BEARING-MATE: Mounting and Carrying Tool
Contents
1. BEARING MATE Mounting and Carrying Tool User Manual SCHAEFFLER Warning and hazard symbols The warning and hazard symbols are defined along the lines of ANSI Z535 6 2006 The meaning of the guidelines and symbols is as follows A Warning If these safety guidelines are not observed death or serious injury may occur M Attention If these safety guidelines are not observed damage or malfunctions in the product or the adjacent construction will occur Original user manual This user manual is the original user manual in accordance with the Machinery Directive 2006 42 EC 2 BA1 Contents Page DGS CHIP TION en a REESE ERE FOSTER ERE ERE ERE 3 Applicat 0 ee nee enter 5 Inspection and MainteNanNCe ssssssrosererersns 13 ADE I ee rrieh 14 Schaeffler Technologies Description Intended purpose The mounting and carrying tool BEARING MATE was developed in order to allow easier transport and mounting of heavy rotationally symmetrical parts such as rolling bearings Scope of delivery Transport and mounting strip 1 2 this user manual two short retaining brackets 3 grease 4 and gloves 5 Features The BEARING MATE comprises two aluminium handles 1 two steel strips 2 After mounting the bearing and BEARING MATE form a unit 6 The two opposing handles allow secure lifting and transport of the bearing Schaeffler Technologies 00016B71 00016B72 CJ gt W2. V A Ka 2 Bel og Amn FEER Vice Prien S vet housei heart Sonani Grup Indus Dada adama JE Oe 2010 Tha ec Cis Cay SAN ed ee el fees ee ee ged of NE 00016B84 Sooper Tacbroiogen Serber Co EG Gang bare Mielke W TEN Berwin Tai a Soha NN BA 1 15 Appendix Accessories and spare parts FAG Service offers accessories and spare parts worldwide for the BEARING MATE Accessories Two long retaining brackets 1 Ordering number BEARING MATE LOCKBAR270 Two carrying slings length each 1 m 2 Ordering number BEARING MATE SLING 1M Spare parts Two short retaining brackets 3 Ordering number BEARING MATE LOCKBAR1 70 Service kit Ordering number BEARING MATE SERVICE KIT One 20 g tube of Arcanol MULTI2 4 can also be ordered separately ARCANOL MULTI2 20G Two pictogram labels each for BEARING MATE250 450 5 BEARING MATE450 650 6 BEARING MATE650 850 7 Four labels 8 End of strip pull in 00016BAA 00087457 16 BA1 Schaeffler Technologies Schaeffler Technologies BA1 17 18 BA 1 Schaeffler Technologies Schaeffler Technologies BA1 19 MATNR 035819995 0000 BA1 01 GB D 2014101 5 Printed in Germany by w nsch Schaeffler Technologies GmbH amp Co KG Postfach 1260 97419 Schweinfurt Germany Georg Sch fer Stra e 30 97421 Schweinfurt Germany Phone 49 2407 9149 99 Fax 49 2407 9149 59 E Mail support is schaeffler com Internet www sc
3. W Description In order to transport the unit comprising the bearing and BEARING MATE by means of a crane two suitable carrying slings of equal length should be used 1 Handling Before mounting the unit can be rotated while it is suspended in the carrying slings In this case the handles form the axis of rotation The BEARING MATE can thus be used for the whole handling procedure from transport through to mounting If the bearing is to be heated using an induction heating device it is not necessary to remove the BEARING MATE 4 BA1 00016B73 Schaeffler Technologies Application Correct usage BEARING MATE should only be used by authorised personnel Before any such use this manual should be read Suitable bearings A Warning Observe the maximum mass m and permissible outside diameter D see label Ensure that the outer ring is clean and free from grease and oil Further specifications cylindrical outside surface non separable bearing width of outer ring at least 60 mm width of outer ring no more than 270 mm in the case of spherical roller bearings and self aligning ball bearings use long retaining brackets Schaeffler Technologies FAG BEARING MATE450 650 D 450 650 mm 1000 Ibs 00016B76 BA1 5 Application Inspection and cleaning A Warning Do not use BEARING MATE if it is damaged Before each use inspect the steel strips and handles for cracks fractures de
4. ata Any modifications such as conversion or incorrect repair of the BEARING MATE can lead to hazards for Mass 6 3 kg i rnin Load carrying capacity 500 kg A Wa S The BEARING MATE must not be modified BEARING MATE250 450 conversion and repair are not permissible Minimum ameter mm Repairs may only be carried out by FAG Customer Maximum diameter 450 mm Services BEARING MATE450 650 In Minimum diameter 450 mm Certificates M 7 The BEARING MATE has been inspected by TUV Product Maximum diameter 650 mm Service GmbH A copy is available on request BEARING MATE650 850 Minimum diameter 650 mm Maximum diameter 850 mm 14 BA 1 Schaeffler Technologies Appendix Declaration of Conformity A copy of the EG Declaration of Conformity in original size is available on request Contact E mail support is schaeffler com Schaeffler Technologies We hereby declare that ihe product described below i in ocmformitj wrth pre applicable health and requirements of the EG Directive in terms of its design and type and in the etcution we have brought into circulation This declaration shall cease fo be vald I any monificenon te made fo the product without our agreement Product description FAG Mounting and carrying toa Product name BEARING MATE Type 2304880 450 650 650 850 A pplic abie harmonised r r Standards a oe EN 13155 Cranes safety non fined load Ning atlachmerts sarees tamer pany Ar En re a 97421 Schweinfurt
5. formation bends notches corrosion wear etc Ifthe steel strips or handles are damaged the complete tool must always be sent to Customer Services E mail see Page 16 M Attention All labels must be present and easily legible see Page 16 Extend the steel strips to their maximum length and clean thoroughly 6 BA1 00016B77 Schaeffler Technologies Application Cleaning of bearings A Warning Bearings with an oily outer ring may slip out of the BEARING MATE Ensure that the outer ring is dry Clean the bearing outer ring Remove grease and oil as well as any foreign matter from the outer ring 00016BA5 Schaeffler Technologies BA1 7 Application Mounting After cleaning the BEARING MATE and outer ring mount the BEARING MATE Place the steel strips centrally on the outer ring see label 1 Rotate the ends ofthe handles uniformly in a clockwise direction by hand until the steel strips are firmly in contact with the bearing and are pulled in to the same extent observing the distances between the label and the ends of the handles 00016B78 Tighten the screw heads on the ends of the handles observing the correct tightening torque as stated on the label 2 14 Nm lt Torsion lt 20Nm 10 3 Ibf ft 14 8 Ibf ft 00016B79 8 BA1 Schaeffler Technologies Application Mounting the retaining brackets Inthe case of spherical roller bearings and self aligning ball bearin
6. gs the inner ring must be secured in place MH Attention The retaining brackets must not extend beyond the inner ring and must both be fitted on the same side Secure the inner ring The bearing outer ring is marked on one side Insert both retaining brackets on this side Align the retaining brackets parallel until they are in contact with the inner ring Tighten the retaining brackets Schaeffler Technologies 00016B7A BA1 9 Application Fitting the carrying slings A Warning For transport by means of a crane use two carrying slings of equal length Ensure that each carrying sling has a carrying force of at least 1000 kg Chains must not be used see label 00016B7B Position the carrying slings between the contact face and the flange 1 Support the carrying slings on a crane hook 00016B7C 10 BA1 Schaeffler Technologies Application Transport A Warning Apply additional means of support securing belt carrying force at least 1000 kg 1 Ensure that nobody is underneath the bearing at any time during transport Secure the hazard area Transport the bearing without shocks or vibration Transport the bearing to the mounting location Mounting of bearings Rotate the bearing at the mounting location if necessary 2 The handles serve as the axis when rotating the bearing M Attention Ensure that the retaining brackets do not protrude beyond the inner ring Mount
7. haeffler com services Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions We reserve the right to make technical changes Schaeffler Technologies GmbH amp Co KG Issued 2014 October This publication or parts thereof may not be reproduced without our permission BA 1 GB D
8. the bearing Remove the retaining brackets Loosen the handles and remove the BEARING MATE Schaeffler Technologies 00016B7D 00016B7E BA 1 11 Application Heating of bearings Place the bearing with the BEARING MATE still mounted on the FAG induction heater Heat the bearing inner ring to a maximum of 120 C After heating ensure that the torque is 14 Nm to 20 Nm using a torque wrench 00087404 12 BA1 Schaeffler Technologies Inspection and maintenance Inspection The BEARING MATE must be inspected at least once per year The first inspection should be carried out one year after manufacture Ifthe relevant regulations require more frequent inspection match the inspection period to the relevant regulations Inspection must only be carried out by authorised personnel Check the date of manufacture 1 13 06 indicates the year 2013 week 6 Inspect the tool in the same way as before each use and in accordance with local regulations Prepare and archive an inspection record date of inspection results free from defects or description of any defects name and position of the inspector Maintenance Maintenance is a precondition for low wear Every 6 months lubricate the strips at the 4 entry points using Arcanol MULTI2 2 Schaeffler Technologies 9 9 2014 2015 2016 BA 1 LL a st N 00 Oo Q 00087443 m WW Appendix Conversion repair Technical d
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