IB - Dynamics Automation
Contents
1. FAN ISI 2 M4 Valid screw depth 5 2 Sa B A Receiver 2 4 5 Mounting hole Measurement 4 8 Cable length 170 Edge M8 connector 25 9 Light receiving area 3 6 x 31 2 rectangle Base level 2 M5 Valid screw depth 5 2 IG TB02 IG 028 2 4 5 Drilled through hole 98 5 Spot facing depth 4 66 2 17 41 Saye 11 4 Measurement centre Transmitter Material Aluminium 2 4 5 Drilled through hole 8 5 Spot facing depth 4 38 1 0 3 Receiver Material Aluminium Dimensions IB Series Sensor head 2 3 2 IB 01 Receiver a any Mounting hole 2 6 15 6 L 74 L Cable length 2 m 15 0 25 2 2 5 Light receiving area 3 5 x3 5 Transmitter 15 6 oA Cable length 2 m 15 0 362 25 Transmission spot reference value When distance is 300 mm approximately 1 mm When distance is 2000 mm approximately 2 5 mm Receiver IB 10 2 3 2 Mounting hole 4 7 Cable length 2m 2 5 25 Cable length 2 m Transmission spot reference value 7x13 ellipse Sensor amplifier DIN rail mount type IG 1B 1000 1G 1B 1050 IG IB 1000 Max 135 Sensor amplifier Panel mount type IG IB 1500 IG IB 1550 i Cable diameter 04 7 Cable length 2 m IB 05 IG IB Seri2. Weight including supplied items 1 When expansion units are added Max 20 mA ch 2 For more details refer to the User s Manual 3 Delay time that occurs from the analogue output circuit after the judgment is output 4 When adding an expansion unit the consumed electrical power is equal to the total value of the consumed electrical power of all amplifiers Approx 150g Approx 140 g Approx 170 g Approx 1650 1 IB Series Achieving an Endless Amount of Applications Unable to be Detected by Using a Fibre Sensor Thrubeam Type Laser Detection Sensor IB Series High accuracy differentiation of 5 um New function Auto adjustment included Panel mount type 1B 1500 1550 an DIN rail mount type IB 1000 1050 1 device 3 roles 3 step output of presence and size Upper lower output equipped as standard Not only presence absence is detected but size judgments can also be conducted using this single device A timing sensor is also not required due to the presence of the Auto timing function Not influenced by passage position According to the parallel laser light no matter where the target is positioned the judgment values will remain the same This makes high accuracy differentiation possible anywhere on the detection area No concern of position misalignment even in wide areas As the maximum width of the optical axis is 30 mm stable detection is possible even if the target is shaking
3. 2100 mW or less at 30 V 70 mA max at 30 V 65 mA max at 30 V 70 mA max 10 to 50 C No freezing Ambient humidity 35 to 85 RH No condensation Environmental resistance 3 Vibration 10 to 55 Hz Double amplitude 1 5 mm XYZ each axis 2 hours Pollution degree Material Weight including supplied items 1 5 V 1 to 5 V O to 5 V or 4 20 mA should be selected 2 The four external input wires are assigned with desired inputs 2 Case Front panel polycarbonate keytop polyacetal cable PVC Approx 150 g Approx 170g Approx 140 g Approx 165 g Rated no voltage input ON voltage 2 V or less OFF current 0 05 mA or less Rated voltage input Max input rating 30 V or less ON voltage 7 5 V or more OFF current 0 05 mA or less 3 Rated NPN open collector output Max 50 mA ch 20 mA ch when expansion units are connected 30 V or less residual voltage 1 V or less Rated PNP open collector output Max 50 mA ch 20 mA ch when expansion units are connected 30 V or less residual voltage 2 V or less 4 The power consumption with slave units installed is the total of each amplifier unit s power consumption Example When using one master unit IB 1000 with two slave units IB 1050 1950 mW X 1 1950 mW X 2 5850 mW IG IB Series DATA COMMUNICATION Common to IG IB Amplifier Function NPN PNP Output Selection judgment selection Both NPN and PNP outputs are supported The outputs are se
4. High accuracy detection even in transparent bodies In addition to detecting the presence of transparent targets detections such as those of single double transparent films density differentiation and the turbidity of liquids is also possible Furthermore using the percentage display function the thrubeam rate judgment is also possible Not affected by dirt or temperature changes By incorporating a Light intensity correction function the numerical margin of error caused by aging variation can be cancelled Possible to always achieve stable high accuracy judgments I Photoelectric sensor I Digital laser sensor th 3 devices are required each for All detections conducted using a single device presence absence height and timing detections As the position changes the Regardless of position the thrubeam light volume thrubeam light volume changes remains the same Detection is not possible when Definitive detection in a wide detection area strayed off the linear optical axis Does not stabilise due to the subtle Definitive determination of even the most minute difference in thrubeam light volume thrubeam light volume difference Sensitivity changes according to the Dirt is eliminated using the Light intensity correction influence of dirt etc function 13 IB Series Intelligent Sensor SERIES THREE CONCEPTS Intelligent High accuracy was achieved by using the technol
5. radius R50 mm Rate 30 bends minute One bend is a cycle whereby the cable is bent from left to right and then from right to left EVEN MORE USEFUL WHEN The configuration software IG Configurator all CONNECTED TO A PC ows for a wide range of settings to be made including the monitoring of the waveforms of received light and the measurement modes Reading and Writing Settings The user can enter all settings including the measurement modes into a PC and then transfer them to the sensor The management of setting data is simple and very convenient when two or more sensors are used Monitoring Function Measurement conditions such as the waveforms of received light can be displayed in real time The mounting and sensitivity settings can also be adjusted more precisely Calculation Function Addition mode if a measurement target is large SETTING EXAMPLE 1 SETTING EXAMPLE 2 length width Sensitivity Setting The set value used to judge whether light enters or is blocked based on the amount of light received by the CCD is called the binarization level The amount of light received when the reference waveform is registered is regarded as the 100 level The light is judged to be blocked if the amount of light is less than the specified binarization level The IG Series initially sets a binarization level of 25 and the user can change the level according to the application Can be cha
6. 550 Panel mount Panel mount Main unit Expansion unit Yes 0 01 0 1 1 switchable DIN rail mount DIN rail mount Display range 99 999 to 99 999 99 99 to 99 99 99 9 to 99 9 99 to 99 switchable Digital display method Display Dual 7 segment display Upper level 2 colour green red 5 digits Lower level 5 green digits Dual 7 segment display Upper level 5 red digits Lower level 5 green digits Dual 7 segment display Upper level 5 red digits Lower level 5 green digits Dual 7 segment display Upper level 2 colour green red 5 digits Lower level 5 green digits Operation indicator Analogue voltage output Analogue current output Bank switch input Judgment indicator 2 colour green red LED HI GO LO Bank indicator Green LED x 4 Laser emission warning indicator Green LED Others Green LED x 8 red LED x3 5 V 1t0 5 V 0 to 5 V Output impedance 1000 No 4 to 20 mA Maximum load resistance 3500 Zero shift input Non voltage input Control Laser emission stop input input Timing input Reset input Adjust input Control Judgment output output Check output Power voltage Open collector NPN PNP switchable N O N C switchable 10 to 30 VDC including ripple P P 10 Class 2 or LPS Supplied from main unit P ower supply Power consumption Ambient temperature 1950 mW or less at 30 V 65 mA max 2100 mW or less 1950 mW or less
7. E s internal research evaluation at the time of release and is subject to change without notice Please visit Www keyence com GERMANY Phone 49 61 02 36 89 0 Fax 49 61 02 36 89 100 HONG KONG Phone 852 3104 1010 Fax 852 3104 1080 HUNGARY Phone 36 1 802 73 60 Fax 36 1 802 73 61 ITALY Phone 39 02 6688220 Fax 39 02 66825099 JAPAN Phone 81 6 6379 2211 Fax 81 6 6379 2131 KOREA Phone 82 31 642 1270 Fax 82 31 642 1271 Copyright c 2010 KEYENCE CORPORATION All rights reserved PHONE 81 6 6379 221 1 MALAYSIA Phone 60 3 2092 2211 Fax 60 3 2092 2131 MEXICO Phone 52 81 8220 7900 Fax 52 81 8220 9097 NETHERLANDS Phone 31 40 20 66 100 Fax 31 40 20 66 112 POLAND Phone 48 71 36861 60 Fax 48 71 36861 62 SINGAPORE Phone 65 6392 1011 Fax 65 6392 5055 SLOVAKIA Phone 421 2 5939 6461 Fax 421 2 5939 6200 IBIG AS C E 1080 1 600863 Printed in Japan SAFETY INFORMATION AN Please read the instruction manual carefully in order to safely operate any KEYENCE product SWITZERLAND Phone 41 43 45577 30 Fax 41 43 45577 40 TAIWAN Phone 886 2 2718 8700 Fax 886 2 2718 8711 THAILAND Phone 66 2 369 2777 Fax 66 2 369 2775 UK amp IRELAND Phone 44 1908 696900 Fax 44 1908 696777 USA Phone 1 201 930 0100 Fax 1 201 930 0099 WW1 1010 6 0 0 8 6 3 i
8. Lpetectios G Optical axis alignment complete Key Point Less Sensitive to Dirt Because it uses an L CCD the IG Series is less sensitive to materials such as dirt than a sensor that uses a photodiode PD as the light receiving element Edge Check Function The user can check whether a measurement is performed correctly by verifying the number of edges in the field of View Flexible Free Cut Cable The sensor head cable is a robot cable that withstands repeated bending The cable can be used safely ina position requiring repeated motion IP67 Protection The enclosure satisfies the IP67 rating based on the IEC standards and remains watertight even after being held at a depth of one metre for 30 minutes The enclosure is resistant to adverse environments and offers long term durability AA Binarization level Binarization L CCD level 144 If the sensor gets dirty Although dirt reduces the total amount of light received the measurement position is the same The shadow of a target is shown Received light level Received light level Example Prevent dust or oil from adhering to the measurement unit which can cause an abnormal measurement value Detect the intrusion of a different type of target Check that a measurement target falls within the measurement range No break in the cable after 20 million bends typical Load W 250 g Bending
9. Multi Purpose CCD Laser Micrometer IG Series Thrubeam Type Laser Detection Sensor IB Series CE Ws LISTED NEW LINEUP Intelligent Sensor SERIES JINJA Make Sensing Easy FROM SIVPLE DIFFERENTIATION TO AGR SPEED HIGHLY ACCURATE DETECTION Low cost High Performance CHOOSE KEYENCE FOR ALL THRUBEAM TYPES pr ke x r a E ALKANEEN DO Pine IGies KEYENCE G 028 a Wi TT _ f LB asso KEYENCE mw TB Sega Series Detection of presence absence OO Lowcost e e Thrubeam Type Laser Detection Sensor IB Series Light volume differentiated with high accuracy Through high accuracy differentiation of the volume of light received the photoelectric sensor allows a multitude of previously impossible applications to be achieved A PD Photo Diode is used within the light receiving element Even very small changes in received light intensity are sensed making this sensor incredibly versatile I Main applications Detecting cap tightness Differentiation of different films Determining chip gradient Liquid turbidity High Accuracy Differentiation Made Easy without being Influenced by the Target Thrubeam measuring i instruments I G Series High accuracy measurements High end Multi Purpose CCD Laser Micrometer IG Series High accuracy differentiation using edge position Achieving high accuracy differentiation without being influence
10. XYZ each axis 2 hours Case Zinc die cast Lower case PBT Upper case Polyarylate PAR Display part SUS304 Metallic part Material Lens cover Glass Cable PVC Supplied item Weight including supplied items Transmitter x 1 Receiver x 1 Sensor head cables Approx 380 g 1 The classification for FDA CDRH is implemented based on IEC60825 1 in accordance with the requirements of Laser Notice No 50 2 When the measurement target object is measured at the centre position of the setting distance When the measurement mode is set to the glass edge mode a glass edge of CO 1 mm or more can be detected Setting distance 500 mm 3 When the light is shielded by half at the centre position of the setting distance Vibration width when the average number of times is set to 16 and sampling is performed for 30 seconds When the analogue output is used the margin of error of analogue output is added 4 When the setting distance is 100 mm and light is shielded at 50 mm position from the receiver Margin of error to the ideal line 5 When the setting distance is 100 mm and light is shielded by half at 50 mm position from the receiver 6 Excluding when the average number of times is set to hsp Display unit amplifier 2m x2 Approx 500 g Model 1G 1000 1G 1050 16 1500 sd 1G 1550 Amplifier type DIN rail mount Panel mount Main unit Expansion unit Main unit Expansion unit Main unit Expansion unit Analogue output Yes No
11. Yes No Power supply voltage 10 30 VDC Ripple P P 10 included Class 2 or LPS Power consumption including analogue current Normal Power saving function HALF 2700 mW or less at 30 V 90 mA or less 2300 mW at 30 V 77 mA 2880 mW or less at 30 V 96 mA or less or less output Power saving function ALL 2200 mW at 30 V 74 mA or less Digital display method Dual 7 seg display Upper level Red 5 digits Lower level Green 5 digits Dual 7 seg display Upper level Red Green 2 colours 5 digits Lower level Green 5 digits Display range 99 999 to 99 999 99 99 to 99 99 99 9 to 99 9 99 to 99 selectable Display resolution 1 um 10 um 100 um 1000 um selectable Judgement output selectable A between NPN and PNP NPN PNP open collector x3ch 30 VDC Power supply voltage or less residual voltage 1 V 2 V or less N O N C selectable Max 50 mA ch Response time 2 judgement output 1 96 to 4031 72 ms Edge check output selectable 7 between NPN and PNP NPN PNP open collector x1ch 30 VDC Power supply voltage or less residual voltage 1 V 2 V or less N O N G selectable Max 50 mA response time 20 ms Voltage output Current output Output range 5 V full scale 10 V 4 20 mA full scale 16 mA Output Output resistance 100 0 Maximum load resistance 3500 Analogue output Repetition accuracy 1 mV 1 5 UA selectable among 5V a
12. a EG ve V 0 5 V AG mA Display accuracy 0 05 of F S 0 25 of F S Temperature characteristics 0 005 of F S C 0 01 of F S C Update cycle Same as sensor head sampling cycle Response time Same as Response time judgement output Time constant 10 us 90 response 30 us 90 response Gain input Input time 20 ms or more Response delay time 120 ms or less Nonvolatile memory EEPROM 1 5 s or less Reset input Input time 20 ms or more Response delay time 20 ms or less input Timing input Input time 2 ms or more Response delay time 2 ms or less Environment resistance Material Zero shift input Input time 20 ms or more Response de ay time 20 ms or less Bank A input Bank B input Laser emission stop input Input time 20 ms or more Response delay time 20 ms or less Input time 2 ms or more Response de ay time 2 ms or less Ambient temperature 10 to 50 C No freezing Ambient humidity 35 to 85 RH No condensation Vibration 10 to 55 Hz Double amplitude 1 5 mm XYZ each axis 2 hours Pollution degree 2 Case Front sheet Polycarbonate Key top Polyacetal Cable PVC Supplied item Main Main body x 1 Instruction manual x 1 only for main unit body x 1 Panel mounting bracket x 1 Front protection cover x 1 Power supply and input output cable 2 m x 1 Expansion cable 50 mm x 1 only for expansion unit Instruction manual x 1 only for main unit
13. acteristics 0 2 of F S C 0 1 of F S C 5 um 0 1 of F S C 10 um 0 1 of F S C 30 um Operation indicator Laser emission warning indicator green LED Incandescent lamp 5000 lux Incandescent lamp 5000 lux Incandescent lamp 10000 lux AMICI OG Solar light 10000 lux Solar light 5000 lux Solar light 10000 lux Environmental resistance Ambient temperature 0 to 40 C no freezing 0 to 50 C no freezing Ambient humidity 35 to 85 RH no condensation Vibration 10 to 55 Hz Double amplitude 1 5 mm XYZ each axis 2 hours Case PBT Galvanized die cast Material Lens cover Glass Cable PVC 2m Weight Approx 140 9 Approx 180 g Approx 220 9 Approx 510 0 1 The classification for FDA CDRH is implemented based on IEC60825 1 in accordance with the requirements of Laser Notice No 50 2 Value when measuring the target white diffuse object at the middle of the transmitter and receiver position and at the centre of the measurement range 3 When distance between transmitter and receiver is set to 300 mm and light is half shielded at a position 150 mm from receiver Deflection width 20 when sampled for 30 seconds with an average number of times set to 64 times 4 When distance between transmitter and receiver is set to 100 mm and full light is received Amplifier unit Model Appearance Amplifier type Main unit Expansion unit Head compatibility Display resolution IB 1000 IB 1500 IB 1050 IB 1
14. afer notch detection Detects the notch position of a wafer with high accuracy The device exhibits a repeat accuracy of 5 um and the differential ability that is top of its class Electrical Industry Edge control of a lithium ion electrode sheet Conducts edge control during the winding process of electrode sheets achieving uniform rolling Metal Industry Target placement confirmation Differentiates the positioning of the target during pressing The device is IP 67 rated with the ability to withstand use in unfavorable environments over a long period of time Plastics Industry Edge control of a transparent sheet Conducts the edge control of film during winding processes and achieves a uniform roll The level of shielded light can be changed at will allowing for the high accuracy determination of thin film Liquid Crystal Industry Position determination of liquid crystal glass Conducts high accuracy transport position determination of liquid crystal glass Incorporating a new algorithm stable detection of even transparent materials is possible Electric Cable Industry External diameter differentiation during coating extrusion processes Differentiates the coating line diameter immediately after extrusion By calculating the roundness differentiation between X Y this can be conducted simultaneously without external software Metal Industry Internal diameter differentiation o
15. d by the total light volume A CCD Charge Coupled Device is used in the light receiving element High accuracy differentiation is achieved by capturing the edge of the thrubeam laser light rather than the volume of received light I Main applications Mansparent gass Outer damaar Sheet edge control Roller gap measurement edge detection high accuracy differentiation g gap EE Intelligent Sensor _ SERIES CAJ IB Series Applications I Supports everything from simple differentiation to high accuracy detection Industrial application examples Liquid Crystal Industry Detection of presence absence of liquid crystal glass z ai gt Within the various manufacturing processes of liquid crystal the presence or absence of a glass plate is detected during transportation As the light volume can be differentiated with high accuracy stable detection is possible Electric Industry Printer paper feed orientation detection 2 lt 4 By sensing two locations simultaneously the device detects the orientation of the paper feed and or the skew angle during transportation Continuous measurement is possible with the small type head and high speed sampling Plastics Industry Differentiation of different films By sensing the thrubeam volume of laser light the device definitively captures any differences in the transparent film Furthermore by aligning multiple devices along the width continuou
16. e device automatically correcting itself Display value Auto adjustment function ON 100 90 Auto adjustment function OFF Automatically adjusts the received light volume to the standard value 0 Time progressed Pin Semi conductor laser seeeeees Alignment LED Using the transmission lens after the laser light emitted as a parallel beam passes through the light receiving lens the light is then converged to the light receiving element high sensitivity PD When the measurement target interrupts this parallel beam this beam is in proportion to the volume of interrupted light and the light entering the received light element reduces When this occurs by are Protective glass capturing the light volume in the light receiving element high sensitivity PD the size and transparency of the target can be measured IB Series Specifications Sensor head Model Appearance Light source CE We LISTED Visible semiconductor laser Wavelength 660 nm Laser Class Class 1 IEC60825 1 FDA CDRH Part1040 10 Mounting distance 0 to 2000 mm 0 to 300 mm Qi mm Installation distance 0 to 300 mm ASD Me 1 to 2 5 mm Installation distance nm ecu 300 to 2000 mm Sampling rate 12 500 times sec 80 us 8 um Minimum Installation distance 0 to 300 mm detectable object 8 to 50 um 0 05 mm 0 1 mm 0 2 mm Installation distance 300 to 2000 mm lity 3 Temperature char
17. ecessary to connect it to a PC when using the startup support software IG units in BCD Configurator A single communication unit can retrieve data from up to four IG IB Series display units Re Read Communication Connection Read judgment Control Change tolerance Models nad MG ARTS measurement Comments values PLC PCs of Uses no control sequence DL RS1A RS 232C various J J J communication Communicates by companies using a communication program Measurement values are updated by synchronising with the input BCD outout PLC PCs of terminals Furthermore updates DL RB1A p various X X X automatically occur using a timer companies Readouts are created by synchronising with the strobe output 18 IG IB Series Dimensions IG Series Sensor head IG 010 IG 028 Transmitter 2 93 4 Mounting hole Transmission spot centre Cable length 170 Edge M8 connector 3 M3 Valid screw depth 4 Transmitter Transmission spot centre 4 8 Cable length 170 Edge M8 connector 9 Base level IG Series Sensor head mounting bracket IG TBO1 IG 010 Transmission spot 10 4 reference value 3 M5 Valid screw depth 5 2 Unit mm Receiver 2 63 4 Mounting hole Measurement centre Cable length 170 Edge M8 connector Light receiving area 5 x 14 rectangle 3 M3 Valid screw depth 4 Base level
18. er diameter of a target or a gap between targets is measured Intelligent Sensor _ SERIES Intelligent High accuracy was achieved by using the technology and functions developed for high accuracy measuring instruments Tough Developed for use in harsh environments the I Series was designed with a strong structure Easy Excellent usability makes it possible to quickly and easily perform stable measurements without any difficult adjustments and settings Low cost High Performance Intelligent The intelligent Series consists of a high accuracy sensor lineup that realises low cost high performance with only the most advanced functions for on site operations High stability and measurement accuracy are achieved Intelligent with the newly developed optical system Multi Wavelength Laser I DSP With conventional lasers the transmission spot produces a patchy pattern as shown in the figure to the right This is a laser specific interference SPOT IMAGE problem caused by the laser having a single wavelength The IG Series Single wavelength laser conventional laser sensor sensor overcomes this problem by using a multi wavelength laser Because shadows are formed on the CCD more clearly the sensor remains highly stable even with targets that are conventionally difficult to detect e g transparent objects With the I DSP a parallel computing chip incorporated in the rece
19. es Unit mm IB 30 Receiver den l i L L Slit 1x5 Ko Transmitter ene ef al Transmission spot reference value 6x8 ellipse Receiver Cable diameter 04 7 Cable length 2 m When the cover is open Max 109 2 Mounting hole Transmission spot reference value 6x36 rectangle IG IB 1050 Cable length 2m Cable diameter 04 7 Cable length 2 m Cable diameter 4 8 When the cover is open Max 109 2 m 45mm ane Panel thickness Xmm X 48 x number of amplifiers 3 1 to 6 mm pr Min 85mm t 45mm 0 6 0 a l I La 45mm 06 I IG IB Series Unit mm Dimensions Communication unit BCD output type DL RB1A Communication unit RS 232C communication type DL RS1A DIN rail mount DIN rail mount 34 pin MIL connector KEYENCE KEYENCE GLOBAL HEADQUARTERS 1 3 14 Higashi Nakajima Higashi Yodogawa ku Osaka 533 8555 Japan AUSTRIA Phone 43 22 36 3782 66 0 Fax 43 22 36 3782 66 30 BELGIUM Phone 32 27 16 40 63 Fax 32 27 16 47 27 CANADA Phone 1 905 696 9970 Fax 1 905 696 8340 CHINA Phone 86 21 68757500 Fax 86 21 68757550 CZECH REPUBLIC Phone 420 222 191 483 Fax 420 222 191 505 FRANCE Phone 33 1 56 37 78 00 Fax 33 1 56 37 78 01 The information in this publication is based on KEYENC
20. ethod Visible light semiconductor laser Wavelength 660 nm Light source FDA CDRH Part 1040 10 Class 1 1EC60825 1 Class 1 Mounting distance Measurement range Sampling rate 0 to 1000 mm mm 980 us When the number of times for averaging is set to hsp 490 us 0 to 1500 mm 28mm High sensitivity mode g0 1 mm Setting distance 100 mm Minimum detectable object Standard mode Repeatability gt Linearity g0 2 mm Setting distance 40 mm or less g0 5 mm Setting distance 500 mm 5 um Setting distance 100 mm 10 um Setting distance 500 mm 80 um Setting distance 1000 mm 0 28 of F S 28 um g0 2 mm Setting distance 50mm or less g0 5mm Setting distance 500 mm 5 um Setting distance 100 mm 10 um Setting distance 500 mm 80 um Setting distance 1000 mm 140 um Setting distance 1500 mm 0 1 of F S 28 um Temperature characteristics 5 0 03 of F S C 3 um C 0 01 of F S C 3 um C Operation Transmitter Optical axis alignment indicator Green LED Power indicator Green LED indicator Receiver Optical axis alignment indicator Green LED Position monitor Dual bar LED Red Green Enclosure rating IP67 Ambient temperature 10 to 45 C No freezing Sera Ambient humidity 35 to 85 RH No condensation Ambient light 6 Incandescent lamp 5000 lux Sunlight 5000 lux Vibration 10 to 55 Hz Double amplitude 1 5 mm
21. f punch press materials Measures the internal diameter or gaps of pressed parts By using the various Hold functions you can also measure the maximum internal diameter Iron and Steel Industry Roll gap measurement Monitors the gap of thin plate cold rolling Mounting in narrow spaces is also possible thanks to a compact head Achieving the Best Stability Multi Purpose CCD Laser Micrometer I G Series Parallel light lens Reflecting mirror 28 mm Multi wavelength 5 laser 28mm type 10 mm IG 028 i r 1 Repeatability of 5 um ee Linearity of 0 1 IG 028 New function Position Monitor Wide Variety of Application Modes Edge Control Outer Diameter Mode Measurement Mode The distance from the end of the measurement range to The outer diameter or width of a target is measured the edge of a target is measured L CCD Position monitor POSITION WO NERO POSITION MONITOR Measurements are performed with up to 28 000 optical axes IG 028 each of which monitors the amount of light received DSP Large Distance between the Transmitter and Receiver IG 028 Max 1500 mm ee IG 010 Max 1000 mm Edge Detection of Transparent Targets Measures a transparent edge like glass Panel mount type IG 1500 1550 DIN rail mount type IG 1000 1050 Inner Diameter Gap Measurement Mode The inn
22. iform intensity distribution Mechanism behind stable detection Protective glass Light receiving element high sensitivity PD Light receiving lens Intelligent Intelligent Simple positioning according to the alignment LED Easy to align the optical axis As the optical axis of the laser align the flash frequency of the laser transmitter indicator quickens Even without looking at the amplifier unit the optimum position can be achieved easily vy 1 vy vl vy vy OPE GO O 0 O ke O000000000 If the optical axis is not aligned the LED When the optical axis begins to align the High speed flashing when the optical turns off flashing frequency of the LED quickens axis is aligned Maintenance saving according to the Auto adjustment function Long term stable detection even in environments where the device becomes dirty easily In the IB Series should the received light volume decrease according to such things as dirt on the front of the sensor head by using the adjustment input the received light volume is adjusted to standard values during input In addition the Auto adjustment function recognises that this adjustment input has no measurement target and therefore is executed regularly automatically Even when used in environments where the device becomes dirty easily stable measurements and a high degree of maintenance saving has been achieved by th
23. iver the sensor can perform data processing at high speed reducing noise to a minimum A patchy pattern appears v Multi wavelength laser IG Due to the multi wavelength laser used the beam pattern has a more uniform intensity distribution Repeatability of 5 um Linearity of 0 1 STABLE DETECTION OF TRANSPARENT amp MESH TARGETS The L CCD makes it possible to detect a target based on its position Edge control and positioning of transparent and mesh targets can be performed stably Transparent target Mesh target ee p VA Intell ON Intelligent 1 gen Extremely easy to use due to the built in position monitor Determining the Part of a Target to be Measured The position monitor on the IG Series sensors makes it possible to visually check how a target is detected The user Can prevent mounting or setting errors by observing the red lights that indicate the received light position and the green lights that indicate the measurement position Easier Optical Axis Alignment The position monitor makes it easier to align the optical axis Easily perform optical axis alignment by adjusting the sensor head so that all of the position monitor lights turn red Optical axis alignment in progress Red Indicates the received light position Vg H y f L SEN IDR ner ASL KEYENLE Green Indicates the measurement position IG 028
24. nged freely Received light level CCD position Option RS 232C communication unit DL RS1A Subtraction mode to measure the difference in level or inclination SETTING EXAMPLE 1 inclination SETTING EXAMPLE 2 difference in thickness Zero Shift Function This function shifts an internal measurement value to O to offset the value When the target value is changed this function can be used to shift an internal measurement value to the new target value 100 PC software IG H1 Sensor head mounting brackets for IG 010 IG TBO1 brackets for IG 028 2 IG TB02 Approx 50 g Approx 40 g 1 The DL RS1A communication unit is required 4 Two cables are included with a sensor head sensor head mounting Connected connector with indicator This connector is required if Sensor head cables gt Select when a longer cable is required Cable length Model Weight Piece the cable is cut 2m OP 87056 Approx 80g es 5m OP 87057 Approx 1909 1 cable se 10m OP 87058 Approx 360g included OP 84338 20 m OP 87059 Approx 680g Connector used to connect to a display unit 2 pcs 2 The screws for connecting the sensor head and bracket are included 3 The cable is common to the transmitter and receiver and can be used with either of them Specifications Sensor heads Model Appearance C E Quis LISTED Operation principle CCD m
25. ogy and functions developed for high accuracy measuring Intelligent neers Tough Developed for use in harsh environments the Series was designed with a strong structure Tough Easy Easy Excellent usability makes it possible to quickly and easily perform stable measurements without any difficult adjustments and settings Low cost High Performance The intelligent Series consists of a high accuracy sensor lineup that realises low cost high performance with only the most advanced functions for on site operations Adopting the newly developed optical system used in the IG Series Intelligent Multi Wavelength Laser Beam High sensitivity PD Tough Easy Normal lasers are single wavelength therefore due to friction the pattern becomes patchy as shown in the diagram on the right This problem is rectified SPOT IMAGE in the IB Series by utilising laser light with multiple wavelengths Targets with a Single wavelength laser high level of difficulty can still be detected with a high degree of stability conventional laser sensor Furthermore by incorporating a high sensitivity PD within the light receiving section data can be processed at high speeds reducing the extraneous A patchy ballen appears fluctuations to the absolute limit vw Multi wavelength laser IB High accuracy differentiation Ultra long distance of D UM Of 2 m Due to the multi wavelength laser used the beam pattern has a more un
26. s detection of uneven coating over multiple points is possible Food and Pharmaceutical Industry Bottle neck diameter judgments and detection of cap tightness Detects the diameter and cap tightness when adding the caps onto the bottles Due to high speed sampling detection can be conducted on the conveyer without stopping the target Electronic Industry Detection of chip components This device definitively detects the chip gradient and or the presence of a chip on even minute targets during the mounting process Furthermore as the sampling occurs at 80 us detections on high speed lines are also possible Metal Industry Differentiation of different metal shafts Detects differences in various shafts within metal workings or during the assembly process By using the included Hold function this can be determined without stopping the target Factories Turbidity detection of factory waste water By sensing the thrubeam volume of laser light through glass the turbidity of factory waste water can be determined Furthermore judgment values can be set between 0 and 100 Food and Pharmaceutical Industry Detecting the liquid level of test tubes By sensing thrubeam volumes of the laser light the liquid level can be detected with high accuracy Furthermore by using a compact head the device can be positioned in even the narrowest of spaces IG Series Applications Semi conductor Industry W
27. t the first time the user turns on the power These settings can subsequently be changed Judgments are output as HIGH GO or LOW Analogue Output Selection The following four types of analogue outputs can be selected The output is selected the first time the user turns on the power Setting value DEE 101 1 Moet Lin cat Analogue output after the judgement value is converted to the range from 0 to 5 V Description Not output SEE 17 us Analogue output after the judgement value is converted to the range of 5 V Aree Analogue output after the judgement value is converted to the range from 4 to 20 mA The setting can be changed Communication Unit DL RB1A BCD output unit Use this unit when retrieving numerical data from the IG IB Series to an external device as digital data A single communication unit can retrieve data from up to four IG IB Series display 7 Gr Analogue output after the judgement value is converted to the range from 1 to 5 V Bank Function The bank function can register up to four patterns of specific settings For example in response to a measurement target changeover this function allows the user to easily switch between the patterns of registered settings HIGH setting value LOW setting value binarization level shift target value etc DL RS1A RS 232C communication unit Use this unit when outputting digital data to an external device with RS 232C signals It is n
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