Inverter from the rail 1 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 1 Fit the inverter to the rail using the upper rail latch 2 Push the inverter against the rail and the lower rail latch should click into place To disengaged the release mechanism of the inverter insert a screwdriver into the release mechanism Apply a downward pressure and the lower rail latch will disengage Pull the inverter from the rail 29 2 Installation Issue 12 02 2 3 2 Installation of options in the electronic box Frame Sizes FX and GX The front cover of the MICROMASTER 440 is desig
95. h the safety alert symbol indicates a potentially hazardous situationwhich if not avoided may result in minor or moderate injury CAUTION used without safety alert symbol indicates a potentially hzardous situation which if not avoided may result in a property demage NOTICE indicates a potential situation which if not avoided may result in an undesireable result or state NOTE For the purpose of this documentation Note indicates important information relating to the product or highlights part of the documentation for special attention Qualified personnel For the purpose of this Instruction Manual and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the hazards involved He or she must have the following qualifications 1 Trained and authorized to energize de energize clear ground and tag circuits and equipment in accordance with established safety procedures 2 Trained in the proper care and use of protective equipment in accordance with established safety procedures 3 Trained in rendering first aid PE Protective Earth uses circuit protective conductors sized for short circuits where the voltage will not rise in excess of 50 Volts This connection is normally used to ground the inverter Is the ground connection where the reference voltage can be the same as the Earth voltage This
96. i mm 1 0 1 0 1 0 25 4 0 6 0 10 0 10 0 Output Cable Min awg 17 17 17 13 11 9 7 7 mm 6 0 6 0 6 0 10 0 10 0 10 0 35 0 35 0 Output Cable Max awg 9 9 9 7 7 7 2 2 kg 3 4 34 34 5 7 5 7 5 7 17 0 17 0 Welght lbs 7 5 7 5 7 5 12 5 12 5 12 5 37 0 37 0 Bimm 1490 149 0 1490 1850 185 0 185 0 2750 275 0 HImm 202 0 202 0 2020 245 0 245 0 245 0 5200 520 0 ate Timm 1720 172 0 172 0 195 0 195 0 195 0 245 0 245 0 Dimensions B Inches 5 87 5 87 5 87 7 28 7 28 7 28 10 83 10 83 H Inches 7 95 7 95 7 95 9 65 9 65 9 65 20 47 20 47 T Inches 6 77 6 77 6 77 7 68 7 68 7 68 9 65 9 65 UL listed fuses such as Class NON from Bussmann are required for use in America MICROMASTER 440 6SE6400 5AW00 0BP0 Operating Instructions 113 7 MICROMASTER 440 specifications Input voltage range Issue 12 02 3 AC 380 V 480 V 10 with built in Class A Filter Part 2 Order No 6SE6440 2AD32 2AD33 2AD33 2AD34 2AD35 2AD37 2DA1 0EA1 7EA1 5FA1 5FA1 5FA1 CT Motor Output KW 22 0 30 0 37 0 45 0 55 0 75 0 Rating hp 30 0 40 0 50 0 60 0 75 0 100 0 Output Power kVA 34 3 47 3 57 2 68 6 83 8 110 5 CT Output Cur Max A 45 0 62 0 75 0 90 0 110 0 145 0 CT Input Current A 43 1 58 7 71 2 85 6 103 6 138 5 VT Input Current A 59 3 71 7 86 6 103 6 138 5 168 5 VT Output Cur Max A 62 0 75 0 90 0 110 0 145 0 178
97. ication board specific Diagnose amp Remedy See CB user manual CB warning 5 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual CB warning 6 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual CB warning 7 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 101 6 Troubleshooting Issue 12 02 A0707 CB warning 8 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual A0708 CB warning 9 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual A0709 CB warning 10 Possible Causes CB communication board specific Diagnose amp Remedy See CB user manual A0710 CB communication error Possible Causes Communication with CB communication board is lost Diagnose amp Remedy Check CB hardware A0711 CB configuration error Possible Causes CB communication board reports a configuration error Diagnose amp Remedy Check CB parameters A0910 Vdc max controller de activated Possible Causes Vdc max controller has been de activated since controller is not capable of keeping DC link voltage r0026 within limits P2172 gt Occurs if main supply voltage P0210 is permanently too high gt Occurs if motor is driven by an active load causing m
98. imit Possible Causes gt Overvoltage limit is reached gt This warning can occur during ramp down if the dc link controller is disabled P1240 0 Diagnose amp Remedy Check the following Supply voltage P0210 must lie within limits indicated on rating plate DC link voltage controller must be enabled P1240 and parameterized properly Ramp down time P1121 must match inertia of load Required braking power must lie within specified limits PONS UnderVoltage Limit Possible Causes gt Main supply failed gt Main supply P0210 and consequently DC link voltage r0026 below specified limit P2172 Diagnose amp Remedy 1 Supply voltage P0210 must lie within limits indicated on rating plate 2 Supply must not be susceptible to temporary failures or voltage reductions gt Enable kinetic buffering P1240 2 Inverter OverTemperature Possible Causes Warning level of inverter heat sink temperature P0614 is exceeded resulting in pulse frequency reduction and or output frequency reduction depending on parameterization in P0610 Diagnose amp Remedy Check the following 1 Load conditions and duty cycle must be appropriate 2 Fan must turn when inverter is running 3 Pulse frequency P1800 must be set to default value 4 Ambient temperature could be higher than specified for the inverter Inverter lt Possible Causes Warning level P0294 exceeded output frequency and or pulse frequency will be reduced if parameter
99. ion 5 5 2 and EN50178 section 5 2 11 1 The following terminals can carry dangerous voltages even if the inverter is inoperative the power supply terminals L L1 N L2 L3 resp U1 L1 V1 L2 W1 L3 the motor terminals U V W resp U2 T1 V2 T2 W2 T3 and depending on the Frame Size the terminals DC B DC B DC R resp C L D L This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 CAUTION IN The connection of power motor and control cables to the inverter must be carried out as shown in Figure 2 13 on page 40 to prevent inductive and capacitive interference from affecting the correct functioning of the inverter MICROMASTER 440 Operating Instructions 8 6SE6400 5AW00 0BP0 Issue 12 02 Operation Safety Instructions MICROMASTERS operate at high voltages WARNING DN When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment Emergency Stop facilities according to EN 60204 IEC 204 VDE 0113 must remain operative in all operating modes of the control equipment Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury i e potentially dangerous faults additional external precautions must be taken or facilities provided to en
100. ion of digital input 6 15 2 CT N P0707 3 Function of digital input 7 0 2 CT N P0708 3 Function of digital input 8 0 2 CT N r0720 Number of digital inputs 3 10722 CO BO Binary input values 2 P0719 3 Selection of cmd amp freq Setp 3 CT N P0724 Debounce time for digital inputs 3 CT N 70 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 5 System parameters Par No Parametername Default Level DS QC P0725 PNP NPN digital inputs 1 3 CT N 10730 Number of digital outputs 3 P0731 3 BI Function of digital output 1 52 3 2 CUT N P0732 3 BI Function of digital output 2 52 7 2 CUT N P0733 3 BI Function of digital output 3 0 0 2 CUT N 10747 CO BO State of digital outputs 3 P0748 Invert digital outputs 0 3 CUT N PO800 3 Bl Download parameter set 0 0 0 3 CT N P0801 3 Bl Download parameter set 1 0 0 3 CT N P0810 BI CDS bit 0 Local Remote 0 0 2 CUT N P0811 BI CDS bit 1 0 0 2 CUT N PO809 3 Copy command data set CDS 0 2 CT N P0820 BI DDS bit 0 0 0 3 CT N P0821 BI DDS bit 1 0 0 3 CT N P0819 3 Copy drive data set DDS 0 2 CT N P0840 3 Bl ON OFF1 722 0 3 CT N P0842 3 BI ON reverse OFF1 0 0 3 CT N P0844 3 Bl 1 OFF2 1 0 3 CT N P0845 3 Bl 2 OFF2 19 1 3 CT N P0848 3 Bl 1 OFF3 1 0 3 CT N P0849 3 Bl 2 OFF3
101. ize FX D 5 TORX T20 ES open link Operating Instructions 6SE6400 5AW00 0BPO MICROMASTER 440 140 Issue 12 02 Appendices D 6 Removing Y Cap Frame Size GX TORX T20 open link MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 141 Appendices Issue 12 02 E Applicable Standards European Low Voltage Directive The MICROMASTER product range complies with the requirements of the Low Voltage Directive 73 23 EEC as amended by Directive 98 68 EEC The units are certified for compliance with the following standards EN 60146 1 1 Semiconductor inverters General requirements and line commutated inverters EN 60204 1 Safety of machinery Electrical equipment of machines European Machinery Directive The MICROMASTER inverter series does not fall under the scope of the Machinery Directive However the products have been fully evaluated for compliance with the essential Health amp Safety requirements of the directive when used in a typical machine application A Declaration of Incorporation is available on request European EMC Directive When installed according to the recomm
102. ized P0290 Diagnose amp Remedy Check the following 1 Load duty cycle must lie within specified limits 2 Motor power P0307 must match inverter power r0206 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 99 6 Troubleshooting Issue 12 02 A0511 A0522 A0523 A0535 A0541 A0542 100 Motor OverTemperature Possible Causes gt Motor overloaded gt Load duty cycle too high Diagnose amp Remedy Independently of the kind of temperature determination check the following 1 Load duty cycle must be correct 2 Motor nominal overtemperatures P0626 P0628 must be correct 3 Motor temperature warning level P0604 must match If PO601 0 or 1 check the following Check if name plate data are correct if not perform quick commissioning Accurate equivalent circuit data can be found by performing motor identification P1910 1 Check if motor weight P0344 is reasonable Change if necessary Via P0626 P0627 P0628 the standard overtemperatures can be changed if the motor is not a Siemens standard motor If P0601 2 check the following 1 Check if temperature shown in r0035 is reasonable 2 Check if the sensor is a KTY84 other sensors are not supported PROD EE 12C read out timeout Possible Causes The cyclic access to the UCE Values and powerstack temperatures via the 12C bus MM440 Frame size FX amp GX is disturbed Output fault Possible Causes One motor phase is disconnected Braking R
103. l amp Ramp Generator P0004 8 Analogue I O Figure 5 1 Parameter Overview MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 67 5 System parameters Issue 12 02 5 3 Parameter list short form Explanatory information on following table gt Default Factory setting gt Level Access level gt DS Inverter status Drive State indicates the inverter state in which a parameter can be modified see P0010 C Commissioning U Run T Ready to run gt QC Quick Commissioning Q Parameter can be modified in the Quick Commissioning state N Parameter cannot be modified in the Quick Commissioning state Always Par No Parametername Default Level DS QC r0000 Drive display 1 P0003 User access level 1 1 CUT N P0004 Parameter filter 0 1 CUT N P0010 Commissioning parameter 0 1 CT N P0014 3 Store mode 0 3 UT N P0199 Equipment system number 0 2 UT N Quick Commissioning Par No Parametername Default Level DS QC P0100 Europe North America 0 1 C Q P3900 End of quick commissioning 0 1 C Q Parameter Reset Par No Parametername Default Level DS QC P0970 Factory reset 0 1 C N Technological functions Par No Parametername Default Level DS QC P0500 3 Technological application 0 3 CT Q Inverter Unit P0004 2 Par No Parametername Default Level DS QC
104. lay time of timer 3 3 CUT N P2861 Mode timer 3 3 CUT N 12862 BO Timer 3 3 12863 BO Nout timer 3 3 P2864 BI Timer 4 0 0 3 CUT N P2865 Delay time of timer 4 3 CUT N P2866 Mode timer 4 3 CUT N 12867 BO Timer 4 3 12868 BO Nout timer 4 3 P2869 2 Cl ADD 1 755 0 3 CUT N 12870 CO ADD 1 3 P2871 2 Cl ADD 2 755 0 3 CUT N 12872 CO ADD 2 3 P2873 2 CI SUB 1 755 0 3 CUT N r2874 CO SUB 1 3 P2875 2 Cl SUB 2 755 0 3 CUT N 12876 CO SUB 2 3 P2877 2 Cl MUL 1 755 0 3 CUT N 12878 CO MUL 1 3 P2879 2 Cl MUL 2 755 0 3 CUT N 12880 CO MUL 2 3 P2881 2 Cl DIV 1 755 0 3 CUT N 12882 CO DIV 1 3 P2883 2 Cl DIV 2 755 0 3 CUT N r2884 CO DIV 2 3 P2885 2 Cl CMP 1 755 0 3 CUT N 12886 BO CMP 1 3 P2887 2 Cl CMP 2 755 0 3 CUT N 12888 BO CMP 2 3 P2889 CO Fixed setpoint 1 in 3 CUT N P2890 CO Fixed setpoint 2 in 3 CUT N 82 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 5 System parameters Encoder Par No Parametername Default Level DS ac P0400 3 Select encoder type 0 2 CT N P0408 3 Encoder pulses per revolution 1024 2 CT N P0491 3 Reaction on speed signal loss 0 2 CT N P0492 3 Allowed speed difference 10 00 2 CT N P0494 3 Delay speed loss reaction 10 2 CUT N MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 83 5 System parameters Iss
105. leshooting 89 Ungrounded IT supplies operation with 32 Warnings cautions amp notes commissioning 8 definitions 6 dismantling amp disposal 9 general 7 operation 9 repair 9 transport amp storage 8 Water hazard 23 Wiring Guidelines EMI 40 147 Suggestions and or Corrections To Suggestions Siemens AG Automation amp Drives Group SD VM 4 Corrections P O Box 3269 For Publication Manual MICROMASTER 440 D 91050 Erlangen 0 12 kW 200 kw Federal Republic of Germany Email Technical documentation con siemens co uk User Documentation From Operating Instructions Name Order Number 6SE6400 5AW00 0BP0 Date of Issue 12 02 Company Service Department Should you come across any printing errors when reading this publication PAGE please notify us on this sheet Suggestions for improvement are also welcome Telephone Telefax MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 149 MICROMASTER 440 Operating Instructions 150 6SE6400 5AW00 0BP0 MICROMASTER 440 0 12 kW 250 KW Operating Instructions 6SE6400 5AW00 0BP0 151 Siemens AG Bereich Automation and Drives A amp D Geschaftsgebiet Standard Drives SD Postfach 3269 D 91050 Erlangen Federal Republic of Germany Siemens Aktiengesellschaft Siemens AG 2002 Subject to change without prior notice Order No 6SE6400 5AW00 0BPO Date 12 02 Excellence in Automation amp Drives Siemens
106. log inputs AINT 0 10 V 0 20 mA and 10 to 10 V AIN2 0 10 V 0 20 mA The 2 analog inputs can be used as the 7 and 8 digital inputs BiCo technology Modular design for extremely flexible configuration High switching frequencies for low noise motor operation Detailed status information and integrated message functions External options for PC communications Basic Operator Panel BOP Advanced Operator Panel AOP PROFIBUS communications module MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 17 1 Overview Issue 12 02 Performance Characteristics gt Vector Control Sensorless Vector Control SLVC Vector Control with encoder VC gt Vif Control Flux Current Control FCC for improved dynamic response and motor control Multi point V f characteristic Fast Current Limitation FCL for trip free operation Built in DC injection brake Compound braking to improve braking performance Built in braking chopper Frame Sizes A to F Ramp function generator With smoothing Without smoothing Technology controller PID gt Parameter set switch over Motor data sets DDS Command data sets and setpoint sources CDS gt Free Function Blocks Kinetic Buffering gt Positioning Ramp down v YYYV Y v Protection characteristics gt Overvoltage undervoltage protection Overtemperature protection for the inverter Ground fault protection Short circuit protection it thermal motor protectio
107. ly to the ground connection PE on the associated inverter gt Flat conductors are preferred as they have lower impedance at higher frequencies gt Terminate the ends of the cable neatly ensuring that unscreened wires are as short as possible gt Separate the control cables from the power cables as much as possible using separate trunking if necessary at 90 to each other gt Whenever possible use screened leads for the connections to the control circuitry gt Ensure that the contactors in the cubicle are suppressed either with R C suppressors for AC contactors or flywheel diodes for DC contactors fitted to the coils Varistor suppressors are also effective This is important when the contactors are controlled from the inverter relay gt Use screened or armored cables for the motor connections and ground the screen at both ends using the cable clamps WARNING Safety regulations must not be compromised when installing inverters 2 4 4 Screening Methods Frame Sizes A B and C For frame sizes A B and C the Gland Plate Kit is supplied as an option It allows easy and efficient connection of the necessary screening See the Gland Plate Installation Instructions contained on the Document CD ROM supplied with the MICROMASTER 440 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 39 2 Installation Issue 12 02 Screening without a Gland Plate Should a Gland Plate not be available then the inverter
108. ly occurred MM440 Frame size FX amp GX gt UCE failure was detected when r0947 22 and fault value r0949 12 or 13 or 14 depending on UCE gt 12C bus read out error when r0947 22 and fault value r0949 21 The power has to be switched OFF ON Diagnose amp Remedy Check the 1 0 board It has to be fully pressed home Output fault OFF2 Possible Causes One motor phase is disconnected Fan has failed OFF2 Possible Causes Fan no longer working Diagnose amp Remedy 1 Fault cannot be masked while options module AOP or BOP is connected 2 Need anew fan Auto restart after n OFF2 Possible Causes Auto restart attempts exceed value of P1211 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 6 Troubleshooting F0041 F0042 F0051 F0052 F0053 Motor Data Identification Failure OFF2 Possible Causes Motor data identification failed Fault value 0 Load missing 1 Current limit level reached during identification 2 Identified stator resistance less than 0 1 or greater than 100 3 Identified rotor resistance less than 0 1 or greater than 100 4 Identified stator reactance less than 50 and greater than 500 5 Identified main reactance less than 50 and greater than 500 6 Identified rotor time constant less than 10 ms or greater than 5 s 7 Identified total leakage reactance less than 5 and greater than 50 8 Identified stator leakage reactance less than 25 and gr
109. me for motor pulled out 10 2 CUT N P2179 Current limit for no load ident 3 0 3 CUT N P2180 Delay time for no load ident 2000 3 CUT N P2181 3 Belt failure detection mode 0 2 CT N P2182 3 Belt threshold frequency 1 5 00 3 CUT N P2183 3 Belt threshold frequency 2 30 00 2 CUT N P2184 3 Belt threshold frequency 3 50 00 2 CUT N P2185 3 Upper torque threshold 1 99999 0 2 CUT N P2186 3 Lower torque threshold 1 0 0 2 CUT N P2187 3 Upper torque threshold 2 99999 0 2 CUT N P2188 3 Lower torque threshold 2 0 0 2 CUT N P2189 3 Upper torque threshold 3 99999 0 2 CUT N P2190 3 Lower torque threshold 3 0 0 2 CUT N P2192 3 Time delay for belt failure 10 2 CUT N 12197 CO BO Monitoring word 1 2 12198 CO BO Monitoring word 2 2 PI Controller P0004 22 Par No Parametername Default Level DS QC P2200 3 Bl Enable PID controller 0 0 2 CUT N P2201 3 Fixed PID setpoint 1 0 00 2 CUT N P2202 3 Fixed PID setpoint 2 10 00 2 CUT N P2203 3 Fixed PID setpoint 3 20 00 2 CUT N P2204 3 Fixed PID setpoint 4 30 00 2 CUT N P2205 3 Fixed PID setpoint 5 40 00 2 CUT N P2206 3 Fixed PID setpoint 6 50 00 2 CUT N P2207 3 Fixed PID setpoint 7 60 00 2 CUT N P2208 3 Fixed PID setpoint 8 70 00 2 CUT N P2209 3 Fixed PID setpoint 9 80 00 2 CUT N P2210 3 Fixed PID setpoint 10 90 00 2 CUT N P2211 3 Fixed PID setpoint 11 100 00 2 CUT N MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 79 5 System parameters Is
110. mm 185 0 185 0 185 0 H mm 245 0 245 0 245 0 T mm 195 0 195 0 195 0 Dimensions B Inches 7 28 7 28 7 28 H Inches 9 65 9 65 9 65 T Inches 7 68 7 68 7 68 UL listed fuses such as Class NON from Bussmann are required for use in America 110 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 Input voltage range 7 MICROMASTER 440 specifications 1 AC 3 AC 200 V 240 V 10 Unfiltered Order No 6SE6440 2UC11 2UC12 2UC13 2UC15 2UC17 2UC21 2UC21 2uc22 2UC23 2AA1 5AA1 7AA1 5AA1 5AA1 1BA1 5BA1 2BA1 0CA1 CT Motor Output kw 0 12 0 25 0 37 loss 0 75 1 1 1 5 2 2 3 0 Rating hp 10 16 033 05 o 75 1 0 1 5 2 0 3 0 4 0 Output Power kVA 0 4 0 7 1 0 1 3 1 7 24 3 2 46 6 0 CT Output Current A 0 9 1 7 2 3 3 0 3 9 5 5 74 104 13 6 Max CT Input Current A 0 6 1 1 1 6 2 1 2 9 4 1 5 6 76 105 3 AC CT Input Current A 1 4 2 7 3 7 5 0 6 6 96 143 0 176 123 7 1AC Recommended Fuse A 10 10 10 16 16 20 20 25 32 3NA3803 3NA3803 3NA3803 3NA3805 3NA3805 3NA3807 3NA3807 3NA3810 3NA3812 Fuses for UL A specified mm 1 0 1 0 1 0 1 0 1 0 1 0 1 5 25 4 0 Input Gable Min awg 17 17 17 17 17 17 15 13 11 mm 2 5 2 5 2 5 25 2 5 6 0 6 0 60 10 0 input Cable Mex awg 13 13 13 13 13 9 9 9 7 mm 1 0 1 0 1 0 1
111. n PTC KTY for motor protection VV VV Y MICROMASTER 440 Operating Instructions 18 6SE6400 5AW00 0BPO Issue 12 02 2 Installation This Chapter contains gt General data relating to installation gt Dimensions of Inverter gt Wiring guidelines to minimize the effects of EMI gt Details concerning electrical installation 2 1 Installation after a Period of Storage oooooccoononcccnnoccccconancccnnn 2 2 Ambient operating conditions 2 3 Mechanical installation 2 4 Electrical installation MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 2 Installation 19 2 Installation Issue 12 02 A 20 WARNING gt Work on the device system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material Only suitably qualified personnel trained in the setup installation commissioning and operation of the product should carry out work on the device system gt Only permanently wired input power connections are allowed This equipment must be grounded IEC 536 Class 1 NEC and other applicable standards gt Only type B ELCBs should be used with FSA to FSF Machines with a three phase power supply fitted with EMC filters must not be connected to a supply via an ELCB Earth Leakage Circuit Breaker see DIN VDE 0160 section 5 5 2 and EN50178 section 5 2 11 1 gt The following terminals can
112. n circuit or short circuit a fault will be indicated and by default the drive will trip MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 57 Issue 12 02 4 Using the MICROMASTER 440 4 Using the MICROMASTER 440 This Chapter contains gt An explanation of the various methods of controlling the inverter gt A summary of the types of control of the inverter 4 1 Frequency setpoint P1000 UV 60 4 2 Command sources P0700 nc nrrnnon nn rra eNA 61 4 3 OFF and braking functions aana E EEA R 61 4 4 Control modes P 1300 iii att 63 4 5 Extended Functions for the MICROMASTER 440 64 4 6 FaultS and Warnings a o 64 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 59 4 Using the MICROMASTER 440 Issue 12 02 A 4 1 60 WARNING gt gt When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment Emergency Stop facilities according to EN 60204 IEC 204 VDE 0113 must remain operative in all operating modes of the control equipment Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury i e potentially dangerous faults additional external precautions must be taken or facilities provided to ensure or enforce safe operation even when a fault o
113. name Default Level DS ac P2019 8 Cl PZD to COM link USS 52 0 3 CT N r2025 2 USS rejected telegrams 3 r2026 2 USS character frame error 3 r2027 2 USS overrun error 3 r2028 2 USS parity error 3 r2029 2 USS start not identified 3 r2030 2 USS BCC error 3 r2032 BO CtrlWrd1 from BOP link USS 3 12031 2 USS length error 3 12033 BO CtrlWrd2 from BOP link USS 3 12036 BO CtrlWrd1 from COM link USS 3 12037 BO CtrlWrd2 from COM link USS 3 P2040 CB telegram off time 20 3 CT N P2041 5 CB parameter 0 3 CT N r2050 8 CO PZD from CB 3 r2053 5 CB identification 3 P2051 8 Cl PZD to CB 52 0 3 CT N r2054 7 CB diagnosis 3 r2090 BO Control word 1 from CB 3 r2091 BO Control word 2 from CB 3 Alarms Warnings and Monitoring P0004 21 Par No Parametername Default Level DS QC r0947 8 Last fault code 2 r0948 12 Fault time 3 r0949 8 Fault value 3 P0952 Total number of faults 0 3 CT N P2100 3 Alarm number selection 0 3 CT N P2101 3 Stop reaction value 0 3 CT N r2110 4 Warning number 2 P2111 Total number of warnings 0 3 CT N r2114 2 Run time counter 3 P2115 3 AOP real time clock 0 3 CT N P2150 3 Hysteresis frequency f_hys 3 00 3 CUT N P2151 3 Cl Monitoring speed setpoint 0 0 3 CUT N
114. ncnn nn nnn rca nn rra 49 Table 6 1 Inverter conditions indicated by the LEDs on the SDP oniocccinocccccononcnonononinononcnnnananannnnnnnns 90 Table 7 1 MICROMASTER 440 Performance Ratings nano no non nn nn nano nn ncnnnnos 106 Table 7 2 Tightening torques for power terminals o occonnnccnnonoccnnnoncccnanoncnn nora nc nono rn cnn nar rra rca 107 Table 7 3 Current reduction depending on pulse frequency nono nano cnn nan nnncnnns 108 Table 7 4 MICROMASTER 440 Specifications oooonnninnccnnncnnnccnonannncccnonnnnnccc cnn narco nn nan crono 109 Table 9 1 Permissible harmonic current EMISSIONS oooonoconncccnnnoccncnonannno nono no conocio nn nono cnn rn nn nc naar nn 125 Table 9 2 Glass 1 General Industrial conoci tae 126 Table 9 3 Class 2 Filtered InduStri l 22 iia Let nn ee Noted uni tt 126 Table 9 4 Class 3 Filtered for Residential Commercial and Light Industry 127 Table 9 5 Compliance Fable as sence te unit A ih eee ha el mette tte 128 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 13 Issue 12 02 1 Overview 1 Overview This Chapter contains A summary of the major features of the MICROMASTER 440 range 1 1 The MICROMASTER 440 000oocococcccccnoocnnnnococonononononononono nono no a aa a aia ATN 16 1 2 Features vai sn Sk ae oe ds ale o eed lh dak Rd ne eal a alta CA tk 17 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 15 1 Overview 1 1 16 Issue 12 02 The MICROMASTER 440
115. ned so that the control module normally the SDP is almost flush with the opening in the front cover If more than one option is to be installed in the electronic box it is necessary to position the entire electronic box further to the rear Installation position 2 Installation position Standard installation Standard installation Installation position 1 Installation position 2 Figure 2 7 Options for the electronic box Installing the options 30 gt Remove the front cover e Unscrew two screws at the bottom side of the front cover e Lift front cover up and out Remove retaining screws on the electronic box Screw on electronic box in correct installation position as shown in Figure 2 7 Install additional options Reinstall front cover VVVV MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 2 Installation 2 4 Electrical installation WARNING AN The inverter must always be grounded To ensure the safe operation of the equipment it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installations e g EN 50178 as well as the relevant regulations regarding the correct use of tools and personal protective gear N
116. nse excellent speed holding and improved torque at low frequencies Allows change from vector control to torque control see P1501 Speed control with Encoder Feedback P1300 21 The field orientation control with speed encoder feedback enables increased accuracy and improved dynamic response of speed control mproved control characteristics at low speeds Sensoless Vector Torque Control P1300 22 This feature allows the inverter to control the torque of a motor In an application where a constant torque is required a torque setpoint can be established and the inverter will vary the current delivered to the motor to maintain the required torque Torque control with Encoder Feedback P1300 23 Torque control with encoder feedback enables an increased accuracy and improved dynamic response of torque control MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 63 4 Using the MICROMASTER 440 Issue 12 02 4 5 Extended Functions for the MICROMASTER 440 Free Function Blocks P2800 ff Using free function blocks internal signals Digital inputs set points actual values can be interlinked to enable application specific control Kinetic Buffering P1245 ff Kinetic Buffering provides ride through of power supply faults or interruptions for as long as the kinetic energy can allow It also allows for the controlled stop of the drive following a power supply fault Positioning Ramp down P0500 ff The positioning
117. of Rs Rr adaption MICROMASTER 440 12 02 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 5 System parameters Number Parameter name Number Parameter name P1781 3 Tn of Rs adaption P2201 3 Fixed PID setpoint 1 P1786 3 Tn of Xm adaption P2202 3 Fixed PID setpoint 2 P1803 3 Max modulation P2203 3 Fixed PID setpoint 3 P1820 3 Reverse output phase sequence P2204 3 Fixed PID setpoint 4 P1909 3 Ctrl word of motor data ident P2205 3 Fixed PID setpoint 5 P2000 3 Reference frequency P2206 3 Fixed PID setpoint 6 P2001 3 Reference voltage P2207 3 Fixed PID setpoint 7 P2002 3 Reference current P2208 3 Fixed PID setpoint 8 P2003 3 Reference torque P2209 3 Fixed PID setpoint 9 r2004 3 Reference power P2210 3 Fixed PID setpoint 10 P2150 3 Hysteresis frequency f_hys P2211 3 Fixed PID setpoint 11 P2153 3 Time constant speed filter P2212 3 Fixed PID setpoint 12 P2155 3 Threshold frequency f_1 P2213 3 Fixed PID setpoint 13 P2156 3 Delay time of threshold freq f_1 P2214 3 Fixed PID setpoint 14 P2157 3 Threshold frequency f_2 P2215 3 Fixed PID setpoint 15 P2158 3 Delay time of threshold freq f_2 P2231 3 Setpoint memory of PID MOP P2159 3 Threshold frequency f_3 P2240 3 Setpoint of PID MOP P2160 3
118. on 3 3 CUT N 11787 Output of Xm adaption 3 P2480 3 Position mode 1 3 CT N P2481 3 Gearbox ratio input 1 00 3 CT N P2482 3 Gearbox ratio output 1 00 3 CT N P2484 3 No of shaft turns 1 Unit 1 0 3 CUT N 12489 Act number of shaft revolutions 3 P2487 3 Positional error trim value 0 00 3 CUT N P2488 3 No final shaft turns 1 Unit 1 0 3 CUT N Communication P0004 20 Par No Parametername Default Level DS QC P0918 CB address 3 2 CT N P0927 Parameter changeable via 15 2 CUT N r0965 Profibus profile 3 r0967 Control word 1 3 r0968 Status word 1 3 r0964 5 Firmware version data 3 P0971 Transfer data from RAM to EEPROM 0 3 CUT N P2000 3 Reference frequency 50 00 2 CT N P2001 3 Reference voltage 1000 3 CT N P2002 3 Reference current 0 10 3 CT N P2003 3 Reference torque 0 75 3 CT N r2004 3 Reference power 3 P2009 2 USS normalization 0 3 CT N P2010 2 USS baudrate 6 2 CUT N P2011 2 USS address 0 2 CUT N P2012 2 USS PZD length 2 3 CUT N P2013 2 USS PKW length 127 3 CUT N P2014 2 USS telegram off time 0 3 CT N r2015 8 CO PZD from BOP link USS 3 P2016 8 Cl PZD to BOP link USS 52 0 3 CT N r2018 8 CO PZD from COM link USS 3 r2024 2 USS error free telegrams 3 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 77 5 System parameters Issue 12 02 Par No Parameter
119. ont Covers Frame Sizes Band C ccccceccseeeeeceeeeeeeeeetseeseaeees 131 B 3 Removing Front Covers Frame Sizes D and E oocococcccccccccccccnnononcncnnnnninnannnnncnnnos 132 B 4 Removing Front Covers Frame Size FR 133 B 5 Removing Front Covers Frame Sizes FX and GX 134 C Removing the I O Board ss snsinnnnnnnnnnnrs 135 D Removing YGa iai a E E Man A e aaa 136 D 1 Removing Y Cap Frame Size 136 D 2 Removing Y Cap Frame Sizes B and C 137 D 3 Removing Y Cap Frame Sizes D and E 138 D 4 Removing Y Cap Frame Size F iii 139 D 5 Removing Y Cap Frame Size FX 140 D 6 Removing Y Cap Frame Size GX c ccccecccceeeeeeeeeeceeeeeeeeeeeeeeeneaeeeeeeeeeeesseaeees 141 E Applicable Standards insistant 142 F LIStOFf ADDreviatiOns res nine nn TR M int 143 ndek aia 146 MICROMASTER 440 Operating Instructions 12 6SE6400 5AW00 0BPO Issue 12 02 Table of Contents List of Illustrations Figure 2 1 FLORIO 3 3556 8s a seks bat da PRE e aa ls Sate ne nes er anse 21 Figure 2 2 Ambient operating temperature ss 22 Figure 2 3 Installation altitud coccion 22 Figure 2 4 Drill pattern for MICROMASTER 440 nn nr nano cnn ran nnr naar rra 25 Figure 2 5 Installation dimensions for MICROMASTER 440 Frame size FX 26 Figure 2 6 Installation dimensions for MICROMASTER 440 Frame size GX
120. otor to go into regenerative mode gt Occurs at very high load inertias when ramping down Diagnose amp Remedy Check the following 1 Input voltage P0210 must lie within range 2 Load must be match MICROMASTER 440 Operating Instructions 102 6SE6400 5AW00 0BP0 Issue 12 02 6 Troubleshooting A0911 A0912 A0920 A0921 A0922 A0923 A0936 Vdc max controller active Possible Causes Vdc max controller is active so ramp down times will be increased automatically to keep DC link voltage r0026 within limits P2172 Vdc min controller active Possible Causes Vdc min controller will be activated if DC link voltage r0026 falls below minimum level P2172 The kinetic energy of the motor is used to buffer the DC link voltage thus causing deceleration of the drive So short mains failures do not necessarily lead to an undervoltage trip ADC parameters not set properly Possible Causes ADC parameters should not be set to identical values since this would produce illogical results Fault value 0 Parameter settings for output identical 1 Parameter settings for input identical 2 Parameter settings for input do not correspond to ADC type DAC parameters not set properly Possible Causes DAC parameters should not be set to identical values since this would produce illogical results Fault value 0 Parameter settings for output identical 1 Parameter settings for input identical 2 Parameter settings for output do no
121. protected by a H or K type fuse see Tables starting on page 109 gt This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 CAUTION Only qualified personnel may enter settings in the control panels Particular attention must be paid to safety precautions and warnings at all times MICROMASTER 440 Operating Instructions 42 6SE6400 5AW00 0BPO Issue 12 02 3 1 Block diagram 3 Commissioning 24 7 KQ 4 AIN2 YAMI E AID gt AIN2 L Opto Isolation Output 24 V PNP states o Max 100 mA or 9 isolated i Output 0 V INPN max 100 mA 28 isolated Motor p A KT FE AE 1B AOUT 1 AO T 2 piscina l 0 20 mA 26 D A Sa max 5009Y _ __ 30 V DC 5A resistive 250 V AC 2A inductive Relay2 automatic PE 1 3 AC 200 240 V 3 AC 380 480 V 3 AC 500 600 V Is T LULA N L2 or LIL NIL2 L3 or L1 L2 L3 RE Frame sizes Ato F i Frame sizes FX and GX External braking module connection 60 Hz Not Ea O 50 Hz ez DIP switch on Control Board AIN1AINZ 0 20 mA current DIP switch 0 10V on I O Board voltage 7 2 PE U V W O O Figure 3 1 Inverter block diagram MICROMASTER 440 6SE6400 5AW00 0BPO Operating Instructions 43 3 Commissioning Issue 12 02 44 Standard settings for the terminals See Figure 3 2 Analo
122. ramp down enables the controlled ramp down to a stopping position for example triggered by an end switch 4 6 Faults and warnings SDP If an SDP is fitted the fault states and warnings are indicated by the two LEDs on the panel see section 6 1 on page 90 for further information Fault free operation of the inverter is indicated by the following sequence of LED displays gt Green and yellow Ready to run gt Green Run BOP If a BOP is fitted and a fault occurs it will be shown on the display It is possible to view the last 8 fault codes in P0947 and the last 4 warnings in P2110 For further information please refer to the Parameter List AOP If the AOP is fitted the fault and warning codes are displayed on the LCD panel MICROMASTER 440 Operating Instructions 64 6SE6400 5AW00 0BPO Issue 12 02 5 System parameters 5 System parameters This Chapter contains gt An overview of the parameter structure of the MICROMASTER 440 gt A parameter list in short form 5 1 Introduction to MICROMASTER system parameters ccccceeeeeeeeeeeeteeeeeeneeees 66 5 2 Parameter Ver Wo tact neha into 67 5 3 Parameter list short form 68 5 4 Command and Drive Datasets Overview ooooonccccnnnccccccononcnccnnancnc nano cnn cnnna nana 84 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 65 5 System parameters Issue 12 02 5 1 66 Introduction to MICROMASTER system parameters The parameters can only be
123. re 2 P0300 3 Select motor type 1 2 C Q P0304 3 Rated motor voltage 230 1 C Q P0305 3 Rated motor current 3 25 1 C Q P0307 3 Rated motor power 0 75 1 C Q P0308 3 Rated motor cosPhi 0 000 2 C Q P0309 3 Rated motor efficiency 0 0 2 C Q P0310 3 Rated motor frequency 50 00 1 C Q P0311 3 Rated motor speed 0 1 C Q r0313 3 Motor pole pairs 3 P0320 3 Motor magnetizing current 0 0 3 CT Q r0330 3 Rated motor slip 3 r0331 3 Rated magnetization current 3 r0332 3 Rated power factor 3 r0333 3 Rated motor torque 3 P0335 3 Motor cooling 0 2 CT Q P0340 3 Calculation of motor parameters 0 2 CT N P0341 3 Motor inertia kg m 2 0 00180 3 CUT N P0342 3 Total motor inertia ratio 1 000 3 CUT N P0344 3 Motor weight 9 4 3 CUT N r0345 3 Motor start up time 3 P0346 3 Magnetization time 1 000 3 CUT N P0347 3 Demagnetization time 1 000 3 CUT N P0350 3 Stator resistance line to line 4 0 2 CUT N MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 69 5 System parameters Issue 12 02 Par No Parametername Default Level DS QC P0352 3 Cable resistance 0 0 3 CUT N r0384 3 Rotor time constant 3 r0395 CO Total stator resistance 3 r0396 CO Act Rotor resistance 3 P0601 3 Motor temperature sensor
124. rent relative to the rated motor current P0305 P0335 Motor cooling O Self cooled 1 Force cooled 2 Self cooled and internal fan 3 Force cooled and internal fan P0640 Motor overload factor Setting range 10 0 400 0 Motor overload current limit relative to P0305 rated motor current P0700 Selection of Command Source 2 0 Factory Setting 1 BOP AOP 2 Terminals Digital Inputs Note If PO700 2 is selected the function of the digital inputs can be determind via P0701 to P0708 P0701 to P0708 99 enables the BICO parameterization for the digital inputs 2 The parameters offer more setting options than listed here See Parameter List for further setting options MICROMASTER 440 6SE6400 5AW00 0BPO Operating Instructions 53 3 Commissioning P1000 Selection of Frequency Setpoint 1 Motor potentiometer setpoint 2 Analog setpoint 1 3 Fixed frequency setpoint 7 Analog setpoint 2 Note For setting a additional setpoint see Parameter List If P1000 1 or 3 the selection depends on the settings of P0700 to P0708 P1080 Min Motor Frequency a Setting range 0 650 Hz Sets minimum motor frequency 0 650 Hz at which the motor will run irrespective of the frequency set point The value is valid for both motor directions P1082 Max Motor Frequency El Setting range 0 650 Hz Sets maximum motor frequency 0 650 Hz at which the motor will run irrespective of the frequ
125. s overide the parameter settings P0205 Inverter application O Constant torque 1 Variable torque Note P0205 1 should only be used in applications with quadratic characteristic pumps fans P0300 Select motor type 1 Asynchronous rotational motor 2 Synchronous rotational motor Note With P0300 2 the control parameters are disabled P0304 Rated Motor Voltage Setting range 10 V 2000 V Nominal motor voltage V from rating plate P0305 Rated Motor Current Setting range 0 2 x inverter rated current A Nominal motor current A from rating plate P0307 Rated Motor Power Setting range 0 01 kW 2000 kw Nominal motor power kW from rating plate If P0100 1 values will be in hp 1 Motor specific parameters see motor rating plate P0308 Rated motor cosPhi Setting range 0 000 1 000 Nom motor power factor cosPhi from rating plate Visible only when P0100 0 2 motor power in kW P0309 Rated motor efficiency Setting range 0 0 99 9 Nominal motor efficiency in from rating plate Visible only when P0100 1 motor power in hp P0310 Rated Motor Frequency Setting range 12 Hz 650 Hz Nominal motor frequency Hz from rating plate P0311 Rated Motor Speed 7 Setting range 0 40 000 U min Nominal motor speed rpm from rating plate P0320 Motor magnetizing current 3 Setting range 0 0 99 0 Motor magnetizing cur
126. ssemblers of electrical apparatus which performs a complete intrinsic function and is placed on the market as a single unit intended for the end user must comply with the EMC directive 89 336 EEC There are three routes for the manufacturer assembler to demonstrate compliance Self certification This is a manufacturer s declaration that the European standards applicable to the electrical environment for which the apparatus is intended have been met Only standards that have been officially published in the Official Journal of the European Community can be cited in the manufacturer s declaration Technical construction file A technical construction file can be prepared for the apparatus describing its EMC characteristics This file must be approved by a Competent Body appointed by the appropriate European government organization This approach allows the use of standards that are still in preparation EC type examination certificate This approach is only applicable to radio communication transmitting apparatus All MICROMASTER units are certified for compliance with the EMC directive when installed in accordance with the recommendations in Section 2 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 9 Electro magnetic compatibility EMC EMC Directive Compliance with Imminent Harmonics Regulations From 1st January 2001 all electrical apparatus covered by the EMC Directive will have to comply with
127. ssioning Issue 12 02 WARNING gt MICROMASTERS operate at high voltages gt When operating electrical devices it is impossible to avoid applying hazardous voltages to certain parts of the equipment gt Emergency Stop facilities according to EN 60204 IEC 204 VDE 0113 must remain operative in all operating modes of the control equipment Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart gt Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury i e potentially dangerous faults additional external precautions must be taken or facilities provided to ensure or enforce safe operation even when a fault occurs e g independent limit switches mechanical interlocks etc gt Certain parameter settings may cause the inverter to restart automatically after an input power failure gt Motor parameters must be accurately configured for motor overload protection to operate correctly gt This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42 Refer to P0610 and P0335 i t is ON by default Motor overload protection can also be provided using an external PTC disabled by default P0601 gt This equipment is suitable for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 230 V 460 V 575 V when
128. sue 12 02 Par No Parametername Default Level DS QC P2212 3 Fixed PID setpoint 12 110 00 2 CUT N P2213 3 Fixed PID setpoint 13 120 00 2 CUT N P2214 3 Fixed PID setpoint 14 130 00 2 CUT N P2215 3 Fixed PID setpoint 15 130 00 2 CUT N P2216 Fixed PID setpoint mode Bit 0 1 3 CT N P2217 Fixed PID setpoint mode Bit 1 1 3 CT N P2218 Fixed PID setpoint mode Bit 2 1 3 CT N P2219 Fixed PID setpoint mode Bit 3 1 3 CT N 12224 CO Act fixed PID setpoint 2 P2225 Fixed PID setpoint mode Bit 4 1 3 CT N P2227 Fixed PID setpoint mode Bit 5 1 3 CT N P2231 3 Setpoint memory of PID MOP 0 2 CUT N P2232 Inhibit rev direct of PID MOP 1 2 CT N P2240 3 Setpoint of PID MOP 10 00 2 CUT N 12250 CO Output setpoint of PID MOP 2 P2251 PID mode 0 3 CT N P2253 3 Cl PID setpoint 0 0 2 CUT N P2254 3 Cl PID trim source 0 0 3 CUT N P2255 PID setpoint gain factor 100 00 3 CUT N P2256 PID trim gain factor 100 00 3 CUT N P2257 Ramp up time for PID setpoint 1 00 2 CUT N P2258 Ramp down time for PID setpoint 1 00 2 CUT N 12260 CO PID setpoint after PID RFG 2 P2261 PID setpoint filter timeconstant 0 00 3 CUT N 12262 CO Filtered PID setp after RFG 3 P2263 PID controller type 0 3 CT N P2264 3 Cl PID feedback 755 0 2 CUT N P2265 PID feedback filter timeconstant 0 00 2 CUT N 12266 CO PID filtered
129. sue 12 02 6 6 Troubleshooting Troubleshooting This Chapter contains 6 1 6 2 6 3 6 4 gt An overview of the operating statuses of the inverter with the SDP gt Notes on troubleshooting with the BOP gt A list of the alarms and fault messages Troubleshooting with the SDP sise 90 Troubleshooting with the BOP ss 91 Faulk Messages sn tic anni al ie E 92 Alarm messages his iranien en nn nn aie 99 MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BP0 89 6 Troubleshooting Issue 12 02 A 6 1 90 WARNING Repairs on equipment may only be carried out by Siemens Service by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual Any defective parts or components must be replaced using parts contained in the relevant spare parts list Disconnect the power supply before opening the equipment for access Troubleshooting with the SDP LEDs for indicating the drive Table 6 1 explains the state meaning of the various off states of the LEDs on the xf On SDP O approx 0 3 s flashing approx 1 s twinkling Table 6 1 Inverter conditions indicated by the LEDs on the SDP xt Mains not present a Fault inverter temperature a UR a Warning current limit both yy y LEDs twinkling same time as Inverter fault other than the a O
130. sure or enforce safe operation even when a fault occurs e g independent limit switches mechanical interlocks etc Certain parameter settings may cause the inverter to restart automatically after an input power failure Motor parameters must be accurately configured for motor overload protection to operate correctly This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42 Refer to P0610 and P0335 i t is ON by default Motor overload protection can also be provided using an external PTC disabled by default P0601 This equipment is suitable for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 230 V 460 V 575 V when protected by a H or K type fuse see Tables starting on page 109 This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 Repair Repairs on equipment may only be carried out by Siemens Service by WARNING MN repair centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual Any defective parts or components must be replaced using parts contained in the relevant spare parts list Disconnect the power supply before opening the equipment for access Dismantling amp Disposal CAUTION The inverter s packaging is re usable R
131. t correspond to DAC type No load applied to inverter Possible Causes No Load is applied to the inverter As a result some functions may not work as under normal load conditions Both JOG Left and JOG Right are requested Possible Causes Both JOG right and JOG left P1055 P1056 have been requested This freezes the RFG output frequency at its current value PID Autotuning Active Possible Causes PID Autotuning P2350 selected or running MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 103 6 Troubleshooting Issue 12 02 A0952 Belt Failure Warning Possible Causes Load conditions on motor indicate belt failure or mechanical fault Diagnose amp Remedy Check the following 1 No breakage seizure or obstruction of drive train 2 If using an external speed sensor check for correct function Check parameters gt P2192 delay time for permitted deviation 3 If using the torque envelope check parameters P2182 threshold frequency f1 P2183 threshold frequency f2 P2184 threshold frequency f3 P2185 upper torque threshold 1 P2186 lower torque threshold 1 P2187 upper torque threshold 2 P2188 lower torque threshold 2 P2189 upper torque threshold 3 P2190 lower torque threshold 3 P2192 delay time for permitted deviation VVVVVVVVVV MICROMASTER 440 Operating Instructions 104 6SE6400 5AW00 0BP0 Issue 12 02 7 MICROMASTER 440 specifications 7 MICROMASTER 440 specifications
132. te to the inverter data power range and voltage MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 6 Troubleshooting Issue 12 02 6 3 Fault messages In the event of a failure the inverter switches off and a fault code appears on the display NOTE To reset the fault code one of three methods listed below can be used 1 Cycle the power to the drive 2 Press the button on the BOP or AOP 3 Via Digital Input 3 default setting Fault messages are stored in parameter r0947 under their code number e g F0003 3 The associated error value is found in parameter r0949 The value 0 is entered if a fault has no error value It is furthermore possible to read out the point in time that a fault occurred r0948 and the number of fault messages P0952 stored in Parameter r0947 F0001 OverCurrent OFF2 Possible Causes gt Motor power P0307 does not correspond to the inverter power r0206 gt Motor leads are too long gt Motor lead short circuit gt Earth faults Diagnose amp Remedy Check the following 1 Motor power P0307 must correspond to inverter power r0206 Cable length limits must not be exceeded Motor cable and motor must have no short circuits or earth faults Motor parameters must match the motor in use Value of stator resistance P0350 must be correct Motor must not be obstructed or overloaded Increase the ramp time Reduce the boost level V f control P1311 amp P1312 Vector control P1
133. termined by examining the inverter s Rating Label For UL listed products the following UL mark is used c LISTED Note UL certification is presently in progress Further information can be obtained from Internet website http www siemens de micromaster Approved Siemens Quality for Software and Training is to DIN ISO 9001 Reg No 2160 01 The reproduction transmission or use of this document or its contents is not permitted unless authorized in writing Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved Siemens AG 2001 All Rights Reserved MICROMASTER is a registered trademark of Siemens Order number 6SE6400 5AW00 0BPO Other functions not described in this document may be available However this fact shall not constitute an obligation to supply such functions with a new control or when servicing We have checked that the contents of this document correspond to the hardware and software described There may be discrepancies nevertheless and no guarantee can be given that they are completely identical The information contained in this document is reviewed regularly and any necessary changes will be included in the next edition We welcome suggestions for improvement Siemens handbooks are printed on chlorine free paper that has been produced from managed sustainable forests No solvents have been used in
134. th Residual Current Device Frame Sizes A to F If an RCD also referred to as ELCB or RCCB is fitted the MICROMASTER inverters will operate without nuisance tripping provided that gt A type B RCD is used The trip limit of the RCD is 300 mA The neutral of the supply is grounded Only one inverter is supplied from each RCD The output cables are less than 50 m screened or 100 m unscreened VV VV Operation with long cables 32 All inverters will operate at full specification with cable lengths as follows Frame Sizes A to F gt screened 50 m gt unscreened 100m Frame Sizes FX and GX gt screened 100 m gt unscreened 150m Using the output chokes specified in catalogue DA 51 2 the following cable lengths are possible for all frame sizes gt screened 200 m gt unscreened 300m MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 2 Installation 2 4 2 Power and motor connections WARNING N The inverter must always be grounded Isolate the mains electrical supply before making or changing connections to the unit Ensure that the inverter is configured for the correct supply voltage MICROMASTERS must not be connected to a higher voltage supply When synchronous motors are connected or when coupling several motors in parallel the inverter must be operated with voltage frequency control characteristic P1300 0 2 or 3 CAUTION After connecting the power and
135. ther warnings both LEDs xx ones listed below twinkling alternatively as Inverter running 4 Undervoltage trip undervoltage warning M Faul D t dy stat z Fault overcurrent a Drive is not in ready state O ROM failure Both LEDs Fault overvoltage e flashing same time O RAM failure Both LEDs Fault motor overtemperature y flashing alternatively MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO Issue 12 02 6 Troubleshooting 6 2 Troubleshooting with the BOP Warnings and faults are displayed on the BOP with Axxx and Fxxx respectively The individual messages are shown in Sections 6 3 and 6 4 If the motor fails to start when the ON command has been given gt Check that P0010 0 gt Check that a valid ON signal is present gt Check that P0700 2 for digital input control or P0700 1 for BOP control gt Check that the setpoint is present 0 to 10V on Terminal 3 or the setpoint has been entered into the correct parameter depending upon the setpoint source P1000 See the Parameter List for further details If the motor fails to run after changing the parameters set P0010 30 then P0970 1 and press P to reset the inverter to the factory default parameter values Now use a switch between terminals 5 and 9 Figure 3 5 The drive should now run to the defined setpoint by analogue input NOTICE Motor data must rela
136. uctions 6SE6400 5AW00 0BPO Issue 12 02 4 4 4 Using the MICROMASTER 440 Control modes P1300 The various modes of operation of the MICROMASTER 440 control the relation ship between the speed of the motor and the voltage supplied by the inverter A summary of the control modes available are listed below gt Linear V f control P1300 0 Can be used for variable and constant torque applications such as conveyors and positive displacement pumps Linear V f control with FCC Flux Current Control P1300 1 This control mode can be used to improve the efficiency and dynamic response of the motor Parabolic V f control P1300 2 This mode can be used for variable torque loads such as fans and pumps Multi point V f control P1300 3 For information regarding this mode of operation please consult the MM440 Reference Manual V f control for textile applications P1300 5 There is no slip compensation or resonance damping The Imax controller refers to the voltage instead of frequency V f control with FCC for textile applications P1300 6 A combination of P1300 1 and P1300 5 V f control with independent voltage setpoint P1300 19 The voltage setpoint can be given using P1330 independent from the Ramp Function Generator RFG output frequency Sensorless Vector Control P1300 20 This feature allows the speed of the motor to be controlled with inherent slip compensation It allows for high torque improved transient respo
137. ue 12 02 5 4 Command and Drive Datasets Command Datasets CDS Overview ParNr Parameter name ParNr Parameter name P0700 3 Selection of command source P1140 3 Bl RFG enable P0701 3 Function of digital input 1 P1141 3 Bl RFG start P0702 3 Function of digital input 2 P1142 3 Bl RFG enable setpoint P0703 3 Function of digital input 3 P1230 3 Bl Enable DC braking P0704 3 Function of digital input 4 P1330 3 Cl Voltage setpoint P0705 3 Function of digital input 5 P1477 3 Bl Set integrator of n ctrl P0706 3 Function of digital input 6 P1478 3 Cl Set integrator value n ctrl P0707 3 Function of digital input 7 P1500 3 Selection of torque setpoint P0708 3 Function of digital input 8 P1501 3 Bl Change to torque control P0719 3 Selection of cmd amp freq setp P1503 3 Cl Torque setpoint P0731 3 Bl Function of digital output 1 P1511 3 Cl Additional torque setpoint P0732 3 Bl Function of digital output 2 P1522 3 Cl Upper torque limit P0733 3 Bl Function of digital output 3 P1523 3 Cl Lower torque limit PO800 3 Bl Download parameter set 0 P2103 3 Bl 1 Faults acknowledgement P0801 3 Bl Download parameter set 1 P210
138. urces By default the OFF2 command is set to BOP AOP This source still exists even if other sources are defined by one of the following parameters P0700 to P0708 inclusive OFF3 An OFF3 command causes the motor to decelerate rapidly For starting the motor when OFF3 is set the binary input has to be closed high If OFF3 is high the motor can be started and stopped by OFF1 or OFF2 If OFF3 is low the motor cannot be started gt Ramp down time see P1135 NOTICE OFF3 can be combined with DC braking or Compound braking DC braking DC braking is possible together with OFF1 and OFF3 A DC current is applied to stop the motor quickly and hold the shaft stationary until the end of the braking period gt Enable DC braking see P0701 to P0708 gt Set DC braking period see P1233 gt Set DC braking current see P1232 gt Set DC braking start frequency see P1234 NOTICE If no digital input is set to DC braking and P1233 0 DC braking will be active after every OFF1 command with the time set in P1233 Compound Braking Compound Braking is possible with both OFF1 and OFF3 For Compound Braking a DC component is added to the AC current Set the braking current see P1236 Dynamic braking Braking with an external resistor Frame Size A to F using the integrated chopper is a method of braking that allows a smoothed controlled reduction in motor speed in a linear manner MICROMASTER 440 Operating Instr
139. urrent 3 r0090 CO Act rotor angle 2 P0095 10 Cl Display PZD signals 0 0 3 CT N r0096 10 PZD signals 3 r1084 Max frequency setpoint 3 P1300 3 Control mode 0 2 CT Q P1310 3 Continuous boost 50 0 2 CUT N P1311 3 Acceleration boost 0 0 2 CUT N P1312 3 Starting boost 0 0 2 CUT N P1316 3 Boost end frequency 20 0 3 CUT N P1320 3 Programmable V f freq coord 1 0 00 3 CT N P1321 3 Programmable V f volt coord 1 0 0 3 CUT N P1322 3 Programmable V f freq coord 2 0 00 3 CT N P1323 3 Programmable V f volt coord 2 0 0 3 CUT N P1324 3 Programmable V f freq coord 3 0 00 3 CT N P1325 3 Programmable V f volt coord 3 0 0 3 CUT N P1330 3 Cl Voltage setpoint 0 0 3 T N P1333 3 Start frequency for FCC 10 0 3 CUT N 11337 CO V f slip frequency 3 P1335 3 Slip compensation 0 0 2 CUT N P1336 3 Slip limit 250 2 CUT N P1338 3 Resonance damping gain V f 0 00 3 CUT N P1340 3 Imax controller prop gain 0 000 3 CUT N 11343 CO Imax controller freq output 3 P1341 3 Imax controller integral time 0 300 3 CUT N 11344 CO Imax controller volt output 3 P1345 3 Imax controller prop gain 0 250 3 CUT N MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 75 5 System parameters Issue 12 02 Par No Parametername Default Level DS QC P1346 3
140. urrent A 13 1 117 5 253 37 0 488 61 0 694 94 1 110 6 134 9 VT Input Current A 17 6 265 384 503 61 5 708 96 2 114 1 134 9 163 9 VT Output Cur Max A 22 0 28 0 42 0 54 0 68 0 80 0 104 0 130 0 154 0 178 0 A 25 35 50 80 80 100 125 160 200 200 Recommended Fuse 3NA 3810 3814 3820 3824 3824 3830 3032 3836 3140 3140 Fuses for UL A 50 80 80 100 125 160 200 200 specified 3NE 1817 0 1820 0 1820 0 1021 0 1022 0 1224 0 1225 0 1225 0 a oer mm 2 5 40 10 0 16 0 16 0 250 25 0 50 0 70 0 70 0 P awg 13 0 111 0 7 0 5 0 5 0 3 0 3 0 0 0 2 0 2 0 A eT ee mm 10 0 10 0 35 0 35 0 35 0 35 0 35 0 150 0 150 0 150 0 P awg 7 0 7 0 2 0 2 0 2 0 2 0 2 0 5 0 5 0 5 0 mm 4 0 4 0 10 0 16 0 16 0 25 0 25 0 50 0 70 0 95 0 Output Cable Min tawgz 11 0 110 7 0 50 50 30 30 oo l 20 30 mm 10 0 10 0 35 0 35 0 35 0 35 0 35 0 150 0 150 0 150 0 Output Cable Max fwg 70 70 20 50 20 l20 20 l 50 l 50 l 50 f kg 5 5 55 117 0 16 0 16 0 20 0 20 0 55 0 55 0 55 0 Weight lbs 12 1 12 1 37 0 35 0 350 44 0 44 0 121 0 121 0 121 0 B mm 185 0 185 0 275 0 275 0 275 0 275 0 275 0 350 0 350 0 350 0 H mm 245 0 245 0 520 0 520 0 520 0 650 0 650 0 850 0 850 0 850 0 T mm 195 0 195 0 245 0 245 0 245 0 245 0 245 0 320 0 320 0 320 0 Dimensions B Inches 7 28
141. ve low PNP NPN Analog Inputs 2 programmable both are parameterizable as 7th and 8th digital inputs 0 V to 10 V O mA to 20 mA and 10 V to 10 V AIN1 0 V to 10 V and 0 mA to 20 mA AIN2 3 programmable 30 V DC 5 A resistive 250 V AC 2 A inductive Analogue Output 2 programmable 0 to 20 mA Relay Outputs RS 485 optional RS 232 Serial Interface MICROMASTER 440 Operating Instructions 106 6SE6400 5AW00 0BP0 Issue 12 02 7 MICROMASTER 440 specifications Electromagnetic Compatibility Frame Sizes A to C optional class A or B filters available according to EN55011 Frame Sizes A to F inverter with integrated class A filter available Frame Sizes FX and GX With EMI filter available as an option the limiting values of the EN 55011 Class A are fulfilled for conducted emission line commutating choke required Braking DC braking compound braking Dynamic braking Frame Sizes A to F with integrated chopper Frame Sizes FX and GX with external chopper Protection Level IP20 Temperature range Frame Sizes A to F 10 C to 50 C 14 F to 122 F CT 10 C to 40 C 14 F to 104 F VT Frame Sizes FX and GX 0 C to 40 C 32 F to 104 F up to 55 C 131 F Power reduction see Figure 2 2 Storage Temperature 40 C to 70 C 40 F to 158 F Humidity lt 95 RH non condensing Operational Altitudes Frame Sizes A to F Up to 1000 m above sea level without derating Frame Sizes F
142. w Possible Causes Software error or processor failure Diagnose amp Remedy Run self test routines PID Feedback below min value Possible Causes PID Feedback below min value P2268 Diagnose amp Remedy 1 Change value of P2268 2 Adjust feedback gain PID Feedback above max value Possible Causes PID feedback above max value P2267 Diagnose amp Remedy 1 Change value of P2267 2 Adjust feedback gain BIST Tests Failure Possible Causes Fault value 1 Some power section tests have failed 2 Some control board tests have failed 4 Some functional tests have failed 8 Some lO board tests have failed MM 420 only 16 Internal RAM failed on power up check Diagnose amp Remedy Hardware defect contact Customer Support Service Department MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 6 Troubleshooting OFF2 Check encoder fitted If encoder not fitted set P0400 0 and select SLVC mode P1300 20 or 22 If encoder fitted check correct encoder selected check encoder set up in P0400 Check encoder not faulty select P1300 0 run at fixed speed check encoder feedback signal in OFF2 OFF2 OFF2 OFF2 97 6 Troubleshooting Issue 12 02 F0452 Belt Failure Detected OFF2 Possible Causes Load conditions on motor indicate belt failure or mechanical fault Diagnose amp Remedy Check the following 1 No breakage seizure or obstruction of drive train 2 If using an external sp
143. within the scope of the harmonics emissions specification EN 61000 3 2 gt Maximum mains supply voltage when filters are fitted is 460 V MICROMASTER 440 Operating Instructions 6SE6400 5AW00 0BPO 127 9 Electro magnetic compatibility EMC Issue 12 02 Table 9 5 Compliance Table Frame Sizes A to F Model Remarks Class 1 General Industrial 6SE6440 2U A1 Unfiltered units all voltages and powers Class 2 Filtered Industrial 6SE6440 2A A1 All units with integral Class A filters 6SE6440 2A A1 with Frame size A units 400 480 V with external Class A footprint filters 6SE6440 2FA00 6AD1 Class 3 Filtered for residential commercial and light industry 6SE6440 2U A1 with Unfiltered units fitted with external Class B footprint filters 6SE6400 2FB0 1 denotes any value is allowed Frame Sizes FX to GX Model Remarks Class 1 General Industrial 6SE6440 2U A1 Unfiltered units all voltages and powers Class 2 Filtered Industrial 6SE6440 2U A1 With EMI filter available as an option the limiting values of the EN 55011 Class A are fulfilled for conducted emission line commutating choke required MICROMASTER 440 Operating Instructions 128 6SE6400 5AW00 0BP0 Appendices Issue 12 02 Appendices Changing the Operator Panel A MICROMASTER 440 Operating Instructions 6SE6400

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