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1. Value after reset Ob 11111111 Polarity is always set together with register array element 30 Edge evaluation Edge State The condition for starting the pulse stretching function or incrementing the single channel counter of an input is specified using these register array elements Meaning of values 0 Register array element 30 Edge Action with falling edge of input signal Register array element 30 State Action with input signal 0 V Register array element 30 Edge Action with rising edge of input signal Register array element 30 State Action with input signal 24 V Meaning of the individual bits Bit O Input 1 Bit 1 Input 2 Bit 2 Input 3 Bit 3 Input 4 Bit 4 Input 5 Bit 5 Input 6 Bit 6 Input 7 Bit 7 Input 8 79 10 Pulse stretching J etWeb Register 3xx8 30 Register 3xx9 Edge evaluation Edge State Function Description Read Present value Write New value will immediately become effective Value range Bit coded 8 bits Value after reset 0 The value is always set together with register array element 29 Edge evaluation Edge Polarity The condition for starting the pulse stretching function or incrementing the single channel counter of an input is specified using these register array elements Meaning of values 0 Action with edge An signal edge evaluation is carried out In regis
2. 102 9 Fig 4 Side View JX2 1016 23 3 Mounting Dimensions J etWeb Fig 5 Top View JX2 1016 24 Jetter AG 4 Operating Conditions Operating Parameters Power Rating Parameter Value Reference Power Rating DC 24 V DC 20 V 30 V Residual ripple lt 5 SELV power supply Power consumption max 5 775 A Voltage dips Duration of voltage dips lt 10 ms Time interval between two voltage dips gt 1 s Severity level PS2 DIN EN 61131 2 Environmental Operating Parameters Parameter Value Reference Operating 0 C 50 C Temperature Range Storage Temperature 25 C 70 C DIN EN 61131 2 Range DIN EN 60068 2 1 DIN EN 60068 2 2 Air Humidity 10 95 non condensing DIN EN 61131 2 Pollution Degree 2 DIN EN 61131 Corrosion immunity chemical resistance No special protection against corrosion Ambient air must be free from higher concentrations of acids alcaline solutions corrosive agents salts metal vapours or other corrosive or electroconductive contaminants Atmospheric pressure 2 000 m DIN EN 61131 2 25 4 Operating Conditions J etWeb Mechanical Operating Parameters Parameter Value Reference Free Falls Height of fall units within DIN EN 61131 2 Withstanding Test packing 1 m DIN EN 60068 2 32 Vibration Resistance 10 Hz 57 Hz with an a
3. 165 Ken Mar Industrial Parkway Broadview Heights OH 44147 2950 Phone 1 440 8380860 Fax 1 440 8380861 E Mail bschulze jetterus com Internet http www jetterus com Jetter AG
4. Possible causes for this error bit are e Overcurrent at one output at the least 1 gt 0 5 A per output Undervoltage of the power supply voltage Overtemperature of the output circuit Bit 2 System bus communication Timeout The interruption of system bus communication between controller and JX2 1016 module exceeded the set interval The timeout threshold interval is set using the two register array elements 4 Communication Time base and 5 Communication Multiplicator ATTENTION If one of these two register array elements is 0 no error will be generated Bit 3 Reserved Bit 4 Reserved Bit 5 Reserved Bit 6 Reserved Bit 7 System bus communication Data buffer overflow Data buffer overflow indicates that the JX2 1016 has received more system bus requests than the data buffer memory can hold Along with this error the controller may display a timeout for the JX2 1016 module ATTENTION This error message indicates an overload of the system bus or the JX2 1016 module Register 3xx8 4 Register 3xx9 System bus communication Timeout Time base Function Description Read Present time base Write New time base Value range 0 255 ms Value after reset 255 ms Jetter AG JX2 1016 12 3 Overview of Registers Together with register array element 5 this register array element is for setting the timeout threshold for system bus communication The timout threshold is
5. 1000 MHz DIN EN 61131 2 modulated Test field strength 10 V m DIN EN 61000 6 2 AM 80 with 1 kHz DIN EN 61000 4 3 Criterion A ESD Discharge through air DIN EN 61000 6 2 Test peak voltage 15 kV Humidity Rating RH 2 ESD 4 Contact Discharge Test peak voltage 4 kV severity level 2 Criterion A DIN EN 61131 2 DIN EN 61000 4 2 EMC Immunity to Interference Operating Parameters Signal Ports Parameter Value Reference Asymmetric RF amplitude modulated Frequency band 0 15 80 MHz Test voltage 10 V AM 80 with 1 kHz Source impedance 150 Ohm Criterion A DIN EN 61000 6 2 DIN EN 61000 4 6 Burst fast transients Test voltage 1 kV tr tn 5 50 ns Repetition rate 5 kHz Criterion A DIN EN 61131 2 DIN EN 61000 6 2 DIN EN 61000 4 4 27 4 Operating Conditions J etWeb EMC Immunity to Interference Operating Parameters DC Power Supply Inputs and Outputs Parameter Value Reference Asymmetric RF Frequency band 0 15 80 MHz DIN EN 61000 6 2 amplitude modulated Test voltage 10 V DIN EN 61000 4 6 AM 80 with 1 kHz Source impedance 150 Ohm Criterion A Burst fast transients Test voltage 2 kV DIN EN 61131 2 tr tn 5 50 ns DIN EN 61000 6 2 Repetition rate 5 kHz DIN EN 61000 4 4 Criterion A 28 Jetter AG 5 1 General Information 5 Technical Data 5 1 General Information Technical Data Ge
6. Designation Colour Function OUTPUT X31 1 8 yellow Digital output 1 through 8 ON Signal voltage ON OFF Signal voltage OFF ERR Collective error message red ON Overload short circuit overtemperature of one or more outputs An error condition can be polled via controller POWER green ON External voltage supply of the digital outputs is provided 50 Jetter AG JX2 1016 Jetter AG 6 9 System Bus 6 9 System Bus INPUT 00000000 DD 0000000 DC Se zu usa AJANA solesossoos Fig 17 System bus 6 9 1 Description of Connections Specification of Connectors On the controller side 9 pin male SUB D connector in metallized housing quality grade 3 Diameter of the cable apt for connecting 0 25 0 60 mm On the opposite side of the cable 9 pin female SUB D connector in metallized housing quality grade 3 Diameter of the cable apt for connecting 0 25 0 60 mm 51 6 Installation Guide J etWeb System Bus Cable Specification The following minimum requirements apply to the manufacture of the system bus cable System Bus Cable Technical Data Function Description Core cross sectional 1 MBaud 0 25 0 34 mm area 500 kBaud 0 34 0 50 mm 250 kBaud 0 34 0 60 mm 125 kBaud 0 50 0 60 mm Cable capacitance maximum 60 pF m Resistivity 1 MBaud maxi
7. WHEN BIT CLEAR 3000 16 THEN GOTO 1_ Check Input 1 Selecting the register array element 30 gt Edge State Selecting Edge Selecting register array element 29 gt Polarity Rising edge Selecting register array element 31 gt Pulse stretching duration Pulse stretching duration of 10 ms Beginning of loop Waiting until pulse stretching of input 1 is active Doing anything Waiting until pulse stretching of input 1 is reset End of loop 75 10 Pulse stretching 76 J etWeb 10 5 Register Description Register 3xx1 Manual pulse stretching Setting Function Description Read Inputs for manual pulse stretching enabled and reset last Write Enabling and resetting inputs for manual pulse stretching with immediate effect Value range Bit coded 8 bits Value after reset 0 Through this register pulse stretching of inputs can be enabled When enabling this function a pulse stretching process which is already active will be reset Therefore the pulse stretching condition has again to be fulfilled for this function to become active Bits 16 23 in register 3xx0 Status Controller display whether the pulse stretching function is active For all inputs to be enabled and reset a 1 has to be entered For all inputs which should remain unaffected a 0 has to be entered Bits 0 7 in register 3xx0 Statu
8. Connecting an incremental encoder Jetter AG JX2 1016 6 7 5 Description of the LEDs a CE D D DKID D DD D Fig 13 LEDs of the Digital Inputs 6 7 Digital Inputs LEDs of Digital Inputs Designation Colour Function INPUT X21 1 8 yellow Digital input 1 through 8 ON Signal voltage ON OFF Signal voltage OFF Jetter AG 45 6 Installation Guide Caution 46 J etWeb 6 8 Digital Outputs INPUT x21 00000000 POWER pc oo 4A 1 2 3 4 5 6 7 8 SS SUSSEDED 2a T 20890202 aspsserzg lossoeeos elaeoseoos boses2eol Fig 14 Digital Outputs 6 8 1 Important information Make sure that digital output modules are disconnected from the power supply before inserting or removing them When removing or inserting the module the supply lines as well as the signal lines must be de energised Otherwise the JX2 1016 module will be destroyed A digital output may directly without additional load be connected to a digital input Jetter AG JX2 1016 Caution Jetter AG 6 8 Digital Outputs OUTPUT X31 00000000 POWER Ss RE PE ID D ID AD DKD db DID D Mloka Do not apply voltage to individual digital outputs If application of voltage cannot be avoided for example for testing inputs outputs with the JX2 1016 module wired in an electric cabinet the voltage has to be a
9. Dual channel counter Counter reading Single channel counter Counter reading of input 5 Function Description Read Current result of count Write New counter reading immediately effective Value range 8 388 608 8 388 607 Value after reset 0 Register 3xx6 provides faster access to the counter reading of single channel counter of input 5 or of the dual channel counter than the register array does Register 3xx7 Single channel counter Counter reading of input 8 Function Description Read Current result of count Write New counter reading immediately effective Value range 8 388 608 8 388 607 Value after reset 0 Register 3xx7 provides faster access to the counter reading of single channel counter of input 8 or of the dual channel counter than the register array does Register 3xx8 8 Register 3xx9 Counter reading difference Input 5 Function Description Read Present counter reading difference Write Illegal Value range 32 768 32 767 Value after reset 0 This function is always active irrespective of the fact whether input 5 is used as single channel or dual channel counter It is of special interest when using the dual channel counter The frequency is calculated in the application program using the following formula 90 Jetter AG JX2 1016 Frequency Hz 11 6 Register Description z Counter reading
10. Voltage levels of the undervoltage detection system Troubleshooting Eliminate short circuit at one or several outputs Ensure a stable power supply Error acknowledgement This error message will automatically be deleted by the JX2 1016 module once the error signal from the output circuit is canceled 95 12 Diagnostic and Administrative Functions J etWeb 96 I 12 2 Response of Digital Outputs to Timeout In case of a timeout in system bus communication each of the outputs can be set to an error status to be defined by the user The user can specify whether an output should maintain its state or whether it is to be set or reset in case of an error The error status of outputs can be defined using register array element 50 Outputs Error Mode and 51 Outputs Error Status Error mode Error Error state Output state ET Signal at the output Fig 29 Definition of output error statuses Re initialization of JX2 1016 following timeout Once a timeout error has occurred the module is in STOP state Thus without re initialization it can no longer be addressed Note The controller saves the last output state of the JX2 1016 module before the timeout has occurred Ifthe output state has changed as a result of an error status on the JX2 1016 module the output state which has been saved by the controller for the JX2 1016 is no longer applicable There are two ways to re initiali
11. pick off method Hardware triggered signal Supply Voltage DC 20 30 V V suppiy Signal voltage ON Typ Vsupply 1 5 V Output Current Max 0 5 A per output Total output power 96 W Electrical isolation None Protective circuit Short circuit undervoltage overtemperature Protection against inductive loads Yes Principle of Operation Non latching Jetter AG JX2 1016 ES Jetter AG 6 1 Installation Steps 6 Installation Guide 6 1 Installation Steps Important Make sure that the connection cables are correctly wired when installing the JX2 1016 module Incorrect polarity of input lines for power supply as well as digital input and output lines results in damages to the JX2 1016 module Please check the shipment for completeness gt Choose the place of the DIN rail for mounting the JX2 1016 module and if necessary other expansion modules such as JX SIO and JX2 in your electric cabinet gt Mountthe module and any expansion modules to the DIN rail as described in the corresponding user manuals gt Connect the module to the corresponding controller such as JC 24x NANO A B C D etc using a system bus cable Connect any further expansion modules using the proper cable Launch JetSym and set the communication parameters gt Switch the controller on and download a JetSym program from your computer to your controller Check the module for corre
12. 1 Th dul initalized f i e module is re initalize through the CPU without Sur disabling the module Transfer Initialization 2 The module is re 0 0 initialized by disabling 0 and enabling it x A Initialization to 0 Fig 30 Ouput state response when restarting the module 98 Jetter AG JX2 1016 12 3 Overview of Registers 12 3 Overview of Registers Register 3xx8 1 Register 3xx9 Firmware version Function Description Read Up to date firmware version Write Illegal Value range 1 99 999 Value after reset Up to date firmware version Interpreting the value 300 corresponds to version 3 00 Note When submitting technical support queries the firmware version must be specified Register 3xx8 2 Register 3xx9 Error Function Description Read Present error message Write Resetting the errors Value range Bit coded 8 bits Value after reset 0 See also chapter 12 1 Error Diagnosis page 93 When errors have occurred the register array element is zeroed by entering the value 0 At the same time bit 15 in register Status Controller is also reset and the ERROR LED is switched off Errors which are automatically deleted by the JX2 1016 module are marked with an Jetter AG 99 12 Diagnostic and Administrative Functions J etWeb 100 Meaning of the individual bits Bit 0 Reserved Bit 1 Error in the output circuit
13. 2 0 deactivated Stretching period Input 5 3 Page 81 36 Automatic pulse R 1 0 255 ms stretching W 2 0 deactivated Stretching period Input 6 3 Page 81 37 Automatic pulse R 1 0 255 ms stretching W 2 0 deactivated Stretching period Input 7 3 Page 81 Jetter AG JX2 1016 Appendix Jetter AG Index Name R 1 Value Range W 2 Default value 3 Cross Reference 38 Automatic pulse R 1 0 255 ms stretching W 2 0 deactivated Stretching period Input 8 3 Page 81 39 44 Reserved 45 Software filter Delay R 1 0 255 time for input 5 W 2 21 2 8 ms 22 x 128 us 3 Page 67 46 Software filter Delay R 1 0 255 time for input 6 W 2 21 2 8 ms 22 x 128 us 3 Page 67 47 Software filter Delay R 1 0 255 time for input 7 W 2 21 2 8 ms 22 x 128 us 3 Page 67 48 Software filter Delay R 1 0 255 time for input 8 W 2 21 2 8 ms 22 x 128 us 3 Page 67 49 Reserved 50 Outputs Error mode R 1 bit oriented 8 bits W 2 0 keep present state 3 Page 102 BitO Input 1 0 incase of timeout keep present state 1 incase of timeout Set the error status Bit1 Input 2 Bit2 Input 3 Bit3 Input 4 Bit4 Input 5 Bit5 Input 6 Bit6 Input 7 Bit7 Input 8 51 Outputs Error status R 1 bit oriented 8 bits W 2 0 resetting the output 3 Page 103 BitO Input 1 0
14. AG Table of Contents Table of Contents un _ a aan O O1 BR amp ND BR ON D NNN ON gt gt N O1 5 1 5 2 5 3 6 1 6 2 6 3 6 4 6 5 6 6 6 6 1 6 6 2 6 6 3 6 7 Safety Instructions Generally Valid Safety Instructions Usage as Agreed Upon Usage Other Than Agreed Upon Who is Permitted to Operate the JX2 1016 Module Modifications and Alterations to the Module Repairing and maintaining the JX2 1016 Module Decommissioning and Disposal of the JX2 1016 Module Ensure Your Own Safety Malfunctions Information Signs and Labels Instructions on EMI Introduction Document Overview Product Description Ordering Information Update Information System Requirements Mounting Dimensions Operating Conditions Technical Data General Information Digital Inputs Digital Outputs Installation Guide Installation Steps Notes on Safety as regards the Installation Notes on Safety as regards Commissioning General Information Sample Circuitry Power Supply Requirements Description of Connections Description of the LEDs Digital Inputs Table of Contents 6 7 1 6 7 2 6 7 3 6 7 4 6 7 5 6 8 6 8 1 6 8 2 6 8 3 6 8 4 6 9 6 9 1 6 9 2 6 10 6 11 7 1 7 2 7 2 1 7 2 2 9 1 9 2 10 10 1 10 2 10 3 10 4 10 5 11 11 1 11 2 11 3 11 4 11 5 11 6 Important information Description of Connections Single channel counter Dual channel counter Descript
15. Caution If a line with reverse polarity is connected to a digital input the input will be destroyed e Caution Jetter AG 41 6 Installation Guide input J etWeb X A digital output may directly without additional load be connected to a digital 6 7 2 Description of Connections Terminal Specifications Three level terminal block COMBICON 5 08 Cable cross sectional area 0 25 2 5 mm Torque for input plug screws 0 5 0 6 Nm The maximum stripping length for input lines is 7 mm The accepted VDE guidelines have to be observed Bladed screw driver 0 6 x 3 5 x 100 mm Connecting Cable Specifications Not required Cable Shielding e If digital inputs are used as counter Pin assignment of 24 pin three level terminal blocks View Pin Signal X21 1 8 DC 24V Sensor power supply DC 24 V A 1 S Digital input 1 2 2 S Digital input 2 4 A ars Digital input 3 D S al 4 8 Digital input 4 T 518 Digital input 5 e S 6 s Digital input 6 i R 7IS Digital input 7 8 S Digital input 8 1 8 0V GND 42 Jetter AG JX2 1016 6 7 Digital Inputs 6 7 3 Single channel counter The 4 single channels are connected as follows Pin assignment of 24 pin three level terminal blocks View Pin Signal 5 8 DC 24V Sensor power supply DC 24 V 5 S Single channel counter Input 5 2 6 S Single channel co
16. Function 11 1 Overview of Registers Register Name Brief Description General 3xx8 20 3xx9 Counter configuration Configuration of an input as counter input Page 91 3xx8 45 48 3xx9 Software filter Filtering interval Software filter for inputs 5 8 Page 67 3xx8 8 3xx9 Difference in counter reading Input 5 For determining the counting frequency of the dual channel or single channel counter of input 5 Page 90 3xx8 9 3xx9 Timebase for counter reading difference Input 5 For determining the counting frequency of the dual channel or single channel counter of input 5 Page 91 Single channel counter 3xx8 25 28 3xx9 single channel counter reading Inputs 5 8 Single channel counter readings Page 92 3xx8 29 3xx9 Edge evaluation Polarity Polarity 0 V 24 V of input signal Page 79 3xx8 30 3xx9 Edge evaluation Edge State Counting with rising falling edge or state 0 V 24 V Page 80 Registers for pulse stretching Pulse stretching working with single channel counter Page 69 Dual channel counter 3xx0 Status Controller Dual channel counter configuration Page 63 3xx8 25 3xx9 dual channel counter reading Input 5 input 6 Dual channel counter reading Page 92 11 2 General Information The fast inputs 5 8 are provided with a single channel counter function The inputs 5 6 are together pro
17. SB l The IO address starts with the area number 5 Input number 52CM xxzz Output number 53CM xxzz 57 7 Software Programming 58 Meaning J etWeb IO number 01 16 Module number JX2 1I O 02 32 System bus module 1 2 Module board number 1 3 2 Input 3 Output Area number 5 For more information for example on register overlaying of lOs refer to the User s Manual supplied with the JC 800 controller Note For determination of the module number the digital input or output modules are being counted Intelligent modules such as JX2 SV1 JX2 SM2 JX2 PID1 modules etc located among the digital input and output modules are not being taken into consideration Module no 1 is assigned to the basic controller Starting from there the module numbers are being counted left to right Basically the granularity is 16 That means for example that a JX2 1016 module occupies 16 logical outputs despite it provides only 8 physical ones Example1 Configuration consisting of digital input and output modules only System consisting of a JC 24x two JX2 1016 and one JX2 OD8 Basic Input controller Module I O Module ee JX2 1016 JX2 1016 JC 24x JX2 ID8 Module 1 Module 2 Module 3 Module 4 Input 101 116 Input Input Input Outputs 101 108 201 208 301 308 401 408 Output Output 201 208 301 308 Jetter AG JX2 1016 Jetter AG Exampl
18. available in different see table bus cable lengths 0 2m 0 5m 1 0m 1 5m 3m 4m 5m other lenghts available on request JETTER system bus connection cables Length 0 2 m Length 0 5 m Length 1 0 m Length 1 5 m Length 2 0 m Length 2 5 m Length 3 0 m Length 4 0 m Length 5 0 m 20 Cable confection 530 0 2 m Cable confection 530 0 5 m Cable confection 530 1 0 m Cable confection 530 1 5 m Cable confection 530 2 0 m Cable confection 530 2 5 m Cable confection 530 3 0 m Cable confection 530 4 0 m Cable confection 530 5 0 m below Article 10309001 Article 10309002 Article 10309003 Article 10309004 Article 10309006 Article 10309016 Article 10309015 Article 10309007 Article 10309008 Jetter AG JX2 1016 Jetter AG 2 4 Update Information 2 4 Update Information The operating system OS of the JX2 1016 module cannot be updated through JetSym An OS update can only be carried out by Jetter AG 2 5 System Requirements Software versions Module Starting from FW version JX2 1016 3 00 Controller Minimum Software Version JC 241 JC 243 JC 246 3 20 NANO B NANO C NANO D 3 53 JX6 SB l for JC 647 MC DELTA 2 12 JC 800 21 2 Introduction JetWeb 22 Jetter AG JX2 1016 Jetter AG 3 Mounting Dimensions 102 6 POWER 0 05A 4A 1 2 3 4 5 6 7 8 RS LORS ee ee az poohooon ou pogpogpa eogeogeo Fig 3 Front View JX2 1016
19. in case of timeout Reset output in case of timeout Set output 1 115 Appendices 116 JetWeb Bit1 Input 2 Bit2 Input 3 Bit 3 Input 4 Bit4 Input 5 Bit5 Input 6 Bit6 Input 7 Bit7 Input 8 Jetter AG JX2 1016 Jetter AG Appendix Appendix C Glossary AC CE D DC DIN EC Low Voltage Directive Electro Magnetic Compatibility EMC EN ESD EU IEC IP JETTER System Bus JetWeb PE Residual ripple Alternating Current Communaut s Europ ennes European Union Depth Direct Current Deutsches Institut f r Normung e V German Industry Standard To be considered when using electric devices ofa rated voltage between 50 and 1 000 V AC and between 75 and 1 500 V DC Definition according to the EMC regulations EMC is the ability of a device to function in a satisfactory way in electro magnetic surroundings without causing electromagnetic disturbances itself which would be unbearable for other devices in these surroundings Europ ische Norm that is European Standard Electro Static Discharge European Union Height International Electrotechnical Commission International Protection The Jetter system bus is a system bus system with a cable length of max 200 m and a data transmission rate of 1 Mbit s In addition to this the Jetter system bus is highly immune to interferences Therefore the Jetter system bus is suited to realise f
20. initialized Bit9 Output initialization 108 Jetter AG JX2 1016 Jetter AG Appendix Register Name R 1 Value Range Number W 2 Default value 3 Cross Reference 0 With a warm restart outputs are set to 0 1 With a warm restart outputs maintain the last state Bit 10 Counter configuration 0 Inputs 5 6 are used as single channel counters 1 Input5 6 are used as dual channel counter Status bits Bit 15 Error 0 Module is in faultless condition 1 Module signals error Bit 16 Pulse stretching Input 1 0 Pulse stretching not enabled 1 Pulse stretching enabled Bit17 Pulse stretching Input 2 Bit 18 Pulse stretching Input 3 Bit 19 Pulse stretching Input 4 Bit 20 Pulse stretching Input 5 Bit 21 Pulse stretching Input 6 Bit 22 Pulse stretching Input 7 Bit 23 Pulse stretching Input 8 3xx1 Manual pulse stretching R 1 bit oriented 8 bits Setting W 2 0 3 Page 76 BitO Input 1 0 Manual pulse stretching remains unaffected 1 Manual pulse stretching is enabled Bit1 Input 2 Bit2 Input 3 Bit 3 Input 4 Bit4 Input 5 Bit 5 Input 6 Bit6 Input 7 109 Appendices 110 J etWeb Register Name R 1 Value Range Number W 2 Default value 3 Cross Reference Bit 7 Input 8 3XX2 Manual pulse stretc
21. 00 or higher Along with this manual the User s Manual on the respective controller by Jetter AG and the User Information on the submodule JX6 SB have to be taken into account 2 1 Document Overview The following documents are available for download on the internet page of Jetter AG at http www jetter de Service Center Installation jx2_i0o16_ia_10x_installationsanleitung pdf Overview of connections and their characteristics jx2_i016_ba_300x_manual pdf This document Programming jx2_i0o16_kr_300x_quick_reference pdf Overview of registers and register array jx2_i016_ba_300x_manual pdf This document 19 2 Introduction 2 2 Product Description J etWeb The JX2 1016 module provides a means for distributed control of digital inputs and outputs The inputs can furthermore be used as single channel or dual channel counters The module is connected to 24 VDC and can act as power supply for three more JX2 I O modules directly connected to it 2 3 Ordering Information Designation Description Article JX2 1016 JX2 1016 module with the following system bus 10000164 connection Sub D BUS IN X18 on the front panel pointing upwards Sub D BUS OUT X19 on the side JX2 1016U JX2 1016 module with the following system bus 10000165 connection Sub D BUS IN X18 on the front panel pointing upwards Sub D BUS OUT X19 on the front panel pointing upwards Jettersystem Cable assembly 530
22. 009 10 Softwarefilter f r Bingang 8 anpassen REG ZERO 3007 Zeroing counter reading WHEN REG 3007 gt 94 THEN Does the reading exceed 94 OUT 201 Setting output 1 on the module 86 Jetter AG JX2 1016 11 4 Dual channel counter 11 4 Dual channel counter Signal 5 amp 6 at Logic processing the input terminal Evaluation cycle 90 Io is No processing 3 Software rar 3 r 7 filter CREME counter Fig 27 Evaluating a dual channel counter signal The dual channel counter signal is read in via input 5 K1 and input 6 K2 The shift between these two signals is 90 Depending on the fact which rising edge of these two signals is detected first the counter reading is incremented or decremented The two signals are subject to quadruple evaluation i e per evaluation cycle the rising and falling edge of both signals are counted Following software filtering dual channel signals are directly evaluated No logical processing is carried out The maximum counting frequency is given in the technical data on the inputs for more information refer to chapter Technical Data of Digital Inputs page 30 The dual channel counter is to be activated via control bit 10 Counter configuration in register 3xx0 Status Controller Read or write access to the readings ofthe dual channel counter is made via register 3xx6 Dual ch
23. 11 Reserved Jetter AG JX2 1016 Jetter AG 9 1 Fast Inputs 9 Fast inputs Software filter 9 1 Fast Inputs All digital inputs are provided with an input delay feature The input signal is recognized by the JX2 I016 module once the delay time has elapsed The delay time for inputs 1 4 is preset hardware filter for more information refer to chapter Technical Data of Digital Inputs page 30 The delay time for inputs 5 8 is adjustable software filter for more information refer to chapter Technical Data of Digital Inputs page 30 The delay time for inputs 5 8 can be set to a significantly shorter duration than the delay time for inputs 1 4 Therefore inputs 5 8 are called fast inputs Using the shortest possible delay time a fast input is able to reliably recognize a pulse length of 250 us for high or low pulses The default value for adjustable delay time of fast inputs has been set in a way that it ensures compatibility with the other inputs 9 2 Software filter The fast inputs 5 8 are provided with a software filter Read write access to the delay time of the software filter is performed through register array elements 45 48 Register 3xx8 45 48 Register 3xx9 Software filter Delay time Inputs 5 8 Function Description Read Present delay time Write New delay time immediately effective Value range 0 255 Value after reset 21 2 8 ms Except for th
24. 6 module against misuse or accidental use 1 2 2 Information Signs and Labels Writings information signs and labels always have to be observed and kept readable gt Damaged or unreadable information signs and labels are to be exchanged 14 Jetter AG JX2 1016 1 3 Instructions on EMI 1 3 Instructions on EMI The noise immunity of a system corresponds to the weakest component of the system For this reason correct wiring and shielding of cables is of paramount importantance ES Important Measures for increasing immunity to interference The JX2 1016 module has to be attached to a DIN rail acc to EN 50022 Pr 35 x 7 5 Follow the instructions given in Application Note 016 EMC Compatible Installation of the Electric Cabinet published by Jetter AG The following instructions are excerpts from Application Note 016 gt On principle physical separation should be maintained between signal and power lines We recommend spacings greater than 20 cm Cables and lines should cross each other at an angle of 90 Shield cables at both ends Unshielded wire ends of shielded cables should be as short as possible The entire shield must in its entire perimeter be drawn behind the f isolation and then be clamped under an earthed strain relief with the greatest possible surface area When male connectors are used The shield impedance shielding must in its entire perimeter be drawn behind the shi
25. 7 and DELTA controllers The register address always consists ofthe area number 3 and the area number 03 for the system bus module Register number 3m0 3xxz Meaning EE EE EE L Register number 0 9 IO module number 2 System bus module area 03 Submodule socket 1 3 Area 3 For more information refer to the User s Manual that comes with the JX6 SB l module Addressing register numbers with JC 800 controllers The register address always consists of the area number 4 and the area number 03 for the system bus module Register number 4cm0 3xxz Meaning Pte ede L Register number 0 9 IO module number 2 System bus module area 03 System bus number 1 2 Module board number 1 3 Area number 4 For more information refer to the manual on the JC 800 controller 60 Jetter AG JX2 1016 Jetter AG 7 2 Register Interface IO module number 1 is dedicated to the controller or the system bus module JX6 SB l Starting from there the IO module numbers are being counted left to right That is module number 2 is assigned to the first IO module that follows the controller or the system bus module Note To determine the IO module number only the non intelligent modules will be counted such as JX2 1016 JX2 ID8 JX2 OD8 etc Intelligent modules such as JetMove 2xx JetMove 6xx JX2 SV1 JX2 SM2 JX2 PID1 etc located among the digital input and output modules are not being taken into con
26. 92 27 Single channel counter R 1 8 388 608 8 388 607 Counter reading of input 7 W 2 0 3 Page 92 28 Single channel counter R 1 8 388 608 8 388 607 Counter reading of input 8 W 2 0 3 Page 92 29 Edge evaluation R 1 bit oriented 8 bits Polarity W 2 Ob 11111111 rising edge 3 Page 79 BitO Input 1 0 Action with falling edge or 0 V state 1 Action with rising edge or 24 V state Bit 1 Input 2 Bit2 Input 3 Bit3 Input 4 Bit4 Input 5 113 Appendices 114 J etWeb Index Name R 1 Value Range W 2 Default value 3 Cross Reference Bit5 Input 6 Bit6 Input 7 Bit 7 Input 8 30 Edge evaluation R 1 bit oriented 8 bits Edge State W 2 2 edge triggered 3 Page 80 BitO Input 1 0 Action with edge 1 Action with state Bit 1 Input 2 Bit2 Input 3 Bit3 Input 4 Bit4 Input 5 Bit5 Input 6 Bit6 Input 7 Bit 7 Input 8 31 Automatic pulse R 1 0 255 ms stretching W 2 0 deactivated Stretching period Input 1 3 Page 81 32 Automatic pulse R 1 0 255 ms stretching W 2 0 deactivated Stretching period Input 2 3 Page 81 33 Automatic pulse R 1 0 255 ms stretching W 2 0 deactivated Stretching period Input 3 3 Page 81 34 Automatic pulse R 1 0 255 ms stretching W 2 0 deactivated Stretching period Input 4 3 Page 81 35 Automatic pulse R 1 0 255 ms stretching W
27. JX2 1016 Peripheral Module 3 oe N _BUS IN e User Manual A Jetter Article 608 706 14 Revision 3 00 2 September 2006 Printed in Germany JetWeb Introduction J etWeb Revision 3 00 2 Jetter AG reserves the right to make alterations to its products in the interest of technical progress These alterations need not be documented in every single case This manual and the information contained herein have been compiled with due diligence However Jetter AG assume no liability for printing or other errors or damages arising from such errors The brand names and product names used in this document are trademarks or registered trademarks of the respective title owner Jetter AG JX2 1016 Jetter AG Introduction How to Contact us Jetter AG Gr terstra e 2 D 71642 Ludwigsburg Germany Phone Switchboard Phone Sales Phone Technical Hotline Telefax E Mail Sales E Mail Technical Hotline Internet address 49 7141 2550 0 49 7141 2550 433 49 7141 2550 444 49 7141 2550 425 sales jetter de hotline jetter de http www jetter de This user manual is an integral part of the peripheral module JX2 1016 Type Serial Year of construction Order To be entered by the customer Inventory Place of operation Copyright 2006 by Jetter AG All rights reserved Introduction J etWeb Significance of this User Man
28. LEDs Booting Sequence Sequence LED Meaning status 1a ERR red is lit ERROR No system bus cable connected to RUN green is lit the BUS IN X18 interface or no connection with the controller 1b ERR red is lit Module has established connection with the RUN green is off controller and is waiting for communication start 2 ERR red is off Establishing communication with the control RUN green flashes ler 3 ERR red is off Module is ready for operation RUN green is lit 55 6 Installation Guide JetWeb 56 Jetter AG JX2 1016 Jetter AG 7 1 Addressing Digital Inputs and Outputs 7 Software Programming 7 1 Addressing Digital Inputs and Outputs The address is made up of the location of the module and the number of the respective input or output Addressing with JC 24x NANO A B C D controllers IO Number xxzz Meaning LI IO Number 01 16 Module number 02 24 For more information for example on register overlaying of lOs refer to the User s Manual supplied with the corresponding controller Addressing with JC 647 controllers equipped with JX6 SB I or DELTA controllers with JX6 SB l IO Number m4xxzz Meaning PAE L l IO number 01 16 Module number 02 32 Submodule socket 1 2 4 For more information for example on register overlaying of lOs refer to the User s Manual that comes with the JX6 SB I module Addressing with JC 800 controllers equipped with JX6
29. Safety as regards Commissioning Danger resulting from electric shock If the JX2 1016 module is not isolated from the mains for example during commissioning you can get an electric shock Please observe the following precautions in order to avoid injuries such as muscle cramps and damages to the module Have works on the electric and electronic system performed by qualified personnel only For information refer to chapter 1 1 3 Who is Permitted to Operate the JX2 1016 Module page 12 Prior to commissioning please do the following Reattach dismantled protective equipment and check it for proper functioning This way protection from moving parts of the machine will be achieved gt Connect only devices or electrical components to the signal lines of the f JX2 1016 module that have been sufficiently isolated from the connected electric circuits gt Protect the JX2 1016 module and the equipment connected to it f against accidental contact with live parts and components Always carry out each commissioning even a short functional test with correctly connected PE bus Ensure a durable connection between controller module and expansion modules connected to it 35 6 Installation Guide J etWeb 6 4 General Information appears as 1 module though it performs the functions of 2 modules The JX2 gt 1016 module is to be regarded as one combined JX2 PS1 JX2 OD8 and JX2 ID8 XX Please note that in
30. Web Appendix E Index of Examples Example1 Configuration consisting of digital input and output modules only 58 Example2 Configuration consisting of one JX2 SV1 59 Example3 Determining Register Numbers 61 Example4 Addressing a Register Array 61 Example5 Manual pulse stretching Variant 1 73 Example6 Manual pulse stretching Variant 2 73 Example7 Automatic pulse stretching Variant 1 74 Example8 Automatische Impulsverl ngerung Variante 2 75 Example9 Single channel counter 86 Example10 Dual channel counter 88 Jetter AG JX2 1016 Jetter AG Appendix F Index A Addressing Digital inputs and outputs Registers B Booting sequence displayed by LEDs C Connection Dig outputs Digital inputs Dual channel counter Power Supply Single channel counter Counter Function Dual channel counter Frequency measurement Overview of Registers Single channel counter D Description of Symbols Dig outputs Important information Digital inputs Important information Dimensions Disposal E Error Output circuit 57 59 55 46 41 23 13 95 Overflow of system bus data buffer 94 System bus timeout Information Signs Installation Steps Instructions on EMI 93 14 33 15 L LEDs Digital Inputs Digital Outputs Power Supply Status Maintenance Malfunction Malfunctions Modifications N Noise immunity O Operating Parameters Electrical Safety EMC Emitted Interfe
31. annel counter Counter reading or via register array element 25 Dual channel counter Counter reading The counter reading can be set to any value by entering the corresponding number _ Note In case of erronous readings the software filter setting as well as the activation of the dual channel counter via control bit 10 in register 3xx0 Status Controller have to checked first I Jetter AG 87 11 Counter Function J etWeb Example Example 10 Dual channel counter Position sensing is to be carried out using the dual channel counter of a JX2 1016 module which is connected as second IO module Once a certain position is reached a stop signal is to be output via output 1 Excerpt from the program BIT_SET 3000 10 Dual counter activation REGISTER LOAD 3008 20 Selecting register array element 20 gt Counter configuration BIT SET 3009 4 Configuring input 5 as counter BIT SET 3009 5 Configuring input 6 as counter REGISTER LOAD 3008 45 Selecting register array element 45 gt Software filter for input 5 REGISTER LOAD 3009 0 Setting the software filter for input 5 to the lowest possible value REGISTER LOAD 3008 46 Selecting register array element 46 gt Software filter for input 6 REGISTER LOAD 3009 0 Setting the software filter for input 6 to the lowest possible value REG ZERO 3006 Setting the dual chan
32. anual pulse stretching Setting the pulse stretching function is enabled and reset Meaning of values 0 Input remains unaffected 1 Input is disabled and reset Meaning of the individual bits Bit 0 Input 1 Bit 1 Input 2 Bit 2 Input 3 Bit 3 Input 4 Bit 4 Input 5 Bit 5 Input 6 Bit 6 Input 7 Bit 7 Input 8 Jetter AG 77 10 Pulse stretching J etWeb Register 3xx3 Present input state Function Description Read Present input state at the input terminal Write Illegal Value range Bit coded 8 bits Value after reset Ob 00000000 Meaning of values 0 Input is not active 0 V state 1 Input is active 24 V state Meaning of the individual bits Bit 0 Input 1 Bit 1 Input 2 Bit 2 Input 3 Bit 3 Input 4 Bit 4 Input 5 Bit 5 Input 6 Bit 6 Input 7 Bit 7 Input 8 The input state of the JX2 1016 module is normally read out through the input numbers of the controller When using manual pulse stretching on the JX2 1016 module register 3xx3 has to be used for reading the present input state 78 Jetter AG JX2 1016 Jetter AG 10 5 Register Description Register 3xx8 29 Register 3xx9 Edge evaluation Polarity Function Description Read Present polarity Write New polarity will immediately become effective Value range Bit coded 8 bits
33. aximum current carrying capacity 200 mA of sensor supply per input Typical input current with signal Approx 8 mA voltage ON Input resistance 3 0 kQ Input delay time of inputs 1 4 Fixed value of 2 8 ms from 0 to 1 and from 1 to 0 Input delay time of inputs 5 8 fast inputs Fixed value of 180 ms from 0 to 1 and from 1 to 0 with a resolution of 128 us Signal voltage ON Minimum DC 16 V Signal voltage OFF Maximum DC 5 V Signal processing Dynamic Electrical isolation None Pulse stretching Yes for all inputs Each input can indiviually be parameterized Single channel counter Quantity 4 via inputs 5 8 DC 24 V Minimum pulse length high or low 250 ps pulse Maximum counting frequency at 50 2 kHz duty cycle Dual ch annel counter Quantity 1 via inputs 5 6 DC 24 V Edge evaluation Quadruple evaluation Max counting frequency 1 kHz Jetter AG JX2 1016 5 2 Digital Inputs U V 30 26 22 18 16 11 0 state 212 6 10 14 18 22 26 30 mA Fig 6 Digital Inputs Current voltage characteristic Jetter AG 31 5 Technical Data 32 J etWeb 5 3 Digital Outputs Technical Data of Digital Outputs 8 digital outputs DC 24 V 0 5A Type Transistor PNP Output terminals Two level terminal blocks screw plugs LEDs outputs 1 8 Output is set on DC 24 V
34. calculated using the following formula Timeout threshold Time base register array element 4 Multiplicator register array element 5 TS Important The timeout threshold must in any case exceed 200 ms If one of the register array elements 4 or 5 contains the value 0 no communication error will be generated Register 3xx8 5 Register 3xx9 System bus communication Timeout Multiplikator Function Description Read Present multiplicator Write New multiplicator Value range 0 255 Value after reset 0 Together with register array element 4 this register array element is for setting the timeout threshold for system bus communication The timout threshold is calculated using the following formula Timeout threshold Time base register array element 4 Multiplicator register array element 5 LTS Important The timeout threshold must in any case exceed 200 ms If one of the register array elements 4 or 5 contains the value 0 no communication error will be generated Jetter AG 101 12 Diagnostic and Administrative Functions J etWeb 102 Register 3xx8 10 19 Register 3xx9 Error history Entry 0 9 Function Description Read Entries for the last 10 errors Write Illegal Value range Bit coded 8 bits Value after reset Error entry 0 No error The last 10 errors are saved to the remanent error history register i e they will be saved ev
35. ct functioning 33 6 Installation Guide J etWeb 6 2 Notes on Safety as regards the Installation Danger resulting from electric shock If the JX2 1016 module is not isolated from the mains for example during installation maintenance and repair you can get an electric shock Please observe the following precautions in order to avoid injuries such as Caution muscle cramps and damages to the module S Have works on the electric and electronic system performed by qualified personnel only For information refer to chapter 1 1 3 Who is Permitted to Operate the JX2 1016 Module page 12 Do not plug or unplug plug in connectors while they are energized i Also do not unscrew screwed connections of energized components Failure to comply with these rules may cause voltage peaks and thus electromagnetic interferences which may result in damages to the equipment as well as in electrical hazards to persons Therefore switch off the operating voltage of the machine before carrying out any work on it Before carrying out installation and maintenance jobs isolate the S module and all devices connected to it from the mains D gt Avoid damages caused by electrostatic discharge by touching grounded points before carrying out installation work Damages caused by ESD do not always become immediately apparent 34 Jetter AG JX2 1016 Caution Jetter AG 6 3 Notes on Safety as regards Commissioning 6 3 Notes on
36. de the module has to be re initialized first before IOs and registers can be re addressed If this function is used an error state which is defined via register array elements 50 and 51 can be entered into one of the outputs 0 The module remains addressable only for commissioning purposes 1 The module assumes stop state and has to be re initialized Value following reset 1 Bit 9 Output initialization Initialization of digital outputs in case of a warm restart re initialization of the JX2 1016 module via controller without de energizing and re energizing the JX2 1016 module This function immediately becomes effective See also chapter 12 Diagnostic and Administrative Functions page 93 This bit is automatically set when a time out in system bus communication occurs It remains set until it is reset by the user This bit can be used by the user irrespective of a time out 0 With a warm restart outputs are set to 0 1 With a warm restart outputs maintain the last state Value following reset 0 Jetter AG 65 8 Status and Control Functions 66 J etWeb Meaning of the individual bits Bit 10 Counter configuration Counter configuration for inputs 5 6 becomes immediately effective See chapter 11 Counter Function page 83 0 Inputs 5 6 are used as single channel counters 1 Inputs 5 6 are used as dual channel counters with quadruple evaluation Value following reset 0 Bit
37. difference Time base for counter reading difference x 10 ms Register 3xx8 9 Register 3xx9 Timebase for counter reading difference Input 5 Description Present time base New time base immediately effective Function Read Write Value range 1 255 x 10 ms Value after reset 10 100 ms The time basis is a multiple of 10 ms 1 10 ms 255 2 550 s Register 3xx8 20 Register 3xx9 Counter configuration Function Description Read Present counter configuration Write New counter configuration Value range Bit coded 8 bits Value after reset 0 This register is for specifying whether an input is used as counter or not Meaning of values 0 Input is used as usual input 1 Input is used as counter Meaning of the individual bits Bit 0 Input 1 Bit 1 Input 2 Bit 2 Input 3 Bit 3 Input 4 Bit 4 Input 5 Jetter AG 91 11 Counter Function 92 J etWeb Meaning of the individual bits Bit 5 Input 6 Bit 6 Input 7 Bit 7 Input 8 Note Configuring the input as counter in register array element 20 Counter configuration reduces the system bus communication because the changed input status will no longer be sent automatically from the JX2 1016 module to the controller The update frequency for the input state in the controller now depend
38. dix Appendix D List of Illustrations Fig 1 Shielding of SUB D connectors in conformity with EMC standards 16 Fig 2 Shielding of screw terminals in conformity with the EMC standards 16 Fig 3 Front View JX2 1016 23 Fig 4 Side View JX2 1016 23 Fig 5 Top View JX2 1016 24 Fig 6 Digital Inputs Current voltage characteristic 31 Fig 7 JX2 1016 Module Sample circuitry 37 Fig 8 Power Supply 38 Fig 9 Power LED 40 Fig 10 Digital Inputs 41 Fig 11 Shielding the single channel counter connection 43 Fig 12 Connecting an incremental encoder 44 Fig 13 LEDs of the Digital Inputs 45 Fig 14 Digital Outputs 46 Fig 15 Example Emergency Stop Circuit of Outputs 49 Fig 16 LEDs of the Digital Outputs 50 Fig 17 System bus 51 Fig 18 Status LEDs 54 Fig 19 Generating the pulse stretching 70 Fig 20 Effect of pulse stretching of 100 ms with rising edge 70 Fig 21 Effect of pulse stretching with two short signals 70 Fig 22 Effect of pulse stretching with a signal of longer duration 71 Fig 23 Generating the single channel counter pulse 84 Fig 24 Counting with rising edge 85 Fig 25 Counting with pulse stretching 85 Fig 26 Example Single channel counter 86 Fig 27 Evaluating a dual channel counter signal 87 Fig 28 Voltage levels of the undervoltage detection system 95 Fig 29 Definition of output error statuses 96 Fig 30 Ouput state response when restarting the module 98 119 Appendices 120 J et
39. e State Then manual pulse stretching is activated for each input separately through register 3xx1 Bits 0 7 of register 3xx0 indicate which input has been enabled If for an enabled input pulse stretching was already in progress it is reset as a result of the activation process As long as the pulse stretching condition is not fulfilled the actual input state which is applied to the input terminal is displayed If the pulse stretching condition for an input is fulfilled JX2 1016 activates pulse stretching for this input until pulse stretching is reset by the application program Bits 16 23 in register 3xx0 display whether pulse stretching is active see the following example If pulse stretching is not required at the moment it can be disabled by resetting register 3xx1 or through register 3xx2 ATTENTION When disabling an active pulse stretching the actual input state at the input terminal is displayed However it takes a certain cycle time until the controller updates the actual state in the input number registers or overlaid registers containing input information The cycle time depends on the controller type and the module number location of the JX2 1016 module This has to be taken into account if pulse stretching is disabled through register 3xx1 and the pulse stretching state of the input is immediately polled For more information refer to Example5 Manual pulse stretching Variant 1 In order to always p
40. e corresponding error bit s is are set e The contents of register array element 2 Error are automatically entered into the remanent error history by JX2 1016 register array elements 10 19 12 1 1 Error in System bus communication Timeout A timeout exists if the JX2 1016 module for a specified period does not receive monitoring messages from the controller via system bus The timeout threshold is set using the two register array elements 4 Communication Time base and 5 Communication Multiplicator The communication error is deactivated by default If one of the register array elements 4 or 5 contains the value 0 no timeout error will be generated Once a communication error has occurred the module is in STOP state Thus without re initialization it can no longer be addressed except that control bit 8 Timeout Response in register 3xx0 is set to 0 7 Note N P A The timeout response of outputs can be defined using register array element 50 Outputs Error Mode and 51 Outputs Error Status For more information refer to chapter 12 2 Response of Digital Outputs to Timeout page 96 Jetter AG 93 12 Diagnostic and Administrative Functions J etWeb Possible causes for timeout e Controller failure e Cable breakage or contact problems of system bus cable Troubleshooting e Switch controller off and on e Replace or repair system bus cable Error acknowledgement Once the error cause has be
41. e value 0 the filter time is a multiple of 128 us and is calculated by the following formula Input delay time delay time 1 x 128 us 0 Input delay time max 180 us 1 Input delay time max 256 us 2 Input delay time max 384 us 255 Input delay time 32 64 ms 67 9 Fast inputs Software filter J etWeb 68 Jetter AG JX2 1016 Jetter AG 10 1 Overview of Registers 10 Pulse stretching 10 1 Overview of Registers Register Name Brief Description General 3xx0 Status Controller Pulse stretching status Page 63 3xx3 Present input state Actual input state at the input terminal Page 78 3xx8 29 3xx9 Edge evaluation Polarity Polarity 0 V 24 V of input signal Page 79 3xx8 30 3xx9 Edge evaluation Edge State Pulse stretching event with rising falling edge or state 0 V 24 V Page 80 3xx8 45 48 3xx9 Software filter Filtering interval Software filter for inputs 5 8 Page 67 Manual pulse stretching 3xx1 Manual pulse stretching Setting Manual pulse stretching resetting and activating Page 76 3xx2 Manual pulse stretching Resetting Manual pulse stretching resetting and deactivating Page 77 Automatic pulse stretching 3xx8 31 38 3xx9 Automatic pulse stretching pulse stretching interval Pulse stretching interval Page 81 10 2 Operating principle The pulse stretching feature mea
42. e2 Configuration consisting of one JX2 SV1 7 2 Register Interface System consisting of a JC 24x one JX2 1016 and one digital output module JX2 OD8 Basic Servo Input I O Module p controller JX2 1016 module module JC 24x JX2 SV1 JX2 ID8 Module 1 Module 2 Module 3 Module 4 Input 101 116 Input Ir Outputs 101 108 201 208 SV Module Input Output 301 308 201 208 7 2 Register Interface The register interface consists of 10 registers which allow direct read or write access Key information is stored to these registers and can be read out from here In addition a register array is available which is used to parameterize JX2 1016 functions and to read out additional diagnostic information For more information refer to Appendix B Overview of Registers page 108 7 2 1 Register Addressing The register address is made up of the module number and the respective register number Note In this manual outside this subchapter the register numbers are specified only with their last 4 digits 59 7 Software Programming J etWeb Addressing register numbers with JC 24x NANO B C D controllers The register address always starts with the area number 3 Register number 3xxz Meaning Ban L Register number 0 9 IO module number 2 Area number 3 For more information refer to the manual on the corresponding controller Addressing register numbers with JC 64
43. efer to bit definitions with index 10 15 Error history Entry 5 R 1 bit oriented 8 bits 2 Error code saved last but five 3 Page 102 Refer to bit definitions with index 10 16 Error history Entry 6 R 1 bit oriented 8 bits 2 Error code saved last but six 3 Page 102 Refer to bit definitions with index 10 17 Error history Entry 7 R 1 bit oriented 8 bits 2 Error code saved last but seven 3 Page 102 Refer to bit definitions with index 10 18 Error history Entry 8 R 1 bit oriented 8 bits 2 Error code saved last but eight 3 Page 102 112 Jetter AG JX2 1016 Appendix Jetter AG Index Name R 1 Value Range W 2 Default value 3 Cross Reference Refer to bit definitions with index 10 19 Error history Entry 9 R 1 bit oriented 8 bits 2 Oldest error code saved 3 Page 102 Refer to bit definitions with index 10 20 Counter configuration R 1 bit oriented 8 bits W 2 0 3 Page 91 BitO Input 5 0 Configuration as regular input 1 Configuration as counter Bit1 Input 6 Bit2 Input 7 Bit3 Input 8 21 24 Reserved 25 Single channel counter R 1 8 388 608 8 388 607 Counter reading of input5 W 2 0 Dual channel counter 3 Page 92 Counter reading inputs 5 6 26 Single channel counter R 1 8 388 608 8 388 607 Counter reading of input 6 W 2 0 3 Page
44. elding clamp of the metallised connector housing respectively of the EMC gland bushing its greatest possible surface area being clamped under a strain relief refer to Fig 1 Jetter AG 15 1 Safety Instructions J etWeb Fig 1 Shielding of SUB D connectors in conformity with EMC standards If the shield cannot be attached to the connector for example with a screw type terminal gt When connecting the single channel and dual channel counter make sure that the sensor lines are properly shielded and that the shield is connected with the greatest possible surface area The shield is to be connected to a separate grounding bar in close vincinity to the input terminal for more information refer to Fig 2 INPUT H X21 O0000000 1 2 3 495 6 7 8 E 800 D D Fig 2 Shielding of screw terminals in conformity with the EMC standards 16 Jetter AG JX2 1016 Jetter AG 1 3 Instructions on EMI Important To avoid malfunctions the following must be ensured gt Adhere to the measures for increasing immunity to interference Compliance with these measures will also prevent malfunctions 17 1 Safety Instructions JetWeb 18 Jetter AG JX2 1016 Jetter AG 2 1 Document Overview 2 Introduction This manual contains important information on how to erect install connect operate and maintain the peripheral module JX2 1016 with firmware version 3
45. en eliminated the error is acknowledged as follows e Switch the module off and on again or e re initialize the system bus via controller or e enter 0 into register array element 2 Error if control bit 8 Timeout Response in register 3xx0 was set to 0 12 1 2 System bus communication error Data buffer overflow Data buffer overflow indicates that the JX2 1016 has received more system bus requests than the data buffer memory can hold Along with this error the controller may display a timeout for the JX2 1016 module Possible causes for data buffer overflow e This error message indicates an overload of the system bus or the JX2 1016 module Troubleshooting Increase the access times for register requests and output changes of JX2 1016 in the application program Error acknowledgement Enter 0 into register array element 2 Error or e switch the module off and on again or e re initialize the system bus via controller 94 Jetter AG JX2 1016 Jetter AG 12 1 Error Diagnosis 12 1 3 Error in the output circuit An error in the output circuit exists when the output circuit signals an error for at least 30 ms Possible error causes e Overcurrent at one output at the least I gt 0 5 A per output __Undervoltage of the power supply voltage refer to Fig 28 e Overtemperature of the output circuit U V 30 26 22 No undervoltage 18 8 Undefined 2 No undervoltage Fig 28
46. en when the module is switched off If less than 10 errors have occurred during the lifecycle of the module the history contains entries with the value 0 This is to indicate that no errors have been saved Please mind the following order of entries Register array element 10 latest error entry Register array element 19 oldest error entry Meaning of the individual bits Bit 0 Reserved Bit 1 Error in the output circuit Bit 2 System bus communication Timeout Bit 3 Reserved Bit 4 Reserved Bit 5 Reserved Bit 6 Reserved Bit 7 System bus communication Data buffer overflow For an error definition please refer to description of register array element 2 Error Page 99 and chapter 12 1 Error Diagnosis page 93 Register 3xx8 50 Register 3xx9 Outputs Error mode Function Description Read Present error mode Write New error mode Value range Bit coded 8 bits Value after reset 0 Jetter AG JX2 1016 12 3 Overview of Registers Through the error mode register the response to a system bus communication timeout can be defined for each output separately 0 Maintaining the actual status 1 Setting the error status Meaning of the individual bits Bit 0 Output 1 Bit 1 Output 2 Bit 2 Output 3 Bit 3 Output 4 Bit 4 Output 5 Bit 5 Output 6 Bit 6 Output 7 Bit 7 Output 8 Regi
47. escription of bits for bit oriented registers has been added 107 Appendices J etWeb Appendix B Overview of Registers For communication with the CPU 10 registers are provided by the JX2 1016 module In addition a register array is available which can be addressed via register 8 and register 9 When doing so register 8 indicates the index ofthe register array element and register 9 contains the value of the element In column R W the type of access to the register or the register array element is identified R Read W Write Registers Register Name R 1 Value Range Number W 2 Default value 3 Cross Reference 3xx0 Status Controller R 1 bit oriented 24 bits W 2 Ob 00000000 00000001 00000000 3 Page 63 Status bits Bit0 Manual pulse stretching Input 1 0 Manual pulse stretching disabled Manual pulse stretching enabled 1 Bit 1 Manual pulse stretching Input 2 Bit2 Manual pulse stretching Input 3 Bit3 Manual pulse stretching Input 4 Bit4 Manual pulse stretching Input 5 Bit5 Manual pulse stretching Input 6 Bit6 Manual pulse stretching Input 7 Bit 7 Manual pulse stretching Input 8 Control bits Bit 8 Time out Reaction only for commissioning 0 In case of timeout the module remains accessible 1 In case of timeout the module assumes stop state and has to be re
48. gths For more information refer to chapter 2 3 Ordering Information page 20 Jetter AG 53 6 Installation Guide 54 J etWeb 6 10 Connecting JX2 l O Modules Three more JX2 IO modules can directly be connected to the JX2 1016 module This configuration does not require a system bus cable or external power supply For more than 3 JX2 IO modules a JX2 PS1 power supply module is required JX2 1016 with modules JX2 PS1 with modules letter 2 1016 letter Dean ou om TE anne em zone ou dns IoeeelL MssoesiL Mssoes L ssoes L Cable 530 6 11 Status LEDs EN BUS IN QOO DB Fig 18 Status LEDs Status LEDs General RUN green The OS of the module is running and communication with the controller has been initialized Refer also to the table LED Booting Sequence ERR red Errors For more information refer to chapter 12 Diagnostic and Administrative Functions page 93 Refer also to the table LED Booting Sequence Jetter AG JX2 1016 Jetter AG 6 11 Status LEDs Once the internal logic circuit has been energized the booting sequence of the JX2 1016 module is activated The status of the booting sequence is displayed through the LEDs ERR and RUN For more information on the status please refer to the following table Status
49. guidelines have to be observed Bladed screw driver 0 6 x 3 5 x 100 mm Connecting Cable Specifications e Not required Cable Shielding e Not required Pin Assignment of 4 pin Double Level Terminal Blocks View Pin Signal Comment DC DC 20 30 V Power supply for 24V 0 05 A logic circuit Er DC DC 20 30 V Power supply for 24V I4A digital outputs Vsupply 0V 0 05 V GND Impedance OV 4V grounding connected to the housing Jetter AG 39 6 Installation Guide J etWeb 6 6 3 Description of the LEDs Ca oes BUS IN O00 we Fig 9 Power LED LEDs Power Supply Designation Colour Function POWER green ON External voltage supply of the digital outputs is provided 40 Jetter AG JX2 1016 6 7 Digital Inputs 6 7 Digital Inputs Q K CSS BEN OOO R asje SSSO02N2 ealesossonk Fig 10 Digital Inputs 6 7 1 Important information Apply a maximum voltage of 28 8 volt to the digital inputs of the JX2 I016 module This will prevent the JX2 1016 module and the sensor e g an inductive limit b switch from being destroyed Caution Make sure that digital input modules are disconnected from the power supply before inserting or removing them When removing or inserting the module the supply lines as well as the signal lines must be de energised Otherwise the JX2 1016 module will be destroyed
50. hing R 1 bit oriented 8 bits Resetting W 2 0 3 Page 77 BitO Input 1 0 Manual pulse stretching remains unaffected 1 Manual pulse stretching is disabled Bit1 Input 2 Bit2 Input 3 Bit 3 Input 4 Bit4 Input 5 Bit5 Input 6 Bit6 Input 7 Bit 7 Input 8 3xx3 Present input state R 1 bit oriented 8 bits W 2 Present input state 3 Page 78 BitO Input 1 0 not active 0 V state 1 active 24 V state Bit 1 Input 2 Bit2 Input 3 Bit3 Input 4 Bit4 Input 5 Bit5 Input 6 Bit6 Input 7 Bit 7 Input 8 3xx4 Reserved 3XX5 3xx6 Single channel counter R 1 8 388 608 8 388 607 Counter reading of input 5 W 2 0 Dual channel counter 3 Page 90 Counter reading inputs 5 and 6 Jetter AG JX2 1016 Jetter AG Appendix Register Name R 1 Value Range Number W 2 Default value 3 Cross Reference 3XX7 Single channel counter R 1 8 388 608 8 388 607 Counter reading ofinput W 2 0 8 3 Page 90 3xx8 Register Array Index R 1 1 51 W 2 1 3 Page 62 3xx9 Register Array Value R 1 Depending from register array W index 2 Firmware version 3 Page 62 Register array Index Name R 1 Value Range W 2 Default value 3 Cross Reference 1 Firmware version R 1 0 8 388 607 2 Firmware version 3 Page 99 2 Error R 1 bit oriented 8 bits W 2 0 3 Page 99 Bit1 1 Error in output driver circuit Bit2 1 Syste
51. iability on the part of Jetter AG for any damages resulting from the use of non original parts and equipment is excluded 1 1 5 Repairing and maintaining the JX2 1016 Module The JX2 1016 module must not be repaired by the operator itself The JX2 1016 module does not contain any parts which can be repaired by the operator If the JX2 1016 module needs repairing please send it to Jetter AG The JX2 1016 module is maintenance free Therefore absolutely no inspection or maintenance works are required for the operation of the module 12 Jetter AG JX2 1016 Jetter AG 1 1 Generally Valid Safety Instructions 1 1 6 Decommissioning and Disposal of the JX2 1016 Module Decommissioning and disposal of the JX2 1016 module are subject to the environmental legislation of the respective country in effect for the operator s premises 13 1 Safety Instructions J etWeb 1 2 Ensure Your Own Safety Kr Disconnect the JX2 1016 module from the mains to carry out maintenance work By doing so you will prevent accidents resulting from electric voltage and moving parts Safety and protective devices e g the barrier and cover of the terminal box must never be shunted or by passed Dismantled protective equipment must be reattached prior to f commissioning and checked for proper functioning 1 2 1 Malfunctions gt Malfunctions or other damages are to be reported to an authorised person at once A Safeguard the JX2 101
52. ield bus applications in a limited space Control technology comprising control systems motion systems user interfaces visualization devices remote I Os and industrial PCs Programming by means of multitasking and a modern sequence oriented language Communication by means of Ethernet TCP IP and making use of the Web technologies Control technology which is characterized by seamless integration of all automation function in particular with regard to motion technology Protective Earth respectively Protective Earth Conductor The percentage of AC left on a DC signal after rectifying 117 Appendices 118 SELV SUB D ttn VDE Units dB Hz mm min J etWeb Safe Extra Low Voltage Voltage which under all operating conditions will not exceed a peak or DC voltage of 42 4 V This voltage is either measured between two conductors or between one conductor and earth The circuit in which this voltage occurs must be separated from the mains power supply by a safety isolating transformer or some equivalent Type name of a plug in connector time rise time normal rise time of a pulse total duration of a pulse rise time of a pulse total duration of a pulse Verband deutscher Elektrotechniker e V Association of German Electrical Engineers Width Ampere Dezibel Gram Hertz Meter Millimeter 1 mm 10 m Minute Second Volt Watt Jetter AG JX2 1016 Jetter AG Appen
53. ion of the LEDs Digital Outputs Important information Description of Connections Emergency Stop Circuit of Outputs Description of the LEDs System Bus Description of Connections Ordering Information Connecting JX2 I O Modules Status LEDs Software Programming Addressing Digital Inputs and Outputs Register Interface Register Addressing Addressing a Register Array Status and Control Functions Fast inputs Software filter Fast Inputs Software filter Pulse stretching Overview of Registers Operating principle Manual pulse stretching Automatic pulse stretching Register Description Counter Function Overview of Registers General Information Single channel counter Dual channel counter Frequency measurement Register Description Jetter AG JX2 1016 Jetter AG Table of Contents 12 Diagnostic and Administrative Functions 12 1 Error Diagnosis 12 1 1 Error in System bus communication Timeout 12 1 2 System bus communication error Data buffer overflow 12 1 3 Error in the output circuit 12 2 Response of Digital Outputs to Timeout 12 3 Overview of Registers List of Appendices Appendix A Recent Revisions Appendix B Overview of Registers Appendix C Glossary Appendix D List of Illustrations Appendix E Index of Examples Appendix F Index 93 93 93 94 95 96 99 107 108 117 119 120 121 Table of Contents J etWeb 10 Jetter AG JX2 1016 Jetter AG 1 1 Generally Valid Safe
54. ith polling an active pulse stretching Excerpt from the program REGISTER LOAD 3008 30 Selecting the register array element 30 gt Edge State BIT CLEAR 3009 0 Selecting Edge REGISTER LOAD 3008 29 Selecting register array element 29 gt Polarity BIT SET 3009 0 Rising edge LABEL 1 Check Input_1 Beginning of the loop REGISTER_LOAD 3001 1 Enabling and resetting the input for manual pulse stretching 73 10 Pulse stretching 74 J etWeb WHEN BIT_SET 3000 16 THEN Waiting until pulse stretching of input 1 becomes active ine Doing anything GOTO 1 Check Input 1 Going back to the beginning of the loop 10 4 Automatic pulse stretching The pulse stretching condition is defined for each input separately using register array elements 29 Edge evaluation Polarity and 30 Edge evaluation Edge State Through register array elements 31 38 the pulse stretching duration can be specified for each input separately or the pulse stretching function can be disabled If the pulse stretching condition for an input is fulfilled JX2 1016 activates pulse stretching for this input until the pulse stretching duration has elapsed Then pulse stretching is automatically reset by the JX2 1016 module As long as the condition is not fulfilled again the actual input state is displayed Bits 16 23 in register 3xx0 display whether pulse stretching is active Automa
55. m bus communication Timeout Bit7 1 System bus communication Data buffer overflow 3 Reserved 4 System bus R 1 0 255 ms communication Timeout W 2 255 ms Time base 3 Page 100 5 System bus R 1 0 255 communication Timeout W 2 0 no error generation Multiplikator 3 Page 101 6 7 Reserved 8 Counter reading R 1 32 768 32 767 difference Input 5 W 2 0 3 Page 90 9 Timebase for counter R 1 0 255 x 10 ms reading difference Input 5 W 2 10 100 ms 3 Page 91 111 Appendices J etWeb 1 Value Range 2 Default value 3 Cross Reference Index Name 2 10 Error history Entry 0 R 1 bit oriented 8 bits 2 Error code saved last 3 Page 102 Bit1 1 Error in output driver circuit Bit2 1 System bus communication Timeout Bit7 1 System bus communication Data buffer overflow 11 Error history Entry 1 R 1 bit oriented 8 bits 2 Error code saved last but one 3 Page 102 Refer to bit definitions with index 10 12 Error history Entry 2 R 1 bit oriented 8 bits 2 Error code saved last but two 3 Page 102 Refer to bit definitions with index 10 13 Error history Entry 3 R 1 bit oriented 8 bits 2 Error code saved last but three 3 Page 102 Refer to bit definitions with index 10 14 Error history Entry 4 R 1 bit oriented 8 bits 2 Error code saved last but four 3 Page 102 R
56. mplitude of 0 0375 mm for continuous operation peak amplitude of 0 075 mm 57 Hz 150 Hz 0 5 g constant acceleration for continuous operation 1 g constant acceleration as peak value 1 octave per minute 10 frequency sweeps sinusoidal all spatial axes DIN EN 61131 2 IEC 06 02 1968 Shock Resistance 15 g occasionally 11 ms DIN EN 61131 2 sinusoidal half wave 2 shocks in IEC 68 2 27 all three spatial axes Class of Protection IP20 rear IP10 DIN EN 60529 Mounting Position Any position snapped on DIN rail Operating Parameters Electrical Safety Parameter Value Reference Protection class DIN EN 61131 2 Dielectric Test Voltage Functional ground is connected to chassis ground internally DIN EN 61131 2 Overvoltage Category DIN EN 61131 2 EMC Emitted Interference Operating Parameters Parameter Value Reference Rack Frequency 30 230 MHz limit 30 dB uV m at 10 m distance frequency band 230 1 000 MHz limit 37 dB uV m at 10 m distance class B DIN EN 50081 1 DIN EN 55011 DIN EN 50081 2 26 Jetter AG JX2 1016 Jetter AG Operating Parameters EMC Immunity to Interference of Housing Parameter Value Reference Magnetic Field with 50 Hz 60 Hz DIN EN 61000 6 2 Mains Frequency 30 A m DIN EN 61000 4 8 RF Field amplitude Frequency band 27
57. mum 70 Q km 500 kBaud maximum 60 Q km 250 kBaud maximum 60 Q km 125 kBaud maximum 60 Q km Number of cores 5 Shield Complete shielding no paired shielding Twisting Core pair CL and CH twisted Allowed cable lengths Baud Rate Max cable Max tap line Max overall tap length length line length 1 MBaud 30 m 0 3m 3m 500 kBaud 100 m 1m 39 m 250 kBaud 200 m 3m 78m 125 kBaud 200 m LS Note The maximum cable length depends on the baud rate used and the number of modules connected to the bus e When calculating the maximum line length please take into account that each module connected to the bus reduces the cable length by approx 1 m 52 Jetter AG JX2 1016 6 9 System Bus Note _ ed On the BUS OUT side of the system bus cable pins 3 and 5 have to be bridged st For information refer to the table below System bus cable of cable confection 530 Shield Shield Shield E GE BUS OUT Connect shield with the greatest X19 possible surface area Use metallized housing only 8 8 Pin Signal Pin CMODEO 1 CL GND CMODE1 TERM not connected _ Unassigned CH Unassigned OI M oO AJ OIN OI NI OD oO AJ OIN Do not connect 6 9 2 Ordering Information The system bus cable can be purchased from Jetter AG in various len
58. n of Symbols This sign is to indicate a possible impending danger of serious physical damage or death This sign is to indicate a possible impending danger of light physical damage This sign is also to warn you of material damage This sign indicates hazard of life due to electric shock caused by a high operating voltage This sign is to indicate hazard of serious physical damage or death due to accidentally touching dangerous parts of the device You are asked to wear goggles Failure to comply may lead to bodily injuries This sign is to indicate a possible impending situation which might bring damage to the product or to its surroundings It also identifies requirements necessary to ensure faultless operation Introduction J etWeb You will be informed of various possible applications and will receive further useful suggestions It also gives you words of advice on how to efficiently use hardware and software in order to avoid unnecessary efforts Enumerations are marked by full stops strokes or scores Operating instructions are marked by this arrow Automatically running processes or results to be achieved are marked by this arrow PC and user interface keys Reference to a program or file This symbol informs you of additional references data sheets literature etc associated with the given subject product etc It also helps you to find your way around this manual Jetter AG JX2 1016 Jetter
59. nel counter to zero WHEN REG 3006 gt 10000 THEN Waiting for position 10000 OUT 201 Setting input 1 on the module 88 Jetter AG JX2 1016 Jetter AG 11 5 Frequency measurement 11 5 Frequency measurement The JX2 1016 module supports frequency measurement of counting pulses for the dual channel counter and the single channel counter of input 5 The JX2 1016 module measures counting pulses which are sensed during an adjustable time base Once the time base has elapsed the JX2 1016 module subtracts the current reading of the dual channel counter or the single channel counter of input 5 from the reading which has been sensed last and calculates the difference by the following formula Counter reading difference Reading Reading _ The frequency is calculated in the application program using the following formula Frequency Hz Counter reading difference Time base for counter reading difference x 10 ms Read and write access to the time base is made via register array element 9 Time base for counter reading difference The difference in counter readings is read out of register array element 8 Counter reading difference Input 5 This function is always active irrespective of the fact whether input 5 is used as single channel or dual channel counter It is of special interest when using the dual channel counter 89 11 Counter Function J etWeb 11 6 Register Description Register 3xx6
60. neral Module Code 2 Rated voltage of logic circuit DC 24 V max ripple 5 Operating voltage range of logic DC 20 30 V circuit and sensor supply No load current of logic circuit at lt 40 mA X10 0 05A DC24V without other JX2 IO modules Heat loss of logic circuit lt 1 2 watt Maximum current consumption at X10 0 0 05A DC24V when supplying additional 3 JX2 O modules 135 mA 45 mA per JX2 IO module Maximum total current consumption at X10 0 05A DC24V for supplying sensors 1 6 A 8 x 200 mA Maximum total current consumption 4 A 8 x 0 5 A of all outputs at X10 4A DC24V Maximum total current consumption 5 775 A of the module Maximum rated power loss total 140 Watt Connection to the basic unit via system bus System bus cable connected to SUB D 9 pins Housing bottom Aluminium powder coated Colour Blue Housing cover Steel sheet metal coated with AlZn Dimensions H x W x D in mm 103 x 130 x 48 Weight 350 g Installation DIN rail EN 50022 35 x 7 5 29 5 Technical Data 30 5 2 Digital Inputs JetWeb Technical Data of Digital Inputs 8 digital inputs DC 24 V Type pnp Input terminals Three level terminal blocks screw plugs LEDs inputs 1 8 DC 24 V are applied to the input Pick off method Hardware triggered signal Signal Voltage DC 0 30 V M
61. ns that the logic input state which is read out by the controller from the module is stretched in time That is even when the input signal is no longer applied the logic input state of the module displays the input signal for a certain time through its I O number in the application program Thus even very short input pulses can definitely be recognized in the application program 69 10 Pulse stretching J etWeb Logic Processing Signal from Enabling pulse input stretching Activating Controller er pulse stretching A O IA O o ne a ilter _ JE 5 Input Edge _ Pulse 5 8 evaluation stretching Input state Fig 19 Generating the pulse stretching The pulse evaluation circuit checks for each input whether the pulse stretching condition is fulfilled If the condition is fulfilled the JX2 1016 module activates the pulse stretching for each input separately That is the input signal is stretched for example starting from its rising edge Edge evaluation can be parameterized using register array elements 29 Edge evaluation Polarity and 30 Edge evaluation Edge State Signal at the input Input state Le 100 ms a Fig 20 Effect of pulse stretching of 100 ms with rising edge Signal at the input Input state om Fig 21 Effect of p
62. oftware filter settings and edge evaluation parameters have to be checked first Signal at the input Input state If Count 1 Count 1 Count 1 Fig 24 Counting with rising edge Signal at the input Input state Count 1 Count 1 Fig 25 Counting with pulse stretching 11 Counter Function J etWeb Example Example 9 Single channel counter Pulses are to be counted via input 8 of a JX2 1016 module which is connected as second IO module Once a certain number of pulses is reached a stop signal is to be output via output 1 000 Jetter D JX2 1016 2 00000000 00000000 Tg0088SS8S8 20 00008888 2000900 QD OOOSSSS 20000868 Fig 26 Example Single channel counter Excerpt from the program REGISTER_LOAD 3008 30 Selecting register array element 30 gt Edge State BIT CLEAR 3009 0 Selecting edge REGISTER LOAD 3008 29 Selecting register array element 29 gt Polarity BIT SET 3009 0 Rising edge REGISTER LOAD 3008 20 Selecting register array element 20 gt Counter configuration BIT_SET 3009 7 Configuring input 8 as counter REGISTER LOAD 3008 48 Selecting register array element 45 gt Software filter for input 8 REGISTER LOAD 3
63. oll the actual input state at the input terminal of the JX2 1016 module immediately after a reset register 3xx3 Present input state has to be read out Reading this register will not update the state being present at the respective input number or the input information of overlaid registers Examples On the first JX2 1016 module located after the controller input signal of input 1 is to be stretched manually with rising edge Jetter AG JX2 1016 Jetter AG 10 3 Manual pulse stretching Example5 Manual pulse stretching Variant 1 Loop with input number polling Excerpt from the program REGISTER LOAD 3008 30 Selecting the register array element 30 gt Edge State BIT CLEAR 3009 0 Selecting Edge REGISTER LOAD 3008 29 Selecting register array u element 29 gt Polarity BIT SET 3009 0 Rising edge LABEL 1 Check Input_1 Beginning of the loop REGISTER_LOAD 3001 1 Enabling and resetting the input for manual pulse stretching WHEN IN 201 THEN rasen ATTENTION Following the reset of an active pulse stretching beginning from the 2nd loop iteration waiting until IN 201 is also set to zero WHEN IN 201 THEN Waiting until the first rising edge is detected gt Pulse stretching activated patie Doing anything GOTO 1 Check Input 1 Going back to the beginning of the loop Example6 Manual pulse stretching Variant 2 Loop w
64. pplied to the output drivers of the module before hand Otherwise the output drivers will be destroyed 47 6 Installation Guide J etWeb 6 8 2 Description of Connections Terminal Specifications Double level terminal block COMBICON 5 08 Cable cross sectional area 0 25 2 5 mm Torque for input plug screws 0 5 0 6 Nm The maximum stripping length for input lines is 7 mm The accepted VDE guidelines have to be observed Bladed screw driver 0 6 x 3 5 x 100 mm Connecting Cable Specifications Not required Cable Shielding Not required Pin Assignment of 16 pin Double Level Terminal Blocks View Pin Signal X31 1 Digital Output 1 Digital Output 2 Digital Output 3 Digital Output 4 9 Gv Digital Output 5 L Digital Output 6 D D D S Digital Output 7 III oa AJ OIN Digital Output 8 48 Jetter AG JX2 1016 6 8 Digital Outputs 6 8 3 Emergency Stop Circuit of Outputs Emergency stop switch DC 24 V ool X o ee driver circuit Fig 15 Example Emergency Stop Circuit of Outputs Note N Pi Once the Emergency Stop button is pressed all outputs are set to 0 V However T 5 the logic circuit remains active e g for error scanning Jetter AG 49 6 Installation Guide 6 8 4 J etWeb Description of the LEDs Fig 16 LEDs of the Digital Outputs LEDs of digital outputs
65. rence Appendix 45 50 54 12 17 14 12 15 26 26 EMC Immunity to Interference DC Power Supply Inputs and Outputs Rack Signal Ports Environment Mechanical parameters Power Rating Ordering Information P Pulse Stretching Overview of Registers Pulse stretching Operating principle Q Qualified Staff R Repair 28 27 27 25 26 25 20 69 69 12 12 121 Appendices J etWeb S T Safety Instructions as to Technical Data Commissioning 35 Dig outputs 32 Installation 34 Digital inputs 30 System Bus Cable General Information 29 Cable confection 530 53 Specs 52 U System Requi t 21 a TES Usage as agreed upon 11 Usage Other Than Agreed Upon 11 User 11 122 Jetter AG JX2 1016 Appendix Jetter AG 123 Jetter Subsidiaries Jetter Asia Pte Ltd 32 Ang Mo Kio Industrial Park 2 05 02 Sing Industrial Complex Singapore 569510 Phone 65 6483 8200 Fax 65 6483 3881 E Mail sales jetter com sg Internet http www jetter com sg 124 A Jetter Jetter AG Gr terstra e 2 D 71642 Ludwigsburg Germany Phone 49 7141 2550 0 Phone Sales 49 7141 2550 433 Telefax Sales 49 7141 2550 484 Hotline 49 7141 2550 444 Internet http www jetter de E Mail sales jetter de Jetter Schweiz AG M nchwilerstra e 19 CH 9554 T gerschen Phone 41 719 1879 50 Fax 41 719 1879 69 E Mail info jetterag ch Internet http www jetterag ch Jetter USA Inc
66. s 1 1 2 Usage Other Than Agreed Upon The JX2 1016 module must not be used in technical systems which to a high degree have to be fail safe e g ropeways and aeroplanes If the JX2 1016 module is to be run under ambient conditions which differ from the conditions mentioned in chapter 4 Operating Conditions page 25 the manufacturer is to be contacted beforehand 11 1 Safety Instructions J etWeb 1 1 3 Whois Permitted to Operate the JX2 1016 Module Only instructed trained and authorised persons are permitted to operate the JX2 1016 module Transport Only by personnel with knowledge in handling electrostatically sensitive components Installation Only by specialists with training in electrical engineering Commissioning Only by specialists with extensive knowledge of and experience with electrical engineering drive technology 1 1 4 Modifications and Alterations to the Module For safety reasons no modifications and changes to the JX2 1016 module and its functions are permitted Any modifications to the JX2 1016 module not expressly authorized by the manufacturer will result in a loss of any liability claims to Jetter AG The original parts are specially designed for the JX2 1016 module Parts and equipment of other manufacturers are not tested on our part and are therefore not released by us The installation of such parts may impair the safety and the proper functioning of the JX2 1016 module Any l
67. s Controller display which inputs are enabled disabled for manual pulse stretching Through register 3xx2 Manual pulse stretching Reset the pulse stretching function is disabled and reset Meaning of values 0 Input remains unaffected 1 Input is enabled and reset Meaning of the individual bits Bit 0 Input 1 Bit 1 Input 2 Bit 2 Input 3 Bit 3 Input 4 Bit 4 Input 5 Bit 5 Input 6 Bit 6 Input 7 Bit 7 Input 8 Jetter AG JX2 1016 10 5 Register Description Register 3xx2 Manual pulse stretching Resetting Function Description Read Inputs for manual pulse stretching disabled and reset last Write Disabling and resetting inputs for manual pulse stretching with immediate effect Value range Bit coded 8 bits Value after reset 0 Through this register pulse stretching of inputs can be disabled again When disabling this function a pulse stretching process which is already active will be reset Therefore the actual input state is displayed again Bits 16 23 in register 3xx0 Status Controller display whether the pulse stretching function is active For all inputs to be disabled and reset a 1 has to be entered For all inputs which should remain unaffected a 0 has to be entered Bits 0 7 in register 3xx0 Status Controller display which inputs are enabled disabled for manual pulse stretching Through register 3xx2 M
68. s from the cycle time the controller uses to update the input state of the JX2 1016 module This fact has to be taken into consideration if the input state of a counter input is also used in the application program via input number or via register overlaid input information With low counting frequencies lt 25 Hz the bit for the counter input in register array element 20 needs not to be set Register 3xx8 25 28 Register 3xx9 Single channel counter Counter reading Inputs 5 8 Function Description Read Current result of count Write New counter reading immediately effective Value range 8 388 608 8 388 607 Value after reset 0 Register 3xx8 25 Register 3xx9 Dual channel counter Counter reading Function Description Read Current result of count Write New counter reading immediately effective Value range 8 388 608 8 388 607 Value after reset 0 Jetter AG JX2 1016 12 1 Error Diagnosis 12 Diagnostic and Administrative Functions 12 1 Error Diagnosis The JX2 1016 module displays the following errors e System bus communication Timeout e System bus communication Data buffer overflow Error in the output circuit Response to faults When an error occurs the JX2 1016 module will respond as follows e The red ERR LED lights up e In Register 3xx0 Status Controller bit 15 Error is set e In register array element 2 Error th
69. sideration The last four digits are the same for all addresses The following applies to these digits Register number 3000 IO module number 2 10 local register number Example3 Determining Register Numbers Determinig the register number of the third IO expansion module connected to a JetControl 246 O module number 4 Local register number 9 Register number 3000 4 2 10 9 3029 7 2 2 Addressing a Register Array The register array is used to parameterize JX2 1016 functions and to read out additional diagnostic information For this purpose the index of the register array element is entered into register 8 Register Array Index Register 9 Register Array Value is then used to read out or enter the value of the given element Example4 Addressing a Register Array Excerpt from the program REGISTER LOAD 3008 2 Index 2 gt Information on error IF REG 3009 gt 0 THEN Evaluation of information on error through register 9 Error handling THEN 61 7 Software Programming 62 J etWeb Register 3xx8 Register Array Index Function Description Read Present index Write New index Value range 1 51 Value after reset 1 Register 3xx9 Register Array Value Function Description Read Present value of the register array element Write New value of the register array element Value range Depending from register array elemen
70. ster 3xx8 51 Register 3xx9 Outputs Error status Function Description Read Actual error condition Write New error condition Value range Bit coded 8 bits Value after reset 0 Through the error condition register the response to a system bus communication timeout can be defined for each output separately if the error condition for the given output is set to 1 Setting the error condition 0 Reset output 1 Set output Meaning of the individual bits Bit 0 Output 1 Bit 1 Output 2 Bit 2 Output 3 Bit 3 Output 4 Bit 4 Output 5 Bit 5 Output 6 Jetter AG 103 12 Diagnostic and Administrative Functions J etWeb Meaning of the individual bits Bit 6 Output 7 Bit 7 Output 8 104 Jetter AG JX2 1016 Appendix Appendices Jetter AG 105 Appendices JetWeb 106 Jetter AG JX2 1016 Jetter AG Appendix Appendix A Recent Revisions Chapter Comment Revised Added Deleted Various Various changes to the v wording Installation Description of status v LEDs has been revised Pulse Stretching Description of manual v pulse stretching Enabling is displayed in register through bits 0 8 has been replaced by bits 0 7 Pulse Stretching Register description of v register 3xx2 The pulse stretching function is enabled and reset through register 3xx2 has been replaced by register 3xx1 Appendix B Overview of Registers D
71. t Value after reset Version number Index 1 Jetter AG JX2 1016 Jetter AG 8 Status and Control Functions Register 3xx0 Status Controller is available for status and control functions Register 3xx0 Status Controller Function Description Read Present module status Write Setting a new module mode only bits 8 11 Value range Bit coded 24 bits Value after reset Ob 00000000 00000001 00000000 Only bits 8 11 can be used for setting the module mode All other bits are status bits which can not be changed Status Meaning of the individual bits Bit 0 Manual pulse stretching Input 1 Indicates whether manual pulse stretching for the given input is enabled for more information refer to chapter 10 Pulse stretching page 69 0 Disabled 1 Enabled Value following reset 0 Bit 1 Manual pulse stretching Input 2 Bit 2 Manual pulse stretching Input 3 Bit 3 Manual pulse stretching Input 4 Bit 4 Manual pulse stretching Input 5 Bit 5 Manual pulse stretching Input 6 Bit 6 Manual pulse stretching Input 7 Bit 7 Manual pulse stretching Input 8 Bits 8 Control bit see below 11 Bit 12 Reserved Bit 13 Reserved Bit 14 Reserved 63 8 Status and Control Functions J etWeb Meaning of the individual bits Bit 15 Error Indicates whether an error has occurred for more informa
72. ter array element 29 the type of edge rising or falling is specified 1 Action with state level The voltage level 0 V or 24 V is evaluated and not the signal edge In register array element 29 the type of level 0 V or 24 V is specified Meaning of the individual bits Bit 0 Input 1 Bit 1 Input 2 Bit 2 Input 3 Bit 3 Input 4 Bit 4 Input 5 Bit 5 Input 6 Bit 6 Input 7 Bit 7 Input 8 80 Jetter AG JX2 1016 Jetter AG 10 5 Register Description Register 3xx8 31 38 Register 3xx9 Automatic pulse stretching Pulse stretching duration Input 1 8 Function Description Read Present pulse stretching duration Write New pulse stretching duration will become effective only on completion of the active pulse stretching process Value range 0 255 ms Value after reset 0 ms disabled These register array elements are for specifying the pulse stretching duration for automatic pulse stretching If the value is 0 ms automatic pulse stretching is disabled When entering the value 0 an active pulse stretching process will be completed Then automatic pulse stretching will be disabled It is not allowed to enter a value for an input as long as manual pulse stretching for this input is active 81 10 Pulse stretching JetWeb 82 Jetter AG JX2 1016 Jetter AG 11 1 Overview of Registers 11 Counter
73. the module array of the controller the JX2 1016 module module Note All voltage signals relate to 0 V Within the module the OV signal is connected to ground internally via the enclosure 36 Jetter AG JX2 1016 6 5 Sample Circuitry 6 5 Sample Circuitry 00000000 DM 1 2 3 45 6 _ 38 _ TRANS 3 FORMER 2 O lt DC 24V Fig 7 JX2 1016 Module Sample circuitry Jetter AG 37 6 Installation Guide J etWeb 6 6 Power Supply 000 00 000 NS E TOG ANSSDOA ANSIA NA koldsoseans Fig 8 Power Supply 6 6 1 Requirements Power Supply Unit Requirements Voltage Range DC 20 30 V SELV Residual ripple lt 5 filtered Maximum Power Consumption 5 775A see chapter 5 1 General Information page 29 Attention The JX2 1016 module is NOT protected against polarity reversal The maximum supply voltage must not exceed DC 30 V since a higher supply voltage may cause damages to the JX2 1016 module A supply voltage less than DC 20 V undervoltage can cause malfunctions of the JX2 1016 module Caution 38 Jetter AG JX2 1016 6 6 Power Supply 6 6 2 Description of Connections Terminal Specifications Double level terminal block COMBICON 5 08 Cable cross sectional area 0 25 2 5 mm Torque for input plug screws 0 5 0 6 Nm The maximum stripping length for input lines is 7 mm The accepted VDE
74. tic pulse stretching remains enabled until the value 0 is entered into register array elements 31 38 Examples On the first JX2 1016 module located after the controller input signal of input 1 is to be stretched for 10 ms automatically when the edge is rising Example7 Automatic pulse stretching Variant 1 Loop with input number polling Excerpt from the program REGISTER LOAD 3008 30 Selecting the register array element 30 gt Edge State BIT CLEAR 3009 0 Selecting Edge REGISTER LOAD 3008 29 Selecting register array element 29 gt Polarity BIT SET 3009 0 Rising edge REGISTER LOAD 3008 31 Selecting register array element 31 gt Pulse stretching duration REGISTER LOAD 3009 10 Pulse stretching duration of 10 ms LABEL 1 Check Input_1 Beginning of loop Jetter AG JX2 1016 Jetter AG WHEN IN 201 THEN WHEN IN 201 THEN GOTO 1 Check Input 1 10 4 Automatic pulse stretching Waiting until first rising edge is sensed Doing anything Waiting until pulse stretching duration is reset End of loop Example8 Automatische Impulsverlangerung Variante 2 Schleife mit Abfrage einer aktiven Impulsverlangerung Programmauszug REGISTER_LOAD 3008 30 BIT CLEAR 3009 0 REGISTER LOAD 3008 29 BIT SET 3009 0 REGISTER LOAD 3008 31 REGISTER_LOAD 3009 10 LABEL 1 Check _ Input 1 WHEN BIT SET 3000 16 THEN
75. tion refer to chapter 12 Diagnostic and Administrative Functions page 93 0 No error 1 Error Value following reset 0 Bit 16 Pulse stretching Input 1 Indicates wheter pulse stretching manual or automatic for the given input is active for more information refer to chapter 10 Pulse stretching page 69 0 Not active 1 Active Value following reset 0 Bit17 Pulse stretching Input 2 Bit 18 Pulse stretching Input 3 Bit 19 Pulse stretching Input 4 Bit 20 Pulse stretching Input 5 Bit 21 Pulse stretching Input 6 Bit 22 Pulse stretching Input 7 Bit 23 Pulse stretching Input 8 64 Jetter AG JX2 1016 Controller Meaning of the individual bits Bit 8 Time out Reaction only for commissioning This feature is for defining the reation to a time out in system bus communication becomes immediately effective See chapter 12 Diagnostic and Administrative Functions page 93 The module is to remain addressable Once the communication error is eliminated IOs and registers can be addressed as before This function makes sense only if the communication problem can be resolved without switching off the logic voltage for controller and module If this function is used it is not allowed to enter an error state which is defined via register array elements 50 and 51 into one of the outputs Module is to assume stop state In this mo
76. ts in ascending order Read and write access to the counter readings is made via register array lements 25 28 Single channel counter Counter reading input 5 8 Besides using the register array read and write access to the counter readings of inputs 5 and 8 can be made via registers 3xx6 and 3xx7 The counter readings can be set to any value by entering the corresponding number With single counters edge evaluation is activated by default That is the reading is incremented only if the condition is fulfilled which has been parameterized using register array elements 29 Edge evaluation Polarity and 30 Edge evaluation Edge State Furthermore an enabled pulse stretching function also has an effect on counter reading incrementation 84 Jetter AG JX2 1016 Jetter AG 11 3 Single channel counter Using manual pulse stretching incrementation of the single channel counter reading can be stopped or re started through the application program When doing so it has to be taken into account that the write process for enabling and disabling manual pulse stretching via register 3xx1 and 3xx2 requires a short turnaround time which is not exactly quantifiable In the worst case the turnaround time is within several milliseconds The maximum pulse length is given in the technical data on the inputs for more information refer to chapter Technical Data of Digital Inputs page 30 Note In case of erronous readings the s
77. ty Instructions 1 Safety Instructions 1 1 Generally Valid Safety Instructions The JX2 1016 module complies with the safety regulations and standards in effect Special emphasis was given to the safety of the users Of course the user should adhere to the following rules and regulations relevant accident prevention regulations e accepted safety rules e EC guidelines and other country specific regulations 1 1 1 Usage as Agreed Upon Usage as agreed upon includes operation in accordance with the operating instructions The JX2 1016 module is a peripheral module featuring 8 digital inputs and 8 digital outputs and can be connected to the Jetter system bus The supply voltage of the JX2 1016 module is DC 24 V This operating voltage is classified as SELV Safety Extra Low Voltage The JX2 1016 module is therefore not subject to the EU Low Voltage Directive Up to three non intelligent JX2 IO modules can be connected to a JX2 1016 module not requiring a power supply of their own Sensors and connectors connected to a JX2 1016 module are supplied with DC 24 V by the module The JX2 1016 module may only be operated within the limits of the stated data for more information refer to chapter 5 Technical Data page 29 Do not apply a voltage to the JX2 I016 module that is higher than the specified operating voltage The JX2 1016 module is used to control machinery such as conveyors production machines and handling machine
78. ual This manual is an integral part of the JX2 1016 module and e must be kept in a way that it is always at hand until the JX2 1016 module will be disposed of Ifthe JX2 1016 module is sold alienated or loaned this manual must be handed over In any case you encounter difficulties to clearly understand this user manual please contact the manufacturer We would appreciate any suggestions and contributions on your part and would ask you to contact us This will help us to produce manuals that are more user friendly and to address your wishes and requirements This manual contains important information on how to transport erect install operate maintain and repair the JX2 1016 module Therefore the persons carrying out these jobs must carefully read understand and observe this manual and especially the safety instructions Missing or inadequate knowledge of the manual results in the loss of any claim of liability on part of Jetter AG Therefore the operating company is recommended to have the instruction of the persons concerned confirmed in writing History Revision Comment 1 0 Original issue 1 1 Various amendments 3 00 1 See Recent Revisions in Appendix A of revision 3 00 1 3 00 2 See Recent Revisions on page 107 Jetter AG JX2 1016 A Warning Caution A Warning amp Warning Warning ES Important Jetter AG Introduction Descriptio
79. ulse stretching with two short signals With pulse stretching for an input signal in progress additional edge changes of this input signal are ignored Therefore pulse stretching is for example used for debouncing an input signal 70 Jetter AG JX2 1016 Es Important Jetter AG 10 2 Operating principle Signal at the input Input state B 50 ms Fig 22 Effect of pulse stretching with a signal of longer duration If the duration of the input signal exceeds the pulse stretching interval then pulse stretching has no effect In this case the length of the actual input pulse determines the length of the stretched input pulse Once pulse stretching is deactivated the actual input state is displayed The JX2 1016 module provides two types of pulse stretching e Manual pulse stretching e Automatic pulse stretching Manual pulse stretching With manual pulse stretching the input pulse is stretched until the application program resets pulse stretching Automatic pulse stretching With automatic pulse stretching the input pulse is stretched until the set pulse stretching interval has elapsed ATTENTION Do not enable both pulse stretching modes in parallel 71 10 Pulse stretching 72 J etWeb 10 3 Manual pulse stretching The pulse stretching condition is defined for each input separately using register array elements 29 Edge evaluation Polarity and 30 Edge evaluation Edg
80. unter Input 6 7 7 8 Single channel counter Input 7 Y 8 S Single channel counter Input 8 D m 5 8 0V GND 2 Do A o When connecting single channel counters make sure that the sensor lines are properly shielded and that the shield is connected with the greatest possible surface area The shield is to be connected to a separate grounding bar in close vincinity to the input terminal For more information refer to Fig 11 INPUT X21 00000000 ES es LOAD TI D Fig 11 Shielding the single channel counter connection Jetter AG 43 6 Installation Guide 44 J etWeb 6 7 4 Dual channel counter The dual channel counter is connected as follows Pin assignment of 24 pin three level terminal blocks View Pin Signal 5 6 DC 24V Sensor power supply DC 24 V 5 S Dual channel counter K1 channel A 6 S Dual channel counter K2 channel B 5 6 0V GND When connecting the dual channel counter make sure that the sensor line are properly shielded and that the shield is connected with the greatest possible surface area The shield is to be connected to a separate grounding bar in close vincinity to the input terminals For more information refer to Fig 12 O0O000000 INPUT X21 Fig 12
81. vided with one dual channel counter function If the dual channel counter function is used the single channel counter function is not available for inputs 5 6 If an input is used as counter the corresponding bit in register array element 20 Counter configuration must be set 83 11 Counter Function J etWeb _ Note N Pai d Configuring the input as counter in register array element 20 Counter configuration reduces the system bus communication because the changed _ input status will no longer be sent automatically from the JX2 1016 module to the controller The update frequency for the input state in the controller now depends from the cycle time the controller uses to update the input state of the JX2 1016 module This fact has to be taken into consideration if the input state of a counter input is also used in the application program via input number or via register overlaid input information With low counting frequencies lt 25 Hz the bit for the counter input in register array element 20 needs not to be set 11 3 Single channel counter Logic processing rg fom Enabling pulse stretching ee terminal Activating pulse stretching 5 Single channel u m Software m Edge counter a filter evaluation Pulse stretching Fig 23 Generating the single channel counter pulse Basically the single channel counter coun
82. ze the module e Initialization 1 The module is re initialized from the controller using a command or a special function e Initialization 2 The module is re initialized by switching the controller and the module off and then on again Jetter AG JX2 1016 12 2 Response of Digital Outputs to Timeout The output state is influenced by these two ways ofinitialization differently e Initialization 1 The output error status which has been set due to the communication error is maintained in the JX2 1016 module To do so the JX2 1016 automatically sets control bit 8 Output initialization in register 3xx0 Status Controller For more information refer to chapter 8 Status and Control Functions page 63 During re initialization the output state saved by the controller for the JX2 1016 module is also set to the output state of the JX2 1016 For more information refer to Fig 30 Initialization 2 The output state within the module as well as in the controller is set to 0 For more information refer to Fig 30 Jetter AG 97 12 Diagnostic and Administrative Functions J etWeb Process flow Output state Register within the within the 2008 module within the application module program Output is set during process flow 1 1 0 Output is reset during process flow 0 0 0 Communication error 8 Output error state is set 1 0 8 Initialization

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