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LevelPRO with FOUNDATION Fieldbus

1. To update all parameters in the block configuration window you have open click the Read All Set Defaults icon in the toolbar s This may also be accomplished by clicking the Read button at the bottom of the window e To update a single parameter click on it and then click the Read Selected Set Selected Default icon e To update all parameters in the block configuration window automatically click the Periodic Updates box and select a poll rate Function Block Typically once you have configured block parameters you can create Application block diagram or control strategy Following is an example of how to create a basic connection to the AI block using the Function Block Application FBAP 1 Double click the Function Block Application object in the configuration tree The grid opens in the middle frame 2 For this example connect the AO block of another device on the network to the LevelPRO AI block Click on the LevelPRO AI block and drag it to the FBAP grid Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 3 13 The NI FBUS Configurator Configurator Basics NI FBUS Configurator Ver 3 2 3 FCP1 interface0 0 Function Block Application y Edt Configure Zoom View Window Help Z FBAP Grid Hide Help X 1 59 1 050 BFARH PLOCK ANALOG nterface0 0
2. 2 Make the appropriate selections In general you should always select Clear Devices and Automatic Mode Handling a Write Contained Parameters Causes the parameter changes you made in each block to take effect b Clear Devices Clears the existing configuration of the LevelPRO before downloading c Automatic Mode Handling Automatically places the blocks into OOS mode during the download process and returns them to AUTO mode when the download is complete If you do not make this selection you will be prompted to do this manually d Verify and Diff Causes the configurator to upload the configuration from the devices after a download It then compares the uploaded information to the file in the configurator and generates a report of any differences between the two files Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 3 15 The NI FBUS Configurator Configurator Basics Other Configurator Functions 3 It is assumed that you have already designated the link master and set the Link Active Schedule for devices on the network If you have not dick the Link Masters button to access the Network Parameters dialog box For information on link masters the Link Active Schedule and setting network parameters refer to the configurator user manual 4 Click the Download Project button to start the download This may take several minutes When finished a dialog box appears informing you that
3. Chapter 3 Chapter 4 Thermo Fisher Scientific Contents Safety Information amp Guidelines 2222 ix Safety Considerations oa edo ix Warnings Cautions amp NOLES set tdt entes enatibus Eti ve one tud ix Product Overview stagni tari sciret nd tica ndi edad 1 1 1 1 Fieldbus Overview 1 1 lanks and Devices usa cle anode cont Ash RH REOR 1 2 lo com M 1 2 Inputs Be 1 3 Using this Application Guide ies 1 4 Associated Documentation a 1 4 Wiring amp Connections u u 2 1 The NI FBUS Configurator u u eene 3 1 Install the Device Description ite asss 3 1 Configurator Save py oe Se tie 3 2 Configurator Interfaces u eae dne ie hare es ek sasa 3 4 The Configuration Tree amp Object Menus oie tes 3 5 The Middle ErATHE ot estt eto ttn tasted Cmm 3 6 The Help WindeoW 3 6 istis rtp tendientes 3 8 Configurator ba desti rca Gai SS 3 8 Bloc Nodes siete sd ue tede Motu Sate et oes 3 9 Using Menus amp Methods uci er ertet etr ei 3 10 Directly Editing Parameters cse 3 1
4. TRANSDUCER Ej B 3 Periodic Updates 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others Methods Warning This function can affect the device output Loop should be removed from automatic control Standardization on Tank Empty Std Cycle Time of 128 sec time constants 2 2 Start Data Cycle 1 Yes 2 No Waiting for cycle to start Please Wait Standardization data cycle Time Remaining 250s Click Next to update Timer Figure 5 4 Standardization in progress Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 5 3 Standardization amp Calibration Perform Calibration 8 When the time remaining is 0 seconds click Next two times The software will display that the cycle has been completed Click Write Changes 7 LevelPRO 085100079 TRANSDUCER MBR Apply Values Root Menu TRANSDUCER Periodic Updates 2 sec 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others i 2 Start Data Cycle 1 Yes 2 No Waiting for cycle to start Please Wait Standardization data cycle Time Remaining 05 Click Next to update Timer Standardization data cycle has been completed NOTE Loop may be returned to automatic control Write Changes Read All Figure 5 5 Standardization complete Perform Calibration Caution If you do not calibrat
5. 085100079 Network Parameters The Analog Input Al block takes Schedule the manufacturer s input data Function Block Application selected by channel number and makas to ober J LevelPRO 085100079 RESOURCE 085100079 RBZ Block help Double click ox right TRANSDUCER _ 085100079 AITB thes block parameter niedace can ANALOG INPUT 085100079 AI be used lo tag the block and to STE 80251952 parameters in the block RESOURCE 80251952 RB2 AI TRANSDUCER 80251952 AITB PR CUST LIN 80251952 LCB PR CUST PRIV 80251952 ANALOG INPUTI 80251952 ANALOG INPUT2 80251952 AI PID 80251952 PID data object read data object Ready read PARAMETER VRITE PRI success success 09 12 26 LINK interface0 0 is currently idle 09 12 27 E Status Download y Enos aspen Live Uis 4 04 16 10 14 38 48 Figure 3 11 evelPRO AI block on the FBAP grid 3 14 LevelPRO with FOUNDATION fieldbus Application Guide 3 Click on the AO block of the other device and drag it to the FBAP grid 4 Connect the OUT of the LevelPRO AI block to the CAS IN of the other device s AO block To do this click the Wiring Tool icon on the FBAP toolbar Click on the OUT terminal of the AI block and then click on the CAS IN terminal of the AO block Note An alternative to wiring blocks together is to use one of the tem
6. AL TRANSDUCER 2a ta Me es mimi PesodcUpdses 26 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others Methods Parameter Value L TRANSDUCER DIRECTORY m E COLLECTION DIRECTORY COLLECTION DIRECTORY COUNTDOWN TIMER LEVEL MIN IOUT LEVEL AT MAX IDUT MIN IOUT VALUE MAX IDUT VALUE IOUT MIN CORRECTION IOUT CORRECTION Restat lt Start Standardization Figure 7 1 Drop down list for the LPRO_CMD parameter Descriptions of the commands are provided in the following table LevelPRO with FOUNDATION Fieldbus Application Guide D 1 LevelPRO Commands D 2 Command Table 7 1 evelPRO commands Description Ready The interface is ready for the next command Hold current output Hold the current output at its current value Clear all alarms Acknowledges clear and reset all alarms Start CAL cycle Begin a calibration cycle Hold current at max Hold the current output at the maximum output value Hold current at min Hold the current output at the minimum output value Clear ALL holds Clear all holds currently in effect System test Causes the unit to test the various types of memory the data integrity and the signal processor The system performs an automatic test and verification function every 10 minutes and all user entered data is double stored and
7. Bit 11 Current output over Bit 27 Unused Bit 12 NV Erase failed Bit 28 HART POLL fault Bit 13 NV Checksum Error Bit 29 HART mis installed Bit 14 Unused Bit 30 Unused Bit 15 Totalizer high rate Bit 31 Unused ALARM STATUS FLAGS 3 Alarms ASF R Alarm and status flag set 3 Bit 0 HV Background Bit 16 FB IF to device comm error Interpolator Active Bit 1 Unused Bit 17 Unused Bit 2 Unused Bit 18 Unused Bit 3 Unused Bit 19 Unused Bit 4 Unused Bit 20 Unused Bit 5 A D Converter Fault Bit 21 Unused Bit 6 Unused Bit 22 Unused Bit 7 Bad XRAY Threshold Bit 23 Unused Bit 8 MSG over run Bit 24 Unused Bit 9 Gain not yet stable Bit 25 Unused Bit 10 Unused Bit 26 Unused Bit 11 Detector Length ID Bit 27 Unused error Bit 12 HV unstable during Bit 28 IDUT Hold standardization Bit 13 FBUFFER overrun Bit 29 IOUT Hold at min Bit 14 NV data changed Bit 30 IOUT Hold at Bit 15 Unused Bit 31 IOUT Hold at other Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 6 3 LevelPRO Specific Parameters 4 Parameter Tab Type R W Description ALARM1 Others ALM R W Set up alarm triggering point clear point and gauge actions when alarm happens for 1 Sub parameter Description ACTION
8. periodically cross checked Errors are automatically corrected and an alarm is activated when an error is detected Use alternate time constant Switch to the alternate time constant ALTERNATE Use primary time constant Switch to the primary time constant PRIMARY Remove calibration table point Remove a point from the calibration table Add calibration table point Add a point to the calibration table Erase all entries EVERYTHING Erase all configured data except for serial communications settings Parameters will be reset to factory defaults Restart Restart the system warm boot erasing temporary memory User entered data is not affected Start standardization Begin a standardization cycle ABORT standardization Stop the currently running standardization cycle Refresh LevelPRO with FOUNDATION fieldbus Application Guide Refresh the data in the fieldbus interface Thermo Fisher Scientific Appendix E DD Flow Blocks The LevelPRO with FOUNDATION fieldbus DD is designed to offer access to the gauge s process data and basic setup functions The DD menu flow blocks are provided in this appendix Note Text in blue indicates user entered data or selections A Root Menu LevelPro Setup Diag Service Transducer Parameters Figure E 1 Root menu LevelPro Setup 1 Main 2 Gauge Calibration 3 Current Output 4 Actions Measurement F
9. 10 LINK interface 0 is currently active 13 26 12 Status Download Errors Assignment Live List 141 Ready 64 09 10 13 26 12 Figure 3 6 Example of help information for selected block parameter Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 3 7 The NI FBUS Configurator Configurator Basics The Status Window The status window displays the current status of the configurator and contains several tabs Configurator e Status tab Click to view live updates of what the configurator is doing e Download tab Click to view all the status information for the last configuration download to the bus This data is updated when the next download occurs Errors tab Click to view all recent errors project configuration errors and warnings If you double click on an error a window opens that displays the cause of the error allowing you to fix it Reference the NI FBUS user manual for a list of error messages and warnings e Assignment tab Click to view the status information for the process of assignment when taking a link online This data is updated when an offline link is taken online e Live List tab Click to view the live links and devices on the network By default only the online links and devices are shown Check the Show offline link box to view offline links devices Note Information on specific tasks such as setting up level or performing a Basics calibra
10. 26 Process Alarm 11 under min Bit 11 Power has been off Bit 27 Process Alarm 12 Bit 12 Hold s are active Bit 28 Process Alarm 13 Bit 13 Alternate time Bit 29 Process Alarm 14 constant active Bit 14 Output on alternate Bit 30 Process Alarm 15 measurement Bit 15 Keypad in use Bit 31 Process Alarm 16 ALARM STATUS FLAGS 2 Alarms ASF R Alarm and status flag set 2 Bit 0 Safeguard Mode Bit 16 Current output under min Armed Bit 1 Unused Bit 17 Memory Error Bit 2 Sensor Under Range Bit 18 PROM Checksum Error Bit 3 Sensor Over Range Bit 19 Protected memory checksum error Bit 4 No STD since power off Bit 20 Primary nvram memory checksum error Bit 5 System Fault Bit 21 Secondary nvram memory checksum error Bit 6 Unused Bit 22 Primary and secondary nvram checksum error LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific LevelPRO Specific Parameters Parameter Tab Type R W Description ALARM STATUS FLAGS 2 Alarms ASF R Alarm and status flag set 2 cont Bit 7 Standardization Bit 23 NV Write Error difference Bit 8 HART communication Bit 24 Unused error Bit 9 Unused Bit 25 Unused Bit 10 Unused Bit 26 Unused
11. 5 Current output setup is complete 7 LevelPRO 085100079 AI TRANSDUCER MBR Apply Values Root Menu TRANSDUCER 3 Periodic Updates 2 005 Auto Process Config Alarms Diagnostics Trends Other Max current output 20 00 m min value 4 00 max value A 20 5 Enter new value 20 00 Min current output 4 00 m min value 3 8 max value 20 00 Enter new value 4 00 Current output hold mode value percentage of scale 50 00 percent Method execution has completed Write Changes Read All Figure 4 15 Current output setup complete Actions The Actions menu provides access to frequently used commands The commands are listed below e System Restart Restarts the system erasing temporary memory User entered setup data is not affected Erase All Entries Erases previously entered set up data All settings except for the serial communication settings are reset to factory defaults e Clear All Alarms Acknowledges clears and resets all alarms Alarm actions are cleared but the setups are not affected Alarms actions are re established when the alarms activates again e Clear All Holds Clears all holds currently in effect 4 10 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Chapter 5 Standardization amp Calibration This chapter provides instructions on how to use the NI FBUS Configurator menus to stan
12. 6 Time constant setup is complete LevelPRO 085100079 TRANSDUCER MBR Apply Values Root Menu TRANSDUCER m EE f 98 Periodic Updates 2 sec 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others WARNING This function can affect the device output Loop should be removed from automatic control Primary Time Constant value 128 s min 15 max 1024s Enter new value 128 Alternate Time Constant value 8 s min ls max 1024s Enter new value 8 Current Time Constant Primary TC 1 Primary TC 2 Alternate TC NOTE Loop may be returned to automatic control Write Changes Read All Figure 4 11 Time constant setup complete Configure the To configure the current output using the NI FBUS Configurator Current Output 1 Goto AI TRANSDUCER gt Root Menu gt LevelPro setup gt 3 Current Output Current output setup 2 The first setup screen will appear Click Next when ready to continue 7 LevelPRO 085100079 AI TRA MER Apply Values Root Menu i 2 E t2 El 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others Methods WARNING This function can affect the device output Loop should be removed from automatic control Figure 4 12 Setting the maximum current output 4 8 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific LevelPRO Setup Configure the C
13. Config Alarms Diagnostics Trends Others Methods VARNING Loop should be removed from automatic control Choose analog output current value 4 n Selection 1 Selection 2 Selection 3 Selection 4 1 Selection 2 Selection 3 Selection 085100079 TRANSDUCER 5 ped J n 20 mA Other End 1 2 3 Figure 6 2 Loop test 4 Enter the selection you want and click Next 6 2 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Thermo Fisher Scientific Diagnostics Trim Analog Output Trim Analog The trim analog output function allows you to confirm that the current output value of the reference meter can be adjusted to match the set value Output 1 In the NI FBUS Configurator go to AI TRANSDUCER gt Root Menu Diag Service 2 Trim Analog Output Trim analog output 2 The first screen appears Connect the reference meter when prompted Click Next when you are ready to continue LevelPRO 085100079 AI TRANSDUCER MBR Apply Values Root Menu i TRAN mmo n j oos Auo Process 1 0 Config Alarms Diagnostics Trends Others Methods Figure 6 3 Initial Trim Analog Output screen LevelPRO with FOUNDATION fieldbus Application Guide 6 3 Diagnostics Trim Analog Output 3 The output will be set to the minimum current value Click Next LevelPRO_ AL TRANSDUCER ___ Update 005 Auto P
14. Gillingham Lane Sugar Land TX 77478 USA Tel 1 713 272 0404 Fax 1 713 272 2272 14 Gormley Industrial Avenue Gormley Ontario LOH 160 CANADA Tel 1 905 888 8808 Fax 1 905 888 8828 lon Path Road Three Winsford Cheshire CW7 3GA UNITED KINGDOM Tel 44 0 1606 548700 Fax 44 0 1606 548711 Room 1010 1019 Ping An Mansion No 23 Jing Rong St Beijing 100032 CHINA Tel 86 10 5850 3588 Fax 86 10 6621 0847 A 101 1CC Trade Tower Senapati Bapat Road Pune 411 016 INDIA Tel 91 20 6626 7000 Fax 91 20 6626 7001 On the Web www thermoscientific com Thermo Scientific products are warranted to be free from defects in material and workmanship at the time of shipment and for one year thereafter Any claimed defects in Thermo Scientific products must be reported within the warranty period Thermo Fisher Scientific shall have the right to inspect such products at Buyer s plant or to require Buyer to return such products to Thermo Fisher plant In the event Thermo Fisher requests return of its products Buyer shall ship with transportation charges paid by the Buyer to Thermo Fisher plant Shipment of repaired or replacement goods from Thermo Fisher plant shall be F O B Thermo Fisher plant A quotation of proposed work will be sent to the customer Thermo Fisher shall be liable only to replace or repair at its option free of charge products which are found by Thermo Fisher to be defective i
15. Indicate the cause of incorrect gauge configuration The parameter types are indicated in the table according to the abbreviations below CMD Command S Status CON Configuration ALM Alarm CAL Calibration ASF Alarm and Status Flag BE Bad Flag All LevelPRO parameters are located in the AI TRANSDUCER block AITB Note To make locating a parameter easy they are listed alphabetically A Caution Take care when modifying parameters directly If you change the value for one parameter you may need to change the value for other parameters A LevelPRO with FOUNDATION Fieldbus Application Guide 1 LevelPRO Specific Parameters 2 Table C 1 evelPRO specific parameters Parameter Tab Type R W Description ALARM STATUS FLAGS 1 Others ASF R Alarm and status flag set 1 Bit 0 Unused Bit 16 Process Alarm 1 Bit 1 Unused Bit 17 Process Alarm 2 Bit 2 Standardization mode Bit 18 Process Alarm 3 active Bit 3 Calibration mode active Bit 19 Process Alarm 4 Bit4 lump mode active Bit 20 Process Alarm 5 Bit5 Unused Bit 21 Process Alarm 6 Bit 6 Unused Bit 22 Process Alarm 7 Bit 7 X Ray Safeguard Active Bit 23 Process Alarm 8 Bit 8 CAL Cycle aborted Bit 24 Process Alarm 9 Bit 9 HFO Full Bit 25 Process Alarm 10 Bit 10 Current over max or Bit
16. Others 5 The standardization value currently in use STD TANK STATE Others S R The condition of the tank for standardization standardize on tank empty Defer standardization STD VALUE Others CON R W The standardization value from the last cycle STD X TIME CONST Others CON R W The number of time constant periods used for the standardization cycle TC ALTERNATE Others CON The alternate time constant TC PRIMARY Others CON R W The primary time constant WKS SINCE LAST STD Others CON R W The number of weeks since the last standardization XRAY MAX HOLD TIME Others CON R W The xray safeguard maximum hold time in seconds XRAY MIN HOLD TIME Others CON R W The xray safeguard minimum hold time in seconds XRAY MODE Others CON R W The xray safeguard mode disable xray safeguard enable xray safeguard XRAY THRESHOLD Others CON R W The xray safeguard threshold LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Thermo Fisher Scientific Appendix D LevelPRO Commands Note If you are not using the NI FBUS Configurator reference the documentation that came with your host system A In the NI FBUS Configurator open the AI TRANSDUCER block and click the Others tab Click on to view the list of available commands To execute a command select it from the drop down list and click Write Changes 085100079 Al TRA
17. Values Root Menu 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others Methods Enter point for next CAL cycle 1 2 2 2 GAUGE CALIBRATION Actual level point Cal Point 2 0 00 0 GAUGE CALIBRATION Ready to Start 1 Exit 2 Start Calibration GAUGE CALIBRATION Waiting for cycle to start Please wait Gauge Calibration cycle Time Remaining 2505 Click Next to update Timer Abort Write Change Figure 5 11 Calibration cycle in progress 11 When the time remaining is 0 seconds click Next two times The software displays that the cycle has been completed Click Write Changes 5 8 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Standardization amp Calibration Perform Calibration 085100079 TRANSDUCER Apply Values Root Menu TRANSDUCER S Es 99 Periodic Updates 2 005 Auto Process Vo Config Alarms Diagnostics Trends Dthers fi ethods GAUGE CALIBRATION Ready to Start 1 Exit 2 Start Calibration G UGE CALIBRATION Waiting for cycle to start Please wait Gauge Calibration cycle Time Remaining 05 Click Next to update Timer Gauge Calibration cycle has been completed NOTE Loop may be returned to automatic control Method execution has completed Figure 5 12 Calibration cycle completed Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus A
18. data object adding to project BLOCK adding to project BLOCK TRANSDUCER adding to project BLOCK ANALOG INPUT Download Enos Ust7 Toolbar success WS The NI FBUS Configurator Configurator Interface Middle frame Help window m s 36 HI 085100079 UNK 15 36 45 085100079 UNK 15 36 45 085100079 UNK 15 36 45 zi 04 08 10 15 36 46 Status window Configuration Tree Figure 3 3 Parts of the NI FBUS Configurator main screen The Configuration Tree amp Object Menu Thermo Fisher Scientific The configuration tree displays the objects on the network that are configurable Double click on a device to the view the device properties Each object in the tree has its own main menu For example click on the Network Parameters The object menu consists of the following items File Network Parameters Configure View Window and Help Click on Function Block Application and the Network Parameters object menu item changes to Function Block Application NI FBUS Configurator Ver 3 2 3 1 NI FBUS Configurator Ver 3 2 3 FCP1 Fe vest Pranatane Cove Wem Window Hp ruvtsosochsepkaten Cove Wd Heb Hide BAP Grid 7 Hide Heip Hide FBAP Grid Hide Help 58 27m gt 4 interface0 0 Network Parameters Schedule interface0 0 89 LevelPRO 0851000 RESOURCE 085
19. gt read data object success PARAMETER DESC read data object success 13 00 36 LINK interface0 0 is currently idle 13 00 37 3 gt 04 09 10 13 00 52 Figure 3 5 FBAP grid opens in the middle frame The Help Window The help window displays the help information available for a particular object or parameter Move the cursor over any object in the configuration tree and the help for that object will be displayed Help is also displayed for block parameters when you click on them 3 6 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific The NI FBUS Configurator Configurator Interface NI FBUS Configurator Ver 3 2 3 1 Bx TRANSDUCER 085100079 Configure View Window Mdb 9 m PARAMETER TAG DESC The user description of the intended application of the block TAG_DESC max len 32 085100079 TAG DESC The user of the intended mees mme y mm 7 Parameter help double click on IV Periodic Updates 2 sec this item to open the editor for this parameter aaa Process 1 0 Config Alarms Diagnostics Trends Others Methods ACTUAL PERMITTED NORMAL E PRIMARY VALUE Tou STATUS QUALITY SUBSTATUS LIMITS LINK interface0 0 is currently idle 13 26
20. meter value equal readout device 1 Yes current value X XX 2 No Does set output xx xx m i Output is set at xx xx Setting output equal readout device 1 Yes Enter meter value 10 maximum XX XX current value 2 No Returning device to original output NOTE Loop may be returned to automatic control Figure 16 Trim analog output E 10 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific DD Flow Blocks Diag Service 3 Alarm Bad Hags Hold s are active Keypad in use Status See all flags again Method execution 1 Yes has completed 2 No Note The Alarm Bad Hags Status allows a user to view which alarms and bad flags have been set Each alarm and bad flag that has been set will be displayed The above is only an example Figure 17 Alarm bad flags status Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 11 LPRO_CMD COUNTDOWN TIMER LEVEL MIN LEVEL AT MAX IOUT MIN IOUT VALUE MAX VALUE MIN CORRECTION CORRECTION PRIMARY TC ALTERNATE CAL X TIME CONST STD X TIME CONST ALARMI ALARM ALARMS ALARMA RELAY1 ALM MODE RELAY1 LATCH MODE RELAY2 ALM MODE RELAY2 LATCH MODE CAL POINT TO BE PROCESSED CAL POINTS USED LEVEL CAL POINTI CAL STD RATIO POINTI LEVEL CAL POINT2 CAL STD RATIO POINT2 LEVEL CAL POINT3 CAL STD RATIO POINT3 LEVEL CAL C
21. time constants reference the LevelPRO user guide A To set the primary and alternate time constants using the NI FBUS Configurator 1 Goto AI TRANSDUCER gt Root Menu gt LevelPro setup gt 1 Main Measurement 4 Time Constant Time constant setup 2 The first time constant setup screen will appear Click Next when ready to continue LevelPRO with FOUNDATION fieldbus Application Guide 4 5 LevelPRO Setup Time Constants 7 LevelPRO 085100079 TRANSDUCER MAR Apply Values Root Menu TRANSDUCER Es E Periodic Updates 005 Process 1 0 Config Alarms Diagnostics Trends Others Methods WARNING This function can affect the device output Loop should be removed from automatic control Write Changes Figure 4 7 Initial time constant setup screen At the prompt set the primary time constant The default is 128 seconds Click Next 085100079 41 TRANSDUCER _ s Root Menu A TRANSDUCER Periodic Updates 005 Auc Process 1 0 Config Alarms Diagnostics Trends Others Methods WARNING This function can affect the device output Loop should be removed from automatic control Primary Time Constant value 128 s min 15 max 10245 ee valus Next Abort Figure 4 8 Setting the primary time constant 4 6 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific LevelPRO Se
22. 10007 AI TRANSDUCER 08510 MC narsa Figure 3 4 Object menus for Network Parameters and Function Block Application LevelPRO with FOUNDATION fieldbus Application Guide 3 5 The NI FBUS Configurator Configurator Interface The Middle Frame The contents of the middle frame can vary depending on what you currently doing For instance if you double click on the Function Block Application object in the configuration tree the FBAP grid opens in the middle frame You can open multiple windows in the middle frame Use the Minimize Restore Down and Close buttons in top right corner of the window as you would in other Windows based programs NI FBUS Configurator Ver 3 2 3 interface0 0 Function Block Application File Edit Configure Zoom View Window Help Hide Grid Hide Help O X amp 3 4 wD flooptime tsec 1 5 FSARH FBAP Function Block interface0 0 Network Parameters Function block application help Schedule Double click right click on this Function Block Application item to open the function block 2 interface0 0 application editor Use this interface to link function blocks BjievelPRO 1 0 0851000 schedule and assign cycle times RESOURCE 08510007 of loops for your application AI TRANSDUCER 08510 ANALOG INPUT 08510 lt
23. 2 Updating Parameters a e pete al 3 13 Function Block Application teniente 3 13 Saving amp Downloading the Configuration ses 3 15 Other Configurator Functions 3 16 LevelPRO 4 1 MM CR 4 2 Calibration bes tot d ec easi ute 4 4 Time 4 5 Configure the Current Outrput eite i taped 4 8 4 10 LevelPRO with FOUNDATION fieldbus Application Guide vii Contents Standardization amp Calibration s 5 1 Chapter 5 Perform Standardization aa s 5 1 Perform Calibration y l out ruat eye Det 5 4 Chapter 6 ct 6 1 Loop m Tr 6 1 Trim Analog 6 3 Alarm Bad Flaps Staeus oo UC 6 6 Chapter 7 Troubleshooting amp Service 2 22 sss 7 1 Fieldbus Troubleshooting aie oe e ceret 7 1 Contact c tus 7 2 buc A 7 2 Appendix A Ordering Information diate aie A 1 Appendix B 5 6 TD B 1 Appendix LevelPRO Specific Parameters s C 1 Appendix D l evelPRO Commantdss D 1 Appen
24. AL STD RATIO LEVEL CAL POINTS CAL STD RATIO POINTS Figure E 18 Al Transducer Parameters E 12 LevelPRO with FOUNDATION fieldbus Application Guide LEVEL CAL CAL STD RATIO POINTG LEVEL CAL POINT CAL STD RATIO POINT LEVEL CAL POINTS CAL STD RATIO POINTS LEVEL CAL POINTS CAL STD RATIO POINT9 LEVEL CAL POINTIO CAL STD RATIO POINTIO HIGHEST CALED POINT SOURCE HALF LIFE VALUE XRAY THRESHOLD XRAY MIN HOLD TIME XRAY MAX HOLD TIME XRAY MODE DETECT 516 VALUE STD VALUE STD IN USE VALUE WKS SINCE LAST STD HV CTL STD TANK STATE STATUS ALARM STATUS FLAGS 1 ALARM STATUS FLAGS 2 ALARM STATUS FLAGS 3 BAD FLAGS 1 BAD FLAGS 2 IOUTI VALUE HOLD VALUE NUMBER OF RELAYS Thermo Fisher Scientific Glossary analog input block Makes manufacturer s input data available to other functions at its output AUTO See automatic mode automatic mode AUTO The normal operating mode of a block basic device Device type that communicates on the fieldbus network It cannot become the LAS bridge Device type that connects two or more devices on the fieldbus network DD See device description device description DD A machine readable description of all the blocks and block parameters of a device device ID The unique identifier assigned to the device by the manufacturer device tag The unique name assigned to the device by the user FOUNDATION fieldbus The communic
25. ALUE C 8 STD TANK STATE C 8 STD VALUE C 8 STD X TIME CONST C 8 System Restart action 4 10 T TC ALTERNATE C 8 PRIMARY C 8 Thermo Fisher Scientific Index time constant 4 5 4 8 transducer block 1 2 3 3 Trim Analog Output menu 6 3 6 6 6 4 troubleshooting steps for fieldbus 7 1 wiring 2 1 2 2 WKS SINCE LAST STD C 8 X XRAY MAX HOLD TIME C 8 XRAY MIN HOLD TIME C 8 XRAY MODE C 8 XRAY THRESHOLD C 8 LevelPRO with FOUNDATION fieldbus Application Guide INDEX 3 This page intentionally left blank Thermo Fisher Scientific 81 Wyman Street P O Box 9046 Waltham M assachusetts 02454 9046 United States www thermofisher com
26. AN and AUTO modes Status of the input parameter is Bad No comm There is not enough time between the function block and communication schedules Edit the schedule to add more time between the function block and communication schedules reference your host documentation A block parameter cannot be modified The parameter is read only If the parameter is read only it may not be modified The block operating mode is incorrect Certain parameters can only be modified in 005 or MAN modes reference your host documentation The data is out of range Enter data within the specified range There is no power to the device Check ALARM STATUS FLAGS 3 If FB IF to device comm error is displayed check the LevelPRO CPU A device does not transmit alarms Alarms are not configured Configure alarms reference your host documentation Block alarm active parameters Thermo Fisher Scientific Invalid feature selection The ANALOG INPUT block units do not match the transducer block units LevelPRO with FOUNDATION fieldbus Application Guide 7 1 Troubleshooting amp Service Contact Information Contact Information Warranty 7 2 LevelPRO with FOUNDATIONTM fieldbus Application Guide The local representative is your first contact for support and is well equipped to answer questions and provide application assistance You can also contact Thermo Fisher directly 1410
27. Alarm Bad Flags When you select the Alarm Bad Flags Status item from the Diag Service Status menu any alarms or bad flags indicators that the gauge has been incorrectly configured are displayed Click Next to view each one An example is shown below 7 LevelPRO 085100079 AI TRANSDUCER MBA Apply Values Root Menu SI TRANSI Bea eo 005 Auto Process 120 Config Alarms Diagnostics Trends Others Methods Current over max or under min Abort Figure 6 8 Alarm bad flags status example 6 6 levelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Chapter 7 Troubleshooting amp Service Fieldbus table below provides troubleshooting for problems related to the fieldbus network Troubleshooting Table 7 1 Fieldbus troubleshooting Description of Problem Possible Cause Possible Solution Corrective Action TRANSDUCER block will not go into AUTO mode stays in 00 mode Configuration is incorrect or incomplete Verify configuration reference your host documentation The resource block is in OOS mode Set the resource block mode to AUTO Other blocks cannot be in AUTO mode if the resource block is in 00 mode A device is not shown in the configuration tree Communication parameters are incorrect Verify communication parameters reference your host documentation A function block alternates between M
28. HART communication module L FOUNDATION fieldbus module Code Accessories optional 5 Sm SS tag 0 75 X 2 5 in wired L Lg 55 tag 3 3 X 2 5 in wired R RJ11 modular connector jack D Model 9723 backlit LCD 3 4 in to metric adapter Detector transmitter lengths available in odd increments 3 ft 5 ft etc as a special order Contact Thermo Fisher for detai S Table 2 Spare parts Part Number Description 3 0702 007 Upgrade kit FOUNDATION fieldbus LevelPRO 88670 1 CPU 886592 Detector board 886595 1 150 24 piggyback board Supports isolated self powered current output 886568 1 AC power board no relays 886568 2 AC power board 2 relays 868568 3 Board with 2 relays AC power 2 LevelPRO with FOUNDATIONTM fieldbus Application Guide AC power board fuse F1 LittelFuse 313 125 250V 0 125A 1 84 Type T SB Size Thermo Fisher Scientific Thermo Fisher Scientific Appendix B Specifications Results may vary under different operating conditions Table B 1 Performance specifications System performance 0 596 of span typical Table B 2 Gamma ray source Source type Cs 137 or Co 60 both stainless steel doubly encapsulated Size 10 10 000 mCi Cs 137 or 1 000 2 000 mCi Co 60 source size dependent upon application Source housing Carbon steel lead filled polyurethane painted stai
29. LevelPRO With FouNDATION Fieldbus Application Guide P N 717915 Revision A Part of Thermo Fisher Scientific SCIENTIFIC LevelPRO With FOUNDATION Fieldbus Application Guide P N 717915 Revision A 2010 Thermo Fisher Scientific Inc All rights reserved FOUNDATION fieldbus and Fieldbus Foundation are registered trademarks of Fieldbus Foundation FOUNDATION National Instruments is a registered trademark of National Instruments Corporation Windows is a registered trademark of Microsoft Corporation in the United States and or other countries All other trademarks are the property of Thermo Fisher Scientific Inc and its subsidiaries Thermo Fisher Scientific Inc Thermo Fisher makes every effort to ensure the accuracy and completeness of this manual However we cannot be responsible for errors omissions or any loss of data as the result of errors or omissions Thermo Fisher reserves the right to make changes to the manual or improvements to the product at any time without notice The material in this manual is proprietary and cannot be reproduced in any form without expressed written consent from Thermo Fisher This page intentionally left blank Revision History Revision Level Date Comments 08 2010 Initial release ERO 7499 Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide v This page intentionally left blank Chapter 1 Chapter 2
30. LevelPro Setup menu 3 10 4 1 4 10 link master 1 2 loop test 6 1 6 2 LPRO CMD C 7 LUMP STATUS C 7 MAN See manual mode manual mode 3 9 VALUE C 7 menus 3 10 3 11 Actions 4 10 AI Transducer 3 10 Alarm Bad Flags Status 6 6 Current Output Setup 4 8 4 10 Diag Service 3 10 6 1 6 6 Gauge Calibration 5 4 5 9 Level Setup 4 2 4 10 4 2 4 10 LevelPro Setup 3 10 4 1 4 10 Loop Test 6 1 6 2 Standardization 5 1 5 4 Time Constant Setup 4 5 4 8 INDEX 2 LevelPRO with FOUNDATION fieldbus Application Guide Trim Analog Output 6 3 6 6 6 4 methods See menus MIN_IOUT_VALUE C 7 NI FBUS Configurator 3 1 3 16 node address 3 4 NUMBER OF RELAYS C 7 0 OOS See out of service mode ordering information 1 2 out of service mode 3 9 outputs 2 4 20 mA current 1 3 B 2 contact closure B 2 overview 1 3 P parameters alarm C 1 alarm and status flags C 1 bad flags C 1 calibration C 1 command C 1 configuration C 1 specific to LevelPRO 1 8 status C 1 PD tag 3 4 power 1 primary time constant 4 6 relay option A 2 MODE C 8 RELAYI LATCH MODE C 8 RELAY2 MODE 8 RELAY2 LATCH MODE C 8 resource block 1 2 3 3 Root Menu 3 10 Thermo Fisher Scientific S safety overview ix SOURCE HALF LIFE VALUE C 8 specifications B 1 B 3 standardization 5 1 5 4 Standardization menu 5 1 5 4 STD IN USE V
31. Note This manual assumes a working knowledge of FOUNDATION fieldbus terminology and practices For additional information on FOUNDATION fieldbus visit http www fieldbus org Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 1 1 Product Overview Fieldbus Overview Links and Devices Blocks A FOUNDATION fieldbus network consists of links and devices A link is the serial bus that connects the devices on the network There are three types of devices e Link master The LevelPRO with FOUNDATION fieldbus has link master capabilities This device type controls communications traffic on a link and prevents multiple devices from communicating data at the same time link master may also be the Link Active Scheduler LAS which is the device that is currently controlling access to the fieldbus A fieldbus network may have more than one link master per link but there may be only one LAS at a time e Basic device This device type can communicate on the fieldbus network but it cannot become the LAS e Bridge This device type connects two or more links in a fieldbus network A device is identified by its device tag and device ID The device tag is the unique name you assign to it and the device ID is a unique identifier assigned by the manufacturer The device ID cannot be changed Blocks allow you to configure and control the fieldbus gauge A block is identified by its block tag which is similar to
32. OW Output 1 to FAULT HIGH SET POINT The process level at which the alarm will activate MODE Select a clear point clr point or dead band deadband to clear the alarm CLR POINT Enter clear point or dead band value DEADBAND ALARMA Others ALM R W Set up alarm triggering point clear point and gauge actions when alarm happens for ALARMA Sub parameter Description ACTION Select the action used to indicate that the alarm has been triggered Nothing Control relay 1 2 Output 1 to FAULT LOW Output 1 to FAULT HIGH SET POINT The process level at which the alarm will activate CLR MODE Select a clear point clr point or dead band deadband to clear the alarm CLR POINT Enter clear point or dead band value DEADBAND BAD FLAGS 1 Others BF R Bad flags set 1 Bit Bad entry values see Bit 16 Unused details in setup Bit 1 No bad data Bit 17 Unit has not been detected standardized Bit 2 No Bad Entries Bit 18 Unused Bit 3 Unused Bit 19 Unit address 32 Bit4 Meas 1 isnot Level Bit 20 Unused Bit 5 Unused Bit 21 Unused Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 6 5 LevelPRO Specific Parameters C 6 Parameter Tab Type R W Description BAD FLAGS 1 cont Others BF R Bad flags set 1 Bit 6 Cal is not real Bit 22 Numbe
33. Select the action used to indicate that the alarm has been triggered Nothing Control relay 1 2 Output 1 to FAULT LOW Output 1 to FAULT HIGH SET_POINT The process level at which the alarm will activate CLR_MODE Select a clear point clr point or dead band deadband to clear the alarm CLR POINT Enter clear point or dead band value DEADBAND ALARM2 Others ALM R W Set up alarm triggering point clear point and gauge actions when alarm happens for 2 Sub parameter Description ACTION Select the action used to indicate that the alarm has been triggered Nothing Control relay 1 2 Output 1 to FAULT LOW Dutput 1 to FAULT HIGH SET POINT The process level at which the alarm will activate CLR MODE Select a clear point clr point or dead band deadband to clear the alarm CLR POINT Enter clear point or dead band value DEADBAND LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific LevelPRO Specific Parameters Parameter Tab Type R W Description ALARM3 Others ALM R W Set up alarm triggering point clear point and gauge actions when alarm happens for ALARM3 Sub parameter Description ACTION Select the action used to indicate that the alarm has been triggered Nothing Control relay 1 2 Output 1 to FAULT L
34. al Point x x xx constant x CAL cycle 1 x Ready to Start Gauge Calibration Cycle 1 Exit Time Remaining xxs 2 Start Calibration Click Next to update NOTE Loop may be Gauge Calibration returned to Cycle has been automatic control completed Figure E 8 Gauge calibration E 6 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific DD Flow Blocks Root Menu LevelPro Setup 3 Current Output Maximum current Minimum current Current output hold mode NOTE Loop may be output output value of scale returned to XX XX XX XX X XX automatic control WARNING This function Current Output setup can affect device output Loop should be removed from automatic control Figure E 9 Current output setup WARNING This function NOTE Loop may be can affect device output Loop should be removed from automatic control returned to automatic control Figure E 10 System restart LevelPro Setup 2 Erase All Entries WARNING This function NOTE Loop may be can affect device output Loop should be removed from automatic control returned to automatic control Figure 11 Frase all entries Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 7 DD Flow Blocks LevelPro Setup 3 Clear All Alarms WARNING This function NOTE Loop may be can affect device output Loop should be removed from automatic control retu
35. ations network specification created by the Fieldbus Foundation LAS See link active scheduler link active scheduler LAS The device that is currently controlling access to the fieldbus link master Controls communications traffic on a link and prevents multiple devices from communicating data at the same time MAN See manual mode manual mode MAN In this mode the block output is set by the user through the interface device node address The device address Thermo Fisher Scientific OOS See Out Of Service mode out Of service mode OOS The mode typically used during block configuration In OOS mode the block is disabled PD tag The physical name of the device resource block Contains device information such as the device tag and device ID transducer block Allows a user to configure or view setup parameters and access system diagnostic tools LevelPRO with FOUNDATION fieldbus Application GLOSSARY 1 This page intentionally left blank Index 4 4 20 mA current output 1 3 A 2 specification B 2 A Actions menu 4 10 AI TRANSDUCER block 1 2 3 3 C 1 D 1 AI Transducer Parameters menu 3 10 Alarm Bad Flags Status menu 6 6 ALARM STATUS FLAGS 1 C 2 ALARM STATUS FLAGS 2 C22 ALARM STATUS FLAGS 3 ALARM I C 4 ALARM2 C 4 ALARM3 5 ALARMA C 5 alternate time constant 4 7 analog input block 1 2 ANALOG INPUT block 1 2 3 3 AUTO See automatic mode a
36. dardize and calibrate the LevelPRO for level measurement Note For detailed discussion on standardization and calibration reference the LevelPRO user guide A Perform Standardization Note It is best practice to empty the tank and standardize during the initial setup process however if the situation is such that the vessel cannot be emptied refer to Calibration when Vessel Cannot Be Emptied in the standard LevelPRO user guide A Follow this procedure to perform standardization 1 Empty the tank entirely or to a level that is well below the bottom of both the source and detector 2 Open the shutter s Note The shutter s will need to be open and the vessel empty maximum radiation on the detector for at least 30 minutes prior to performing the standardization or calibration cycle This wait time is necessary for proper orientation of the gauge A 3 In the NI FBUS Configurator go to AI TRANSDUCER gt Root Menu gt LevelPro setup gt 1 Main Measurement gt 2 Standardization gt Standardization Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 5 1 Standardization amp Calibration Perform Standardization 4 The first standardization screen appears Click Next when you are ready to continue 7 LevelPRO 085100079 AI TRA MBR Apply Values Root Menu Standardization Warning This function can affect the device Loop should be removed from automatic Figure 5 1 Init
37. dd increments 3 ft 5 ft etc as a special order Contact Table B 4 Outputs Inputs Current outputs Standard 4 20 mA isolated loop powered into 800 ohms field scalable Optional 4 20 mA isolated self powered into 800 ohms field scalable Optional 4 20 mA non isolated self powered into 800 ohms field scalable Serial outputs RS485 half duplex 5232 full duplex Fieldbus A Device Description DD for the LevelPRO is available from the Fieldbus V Foundation website The DD is a 004 that is Founpation interpreted by a host implementing DD Services 4 or higher Contact closure outputs 2X 115 Vac 28 Vdc SPDT at 10 230 Vac SPDT at8 A Inputs Signal from another LevelPRO detector additional input for gas density compensation or buildup available Dry contact closure Table 5 Mounting Hardware Integrated transmitter detector Integral bolt on bracket Gamma ray source B 2 LevelPRO with FoUNDATION fieldbus Application Guide Integral bolt on bracket Thermo Fisher Scientific Thermo Fisher Scientific Specifications Table B 6 Model 9723 local remote display Display 2 line X 16 character backlit LCD Qualifications CSA C US Class Groups C and D Class Il Groups E F G Class Ill 4 Enclosure ATEX Il 2G Ex d IIC T6 Tamb 40 C to 60 C EN60079 0 2006 and EN60079 1 2007 Power Display powered from e
38. dix E DD Flow BIOCKS u a E 1 HILL A GLOSSARY 1 Lii dispu CD INDEX 1 viii LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Safety Considerations Warnings Cautions amp Notes AA Thermo Fisher Scientific Safety Information amp Guidelines his section contains information that must be read and understood by all y persons installing using or maintaining this equipment Failure to follow appropriate safety procedures or inappropriate use of the equipment described in this manual can lead to equipment damage or injury to personnel Any person working with or on the equipment described in this manual is required to evaluate all functions and operations for potential safety hazards before commencing work Appropriate precautions must be taken as necessary to prevent potential damage to equipment or injury to personnel The information in this manual is designed to aid personnel to correctly and safely install operate and or maintain the system described however personnel are still responsible for considering all actions and procedures for potential hazards or conditions that may not have been anticipated in the written procedures If a procedure cannot be performed safely it must not be performed until appropriate actions can be taken to ensure the safety of the equipment and personnel The procedures in this manual are not designed to
39. download is complete Once you have downloaded the configuration to the LevelPRO you can use the NI FBUS Configurator to do other things Note Refer to the NI FBUS user manual for more information on the functions introduced in this section If you are not using the NI FBUS Configurator reference the documentation that came with your host system A Monitor Parameters You can view a graphical representation of the updates to the block parameters This is referred to as monitoring the parameters Use the Monitor Mode icon on the FBAP toolbar Quick Verify A quick verify compares the parameters on the bus to those in the configuration for a selected device or block Right click on the device or block and select Simple Verify Configuration Print a Configuration The NI FBUS Configurator provides several options for printing a configuration project Go to File Print and make the desired selections 3 16 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Chapter 4 LevelPRO Setup Note If you are not using the NI FBUS Configurator reference the documentation that came with your host system A Note This chapter provides setup instructions using the NI FBUS Configurator menus as this is the preferred way to configure the instrument Move from one step to the next in the configurator method window by clicking Next or pressing Enter If your host does not support menus reference Appendix C for a lis
40. e the gauge some tanks might overflow without reaching the tank full level This can occur if the radiation measured at the detector when the tank is full process level at the top of the detector is greater than the assumed background radiation If your application requires accurate level measurements perform a calibration A Note It is a good idea to calibrate at the tank full level first then at several intermediate levels especially where the tank or gauge geometry changes A Follow these steps for each calibration point 1 If necessary set up the gauge 2 Standardize according to Perform Standardization 5 4 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Standardization amp Calibration Perform Calibration 3 Fill the tank with process material to a particular level you are interested in Measure the level accurately and keep it steady as possible 4 n the NI FBUS Configurator go to AI TRANSDUCER gt Root Menu gt LevelPro setup gt 2 Gauge Calibration gt GAUGE CALIBRATION 5 The first calibration screen appears Click Next when you are ready to continue 7 LevelPRO 085100079 AI TRANSDUCER E X Apply Values Root Menu NL TRANSDUCEF m Period 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others Methods Warning This function can affect the device output Loop should be removed from automatic control Fig
41. ent LevelPRO user guide P N 717778 LevelPRO installation guide P N 717760 Gamma Radiation Safety Guide P N 717904 e National Instruments NI FBUS Configurator user manual if using the NI FBUS Configurator as the host system or documentation supplied with your host 1 4 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Thermo Fisher Scientific Chapter 2 Wiring amp Connections Note This chapter provides wiring details for fieldbus operation It is assumed that the instrument has already been installed refer to the LevelPRO installation guide A The fieldbus connector is accessible from the faceplate of the LevelPRO Thermo Fisher Scientific Sugar Land TX 77478 LevelPRO SCINTILLATION AC POWER CONTINUOUS RELAY BOARD LEVEL GAUGE SEE 868502 WIRING RS485 FOR 115 230 VAC SELECTION CONTACT 4 3 SW SWITCH ON CLOSURE 3352 AC POWER BOARD INPUTS J13 2 GND AC FUSE 250 VAC J13 1 SWI 0 125A TYPE T SB SIZE 3AG REDLED IS ON WHEN POWER IS APPLIED PN 700013 CPU BOARD Figure 2 1 Signals on the LevelPRO FOUNDATION fieldbus connector The only connections required for operation are to the H1 bus Table 2 1 H1 bus to LevelPRO fieldbus connector H1 Bus LevelPRO Fieldbus Connector Positive lead FF Negative lead FF LevelPRO with FOUNDATION fieldbus Application Guide 2 1 Wiring amp Connec
42. gnostics Trends Others Methods Parameter Value Type 5T REV STRATEGY UPDATE EVT UNACKNOWLEDGED OM Uninitialized UPDATE_STATE dyn TIME_STAMP STATIC REVISION RELATIVE INDEX BLOCK UNACKNOWLEDGED miUnacknowledged ALARM_STATE TIME_STAMP SUB_CODE VALUE E TRANSDUCER DIRECTORY TRANSDUCER DIRECTORY lt Write Changes Read All Figure 3 8 The Root Menu The table below lists the items contained within each menu Table 3 4 Root Menu items Menu Level 1 Menu Level 2 Menu Level 3 LevelPro Setup Main Measurement Level Setup Standardization Calibration Points Time Constant Gauge Calibration GAUGE CALIBRATION Current Output Current output setup Actions System Restart Erase All Entries Clear All Alarms Clear All Holds Diag Service Loop Test Loop test Trim Analog Output Trim analog output Alarm Bad Flags Status Alarm bad flags status Transducer Parameters N A The Al_Transducer Parameters item lists all parameters related to the instrument 3 10 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Thermo Fisher Scientific The NI FBUS Configurator Configurator Basics Following is an example of how to use the menus 1 Goto AI TRANSDUCER gt Root Menu gt LevelPro setup gt 1 Main Measurement Actions Clear All Holds Clear All Holds 2 The Clear Holds screen will appear
43. hermo Fisher Scientific Thermo Fisher Scientific LevelPRO 085100079 Al TRANSDUCER Process 1 0 Config Alarms Diagnostics Trends Others Methods Warning This function can affect the device output Loop should be removed from automatic control GAUGE CALIBRATION Cal Cycle Time of 8 sec tine constants 2 2 GAUGE CALIBRATION 1 Cal Points done Enter point for next cycle 1 2 2 2 GAUGE CALIBRATION Actual level point Cal Point 2 0 00 0 Figure 5 9 Entering the actual level 9 Enter 2 to start the calibration LevelPRO Values Root Menu Standardization amp Calibration Perform Calibration 8 Enter the actual level at the calibration point Click Next Periodic Updates 005 Auto Process 120 Config Alarms Diagnostics Trends Others Methods GAUGE CALIBRATION Cal Cycle Time of 128 sec time constants 8 2 GAUGE CALIBRATION 1 Cal Points done Enter point for next CAL cycle 1 2 2 2 GAUGE CALIBRATION Actual level point Cal Point 2 0 00 0 GAUGE CALIBRATION Write Changes Figure 5 10 Starting the calibration LevelPRO with FOUNDATION fieldbus Application Guide 5 7 Standardization amp Calibration Perform Calibration 10 Once calibration begins the time remaining will be displayed You can interrupt the cycle at any time by clicking Abort LevelPRO 085100079 A TRANSDUCER Apply
44. ial standardization screen 5 Atthe prompt specify the number of time constant periods used for the standardization If the time constant is 128 seconds and you enter 2 here the standardization cycle will last 256 seconds 2 x 128 seconds Click Next 085100079 AL TRA Es Periodic Update 005 Auto Process Vo Config Alarms Diagnostics Trends Others Methods Warning This function can affect the device output Loop should be removed from automatic control Standardization on Tank Empty Std Cycle Time of 128 sec time constants 2 et Write Change Figure 5 2 Setting the number of time constants used for standardization 5 2 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Standardization amp Calibration Perform Standardization 6 Enter 1 to start standardization LevelPRO Periodic Updates 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others Methods Standardization Warning This function can affect the device Loop should be removed from automatic Standardization on Tank Empty Std Cycle Time of 128 sec time constants 2 2 Start Data Cycle 1 Yes 2 No Write Change Figure 5 3 Starting standardization 7 Once standardization begins the time remaining will be displayed You can interrupt the cycle at any time by clicking Abort LevelPRO 085100079
45. igure E 2 LevelPro Setup menu Thermo Fisher Scientific LevelPRO with FOUNDATION Fieldbus Application Guide 1 DD Flow Blocks Root Menu LevelPro Setup 1 Main Measurement 1 Level Setup 2 Standardization Figure 3 Main Measurement menu LevelPro Setup 3 Calibration Points 4 Time Constant 1 Main Measurement 1 Level Setup WARNING This function Level Setup can affect device output Loop should be removed from automatic control Meas 1 Reading for Meas 1 Reading for NOTE Loop may be 20 mA Output 4 mA Output returned to automatic X XXX X XXX control Figure 4 Level setup 2 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific LevelPro Setup 1 Main Measurement 2 Standardization STD Cycle time of x sec time constant Figure 5 Standardization Thermo Fisher Scientific Start Data Cycle 1 Yes 2 No NOTE Loop may be returned to automatic control DD Flow Blocks WARNING This function can affect device output Loop should be removed from automatic control Standardization Data Cycle Time Remaining xxs Standardization Data Cycle has been completed LevelPRO with FOUNDATIONTM fieldbus Application Guide E 3 DD Flow Blocks LevelPro Setup 1 Main Measurement WARNING This function 3 Calibration Points Calibration Point can affect device output peration Loop shou
46. lPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Thermo Fisher Scientific LevelPRO Setup Level Setup 4 Enter the level value at which the current output will be at minimum Click Next LevelPRO 085100079 41 TRA 005 Auto Process Config Alarms Diagnostics Trends Others Methods Level setup WARNING This function can affect the device Loop should be removed from automatic Meas 1 reading for 20 00 m OUTPUT current value 100 0000 percent Enter new value 100 00 Meas 1 reading for Write Changes Figure 4 3 Setting the level value that represents minimum current output 5 Level setup is complete 085100079 TRA MER Apply Values Root Menu a TRANSDUCER E3 gjama Periodic Updates 2 005 Process Config Alarms Diagnostics Trends Others control Meas 1 reading for 20 00 m OUTPUT current value 100 0000 percent Enter new value 100 00 Meas 1 reading for 4 00 m OUTPUT current value 0 0000 Method execution has completed 56 Write Changes Read All Figure 4 4 Level setup complete LevelPRO with FOUNDATION fieldbus Application Guide 4 3 LevelPRO Setup Calibration Points Calibration The Calibration Points menu allows you to review modify and delete Points calibration points 1 Goto AI TRANSDUCER gt Root Menu gt Le
47. ld be removed from automatic control Pt x Level x xxx percent Ratio x xxxx 1 Please enter next selection 1 Next 4 Change Ratio 2 1 2 Previous 5 Delete Point 3 Change Level 6 Exit WARNING This function Level input value at Ratio can affect device output of x xxx current value Loop should be removed from percent automatic control Enter new value Ratio value at level of x xxx percent current value x xxx Enter new value x xxx Erasing cal point Please wait NOTE Loop may be returned to automatic control Figure E 6 Calibration points 4 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific DD Flow Blocks LevelPro Setup 1 Main Measurement WARNING This function 4 Time Constant Time constant setup can affect device output Loop should be removed from automatic control Primary Time Constant Alternate Time Constant Time Constant Value Value Primary TC Alternate TC NOTE Loop may be returned to automatic control Figure 7 Time constant setup Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 5 DD Flow Blocks LevelPro Setup WARNING This function 2 Gauge Calibration Calibration can affect device output Loop should be removed from automatic control Cal Cycle time 1 Cal Points done Actual level point of x sec time Enter point for next C
48. lectronics Installation site Table 7 Programming Maximum separation from electronics 300 ft 91 4 m Fieldbus host such as National Instruments NI FBUS Configurator Provides the interface between the LevelPRO and other devices on a FOUNDATION fieldbus network Emerson 375 475 Field Communicator For gauge configuration and calibration Communicates with any LevelPRO via the current loop BEL202FSK standard Thermo Scientific Model 9734 For gauge configuration and calibration Communicates with any LevelPRO via RS485 connector Provides upload download of gauge configuration to from PC via RS232 interface Comm PC interface software For interfacing with up to 32 LevelPRO units over RS485 RS485 RS232 converter provided LevelPRO with FOUNDATION fieldbus Application Guide 3 This page intentionally left blank Thermo Fisher Scientific Appendix C LevelPRO Specific Parameters The fieldbus parameters that are specific to the LevelPRO are categorized as follows Command parameters Used to issue commands to the device e Status parameters Display the internal status of the LevelPRO e Configuration parameters Used to configure the LevelPRO s operational modes e Alarm parameters Used to set up the gauge alarms e Calibration parameters Used to linearize gauge performance e Alarm and Status Flags Display information on the state of the alarm e Bad Flags
49. ll Write Changes Read All Editing a parameter with a drop down list Editing a parameter by entering the value Figure 3 10 Fxamples of editing a parameter using the NI FBUS Configurator There are two ways to save your changes depending on what you want to do e Ifyou want the changes to take effect immediately click the Write Save button in the configuration window toolbar You can also click the Write Changes button on the bottom of the block configuration window e Make other changes and save them all at once by clicking the m Write Save All button in the configuration window toolbar If you do not click the Write Save All button you can make all the changes take effect when you download the project by checking the Write Contained Block Parameters box Download the configuration is explained further in Saving amp Downloading the Configuration 3 12 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific The NI FBUS Configurator Configurator Basics After saving the asterisk that appeared by the modified parameter will clear indicating that the changes have been accepted Note If you do not want to save the changes you made you can undo them by clicking the Read All button at the bottom of the configuration window This causes a read of the parameter values stored in the device before the changes A Updating There are several ways to update the parameter values Parameters
50. load Enas Assignmen Live Us gt 2 145 085100079 UNK 1 085100079 UNK 15 36 45 085100079 UNK 1 O12 BL 42 82 3 m a tmu 5 36 45 5 36 45 04 08 10 15 36 46 Figure 3 2 NI FBUS main screen Thermo Fisher Scientific LevelPRO with FOUNDATIONTM fieldbus Application Guide 3 3 The NI FBUS Configurator Configurator Interface Configurator Interface 5 Double click on LevelPRO XXXXXXXXX to view the device properties If the LevelPRO has been connected correctly PD tag the device ID and node address are shown The PD tag is the physical name of the device The device ID is a unique device identifier Following is an example of a typical device ID 5446530100 XXXXXXXXX In this case 544653 is the manufacturer ID 0100 is the device type XXXXXXXXXXXX is the serial number The node address is the device address The PD tag and node address can be changed using the configurator software or host system Note Additional information on the NI FBUS Configurator can be found in the configurator user manual Help User Manual If you are not using this configurator reference the documentation that came with your host system A The main screen of the NI FBUS Configurator is composed of the object menu the toolbar and several windows These are shown below 3 4 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Object menu read
51. lock tabs 11005 Process Scaling Tuning Options Alarms Diagnostics Trends Others Value Parameter TAG_DESC ima M0DE_BLK TARGET oos ACTUAL os PERMITTED Auto Man 00 NORMAL Auto SUBSTATUS LIMITS OUT VALUE STATUS QUALITY SUBSTATUS LIMITS White Changes Figure 3 7 Block configuration window The gauge supports three block modes Automatic AUTO Manual MAN and Out of Service OOS Automatic mode is the normal operating mode of the block In this mode the block uses a local set point value in the normal block algorithm to determine the output value In Out Of Service mode the block is disabled This mode is typically used during block configuration When a block is placed into OOS mode its output is held at the last value In Manual mode the block output is set by the operator through the interface device LevelPRO with FOUNDATION fieldbus Application Guide 3 9 The NI FBUS Configurator Configurator Basics Using Menus amp preferred way to configure the device is to use menus and methods Methods The NI FBUS Configurator supports user menus Access the menus by going to AI TRANSDUCER gt Root Menu 7 LevelPRO 085100079 AI TRA DBR Apply Values TRANSDU LevelPr setup Periodic U Diag Service AI Transducer Parameters gt Process 1 0 Config Alarms Dia
52. n material or workmanship and which are reported to Thermo Fisher within the warranty period as provided above This right to replacement shall be Buyer s exclusive remedy against Thermo Fisher Thermo Fisher shall not be liable for labor charges or other losses or damages of any kind or description including but not limited to incidental special or consequential damages caused by defective products This warranty shall be void if recommendations provided by Thermo Fisher or its Sales Representatives are not followed concerning methods of operation usage and storage or exposure to harsh conditions Thermo Fisher Scientific Thermo Fisher Scientific Troubleshooting amp Service Warranty Materials and or products furnished to Thermo Fisher by other suppliers shall carry no warranty except such suppliers warranties as to materials and workmanship Thermo Fisher disclaims all warranties expressed or implied with respect to such products EXCEPT AS OTHERWISE AGREED TO IN WRITING BY Thermo Fisher THE WARRANTIES GIVEN ABOVE ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND Thermo Fisher HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR PURPOSE LevelPRO with FOUNDATION fieldbus Application Guide 7 3 This page intentionally left blank Thermo Fisher Scientific Appendix A Ordering Information A complete LevelPRO system consists of one to four integrated detector tra
53. nd go to Help User Manual If you are not using the NI FBUS Configurator reference the documentation that came with your host system A To install the device description DD go to www fieldbus org Search the list of registered devices to locate the Thermo Scientific LevelPRO DD CFF files Download the files and unzip them LevelPRO with FOUNDATION fieldbus Application Guide 3 1 The NI FBUS Configurator Configurator Startup Configurator Startup Note If you are not using the NI FBUS Configurator reference the documentation that came with your host system A 1 Launch the NI FBUS Configurator by selecting Start gt Programs gt mens NationalInstruments NI FBUS NI FBUS Configurator or double click NI FBUS icon on the PC desktop NI FBUS icon 2 A dialog appears informing you that NIFB EXE has not been launched Click Yes to start the program 3 When the NI FBUS Configurator dialog appears verify Any Project is selected and click OK to start program ride Grid Hee Hebo Create New Project Any Projeet cortains both online and offine inks Offine Project only contains offine links Added ink s a _ __ 01 5 0102116 Figure 3 1 The NI FBUS Configurator dialog box 3 2 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific The NI FBUS Configurator Configurator Startup 4 Reference Figu
54. nless steel also available Two position shutter locks in OFF closed position 30 45 and 60 beam angle source housings available beam angle is dependent upon application Table 3 Integrated transmitter detector System architecture Multiprocessor based electronics provides uninterrupted output during data entry and system interrogation Surface mount technology provides high degree of reliability All user data is doubly stored in non volatile memory with no battery backup required Detection type PVT plastic scintillator with wide dynamic range PVT resists shock and moisture damage Detector lengths Standard detector lengths in 2 ft increments up to 12 ft Multiple detectors can be wired together for large measurement spans Power 115 230 Vac 1096 50 60 Hz or 24 Vdc available Surge protected 9 35 Vdc Operating temperature 40 C to 60 C 40 F to 140 F ambient LevelPRO with FOUNDATION Fieldbus Application Guide 1 Specifications Enclosure construction Carbon steel polyurethane painted Optional water cooled detector for higher temperature applications Approvals Detector transmitter lengths avai Thermo Fisher for details CSA C US approved Class 1 Div 1 Groups B C amp D Class Div 1 Groups F amp G Class III Div 1 indoor and outdoor CSA ENCL 4 Intertek ATEX approved Il 2 G Ex d IIC T6 IP66 CE Mark lable in o
55. nsmitter s any number of sources as applicable to the application and a type of communication Table A 1 System ordering information Code Model LPRO LevelPRO integrated continuous nuclear gamma level system Code Detector Transmitter Enclosure Type 5 Carbon steel detector housing W Water cooled jacketed steel detector housing Code First Detector Transmitter Length 01 1 ft detector 02 2 ft detector 03 3 ft detector 04 4 ft detector 06 6 ft detector 08 8 ft detector 10 10 ft detector 12 12 ft detector Code Second Detector Transmitter Length optional XX XX ft detector same lengths available as first detector transmitter Code Third Detector Transmitter Length optional XX XX ft detector same lengths available as first detector transmitter Code Fourth Detector Transmitter Length optional XX XX ft detector same lengths available as first detector transmitter Code Input Power 115 Vac B 24 Vdc C 230 Vac LevelPRO with FOUNDATION Fieldbus Application Guide A 1 Ordering Information Code Relay Output N No relay R Two SPDT relays Code 4 20 mA Output Type L Isolated loop powered 5 Isolated self powered N Non isolated self powered Code Communications 0 No selection A 9734 HHT RS485 cable B 9734 HHT RS485 amp RS232 cable C RS232 RS485 converter E
56. plates provided by the NI FBUS Configurator Reference the NI FBUS Configurator user manual for more information Additional information on the FBAP tools can also be found in the configurator manual A 5 Check the execution schedule Loop Time and make necessary adjustments 6 Repeat this process for each loop you want to make Upon completion you can see the schedule in its entirety view execution order of all the loops through the Schedule object in the configuration tree For more information on the Schedule object reference the configurator user manual Thermo Fisher Scientific The NI FBUS Configurator Configurator Basics 7 Now you are ready to download the configuration Saving amp After setting block parameters creating a block diagram and schedule and Downloading the configuring alarms you should save the configuration From the main screen of the configurator click File Save Configuration Now you are ready to download the configuration project to the LevelPRO Follow the procedure below to do so 1 Click the Download Project icon in the main screen toolbar The Download Configuration dialog box opens Download Configuration Choose object to download F interfaceD D Write Contained Block Parameters Clear Devices Automatic Mode Handling em Verify and Diff Configuration Link Masters for download Figure 3 12 Download Configuration dialog box
57. pplication Guide 5 9 This page intentionally left blank Thermo Fisher Scientific Loop Test Chapter 6 Diagnostics This chapter provides on the Diag Service menu in the NI FBUS Configurator root menu The Diag Service menu provides access to the Loop Test Trim Analog Output and Alarm Bad Flags Status items Note If you are not using the NI FBUS Configurator reference the documentation that came with your host system A The Loop Test function allows you to manually manipulate the analog output to a selected constant output value 1 In the NI FBUS Configurator go to AI TRANSDUCER gt Root Menu Diag Service 1 Loop Test Loop test 2 The first loop test screen appears Click Next when you are ready to continue 085100079 0 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others Methods VARNING Loop should be removed from automatic control ex Abon Figure 6 1 Initial loop test screen LevelPRO with FOUNDATION fieldbus Application Guide 6 1 Diagnostics Loop Test 3 There are four selections shown on the following display a Selection 1 4 mA Enter 1 to fix the device at 4 mA b Selection 2 20 mA Enter 2 to fix the device at 20 mA c Selection 3 Other Enter 3 to fix the device at a value you enter d Selection 4 End Enter 4 to exit the menu LevelPRO Process 1 0
58. pplication Guide Thermo Fisher Scientific Chapter 1 Product Overview Introduction The Thermo Scientific LevelPRO is designed to provide reliable and accurate level measurements With FOUNDATION fieldbus the gauge also provides users with access to control or program parameters via a host system The gauge consists of a source head containing the radioisotope source and the detector transmitter The radioisotope source emits gamma radiation that passes through the process material The detector measures the energy of the radiation arriving at the detector after passing through the process material and vessel walls The gauge determines the level of the process material by measuring the amount of radiation arriving at the detector which varies with the level of the process material Note This guide contains information specific to applications using the LevelPRO with FOUNDATION fieldbus For information on the standard LevelPRO reference the LevelPRO user guide P N 717778 A Fieldbus Fieldbus is an all digital communication system between devices on the 5 y Overvi ew bus The LevelPRO with FOUNDATION fieldbus provides the following e Execution of control functions algorithms in the actual device e Device registration with the Fieldbus Foundation ensuring compatibility with the devices of other systems e Ability to configure using device specific device description DD e Ability to send data directly between devices
59. r of Break Points gt 16 Bit 7 Cal Std ratio value too low Bit 23 Data Testing suspended Bit 8 Cal Std ratio too Bit 24 Max Volume required but high not entered Bit 9 Unused Bit 25 Unused Bit 10 Standardization Bit 26 Unused detector count too low Bit 11 Cal value too low Bit 27 Tank Vol Setup too complex Bit 12 Unused Bit 28 Unused Bit 13 Unused Bit 29 Window Code must be greater than 0 Bit 14 Unused Bit 30 Transmit update time must be gt 19 15 Invalid Days week Bit 31 Master Unit has no update time BAD FLAGS 2 Others BF R Bad flags set 2 Bit 0 Unused Bit 5 Brktab Range Error Bit 1 Unused Bit 6 Unused Bit 2 No Rate Channel Bit 7 Xray Safeguard Min Hold is specified Max Bit 3 Measurement for Bit 8 through Bit 31 Unused rate must BE 1 Bit 4 Unused CAL POINT BE PROCESSED Others CAL R W Select the point to be calibrated CAL POINT USED Others CAL R W This parameter is normally set by the device It indicates the number of calibration points being used You may set the value to a lower one if necessary CAL STD RATIO POINTX Others CAL R W The calibration standardization ratio for CAL points 1 through 10 POINT1 through POINT10 CAL_X_TIME_CONST Others CON R W Specify the number of time constant periods to be used for
60. rameter value by selecting from a drop down box For other parameters you enter the value When you change a parameter an asterisk appears by the name 085100082 AL TRA LevelPRO 085100079 AI TRA MBR oot Men Apply Values Root Menu ACTRANSDUCER E 9 2 Es es Periodic Updates 2 sec 2 5 V Petiodic Updates 2 sec Process 1 0 Config Alarms Diagnostics Trends Others Methods Parmeter Vae Parameter Value Type L COLLECTION DIRECTORY LEVEL MAX IDUT 100 awam e MIN_IOUT_VALUE Read COUNTDOWN_TIMER Hall curent dup IDUT VALUE 20m Clear all alarms LEVEL AT MIN IDUT Stat CAL cycle IQUT MIN CORRECTION 1 Hold current at max LEVEL AT MAX IDUT Me oben SUR 1007 MAX CORRECTION 1 MIN IDLIT VALUE Process 1 0 Config Alarms Diagnostics Trends Others Methods ganar System test Use Alternate Time onst MAX IDUT VALUE Use Primary Time Const ALTERNATE Remove calibration table point IOUT CORRECTION Add calibration table point CAL X TIME CONST Erase all entries EVERYTHING IDUT CORRECTION Restart STD X TIME CONST Start Standardization TC PRIMARY ABORT Standardization El g ALARMI Erase Protected ACTION Nothing Al TFRNATF Refresh SFT PINT nz lt Write Changes Read A
61. re 3 2 for this step NI FBUS Configurator Ver 3 2 3 1 The NI FBUS Configurator automatically detects all valid devices connected to the network If the connected devices are registered by the Fieldbus Foundation as compliant devices and the DD files have been imported the configurator will detect the device and the blocks contained within the device This process can take a few minutes When complete the configurator main screen will open and the configuration tree will display all valid devices found on the network Check the blocks available The LevelPRO with fieldbus supports three blocks that allow you to configure and control the system They are RESOURCE XXXXXXXXX RB2 The resource block contains device information such as device name and serial number AI TRANSDUCER XXXXXXXXX AITB Open the AI TRANSDUCER block to configure or view setup parameters and access system diagnostic tools ANALOG INPUT XXXXXXXXX AD The ANALOG INPUT block AI takes the manufacturer s input data and makes it available to another function at its output File Configure View Window Help Hide Fear Grid 2 Hide Hep interfaced 0 Network Parameters Schedule 085100079 RB2 985100079 AITB 085100079 AI Valid device detected on network read data object adding to project BLOCK RESOURCE adding to project BLOCK AI TRANSDUCER adding to project BLOCK ANALOG INPUT Status Down
62. replace or supersede required or common sense safety practices All safety warnings listed in any documentation applicable to equipment and parts used in or with the system described in this manual must be read and understood prior to working on or with any part of the system Failure to correctly perform the instructions and procedures in this manual or other documents pertaining to this system can result in equipment malfunction equipment damage and or injury to personnel The following admonitions are used throughout this manual to alert users to potential hazards or important information Failure to heed the warnings and cautions in this manual can lead to injury or equipment damage Warning Warnings notify users of procedures practices conditions etc which may result in injury or death if not carefully observed or followed The triangular icon displayed with a warning may contain a lightning bolt or the radiation symbol depending on the type of hazard A LevelPRO with FOUNDATION fieldbus Application Guide ix Safety Information amp Guidelines Warnings Cautions amp Notes Caution Cautions notify users of operating procedures practices conditions etc which may result in equipment damage if not carefully observed or followed A Note Notes emphasize important or essential information or a statement of company policy regarding an operating procedure practice condition etc A X LevelPRO with FOUNDATION fieldbus A
63. ristics Comments Current output 3 8 20 5 mA DC Default range is 4 20 mA DC One Standard configuration Isolated loop powered 24 Vdc input 700 ohm max load Alternate configurations Non isolated self powered 700 ohm max load Isolated self powered 700 ohm max load current output is provided on the CPU Piggyback board P N 886595 required for isolated self powered configuration Optional relays Two relays optionally available on the AC power relay board Form C SPDT isolated 8 A 220 Vac Process alarms and system fault or warning alarms can be assigned to control open close relays Contact closure inputs Two contact closure inputs provided on the CPU LevelPRO with FOUNDATION fieldbus Application Guide Execute system commands based on a user provided contact switch opening or closing input 1 3 Product Overview Using this Application Guide Usin this This document was created specifically for applications using the LevelPRO h h x d with FOUNDATION fieldbus Refer to the LevelPRO user guide P N Appl Ication 717778 for a complete set of instructions and details on the menu Guide structure and functionality of the standard LevelPRO A working knowledge of FOUNDATION fieldbus is assumed Associated Along with this guide the following documents must be read and Documentation understood by all persons installing using or maintaining this equipm
64. rned to automatic control Figure 12 Clear all alarms LevelPro Setup 4 Actions 3 Clear All Holds WARNING This function NOTE Loop may be can affect device output Loop should be removed from automatic control returned to automatic control Figure E 13 Clear all holds 2 Trim Analog Output 3 Alarm Bad Hags Status 1 Loop Test Figure E 14 Diag Service menu E 8 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific DD Flow Blocks Diag Service 1 Loop Test WARNING This function can affect device output Loop should be removed from automatic control Choose analog output level 1 4mA 2 20mA 3 Other 4 End Fld device output Fld device output Current percent value the device is fixed at 4 mA is fixed at 20 mA output level is xx xx percent 1 Yes 1 Yes Enter the percent value the 2 No 2 No device output level is fixed at XX XX Field device output is fixed at xx xx percent 1 Yes 2 No Returning field device to original output NOTE Loop may be returned to automatic control Figure 15 Loop test Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 9 DD Flow Blocks WARNING This function can affect device output Loop should be removed from automatic control 2 Analog Connect Setting output Output is set at x xx Does P iius iA reference meter to minimum Enter
65. rocess 1 0 Config Alarms Diagnostics Trends Others Methods WARNING Loop should be removed from automatic control Connect reference meter Setting output to minimum current value Figure 6 4 Setting to minimum current value 4 When the minimum current output is shown enter the value displayed by the reference meter Click Next LevelPRO 085100079 TRANSDUCER Apply Values F m m Penodi Update 005 Process 1 0 Config Alarms Diagnostics Trends Others Methods Trim analog output WARNING Loop should be removed from automatic control Connect reference meter Setting output to minimum current value Output is set at 4 00mA Figure 6 5 Entering the meter value 6 4 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Diagnostics Trim Analog Output 5 The software will ask you to confirm the set output and reference meter reading are the same Enter 1 to continue to the next step If you need to modify the value again enter 2 and you will return to the previous screen LevelPRO 085100079 Al_TRANSDUCER __ O E3 alues Root Menu PCTRANSOUCER e Periodic Update 00 Auto Process 1 0 Config Alarms Diagnostics Trends Others Methods WARNING Loop should be removed from automatic control Connect reference meter Setting output to minimum current value Outp
66. t of LevelPRO parameters A The second and third level menus for the LevelPRO Setup menu are listed below e Main Measurement Level Setup Standardization see next chapter Standardization amp Calibration Calibration Points Time Constant e Gauge Calibration see next chapter Standardization amp Calibration e Current Output e Actions Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 4 1 LevelPRO Setup Level Setup Level Setup 1 Goto AI TRANSDUCER gt Root Menu LevelPro setup gt 1 Main Measurement 1 Level Setup Level Setup 2 The first level setup screen will appear When ready click Next LevelPRO 085100079 TRA DBR Apply Values Root Menu A TRANSDUCER E EAE Periodic Update cm oos Auo Process 1 0 Config Alarms Diagnostics Trends Others Methods WARNING This function can affect the device Loop should be removed from automatic Abort Figure 4 1 Initial screen for level setup 3 Atthe prompt enter the level value at which the current output will be at maximum Click Next 005 Auto Process Va Config Alarms Diagnostics Trends Others Methods WARNING This function can affect the device Loop should be removed from automatic Meas 1 reading for 20 00 m OUTPUT current value 100 0000 Figure 4 2 Setting the level value that represents maximum current output 4 2 Leve
67. the calibration cycle COUNTDOWN TIMER Others 5 The time left to complete standardization or calibration in seconds DETECT SIG VALUE Others 5 R The internal value of the detector signal HIGHEST CALED POINT Others CAL The number of points for which calibration data exists LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific LevelPRO Specific Parameters Parameter Tab Type R W Description HV CTL Others 5 The high voltage control signal IOUT HOLD VALUE Others CON R W The current output hold value IOUT MAX CORRECTION Others CON R W The correction factor for the current output at maximum IOUT MIN CORRECTION Others CON R W The correction factor for the current output at minimum IOUT1 VALUE Others 5 The internal value of IOUT1 LEVEL AT MAX IOUT Others CON R W The level measurement reading at maximum current output LEVEL AT MIN IOUT Others CON R W The level measurement reading at minimum current output LEVEL CAL POINTX POINT1 Others CAL R W The actual level at CAL points 1 through 10 through POINT10 LPRO CMD Others CMD R W Commands that can be issued to the LevelPRO Ready interface ready for next command Hold current output Clear all alarms Start CAL cycle Hold current output at maximum setting Hold current output at minim
68. the device tag The block tag uniquely identifies the block on the network Linkages connect two blocks and enable the transfer of data from one function block to another The LevelPRO supports the following blocks e One resource block RB Contains device information such as the device tag and device ID e One transducer block TB Allows you to configure or view setup parameters and access system diagnostic tools e One analog input block AI Makes manufacturer s input data available to other functions at its output The figure below illustrates the default interconnections of the blocks 1 2 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Sensor signal evaluation Transducer Block parameters that describe the device Physical Block parameters of the Primary value main value physical unit Analog Input Block parameters important to the process control system Product Overview Fieldbus Overview Figure 1 1 Default block configuration Inputs amp Outputs Thermo Fisher Scientific The characteristics of the input and output options for the LevelPRO with FOUNDATION fieldbus are summarized in the table below Note The I O listed below can be configured via FOUNDATION fieldbus More I O are available with the standard LevelPRO but can only be configured using other interfaces Reference the LevelPRO user guide P N 717778 Table 1 1 Type Characte
69. tion can be found in the remainder of this manual The purpose of this section is to provide general instructions on how to use the NI FBUS Configurator with the LevelPRO A Note If you are not using the NI FBUS Configurator reference the documentation that came with your host system A In general commissioning the gauge consists of 1 Installing the application software and downloading the LeveIPRO DD Setting block parameters for gauge operation setting the time constant the minimum and maximum level the current output range etc Creating a block diagram or control strategy and the execution schedule Configuring alarms Downloading the project to the device 3 8 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Block Modes Thermo Fisher Scientific The NI FBUS Configurator Configurator Basics As mentioned earlier the LevelPRO with FOUNDATION fieldbus supports three blocks one resource block one transducer block and one function block When you double click on a block in the configuration tree the block configuration window opens as a floating window over the main screen You can enlarge resize the window to improve viewing The AI block configuration window is shown below as an example for this section Note Additional information on the block configuration window such as how to create customized tabs can be found in the configurator user manual Block modes B
70. tions Associated Documentation Note Refer to FOUNDATION fieldbus specification for cable sizes and maximum cable length A Cable length trunk length all spur lengths Maximum length 1900 meters with type A cable Table 2 2 Spur lengths Device Spur Length meters 25 32 1 19 24 30 15 18 60 13 14 90 1 12 120 The following table lists the possible jumper settings for the fieldbus board Table 2 3 Jumper settings for fieldbus board Jumper Default Setting Description SIM Off For testing only Puts interface in a simulation mode HW Off Hardware write lock Not supported Software write 2 2 LevelPRO with FOUNDATION fieldbus Application Guide lock supported Access WRITE LOCK parameter through RESOURCE Process or Options tab Thermo Fisher Scientific Install the Device Description Thermo Fisher Scientific Chapter 3 The NI FBUS Configurator This chapter describes how to use the NI FBUS Configurator with the LevelPRO It is assumed that you have installed the instrument and the application software and that all necessary connections have been made Note This manual assumes a working knowledge of FOUNDATION fieldbus terminology and practices A Note This chapter was written based on using the National Instruments NI FBUS Configurator If you are using this application software additional information can be found in the configurator user manual open the configurator a
71. tup Time Constants 4 Setthe alternate time constant The default is 8 seconds Click Next LevelPRO 085100079 TRANSDUCER s Pq Values Root Menu Periodic U pdates 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others Methods Time constant setup WARNING This function can affect the device output Loop should be removed from automatic control Primary Time Constant value 128 s min 15 max 10245 Enter new value 128 Alternate Time Constant value 8 s Write Changes Figure 4 9 Setting the alternate time constant 5 Enter 1 to use the primary time constant or 2 to use the alternate Click Next LevelPRO 085100079 TRANSDUCER Apply Values Root Menu ALTRANSDUCER Periodic Update 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others Methods WARNING This function can affect the device output Loop should be removed from automatic control Primary Time Constant value 128 s min 15 max 10245 Enter new value 128 Alternate Time Constant value 8 s min ls max 1024s Enter new value 8 Current Time Constant Primary TC 1 Primary TC 2 Alternate FF i A Write Change Figure 4 10 Setting the time constant to use Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 4 7 LevelPRO Setup Configure the Current Output
72. um setting Clear ALL Holds Start system test Select alternate time constant Select primary time constant Remove calibration table point Add calibration table point Erase all entries Restart with power cycling Start Standardization command Abort Standardization command Erase protected NVRAM Refresh refresh fieldbus interface board parameters with current values in the LevelPRO CPU LUMP STATUS Others 5 The lump status MAX IOUT VALUE Others CON R W The maximum current output in mA 4 000 to 20 50 mA MIN IOUT VALUE Others CON R W The minimum current output in 3 80 to 20 0 mA NUMBER OF RELAYS Others S R The number of relays available Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 6 7 LevelPRO Specific Parameters C 8 Parameter Tab Type R W Description RELAY1 ALM MODE Others CON R W The alarm mode for relay 1 energize when alarm occurs deenergize when alarm occurs RELAY1 LATCH MODE Others CON R W The latching mode for relay 1 enable latching mode disable latching mode RELAY2 ALM MODE Others CON R W The alarm mode for relay 2 energize when alarm occurs deenergize when alarm occurs RELAY2 LATCH MODE Others CON R W The latching mode for relay 2 enable latching mode disable latching mode SOURCE HALF LIFE VALUE Others CON R W The source half life in years STD IN USE VALUE
73. under the Methods tab Click Next or press Enter when you are ready to continue The configurator will display that the task has been completed r LevelPRO Apply Values Root Menu 085100079 AI TRANSDU X Levelpro 085100079 AI TRANSDU E Fi X Apply Values Root Menu Se 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others Methods Warning This function can affect the device output Loop should be removed from automatic control Next Write Changes Figure 3 9 Clearing all holds using menus AI TRANSDUCER r p 2 sec 3 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others im eme Warning This function can affect the device output Loop should be removed from automatic control NOTE Loop may be returned to automatic control Method execution has completed Read All Write Changes LevelPRO with FOUNDATION fieldbus Application Guide 3 11 The NI FBUS Configurator Configurator Basics Directly Editing Parameters Caution The preferred configuration method is to use menus as described in the previous section however you can edit a parameter directly if your host does not support menus Take care when modifying parameters directly If you change the value for one parameter you may need to change the value for other parameters A To edit a parameter click on it In some cases you set the pa
74. ure 5 6 Initial gauge calibration screen 6 Atthe prompt specify the number of time constant periods used for the standardization If the time constant is 128 seconds and you enter 2 here the standardization cycle will last 256 seconds 2 x 128 seconds Click Next Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 5 5 Standardization amp Calibration Perform Calibration LevelPRO 085100079 41 TRANSDUCER sg z Pq Apply Values AI TRANSDUCER E eo E Periodic Update 005 Process 1 0 Config Alarms Diagnostics Trends Others Methods Warning This function can affect the device output Loop should be removed from automatic control GAUGE CALIBRATION Cal Cycle Time of 128 sec time constants 8 ___ Aet Write Changes Read All Figure 5 7 Setting the number of time constants to use for calibration 7 The first point will be calibrated At the prompt enter the next point to be calibrated Click Next Warning This function can affect the device output Loop should be removed from automatic control GAUGE CALIBRATION Cal Cycle Time of 128 sec time constants 8 2 GAUGE CALIBRATION 1 Cal Points done Enter point for next cycle 1 2 2 B 1 5 5 5 5 At Figure 5 8 Setting the next point to be calibrated 5 6 LevelPRO with FOUNDATION fieldbus Application Guide T
75. urrent Output 3 Enter the minimum current output Click Next LevelPRO Apply Values Root Menu j3DUCER Periodic Updates 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others Methods Current output setup WARNING This function can affect the device Loop should be removed from automatic Max current output 20 00 min value 4 00 max value 20 5 Enter new value 20 00 Min current output 4 00 m min value 3 8 max value 20 00 Enter new value Figure 4 13 Setting the minimum current output 4 Enter the hold mode value for the current output The value is entered as a percentage of the maximum current output Click Next LevelPRO 085100079 AI X Apply Values Root Menu AI TRANSDUCER 8 ES 9 Periodic Updates 2 005 Auto Process 10 Confia Alarms Diagnostics Trends Others Methods WARNING This function can affect the device output Loop should be removed from automatic control Max current output 20 00 m min value 4 00 max value 20 5 Enter new value 20 00 Min current output 4 00 m min value 3 8 max value 20 00 Enter new value 4 00 Current output hold mode value percentage of scale 50 00 percent D me Figure 4 14 Setting the current output hold mode value Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 4 9 LevelPRO Setup Actions
76. ut is set at 4 00mA Enter meter value mA 00 Does set output 4 00mA equal readout device 1 Yes 1 Next Abort Figure 6 6 Verifying the minimum current value 6 If you entered 1 at the previous screen the software will show that the current output is being set to maximum LevelPRO _ 085100079 AI TRANSDUCER Apply Values Root Menu ALTRANSDUCER gm i f 9 00 fauno Process 1 0 Config Alarms Diagnostics Trends Others Methods WARNING Loop should be removed from automatic control Connect reference neter Setting output to minimum current value Output is set at 4 00mA Enter meter value mA 00 Does set output 4 00mA equal readout device 1 Yes 2 No Setting output to maximum current value Figure 6 7 Setting current output to maximum Thermo Fisher Scientific LevelPRO with FOUNDATION fieldbus Application Guide 6 5 Diagnostics Alarm Bad Flags Status 7 When the maximum current output is shown enter the value displayed by the reference meter Click Next 8 The software will ask you to confirm the set output and reference meter reading are the same Enter 1 to continue to the next step If you need to modify the value again enter 2 and you will return to the previous screen 9 If you entered 1 at the previous screen the software will show that the field device is being returned to its original output 10 Click Next to finish the process
77. utomatic mode 3 9 BAD FLAGS 1 C 5 C 6 BAD FLAGS 2 C 6 blocks 1 2 mode types 3 9 C CAL POINT TO BE PROCESSED C 6 CAL POINT USED C 6 CAL STD RATIO POINTX C 6 CAL X TIME CONST C 6 calibration 5 4 5 9 Clear All Alarms action 4 10 Clear All Holds action 4 10 commands D 1 D 2 Thermo Fisher Scientific connections 2 1 2 2 contact closure input 1 3 contact closure output specification B 2 contact information 7 2 COUNTDOWN TIMER C 6 Current Output setup menu 4 8 4 10 DD See device description DETECT SIG VALUE C 6 device description 3 8 flow charts E 1 E 12 installation 3 1 device ID 3 4 Diag Service menu 3 10 E Erase All Entries action 4 10 F fieldbus 1 1 B 3 connector 2 1 jumper settings 2 2 parameters for LevelPRO C 1 C 8 system connections 2 1 2 2 troubleshooting 7 1 FOUNDATION fieldbus introduction 1 1 1 3 system connections 2 1 2 2 G Gauge Calibration menu 5 4 5 9 H HIGHEST CALED POINT C 6 HV CIL 7 LevelPRO with FOUNDATION fieldbus Application Guide INDEX 1 Index I O See inputs outputs inputs contact closure 1 3 overview 1 3 specification B 2 IOUT HOLD VALUE C 7 IOUT MAX CORRECTION C 7 IOUT MIN CORRECTION C 7 IOUTI VALUE C 7 J jumper settings for fieldbus board 2 2 L Level Setup menu 4 2 4 10 4 2 4 10 LEVEL MAX IOUT C 7 LEVEL AT MIN IOUT C 7 LEVEL CAL POINTX C 7
78. velPro setup gt 1 Main Measurement 3 Calibration Points Calibration Point Operation 2 The first calibration point screen will appear Click Next when ready to continue LevelPRO 085100079 1 TRANSDUCER DEK Apply Values Root Menu g r 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others Methods VARNING This function can affect the device output Loop Should be removed from automatic control Next Figure 4 5 Initial calibration point screen 3 The following selections are available for each point a Next View the next calibration point b Previous View the previous calibration point c Change Level Modify the level for the calibration point d Change Ratio Modify the standardization calibration ratio for the point e Delete Point Delete this point f Exit Exit the menu 4 4 LevelPRO with FOUNDATION fieldbus Application Guide Thermo Fisher Scientific Time Constants Thermo Fisher Scientific LevelPRO Setup Time Constants LevelPRO 085100079 TRANSDUCER DEK Apply Values Root Menu TRANSDUCER E es m E 005 Auto Process 1 0 Config Alarms Diagnostics Trends Others Methods Pt 1 Level 0 000 percent Ratio 1 0000 Please enter selection 1 Next 2 Previous 3 Change Level 4 Change Ratio 5 Delete Point Figure 4 6 Calibration point 71 Note For detailed discussion on

LevelPRO with FOUNDATION Fieldbus

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