The operation manual UPM-10
Contents
1. Warehouse packaging machine UPM 10 PACKING MACHINE UPM 10V User Manual Moscow Russia 2009 VEKS UPACKMACH http www veks2000 com 2 We are constantly working on our products to improve their reliability and operating conditions so there may be slight differences not reflected in this manual TABLE OF CONTENTS 1 Specification 2 Purpose 3 Mechanism and Operation Principle 4 Safety Precautions 5 Machine Diagram 6 Installation and Operation 7 Manipulation 8 Control 9 Finishing the Operation 10 Fiscal Counter Operation 11 Optional Equipment 12 Wiring Diagram 13 Card of Preventive Maintenance 14 Guarantee of Manufacturer and Order of Reclamations 10 10 13 13 13 14 15 15 This user manual is an official document for study of the mechanism of the Storehouse Packing Machine UPM 10 hereinafter the device its operating principles and maintenance The device is produced in accordance with specification 5151 001 18739119 2006 and possess a certificate of conformity Ne ROSS RU AU64 B 177534 TU 5151 001 18739119 2006 VEKS UPACKMACH http www veks2000 com 1 PERFORMANCE ATTRIBUTES OF UPM 10 Dimensions length mm width mm height mm Weight net kg set with package kg Power supply Adjustable revolution number of turntable Maximal revolution rate of turntable rpm Electronic non nullable fiscal counter2. 18739119 2006 VEKS UPACKMACH http www veks2000 com 8 6 INSTALLATION AND OPERATION 6 1 Before start operator must put on a work wear and visually check condition of the device and availability of operating supply 6 2 Install a bobbin with film into the cassette a Pull the bearing 4 Fig 2 until it is fixed b By turning the screw lift the film clamping until the film roll freely enters under the clamping roller 7 Fig 2 Place the bobbin with film on the lower bearing 4 so that when the film is unwinding the roll is turning counter clockwise then secure the screw 7 to fix the bobbin d Push the bobbin inside the device e Unwind approximately 1 m of the film and place it see Fig 2 between two rubber rollers so that it covers them on the outer side lead the film out through the steel outlet roller and through the slot in the front wall of the cabinet When the film is in tension the outlet roller should move with it deflecting from vertical axis ATTENTION Film whipping is strictly prohibited it can lead to adhesion of film to the bobbin and following winding on the rubber roller In case film has winded on the rubber roller turn the device off by Emergency Shutdown button or Off toggle switch located inside the device behind the door release the rubber roller from winded film by turning the roller manually in the direction opposite to winding reinstall film into the
3. Average power consumption W Average standby power consumption W Operation persons Average packing time for a piece of luggage min Film consumption packages per roll Noise level dB 1600 760 1270 180 300 Battery 12V 75A h 1 9 22 30 0 999999999 120 0 5 1 1 0 1 5 300 350 No more than 55 Note maximal dimensions of cargo 1500 800 1000 mm maximal weight 100 kg Ao Operator Manual 10 Operation Log 11 User Manual 12 Installation Guide 13 button green 14 button red LIST OF EQUPMENT Packing Machine UPM 10V Polyethylene stretch film Scotch tape Dispenser Charger Battery Fuses Equipment certificate 9 pc 1 roll 2 rolls pc pc pc 3 pcs 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc 1 pc Depending on a delivery set battery and charger can be replaced with a power supply 220 12V TU 5151 001 18739119 2006 VEKS UPACKMACH http www veks2000 com 4 2 PURPOSE 2 1 The device is designed for packing of cargos packages boxes etc into plastic stretch film in storehouses mini manufactures and freight terminals 2 2 The device can be used for packing of solid objects lighter than 100 kg to protect its contents and appearance during shipping by ground sea or air transport and during storage in storehouses 2 3 The device must be operated at atmospheric temperature 0 40 C relative humidity 80
4. at 20 3 MECHANISM AND OPERATION PRINCIPLE 3 1 Description of the device The device Fig 1 consists of a cabinet and a trolley The cabinet is a welded case shaped construction There is a door in the rear wall The upper lid opens to pre stretching mechanism Inside there is a mechanism for film pre stretching for preliminary stretching of film up to 200 250 rotary cassette for guiding and fixation of a film bobbin and electronic control board Film pre stretching rollers are set into the bearing supports fixed on the upper and lower plates of the pre stretching mechanism The plates are tied by bars fixed on the trolley A bobbin with polyethylene stretch film is settled on the rotary cassette with a clamping spring At the bottom there is a tray for battery or power supply unit Feeding and preliminary film stretching are carried out by rollers propulsed by chain drive and pinions located under protective lid The chain is driven by a motor with regulated speed The degree of preliminary film stretching depends on revolution rate of the rollers The trolley is a welded box shaped cover The cabinet and the turntable are set on the trolley The turntable bears against supporting rollers fixed on the trolley and is driven by a gear motor with regulated speed The trolley rests on three wheels The front wheel is a rotary one and equipped with a brake Power is supplied by a battery capacity not less than 70 A h or by stabili
5. device turn the device on by On toggle switch or Emergency Shutdown button by turning it counter clockwise 6 3 To carry out an electromechanical check as well as to operate the device it is necessary to a Check the reliability of battery contacts and polarity red clip must be on the clamp black clip on the one b The battery must be fully charged if it is uncharged use the charger included in the delivery set according to operating manual c Turn the device on by toggle switch The device will be initialized the revolution counter will be set into the starting value 4 the fiscal counter will display the last stored number that is a shift run 6 4 Place a cargo in the center of the turntable 20 Fig 2 ATTENTION A packing cargo must meet the following requirements dimensions do not exceed the maximum allowed weight is less than 100 kg non fragile object glass crystal etc are not allowed non crumplable object thin paper boxes etc are not allowed sharp protrudent edges it can cause tearing of film 6 5 By bringing the expansible holders together or apart press them to the packing cargo It is highly recommended to move holders by laying stress on their lower part to provide a smooth motion to decrease an applied exertion and therefore a probability of breakage 6 6 Depending on dimensions and weight of cargo set an appropriate number of
6. end of a shift device covering 3 Internal cabinet cleaning Cabinet 10 Once a month 4 Oiling of metal surfaces that Bearings of rolls of pre 5 Once month do not have a protective stretching unit holders coating 5 Regulation of a belt Pre stretching unit 10 Once a month tension 6 Turntable base cleaning Trolley 30 Quarterly 7 Wiping by solvent 646 or Guides of turntable cargo 4 When dirt white spirit holders appears 8 Oil change Reducers Not required When a packing machine is in use it can be needed to regulate some parts of it for normal performance Machine construction provides a possibility to regulate particular units which details wear off during operation Regulation of a tension of the pre stretching unit belt can be carried out by turning the regulatory bolt in such manner that a sagging of the belt in the region between pulleys would be about 8 10 mm when a force of 4 kgf is applied 14 GUARANTEE OF MANUFACTURER AND ORDER OF RECLAMATIONS The manufacturer guarantees clearing of malfunctions emerged and change of components of the device which are out of service due to manufacturer s fault with the exception of battery charger and belt in 24 month period from the day of sale on conditions that total run for this period does not exceed 30 000 turns of turntable and if operating and maintaining rules indicated in the present Manual have not been violated During a warranty period the
7. 5151 001 18739119 2006 VEKS UPACKMACH TU 5151 001 18739119 2006 http www veks2000 com 11 VEKS UPACKMACH 12 TU 5151 001 18739119 2006 VEKS UPACKMACH http www veks2000 com 13 9 FINISHING THE OPERATION Upon finishing the operation press the Stop button turn power off by the On Off toggle switch recharge the battery if necessary close the doors and lock them wipe the device by wet duster 10 FISCAL COUNTER OPERATION The purpose of a fiscal counter is to count the number of packed pieces of luggage The counter records two values run per shift and total run The shift run counter records the number of a turntable revolutions and therefore indirectly reflects a number of the packed pieces of luggage The counter can be nulled by a button located behind the protecting doors which can be opened by a foreman only It is highly recommended to null the counter at every shift changeover and to record counter registrations in operation log The total run counter is non nullable its indication can be changed by manufacturer only To read the total run press the STOP button and hold it down for 2 3 seconds At first total run will be displayed on the indicator of number of turns Digits will be displayed sequentially and separated by symbol Therefore to read the total run it is not nec
8. essary to see the fiscal counter display When all digits are displayed on the indicator of turn number data will be displayed on the fiscal counter and will stay displayed until turntable is started or any button is pressed 11 OPTIONAL EQUIPMENT Optionally the device can be equipped with built in electronic balance for tariffing of packaging on basis of luggage weight Weighing terminal is equipped with an interface port for PC connection which allows calculation of packing cargos in warehouses TU 5151 001 18739119 2006 VEKS UPACKMACH http www v eks2000 com 5151 001 18739119 2006 15 http www veks2000 com KS UPACKMACH ci I VE 12 WIRING DIAGRAM FIRES 9215 BMOXO 02 eni 2 58 bas HO 19M0 4 S 0 0 MWOITISZ 1H TI UQ J9MOd 88S is o else i 3081 1091 SN9 TU 5151 001 18739119 2006 VEKS UPACKMACH http www veks2000 com 16 13 CARD OF PREVENTIVE MAINTENANCE Maintenance operation Units to be served Standard Service Executor time min periodicity 1 Visual check of technical Turntable pre stretching 2 Before work Operator condition check of operation unit 2 External cleaning of the Cabinet trolley turntable 10 On
9. manufacturer clears malfunctions including change of parts units and assemblies that have not been caused by violations of the operation rules free of charge Manufacturer VEKS UPACKMACH Address Panfilova str 4 off 5 Khimki Moscow reg Russia 141400 TU 5151 001 18739119 2006
10. orking instruction and who have studied mechanism and operational principles of the device are allowed to unrestricted operation of it 4 2 During operation of the device it is strictly prohibited to leave cabinet doors open carry out repair and regulatory procedures operate without lids covering rotating parts of the pre stretching unit install or remove a cargo from the rotating turntable try to stop turntable rotation recharge the battery 4 3 Safety system of electrical equipment Thermal and current protection of gear motors is provided by an electronic PDM unit When protection acts the respective gear motor will be turned off automatically turning it on is possible only after forced turning off and following turning on of the device Protection of control circuits is carried out using fuses 5 MACHINE DIAGRAM Frame Wheel Rotary wheel with brake Case Film bobbin bearing Film Spring mounted turning arm 7 Rubber rollers 9 11 Driving pulleys of pre stretching unit 12 Driving roller 13 Guiding roller 14 Battery 15 Regulation handle for film bobbin fastening 16 Operation panel 17 Control panel 18 Expansible holders 19 Turntable engine 20 Turntable 2 Brake 22 Film pre stretching engine 23 Screws for turntable fastening TU 5151 001 18739119 2006 VEKS UPACKMACH http www veks2000 com Fig 2 Machine Diagram TU 5151 001
11. sually 3 4 film layers are enough for appropriate packing 6 11 Take the cargo off and cut holes for handles and wheels suitcases bags etc If there are no handles boxes sacks etc tie polypropylene cord round the cargo 6 12 Power supply of the device is provided by battery 10 12 hours without recharging 20 25 packages per hour Recharging should be carried out during operational pauses 6 13 When operation is over turn the device off by the Off toggle switch ATTENTION In case of emergency turn the device off by the Emergency Shutdown button and call your administrator TU 5151 001 18739119 2006 VEKS UPACKMACH http www veks2000 com 10 7 MANIPULATION Start button Stop button On Off toggle switch Regulator of film tension Regulator of turntable revolution rate Increase of turntable turn number Decrease of turntable turn number Emergency Shutdown button EAS D 8 CONTROL 9 Voltmeter battery voltage control not less than 10V 10 Ammeter current consumption control no more than 20A 11 Indicator of turntable turn number 0 9 12 Non nullable fiscal counter 13 Fuse of counter board 1A 14 Fuse of turntable engine control board 15A 15 Fuse of pre stretching roller engine control board 15A 16 Reset button nulling of a run per shift 17 Weight terminal TB 006C 18 Converter for weight terminal power supply TU
12. turns using green or red buttons Please note that maximum number of turns is 9 TU 5151 001 18739119 2006 VEKS UPACKMACH http www veks2000 com 9 6 7 Pull the film out press its edge to the lower part of the nearest holder and push the Start button decimal point of turn number display and Start Stop button will then become highlighted After that turntable will start to turn the turn number indicator will show the number of revolutions remaining before stop 6 8 If needed operator can force the turntable to stop by pushing the Stop button decimal point will blink signaling that the device is in a PAUSE mode to switch to a full stop mode operator should push the STOP button once again To continue packing from the point of interruption push the Start button 6 9 Upon reaching the 0 position after the specified number of turns is done the table will stop and the turn number counter will return to the last value set by operator Note that if during the forced stop operator changes the counter state by pressing or buttons then when a working cycle is over the counter will return to the value set before the beginning of the cycle 6 10 Pack the object in one dimension then turn it over do not cut the film and continue packing in the other dimension When packing is finished cut the film Fix the film edges by Scotch tape using dispenser Note U
13. zed power supply optional Recharging and operation of the battery must be carried out in accordance with the State Standard Specification 29111 91 959 2002 and User Manual in specially designated area The provided charger should be used ATTENTION To avoid electric injury it is strictly prohibited to place charger inside the device during recharging 3 2 Operation principle Packing of a cargo is carried out using special polyethylene stretch film stretch factor not less than 2 5 The cargo is placed on the turntable of the device and fixed with clamping holders Film is reeled off bobbin by rubber rollers and fed to the cargo through a guiding outlet roller Film tension packing compactness is regulated by adjustment of revolution rate of the turntable and of the film transport drive When the specified number of revolutions is achieved the turntable stops and film is cut by a tear off knife Film end is fixed on the packed cargo with a scotch tape TU 5151 001 18739119 2006 VEKS UPACKMACH http www veks2000 com 5 Control panel Instrumentation Outlet roller Weight terminal Cargo holder Turntable Trolley Fig 1 Packing Machine UPM 10V TU 5151 001 18739119 2006 VEKS UPACKMACH http www veks2000 com 6 4 SAFETY PRECAUTIONS 4 1 Only persons older than 18 who have passed medical examination orientation training safety training electricity safety knowledge test and special safety w
Download Pdf Manuals
Related Search