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FLS FLM SYS INST UM E User Manual

1. 20 m maximum 16 devices maximum 6651A044 Figure 3 15 Example structure of a Fieldline Modular M12 station The maximum length of the local bus for Fieldline Modular M12 devices is 20 m A maximum of 16 devices can be connected 6651_en_04 PHOENIX CONTACT 3 15 FLS FLM SYS INST UME Fieldline Modular M8 station FLM DI 8 M8 FLM DIO 8 4 M8 FLM DIO 8 4 M8 40 m maximum forward and return line 16 devices maximum 6651A050 Figure 3 16 Example structure of a Fieldline Modular M8 station The maximum length of the local bus for Fieldline Modular M8 devices is 40 m A maximum of 16 devices can be connected The maximum distance between two M8 devices is 20 m Always connect DI to DO If Uj s is directly supplied to the adapter from the bus coupler the maximum current load 3 is 2 A If power is supplied again at an M12 bus device before the adapter the maximum current load for the M8 bus devices on the local bus is 4 A If UA is supplied in 4 pos method at an M8 bus device the maximum current load is
2. oo C amp O Uan m2 6651A057 Uis Figure 4 45 Example for the supply and forwarding of supply voltages FLM M12 value is not exceeded Please note that the connection for the outgoing supply voltage is not monitored for overload Exceeding the permissible current carrying capacity may lead to connector damage The current carrying capacity of the M12 connectors is 4 A per contact Ensure that this 6651 en 04 PHOENIX CONTACT 4 37 FLS FLM SYS INST UME FLM M8 2 co z z co x I E x co z B 8 S z 3 z 2 iL z zi z xs LB Bus IN 9 5 Bus OUI G A j z Is ar go o wa d d Q Uis Uis Noa lec Os U s OUT 33 63 53 im 3 3 ea feo lea r f p Re O 5 ca 3 p b o0 Qe E A o o i T mx a Uis U U 6651A081 Figure 4 46 Example for the supply and forwarding of supply voltages FLM M8 value is not exceeded Plea
3. Figure 3 19 Key BK IL IO 20 m maximum forward and return line 16 devices maximum 6651A101 Example structure of a Fieldline Modular M12 station connected to Inline Bus coupler Any Inline terminals 6651 en 04 PHOENIX CONTACT 3 19 FLS FLM SYS INST UME A qu m amp Using the IB IL 24 FLM PAC branch terminal it is possible to integrate a Fieldline Modular M12 or M8 local bus in the Inline system Only install the branch terminal as the last terminal in an Inline station The data jumpers for the local bus are not available in the position behind the branch terminal If you snap on terminals in the position behind the branch terminal the first INTERBUS device behind the branch terminal indicates an interface error D LED D flashes at 4 Hz In this case the Inline station has to be changed in order for the branch terminal to be the last terminal in the station The maximum cable length of the Fieldline Modular M12 local bus is 20 m The maximum cable length of the Fieldline Modular M8 local bus is 40 m The maximum number of devices of a Fieldline Modular M12 or M8 local bus is 16 The maximum number of devices of an Inline station including the connected Fieldline Modular devices is 63 This number only includes the bus devices the branch terminal for example is not a bus device When installing a Fieldline Modular M8 system inst
4. o o Us IN 7 Us OUT S Oo Of S us o o is Us OO Lo O Oj LO Ua TO lO Varo OO lO us gt Oi U IN S OUT 6651A054 Figure 4 39 Input and output supply digital I O device e g FLM DIO 4 4 M12 2A 6651_en_04 PHOENIX CONTACT 4 33 FLS FLM SYS INST UME U OUT FLM AI Figure 4 40 Input and output supply 6651A056 analog device e g FLM AI 4 SF M12 Figure 4 41 Output supply 6651A090 analog device e g FLM AO 4 SF M12 4 34 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables Power Supply for Sensors and Actuators in Individual 4 10 5 Fieldline Modular M8 Devices The following figures provide examples of which inputs and outputs are supplied by 3 which supply voltage For the actual assignment of your device please refer to the device specific data sheet IN OU U OUT OU C J er 6651A080 Figure 4 42 Input supply digital input device e g FLM DI 8 M8 PHOENIX CONTACT 4 35 6651_en_04 FLS FLM SYS INST UME I
5. 2 enint eects 1 9 PSK dr onte eate eoi n d Te BO tae 1 9 S Safety notes TETT 1 9 Setting the address 4 15 Setting the transmission speed 4 15 SPEEDGON cits gd Oe dp pots 4 21 Stand Alone ionic eee ebd 1 2 Status indicator sssssees 2 5 3 10 Supply Actuators edi UE ee deed 4 27 LOGICS 1 icr tte eee et cei AA aee erede 4 22 SENSOMS wcities Se cniin rte I E T de dt 4 22 T Tightening torque seeeen 4 6 Y Y Cable eee bete A etes 4 39 B 4 PHOENIX CONTACT 6651 en 04
6. Figure 4 5 Functional earth grounding via external FE connection for front mounting FLS 4 8 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables 4 4 2 Side Mounting for Fieldline Stand Alone Devices e Screw the device onto the mounting surface using two mounting screws in the side mounting holes 1 and 2 in Figure 4 6 G 1 Gi 2 66514031 Figure 4 6 Side mounting FLS As in this case the mounting screws have no contact with FE the device must be grounded via the external FE connection To connect functional earth ground proceed as shown in Figure 4 7 e Bend the connection latch back 1 e Inserta cable lug 2 8 mm which is connected to FE in this connection 2 Figure 4 7 Functional earth grounding via external FE connection for side mounting FLS 6651 en 04 PHOENIX CONTACT 4 9 FLS FLM SYS INST UME Functional earth grounding A Mounting 4 5 Mounting Fieldline Modular Devices There are two options for mounting Fieldline Modular devices Direct mounting on the front on a flat mounting surface M8 or M12 Mounting the devices side by side on a mounting plate M12 only 4 5 1 Direct Mounting on a Flat Mounting Surface The mounting surface must be flat to avoid strain in the housing when tightening the screws Do not use this device to bridge gaps in order to pr
7. Mounting You can directly mount the devices on the mounting plate using two mounting holes C 4 mm cylindrical sinking 8 mm The device is connected to functional earth ground via the upper mounting screw see Figure 4 9 on page 4 11 3 Use standard M4 x 40 mm screws 24 665120074 Figure 4 12 Dimensional drawing for FLM MP5 mounting plate mm 665120075 Figure 4 13 Dimensional drawing for FLM MP7 mounting plate mm 6651 en 04 PHOENIX CONTACT 4 13 FLS FLM SYS INST UME DI8 DO 8 Al 4 BK IB oojloo w EN o 80L_ o 6 6 6 goo a0 o 300g gO 8o 6651A076 Fieldline Modular M12 devices on an FLM MP5 mounting plate Figure 4 14 6651 en 04 4 14 PHOENIX CONTACT Mounting Fieldline Devices and Connecting Cables 4 6 Setting the Address and Transmission Speed for Fieldline Devices PROFIBUS DP Fieldline devices for PROFIBUS DP DeviceNet and CANopen bus systems have DeviceNet CANopen rotary encoding switches for setting the address and if necessary the transmission speed see user
8. a metal reinforced concrete channel an additional grounding cable ametal pipe Phoenix Contact recommends that all cable wires are connected to surge voltage protection devices 1 in Figure 4 1 to protect the modules against surge voltages For information on the surge voltage protection devices please refer to the TRABTECH catalog Observe all national and international regulations when installing surge voltage protection devices 6651A041 Figure 4 1 Surge voltage protection measures 1 Surge voltage protection devices 2 Cable shielding 3 Equipotential bonding line 6651 en 04 PHOENIX CONTACT 4 3 FLS FLM SYS INST UME 4 1 2 Interference Suppression Measures Phoenix Contact recommends connecting relay coils or motor coils with an RC element to protect the devices against interference Depending on the application the delay time of the relay can be increased by approximately 1 ms 5001B301 Figure 4 2 Relay coil with RC element When sizing the RC element the following values are recommended R 100 Q to 200 Q C 220 nF to 470 nF 4 1 3 Grounding Concept hazards correct grounding taking the local conditions into account is vital Grounding protects people and machines against hazardous voltages To avoid these Ensure that the devices you are using are properly grounded before startup Fieldline devices operate in the low level signal voltage range In low level signal dev
9. 1 685 A residual current laus 2 5 A residual current lau 2 5 A residual current lus 325 mA lan 15A ly 190 mA Lo 15A 6651A065 Figure 4 56 FLM M12 station Bus Coupler DI 8 Device DIO 4 4 Device DO 8 Device Station Maximum Current luL 70 mA 40 mA 40 mA 40 mA 190 mA 2A lus 120mA 125mA 80 mA 325 mA 2A luatt 1 367 A 134 mA SA 4A luA12 5 1 367 A 134 mA 145 14 4A Voltages U444 and Uj442 should be loaded equally 4 48 PHOENIX CONTACT 6651_en_04 Mounting Fieldline Devices and Connecting Cables Calculation example for an The following example combines the individual devices from the previous examples to form FLM M12 M8 station a station FLM BK FLM DIO 8 4 M8 FLM DO 4 M8 2A Adapter FLM DI 8 M8 FLM DI 8 M8 Uu C o 2 MU i gr ius c o o OOOO iS 4 Uns S el A Pa 40 m maximum forward and return line 16 devices m
10. With Fieldline Modular M8 devices voltage U s is usually supplied from two sides This means that a total current of 6 A is permitted for the entire local bus In the event of supply from one side backward a current of only 3 A is permitted 4 52 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables 4 11 Connecting Sensors and Actuators Connect the sensors and actuators using M12 or M8 connectors 3 Phoenix Contact recommends the use of pre assembled cables For the pin assignment of the inputs and outputs please refer to the device specific data sheet a The maximum cable length for connecting sensors and actuators is 30 m 6651_en_04 PHOENIX CONTACT 4 53 FLS FLM SYS INST UME 4 54 PHOENIX CONTACT 6651_en_04 A Appendix The Phoenix Contact AUTOMATION and PLUSCON catalogs contain the ordering data for all Fieldline products This includes Fieldline devices Bus cables Shielded bus connectors Unshielded connectors Assembly systems Termination resistors Other accessories For additional information about Fieldline devices and accessories visit the Phoenix Contact e shop at www eshop phoenixcontact com Complete documentation for the Fieldline devices can be found on the Internet at www download phoenixcontact com 6651_en_04 PHOENIX CONTACT A 1 FLS FLM SYS INST UME A 2 PHOENIX CONTACT 6
11. oo oo oo OO O0J00 oo oo oo OO OO0 00 DB DDIDD OO O0 00 oo oo oo0 OOOO O0 aua 00 00 og OOJOO LB U IN OA Y K DI je d 3 EDO KOL ek Oa O dU CO d dy O Og sed se co EP o e x r x e zs PASE 9 X34 9 X ZO 260 950 9006 Mer 9 zO Oe Teo RO 2b ie oe A m oJ UJ 4 UJ oJ J y AS 40 m maximum forward and return line 16 devices maximum 7494A006 Figure 3 18 Example structure of a Fieldline Modular M8 station connected to Inline Using the IB IL 24 FLM MULTI PAC branch terminal it is possible to integrate a Fieldline Modular M8 local bus in the Inline system When using one branch terminal in an Inline station it can be installed at any position When using more than one branch terminals in an Inline station they should be installed at the end of the Inline station The maximum cable length of the Fieldline Modular M8 local bus is 40 m The maximum nu
12. 8 1 6 For Your Safety ne Soe At eek Alin et eee wee cede ga 1 9 1 6 1 Correct USage 3 en dna tice ein eu te or tees dens 1 9 1 6 2 Regulations 2 22 03 00 oe RUD GREVEN Ud E 1 9 1 6 3 Safety Notes 2 3aiuek ei eg deat ee ate latet eap er t en 1 9 1 7 Using Fieldline Devices in Potentially Explosive Areas 1 10 1 8 Using Fieldline Devices in Safety Applications seeeeeeses 1 10 2 Description of the Fieldline Stand Alone Devices esssse mn 2 1 2 1 Housing Versions for Fieldline Stand Alone Devices sesesss 2 1 2 2 Housing Dimensions for Fieldline Stand Alone Devices 2 2 2 3 Basic Structure of the Fieldline Stand Alone Devices eesssss 2 3 24 Labeling for Fieldline Stand Alone Devices eeeee 2 4 2 5 Diagnostic and Status Indicators of the Fieldline Stand Alone Devices 2 5 3 Description of Fieldline Modular Devices eene nnne nnne 3 1 3 1 Housing Versions for Fieldline Modular DeViCeS 2 ccceeeeeeceeeeeteeteeeeeeees 3 1 3 2 Housing Dimensions for Fieldline Modular Devices ssessssss 3 2 3 3 Basic Structure of the Fieldline Modular Devices eseessses 3 4 3 8 1 Structure of Fieldline Modular Bus Couplers ess 3 4 3 3 2
13. 8 Supply Line and Current Supply M12 seeeeeess 4 51 4 10 9 Supply Line and Current Supply M8 sseeeee 4 52 4 11 X Connecting Sensors and Actuators sss 4 53 Eb 2 1 61214 2 C ees A 1 BB UD n B 3 ii PHOENIX CONTACT 6651_en_04 Fieldline 1 Fieldline Bus systems 1 1 The Fieldline Product Range The input and output devices in the Fieldline product range are designed for distributed automation tasks in harsh environmental conditions The devices meet the requirements for IP65 IP67 protection They enable direct connection of sensors and actuators in an environment close to the station The Fieldline product range includes the Fieldline Stand Alone FLS and Fieldline Modular FLM product groups FLS devices are available in M12 connection method With FLM devices you can choose between M12 and M8 connection method If not mentioned explicitly the M12 connection method is used in this manual Fieldline Stand Alone devices cannot be extended and have a directly integrated fieldbus connection and I O level They are used for distribution in the field when only a few digital I O points are required Fieldline Modular systems consist of a bus coupler gateway and I O devices that can be connected They are used for special functions primarily for applications with a high I O node density and complex functi
14. M12 DIO 4 4 M12 2A Sensor type Current consumption 1 x reflex optical data link with 2 output signals 30 mA 2 x proximity switches 15 mA Actuator type 2 x solenoid valves hydraulic 1 3A 2 x solenoid valves pneumatic 67 mA Calculation example for an FLS DIO 4 4 device IN1 IN2 Reflex optical data link IN3 Proximity switch IN4 Proximity switch Sensor supply Current consumption of inputs 5 mA for each input used lus total Current consumption of actuators U41411 OUT1 Solenoid valve hydraulic OUT2 Solenoid valve pneumatic lyA11 total Current consumption of actuators U41412 OUTS3 Solenoid valve hydraulic OUT4 Solenoid valve pneumatic lyA12 total 30 mA 15 mA 15 mA 60 mA 20 mA 80 mA 1 3A 67 mA 1 367 A 1 3A 67 mA 1 367 A With this configuration the FLS DIO 4 4 device loads Ug with approximately 80 mA UL is loaded with approximately 40 mA see data sheet U 444 is loaded with approximately 1 367 A Unio is loaded with approximately 1 367 A 6651 en 04 PHOENIX CONTACT 4 43 FLS FLM SYS INST UME Calculation example for an FLM DO 8 M12 device 3 OUT 111 H OUT 2 o OUT 314 H OUT 4 o OUT 5 H H OUT 6 O OUT7 H E i OUT 8 lo o lo ANNO o D 9 OUT FLMDO8 PHE NIX Q ID d 6651A064 Figure 4 52 FLM DO 8 M12 Actuat
15. M8 device loads Ug with approximately 125 mA U is loaded with approximately 40 mA see data sheet U s is thus loaded with approximately 165 mA 6651 en 04 PHOENIX CONTACT 4 45 FLS FLM SYS INST UME Calculation example for an FLM DIO 8 4 M8 device d z w o c 5 NM IN1 z IN3 SF 105 Z 06 lO7 7 108 Ou qi 7356A101 Figure 4 54 FLM DIO 8 4 M8 Sensor type Current consumption 1 x reflex optical data link with 2 output signals 30 mA 2 x proximity switches 15 mA Actuator type 1 x solenoid valve hydraulic 0 5 A 1 x solenoid valve hydraulic 0 3A 2 x solenoid valves pneumatic 67 mA Calculation example for an FLM DIO 8 4 M8 device IN1 IN2 Reflex optical data link 30 mA IN3 Proximity switch 15mA IN4 Proximity switch 15mA Sensor supply 60mA Current consumption of inputs 5 mA for each input used 20mA lys total 80mA Current consumption of actuators U OUT1 Solenoid valve hydraulic 05A OUT2 Solenoid valve pneumatic 67mA OUT3 Solenoid valve hydraulic 0 3A OUT4 Solenoid valve pneumatic 67mA lua total 0 934A With this configuration the FLM DIO 8 4 M8 device loads Us with approximately 80 mA U is loaded with approximately 55 mA see data sheet Due to the outputs U 4 is loaded with approximately 0 934 A The to
16. OUT 13 Connection for the bus IN port 1 for Ethernet 6 Rotary encoding switch not for INTERBUS and Ethernet 3 4 PHOENIX CONTACT 6651 en 04 Description of Fieldline Modular Devices 3 3 2 Structure of the Digital Fieldline Modular Input and Output Devices M12 10 6651A047 Figure 3 6 Basic structure of the digital Fieldline Modular input and output devices see page 3 4 1 Upper mounting hole FE connection 7 Slotfor labeling field 2 Slot for labeling field 8 Status indicator for the inputs or outputs 3 Connection for local bus LB OUT 9 Connection for the actuator supply voltages 4 Diagnostic and status indicators for bus and supply Ua IN and U OUT not for DI devices voltages U and Ug 10 Lower mounting hole 5 Connection for the supply voltages for 11 Connection for local bus LB IN communications power and sensors U s 6 Connections for inputs or outputs 6651 en 04 PHOENIX CONTACT 3 5 FLS FLM SYS INST UME 3 3 3 Structure of the Analog Fieldline Modular Input and Output Devices M12 9 6651A048 Figure 3 7 Basic structure of the analog Fieldline Modular input and output devices Upper mounting hole FE connection 6 Slot for labeling field 7 Local bus LB OUT 8 Diagnostic and status indicators for bus and supply 9 kh woOD Connect
17. Table 1 3 Meaning of the product designation Abbrev Meaning FLS Fieldline Stand Alone FLM Fieldline Modular BK Bus coupler BS Base station IB INTERBUS PB PROFIBUS DP DN DeviceNet CO CANopen ETH Ethernet BT Bluetooth EIP Ethernet IP PN PROFINET P2P Point to point M8 M8 connector M12 M12 connector DI x X digital inputs DOy y digital outputs DIO x y x digital inputs y digital outputs AI x SF x analog inputs standard function AOySF y analog outputs standard function 2A Nominal current of an output is 2 A DIAG Extended diagnostics RTD Shunt 2TX 2 ports twisted pair NPN Negative input output IOL IO link TEMP Temperature 6651 en 04 PHOENIX CONTACT 1 3 FLS FLM SYS INST UME 1 2 Documentation for Fieldline Devices The documentation for Fieldline devices is modular providing you with the optimum information for your specific bus system Installation of Devices in the Fieldline Product Range This user manual describes the Fieldline Stand Alone and Fieldline Modular devices for all bus systems This includes The device properties which are the same for all bus systems Mounting The power supply concept Station structure examples Configuring a System Using Devices in the Fieldline Product Range User manuals for the bus systems INTERBUS PROFIBUS DP PROFINET De
18. as possible from sources of interference for example motors and welding equipment For long line connections install an additional equipotential bonding line between the connection points Install the bus lines in metal pipes that are grounded on both sides or in concrete cable ducts with continuous reinforcement For long line connections install an additional equipotential bonding line between the connection points The Bluetooth devices transmit the I O data via radio 4 2 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables Surge voltages Grounding cable shielding Equipotential bonding line Surge voltage protection devices 25 4 1 1 Installing Bus Lines Between Buildings Surge voltages result from switching operations electrostatic discharges and lightning discharges Surge voltages can be coupled inductively capacitively or galvanically to the electrical lines for power supply measured value transmission and data transmission In this way surge voltages reach power supply units and the interfaces of systems and termination devices Ground the cable shielding 2 in Figure 4 1 directly after it has been installed in the building to avoid surge voltages The cable shielding must have a diameter that meets all applicable standards Install an additional equipotential bonding line between the grounding points of buildings 3 in Figure 4 1 that preferably is designed as
19. digital control signals from the automation equipment to the process level on to the actuators The specified load currents for the outputs of various devices can be found in the data sheet The signal status is indicated on the Fieldline Stand Alone device using LEDs Actuators are connected via screw cage M12 connectors The outputs are protected against short circuits and overloads The actuators are supplied from the actuator voltage U4 Digital I O devices have digital inputs and digital outputs with the same properties as on the input and output devices These devices are provided with I O link ports for sensors capable of communications in order to dynamically modify the sensor parameters directly using the PLC The bus I O devices and supply are connected via screw cage M12 connectors Every Fieldline Stand Alone device is connected directly to the bus system The devices have IP65 67 protection 6651 en 04 PHOENIX CONTACT 1 5 FLS FLM SYS INST UME Versions BK BT BS DI DO DIO Al AO RTD 1 4 Product Description of the Fieldline Modular M12 Devices The Fieldline Modular M12 product group includes bus couplers as well as digital and analog devices with the following functions The bus coupler provides the transition from the higher level network to the local bus It provides the power supply for the local bus devices within a Fieldline Modular station Local bus devices are the Fieldl
20. for additional devices 2 Inputs device specific 3 Power supply IN device specific For additional information on the diagnostic and status indicators please refer to the data sheet for the relevant device 3 10 PHOENIX CONTACT 6651 en 04 Description of Fieldline Modular Devices Digital Fieldline Modular Digital Fieldline Modular input and output devices have three main areas for diagnostic and input and output devices status indicators These areas are illustrated in Figure 3 11 M12 and M8 M12 M8 Q7 8 5 Ol 6 N Ol QI x Q S o c di 78 6651B050 Figure 3 11 Main diagnostic and status indicators for the digital Fieldline Modular input and output devices 1 Bus specific indicators and power supply indicators 2 Inputs and outputs device specific 3 Sensor actuator supply voltage and error indicator device specific For additional information on the diagnostic and status indicators please refer to the data B sheet for the relevant device 6651_en_04 PHOENIX CONTACT 3 11 FLS FLM SYS INST UME Fieldline Modular analog Analog Fieldline Modular devices have two main areas for diagnostic and status indicators devices These areas are illustrate
21. illustrations contained herein is copyright protected Use of this manual by any third party is forbidden Reproduction translation and public disclosure as well as electronic and photographic archiving or alteration requires the express written con sent of Phoenix Contact Violators are liable for damages Phoenix Contact reserves all rights in the case of patent award or listing of a registered design Third party products are always named without reference to patent rights The existence of such rights shall not be excluded Internet Up to date information on Phoenix Contact products can be found on the Internet at www phoenixcontact com Make sure you always use the latest documentation It can be downloaded at www download phoenixcontact com A conversion table is available on the Internet at www download phoenixcontact com general 7000_en_00 pdf 6651_en_04 PHOENIX CONTACT FLS FLM SYS INST UME PHOENIX CONTACT 6651_en_04 Table of Contents MENTO mE 1 1 1 1 The Fieldline Product Range eene 1 1 1 2 Documentation for Fieldline Devices eesm 1 4 1 3 Product Description of the Fieldline Stand Alone Devices 1 5 1 4 Product Description of the Fieldline Modular M12 Devices 1 6 1 5 Product Description of the Fieldline Modular M8 Devices 1
22. in mm for Fieldline Modular devices M12 26 5 i eo FIS N y 1 5 33 5 6651A001 Figure 3 3 Housing dimensions in mm for Fieldline Modular devices M8 3 2 PHOENIX CONTACT 6651_en_04 Description of Fieldline Modular Devices 40 A A L x j ur DES 68 6651B088 Figure 3 4 Housing dimensions in mm for Fieldline Modular Bluetooth devices 6651 en 04 PHOENIXCONTACT 3 3 FLS FLM SYS INST UME 3 3 Basic Structure of the Fieldline Modular Devices Figure 3 5 to Figure 3 7 show the basic structure of the devices Depending on the network and the device function the device may not have all of the elements shown These elements are marked with an asterisk 3 3 1 Structure of Fieldline Modular Bus Couplers 6651A046 Figure 3 5 Basic structure of Fieldline Modular bus couplers 1 Upper mounting hole FE connection 7 Connections for the inputs 2 Slot for labeling field 8 Status indicator for the inputs 3 Connection for local bus LB OUT 9 Slotfor labeling fields 4 Diagnostic and status indicators for bus and supply 10 Lower mounting hole voltages U and Us 11 Connection for the supply voltage U s IN 5 Connection for the supply voltages for 12 Connection for the bus OUT port 2 for Ethernet communications power and sensors Ui s
23. labeling fields without color print are supplied as standard with the devices When labeling proceed as follows e Complete a labeling field and snap it into the relevant slot e Ifyou want to change a labeling field it can be removed using a small screwdriver For professional labeling Phoenix Contact offers the CMS MARK WIN software see Phoenix Contact CLIPLINE catalog 2 4 PHOENIX CONTACT 6651_en_04 Description of the Fieldline Stand Alone Devices 2 5 Diagnostic and Status Indicators of the Fieldline Stand Alone Devices Diagnostics Diagnostic indicators green red indicate whether an error is present or not In the event of an error they indicate the error type and location The Fieldline Stand Alone device is functioning correctly if all the green LEDs are on Status Status indicators yellow indicate the signal status of the corresponding input output If the yellow status indicators are on this indicates the signal state 1 of the input output signal Fieldline Stand Alone devices have three main areas for diagnostic and status indicators These areas are illustrated in Figure 2 5 e gt 3 O Weenie 6651A004 Figure 2 5 Main diagnostic and status indicators for the Fieldline Stand Alone devices 1 Bus specific indicators 2 Inputs and out
24. manual for the relevant bus system Rotary encoding switch X10 is used to specify the tens and switch X1 is used to specify the units of the device ID module ID Example Setting address 46 e g PROFIBUS DP FLS FLM x10 0 0 ps i 4 x10 12 4 9g 6 10 P 6 x1 0 9 0 4 T DES sc MP 8 Dg 6 5 4 98 6651B032 Figure 4 15 Example address 46 FLS and FLM Adjust the rotary encoding switches using a suitable screwdriver according to DIN 5264 3 blade width 3 0 mm or 2 5 mm Use of an unsuitable tool may damage the rotary encoding switches For additional information on addresses and transmission speeds please refer to the Fieldline user manual for your bus system and the device specific data sheet 6651 en 04 PHOENIX CONTACT 4 15 FLS FLM SYS INST UME Bluetooth The device address is set using rotary encoding switches on the base station The ID PLUG is programmed using the base station If the ID PLUG is plugged on the base station the device address is read by the rotary encoding switch and together with the connection parameters written to the ID PLUG The ID PLUG stores the connection parameters Bluetooth address of the base station and pass key and the device address During programming the ID PLUG LED is yellow After successful programming the ID PLUG is green 6 PD 7 8 17 3 TN 6651A084 Figure 4 16 Rotary encoding switch on the FLM BT BS 3 device For further information
25. quickly using this connection technology The electrical connections are installed by means of half turning the connector SPEEDCON is upward and backward compatible with standard M12 systems and meets all the standards and requirements of the former M12 connector systems 6651A097 Figure 4 21 SPEEDCON quick connection technology For using the SPEEDCON quick connection technology proceed as follows e Position the connector mark A directly above the marked line B on the housing e Vertically insert the connector as far as possible e Turn the knurled nut of the connector C clockwise until it is tight 6651 en 04 PHOENIX CONTACT 4 21 FLS FLM SYS INST UME I Connection Current carrying capacity gt I 4 10 Connecting the Power Supply For Fieldline devices a distinction is made between three different voltages U to supply the communications power for the device electronics always required Ug to supply the sensors only required for devices with inputs Us to supply the actuators only required for devices with outputs With Fieldline Modular M8 DIO devices U also supplies the sensors All supply voltages are connected via M8 or M12 connectors Connect each of the supply voltages completely to 24 V and GND Do not connect several supply voltages via one GND as this exceeds the current carrying capacity of the contacts Also connect a large par
26. 0 EEM rim aetatis 1 1 4 37 EES uns esta ele uei eRe eee eee n 1 1 4 37 Functional earth grounding 4 4 4 6 4 10 Index G Grounding See Functional earth grounding Grounding concept eseseeeene 4 4 H Housing versions esssssessseeeeee 2 1 3 1 Input device oera an 1 5 1 6 1 8 Installation instructions essesesseeeeee 4 5 M M12 connection method ssesssses 1 1 M12 connector uid 4 37 M8 connector 00ccssssssscceceeeeeeeeeeeeesesessessseeenas 4 38 Modular 5 nente tet edite iced us 1 2 Mouriting 5 IRL eR Ric 4 6 4 10 4 13 ss PL 4 7 Rirp 4 9 Mounting distances eseee 4 5 Mounting surface Grournded deeds 4 7 4 11 Ungro nded roe 4 8 O Output device 1 5 1 6 1 8 P Pin assignment Power supply UA esere 4 28 4 29 Power supply ULS 4 23 4 25 4 26 Power supply Actuators seseeeeeeeeeenn 4 30 4 32 4 35 Device electronics ceeds views ieseeseeceesd 4 22 Forwarding 22 eccceeeeeeeeceeeeeeeeeeeeeeeeaees 4 37 4 38 Sensors eun 4 22 4 30 4 32 4 35 UERSUM 4 27 uj 4 22 UL DeviceNet eeeeenm 4 22 US xu edens e N 4 22 Product designation eeeeeeeee 1 2 6651 en 04 PHOENIX CONTACT B 3 Index R Regulations
27. 1 U 24 V U 24 V Brown 2 Us GND Us GND White 3 U GND U GND Blue 4 Us 24 V Us 24 V Black 5 500 kbaud 2 Mbaud 500 kbaud 2 Mbaud Green yellow or gray The transmission speed is switched to 2 Mbaud by jumpering 24 V U pin 1 to pin 5 on the bus coupler For safety reasons the pins should be jumpered on the last device of the local bus station For Ethernet and PROFINET IO please refer to the relevant data sheet 6651 en 04 PHOENIX CONTACT 4 25 FLS FLM SYS INST UME Power supply U s for Fieldline Modular M8 devices value is not exceeded Please note that the connection for the outgoing supply voltage is not monitored for overload Exceeding the permissible current carrying capacity may lead to connector damage The current carrying capacity of the M8 connectors is 3 A per contact Ensure that this 3 Phoenix Contact recommends the use of pre assembled cables IN LB OUT mm U OUT D O Us IN m 6651A073 Figure 4 27 Connections for the power supply on the digital FLM M8 input and output devices In the event of power supply from one side U_g OUT must be supplied back With FLM M8 DI devices voltage U s supplies the sensors and logic With FLM M8 DIO devices voltage U s supplies the logic and voltage U the sensors and actuators K U s LB IN U s LB OUT o ON Male connector Female connecto
28. 2 x 3 A 3 16 PHOENIX CONTACT 6651 en 04 Description of Fieldline Modular Devices Fieldline Modular station M12 M8 mixed FLM BK FLM DI 8 M12 Adapter FLM DIO 8 4 M8 FLM DIO 8 4 M8 40 m maximum forward and return line 16 devices maximum 6651A070 Figure 3 17 Example structure of a Fieldline Modular station M12 M8 mixed The maximum length of the local bus for a station consisting of Fieldline Modular M12 and M8 devices is 40 m A maximum of 16 devices can be connected The maximum distance between two M8 devices is 20 m Always connect DI to DO If Ui s is directly supplied to the adapter from the bus coupler the maximum current load is 2 A If power is supplied again at an M12 bus device before the adapter the maximum current load for the M8 bus devices on the local bus is 4 A If UA is supplied in 4 pos method at an M8 bus device the maximum current load is 2 x 3 A 6651 en 04 PHOENIX CONTACT 3 17 FLS FLM SYS INST UME FLM M8 station connected to Inline using the IB IL 24 SEG F D PAC IB IL 24 FLM MULTI IB IL 24 FLM MULTI PAC BK ILIO Su TI PAC branch terminal a if PROFIBUS Dar LT
29. 3 Housing dimensions in mm for FLS devices with actuator supply 2 2 PHOENIX CONTACT 6651 en 04 Description of the Fieldline Stand Alone Devices 2 3 Basic Structure of the Fieldline Stand Alone Devices Figure 2 4 shows the basic structure of the Fieldline Stand Alone devices Depending on the bus system and the device function the device may not have all of the elements shown These elements are marked with an asterisk 13 12 11 6651B003 Figure 2 4 Basic structure of the Fieldline Stand Alone devices 1 Upper mounting hole FE connection 7 Connections for inputs or outputs 2 Slot for labeling field 8 Slot for labeling field 3 Diagnostic and status indicators for bus and supply 9 Status indicator for the inputs outputs voltages U and Us 10 Forwarding of actuator supply voltage for DIO 4 Busconnection IN and OUT devices or connection of actuator supply voltage for 5 Rotary encoding switch not for INTERBUS DO devices 6 Connection for the supply voltages for 11 Lower mounting hole communications power U and sensors Us 12 Connection for actuator supply voltage IN and OUT not for DI devices 13 Side mounting holes 6651 en 04 PHOENIX CONTACT 2 3 FLS FLM SYS INST UME 2 4 Labeling for Fieldline Stand Alone Devices The devices can be labeled above the bus connections 2 in Figure 2 4 and at every I O connection 8 in Figure 2 4 Ten
30. 4 4 1 Front Mounting for Fieldline Stand Alone Devices 4 7 4 4 2 Side Mounting for Fieldline Stand Alone Devices 4 9 4 5 Mounting Fieldline Modular Devices see 4 10 4 5 1 Direct Mounting on a Flat Mounting Surface ssssse 4 10 4 5 2 Mounting on a Mounting Plate sne 4 13 4 6 Setting the Address and Transmission Speed for Fieldline Devices 4 15 4 7 Assembling Bus Cables for M12 Connectors ssseeee 4 17 4 8 Assembling System Cables for M8 Connectors eeeeeeee 4 19 4 9 Connecting Bus Cables Sensors Actuators and Power Supply Using the SPEEDCON Quick Connection Technology eene 4 21 4 10 Connecting the Power Supply 4 22 4 10 1 Power Supplies U and Ug sseeeee 4 22 4 10 2 Power Supply U4 cupid Dar c A RR RE pn aca 4 27 4 10 3 Power Supply for Sensors and Actuators in Individual Fieldline Stand Alone Devices enee 4 30 4 10 4 Power Supply for Sensors and Actuators in Individual Fieldline Modular M12 Devices semHHHH 4 32 4 10 5 Power Supply for Sensors and Actuators in Individual Fieldline Modular M8 Devices semH 4 35 4 10 6 Voltage Supply Examples seen 4 37 4 10 7 Calculation Examples for Sensor and Actuator Currents 4 41 4 10
31. 651_en_04 B Index A Analog device siiip itti oi RR h 4 34 Assembling cables sessssss 4 17 4 21 B Bluetooth devices ssssssssseeeeeeeee 1 2 Bus systems ioi nnie 1 1 1 5 1 7 1 8 C Connecting actuators essen 4 53 Connecting sensors eeeeeeennee 4 53 Connecting the power supply UA r E E E tae eee pedet eg 4 28 UL US sce ciere eret eh 4 23 Connections iana Ld petis 1 5 1 7 1 8 Cort ct usage ete eee DERI 1 9 Current carrying capacity sseeseseeses 4 27 M12 connector 4 23 4 24 4 26 4 37 4 38 Current carrying capacity of M12 connectors 4 24 Current carrying capacity of M8 connectors 4 26 D Degree of protection ssssuusse 1 5 1 7 1 8 Device labeling essesesseeeeeessss 2 4 3 9 Device structure eeeeeeeeeeeeeenn 2 3 9 4 Diagnostic indicator ssessssssss 2 5 3 10 Digital l O device eeeeneee 4 36 F FE corinection nave Ree uns 4 4 Fie Ga 4 eric eee reete t t re 1 6 1 8 Product description seeeeees 1 5 Stand AIOne ie deed 1 5 1 6 Fieldline Modular ecce 1 6 1 8 Fieldline modular M12 devices 4 32 Fieldline Stand Alone devices 4 4
32. 6651 en 04 Mounting Fieldline Devices and Connecting Cables U T O O GN U us 3 3 Oou NS Un IN oma U OUT Figure 4 36 Input and output supply digital I O device e g FLS IB M12 DIO 4 4 M12 2A 6651A021 6651 en 04 PHOENIX CONTACT 4 31 FLS FLM SYS INST UME 4 10 4 Power Supply for Sensors and Actuators in Individual Fieldline Modular M12 Devices The following figures provide examples of which inputs and outputs are supplied by IEY which supply voltage For the actual assignment of your device please refer to the device specific data sheet FLMDI8 O EXHI 6651A055 Figure 4 37 Input supply digital input device e g FLM DI 8 M12 4 32 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables oo too U Ei 5 U uS TEGERE U IN Les Sami U OUT 6651A053 Figure 4 38 Output supply digital output device e g FLM DO 8 M12
33. AUTOMATIONWORX User Manual FLS FLM SYS INST UME Order No 2698973 Installation of Devices in the Fieldline Product Range DOO 266N1Aer ODE INSPIRING INNOVATIONS AUTOMATIONWORX User Manual Installation of Devices in the Fieldline Product Range 09 2007 Designation FLS FLM SYS INST UME Revision 04 Order No 2698973 This user manual is valid for Devices of the Fieldline product range connected to different bus systems 6651_en_04 PHOENIX CONTACT FLS FLM SYS INST UME Please Observe the Following Notes In order to ensure the safe use of the product described we recommend that you read this manual carefully The following notes provide information on how to use this manual User Group of This Manual The use of products described in this manual is oriented exclusively to qualified electricians or persons instructed by them who are familiar with applicable standards and other regu lations regarding electrical engineering and in particular the relevant safety concepts Phoenix Contact accepts no liability for erroneous handling or damage to products from Phoenix Contact or third party products resulting from disregard of information contained in this manual Explanation of Symbols Used The attention symbol refers to an operating procedure which if not carefully followed could result in damage to hardware and software or personal injury The note symbol informs you of condi
34. Example of Switching Off Specific Outputs on a Fieldline Stand Alone M12 Device 6651A040 Figure 4 48 Switching off specific outputs FLS If you switch off the voltage Ua11 UA12 in the example outputs O1 to O4 are switched off Outputs O5 to O8 can still be operated independently 4 40 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables Calculation example for an FLM bus coupler A 4 10 7 Calculation Examples for Sensor and Actuator Currents KOH IN1 IN2 NDH IN3 INA T 1N5 ING Z L INT IN8 6651A060 Figure 4 49 FLM BK IB M12 DI 8 M12 Sensor type Current consumption 2 x reflex optical data link with 2 output signals 30 mA each 2 x inductive sensors 15 mA each Calculation example for a bus coupler IN1 IN2 Reflex optical data link 30 mA IN3 IN4 Reflex optical data link 30mA IN5 Inductive sensor 15mA IN7 Inductive sensor 15mA Sensor supply 90mA Current consumption of inputs 30mA 5 mA for each input used lus total 120mA With this configuration the FLM BK loads Ug with approximately 120 mA U is loaded with approximately 70 mA see data sheet Volta
35. N LB OUT Cmm U OUT Oou U Sensors and actuators 6651A079 Figure 4 43 Input and output supply digital I O device e g FLM DIO 8 4 M8 Combined input and output devices only use the communications power from the M8 IR system cable 4 36 PHOENIX CONTACT 6651_en_04 Mounting Fieldline Devices and Connecting Cables 4 10 6 Voltage Supply Examples FLS DIO o BUS Bus joo oT Uis ue O O 2 oo oo s oejeoc IN 3 8 P C e O o camem N ope Un Ui Wate 6651B023 U ee Figure 4 44 Example for the supply and forwarding of supply voltages FLS FLM M12 BKD DI DIO DO Bus W 3 IN Loi q Bus ee OUT
36. PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables Power supply U s for Fieldline Stand Alone devices I Connect the power supplies for the communications power and the sensors U s to female connector U s IN To supply other devices connect the cable for the outgoing supply voltage to female connector U s OUT The current carrying capacity of the M12 connectors is 4 A per contact Ensure that this value is not exceeded Please note that the connection for the outgoing supply voltage is not monitored for overload Exceeding the permissible current carrying capacity may lead to connector damage Phoenix Contact recommends the use of pre assembled cables 6651A020 Figure 4 22 Connections for the power supply U s FLS IN OUT UCM UEM o C3 UM Male connector Female connector 66255005 Figure 4 23 Pin assignment of the power supply Ui s connections on the Fieldline Stand Alone device Table 4 1 Pin assignment of the power supply U s FLS Pin IN OUT Wire Color 1 U 24 V U 24 V Brown 2 Us GND Us GND White 3 U GND UL GND Blue 4 Us 24 V Us 24 V Black The power supplies U and Us should only be supplied with SELV Safety Extra Low Voltage 6651 en 04 PHOENIX CONTACT 4 23 FLS FLM SYS INST UME Power supply U s for Fieldline Modular M12 Devices A 25 A Connect th
37. Structure of the Digital Fieldline Modular Input and Output Devices M12 oo eee eecceeeeeeeeeseneeeeeeeeeeteaeeteeeteeeeeaees 3 5 3 3 3 Structure of the Analog Fieldline Modular Input and Output Devices M12 ssm 3 6 3 3 4 Structure of the Fieldline Modular Bluetooth Base Station 3 7 3 3 5 Structure of a Digital Fieldline Modular Bluetooth Device 3 8 3 3 6 Structure of the Digital Fieldline Modular Input and Output Devices MB eeeeeeeeseeeeeeeeseeeeeeeeeeetseeeeeetneeenaees 3 9 3 4 Labeling of the Fieldline Modular Devices sen 3 9 3 5 Diagnostic and Status Indicators of the Fieldline Modular Devices 3 10 3 6 Structure of a Fieldline Modular Station seeeeeeee 3 15 6651 en 03 PHOENIX CONTACT i FLS FLM SYS INST UME 4 Mounting Fieldline Devices and Connecting Cables sssseee 4 1 4 1 General Information on Installation eseeeeenennnen 4 1 4 1 1 Installing Bus Lines Between Buildings eene 4 3 4 1 2 Interference Suppression Measures sess 4 4 4 1 3 Grounding Concept cene teet ete eere teen ee feed dez 4 4 4 2 Installation Instructlons 3 a moe tetto edid PAG MERERI iE 4 5 4 3 Mounting Distances nete eel eios pst t dec ail 4 5 4 4 Mounting Fieldline Stand Alone Devices see 4 6
38. These areas are illustrated in Figure 3 14 output devices Leese O Piiri 6651A083 Figure 3 14 Main diagnostic and status indicators for the digital Fieldline Modular Bluetooth input and output devices Indicators for Bluetooth communication and ID PLUG Power supply indicators Inputs and outputs device specific Actuator supply and error indicator device specific For additional information on the diagnostic and status indicators please refer to the data B sheet for the relevant device kon 3 14 PHOENIX CONTACT 6651_en_04 Description of Fieldline Modular Devices Fieldline Modular M12 station 3 6 Structure of a Fieldline Modular Station The bus coupler opens a powerful local bus which can be used to connect up to 16 additional devices The devices used are Fieldline Modular local bus devices for implementing a local bus station The communications power and sensor voltage supply are also provided via the bus coupler The total length of a local bus is 20 m maximum The transmission speed can be switched from 500 kbaud to 2 Mbaud Using four double assigned slots the bus coupler can also be connected to up to eight digital sensors via M12 connectors The bus coupler supplies the sensors with the required voltage and reads the available signals
39. UME 1 7 Using Fieldline Devices in Potentially Explosive Areas When additionally using fuse clips for the M12 connectors Fieldline Stand Alone devices and Fieldline Modular M12 devices with EG RL 94 9 ATEX approval can be used in potentially explosive areas M12 connectors must not be disconnected or connected unless power has been switched off or the area is known to be non hazardous For Fieldline devices approved for use in potentially explosive areas and additional information please refer to the AH EN FLS FLM EX ZONE 22 application note 1 8 Using Fieldline Devices in Safety Applications Fieldline devices with an actuator supply that can be disconnected separately can be used in safety applications The supply voltage for the output modules is switched off in a safety related procedure using a safety switching devices e g PSR safety relay from Phoenix Contact In this way the outputs are set to the deenergized state independent of the communications and sensor power For Fieldline devices approved for use in safety applications FLS M12 DO 8 M12 2A and additional information please refer to the AH EN FLS FLM SAFE application note 1 10 PHOENIX CONTACT 6651_en_04 Description of the Fieldline Stand Alone Devices 2 Description of the Fieldline Stand Alone Devices 2 1 Housing Versions for Fieldline Stand Alone Devices Independent of the bus system two different housing versio
40. all a segment terminal with fuse and diagnostics directly before the IB IL 24 FLM PAC branch terminal In this way the supply voltage for the Fieldline Modular system is guaranteed and diagnostics of the supply voltage is possible When installing a Fieldline Modular M12 system supply the U s supply voltage separately at the first FLM device if possible in order to use the logic and sensor current of 4 A maximum each for the FLM station Always connect DI to DO In general the maximum current load of 4 A per contact must not be exceeded 3 20 PHOENIX CONTACT 6651 en 04 Description of Fieldline Modular Devices Fieldline Modular Bluetooth station M12 w C o z Y i E o o BUS OUT BK DI DI BT BS 3 Al DI W R 5 gA BUS mua LB 1B 1B Bo w o em CF9 E Vus o o USO OzMBD OOOO 9 9 9 0 0 6 OW OOOO Q Uis 20 m maximum 4 16 devices maximum ua 3 Bluetooth devices maximum 6651A071 Figure 3 20 Example structure of a Fieldl
41. aximum 6651A094 Figure 4 57 FLM M12 M8 station Bus Coupler DI 8 Device DI 8 Device DIO 8 4 Device DO 4 Device Station Maximum Current luL 70 mA 40 mA 40 mA 55 mA 55 mA 260 mA 2A lus 120 mA 125mA 125 mA 80 mA 450 mA 2A lua 1 114 A 1 734 A 2 848 A 2x3A A Voltage Ua should be loaded equally 6651_en_04 PHOENIX CONTACT 4 49 FLS FLM SYS INST UME Calculation example for an The following example combines the individual devices from the previous examples to form FLM M8 station connected a station to Inline og woo N w a a a a m m UUUU Eg E g 3 co 2 x z AAAA z o H a a a a DI T u T T 0 0 fo X IN LB IN LB OUT LB U IN D 9 9e Oe 96 DO Oc 4 4 Oo e r e e O 2 C 3 b Er E E Io e eS tH 5 5 o P b Er e Oo Oo Ke a Dette o DURE W W oJ To J Un Wj U 40 m maximum forward and return line lt 16 devices maximum 6651A095 Figure 4 58 FLM M12 M8 station DI 8 Device DI 8 Device DIO 8 4 De
42. cdoc phoenixcontact com General Terms and Conditions of Use for Technical Documentation Phoenix Contact GmbH amp Co KG reserves the right to alter correct and or improve the technical documentation and the products described in the technical documentation at its own discretion and without giving prior notice insofar as this is reasonable for the user The same applies to any technical changes that serve the purpose of technical progress The receipt of technical documentation in particular data sheets installation instructions manuals etc does not constitute any further duty on the part of Phoenix Contact GmbH amp Co KG to furnish information on alterations to products and or technical documentation Any other agreement shall only apply if expressly confirmed in writing by Phoenix Contact GmbH amp Co KG Please note that the supplied documentation is product specific documentation only and that you are responsible for checking the suitability and intended use of the products in your specific application in particular with regard to observing the applicable standards and regulations Although Phoenix Contact GmbH amp Co KG makes every effort to ensure that the informa tion content is accurate up to date and state of the art technical inaccuracies and or printing errors in the information cannot be ruled out Phoenix Contact GmbH amp Co KG does not offer any guarantees as to the reliability accuracy or completeness of
43. d Alone device Table 4 3 Pin assignment of the power supply U4 FLS Pin IN DIO DO OUT DIO IN DO 2A Wire Color 1 Uai1 24 V Uni 24 V Uno 24 V Brown 2 Uai2 GND Uai2 GND Ua22 GND White 3 U41411 GND U41411 GND Uno GND Blue 4 Ua12 24 V Unie 24 V Ua22 24 V Black The power supply UA should only be supplied with SELV Safety Extra Low Voltage 4 28 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables Pin assignment of the power supply U for Fieldline Modular M12 devices A Pin assignment of the power supply U4 for Fieldline Modular M8 devices A M ector Female connector OUT Z gt a l CA 6972B007 ale conn 3 9 Figure 4 32 Pin assignment of the power supply U4 of the outputs connections on the Fieldline Modular device Table 4 4 Pin assignment of the power supply U4 of the outputs connections on the Fieldline Modular M12 device Pin IN OUT Wire Color 1 Ua11 24 V Uj11 24 V Brown 2 Unie GND Unie GND White 3 Uai GND Uaiz GND Blue 4 Uai2 24 V Unio 24 V Black 5 Not used Not used Green yellow or gray The power supply Ua should only be supplied with SELV Safety Extra Low Voltage Female connector UA O S A T 7218A005 Figure 4 33 Pin assignment of the power supply U4 of the outputs connections on the Fieldline Modular M8 device Table 4 5 Pin a
44. d in Figure 3 12 FLM AI Q ID pd 6651A059 Figure 3 12 Main diagnostic and status indicators for the Fieldline Modular analog devices 1 Bus specific indicators and power supply indicators 2 Inputs and outputs device specific For additional information on the diagnostic and status indicators please refer to the data sheet for the relevant device 3 12 PHOENIX CONTACT 6651 en 04 Description of Fieldline Modular Devices Fieldline Modular The Fieldline Modular Bluetooth base station has three main areas for diagnostic and Bluetooth base station status indicators These areas are illustrated in Figure 3 13 mse O DURE 6651A082 Figure 3 13 Main diagnostic and status indicators for the Fieldline Modular Bluetooth base station 1 Bus specific indicators and power supply indicators 2 ID PLUG indicators 3 Indicator for Bluetooth communication For additional information on the diagnostic and status indicators please refer to the data sheet for the relevant device 6651_en_04 PHOENIX CONTACT 3 13 FLS FLM SYS INST UME Digital Fieldline Modular Digital Fieldline Modular Bluetooth input and output devices have four main areas for Bluetooth input and diagnostic and status indicators
45. dline Modular Bluetooth station M12 connected to Inline 3 22 PHOENIX CONTACT 6651_en_04 Description of Fieldline Modular Devices 6651_en_04 PHOENIX CONTACT 3 23 FLS FLM SYS INST UME 3 24 PHOENIX CONTACT 6651_en_04 Mounting Fieldline Devices and Connecting Cables 4 Mounting Fieldline Devices and Connecting Cables a a amp Mechanical strain 4 1 General Information on Installation When preparing for cable installation the local conditions and the corresponding mounting regulations are of major importance Cables can be installed for example in cable ducts or on cable jumpers A minimum distance between the cabling and possible sources of interference e g machines welding equipment power cables is defined in the relevant regulations and standards During system planning and installation these regulations and standards must be taken into account and observed Protect the bus lines from sources of electric magnetic interference and mechanical strain Observe the following regulations for Electromagnetic Compatibility EMC to keep mechanical risks and interference to a minimum Select the correct cable type for each application e g indoor or outdoor installation flexible drag chains Observe the minimum bending radius Cables must not enter the shear area of moving machine parts Do not install bus lines at right angles to driving paths and mac
46. e Stand Alone Devices on page 2 2 for the drill hole distance The mounting materials required are two screws with a diameter of 4 mm M4 anda maximum head diameter of 7 mm and two retaining washers The length of the screws depends on the mounting method used at least 30 mm for front mounting at least 40 mm for side mounting The tightening torque is 0 8 Nm 4 6 PHOENIX CONTACT 6651_en_04 Mounting Fieldline Devices and Connecting Cables 4 4 1 Front Mounting for Fieldline Stand Alone Devices e Screw the device directly onto the flat mounting surface using two mounting screws 1 and 2 in Figure 4 3 QO IBDI8 C JXORMA 6651A030 Figure 4 3 Front mounting FLS Grounded mounting If the mounting surface is grounded the device is connected to functional earth ground via surface the upper mounting screw Figure 4 4 6651A027 Figure 4 4 Functional earth grounding with grounded mounting surface FLS 6651_en_04 PHOENIX CONTACT 4 7 FLS FLM SYS INST UME Ungrounded mounting If the mounting surface is not grounded the device must be grounded via the external FE surface connection To connect functional earth ground proceed as shown in Figure 4 5 e Bend the connection latch back 1 e Inserta cable lug 2 8 mm which is connected to FE in this connection 2 6651A028
47. e power supplies for the communications power and the sensors U s to female connector U s IN To supply other devices connect the cable for the outgoing supply voltage to female connector U s OUT The current carrying capacity of the M12 connectors is 4 A per contact Ensure that this value is not exceeded Please note that the connection for the outgoing supply voltage is not monitored for overload Exceeding the permissible current carrying capacity may lead to connector damage Phoenix Contact recommends the use of pre assembled cables 6651A051 Figure 4 24 Connections for the power supply U s of the bus couplers FLM Voltages U and Ug at female connector U s OUT can each only carry a maximum current of 2 A 6651A052 Figure 4 25 Connections for the power supply U s on the digital and analog M12 input and output devices FLM Voltages U and Ug at female connector U s OUT can each only carry a maximum current of 4 A 4 24 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables Male connector IN Female connector OUT ES mM Cr S J A i d LG 6954A003 Figure 4 26 Pin assignment of the power supply Urs connections on the Fieldline Modular M12 device Table 4 2 Pin assignment of the power supply U s for Fieldline Modular M12 devices FLM Pin IN OUT Wire Color
48. eldline Modular Bluetooth Device 13 6651A086 Figure 3 9 Basic structure of a digital Fieldline Modular Bluetooth device see page 3 4 Upper mounting hole FE connection Slot for labeling field Indicator for failsafe status FS Indicator for ID PLUG status ID PLUG Connections for the supply voltages for communications power and sensors U s IN OUT Connections for inputs or outputs 8 Status indicator for the inputs or outputs oc WD N 10 11 12 13 14 Connections for the actuator supply voltage Ua IN OUT Lower mounting hole Indicator for actuator supply Ua EA Diagnostic and status indicators for bus and supply voltages UL US E Antenna Indicator for link quality 3 8 PHOENIX CONTACT 6651 en 04 Description of Fieldline Modular Devices 3 3 6 Structure of the Digital Fieldline Modular Input and Output Devices M8 6651A002 15 Basic structure of the digital Fieldline Modular input and output devices M8 see page 3 4 1 Upper and lower mounting latch 7 Indicator for the sensor actuator supply voltage FE connection not for DI devices 2 Connection for the local bus LB OUT and 8 Connection for the sensor actuator supply voltage connection for the supply voltage Uj s OUT not for DI modules 3 Slot for labeling field 9 Indicator for bus diagnostics D 4 Connection
49. enix Contact recommends the use of pre assembled bus cables If you assemble the cables yourself use one of the recommended shielded M8 connector types If the cables are assembled correctly they provide IP65 67 protection when connected Phoenix Contact recommends the use of shielded M8 connectors The following assembly example uses the SACC M8MS 4CON M 0 34 SH connector Order No 1542897 For other connectors please follow the description provided with the connector 6651A091 Figure 4 19 Structure of an M8 connector e g SACC M8MS 4CON M 0 34 SH 1 Contact insert 2 Protective cap housing 3 Pressure screw To assemble the cables proceed as shown in Figure 4 20 6651 en 04 PHOENIX CONTACT 4 19 FLS FLM SYS INST UME K mp Hi 6651A092 Figure 4 20 Cable assembly using the example of a shielded cable Assembly steps e Strip approximately 33 mm off the outer cable sheath and remove the Teflon shield up to the outer cable sheath A e Shorten the braided shield to approximately 10 mm A e Remove the conductive fleece B e Remove the two internal shields for each wire pair B e Bend the filler litz back and shorten it until it is flush with the outer cable sheath C e Mark the sheath approximately 10 mm behind the sheath end C e Wire the pressure screw and the hosing on the cable C e Strip approximately 7 mm of the w
50. event forces to be transmitted onto the device Functional earth grounding is absolutely essential for error free bus operation For direct mounting on the front on a grounded mounting surface the devices are grounded using the upper mounting screw see Figure 4 8 For front mounting on an ungrounded mounting surface the devices are grounded using cable lugs 2 8 mm via the external grounding connection connection latch see Figure 4 10 You can directly mount the devices on the mounting surface using two mounting holes 4 mm cylindrical sinking 8 mm Please refer to the dimensional drawings in Section Housing Dimensions for Fieldline Modular Devices on page 3 2 for the drill hole distance For Fieldline Modular M8 devices tighten the fixing screws at the girder metal sheet with a maximum of 2 8 Nm 4 10 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables Screw the device directly onto the mounting surface using two mounting screws 1 and 2 in Figure 4 8 eo z amp o E Ne eneneuetn UOUOGU v er 6651B066 Figure 4 8 Front mounting FLM If the mounting surface is grounded the device is connected to functional earth ground via Grounded mounting surface FLM M12 the upper mounting screw Figu
51. ges U and Us each have a maximum load of 2 A at the bus coupler 6651 en 04 PHOENIX CONTACT 4 41 FLS FLM SYS INST UME Calculation example for an FLM DI 8 M12 device INT TEE IN2 IN3 He IN4 IN5 ING IN7 mE IN8 O genas 6651A062 Figure 4 50 FLM DI 8 M12 Sensor type 1 x reflex optical data link with 2 output signals 2 x inductive sensors 3 x proximity switches Calculation example for an FLM DI 8 M12 device IN1 IN2 Reflex optical data link IN3 Inductive sensor IN4 Inductive sensor IN5 Proximity switch ING Proximity switch IN7 Proximity switch Sensor supply Current consumption of inputs 5 mA for each input used lys total Current consumption 30 mA each 15 mA each 10 mA each 30 mA 15 mA 15mA 10 mA 10 mA 10 mA 90 mA 35 mA 125 mA With this configuration the FLM DI 8 M12 device loads Us with approximately 125 mA U is loaded with approximately 40 mA see data sheet 4 42 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables Calculation example for an FLS DIO 4 4 device IN2 IN4 OUT2 OUT4 8 N ANS U OUT IB DIO 4 4 CO 2E X 6651A063 Figure 4 51 FLS
52. heath A e Shorten the shield to 6 mm A Strip 4 mm off the wires A For INTERBUS cut off white wire e Fit ferrules at the ends e Push insulation insert 3 into the protective cap 4 B e Push grommet 5 into the groove in the shield insert 6 B e Push cap nut 9 compression ring 8 grommet 7 and shield insert with grommet onto the prepared cable C e Push grommet into the compression ring C e Place braided shield around the shield insert C e Push protective cap over the shielding C e Push compression ring with the grommet into the protective cap and screw the cap nut onto the protective cap D e Push shrink sleeve 2 for functional earth ground over the relevant wire D e Push the wires into the ferrules of the contact insert 1 and screw into place The shrink sleeve is thus pushed over the central contact E e Screw contact insert 1 onto the protective cap E 3 Connect as much of the shield as possible to prevent interference Ensure the connections are secure Select the cable diameter according to the cable input to ensure a good seal and thus provide IP65 67 protection For the connector pin assignment please refer to the Fieldline user manual for your bus system and the device specific data sheet 4 18 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables a 4 4 8 Assembling System Cables for M8 Connectors Pho
53. hine movements Use cable ducts or cable jumpers Observe the specifications for the cable used 6651_en_04 PHOENIX CONTACT 4 1 FLS FLM SYS INST UME Interference Routing of buses in control cabinets Routing of buses in buildings Routing of buses outside buildings Transmission via Bluetooth Signal and power supply lines should not be installed in parallel If necessary metal isolating segments should be placed between the power supply and signal lines Only use connectors with metal housings and connect as much of the shielding as possible to the housing Refer to Installing Bus Lines Between Buildings on page 4 3 when grounding outdoor cables running between buildings During installation all connector interlocks screws cap nuts must be firmly tightened to ensure the best possible contact between shielding and ground Before initial startup the connection for the cable ground or shielding must be checked for low resistance continuity Install bus lines in separate cable ducts or separate cable bundles Avoid the installation of bus lines parallel to power supply lines Install bus lines with a minimum distance of 10 cm to power cables If possible use metal cable hangers Do not install bus lines together with or parallel to power supply lines Separate bus lines on cable jumpers or in cable ducts from the power supply lines using isolating segments Install bus lines as far away
54. ices interference is discharged via functional earth ground FE Functional Earth Ground Connection for Fieldline Devices Fieldline devices are designed for screw mounting on a flat mounting surface direct mounting FE connection for the housing can be achieved using a mounting screw on a grounded mounting surface or an external grounding connection latch see Section Mounting Fieldline Stand Alone Devices on page 4 6 and Section Mounting Fieldline Modular Devices on page 4 10 4 4 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables 4 2 Installation Instructions y Y Electrostatic Discharge t A The module contains components that can be damaged or destroyed by electrostatic discharge When handling the module observe the necessary safety precautions against electrostatic discharge ESD in accordance with EN 61340 5 1 and EN 61340 5 2 as well as IEC 61340 5 1 and IEC 61340 5 2 Only qualified personnel should mount and remove a device while observing the ESD regulations Meet noise immunity requirements Connect functional earth ground as described in Mounting Fieldline Stand Alone Devices on page 4 6 and Mounting Fieldline Modular Devices on page 4 10 Ensure IP65 67 protection To ensure IP65 67 protection cover unused connections with protective caps Avoid damage to the electronics Only supply the sensors with the voltage Us provided at the connec
55. ine Modular Bluetooth station M12 The FLM BT BS 3 M12 device including the Bluetooth I O devices counts as one device IEP on the local bus 6651_en_04 PHOENIX CONTACT 3 21 FLS FLM SYS INST UME Fieldline Modular Bluetooth station M12 connected to Inline IB IL 24 MULTI PAC FLM BT BS 3 FLM BT BS 3 E E c Cpe a fa RI yg ene E n S OE FLM BT 24 DIO 8 8 OL y FLM BT 24 DIO 8 8 dey OUO OUO o end A OLIO mE FLM BT 24 DIO 8 8 HEN ie oT l FLM BT 24 DIO 8 8 anims FLM BT 24 DIO 8 8 FLM BT 24 DIO 8 8 6651A098 Figure 3 21 Example structure of a Fiel
56. ine Modular I O devices used to implement a local bus station The bus coupler can be connected with up to eight digital sensors using M12 connectors The slots are double assigned The bus coupler supplies the supply voltage for the sensors and reads in the provided signals The base station receives the I O data of the Bluetooth I O devices and integrates them in the process data of the Fieldline Modular local bus Digital input devices acquire digital control signals from the process level These signals are transferred to the higher level automation equipment via the bus The signal status is indicated on the Fieldline Modular device using LEDs Sensors are connected using screw cage connectors The sensors are supplied from the sensor voltage Us Digital output devices transfer the digital control signals from the automation equipment to the process level on to the actuators The specified load currents for the outputs of various devices can be found in the data sheet The signal status is indicated on the Fieldline Modular device using LEDs Actuators are connected using screw cage connectors The outputs are protected against short circuits and overloads The actuators are supplied from the actuator voltage U4 Digital I O devices have digital inputs and digital outputs with the same properties as on the input and output devices Analog input devices acquire analog control signals from the process level These signals are transferred to
57. ions for inputs or outputs Slot for labeling field Status indicator for the inputs or outputs Lower mounting hole voltages U and Us 10 Local bus LB IN 5 Connection for the supply voltages for communications power and sensors U s and actuators 3 6 PHOENIX CONTACT 6651 en 04 Description of Fieldline Modular Devices 3 3 4 Structure of the Fieldline Modular Bluetooth Base Station 12 6651A085 Figure 3 8 Basic structure of the Fieldline Modular Bluetooth base station see page 3 4 1 Upper mounting hole FE connection 9 Slot for labeling field 2 Slot for labeling field 10 Indicator for wireless connection 3 Connection for local bus LB OUT 11 Indicator for quality of Bluetooth connection BT 4 Diagnostic and status indicators for bus and supply not for FLM BT BS P2P voltages D 12 Lower mounting hole 5 Connections for the supply voltages for 13 Antenna communications power and sensors U s OUT 14 Indicator for transmission speed 2MBD 6 Rotary encoding switch 15 Indicator for supply voltage US not for FLM BT BS P2P 16 Connection for the supply voltages for 7 Programming interface for ID PLUG communications power and sensors U s IN not for FLM BT BS P2P 17 Connection for local bus LB IN 8 Indicator for ID PLUG programming not for FLM BT BS P2P 6651 en 04 PHOENIX CONTACT 3 7 FLS FLM SYS INST UME 3 3 5 Structure of a Digital Fi
58. ires and connect the ferrules C e Establish contact between connector insert and ferrules Use the provided Allen wrench to tighten the screws D in illustration D For the pin assignment please refer to the data sheet e Check the filler litz Do in illustration D It must be positioned flat on the braided shield D e Position the housing at the mark Ds in illustration D e Tighten the pressure screw D n illustration D e Twist the contact insert for easier assembly E e Screw the contact insert onto the protective cap E Connect as much of the shield as possible to prevent interference Ensure the IR connections are secure Make sure that the filler litz together with the braided shield is directly connected to functional earth ground at both cable ends For the connector pin assignment please refer to the Fieldline user manual for your bus system and the device specific data sheet 4 20 PHOENIX CONTACT 6651_en_04 Mounting Fieldline Devices and Connecting Cables 4 9 Connecting Bus Cables Sensors Actuators and Power Supply Using the SPEEDCON Quick Connection Technology For information on Connecting Bus Cables please refer to the Fieldline user manual for your bus system and the device specific data sheet With Fieldline M12 devices it is possible to use the SPEEDCON quick connection technology Bus cables sensors actuators and the power supply are connected most
59. mber of devices of a Fieldline Modular M8 local bus is 16 The maximum number of devices of an Inline station including the connected Fieldline Modular M8 devices is 63 This number only includes the bus devices the branch terminal for example is not a bus device To supply the Fieldline Modular M8 system with power install a segment terminal with e fuse and diagnostics directly before the branch terminal In this way the supply voltage for the Fieldline Modular M8 system is guaranteed and diagnostics of the supply voltage is possible When using this terminal the current consumption at Ug is limited to 4 A 3 18 PHOENIX CONTACT 6651 en 04 Description of Fieldline Modular Devices Always connect DI to DO Always supply the U s supply voltage backwards via U s OUT or in the event of higher current loads via U s IN and U s OUT from both sides in order for the devices to indicate the error location in the event of a defective local bus cable qj 8 load is 2 x 2 A In the event of supplying the U s power supply from both sides the maximum current FLM M12 station connected to Inline using IB IL 24 FLM PAC the IB IL 24 FLM PAC branch terminal
60. ns are available for the Fieldline Stand Alone devices N N O e S eju Ga QS No NO 6651A077 Figure 2 1 Housing versions for the Fieldline Stand Alone devices A Devices without actuator supply e g digital input device B1 Devices with two connections for the actuator supply e g digital output device B2 Devices with one connection for the incoming supply and one connection to forward the actuator supply e g digital I O device 6651_en_04 PHOENIX CONTACT 2 1 FLS FLM SYS INST UME 2 2 Housing Dimensions for Fieldline Stand Alone Devices 21 pe a 11 oj 9 i Vii 44 5 8 6651B010 Figure 2 2 Housing dimensions in mm for FLS devices without actuator supply 21 qi 1 F19 co co co N DERE Jats 30 49 3 e 6651B011 Figure 2
61. ntage of this structure is that the outputs can be switched off in groups For information about which outputs are supplied from which voltage see the examples in Section Power Supply for Sensors and Actuators in Individual Fieldline Stand Alone Devices on page 4 30 and Section Power Supply for Sensors and Actuators in Individual Fieldline Modular M12 Devices on page 4 32 Connect each of the supply voltages completely to 24 V and GND Do not connect several supply voltages via one GND as this would exceed the current carrying capacity of the contacts When determining the load for a supply voltage take into account the number of outputs the nominal current and the simultaneity 6651_en_04 PHOENIX CONTACT 4 27 FLS FLM SYS INST UME Power supply U s for M8 devices Pin assignment of the power supply U for Fieldline Stand Alone devices 6651A078 Figure 4 30 UA connection for Fieldline Modular DIO DO M8 devices With Fieldline Modular M8 devices voltage U4 is led twice through the supply line This allows for a total current carrying capacity of 6 A For information about which outputs are supplied from which voltage see the examples in Section Power Supply for Sensors and Actuators in Individual Fieldline Modular M8 Devices on page 4 35 IN DO DIO OUT DIO G au Zo Zs x 6651A042 Figure 4 31 Pin assignment of the power supply U4 of the outputs connections on the Fieldline Stan
62. on setting up an FLM BT BS 3 local bus device please refer to the device specific data sheet 4 16 PHOENIX CONTACT 6651_en_04 Mounting Fieldline Devices and Connecting Cables a a 4 7 Assembling Bus Cables for M12 Connectors Phoenix Contact recommends the use of pre assembled bus cables see Phoenix Contact AUTOMATION catalog If you assemble the cables yourself use one of the recommended shielded M12 connector types If the cables are assembled correctly they provide IP65 67 protection when connected Phoenix Contact recommends the use of shielded M12 connectors see Phoenix Contact AUTOMATION catalog Please note the bus specific encoding The following assembly example uses the SACC M12MSB 5CON PG9 SH AU connector Order No 1507764 For other connectors please follow the description provided with the connector 6651A033 Figure 4 17 Structure of an M12 connector e g SACC M12MSB 5CON PG9 SH AU 1 Contact insert 6 Shield insert 2 Shrink sleeve 7 Grommet 3 Insulation insert 8 Compression ring 4 Protective cap 9 Cap nut 5 Grommet To assemble the cables proceed as shown in Figure 4 18 6651_en_04 PHOENIX CONTACT 4 17 FLS FLM SYS INST UME A 35 mm 1 38 6 mm 0 24 6651A034 Figure 4 18 Cable assembly using the example of a shielded INTERBUS cable Assembly steps e Strip approximately 35 mm off the outer cable s
63. ons Directly on the field level the Fieldline Modular M8 devices complement the Fieldline product range to form a sophisticated system The Fieldline Modular M8 devices are perfectly designed for acquisition and output of signals in the direct proximity to the process when only limited space is available The Fieldline devices are available for the following bus systems PROFIBUS DP SEED JI Jl JU Jl J PROFINET PIRIOKELI D ES Bul DeviceNet DeviceNet CANopen CANopen Ethernet Ethernet 6651_en_04 PHOENIX CONTACT 1 1 FLS FLM SYS INST UME The following tables provide an overview of the meaning of the product designations used within the Fieldline product range Table 1 1 Structure of the product designation Type Basic Fieldbus Bus 1 0 yo Exten Devices Connection Type Connection sion FLS IB M12 DI x M8 2A FLM BK PB M8 DO y M12 DIAG DN DIO x y RTD CO Al 2TX ETH AO SF EIP IOL NPN PN TEMP Examples FLS PB M12 DIO 4 4 M12 2A FLM BK IB M12 DI8 M12 FLM Al4SF M12 FLM DIO8 4 M8 Table 1 2 Structure of the product designation for Bluetooth devices Type Bus Basic Device Type I O Type I O Connection Connection FLM BT BS 3 FLM BT P2P DIO Xl y M12 Examples FLM BT BS 3 FLM BT DIO 8 8 M12 1 2 PHOENIX CONTACT 6651 en 04 Fieldline
64. or type Current consumption 4 x solenoid valves pneumatic 67 mA Calculation example for an FLM DO 8 M12 device Current consumption of actuators U411 OUT1 Solenoid valve pneumatic 67 mA OUT2 Solenoid valve pneumatic 67mA lyA11 total 134 mA Current consumption of actuators U412 OUT5 Solenoid valve pneumatic 67 mA OUT6 Solenoid valve pneumatic 67mA lyA12 total 134 mA With this configuration the FLM DO 8 M12 device never loads Us U is loaded with approximately 40 mA see data sheet Uni is loaded with approximately 134 mA U41412 is loaded with approximately 134 mA 4 44 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables Calculation example for an FLM DI 8 M8 device 6651A089 Figure 4 53 FLM DI 8 M8 Sensor type 1 x reflex optical data link with 2 output signals 2 x inductive sensors 3 x proximity switches Calculation example for an FLM DI 8 M8 device IN1 IN2 Reflex optical data link IN3 Inductive sensor IN4 Inductive sensor IN5 Proximity switch IN6 Proximity switch IN7 Proximity switch Sensor supply Current consumption of inputs 5 mA for each input used lus total Current consumption 30 mA each 15 mA each 10 mA each 30 mA 15 mA 15 mA 10 mA 10 mA 10 mA 90 mA 35mA 125 mA With this configuration the FLM DI 8
65. or voltage Un Digital I O devices have digital inputs and digital outputs with the same properties as on the input and output devices The sensors and actuators are supplied from the actuator voltage Ua The DIO 8 4 devices allow for using either four inputs or four outputs The IB IL 24 FLM PAC branch terminal can be used to connect the Fieldline M8 local bus to the end of an Inline station The IB IL 24 FLM MULTI PAC terminal can be used to connect the FLM local bus several times to an Inline station at any point This allows for integrating sensors and actuators which are connected near the station to the Fieldline Modular M8 devices with IP65 67 protection in an Inline system Conversion of the physical transmission method of the Inline local bus to the physical transmission method of the Fieldline Modular M8 local bus is performed using the Inline branch terminal An segment terminal with fuse IB IL 24 SEG F D must be used directly before the Inline branch terminal because the M8 system cable also provides the communications and sensor power The FLM APAP M12 MB adapter can be used to connect the Fieldline M8 local bus to a Fieldline Modular M12 station The adapter is used to connect the Fieldline Modular M8 devices to a bus coupler or an I O devices of the Fieldline Modular M12 system The adapter is provided with the local bus and the communications and sensor power via M12 connectors For the M8 system cable the local bus communication
66. puts device specific 3 Actuator supply device specific For additional information on the diagnostic and status indicators please refer to the data sheet for the relevant device 6651_en_04 PHOENIX CONTACT 2 5 FLS FLM SYS INST UME 2 6 PHOENIX CONTACT 6651_en_04 Description of Fieldline Modular Devices 3 Description of Fieldline Modular Devices 3 1 Housing Versions for Fieldline Modular Devices Independent of the bus system five different housing versions are available for the Fieldline Modular devices 6651B043 Figure 3 1 Housing versions for the Fieldline Modular devices A Bus coupler base station BK BT B Digital devices DO DIO C Digital devices DI D Analog devices Al AO E Digital M8 devices DI DO DIO 3 If not mentioned explicitly the M12 connection method is used in this manual 6651 en 04 PHOENIX CONTACT 3 1 FLS FLM SYS INST UME 3 2 Housing Dimensions for Fieldline Modular Devices 70 40 r2 B 7 e ir L o o n ii co co LO oJ Ba iN S o 0 Y i emn Y 49 3 6651B045 Figure 3 2 Housing dimensions
67. r 7216B004 Figure 4 28 Pin assignment of the power supply U s and the local bus FLM M8 Pin assignment of the power supply U s and the local bus FLM M8 Pin IN OUT Wire Color 1 Uis 24 V Uis 24 V Red 2 DI DO Yellow 3 Uj s GND Ui s GND Blue 4 DI DO Green AN Voltage s at female connector OUT can only carry a maximum current of 3 A The thread is used for shielding 4 26 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables Power supply U for FLS and FLM M12 devices A 4 10 2 Power Supply UA The power supply U is required to supply the actuators It is only connected to devices with outputs The connections for U have different functions for output devices DO devices and I O devices DIO devices Figure 4 29 provides examples for the different device types FLS DIO FLS DO FLM DIO FLM DO U IN Un IN U OUT LEN NAN U wO OS H iiu Ue Es T 6651B018 Figure 4 29 UA connections for DO and DIO devices FLS and FLM M12 The different functions of the connections supply for DO devices and supply and forwarding for DIO devices are due to the different number of outputs and their nominal current Two voltages are connected to each connection for supplying Ua e g the voltages U444 and Unio at UA4 Each of these supply voltages supplies a group of outputs The adva
68. re 4 9 6651A069 Figure 4 9 Functional earth grounding with grounded mounting surface FLM M12 PHOENIX CONTACT 4 11 6651 en 04 FLS FLM SYS INST UME Ungrounded mounting If the mounting surface is not grounded the device must be grounded via the external FE surface FLM M12 connection To connect functional earth ground proceed as shown in Figure 4 10 e Bend the connection latch back 1 e insert a cable lug 2 8 mm which is connected to FE in this connection 2 6651A068 Figure 4 10 Functional earth grounding via external FE connection FLM M12 Grounded mounting When mounting the devices bottom on a conductive surface the device is connected to surface FLM M8 functional earth ground via the mounting screw Ungrounded mounting When mounting the devices bottom on a non conductive surface the device is connected surface FLM M8 to functional earth ground using the mounting screw via a cable lug 6651A100 Figure 4 11 Functional earth grounding using a mounting screw via a cable lug FLM M8 4 12 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables 4 5 2 Mounting on a Mounting Plate For mounting Fieldline Modular M12 devices Phoenix Contact recommends using a e mounting plate The FLM MP5 mounting plate Order No 2736660 can be used to mount up to five devices The FLM MP7 mounting plate Order No 2736673 supports up to seven devices
69. s 2A Uni 05A 05A l4 71A Uo 2A 05A l40 71A OSA v ODEN Ui Uan A12 A12 6651A038 Figure 4 59 Forwarding the supply voltage 6651_en_04 PHOENIX CONTACT 4 51 FLS FLM SYS INST UME Losses on the Cables The voltage drop on the cables can be calculated using the formula Un ZIxRx2 Where Un Voltage drop Current strength Conductor resistance 2 Calculation for forward and return path For a power supply cable 4 x 0 75 mm cable type 186 e g SAC 4P M12MS 186 M12FS the conductor resistance is 26 Q km With 4 A U 4A x 26 O km x 2 208 V km which corresponds to 2 08 V on 10 m With 2 A U 2 A x 26 O km x 2 104 V km which corresponds to 1 04 V on 10m Other cables have other specific resistance values which can be used to calculate the voltage drop according to the above formula 4 10 9 Supply Line and Current Supply M8 For M8 connectors in Fieldline devices a maximum of 3 A per contact is permitted To ensure this condition is met the following factors should be considered 5 Current consumption of the Fieldline devices see data sheets 6 Current consumption of the connected sensors 7 Current consumption of the connected actuators 8 Length of the cables and losses on these cables
70. s and sensor power are converted to 4 pos M8 female and male connectors for the incoming and outgoing M8 local bus including the power supply The bus I O devices and supply are connected via M8 connectors The devices have IP65 67 protection 1 8 PHOENIX CONTACT 6651 en 04 Fieldline gt gt DD 1 6 For Your Safety 1 6 1 Correct Usage Fieldline devices are designed for use as specified in this user manual and in the device specific data sheets Always observe the data specified in the user manual and in the data sheets If the operating instructions and safety notes for configuration installation and operation given in the documentation are followed the devices should not normally present a risk to people or property 1 6 2 Regulations During device configuration installation startup and maintenance the valid safety and accident prevention regulations for the specific application must be observed 1 6 3 Safety Notes Avoid polarity reversal of the power supplies as this may damage the device see Section Connecting the Power Supply on page 4 22 To ensure IP65 67 protection cover unused connections with protective caps Ground devices to provide immunity to interference see page 4 6 Only operate Fieldline devices with a safety extra low voltage of 30 V maximum according to IEC 60950 EN 60950 VDE 0805 6651_en_04 PHOENIX CONTACT 1 9 FLS FLM SYS INST
71. s for inputs or outputs 10 Connection for the local bus LB IN and 5 Status indicator for the inputs outputs for the supply voltage U s IN 6 Connections for inputs and or outputs 3 4 Labeling of the Fieldline Modular Devices When labeling the Fieldline Modular devices please proceed as for labeling the Fieldline Stand Alone devices see page 2 4 6651 en 04 PHOENIX CONTACT 3 9 FLS FLM SYS INST UME 3 5 Diagnostic and Status Indicators of the Fieldline Modular Devices Diagnostics The diagnostic indicators green yellow red indicate whether an error is present or not In the event of an error they indicate the error type and location The Fieldline Modular device is functioning correctly if all the green LEDs are on Status indicators Status indicators yellow indicate the signal status of the corresponding input output If the yellow status indicators are on this indicates the signal state 1 of the input output signal Fieldline Modular Fieldline Modular bus couplers have three main areas for diagnostic and status indicators bus coupler These areas are illustrated in Figure 3 10 E W E BUS UL LD LB O O e i O O 8 5 208 Uis Le O EXER 6651A049 Figure 3 10 Main diagnostic and status indicators for the Fieldline Modular bus couplers 1 Bus specific indicators and power supply indicators
72. se note that the connection for the outgoing supply voltage is not monitored for overload Exceeding the permissible current carrying capacity may lead to connector damage f The current carrying capacity of the M8 connectors is 3 A per contact Ensure that this If Ui s is directly supplied to the adapter from the bus coupler the maximum current load 3 is 2 A If power is supplied again at an M12 bus device before the adapter the maximum current load for the M8 bus devices on the local bus is 4 A If UA is supplied in 4 pos method at an M8 bus device the maximum current load is 2 x 3 A 4 38 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables Example for Optional Supply Via a Y Cable With Reduced Current for Fieldline Stand Alone Devices Only BUS D luan luaz lt 4 A lua42 luaz2 lt 4 A 6651A039 Figure 4 47 Supply via a Y cable FLS If you are working with reduced current you can use a Y cable to supply the supply voltages U4 In this case the following conditions must be met for the currents The total current at UA44 and Uno must not exceed 4 A The total current at Ua12 and Ua22 must not exceed 4 A 6651 en 04 PHOENIX CONTACT 4 39 FLS FLM SYS INST UME
73. ssignment of the power supply U4 of the outputs connections on the Fieldline Modular M8 device Pin Assignment Wire Color 1 24 V Ua Brown 2 GND UA White 3 GND UA Blue 4 24 V Un Black The power supply Ua should only be supplied with SELV Safety Extra Low Voltage With the FLM DIO 8 4 M8 U4 is also used to supply the sensors 6651 en 04 PHOENIX CONTACT 4 29 FLS FLM SYS INST UME 4 10 3 Power Supply for Sensors and Actuators in Individual Fieldline Stand Alone Devices The following figures provide examples of which inputs and outputs are supplied by IEY which supply voltage For the actual assignment of your device please refer to the device specific data sheet U OUT O Desna 6651A022 Figure 4 34 Input supply digital input device e g FLS IB M12 DI 8 M12 O D 3 o9 o E Un O g A12 e 8 Uaz e o g Si U 22 G g S it eo e Uo U U IN C z Z EJ 93 z8 ax 6651A019 Figure 4 35 Output supply digital output device e g FLS IB M12 DO 8 M12 2A 4 30 PHOENIX CONTACT
74. t of the filler litz to the connector when assembling the M8 system cables with braided shield 4 10 1 Power Supplies U and Us The voltages U and Ug are supplied via the U s IN connection The power supply U is required to supply the communications power for the device electronics It must be connected to every device If this supply voltage is disconnected the device does not function Install the power supply for the device electronics independently of the power supply for the actuators Protect the power supplies independently In this way the bus continues to run even if some I O devices are switched off The power supply Us supplies the sensors It is only connected to devices with inputs and is supplied at the U s connection For INTERBUS PROFIBUS DP and Ethernet the voltages U and Ug are supplied via the U s IN connection and if other devices are also to be supplied forwarded via Uj s OUT For DeviceNet the voltage U is always transferred via the bus cable and supplied at the BUS IN connection via V V and then forwarded via BUS OUT For CANopen the voltage CAN U is transferred via the bus cable and supplied at the BUS IN connection via V V and then forwarded via BUS OUT For Fieldline Modular devices the voltage U for the local bus is supplied at the Us connection For information on using the communications power for other bus systems please refer to the device specific data sheets 4 22
75. tal load U and Us is 1 114 A 4 46 PHOENIX CONTACT 6651 en 04 Mounting Fieldline Devices and Connecting Cables Calculation example for an FLM DO4 M8 2A device Oou 7356A091 Figure 4 55 FLM DO 4 M8 2A Calculation example for an FLM DO 4 M8 2A device Current consumption of actuators UA OUT1 Solenoid valve hydraulic 0 8A OUT2 Solenoid valve pneumatic 67mA OUTS Solenoid valve hydraulic 0 8A OUT4 Solenoid valve pneumatic 67mA lua total 1 734 A With this configuration the FLM DO 4 M8 2A device loads U with approximately 55 mA see data sheet Due to the outputs U4 is loaded with approximately 1 734 A The total load Ua and U is 1 789 A 6651 en 04 PHOENIX CONTACT 4 47 FLS FLM SYS INST UME Calculation example for an FLM M12 station BKD t3 oo oo w Bus our The following example combines the individual devices from the previous examples to form a station lys
76. the higher level automation equipment via the bus Sensors are connected via screw cage M12 connectors The sensors are supplied from the sensor voltage Us Analog output devices transfer the control signals from the automation equipment to the process level on to the actuators For the specified signal forms of the outputs of various devices please refer to the device specific data sheet Actuators are connected via screw cage M12 connectors The outputs are protected against short circuits and overloads The actuators are supplied from the supply voltage Us Uana The analog input devices have four inputs for resistive temperature sensors The measured values are represented by standardized 16 bit values 1 6 PHOENIX CONTACT 6651 en 04 Fieldline Connection to Inline Connections Degree of protection The IB IL 24 FLM PAC branch terminal can be used to connect the Fieldline M12 local bus to the end of an Inline station The IB IL 24 FLM MULTI PAC terminal can be used to connect the FLM local bus several times to an Inline station at any point This allows for integrating sensors and actuators which are connected near the station to the Fieldline Modular M12 devices with IP65 67 protection in an Inline system Conversion of the physical transmission method of the Inline local bus to the physical transmission method of the Fieldline Modular M21 local bus is performed using the Inline branch terminal The U s supply voltage sho
77. the infor mation All information made available in the technical data is supplied without any accompanying guarantee whether expressly mentioned implied or tacitly assumed This information does not include any guarantees regarding quality does not describe any fair marketable quality and does not make any claims as to quality guarantees or guarantees regarding the suitability for a special purpose Phoenix Contact GmbH amp Co KG accepts no liability or responsibility for errors or omis sions in the content of the technical documentation in particular data sheets installation instructions manuals etc The aforementioned limitations of liability and exemptions from liability do not apply in so far as liability must be assumed e g according to product liability law in cases of premed itation gross negligence on account of loss of life physical injury or damage to health or on account of the violation of important contractual obligations Claims for damages for the violation of important contractual obligations are however limited to contract typical pre dictable damages provided there is no premeditation or gross negligence or that liability is assumed on account of loss of life physical injury or damage to health This ruling does not imply a change in the burden of proof to the detriment of the user PHOENIX CONTACT 6651 en 04 FLS FLM SYS INST UME Statement of Legal Authority This manual including all
78. tion points Avoid polarity reversal PBB BB Avoid polarity reversal of the supply voltages U Us and U4 4 3 Mounting Distances No specific distances are required between devices or from a device to a cabinet door or cover Mounting distances are determined solely by the connectors used and the bending radii of the cables 6651 en 04 PHOENIX CONTACT 4 5 FLS FLM SYS INST UME 4 4 Mounting Fieldline Stand Alone Devices There are two options for mounting Fieldline Stand Alone devices Direct mounting on the front on a flat mounting surface Direct mounting on the side on a flat mounting surface 3 The mounting surface must be flat to avoid strain in the housing when tightening the Screws Functional earth grounding A Functional earth grounding is absolutely essential for error free bus operation For direct mounting on the front on a grounded mounting surface the devices are grounded using the upper mounting screw see Figure 4 4 For side mounting and for front mounting on an ungrounded mounting surface the devices are grounded using cable lugs 2 8 mm via the external grounding connection connection latch see page 4 8 and page 4 9 Mounting You can directly mount the devices on the mounting surface or on mounting profiles using two mounting holes 4 mm cylindrical sinking 8 mm Please refer to the dimensional drawings in Section Housing Dimensions for Fieldlin
79. tions that must be strictly observed to achieve er ror free operation It also gives you tips and advice on the efficient use of hardware and on software optimization to save you extra work The text symbol refers to detailed sources of information manuals data sheets litera ture etc on the subject matter product etc This text also provides helpful information amp p for the orientation in the manual THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I DIVISION 2 GROUPS A B C AND D OR NON HAZARDOUS LOCATIONS ONLY WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON HAZARDOUS ALL WIRING OF THESE DEVICES MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE ARTICLE 501 4 B FOR CLASS I DIVISION 2 For use in potentially explosive environments please observe the following 6651 en 04 PHOENIX CONTACT FLS FLM SYS INST UME We Are Interested in Your Opinion We are constantly striving to improve the quality of our manuals Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals please send us your comments PHOENIX CONTACT GmbH amp Co KG Documentation Services 32823 Blomberg Germany Phone 49 52 35 300 Fax 49 52 35 34 20 21 E mail te
80. uld be supplied separately The bus I O devices and supply are connected using M12 connectors with quick connection method or using radio local bus only The devices have IP65 67 protection 6651 en 04 PHOENIX CONTACT 1 7 FLS FLM SYS INST UME Versions DI DO DIO Connection to Inline Connection to a Fieldline Modular M12 Station Connections Degree of protection 1 5 Product Description of the Fieldline Modular M8 Devices The Fieldline Modular M8 product range includes digital devices with the following functions Digital input devices acquire digital control signals from the process level These signals are transferred to the higher level automation equipment via the bus The signal status is indicated on the Fieldline Modular device using LEDs Sensors are connected via screw cage M8 connectors The sensors are supplied from the sensor voltage Us Digital output devices transfer the digital control signals from the automation equipment to the process level on to the actuators The specified load currents for the outputs of various devices can be found in the data sheet The signal status is indicated on the Fieldline Modular device using LEDs Actuators are connected via screw cage M8 connectors The outputs are protected against short circuits and overloads When mounting the device onto a metallic surface derating does not need to be taken into account The actuators are supplied from the actuat
81. vice DO 4 Device Station Maximum Current luL 40 mA 40 mA 55 mA 55 mA 190 mA 3A lus 125 mA 125 mA 80 mA 330 mA 3A lua 1 114A 1 734A 2 848 A 2x3A 6651_en_04 4 50 PHOENIX CONTACT Mounting Fieldline Devices and Connecting Cables Examples I Ua Un 4 10 8 Supply Line and Current Supply M12 For M12 connectors in Fieldline devices a maximum of 4 A per contact is permitted To ensure this condition is met the following factors should be considered 1 Current consumption of the Fieldline devices see data sheets 2 Current consumption of the connected sensors 3 Current consumption of the connected actuators 4 Length of the cables and losses on these cables It is particularly important to observe these factors when forwarding the supply voltage Detail A in Figure 4 59 On an FLS IB DIO 4 4 M12 2A Fieldline device if both outputs of a group are loaded with 2 A simultaneously the supply voltage for these outputs cannot be forwarded Detail B in Figure 4 59 On the same Fieldline device if both outputs of a group are loaded with 0 5 A simultaneously the supply voltage for these outputs can be forwarded Forwarding would also be permitted for example if the outputs were each loaded with 2 A but simultaneity was not permitted DIO B DIO om uz G Uni
82. viceNet CANopen Ethernet A separate user manual is available for each bus system Each user manual describes the special features of the Fieldline Stand Alone and Fieldline Modular devices when used in the relevant bus system Device Specific Data Sheet The data sheet describes the specific properties of a device This includes Function Local diagnostic and status indicators Connector pin assignment and connection example Programming data configuration data Technical data This user manual only describes the Fieldline Stand Alone and Fieldline Modular devices without reference to the specific bus system For complete information please refer to the Fieldline user manual for your bus system and the data sheets for the devices used 1 4 PHOENIX CONTACT 6651 en 04 Fieldline Versions DI DO DIO IOL Connections Degree of protection 1 3 Product Description of the Fieldline Stand Alone Devices The Fieldline Stand Alone product group includes digital devices with the following functions Digital input devices acquire digital control signals from the process level These signals are transferred to the higher level automation equipment via the bus The signal status is indicated on the Fieldline Stand Alone device using LEDs Sensors are connected via screw cage M12 connectors The sensors are supplied from the sensor voltage Us Digital output devices transfer the

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