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XYR 6000 ISA100.11a Compliant Pressure Transmitter

1. ABNT NBR IEC 60079 11 2009 IEC 60079 31 2008 IEC 61241 1 1999 See individual Product manuals as defined in References for exact Models At time of Printing Certification was pending Revision 3 March 2012 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 7 2 Specifications 2 3 Conditions of Certification Electrical Data Battery Two in series connected D size Lithium batteries type 5930 manufactured by Tadiran type XL 205F manufactured by Zeno Energy or type PT 2300H manufactured by Eagle Picher Additionally for ATEX and IECEx certifications Lithium Battery SL 2780 manufactured by Tadiran GmbH may be used DC Supply For Ordinary Locations Explosion proof and Non Incendive 16 0 V min to 28 0 V max Current 100 mA For Intrinsically Safe A Barrier MTL 728P or MTL 7728P mounted in a suitable enclosure or in a non hazardous location is needed see Agency Certification drawings in Section 6 For Output parameters associated with Temperature Discrete Inputs Corrosion High Level INPUT HLAI or Universal I O see Agency Certification drawings in Section 6 2 3 Conditions of Certification IECEx Conditions of Certification Parts of the antenna are non conducting and the area of the non conducting part exceeds the maximum permissible areas for Category 11 1 G Zone 0 according to IEC 60079 0 Therefore when the antenna is used within a potentially explosive atmos
2. 40 C to 84 C Pressure Temperature Discrete Inputs Corrosion le High Level INPUT HLAI Universal I O leds Enclosure IP66 Standards Used EN 60079 0 2006 EN 60079 15 2005 EN 61241 0 2006 EN 61241 1 2004 AGENCY TYPE OF PROTECTION Ambient Product Applicability Temperature Intrinsically Safe Pressure Ex ia IIB T4 ano A Temperature Discrete Ex tD A20 IP66 T90 oC w i S e a e SCH Inputs E to Corrosion Uppy High Level INPUT HLAI Universal I O Flameproof 40 C 70 CB Pressure Ex d ia IIB T4 Ge e EE SH Corrosion Ex tD A21 IP66 T90 oC por High Level INPUT HLAI IECEx CSA Universal I O Nonincendive Pressure 09 0001X Ex nA nL IIC T4 Ex tD A22 IP66 T90 oC 40 C to 84 C Battery 40 C to 80 C DC Supply Temperature Discrete Inputs Corrosion High Level INPUT HLAI Universal I O Enclosure IP66 Standards Used IEC 60079 0 2004 IEC 60079 26 2007 IEC 60079 15 2001 IEC 60079 1 2003 IEC 61241 0 1999 IEC 60079 11 1999 IEC 61241 1 1999 6 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 2 Specifications 2 2 Certifications and Approvals AGENCY TYPE OF PROTECTION Ambient Product Applicability Temperature Intrinsically Safe Pressure Ex ia IIB T4 i Temperature Discrete Ex tD A20 IP66 T90 oC o
3. Enum Value O High 1 HighHigh 2 Low 3 LowLow 6 OutOfService 128 Sensor Over Temperature 0 None 1 Cal Lower 2 Cal Upper 3 Cal Zero 4 Cal Restore 5 Cal Clear 0 None 1 Success 2 Failed 3 Bad Factory Cal 4 Bad User Cal 5 Internal Error 6 Bad Units 7 Bad Sensor 8 Bad Trim Point 9 Success with Excess 1 None 2 User 3 Factory 1002 Art 1132 MPa 1133 kPa 1137 bar 1138 mbar 1141 psi 1142 psia 1143 psig 1144 g cmA 1145 kg cmA 1147 inH20 4 C 1148 inH20 68A F 1150 mmH20 4A C 1151 mmH20 68A F 1156 inHg OA C 1158 mmHg 0A C 1342 Enum Description No Help Available No Help Available No Help Available No Help Available No Help Available No Help Available No value Calibrate for lower value Calibrate for upper value Calibrate for zero Restore calibration command Clear calibration command No value Calibration successful Calibrate failed Bad factory calibration Bad user calibration Internal error Bad units Bad sensor Bad trim point Success with excess Calibration source none User Calibration Factory Calibration degree Fahrenheit megapascal ilopascal bar millibar pounds per square inch pounds per square inch absolute pounds per square inch gauge gram per square centimeter ilogram per square centimeter inches of water at 4A C inches of water at 68A F millime
4. corrupted or lost static data Revision 3 March 2012 XYR 6000 Pressure continued Name SENSOR_DEVREV SENSOR_BUILD MAINTENANCE_ALERT MAINTENANCE_ALERT ALERT_DISABLE MAINTENANCE_ALERT ALERT_PRIORITY OUT_OF_SPEC_ALERT OUT_OF_SPEC_ALERT ALERT_DISABLE OUT_OF_SPEC_ALERT ALERT_PRIORITY FUNCTION_CHECK_ALERT FUNCTION_CHECK_ALERT ALERT_DISABLE FUNCTION_CHECK_ALERT ALERT_PRIORITY FAILURE_STATUS_ALERT FAILURE_STATUS_ALERT ALERT_DISABLE FAILURE_STATUS_ALERT ALERT_PRIORITY POWER_SOURCE V_POWER EUI_64 DL_ALIAS_16_BIT NETWORK_ADDRESS_128_BIT DEVICE_ROLE_CAPABILITY VENDOR_ID MODEL_ID TAG_NAME SERIAL_NUMBER POWER_SUPPLY_STATUS JOIN_COMMAND RESTART_COUNT UPTIME SOFTWARE_REVISION DROP_OFF_COUNT JOIN_ATTEMPT_COUNT RESET_COUNTERS ROUTING_ASSIGNMENT Revision 3 March 2012 Description Device Revision Software Version Maintenance Alert Enable or Disable the Alert Priority set for the Alert Out of Specification Alert Enable or Disable the Alert Priority set for the Alert Function Check Alert Enable or Disable the Alert Priority set for the Alert Failure Status Alert Enable or Disable the Alert Priority set for the Alert Power source Power voltage Field device radio EUI64 unique identifier Field device radio short address Field device radio IP6 address Field device radio role capability Field device radio vendor ID Field device radio model ID Field device tag name Field device radio
5. Field device application identity Field device application CTS version Field device application ITS version Field device application diagnostic status bitstring Option No Help Available Diag status detail Table 6 14 XYR 6000 Pressure Modbus table Data Type VisibleString Vint16 OctetString Vint16 Vint16 BitString BitString Uint8 BitString Data Size Access 64 Read Only 2 Read Only 8 Read Only 2 Read Only 2 Read Only 4 Read Only 2 Read Write 1 Read Write 4 Read Only Class Enum Value Static Static Revision Static Static Static Dynamic 2147483647 Failure Status 1073741824 Function Check Status 536870912 Out of Specification Status 268435456 Maintenance Required Status 134217728 Fault in Electronics 67108864 Fault in Sensor or Actuator Element 33554432 Installation or Calibration Problem 8388608 Outside Sensor Limits 1048576 Power is Critically Low Maintenance Need Short term 128 Configuration Error 1 Detail Information Available Static 8192 Enable Software Write Protect Static 0 Begin Alert Recovery 1 End Alert Recovery 2 Device Restart 3 Maintenance Alert 4 Out of Specification Alert 5 Function Check Alert 6 Failure Status Alert Dynamic 1 Electronics Failure 4 Input Failure 16 Low Battery 128 Calibration Error 256 No Radio Error 4096 Low External Power 65536 Program Memory Fault 13
6. March 2012 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 17 5 Operation 5 2 Transmitter connection status 5 2 Transmitter connection status Table 5 1 Transmitter connection status Displayed Definition What to do status NO KEY Transmitter needs a key from the Transmit a key to the transmitter See page Provisioning Device and is not transmitting 28 NOT JOIN Transmitter has backed off and is in between If Transmitter does not join the network discovery attempts within five minutes do the following e Check that Key is correct for the network you are trying to join e Check that FDAP s in the local area are turned on and are already a secure part of the network e Check if KeyServer is active e Check the KeyServer Event Log to see if the Transmitter is actively trying to join Errors in the Event Log show that the Transmitter is trying to join but that there are problems Consult the OneWireless User Inteface documentation for troubleshooting errors DISCOVER Transmitter has not made a connection to a Wait for connection If Transmitter does not FDAP and is in discovery searching for a make a connection within five minutes see connection to a FDAP Transmitter will NOT JOIN in this table automatically enter a power saving mode if it cannot make a connection and will retry later SECURING Transmitter has connected with the network Wait for connection
7. document number 34 X Y 03 45 Gauge Pressure 100 document number 34 X Y 03 46 Flange Mount Spec S100 document number 34 X Y 03 47 Remote Seal Spec S100 document number 34 X Y 03 48 Provisioning Device Install the Provisioning Device application on any PDA having Windows Mobile version 4 2 Infrared port 2 5 Agency compliance information This section contains the Federal Communications Commission FCC Industry Canada 1C and Radio Frequency compliance statements for the One Wireless XYR 6000 Wireless Transmitters device D ATTENTION XYR 6000 units must be professionally installed in accordance with the requirements specified in the OneWireless XYR 6000 Agency Compliance Professional Installation Guide FCC compliance statements Revision 3 March 2012 This device complies with Part 15 of FCC Rules and Regulations Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radiofrequency energy and if not installed and used in accordance with these inst
8. 25 5 Operation 5 5 Transmitter menu 5 5 Transmitter menu Menu tree 26 At the PV display press Enter to access the menus To interact with the menus use the Device Local Configuration onscreen buttons page 30 or the buttons on your PDA Table 5 8 Menu tree Menu item Description CAL Calibration menu May be password protected See Table 5 9 on page 30 for password number entry CAL ZERO Calibrate zero See page 11 RADIO Radio menu PRI RSSI Primary receive signal strength Read only Signal strength 00 is too weak to connect to the network Displayed Value Value dBm Rx Margin dB 00 lt 86 lt 10 01 86 to 81 10 to 15 02 80 to 75 16 to 21 03 74 to 69 22 to 27 04 68 to 63 28 to 33 05 62 to 57 34 to 39 06 56 to 51 40 to 45 07 50 to 45 46 to 51 08 44 to 11 52 to 85 09 2 10 Saturation SEC RSSI Secondary receive signal strength Same as PRI RSSI Read only WEN ID Wireless Field Network ID Read only DEV ADD Device address Read only TX POWER Radio transmit power Read only OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 5 Operation 5 6 Provisioning Device menus 5 6 Provisioning Device menus Overview Hold the Provisioning Device no more than 6 15 cm from the transmitter and aim the infrared beam at the transmitter display while tapping on the screen command or button Main menu The mai
9. If Transmitter does not and is validating its key make a connection within five minutes see NOT JOIN in this table JOINING Transmitter has validated its key and is now Wait for transmitter to move to JOINED negotiating the parameters of the wireless state If this does not occur within five connection minutes then it may mean that the wireless network does not have enough resources to allow the transmitter to join Consult OneWireless Ul documentation for troubleshooting JOINED Transmitter has validated the key and has No action required made a secure connection with at least two Multinodes Transmitter should appear in OneWireless User Inteface as an uncommissioned device 18 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 5 Operation 5 3 Transmitter PV display 5 3 Transmitter PV display In PV display the following information is displayed in sequence Table 5 2 Transmitter PV display Item displayed Example Details PV value 14 7 Latest PV value Discrete PV value ON Discrete input on OFF Discrete input off PV engineering units PSI See Table 5 3 PV status BAD See Table 5 5 If PV status is not displayed then the PV value is good Device status LOW BAT See Table 5 6 If multiple device status messages are in effect they are displayed one message per channel until all messages have been displayed If no device status is displayed then the device st
10. Italy IT ISO 3166 2 letter code Country United Kingdom E Ir 2 letter code V rc ojo mio o ul uilz z o D L L T K S E G ISO 3166 Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual March 2012 2 Specifications 2 2 Certifications and Approvals 2 2 Certifications and Approvals Transmitter Refer to product lable for applicable ratings Table 2 2 Certifications and Approvals AGENCY TYPE OF PROTECTION Ambient Product Applicability Temperature Intrinsically Safe Pressure Class Division 1 Groups A B C D Temperature Discrete Class II Division 1 Groups E F G 40 C to 85 C Battery Inputs Class Ill Division 1 T4 a 104806 D6 eaten Class I Zone 0 Ex ia IIC T4 High Level ee ea Class Zone 0 AEx ia IIC T4 Universal Nonincendive Pressure Class Division 2 Groups A B C D Temperature Discrete Class II Division 2 Groups F G 40 C to 85 C Battery Inputs Class Ill Division 2 T4 40 C to 80 C DC High Level INPUT HLAI Supply Universal I O Class I Zone 2 Ex nA IIC T4 Class I Zone 2 AEx nA IIC T4 ESA Explosion Proof Flameproof Pressure 1903673 Class Division 1 Groups A B C D Temperature Discrete USA and Class Il Division 1 Groups E F G 1 SE 10 485 in E Inputs l ath i 40 C to 80 C DC Corrosion Canada Class Ill Division 1 T4
11. March 2012 6 Maintenance Repair 6 3 Inspecting and cleaning barrier diaphragms CENTER SECTION GASKET Tighten in Gu sequence shown 43 gt BOLTS one PROCESS all 2 HEAD 4 Figure 6 1 Assembly of DP Transmitter Process Heads Torque ratings Table 6 2 lists process head bolt torque ratings for given transmitter type Table 6 2 Process Head Bolt Torque Ratings Bolt Type 7 16 x 14 UNC 51452557 001 Meterbody Type Carbon Steel standard no option specified 50019775XXXX 67 8 N M 3 4 N M 50 0 Lb Ft 2 5 Lb Ft Revision 3 March 2012 51452557 002 and 003 NACE CR option Non NACE SS option 316 Stainless Steel 51452557 004 B7M Alloy Steel B7 option 56 9 NeM 2 8 NeM 42 0 Lb Ft 2 1 Lb Ft 48 8 NeM 2 4 NeM 36 0 Lb Ft 1 8 Lb Ft OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 37 6 Maintenance Repair 6 4 Replacing sensor module 6 4 Replacing sensor module Tools required e 1 Phillips Screwdriver or 1 8 Slotted Screwdriver e Torque Screwdriver e 1 5 mm hex key Procedure A WARNING Risk of death or serious injury by explosion Do not open transmitter enclosure when an explosive gas atmosphere is present Aa CAUTION Take precautions against electrostatic discharge to prevent damaging the sensor module Table 6 3 Sensor module repl
12. Supply j Class Zone 1 Ex d IIC T4 Figh Level INPUT HEA Class I Zone 1 AEx d IIC T4 Universal VO Enclosure Type 4X IP66 Standards Used CSA C22 2 No 30 M1986 CSA C22 2 No 142 M1987 CSA C22 2 No 213 M1987 CSA C22 2 No 94 M1991 CSA C22 2 No 157 M1992 CSA C22 2 No 60529 2005 CSA E60079 0 2002 CSA E60079 1 2002 CSA E60079 11 2002 CSA E60079 15 2002 CSA E61241 0 2002 CSA E61241 1 2002 FM 3600 1998 FM 3610 1999 FM 3611 2004 FM 3615 2006 ANSI ISA 12 12 02 2003 UL 50 2003 UL 916 1998 4 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 2 Specifications 2 2 Certifications and Approvals AGENCY TYPE OF PROTECTION Ambient Product Applicability Temperature Intrinsically Safe Pressure Class Division 1 Groups A B C D gt Temperature Discrete Bg 40 C to 85 C Battery Inputs Class Il Division 1 Groups E F G e 6 a 40 C to 80 C DC Corrosion Class III Division 1 T4 Supply Class L Zone 0 AEx ia IIC T4 SEET EES Universal I O Nonincendive Pressure Class Division 2 Groups A B C D 40 C to 85 C Battery Temperature Discrete Class Il Division 2 Groups F G 40 C to 80 C DC inputs Class Ill Division 2 T4 Supply High Level INPUT HLAI FM Class L Zone 2 AEx nA IIC T4 Universalo ApprovalsTM 3032450 Explosion Proof Flameproof Pressure Class
13. User s Manual 41 6 Maintenance Repair 6 6 Replacing 24V external power module 6 6 Replacing 24V external power module When to replace When the transmitter displays LOW PWR and external power is present and sufficient When the external power is removed to allow replacement of the module all transmitter data is retained in the transmitter s nonvolatile memory Tools required e l Phillips Screwdriver or 1 8 Slotted Screwdriver e Torque Screwdriver e 1 5 mm hex key Procedure D ATTENTION 24V power module must be replaced only by a trained service technician 1 WARNINGS e Risk of death or serious injury by explosion Do not open transmitter enclosure when an explosive gas atmosphere is present SHOCK HAZARD A e Depending on your installation transmitter input wiring sources may contain high voltage Disconnect all power from transmitter input sources before accessing the 24V power module Failure to do so could result in death or serious injury if the input terminals or wires are accidentally touched 42 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 6 Maintenance Repair 6 6 Replacing 24V external power module 24V Wiring Connector M3 Locking Screw Power Connector Power Module Mounting Screws Figure 6 4 24V Power Supply Module Assembly Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmit
14. details on keys refer to Getting Started with Honeywell OneWireless Solutions Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 29 March 2012 5 Operation 5 6 Provisioning Device menus Device Local Configuration Use Device Local Configuration buttons Table 5 9 to navigate the transmitter menus Table 5 8 and to make selections and changes You can also use the PDA buttons Provisioning DEER d Device Local Configuration o This menu allows you to control the LCD display on a Field Device Figure 5 3 Device Local Configuration screen Table 5 9 Buttons for Device Local Configuration Button Function Enter the Menu Tree Enter submenu of the menu that is appearing on the screen Execute action Submit the entered number while doing number entry Read value of certain displayed parameters Go to the next menu in the same level View quick view parameters in Normal Display Sequence PV Display During number entry increment the digit or change sign Go to the previous menu in the same level View quick view parameters in Normal Display Sequence PV Display During number entry decrement the digit or change sign Go to the upper menu level When changing a number value move cursor to the left more significant digit then wrap around to the least significant digit 30 OneWireless XYR 6000 ISA100 11a Com
15. loop control supervisory control and controls that do not have environmental or safety consequences As with any process control solution the end user must weigh the risks and benefits to determine if the products used are the right match for the application based on security safety and performance Additionally it is up to the end user to ensure that the control strategy sheds to a safe operating condition if any crucial segment of the control solution fails Revision Information Document Name Document ID Revision Publication Date XYR 6000 ISA100 11a Compliant Pressure number Transmitter User s Manual New 34 XY 25 43 January 2011 ISA 100 34 XY 25 43 October 2011 Added Flange Mount and Remote Seal data 34 XY 25 43 March 2012 updated Approvals information References The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title March 2012 XYR 6000 Transmitters Quick Start Guide 34 XY 25 21 Getting Started with Honeywell OneWireless Solutions OW CDX010 OneWireless User s Guide OW CDX060 OneWireless Builder Parameter Reference OW CDX070 Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual iii Support and contact info United States and Canada Contact Honeywell Process Solution Global Technical Support Phone 001 800 423 9883 Customer Service HFS Phone 001 800 343 0228 Outs
16. sees ee eenseeeeeeseeeeeeenneeaeeeseeeeaseaeeaeeeseeeeeeeneees 9 FCC compliance statements EE 9 IG Complianice Statements asc esd ots cio te licita 10 Radio Ee Eed RE 10 European Union restriction cocinan did edita 10 Ree TEE 10 Japanese RestrictlOns ais eer a EES dd daly press beeen eae 10 3 PREPARATION cuicos abs 11 3 1 JE UE de RE 11 3 2 An 11 3 3 Connecting to network s ssssnssenssennsennnunnnunnnnnnnnnnnnnnnnunnnnnn nunen nnne nnnn annn nnnn nnne nnnn anneanne ennnen nenne nanna 11 3 4 Calibrating the transmitter ccccccsseeeeseee sete eeseeeeneeeeeeeee sae seneeeensaeeesaaeseneeeenseeeseaeseseaeenseeeneees 11 OVEIVIW it a ae ee DEED hve EE RO ee ee 11 Calibrate 2 CFO A tacts Ar cesetuce sete case stesccced E setae E 11 Procedure for field calibration of Honeywell compound characterized XYR6000 pressure transmitters 12 4 FUNCTION BLOC Sisi 15 4 1 INTO AUCTION ii a ee a a ee 15 4 2 BloCck leSCriptiON cio toccocinonacica nad citar noir ad idad 15 Block ue isis o e ia ee eee ec 15 Block dla ET 15 4 3 Parameter details lt lt idas 16 Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual vii March 2012 Contents Symbol Definitions Biv SOPE RATION ee 17 BOL e EE 17 Display modes ice as ees ei ts aac eile eee i a eee a 17 Provisioning RRE 17 5 2 Transmitter connection StatUS ceeeeccsseeeeeeeeeeeeeenseeeeeenneeeeeenseeeeeenseeeeeeensee
17. serial number Field device power supply status Field device radio join command Field device radio restart counter Field device radio uptime Field device radio revision Field device radio network drop off counter Field device radio network join attempt counter Field device radio reset counters command Field device radio network routing assignment Data Type Vint16 Uint16 BinaryAlarmDesc Boolean Uint8 BinaryAlarmDesc Boolean Uint8 BinaryAlarmDesc Boolean Uint8 BinaryAlarmDesc Boolean Uint8 Uint8 Float OctetString Uint16 OctetString Vint16 VisibleString VisibleString VisibleString VisibleString Uint8 Uint8 Vint16 Uint32 VisibleString Vint16 Vint16 Boolean Uint8 Data Size Access Read Only Read Only Read Write Read Write Read Write Read Write Read Write Read Write Read Write Read Write Read Write Read Write Read Write Read Write 1 Read Only PENRRENPRRNARARNNN 4 Read Only D Read Only 2 Read Only D Read Only 2 Read Only 16 Read Only 16 Read Only 16 Read Write 16 Read Only 1 Read Only 1 Read Write 2 Read Only 4 Read Only 16 Read Only 2 Read Only 2 Read Only 1 Read Write 1 Read Write Class Enum Value Static Static Static Static Static Static Static Static Static Static Static Static Static Static Dynamic 1 Battery Module 2 24V External Power Module Dynamic Constant Static Static Constant 128 Provisioning Device 64 S
18. 0 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 5 Operation 5 6 Provisioning Device menus Advanced Options Advanced options are non typical configuration commands Provisioning De I Z7 4 25 ok Provisioning Devici 4 18 bk This menu allows you to read device This menu allows you to change the tag information from a Field Device Access name on a Field Device Access Point or a Point or a Field Device Field Device Tag Name T04084FFFFCOFE11 Write Tag Name This menu allows you to change the wireless radio power level on a Field Device Access Point or a Field Device Power Level 16 dBm v Figure 5 5 Advanced Options Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 33 March 2012 5 Operation 5 6 Provisioning Device menus Table 5 11 Advanced Options Item Description Read Power Level Reads the transmission power level of the transmitter radio Read Tag Name Reads the transmitter s tag name Write Tag Name Write the transmitter s tag name with the entered text maximum 16 characters 34 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 6 Maintenance Repair 6 1 Introduction 6 Maintenance Repair 6 1 Introduction This section provides information about preventive maintenance routines and replacing damaged parts Th
19. 1072 RAM Fault 262144 NVM Fault 524288 ADC Failure 1048576 Characterization Memory Fault 16777216 Meter Body Over Temperature 33554432 Meter Body Overload 67108864 Excess Zero Calibration 134217728 Excess Span Calibration 268435456 Excess Calibrated Range 536870912 Calibration Cleared Enum Description Failure status Function check status Out of specification status Maintenance required status Faults in electronics Faults in sensor or actuator element Installation or calibration problem Outside sensor limits Power is critical low maintenance need short term Invalid inconsistent Detail information available Enable Software Write Protect No Help Available No Help Available No Help Available No Help Available No Help Available No Help Available No Help Available An electronic component has failed Input failure Battery needs replacement Persistent calibration error Radio is not present or not functioning External power is low Program memory is corrupted Random access memory is corrupted Non volatile memory is corrupted Analog to digital converter failed Characterization memory fault Meter body temperature is too high Pressure input exceeds twice the upper range limit Zero calibration exeeds 5 percent Span calibration exeeds 5 percent Calibrated span exceeds the sensor span Calibration was reset OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual
20. 20 Stainless steel head without side vent drain 51452864 022 Stainless steel head with side vent drain 51452864 030 Hastelloy C head without side vent drain 51452864 032 Hastelloy C head with side vent drain 51452864 040 Monel head without side vent drain 51452864 042 Monel head with side vent drain 51452864 050 Carbon steel head nickel plated without side vent drain 51452864 052 Carbon steel head nickel plated with side vent drain Process Head Assembly Kit with VITON Gasket and with 51452864 110 Carbon steel head zinc plated without side vent drain 51452864 112 Carbon steel head zinc plated with side vent drain 51452864 120 Stainless steel head without side vent drain 51452864 122 Stainless steel head with side vent drain 51452864 130 Hastelloy C head without side vent drain 51452864 132 Hastelloy C head with side vent drain 51452864 140 Monel head without side vent drain 51452864 142 Monel head with side vent drain 51452864 150 Carbon steel head nickel plated without side vent drain 51452864 152 Carbon steel head nickel plated with side vent drain Each Process head Assembly Kit includes KI eee Pipe Plug See Note 1 2 rrrrrererrrnenanannanannnnno aennnnn nana anna nr nan ar nacer anar 2 KD ol connnnonancnnanennnncananennnnnas Vent Plug See Note 1 o OTAN 1 K ererrrrencnnnnanenananennnananenes Vent Bushing See Note 1 A OOO 1 TC Process Head etrerrrrrnnnnnnnananonnnononananancnnnnnnnnnnnnnnannnnnnnnnonennnnnnnnnananannanann
21. 5 kg cmA 1147 inH20 4A C 1148 inH20 68A F 1150 mmH20 4A C 1151 mmH20 68A F 1156 inHg OA C 1158 mmHg 0A C 1342 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Enum Description Normal Out Of Service Mode Automatic Mode Out Of Service Mode Automatic Mode Out of Service Mode Permitted Automatic Mode Permitted Out Of Service Mode Automatic Mode degree Fahrenheit megapascal kilopascal bar millibar pounds per square inch pounds per square inch absolute pounds per square inch gauge gram per square centimeter kilogram per square centimeter inches of water at 4A C inches of water at 68A F millimeters of water at 4A C millimeters of water at 68A F inches of mercury at OA C millimeters of mercury at OA C percent 55 XYR 6000 Pressure Analog In continued Name Description ALERTS No Help Available CAL_CMD Calibration command CAL_STATUS Calibration status CAL_POINT_HI Calibration Point High CAL_POINT_LO Calibration point low CAL_SOURCE Calibration Source CAL_UNIT Units of calibration point 56 Data Type Uint8 Vint8 Vint8 Float Float Uint8 Uint16 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Data Size Access 1 Read Write 1 Read Write 1 Read Only 4 Read Write 4 Read Write 1 Read Only 2 Read Write Class Static Dynamic Dynamic Static Static Dynamic Static
22. 6 7 Replacing antenna Tools required e 1 Phillips Screwdriver or 1 8 Slotted Screwdriver e Torque Screwdriver e 1 5 mm hex key Procedure ATTENTION You must replace your antenna with the same type that is elbow straight or remote Changing to a different antenna type is not permitted by approval agencies A la CAUTION Take precautions against electrostatic discharge to prevent damaging the sensor module A WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD The integrally mounted antenna shroud is made of Teflon and has a surface resistance greater than 1Gohm per square When the XYR 6000 transmitter is installed in potentially hazardous locations care should be taken not to electrostatically charge the surface of the antenna shroud by rubbing the surface with a cloth or cleaning the surface with a solvent If electrostatically charged discharge of the antenna shroud to a person or a tool could possibly ignite a surrounding hazardous atmosphere Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 45 March 2012 6 Maintenance Repair 6 7 Replacing antenna Antenna replacement procedure Step Action 1 Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing 2 Loosen the M3 locking set screw on the display end cap See item 1 in Figure 6 6 Unscrew and remove the front end cap 3 Loosen the t
23. ADIO Radio Interprocessor Radio Board is not Restart both the radio and sensor Comm Error accessible If condition persists replace sensor module See page 38 The following sta tus messages have multiple meanings Refer to OneWireless Ul Device Status for exact cause INP FAIL Input Failure Input Error Possible meter body sensor failure INP FAIL A D Failure Diagnostics detected Replace sensor module See page defect with Analog to 38 Digital Converter E FAIL A D Failure Diagnostics detected Replace sensor module See page defect with Analog to 38 Digital Converter E FAIL Electronics Failure Electronic Failure Restart both the radio and sensor detected on Sensor If condition persists replace Board Could be caused sensor module See page 38 by one of the status items marked by E FAIL NVM Fault Startup diagnostics Replace sensor module See page detected defect in 38 Sensor Non Volatile Memory E FAIL Program Memory Fault Startup diagnostics Replace sensor module See page detected defect in 38 Sensor Read Only Memory E FAIL RAM Fault Startup diagnostics Replace sensor module See page detected defect in Processor Random Access Memory 38 The following statuses are displayed only in OneWireless UI Device Status Revision 3 March 2012 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 23 5 Operation 5 3 Transmitt
24. AG BACKOFF LMO_NE DLMO_NE DIAG DIAG NEIGHBOR DIAG RSSI _DIAG RSQI DIAG TX_FAILED DIAG TX_BACKOFF DIAG TX_NACK DIAG CLOCK_SIGMA D DREQRECV EOUT DRSPSEND DRSPRECV DRSPTIMEOUT AT_WRITEREQSEND STAT_WRITEREQRECV STAT_WRITEREQTIMEOUT 60 Description Radio maximum transmit level Channel diagnostics Channel number Percentage of transmissions for this channel that did not receive an ACK or NACK Percentage of transmissions for this channel aborted due to CCA backoff Neighbor diagnostics Neighbor name RSSI Received Signal Strength Indicator with respect to this neighbor RSQI Received Signal Quality Indicator with respect to this neighbor Number of failed unicast transmissions to this neighbor Number of transmissions to this neighbor that were aborted due to CCA backoff Number of NACKs received from this neighbor Standard deviation of clock corrections with respect to this neighbor Publications from WDM to field device application Publications from field device application to WDM Read requests from WDM to field device application Read requests from field device application to WDM Read request timeouts between WDM and field device application Read response from WDM to field device application Read response from field device application to WDM Read response timeouts between WDM and field device application Write request from WDM to field device applicatio
25. ARNING Risk of death or serious injury by explosion Do not open transmitter enclosure when an explosive gas atmosphere is present Remove nuts from bolts that hold process head or heads to meter body Remove process heads and bolts See Figure 6 1 Remove gasket and clean interior of process head using soft bristle brush and suitable solvent CAUTION Diaphragm surface is fragile Be very gentle do not damage Inspect barrier diaphragm for any signs of deterioration or corrosion Look for possible residue and clean if necessary If diaphragm is dented has distorted convolutions or radial wrinkles performance may be affected Contact Honeywell for assistance Replace process head gasket ATTENTION e We recommend that you install a new gasket whenever a process head is removed for cleaning For process heads of a GP or AP transmitter with dual head design see illustration for differential pressure transmitters in Figure 6 1 Coat threads on process head bolts with anti seize compound such as Neverseize or equivalent Replace process head or heads and bolts Finger tighten nuts Use a torque wrench to gradually tighten nuts to torque rating shown in Table 6 2 in sequence shown in Figure 6 1 Tighten head bolts in stages of 1 3 full torque 2 3 full torque and then full torque Return transmitter to service OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3
26. Function blocks 4 3 Parameter details 4 3 Parameter details The transmitter itself displays a few basic parameters such as tag serial number device revision build device address and WFN ID by accessing the quick view mode using the Provisioning Device navigation keys For more information on parameters refer to the following documents e OneWireless User s Guide e OneWireless Parameter Reference 16 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 5 Operation 5 1 Overview 5 Operation 5 1 Overview Display modes The transmitter has the following display modes Test Appears briefly after power up to self test the display Connection status Appears when transmitter is not fully connected to the OneWireless network See section 5 2 PV display Default mode of the transmitter displays the PV and any status messages See section 5 3 on page 19 Quick view of transmitter identification parameters Displays read only parameters then returns to PV display See section 5 4 on page 25 Menu See section 5 5 on page 26 Provisioning Device To navigate the transmitter displays and menus hold the Provisioning Device no more than 6 from the transmitter and aim the infrared beam at the transmitter display while tapping the Device Local Configuration buttons Table 5 9 Provisioning Device menus are described in section 5 6 starting on page 27 Revision 3
27. Honeywell OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 34 X Y 25 43 Revision 3 March 2012 Notices and Trademarks Copyright 2011 by Honeywell International Inc Revision 3 March 2012 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell PlantScape Experion PKS and TotalPlant are registered trademarks of Honeywell International Inc Other brand or product names are trademarks of their respective owners Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix Arizona 85027 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 About This Document This document describes preparation operation and maintenance of the XYR 6000 Wireless Pressure Transmitters Mounting installation and wiring are covered in other documents Honeywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure result in unsafe conditions OneWireless is targeted at open
28. LERTACKTIMEOUT STAT_PUBMISSED STAT_RESETSTATS STAT_PUBTIMEOUT STAT_EUI64STR STAT_IP6ADDRSTR STAT_SHORTADDR STAT_VENDOR STAT_MODEL STAT_REVISION STAT_RADIOVENDOR STAT_RADIOMODEL STAT_RADIOREVISION STAT_SERIALNUMBER Revision 3 March 2012 Description Write response from WDM to field device application Write response from field device application to WDM Write response timeouts between WDM and field device application Execute request from WDM to field device application Execute requests from field device application to WDM Execute request timeouts between WDM and field device application Execute response from WDM to field device application Execute response from field device application to WDM Execute response timeouts between WDM and field device application Alert report from WDM to field device application Alert report from field device application to WDM Alert report timeouts between WDM and field device application Alert acknowledge from WDM to field device application Alert acknowledge from field device application to WDM Alert acknowledge timeouts between WDM and field device application Publications missed from field device application to WDM Reset statistics Publication timeouts from WDM to field device application Field device EUI64 string Field device IP6 address string Field device short address Field device application vendor string Field de
29. Mounted Liquid Level Transmitter 0 to 5 psi 0 to 100 psig 100 psi STRW12D Remote Diaphragm Seal Pressure Transmitter 0to4 0inH20 0 to 400 inH20 400 inH20 STRW13D Remote Diaphragm Seal Pressure Transmitter 0 to 1 0 psi 0 to 100 psi 100 psi STRW93D Remote Diaphragm Seal Pressure Transmitter 0 to 5 0 psi 0 to 100 psig 100 psi 12 OneWirelessXYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 3 Preparation 3 4 Calibrating the transmitter Upper and Lower Calibration The XYR6000 pressure transmitters provide calibration for upper and lower calibration points as well as the option for calibration of zero The zero calibration is independent of the upper and lower calibration and is applied as a bias whereas upper and lower calibration adjusts the gain and offset of the characterization Zero calibration is available from the local interface at the transmitter and is done with the device mounted in its operating orientation and applied zero offset head pressure Upper and lower calibration are only available when connected to the network where access to the upper and lower calibration points as well as access to the calibration command is available Upper and lower calibration requires the values for the upper and lower calibration points to be entered and the status of the calibration operation to be verified Definitions For compound characterized meter bodies the following definition is us
30. N ALUMINUM 50028364 502 1 ANTENNA ADAPTER ASSEMBLY REMOTE TYPE N STAINLESS STEEL 500181 10 001 1 COAX CABLE ASSY 1 0M 3 3 Ft LONG RP TNC N MALE 500181 10 002 1 COAX CABLE ASSY 3 0M 10 0 Ft LONG RP TNC N MALE 500181 10 003 1 COAX CABLE ASSY 10 0M 33 0 Ft LONG RP TNC N MALE 50018278 001 1 COAX CABLE ASSY 1 0M 3 3 Ft LONG N MALE N MALE 50018278 002 1 COAX CABLE ASSY 3 0M 10 0 Ft LONG N MALE N MALE 50018278 003 1 COAX CABLE ASSY 10 0M 33 0 Ft LONG N MALE N MALE 50018279 090 1 LIGHTNING SURGE ARRESTOR 50047517 501 1 I S BATTERY PACK HOUSING ASSEMBLY 50031 428 501 1 24V EXTERNAL POWER MODULE 50026010 001 2 3 6V LITHIUM THIONYL CHLORIDE Li SOCI2 BATTERY 50026010 002 4 3 6V LITHIUM THIONYL CHLORIDE Li SOCI2 BATTERY 50026010 003 10 3 6V LITHIUM THIONYL CHLORIDE Li SOCI2 BATTERY 48 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 6 Maintenance Repair 6 8 Parts Meter body Use the following figures and table to find replacement parts K2 kg 4 IZ G CH a Oe K1 D i U M e de K2 Say K3 Ue K4 Sch es SORA K1 Sch INN e KZ A i o Pt e 7 KA e AOS VU G x RR Ba Ae ER AQ Ze Ke d L Dn SA Kc V e Y HA Le Y ae o UC ee 2 Figure 6 8 STGW944 STGW974 Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 49 March 2012 6 Maintenance Rep
31. O for DP lt cal Lower Flow 0 for DP lt abs cal lower Where scale EU100 and scale EUO are in flow units and Cal Upper and Cal Lower are in pressure units The square root function is automatically employed for conversion from pressure to flow scale units Calibration units are always in pressure units 20 Table 5 4 XYR 6000 Flow units FLOW Description CMPS cubic meters per second CMPM cubic meters per minute CMPH cubic meters per hour CMPD cubic meters per day LPS liters per second LPM liters per minute OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 5 Operation 5 3 Transmitter PV display FLOW LPH LPD MLPD CFPS CFPM CFPH CFPD SCFPM SCFPH USGPS USGPM USGPH USGPD MUSGPD IGPS IGPM IGPH IGPD For Flow Description liters per hour liters per day million liters per day cubic feet per second cubic feet per minute cubic feet per hour cubic feet per day standard cubic meters per second standard cubic meters per minute US gallons per second US gallons per minute US gallons per hour US gallons per day million US gallons per day Imperial gallons per second Imperial gallons per minute Imperial gallons per hour Imperial gallons per day 1 Select the upper and lower scale values in flow units 2 Set the upper cal value to the pressure that will be asserted when the flow is to be the upper scale value 3 Set the lower c
32. RROR 6 Exit the menu 7 Reverse step 1 8 When ready in OneWireless User Inteface return the transmitter s channel to service Automatic and set Software Write Protect to Enable Procedure for field calibration of Honeywell compound characterized XYR6000 pressure transmitters This procedure applies to the following Honeywell XYR6000 pressure transmitters e 0 25 to 0 400 inH20 0 62 2 to 0 1000 mbar Compound Characterized e 0 5 to 0 100 psi 0 0 34 to 0 7 bar Compound Characterized Honeywell XYR6000 pressure transmitters are fully characterized at the factory and have an applied factory calibration over the range of the transmitter URL Field calibration is provided to allow up to 5 adjustment over a reduced operating range providing accuracy within 075 of the reduce range or 0 025 0 05 20 psi span psi or 0 025 0 05 1 4 bar span bar in span Compound characterized pressure transmitters allow calibration at both positive and negative relative pressure calibration points within the characterized range of the transmitters meter body XYR 6000 Description Range Limits Span Limits Min Lower Model Range STFW128 Flange Mounted Liquid Level Transmitter 0to4 0inH20 0 to 400 nis 400 inH20 STFW132 Flange Mounted Liquid Level Transmitter 0 to 1 0 psi 0 to 100 psig 100 psi STFW924 Flange Mounted Liquid Level Transmitter 0 to 10 inH20 0 to 400 inH20 400 inH20 STFW932 Flange
33. Transmitter OneWireless User Definition What to do display Inteface display OUT SVC OOS All channels are out of Restore mode to Auto in service OneWireless User Inteface SENS ERR Sensor Error Sensor can not access Check connection between sensor meter body A D module and meter body If still converter doesn t work replace sensor See page 38 CHAR ERR Characterization Error Sensor can not access Check connection between sensor meter body module and meter body If still characterization or the doesn t work replace sensor See characterization is page 38 invalid OVR TEMP Over Temperature The meter body has Determine cause excessive exceeded the maximum temperature temperature as defined by the meter body characterization data 22 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 5 Operation 5 3 Transmitter PV display Transmitter OneWireless User Definition What to do display Inteface display OVR LOAD Over Load The applied pressure has Determine cause of over pressure exceeded the limit defined by the meter body characterization data CAL ERR Calibration Error Calibration Data Invalid Use Cal Clear Restore or User or could not be read Calibrate LOW BAT Low Battery Battery Voltage Critically Replace batteries as soon as Low possible See page 40 LOW PWR Low Power External Power Critically Check external 24V power supply Low NO R
34. able 6 9 Drawing numbers for GP AP models STAW1xL STGW9xL STGW1xL STGW9XL 54 Table 6 10 Drawing Numbers for Flush Extended and Pseudo Flanged Model 54 Table 6 11 Drawing Numbers for DP Remote Seal Models STRW1xD GTRWOvl 54 Table 6 12 Drawing Numbers for GP AP Remote Seal Models STRW1xG STRW9xG STRW1xA SHR EE E eee e 54 Table 6 13 XYR 6000 Pressure Analog In Modbus Iable na nnnancccn 55 Table 6 14 XYR 6000 Pressure Modbus table AA 58 Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual ix March 2012 Contents Figures Figures Figure 1 1 XYR 6000 Functional Diagramm 2 Figure 4 1Block Did AM ENEE eebe Eed Eed 15 Figure GN RO Ti Mu EE 27 Figure 5 2 Security and Node Deployment cee eeeaaeeeeaeeseaeeeseaeeeseaeeseeeeesaeeesaeeneaeeeenees 28 Figure 5 3 Device Local Configuration screen c ccccececeeeceeneeceeeeeeeaaeeeeneeceaeeeseaeeesaaeseeaeeesaeeesaeeneneeeenees 30 Figure 5 4 Read Device Information 31 Figure 5 5 Advanced OPtIONS sireno n eaaa a NT a a a a eaa E Aaaa 33 Figure 6 1 Assembly of DP Transmitter Process Heads 37 Figure 6 2 Sensor module removal and replacement occconnnccnnnnccnnccononnonccnna nc ccoo 39 Figure 6 3 S Battery Palkia a 41 Figure 6 4 24V Power Supply Module Assembly ssssssssesinesinesirssirsssrnesrnsstnsstnssinssrnnsrnssrnssrnssrnnsnnnsnnnnnnnt 43 Figure 6 5 24V External power module ooooocccconiconoccccnoconononannn
35. acement Step Action 1 Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing 2 Loosen the M3 locking set screw on the display end cap See item 1 in Figure 6 2 Unscrew and remove the end cap 3 Loosen the two screws on the sensor module See items 2 in Figure 6 2 4 Disconnect each connector on the sensor module See items 3 in Figure 6 2 5 Install new sensor module Be sure to orient sensor module in the proper viewing orientation before tightening two sensor compartment screws Reverse steps 1 4 Torque screws to 0 4 0 6 N M 3 5 5 3 Lb in Honeywell recommends lubricating the end cap O ring with a Silcone Grease such as Dow Corning 55 or equivalent before replacing the end cap Return transmitter to service 38 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 6 Maintenance Repair 6 4 Replacing sensor module Revision 3 March 2012 Figure 6 2 Sensor module removal and replacement OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 39 6 Maintenance Repair 6 5 Replacing batteries 6 5 Replacing batteries When to replace When the transmitter displays a LOW BAT message you have 2 4 weeks to replace both batteries before they expire When batteries are removed or expired all transmitter data is retained in the transmitter s non volatile memory Tools required e 1 P
36. air 6 8 Parts Table 6 5 Parts see Figure 6 7 Figure 6 8 Key Part Number Description Qty No Unit 1 Specify complete Series 100 Meter Body replacement kit includes 1 model number from nameplate Meter body without Process Heads Neoprene O ring Meter Body to Electronic Housing K7 Part no 30752785 009 1 unit Process Head Gasket PTFE K6 Part No 51452560 002 2 unit Specify complete Series 900 Meter Body replacement kit includes 1 model number from nameplate Meter body without Process Heads Neoprene O ring Meter Body to Electronic Housing K7 Part no 30752785 009 1 unit Process Head Gasket PTFE K6 Part No 51452560 002 2 unit Bolting Kits 51452866 001 Bolts and Nuts Kit Carbon Steel 51452866 002 Bolts A286 SS NACE and Nuts 304 SS NACE Kit 51452866 003 Bolts 316 SS non NACE and Nuts 316 SS non NACE Kit 51452866 004 Bolts B7M and Nuts 7M Kit Each Bolts and Nuts Kit includes KE events tiveceetee ieee Bolt Hex head 7 16 20 UNF 1 50 Inches long Flange Adapter 4 K4 ENEE Nut Hex 7 16 UNC Process Head TTT A K O en a Bolt Hex Head 7 16 UNC X 3 25 inches long Process Head 4 Vent and Plug Kits 30753785 001 Drain and Plug Kit stainless steel 30753787 001 Drain and Plug Kit Monel 30753786 001 Drain and Plug Kit Hastelloy C Each Drain and Plug Kit includes KA on Pipe Plug ia 4 K2 laicidad Vent Plug a 2 Ke d Vent Bushing rr eee 2 Meterbody Gas
37. al value to the pressure that will be asserted when the flow is to be the lower scale value 4 Perform Cal Low and Cal high in pressure units only if required Calibration is optional and is done only if the factory or default calibration is not sufficient Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 21 March 2012 5 Operation 5 3 Transmitter PV display Table 5 5 PV status PV status Cause Action blank PV is normal no action required BAD Possible calibration error Clear calibration AITB can not execute due to internal firmware state Attempt cold restart of device AITB can not execute due to hardware fault Replace sensor board Sensor failure Check Connection between Sensor board and Meter Body Meter Body Characterization Data is Bad Replace Meter Body Meter Body A D Failure Replace Meter Body Meter Body Sensor Fail Replace Meter Body Configuration is bad Check possible units and range settings for input type and correct AITB configuration Hardware fault detected Replace sensor board UNC Warning Calibration zero or trim is causing excessive adjustment to characterization value Warning Input inaccurate due to uncertain input data integrity Warning Input inaccurate due to input conversion limitations or resolution Warning Input outside of characterized range Value is estimated Table 5 6 Device status
38. ating configurations must be satisfied Remote Point to Multi Point antenna s for this unit must be fixed and mounted on outdoor permanent structures with a separation distance between the antenna s of greater than 20cm and a separation distance of at least 20cm from all persons Remote Fixed Point to Point antenna s for this unit must be fixed and mounted on outdoor permanent structures with a separation distance between the antenna s of greater than 20cm and a separation distance of at least 100cm from all persons Furthermore when using integral antenna s the XYR 6000 Wireless Transmitter unit must not be co located with any other antenna or transmitter device and have a separation distance of at least 20cm from all persons European Union restriction France restricts outdoor use to 10mW 10dBm EIRP in the frequency range of 2 454 2 483 5 MHz Installations in France must limit EIRP to 10dBm for operating modes utilizing frequencies in the range of 2 454 2 483 5MHz Restriction France restricts outdoor use to 10mW 10dBm EIRP in the frequency range of 2 454 2 483 5 MHz Installations in France must limit EIRP to 10dBm for operating modes utilizing frequencies in the range of 2 454 2 483 5MHz Japanese Restrictions For locations in Japan the transmitter power is restricted to 12 14dBm Mhz 32mW 15 4 dBm maximum EIRP including the antenna OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Man
39. atus is normal Pressure PA GPA MPA KPA mPA uPA hPA BAR mBAR TORR ATM PSI PSIA PSIG GCM2 KGCM2 Revision 3 March 2012 Table 5 3 XYR 6000 DP units OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Description Pascal gigapascal megapascal kilopascal millipascal micropascal hectopascal Bar millibar Torr Atmosphere Pounds per square inch Pounds per square inch absolute Pounds per square inch gage grams per centimeter square Kilograms per centimeter square 19 5 Operation 5 3 Transmitter PV display For Pressure Pressure INH20 INH20_4C INH20_68f MMH20 MMH20_4C MMH20_68F FTH20 FTH20_4C FTH20_68F INHG INHG_0C MMGH MMGH OC Description Inches H2O Inches H20 referenced to AC Inches H20 referenced to 68 F millimeters H20 millimeters H2O referenced to 4 C millimeters H20 referenced to 68 F Feet H20 Feet H20 referenced to AC Feet H20 referenced to 68 F Inches mercury Inches mercury referenced to 0 C millimeters mercury millimeters mercury referenced to 0 C The upper and lower calibration points indicate the upper and lower pressure value that will correspond the upper and lower scale value respectively Flow scale EU100 scale EUO sqroot DP Cal Lower Cal Upper Cal Lower scale EUO for DP gt cal Lower Flow scale EU100 scale EUO sqroot Cal Lower DP Cal Upper Cal Lower scale EU
40. cc conca rana cc 44 Figure 6 6 Antenna replacement a eset etree eee aeee eee oid setae eee ee eaaeeeeeeaaeeeeeeaeeeeeeeeeeeeaeeeeneaa 47 Figure 6 7 STDW1xx GT D ss 49 Figure 6 8 STGW944 GTOGWO 3 nora 49 Figure 6 9 STAW1xL STAW9xL STGWAXL STGWOXL 0 eeeeeeeececeeeeeeeeeeeeeee cee eeeeaeeeeeaeeeeeeeesaeeeeaaeseeeees 53 x OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 1 Introduction 1 1 Purpose 1 1 1 2 1 3 1 4 1 Introduction Purpose This manual describes the Honeywell OneWireless XYR 6000 Pressure Transmitter function operation and maintenance Scope The manual includes e Details of topics that relate uniquely to the Honeywell XYR 6000 Pressure Transmitter e This manual does not cover installation mounting or wiring See XYR 6000 Transmitter Quick Start Guide document 34 XY 25 21 OneWireless network overview OneWireless is an all digital serial two way communication mesh network that interconnects industrial field sensors to a central system OneWireless has defined standards to which field devices and operator stations communicate with one another The communications protocol is built as an open system to allow all field devices and equipment that are built to One Wireless standard to be integrated into a system regardless of the device manufacturer This interoperability of devices using One Wireless technology is to become an industry standa
41. ct shortage and some Honeywell service communication packets may have been dropped blank Watchdog Timer Error Sensor Watchdog Clear by warm restart of device If Timeout The processor condition persists contact was restarted due to Honeywell service unexpected operation 24 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 5 Operation 5 4 Transmitter quick view of parameters 5 4 Transmitter quick view of parameters If the Up or Down key is pressed using the Provisioning Device while in PV display mode the display will enter parameter quick view mode Successive presses of the Up key will increment to the next parameter in the following table or exit to PV mode if at the last parameter The Down key will decrement to the previous parameter or exit if at the first parameter The Enter key will exit to PV display mode at any time Table 5 7 Transmitter quick view of parameters Position Parameter Description 1 Vendor Name HONEYWELL 2 Model Name XYR 6000 PRESSURE 3 Tag Name HON_XYR6000_PRES_ 1234567890 4 SDREV Sensor device revision 5 SBLD Sensor build number 6 Radio Type DSSS 7 RBLD Radio build number 8 WFN Wireless field network identifier 9 NET Network device address 10 MODE CHANNEL Frequency hopping mode amp channel Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual March 2012
42. dapters and with 316 SS non NACE bolts 51452867 130 Hastelloy C Flange Adapters and with carbon steel bolts 51452867 330 Hastelloy C Flange Adapters and with 316 SS non NACE bolts Each 1 2 inch NPT Flange Adapter Kit includes Ka iris Gasket Flange Adapter DT 2 KID dl ota tee cee he te 1 2 inch NPT Flange Adapter seeeesersrererererereererererererenrerererenenenennen 2 KES A E Bolt hex head 7 16 20 UNF 1 50 inches long Flange Adapter 4 Blind Flange Adapter Kits 51452867 100 SS Blind Flange Adapter Kit with Carbon Steel bolts 51452867 200 SS Blind Flange Adapter Kit with A286 SS NACE bolts 51452867 300 SS Blind Flange Adapter Kit with 316 SS non NACE bolts 51452867 400 SS Blind Flange Adapters and B7M alloy steel bolts Each Blind Flange Adapter Kit includes Ka E Gasket Flange Adapter SS dis ta Sede eee weet deed ts 2 Kb EE Blind Flange Adapter DTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTOTE 2 KOs osu sta neuen aves Bolt hex head 7 16 20 UNF 1 50 inches long Flange Adapter 4 Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 51 March 2012 6 Maintenance Repair 6 8 Parts Key Part Number Description Qty No Unit Process Head Kits Process Head Assembly Kit with PTFE Gasket and with 51452864 010 Carbon steel head zinc plated without side vent drain 51452864 012 Carbon steel head zinc plated with side vent drain 51452864 0
43. e ee Corrosion Supply High Level INPUT HLAI Universal I O Flameproof Pressure Ex d ia IIB T4 40 oC to 70 oC Battery Gorrosion Ex tD A21 IP66 T90 oC 40 oC to 80 oC DC High Level INPUT HLA SAEx Supply Universal I O Gen emer O i x nA n o SE emperature Discrete Africa Ex tD A22 IP66 T90 oC 40 C to 84 C Battery Inputs 40 C to 80 C DC Corrosion Supply High Level INPUT HLAI Universal I O Enclosure IP66 Standards Used SANS IEC 60079 0 2005 ed ene seule ARP 0108 Edition 1 1 IEC 60079 1 2003 IEC 61241 1 1999 IEC 60079 26 2007 IEC 61241 0 1999 f AGENCY TYPE OF PROTECTION Ambient Product Applicability Temperature Intrinsically Safe 40 C to 70 C Battery Pressure Ex ia IIB T4 Ga 40 C to 80 C DC Temperature Discrete Supply Inputs Corrosion High Level INPUT HLAI Universal I O Flameproof 40 C to 70 C Battery Pressure Ex d ia IIB T4 40 C to 80 C DC Corrosion INMETRO Ex tb IIIC T90 oC IP66 Supply High Level INPUT HLAI Universal I O NCC E 0331 Nonincendive 40 C to 84 C Battery Pressure Ex nA ic IIC T4 40 C to 80 C DC Temperature Discrete BRAZIL Ex tc IIIC T90 oC IP66 Supply Inputs Corrosion High Level INPUT HLAI Universal I O Enclosure IP66 Standards Used ABNT NBR IEC 60079 0 2008 IEC 60079 15 2010 ABNT NBR IEC 60529 2009 ABNT NBR IEC 60079 1 2009 ABNT NBR IEC 60079 26 2008 IEC 61241 0 1999
44. e following tables and contact your Honeywell representative Table 6 7 Drawing numbers for DP models STDW1xx STDW9xx Angle Bracket MB or SB Flat Bracket FB Vertical Pipe Horizontal Pipe Vertical Pipe Horizontal Pipe 50022275 50022274 50022273 50022272 Table 6 8 Drawing numbers for DHGP models STGW944 STGW974 Angle Bracket MB or SB Flat Bracket FB Vertical Pipe Horizontal Pipe Vertical Pipe Horizontal Pipe 50022279 50022278 50022277 50022276 Table 6 9 Drawing numbers for GP AP models STAW1xL STGW9xL STGW1xL STGW9xL Angle Bracket MB or SB Flat Bracket FB Vertical Pipe Horizontal Pipe Vertical Pipe Horizontal Pipe 50022279 50022278 50022277 50022276 Table 6 10 Drawing Numbers for Flush Exten ded and Pseudo Flanged Models STFW1xx STFW9xx Flush Flange 50060110 STFW1xx STFW9xx Extended Flange 50060111 STFW1xF STFW9xF Pseudo Flange 50060112 Table 6 11 Drawing Numbers for DP Remote Seal Models STRW1xD STRW9xD 1 Remote Seal on High Side 1 Remote Seal on Low Side 2 Remote Seals Flat Bracket Horizontal 50060115 50060119 50060829 Flat Bracket Vertical 50060116 50060120 50060830 Angle Bracket Horizontal 50060117 50060121 50060831 Angle Bracket Vertical 50060118 50060122 50060832 Table 6 12 Drawing Numbers f
45. e topics covered in this section are Preventive maintenance of the meter body barrier diaphragms and process piping to the transmitter Replacement of damaged parts such as the transmitter display sensor and batteries 6 2 Preventive maintenance The XYR 6000 transmitter itself does not require any specific maintenance routine at regularly scheduled intervals However you should consider carrying out these typical inspection and maintenance routines on a schedule that is dictated by the characteristics of the process medium being measured and whether blow down facilities or purge systems are being used Check piping for leaks Clear the piping of sediment or other foreign matter Clean the transmitter s pressure chambers including the barrier diaphragms 6 3 Inspecting and cleaning barrier diaphragms Depending on the characteristics of the process medium being measured sediment or other foreign particles may collect in the process head cavity chamber and cause faulty measurement In addition the barrier diaphragm or diaphragms in the transmitter s meter body may become coated with a residue from the process medium The latter is also true for external diaphragms on flange mount and remote seal type transmitters In most cases you can readily remove the process head or heads from the transmitter s meter body to clean the process head cavity and inspect the barrier diaphragm or diaphragms For flange mount and remote seal diaphrag
46. eWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 5 Operation 5 6 Provisioning Device menus To connect your transmitter to the OneWireless network perform the following steps Step Action 1 If the Provisioning Device contains no keys obtain new security keys from the Wireless System Gateway user interface 2 When the Provisioning Device has valid unexpired keys aim it at the transmitter and transmit a key to the transmitter The transmitter will validate the key and then use it to make a connection to the OneWireless network The Transmitter may continue to show the diagnostic message NO KEY for a brief time while it validates the key before showing the DISCOVER message To verify your transmitter has been provisioned see the Connection prompt on the Read Device Information screen page 31 To deprovision your transmitter from the OneWireless network select Reset Device to Defaults This clears the transmitter s key network and security configurations and resets the transmitter to its factory default settings perform the following steps Select Provisioning Data under Advanced Options when e The Provisioning Device has keys from one system but you are using provision device on another system or e you want to clear all keys so that you cannot deploy any more keys without going to the Wireless System Gateway user interface and getting more For more
47. eceeecceeeeeeeeeeeeeeeceeeeneeeeeeeneeceeeeeneaeeesneeeeeesneeaeeesseneeessenseesenenees 19 Table 5 3 XYR 6000 DP UNT curra ashe chk eeng See AER e ee Wiese 19 Table 5 4 XYR 6000 Flow units cece eeeeeee aces ener eee eeeaae ae ee ee ees eaaeaaaaeeeeeeeeesaaeaeeeeeeesesegeesaeeeeeeeeeeeeea 20 rable AE EE EE 22 Table 5 6 Device Status aii zssi t dich adil ei A FL ede iad a Ne 22 Table 5 7 Transmitter quick view Of parameters oooccciccccinococonoccconcccnonnnnnnonn nac n corn naar nn 25 Table 5 8 Menl tre sic id A AA ded 26 Table 5 9 Buttons for Device Local Confiouraiton nana nn cnn rca naar 30 Table 5 10 Read Device Information o ccconoocccnonoccncnonaonnnnnnnononcnnnononcnnnnnnnccnnnnrnnnnnnn rn nr naar rn nr naar rn r naar rn annene En 31 Table 5 11 Advanced Options AE 34 Table 6 1 Inspecting and Cleaning Barrier Diaphragms oooconccccincconoccconocananaccnnnc cnn nnnnnnn cn nnncc nana nn 36 Table 6 2 Process Head Bolt Torque Ratings nano ncnnnnnonnnn ran rca r rana rra 37 Table 6 3 Sensor module replacement cocccccnnnncccnncccnocccononanonnn nono ncnnn cnn nn rca 38 Table 6 4 Transmitter Body Parts 48 Table 6 5 Parts see Figure 6 7 Figure BBI 50 Table 6 6 Parts ses Figure C9 iii dd pee anette 53 Table 6 7 Drawing numbers for DP models STDW1xx STDW9OXX ocoococcccccococoncconononcconononccnnnnnnnccnnnnnncnnnn nos 54 Table 6 8 Drawing numbers for DHGP models STGW944 STGW974 occooocccccococcnccononcnncconononccnnnannncnnnnns 54 T
48. ed Positive applied pressure value A positive applied pressure is an applied pressure where the pressure at the high side of the meter body is greater than the applied pressure at the low side of the meter body thus asserting a positive relative pressure between the high and low side of the meter body Negative applied pressure value A negative applied pressure is an applied pressure where the pressure at the high side of the meter body is lower than the applied pressure at the low side of the meter body thus asserting a negative relative pressure between the high and low sides of the meter body One side calibration Often only a positive calibration pressure source is available and compound calibration is done by applying regulated pressure relative to ambient air to only one side of the meter body with the other side of the meter body vented to ambient air In this way a positive calibration pressure applied to the low side of the meter body can be used to apply negative relative pressure value during calibration of the lower calibration point Both the upper and lower calibration points can be either positive or negative values as long as the upper calibration point is greater than the lower calibration point Compound Calibration Procedure Select the upper and lower calibration points where the transmitter is to be calibrated 1 Select a the Cal Clear command to remove any zero bias from the transmitter and return the ca
49. er PV display Transmitter OneWireless User Definition What to do display Inteface display blank Excess Zero Calibration The selected zero offset Clear Calibration or the lower calibration trim point is beyond 5 of the lower end of the characterized range of the device blank Excess Span Calibration The calibrated upper and Clear Calibration lower trim has produced a span that is greater Or than 5 of the EE characterized span of the Set Factory Calibration transmitter Or Check the applied trim points and re attempt lower and upper trim calibration blank Excess Calibrated Range The selected calibration Check that the upper and lower points used for upper trim points are both within the and lower trim are characterized range of the outside the characterized transmitter and re attempt upper range of the transmitter and lower trim calibration blank Calibration Cleared Indicates that both the Select Factory Calibration upper and lower trim points as well as the zero Or offset has been cleared ae The calibration source is Calibration the zero offset none Or Calibrate using the lower and upper trim points blank Device Firmware Sensor Board Firmware Replace sensor module See page Mismatch Error The software did 38 not pass verification tests blank Heap Memory Not Heap Allocation Failure Clear by warm restart of device If Available Software detected heap condition persists conta
50. ert against unsafe practices CAUTION symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Risk of electrical shock Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may be accessible ESD HAZARD Danger of an electro static discharge to which equipment may be sensitive Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the s
51. evision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 1 March 2012 1 Introduction 1 4 About the transmitter The XYR 6000 Pressure DP model type is capable of measuring mass flow and volumetric flow When minimum and maximum flow rate values are configured as PV scale 0 and 100 values at given PV units of measure and the respective DP values at those limits are configured as the calibration scale 0 and 100 values the PV value becomes a flow rate in the selected units of measure Minimum and maximum flow rate data at given DP values is either provided on or with orifice plates or is commonly available according to orifice plate size Factory Configuration Characterization Data Data Measurement Board DP or AP Sensor EEPROM EEPROM Micro Micro processor processor EEPROM Battery Antenna Temp Sensor Meter Body Electronics Housing Configuration Data Figure 1 1 XYR 6000 Functional Diagram 2 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 2 Specifications 2 1 European Union Usage 2 Specifications 2 1 European Union Usage This product may be used in any of the following European Union nations Table 2 1 European Union Usage Country Austria Belgium Bulgaria Cyprus Denmark Estonia Finland France Germany Greece Hungary Iceland Ireland
52. ffices below ASIA PACIFIC EMEA NORTH AMERICA SOUTH AMERICA TAC Honeywell Process Solutions Honeywell Process Solutions Honeywell do Brasil amp Cia hfs tac Phone 80012026455 or 44 Phone 1 800 423 9883 Phone 55 11 7266 1900 A 0 1202645583 Or 1 800 343 0228 FAX 55 11 7266 1905 FAX 44 0 1344 655554 Australia Honeywell Limited Email Sales Email Sales Email Sales Phone 61 7 3846 1255 sc cp apps ask ssc honeywell com ask ssc honeywell com FAX 61 7 3840 6481 salespa62 honeywell com Toll Free 1300 36 39 36 ag o iS Toll Free Fax TAC TAC 1300 36 04 70 TAC hfs tac hfs tac hfs tac support honeywell com support honeywell com China PRC Shanghai support honeywell com Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 Honeywell Honeywell Process Solutions 1860 West Rose Garden Lane 34 XY 25 43 Rev 3 Phoenix Arizona 85027 March 2012 www honeywellprocess com 2011 Honeywell International Inc
53. hillips Screwdriver or 1 8 Slotted Screwdriver e Torque Screwdriver e 1 5 mm hex key Procedure D ATTENTION Batteries must be replaced only by a trained service technician 1 WARNINGS e Risk of death or serious injury by explosion Do not open transmitter enclosure when an explosive gas atmosphere is present e Batteries must not be changed in an explosive gas atmosphere e If IS Battery Pack Honeywell 5004751 7 001 has been installed in the Wireless Transmitter the transmitter enclosure maybe opened when an explosive gas atmosphere is present Otherwise do not open transmitter enclosure when and explosive gas atmosphere is present When not in use the Battery Pack must be stored in a non Hazardous Area e The batteries used in this device may present a risk of fire or chemical burn if mistreated Do not recharge disassemble heat above 100 C 212 F or incinerate e When installing batteries do not snag the battery terminal on the clip or the battery may be damaged Do not apply excessive force e Do not drop Dropping the battery may cause damage If a battery is dropped do not install the dropped battery into the transmitter Dispose of dropped battery promptly per local regulations or per the battery manufacturer s recommendations 40 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 6 Maintenance Repair 6 5 Replacing batteries IS Batte
54. ide United States Phone 001 215 641 3610 Calls are answered by dispatcher between 6 00 am and 4 00 pm Mountain Standard Time Emergency calls outside normal working hours are received by an answering service and returned within one hour Email support ask ssc honeywell com Mail Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix Arizona 85027 For more contact details for Europe Asia North and South Americas please see back page World Wide Web Honeywell Process Solutions Support Online www honeywellprocess com Elsewhere Call your nearest Honeywell office Training Classes Honeywell Automation College http www automationcollege com iv OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 Symbol Definitions The following table lists those symbols used in this document to denote certain conditions Symbol Definition D CAUTION Ps E P IF continued ATTENTION Identifies information that requires special consideration TIP Identifies advice or hints for the user often in terms of performing a task Indicates a situation which if not avoided may result in equipment or work data on the system being damaged or lost or may result in the inability to properly operate the process CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to al
55. in data block objects and parameters which define the application such as the inputs and outputs signal processing and connections to other applications The XYR 6000 Transmitter contains the following block types Table 4 1 Blocks Block Type Function Device Contains parameters related to the overall field device rather than a specific input or output channel within it A field device has exactly one device block AITB Contains parameters related to a specific process input or output channel in a measurement or actuation device An AITB defines a measurement sensor channel for an analog process variable represented by a floating point value There is one AITB per sensor Radio Contains parameters related to radio communication between the transmitter and the multimode s Block diagram Figure 4 1 shows the blocks of the XYR 6000 Transmitter Transmitter Sensor Analog Input Transducer Block Device Block AITB Algorithm Publish Communication Stack Figure 4 1 Block Diagram Each of these blocks contains parameters that are standard WNSIA transmitter defined parameters The AITB and device blocks contain standard parameters common to all ISA100 11a compliant transmitters as well as model specific parameters The radio block contains parameters for communication with the wireless network Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 15 March 2012 4
56. indicating that the transmitter successfully applied a gain and offset that provides a process value that is within the specified accuracy over the calibrated range of 075 of the reduce range or 0 025 0 05 20 psi span psi or 0 025 0 05 1 4 bar span bar in span FAILURE If the calibration status returns FAILURE it is indicating that the transmitter could not be calibrated either due to the calibration points being beyond the range of the meter body or the calibration span difference between the upper and lower calibration points is too small SUCCESSS with EXCESS If the calibration status returns SUCCESS with EXCESS it is indicating that the calibration was successful but the applied gain or offset resulting from the calibration is deviates by more than 5 of the characterized range This could happen if the applied calibration pressure for either the upper or lower calibration point deviates from the selected calibration point in a manner that will cause the adjusted gain or zero correction be greater than 5 of the URL OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 4 Function blocks 4 1 Introduction 4 Function blocks 4 1 Introduction This section explains the construction and contents of the XYR 6000 Pressure Transmitter Function Blocks 4 2 Block description Block types Blocks are the key elements that make up the transmitter s configuration The blocks conta
57. ion of the device in the wireless network No Routing Device functions only as a transmitter I O Router Device functions both as a transmitter and as a field router Join Status The first line displays one of the following connection states No Security Key No security key has been deployed to the device or multinode The user must give a security key to the device or multinode before it will join the wireless sensor network Not Joined A security key exists in the device or multinode but no connection has been formed The device or multinode is waiting to form a connection and will automatically retry shortly Users may transmit a new security key in order to force the device or multinode to immediately retry to form a connection Discover The device is attempting to form a connection to the wireless sensor network The device is discovering multinodes and if a multinode is found will transition to the securing state Securing The device is attempting to form a connection to the wireless sensor network The device has discovered one or two multinodes and is attempting to form a secure session If successful the device will transition to the connected state Joining The device is negotiating the parameters of the wireless connection Joined A secure connection is formed with the network The second line contains detailed state information useful for problem reporting OneWireless XYR 600
58. iptor for the SENSOR_RANGE UNITS_INDEX associated block value Uint16 2 Read Only Constant 1002 F degree Fahrenheit 1132 MPa megapascal 1133 kPa kilopascal 1137 bar bar 1138 mbar millibar 1141 psi pounds per square inch 1142 psia pounds per square inch absolute 1143 psig pounds per square inch gauge 1144 g cmA gram per square centimeter 1145 kg cmA kilogram per square centimeter 1147 inH20 4A C inches of water at 4A C 1148 inH20 68A F inches of water at 68A F 1150 mmH20 4A C millimeters of water at 4A C 1151 mmH20 68A F millimeters of water at 68A F 1156 inHg OA C inches of mercury at OA C 1158 mmHg 0A C millimeters of mercury at OA C 1342 percent The number of digits to the right of the decimal point which should be used by an interface device in displaying the specified SENSOR_RANGE DECIMAL parameter Uint8 1 Read Only Constant Maximum static pressure rating in selected MAX_SP scale units Float 4 Read Only Constant Maximum over pressure rating in selected MAX_OVP scale units Float 4 Read Only Constant Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual March 2012 57 XYR 6000 Pressure Name UAP_VERREV UAP_STREV IDENT_NUMBER CTS_VERSION ITS_VERSION DIAG_STATUS UAP_OPTION UAPMO_ALERT DIAG_STATUS_DETAIL_1 58 Description Field device application revision Field device application static data revision level
59. itter 5 Apply the lower pressure to the meter body When applying a negative pressure the high side of the meter body will be at a lower pressure than the low side 6 Select the Cal Lower command and wait for the calibration status value to change from NONE to SUCCESS SUCCESS with EXCESS of FAILURE If the status returns FAILURE stop and check that the value of the lower calibration point is within the range of the meter body 7 Apply the upper pressure to the meter body As with the lower pressure value when applying a negative pressure the high side of the meter body will be at a lower pressure than the low side 8 Select the Cal Upper command and wait for the calibration status value to change from NONE to SUCCESS SUCCESS with EXCESS of FAILURE If the status returns FAILURE stop and check that the value of the upper calibration point is within the range of the meter body If the status returns SUCCESS with EXCESS the calibration was applied but the adjusted characterization value is outside it s allowed adjustment range and the accuracy of the process value over the calibrated range is not guaranteed to be within the specified tolerance Note When applying pressure insure the pressure is stable in order to get a valid setting Some pressure sources can vary in pressure bounce especially dead weight testers and this will give false reading Notes on Calibration Status SUCCESS If the calibration status return SUCCESS it is
60. ket Kits 51452865 001 Meterbody Gasket Kit PTFE Material Kit includes 51452865 002 Meterbody Gasket Kit Viton Material Kit includes K6 PTET TETT ITE Gasket Process Head AO 6 Ki Gasket Flange Adapter eee 6 K7 is O Ring Meterbody to Electronics HOUSING ee 3 50 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 6 Maintenance Repair 6 8 Parts Key Part Number Description Qty No Unit Process Head Gasket Kits K6 51452868 001 Gasket only Process Head 12 PTFE Gaskets pack 12 K6 51452868 002 Gasket only Process Head 6 Viton Head O Rings 6 K6 51452868 007 Gasket only Process Head Graphite Gasket use only as replacement 6 of existing graphite gasket Flange Adapter Gasket Kits Ka 51452868 004 Gasket only Flange Adapter 6 PTFE Adapter Gaskets 6 Ka 51452868 005 Gasket only Flange Adapter 6 VITON Adapter O Rings 6 Ka 51452868 078 Gasket only Flange Adapter Graphite Gasket use only as 6 replacement of existing graphite gasket Y inch NPT Flange Adapter Kits Flange Adapter Kit with 51452867 110 SS Flange Adapters and with carbon steel bolts 51452867 210 SS Flange Adapters and with A286 SS NACE bolts 51452867 310 SS Flange Adapters and with 316 SS non NACE bolts 51452867 410 SS Flange Adapters and with B7M alloy steel bolts 51452867 150 Monel Flange Adapters and with carbon steel bolts 51452867 350 Monel Flange A
61. l Division 1 Groups A B C D Temperature Discrete USA ne y 40 C to 85 C Battery oes Class Il Division 1 Groups E F G A S Bez 40 C to 80 C DC Corrosion Class III Division 1 T4 Supply Class Zone 1 AEx d IIC T4 Pigh Level TEA Universal I O Enclosure Type 4X IP66 Standards Used FM 3600 1998 FM 3610 2007 FM 3611 2004 FM 3615 2006 FM 3810 2005 ANSI ISA 12 00 01 2002 ANSI ISA 12 02 01 2002 ANSI ISA 12 12 02 2003 ANSI ISA 12 22 01 2005 ANSI IEC 60529 2004 ANSI NEMA 250 2003 AGENCY TYPE OF PROTECTION Ambient Product Applicability Temperature Intrinsically Safe Pressure Il 1 G Ex ia IIB T4 6 de Temperature Discrete Il 1 D Ex tD A20 IP66 T90 oC me S E Tes ae Inputs es i to 80 C Corrosion PPY High Level INPUT HLAI Universal I O ATEX KEMA Fl f Pressure eee 40 C to 70 C Battery 08ATEX0062X 112G Exd ia IIB T4 40 o C to 80 o C DC Corrosion 112 D Ex tD A21 IP66 T90 oC S a High Level INPUT HLAI upply g Universal I O Enclosure IP66 Standards Used EN 60079 0 2006 EN 60079 1 2004 EN 60079 11 2007 EN 60079 26 2007 EN 61241 0 2006 EN 61241 1 2004 Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 5 March 2012 2 Specifications 2 2 Certifications and Approvals AGENCY TYPE OF PROTECTION Ambient Temperature Product Applicability Nonincendive Il 3 G Ex nA nL IIC T4 113 D Ex tD A22 IP66 T90 oC
62. libration to a gain of 1 and calibration offset zero in respect to the factory characterization The calibration status should return SUCCESS and the Calibration Source will be set to NONE This operation will set the device to a known good state If the calibration status does not return SUCCESS stop and call Honeywell customer support for further assistance Cal Clear will clear any previous user calibration including and zero bias established using a CAL ZERO command Factory calibration is preserved but it is not applied Note Make sure the transmitter is in the OOS Out of Service state prior to beginning calibration 2 Select the upper and lower calibration points where the transmitter is to be calibrated The upper and lower calibration points can be either positive or negative values as long as the upper calibration point is greater than the lower calibration point 3 Set the lower calibration point to the pressure value to be applied for lower calibration This calibration point can be either a positive or negative value as long as it is less than the upper calibration point 4 Set the upper calibration point to the pressure value to be applied for upper calibration This calibration point can be either a positive or negative value as long as it is greater than the lower calibration point Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 13 March 2012 3 Preparation 3 4 Calibrating the transm
63. ms you may only need to run a purge line in the tank to rinse off the face of the diaphragm The procedure in Table 6 1 outlines the general steps for inspecting and cleaning barrier diaphragms You may have to modify the steps to meet your particular process or transmitter model requirements Figure 6 1 shows an exploded view of a DP transmitter s meter body for reference WARNING Risk of death or serious injury by explosion Do not open transmitter enclosure when an explosive gas atmosphere is present Tools required e 5 8 Wrench or Socket for 7 16 Dia Hex Bolt e 3 4 Wrench or Socket for 7 16 Hex Nut e Calibrated torque wrench For the most accurate performance select a torque wrench with which the applied torque value is near the middle of the tool s torque range For example if applying 68 N M 50 Lb Ft select a torque wrench with range of 7 N M to 136 N M 5 to 100 Lb Ft Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 35 March 2012 6 Maintenance Repair 6 3 Inspecting and cleaning barrier diaphragms Procedure 36 Step Table 6 1 Inspecting and Cleaning Barrier Diaphragms Action Close all valves and isolate transmitter from process Open vent in process head to drain fluid from transmitter s meter body if required ATTENTION We recommend that you remove the transmitter from service and move it to a clean area before taking it apart W
64. n Write requests from field device application to WDM Write request timeouts between WDM and field device application OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Data Type Int8 ChannelDiag 16 Uint8 Uint8 Uint8 NeighborDiag 8 VisibleString Int16 Uint8 Uint16 Uint16 Uint16 Int16 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Data Size Access 1 Read Only 3 Read On 1 Read On 1 Read On 1 Read On 27 Read On 16 Read On 2 Read On 1 Read On 2 Read On 2 Read On 2 Read On 2 Read On 4 Read On 4 Read On 4 Read On 4 Read On 4 Read On 4 Read On 4 Read On 4 Read On 4 Read On 4 Read On 4 Read On y y y y y y y y y y y Class Static Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Enum Value Enum Description Revision 3 March 2012 XYR 6000 Pressure continued Name STAT_WRITERSPSEND STAT_WRITERSPRECV STAT_WRITERSPTIMEOUT STAT_EXECREQSEND STAT_EXECREQRECV STAT_EXECREQTIMEOUT STAT_EXECRSPSEND STAT_EXECRSPRECV STAT_EXECRSPTIMEOUT STAT_ALERTREPSEND STAT_ALERTREPRECV STAT_ALERTREPTIMEOUT STAT_ALERTACKSEND STAT_ALERTACKRECV STAT_A
65. n menu is shown below Details start on the next page Provisioning Devici E 46 4 10 bk xX EH e en Provisioning Device a The Provisioning Device application is used to provision Field Device Access Points and Field Devices into your OneWireless network Please select an option below Figure 5 1 Main menu Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 27 March 2012 5 Operation 5 6 Provisioning Device menus Security and Node Deployment 28 Use this to e receive new security keys e transmit security keys for connecting the transmitter or other nodes to the OneWireless network e clear all security keys from the Provisioning Device e clear the transmitter s key and reset its configuration to factory defaults such as for deprovisioning Provisioning Devici qe d 5 28 bk Provisioning Device 47 5 31 pk 4 o d Provisioning Provisioning This menu allows you to provision a Field This menu allows you to provision a Field Device Access Point or a Field Devices Device Access Point or a Field Devices into your OneWireless network into your OneWireless network Name PD_1 Name PD_1 Network ID 42 Network ID 42 Number of Keys 95 Number of Keys 95 Expiration 30d 3h 17m 515 Expiration 30d 3h 14m 3s EE Reset Device to Defaults prrerfaavesiertrabafaults Clear Provisioning Data SES e Option E Figure 5 2 Security and Node Deployment On
66. nance Repair 6 7 Replacing antenna Figure 6 6 Antenna replacement Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 47 March 2012 6 Maintenance Repair 6 8 Parts 6 8 Parts Transmitter body The following replacement parts may be ordered from Honeywell Table 6 4 Transmitter Body Parts Part number Qty Description 50015866 522 1 ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for Pressure ISA100 11a INTRINSICALLY SAFE 50015623 501 1 CAP ASSEMBLY BATTERY ALUMINUM DARK BEIGE 50016190 501 1 CAP ASSEMBLY LCD ALUMINUM DARK BEIGE 50026009 501 1 CAP ASSEMBLY BATTERY STAINLESS STEEL 50026127 501 1 CAP ASSEMBLY LCD STAINLESS STEEL 50016229 501 1 ANTENNA ASSEMBLY 2 dBi INTEGRAL RIGHT ANGLE ALUMINUM 50016229 502 1 ANTENNA ASSEMBLY 2 dBi INTEGRAL RIGHT ANGLE STAINLESS STEEL 50020767 501 1 ANTENNA ASSEMBLY 2 dBi INTEGRAL STRAIGHT STAINLESS STEEL 50020767 502 1 ANTENNA ASSEMBLY 2 dBi INTEGRAL STRAIGHT ALUMINUM 50031715 501 1 ANTENNA ASSEMBLY 4 dBi INTEGRAL RIGHT ANGLE ALUMINUM 50031 715 502 1 ANTENNA ASSEMBLY 4 dBi INTEGRAL RIGHT ANGLE STAINLESS STEEL 50018414 001 1 REMOTE OMNI DIRECTIONAL ANTENNA 8 dBi 50018415 001 1 REMOTE DIRECTIONAL ANTENNA 14 dBi 50016577 502 1 ANTENNA ADAPTER ASSEMBLY REMOTE TYPE TNC ALUMINUM 50028364 501 1 ANTENNA ADAPTER ASSEMBLY REMOTE TYPE
67. neeenseeneeenseeenenseeenes 18 53 Transmitter PV TE UE 19 5 4 Transmitter quick view Of parameters ccsseceeseeeeeseeeseeeenseeeneeeeseaeseseeeeneeeeseneseneaeenseeeeeees 25 55 Transmitter Menu ee EENS datada 26 A EE 26 5 6 Provisioning Device MENUS mmm 27 OVERVIOW ii GENEE es ee ne is ede i evn EE e Nanci EE 27 Mal ITN GIN EE EE E E de seceeaceseeniacgh E A T 27 Security and Node DeployMent snese A Da 28 Device Local Configuratio M n anae a a a Ee eege 30 Read Device Ito MON coa iaa cd as rd ei ennai 31 Advanced een cita e aie ee es A eh Ge Se Ei 33 6 MAINTENANCE REPAIR wtccctccccccccccccecccccccecceccetecceccceeccecceeecceccececcecceeeccccceeeceecccens 35 EL INTO AUCHON inicia id 35 6 2 Preventive Maintenance sssssnsesunnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn nnmnnn nnmnnn nnmnnn 35 6 3 Inspecting and cleaning barrier diaphragms cccseseeeeeseeeeeeeseeeeeeeseeneeenseenenenseeseneneeeenes 35 ee E EE EE 35 lee 36 Beie UC A e e a a A a r aa r a T a S a a Eo A LENA 37 6 4 Replacing sensor module mnmcmnnncccnnnnncccnnnnrnnnnen rre 38 Ree EE 38 OI Ee ay hs tts Sasa Ee SSO AL TE EE Se A ees 38 6 5 Replacing batteries ccccscceeeesseeeceesseeeeeeeseeeeeeenseeneeeeseeeeeseseeeeeseseceeseseeceeseseeeeeeseseeseesneeneeens 40 KEE e Ne Ee 40 ee E UE A0 Ne A0 IS Battery Pack replacement procedure oooconccccoccccncccnoncconocononcnnnnnonon nc non cnn nn cnn rn nn nn n narran rra
68. nos 1 Eee Gasket PTFE Process Head etrrerrececncnnnnananannnnnnonononnnnnananannannnnnnanananas 1 Ka rerrrrrrrnnnnnnenananennnananenes Gasket PTFE Flange Adapter E EN T 1 NOTE 1 This item is made of the same material as the Process Heads except for Kits with carbon steel Process Heads which include stainless steel Pipe Plug Vent Plug and Vent Bushing NOTE 2 The Kit for Process Heads without side vent drain does not include Pipe Plugs K1 Reference Head K9 51452951 001 Carbon Steel Blind Reference Head 1 K9 51452951 002 316 SS Blind Reference Head Model Selection Guide HR Option 1 52 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 6 Maintenance Repair 6 8 Parts Figure 6 9 STAW1xL STAW9xL STGW1xL STGW9xL Table 6 6 Parts see Figure 6 9 Key Part Number Description Qty No Unit 1 Specify complete Meter Body replacement kit includes model number from nameplate Meter body 1 K7 30757503 001 Electronics enclosure seals kit for LGP LAP models Kit includes ARA O ring for transmitter end caps 6 ET O ring meter body to electronics housing 3 Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 53 March 2012 6 9 54 Dimension drawings Dimension drawings are available for each transmitter model If you need a copy of a drawing please determine the appropriate drawing number from th
69. or GP AP Remote Seal Models STRW1xG STRW9xG STRW1xA STRW9xA Flat Bracket Horizontal 50060131 Flat Bracket Vertical 50060132 Angle Bracket Horizontal 50060133 Angle Bracket Vertical 50060134 Revision 3 March 2012 t Pressure Transmitter User s Manual OneWireless XYR 6000 ISA100 11a Complian XYR 6000 Pressure Analog In MODE TARGET MODE ACTUAL MODE PERMITTED MODE NORMAL SCALE SCALE EU_100 SCALE EL 0 SCALE UNITS_INDEX SCALE DECIMAL Revision 3 March 2012 Description Channel process value Channel mode Channel target mode Channel actual mode Channel permitted mode Channel normal mode Channel transducer scale Channel EU at 100 Channel EU at 0 Channel units index Channel decimal points Appendix A Modbus Data Type AnalogValueStatus Mode Uint8 BitString Scaling Float Float Uint16 Data Size Access 5 Read Only 4 Read Write 1 Read Write 1 Read Only 1 Read Write 1 Read Write 11 Read Write 4 Read Write 4 Read Write 2 Read Write 1 Read Write Class Dynamic Static Static Static Static Static Static Static Static Table 6 13 XYR 6000 Pressure Analog In Modbus table Enum Value 0 Normal 1 00S 16 Auto 1 00S 16 Auto 1 00S 16 Auto 1 00S 16 Auto 1002 Art 1132 MPa 1133 kPa 1137 bar 1138 mbar 1141 psi 1142 psia 1143 psig 1144 g cm 114
70. ou do not intend to provide process specific trim points Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 11 March 2012 3 Preparation 3 4 Calibrating the transmitter Table 3 1 Calibrate zero Step Action 1 Apply zero input pressure for your transmitter s pressure type as follows Differential With process pressure applied connect HP and LP inputs together using the crossover valve on the 3 valve manifold or other equivalent method Gauge Isolate the input pressure from the process and vent to the atmosphere Absolute Due to the difficulty of applying absolute O psi zero calibration of the AP transmitter is not recommended 2 In OneWireless User Inteface set the transmitter s Software Write Protect option to Disable 3 In OneWireless User Inteface set the transmitter s channel to Out of Service 4 At the transmitter verify the PV value is followed by an out of service OUT SVC message Use Provisioning Device s Device Local Configuration buttons to navigate to the transmitter s CAL menu If the transmitter is write protected a LOCKED message will be displayed Go to step 2 If the channel is not out of service a WRONG MODE message will be displayed Go to step 3 5 Select CAL ZERO With CAL ZERO displayed press Enter to set the current applied pressure to zero If successful the display will briefly show ZERO SET If unsuccessful the display will briefly show E
71. ource of supply in accordance with national and local electrical code requirements Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual March 2012 vi Symbol Description The Factory Mutual Approval mark means the equipment has been rigorously tested and certified to be reliable The Canadian Standards mark means the equipment has been tested and meets applicable standards for safety and or performance The Ex mark means the equipment complies with the requirements of the European standards that are harmonised with the 94 9 EC Directive ATEX Directive named after the French ATmosphere EXplosible For radio equipment used in the European Union in accordance with the R amp TTE Directive the CE Mark and the notified body NB identification number is used when the NB is involved in the conformity assessment procedure The alert sign must be used when a restriction on use output power limit by a country at certain frequencies applies to the equipment and must follow the CE marking The C Tick mark is a certification trade mark registered to ACMA Australian Communications and Media Authority in Australia under the Trade Marks Act 1995 and to RSM in New Zealand under section 47 of the NZ Trade Marks Act The mark is only to be used in accordance with conditions laid down by ACMA and RSM This mark is equal to the CE Mark used in the European Union N314 directly unde
72. phere appropriate measures must be taken to prevent electrostatic discharge Impact and friction hazards need to be considered according to IEC 600079 0 when the transmitter that is exposed to the exterior atmosphere is made of light metal alloys and used in Category 11 1 G Zone 0 ATEX Conditions for Safe Use Because the enclosure of the XYR 6000 Wireless Transmitter is made from aluminum if it is mounted in an area where the use of category 1G apparatus is required it must be installed such that even in the event of rare incidents ignition sources due to impact and friction sparks are excluded Special precautions shall be taken to prevent the surface of the antenna of the XYR 6000 Wireless Transmitter from being electrostatically charged 8 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 2 Specifications 2 4 Maximum Working Pressure 2 4 Maximum Working Pressure See individual Product manuals as defined in References For detailed transmitter specifications see the following Specification and Model Selection Guides Differential Pressure S900 document number 34 X Y 03 22 Absolute Pressure S900 document number 34 X Y 03 23 Gauge Pressure 90 document number 0 34 X Y 03 24 Flange Mount Spec 900 document number 34 X Y 03 27 Remote Seal Spec S900 document number 34 X Y 03 28 Differential Pressure S100 document number 34 XY 03 44 Absolute Pressure S100
73. pliant Pressure Transmitter User s Manual Revision 3 March 2012 5 Operation 5 6 Provisioning Device menus Read Device Information Use this to read the transmitter s information shown in Figure 5 4 Similar to quick view parameters on the transmitter display See page 25 Provisioning Devici 7 lt lt 5 07 bk amp Device Information Tag Name Vendor Model Revision Radio Version Serial Number Network ID IP Address Device Role Join Status T04084FFFFCOFE11 Honeywell XYR 6000 Press 1 RAP200 1 43 0 504084FFFFCOFE11 42 FE80 0040 84FF FFCO F 1 O Router Joined Figure 5 4 Read Device Information Table 5 10 Read Device Information Item Description Tag Name The name given to this transmitter Vendor Manufacturer of device Model Description of device Revision Software revision of sensor firmware Radio Version Software revision of radio firmware Serial Number Transmitter serial number This is the WBSN on the transmitter s nameplate Do not confuse this with the other nameplate item marked Serial Network ID Network Address of the device in hexadecimal IP Address IP Address of radio Revision 3 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual March 2012 31 5 Operation 5 6 Provisioning Device menus 32 Item Description Device Role Funct
74. r the logo is Honeywell s unique supplier identification number COMPLIANT The ISA100 Wireless Compliant logo indicates the device has received ISA100 11a conformance certification and is registered with the Wireless Compliance Institute assuring device interoperability CRN Canadian Registration Number OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 Contents Support ANd CONMTACH INO cocinan ii ia iv Ts INTRODUCTION a ea a e eii 1 Tel A 1 UE 1 1 3 OneWireless Network Overview oooccccccioocncnnccconcoconncncnncnnnn rca 1 14 SADOUPANES transmitter ee ee NENNEN At 1 25 elei A Le LEE 3 2 1 European Union USage dere dE Age EENS da EENS aio daa d 3 2 2 Certifications and Approvals cccssssecsessscecesesseceenenseceeesnseceensnsceensnseceensnseaeensenseceenensaeenses 4 He ut A El6ctrical e E KEE 8 Battery EE 8 BIS wee ee oneal aie die E E ein cas een E S aan ei 8 2 3 Conditions Of Certification ooonncccnnnnncccnnnmmmrromrerrnnrrrrnnneer cananea ercer enn erre enana 8 IECEx Conditions of Certification ced Ode Nd sey let ub evo bes SEENEN Eed 8 ATEX Conditions tor Sate USe ii ad 8 2 4 Maximum Working PreSSures cssscccceeesccessseesesneeeeeeeeseeesesneeeeseeeeeeeeeseaeseseeeeeeeeeesseesaseenenseaeeeeees 9 Provisioning DeVICO vecinal Sege gesi GENEE it 9 2 5 Agency compliance information cccccceceseeseeeeee
75. rd for automation systems About the transmitter The XYR 6000 Pressure Transmitter is furnished with an ISA100 11a compliant wireless interface to operate in a compatible distributed ISA100 11a wireless system The transmitter will interoperate with any ISA100 11a wireless network The transmitter includes ISA100 11a compliant electronics for operating in a 2 4GHz wireless network It features function block architecture and instantiable input channels The XYR 6000 Pressure Transmitter comes in a variety of models for measurement applications involving one of these basic types of pressure e Differential pressure e Gauge pressure e Absolute pressure The transmitter measures the process pressure and transmits the measured value as a digital output signal in user configured engineering units Its major components are an electronics housing and a meter body as shown in Figure 1 1 a typical differential pressure model transmitter The XYR 6000 transmits its output in a digital OneWireless protocol format for direct digital communications with systems The Process Variable PV is available for monitoring and alarm purposes Available PV update rates 1 5 10 30 seconds and are set on the OneWireless User Interface Slower update rates extend battery life The meter body temperature is also available as a secondary variable for monitoring Figure 1 1 shows a block diagram of the XYR 6000 Pressure transmitter s operating functions R
76. rra nnnncnnn 41 6 6 Replacing 24V external power module cccseeeeseeeseeeeeseeeeneeeeeeeeeeseaesaseeeeeseeseseaeseseeeenseeeeeas 42 When e Ne ET 42 Tools required A e s annaa aaan aa Ad aa ar E a NO a ETa a atr AE E a SA Ee E SENER 42 leet 42 24V External power module 71 7etge deed NEE beeen a eee ieee verses lee bl tied 44 6 7 Replacing antenna cscccccssseeeeeeeseeeeeensneeeeenseeeenenseeeeeenseaeeeseeseeeeesaseaneeseseeneeseseeneeseseeneesneenenens 45 Fools e UE 45 o EE 45 Antenna replacement procedure eeccccsseneecesesceeeseenenenseneesesensesesgasenensesenseseneeseseasesesanseeedseneeseaeeeseseeeeetneeeenes 46 DE Rate EE 48 Transmitter DOY EE 48 Meter DOO EE 49 6 9 Dimension drawings moco 54 APPENDIX A MODBUS t ccvsiccsccvcacssccveacwcacsendwescveacwessueacwescveacwensweacuanssencwescseacueacseacwosaus 55 viii OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 Contents Tables Tables Table 2 1 European Union UsagO cional ESENE ERRARE ESAN 3 Table 2 2 Certifications and Approvals c cccccceeeseeceeeeceeeeeeaeeeeeeeeceaeeesaaeedeaeeseeeeeseaeessaaeeseeeesaeesaeeseeeeeaes 4 Table 31 Calibrate EE 12 Tal era ASBIOCKS ata EE 15 Table 5 1 Transmitter CONNECTION status 22 0 2 ce cece ceeeee cece ee eeeeceeae caer ceed ee eaaeaeeeeeee ses nn mn nn cnn rn nen nnnn nn rra nnmnnn nnt 18 Table 5 2 Transmitter PV display ccccesccee
77. ructions may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at own expense OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual 9 2 Specifications 2 5 Agency compliance information Intentional or unintentional changes or modifications must not be made to the XYR 6000 Wireless Transmitters unless under the express consent of the party responsible for compliance Any such modifications could void the user s authority to operate the equipment and will void the manufacturer s warranty IC compliance statements To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropic radiated power EIRP is not more than that permitted for successful communication Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device This Class A digital apparatus complies with Canadian ICES 003 French Cet appareil num rique de la classe A est conforme a la norme NMB 003 du Canada Radio Frequency RF statement To comply with FCC s and Industry Canada s RF exposure requirements the following antenna installation and device oper
78. ry Pack 50047517 501 IS Battery Pack replacement procedure Step 1 Action WARNING A DO NOT DISASSEMBLE OR ASSEMBLE WHEN AN EXPLOSIVE ATMOSPHERE IS PRESENT 11 Revision 3 March 2012 Figure 6 3 IS Battery Pack Loosen the M3 locking set screw on the battery end cap opposite end from display Unscrew and remove the end cap Using thumb and forefinger squeeze the battery connector at top and bottom to disengage the locking mechanism then pull to disconnect Loosen the two battery holder retaining screws closest to the batteries The screws are captive Pull the battery holder out of the transmitter Remove top of battery pack by using a 1 Philips or 1 8 slotted screwdriver for the screws identified as 3 in Figure 6 3 Remove the spent batteries and dispose of them properly according to local regulations to the battery manufacturer s recommendations Install the new batteries following the polarity as noted on the lid Re install top of the battery pack and tighten screws Insert the Battery pack into the transmitter Reattach the screws as indicated in Figure 6 3 item 3 to 0 4 to 0 6 N M 3 5 5 3 Lb in Reconnect the Battery Pack connector Honeywell recommends lubricating the end cap thread with a silicone grease such as Dow Corning 55 or equivalent before replacing the end cap Screw the cap back on and tighten the M3 locking screw OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter
79. ter User s Manual 43 March 2012 6 Maintenance Repair 6 6 Replacing 24V external power module 24V External power module 44 Step O a Ww Figure 6 5 24V External power module Action Loosen the M3 locking set screw on the end cap opposite end from display See Figure 6 4 Unscrew and remove the end cap Using thumb and forefinger squeeze the power connector at top and bottom to disengage the locking mechanism then pull to disconnect See Figure 6 4 Unplug the 24V wiring from the module Loosen the two 24V power module retaining screws The screws are captive Pull the 24V power module out of the transmitter The replacement 24V Power Modules are supplied with the J2 Jumper in the NON RTD position For 24V Transmitters utilizing RTD sensors move the J2 jumper to the RTD position on the power module shown in Figure 6 4 Insert the replacement 24V power module into the transmitter Reattach the screws and tighten to 0 4 0 6 N M 3 5 5 3 Lb in Re connect battery connector Honeywell recommends lubricating the end cap O ring with a Silicone Grease such as Dow Corning 55 or equivalent before replacing the end cap Screw the end cap back on and tighten the M3 locking screw Dispose of the Power Module according to local regulations OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 6 Maintenance Repair 6 7 Replacing antenna
80. ters of water at 4A C millimeters of water at 68A F inches of mercury at OA C millimeters of mercury at O C percent Revision 3 March 2012 XYR 6000 Pressure Analog In continued Name SENSOR_TEMP SENSOR_TEMP TEMP_VAL_STAT SENSOR_TEMP TEMP_VAL TEMP_UNIT SENSOR_RANGE SENSOR_RANGE EU100 Description Sensor temperature value Digital transducers A numerical quantity entered by a user or calculated by the algorithm Units of temperature Upper and lower range limits of sensor The engineering unit value which represents the upper end of range of the associated block parameter The engineering unit value which represents the lower end of range of the associated Data Type AnalogValueStatus unlike their analog versions can detect faults that make the measurement bad or prevent the actuator from responding This additional valuable information will be passed along with each transmission of a data value in the form of a status attribute Float Uint16 expressed in units chosen in SCALE unit index Scaling Float Data Size Access Class Enum Value 5 Read Only Dynamic Uint8 4 Read Only Dynamic 2 Read Write Static 1001 C 1002 Arr 11 Read Only Constant 4 Read Only Constant Enum Description 1 Read Only Dynamic degree Celsius degree Fahrenheit SENSOR_RANGE EUO block parameter Float 4 Read Only Constant Device Description units code index for the engineering unit descr
81. ual Revision 3 March 2012 3 Preparation 3 1 Installation 3 1 3 2 3 3 3 4 3 Preparation Installation Refer to the XYR 6000 Transmitter Quick Start Guide document 34 X Y 25 21 for installation mounting and wiring of your XYR 6000 transmitter Configuration The XYR 6000 Transmitter contains the electronics interface compatible for connecting to the OneWireless network An operator uses the OneWireless User Interface to configure blocks to change operating parameters and to create linkages between blocks that make up the transmitter s configuration These changes are written to the transmitter when it is authenticated by a security key Connecting to network Use Provisioning Device to connect your transmitter to the One Wireless network See page 28 Calibrating the transmitter Overview For all calibration methods OneWireless User Interface must be used to unlock and take the channel out of service You can set the zero offset at the transmitter by use of the infrared port Additional calibration commands such as upper and lower trim are available in OneWireless User Inteface Calibrate zero Calibrates the sensor to correct the input measurement due to fill fluid and transmitter position effects once the transmitter is installed and operating under process conditions D ATTENTION Setting user trim points will effectively override the calibration zero Normally the calibration zero is only required if y
82. vice application model string Field device application revision string Field device radio vendor string Field device radio model string Field device radio revision string Field device serial number OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Data Type Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Uint32 Boolean Uint32 VisibleString VisibleString Uint16 VisibleString VisibleString VisibleString VisibleString VisibleString VisibleString VisibleString Data Size Access 4 Read Only 4 Read Only 4 Read Only 4 Read Only 4 Read Only 4 Read Only 4 Read Only 4 Read Only 4 Read Only 4 Read Only 4 Read Only 4 Read Only 4 Read Only 4 Read Only 4 Read Only 4 Read Only 1 Read Write 4 Read Only 16 Read Only 32 Read Only 2 Read Only 24 Read Only 16 Read Only 64 Read Only 24 Read Only 16 Read Only 16 Read Only 16 Read Only Class Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Dynamic Enum Value Enum Description 61 Sales and Service For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the o
83. wo screws on the sensor module See items 2 in Figure 6 6 4 Remove the sensor module from the transmitter body and disconnect the antenna connector from CN2 connector on the sensor module See item 3 in Figure 6 6 5 Loosen the locking set screw at the antenna base Unscrew the antenna from the transmitter Remove the antenna and its connector from the transmitter See Figure 6 6 6 Feed the new antenna s connector through the antenna hole to the front of the transmitter Do not connect to sensor module yet Lubricate O ring with a Silicone Grease such as Dow Corning 55 Screw new antenna into transmitter body until finger tight then back off 180 degrees to permit adjustment later 7 Attach antenna connector to CN2 connector on sensor module See item 3 in Figure 6 6 8 Insert sensor module Orient in the proper viewing orientation before tightening two sensor compartment screws See items 2 in Figure 6 6 Torque screws to 0 4 0 6 N M 3 5 5 3 Lb in 9 Replace the front end cap Honeywell recommends lubricating the front end cap O ring with a Silicone Grease such as Dow Corning 55 or equivalent before replacing the end cap 10 Adjust antenna for best reception Don t rotate antenna more than 180 degrees either direction or you could twist and break the antenna wiring inside Tighten the antenna locking set screw 46 OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual Revision 3 March 2012 6 Mainte
84. ystem Time Source 32 Security Manager 16 System Manager 8 Gateway 4 Access Point 2 Routing Device 1 1 0 Device Constant Constant Static Constant Dynamic 0 Line Powered 1 Battery 2 Battery 3 Battery Static 0 None 2 Warm Restart 3 Restart as Provisioned Static Dynamic Constant Static Static Static Static 0 Routing Disabled 1 Routing Enabled 2 Not Applicable Enum Description Device is powered by internal battery Device is powered using 24V external power Provisioning Device System Time Source Security Manager System Manager Gateway Access Point Routing Device 1 0 Device Line Powered High Battery powered Medium Battery powered Low Battery powered None Warm Restart Restart as Provisioned Routing Disabled Routing Enabled Not Applicable OneWireless XYR 6000 ISA100 11a Compliant Pressure Transmitter User s Manual greater than 75 remaining between 25 to 75 remaining less than 25 remaining 59 XYR 6000 Pressure continued Name D D D D s1 s1 s1 s1 LMO_NE LMO_NE DLMO_NE LMO_NE DLMO_NE DLMO_NE AT PUR AT PUR AT BEA AT BEA STAT BEA AT BEA AT BEA AT BEA GHBOR _ GHBOR_ GHBOR _ GHBOR GHBOR _ GHBOR GHBOR _ GHBOR _ SEND RECV DREQSEN DREQTIM DLMO_RADIO_TRANSMIT_POWER DLMO_CHANNEL_DIAG LMO_CHANNEL_DIAG CHANNEL LMO_CHANNEL_DIAG NO_ACK LMO_CHANNEL_DI

XYR 6000 ISA100.11a Compliant Pressure Transmitter

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