ThunderION - Electrostatica
Contents
1. the brackets of the mounting feet in the direction of the three points direction indicators 5 3 until the stop pull the anti static bar off the mounting feet in a perpendicular manner 5 6 Connecting the anti static bar AN Warning Note the warnings at the start of this chapter 5 6 1 Connecting the ThunderlON to the Desktop power supply Connect the external yellow green wire to an earthed part of the machine Connect the cable with the M12 connector from the Desktop power supply to the anti static bar Connect the power cable 5 6 2 Connecting the ThunderlON to the DIN rail power supply external power supply amp remote on off input Attach the wiring as shown in Figure 5 Remote on off 10 30 V DC white white 1 o 2 ON yellow green or a Heme Cable side view U 24V DC vellow green or grey Figure 6 Wiring of the bar ThunderlON UM 9752160010 NL D GB F VO 1 Prelimenary 11 For personal protection and to ensure proper functioning the grey and the blue wire must both be connected to earth In the Simco lon Desktop power supply these connections have already been made ES Pin 2 white is the remote On Off input and can be used for external switching on off the bar When not needed connect pin 2 white to the 24V DC supply voltage 5 6 2 1 Connecting High voltage operating OK signaling It is possible to check the bar s functioning remotely with a PLC for instance For t2. SIMCOG An ITW Company SIMCO Nederland B V Postbus 71 NL 7240 AB Lochem Telefoon 31 0 573 288333 Telefax 31 0 573 257319 E mail general simco ion nl Internet http www simco ion nl Traderegister Apeldoorn No 08046136 Thunder ON Static Neutralising System GB User s Manual 2 ThunderlON UM 9752160010 NL D GB F VO 1 Prelimenary CONTENTS PICO CC neben nne nas sa eneen eeens 3 Explanation of SY Moon EN EN NUN eee 3 DANE O AUCTION anakan ina aa an aa aa aan ANAT 4 2 DESCrIDEION GNG ODCIGTION kei ana AAN DA KE TER EN Ka BEN EN SUN Na 4 Bi SOLOCY AT EE PN Mn NT Ma ID SN TA Ta NP SN NA Pa Na TI DA E PA Da 5 A TECHNICA specifications cronain Ne TAN Na NE DAN BN aa 5 De INSAN AON aa aa an NN En Eu una 7 Bila aa NN Ia a Pn DE Pt 7 5 2 Fitting tnevantisSsta NC Da eat aan a mannen o ei a 7 5 4 Mounting ThunderlON slide bracket cooooo oo 10 5 5 DISMOUNLING SIE bracket ons EN BNN anna 11 5 6 Connecting the anti static bara boom masa ema mk nama areas 11 5 6 1 Connecting the ThunderlON to the Desktop power SUppIY WWo Wo Woo maan 11 5 6 2 Connecting the ThunderlON to the DIN rail power supply external power supply amp remote on off input 11 5 6 2 1 Connecting High voltage operating OK signaling o ooWW Woo 12 5 6 3 Connecting the TAunGenlON IQ bass nk 12 6 CA OA Ge aa an smu an 12 Z2 FUNCTIONG CNOCK oriire iess ena ena RAN BN NN NN NN nan 13 7 1 Pow
3. an be used to determine the status of the anti static bar Operation Bar LED Bar Led Thunderlon Thunderlon IQ Standby Green flashing Green flashing Overloaded No communication N A not applicable Possible causes of overload are Fouling of the anti static bar Direct contact between conductive material and the emitters The anti static bar has been fitted too close to conductive machine parts Possible causes of HV OK output overload are Short circuit of the HV OK output signal Excessive load of the HV OK output signal 7 1 Power up amp pulse frequency indication Thunder ON e Green flashing quick for 2 seconds e Pulse frequency indication Red flashing quick 10x green flash amount of flashes pulse frequency Hz Red flashing quick 10x e Standby green flashing or operating mode green 7 2 Power up amp communication checkThunder ON IQ e Green flashing quick for 2 seconds e Communication check green flash for maximum 5 sec e Standby green flashing operating mode green or no communication red flashing quick 7 3 External Bar HV operating OK output Thunder ON The external Bar HV operating OK output is active if the following three conditions are met the supply voltage is present on the M12 connector the bar is Remote On Off input is activated on the M12 connector there is no error 7 4 Neutralising To measure the efficiency of the anti static bar a field strength meter ca
4. cient use of the product or for preventing damage to the product or the environment ThunderlON UM 9752160010 NL D GB F VO 1 Prelimenary 1 Introduction The Thunder ON is designed to neutralise the static charge of sheets webs and other flat materials The bars can be used in combination with a 24 V DC power supply The 24 V is converted in the bar into a positive and negative high voltage The high voltage generates an electrical field at the emitters of the anti static bar which causes the air molecules around the emitters to be converted to positive and negative ions When an electrostatically charged material comes close to the bar electrons are exchanged until the material is neutral End plate Status LED Earth Wire Fig 1 Thunder ON 2 Description and operation In the standard Thunder ON analog interfacing is possible through the M12 connector Remote on and off switching and high voltage OK signalling are available In the Thunder ON IQ the bar interfaces with auxiliary equipment through a serial protocol It must be connected to compatible Simco ION IQ equipment By default the bar operates with a pulse frequency of 5 Hz This pulse frequency is used to produce positive and negative ions alternately For special applications this pulse frequency has to be adjusted for optimum discharge results In the standard version it can be adjusted by Simco lon with a special tool through the M12 connector In the IQ ve
5. d as per Figure 3 Mount the bar such that the emitters are at a distance of at least 50 mm from electrically conductive machine parts For minimum distances see Figure 4 Use the supplied mounting brackets Fit the anti static bar e Directly in front of the place where static electricity causes problems e With the emitters facing in the direction of the material to be neutralised e In places where the material is neutralized it must have a layer of air under it ThunderlON UM 9752160010 NL D GB F VO 1 Prelimenary e The correct distance from the anti static bar to the material should be established by ex periment for operating distance see technical specifications Normally the effectiveness of the bar increases with decreasing the distance to the web not below minimum distance e The emitters of the anti static bar must not be covered gt d Seri y WEB A Targed to be neutralized S O M Area to be free of all Y ground references Fig 3 Area to be free of all ground references Fig 4 ThunderlON_UM_9752160010_NL_D_GB_F_V0_1 Prelimenary 5 3 Bracket Bars mounting options Fig 6 ThunderlON_UM_9752160010_NL_D_GB_F_V0_1 Prelimenary locking screw bar sara MS washer M5 ISO 1441 direction indicators mounting locking screw bracket slide Bracket bolts M5 locking screw bar locking screw bracket direction indicators mou
6. e emitters itself can be off line cleaning in a cleaning agent ultrasonic bath or easily re placed by new emitters The emitters are always a set of the metal emitter and the plastic holder see Par 11 spare parts cover protection ThunderlON_UM_9752160010 NL D GB F VO 1 Prelimenary 14 9 Faults Table 1 Faults Signaling __ Problem__ Cause ___________________ Remedy Green No poor ionisation Bar is fouled Continuous High voltage on emit Emitters are damaged Replace emitters HVOK active ters Emitters are covered Remove the cover can be checked with kexternay Sp bh Position of neutralizing not OK Change position No LED No high voltage on Cable connectors or power Restore supply voltage emitters supply not connected HVOK not ac Bar faulty tive external HVOK not ac lemitters tive external Continuous on emitters ductive parts HVOK not ac Bar is extremely fouled Clean bar tive external Bar faulty Internal hardware Supply voltage too low error and length of the cable faulty 10 Repair Warning When working on the equipment always disconnect the power supply to the equipment Repairs must be made by a skilled electrical engineer When opening the equipment parts under hazardous voltage can be touched SIMCO Nederland B V recommends that you return the Thunder ON anti static bar if repairs are required To request an RMA form for this purpose please send an e mail to service simc
7. ed power supply Orange LED when Bar needs to be cleaned Switching high voltage on and off Control voltage specifications 10 V DC 10 mA min 30 V DC 25 mA max Indicates that the bar is operating correctly when high voltage is switched on Uo Supply voltage 1 V Max 50 mA Through the IQ Easy manager the bar can be monitored and controlled see manual IQ Easy manager 290 mm to 4750 mm 61 mm x 114 mm x total length Eff Length 195 mm 0 8 kg 2 4 kg m Plastic Brackets The power supply must be a Limited Power Supply or NEC Class 2 power supply The output of the power supply must be properly grounded See para 4 4 1 An LPS certified power supply has a limited output power as a result of which it always generates a safe output voltage 129 Md Effective length n x 125 Total length Eff L 195 44 mie jpe screw connection Fig 2 Thunder ON dimensions and optional connections ThunderlON_UM_9752160010_NL_D_GB_F_V0_1 Prelimenary 5 Installation NAN Electrical installation and repairs must be carried out by a skilled electrical engineer according to the applicable national and local regulations The eguipment must be properly earthed Earthing is reguired to ensure safe and proper operation and to prevent electrical shocks upon contact Disconnect the power supply before carrying out work on the unit The anti static bar must only be p
8. el is reached The concentration of ozone generated varies per application and must be checked If changes or modifications etc have been made without prior consent in writing or if original parts have not been used for repairs CE UL approval for the eguipment will be withdrawn and the eguipment will no longer be under guarantee 4 Technical specifications Required power supply Supply voltage 21 27 V DC Current consumption Max 2 A DC Standard cable 10 10m Connection M12 connector 5 pin Output Output voltage Max 30 kV positive and negative Current per emitter to earth lt 150 uA Emitter material Special alloy Environment Operating environment Industrial Ambient temperature 0 55 C Cooling Convection Operating distance 300 1000 mm ThunderlON UM 9752160010 NL D GB F VO 1 Prelimenary Local functions Indication of pulse frequency setting On signaling Error signaling Warning signaling only IQ version Remote functions standard version Remote On Off input Bar operating OK output HV OK Remote functions IQ version Mechanical Effective bar length Dimensions WxHxL Weight Housing Mounting material Flashing red and yellow LEDs during start up of the bar Green LED Red LED lights up in the case of an internal overload or short circuit Red LED flashes when the HV OK output is overloaded or other errors have been detected e g supply voltage too low overheat
9. er up amp pulse frequency indication ThunderlON co oo ooooooooooooooooooooooooooooo o o 13 7 2 Power Up amp communication checkThunderlON I o oo oo 13 7 3 External Bar HV operating OK output Thunder ON oo 13 JA Neural enak 13 8 Mon ena Ce an aan en ena ana 14 9 FOUNS serenade enen na ANN BN weeen konnte 15 KAOS aN 15 11 DI POSO Nana Pa Na TN Na PN Na In aa Tn Pn O Pa benen 15 DZS DOE le kn NN Pan DA na Pn na 16 ThunderlON UM 9752160010 NL D GB F VO 1 Prelimenary USER S MANUAL FOR THUNDER ON Preface This manual must be available at all times to staff operating the equipment Read through the entire manual before installing and commissioning the product Follow the instructions set out in this manual to ensure proper operation of the product and to retain your entitlement under the guarantee The terms of the guarantee are set out in the Simco lon Netherlands General Terms and Conditions of Sale This manual describes the installation and usage of the anti static system Thunder ON Where the word bar or Thunder ON is used in this manual it refers in all cases to the Thunder OWN 2 series standard or IQ versions Explanation of symbols Warning AN Indicates special information for preventing injury or significant damage to the product or the environment Danger Indicates information for preventing electrical shocks Note ES Important information for making the most effi
10. his purpose an optocoupler output is available on the connector max load 30 V DC 50 mA Connect the external signaling to pins 3 and 4 of the connector according to the diagram Bar operating OK see Appendix 1 5 6 3 Connecting the ThunderlON IQ bar Connect the standard available M12 male female cables to the bar and the auxiliary equipment 6 Commissioning AN Warning High voltage can be dangerous to people with a pacemaker Check that the bar is earthed correctly see para 5 6 1 Coming close to one polarity can lead to unpleasant discharge shock ES Note The anti static bar does not work if the emitters are covered Remove the protective cap from the anti static bar The purpose of the protective cap is to protect the emitters during transport and installation 6 1 Thunderlon Once a 24 V DC power supply is available and the remote on off input has been activated the anti static bar will switch on With a standard Thunderlon desktop power supply the remote on off is already connected to the 24V power supply If this power supply is used the bar will therefore switch on immediately Switch on the power supply Activate the Remote on off input 6 2 Thunderlon IQ When the auxiliary equipment is powered and the RUN command has been given the bar will switch on ThunderlON UM 9752160010 NL D GB F VO 1 Prelimenary 12 7 Functional check The colour of the status LED s on the anti static bar c
11. n be used Connect the field strength meter to earth and maintain a minimum distance of 30 cm to the anti static bar Measure the static charge on the material before and after it has passed the Thunder ON The charge measured should be minimized after the product has passed the anti static bar ThunderlON UM 9752160010 NL D GB F VO 1 Prelimenary 13 8 Maintenance AN Warning When working on the equipment always disconnect the power supply to the equipment Beer Attention Do not damage the emitters Let the bar and emitter parts completely dry before switching on the bar Keep the anti static bar clean If fouled clean the anti static bar with a hard non metal brush If fouled clean the anti static bar with a block brush and isopropyl alcohol Blow the anti static bar completely dry before use Veconova 10 may also be used in the event of stubborn fouling www eco nova nl During cleaning clean the black mounting surface of the emitters as well as the rest of the housing also the external surfaces For easy cleaning the side panels support brackets the end plates and the emitters can eas ily clicked off For removing the emitters pull the plastic emitter holder instead of pulling the sharp emitter After removing the emitter be sure no cleaning agent or contamination will come in te con nection hole for the emitters Covers are available for easy protection during cleaning Par 12 Th
12. nting slide Bracket small foot print bolt M5 locking screw bar fixed Bracket small foot print 5 4 Mounting ThunderlON slide bracket fix screw bith sides no 6 mounting method points in the same direction Figure 5 Mounting with slide bracket 5 4 1 Mount the anti static bar using the mounting materials provided see fig 3 4 and 5 5 4 2 Mount the feet nr 1 to the machine keeping the triangles mounting method in the same direction 5 4 3 Slide the brackets nr 2 onto the anti static bar nr 3 Keep the distance s between the brackets nr 2 and the mounting feet nr 3 equal and fixate the bracket nr 2 using the adjusting screw nr 4 5 4 4 Set the anti static bar with the brackets nr 5 onto the mounting feet and slide the entire device in the opposite direction of the three points mounting method 5 4 5 Secure the anti static bar in the mounting feet by turning the adjusting screws nr 6 into the bracket You only need to secure the two outer brackets 5 4 6 Connect the M12 connector of the power supply cable to the anti static bar and lead the cable safely to the power supply ThunderlON_UM_9752160010 NL D GB F VO 1 Prelimenary 10 5 5 Dismounting slide bracket Figure 6 Dismounting with slide bracket 5 5 1 Disengage the M12 connector on the side of the anti static bar 5 5 2 Unscrew the adjustable screws nr 6 from the brackets 5 5 3 Slide the anti static bar with
13. o ion nl Pack the equipment well and clearly state the reason for return 11 Disposal Comply with locally applicable environmental and other regulations when disposing of the product ThunderlON UM 9752160010 NL D GB F VO 1 Prelimenary 12 Spare parts Pos Part number 4532000100 4532001010 4532001020 7509004160 7509004020 4509001030 1509004170 4509001000 9146340620 1519020355 1519020350 1519020365 1519020366 1519020375 1519020376 1519020435 1519020425 1519020430 1519020383 1519020384 1519020386 7519020387 1519020391 1519020392 9240910520 Description Mounting foot Mounting feet set 2 pieces Mounting feet set 3 pieces Endplate Side profile Assembly emitter Support Power Supply 100 240V 24VDC Power cable IEC 320 EN 60320 C19 V 2m 5 pin right angle M12 connector with screw connector 5 pin straight M12 connector with screw connector 5 strand cable with straight M12 connector 5m 5 strand cable with straight M12 connector 10 m 5 strand cable with angled M12 connector 5m 5 strand cable with angled M12 connector 10 m DIN rail power supply 100 240 V AC to 24 V DC 10A DIN rail power supply 100 240 V AC to 24 V DC 4A DIN rail power supply 100 240 V AC to 24 V DC 3 3A UL listed Cordset M12 fem M12 male 5m straight shielded Cordset M12 fem M12 male 10m straight shielded Cordset M12 fem M12 male 5m straight cable chain Cordset M12 fem M12 male 10m
14. owered by a Limited Power Source LPS or NEC Class 2 power supply An LPS certified power supply has a limited output power which means that it always generates a safe output voltage Only connect the specified voltages to the circuits The 0 V of the power output must be earthed correctly see section 5 2 3 The anti static bar can be powered by a 24 V DC power supply already available on the machine if it meets the above requirements but also by a power unit from Simco lon Netherlands The power units recommended by Simco lon Netherlands Part number Description 4524001000 Desktop 100 240 V AC to 24 V DC for 1 Thunder ON IP40 4510001400 Control module for max 4 Thunder ON s IP 54 7519020425 DIN rail power supply 100 240 V AC to 24 V DC for 1 Thunder ON IP20 1519020430 DIN rail power supply 100 240 V AC to 24 V DC for 1 Thunder ON IP20 1519020435 DIN rail power supply 100 240 V AC to 24 V DC for a maximum of 5 Thunder ON s IP20 5 1 Prior check Check that the equipment is free from damage Check that the details on the packing slip correspond to the details of the product received If you have any problems and or doubts please contact Simco lon Netherlands or the agent in your region 5 2 Fitting the anti static bar ES Note Conductive machine parts in the vicinity of the anti static bar have a negative influ ence on its operation For optimum results the anti static bar must be fitte
15. rsion it can be adjusted through the settings menu in the IQ Easy Man ager The anti static bar is supplied with replaceable emitters The side panels and end plates are replaceable as well The replaceable parts makes it easier quicker and more convenient to clean the bar ThunderlON_UM_9752160010_NL_D_GB_F_V0_1 Prelimenary 3 Safety AN Warning Work on the eguipment must be carried out by a skilled and gualified electrical engineer according to the applicable national and local regulations The anti static bar is only designed for neutralising electrostatically charged surfaces When working on the eguipment always disconnect the power supply to the eguipment Make sure that the eguipment is properly earthed see installation Earthing is needed to ensure safe and proper operation The emitters are sharp and can cause physical injury High voltages are hazardous for people who have a pacemaker The high voltage emitters 30 kV are limited to a current of 150 MA which means that they are electrically safe to touch and shockproof Coming close or making contact with a emitter from one polarity can have the effect that a person will become electrostatically charged and gets a shock reaction when the person discharges to other earthed or uncharged objects maintain a distance of at least 300 mm from the bar When an overload occurs the high voltage will be regulated down until the max internal current lev
16. straight cable chain Cordset M12 fem M12 male 5m straight Cordset M12 fem M12 male 10m straight Cover M5x25 blank emitter holder protection cleaning bar ThunderlON UM 9752160010 NL D GB F VO 1 Prelimenary LISTED ThunderlON_UM_9752160010_NL_D_GB_F_V0_1 Prelimenary Manager IQ Easy
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