913-172D FA Filter Manual
Contents
1. 0 3 leading to 0 3 lagging Surge voltage withstand capability ANSI IEEE C62 41 Cat A amp B 6 kV 200 amp 500 A 100 kHz ringwave and impulse Clamping response time normal and common modes instantaneous Surge voltage let through max when subject to 6 kV ANSI IEEE C62 41 Cat A test less than 20 V normal mode L N less than 20 V common mode L G Overload capability typically tolerated without degradation 20 times rated output for 0 5 cycle 7 5 times rated output for 1 second 5 times rated output for 10 seconds Distortion lt 1 THD added into a resistive load Load regulation response time lt 2 msec for a 50 change in load Interruption response time Output voltage will track input voltage in less than 2 msec at power off and power on for a single cycle asynchronous notch Cooling convection Warranty Five year materials and workmanship Operating environment Temperature 32 F to 104 F 0 C to 40 C Humidity 0 95 non condensing Elevation ft m 10 000 3000 ASL Safety listings Approvals UL cUL 18 Specifications Secure Power Always FA Series Power Filter FA Power Filter model FA23030 FA63030 FA23060 FA630 Features and options nput output voltage range 3 ph Delta 190 250 standard NA standard NA 380 600 NA standard NA standard nput output voltage range 3 ph W2. 1 25 32 44 11 fig 5 External view FA23030 and FA63030 24 Physical views 20 00 508 14 00 356 44 11 dia ONERE fig 6 External view FA23060 and FA63060 Physical views 30 00 762 FA Series Power Filter 9 00 229 25 CHLORIDE FA Series Power Filter 24 00 610 18 00 457 9 00 229 30 00 762 ONGC fig 7 External view FA23100 and FA63100 26 Physical views Secure Power Always FA Series Power Filter 30 00 762 24 00 610 7 00 432 36 00 914 ONGC fig 8 External view FA23200 Physical views 27 CHLORIDE FA Series Power Filter Maintenance Maintaining the correct operation of your filter is limited to annually checking the operating voltage and torquing all the connections A warnine Before proceeding turn off the power source supplying the filter at the service disconnect Z NAVERTISSEM ENT Avant de commencer teignez la source d alimentation alimentant le filtre Follow the chart below for recommended safe working torque specifications Bolt Screw size Stainless steel Brass Fuse and suppressor replacement The FA Series Power Filter requires fuses in some locations In the unlikely event that a fuse needs to be replaced this section gives the fuse locations and specifications Fuse replacement A WaRNING Before proceeding t
3. cehan kel kaka goma Ded 7 lmstallation aridioperation kiiin dn e esie ti al bak kan ak dae siha a k n Ae Si De b iae das k na d 8 Unpacking anid PlaGenne nt x saya xanl aareye ya Nan eke kan MENA JA Ey N y n bev ane 8 well TS e 9 Maiminput TUSE Sier EE 10 Input and output CONNECTIONS anenee iiei h E Atari tuna EEA EE 11 Component identification sis 14 Component data saa tami aga er Io ne ee ba SIR HERO ero 15 Fier O SDO S l nn nena tai n n Daey ye EK GE can ie ee ie 17 SH CITICATIORS EN on omen 18 Physical VIGWS issues tear P Mesa RI I PI D EIE 24 F se and s ppressor replacement ya yan an rete IR Rt ttes 28 Fuse replacement DA 28 Faut diagnosis RR 29 Troubleshooting an installation nir tie tieni eec a RN b rihan dete AROK 33 Wanani EU C mE 34 Limitations of waranty i ena me g2 34 Exclusive remedie sey xene de ille ag esperto e E ptite inde niet DAKA 34 Returni proced l nm 34 Introduction 3 FA Series Power Filter 4 Introduction Secure Power Always FA Series Power Filter Installation Installation overview NOTE Only qualified electricians should install an ONEAC FA Filter Follow the National Electrical Code local codes good wiring practice and the user manual 1 2 Unpack the filter See Unpacking and placement on page 8 Position the filter corr
4. less than 20 V common mode L G Overload capability typically tolerated without degradation 20 times rated output for 0 5 cycle 7 5 times rated output for 1 second 5 times rated output for 10 seconds Distortion 196 THD added into a resistive load Load regulation response time 2 msec for a 5096 change in load Interruption response time Output voltage will track input voltage in less than 2 msec at power off and power on for a single cycle asynchronous notch Cooling convection Warranty Five year materials and workmanship Operating environment Temperature 32 F to 104 F 0 C to 40 C Humidity 0 95 non condensing Maximum elevation ft m 10 000 3000 ASL Safety listings Approvals UL cUL 20 Specifications Secure Power Always FA Series Power Filter FA Power Filter model FA23100 FA63100 Features and options nput output voltage range 3 ph Delta 190 250 standard NA 380 600 NA standard nput output voltage range 3 ph Wye 190 110 250 144 standard NA 380 220 600 346 NA standard nput and output termination hardwired internal standard standard Main fuse kit optional optional Suppressor fuse kit optional optional Floor mounting kit optional optional Specifications 21 CHLORIDE FA Series Power Filter FA Power Filter model FA23200 FA43200 FA63200 Part num
5. 4 391 3205 F 971 4 391 6803 www chloridepower com middle east Chloride Italy Via Fornace 30 40023 Castel Guelfo BO Italy T 39 0542 632 111 F 39 0542 632 120 Ho Chi Minh City Madrid Spain Moscow Russia Paris France Pune India Sao Paolo Brazil Shanghai China Chloride Brazil Av Eng Alberto de Zagottis 695 Jurubatuba S o Paulo SP CEP 04675 085 Brazil T 55 11 5541 5599 F 55 11 5541 5599 CHLD Singapore Pte Ltd 2 Corporation Road 03 07 Corporation Place Singapore 618494 T 65 6481 4776 F 65 6481 0552 www chloridepower com sg Singapore Southampton UK Sydney Australia Warsaw Poland Chloride Thailand Panjathani Tower 20th Flr 127 25 Nonsee Road Chongnonsee Yannawa Bangkok 10120 Thailand T 662 296 9800 F 662 681 0109 www chloridepower com th Chloride Vietnam Unit 1708 17th Floor Gemadept Tower 06 Le Thanh Ton Street Ben Nghe Ward District 1 Ho Chi Minh City Vietnam T 84 8 255 6737 F 84 8 255 6800 www chloridepower com vn ONEAC is a registered trademark of ONEAC All other trademarks are the property of their respective companies 2009 Chloride 913 172 Rev D
6. per additional C to 15 maximum at 40 C Do not allow the filter to be installed where direct contact with water is possible Mounting Inverting the filter The ONEAC FA Filter is meant for permanent wiring of the input and output The internal chassis can be inverted to supply top feed wiring To invert the internal chassis 1 Lay the filter on it back and remove the six nuts and washers 2 Attach a suitable lifting device to the lifting holes on the internal chassis and carefully lift the chassis from the enclosure keeping the chassis level as you slowly lift it 3 Reinstall the washers and nuts after refitting the chassis to insure proper safety grounding for the enclosure Floor mounting the filter The filter can be mounted on the floor using the kits listed below All kits can be ordered from Chloride by calling 800 327 8801 or 847 816 6000 Model part number Floor mount kit part number FA23030 026 005 and FA63030 026 075 350 091 FA23060 026 060 and FA63060 026 076 350 073 FA23100 026 070 and FA63100 026 077 350 046 FA23200 026 011 FA43200 026 012 and FA63200 026 078 350 064 The floor mount kit is supplied with the necessary hardware to bolt the mounting stand to the enclosure Hardware to mount to the floor is not included Installation and operation 9 CHLORIDE FA Series Power Filter A WARNING Cover all the electrical components to protect from debris before using the fl
7. to return the product RMAs should be directed to Chloride Technical Services 27944 North Bradley Road Libertyville IL 60048 Attn RMA Troubleshooting an installation So CHLORIDE FA Series Power Filter Warranty This Chloride product is warranted to be free from defects in materials and workmanship for five years This warranty is limited to repairing or replacing at Chloride s option any defective component circuit board or module contained within the product only when it is returned with an Chloride Return Material Authorization RMA number to Chloride or to an Chloride designated repair facility In all cases the customer is responsible for shipping charges to and from Chloride or the Chloride designated repair facility Limitations of warranty This limited warranty does not cover any losses or damage resulting from shipment to or from the customer or from improper installation inappropriate environment abuse modifications adjustments or unauthorized repair For full details of the warranty see Chloride Warranty Policy and Procedures part number 955 053 Exclusive remedies Except as set forth herein and except as to title there are no warranties express or implied or any affirmations of fact or promises by Chloride for the products their merchantability or fitness for any particular purpose In no event shall Chloride be liable for lost profits goodwill or any other special or consequential damage
8. Accidental contact can result in serious electrical shock High leakage current Ground connection is ESSENTIAL before connecting supply ATTENTION Seulement les lectriciens qualifi s devraient installer ou mettre niveau ce filtre Ce Filtre contient des VOLTAGES DANGEREUX Le contact accidentel peut entrainer un choc lectrique majeur Fort courant de fuite Le branchement de la mise la terre est essentiel avant la mise en servce Always follow the National Electrical Code or your local electrical codes and good wiring practice This filter is three phase and wired in a DELTA TO DELTA or a WYE TO WYE configuration See figure below 6 Installation Secure Power Always FA Series Power Filter Input Surge Output Surge Suppressor Circuit Suppressor Circuit fig 1 Wiring circuit for the FA Three Phase Power Filter NOTE DO NOT connect a neutral wire to the output of a delta to delta configuration Physically separate the input power connections to the filter from the equipment power connections on the output Data cables should be kept as far away as possible from any power cables For maximum performance e Use steel wall conduit or flexible steel conduit with a continuous copper ground between your equipment and the filter e Always include a ground wire for each circuit on the output of the filter DO NOT use an extension cord or power strips e DO NOT connect your equipment to the filter s
9. C H LO R D E Secure Power Always ONEAC FA Filter Three Phase Power Filter 30 200 Amps FA23030 026 005 FA43200 026 012 FA63030 026 075 FA63200 026 078 FA23060 026 060 FA63060 026 076 FA23100 026 070 FA63100 026 077 FA23200 026 01 1 User manual CHLORIDE Secure Power Always FA Series Power Filter Introduction Thank you for selecting this Chloride product This ONEAC brand power filter offers reliable protection from the harmful effects of electrical line disturbances Registering your product To register your FA Power Filter please complete the warranty registration card included with your filter or online at www chloridepower com usa From the product page go to product registration About this manual IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Please read and save these instructions This manual contains important instructions for the ONEAC FA Power Filter Follow these instructions during the unpacking installation and maintenance of the filter If you have a problem with the filter please refer to this manual before calling Technical Services Technical Services Chloride offers 24 hour technical support To contact technical services North America toll free 800 327 8801 Opt 3 local 847 816 6000 opt 3 email us service chloridepower com Please check with Technical Services before attempting to return any Chloride product under warranty If a Chlor
10. ber 026 011 026 012 026 078 Load current rating Amps phase 200 200 200 Frequency Hz 50 60 50 60 50 60 Enclosure rating NEMA 12 NEMA 12 NEMA 12 Physical Dimensions with bracket HxWxD in mm 36x30x17 914 x762x430 41x30x17 1040x762x430 Floor footprint sq in sq cm 510 3268 510 3268 510 3268 Ship weight Ibs kg 365 166 455 207 455 207 RF 50 Q insertion loss line to load load to line 400 kHz to 4 MHz typical 50 db 50 db 45 db 100 kHz to 10 MHz typical 40 db 40 db 35 db 30 kHz to 30 MHz typical 30 db 30 db 35 db 1 kHz forward transfer impedance Q 1 0 1 0 1 0 Efficiency at rated load 96 gt 98 gt 98 gt 98 Load power factor range crest factor 0 3 leading to 0 3 lagging Surge voltage withstand capability ANSI IEEE C62 41 Cat A amp B 6 kV 200 amp 500 A 100 kHz ringwave and impulse Clamping response time normal and common modes instantaneous Surge voltage let through max when subject to 6 kV ANSI IEEE C62 41 Cat A test less than 20 V normal mode L N less than 20 V common mode L G Overload capability typically tolerated without degradation 20 times rated output for 0 5 cycle 7 5 times rated output for 1 second 5 times rated output for 10 seconds Distortion 196 THD added into a resistive load Load regulation response time 2 msec for a 5096 change in load Interruption response tim
11. d Input Suppressor Board Output Input fig 4 Component identification for FA23200 FA43200 and FA63200 Filter disposal Once your filter has reached the end of its useful life and it is necessary to dispose of the unit Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Dispose of the unit in accordance with local national recycling or disposal ordinances Filter disposal iy CHLORIDE FA Series Power Filter Specifications FA Power Filter model FA23030 FA63030 FA23060 FA63060 Part number 026 005 026 075 026 060 026 076 Load current rating Amps phase 30 30 60 60 Frequency Hz 50 60 50 60 50 60 50 60 Enclosure rating NEMA 12 NEMA 12 NEMA 12 NEMA 12 Physical Dimensions with bracket HxWxD in mm 24 x 16 x 9 610 x 410 x 230 30 x 20 x 9 760 x 510 x 230 Floor footprint sq in sq cm 144 943 180 1173 Ship weight Ibs kg 85 39 150 68 RF 50 Q insertion loss line to load load to line 400 kHz to 4 MHz typical 45 db 45 db 45 db 45 db 100 kHz to 10 MHz typical 35 db 35 db 35 db 35 db 30 kHz to 30 MHz typical 35 db 35 db 35 db 35 db 1 kHz forward transfer impedance Q2 1 0 lt 1 0 lt 1 0 lt 1 0 Efficiency at rated load gt 98 gt 98 gt 98 gt 98 Load power factor range crest factor
12. e Output voltage will track input voltage in less than 2 msec at power off and power on for a single cycle asynchronous notch Cooling convection Warranty Five year materials and workmanship Operating environment Temperature 32 F to 104 F 0 C to 40 C Humidity 0 95 non condensing Maximum elevation ft m 10 000 3000 ASL Safety listings Approvals UL cUL 22 Specifications Secure Power Always FA Series Power Filter FA Power Filter model FA23200 FA43200 FA63200 Features and options Input output voltage range 3 ph Delta 190 250 standard NA NA 380 480 NA standard NA 500 600 NA NA standard Input output voltage range 3 ph Wye 190 110 250 144 standard NA NA 380 220 480 277 NA standard NA 500 288 600 346 NA NA standard Input and output termination standard standard standard hardwired internal Termination kit 2 AWG optiona optiona optiona 1 0 AWG optiona optiona optiona 2 0 AWG optiona optiona optiona 4 0 AWG optiona optiona optiona 250 MCM optiona optiona optiona Main fuse kit optiona optiona optiona Suppressor fuse kit optiona optiona optiona Floor mounting kit optiona optiona optiona Specifications 23 CHLORIDE FA Series Power Filter Physical views 16 00 406 10 00 254 wa 9 00 229 24 61 ONEA 62 16
13. ectly within the enclosure Mount the filter at the installation location and punch conduit holes for the input and output See Mounting on page 9 Connect the input wires See Input and output connections on page 11 Connect the ground connection first Use a grounding conductor that is equal to or larger than the current carrying conductors Verify the correct operation of the filter See Verifying your installation on page 7 Connect your equipment to the output See Input and output connections on page 11 Use steel wall conduit or steel flexible conduit with a continuous copper ground Do not connect a neutral wire to the output of a delta connected unit Turn on the equipment protected by this filter Start normal operation of your system Important installation guidelines CAUTION Risk OF ELECTRIC SHOCK EXPOSED LIVE PARTS Switch off at power source and wait ten seconds before removing or replacing components Installation and maintenance to be carried out by qualified electrician AN ATTENTION RISQUE D LECTROCUTION PARTIES VIVANTES EXPOS ES teignez la source d alimentation et attendez 10 secondes avant d enlever ou de remplacer des composantes L installation et l Entretien doivent tre r alis s par un lectricien certifi Installation 5 CHLORIDE FA Series Power Filter WARNING Only qualified electricians should install or retrofit this filter This filter contains DANGEROUS VOLTAGES
14. eliance Shawmut FA23030 30 A 250 V time delay FRN R 30 FLN R 30 TR30R ECNR 30 FA36060 30 A 600 V time delay FRS R 30 FLS R 30 TRS 30 R ECSR 30 FA23060 75 A 250 V time delay FRN R 75 FLN R 75 TR 75 R ECNR 75 FA63060 75 A 600 V time delay FRS R 75 FLS R 75 TRS 75 R ECSR 75 FA23100 150 A 250 V time delay FRN R 150 FLN R 150 TR 150R ECNR 150 FA63100 150 A 600 V time delay FRS R 150 FLS R 150 TRS 150R ECSR 150 FA23200 200 A 250 V time delay FRN R 200 FLN R 200 TR 200 R ECNR 200 FA43200 200 A 600 V time delay FRS R 200 FLS R 200 TRS 200 R ECSR 200 FA63200 200 A 600 V time delay FRS R 200 FLS R 200 TRS 200 R ECSR 200 10 Installation and operation Secure Power Always FA Series Power Filter Input and output connections This product is meant for permanent wiring of the input and output Use the template provided to mark suitable locations for input and output conduits adjacent to the terminals top bottom or through the rear of the enclosure NCAUTION Do not fit conduits to any other face of the enclosure Before proceeding turn off the main power source supplying the filter at the service disconnect AN ATTENTION Ne pas installer de conduit sur un autre c t Avant de commencer teignez la source d alimentation principale alimentant le filtre A warnine Cover all electrical components before punching conduit holes Debris around the electrical components may cause a serious electrical haza
15. ide product needs repair or replacement Technical Services issues a Return Material Authorization RMA number along with instructions on how to return the product Dangerous voltages are present within this unit There are no user serviceable parts within this unit therefore any repairs or modifications may result in out of warranty repair charges unsafe electrical conditions or violation of electrical code Sizing information The rating label of your filter is located on the inside of the door The rating label lists the FA model s current rating nominal input and output voltage and serial number Verify that the voltage and current specified on the rating label are appropriate for your application The combined steady state RMA current draw of all your equipment must not exceed the filter s output current rating on any of the three phases Introduction 1 FA Series Power Filter 2 Introduction Secure Power Always FA Series Power Filter Contents INTOAUCTION ee 1 R giSt ring your PRODUCT ETE 1 A o oil anin N a rrr 1 Technical SerViBBS ceo mena een pe op te obedire 1 Sizing informato N rase Dt Prisa dere Ep e e cv Epio eee br o Seba FOE 1 installations Y 5 Installation OVeFVvIGW s interiit os eee Ea 5 Important installation guideline Si i52 o ciet ette ca pe ue con Reena 5 VernltvindWouriifStallatOrELSTTTTTTTTTT h
16. ies Power Filter Troubleshooting an installation Problem Solution Power at the input with no power at the output 1 Turn off the power source supplying the filter at the main power source or service disconnect 2 Check the values specified on the nameplates Verify that your main power source is correct for the filter s input voltage 3 Use a voltmeter to check continuity of the main line fuses A inside the filter If any fuses are blown replace the main line fuse s Main line fuses A blow after being replaced 1 Turn off the service disconnect 2 Verify the supply requirement A blown main fuse suggests an output overload or incorrect branch service voltage Branch service protection continually blows 1 Check the inrush characteristics High inrush protection is recommended for both the branch service and the main line fuses inside the filter 2 If everything seems correct disconnect the line and ground input wires and then contact Chloride Technical Services Chloride offers 24 hour technical support To contact technical services North America toll free 800 327 8801 Opt 3 local 847 816 6000 opt 3 email us service chloridepower com Please check with Technical Services before attempting to return any Chloride product under warranty If a Chloride product needs repair or replacement Technical Services issues a Return Material Authorization RMA number along with instructions on how
17. lly the angles but there will not be excessive amounts of flash where the dies meet Use screws bolts and washers suitable for the terminals used Connect the terminals to the terminal bars Phase rotation sequence is maintained by the ONEAC FA Filter Using both mounting holes for models FA23200 FA43200 and FA63200 Connect the input ground to the terminal block G Heavy gauge wire equal to or larger in diameter than the power carrying conductors should be used to connect the safety ground It is recommended that ground be wired back to the service ground A WARNING Do not rely on the conduit alone for the connection to the ground This filter may have high leakage current Z N AVERTISSEMENT Ne pas se fier uniquement sur le conduit pour la connexion de la mise la terre Ce filtre peut avoir un courant de fuite lev Chloride discourages the down sizing of grounding conductors as allowed by various codes If in doubt regarding wiring sizing consult the National Electrical Code Table 310 16 or your local electrical code Connect the input phase wires to the input terminals torquing each connection Refer to the following chart for the torque specifications Follow the procedure in the Verifying your installation section on page 7 The following table shows the recommended safe working torque specifications for the FA Power Filter 12 Installation and operation Secure Power Always FA Series Power Fil
18. oor mount template to mark and drill the necessary holes Failure to do so may cause a serious electrical hazard N AVERTISSEMENT Couvrez toutes les composantes lectriques pour prot ger des d bris avant de marquer et forer les trous n cessaires l installation Ignorer cet avis peut entrainer de s rieux probl mes lectriques Once the location of your filter has been determined permanetly bolt the enclosure in place If the mounting is not flat the door may not open and close properly If the top of the door strikes the lip which extends around the body opening place metal shims between the mounting at the bottom of the enclosure and closest to the door hinge Be sure all mounting Screws are tight Main input fuses This feature is needed to protect your equipment and the ONEAC FA Power Filter The branch circuit feeding the filter should have ratings which meet or exceed the fuses within the filter Time delay fuses are supplied as the main fuses within the filter This allows for equipment with large inrush and surge current characteristics Should this feature be required for your equipment the branch circuit protective device s should also be suitably rated The ONEAC FA Power Filter s main input fuses can be replaced using the fuses listed below Three fuses are needed for each filter Model Fuse description Manufacturer part number Bussman Littelfuse Gould R
19. output until the input connections have been made and proper filter operation has been verified Verifying your installation 1 Turn off the branch circuit feeding the filter Verify that the installation follows the guidelines outlined in section entitled Important installation guidelines on page 5 2 Turn on the main power source caution DANGEROUS VOLTAGES ARE PRESENT ZNATTENTION PR SENCE DE VOLTAGE DANGEREUX 3 Use a voltmeter to determine if voltage is present at the input and output terminals Installation 7 CHLORIDE FA Series Power Filter 4 Ifthe operating voltage matches that suggested by the device manufacturer turn on the equipment and operate as usual f the variation is greater than the manufacturer s specifications on any phase a tap selection for that phase should be made to adjust the voltage level f there is power at the input with no power at the output turn off the branch circuit feeding the filter and follow the procedure in the section titled Troubleshooting an installation on page 33 Installation and operation Unpacking and placement Your ONEAC FA Power Filter is delivered on a wooden pallet Upon arrival inspect the unit and pallet for signs of damage Examine the encloser for dents or scratches and open the door to check for loose or broken parts If damage is detected immediately contact the freight company and Chloride Technical Services Chloride Technical Services can be
20. put suppressor failed output suppressor NOTE Equipment may be temporarily operated with failed fuses B and C with reduced protection levels Fuse and suppressor replacement 29 FA Series Power Filter Inductor Suppressor Board Input Suppressor Fuses Output Suppressor Fuses G L1L2L3N G L1L2L3N Output Input fig 9 Component identification FA23030 and FA63030 NOTE The actual physical location of the input and output terminals may differ from what is shown in the above drawing 30 Fuse and suppressor replacement Secure Power Always FA Series Power Filter Supressor Board Inductor Input Suppressor Fuses Output Suppressor Fuses Main Fuses gt G L1L2 L3 N L1 LZ B Output Input fig 10 Component identification for FA23060 FA63060 FA23100 and FA63100 NOTE The actual physical location of the input and output terminals may differ from what is shown in the above drawing Fuse and suppressor replacement 31 CHLORIDE FA Series Power Filter Inductor Main Fuses Gas Tube Output Suppressor Fuses Input Supressor Fuses Output Suppressor Board Input Suppressor Board Output Input fig 11 Component identification for FA23200 FA43200 and FA63200 NOTE The actual physical location of the input and output terminals may differ from what is shown in the above drawing 32 Fuse and suppressor replacement Secure Power Always FA Ser
21. rd N AVERTISSEM ENT Couvrez toutes les composantes lectriques avant de perforer les trous de conduit Les d bris autour des composantes lectriques peuvent provoquer de s rieux probl mes lectriques Remove paint from around the hole on the inside of the enclosure to ensure good grounding of the conduit Install an appropriate conduit and fitting for the application Cable styles and minimum wire sizes should be appropriate for the current rating of the equipment as defined by local and national regulations Take into account any derating which may be necessary for special conditions All installation practices shall be in accordance with such regulations UL Lised connectors are recommended for wiring connections on the input and output Connectors with two holes are recommended for models FA23200 FA43200 and FA63200 Use copper conductors only Strip the insulation from the wire Ensure that all insulation is removed that the conductors are clean with no conductor strand cut through and that the stranding remains neatly twisted Use compression tools and dies suitable for the wire size and terminal used Installation and operation 11 CHLORIDE FA Series Power Filter Ensure that the conductor reaches the end of the crimp barrel A well crimped terminal will have a smooth polished appearance where the die has compressed the terminal barrel The crimped portion will match the shaped of the dies exactly especia
22. reached at 800 327 8801 Opt 3 or 847 816 6000 Chloride recommends that your filter be left on the pallet during handling Remove the filter from the pallet once it is as close to the final installation location as possible The actual physical placement of the filter should be as close as possible to the equipment being protected The filter should be installed inside the room containing the equipment being protected Consideration should be given to ease of access to the equipment and the conduit entry points If the standard wall mounting is not appropriate an optional floor mounting kit is available Adequate ventilation is essential to prevent overheating which could result in unnecessary operation of the main fuses There should be at least six inches 150 mm of unrestricted space at the top bottom and sides of the enclosure 8 Installation and operation Secure Power Always FA Series Power Filter WARNING Models FA43200 and FA63200 have vented enclosures Do not install models FA43200 and FA63200 in environments with high concentrations of dust and dirt NAVERTISSEM ENT Les mod les FA43200 et FA63200 ont des ouvertures pour ventilations N installez pas les mod les FA43200 et FA63200 dans les evnironnements avec de hautes concentrations de poussi re et de salet s The filter can operate continuously at elevated ambient temperatures with the maximum current derated For ambients above 25 C derate the current 1
23. s Return procedure To return the ONEAC FA Power Filter under warranty contact Chloride for a Return Material Authorization RMA number This number must be marked on the shipping carton and packing slip of the unit returned The customer is responsible for repair charges or damages incurred in shipment that result from inadequate or improper packing of the product 34 Warranty FA Series Power Filter Warranty 35 Chloride North America 27944 North Bradley Road Libertyville IL 60048 USA T 800 327 8801 8 F 847 680 5124 16 6000 www chloridepower com usa CHLORIDE www chloridepower com usa Chloride operates through a worldwide network of Chloride sales and service offices and joint ventures with operations across 80 countries including Almaty Kazakhstan Bangkok Thailand Argentina Vietnam Beijing China Chicago USA Lisbon Portugal Bologna Italy Dubai UAE Istanbul Turkey Erlangen Germany 9 Principal sales and service offices Service network Chloride Australia Ground Floor 16 Giffnock Avenue North Ryde NSW 2113 Australia T 61 2 9888 1266 F 61 2 9888 1966 www chloridepower com au Chloride United Kingdom George Curl Way Southampton Hampshire SO18 2RY United Kingdom T 44 0 23 8061 0311 F 44 0 23 8061 0852 www chloridepower co uk Buenos Aires Chloride Middle East Building 5 Office 104 Dubai Internet City Dubai UAE PO Box 72536 T 971
24. ter Bolt Screw size Stainless steel Brass bs bs S bs bs e fom m lsws 8 Component identification IS CHLORIDE FA Series Power Filter Component identification The ONEAC FA Power Filter s major components are outlined in the drawing below The actual component location may differ depending on the filter model and or the power feeder location for example top feed Refer to the section Fuse and suppressor replacement on page 28 for fuse values for your model filter Some components can be replaced by a qualified electrician on site and other can only be retrofitted by Chloride Technical Services on site or installed at the factory NOTE Field retrofitting requires that your system power be shut down 14 Component identification FA Series Power Filter Component identification Inductor Suppressor Board Input Suppressor Fuses Main Fuses Output Suppressor Fuses G L1L2L3N Output Input fig 2 Component identification FA23030 and FA63030 Component identification 15 FA Series Power Filter Supressor Board Inductor Input Suppressor Fuses Output Suppressor Fuses Main Fuses G L1L2L3 N Output Input fig 3 Component identification for FA23060 FA63060 FA23100 and FA63100 16 Component identification Secure Power Always FA Series Power Filter Inductor Main Fuses Gas Tube Output Suppressor Fuses Input Supressor Fuses Output Suppressor Boar
25. urn off the power source supplying the filter at the service disconnect Z AVERTISSEM ENT Avant de commencer teignez la source d alimentation alimentant le filtre 28 Fuse and suppressor replacement Secure Power Always FA Series Power Filter 1 Open the filter and locate the fuses 2 Replace the fuse s as needed 3 Follow the procedure in Verifying your installation on page 7 4 Close the filter The ONEAC FA Power Filter s main input and output suppressor fuses B and A in each diagram can be replaced using the fuses listed below Fuse description Manufacturer part number Bussman Littelfuse Gould Shawmut FA23030 O A 250 V fast acting FNM 10 FLM 10 FA63030 O A 600 V fast acting KTK 10 KLK 10 ATM 10 FA23060 O A 250 V fast acting FNM 10 FLM 10 FA63060 O A 600 V fast acting KTK 10 KLK 10 ATM 10 FA23100 O A 250 V fast acting FNM 10 FLM 10 FA63100 O A 600 V fast acting KTK 10 KLK 10 ATM 10 FA23200 input 5 A 600 V fast acting KTK R 15 KLK R 15 ATMR 15 FA23200 output O A 250 V fast acting FNM 10 FLM 10 FA43200 input 5 A 600 V fast acting KTK R 15 KLK R 15 ATMR 15 FA43200 output O A 600 V fast acting KTK 10 KLK 10 ATM 10 FA63200 input 5 A 600 V fast acting KTK R 15 KLK R 15 ATMR 15 FA63200 output O A 600 V fast acting KTK 10 KLK 10 ATM 10 Fault diagnosis Blown fuse Suggested problem A output overload B failed in
26. ye 190 110 250 144 standard NA standard NA 380 220 600 346 NA standard NA standard nput and output termination hardwired internal standard standard standard standard Main fuse kit optional optional optional optional Suppressor fuse kit optional optional optional optional Floor mounting kit optional optional optional optional Specifications 19 CHLORIDE FA Series Power Filter FA Power Filter model FA23100 FA63100 Part number 026 070 026 077 Load current rating Amps phase 100 100 Frequency Hz 50 60 50 60 Enclosure rating NEMA 12 NEMA 12 Physical Dimensions with bracket HxWxD in mm 30 x 24 x 13 762 x 610 x 330 Floor footprint sq in sq cm 312 2013 312 2013 Ship weight lbs kg 210 95 210 95 RF 50 Q insertion loss line to load load to line 400 kHz to 4 MHz typical 50 db 50 db 100 kHz to 10 MHz typical 40 db 40 db 30 kHz to 30 MHz typical 30 db 30 db 1 kHz forward transfer impedance Q lt 1 0 lt 1 0 Efficiency at rated load gt 98 gt 98 Load power factor range crest factor 0 3 leading to 0 3 lagging Surge voltage withstand capability ANSI IEEE C62 41 Cat A amp B 6 kV 200 amp 500 A 100 kHz ringwave and impulse Clamping response time normal and common modes instantaneous Surge voltage let through max when subject to 6 kV ANSI IEEE C62 41 Cat A test less than 20 V normal mode L N
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