Installation and user manual for sliding gate motor MC4 with B631
Contents
1. MAST CANC 69 my 7 Program the DIPs 1 2 3 4 5 7 8 in OFF and the DIP 6 in ON forewarn enabled Open the jumper CHECK to check the securities before any manoeuvre otherwise close the jumper to disable this function 8 Adjust the trimmer RF1 at the middle of its run power regulation of approx 50 and the trimmers RAL TP and TAP at the minimum 9 Verity that the first manoeuvre of the gate after the switching on is an opening If not verify connections or that there are not safeties enabled If the motor buzzes or it works only in one direction check the right connection of the common or capacitor 10 Adjust trimmer RF1 in order to regulate the push of the motor according to current laws 11 Let to the gate to do 3 complete cycles opening and closing without the intervention of securities so that the board is able to learn working times of the gate At the third manoeuvre LEDs ERR and RX stop to blink alternatively it means that the installation phase is over 12 Adjust the trimmer TP in order to set the pause automatic closing time from Os to 80s approx When the trimmer TP is at the minimum disables the automatic closing 13 Adjust the trimmer TAP to set the partial opening time of the gate 14 Adjust the trimmer RAL to set the slowing down time in closing from 0 to 8s When the trimmer RAL is set at the minimum it disables the slowing down 15 Adjust the dipswitches according to2. MAIN CHARACTERISTICS OF THE MOTOR MC4 AND CONTROL BOARD B631 Power 300W Feeding 230Vac 10 50 60 Hz Motor absorption 1 3A Max power output 0 5Hp 350W Kind of limit switch MC4C mechanic limit switch Motor power regulation from 30 to 100 MC4MFC magnetic limit switch Protection fuses 230Vac 6A T Capacitor 14uF Protection fuses 24Vdc 1A T Protection grade IP44 Output voltage for commands 24Vdc 10W max Torgue 20Nm Blinker 230Vac 200W max Speed 0 16m s Pilot lamp Gate Open 24Vdc 3W max Pushing power 400N Working time 160s 80s max can be switch on Max weight of the gate 400Kg Forewarn time 2 98 can be switch off Thermal protection 150 C Inversion time 1 55 Isolation class Automatic closing time 3s 80s Temporary service 30 Working temperature 20 C 70 C Limit switch opening FCA and limit switch closing FCC mechanical MC4C or magnetic MC4MFC e Obstacle detection module optional e Electronic regulation of the power e Test of triacs and safeties at every manoeuvre e Push at any start of manoeuvre can be switch off e Slowing down at the end of manoeuvre in closing can be adjust or switch off e Delay time in the inversion of manoeuvre in order to avoid mechanical damages to the motor e Easy setting of the motor direction by dipswitch whether it is installed on
3. Ne m Sin A i Fo kr t at r x 1 m al S a ie ret S PDS fenaa ea AE PR ne Fig 2 Drowning into the concrete Respecting the overall sizes fix to the ground the base plate by 4 sturdy screw anchors fig 1 or drown it into the concrete fig 2 Plan one or more hoses for the passage of the power lines WARNING It is necessary to know the dimensions of the rack in order to calculate the right position of the counter plate FIXING OF THE MOTOR TO THE PLATE To NE pil 3 W J a ay oe U ae range haloes k j i ais od ag 7 3 I n 2 k i a i a M pie etal Tig gt Ae J a eps For the fixing of the motor proceed unscrewing and taking away the cover of the motor Set the gear on the plate Insert the two socket or square screws It s important to strongly tighten the two square screws making sure that for the complete run of the gate the motor gear is well fixed on the ground In case the regulation allowed by the rack wouldn t be sufficient it s possible to compensate the height of the motor gear by acting on the 4 screws Is suggested after a few manoeuvres of the motor to do a further tighten FIXING OF THE RACK Release the motor and set the gate at its complete opening Put a rack element on the pinion and fix it with screws and spacing bars to the gate Manually move the gate putting the pinion into line with the last spacing bar Definite
4. To delete other pushbuttons repeat the procedure from the beginning point a _MC4 SPARE PARTS 500CALSC 50 3 470S11062H506 4 410AED10 5 440C6203 16 470R6250 9 430VD48 10 44006204 11 440AD25 12 480RM4zi8 3 z ad J F A RTEA ANECT a s k i a a j M j 44 S70PRMIC 50 430MFIN 45 330M16A300G 51 570CAST 46 550CABSC 50 152 390V3 9X13C CE STATEMENT OF CONFORM OOO eee PROGET s r l declares that the product MC4 complies with the essential requisites contained in the following UE directives directive on the electromagnetic compatibility 89 336 EEC directive RATTE 99 05 EC directive on the low voltage 73 23 CEE Applied laws of harmonization EN60335 1 EN55014 1 EN55014 2 EN55081 1 EN55082 2 ETSI EN300220 3 PROGET s r l Via Europa 3 31047 Ponte di Piave ITALY Phone 39 0422 857377 Fax 39 0422 857367 email proget proget beb com Pa ok Ponte di Piave 20 01 2006 Officer In Charge INO BASSI Z A The description and the electrical plan of this instructions guide are not binding Although the main features of the device will be kept unchanged Proget s r l reserves itself at any time the faculty to improve the performance of the device even for commercial matters and the right to up date the instructions guide without any commitments PROGET sri eH em F Ea Via Europa 3 31047 Ponte di
5. closing movement PHOTOCELL FOT The photocell FOT installed at the entrance of the gate has to be connected to clamp 30 With the DIP 1 in OFF modality stop reopen passing trough the photocell even in opening than in closing the gate stops and after 2s from the release the gate reopens With the DIP 1 in ON modality reopen only in closing and passing trough the photocell the gate stops and reopens after a brief pause during opening it makes no effect CHECK OF SAFETIES The control board is provided by a feeding voltage of 24V CK clamp 23 for the control of photocells or similar safeties input FOT and or SA Connecting photocells as by electric plan and the opening of the jumper CHECK the functionality of the safeties is verified before any manoeuvre OBSTACLE DETECTION MODULE OPTIONAL The obstacle detection module amperostop checks the functioning of the motor during the normal motion push and slowing down excluded If it is detected a situation that stops the motor after approx 1 second the control panel reverses the motion for about 2s the LED ERR and the pilot lamp SCA blink for 7 times The restart of movement can take place only by a new command and it would be certainly in the opposite side SIGNALLING LED AND GATE OPEN PILOT LAMP Generally the LED RX signals the power of the radio transmission received the LED ERR and the pilot lamp SCA clamp 25 signals that the gate is open or an error situatio
6. the board stop any motion of the gate The automatic closing is suspended The restart of motion takes place only by a new command FOREWARN Putting DIP 6 in ON the blinker is lighted on for approx 2 5s to indicate the beginning of any manoeuvre SLOWING DOWN In order to have a precise and quiet stop of the gate it is possible to set a period of slowing down in closing before the stop of motor WARNING because of the clearances or particular features of some motors in case of repeated inversions of motion without reaching the full opening or closing the working time increases and the beginning of the slowing down can assume different positions till to be not visible A full opening or closing re establish the right operation To activate and adjust the slowing down time in closing use the trimmer RAL from Os to 8s approx AUTOMATIC CLOSING Adjust trimmer TP for the desired closing time When you dont need any automatic closing set the trimmer TP at the minimum If during an automatic closing the photocells intervene and the DIP 2 is in OFF the internal timer will be restart If the DIP 2 is in ON the closing takes place 5s after the release of photocells SAFETY OPENING SA The intervention of the safety opening SA clamp 31 during an opening movement determines the immediate stop of the gate and the restart in closing for 2s The restart of motion can take place only with a new command and it will be for sure a
7. the right hand or on the left hand of the gate e Visualization of functioning and input state by LEDs e Step step command programmable by DIP with 4 different modalities e ALT STOP command e Partial Opening Command pedestrian APP e Safety opening SA for protection in the opening phase e Photocell FOT e Radio module MODP433 433 92 MHz with decoding B amp B Rolling Code memorization up to 60 radio controls e Memory module extractable for transferring the radio controls to other boards e Possibility of remote programming by MASTER radio control This equipment is exclusively intended for the usage it was conceived any other kind of usage is to be considered improper and therefore dangerous The installation and the maintenance every 6 months of the product have to be carry out only by specialized staff according to the current laws The feeding voltage has to be supplied from an efficient differential pushbutton which has to be tested and settled according to the current laws and also a suitable external independent disconnecting switch which has to be adjusted on the current charge Throughout the installation procedure the board has to be switch off The disposition of materials has to be done in accordance with the current laws Adopt all the precautions to integrate the safety of the gate in accordance with the current laws Choose the shortest ways for the cables and keep power cables away from the control ones Before the instal
8. 0 0 TRANSFORMER CONNECTOR EEP ROM MODULE ii PP ALT APP m MOTORE 1 2 3 4 5 24 25 26 27 47 22 23 24 30 31 41 42 FEEDINGS T 230Vac EARTH Antenna m ov Common 24Vdc Step step PP ALT Stop Conmon 24Vdc Photocell FOT Safety opening SA Partial opening APP Safeties check 24 CK 25 PILOT LAMP GATE OPEN 24Vdc max 3W 24 BLINCKER 29 230Vac max 200W O 2 OFF 2 ON 30FF 4 OFF 30FF 4 ON 30N 4 OFF 4 ON 5 OFF o ON 6 OFF 6 ON 7 OFF 7 ON 3 ON Position o m DI DI DI s I oL CI o N oo A 098 9 LLIS CIS C8 emg NEJ NEJ NEJ NOE NEJ NEJ co m o o oD I o I oD I gt m gt m gt E LI LI s a an an a a an oL oL oL oL oL oL CI CI CI CI CI oof oof oof oof oof cof C8 g NEJ NEJ oD I o m s gt m of a oL oL CI a E oof oof DIS DI DI DI m DI DI cof C719 28 DI NEJ N DI oD I o DI LI E s I o m om o E CI m oof oof k N R o1 M S 9 LIS NEJ NEJ NEJ oD I oD I oD I s sC LI s I s I s I oL oL oL a sE oi oof cof 9 mmm of PCI I oC CI o Function FOT FOT FOT TP FOT TP Command PP Command PP Command PP Command PP Working time Working time Forewarn Forewarn Push Push DIPSWITCH Description Modality STOP REOPEN Even in opening than i
9. Piave TV ITALY HEMET tel 39 0 422 857377 fax 39 0 422 857367 pa i LIT nA ni uma Web htto www proget beb com email proget proget beb com rev 1 0 7 07 2007
10. TAP Working Time for partial opening input APP RAL Slowing down Time in closing between Os and 8s RF Electronic power regulation of motor TP Pause time for automatic closing 3s 80s at the minimum it disables CONNECTION OF PHOTOCELLS Standard connection jumper CHECK closed without check securities of the photocell FOT same procedure is for the SA mm wm wm vm wm vm A ar PLL CHECK gt 22 23 24 30 31 41 42 Connection without FOT check jumper CHECK closed The control board B631 is provided by a feeding voltage of 24V CK for the control check of photocells or similar safeties input FOT and SA To allow to the B631 board to control the safeties you have to connect the positive feeding of each transmitter to the clamp 23 24V CK and open the jumper CHECK CHECK e C 22 23 24 30 31 4 42 OV FOT 30 U 24Vdc 24 AJ Reco TX RX L FOT FOT SA 31 C M p I Tx RX L SA SA FOT and SA with safey check jumper CHECK open During the installation phase LEDs RX and ERR blink alternatively the board checks which securities are connected to the feeding of 24V CK clamp 48 according to the plan above The securities whose TX transmitters are connected to the 24V common feeding clamp 24 are not controlled At the end of the installation and before each manoeuvre the under check securities will be controlled through the deactivation and the following reactivati
11. ix the bracket of the magnetic limit switches with the proper pivot Repeat the operation with the gate in closing position Sen SOUTH polarity s k NORTH polarity i gt hj Mo J 3 f te i SS KA Va M iis E l 1 a g A A T U A a ee JA mianga Pia v a HE HN l je i pany fe ae g 320 164 cama i MAINTENANCE The motor gear MC4 is provided with a permanent lubrication of grease so it doesnt need of maintenance nevertheless his good working depends on the state of the gate too therefore we will describe some operations in order to have always an efficient gate Warning none apart the maintainer who must be a specialized technician could command the gate in automatic during its maintenance It is suggested therefore to cut electric energy avoiding also electric shocks If otherwise the energy has to be present for possible verifications is recommended to check or disable any command devices radio controls pushbuttons etc excepted the one used by the maintainer ORDINARY MAINTENANCE Each of the following operations must be done when we realize the need and in any case every 6 months 1 Mechanic maintenance e Clean from debris the rail and the respective wheels e Check the good fixing of the motor and the relative plate e do an unlocking manoeuvre in order to be sure that the mechanism will always be efficien
12. lation assure that there is the stopping beat of the gate For the adjustment of the maximum torque of the gear motor follow the current laws According to the European laws on security we suggest to connect an external pushbutton for switching off the feeding during maintenance on the gate Verify that all the installed devices are effective and efficient Post up sign boards in a readable way to inform the presence of an automatic gate IMPORTANT WARNINGS Please remember that we are in the presence of an automatic device fed with electric energy therefore use it with all the precautions In particular we exhort Don t touch the device with wet hands and or with wet or naked feet Cut the energy before opening the command box and or the motor Don t pull the feeding cable to disconnect the plug Command the motorized gate only when it is completely visible Stay out of the action range of the gate if this is in motion wait until it s completely stopped Don t let the children or the animals play in the proximity of the gate Dont let the children use the radio control or other command devices of the gate Do a periodical maintenance In case of damage cut the energy and move the gate manually only if it is possible and safe Avoid any self made intervention but call specialized stuff The no observance of the described notes could cause damages to persons animals or objects In such case the producer can t be co
13. ly fix the rack element ih st i z rA EI M F cg A ea v ked j Pa C LU w g Ree S i ine eg F WE j F ai 114 f ra T T I For a correct positioning of the other elements and in order to assure their straightness it s necessary to use a rack element as reference and support It is also necessary to assure a space of 2 mm between rack and pinion so that the gate weight doesnt burden on the pinion of the motor gear FIXING OF MECHANICAL LIMIT SWITCH MC4C The gate must be equipped with beaten whether in opening then in closing which will prevent the gate derailment The position of the beaten must assure that limit switch brackets don t collide with pinion Put manually the gate in opening position leaving a space between 30 to 50 mm between the gate and the mechanical stop beaten according to the weight of the gate Fix the limit switch bracket trough the dowels so that the limit switch is pressed Repeat the operation with the gate in closing oa 1 fi if ap Ta k eu A p SS is 01 ole es ais 1 o r The gate must have stops in opening and in closing in order to avoid the derailment of the gate The position of the stop must assure that limit switch brackets don t collide with the pinion Manually move the gate in opening position and leaving a space between 30 and 50 mm between the gate and the mechanical stop according to the weight of the gate F
14. n The alternate blinking of the LEDs RX and ERR signals the phase of installation see pag 8 LED ERR Description of the error 1 blink Error in the memory module EEPROM 2 blinks Expired working time 3 blinks In the installation found wrong limit switch 4 blinks Error in the check of triacs probably damaged 5 blinks Error in the check of safeties before any manoeuvre 7 blinks Intervention of obstacle detection module 8 blinks Limit switch found before its correct position RECORDING OF RADIO CONTROLS CONNECTION OF THE ANTENNA It necessary to connect the antenna with maximum 5m of 500hm Coax cable to the clamps 41 and 42 knowing that in order to have the best performance the antenna must be installed as high as possible close to the receiver in an area free of radio magnetic interferences and far from metallic elements For short ranges is enough to connect a piece of rigid cable 17cm for the frequency 433 92MHz y v vv v TTITII elelolejelolo 22 23 24 30 31 41 42 Antenna a RECORDING PROCEDURE a Verify that pushing the button of the radio control the RX LED of the control board blinks b If the RX LED of the board blinks without having push any button on the radio control it means that we are in presence of radio interferences or that other radio controls are transmitting In this conditions it is suggestible you do not proceed through the recording
15. n closing the gate stops and at the release of the photocell FOT after 2 seconds it reopens Modality REOPEN makes the inversion of motion in closing phase At the passage trough the photocell the pause time restarts if trimmer TP isnt at the minimum The passage trough the photocell sets the pause time at 5s if trimmer TP isnt at the minimum Function modality OPEN CLOSE Function modality OPEN STOP CLOSE STOP Function modality REMOTE OPENING Opens only at complete opened gate is possible to close Function modality CONDOMINIUM makes only the opening The closing takes place at the expiring of pause time Maximum working Time 80s Maximum working Time 160s Blinker and motor start immediately together Starting Push disabled The blinker starts 2 5s before of the manoeuvre A the start of manoeuvre the board gives a brief push at maximum power Defined direction of motion motor and limit switch as by serigraphy and manual instruction Direction of motion inverted motor and limit switch with inverted meanings with reference to serigraphy and manual instruction Jumper p CHECK open CHECK close Position CHECK e GB CHECK JUMPER Function Description Check sic Enables the check of safeties at every start of manoeuvre Check sic Disable the check of safeties DESCRIPTION OF TRIMMERS Oe Trimmer Description
16. nsidered responsible ATTENTION Set DIP 8 in ON or in OFF according to the motor is installed either on the left or on the right hand of the gate see pag 8 PRE INSTALLATION CHECK Before doing the installation is suggested to do the following checks and operations e The structure of the gate must be sturdy and appropriate e During the run the gate doesnt have to present too much sideways slide skids e The system of wheels lower rail and rollers upper runner must work without too many frictions e To avoid the gate derailment is necessary to install the stop beats of the sliding motor whether in the opening or in the closing and a second roller upper runner in full observance of the current law e Remove the possible manual lock in the pre installed gates e Puton the bottom of the gate the junction box of feeding cables 025 50mm and of external connection photocell blinker key selector etc PROGET is responsible only for the products it produces and commercializes The gate when automate becomes a machinery and therefore subjected to the Machinery Directive It is duty of the installer to verify the safety of the whole installation WARNING PROGET in not responsible for damages to persons animals or objects caused by modifications alterations or improvements done to Its products without its permission TYPICAL INSTALLATION MOTOR INSTALLATION FIXING OF THE PLATE 7 4 ate irj z E
17. on of the 24V CK output and the simultaneous control of the securities state If this control fails e g photocell doesn t work the move will be stopped and the ERR LED will blink 5 times To disable the securities check close the jumper CHECK In order to connect more securities to the same entrance e g FOT connect the normally closed contacts NC in series 8 INSTALLATION PROCEDURE WARNING During the installation e LEDs RX and ERR blink alternatively e The slowing down isn t functioning e The check of securities isn t functioning 1 Check the fixing of motor and gate 2 Adjust opening and closing limit switches in order to stop the gate at the desired position 3 Atboard switched off set DIP 8 according if the motor is installed either on the left or on the right hand of the gate MC4 to the left ry DIP 8 is OFF LLL ON I 1 MC4 to the right ANA DIP 8 is ON 8 4 Put the gate at the middle of his run and switch on the B631 board Verify that no buzz overheated or undesired command of the motor are present 5 Verify that the LEDs ALT SA FOT FCC FCA are lighted on input closed on the common and the LEDs PP and APP are off input open 6 Reset the settings of the board close the jumper MAST and push simultaneously buttons PROG and CANC the LEDs ERR and RX blink together after approx 5s the board is reset and LEDs ERR and RX blink alternatively installation phase
18. phase c Push the button PROG on the control board and push the desired button of the radio control till the RX LED remains always lighted on recording done PROG a d Release buttons and verify the correct functioning DELETING OF A RADIO CONTROL a First push the button CANC on the control board then for 1s the desired button to be delete on the remote control Now the RX LED remains lighted on deleting done b This procedure must be done for every button you want to delete TOTAL DELETING OF ALL RADIO CONTROLS a Left the jumper MAST open Push simultaneously buttons PROG and CANC of the Control Board CANC Gs AT b During the first 5 seconds the RX LED will blink slowly At the end of deletion the Rx and ERR LEDS will remain lighted on Release the buttons now INSTALLATION OF THE MASTER RADIO CONTROL Ety4 or Emy4 a Close the jumper MAST the LED ERR blink quickly Push the button PROG and simultaneously the button of the radio control Ety4F or Emy4F to record as MASTER till the LED RX remains always lighted on MAST PROG A b Release buttons and the RX LED will switch off Open the jumper MAST c To verify the correct recording of the MASTER push simultaneously buttons 1 and 4 of the radio control The LED RX on the control board will blink slowly for 10s d Release the buttons NOTE Only one remote control can be recorded as MASTER The
19. recording of a new MASTER eliminates automatically the previous recorded REMOTE RECORDING OF NEW RADIOCONTROLS BY THE MASTER RADIOCONTROL In order to avoid the opening of the box where the board or the radio receiver is stored the control board is supplied by a function that allows to remote recording new radio controls To do this it is necessary to record a radio control of the series Ety4 or Emy4 as MASTER a Push simultaneously the buttons 1 and 4 of the radio control MASTER The LED of the radio control will remain lighted on for 10s b Push at least for one second within this period the button of the radio control we want to record It is possible to record more radio controls and more pushbuttons in sequence The procedure ends after 10 seconds from the last recording c Test the new radio controls recorded In case it is not working one of the following situations could be happened the command of the radio control MASTER 1 and 4 was not right received the command of the new radio control was not right received or the memory is full max 60 radio controls REMOTE DELETING OF RADIO CONTROLS USING THE MASTER RADIOCONTROL a Push simultaneously on the MASTER radio control the buttons 1 2 3 The LED of the radio control will remain lighted on for 10s b Within this period push the button of the radio control to be deleted c Wait 10s and then verify the correct deleting d
20. t 2 Electric maintenance e Check the good state of the safety devices e Check the efficiency of the electronic power regulation e Check the efficiency of the ground system differential Test the differential switch once a month pushing the test button on the pushbutton USAGE OF THE MANUAL RELEASE In case of lack of electric energy act on the manual release device and move the gate manually Insert the unlocking key and rotate it counter clockwise of 90 Pull the handle until it is perpendicular to the motor gear CLAMPS DESCRIPTION AND ELECTRIC PLAN 1 3 Feeding 230Vac 10 50 60 Hz 0 22 Reference 0V a Ground connection 23 Output feeding for safeties check 24Vde CK 4 5 Output for blinker LAMP 230Vac 200W max 24 Output common 24Vdc 24 Output 24Vdc 10W max common tension and safeties 30 NC Input photocell FOT 25 Output Pilot lamp Open Gate SCA 24Vde 3W max 31 NC Input safety Opening SA 26 NO Input Step Step command PP 41 Input of radio antenna 27 NC Input of command ALT STOP 42 Inout of radio antenna cable shield 47 NO Input of command of partial opening APP NO Normally opened entrance it has to remain opened if not used NC Normally closed entrance if not used it has to be bridge with the common clamps 24 24 LIMIT SWITCHES and POWER SUPPLY CONNECTOR CAPACITOR and MOTOR CONNECTRO 0 0 0
21. the desired motor functioning COMMANDS AND FUNCTIONING MODALITIES MODALITY OPEN CLOSE DIP 3 OFF and DIP 4 OFF Pushing button PP or a button of the radio control the board makes alternatively an opening and a closing phase MODALITY OPEN STOP CLOSE STOP DIP 3 OFF and DIP 4 ON Pushing button PP or a button of the radio control the board makes alternatively opening STOP closing STOP MODALITY REMOTE OPENING DIP 3 ON and DIP 4 OFF Pushing button PP or a button of the radio control the board makes an opening only when the gate reaches the limit switch or when the working time is expires it is possible to close the gate During the closing phase the gate reopens This modality is suggested in presence of lot of interferences on the radio transmission or when many users can command simultaneously the gate MODALITY CONDOMINIUM DIP 3 ON and DIP 4 ON Pushing button PP or a button of the radio control the board makes an opening closing takes place automatically only with the pause time trimmer TP This modality is recommended in condominiums with lot of users PARTIAL OPENING APP A n o pushbutton connected between clamps 24 and 47 commands a partial opening of the gate which is adjustable by trimmer TAP If during the phase of partial opening arrives a command of complete opening the gate executes this last one PUSHBUTTON ALT STOP Pushing the button ALT stop that is connected to the clamp 27 makes
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