The next level of industry
Contents
1. t Ancanp FX5 485AD RS 485 LAN RD SD SD RD 10BASE T 100BASE TX Inverter Communication FX5U Master Max 50m RS 485 Max 16 inverters oa TEN E ES sk aS EO HS Mitsubishi inverters MODBUS Communication FX5U Master Max 50m Modbus RS 485 Max 32 stations npe N KS eooooo Modbus Equipment Inverter Thermoregulator and etc Security MELSEC iQ F provides advanced security functions file password remote password security key for protection against unauthorized access Example of Security key function SD len Unauthorized so gt oe copy ELI gt Bo in Card Copied program cannot be excuted because security key does not match FXS 16EX ES T FX5 405SC S POWERO IN01234567 O 11 12 13 14 15 16 17 High speed system bus approx 150 times faster mes es UT 0 1 2 3 4567 10 11 12 13 14 15 16 17 renr et Ier High speed System Bus The MELSEC iQ F high speed system bus provides seamless data transfer from to the CPU With new architecture that realizes data speeds of 1 5 k words per ms 150 times faster than FX3u fast response is guaranteed even when using expansion modules CC Link IE slave Module Oooo SSCNET III H Built in Ethernet port Built in Ethernet supporting 8 ch In the information age Ethernet has become the personal commercial and industrial standard for easy and efficient data transfer Whether it2. MITSUBISHI tor a greener tomorrow EL A WE ELECTRIC Changes for the Better MELSEC iQ F Series iQ Platform compatible PLC The next level of industry MELSEC iQ F series MELSEC iQ CK series Witness the evolution of the micro PLC Designed on the concepts of outstanding performance superior drive control and user centric programming Mitsubishi s MELSEC F Series has been reborn as the MELSEC iQ F Series a s FXS 485A0P FXS 73 M WA PWR FX5 16EX ES Da RD ihe SD Xa CARD IN a O 0 1 b 101112 13 44 15 16 17 VY NREN LAN SD RD ical TUCIM wR ERR AUE BAT FXSU 32M ba eue 10111243 141516 47 _ The next level of industry From stand alone use to networked system application MELSEC iQ F Series brings your business to the next level of industry Conveyance Food amp Beverage Packaging Air conditioning New micro PLC designed on the concepts of AW cH IntuitiveProgramming EnVironmer 7 Outstanding Performance f Completely redesigned high speed Built in positioning 4 Axis 200 kHz Easy programming by drag and drop system bus Simple linear interpolation Reduced development time with Extensive built in functions 2 Axis simultaneous start module FB Enhanced security functions Synchronous control with Simple Motion Parameterized setup for a variety of unit 4 Axis functions No need for dedicated positioning
3. 0 1 0 05 kHz Pulse waveform Waveform k ge y T2 T2 T1 pulse width T2 rise fall time X000 to X005 T1 2 5 us or more m T2 1 25 us or more X006 to X017 T1 50 us or more T2 25 us or more X000 to X007 T1 2 5 us or more T2 1 25 us or more X010 to X017 T1 50 us or more T2 25 us or more Input response time X000 to X005 ON 2 5 us or less u HW filter delay OFF 2 5 us or less X006 to X017 ON 30 ps or less a OFF 50 us or less X000 to X007 ON 2 5 us or less OFF 2 5 us or less X010 to X017 ON 30 ps or less OFF 50 us or less Input response time Digital filter setting value None 10 us 50 ys 0 1 ms 0 2 ms 0 4 ms 0 6 ms 1 ms 5 ms 10 ms 20 ms 70 ms When using the product in an environment with much noise set the digital filter Input signal format No voltage contact input Sink NPN open collector transistor Source PNP open collector transistor External power supply Max load 5to 30V DC 0 5 A point The total load current per common terminal should be the following value 4 output points common terminal 0 8 A or less 8 output points common terminal 0 8 A or less Open circuit leakage current 0 1 mA or less 30 V DC Input circuit configuration When using service power supply Sink input wiring Source input wiring When using external power supply Sink input wiring Source input wiring Fuse
4. Fast home position return control Sub functions Provided Home position return retry Home position shift Positioning control Linear control 1 axis linear control 2 axis linear interpolation control 3 axis linear interpolation control 4 axis linear interpolation control 1 Composite speed Reference axis speed Fixed pitch feed control 1 axis fixed pitch feed 2 axis fixed pitch feed 3 axis fixed pitch feed 4 axis fixed pitch feed 2 axis circular interpolation Sub point designation center point designation Speed control 1 axis speed control 2 axis speed control 3 axis speed control 4 axis speed control Speed position switching control INC mode ABS mode Position speed switching control Current value change INC mode Positioning data Start No for a current value changing NOP instruction Provided JUMP instruction Unconditional JUMP Conditional JUMP LOOP LEND Provided High level positioning Block start Condition start Wait start Simultaneous start control Repeated start Manual control JOG operation Provided Inching operation Provided Manual pulse generator Possible to connect 1 module Incremental Unit magnification 1 to 10000 times Expansion control Speed torque control Speed control without positioning loops Torque control Tightening amp press fit control Absolute position system Made compatible by sett
5. No of index Index register z 2 10 24 points register points ong index register LZ 2 10 12 points No of file File register R 10 32768 points can be changed with parameter register points No of nesting Nesting N 10 15 points fixed points No of pointer Pointer P 10 4096 points points Interrupt pointer 1 10 178 points fixed Others Decimal Signed 16 bits 32768 to 32767 32 bits 2147483648 to 2147483647 16 bits 0 to 65535 32 bits 0 to 4294967295 16 bits 0 to FFFF 32 bits O to FFFFFFFF constant K Unsigned Hexadecimal constant H No of user Input relay X 8 1024 points The total number of input output device points Output relay Y 8 1024 points Points must not exceed 256 points Internal relay M 10 32768 points can be changed with parameter Latch relay L 10 32768 points can be changed with parameter Link relay B 16 32768 points can be changed with parameter Annunciator F 10 32768 points can be changed with parameter Link special relay SB 16 32768 points can be changed with parameter Step relay S 10 4096 points fixed Timer system Timer T 10 1024 points can be changed with parameter Accumulation Accumulation 10 1024 points can be changed with parameter timer system timer ST Counter Counter C 10 1024 points can be changed with parameter system Long counter LC 10 1024 points can
6. environment Integrated Functions Built in Analog Integrated 2 ch analog input and 1 ch analog output 12bit0 10V DC input output FX5U is equipped with analog control capabilities right out of the box No ladder logic is required when using parameter setting in the programming software Example of analog application with 2AD and 1DA Ethernet FX5U Master 8 Inverter a RUN STOP RESET Switch The run stop switch conveniently includes the same reset functionality found on high end devices PLC can be rebooted without turning off the main power for efficient debugging Built in RS 485 MODBUS Communication No need for additional options for RS 485 communication For related systems and data transfer with external equipment and third party devices serial communication has long been the established connection method Serial communication allows the FX5U to connect both efficiently and reliably with other PLCs sensors printers and modems etc Multi drop networks non protocol communication and remote maintenance are just some of the many uses Built in SD Card Slot Standard external memory External memory is useful for updating PLCs in the field Program can be loaded onto SD card and then transferred to as many PLCs as necessary SD card can also be used for data logging Record keeping is important for data analysis and tracking machine performance Future support
7. 32 points 32 points Relay FX5U 64MT ES Transistor sink FX5U 64MT ESS Transistor source FX5U 80MR ES 40 points 40 points Relay FX5U 80MT ES Transistor sink Transistor source FX5U 80MT ESS FX5 8EX ES Power supply from CPU module 8 points 24V DC FX5 16EX ES 16 points Sink source FX5 8EYR ES 8 points Relay FX5 8bEYT ES Transistor sink FX5 8EYT ESS Transistor source FX5 16EYR ES 16 points Relay Transistor sink FX5 16EYT ES FX5 16EYT ESS Transistor source FX5 32ER ES 100 to 240 V AC 16 points 24 V DC 16 points Relay FX5 32ET ES 50 60 Hz Sink source Transistor sink FX5 32ET ESS Transistor source Expansion modules Specification FX5 40SSC S Simple motion module FX5 1PSU 5V Extension power supply module FX5 CNV BUS Bus conversion module Expansion Boards amp Adapters Specification FX5 232 BD For RS 232C communication FX5 485 BD FX5 422 BD GOT For RS 485 communication For GOT RS 422 communication FX5 232ADP For RS 232C communication FX5 485ADP For RS 485 communication Option Model Specification FX3u 32BL Option battery User s manuals for the applicable modules Manual name manual number MELSEC iQ F series FX5U Hardware Manual Describes the details of input output specifications wiring and installation of t
8. For details on Intelligent function modules refer to manuals of each product 3 The criterion is shown in IEC61131 2 4 Ground the PLC independently or jointly 385 The PLC cannot be used at a pressure higher than the atmospheric pressure to avoid damage k6 This index indicates the degree to which conductive material is generated in the environment in which the equipment is used Pollution level 2 is when only non conductive pollution occurs Temporary conductivity caused by condensation must be expected occasionally Control system Input output control system Ll Performance Specifications Item Refresh system Stored program repetitive operation Direct access input output allowed by specification of direct access input output DX DY Specifications Programming specifications Programming language Ladder diagram LD structured text ST Programming extension function Constant scan Function block FB structured ladder label programming local global 0 2 to 2000 ms can be set in 0 1 ms increments Fixed cycle interrupt 1 to 60000 ms can be set in 1 ms increments Timer performance specifications 100 ms 10 ms 1 ms No of program executions 32 No of FB files 16 Operation Execution type Standby type initial execution type scan execution type event execution type specifications Interrupt type Internal timer interrupt interrupt from input high speed comparison m
9. be changed with parameter Data register D 10 8000 points can be changed with parameter Link register W 16 32768 points can be changed with parameter Link special register SW 16 32768 points can be changed with parameter No of system Special relay SM 10 10000 points fixed device points Special register SD 10 12000 points fixed X1 Can be changed with parameters within the capacity range of the CPU built in memory k2 Total of the index register Z and long index register LZ is maximum 24 words 14 Real constant E Single precision E 3 40282347 38 to E 1 17549435 38 0 E1 17549435 38 to E3 40282347 38 Character string Shift JIS code max 255 single byte characters 256 including NULL Input Specifications 24V DC input sink source No of input points Specifications FX5U 32M 16 points FX5U 64M 32 points FX5U 80M 40 points Ll Output Specifications Relay output No of output points The next level of industry MELSEC iQ Output Specifications FX5U 64M 32 points FX5U 32M 16 points FX5U 80M 40 points Connection type Removable terminal block M3 screws Connection type Removable terminal block M3 screws Input type Sink source Output type Relay Input signal voltage 24 V DC 20 95 15 External power supply 30 V DC or less Input sig
10. is between multiple PLC systems or PLC and PC servers industrial users dictate foremost that data must always be consistent even in high noise environments MODBUS TCP client Coming Soon sy pt nm pe Dee Cia el Perge rq Dani vinh oir ei Lace br MELNONTI MTC iim BEFORE Save khim Drame Uel Futa Cer plan Head vn er amaacue d o meas bed ee er asas ed vanim E usmod uda a amp pr Easy parameter setting Socket Communication Communicate with PLC and other devices HUB Remote Maintenance Program read write can be made by GX Works3 connected via VPN SLMP Communication Device data read out writing to a PLC from an external device is possible HUB Positioning Solution Built in Positioning 4 Axis built in Up to 8 ch 200 kHz The built in high speed pulse inputs and outputs on the FX5U with special positioning operations instructions are designed to satisfy simple independent axis positioning applications using servo and stepping motors with speed and precision Positioning operations on different axes can also be started simultaneously Pulse Output Simple Linear interpolation 2 Axis simultaneous start Il vl vlv Y coordinate Target position x y ON Forward Rotation OFF Reverse Rotation i Direction Start point X X coordinate PF s YX5 4058C 5 Simple Motion Module 4 Axis module Basic Positioning Control Positioning control is easily exec
11. less 100 V AC installing adi One OB direction less 100 V AC 60 A max 5 ms or less 200 V AC i A3 UN PUER ERE 50 A max 5 ms or Shock resistance 147 m s Action time 11 ms 3 times by half sine pulse in each direction X Y and Z less 200 V AC Noise durability By noise simulator at noise voltage of 1000 Vp p Power consumption 30W 40 W 45W noise width of 1 us and period of 30 to 100 Hz 5 V DC power supply capacity 900 mA 1100 mA 1100 mA Grounding Class D grounding grounding resistance 100 Q or less lt Common grounding with a 24 VD Wh 4 1 A heavy electrical system is not allowed gt 4 2 pd ROST EE oom Goo m 609m supply capacity 2 supply is used for input Operating atmosphere Free from corrosive or flammable gas and excessive conductive dust raie Operating altitude 5 0 to 2000 m When external power 480 mA 740 mA 770 mA Installation location Inside a control panel supply is used for input Overvoltage category Il or less circuits Pollution degrees 2 or less X1 This value is for when all 24 V DC service power supplies are used in the maximum configuration in which they can be Equipment class Class 2 connected to the CPU module manuals of each product The simultaneous ON ratio of available PLC inputs or outputs changes with respect to the ambient temperature refer to The input current is included K2 When I O modules are connected they consume current from the 24 V DC service power k2
12. to 4 points Mark detection setting 4 settings Optional data monitor function 4 points axis Driver communication function Provided SSCNET connect disconnect function Provided Digital oscilloscope Bit data 16 ch function Word data 16 ch k1 4 axis linear interpolation control is enabled only at the reference axis speed X2 8 ch word data and 8CH bit data can be displayed in real time CI Module specification Specifications Peripheral I F Servo amplifier connection method SSCNET III H Maximum overall cable distance m ft 400 1312 32 Maximum distance between stations m ft 100 328 08 Via CPU module Ethernet RS 485 Manual pulse generator operation function Possible to connect 1 module Synchronous encoder operation function Possible to connect 4 modules Total of the internal interface via PLC CPU interface and servo amplifier interface Input signals DI Number of input points 4 points Input method Rated input voltage current Positive common Negative common shared Photocoupler isolation 24 V DC Approx 5 mA Operating voltage range 19 2 to 26 4 V DC 24 V DC 10 20 ripple ratio 5 or less ON voltage current OFF voltage current 17 5 V DC or more 3 5 mA or more 7 V DC or less 1 0 mA or less Input resistance Approx 6 8 RO Response time 1 ms or less OFF ON ONOFF Recommended wi
13. 100 to 240 V AC Input impedance Analog input Item Specifications Analog input points 2 points 2 channels Analog input Voltage 0 to 10 V DC input resistance 115 7 kQ Digital output Unsigned 12 bit binary I O characteristics Digital output value 0 to 4000 Maximum resolution Maximum resolution 2 5mV Accuracy Accuracy in respect to maximum digitaloutput value Ambient temperature Within 0 5 x20 digit 2545 C 77441 F Ambient temperature Within 1 0 40 digit 0 to 55 C 32 to 131 F Conversion speed 30 us channel data refreshed every operation cycle Absolute maximum input 0 5 V 15 V Insulation method Between input terminal and PLC Not insulated Between input terminals Not insulated Occupied points 0 points does not pertain to the max No of input output points of the PLC Terminal block used European type terminal block k1 Digit refers to digital values Built in RS 485 communication Transmission standards Specifications Conforms to RS 485 RS 422 specifications Data transmission speed Max 115 2 kbps Communication method Full duplex FDX half duplex HDX Maximum total extension distance 50 m 164 0 Protocol type MELSOFT connection Non protocol communication MODBUS RTU Inverter communication Insulation metho
14. M High Speed Counter FX3u 4LC FX3u 2HC Bus Conversion Module Power Supply Module FX5 CNV BUS FX3u 1PSU 5V FX3u intelligent function modules must be set up by PLC program Parameter setup is not available in GX Works3 E ai 2 4i p ds b ne ma das er K a Srey era i Intelligent Function Modules Extension Power Supply Module 13 CPU module specification Generic Specifications LI Power Supply Specifications Item Operating ambient temperature 1 Specifications 0 to 55 C 32 to 131 F 2 Storage ambient temperature 25 to 75 C 13 to 167 F Operating ambient humidity 5 to 9596RH non condensation Storage ambient humidity 5 to 9596RH non condensation Specifications FX5U 32M FX5U 64M FX5U 80M Rated voltage 100 to 240 V AC Allowable supply voltage range 85 to 264 V AC Frequency rating 50 60 Hz Allowable instantaneous power failure time Operation can be continued upon occurrence of instantaneous Vibration resistance 2 Frequency Acceleration Half amplitude Sweep count power failure for 10 ms or less Installed on 5 to 8 4 Hz 1 75 mm 10 times each in Power fuse 250 V 3 15A 250 V 5 A Time lag fuse DIN rail 84to150Hz 49m eg X Y Z directions Time lag fuse Direct 5 to 8 4 Hz 35mm 80 min in each Rush current 25Amax 5msor 30Amax 5 ms or
15. SD Card FX3U 32BL L1MEM 2GBSD L1MEM 4GBSD Rules of System Configuration Number of input output points on whole system Up to 512 points 1 Number of input output points i including input output occupied points Up to 256 points FX5 Up to 16 modules Expansion CPU module Extension Extension Bus adapters I O Intelligent power I O Intelligent i power Intelligent Intelligent Commu ned module module supply module module AME supply module module nication oar module module L QJ L L ol Up to 2 Up to 1 Up to 8 Up to 1 Up to 8 modules modules module modules module Up to 12 modules Up to 8 modules toe modes Up to 2 modules 2 Number of remote input output points for CC Link Up to 384 points CC Link system Remote I O station Remote I O station Remote I O station Remote I O station Expansion Modules 1 0 Modules Powered 1 0 Modules Unpowered 1 0 Modules in a n E P s E CT i RASER j y Pp Powered Input Output Modules Input Modules Output Modules Simple Motion Power Supply Module FX5 32ER ES FX5 8EX ES FX5 8EYR ES FX5 40SSC S CC Link IE Field slave FX5 1PSU 5V FX5 32ET ES FX5 16EX ES FX5 8EYT ES FX5 32ET ESS FX5 8EYT ESS FX5 16EYR ES FX5 16EYT ES FX5 16EYT ESS Bus Conversion Module FX3u Expansion Modules Extension Power Supply Module _ FX3u Intelligent Modules pe 3 i S E FE FX3u 4AD FX3u 1PG FXsu 64CCL FX3u 16CCL M ae FXsu 4DA FX3u 32DP FX3u 64DP
16. a 85888884 COMO I I I li I I I I def i T i A E U U U U U U La 140 5 52 Mounting hole pitch 8 0 32 40 1 58 gt 150 5 91 83 3 27 Model Mass weight Mass vveight FX5 8EX ES FX5 8EYR ES FX5 8EYT ES FX5 8EYT ESS Approx 0 2 kg 0 44 Ibs FX5 32ER ES FX5 32bET ES FX5 32ET ESS Approx 0 65 kg 1 43 Ibs FX5 16EX ES FX5 16EYR ES FX5 16EYT ES FX5 16EYT ESS Approx 0 25 kg 0 551 Ibs Intelligent Function Module FX5 40SSC S 2 94 5 Mounting hole 80 3 15 Mounting hole pitch 90 3 55 ins 6 0 63 50 1 97 Expansion Adapters FX5 232ADP FX5 485ADP Extension Power Supply Module FX5 1PSU 5V 2 Q4 5 Mounting hole FX5 TPSU 45 Nis gen o o POWERO o o D c o z M LO ME m ce n co 16 E 0 63 anne 50 1 97 Bus Conversion Module FX5 CNV BUS FX5 232ADP 8 8 0 35 FX5 485ADP 15 1 0 6 2 p4 5 Mounting hole 80 3 15 Mounting hole pitch 0 63 17 18 Products list CPU 8 1 O module Specification 100 to 240 V AC 16 points 24 V DC 16 points Relay FX5U 32MR ES FX5U 32MT ES FX5U 32MT ESS Transistor source FX5U 64MR ES
17. atch interrupt Command LD XO 34 ns processing time MOV DO D1 34 ns Memory capacity Program capacity 64 K steps 128 Kbytes SD memory card Memory card capacity SD SDHC memory card Max 4 Gbytes Device label memory 120 Kbytes Data memory standard ROM 5 Mbytes Flash memory write count Maximum 20000 times File storage capacity Device label memory 1 Data memory P 32 FB 16 P No of program files FB No of FB files Clock function Display data Year month day hour minute second day of week leap year automatic detection Precision 2 96 to 3 74 s TYP 1 42 s d at 0 C 32 F 3 18 to 3 74 s TYP 1 50 s d at 25 C 77 F 13 20 to 2 12 s TYP 3 54 s d at 55 C 131 F No of input 1 No of input output points 256 points or less output points 2 No of remote I O points 384 points or less Total No of points of 1 and 2 512 points or less Power failure retention 1 Retention method Large capacity capacitor Retention time 10 days Data retained Clock data Number of device points Max number of points X1 The retention period of a fully charged capacitor electricity is conducted across the PLC for at least 30 minutes is 10 days ambient temperature 25 C 77 F Max number of points Module access Intelligent function 10 65536 points designated by U AGI 1 device module device
18. d Operation cycle Operation cycle settings Specifications FX5 40SSC S Up to 4 axes 1 777 ms Interpolation function Linear interpolation Up to 4 axes Circular interpolation 2 axes Control modes PTP Point To Point control Trajectory control both linear and arc Speed control Speed position switching control Position speed switching control Speed torque control Acceleration deceleration process Trapezoidal acceleration deceleration S curve acceleration deceleration Compensation function Backlash compensation Electronic gear Near pass function Synchronous control Input axis Servo input axis Virtual servo amplifier axis Synchronous encoder axis Output axis Cam axis Up to 4 axes Cam control Number of registration Up to 64 depending on memory capacity cam resolution and number of coordinates Cam data type Stroke ratio data type Coordinate data type Cam auto generation Cam auto generation for rotary cutter Control unit mm inch degree pulse Number of positioning data 600 data positioning data No 1 to 600 axis Can be set with MELSOFT GX Works3 or a sequence program Backup Parameters positioning data and block start data can be saved on flash ROM battery less backup Home position return Home position return method Proximity dog method Count method 1 Count method 2 Data set method Scale home position signal detection method
19. d Not insulated Terminal resistors Built in OPEN 110 0 330 Q Terminal block used European type terminal block Voltage drop YOOO to Y003 1 0 V or less when ON Y004 and subsequent 1 5 V or less Response Y000 to YOOS 2 5 us or less 10 mA or more 5 to 24 V DC time Y004 and subsequent 0 2 ms or less 200 mA or more 24 V DC Insulation of circuit Photo coupler insulation Indication of output operation LED is lit when output is on Output circuit configuration Sink output wiring Source output wiring Load Load Y Y DC power supply ET DC power supply 19 coma pos vll Fuse Fuse A number is entered in the L of COML A number is entered in the of V Analog output Item Specifications Analog output points 1 points 1 channels Digital input Unsigned 12 bit binary Analog output Voltage 0 to 10 V DC external load resistance 2 k to 1 MQ I O characteristics Digital input value 0 to 4000 Maximum resolution Maximum resolution 2 5 mV Conversion speed Accuracy Ambient temperature Within 0 5 20 digit Accuracy in respectto 25 5 C 77 41 F maximum analog Ambient temperature Within 1 0 40 digit 1 output value 0 to 55 C 32 to 131 F 30 us data refreshed every operation cycle Insulation method Between output terminal and PLC Not insulated Occupied points 0 poi
20. d nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this ISO 3001 v BUREAU VERITAS cata log p UKAS Certification UKAS SYS S 008 2014 MITSUBISHI ELECTRIC CORPORATION 19 PROGRAMMABLE CONTROLLERS MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN http Global MitsubishiElectric com New publication effective Nov 2014 HIME LO81 A1 4 14 MEE Specifications subject to change without notice
21. he FXSU CPU module from FX5U User s Manual Hardware lt JY997D53401 gt MELSEC iQ F series FX5U User s Manual Describes the details on hardware of the FX5U series CPU module including input output specifications wiring installation and maintenance Hardware lt JY997D55301 gt MELSEC iQ F series FX5 User s Manual Describes basic knowledge required for program design functions of the CPU module devices labels and parameters Application lt JY997D55401 gt MELSEC iQ F series FX5 Programming Manual Describes specifications of ladders ST and other programs and of labels Program Design lt JY997D55701 gt MELSEC iQ F series FX5 Programming Manual Describes specifications of instructions and functions that can be used in programs Instructions Functions lt JY997D55801 gt MELSEC iQ F series FX5 User s Manual Describes inverter communication and non protocol communication Serial Communication lt JY997D55901 gt MELSEC iQ F series FX5 User s Manual Describes MODBUS serial communication MODBUS Communication lt JY997D56101 gt MELSEC iQ F series FX5 User s Manual Describes the functions of the built in Ethernet port communication function Ethernet Communication lt JY997D56201 gt MELSEC iQ F series FX5 User s Manual Describes the built in positioning function Positioning Control lt JY997D56301 gt FX5 Series User s Manual Performance specifications procedures before operation and troubleshooting of the CPU module S
22. ing a battery to servo amplifier Synchronous encoder interface Up to 4 channels Total of the internal interface via PLC CPU interface and servo amplifier interface Internal interface 1 channel Incremental Functions that limit control Speed limit function Speed limit value JOG speed limit value Torque limit function Torque limit value same setting torque limit value individual setting Forced stop Valid Invalid setting Software stroke limit function Movable range check with current feed value movable range check with machine feed value Hardware stroke limit function Provided Functions that change control details Speed change function Provided Override function 1 to 300 96 Acceleration deceleration Provided time change function Torque change function Provided Target position change function Target position address and speed are changeable Other functions M code output function Provided Step function Deceleration unit step Data No unit step Skip function Via PLC CPU Via external command signal Teaching function Provided Parameter initialization function Provided External input signal setting function Via internal interface CPU servo amplifier Amplifier less operation function Provided Mark detection function Regular mode Specified Number of Detections mode Ring Buffer mode Mark detection signal Up
23. m can be shared across multiple platforms with user defined function blocks supported E Poesies Gent ge Gen Men Dem 1e Mem m DARS u ME Cam ma RE RAEE Os 6 ae agen s seize d a Rua ss deli te TOTS ets UN SES am 5 278 RB ee ee a i S Bak oP ASA lB J dh a JE EE tz TRUE t FALSE T larab sa baol i input te KE inputs in ABC S d LDFBI Funetien Black LIF HOT x1 AND EO THEN IF awb x 3 THEM ix TRUE OUT T TEDI TODT 31 ELSIF MOT identi AMD inemt THEN Yl c TRUE OUT Timo T r TCOL 1035 ELSE npuiZ i FALSE RETITRUE THI EMO IF DUT Tk5 OR 1 1321 111 ELSE 23 TID 1 FALSE 24 TI ta FALSE SEC dE WOT E AND pd XU4 THEN I 5 Em FET Pu j Saca ax Dret Al fied Error amp Oen 0 Dec Tice 2314 SCO boot hag Tere een BOT ner text Reduce repetitive program tasks Global and local variables labels are supported providing an easy way to share device names across multiple projects other MELSOFT software and third party SCADA The variables can be registered into either the current program function block as a local variable or within the project as a global variable to share across multiple programs within the same project Variables specific to a particular module are also available and can be used immediately further reducing engineering time and cost Global label editor Dee Ma gt Check mp tute la Rk Kr Ll liarcind Dep do
24. mat Drag amp Drop Local label editor Integrated motion setup tool GX Works3 is equipped with a special motion setup tool that makes it easy to change simple motion module settings such as module parameters positioning data and servo parameters Also the servo adjustment is simplified using it 2o cocco S H Ew ger ges quem prn jm gea Mu DE E F P gel dlc mm umm mace O EN n o SENE EE i i ot marema Synchronous Control Parameter Digital oscilloscope 11 System configuration Flexible Expandability In addition to its built in features FX5U also has a wealth of expansion options New communication and analog expansion adapters available The Expansion Adapters also called ADPs are extremely compact and easy to use Various are available for serial communication and analog Compared to the expansion boards the ADPs offer more flexibility and performance Expansion Adapters A P I a 1 E il FX5 232ADP FX5 4AD ADP FX5 485ADP FX5 4DA ADP FX5 Expansion CH Max 6 Expansion Adapters Expansion Boards Communication FX5 232 BD FX5 485 BD FX5 422 BD GOT FX5U CPU Module ij FX5 Expansion Board FX5 Expansion Modules FX5U CPU Modules Fry mm er rr ed te a Tr en FX5U 32MR ES FX5U 32MT ES FX5U 64MR ES FX5U 64MT ES FX5U 32MT ESS FX5U 64MT ESS FX5U 80MT ESS FX5U 80MR ES FX5U 80MT ES
25. nal current X000 to X017 5 3 mA 24 V DC 240 V AC or less 250 V AC or less if not a CE UL cUL compliant item X020 and subsequent 4 0 mA 24 V DC Max load 2 A point i i Input impedance _ X000 to X017 43kQ The total load current per common terminal should be the following value 4 output points common terminal 8 A or less X020 and subsequent 5 6 kO ON input sensitivity X000 to X017 3 5 mA or more 8 output points common terminal 8 A or less Min load Open circuit leakage current 5 V DC 2 mA reference values Response time OFF ON Approx 10 ms ON OFF Approx 10 ms Insulation of circuit Mechanical insulation Indication of output operation LED is lit when output is on Output circuit configuration A number is entered in the of COML Transistor output No of output points Output Specifications FX5U 64M 32 points FX5U 32M 16 points FX5U 80M 40 points Connection type Removable terminal block M3 screws Output type Transistor sink output FX5U J MT ES Transistor source output FX5U4 MT ESS current X20 and subsequent 3 0 mA or more OFF input sensitivity current 1 5 mA or less Input response X000 to X005 200 kHz frequency X006 to X017 10 kHz X000 to X007 200 kHz X006 to X017 10 kHz X020 and subsequent
26. nce 1 2 us or more Rated input voltage 5 5 V DC orless High voltage 3 0 to 5 25 V DC 2 mA or less Low voltage 0 to 1 0 V DC 5 mA or more Cable length Up to 10m 32 81ft 24 V DC internal current consumption Mass 0 25A 0 30 kg Exterior dimensions mm inch 90 0 3 55 H x50 0 1 97 W x83 0 3 27 D External Dimensions Main Modules 2 4 5 mounting holes FX5U 32M 4 4 5 mounting holes FX5U 64M FX5U 80M The next level of industry MELSEC iC F Unit mm inches RS 485 LAN CARDS RD sDe SD RD MITSUBISHI ELECTRIC 80 3 15 Mounting hole pitch 90 3 55 W1 mounting hole pitch W mm inches Ex inch Mass vveight FX5U 32M 150 5 91 123 4 85 Approx 0 65 kg 1 43 Ibs FX5U 64M _ 220 8 67 193 7 60 Approx 1 00 kg 2 2 Ibs FX5U 80M _ 285 11 23 258 10 16 Approx 1 20 kg 2 64 Ibs Exterior color Main body Munsell 0 6B7 6 0 2 Accessories Dust proof protection sheet Manual supplied with product Expansion Modules 1 0 Modules 2 4 5 Mounting hole 8 0 32 Unit mm inches 2 4 5 Mounting hole FXS 16EX ES N oo Els Y T 8 a 2228 S a 01234567 zu EE to E POWER CO 2 io se e ee O g o oco GE oz o 3 97866858660
27. nts does not pertain to the max No of input output points of the PLC Terminal block used European type terminal block k1 Digit refers to digital values Built in Ethernet communication Specifications Data transmission speed 100M 10M bps Communication mode Full duplex FDX half duplex HDX Transmission method Base band Maximum segment length 100 m 328 1 Cascade 10BASE T Cascade connection max 4 stages connection 100BASE TX Cascade connection max 2 stages 1 Protocol type MELSOFT connection SLMP 3E frame Socket communication Number of simultaneously open connections allowed 8 connections Insulation method Pulse transformer insulation Interface RJ45 connector Cable used 2 For 10BASE T connection Ethemet standard compatible cable category 3 or higher STP cable For 100BASE TX connection Ethernet standard compatible cable category 5 or higher STP cable 1 Number of stages that can be connected when a repeater hub is used When a switching hub is used check the specifications ofthe switching hub used k2 A straight cable can be used If a personal computer and CPU module are directly connected simple connection a cross cable can be used 15 16 Simple motion module specification Control specification Item Number of control axes Virtual servo amplifier axis include
28. rated start stop for each axis allowing synchronous and positional control axes within the same program e Synchronous control All axes are synchronized using a synchronous encoder or servo input axes Up to 4 control axes can be synchronized when using the synchronous encoder such as that used for packaging machines for example Cam auto generation Mark detecti Cam data for a rotary cutter can be generated automatically simply by registering the aM ne sheet length synchronization width rotary cutter axis dimensions etc Cam data Synchronous axis length 8 Sheet circumference feeding re Cam i auto generation User created GOT screen Sheet length Cam axis synchronized axis speed Sheet feeding speed Parameter settings including items like pq quu DUM sheet length etc ones 94011S amp Synchronization width i Mark detection The actual position of the servo motor can be obtained based on the registration mark printed on the high speed moving film Compensation of the cutter axis position based on the registration marks keeps the constant cutting position Engineering Environment GX Works GX Works3 consists of various different components that help to simplify project creation and maintenance tasks A system design console that enables projects to be created at the system overview stage has been added Sys
29. re size AWG24 0 2 mm Forced stop input signal EMI Number of input points 1 point Input method Positive common Negative common shared Photocoupler isolation Rated input voltage current 24 V DC Approx 5 mA Operating voltage range 19 2 to 26 4 V DC 24 V DC 10 20 ripple ratio 5 or less ON voltage current 17 5 V DC or more 3 5 mA or more OFF voltage current 7 V DCor less 1 0 mA or less Input resistance Approx 6 8 kO Response time 4 ms or less OFF ON ON OFF Recommended wire size AWG24 0 2 mn Signal input form Phase A Phase B magnification by 4 magnification by 2 magnification by 1 PULSE SIGN Input pulse frequency Up to 1 Mpulse s After magnification by 4 up to 4 Mpulse s Pulse width 1 us or more Leading edge trailing edge time 0 25 us or less Phase difference 0 25 us or more Rated input voltage 5 5 V DC or less High voltage 2 0 to 5 25 V DC Low voltage 0to 0 8 V DC Differential voltage 0 2V Cable length Up to 30 m 98 43ft Manual pulse Differential generator Incremental output type synchronous encoder 26LS31 or signal equivalent Voltageoutput Opencollector type 5 V DC Input pulse frequency Up to 200 kpulse s After magnification by 4 up to 800 kpulse s Pulse width 5 ps or more Leading edge trailing edge time 1 2 us or less Phase differe
30. software GX Works3 MELSEC i F The next level of industry iQ Platform for maximum return on investment Minimize Total cost Seamless integration Maximize productivity Transparent communications these are common items that highlight the benefits of the iO Platform Enhanced further with the arrival of the new MELSEC iQ F Series Programmable Logic Controller PLC reducing costs and improving productivity can be realized even easier The iQ Platform minimizes TCO at all phases of the automation life cycle by improving development times enhancing productivity reducing maintenance costs and making information more easily accessible PLC amp HMI 1 The new MELSEC iQ F Series system bus is 150 times faster realizing improved system performance 2 Program standardization through function blocks and module labels 3 Powerful and robust security features Network 1 CC Link IE Field 1Gbps high speed and large bandwidth communications network 2 Seamless connectivity within all levels of manufacturing with SLMP Engineering 1 Automatic generation of network configuration diagram 2 Share parameters across multiple engineering software via MELSOFT Navigator Platform REEERE LL P ER amp PAUN HAT FX5U 3284 _ OUT 8 13 3455 7 TON 12 13 05 te ay gs in e 1 Platform sal MELSEC iQ R enr cO EEE Caw Transparent Metu connectivity i pA Network Engineering
31. tartup lt JY997D55301 gt About this product catalog Due to the constantly growing product range and new or changed product e Ethernet is a trademark of Xerox Corporation features the information in this catalog may be updated without notice MODBUS is a registered trademark of Schneider Electric SA Lo e All other company names and product names used in this document are Please contact your Mitsubishi Electric product provider for more details i i trademarks or registered trademarks of their respective companies Texts figures and diagrams shown in this product catalog are intended exclusively for explanation and assistance in planning and ordering the FX5 programmable logic controllers PLCs and the associated accessories Only the manuals supplied with the units are relevant for installation commissioning and handling of the units and the accessories The information given in the manuals must be read before installation and commissioning of the units or software If any questions arise regarding the application or use of the PLC units and accessories described in this catalog please contact your Mitsubishi Electric product provider Mitsubishi Electric Corporation Himeji Works is a factory certified for IS014001 standards for environmental management systems and ISO9001 standards for quality assurance management systems This catalog confers no industrial property rights or any rights of any other kin
32. tem design with a convenient parts library Most projects start from system design so having a software application that caters to this initial stage is important GX Works3 incorporates a system design feature that enables system components to be assembled directly in the programming software It includes a parts library consisting of MELSEC iQ F Series modules that can be used to simplify system creation P EE El Simply drag amp drop a al E poen when adding a module Drag amp Drop Register module parameters on the fly Another useful feature is the ability to register parameters automatically Simply double click on the desired module and the corresponding parameters will be registered in the project A window with an easy to use parameter settings screen opens enabling module parameters to be modified as needed fen lA Sates Gens 3 P DE Rune NO oa DR S VA TA GE EMAS PS FS QQ Fi 4 OO wo iuini7 ate Bee socn Double click Isla Contention LLEF EIFS Canty Tepe Ab Module parameter window appears beon mm mem um aam Berme fas Creer lan Parameters automatically added to navigation pane Main programming languages supported The main IEC languages are supported by GX Works3 Various different programming languages can be used within the same project simultaneously and can be viewed easily via the menu tab The variables and devices used in each progra
33. uted using a point table The machine can coat the workpiece by using a combination of linear interpolation 2 Axis circular interpolation and continuous trajectory control A smooth trajectory can be traced with the S curve acceleration deceleration function FX5 40SSC S LI SSCNETII H 1 X Axis 3 Z Axis Sealing Continuous trajectory control Dispensers Linear interpolation Circular interpolation S curve acceleration deceleration Advanced Motion Control Making Simple Motion with compactly packed extra functions Similar to positioning modules simple motion modules are capable of a wide range of high precision control such as positional control advanced synchronous control cam control and speed torque control with setup being done easily by parameters and programming FX5U FX5 40SSC S m e Use synchronous control and cam functionality to make systems 485 that work continuously and maximize output e In a vertical form fill amp seal machine perform seal and cut while the film is continuously fed e With 64 cam profiles available the same machine can be used for many different packaging styles Inverter Advanced synchronous control Software based synchronous control can be used as an alternative to mechanical control such as gear shaft transmission and cam In addition cam control is even easier with cam auto generation Synchronous control can be simply ope
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