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MHI-2000 Technical Reference Manual

1. 106 IN SUF HOST 000 255 000 107 OUT PRE HOST 000 255 000 108 OUT SUF 1 HOST 000 255 128 CR LF 109 OUT SUF 2 HOST 000 255 000 110 ERROR HOST 000 255 000 111 PROTOCOL HOST 0 10 00 112 PROTOCOL ADDR HOST 0 65536 00000 113 HARDWARE OPTS HOST 0 or 1 0 120 BAUD RATE TERM 0 11 07 9600 bps 121 DATA BITS TERM 70r8 8 122 PARITY TERM 2 4 4 123 STOP BITS TERM 1 2 1 124 FLOW CONTROL TERM 0 3 0 125 IN PRE TERM 000 255 000 126 IN SUF TERM 000 255 000 127 OUT PRE TERM 000 255 000 128 OUT SUF 1 TERM 000 255 128 CR LF 129 OUT SUF 2 TERM 000 255 000 130 000 255 000 131 PROTOCOL TERM 0 10 00 132 PROTOCOL ADDR TERM 0 65536 00000 133 HARDWARE OPTS TERM 0 0 G 140 BAUD RATE SETUP 0 11 09 lt 141 DATA BITS SETUP 70r8 8 142 PARITY SETUP PRU 4 143 STOP BITS SETUP 10r2 1 144 FLOW CONTROL SETUP 0 3 0 145 IN PRE SETUP 000 255 000 146 IN SUF SETUP 000 255 000 147 OUT PRE SETUP 000 255 000 148 OUT SUF 1 SETUP 000 255 128 CR LF 149 OUT SUF 2 SETUP 000 255 000 150 ERROR SETUP 000 255 000 160 BAUD RATE D PORT 0 11 07 161 DATA BITS D PORT 70r8 8 162 PARITY D PORT 2 4 4 163 STOP BITS D PORT 10r2 1 164 FLOW CONTROL D PORT 0 3 0 165 IN PRE D PORT 000 255 000 166 IN SUF D PORT 000 255 000 Rev January 2002 MHI 2000 Technical Reference Manual E 3
2. 00490 04 05 06 07 04 05 06 07 004a0 gt 04 05 06 07 Oc 16 600b 37 19 53 7 S 004b0 gt 04 05 06 07 04 05 06 07 System Stats Use this test to show a number of specific areas of the MHI 2000 operation It will display statistics of the following tests To run a specific test enter the test number When you run the test the following will be displayed System Information Statistics Debug Configuration Select Number Debug Data Setup D Port Statistics Exception Log Exception Log Reset Fault Conditions DIAGS LED Focusing Statistics FPGA Load Log Host Port Statistics Memory Usage 10 MPB Statistics 11 PC Tunnel Statistics 12 Read Statistics 13 Starnode Statistics 14 System Devices 15 System Drivers 16 System Files 17 Task CPU Utilization 18 Task Error Number List 19 Task Error Number Reset 00790 6 10 MHI 2000 Technical Reference Manual Rev A January 2002 Introduction 20 Task Information Details 21 Task Information Summary 22 Terminal Port Statistics O 2 o c S a Rev A January 2002 MHI 2000 Technical Reference Manual 6 11 Chapter Diagnostics 6 12 MHI 2000 Technical Reference Manual Rev A January 2002 APPENDIXA Group Setup Strings o E p o Q E m o Q gt x o This appendix defines the group se
3. Note If you specified Y Yes to the Full Initialization prompt and STARNDEM CNF file was found programs have already been downloaded s o 1 Opening the Transmit menu and selecting Download Program displays the Download o Program dialog box as shown in Figure 5 1 S FIGURE 5 1 Download Program Dialog p a Terminal Type File Name Directories Cancel F lan cy BS c FSUSER Mrpdocs My Documents NCDTREE Palasm Program Files PSFONTS a List Files of Type Drives Lan File lan M Network 2 Determine the terminal type that you want to download to Click on Terminal Type field and enter the terminal type Valid types are 001 to 127 3 Specify the I2k file to be downloaded by typing a complete path and program name in the File Name field or by clicking on the program name To change the list of 12k files shown select a different path from the File Name list box Rev A January 2002 MHI 2000 Technical Reference Manual 5 27 Chapter Host Commands amp Downloads If a different program was downloaded to the target terminals during a previous session the later download takes the place of the previous one 4 After selecting a 12k file click OK The hourglass is displayed while the download is in progress and then disappears when the download is complete You may then select a new file name and or terminal
4. Q Output 1 r NOTE A separate supply is required for relay coils with voltage ratings other than 12V To user ground MHI 2000 GND MHI 2000 Interface Board Programmable Interface Controller Up to seven additional low voltage DC input or outputs are available at terminal block J2 on an optional Programmable Interface Controller as shown in Figure 3 9 Use of the PIC board is CO E L dd 2 o E L nd c L nd application specific Definition of input and output pins requires knowledge of PIC function input and output pins are similar to the ones shown in Figure 3 4 and Figure 3 6 FIGURE 3 9 Programmable Interface Controller Board r I 9 IV m lt O D a a 328 Mmmm mmm EZ PZ EC Ek C E 25 a D we o OoOOOL aooo SR STEE Am BEE gt TA E e az 272 T a oe a2 Za e gea E LI 4 lg Rev January 2002 MHI 2000 Technical Reference Manual Chapter Controls Connectors amp Indicators TABLE 3 2 Expansion Board Input Connections J2 Marked Assignment 1 INZ Height Input 1 2 ANG Height Input 2 3 TACH Height Input 3 4 HT1 Height Input 4 5 HT2 Height Input 5 6 HT3 Height Input 6 7 HT4
5. EL Send to Specifies all Station IDs Send to Type Specifies all Station IDs configured for a specific server type The following describes typical usage depending on the connected server Starnode 1 Send programs by Starnode type 2 The program will then be stored on the controller for both immediate download as well as download when the MHI 2000 is next powered up 3 Select Send to Address to download directly to the one Station ID bypassing the controller Note When Send to All is selected the program is broadcast to all MHI 2000s on the Starnode network Rev A January 2002 MHI 2000 Technical Reference Manual 5 29 Chapter Host Commands amp Downloads TCP IP 1 Power up all MHI 2000s 2 Select Send To Address 3 Select the appropriate IP address from the Address drop down list 4 When the MHI 2000s have been configured with a Starnode Type the TCP IP server will determine which MHI 2000s have been configured with this Starnode Type and will download accordingly Note Selecting Send To All will cause the download program to be read in record by record and to be sent to each currently connected IP address Serial 1 Select Send To Address 2 Select the appropriate communications port from the Address drop down list Note Send To Type is not supported for the Serial Server Selecting Send to All will cause the download program to be read i
6. 6 Diagnostics This chapter describes the diagnostic programs that test the MHI 2000 s inputs outputs memory and the procedures that update the operating system and restore default parameter settings Introduction The MHI 2000 s Operating System OS contains a series of diagnostic programs that can test the inputs and outputs tachometer calibration and memory operation Initiating Diagnostics Tests from a Terminal You can switch the MHI 2000 to the Diagnostics mode from an ASCII terminal a PC operating in terminal emulation mode or a CIMAX 1400 Hand Held Terminal connected to the Starnode port Refer to Non Intelligent ASCII Terminal on page 4 4 for more information The CiMAX 1400 Hand Held Terminal has been factory programmed to enter the Diagnostics mode when you press Shift release it and press F2 Refer to 1400 Hand Held Terminal on page 4 7 for more information To enter the Diagnostics mode from an ASCII terminal type the command D Where tilde The default or other message character that you can select using parameter 403 MSG CHAR PREFIX The command character D Used to enter the Diagnostics mode and display the Diagnostics menu Type uppercase characters Send the command to the MHI 2000 by pressing Enter or CR Note When sending data through the serial ports you must type all commands from the terminal using UPPERCASE characters You may want to program
7. The target device that will execute your new application may communicate using RS 232 Starnode RS 485 Ethernet TCP IP or some combination of all three Refer to the manual that came with your target device for instructions on setting configuration parameters Initially these devices will only be able to communicate serially typically at 9600 baud no parity and 8 data bits Run setup and configure the appropriate parameters Starnode Parameters 401 TERM NUMBER Assign each device a unique number between 1 and 4095 402 TERM TYPE Assign each device a number between 1 and 127 Devices that are expected to receive the same download application should be assigned the same value for Terminal Type Ethernet Parameters 641 IP ADDRESS 1 Request a unique IP address for each device from the network administrator Rev A January 2002 MHI 2000 Technical Reference Manual 5 25 Chapter Host Commands amp Downloads 670 NET 1 DEST IP This should match the IP address of the host that will be used to download to the device These are the minimum setup requirements for the Ethernet devices You may also need to configure parameter 642 if the default subnet mask is not acceptable and parameter 643 if the device needs to be accessed through a gateway Refer to the operators guide supplied with the device for more information Serial Parameters Downloads are sent to the Host port of a scanning device Th
8. XXXXXXXXX OS yyyyyyyyy os To display a list of all files located at the FTP Server address type LIST rwxrwxrwx 1 noone nogroup 497197 Sep 11 14 53 xxxxxxxxx 0s To display and or change your current download parameters type CHANGE Current Download Parameters 1 FTP Server Address x x x x 2 Login Name XXXXXXXX 3 Password XXXXXXX Enter Parameter number or Enter to Exit If download parameters are set correctly press Enter to exit Type UPDATE to continue with OS Update The following should be displayed MHI 2000 will reset after update Enter name of file to download or for OS file list 6 6 MHI 2000 Technical Reference Manual Rev A January 2002 Introduction Enter the correct file name for the command board operating system If you enter an incorrect file name an error will be reported and the MHI 2000 will reset If file name is correct the following should be displayed Getting File from FTP Server Shutting down scanner operation Writing to Flash sector 7 Writing to Flash sector 8 Writing to Flash sector 9 Writing to Flash sector 10 Writing to Flash sector 11 Writing to Flash sector 12 Writing to Flash sector 13 Writing to Flash sector 14 OS update complete xxxxxx bytes written After completion of the update the MHI 2000 should reset Network Ping Use this test to show other active network devices by referencing their IP address This is similar to the DOS Ping command
9. Parameters Appendix TABLE E 2 1 Serial Communication Parameters Continued 167 OUT PRE D PORT 000 255 000 168 OUT SUF 1 D PORT 000 255 128 CR LF 169 OUT SUF 2 D PORT 000 255 000 170 ERROR D PORT 000 255 000 171 PROTOCOL DPORT 0 10 00 172 PROTOCOL ADDR DPORT 0 65536 00000 173 HARDWARE OPTS DPORT 0 0 200 273 BIN x Decoding Group Parameters TABLE E 3 BIN x Decoding Group Parameters Param Function Valid Values Default Value 200 BIN 1 SYMBOLOGY 00 10 20 or 50 10 201 BIN 1 MIN LENGTH 0 64 00 202 BIN 1 MAX LENGTH 0 64 00 203 BIN 1 CHAR POS 0 or 1 0 204 BIN 1 CHAR CHECK ASCII string NONE 210 BIN 2 SYMBOLOGY 00 10 20 or 50 00 211 BIN 2 MIN LENGTH 0 64 00 212 BIN 2 MAX LENGTH 0 64 00 213 BIN 2 CHAR POS 0 or 1 0 214 BIN 2 CHAR CHECK ASCII string NONE 220 BIN 3 SYMBOLOGY 00 10 20 or 50 00 221 BIN 3 MIN LENGTH 0 64 00 222 BIN 3 MAX LENGTH 0 64 00 223 BIN 3 CHAR POS 0 or 1 0 224 BIN 3 CHAR CHECK ASCII string NONE 230 BIN 4 SYMBOLOGY 00 10 20 or 50 00 231 BIN 4 MIN LENGTH 0 64 00 232 BIN 4 MAX LENGTH 0 64 00 233 BIN 4 CHAR POS 0 or 1 0 234 BIN 4 CHAR CHECK ASCII string NONE 240 BIN 5 SYMBOLOGY 00 10 20 or 50 00 241 BIN 5 MIN LENGTH 0 64 00 242 BIN 5 MAX LENGTH 0 64 00 243 BIN 5 CHAR POS 0 or 1 0 244 BIN 5 CHAR CHECK ASCII string NONE 250 BIN 6 SYMBOLOGY 00 10 20
10. The Diagnostics menu and all diagnostic outputs will only be sent to the Terminal and Setup port and not to the Host port regardless of whether a terminal is attached to the port The Terminal port will respond as it has been configured by Setup parameters 140 153 except that no prefix character will be sent and the suffix characters CARRIAGE RETURN and LINE FEED will be sent Refer to parameters 147 148 and 149 in Appendix E for more information Stopping Diagnostic Tests Any test can be terminated at any time by pressing Enter Input Output IO PORTS Test The Inputs Outputs test tests the eight control inputs and outputs Conducting the Test 1 Selectand run the test 2 When the test is run the eight inputs will be sampled repeatedly and their states reported as follows INPUTS XXXXXXXX Where X 9 or 1 depending on the input state While running the test you can turn on any output by entering the output number 1 through 8 or all outputs at once by entering A for All outputs followed by pressing A The selected outputs will turn on for approximately one second e Each output must be observed manually to determine that it is operating If the Standard Interface Unit is in use the LED indicators associated with each output relay can be observed to determine if the relays are being energized Tachometer Test If your installation includes a tachometer this test is useful for troubleshooting and for verifying
11. o Creates an output file named appl o E Adds all symbols to the dynamically linked symbol table r Generates relocatable output dc Assigns space for common symbols Map appl map Outputs a symbol table map hello o Space delimited list of file names to be linked 5 24 MHI 2000 Technical Reference Manual Rev A January 2002 C Programming Considerations You can find these and additional compiler switches described in the Using ld The GNU Linker section of the GNU Toolkit Reference Manual Formatting for Downloads Configuring the Target Device Once the relocatable object file app1 o has been created you must run a formatter COFF2SEF to create a file for serial downloads The format for this command is COFF2SEF ohello s2k appl o Where ohello s2k Specifies the name of the output file appl o Specifies the name of the input file for formatting Then you can serially download hello s2k to the target If you use block mode for download use COFF2SEF command line switches to specify the prefix and suffix characters to match the target setup parameters for block mode If you are using Starnode or Ethernet you must run a formatter COFF2LAN to create a file for lan downloads 5 The format for this command is Vu COFF2LAN 11 12 1 Sc Where E o Ec ohello 12k Specifies the name of the output file 8 20 appl o Specifies the name of the input file for formatting I
12. o 0 u SPESC BSDEL CTRL CASE SHIFT ENTER o o o 0 CiMAX 1400 Hand Held Terminal Function Keys Two function keys F1 and F2 on your keyboard are programmed to provide entry to Setup mode or Diagnostic mode You must press SHIFT and release it and then press the Function Key to enter Setup or Diagnostic mode Setup Mode Press SHIFT F1 Sends S tilde question mark capital S tilde Diagnostic Mode Press SHIFT F2 Sends D tilde question mark capital D tilde User Programmable Press SHIFT Refer to the CiMAX 1400 User Guide for more information User Programmable Press SHIFT F4 Refer to the CiMAX 1400 User Guide for more information Special Use Alpha Keys on the CiMAX 1400 Hand Held Terminal Exits Setup or Diagnostic Mode Press E This returns the MHI 2000 to normal operation Displays the Previous Menu Press P This returns you to the previous menu or leaves the Setup Diagnostic Mode if you are in the topmost menu 4 8 MHI 2000 Technical Reference Manual Rev A January 2002 Serial Communications Ports Toggles Between Diagnostic Mode and Setup Mode Pointers are kept to remember the current position in each menu The toggle function is available at any point in the menu except during actual parameter entry Runs a Diagnostic Test Press R Pressing Enter will stop the diagnostic test Using the Hand Held Terminal as a Real Time Display
13. E 68 MHI 2000 Technical Reference Manual Rev A January 2002 640 697 Ethernet Network Parameters 674 NET 1 MSG PREFIX 675 NET 1 MSG SUFFIX 684 NET 2 MSG PREFIX 685 NET 2 MSG SUFFIX 694 NET 3 MSG PREFIX 695 NET 3 MSG SUFFIX NETWORK x MESSAGE and SUFFIX Valid Values Decimal 000 255 Default Value PREFIX Decimal 002 STX SUFFIX Decimal 003 ETX Description All command and data messages sent over the TCP Ethernet client connection must begin with the prefix character and end with the suffix character The default ASCII value of 002 STX can be used providing the server also uses this PREFIX default m The default ASCII value of 003 ETX can be used providing the server also uses this SUFFIX default Setting the message prefix and suffix to 0 disables block mode communication Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 69 Appendix Parameters 676 NET 1 MSG CHAR 686 NET 2 MSG CHAR 696 NET 3 MSG CHAR NETWORK x MESSAGE CHARACTER Valid Values Decimal 000 255 Default Value Decimal 126 Description command messages sent to the device must be framed with this character The default ASCII character 126 can be used providing the server application also uses 126 The message character is always required and cannot be disabled by setting it to 255 For example S instructs the device to enter the Setup menu In this example the characters are c
14. H3 C Programmer 5 Platform for additional information Rev A January 2002 MHI 2000 Technical Reference Manual E 49 m Parameters Appendix Parameters 630 639 USER STRING x USER STRING x Valid Values ASCII string up to 20 characters Default Value None Description User definable parameters can be read and written by the user C program and accessed through the OS Setup menu These parameters are saved and restored from power down to power up E 50 MHI 2000 Technical Reference Manual Rev A January 2002 640 697 Ethernet Network Parameters 640 697 Ethernet Network Parameters 640 NETWORK NAME 1 650 NETWORK NAME 2 NETWORK NAME x Valid Values ASCII string up to 20 characters Default Value None Description This string parameter is provided so that a character based network name can be associated with a given Ethernet connection m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 51 Appendix Parameters 641 IP ADDRESS 1 651 IP ADDRESS 2 IP ADDRESS x Valid Values X X X X where X 0 255 Default Value IP ADDRESS 1 10 6 1 210 IP ADDRESS 2 000 000 000 000 Description The device provides for up to two Ethernet hardware connections Network 1 is the on board Ethernet connection and Network 2 is the optional add on Ethernet card The IP Address parameters define the desired TCP IP address for each connection E 52 MHI 2000 Technical Reference Manual
15. With Block Mode Output enabled it will be appended after the first suffix character 1f one is selected to the end of each block of data transmitted If an OUTPUT SUFFIX 2 character is specified only the selected SUFFIX ONE character immediately followed by the selected SUFFIX TWO character will be recognized as a data terminator m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 25 Appendix 110 130 150 170 Parameters ERROR HOST ERROR TERM ERROR SETUP ERROR D PORT ERROR CHARACTER Valid 000 255 Default Value 000 Description The ERROR CHARACTER parameters select an ASCII character that will be substituted for any character that is received through the selected port with a parity or framing error Ifthe Serial Input buffer reaches capacity the error character will be stored as the last character in the buffer This allows the calling routine to trap serial errors Assigning a value greater than decimal 127 disables this feature and all data will be presented as received E 26 MHI 2000 Technical Reference Manual Rev A January 2002 100 173 Serial Communications Parameters 111 PROTOCOL HOST 131 PROTOCOL TERM 171 PROTOCOL DPORT PROTOCOL HOST PROTOCOL TERMINAL PROTOCOL DPORT Valid Values Valid Values Default Value Description 00 10 Parameters 111 131 171 00 Normal communications mode 01 Polling Mode D Master 02 Polli
16. Because the CIMAX 1400 terminal supports cursor positioning it can be used with MHI 2000s to display information about barcodes read I O status and other data all in real time E A Q o Q E Ll o Rev A January 2002 MHI 2000 Technical Reference Manual 4 9 Chapter Startup amp Operation 4 10 MHI 2000 Technical Reference Manual Rev A January 2002 5 Host Commands amp Downloads This chapter describes how to use a Starnode network Ethernet network and the serial ports to connect the MHI 2000 to a host computer to communicate with control and download C programs Introduction You can connect the MHI 2000 to a host PC by a Starnode network via the STARNODE port Ethernet network via 10 base T port or through a serial port Once communication with the host or network has been established you can command the MHI 2000 to perform many functions and to provide requested information The commands can be sent to the Setup port but are most commonly sent to the Host Ethernet or Starnode port This chapter will describe in detail How to control the MHI 2000 or solicit information from it using commands downloaded from a host computer or Starnode controller How to change parameters using commands from a host computer How to develop C programs for a MHI 2000 and download them to it Before beginning Starnode operations you should know the network pro
17. Interface Board I O Connections on page 3 5 Rev A January 2002 MHI 2000 Technical Reference Manual 3 7 Chapter Controls Connectors amp Indicators FIGURE 3 6 Typical Solid State Output Circuit Open collector output limits 30 Volts at 150 mA max MHI 2000 Optional Output Relay Modules Two optional solid state output relay modules OPTO22 may be used to accommodate AC DC input and output signals Output relay modules can be plugged into locations K1 or K2 Relay modules with several different AC and DC voltage and power ratings can be provided to fit your application External wiring should be connected to TB14 15 pins 1 2 respectively as shown in Figure 3 7 An additional 22 AWG is required to complete the connection to the specific output you require Connect this wire from TB14 15 pin3 to required output TB1 8 pin5 FIGURE 3 7 Solid State Output Relay 12 VDC TB14 TB15 3 0K Line Hot K1 Solid state 1 ivert Gate Output relay Y E tj Power module Load i OAC12 O oad Divert Neutral KI 2 Gate Interface Unit MHI 2000 Q 3 8 MHI 2000 Technical Reference Manual Rev A January 2002 FIGURE 3 8 Open Collector Output Operating an External Relay MHI 2000 I O Panel 1N4003 or V to match coil requirements supplied by user similar diode T Relay contacts TB1 TB8 15 gt to switch load _
18. MODE OF OPERATION E 8 Modes diagnostic 4 3 44 command to enter 44 normal 4 3 44 operating 4 3 setup 4 3 4 4 command to enter 4 4 toggling 4 9 MULTIPLE READ CHARACTER E 14 MULTIREADS Parameter 1 Multireads String Format A 3 MUX Interface Handler auto initialize 5 30 clear programs 5 30 N NAME BROADCAST PORT E 62 NETWORK 1 DESTINATION IP E 65 NETWORK 1 LOCAL SOURCE E 66 NETWORK 1 MESSAGE CHARACTER E 70 NETWORK 1 MESSAGE PREFIX E 69 NETWORK 1 MESSAGE SUFFIX E 69 NETWORK 1 OPTIONS E 71 NETWORK 1 PORT E 67 Index NETWORK 1 PROTOCOL E 68 NETWORK 2 DESTINATION IP E 65 NETWORK 2 LOCAL SOURCE E 66 NETWORK 2 MESSAGE CHARACTER E 70 NETWORK 2 MESSAGE PREFIX E 69 NETWORK 2 MESSAGE SUFFIX E 69 NETWORK 2 OPTIONS E 71 NETWORK 2 PORT E 67 NETWORK 2 PROTOCOL E 68 NETWORK 3 DESTINATION IP E 65 NETWORK 3 LOCAL SOURCE E 66 NETWORK 3 MESSAGE CHARACTER E 70 NETWORK 3 MESSAGE PREFIX E 69 NETWORK 3 MESSAGE SUFFIX E 69 NETWORK 3 OPTIONS E 71 NETWORK 3 PORT E 67 NETWORK 3 PROTOCOL E 68 NETWORK LOGIN NAME E 60 NETWORK LOGIN PASSWORD E 60 NETWORK NAME 1 E 51 NETWORK NAME 2 E 51 NO READ CHARACTER E 12 Non Intelligent ASCII Terminal 4 4 Normal Mode 4 3 4 4 Operating Modes 4 3 Operation Parameters table E 2 OUTPUT PREFIX CHARACTER 23 OUTPUT SUFFIX 1 CHARACTER 24 OUTPUT SUFFIX 2 CHARACTER E 25 OUTPUTS LED 33 Outputs Parameters table 5 OUTZONE DEBOUNCE E 43 Outzone Deviation
19. Operation Parameters E 8 002 OPERATION MODE E 8 003 IOMODE 9 006 DEBUG DATA 10 007 DEBUG DATA PORT 11 011 NO READ CHAR E 12 012 LABEL SEPARATOR E 13 013 MULTIREAD CHAR E 14 027 TUNNEL MULTI READS E 15 100 173 Serial Communications Parameters E 16 100 BAUD RATE HOST 120 BAUD RATE TERM 140 BAUD RATE SETUP 160 BAUD RATE D PORT 16 101 DATA BITS HOST 121 DATA BITS TERM 141 DATA BITS SETUP 161 DATA BITS D PORT 17 102 PARITY HOST 122 PARITY TERM 142 PARITY SETUP 162 PARITY D PORT E 18 103 STOP BITS HOST 128 STOP BITS TERM 143 STOP BITS SETUP 163 STOP BITS D PORT E 19 104 FLOW CONTROL HOST 124 FLOW CONTROL TERM 144 FLOW CONTROL SETUP 164 FLOW CONTROL D PORT E 20 105 IN PRE HOST 125 IN PRE TERM 145 IN PRE SETUP 165 IN PRE D PORT E 21 106 IN SUF HOST 126 IN SUF TERM 146 IN SUF SETUP 166 IN SUF D PORT E 22 107 OUT PRE HOST 127 OUT PRE TERM 147 OUT PRE SETUP 167 OUT PRE 23 Rev A January 2002 MHI 2000 Technical Reference Manual xi Contents 108 128 148 168 109 129 149 169 110 130 150 170 111 131 171 112 132 172 113 133 173 200 210 220 230 240 250 260 270 201 211 221 231 241 251 261 271 202 212 222 232 242 252 262 272 203 223 233 243 253 263 273 204 214 224 OUT SUF 1 HOST OUT SUF 1 TERM OUT SUF 1 SETUP OUT SUF 1 D PORT E 24 OUT SUF 2 HOST OUT SUF 2 TERM OUT SUF 2 SETUP OUT SUF 2 D PORT E 25 ERROR HOST E
20. Rev A January 2002 MHI 2000 Technical Reference Manual E 39 Appendix Parameters 501 560 Inputs Outputs Parameters 501 TRANSMIT DATA TRANSMIT DATA Valid Values Oorl Default Value 0 Description This parameter defines when to report barcode data during Presence Table E 14 lists the TRANSMIT DATA valid values and their descriptions TABLE E 14 TRANSMIT DATA Valid Values and Descriptions 0 Data is reported when the trailing edge of a box reaches the outzone 1 Data is presented with the leading edge of the box E 40 MHI 2000 Technical Reference Manual Rev A January 2002 501 560 Inputs Outputs Parameters 503 INZONE TRIGGER 504 OUT ZONE TRIGGER INZONE TRIGGER OUTZONE TRIGGER Valid Values Oorl Default Value 1 Description The default inputs for the inzone and outzone Presence functions are input 1 and input 2 respectively You can change the polarity of the signal s inzone and outzone using these parameters Table E 15 lists the INZONE OUTZONE TRIGGER valid values and their descriptions TABLE E 15 INZONE OUTZONE TRIGGER Valid Values and Descriptions 0 Input must be active or true 1 Input must be inactive or false The device digital inputs are active or true when they are pulled low They are usually connected to normally open relays or open collector photoeyes which effectively close a switch to ground when the photoeye is blocked m Entering a zero for that input may use the invers
21. TB4 5 OUT4 OUTPUT 4 TB4 6 5V 5V POWER TB5 1 GND GROUND TB5 2 IN5 INPUT 5 TB5 3 12V 12V POWER TB5 4 GND GROUND TB5 5 OUT5 OUTPUT 5 TB5 6 5V 5V POWER TB6 1 GND GROUND TB6 2 IN6 INPUT 6 TB6 3 12V 12V POWER Rev January 2002 MHI 2000 Technical Reference Manual Chapter Controls Connectors amp Indicators TABLE 3 1 Interface Board UO Connections Continued TB6 4 GND GROUND TB6 5 OUT6 OUTPUT 6 TB6 6 5V 5V POWER TB7 1 GND GROUND TB7 2 IN7 INPUT 7 TB7 3 12V 12V POWER TB7 4 GND GROUND TB7 5 OUT OUTPUT 7 TB7 6 5V 5V POWER TB8 1 GND GROUND TB8 2 IN8 INPUT 8 TB8 3 12V 12V POWER TB8 4 GND GROUND TB8 5 OUT8 OUTPUT 8 TB8 6 5V 5V POWER TB14 1 K1 1 K1 OPTO 22 PIN 1 TB14 2 Kt2 KiOPTO22PIN2 TB14 3 Ki OPTO 22 INPUT or OUTPUT TB15 1 K2 1 K2 OPTO 22 PIN 1 TB15 2 K22 K2OPTO22PIN2 TB15 3 1 02 K2 OPTO 22 INPUT or OUTPUT Control Input Connections Interface Unit Inputs All eight standard solid state control input connections to the Interface Board are available at terminal block TB1 through TB8 as shown in Figure 3 3 Standard Interface Unit Circuit Board on page 3 4 Connector assignments are listed in Table 3 1 Interface Board I O Connections on page 3 5 3 6 MHI 2000 Technical Reference Manual Rev A January 2002 MHI 2000 I O Panel FIGURE 3 4 Typical
22. When you run this test the following will be displayed Enter IP Address To Ping If you enter an active device the following would be displayed PING x x x x 56 data bytes 64 bytes from 10 6 1 13 icmp_seq 0 time 0 ms 64 bytes from 10 6 1 13 icmp_seq 1 time 0 ms 64 bytes from 10 6 1 13 icmp_seq 2 time 0 ms 64 bytes from 10 6 1 13 icmp_seq 3 time 0 ms 64 bytes from 10 6 1 13 icmp_seq 4 time 0 ms x x x x PING Statistics 5 packets transmitted 5 packets received 0 packet loss round trip ms min avg max 0 0 0 If you enter an inactive device the following would be displayed PING x x x x 56 data bytes no answer from Network Stats Use this test to show a number of statistical reports about the Ethernet network and the individual adapters When you run this test the following will be displayed Networking Statistics Select Number Adapter Statistics ARP Table SICK Auto Ident Networked Devices Connections Host Table ICMP Statistics GR OOD Rev A January 2002 MHI 2000 Technical Reference Manual 6 7 o 2 o c S m Chapter Diagnostics 7 IP Statistics 8 MBuf Statistics 9 Routing Statistics 10 Routing Table 11 UDP Statistics 12 TCP Debug Socket Statistics 13 TCP Statistics Individual Adapter Statistics 14 On board Controller Bound Protocols 15 On board Controller Low Level Statistics 16 On board Controlle
23. descriptions described in Chapter 6 Diagnostics T TOGGLE between the Diagnostics and Setup menus E EXIT the Diagnostics menu and return to Normal mode MHI 2000 Technical Reference Manual Rev A January 2002 Serial Communications Ports Since parameter changes do not take effect until you EXIT the Setup menu you cannot change a parameter in the Setup menu and then toggle to the Diagnostic menu to observe the effect Instead you must exit the Setup menu and then reenter the Diagnostic menu The Diagnostic menu wraps around If you back up through the menu from the first test IO PORTS you will display the last test SYSTEM STATS on the last line If SYSTEM STATS is already displayed when you advance forward you will see IO PORTS again on the last line If you have been working with both the Setup menu and the Diagnostic menu and have changed parameter values these changes will become effective upon exiting either the Diagnostic or the Setup menu The following shows how the Diagnostic menu will look after entering the Diagnostic mode from the Normal mode and pressing Enter repeatedly DIAGNOSTICS P REVIOUS R UN TJOGGLE E XIT IO PORTS TACHOMETER TEST TACHOMETER CAL KEYSHEETS OS UPDATE NETWORK PING NETWORK STATS PORT TEST REAL TIME CLOCK STARNODE MONITOR SYSTEM STATS E A Q o Q E Ll o Refer to Chapter 6 Diagnostics for complete information
24. 1 2 inch 12 7 mm aluminum base plate Environmental gt E og gt iL o G Dust tight and drip proof Operating Temperature 32 to 122 F 0 to 50 C Humidity S to 95 non condensing LED Status Indicators Ten LEDs on a single display monitor operations and communications Communications There are six independent communications ports asynchronous serial Host port RS 232 I O connector l asynchronous serial Terminal Slave port RS 232 1 asynchronous serial Setup port RS 232 lasynchronous serial D port RS 232 165 485 LAN port with Starnode protocol Bthernet port 10 base T Inputs Eight total active low when 1 0 VDC Maximum input 30 VDC intermittent 27 continuous Outputs Eight total open collector solid state 30 VDC at 150 mA max Rev A January 2002 MHI 2000 Technical Reference Manual 1 3 Chapter Overview amp Maintenance Maintenance The MHI 2000 requires no special maintenance when operated in an environment free from extremes of temperature humidity shock and vibration Perform the following tasks once a month to keep the MHI 2000 clean and to inspect it for mechanical damage 1 Switch MHI 2000 main power OFF before cleaning it 2 Clean dirt and dust from the MHI 2000 s LED display using a soft lint free cloth and a non abrasive liquid cleaner DO NOT use an abrasive cleaner 3 Check all cables
25. 122 142 162 Parameters PARITY HOST PARITY TERM PARITY SETUP PARITY D PORT PARITY Valid Values Default Value Description 2 4 2 EVEN parity sum of 1 s to be even 3 ODD parity sum of 1 s to be odd 4 No parity PARITY HOST 4 No parity PARITY TERM 4 PARITY SETUP 4 PARITY D PORT 4 The PARITY parameters configure the device to be compatible with the parity checking scheme used by the devices connected to a port Parity 15 used to help detect errors in data transmission E 18 MHI 2000 Technical Reference Manual Rev A January 2002 103 123 143 163 100 173 Serial Communications Parameters STOP BITS HOST STOP BITS TERM STOP BITS SETUP STOP BITS D PORT STOP BITS Valid Values lor2 Default Value 1 Description The STOP BITS parameters set the number of stop bits in the data field Rev A January 2002 MHI 2000 Technical Reference Manual E 19 m Parameters Appendix 104 124 144 164 Parameters FLOW CONTROL HOST FLOW CONTROL TERM FLOW CONTROL SETUP FLOW CONTROL D PORT FLOW CONTROL Valid Values Default Value Description 0 3 The following values can be summed when entering a value for this parameter 0 None Add 1 XON XOFF Add 2 RTS CTS FLOW CONTROL HOST 0 FLOW CONTROL TERM 0 FLOW CONTROL SETUP 0 FLOW CONTROL D PORT 0 The FLOW CONTROL parameters allow you to select the flow and control p
26. 3 1 6A 250 VAC 3AG 3 1 G Gap Tracking 2 3 GATEWAY 1 E 54 GATEWAY 2 E 54 Group Setup Parameter String Formats A 2 Group Setup String Definitions A 1 H HARDWARE OPTS E 30 Hexadecimal 34 Command 5 3 Hexadecimal 35 Command 5 4 Hexadecimal 3B Command 5 7 Hexadecimal 3C Command 5 8 Hexadecimal 3D Command 5 9 Hexadecimal 3E Command 5 10 Hexadecimal 3F Command 5 11 Hexadecimal 41 Command 5 15 Host Serial Communications String Format A 3 HOST SERIAL PORT Parameter A 1 HOT READ MODE E 8 T O Connector 3 13 Initiating Diagnostics Tests 6 1 INPUT PREFIX CHARACTER E 21 INPUT SUFFIX CHARACTER E 22 INPUT X TRIGGER E 44 Input Output Diagnostic Test 6 2 INPUT OUTPUT MODE E 9 Input Output Test 6 3 Index 4 MHI 2000 Technical Reference Manual Rev A January 2002 INPUTS DEBOUNCE E 43 INPUTS LED 3 2 Inputs Parameters table E 5 Interface Board i o connections 3 10 INZONE DEBOUNCE E 43 INZONE TO DATA E 80 INZONE TRIGGER E 41 IP ADDRESS 1 E 52 IP ADDRESS 2 E 52 K Keysheet 1 1 2 2 6 5 L LABEL SEPARATOR E 13 Lan Port Comms amp Messages String Format A 6 LAN PORT COMMS and MSGS Parameter A 1 M Maintenance 1 4 Measuring Wheel part number 2 3 MESSAGE CHARACTER PREFIX E 39 MESSAGE CHARACTER SUFFIX E 39 MHI 2000 operation string format A 3 output string format A 3 scanner dimensions 1 MHI 2000 OPERATION Parameter A 1 MHI 2000 OUTPUT Parameter 1 Microswitch 5 5
27. 45 m Parameters Appendix Parameters 600 639 User Program Parameters 600 USER STACK SIZE STACK SIZE IN KILOBYTES Valid Values 2 32 Default Value 02 2 KB Description This parameter sets the stack size available to the user program Refer to the SH3 C Programmer s Platform User s Manual for more detailed information E 46 MHI 2000 Technical Reference Manual Rev A January 2002 600 639 User Program Parameters 601 FILE SYSTEM SIZE FILE SYSTEM SIZE IN KILOBYTES Valid Values 0 2560 Default Value 0032 Kb set to 0000 to disable file system Description This parameter sets the RAM size available to the user program for C file system operations The largest size is determined by the amount of RAM in the device Refer to SICK Auto Ident Inc H3 C Programmer s Platform documentation for complete information m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 47 Appendix Parameters 602 PROGRAM CONTROL PROGRAM CONTROL Valid Values 0 4 Default Value 0 Description This parameter allows skipping the waiting for download time and automatically restores the program from Flash on reboot Table 17 lists the PROGRAM CONTROL valid values and their descriptions TABLE E 17 PROGRAM CONTROL Valid Values and Descriptions Value Description 0 Normal operation 1 Causes the device to wait for a download from the host If the user program exists in FLASH after
28. 691 NETWORK 3 LOCAL SOURCE E 7 E 66 692 NETWORK 3 PORT E 7 E 67 693 NETWORK 3 PROTOCOL E 7 E 68 694 NETWORK 3 MSG PREFIX E 7 E 69 695 NETWORK 3 MSG SUFFIX E 7 E 69 696 NETWORK 3 MSG CHAR E 7 E 70 697 NETWORK 3 OPTIONS E 7 E 71 6A 250 VAC 3AG Fuse 3 1 700 TRACKING 5 19 E 7 E 75 E 76 701 MILS TIC E 7 E 76 702 FIXED CONV SPEED 6 3 6 4 6 5 E 7 E 76 E 77 703 BOX TOLERANCE E 7 E 42 E 78 704 FIXED BOX LENGTH E 7 E 79 705 INZONE TO DATA 6 4 E 7 E 80 706 OUTZONE TO DATA 6 4 E 7 E 80 A AC Input Connector 3 1 ASCII 4 7 5 1 5 8 B 1 ASCII Command 5 14 ASCII Command 5 9 ASCII Command 5 10 ASCII Command 5 11 ASCII 4 Command 5 3 ASCII 5 Command 5 4 ASCII A or Greater Command 5 15 ASCII Equivalence Table B 1 ASCII Semicolon Command 5 7 AUTO INITIALIZE 5 30 Auxiliary Connector 3 12 B BIN x Decoding Group Parameters table E 4 BOX TOLERANCE E 78 BROADCAST 1 E 55 BROADCAST 2 E 55 C CiMAX 1400 6 1 dimensions C 6 function keys 4 8 real time display 4 9 special use alpha keys 4 8 Clear Box No Read Registers 52 Clear Diagnostic Count 5 2 CLEAR PROGRAMS 5 30 Clearing Diagnostic Count Command 5 8 Index Commands 5 19 5 19 ASCII 5 14 ASCII lt gt 5 8 ASCII 5 9 ASCII gt 5 10 ASCII 5 11 ASCII 4 5 3 ASCII 5 5 4 ASCII A or Greater 5 15 ASCII semicolon 5 7 terminal control 5 2 TOLER 5 17 TOT00 5 18 TOTAL 5 16 us
29. 7 E 50 637 USER STRING 8 E 50 638 USER STRING 9 E 50 639 USER STRING 10 E 6 E 50 640 NETWORK NAME E 6 E 51 641 IP ADDRESS 1 E 6 E 52 642 SUBNET MASK 1 E 6 E 53 643 GATEWAY 1 E 6 E 54 645 BROADCAST 1 E 6 E 55 646 CONTROLLER OPTS 1 E 6 E 56 647 HARDWARE ADDRESS 1 E 6 E 57 650 NETWORK NAME 2 E 6 E 51 651 IP ADDRESS 2 E 6 E 52 652 SUBNET MASK 2 E 6 E 53 653 GATEWAY 2 E 7 E 54 655 BROADCAST 2 E 7 E 55 656 CONTROLLER OPTS 2 E 7 E 56 657 HARDWARE ADDRESS 2 E 7 E 57 660 FTP IP ADDRESS E 7 E 58 661 FTP LOGIN NAME E 7 E 59 662 FTP LOGIN PASSWORD E 7 E 59 663 NETWORK LOGIN NAME E 7 E 60 664 NETWORK LOGIN PASSWORD E 7 E 60 665 TELNET LOCAL OPTS E 7 E 61 666 NAME BROADCAST PORT E 7 E 62 667 TCP IP KEEP ALIVE E 7 E 63 668 TCP IP CONNECT TIME E 7 E 64 670 NETWORK 1 DEST IP E 7 E 65 671 NETWORK 1 LOCAL SOURCE E 7 E 66 672 NETWORK 1 PORT E 7 E 67 673 NETWORK 1 PROTOCOL E 7 E 68 674 NETWORK 1 MSG PREFIX E 7 E 69 675 NETWORK 1 MSG SUFFIX E 7 E 69 676 NETWORK 1 MSG CHAR E 7 E 70 677 NETWORK 1 OPTIONS E 7 E 71 680 NETWORK 2 DEST IP E 7 E 65 Index 2 MHI 2000 Technical Reference Manual Rev A January 2002 681 NETWORK 2 LOCAL SOURCE E 7 E 66 682 NETWORK 2 PORT E 7 E 67 683 NETWORK 2 PROTOCOL E 7 E 68 684 NETWORK 2 MSG PREFIX E 7 E 69 685 NETWORK 2 MSG SUFFIX E 7 E 69 686 NETWORK 2 MSG CHAR E E 70 687 NETWORK 2 OPTIONS E 7 E 71 690 NETWORK 3 DEST IP E 7 E 65
30. Height Input 7 8 HT5 Inzone Presence connect to TB1 2 9 5V 5V 10 GND GND 11 CTSOUT CTSOUT RS 232 12 CTSIN CTSIN TTL Special Inputs amp Outputs Beep Beep is a solid state open collector output that normally activates an audio tone to signal the operator By default JH1 shunt is positioned from 2 3 This allows the beeper signal to be sent to the on board transducer If you wish to send this signal to an external device use TB11 and set the JH1 shunt to positions 1 2 Interface Board I O Connections Table 3 3 shows the Interface Unit I O Connections at Terminal Block TB1 Default assignments are indicated in parentheses TABLE 3 3 Interface Board Comm Connections 9 1 HTXD HOST TRANSMIT DATA TB9 2 HRXD HOST RECEIVE DATA TB9 3 HDTR HOST DATA TERMINAL READY TB9 4 HCTS HOST CLEAR TO SEND TB9 5 GND GROUND TB9 6 TB10 1 TTXD TERMINAL TRANSMIT DATA TB10 2 TRXD TERMINAL RECEIVE DATA TB10 3 TDTR TERMINAL DATA TERMINAL READY 3 10 MHI 2000 Technical Reference Manual Rev January 2002 MHI 2000 I O Panel TABLE 3 3 Interface Board Comm Connections Continued TB10 4 TCTS TERMINAL CLEAR TO SEND TB10 5 GND GROUND TB10 6 TB11 1 STXD SETUP TRANSMIT DATA TB11 2 SRXD SETUP RECEIVE DATA 3 TB11 3 GND GROUND S TB11 4 TERMDET TERMINAL DETECT 5 11 5 9 o TB11 6 G
31. Only 00 20 5 650 NETWORK 2 ASCII string NONE 651 IP ADDRESS 2 X X X X 000 000 000 000 652 SUBNET MASK 2 X X X X 255 255 255 000 MHI 2000 Technical Reference Manual Rev A January 2002 Quick Reference List of Parameters by Region TABLE E 7 Ethernet Parameters Continued 653 GATEWAY 2 X X X X 000 000 000 000 655 BROADCAST 2 0 or 1 1 656 CONTROLLER OPTS 2 0 255 000 657 HARDWARE ADDRESS 2 Read Only NONE 660 FTP IP ADDRESS X X X X 10 6 1 16 661 FTP LOGIN NAME ASCII string operations 662 FTP LOGIN PASSWORD ASCII string cimatrix 663 NETWORK LOGIN NAME ASCII string cimatrix 664 NETWORK LOGIN PASS ASCII string cimatrix 665 TELNET LOCAL OPTS 0 007 000 666 NAME BROADCAST PORT 0 65535 08509 667 TCP IP KEEP ALIVE 5 20000 00060 668 TCP IP CONNECT TIME 1 99 05 670 697 TCP IP Port Parameters E TABLE E 8 TCP IP Port Parameters Param Function Valid Values Default Value A 670 680 690 NET x DEST IP X X X X 000 000 000 000 D 671 681 691 NET x LOCAL SOURCE 0 2 0 E 672 682 692 NET x PORT 0 65535 08510 673 683 693 x PROTOCOL 00 7 0 e 674 684 694 NET x MSG PREFIX 000 255 002 STX 675 685 695 NET x MSG SUFFIX 000 255 003 ETX 676 686 696 NET x MSG CHAR 000 255 126 677 687 697 NET x OPTIONS 0 63 001 700 706 Tracking Parameters TABLE E 9
32. Outzone Status indicates that the outzone presence photoeye or Microswitch has been triggered This indicates that the box or object is leaving the scanning zone C Zone Error Status 1 indicates that a zone synchronization error has occurred When not using gap tracking this error occurs when either the inzone presence detecting device signals a second time before the outzone detector has signaled once or the outzone device signals prior to an inzone signal D Decode Status 1 indicates that the decoder is processing data E BTL Status 1 indicates that the MHI 2000 is falling behind in analyzing data stored in the bar timing logic BTL buffer This digit may be 1 if large amounts of barcoded data are being scanned F Scan Speed Status indicates that the scanning mirror is not running within the normal operating range G Transmit Data Status o 2 gt m 1 indicates that data is currently being sent through the Host Terminal or Starnode Ports o G D I H NAK Status 1 indicates that the MHI 2000 does not perceive the Starnode network as operational i e the network has not polled the MHI 2000 recently It may also indicate an error in data received from the Starnode Controller L Receive Data Status 1 indicates that the MHI 2000 is currently receiving data through the Host Setup or Starnode Ports J Receive Error Status indi
33. SETUP and D Port ports such as baud rate parity and stop bits transmit protocol and input or output prefixes and suffixes BAUD RATE HOST BAUD RATE TERM BAUD RATE SETUP BAUD RATE D PORT Valid Values 0 11 0 14 4K bps 1 28 8K bps 2 300 bps 3 600 bps 4 1200 bps 5 2400 bps 6 4800 bps 7 9600 bps 8 19 2K bps 9 38 4K bps 10 57 6K bps 11 115 2K bps Default Value BAUD RATE HOST 07 9600 baud BAUD RATE TERM 07 BAUD RATE SETUP 09 BAUD RATE D PORT 07 Description The BAUD RATE parameters select the speed in bits per second bps that data is transmitted through the port The baud rate of a port should be set to match that of the device with which the port is communicating For instance if a port is connected to a non intelligent terminal operating at 9600 baud the port must be configured for 9600 baud E 16 MHI 2000 Technical Reference Manual Rev A January 2002 100 173 Serial Communications Parameters 101 DATA BITS HOST 121 DATA BITS TERM 141 DATA BITS SETUP 161 DATA BITS D PORT DATA BITS Valid Values 7 or 8 Default Value DATA BITS HOST 8 DATA BITS TERM 8 DATA BITS SETUP 8 DATA BITS D PORT 8 Description The DATA BITS parameters set the number of data bits in the transmitted field It is permissible to use eight data bits plus a parity bit m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 17 Appendix 102
34. Server IP Address gt X X X X FTP File Name XXXXXX FTP Login Password XXXXXX FTP Login User Name XXXXXX The lines above display all of the current boot parameter of the MHI 2000 Loading OS from Flash sectors 7 13 Uncompressing xxxxxx bytes Checksum OK Starting at address 0x8002000 The section above displays while the Command OS is being copied from flash and run C 2001 Sick Auto Ident Inc ALL RIGHTS RESERVED MHI 2000 Ver x x Build Date mmm dd yyy hh mm ss User Program None Waiting For Download Scanner Setup On Board Ethernet 10 6 1 210 Add on Ethernet Not Installed Operation Mode Idle Tracking Disabled Host Port No Protocol Term Port No Protocol Setup Port No Protocol D Port No Protocol Starnode Port No Protocol Tcp Port 1 No Protocol Tcp Port 2 No Protocol Tcp Port 3 No Protocol Ethernet Link s Active If parameter 401 TERM NUMBER and parameter 402 TERM TYPE are not equal to 0 one of the following messages will be displayed depending on Starnode status No Starnode Starnode is Active Terminal xxxx 4 2 MHI 2000 Technical Reference Manual Rev A January 2002 Serial Communications Ports MHI 2000 Setup is also displayed These refer to parameters 641 651 002 700 111 131 151 171 400 673 683 and 693 respectively If while countdown is running for auto boot a is received the following message will be sent Omni2000 Boot If you enter a the li
35. Solid State Input Circuit 12 VDC 3 3K Ohms Input e active low when input lt 1 0 volts ULN2003 3 Maximum input voltage m 0 1 mf s 30 VDC 27 VDC continuous Optional Input Relay Modules Two optional solid state input relay modules OPTO22 may be used to accommodate AC DC input and output signals 9 5 Os o O o5 L d G O Input relay modules be plugged into locations K1 K2 Relay modules with several different AC and DC voltage and power ratings can be provided to fit your application External wiring should be connected to TB14 15 pins 1 2 respectively as shown in Figure 3 5 An additional 22 AWG 15 required to complete the connection to the specific input you require Connect this wire from TB14 15 pin3 to required input TB1 8 pin2 FIGURE 3 5 Solid State Input Relay Module TB14 TB15 TB14 TB15 Divert K1 Control Relay Add Wire to O e MHI 2000 IN OUT K1 1 Specified Input SU Divert Divert Gate ate TB1 TB8 GE K1 2 Solid state input relay module IAC15 Interface Unit Control Output Connections Interface Unit Outputs All eight standard solid state control output connections to the Interface Board are available at terminal block TB1 through TB8 as shown in Figure 3 3 Standard Interface Unit Circuit Board on page 3 4 Connector assignments are listed in Table 3 1
36. Statistics Command 5 2 OUTZONE TO DATA E 80 OUTZONE TRIGGER 41 P N 14005750000 2 3 P N 16002070215 2 3 Parameter 700 706 870 A 10 Parameters 002 008 800 A 3 004 011 013 015 801 A 3 020 026 802 3 100 111 9810 A3 120 131 812 A 4 140 151 814 A 4 160 164 9816 A 5 501 524 851 A 6 553 560 855 A 6 600 602 860 A 7 610 625 861 7 Parameters 200 204 820 5 Parameters 210 214 821 5 Rev January 2002 2000 Technical Reference Manual Index 5 Index Parameters 220 224 822 A 5 Parameters 230 234 823 A 5 Parameters 240 244 824 A 5 Parameters 250 254 825 A 5 Parameters 260 264 826 A 5 Parameters 270 274 827 A 5 Parameters 401 404 840 6 Parameters 630 634 863 7 Parameters 640 647 865 A 8 Parameters 660 668 867 A 9 Parameters 670 687 96868 A 9 Parameters 690 697 96869 A 10 PARITY E 18 Photoeye 22 tree bracket dimensions C 3 tree hardware dimensions C4 Physical Setup 1 1 Ports serial communications 4 1 POWER ON LED 3 3 Power Switch 3 1 Preparation site 22 PRESENCE 1 LED 3 2 PRESENCE 2 LED 3 2 Presence Inputs amp Relay Types String Format A 6 PRESENCE INPUTS RELAY TYPES Parameter A 1 Preventive Maintenance 14 Product Warranty PROGRAM CONTROL E 48 Program Message 5 2 PROTOCOL ADDRESS 29 PROTOCOL DPORT E27 PROTOCOL HOST E27 PROTOCOL TERMINAL E2
37. This configuration will be used on subsequent power ups Cycle power to the modem Off and On LED 56 should remain On MHI 2000 Technical Reference Manual Rev A January 2002 APPENDIX E Parameters The MHI 2000 reads stored parameter values from its internal memory in order to determine how it should operate These values define most aspects of MHI 2000 operation from the range of barcode symbologies that will be decoded to what parity and checking schemes will be used to verify the integrity of received data Parameters are combined into group setup strings defined in Appendix A Group Setup Strings such that they can be conveniently uploaded and downloaded to and from the MHI 2000 using Starnode Host or Terminal ports Parameter Regions Parameters are organized into logical groups of closely related functions called regions as follows 002 027 Operation Group 100 113 Host Port Group 120 133 Terminal Port Group 140 150 Setup Port Group 160 173 Port D Group 200 204 BIN 1 Decoding Group 210 214 BIN 2 Decoding Group 220 224 BIN 3 Decoding Group 230 234 BIN 4 Decoding Group 240 244 BIN 5 Decoding Group 250 254 BIN 6 Decoding Group 260 264 BIN 7 Decoding Group 270 274 BIN 8 Decoding Group 400 404 Starnode Setup Group 501 524 Inputs Outputs Group the Rev A January 2002 MHI 2000 Technical Reference
38. Tracking Parameters Param Function Valid Values Default Value 700 TRACKING 0 or 1 0 disabled 701 MILS TIC 0 999 x 0 001 000 disabled 702 FIXED CONV SPEED 0 999 feet per minute 000 off 703 BOX TOLERANCE 0 999 tenths of an inch 040 4 0 704 FIXED BOX LENGTH 0 999 tenths of an inch 000 off 705 INZONE TO DATA 0 9999 tenths of an inch 0170 17 0 706 OUTZONE TO DATA 0 9999 tenths of an inch 0170 17 0 Rev A January 2002 MHI 2000 Technical Reference Manual E 7 Appendix Parameters 002 027 Decoding amp Operation Parameters 002 OPERATION MODE MODE OF OPERATION Valid Values 0 4 0 HOT READ MODE default Reports label when label threshold is met Labels are binned and like labels are grouped together When a bin count exceeds the label threshold it 1s reported OUTZONE Reports label when triggered by an outzone event All bins are analyzed with respect to the histogram parameters and a label or no read is reported for each bin 2 INZONE OUTZONE Reports label when triggered by an outzone event as in Outzone mode Without gap tracking enabled labels are not binned until an Inzone event occurs In Gap Tracking labels are placed on objects being tracked through the zone 3 VIRTUAL OUTZONE Reports label when package tracking moves an object outside of the scan zone Labels are placed on objects being tracked through the zone 4 TIME
39. and maximum box heights provides the information needed to properly associate barcodes with closely spaced boxes of differing heights When it is necessary to have very accurate barcode location information for instance because of short gaps between boxes or when reading multiple closely spaced barcodes per box using the maximum possible number of closely spaced height sensing photoeyes is advisable Rev A January 2002 MHI 2000 Technical Reference Manual E 73 Appendix Parameters The same parameters that determine the minimum gap between boxes also determine the minimum gap between barcodes The two dimensions are similar and the calculations are equally affected by the number of height sensing photoeyes the tachometer resolution and the care with which all measurements of the gap tracking parameters are made and entered The minimum spacing between barcodes is typically eight inches but smaller spacing may be possible depending on the application Because the positions and heights provided by the photoeyes will not be exact boxes may appear to be taller or shorter than their actual heights Using smaller numbers of widely spaced height sensing photoeyes increases the uncertainty Because of the uncertainty barcodes positioned near the leading or trailing edges of boxes may appear to be off the box when read and would normally be discarded except that a box tolerance parameter is provided The box tolerance parameter make
40. automatic sending of decoded barcodes to the port in normal operation 1 e not running a C program and not in the Setup Diagnostic menu Rev A January 2002 MHI 2000 Technical Reference Manual E 9 Appendix Parameters 006 DEBUG DATA DEBUG DATA Valid Values Default Value Description 0 32767 To display other types of debug data sum the following option codes Add 1 Add label placement information Add 2 Add tracking zone errors Add 4 Add box length Add 8 Add box height Add 16 Add label replacement Add 32 Add label reading Add 64 Add bin dump Add 128 Add bin reject Add 256 Add tunnel master Add 512 Add tracking data Add 1024 Add Crisplant data Add 2048 Add PC tunnel data Add 4096 Add focusing data Add 8192 Add time stamp data Add 16384 Add TCP IP data 00000 No debug data enabled This parameter is used to select formatted diagnostic information for display E 10 MHI 2000 Technical Reference Manual Rev A January 2002 002 027 Decoding amp Operation Parameters 007 DEBUG DATA PORT DEBUG DATA PORT Valid Values 0 4095 Add 1 Enable sending debug data out Terminal Port Add 2 Enable sending debug data out Host Port Add 64 Enable sending debug data out Starnode Port Add 128 Enable sending debug data out Setup Port Add 256 Enable sending debug data out Port Add 512 Enable sending deb
41. for signs of abrasion 4 Check that all cable connections are secure Caution The MHI 2000 s internal components do NOT require maintenance Opening the MHI 2000 with power applied can expose you to electrical and mechanical hazards which can cause bodily injury 1 4 MHI 2000 Technical Reference Manual Rev A January 2002 cuapten2 Installation amp Setup This chapter provides you with an overview of the MHI 2000 hardware installation and setup It also describes interconnections for the interface terminal board Q E m o E KA Unpacking amp Inspection Unpack the MHI 2000 and any accessories ordered Depending on what you ordered the equipment may have been shipped in more than one carton Remove the packing list from the pocket on each carton Verify that you have received all of the items shown on the packing list Inspect the equipment for shipping damage and if any exists notify both the carrier and SICK Auto Ident Inc immediately Store the original packing material inside each carton and store the cartons in a safe place If the MHI 2000 or any accessories need to be repaired upgraded or modified in the future return them to SICK Auto Ident Inc in the original cartons with the original packing material Refer to Product Warranty on page xix and Return to Factory Instructions on page for more information Installation Checklist Plan
42. inzone and outzone photoeyes These photoeyes will normally be positioned just outside of the boundaries within which the scanning beam can read barcodes on boxes as they pass by In some applications a single inzone photoeye and a tachometer can be used to define the scan zone The minimum distance between inzone and outzone photoeyes must be increased as conveyor width increases to compensate for the increased height of scan with increased reading range Your keysheet will specify the minimum distances between these photoeyes for your application The distance between zone defining photoeyes may also be increased if necessary to accommodate conveyor physical positioning limitations or the special requirements of your application For example because data transmission of the barcode of a box normally occurs after the box has passed the outzone photoeye moving the outzone photoeye farther downstream from E 72 MHI 2000 Technical Reference Manual Rev A January 2002 700 706 Tracking Parameters the scanner will cause a corresponding delay in data transmission Such a data transmission delay may be needed by some sorting systems If there will never be more than one box at a time in the scan zone gap tracking need not be used and no additional inputs other than the inzone and outzone photoeyes will be needed If gap tracking is not used and if multiple boxes enter the scan zone the scanner may associate a barcode with the wron
43. is not changed downloading the string 5 over the Host or Setup ports will cause the MHI 2000 to return a diagnostic string 5 6 MHI 2000 Technical Reference Manual Rev A January 2002 Control Commands from the Host ASCII Command Rebooting MHI 2000 When sent over STARNODE or TCP IP use this format When sent serially and the default MESSAGE CHARACTER is use this format Upon receiving an ASCII semicolon command decimal 59 hexadecimal 3B the MHI 2000 will reboot as if it had been turned Off and then On again The MHI 2000 s parameter values will be safely stored in memory after startup Message Format None o CO ES Ec EL Rev January 2002 MHI 2000 Technical Reference Manual 5 7 Chapter Host Commands amp Downloads ASCII lt Command Clearing Diagnostic Count When sent over STARNODE or use this format lt When sent serially and the default MESSAGE CHARACTER is use this format lt The ASCII less than sign command decimal 60 hexadecimal 3C is used to clear the message count from a MHI 2000 without having to restart it Refer to ASCII 4 Command Requesting a Diagnostic String on page 5 3 for details regarding the message count This count may also be reset by sending an ASCII command that resets the MHI 2000 to its default values Message Format None 5 8 MHI 2000 Technical Reference Manual Rev A
44. must attach your network cable directly to the RJ 45 connector on the front panel of the MHI 2000 UO Connector The cable connecting the Command and Control PCB to the Interface PCB is plugged into the I O Connector as shown in Table 3 6 TABLE 3 6 I O Connector Signal Pin Output 1 38 Input 1 8 Output 2 14 Input 2 33 Output 3 39 Input 3 9 Output 4 15 Input 4 34 Output 5 40 Input 5 10 Rev A January 2002 MHI 2000 Technical Reference Manual 3 13 Chapter Controls Connectors amp Indicators TABLE 3 6 I O Connector Continued Signal Pin Output 6 16 Input 6 35 Output 7 41 Input 7 11 Output 8 17 Input 8 36 RXDD 24 Beep 23 12V 21 Ground 45 5V 43 N C 22 Ground 37 12V 44 TXDD 25 Host TXD 1 Host RXD 26 Host DTR 2 Host CTS 27 TERM TXD 3 TERM RXD 28 TERM DTR 4 TERM CTS 29 T422 6 T422 31 R422 7 R422 32 TERM DET 50 Setup TXD 5 Setup RXD 30 5V 49 Laser Control 47 5V 48 Ground 20 5V 18 12V 46 MHI 2000 Technical Reference Manual Rev A January 2002 MHI 2000 I O Panel TABLE 3 6 I O Connector Continued Signal Pin Ground 12 Ground 13 12V 19 Frame Ground 42 COO 50 Pin Cable Connector This connector plugs into the I O Connections jack on the MHI 2000 front panel and is s
45. run the OUTPUTS test of the diagnostics program CO When output relays are installed in the Interface Board you can determine which output relays are active by observing the LED associated with each relay Decode The DECODE LED has no function currently Set Up The SET UP LED indicates that the MHI 2000 is in either the Setup or Diagnostics mode Therefore it is not running your custom application software 9 5 Os o O o5 L d en O Power On The POWER ON LED indicates that MHI 2000 power is ON When power is applied the computer performs internal diagnostic tests Interface Board Connections The Interface Board is accessible by removing the MHI 2000 cover The MHI 2000 Command and Control Board provides 12VDC and 5VDC power to operate the Interface Board There are two jumpers internal to the MHI 2000 to connect DC output power to the interface board This is done by moving shunts of JH10 1 2 and JH11 1 2 on the Command and Control Board This is the default setting control and communication I O connections except to networks should be made at the Interface Board Connect network cables if used directly to the MHI 2000 You can also connect a terminal to the SETUP connector on the front panel of the MHI 2000 although normally it will be more convenient to make the connection at the Interface Board Rev A January 2002 MHI 2000 Technical Reference Manual 3
46. signal durations generated are not proportional to the lengths of the boxes In tilt tray applications for example the inzone may be detected by a photoeye mounted underneath the trays blocked by the car or other mechanism which gives a short pulse If this parameter is non zero that value will be used for the box length instead of the duration of the inzone signal m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 79 Appendix Parameters 705 INZONE TO DATA 706 OUTZONE TO DATA INZONE TO DATA OUTZONE TO DATA Valid Values 0 9999 tenths of an inch Default Value 0170 17 0 Description These parameters specify the distance between the inzone and outzone Presence photoeyes and the centerline of the scan zone drawn perpendicular to conveyor motion on the plane of the conveyor E 80 MHI 2000 Technical Reference Manual Rev A January 2002 Index Symbols A 2 28XY 2 0XY 2 Command 5 19 Command 5 19 D 4 4 4 7 6 1 R 44 2S 44 4 7 62 Numerics 002 OPERATION MODE 4 5 E 2 E 8 003 IO MODE E 2 E 9 E 11 006 DEBUG DATA 4 4 4 5 E 2 E 10 E 11 007 DEBUG DATA PORT 44 E22 E 11 011 NO READ CHAR 2 E 12 012 LABEL SEPARATOR E 2 E 13 013 MULTI READ CHAR E E 14 027 TUNNEL MULTI READS E 2 100 BAUD RATE HOST E 2 E 16 101 DATA BITS HOST 2 E 17 102 PARITY HOST E 2 E 18 103 STOP BITS HOST 2 E 19 104 FLOW CO
47. stop the target controller The unit awaits further command input or another program download 5 26 MHI 2000 Technical Reference Manual Rev A January 2002 C Programming Considerations Loading Programs on Starnode via Starndem Depending on what O S you use on your development platform and which software products you have installed you may have either a console based or Windows GUI based version of Starndem A console based version is supplied on the Starnode Developers disk and on the Starnode SCO Unix Driver disk A Windows GUI version is supplied with recent versions of the Starnode Developers Disk and with the Starnode NT driver Detailed usage instructions for STARNDEM are available in the appropriate manual for your software product Run the Starnode demonstration program STARNDEM The Starnode demo program will allow you to download the executable file to the MHI 2000 STARNDEM EXE is described in the Starnode PC Data Collection Network Operator s Manual A detailed description of the PC board s operation during downloads can be found in the Starnode Data Collection Network Operators Manual The interface routines STBLC STBLN STBLB and SINIT are involved in the process of downloading 12k files Download Program Allows you to transmit a compiled 12 program to all terminals in the network of a specified type Such downloads might be used for testing or demonstration of the network s capabilities 5
48. type and download to the next group of terminals Using Multidem to Load Programs Multidem can be used to load programs on Ethernet Starnode or RS 232 Overview Multidem is the GUI that demonstrates the functionality of the OLE Servers and provides limited data collection capabilities Multidem collects data from one or more SICK Auto Ident Inc OLE Servers It stores the data to a text file and converts it to a standard database via a utility called DBConvtrt which is also configured with the OLE Servers Multidem may also be used to download compiled programs to MHI 2000s send messages to MHI 2000s and monitor the raw receive data being processed by a second application A configuration file was included at the time of the Multidem installation This configuration file automatically accesses the system configured OLE Server initializes communications and begins collecting data to a specific text file Data in this text file will periodically be archived to another text file and the archive is then converted to a standard database Send Program Before selecting this menu option perform the following steps 1 Click on the document window associated with the connected OLE Server to bring it to the foreground An example of a document window is shown in Figure 5 2 FIGURE 5 2 Example Document Window Ci Serial Port 1 D x Transactio System configuration restored Successfully initialized Ci Serial Port
49. user C program from the MHI 2000 The program is sent as ASCII Motorola S records framed appropriately for the port that sent the command For example if a 91 is sent to the MHI 2000 over the Host or Setup port the S records are framed with a tilde This framing is necessary in case the S records are saved to a s2k file by a terminal emulation or other program so that file can be downloaded to the MHI 2000 later Similarly S records sent to the Starnode or Ethernet port are framed in the I2k file format This feature is useful for extracting a user program from a MHI 2000 when the original s2k or I2k file is not available for use in a replacement MHI 2000 or to save the program before a new version of the operating system is downloaded It is important that the host program that is saving the S records to a file does not drop any characters as the data is received XON XOFF protocol is supported by the MHI 2000 serial ports Only the program s code and constant data segments are sent 92 This command causes the MHI 2000 to erase the C program currently stored in NOVRAM This allows the program to be erased without affecting current parameter values or any data stored in NOVRAM This does not remove the user program from Flash You must store another user program to Flash Example If the default MESSAGE CHARACTER value is not changed an Erase C Program command would be downloaded as 92 The MHI 2000 would the
50. various function keys on the terminal to generate and download strings to the MHI 2000 Rev A January 2002 MHI 2000 Technical Reference Manual 6 1 o 2 o c S m Chapter Diagnostics For example the string S when sent to the MHI 2000 causes the Setup menu to be displayed on the terminal Thus you might want to configure one of the user definable keys on your terminal to generate the S string when pressed You could label this key SETUP Diagnostics Menu When the MHI 2000 first enters the Diagnostics mode the following line will appear on the terminal display DIAGNOSTICS P REVIOUS R UN TJOGGLE E XIT The Diagnostics menu will list all of the diagnostic tests that are available to you as you press Enter This menu wraps around If you back up through the menu from READ QUALITY you will see the last test name SYSTEM STATS If SYSTEM STATS is already displayed when you move forward you see the first test name READ QUALITY again While in the Diagnostics menu your choices are Enter Display the NEXT test To view the test after the test displayed on the last line of the screen if one is currently shown or the first test if none are shown press Enter The next test will be displayed on the next line If the screen is full it will scroll up and delete the top line to make room for the new line P Display the PREVIOUS test To view the test previous to the test displayed
51. you wish to send the test message The following will be displayed 6 8 MHI 2000 Technical Reference Manual Rev A January 2002 Introduction Select Port s To Test D Port I O Box Host Port Net Port 1 Net Port 2 Net Port 3 Setup Port Starnode Port Telnet Port Terminal Port 10 All Net Ports 11 All Ports Once you have defined selections 1 4 pressing R will begin the ports test To stop the test press any key OCONOARWNS Real Time Clock Use this test to display and set the MHI 2000 s internal Real time clock When you run this test the following will be displayed Select Command 1 Display Time 2 Change Time Selecting 1 will display current time and date Selecting 2 will set the time and date as shown below Enter Time Date In The Format hh mm ss mm dd yy O Starnode Monitor Use this test to show Starnode Network traffic and messages You may use various filters to obtain required results This test will not display this individual MHI 2000 s messages Each can be terminated by pressing any key When you run this test the following will be displayed Warning This Device Will Be Offline While Running The Monitor g o c m Select Monitor Filter Mode 1 All Messages ASCII Data Format 2 All Messages Except Date Time ASCII Data Format 3 All Messages Except Date Time Hex Data Format 4 Raw Data Non Message Hex Format Filter setting 1 will assig
52. 0 706 The region and group number make up the two digit number used in the upload and download commands A leading 8 invokes an upload command to set change one or more parameter values A leading 9 invokes a download command to permit parameter values to be reviewed When you want to download a group of parameters for review use the command 969XY where 9 get parameters X 0 through 8 for the general region Y 0 through 9 for the particular group string in that region When you want to upload many parameters at once to set or modify their values as when loading values according to a Keysheet use the command 968XY where 8 set parameters X 0 through 8 for the general region Y 0 through 9 for the particular string When you want to set an individual parameter use the command PPPVVV where PPP the three digit parameter number VVV the parameter value Group Setup Parameter String Formats The default values for parameters are shown in these strings Your application may require other parameter values MHI 2000 Technical Reference Manual Rev A January 2002 Group Setup Parameter String Formats MHI 2000 Operation Parameters 002 007 800 800 0 0000 00000 0000 gt Debug Data Port x Debug Data IO Mode Operation Mode o k L xd o 2 5 x o MHI 2000 Output Parameters 011 013 96801 96801 063 044 035 Multi Read
53. 0 Pin Cable Connector 3 15 CHAPTER 4 Startup amp Operation 4 1 Serial Communications Ports 4 1 Power Up 4 1 User Interface Parameters amp Diagnostics 4 3 Operating Modes 4 3 Normal Mode 4 4 Setup amp Diagnostic Modes 4 4 Resetting to Default Parameters 4 4 Non Intelligent ASCII Terminal 4 4 Setup Menu on the ASCII Terminal 4 5 Data Entry Through Setup Menu on the ASCII Terminal 4 6 Diagnostics Menu Display on the ASCII Terminal 4 6 CiMAX 1400 Hand Held Terminal 4 7 CiMAX 1400 Hand Held Terminal Function Keys 4 8 Special Use Alpha Keys the 1400 Hand Held Terminal 4 8 Using the Hand Held Terminal as a Real Time Display 4 9 CHAPTER 5 Host Commands amp Downloads 5A Introduction 5 1 Control Commands from the Host 5 1 ASCII 4 Command Requesting a Diagnostic String 5 3 ASCII 5 Command Requesting Status Information 5 4 Status String Digit Explanations 5 5 viii MHI 2000 Technical Reference Manual Rev A January 2002 CHAPTER 6 Contents ASCII Command Rebooting MHI 2000 5 7 ASCII lt Command Clearing Diagnostic Count 5 8 ASCII Command Enabling Relay Control Outputs 5 9 ASCII gt Command De Energizing Relay Control Outputs 5 10 ASCII Command Setup 5 11 Specific Control Commands 5 11 Uploading Multiple Group Commands 5 12 User Program Control Commands 5 13 ASCII Command Parameters 5 14 Individual Group String Commands 5 14 Individual Para
54. 02 MHI 2000 Technical Reference Manual E 55 Appendix Parameters 646 CONTROLLER OPTS 1 656 CONTROLLER OPTS 2 CONTROLLER OPTS x Valid Values 0 255 Default Value 000 Description This parameter is a bitmap of the following selections TABLE E 18 Values and Descriptions Value Description 000 10 Base 2 001 Use twisted pair 002 Set squelch level to 240mV default of 400 mV is recommended 004 Full step mode for BNC 1 2 step is recommended 008 Disable link testing for twisted pair Enabled is recommended 255 Use the Ethernet adaptor jumper settings Note The device supports RJ 45 twisted pair 10 Base T cabling as options for the add on Ethernet card only E 56 MHI 2000 Technical Reference Manual Rev A January 2002 640 697 Ethernet Network Parameters 647 HARDWARE ADDRESS 1 657 HARDWARE ADDRESS 2 ETHERNET ADAPTER ADDRESS x Valid Values 00 20 5a xx xx xx where xx 7 hardware address Default Value 00 20 5a xx xx xx Description This parameter is read only The Ethernet address assigned to the device will be displayed If no Ethernet controller is found by the device or if an error occurs retrieving the Ethernet address then NONE will be displayed A typical Ethernet address is 00 20 5a where 00 20 5a is the SICK Auto Ident Inc address This address is assigned by IEEE to adapters that are manufactured by SICK Auto Ident Inc m Parameters Rev A Ja
55. 020 ms 520 INPUT 4 TRIGGER 0 or 1 1 521 INPUT 5 TRIGGER 0 or 1 1 522 INPUT 6 TRIGGER 0 or 1 1 Rev A January 2002 MHI 2000 Technical Reference Manual m Parameters Parameters TABLE 5 Inputs Outputs Parameters Continued 523 INPUT 7 TRIGGER Oor 1 1 524 INPUT 8 TRIGGER Oor1 1 553 RELAY 1 HOLD TIME 0 9999 0000 554 RELAY 2 HOLD TIME 0 9999 0000 555 RELAY 3 HOLD TIME 0 9999 0000 556 RELAY 4 HOLD TIME 0 9999 0000 557 RELAY 5 HOLD TIME 0 9999 0000 558 RELAY 6 HOLD TIME 0 9999 0000 559 RELAY 7 HOLD TIME 0 9999 0000 560 RELAY 8 HOLD TIME 0 9999 0000 600 639 User Program Parameters TABLE E 6 User Program Parameters Param Function Valid Values Default Value 600 USER STACK SIZE 2 32 02 2 KB 601 FILE SYSTEM SIZE 0 2560 0032 602 PROGRAM CONTROL 0 4 0 610 USER VARIABLE 1 0 65535 00000 625 USER VARIABLE 16 0 65535 00000 630 USER STRING 1 ASCII string NONE 639 USER STRING 10 ASCII string NONE 640 668 Ethernet Parameters TABLE E 7 Ethernet Parameters Param Function Valid Values Default Value 640 NETWORK NAME 1 ASCII string NONE 641 IP ADDRESS 1 X X X X 10 6 1 210 642 SUBNET MASK 1 X X X X 255 255 255 000 643 GATEWAY 1 X X X X 10 6 1 1 645 BROADCAST 1 1 1 646 CONTROLLER OPTS 1 0 255 000 647 HARDWARE ADDRESS 1 Read
56. 1 2 Open the File menu and select Send Program This displays the Send Program dialog box as shown in Figure 5 3 5 28 MHI 2000 Technical Reference Manual Rev A January 2002 C Programming Considerations FIGURE 5 3 Send Program Dialog Box Send Program Ci Serial Port 1 x Address Option Address Send To Address bn Address C Send To All C Send To Type EN Close File Browse In the example in Figure 5 the Ci Serial document window was previously selected which means that a program could be sent downloaded across the Serial network This dialog box allows pre compiled programs to be downloaded to MHI 2000s Typically program suffixes are 12k for Starnode or TCP IP and sik files for Serial Programs are used to customize the behavior of a MHI 2000 and may be written in C or T A L L programming languages These programs are then compiled and framed for download To populate the address list you can either click Address to browse or directly type address value into the Address drop down list The address value will depend on which address option has been selected The options as provided in the Address Option box may be used to send the defined program as follows Send to Address Specifies one Station ID When this option is selected the download is sent directly to the one Station ID bypassing the controller o C ES Ec
57. 3 Chapter Controls Connectors amp Indicators FIGURE 3 3 Standard Interface Unit Circuit Board OUT8 GND O EI GND DA DUT GND OUTS GND OOOOOOOOOOOOOOOOOOOOOOOOO O000000000000000000000000 Su DUT GND Bs 5V un res 0UT2 81 63551 EM REV NN RXDD GND OOQ y 9 ES OO E TB8 TXDD O O O 4 9 do os OOO 4 9 STXD SRXD GND TRXD TDTR O O O y 3 OQ O 1 TB5 TTXD 9 OO y HTXD HRXD HDTR Oo O y 9 9 O O O F K2 OOOOOOOL OOOOOOOO J2 MHI 2000 Technical Reference Manual Rev A January 2002 TABLE 3 1 Interface Board I O Connections MHI 2000 I O Panel CO o 2 kel n x E E E x m E o 1 1 GND GROUND TB1 2 IN1 INPUT 1 TB1 3 12V 12V POWER TB1 4 GND GROUND TB1 5 OUT OUTPUT 1 1 6 5V 5V POWER TB2 1 GND GROUND TB2 2 IN2 INPUT 2 TB2 3 12V 12V POWER TB2 4 GND GROUND TB2 5 OUT2 OUTPUT 2 TB2 6 5V 5V POWER TB3 1 GND GROUND TB3 2 IN3 INPUT 3 TB3 3 12V 12V POWER TB3 4 GND GROUND TB3 5 OUT3 OUTPUT 3 TB3 6 5V 5V POWER TB4 1 GND GROUND TB4 2 IN4 INPUT 4 TB4 3 12V 12V POWER TB4 4 GND GROUND
58. 3 x o Appendix Group Setup Strings Parameters 635 639 864 864 NONE NONE NONE NONE User String 10 User String 9 User String 8 User String 7 User String 6 Ethernet Card Parameters Parameters 640 647 96865 96865 NONE X X X X 1 000 00 20 5 Ke Hardware Address 1 Controller Options 1 Broadcast 1 Gateway 1 gt Subnet Mask 1 Address 1 Network Name 1 Parameters 650 657 96866 90866 NONE X X X X XXX 1 000 NONE NE Hardware Address 2 NL Options 2 Broadcast 2 Gateway 2 L Subnet Mask 2 gt Address 2 Network Name 2 A 8 MHI 2000 Technical Reference Manual Rev A January 2002 Group Setup Parameter String Formats FTP Network Options Parameters 660 668 867 867 XXXX aaa bbb ccc ddd 000 08509 00060 05 L gt TCP IP Connect Time gt TCP IP Keep Alive Name Broadcast Port Telnet Local Options Network Login Password Network Login Name 9 FTP Login Password FTP Login Name FTP IP Address o E p o Q E m o Q 3 x o TCP IP Ports Parameters 670 687 96868 96868 0 08510 0 002 003 126 0 08510 0 002 003 126 001 001 L L El el 1 Net 2 Options Net 1 Options Net 2 Msg Char Net 2 Msg Suffix gt Net 2 Msg Pre
59. 404 MSG CHAR SUFFIX 4 4 E 5 E 39 501 TRANSMIT DATA 5 19 5 E 40 503 INZONE TRIGGER E 5 E 41 504 OUTZONE TRIGGER E 5 E 41 505 ZONE ERROR CHAR 1 E 5 E 42 E 73 506 ZONE ERROR CHAR 2 E 5 E 42 E 73 50 Pin Cable Connector 3 15 510 INZONE DEBOUNCE 6 4 E 5 E 43 511 OUTZONE DEBOUNCE E 5 E 43 512 INPUTS DEBOUNCE E 5 E 43 520 INPUT 4 TRIGGER E 5 E 44 521 INPUT 5 TRIGGER E 5 E 44 522 INPUT 6 TRIGGER E 5 E 44 523 INPUT 7 TRIGGER E 6 E 44 524 INPUT 8 TRIGGER E 6 E 44 553 RELAY 1 HOLD TIME E 6 E 45 554 RELAY 2 HOLD TIME E 6 E 45 555 RELAY 3 HOLD TIME E 6 E 45 556 RELAY 4 HOLD TIME E 6 E 45 557 RELAY 5 HOLD TIME E 6 E 45 558 RELAY 6 HOLD TIME E 6 E 45 559 RELAY 7 HOLD TIME E 6 E 45 560 RELAY 8 HOLD TIME E 6 E 45 600 USER STACK SIZE E 6 E 46 601 FILE SYSTEM SIZE E 6 E 47 602 PROGRAM CONTROL E 6 E 48 610 USER VARIABLE 1 E 6 E 49 611 USER VARIABLE 2 E 49 612 USER VARIABLE 3 E 49 613 USER VARIABLE 4 E 49 614 USER VARIABLE 5 E 49 615 USER VARIABLE 6 E 49 616 USER VARIABLE 7 E 49 617 USER VARIABLE 8 E 49 618 USER VARIABLE 9 E 49 619 USER VARIABLE 10 E 49 620 USER VARIABLE 11 E 49 621 USER VARIABLE 12 E 49 622 USER VARIABLE 13 E 49 623 USER VARIABLE 14 E 49 624 USER VARIABLE 15 E 49 625 USER VARIABLE 16 E 6 E 49 630 USER STRING 1 E 6 E 50 631 USER STRING 2 E 50 632 USER STRING 3 E 50 633 USER STRING 4 E 50 634 USER STRING 5 E 50 635 USER STRING 6 E 50 636 USER STRING
60. 5 f 102 66 g 104 67 h 104 68 i 105 69 j 106 6A k 107 6B l 108 6 m 109 6D n 110 6E o 111 6F p 112 70 q 113 71 r 114 72 s 115 73 t 116 74 u 117 75 V 118 76 w 119 77 x 120 78 y 121 79 2 122 7 123 7 VERTICAL BAR 124 7 125 7D TILDE 126 7E DEL DELETE 127 7F MHI 2000 Technical Reference Manual Rev A January 2002 APPENDXC AAimension Diagrams MHI 2000 FIGURE C 1 MHI 2000 Dimensions Be Oo S a o a Photoeye The 935 0018 1 photoeye 15 a compact self contained photo electric sensor The photoeye unit includes a control system a power supply an optical emitter a receiver and a cable for input output connections Rev A January 2002 MHI 2000 Technical Reference Manual C 1 Appendix Dimension Diagrams The retro reflective target is a polarized sensor The photoeye will not receive a false signal from an object or background that is highly reflective but will only read a light beam reflected by the target A rear mounted LED close to the connector cable lights when the photoeye does not receive the reflected beam indicating that an object has been detected FIGURE C 2 End Views of Photoeye O Connector Cable Lenses e LED Front Rear FIGURE C 3 Photoeye Dimensions C 2 MHI 2000 Technical Reference Manual Rev A January 2002 Photoeye Tree Bracket Photoeye Tree Bracket FIGURE C 4 P
61. 65 41 or greater A or greater A or greater Display Box No Read Count TOTAL TOTAL Outzone Deviation Statistics TOLER TOLER Start Presence slm Stop Presence Clear Box No Read Registers TOT00 TOTOO MHI 2000 Technical Reference Manual Rev A January 2002 Control Commands from the Host ASCII 4 Command Requesting a Diagnostic String When sent over STARNODE or TCP IP use this format 4 When sent serially and the default MESSAGE CHARACTER is use this format 4 Upon receiving an ASCII 4 command decimal 52 hexadecimal 34 the MHI 2000 will send the following string back to the controller MHI NNNNN Where NNNNN is the message count for this MHI 2000 This value will be between 00000 and 65535 This string can be used for diagnostic purposes The message count is incremented each time this message is requested The count is reset to zero when the unit receives an ASCII lt command decimal 60 hexadecimal an ASCII command decimal 59 hexadecimal or when the MHI 2000 is rebooted by turning it Off and then On again Message Format None o C ES Ec EE EL Rev January 2002 MHI 2000 Technical Reference Manual 5 8 Chapter ASCII 5 Command Requesting Status Information When sent over STARNODE or TCP IP use this format 5 Host Commands amp Downloads When sent serially and the default ME
62. 7 R R A Number xviii Rebooting Scanner Command 5 7 REC DATA LED 3 2 RELAY HOLD TIMES Parameter A 1 Relay Hold Times String Format A 6 RELAY TIMES E 45 Repair xviii Request Diagnostic String 52 Request Status Information 5 2 Requesting a Diagnostic String Command 5 3 Requesting Status Information Command 5 4 Reset 5 2 Resetting Default Parameters 4 4 Restore Default Settings Diagnostic Test 6 2 Return Authorization xvii S SBRDC 5 1 SBRDT 5 1 Scanner Decodes amp Symbologies table E31 Serial Communication Parameters table E 2 Serial Communications Ports 4 1 Setup connector 3 13 LED 3 3 mode 44 Setup Command 52 5 11 Setup Mode 4 3 command to enter 4 4 Setup Serial Communications String Format A 3 SETUP SERIAL PORT Parameter A 1 SHIFT F1 4 8 SHIFT F2 4 8 SHIFT F3 4 8 SHIFT F4 4 8 SHIP LAN E 38 Site Preparation 22 Software Updates 1 1 Specifications 1 2 SSEND 5 1 STACK SIZE IN KILOBYTES E 46 Standard Interface Board 33 3 12 Starnode 3 2 4 1 5 1 5 27 Starnode Asynchronous Cntlr MUX Interface 5 30 Starnode Connector 3 13 terminal port functionality 3 13 STARNODE PROTOCOL E 36 Starnode Setup Parameters table E 5 STARNODE TERMINAL NUMBER E 37 Start Presence 5 2 Status Indicators 3 1 decode 3 3 diags 3 2 inputs 3 2 outputs 3 3 power on 3 3 presence 1 32 presence 2 32 rec data 3 2 set up 3 3 xmit data 3 2 Status Messages 4 1
63. 8 4 1 O 000 000 000 128 000 000 00 00000 0 nm D Port Protocol Addr Protocol D Port Error D Port Out Suf 2 D Port Out Suf 1 D Port Out Pre D Port L gt In Suf D Port L In Pre D Port o E p o Q E m o Q 3 x o Flow Control D Port Stop Bits D Port Parity D Port Data Bits D Port Baud Rate D Port Decode Bins Parameters 200 204 96820 Parameters 210 214 96821 Parameters 220 224 96822 Parameters 230 234 96823 Parameters 240 244 96824 Parameters 250 254 96825 Parameters 260 264 96826 Parameters 270 274 96827 99820 10 00 00 0 NONE 99822 00 00 00 0 NONE 99824 00 00 00 0 NONE 99826 00 00 00 0 NONE 99828 00 00 00 0 NONE 969830 00 00 00 0 NONE 99832 00 00 00 0 NONE 96834 0 NONE Character Check Character Position Bin x Max Length Bin x Min Length Bin x Symbology 1 Rev January 2002 MHI 2000 Technical Reference Manual A 5 Appendix Group Setup Strings Lan Port Comms and Messages Parameters 401 404 840 840 0000 000 126 126 Message Character Suffix Message Character Prefix Terminal Type Terminal Number Presence Inputs amp Relay Types Parameters 501 524 96851 99851 0 1 1 042 063 020 000 020 1 1 LII 111 Inputs8 Trig Inputs7 Trig Inputs6 Trig Inputs5 Trig Inputs4 Trig Inputs Deboun
64. BOLOGY 4 E31 201 BIN MIN LENGTH EA E 32 202 BIN 1 MAX LENGTH FA E33 203 BIN 1 CHAR POS EA E34 204 BIN 1 CHAR CHECK FA E 35 210 BIN 2 SYMBOLOGY 4 E31 211 BIN 2 MIN LENGTH EA E 32 212 BIN 2 MAX LENGTH FA E33 213 BIN 2 CHAR POS EA E34 214 BIN 2 CHAR CHECK 4 E 35 220 BIN 3 SYMBOLOGY 4 E31 221 BIN 3 MIN LENGTH EA E 32 222 BIN 3 MAX LENGTH FA E33 223 BIN 3 CHAR POS EA E34 224 BIN 3 CHAR CHECK 4 E 35 230 BIN 4 SYMBOLOGY 4 E31 E 35 Rev A January 2002 MHI 2000 Technical Reference Manual Index 1 Index 231 BIN 4 MIN LENGTH E E 32 232 BIN 4 MAX LENGTH EFM E 33 233 BIN 4 CHAR POS EA E 34 234 BIN 4 CHAR CHECK EA E 35 240 BIN 5 SYMBOLOGY EA E 31 241 BIN 5 MIN LENGTH E E 32 242 BIN 5 MAX LENGTH EM E 33 243 BIN 5 CHAR POS EA E 34 244 BIN 5 CHAR CHECK EA E 35 250 BIN 6 SYMBOLOGY EA E31 251 BIN 6 MIN LENGTH E E 32 252 BIN 6 MAX LENGTH E 5 E 33 253 BIN 6 CHAR POS E 5 E 34 254 BIN 6 CHAR CHECK E 5 E 35 260 BIN 7 SYMBOLOGY E 5 E31 261 BIN 7 MIN LENGTH E 5 E 32 262 BIN 7 MAX LENGTH E 5 E 33 263 BIN 7 CHAR POS E 5 E 34 264 BIN 7 CHAR CHECK E 5 E 35 270 BIN 8 SYMBOLOGY E 5 E 31 271 BIN 8 MIN LENGTH E 5 E 32 272 BIN 8 MAX LENGTH E 5 E 33 273 BIN 8 CHAR POS E 5 E 34 274 BIN 8 CHAR CHECK E 5 E 35 400 STARNODE PROTOCOL E 5 E 36 401 TERM NUMBER 4 2 E 5 E 36 E 37 402 TERM TYPE 4 2 E 5 E 36 E 37 E 38 403 MSG CHAR PREFIX 44 6 1 E 5 E 39
65. Character Label Separator No Read Character Multireads Parameters 027 96802 96802 0 We Tunnel Multi Reads Host Terminal Setup D Port Serial Communications Parameters 100 113 96810 96810 07 8410 000 000 000 128 000 000 00 00000 0 Hardware Host Protocol Addr Protocol Host Error Host L Out Suf 2 Host Out Suf 1 Host Out Pre Host In Suf Host In Pre Host Flow Control Host Stop Bits Host gt Parity Host Data Bits Host Baud Rate Host Rev A January 2002 MHI 2000 Technical Reference Manual A 3 Appendix Group Setup Strings Parameters 120 133 812 812 07 8 4 1 O 000 000 000 128 000 000 00 00000 0 J 1 Term Protocol Addr Protocol Term Error Term L Out Suf 2 Term Out Suf 1 Term L Out Pre Term In Suf Term gt In Pre Term Flow Control Term L gt Stop Bits Term Parity Term Data Bits Term Baud Rate Term Parameters 140 150 96814 96814 09 8410 000 000 000 128 000 000 Error Setup Out Suf 2 Setup Out Suf 1 Setup Out Pre Setup In Suf Setup In Pre Setup Flow Control Setup Stop Bits Setup Parity Setup Data Bits Setup Baud Rate Setup 4 MHI 2000 Technical Reference Manual Rev January 2002 Group Setup Parameter String Formats Parameters 160 173 816 816 07
66. D character screening will be done Rev A January 2002 MHI 2000 Technical Reference Manual E 35 m Parameters Appendix Parameters 400 404 Starnode Setup Parameters 400 Two parameters 401 TERM NUMBER and 402 TERM TYPE are provided for STARNODE operations If STARNODE operations will be invoked both parameters should have their values set appropriately STARNODE PROTOCOL STARNODE PROTOCOL Valid Values 00r 7 Default Value 0 Description This parameter indicates the protocol used for reporting data over Starnode When set to 0 normal Starnode communication is used if a valid Terminal parameter 401 and Terminal Type parameter 402 have been set Additional Tunnel protocol is achieved when this parameter is set to 7 0 Starnode Protocol 7 PC Based Tunnel Protocol over Starnode This protocol is used when interfacing a device in a Starnode based PC Tunnel network The PC runs our Tunnel application which coordinates the communication of an array of devices and provides extensive system capabilities Please consult the factory for detailed information on the Tunnel application E 36 MHI 2000 Technical Reference Manual Rev A January 2002 400 404 Starnode Setup Parameters 401 TERM NUMBER STARNODE TERMINAL NUMBER Valid Values 0 4095 Default Value 0000 None Description Each device connected to the STARNODE network must be assigned a unique terminal number that iden
67. DEBOUNCE Input 2 512 INPUTS DEBOUNCE Inputs 3 8 43 520 524 INPUT 4 8 TRIGGER E 44 553 560 RELAY X HOLD TIME 45 600 639 User Program Parameters E 46 600 USER STACK SIZE 46 601 FILE SYSTEM SIZE E 47 602 PROGRAM CONTROL E 48 610 625 USER VARIABLE x E 49 630 639 USER STRING x 50 640 697 Ethernet Network Parameters E 51 640 NETWORK NAME 1 650 NETWORK NAME 2 E 51 641 IP ADDRESS 1 651 IP ADDRESS2 E 52 642 SUBNET MASK 1 652 SUBNET MASK 2 E 53 643 GATEWAY 1 653 GATEWAY 2 E 54 645 BROADCAST 1 655 BROADCAST 2 E 55 646 CONTROLLER OPTS 1 656 CONTROLLER OPTS 2 E 56 647 HARDWARE ADDRESS 1 657 HARDWARE ADDRESS 2 E 57 660 FTPIP ADDRESS E 58 661 FTP LOGIN NAME 662 FTP LOGIN PASSWORD E 59 663 NETWORK LOGIN NAME 664 NETWORK LOGIN PASSWORD 60 665 TELNET LOCAL OPTS E 61 666 NAME BROADCAST PORT E 62 667 TCP IP KEEP ALIVE E 63 668 TCP IP CONNECT TIME E 64 Rev January 2002 MHI 2000 Technical Reference Manual xiii Contents 670 680 690 671 681 691 672 682 692 673 683 693 674 675 684 685 694 695 676 686 696 677 687 697 NET 1 DEST IP NET 2 DEST IP NET 3DESTIP E 65 NET 1 LOCAL SOURCE NET 2 LOCAL SOURCE NET 3 LOCAL SOURCE E 66 NET 1 PORT NET 2 PORT NET 3PORT E 67 NET 1 PROTOCOL NET 2 PROTOCOL NET 3 PROTOCOL 68 NET 1 MSG PREFIX NET 1 MSG SUFFIX NET 2 MSG PREFIX NET 2 MSG SUFFIX NET 3 MSG PREFIX NET 3 MSG SUFFIX 69 NET 1 MSG CHAR NET 2 MSG CHAR NET MSG CHA
68. ECT Setup TXD 3 Host TXD LAN white wire Setup RXD 4 Host DTR Ground Ground 5 Ground Frame Ground cable shield Ground 6 Ground Ground 7 TERM RXD Setup RXD 8 Host CTS TERM TXD Setup TXD 9 5 VDC 350 mA max 5 350 mA max 6 9 9 6 O OOO OGOGO Os sO O O O Female Male Setup amp Starnode Auxiliary Auxiliary Connector Auxiliary Connections are also available on TB9 on the Interface Board The Auxiliary Connector provides an asynchronous serial I O port that can be used to connect to a host computer or to other serial ASCII devices such as printer display terminals external keyboards etc Control of data flow baud rates etc is determined by parameters you can set Refer to Appendix E Parameters for more information This port can use RS 232 or full modem protocols RS 422 communication is available with the interface box only Pins 2 3 and 5 are always used for RS 232 communication Pins 1 6 7 and 9 are reserved for RS 422 communication Your host may require you to use other pins or make other connections in order to send and receive data 3 12 MHI 2000 Technical Reference Manual Rev A January 2002 MHI 2000 I O Panel Starnode Connector The Starnode Connector allows the MHI 2000 to be connected to an EIA 485 Starnode local area network LAN This network connection is not implemented in the Interface Unit You must attach your network cable directly t
69. IGHT PAREN 041 29 ASTERISK 042 2A PLUS SIGN 043 2B COMMA 044 2c MINUS SIGN 045 2D PERIOD 046 2E SLASH 047 2F 0 048 30 1 049 31 2 050 32 3 051 33 4 052 34 5 053 35 6 054 36 7 055 37 8 056 38 B 057 39 COLON 058 3A SEMI COLON 059 3B lt 060 3C 061 3D B 2 MHI 2000 Technical Reference Manual Rev A January 2002 ASCII Equivalence Table TABLE B 1 ASCII Equivalence Table Continued ASCII Character Decimal Hex Keyboard B gt 062 063 3F 064 40 S A 065 41 E B 066 42 2 C 067 43 h D 068 44 o E 069 45 o F 070 46 G 071 47 H 072 48 073 49 J 074 4A K 075 4B L 076 4 077 4D N 078 4E 079 4 080 50 081 51 R 082 52 S 083 53 T 084 54 U 085 55 V 086 56 087 57 X 088 58 Y 089 59 Z 090 5A LEFT BRACKET 091 5B BACKSLASH 092 5C RIGHT BRACKET 093 5D UP ARROW 094 5E _ UNDERLINE 095 5F ACCENT GRAVE 096 60 a 097 61 b 098 62 099 63 Rev January 2002 MHI 2000 Technical Reference Manual B 3 Appendix ASCII Equivalence TABLE B 1 ASCII Equivalence Table Continued ASCII Character Decimal Hex Keyboard d 100 64 e 101 6
70. IN COFF2LAN ohello 12k appl o 5 Format the linked output into a s2k file by typing CISOFT CSH3 BIN COFF2SEF ohello s2k appl o 6 Configure the target device for accepting downloads 7 Download the compiled user program Creating a Program The following code fragment demonstrates some of the requirements for the user program These requirements include Providing a main routine Upon startup of the user program this routine executes first Supplying a global variable char program name The string pointed to by program name momentarily displays at boot time o 2 gt m Including function prototypes for the SICK Auto Ident Inc library ciprot h o G D I Example include lt stdio h gt include ciprot h Example user task WORLD C char program name test Displayed at boot void main void setscreen Hello World while TRUE The drive cisoft csh3 example directories contain a build utility sh3build exe that automates the compiling linking and formatting process It is worthwhile to go through the steps this utility performs Compiling a Program The remaining steps assume that you have modified your path to include the directory containing the GNU Compiler amp binary utilities By default these are installed to cisoft csh3 bin Alternatively you may explicitly supply filename paths when executing
71. In this mode you can test the hardware and software to check the MHI 2000 performance Rev A January 2002 MHI 2000 Technical Reference Manual 4 3 Chapter Startup amp Operation Normal Mode In the Normal mode you can program the MHI 2000 to send information such as label placement box size or bin information Refer to parameter 006 DEBUG DATA for a description of the various debug reports available Setup amp Diagnostic Modes Special Host commands S and D are used to place the MHI 2000 into the Setup or Diagnostic mode These commands are only recognized when received at the Setup Port Refer to Chapter 6 Diagnostics for more information Parameter 007 DEBUG DATA PORT defines the ports that receive setup data Terminal Host Ethernet Setup A beginning and ending message character must frame the command If parameter 403 MSG CHAR PREFIX and 404 MSG CHAR SUFFIX have not been changed from their default value of type the commands S tilde question mark S tilde to enter the Setup mode D tilde question mark D tilde to enter the Diagnostic mode You can also enter the Setup and Diagnostic modes over the Starnode network The Starndem program can be used in a rudimentary fashion by manually sending the appropriate messages To enter Setup or Diagnostics from Starndem or any program controlling the Starnode network send a S or a D message to the terminal It will respond with the first lin
72. January 2002 Control Commands from the Host ASCII Command Enabling Relay Control Outputs When sent over STARNODE or TCP IP use this format NNN When sent serially and the default MESSAGE CHARACTER is use this format NNN The solid state control outputs can be enabled by downloading the ASCII equal sign decimal 61 hexadecimal 3D command Message Format NNN Where NNN The output to enable in accordance with the following 001 for output 1 002 for output 2 004 for output 3 008 for output 4 016 for output 5 032 for output 6 064 for output 7 126 for output 8 To enable outputs in combination enter the sum of the individual output values 2 E gt a For example entering 007 will enable the first three outputs Entering 255 will enable all eight outputs o G S O I When the RLYHLD relay hold time for an output 1s non zero that output will automatically disable at the end of the hold time When the RLYHLD is zero the output will remain enabled By sending a 0 as the parameter NNN it is possible to suspend all relay hold countdowns so that the outputs will not switch back to their disabled state Example 0 Suspend Relay Hold Countdowns The current states of the outputs enabled or disabled will not be directly affected by sending a 0 Example Downloading the string 004 over the Host
73. L C EOT END OF TRANSMISSION 004 04 CTRL D ENQ ENQUIRY 005 05 CTRLE ACK ACKNOWLEDGE 006 06 CTRL F BEL BELL 007 07 CTRLG BS BACKSPACE 008 08 CTRL H HT HORIZONTAL TAB 009 09 CTRL I LF LINE FEED 010 0 CTRL J VT VERTICAL TAB 011 0B CTRL K FF FORM FEED 012 0C CTRL L CR CARRIAGE RETURN 013 0D CTRL M SO SHIFT OUT 014 CTRL N SI SHIFT IN 015 CTRL O DLE DATA LINK ESC 016 10 CTRL P DC1 DATA CONTROL 1 017 11 CTRL Q DC2 DATA CONTROL 2 018 12 CTRL R DC3 DATA CONTROL 3 019 13 CTRL S DC4 DATA CONTROL 4 020 14 CTRL T NAK NO ACKNOWLEDGE 021 15 CTRL U SYN SYNCHRONOUS IDLE 022 16 CTRL V ETB END OF TRANS BLOCK 023 17 CTRL W Rev A January 2002 MHI 2000 Technical Reference Manual B 1 Appendix ASCII Equivalence TABLE B 1 ASCII Equivalence Table Continued ASCII Character Decimal Hex Keyboard CAN CANCEL 024 18 CTRL X EM END OF MEDIUM 025 19 CTRL Y SUB SUBSTITUTE 026 1A CTRL Z ESC ESCAPE 027 1B CTRL FS FILE SEPARATOR 028 1 CTRL GS GROUP SEPARATOR 029 1D CTRL RS RECORD SEPARATOR 030 1E CTRL A US UNIT SEPARATOR 031 1F CTRL _ SP SPACE 032 20 EXCLAMATION POINT 033 21 QUOTE MARK 034 22 POUND SIGN 035 23 DOLLAR SIGN 036 24 96 PERCENT SIGN 037 25 amp AMPERSAND 038 26 APOSTROPHE 039 27 LEFT PAREN 040 28 R
74. MHI 2000 Technical Reference Manual Rev A January 2002 EM 63555 1A MHI 2000 Technical Reference Manual Rev A January 2002 SICK Auto Ident Inc 5 Shawmut Road Canton MA 02021 USA 781 302 2500 Fax 781 828 3150 Copyright 2002 SICK Auto Ident Inc This manual and the software described in it are copyrighted with all rights reserved Under the copyright laws no part of this publication may be reproduced stored in a retrieval system or transmitted in any form by any means electronic mechanical by photocopying recording or otherwise without prior written permission of SICK Auto Ident Inc Information furnished by SICK Auto Ident Inc is believed to be accurate and reliable and is subject to change without notice However no responsibility is assumed by SICK Auto Ident Inc for its use or any errors that may appear in this document nor for any infringements of patents or other rights of third parties which may result from its use Factory Authorized Training SICK Auto Ident Inc provides comprehensive product training Contact the SICK Auto Ident Inc Training Coordinator at 1 888 264 4641 for in house and on site class schedules and rates Getting Assistance If you have questions or comments please contact SICK Auto Ident Inc at 1 888 264 4641 For additional assistance contact Order Processing Option 1 Technical Support Option 22 Field Service Contracts Option 3 Cus
75. MMUNICATIONS DU CANADA Caution Use of controls or adjustments or performance of procedures other than those specified in this manual may result in hazardous exposure Attention l utilisation de proc dures de contr le de reglage ou d utilisation autres que celles specifi es dans ce manuel peut entrainer une exposition dangereuse la lumi re du laser Peligro El uso de controles ajustes o funcionamiento diferentes a los especificados en este manual pueden resultar en exposici n a el rayo laser Waarschuwing Afwijkend gedrag op de in net handboek beschreven procedure kan schok en of bestralingsgevaar teweegbrengen Rev A January 2002 MHI 2000 Technical Reference Manual iii Warning Vorsicht Ver nderungen der Justierungen oder Einstellungen sowie sonstige Ver nderungen die nicht in diesem Manual beschrieben sind k nnen zu gef hrlichen Ausstrahlungen f hren Varoitus Kaikki muut huolto ja s t toimenpiteet joita ei ole tassa ohjeessa m ritelty tai maimittu voivat aiheuttaa vaaratilanteen Attenzione L uso di controlli o tarature o l asecuzione di procedure diverse da quelle specificate in questo manuale possono causare pericolose esposizioni There are no operator serviceable parts controls in the scanner Refer service to factory authorized dealer Ne pas ouvrir toute r paration effectu e par une personne non qualifi e peut entrainer la violat
76. MUX will re initialize the entire Starnode network If the MUX has any I2k files in RAM it will 5 30 MHI 2000 Technical Reference Manual Rev A January 2002 Data Detection by C download them based upon terminal type The controller will send an lt ACK gt or lt NAK gt back to the host indicating the success or failure of the initialization A detailed description of Starnode AC MUX operation during downloads can be found in the Starnode AC MUX Operator s Manual Data Detection by C The following illustrates the programming features of the MHI 2000 A C program normally waits for barcode data in one of two modes Polling Event Manager Polling 1 Loop on system status using the function get dstatus 1 amp dstatus until dstruc iteml is not zero 2 Loop on system status using the function get ustatus until bit 1 bar data pending is ONE TRUE Bit O is the low order bit 3 Loop on data available by using the function ret dta get 1 len amp str Where 1 gt 0 str is allocated len characters until a non zero value is returned to ret Event Manager Event Manager creates a data event using the function data event 1 TimeOut amp func amp parameter list This method causes a data event to occur when information on port 1 barcode data is buffered to the user program When this buffer occurs the event triggers shortly thereafter If there 15 no data buffered by the time T
77. Manual E 1 m Parameters Parameters 553 560 Relay Hold Time Group 600 602 User Program Group 610 625 User Variable Group 630 639 User String Groups 640 647 Ethernet Card 1 Group 650 657 Ethernet Card 2 Group 660 668 TCP Networking Group 670 687 TCP Network 1 and TCP Network 2 Group 690 697 TCP Network 3 Group 700 706 Tracking Quick Reference List of Parameters by Region 002 027 Operation Parameters TABLE E 1 Operations Parameters 100 173 1xx Serial Communication Parameters TABLE E 2 1xx Serial Communication Parameters Param Function Valid Values Default Value 002 OPERATION MODE 0 4 0 003 IO MODE 0 4095 0000 006 DEBUG DATA 0 32767 00000 007 DEBUG DATA PORT 0 4095 0000 011 NO READ CHAR 001 122 063 012 LABEL SEPARATOR 001 122 044 013 MULTI READ CHAR 001 122 035 027 TUNNEL MULTI READS O0 or 1 0 Param Function Valid Values Default Value 100 BAUD RATE HOST 0 11 07 9600 bps 101 DATA BITS HOST 70r8 8 102 PARITY HOST 2 4 4 103 STOP BITS HOST 10r2 1 104 FLOW CONTROL HOST 0 3 0 105 IN PRE HOST 000 255 000 E 2 MHI 2000 Technical Reference Manual Rev A January 2002 Quick Reference List of Parameters by Region TABLE E 2 1 Serial Communication Parameters Continued
78. ND GROUND HO TB12 1 TXDD TRANSMIT DATA D PORT E TB12 2 RXDD RECEIVE DATA D PORT ER 12 3 GND GROUND TB12 4 5V 5V POWER O TB12 5 EXLASOFF EXTERNAL LASER OFF TB12 6 12V 12V POWER TB13 1 T422 RS 422 TRANSMIT TB13 2 T422 RS 422 TRANSMIT TB13 3 R422 RS 422 RECEIVE TB13 4 R422 RS 422 RECEIVE TB13 5 GND GROUND TB13 6 Expansion Board Input Connections Table 3 4 shows the Expansion Board Input Connection at Terminal Block J2 TABLE 3 4 Expansion Board Input Connections J2 Marked Assignment 1 INZ Height Input 1 2 ANG Height Input 2 3 TACH Height Input 3 4 HT1 Height Input 4 5 HT2 Height Input 5 6 HT3 Height Input 6 7 HT4 Height Input 7 8 HT5 Inzone Presence connect to TB1 2 Rev A January 2002 MHI 2000 Technical Reference Manual 3 11 Chapter Controls Connectors amp Indicators TABLE 3 4 Expansion Board Input Connections J2 Marked Assignment 9 5V 5V 10 GND GND 11 CTSOUT CTSOUT RS 232 12 CTSIN CTSIN TTL Connectors on Front Panel Refer to Table 3 5 and Table 3 6 I O Connector on page 3 13 for connector and signal specification for the MHI 2000 Front Panel TABLE 3 5 Front Panel Connections FIGURE 3 10 Front Panel Connectors Pin AUXILIARY STARNODE SETUP SETUP 1400 1 LAN blue wire 2 Host RXD TERM DET
79. NTROL HOST E E20 105 IN PRE HOST E E21 106 IN SUF HOST E 3 E22 107 OUT PRE HOST E E23 108 OUT SUF 1 HOST EA E24 109 OUT SUF 2 HOST E33 E25 110 ERROR HOST E 3 E26 111 PROTOCOL HOST E 3 E27 112 PROTOCOL ADDR HOST 3 E29 113 HARDWARE OPTS HOST E 3 E 30 120 BAUD RATE TERM E E 16 121 DATA BITS TERM E 3 E 17 122 PARITY TERM E 3 E 18 123 STOP BITS TERM E 3 E 19 124 FLOW CONTROL TERM EA E20 125 IN PRE TERM E 3 E 21 126 IN SUF TERM E 3 E22 127 OUT PRE TERM E 3 E23 128 OUT SUF 1 TERM E 3 E24 129 OUT SUF 2 TERM E 3 E 25 130 ERROR TERM E 3 E26 131 PROTOCOL TERM E 3 E27 132 PROTOCOL ADDR TERM EA E29 133 HARDWARE OPTS TERM E 3 E 30 140 BAUD RATE SETUP EA E 16 141 DATA BITS SETUP E 3 E 17 142 PARITY SETUP E 3 E 18 143 STOP BITS SETUP E 3 E 19 144 FLOW CONTROL SETUP E 3 E 20 145 IN PRE SETUP E 3 E21 146 IN SUF SETUP E 3 E 22 147 OUT PRE SETUP E 3 E 23 148 OUT SUF 1 SETUP E 3 E 24 149 OUT SUF 2 SETUP E 3 E25 150 ERROR SETUP E 3 E26 160 BAUD RATE D PORT 3 E 16 161 DATA BITS D PORT EA E 17 162 PARITY D PORT E 3 E 18 163 STOP BITS D PORT E 3 E 19 164 FLOW CONTROL D PORT E 3 E 20 165 IN PRE D PORT E 3 E21 166 IN SUF D PORT E 3 E22 167 OUT PRE D PORT EA E23 168 OUT SUF 1 D PORT EA E24 169 OUT SUF 2 D PORT EA E25 170 ERROR D PORT EA E26 171 PROTOCOL DPORT EA E27 172 PROTOCOL ADDR DPORT 4 E29 173 HARDWARE OPTS DPORT EA E 30 200 BIN 1 SYM
80. OUT Reports label at periodic intervals E 8 MHI 2000 Technical Reference Manual Rev A January 2002 002 027 Decoding amp Operation Parameters 003 IO MODE INPUT OUTPUT MODE Valid Values 0 4095 To select a mode of operation sum the following option codes Add 1 Disable barcode data sent to TERMINAL port Add 2 Disable barcode data sent to HOST port Add 16 Disable beeper Add 64 Disable barcode data sent to STARNODE port Add 128 Disable barcode data sent to SETUP port Add 256 Disable barcode data sent to TCP1 port Add 512 Disable barcode data sent to TCP2 port Add 1024 Disable barcode data sent to TCP3 port m Add 2048 Disable barcode data sent to TELNET port Default Value 0000 all normal I O enabled Description Disabling ports that are not needed can increase the rate at which barcode data can be processed In high speed scanning applications some I O functions are not needed Therefore the ability to enable disable specific I O functions is desirable If a user C program is running it can control all communication ports Parameters You can disable sign on and other unsolicited messages that would normally be sent from the SETUP port in the Setup Diagnostics mode These messages could confuse a host computer or another device if it is connected to this serial port instead of to the HOST serial port You can disable these messages by adding 128 This will not disable the
81. R 70 NET 1 OPTIONS NET 2 OPTIONS NET OPTIONS 71 700 706 Tracking Parameters E 72 700 701 702 703 704 705 706 Index TRACKING E 75 MILS TIC E 76 FIXED CONV SPEED E 77 BOX TOLERANCE E 78 FIXED BOX LENGTH 79 INZONE TO DATA OUTZONE TO DATA 80 Index 1 xiv MHI 2000 Technical Reference Manual Rev A January 2002 Preface PREFACE Welcome Congratulations on your purchase of the MHI 2000 Programmable Interface Our goal at SICK Auto Ident Inc is to provide you with a reader control system of the highest quality that is both powerful and easy to use We are also committed to providing you with excellent technical and customer support services necessary to meet your business needs We re glad to have you as a customer and we re sure you ll be pleased with your purchase How To Use This Manual The purpose of this manual is to ensure that your MHI 2000 system becomes operational quickly and reliably This manual covers installation basic operations including instructions to operate the MHI 2000 system and supporting information Guide Conventions The following typographical conventions are used throughout this manual Items emphasizing important information are italicized or bolded Keyboard entries are indicated as an italic Menu selections menu items tab selections and entries in screen image windows are indicated as such File Data Matrix Options Note Provide
82. RROR TERM ERROR SETUP ERROR D PORT E 26 PROTOCOL HOST PROTOCOL TERM PROTOCOL DPORT E 27 PROTOCOL ADDR HOST PROTOCOL ADDR TERM PROTOCOL ADDR DPORT 29 HARDWARE OPTS HOST HARDWARE OPTS TERM HARDWARE OPTS DPORT 30 200 274 BIN x Decoding Group Parameters E 31 BIN 1 SYMBOLOGY BIN 2 SYMBOLOGY BIN 3 SYMBOLOGY BIN 4 SYMBOLOGY BIN 5 SYMBOLOGY BIN 6 SYMBOLOGY BIN 7 SYMBOLOGY BIN 8 SYMBOLOGY E 31 BIN 1 MIN LENGTH BIN 2 MIN LENGTH BIN 3 MIN LENGTH BIN 4 MIN LENGTH BIN 5 MIN LENGTH BIN 6 MIN LENGTH BIN 7 MIN LENGTH BIN 8 MIN LENGTH E 32 BIN 1 MAX LENGTH BIN 2 MAX LENGTH BIN 3 MAX LENGTH BIN 4 MAX LENGTH BIN 5 MAX LENGTH BIN 6 MAX LENGTH BIN 7 MAX LENGTH BIN 8 MAX LENGTH E 33 BIN 1 CHAR POS BIN 2 CHAR POS BIN 3 CHAR POS BIN 4 CHAR POS BIN 5 CHAR POS BIN 6 CHAR POS BIN 7 CHAR POS BIN 8 CHAR POS E 34 BIN 1 CHAR CHECK BIN 2 CHAR CHECK BIN 3 CHAR CHECK xii MHI 2000 Technical Reference Manual Rev A January 2002 Contents 234 BIN4 CHAR CHECK 244 BIN 5 CHAR CHECK 254 BIN 6 CHAR CHECK 264 BIN 7 CHAR CHECK 274 BIN8 CHAR CHECK 35 400 404 Starnode Setup Parameters 36 400 STARNODE PROTOCOL E 36 401 TERM NUMBER 37 402 TERM TYPE E 38 403 MSG CHAR PREFIX 404 MSG CHAR SUFFIX E 39 501 560 Inputs Outputs Parameters E 40 501 TRANSMIT DATA E 40 503 INZONE TRIGGER 504 OUTZONE TRIGGER 41 505 ZONE ERROR CHAR 1 506 ZONE ERROR CHAR2 E 42 510 INZONE DEBOUNCE Input 1 511 OUTZONE
83. Rev A January 2002 640 697 Ethernet Network Parameters 642 SUBNET MASK 1 652 SUBNET MASK 2 SUBNET MASK x Valid Values X X X X where X 0 255 Default Value 255 255 255 000 Description If a device system is connected to a network that is already using a subnet mask all of the devices in the system should use the same subnet mask Otherwise the subnet mask should match the default for the class of network address being used The string nosubnet can be used to specify no subnetting The default of 255 255 255 000 1s for a class C network address m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 53 Appendix Parameters 643 GATEWAY 1 653 GATEWAY 2 GATEWAY x Valid Values X X X X where X 0 255 Default Value GATEWAY 1 10 6 1 1 GATEWAY 2 000 000 000 000 Description If routing is not used the default gateway address 000 000 000 000 should be used otherwise the desired Gateway address is defined here E 54 MHI 2000 Technical Reference Manual Rev A January 2002 640 697 Ethernet Network Parameters 645 BROADCAST 1 655 BROADCAST 2 BROADCAST x Valid Values Oorl Default Value 1 Description Under the BSD 4 2 release of TCP IP a destination address of all zeros was used as a broadcast address Under the BSD 4 3 release this was changed to all ones Either can be used 0 invokes BSD 4 2 invokes BSD 4 3 m Parameters Rev A January 20
84. SSAGE CHARACTER is use this format 5 When the MHI 2000 receives an ASCII 5 command decimal 53 hexadecimal 35 it responds by sending a string representing its current status The information returned can be useful for troubleshooting malfunctions The returned string has the format MHI VV ABCDEFGHIJKLMNOPQRSTUV Where VV The version number of the software used in the MHI 2000 ABCDEFGHIJKLMNOPQRSTUV The 22 character diagnostic string The diagnostic status string reflects the current status of the MHI 2000 as shown in Table 5 2 TABLE 5 2 Status String Interpretation Position Meaning When 1 Inzone Status Outzone Status Zone Error Status Decode Status BTL Status Scan Speed Status Transmit Data Status NAK Status Receive Data Status Receive Error Status NO READ Status MATCH Status NO MATCH Status Setup Status Program Status Default Status Fault Status Conveyor Stalled Status Reverse Tach Status Ethernet Fail Status Starnode Fail Status lt D OL U O Z r A S ZITI O Tn m ojoj gt Slave Offline Status 5 4 MHI 2000 Technical Reference Manual Rev A January 2002 Control Commands from the Host Status String Digit Explanations A Inzone Status 1 indicates that the presence photoeye or Microswitch has detected an object entering the scanning zone B
85. STOP BITS E 19 Stop Presence 5 2 Stopping Diagnostic Tests 6 3 SUBNET MASK 1 E 53 SUBNET MASK 2 E 53 RLYHLD 5 9 T RS 232 3 13 4 1 Tachometer 2 3 6 1 RTS E 20 assembly dimensions C 4 calibration procedure 6 4 installing 2 3 Index 6 MHI 2000 Technical Reference Manual Rev A January 2002 status test 6 3 Tachometer Calibration Diagnostic Test 6 2 Tachometer Test Diagnostic Test 6 2 TCP IP CONNECT TIME E 64 TCP IP KEEP ALIVE E 63 TCP IP PORT 1 PORT 2 Parameter A 2 TCP IP PORT 3 Parameter A 2 TCP IP Port Parameters table E 7 TCP IP Ports String Formats A 9 TELNET LOCAL OPTS E 61 TERM SERIAL PORT Parameter 1 Terminal Control Command clear box no read registers 5 2 clear diagnostic count 5 2 display box no read count 5 2 enable digital output 5 2 program message 5 2 request diagnostic string 5 2 request status information 5 2 reset 5 2 setup command 5 2 start presence 5 2 stop presence 5 2 turn relay off 5 2 Terminal Control Commands 5 2 Terminal Serial Communications String Format 3 TERMINAL TYPE E 38 Toggle between diagnostic mode and setup mode 4 9 TOLER Command 5 17 TOT00 Command 5 18 TOTAL Command 5 16 TRACKING E 75 TRACKING Parameter 2 Tracking Parameters table E 7 Tracking String Format A 10 TRACKING IN MILS 76 TRANSMIT DATA E 40 Travel Resolution conveyor 2 3 Turn Relay Off 5 2 cc niversal Tracking Mounting Base pa
86. Values 5 20000 Default Value 00060 Description This parameter defines the number of seconds the TCP IP stack uses to determine ifa connection is lost m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 63 Appendix Parameters 668 TCP IP CONNECT TIME TCP IP CONNECT TIME Valid Values 1 99 Default Value 05 Description This parameter defines the number of seconds before a timeout occurs when attempting to open a new socket E 64 MHI 2000 Technical Reference Manual Rev A January 2002 640 697 Ethernet Network Parameters 670 NET 1 DEST IP 680 NET 2 DEST IP 690 NET 3 DEST IP NETWORK x DESTINATION IP Valid Values X X X X where X 0 255 Default Value 000 000 000 000 Description This string provides the TCP IP address assigned to the server When the MHI 2000 boots it will attempt to establish a TCP connection with the server assigned this address Up to 3 TCP IP sockets are provided through these parameter settings Additional sockets can be created with a user program With the default setting of 000 000 000 000 no socket connection is attempted m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 65 Appendix 671 681 691 Parameters NET 1 LOCAL SOURCE NET 2 LOCAL SOURCE NET 3 LOCAL SOURCE NETWORK x LOCAL SOURCE Valid Values 0 2 Default Value 0 Description This setting is used to select the Ethernet controller that will be u
87. a ten second delay run the user program Causes the device to load and run the user program from flash TBD do not use 4 TBD do not use E 48 MHI 2000 Technical Reference Manual Rev A January 2002 600 639 User Program Parameters 610 625 USER VARIABLE x USER VARIABLE x Valid Values 0 65535 Default Value 00000 Description User definable parameters can be read and written by the user C program and accessed through the OS Setup menu These parameters save you from writing a setup menu and provide locations that are secure from power down to power up These parameters are accessed from the User Variable library C program routine These parameters are used to save up to 16 integer values in non volatile RAM that can be used as a simple method to save values from power up to power up Since these locations are not cleared when a program is downloaded they may be used to communicate between different programs as well Note Using files is a logical way to save values from power up to power up or between programs Another method is to declare a block of uninitialized static variables and use the fact that these variables are non volatile and not zeroed by the loader when the program starts up These variables cannot be shared by different programs however since their locations are not in general known In this case these 16 locations are accessed using USER VARIABLE x Refer to SICK Auto Ident Inc
88. about the diagnostic tests and how to run them CiMAX 1400 Hand Held Terminal The CIMAX 1400 Hand Held Terminal is a full ASCII terminal with a 4 line by 20 character liquid crystal display It has a non volatile memory for custom function key assignments It accepts control characters and some non ANSI escape sequences for cursor positioning and other host controlled functions The same menu that is used for the ASCII terminal is used for the hand held terminal HHT Because the CIMAX 1400 has a 4 by 20 display some of the parameters are displayed on two lines Function keys are programmed to provide entry to the Setup mode S and the Diagnostic mode D The CIMAX 1400 requires 5 and Ground This is supplied by the MHI 2000 when the 1 1400 is connected to the Starnode port at the MHI 2000 When the CIMAX 1400 is connected to the Starnode port it pulls the TERMinal DETect pin on the port low to indicate to the MHI 2000 that the CIMAX 1400 is connected Disconnecting the CIMAX 1400 reboots the MHI 2000 and restores the system to the master slave configuration The keyboard of the CIMAX 1400 is shown in Figure 4 1 Rev A January 2002 MHI 2000 Technical Reference Manual 4 7 Chapter Startup amp Operation FIGURE 4 1 CiMax 1400 Keyboard SETUP DIAG m E 5 8 Se 0 0 c gt O o O gt
89. acking set this parameter to 001 When a fixed conveyor speed is being used scanner input 3 normally reserved for the tachometer is available for general purpose use m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 77 Appendix Parameters 703 BOXTOLERANCE BOX TOLERANCE Valid Values 0 999 tenths of an inch Default Value 040 4 0 Description Box tolerance is a dimensional tolerance applied to a box to increase its length to allow for measuring uncertainty This parameter 1s useful when close tolerances are required for small gaps A loose tolerance is required to eliminate false multi reads If the position of a barcode is calculated to be within the increased length the barcode will be associated with the box The default value of 040 provides a 4 0 area before and after each box within which a barcode will be considered to be on the box This tolerance value requires that there be a minimum gap of 4 0 2 x 4 between boxes E 78 MHI 2000 Technical Reference Manual Rev A January 2002 700 706 Tracking Parameters 704 FIXED BOX LENGTH FIXED BOX LENGTH Valid Values 0 999 tenths of an inch Default Value 000 Disabled Description Normally the length of a box is determined by measuring the distance that it travels while blocking the inzone photoeye This parameter can be used to define a fixed box length for use in gap tracking in applications where the inzone
90. ameter standard Connector lt s SM 18 SM Connector Optional Flat On Shaft 80 long x 03 deep Position Shaft Loading up to 40 Ibs axial amp 35 Ibs radial C Shaft Runout 0005 T I R at midpoint E A Starting Torque amp 25 STD without shaft seal 1 0 in oz maximum Bearings Class ABEC 7 Shaft 416 Stainless Steel ER amp Die cast aluminum G Bearing Life 2x108 revs at rated shaft loading e 2 50 10x10 revs at 10 of rated shaft loading Mfr s Specs E a Moment of Inertia 4 1 x 10 oz in sec Le Weight 13 oz typical 2 52 DIA E MAX 4 gt 275 ELECTRICAL a v A 200 Code Incremental Cycles Per Shaft Turn 1 to 2540 on code disc Supply Voltage 5Vdc 5 standard optional 85 higher voltages available Current Requirements 3745 P lt TTL 175mA max 125mA typical DIA v CMOS 120mA max 100mA typical Output Format 2 channels A amp B in quadrature d 1 2495 x27 electrical DIA Output Format Options Index amp complementary outputs are available Illumination LED lt 2 064 TYP J AR Frequency Responce 100kHz 1 032 gt J A Manufacturer BEI rales 2 650 s Square en a v 218 DIA 4 Holes 2 919 DIA B C REF MODEL NUMBER H25D blank blank 300 ABZ C 7406R LED S M18 Rev A January 2002 MHI 2000 Technical Reference Manual C 5 Appendix Dimension Diagrams CiMAX 1400 Hand Hel
91. and non unique barcodes on one object and to report an error if one or the other or both are detected If so programmed the scanner will present multiple read characters instead of barcode characters The multiple read character is sent in the data field of the scanner s output message in place of barcode data characters 1f multiple unique barcodes were read during the Presence cycle The default multiple read character can be replaced by any other ASCII character by changing the value of this parameter The ASCII Equivalence Table in your scanner Technical Reference Manual contains an ASCII decimal conversion table Enter a value of 000 to disable this parameter E 14 MHI 2000 Technical Reference Manual Rev A January 2002 002 027 Decoding amp Operation Parameters 027 TUNNEL MULTI READS TUNNEL MULTI READS Valid Values 1 Default Value 0 Description Table 11 lists the TUNNEL MULTI READS valid values and their descriptions TABLE E 11 TUNNEL MULTI READS Valid Values and Descriptions 0 Disables the reporting of multireads in the Tunnel Master Application Mode 1 Enables the reporting of multireads in the Tunnel Master Application Mode m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 15 Appendix Parameters 100 173 Serial Communications Parameters 100 120 140 160 These parameters set the operating characteristics of the HOST TERMINAL
92. and schedule complete installation Identify and include personnel responsible for Data system Control or conveyor system Maintenance nstallation Review plan with SICK Auto Ident Inc Field Service Engineer Confirm schedule two weeks prior to engineer arriving on site for functional checkout Rev A January 2002 MHI 2000 Technical Reference Manual 2 1 Chapter Installation amp Setup Site Preparation Refer to the Keysheet AC power to MHI 2000 Ensure AC power is connected to an earth ground AC power convenience outlets for local PC CRT modem oscilloscope Ensure AC power is connected to an earth ground Setup Diagnostic Terminal Local CRT or PC running serial communications software program i e Microsoft Windows HyperTerminal ProComm or Telix Electrical Connections To MHI 2000 Grounded AC power Network if used Presence photoeyes Tachometer installer provides cable Height sensing photoeyes e Communication cable s provided by installer Any special digital I O connections Modem and cables provided by installer Site Preparation Power 115 230 VAC line power must be brought to the MHI 2000 You should also provide additional 115 VAC outlets for setup and diagnostic test equipment Setup You should have one of the following PC with terminal emulation software and cable e RS 232 ASCII terminal Communications wiring to the ho
93. are not compatible with gap tracking because no box length timing information is available Therefore parameter 700 TRACKING should be disabled set to 0 o CO ES Ec EL Rev January 2002 MHI 2000 Technical Reference Manual 5 19 Chapter Host Commands amp Downloads VER Commands When sent over STARNODE or use this format VER When sent serially and the default MESSAGE CHARACTER is use this format VER This command will return the version of all installed software modules currently operating within the MHI 2000 The user program currently stored in the MHI 2000 will be displayed If there is no user program the user program line will not be displayed The following information will be returned MHI 2000 Ver x x Build Date mmm dd yyyy hh mm ss User Program None Waiting For Download 5 20 MHI 2000 Technical Reference Manual Rev A January 2002 C Programming Considerations C Programming Considerations The SICK Auto Ident Inc SH3 C Programmer Platform provides the ability to develop customized application programs on a PC and then download them to the target controller The SH3 C Programmer s Platform also provides functions well suited to formatting scanned label data providing I O control and other important functions that typically arise in industrial bar code scanning applications The C programming language provides a robust set of instr
94. cante Waarschuwing Ontploffingsgevarr bij foutieve vervanging batterij Omwisseling uitsluitend door analoog en door de fabrikant goedgekeurd type Teruggave batterijen volgens instructies de fabrikant MHI 2000 Technical Reference Manual Rev A January 2002 Warning Vorsicht Explosionsgefahr bei fehlerhaftem Austausch der Lithiumbatterie Eventuellen Austausch nur mit gleichem oder kompatiblen vom Hersteller empfohlenen Typ Gebrauchte Batterien nur bei entsprechenden Sammelstellen entsorgen Varoitus R j hdysvaara jos litiumparisto asennataan v rin Vaihda vain valmistajan suosittelemaan samaan tai vastaavaan paristotyyppiin H vit paristo valmistajan ohjeiden mukaisesti Attenzione Pu esservi pericolo di esplosioni se le batterie al litio vengono sostituite in modo non corretto Tali batterie devono essere sostituite unicamente con lo stesso tipo di batterie raccomandato dal produttore oppure con batterie di tipo equivalente Le batterie usate devono essere smaltite seguendo le modalit raccomandate dal produttore Rev A January 2002 MHI 2000 Technical Reference Manual v Warning vi MHI 2000 Technical Reference Manual Rev A January 2002 Contents PREFACE Welcome xv How To Use This Manual xv Guide Conventions xv Warning Symbols xvi Getting Assistance xvii SICK Auto Ident Inc Customer Service Policy xvii Return to Factory Instructions xvii Product Warranty xvi
95. cates that received data contained a parity or framing error K NO READ Status 1 indicates a NO READ output energized L HMATCH Status indicates a MATCH output energized Rev A January 2002 MHI 2000 Technical Reference Manual 5 5 Chapter Host Commands amp Downloads M NO MATCH Status 1 indicates a NO MATCH output energized N Setup Status 1 indicates that the unit is operating in the Diagnostics mode or the Setup mode Refer to Setup amp Diagnostic Modes on page 4 4 for more information O Program Status indicates that the MHI 2000 is currently executing a user program P Default Status indicates that the MHI 2000 is in the Default Setup mode Q Fault Status indicates that there is a hardware error fault somewhere in the system FAULT LED R Conveyor Stalled Status 1 indicates that the conveyor has stalled S Reverse Tach Status 1 indicates that reverse conveyor movement has been detected T Ethernet Fail Status 1 indicates that the MHI 2000 s network connections are set up and the Ethernet link s are broken Note The entire network must be disabled if the link on just a single controller is broken U Starnode Fail Status 1 indicates that the MHI 2000 is configured for Starnode but there is no Starnode communication with Starnode Controller V Slave Offline Status 1 indicates that the slave device is offline Example If the default MESSAGE CHARACTER value
96. ce Outzone Debounce Inzone Debounce Zone Error Char 2 Zone Error Char 1 gt Outzone Trigger Inzone Trigger gt Transmit Data Relay Hold Times Parameters 553 560 96855 96855 0000 0000 0000 0000 0000 0000 0000 0000 L i 1 i i l Ly Relay 8 Hold Time Relay 7 Hold Time Relay 6 Hold Time Relay 5 Hold Time gt Relay 4 Hold Time gt Relay 3 Hold Time Relay 2 Hold Time Relay 1 Hold Time A 6 MHI 2000 Technical Reference Manual Rev A January 2002 Group Setup Parameter String Formats User Program Parameters 600 602 860 860 02 0032 0 Program Control File System Size User Stack Size User Variables Parameters 610 625 861 861 x X X X X X X X X X X X X X X X Sei User Variable 16 User Variable 15 User Variable 14 User Variable 13 User Variable 12 gt User Variable 11 gt User Variable 10 User Variable 9 User Variable 8 gt User Variable 7 User Variable 6 User Variable 5 User Variable 4 User Variable 3 User Variable 2 User Variable 1 User Strings Parameters 630 634 96863 96863 NONE NONE NONE NONE NONE User String 5 User String 4 User String 3 User String 2 User String 1 Rev A January 2002 MHI 2000 Technical Reference Manual 7 o E p o Q E m o Q
97. character enter the value 141 013 the decimal value for lt CARRIAGE RETURN plus 128 E 22 MHI 2000 Technical Reference Manual Rev A January 2002 100 173 Serial Communications Parameters 107 OUT PRE HOST 127 OUT PRE TERM 147 OUT PRE SETUP 167 OUT PRE D PORT OUTPUT PREFIX CHARACTER Valid Values 000 255 Default Value 000 Description The OUTPUT PREFIX parameters select an ASCII prefix character When set to non zero it will precede all data transmitted from the device m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 23 108 128 148 168 Parameters OUT SUF 1 HOST OUT SUF 1 TERM OUT SUF 1 SETUP OUT SUF 1 D PORT OUTPUT SUFFIX 1 CHARACTER Valid Values Default Value Description 000 255 Decimal 128 CR LF this is a non standard ASCII decimal code 000 Parameter 168 only The OUTPUT SUFFIX 1 parameters select a first ASCII suffix character When set to non zero the suffix character will be appended to the end of each data block transmitted through the selected port of a device E 24 MHI 2000 Technical Reference Manual Rev A January 2002 100 173 Serial Communications Parameters 109 OUT SUF 2 HOST 129 OUT SUF 2 TERM 149 OUT SUF 2 SETUP 169 OUT SUF 2 D PORT OUTPUT SUFFIX 2 CHARACTER Valid Values 000 255 Default Value 000 Description The OUTPUT SUFFIX 2 parameters select a second ASCII suffix character
98. d Terminal FIGURE C 7 CIMAX Hand Held Terminal Leg 4 5 Za OOOO O 6 4 G _ H I 14 2 3 O O O DG E J KI L 4 54 6 O O OIO JI MI N 0 7 8 9 O O O O O O P lt Q gt R S amp M 0 O O O O O O U V W X Y Z O O OO O O O OOO N 5 5 CABLE I 1 07 C 6 MHI 2000 Technical Reference Manual Rev A January 2002 __ Modem Installation Introduction For diagnostic and troubleshooting help you can connect your scanner to a modem through the Setup port This modem connection allows remote site analysis via telephone lines Also you can use the modem to transmit the scanner data output directly to customer support personnel at SICK Auto Ident Inc Parts List Verify the contents of your modem with the parts list in Table D 1 TABLE D 1 Modem Parts List Quantity Description Part Number 1 56k Data Fax Modem Part 971 0165 1 1 Scanner Modem Interface Cable 9 to 25 pin Part 4 A1 62785 4 2 Locking fastener pad Velcro Tape for vertical mounting Part A4 66312 2 Site Preparation SICK Auto Ident Inc requests the customer to provide the following 1 Provide and set up a dedicated a
99. dress of the slave Rev A January 2002 MHI 2000 Technical Reference Manual E 29 Appendix Parameters 113 HARDWARE OPTS HOST 133 HARDWARE OPTS TERM 173 HARDWARE OPTS DPORT HARDWARE OPTS Valid Values 0 or 1 Parameter 113 0 Parameters 133 173 Default Value 0 Description A 1 turns on RS422 This is only supported on the Host port E 30 MHI 2000 Technical Reference Manual Rev A January 2002 200 274 BIN x Decoding Group Parameters 200 274 BIN x Decoding Group Parameters These parameters set the decoding characteristics of the MHI 2000 200 BIN 1 SYMBOLOGY 210 BIN 2 SYMBOLOGY 220 BIN 3 SYMBOLOGY 230 BIN 4 SYMBOLOGY 240 BIN 5 SYMBOLOGY 250 BIN 6 SYMBOLOGY 260 BIN 7 SYMBOLOGY 270 BIN 8 SYMBOLOGY Valid Value 00 10 20 50 Default Value BIN 1 SYMBOLOGY 10 BIN 2 SYMBOLOGY 00 BIN 3 SYMBOLOGY 00 BIN 4 SYMBOLOGY 00 BIN 5 SYMBOLOGY 00 BIN 6 SYMBOLOGY 00 BIN 7 SYMBOLOGY 00 BIN 8 SYMBOLOGY 00 m Parameters Description The mandatory SYMBOLOGY parameter is a two digit value that tells the scanner which symbology to decode 210 BIN 2 SYMBOLOGY sets the symbology for the sub bin The implemented symbologies are Code 128 10 Code39 20 Interleaved 2 of 5 50 A zero setting disables the symbology for the bin The scanner decodes the symbologies listed in Table E 12 TABLE E 12 Scanner Decodes and Symbologies Values Valid Barc
100. e default settings on the device are usually 9600 baud no parity 8 data bits 1 stop bit and XON XOFF protocol Refer to the operators guide supplied with the device for more information Parameters that may need to be changed range from parameter 100 BAUD RATE HOST through parameter 106 IN SUF HOST Loading Programs via RS 232 1 Using Hyperterminal or any other terminal emulator download the s2k file created by the COFF2SEF utility to the target equipment You must first establish communications between your PC and the target controller Enter 5 This generates a reply similar to the following MHI 1 0 0000000100000000000000 Model Version Dots Status Model refers to the name of your SICK Auto Ident Inc device When your PC and the target controller are communicating successfully download the program to the target controller If no reply 15 generated re check the cable and the settings for your communications program and try again The target controller displays LOADING XXXXXX Where XXXXXX is the current program load address Units that have no display will send decimal points out the SETUP serial port as the download progresses Since STDOUT for these units is the SETUP serial port the following message will be displayed from that port The program name HELLO displays for 5 seconds and then the program executes The HELLO c example program will display HELLO WORLD It will display this for 5 seconds and
101. e device s output message in place of barcode data characters if no barcode was read during a Presence cycle a box entered and exited the scan zone The default no read character can be replaced by any other ASCII character by changing the value of this parameter The ASCII Equivalence Table in your device s Technical Reference Manual contains an ASCII decimal conversion table Enter a value of 000 to disable this parameter E 12 MHI 2000 Technical Reference Manual Rev A January 2002 002 027 Decoding amp Operation Parameters 012 LABEL SEPARATOR LABEL SEPARATOR Valid Values Decimal 001 122 Default Value Decimal 044 ASCII Description The separator character is used to separate multiple barcodes sent by the device to the host in a single formatted string when multiple barcodes have been read on one scanned object Any other ASCII character can replace the default separator character by changing the value of this parameter The ASCII Equivalence Table in your device s Technical Reference Manual contains an ASCII decimal conversion table Enter a value of 000 to disable this parameter m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 13 Appendix 013 Parameters MULTI READ CHAR MULTIPLE READ CHARACTER Valid Values Default Value Description Decimal 001 122 Decimal 035 ASCII The scanner can be programmed to detect multiple unique
102. e in the menu Use a command of none and begin each message with M To exit the menu send ME with the E indicating Exit You have exited the Setup Diagnostic mode on the Starnode network when the message EXIT SETUP or EXIT DIAGNOSTICS is sent from the Starnode port when is received Resetting to Default Parameters You can return to SICK Auto Ident Inc default parameter values at any time by entering the R command through any communication port If sent through a Host or Terminal port send the command as R assuming MSGCHAR is a or R over a Starnode network to restore default parameters WARNING YOUR MHI 2000 MAY USE NON DEFAULT PARAMETERS CUSTOMIZED FOR YOUR APPLICATION THESE PARAMETERS ARE DETAILED IN YOUR KEYSHEET RESETTING THE MHI 2000 TO USE DEFAULT PARAMETERS WILL CAUSE YOUR CUSTOMIZED PARAMETERS TO BE LOST THEY WILL NEED TO BE RESTORED Non Intelligent ASCII Terminal Upon receiving a S or D command the MHI 2000 will enter the Setup or Diagnostic mode and display a corresponding menu on the ASCII terminal The Setup menu offers a quick easy way of viewing and if necessary changing parameter values The Diagnostic menu offers a simple way to run diagnostic tests MHI 2000 Technical Reference Manual Rev A January 2002 Serial Communications Ports Setup Menu on the ASCII Terminal The Setup menu displays parameter number parameter name in abbreviated form and current value All pa
103. e inverse polarity E 44 MHI 2000 Technical Reference Manual Rev A January 2002 501 560 Inputs Outputs Parameters 553 560 RELAY X HOLD TIME RELAY TIMES Valid Values Default Value Description 0 9999 milliseconds 0000 Relay Disabled This parameter specifies the length of time in milliseconds for which the seven device solid state circuits and the relays driven by them will remain energized after they have been energized For mechanical relays to operate a hold time of at least 12 milliseconds is necessary A RELAY HOLD TIME value of not less than 15 milliseconds is recommended Setting the parameter to 0000 will disable an output Even if an output activation signal is generated the corresponding output will not activate because it 1s being told to remain unenergized Conversely if a RELAY HOLD TIME value is set to 9999 the corresponding output and relay will remain energized until the next output activation decision 18 made A user C program can use the operating system s relay hold feature by turning on an output that has a non zero relay hold time The OS will automatically turn it off at the end of the hold time Setting the hold time to either 0 or 9999 will stop the OS from automatically turning it on or off Ifa relay hold time 15 set to 9999 the output will stay in the last driven state until the next decision point changes it Rev A January 2002 MHI 2000 Technical Reference Manual E
104. e polarity Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 41 Appendix Parameters 505 ZONE ERROR CHAR1 506 ZONE ERROR CHAR 2 ZONE ERROR CHARACTER 1 and 2 Valid Values Default Value Description Decimal 000 255 ZONE ERROR CHAR 1 Decimal 042 ZONE ERROR CHAR 2 Decimal 063 The device allows the designation of two ASCII characters as zone error characters Both characters are appended to the end of barcode or NO READ data to alert the host or controller that zone synchronization errors are occurring There are two zone errors that may occur The inzone Presence detection device may signal a second time before the outzone device has signaled once In this case the error characters will be appended in the order of the two parameters defaults The outzone device may signal prior to an inzone signal In this case the characters will be appended in reverse order This scheme indicates which error condition was detected Example Assuming that the ZONE ERROR CHARACTER ONE and TWO parameters are left at their default values decimal 042 and 063 respectively an inzone error will be reported as DATA and an outzone error will be reported as DATA Note Zone errors have a different meaning when you are using gap tracking with a tachometer since there may be multiple packages in the scan zone at the same time The zone erro
105. e status 5 5 program status 5 6 receive data status 5 5 receive error status 5 5 reverse tach status 5 6 scan speed status 5 5 setup status 5 6 starnode fail status 5 6 transmit data status 5 5 zone error status 5 5 Diagnostic Test input output 6 2 restore default settings 6 2 stopping 6 3 tachometer calibration 6 2 tachometer test 6 2 update command operating system 6 2 Diagnostic Tests amp Procedures 6 2 Diagnostics Menu 6 2 DIAGS LED 3 2 Dimensions photoeye tree bracket C 3 photoeye tree hardware C 4 scanner C 1 tachometer assembly C4 Display Box No Read Count 5 2 D Port Serial Communications String Format A 3 D PORT SERIAL PORT Parameter 1 E Enable Digital Output 5 2 Enabling Relay Control Outputs Command 5 9 ERROR CHARACTER E 26 Ethernet 3 2 ETHERNET ADAPTER ADDRESS 1 E 57 ETHERNET ADAPTER ADDRESS 2 E 57 ETHERNET CARD 1 Parameter A 2 ETHERNET CARD 2 Parameter A 2 Ethernet Card Parameters String Formats A 8 Ethernet Connector 3 13 Ethernet Parameters table E 6 Event Manager 5 31 Expansion Board Input Connections 3 11 F FILE SYSTEM SIZE IN KILOBYTES E 47 FIXED BOX LENGTH E 79 FIXED CONVEYOR SPEED E 77 FLOW CONTROL E 20 Formats group setup parameter string A 2 FTP IP ADDRESS E 58 FTP LOGIN NAME E 59 FTP LOGIN PASSWORD E 59 FTP NETWORK OPTIONS Parameter A 2 FTP Network Options String Formats A 9 Function Keys CiMAX 1400 4 8 Fuse
106. ectly call 1 888 264 4641 The fax number is 781 828 3150 Return to Factory Instructions Should your MHI 2000 system fail to operate correctly verify the following Confirm that it has been properly configured with the proper setup parameters as ordered Inspect and verify all cable connections If a problem persists contact your sales representative or SICK Auto Ident Inc Customer Service by calling the numbers provided in SICK Auto Ident Inc Customer Service Policy Please call SICK Auto Ident Inc at 1 888 264 4641 to return an MHI 2000 for repair Request the Return Authorization R A Department Please be prepared to furnish the following information Company name address and telephone number Contact name Return address if different and other pertinent shipping information Catalog number and serial number Description of the problem Purchase order and other invoicing information relative to the repair Rev A January 2002 MHI 2000 Technical Reference Manual xvii Preface SICK Auto Ident Inc will provide you an R A number Please include this R A number on the shipping label and any correspondence concerning the return Please include several sample barcode labels a listing of setup parameters and a detailed description of the problem Repair or upgrade estimates shall be furnished upon request Upon receiving a defective product with a valid Return Authorization number SICK Au
107. efix character If set to non zero this character must be received by the device before any data will be accepted The prefix character is stripped from the data prior to its use m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 21 Appendix 106 126 146 166 Parameters IN SUF HOST IN SUF TERM IN SUF SETUP IN SUF D PORT INPUT SUFFIX CHARACTER Valid Values Default Value Description 000 255 000 The INPUT SUFFIX parameters select an ASCII suffix character When set to non zero it is used as a terminator for data being received by the device Serial data received through the selected port will be accumulated from the time that an input prefix character 15 received until the time that the suffix character 1s received If the Serial Input Buffer reaches its capacity before the suffix character is received the data will be presented as though it were a complete block This prevents the Serial Input Buffer from overflowing and losing data The suffix character may or may not be presented with the data depending upon the value of the parameter Ifthe suffix should not be presented with the data select an ASCII character and enter its decimal value 000 127 fthe suffix should be presented with the data select an ASCII character add 128 to its decimal value and enter the summed value Example To present a block of data with a CARRIAGE RETURN as the suffix
108. er program control 5 13 VER 5 20 Connections standard interface unit 3 Connector 50 pin cable 3 15 auxiliary 3 12 ethernet 3 13 lo 3 13 setup 3 13 starnode 3 13 Control Commands from host 5 1 outzone deviation statistics 5 2 upload parameter 5 2 CONTROLLER OPTS 1 E 56 CONTROLLER OPTS 2 E 56 Conveyor travel resolution 2 3 CTS E 20 Customer Service Policy xvii D DATA BITS E 17 DEBUG DATA E 10 DEBUG DATA PORT E 11 Decimal 52 Command 5 3 Decimal 53 Command 5 4 Decimal 59 Command 5 7 Decimal 60 Command 5 8 Decimal 61 Command 5 9 Decimal 62 Command 5 10 Decimal 63 Command 5 11 Decimal 65 Command 5 15 DECODE BIN 1 Parameter A 1 DECODE BIN 2 Parameter A 1 DECODE BIN 3 Parameter A 1 DECODE BIN 4 Parameter A 1 DECODE BIN 5 Parameter A 1 DECODE BIN 6 Parameter A 1 Rev A January 2002 MHI 2000 Technical Reference Manual Index 3 Index DECODE BIN 7 Parameter A 1 DECODE BIN 8 Parameter A 1 Decode Bins String Format A 5 DECODE LED 3 3 De Energizing Relay Control Outputs Command 5 10 Default Parameters resetting 4 4 Definitions group setup string A 1 Diagnostic Mode 4 3 4 4 command to enter 4 4 Diagnostic Status String 5 4 btl status 5 5 conveyor stalled status 5 6 decode status 5 5 default status 5 6 ethernet fail status 5 6 fault status 5 6 inzone status 5 5 MATCH status 5 5 nak status 5 5 NO MATCH status 5 6 NO READ status 5 5 outzon
109. er s Toolkit is distributed as a CD with the setup utility install exe located in the root directory Use the following steps to install the compiler 1 Insert the CD into the drive 2 Execute install exe 3 Select Next to proceed past the initial copyright screen Rev A January 2002 MHI 2000 Technical Reference Manual 5 21 Chapter Host Commands amp Downloads If the default installation directory of c cisoft csh3 is not acceptable edit the path in the space provided Select Finish to proceed with the installation Modify your autoexec bat to include the following path declaration C CISOFT CSH3 BIN Note The installation requires 30 Mb of hard disk space and takes approximately five minutes to complete If your system is not equipped with a CD drive you may install the compiler by transferring only install exe from a system that is equipped with a CD drive over to the target system The remaining files on this CD are provided for convenient reference and to make the GNU sources available to you as required under the GNU GPL license The distribution CD will create all required compiler utilities and include files on your system The CD also includes PDFs of the GNU manuals and the GNU source used in building the compiler assembler and binary utilities The installation software does not install these to your system Overview of Development Steps This section explains creating programs for downl
110. ernal Data protocol is a specialized Master protocol for use when interfacing with an MHV Camera This is most often done with an MHI 2000 10 The Telnet redirect protocol is used to redirect serial data from any of the four serial ports Host Terminal Setup or D port to a Telnet port Ethernet The Protocol Address parameter defines the Telnet port address E 28 MHI 2000 Technical Reference Manual Rev A January 2002 100 173 Serial Communications Parameters 112 PROTOCOL ADDR HOST 132 PROTOCOL ADDR TERM 172 PROTOCOL ADDR DPORT PROTOCOL ADDRESS Valid Values 0 65536 Default Value 00000 Description The scanner address for serial protocols This parameter is closely associated with the serial Protocol parameter It has the following meaning based on the defined Protocol Polling Mode D Master When a port is defined as the Polling mode D Master port the Protocol Address defines the number of slaves in the network Polling Mode D Slave When a port is defined as a Polling Mode D Slave port the Protocol Address defines the slave s unique Slave address m Telnet Redirect When a port is defined as a Telnet redirect port the Protocol Address defines the Telnet port address Other Protocols For all other serial protocols the Protocol Address is undefined For Serial Master the Protocol Address is a bitmap setting of the devices it is connected to Parameters For Serial Slave the Protocol Address is the ad
111. es and Descriptions 0 The start of a label 1 The end of a label E 34 MHI 2000 Technical Reference Manual Rev January 2002 200 274 BIN x Decoding Group Parameters 204 BIN 1 CHAR CHECK 214 BIN 2 CHAR CHECK 224 BIN 3 CHAR CHECK 234 BIN 4 CHAR CHECK 244 BIN 5 CHAR CHECK 254 BIN 6 CHAR CHECK 264 BIN 7 CHAR CHECK 274 BIN 8 CHAR CHECK Valid Value Default Value Description Default One two or no ASCII characters Both printable and non printable characters can be entered in the same string NONE These parameters consist of one or two ASCII characters that are used to only select barcodes that begin or end as defined by parameter CHAR POS with these characters screening out barcodes that do not begin with these characters Enter a printing character just as it would be printed Enter a non printing character in the format Nxnn where nn are the two hexadecimal characters that define the non printing character The ASCII Equivalence Table in your device s Technical Reference Manual lists the hex equivalents of all ASCII non printing characters For example the ASCII non printing GS group separator characters found in UCC EAN 128 and UCC 128 SSCC serial shipping container code formatted Code 128 bar codes can be entered as x1D The 230 BIN 4 SYMBOLOGY string contains up to two characters to use in screening labels for a bin If no characters are entered for this element then no barcode I
112. f 9 with the exception of groups 45 46 and 47 which are missing In the MHI 2000 groups 45 46 and 47 do not exist This is the same asa setting of 9 Each group setup string is uploaded with a prefix for later downloading use 998 This command causes the MHI 2000 to upload current endpoint table This selection is not applicable with MHI 2000 devices 79 890 000 000 000 000 000 000 000 000 891 000 000 000 000 000 000 000 000 892 000 000 000 000 000 000 000 000 893 000 000 000 000 000 000 000 000 894 000 000 000 000 000 000 000 000 895 000 000 000 000 000 000 000 000 896 200 500 M 999 This command causes the MHI 2000 to upload all group setup strings Each group setup string is uploaded with a 96 prefix for later downloading use The first group is shown below As you can see each parameter is separated by a space Refer to Chapter A Group Setup Strings for a description of each group setup string 800 0 0000 00 0500 00000 0000 0000 5 12 MHI 2000 Technical Reference Manual Rev A January 2002 Control Commands from the Host User Program Control Commands If there is a user program installed in the MHI 2000 these commands may override the execution of that program They follow the format 9z where z is 1 2 3 4 or 5 TABLE 5 5 User Program Control Commands 91 This command extracts or uploads a
113. fix Net 2 Protocol Net 2 Port Net 2 Local Source Net 2 Destination IP Net 1 Msg Char Net 1 Msg Suffix Net 1 Msg Prefix Net 1 Protocol Net 1 Port Net 1 Local Source Net 1 Destination IP Rev A January 2002 MHI 2000 Technical Reference Manual A 9 Appendix Group Setup Strings Parameters 690 697 869 869 EX 0 oe 0 985 008 126 001 Tracking Parameter 700 706 870 L Net 3 Options L Net Msg Char Net 3 Msg Suffix Net 3 Msg Prefix Net 3 Protocol Net 3 Port Net 3 Local Source Net 3 Destination IP 29870 0 000 000 040 000 0170 0170 gt Mils Tic Tracking E Outzone to Data Inzone to Data Fixed Box Length Box Tolerance Fixed Conv Speed A 10 MHI 2000 Technical Reference Manual Rev A January 2002 appenoxe ASCII Equivalence E 2 5 E O o lt This appendix contains the ASCII character set with decimal and hex equivalents for each character and the keyboard strokes required to generate ASCII control characters ASCII Equivalence Table TABLE B 1 ASCII Equivalence Table ASCII Character Decimal Hex Keyboard NULL 000 00 CTRL SOH START OF HEADING 001 01 CTRLA STX START OF TEXT 002 02 CTRL B ETX END OF TEXT 003 03 CTR
114. g box However the scanner can usually detect multiple boxes in the scan zone because inputs from the inzone and outzone photoeyes will occur out of their normal sequence If this should occur the scanner can append specific error characters to the data transmitted when a box passes the outzone photoeye These extra characters can alert the host computer or tracking system to the possible error The characters indicate whether multiple inzone inputs have occurred without the expected corresponding outzone inputs or the reverse Parameters 505 and 506 are used to select the characters They will be sent only if gap tracking is disabled When more than one box may be in the scan zone at one time a tachometer is usually used to track box position through the zone although tachometer less tracking can also be implemented in some applications In either case the scanner must know how far the box will move for each pulse received from the tachometer or from the system clock if tachometer less tracking is implemented m You must enter the distances from the scanner s center line projected on to the plane of the conveyor to the inzone and outzone photoeyes After the distances are entered the TACH CALIBRATION diagnostic test can be run to derive and enter the distance per pulse value automatically if a tachometer is being used Otherwise a fixed conveyor speed must be entered Tolerances must be entered to allow for expected variations in box
115. hnical Reference Manual E 71 Appendix Parameters 700 706 Tracking Parameters TRACKING PARAMETERS With information provided by the Setup parameters and inputs from such external devices as photoeyes and a tachometer the lengths and y axis positions of all boxes in the scan zone will be known by the device When detected by a scan the y axis positions of all barcodes in the scan zone will also be known by the scanner With this information the scanner can correctly associate barcodes with their corresponding boxes The parameters in this section define the following 1 The scanner s position relative to the conveyor 2 The width of the conveyor 3 The maximum and minimum heights of boxes on the conveyor 4 Whether only one or multiple boxes at a time must be tracked through the scan zone 5 The positions of the photoeyes that sense boxes entering and leaving the scan zone 6 number of height sensing photoeyes 7 The positions of the height sensing photoeyes 8 The distance per tachometer pulse that the conveyor and boxes move 9 The tolerances to be applied to allow for expected inaccuracies in measurements 10 The rotation angle of the scanner with respect to the conveyor 11 The laser X pattern in use 12 The alternate CIX parameters in use 13 The length of boxes if fixed 14 The conveyor speed if fixed and a tachometer is not used The scan zone is normally defined by the positions of
116. hotoeye Tree Bracket amp Dimensions P 13 70 30 00 4 8 DETAIL e EQUALLY 2 00 8 00 SPACED ON BDOT dr 5 1 2 HOLES ACCUMULATI EQUALLY SPACED ON TOLERANCES 2 00 CENTERS NON ACCUMULATING TOLERANCES MIN BEND RAD 2 38 7 1 19 H 120 REF Tee STOCK TH K 1 00 BREAK SHARP 4 CORNERS o Oo S a o a 157 F 79 im E m 4 SLOT R 188 X 50 6 PLCS DETAIL A SCALE NONE Rev A January 2002 MHI 2000 Technical Reference Manual C 3 Appendix Dimension Diagrams Photoeye Tree Hardware FIGURE C 5 Photoeye Tree Hardware and Part Numbers ei E E NU Y a A1 62887 A1 62876 922 0014 1 Photoeye Bracket Pipe Flange Assembly Pipe Fitting with 8 32 Hardware with 1 4 2D Hardware d A1 62886 A4 62059 1 short U Bolt Assembly A4 62059 4 long Mounting Pipe or Mount on Floor ES A4 62874 Pipe Flange Mounting Bracket A4 60888 Floor Plate CA MHI 2000 Technical Reference Manual Rev A January 2002 Tachometer Assembly Tachometer Assembly FIGURE 6 Tachometer Assembly amp Dimensions H25 D Square Flange MECHANICAL MS3102R18 1P Shaft Diameter 3745 in di
117. hown in Figure 3 11 FIGURE 3 11 50 Pin Centronics Connector 1 25 26 50 Hu pes 2 kel Vu x c E E x E Rev January 2002 MHI 2000 Technical Reference Manual 3 15 Chapter Controls Connectors amp Indicators 3 16 MHI 2000 Technical Reference Manual Rev January 2002 cura Startup amp Operation This chapter describes how to power up how to use the Setup port and a terminal to monitor operation how to enter the Setup and Diagnostic modes and how to change parameters Serial Communications Ports The MHI 2000 has a separate dedicated Setup Port Figure 3 1 I O Panel on page 3 1 shows the location of the Setup Port Refer to Setup Connector on page 3 13 for connector and pin assignment information The port designated for Setup can be used to monitor operation to change parameters and to perform diagnostic tests Any RS 232 ASCII terminal or PC running terminal software can be connected to the Setup port When connected the terminal becomes the display and keypad for the MHI 2000 The Starnode port supports a CIMAX 1400 Hand Held Terminal E A Q o Q E Ll o The Host and Terminal ports can also be used to send commands directly to the MHI 2000 s operating system This direct transmi
118. iagnostic Tests amp Procedures in your device s Technical Reference Manual An initial estimate of the value must be entered before running the TACH CALIBRATION routine A value of 050 is typical The value of this parameter can also be calculated by analyzing the conveyor drive system from the point where the tachometer is coupled to it to the conveyor belt or rollers in through the scan zone The tachometer typically outputs 300 pulses per revolution Some applications don t need to use gap tracking but do need to perform actions a user program according to distance traveled The tachometer may be used by a user program if parameter 702 FIXED CONV SPEED is non zero even if gap tracking is disabled by setting parameter 700 TRACKING to 0 E 76 MHI 2000 Technical Reference Manual Rev A January 2002 700 706 Tracking Parameters 702 FIXED CONV SPEED FIXED CONVEYOR SPEED Valid Values 000 999 feet per minute Default Value 000 Disabled Description Normally a tachometer is used to measure the movement of the conveyor during gap tracking operations If this parameter has a non zero value entered the value will be used as the assumed conveyor speed to provide tachometer less gap tracking Conveyor starts and stops cannot be recognized when using this technique The device will assume that the conveyor is always running For this reason use of an actual tachometer is recommended When invoking tachometer less gap tr
119. ication requirements Prior to the use of this command you should have stored the keysheet parameters or upload all group strings to an ASCII file THH MM SS mm dd yy This command is used to set the on board real time clock RTC If Starnode is connected the RTC will be set to the Starnode time and this command need not be used The RTC is backed up by a battery and it continues to keep time when the MHI 2000 power is Off The command can be used over any serial port All parameters must be entered as two digit numbers using leading zeros where necessary HH hours 24 hour format 00 to 23 MM minutes SS seconds mm month dd day yy year Rev January 2002 MHI 2000 Technical Reference Manual 5 11 Chapter Host Commands amp Downloads Uploading Multiple Group Commands These are your basic group upload commands that will send information to whichever communication port requested the information This may be useful for saving specific MHI 2000 parameters to a file or just to review the MHI 2000 current settings Appended to the end of this transmission is used to perform a restart of the MHI 2000 if these groups were back downloaded This may be useful when configuring multiple MHI 2000s or transferring one MHI 2000 s setup configuration to another They follow the format 99y where y is 7 8 or 9 TABLE 5 4 Multiple Group Commands 997 This is similar to a setting o
120. ield Rev January 2002 MHI 2000 Technical Reference Manual 1 1 e gt og gt iL G Chapter Overview amp Maintenance Specifications MHI 2000 Configuration Memory 2M approx 800K for user C programs and data Network Starnode Ethernet 10 base T Additional Ethernet 10 base T optional Optional Solid State Input Output Modules Two optically isolated Opto 22 style modules may be installed as inputs or outputs They are controlled by standard input output signals e IDCIS Type DC Input 10 32 VDC 15 Type DC Output 5 60 VDC JACIS Type AC Input 90 140 VAC 15 Type AC Output 90 140 VAC e 5 Type AC Input 180 280 VAC OACISA Type AC Output 180 280 VAC Optional Programmable Interface Controller For some special applications an additional PIC board may be installed Physical For mechanical drawings with dimensions refer to Appendix C Dimension Diagrams MHI 2000 10 75 x 6 5 x 5 inches 273 x 165 1 x 127 mm 5 5 pounds 2 5 kilograms Power Input 115 230 10 VAC 2 0 1 0 A 50 60 Hz Output DC power 12 VDC 750 mA to photocells tachometer etc 5 VDC 375 mA to tachometer 1 2 MHI 2000 Technical Reference Manual Rev A January 2002 Specifications Construction A single integrated package consisting of an aluminum enclosure fully gasketed and mounted on a
121. ii CHAPTER 1 Overview amp Maintenance 1 1 Overview 1 1 Typical Physical Setup 1 1 Keysheet 1 1 Software Updates 1 1 Specifications 1 2 MHI 2000 1 2 Configuration 1 2 Physical 1 2 Power 1 2 Construction 1 3 Environmental 1 3 LED Status Indicators 1 3 Communications 1 3 Inputs 1 3 Outputs 1 3 Maintenance 1 4 CHAPTER 2 Installation amp Setup 2 1 Unpacking amp Inspection 2 1 Installation Checklist 2 1 Site Preparation 2 2 Electrical Connections 2 2 Site Preparation 2 2 Power 2 2 Setup 2 2 Photoeyes A Tachometer Installation 2 2 Installing the Tachometer 2 3 Mounting Presence Photoeyes 2 4 Mounting Photoeye Tree Bracket 2 4 Rev A January 2002 MHI 2000 Technical Reference Manual vii Contents CHAPTER 3 Controls Connectors amp Indicators 3 1 MHI 2000 I O Panel 3 1 Power Input ON OFF Switch Fuse Unit 3 1 Status Indicators 3 1 LEDs 3 2 Interface Board Connections 3 3 Control Input Connections 3 6 Interface Unit Inputs 3 6 Optional Input Relay Modules 3 7 Control Output Connections 3 7 Interface Unit Outputs 3 7 Optional Output Relay Modules 3 8 Programmable Interface Controller 3 9 Special Inputs amp Outputs 3 10 Beep 3 10 Interface Board I O Connections 3 10 Expansion Board Input Connections 3 11 Connectors on Front Panel 3 12 Auxiliary Connector 3 12 Starnode Connector 3 13 Setup Connector 3 13 Ethernet Connector 3 13 I O Connector 3 13 5
122. imeout expires the event still triggers the user function Once the user function triggers the function takes cState as a parameter The value in cState indicates how the event was triggered Additionally the information in the user buffer can be retrieved by using the Polling mode above Step 3 from the user function dta get There may be occasions where reading the state of the inzone and outzone presence inputs would be of interest The inzone and outzone presence inputs are normally assigned as input 1 and input 2 respectively and can be sensed by a user program in one of two ways Rev A January 2002 MHI 2000 Technical Reference Manual 5 31 o CO Ec EL Chapter Host Commands amp Downloads 1 By polling input 1 and or 2 using the function d inp until it returns the desired level in bit 7 or bit 6 for inzone and outzone respectively 2 creating an input event using the function dinput 1 1 TimeOut amp user function amp parameter list This method senses a zero to one transition of the inzone presence input and then executes user function with the parameters in parameter list The presence inputs can be remapped by a C program if desired Refer to the SICK Auto Ident Inc H3 C Programmer s Platform User Manual for complete information on the use of these routines 5 32 MHI 2000 Technical Reference Manual Rev A January 2002
123. ion They provide a string based method of identifying various scanners when multiple scanners are located on a network E 60 MHI 2000 Technical Reference Manual Rev A January 2002 640 697 Ethernet Network Parameters 665 TELNET LOCAL OPTS TELNET LOCAL OPTS Valid Values 000 007 Default Value 000 Description There are three bit settable Telnet Local Options TABLE E 19 Values and Descriptions Value Description 001 Disable inactivity timeout By default the Telnet connection will be closed if there is no activity for 10 minutes This feature can be disabled by setting this option 002 Change CR to CR LF on input 004 Change CR to CR LF on output m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 61 Appendix Parameters 666 NAME BROADCAST PORT NAME BROADCAST PORT Valid Values 0 65535 Default Value 08509 Description This parameter defines the broadcast port address for a UDP name message In general the factory default setting of 08509 should be unchanged This feature can be disabled by entering an address of 0 This feature provides a method for our service technicians to make an Ethernet connection when the IP address of the device is not known without having to make a serial connection E 62 MHI 2000 Technical Reference Manual Rev A January 2002 640 697 Ethernet Network Parameters 667 TCP IP KEEP ALIVE KEEP ALIVE Valid
124. ion des r gles de securit relatives au laser Partes y o controles del scanner que no se pueden manipular por el usuario Contactar a el distribuidor autorizado Reparable s lo en f brica Gelieve neit te openen eigen veiligheid kan hierdoor in gevaar gebracht worden Versuchen Sie nich selbst irgendwelche Reparaturen oder Einstellungen im Innern des Ger tes vorzunehmen Da es innen kane vom Benutzer zu bedienenden Teile gibt gefahrdet an ffnen des Geh uses nur Ihre Sicherheit Raparaturen nur durch eine autorisierte Fachwerkstatt Lukijan saa avata ja huoltaa vain maahantuojan valtuuttama korjaaja L utente finale non pu effettuare interventi di riparazione sugli scanner Rivolgersi esclusivamente al rivenditori autorizzati I servizi di riparazione del produttore sono in USA Caution Danger of explosion if lithium battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of the used batteries according to the manufacturer s instructions Attention danger d explosion si pile lithium mal branch e remplacer par pi ce d origine contr l e suivre les instructions du fabricant pour le recyclage des piles lithium usag es Peligro Peligro de explosi n si la bater a de litio no se coloca correctamente Reemplazar a nicamente con el mismo tipo o equivalente recomendado por el fabricante Utilizar las bater as seg n las instrucciones del fabri
125. ion before calling SICK Auto Ident Inc Customer Support Your company s name and address A contact name and phone number The scanner s serial number located on the connector panel 2 S L d a The scanner modem phone number Configuring Modem The Modem Unit is configured at the factory for your application To reconfigure the modem ensure you have a 9 or 25 pin serial RS 232 shielded modem cable The baud rate of the PC should be 38 4k baud Note This cable is NOT supplied by SICK Auto Ident Inc To reset the configuration follow the procedure below 1 2 Apply power to the Modem Type ATZ and press Enter to check communication between the modem and scanner Type AT amp FO and press Enter to restore the modem s factory defaults Type AT amp K4 and press Enter to enable XON XOFF flow control Note It is not possible to send commands to the scanner through the modem without performing Step 4 The scanner does not set the appropriate control signals Type AT amp D3 and press Enter to enable DTR Type AT SB38400 and press Enter to change the baud rate of the RS 232 port to 38 4k baud Rev A January 2002 MHI 2000 Technical Reference Manual D 3 Appendix Modem Installation Type ATS0 1 and press Enter to set the modem to auto answer after 1 ring Type AT amp W0 and press Enter to save the current configuration in memory non volatile
126. lever type divert verify switches for instance 000 no debounce time respond immediately to any input change m Debounce times help the device deal with the problem of detecting multiple transitions of contact closure inputs or photoeyes that do not give a logic low level of less than 0 7 V A larger debounce time helps filter out this noise but will not always solve the problem We recommend using only the photoeyes that SICK Auto Ident Inc provides or using solid state input modules instead of relays Parameters This problem can also occur at the tachometer input Use the tachometer encoder provided by SICK Auto Ident Inc or make sure that the signal swings below 0 7 V and above 2 5 V Rev A January 2002 MHI 2000 Technical Reference Manual E 43 Appendix Parameters 520 524 INPUT 4 8 TRIGGER INPUT X TRIGGER Valid Values Oorl Default Value 1 Description You can change the polarity of the signals input 4 through input 8 using these parameters Table 16 lists the valid values and their descriptions TABLE E 16 INPUT 4 8 TRIGGER Valid Values and Descriptions 0 Input must be active or true 1 Input must be inactive or false The device digital inputs are active or true when they are pulled low They are usually connected to normally open relays or open collector photoeyes which effectively close a switch to ground when the photoeye is blocked Entering a zero for that input may use th
127. meter Command 5 14 ASCII A or Greater Command User Program Data 5 15 TOTAL Command 5 16 TOLER Command 5 17 TOT00 Command 5 18 l amp Commands 5 19 VER Commands 5 20 C Programming Considerations 5 21 Developing User Programs 5 21 Installing C Programming Platform 5 21 Overview of Development Steps 5 22 Creating a Program 5 23 Compiling a Program 5 23 Link amp Locate a Program 5 24 Formatting for Downloads 5 25 Configuring the Target Device 5 25 Starnode Parameters 5 25 Ethernet Parameters 5 25 Serial Parameters 5 26 Loading Programs via RS 232 5 26 Loading Programs on Starnode via Starndem 5 27 Using Multidem to Load Programs 5 28 Overview 5 28 Send Program 5 28 Downloading 12 Files Starnode Asynchronous Cntlr MUX Interface 5 30 Data Detection by 5 31 Polling 5 31 Event Manager 5 31 Diagnostics 6 1 Introduction 6 1 Initiating Diagnostics Tests from a Terminal 6 1 Diagnostics Menu 6 2 Diagnostic Tests A Procedures 6 2 Stopping Diagnostic Tests 6 3 Input Output IO PORTS Test 6 3 Tachometer Test 6 3 Tachometer Calibration Procedure 6 4 Keysheets 6 5 Operating System Update 6 6 Network Ping 6 7 Rev A January 2002 MHI 2000 Technical Reference Manual ix Contents APPENDIX A APPENDIX B APPENDIX C APPENDIX D Network Stats 6 7 Port Test 6 8 Real Time Clock 6 9 Starnode Monitor 6 9 System Stats 6 10 Group Setup St
128. movement between the inzone to the outzone photoeyes If actual box movement falls outside of these expected tolerances the boxes will be considered false or phantom and any barcode data read from these boxes will be discarded Usually these phantom boxes are not caused by real boxes but by unexpected occurrences such as a maintenance person unintentionally blocking a photoeye Parameters A maximum of eight boxes can be tracked between the inzone and outzone photoeyes Be sure to check that the total number of small boxes and expected gaps between them when placed end to end between these photoeyes will not exceed this limit With gap tracking invoked you must enter parameters for conveyor width the installed scanner height above the conveyor and the heights of the shortest and tallest boxes If the gap between boxes may be less than the difference in heights of the shortest and tallest boxes height sensing photoeyes must be used to provide box height information to the scanner The scanner must know the height of the box being scanned to know whether the barcode being read is near an edge of a tall box or on a leading or trailing short box The photoeyes are placed in a vertical array just before the inzone photoeye The spacing between these height sensing photoeyes must be less than the smallest inter box gap The height of each photoeye above the conveyor must be entered into the Setup parameters This information with the minimum
129. n a message number show the type source destination length message status and the message as shown below In this example you see the master Starnode controller broadcasting to all devices the time and date message Press Any Key To End Monitoring MSG TYPE SRC DEST LEN STATE DATA 000000 gt DATTIM MAST ALL 007 OK 02 27 01 13 45 29 000001 gt DATTIM MAST ALL 007 OK 02 27 01 13 45 30 000002 gt DATTIM MAST ALL 007 OK 02 27 01 13 45 30 Rev A January 2002 MHI 2000 Technical Reference Manual 6 9 Chapter Diagnostics Filter setting 2 will assign a message number show the type source destination length message status and the ASCII message as shown below In this example you see the master Starnode controller broadcasting a send status string message MSG TYPE SRC DEST LEN STATE DATA 000000 BRDCST MAST ALL 001 OK 5 Filter setting 3 will assign a message number show the type source destination length message status and the hex message as shown below In this example you see the master Starnode controller broadcasting a send status string message MSG TYPE SRC DEST LEN STATE DATA 000000 BRDCST MAST ALL 001 OK 35 Filter setting 4 will assign a byte number show the hex data and ASCII data of all Starnode traffic This test accumulates a large amount of data An abbreviated portion showing broadcasted date and time message is displayed BYTE HEX DATA ASCII DATA 00480 04 05 06 07 04 05 06 07
130. n erase its C program from NOVRAM The MHI 2000 must then be reset by downloading the RESET command 2 gt a MI 93 This command stops the program running it remains in NOVRAM The program will start again following the next MHI 2000 reset o G D I 94 This command suspends the program 95 This command resumes the program Rev A January 2002 MHI 2000 Technical Reference Manual 5 13 Chapter Host Commands amp Downloads ASCII Command Parameters When sent over STARNODE or TCP IP use this format 8pppvvv 8xy or 9xy When sent serially and the default MESSAGE CHARACTER is use this format 8pppvvv 8xy or 9 The ASCII 96 percent sign decimal 37 hexadecimal 25 command tells the MHI 2000 that this is a Parameter command These allow the network or application running at the host to change or read the MHI 2000 s parameters Message Format 8pppvvv or 8 or 9 Where The ASCII character that indicates a parameter command Variable Description xy These two numbers refer to which group string is to be uploaded 9xy or downloaded 8xy ppp This is the individual parameter number to change This is the individual parameter value to change Individual Group String Commands These are basic commands used to perform both upload and download of individual group set
131. n record by record and send each record to all configured serial ports 3 Click Browse to display the Download Program dialog box Use this to select the specific download program name and click Open to continue 4 Click Send to download the program 5 Click Close when you are finished downloading the required programs Downloading Dk Files Starnode Asynchronous Cntlr MUX Interface C programs can be downloaded from a Starnode AC CICALP using a host based program or the SICK Auto Ident Inc SACDEM program running on a PC If SACDEM is used invoke the program by typing SACDEM CR at the DOS prompt When the Main Menu is shown press F6 to initiate the download SACDEM prompts for the name of the program to be downloaded followed by the terminal type valid values 001 to 127 to receive this program After a terminal type has been specified the Starnode AC CICALP initiates the download The operation of the Starnode AC MUX at power up is determined by the values of the CLEAR PROGRAMS and AUTO INITIALIZE parameters of the MUX Interface Handler Upon power up the Starnode AC MUX will re initialize the network Part of this process is downloading C programs stored in the controller s RAM If no programs are found the controller will send nothing If desired a download can be initiated at any time if the host sends a Full Initialization decimal 20 hex 32 command to the Starnode AC MUX Upon receiving the command the Starnode AC
132. nalog conventional telephone line 2 Provide a standard 120 VAC outlet 3 Provide a location to mount the modem within 25 feet of the scanner 4 Mountthe modem in an easily accessible location to provide access for troubleshooting Locating amp Mounting Modem You must locate the modem within five feet of a 120VAC power outlet and an appropriate telephone wall outlet and within 25 feet of the scanner The modem is designed for horizontal mounting If you need to mount the modem vertically a Locking Fastener Pad Velcro tape is provided Rev A January 2002 MHI 2000 Technical Reference Manual D 1 2 S L d a Appendix Modem Installation Installation The SETUP Port on the scanner the SICK Auto Ident Inc supplied cable and the serial port on the modem must use the same three communication lines transmit receive and ground Refer to Figure D 1 and Figure D 2 FIGURE D 1 Cabling Diagram Adapter Modem Unit to 120 Scanner Scanner Modem Interface Cable DB 3 Connector DB 25 Connector Telephone Extension Cable to phone set for voice communications to telephone line wall socket FIGURE D 2 Modem Unit Connections o em WU Power RS232 Phone Line Power Connector A 4 ue to Transformer DB25 RJ11 Phone Connection 1 Ensure that all power i
133. nd Starnode ports The Ethernet port is not monitored This LED helps to verify wiring and assure that those communication signals are reaching the MHI 2000 Xmit Data The XMIT DATA LED blinks whenever the MHI 2000 transmits characters to the Host Terminal Setup and Starnode ports The Ethernet port is not monitored This LED indicates that the MHI 2000 is sending data from a communication port Presence 1 The PRESENCE 1 LED displays the status of the signal from the INZONE photoeye The PRESENCE 1 LED monitors INPUT 1 of the MHI 2000 Presence 2 The PRESENCE 2 LED displays the status of the signal from the OUTZONE photoeye The PRESENCE 2 LED monitors INPUT 2 of the MHI 2000 Inputs The INPUTS LED displays the state of all standard inputs 1 8 combined When any of the inputs is enabled the LED will light To determine the status of each input individually you must run the INPUTS test of the diagnostics program 3 2 MHI 2000 Technical Reference Manual Rev A January 2002 MHI 2000 I O Panel When OPTO 22 relays are installed in the Interface Board you can determine which input relays are active by observing the LED associated with each relay The inputs on the optional Programmable Interface Controller are not monitored Outputs The OUTPUTS LED displays the state of all outputs 1 8 combined When any of the outputs 15 enabled the LED will light To determine the status of each output individually you must
134. ng Mode D Slave 03 Crisplant Sorter 04 Serial Master 05 Serial Slave TX RX Same Port 06 Serial Slave TX RX Different Port 08 Height Input 09 External Data Input 10 Telnet Redirect 00 The PROTOCOL parameters select special communications protocols For Polling Mode D refer to Intermec Data Communications Reference Manual Intermec P N 044737 001 00 No additional serial communication protocols are selected 01 TIdentifies the given port to be the Master in a Polling Mode D scanner network This is an RS485 communication protocol Refer to Intermec Data Communications Reference Manual Intermec P N 044737 001 for specific details on this protocol 02 Identifies the given port as a slave in a Polling Mode D scanner network Note that a protocol address 112 132 172 is required for proper operation 03 The Crisplant SC2000 controller scanner interface is implemented on this serial port This is an RS422 based interface This protocol is used when interfacing to a Crisplant sorter 04 Serial Master identifies the port to serve as the Master in a serial Master Slave network The function of the Master is to collect the barcode data from all of the slaves and it s own data and compile the decode format result for presentation to the Host system This protocol requires that block Rev A January 2002 MHI 2000 Technical Reference Manual E 27 m Parameter
135. nuary 2002 MHI 2000 Technical Reference Manual E 57 Appendix Parameters 660 FTP IP ADDRESS FTP IP ADDRESS Valid Values X X X X where X 0 255 Default Value 10 6 1 16 Description This string provides the TCP IP address assigned to an FTP server that may be used to transfer a new O S to the MHI 2000 To initiate the O S transfer run diagnostics and select the O S upgrade menu option The FTP connection is associated with the on board Ethernet circuit E 58 MHI 2000 Technical Reference Manual Rev A January 2002 640 697 Ethernet Network Parameters 661 FTP LOGIN NAME 662 FTP LOGIN PASSWORD FTP LOGIN NAME and PASSWORD Valid Values ASCII string up to 15 characters Default Value FTP LOGIN NAME operations FTP LOGIN PASSWORD cimatrix Description These strings provide the login name and login password to be used when logging into an FTP server An FTP server may be used to transfer a new O S to the MHI 2000 To initiate the O S transfer run diagnostics and select the O S upgrade menu option m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 59 Appendix Parameters 663 NETWORK LOGIN NAME 664 NETWORK LOGIN PASSWORD NETWORK LOGIN NAME and PASSWORD Valid Values ASCII string up to 15 characters Default Value NETWORK LOGIN NAME cimatrix NETWORK LOGIN PASSWORD cimatrix Description These strings provide a login name and password for the on board Ethernet connect
136. o the connector on the front panel of the MHI 2000 Refer to Table 3 5 Front Panel Connections on page 3 12 Terminal Port Functionality on Starnode Connector The Starnode Connector can also be used to access the Terminal port so it can be used as a Setup Port Terminal Port uses RS 232 conventions Refer to Table 3 5 Front Panel Connections on page 3 12 CIMAX 1400 is powered by pins 6 and 9 Pin 2 is a terminal detect pin used by the MHI 2000 to detect CIMAX 1400 presence CO Setup Connector The SETUP connector is provided as an input port for a local terminal You can connect an ASCII terminal or a PC running a terminal emulation program This port uses RS 232 conventions and runs at 9600 baud Refer to Table 3 5 Front Panel Connections on page 3 12 Been 2 Setup connections are also available on TB11 on the Interface Board o b L nd c o A terminal can be used to display and change parameters values and run diagnostic tests Most terminals only require connection to pins 2 3 and 5 You can configure the setup port to use a CIMAX 1400 Hand Held Terminal by changing the default cable from J10 to J8 on the Command and Control Board internal to the MHI 2000 Ethernet Connector An RJ 45 connector for 10baseT twisted pair is provided No Ethernet connections are available in the Standard or Hex Interface Units You
137. oading to a target MHI 2000 1 Modify or create a C source file with an ASCII text editor For example create a C program using a text editor that creates ASCII files as follows include lt stdio h gt include lt stdlib h gt User must define program name char program name HELLO void main void printf Hello World sleep 50001 stop a Save the program with a name extension of c e g HELLO c The cisoft csh3 example directory created by the INSTALL Program on your SH3 C Programmer s Platform CD contains the HELLO c program Note The utility sh3build exe included in the directory C CISOFT CSH3 BIN automates Step 2 through Step 5 b Youhave the option to execute automatically or continue manually For manual instructions refer to Step 2 through Step 5 To execute automated steps enter CISOFT CSH3 BIN SH3BUILD HELLO 5 22 MHI 2000 Technical Reference Manual Rev A January 2002 C Programming Considerations 2 Make sure your working directory is c cisoft csh3 example Compile the source file to create an object file by typing C CISOFT CSH3 BIN gcc m3 Wa dsp ansi nostdinc O fvolatile fno builtin Wall IC NCISOFTNCSH3NincludeN BC NCISOFTNCSH3NBINN DCPU SH7729 c hello c 3 Link the object file and the libraries by typing C NCISOFTNCSH3NBINN1d o appl o E r dc Map appl map hello o 4 Format the linked output into a 12k file by typing CISOFT CSH3 B
138. od will or other special or consequential damages whatsoever The warranty appearing here supersedes all other warranties express or implied statutory or otherwise including any implied warranty of merchantability or fitness for a particular purpose xviii MHI 2000 Technical Reference Manual Rev A January 2002 CHAPTER 1 Overview amp Maintenance This chapter provides you with an overview of and specifications and maintenance for the MHI 2000 Overview Typical Physical Setup The MHI 2000 may be used with other equipment such as photoeyes and a tachometer Keysheet The Keysheet specifies the details of your MHI 2000 setup It is based on information you provided to SICK Auto Ident Inc about your MHI 2000 application The information in the Keysheet customizes the MHI 2000 hardware and software setup for your site Do not deviate from the Keysheet or otherwise change the configuration without consulting SICK Auto Ident Inc Software Updates Software updates from SICK Auto Ident Inc can include changes and improvements in the following Operating System Code for Gap Tracking Network File Memory Ccode SICK Auto Ident Inc will provide software to you as your application requires These updates can be uploaded into your MHI 2000 from your PC with the software available from SICK Auto Ident Inc on a diskette The MHI 2000 uses flash memory to allow complete re programming in the f
139. ode Symbologies 10 Code 128 20 Code 39 50 Interleaved 2 of 5 Rev A January 2002 MHI 2000 Technical Reference Manual E 31 Appendix Parameters 201 BIN 1 MIN LENGTH 211 BIN 2 MIN LENGTH 221 BIN 3 MIN LENGTH 231 BIN 4 MIN LENGTH 241 BIN 5 MIN LENGTH 251 BIN 6 MIN LENGTH 261 BIN 7 MIN LENGTH 271 BIN 8 MIN LENGTH Valid Values 0 64 Default Value BIN 1 Description Defines the minimum expected barcode length E 32 MHI 2000 Technical Reference Manual Rev A January 2002 200 274 BIN x Decoding Group Parameters 202 BIN 1 MAX LENGTH 212 BIN 2 MAX LENGTH 222 BIN 3 MAX LENGTH 232 BIN A MAX LENGTH 242 BIN 5 MAX LENGTH 252 BIN 6 MAX LENGTH 262 BIN 7 MAX LENGTH 272 BIN8 MAX LENGTH Valid Values 0 64 Default Value BIN E 2 m Description Defines the maximum expected barcode length Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 33 203 213 223 233 243 253 263 273 Parameters BIN 1 CHAR POS BIN 2 CHAR POS BIN 3 CHAR POS BIN 4 CHAR POS BIN 5 CHAR POS BIN 6 CHAR POS BIN 7 CHAR POS BIN 8 CHAR POS Valid Values 1 Default Value 0 Description This parameter indicates whether the CHAR CHECK characters will be at the start or the end of the label Table E 13 lists the BIN x CHAR POS valid values and their descriptions TABLE E 13 BIN x CHAR POS Valid Valu
140. ollowing will be displayed Select job number 1 5 to Load from Hit lt Enter gt to exit X Please type a description or hit lt enter gt to use the current description You MUST enter a description if none exists At this point you should enter a keysheet name lt KEY2 gt The following will be displayed SAVING KEYSHEET KEYSHEET SAVED You must reboot the MHI 2000 for the restored parameters to take effect Note The keysheet area in FLASH memory is not erased when a new OS version is downloaded Therefore you can restore the keysheet settings easily after updating the OS However if the new OS introduces any new or changed parameters they may not be set correctly by the saved keysheet SICK Auto Ident Inc makes every effort to be backward compatible and will try to warn you when new parameter values will need to be entered by hand Operating System Update In order to update the Command Board OS you may have to change some of your download parameters depending on your specific system setup When you access the test the following should be displayed NOTE Scanner Operation Will Stop For The Update Process To Continue With Command OS Update Type UPDATE To Change The Download Parameters Type CHANGE To Display List Of Command OS Files On The FTP Server Type To Display List Of All Files On The FTP Server Type LIST To display a list of command OS Files located at the FTP Server address type lt gt
141. ommand prefix and suffix indicators the prefix and suffix are always the same character It is important to understand that the message character should only appear in a data stream when it is intended to be part of a command E 70 MHI 2000 Technical Reference Manual Rev A January 2002 640 697 Ethernet Network Parameters 677 NET 1 OPTIONS 687 NET 2 OPTIONS 697 NET 3 OPTIONS NETWORK x OPTIONS Valid Values Decimal 0 063 Default Value 001 Description These parameters for each network connection 1 2 3 are bit mappable settings with the following meanings TABLE 22 Values and Descriptions Value Description Keep Alive Setting this option to a 1 enables the keep alive for this 0x01 socket Large Buffers Setting this option to a 1 doubles the sockets send and 0x02 receive buffer size Don t Route Enabling this option allows outgoing messages to bypass 0x04 the standard routing Linger Enabling this option allows any buffered data to be 0 08 transmitted if possible prior closing the socket If Linger D is disabled buffered data may not be transmitted when a socket close request is issued E No This option is used to prevent data transmissions from being S 0x10 delayed by the TCP IP stack n Debug This option enables various debug features It is intended for 0x20 use by our Engineers and should not be enabled Rev A January 2002 MHI 2000 Tec
142. on the last line of the screen if one is currently shown press P Enter The previous test will be displayed on the next line If the screen is full it will scroll up and delete the top line to make room for the new line T TOGGLE between Diagnostic and Setup menus without changing parameter test position When you Toggle to the Setup menu and then Toggle back to the Diagnostic menu you will return to the same test that you were viewing before you toggled To toggle press T Enter R RUN the diagnostic test currently displayed on the last line Any test can be stopped by typing Enter E EXIT the Diagnostic Setup menu and resume operation To exit press E Enter Diagnostic Tests amp Procedures The diagnostic tests are listed in Table 6 1 The remainder of this chapter provides complete descriptions of the tests and procedures TABLE 6 1 Diagnostic Tests Test Name Display Input Output IO PORTS Tachometer Test TACHOMETER TEST Tachometer Calibration TACHOMETER CAL Restore Settings KEYSHEETS Update Operating System OS UPDATE MHI 2000 Technical Reference Manual Rev A January 2002 Introduction TABLE 6 1 Diagnostic Tests Continued Test Name Display Network Ping NETWORK PING Network Statistics NETWORK STATS Communication Ports Test PORT TEST Real Time Clock REAL TIME CLOCK Starnode Network Monitor STARNODE MONITOR System Statistics SYSTEM STATS
143. operating system to pass this message to the C program running the MHI 2000 lt MESSAGE gt Is the remainder of the string of up to 126 ASCII characters that will be passed to the C program This will be stored in the buffer for the receiving port and can be retrieved using a dta get call Refer to the H3 C Programmer s Platform User Manual for more information o CO ES Ec EL Rev January 2002 MHI 2000 Technical Reference Manual 5 15 Chapter Host Commands amp Downloads TOTAL Command When sent over STARNODE or TCP IP use this format TOTAL When sent serially use this format TOTAL The TOTAL command is used to display a report such as 0 boxes 0 no reads 0 unassigned 0 on multiple boxes 0 no line on box Where boxes Total box count no reads No read count The totals in the first line will not be cleared even if the power is cycled Off and On until TOTOO Is sent 5 16 MHI 2000 Technical Reference Manual Rev A January 2002 Control Commands from the Host TOLER Command When sent over STARNODE or TCP IP use this format TOLER When sent serially use this format TOLER The TOLER command is used to return outzone deviation statistics for the last 11 boxes It will display a report such as Object 0 outzone deviation 0 Object 1 outzone deviation 0 Object 2 outzone deviation 0 Object 3 outzone deviation 0 Object 4 outzone devia
144. or 50 00 251 BIN 6 MIN LENGTH 0 64 00 MHI 2000 Technical Reference Manual Rev A January 2002 TABLE E 3 BIN x Decoding Group Parameters Continued Quick Reference List of Parameters by Region 400 404 Starnode Setup Parameters TABLE E 4 Starnode Setup Parameters 252 BIN 6 MAX LENGTH 0 64 00 253 BIN 6 CHAR POS 0 or 1 0 254 BIN 6 CHAR CHECK ASCII string NONE 260 BIN 7 SYMBOLOGY 00 10 20 or 50 00 261 BIN 7 MIN LENGTH 0 64 00 262 BIN 7 MAX LENGTH 0 64 00 263 BIN 7 CHAR POS 0 or 1 0 264 BIN 7 CHAR CHECK ASCII string NONE 270 BIN 8 SYMBOLOGY 00 10 20 or 50 00 271 BIN 8 MIN LENGTH 0 64 00 272 BIN 8 MAX LENGTH 0 64 00 273 BIN 8 CHAR POS 0 or 1 0 274 BIN 8 CHAR CHECK ASCII string NONE Param Function Valid Values Default Value 400 STARNODE PROTOCOL 0 or 7 0 401 TERM NUMBER 0 4095 0000 none 402 TERM TYPE 0 126 000 none 403 MSG CHAR PREFIX 032 126 126 404 MSG CHAR SUFFIX 032 126 126 501 560 1nputs Outputs Parameters TABLE E 5 Inputs Outputs Parameters Param Function Valid Values Default Value 501 TRANSMIT DATA 0 or 1 0 503 INZONE TRIGGER 0 or 1 1 504 OUTZONE TRIGGER 0 or 1 1 505 ZONE ERROR CHAR 1 000 255 042 506 ZONE ERROR CHAR 2 000 255 063 510 INZONE DEBOUNCE 0 255 020 ms 511 OUTZONE DEBOUNCE 0 255 000 ms 512 INPUTS DEBOUNCE 0 255
145. or Setup port will enable output 3 Rev A January 2002 MHI 2000 Technical Reference Manual 5 9 Chapter Host Commands amp Downloads ASCII gt Command De Energizing Relay Control Outputs When sent over STARNODE or TCP IP use this format gt NNN When sent serially and the default MESSAGE CHARACTER is use this format gt NNN The solid state control outputs can be de energized by downloading the ASCII gt greater than sign decimal 62 hexadecimal 3E command Message Format NNN Where NNN The output to disable in accordance with the following 001 for output 1 002 for output 2 004 for output 3 008 for output 4 016 for output 5 032 for output 6 064 for output 7 126 for output 8 To disable outputs in combination enter the sum of the individual output values By sending a single 0 as the parameter NNN it is possible to resume all relay hold countdowns so that the outputs will switch back to their disabled states at the end of their Relay Hold Countdowns Example gt 0 Resume Relay Hold Countdowns The current states of the outputs enabled or disabled will not be directly affected by sending a 0 Example Downloading the string gt 004 over the Host or Setup port will disable output 3 5 10 MHI 2000 Technical Reference Manual Rev A January 2002 Control Commands from the Host ASCII Command Setup When sent over STARNODE or TCP IP use this fo
146. ox2 960 tach counts 1090m s 37mils tic 172 ft min As subsequent boxes are passed through the zone the mils tic values will be averaged Ending the test will cause this average to be entered into parameter 702 FIXED CONV SPEED Keysheets The Keysheets procedure allows you to save delete or load the customized Keysheet parameters that were saved in FLASH memory Because you cannot overwrite the FLASH memory these parameters provide a reliable backup of the original settings Running the Procedure 1 Select KEYSHEETS by entering lt R gt while KEYSHEETS is shown The Keysheet File List will be displayed To exit from keysheet diagnostics enter XE Keysheet File list 1 FACTORY DEFAULT KEYSHEET 2 KEY1 3 KEY2 4 lt EMPTY gt 5 lt EMPTY gt Would you like to S ave D elete L oad or E xit L To load a currently stored keysheet enter lt L gt The following will be displayed Select job number 1 5 to Load from Hit Enter to exit X KEYSHEET LOADED Would you like to S ave D elete L oad or E xit D To delete or empty a saved keysheet from flash enter D The following will be displayed Select job number 1 5 to Load from Hit Enter to exit X KEYSHEET DELETED Would you like to S ave D elete L oad or E xit S Rev A January 2002 MHI 2000 Technical Reference Manual 6 5 O g o S a Chapter Diagnostics To save current working parameters to flash enter S The f
147. played on the last line of the screen if one is currently shown press P followed by Enter The previous parameter will appear on the next line If the screen is full it will scroll up and delete the top line to make room for the new line G GOTO a specific parameter To GOTO a specific parameter press G followed by the three digit parameter number followed by Enter The parameter and its current value will be displayed on the next line ofthe display If the display is full it will scroll up to make room for the new line When both a parameter number and a valid value are entered that parameter s old value will be replaced by the newly entered value For example entering G00608 will display parameter 006 DEBUG DATA and enter a value of 08 The change will only become effective when you EXIT the menu Rev A January 2002 MHI 2000 Technical Reference Manual 4 5 Chapter Startup amp Operation T TOGGLE between Diagnostic and Setup menus without changing parameter position That is if you TOGGLE to the Diagnostic menu and then TOGGLE back to the Setup menu you will return to the same parameter that you were viewing before you toggled To toggle press T followed by Enter E EXIT the Setup Diagnostic menu and resume operation All changes made to parameter values prior to the EXIT command will become effective upon exiting To EXIT press E followed by Enter Note When exiting the setup diagnostic menu if parameter val
148. pplication A suitable measuring wheel P N 16002070215 with a 12 circumference a white rubber surface and an inside diameter compatible with the standard SICK Auto Ident Inc tachometer and a universal tracking mounting base P N 14005750000 can be purchased from Danaher Controls 1675 Delany Road Gurnee IL 60031 The MHI 2000 requires inputs from a tachometer that produces a conveyor travel resolution finer than 0 20 inches per pulse with a pulse rate of no more than 1 kHz Lower resolution will affect position accuracy but may provide enough accuracy for your application The examples in Table 2 1 display conveyor travel per pulse if a 300 pulses revolution tachometer is driven directly from conveyor rollers of the diameters indicated The speeds listed produce 1 kHz pulse rates Rev A January 2002 MHI 2000 Technical Reference Manual 2 3 Chapter Installation amp Setup TABLE 2 1 Conveyor Travel per Pulse Roller diameter 2 inches 3 inches 4 inches Resolution 0 021 inches 0 031 inches 0 042 inches Conveyer Speed 21 inches sec 31 inches sec 42 inches sec 105 ft min 157 ft min 210 ft min If you use higher conveyor speeds connect the tachometer directly to a larger diameter driven roller or use a belt and pulley system to achieve slower tachometer rotation as shown in Figure 2 2 Optionally use a tachometer that generates fewer pulses per revolution Figure 2 2 displays a
149. pulley arrangement providing a speed reduction of 3 to 1 and a 33 decrease in tachometer resolution FIGURE 2 2 Pully Arrangement Conveyor Conveyor Roller The speed reduction will be proportional to the ratio of the pulley diameters with the tachometer connected to the larger diameter pulley The resolution will decrease in inverse proportion to the ratio of the diameters Mounting Presence Photoeyes The photoeye positions for your application are specified on your Keysheet Mounting Photoeye Tree Bracket The bracket supports the height detecting photoeyes on one side of the conveyor A second bracket supports reflectors for each photoeye on the other side of the conveyor Mount the height detecting photoeyes immediately upstream of the inzone photoeye Dimensions of the bracket available from SICK Auto Ident Inc are listed in Photoeye Tree Bracket on page C 3 MHI 2000 Technical Reference Manual Rev January 2002 CHAPTER 3 Controls Connectors amp Indicators CO This chapter describes the physical layout controls connectors and indicators on the MHI 2000 MHI 2000 UO Panel The I O panel on the MHI 2000 contains all indicators controls and connectors as shown in Figure 3 1 o i CO o x be E E E E o O FIGURE 3 1 I O Panel Power Input ON OFF Switch Fuse Unit Connect a standard power cord to the AC in
150. put connector The power supply accepts either 115 or 230 VAC with internal automatic selection The input cable should be clamped to the connector for maximum security The power ON OFF I 0 rocker switch is located above the AC input connector Press l to turn the MHI 2000 ON press 0 to turn the MHI 2000 OFF The fuse compartment is located above the Power Switch The fuse is a 3A 250 VAC 3AG type To verify the fuse type carefully open the fuse compartment with a small screwdriver Status Indicators There are 10 LED status indicators on the I O panel of the MHI 2000 The LED colors and function names are shown in Figure 3 2 Rev A January 2002 MHI 2000 Technical Reference Manual 3 1 Chapter Controls Connectors amp Indicators FIGURE 3 2 LED Display sovia 8 1 V1V 3oNasaud 1 z 3oNasaud SIndNI sindino 3aooaa dn 13s NO 2 LEDs Diags The DIAGS LED lights whenever one or more of the following conditions occur in the MHI 2000 A serious problem with the computer system memory has occurred Other types of fatal errors have occurred that are detectable by the software Because the diagnostics indicator is shared you may have to run the diagnostics software to determine the precise reason that the LED is ON Rec Data The REC DATA LED blinks whenever the MHI 2000 receives characters from the Host Terminal Setup a
151. r MBuf Statistics 17 On board Controller Packet Statistics 18 On board Controller Register Values 19 Add on Controller 1 Bound Protocols 20 Add on Controller 1 Low Level Statistics 21 Add on Controller 1 MBuf Statistics 22 Add on Controller 1 Packet Statistics 23 Add on Controller 1 Register Values To display statistics of items listed above type the report number and specific information will be displayed Port Test Use this test to test the communication ports of the MHI 2000 When you run this test the following will be displayed Select Test Parameter To Change R To Run Test Or Any Other Key To End Diagnostic 1 Include Message Count YES 2 Number Test Messages CONTINUOUS 3 Test Message Test 4 Test Port s Host Port Selecting 1 will toggle the Include Message Count YES NO Selecting Yes will append a test number after the test message Selecting 2 will allow you to select the number of test messages you wish to send 1 998 are numeric specific 999 will continuously send messages 0 will set you in interactive mode where what you send will be re transmitted out the port or ports selected as test port When you select 2 the following will be displayed Enter Number Of Messages 1 998 0 For Interactive Output or 999 For Continuous Output Selecting 3 will allow you to enter your own test message The following will be displayed Enter Test Message Selecting 4 will allow you to select the port
152. r characters described above will not be sent in this situation There are some zone error situations that can be recognized when using gap tracking A message of six asterisks is sent as an indicator that a box was tracked through the zone but did not arrive at the outzone within the parameter 703 BOX TOLERANCE value of distance traveled as determined by the tachometer count In other words the box was early or late at the outzone photoeye This could happen if an inzone signal occurred but an outzone signal did not because for example a box did not travel all the way through the zone This error message does not get sent by default To enable it set parameter 505 to 255 with gap tracking enabled E 42 MHI 2000 Technical Reference Manual Rev A January 2002 501 560 Inputs Outputs Parameters 510 INZONE DEBOUNCE Input 1 511 OUTZONE DEBOUNCE Input 2 512 INPUTS DEBOUNCE Inputs 3 8 INZONE DEBOUNCE OUTZONE DEBOUNCE INPUTS DEBOUNCE Valid Values 0 255 Default Value 020 milliseconds parameters 510 512 000 milliseconds parameter 511 Description These parameters are the debounce times for their respective inputs Debouncing allows you to eliminate multiple edges from a noisy input source that may take some time to settle to its final value Separate times are allowed to cover situations where some inputs might need to have the minimum response time and others need longer debouncing push buttons and
153. rameter abbreviations are listed in Appendix E Parameters The parameter display format is NNNNNN VVVVVV Where Ill The three digit parameter number NNNNNN The abbreviated parameter name VVVVVV The value currently stored in memory When you first enter the Setup menu the following line will be displayed SETUP P REVIOUS G OTO T OGGLE E XIT This line lists all but one of the scrolling options that allow you to view parameters or leave the Setup menu The scrolling options function as follows Enter Display the NEXT parameter To view the parameter after the parameter displayed on the last line of the screen if one is currently shown or parameter 002 OPERATION MODE if none are shown press Enter The next parameter will appear on the next line If the screen is full it will scroll up and delete the top line to make room for the new line E G CH Q o E Ll o For example when Enter is pressed four times after the Setup mode is entered the display will appear as SETUP P REVIOUS G OTO T OGGLE E XIT 002 OPERATION MODE 0 003 IO MODE 0000 006 DEBUG DATA 00000 007 DEBUG DATA PORT 0000 Continuing to press Enter after the screen is filled will cause succeeding parameters to be displayed at the bottom of the list with preceding parameters deleted from the top P Display the PREVIOUS parameter To view the parameter previous to the parameter dis
154. rings 1 Group Setup String Definitions A 1 Group Setup Parameter String Formats A 2 MHI 2000 Operation 3 MHI 2000 Output A 3 Multireads A 3 Host Terminal Setup D Port Serial Communications 3 Decode Bins 5 Lan Port Comms and Messages A 6 Presence Inputs amp Relay Types 6 Relay Hold Times 6 User Program A 7 User Variables 7 User Strings 7 Ethernet Card Parameters A 8 FTP Network Options A 9 TCP IP Ports 9 Tracking 10 ASCII Equivalence BA ASCII Equivalence Table B 1 Dimension Diagrams CH MHI 2000 C 1 Photoeye C 1 Photoeye Tree Bracket Photoeye Tree Hardware CA Tachometer Assembly 5 CiMAX 1400 Hand Held Terminal 6 Modem Installation 0 1 Introduction 0 1 Parts List D 1 Site Preparation D 1 Locating amp Mounting Modem D 1 Installation D 2 Modem Operation D 3 Final Testing D 3 Configuring Modem D 3 MHI 2000 Technical Reference Manual Rev A January 2002 APPENDIX E Contents Parameters EA Parameter Regions E 1 Quick Reference List of Parameters by Region E 2 002 027 Operation Parameters 2 100 173 1xx Serial Communication Parameters 2 200 273 BIN x Decoding Group Parameters 4 400 404 Starnode Setup Parameters E 5 501 560 Inputs Outputs Parameters ES 600 639 User Program Parameters 6 640 668 Ethernet Parameters 6 670 697 TCP IP Port Parameters E 7 700 706 Tracking Parameters 7 002 027 Decoding amp
155. rmat x 99y or 9z When sent serially and the default MESSAGE CHARACTER is use this format x 99y or 9z The ASCII question mark decimal 63 hexadecimal 3F command tells the MHI 2000 that this is a Setup command These allow the network or application running at the host to change or read the MHI 2000 s parameters as well as to control the execution of any resident C program running on the MHI 2000 Message Format x or 99y or 9z Where The ASCII character that indicates a setup command Specific Control Commands These are basic commands to perform specific tasks They follow the format x where x is S D R or THH MM SS mm dd yy TABLE 5 3 Special Control Commands S This command causes the MHI 2000 to enter the Setup Menu In this menu you can view and change any of the MHI 2000 parameters For more information see Chapter 4 Startup amp Operation D This command causes the MHI 2000 to enter the Diagnostics Menu In this menu you can run a variety of useful diagnostic tests for alignment and troubleshooting requirements For more information see Chapter 4 Startup amp Operation and Chapter 6 Diagnostics o C ES Ec EE EL R This command causes all of the MHI 2000 s parameters to be set to default values Care should be taken when using this command because there are a few parameters that are used for hardware and commun
156. rotocols to be used when the device transmits receives data through the HOST TERMINAL and SETUP ports There are four options available XON XOFF 1 This is a bi directional control protocol The device will send data through the selected port until it receives an XOFF lt DC3 gt character from the receiving device at which time it will stop transmitting The device will resume transmission when it receives an XON lt DC1 gt character The device will send an XOFF character when its Receive buffer has reached its full capacity of 256 characters It will send an XON when its buffer empties to 224 characters RTS CTS 2 This is a bi directional control protocol The device will assert Clear To Send CTS at the selected port whenever it is prepared to receive data It will drop CTS when its Receive buffer reaches its maximum capacity of 256 characters It will assert CTS again when its Receive buffer empties to 32 characters The device will send data from the selected port until the receiving device drops DTR Data Terminal Ready The device will resume data transmission when the receiving device asserts DTR again E 20 MHI 2000 Technical Reference Manual Rev A January 2002 100 173 Serial Communications Parameters 105 IN PRE HOST 125 IN PRE TERM 145 IN PRE SETUP 165 IN PRE D PORT INPUT PREFIX CHARACTER Valid Values 000 255 Default Value 000 Description The INPUT PREFIX parameters select the ASCII pr
157. rt number 2 3 npacking amp Inspection 2 1 pdate Command Operating System Diagnostic Test 6 2 pload Parameter Command 5 2 ploading Multiple Group Commands 5 12 ser Program Control Commands 5 13 JSER PROGRAM Parameter A 2 ser Program Parameters table E 6 ser Program String Format A 7 SER STRING x E 50 SER STRINGS 1 5 Parameter A2 esas Kes Ge EE Index USER STRINGS 6 10 Parameter A 2 User Strings String Formats 7 USER VARIABLE x E 49 USER VARIABLES Parameter 2 User Variables String Format 7 V VER Command 5 20 W Warning Symbol caution laser radiation xvi warning shock hazard xvi Warning iii X SMIT DATA LED 3 2 XOFF E20 E 20 2 ZONE ERROR CHARACTER 1 E 42 ZONE ERROR CHARACTER 2 E 42 Rev January 2002 MHI 2000 Technical Reference Manual Index 7
158. s Appendix Parameters mode be used by defining a message prefix and suffix for this input port The block mode characters must match those set on the Slave output port 05 Identifies Serial Slave where only one serial port is used for transmit and receive of slave data In this scheme if for example the Terminal port is used for slave data then the first slave transmits out of its Terminal port to the Master The next slave transmits out its Terminal port to the first slave s Terminal port This chain continues for the number of slaves in the network Each slave passes along any data that it receives in its Terminal port from another slave in the chain ultimately up to the Master 06 In this method of Serial Slave protocol both the Terminal and Host serial ports are required when there is more than one slave Either the Terminal or Host port is defined as the Serial Slave In port the port in which additional slave data 15 routed Then the alternate port is used to send data up the chain ultimately to the Master 07 This 15 not a valid serial protocol setting This is used to define a PC based Tunnel interface that is only available on the Starnode or Ethernet TCP ports 08 The Height Input protocol is used when an external serial height sensor is used For example a height tree provides serial height information This protocol enables these devices to be easily integrated with the scanner 09 The Ext
159. s Off to the scanner and modem 2 Connect all cabling as shown in Figure D 1 Figure 0 2 and as follows a Connectthe DB 25 Connector of the Scanner Modem Interface Cable to the Modem Unit connector RS 232C Connect the DB 9Connector to the Setup Port on the scanner b Connectthe wire from the AC Adapter to DC connector on the Modem Unit c Plugthe AC adapter power supply into a 120 VAC wall outlet Note The primary AC power for the modem and scanner must not be on the same circuit as heavy transient loads such as motors or heavy machinery d Connect one end of the Telephone Extension Cable to LINE on the Modem Unit WARNING DO NOT CONNECT THE TELEPHONE LINE FROM THE WALL SOCKET TO THE MODEM CONNECTOR MARKED PHONE THIS CAN PERMANENTLY DAMAGE THE MODEM D 2 MHI 2000 Technical Reference Manual Rev A January 2002 3 Introduction e Connect the other end of the Telephone Extension Cable to your wall phone outlet f Connect the cable from your phone set to PHONE on the Modem Unit Power On the scanner and modem individually Modem Operation The Modem Units front panel LEDs indicate readiness for communication and data flow The fourth LED 56 from the left should remain On after power up Final Testing Final testing of the modem installation is to be performed by SICK Auto Ident Inc Technical Support personnel Contact SICK Auto Ident Inc Technical Support Note Please have the following informat
160. s each box appear longer by the amount of the tolerance allowing the scanner to compensate for the inexact input data When short gaps between boxes are expected this tolerance must be chosen carefully such that box lengths are not increased so much that the gap between boxes effectively disappears If this happens barcodes that could be associated with two boxes will be associated with the first box When using large box tolerance values the inzone and outzone photoeyes may also have to be moved away from the scanner by a corresponding amount This will allow the scanner to make use of the selected tolerance for barcodes at the edges of boxes as the boxes enter or exit the scan zone E 74 MHI 2000 Technical Reference Manual Rev A January 2002 700 706 Tracking Parameters 700 TRACKING TRACKING Valid Values orl 0 Disabled 1 Enabled Default Value 0 Description This parameter indicates the tracking function m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 75 Appendix 701 Parameters MILS TIC TRACKING IN MILS Valid Values 0 999 Default Value 000 Gap Tracking disabled Description This parameter specifies the tachometer resolution expressed in distance traveled by the conveyor per one encoder pulse The value of this parameter can be easily and accurately measured by running the TACH CALIBRATION routine included in the device diagnostic menu described in D
161. s useful information about the current topic Caution Provides information for the prevention of damage to the product WARNING PROVIDES INFORMATION FOR THE PREVENTION OF PERSONAL INJURY OR DAMAGE TO THE PRODUCT Rev A January 2002 MHI 2000 Technical Reference Manual XV Preface Warning Symbols Class 2 Laser Product Laser Classe 2 Klasse 2 laserscanner Laser Klasse 2 Produkt Producto L ser Clase 2 Luokan 2 laserlaite Apparecchiatura laser di classe 2 Laser Radiation Do not stare into Beam Rayonnement Laser Ne pas s exposer Radiaci n L ser No mirar fijamente a el rayo Laser straling Niet in straal kijken Laserstrahlung Nicht in den Strahl blicken auch nicht mit optischen Instrumenten Lasers de Ala katso valolahteeseen Radiazioni laser Non rivolgere lo sguardo direttamente al raggio laser VERMIJDEN BLICKEN LASERSATEILYYN ESPOSIZIONE AL RAGGIO LASER Caution Laser radiation when open and interlock defeated AVOID EXPOSURE TO BEAM Attention En cas d ouverture risque de rayonnement laser NE PAS S EXPOSER Peligro Radiaci n L ser al abrir EVITAR LA EXPOSICION DEL RAYO Waarschuwing Bestraling mogelijk bij geopend en ontgrendeld toestel BLOOTSTELLING AAN LASERSTRAAL Vorsicht Laserstrahlung wenn Abdeckung ge ffnet oder Sicherheitsschalter berbr ckt NICHT IN DEN STRAHL Varoitus Lasers teily saattaa esiinty avattaessa kotelo ja ohitettaas
162. sa suojakytkimet V LT ALTISTUMISTA Attenzione Radiazioni laser in caso di apparecchiatura aperta e dispositivo di protezione difettoso EVITARE OGNI gt gt Warning Shock hazard Danger Haute tension Atenci n Peligro de descarge Waarschuwing Schokgevaar Warnung Vorsicht Hochspannung S hk iskun vaara Attenzione Pericolo di scossa elettrica Caution Attention Peligro Waarschuwing Vorsicht Varoitus Attenzione MHI 2000 Technical Reference Manual Rev A January 2002 Preface Getting Assistance We hope this manual will be helpful If you have questions or comments please don t hesitate to contact SICK Auto Ident Inc For additional assistance please refer to the following information SICK Auto Ident Inc Customer Service Policy We care about your productivity and will go to great lengths to ensure that you have maximum up time Whether you call for a site survey place an order or request technical support you are assured of prompt courteous and personalized attention Our state of the art accounting and computer management systems permit us to instantly access customer order information A trained staff member is available to assist you with Order entry assistance Product information and application answers Product delivery status Technical support One on one problem resolution Contact your sales representative Or to reach SICK Auto Ident Inc Customer Service dir
163. sed for establishing this connection If you want the operating system to determine which controller to use select the default setting of 0 TABLE 20 Values and Descriptions Value Description 0 Determine controller to use in the O S 1 Use the on board built in Ethernet controller 2 Use the optional add on Ethernet controller E 66 MHI 2000 Technical Reference Manual Rev January 2002 640 697 Ethernet Network Parameters 672 NET 1 PORT 682 NET 2 PORT 692 NET 3 PORT NETWORK x PORT Valid Values 0 65535 Default Value 08510 Description The device expects to establish a TCP Ethernet connection with a server using this well known port value and the IP address of the server The default port value of 08510 can be used providing the server uses the same port value The port value must not conflict with port values used by existing server applications such as FTP or Telnet or use port numbers reserved for applications having root privileges m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 67 Appendix Parameters 673 NET 1 PROTOCOL 683 NET 2 PROTOCOL 693 NET 3 PROTOCOL NETWORK x PROTOCOL Valid Values 0 or 7 Default Value 0 Description This parameter indicates the protocol used for reporting data over Ethernet TABLE E 21 Values and Descriptions 0 Default Ethernet protocol TCP 7 PC based Tunnel Protocol over Ethernet TCP
164. ssion bypasses the menu driven user interface associated with the Setup port Direct transmission is useful for remote setup from a host computer The commands are described in Chapter 6 Diagnostics The Starnode port allows the MHI 2000 to be connected to an EIA 485 Starnode Local Area Network Most functions that can be performed through the serial ports can also be performed through the Starnode port The MHI 2000 has an Ethernet 10 base T port Most functions that can be performed through the serial ports can also be performed through the Ethernet port Power Up When you power up or reset the MHI 2000 the SET UP LED will flash for a short time During this time the MHI 2000 will send several status messages to the Setup port CiMatrix Omni 2000 Bootrom Version x x Creation Date mm dd yyyy hh mm ss The lines above display the product name and the Command boot block version and date Type to stop auto boot 0 Auto Booting Rev A January 2002 MHI 2000 Technical Reference Manual 4 1 Chapter Startup amp Operation The section above provides a 5 second delay to allow you to change the basic boot parameters This is further described after the standard status messages Boot Device DXXXXX Network Device DXXXXX Network Device Unit Number 0 Network Name DXXXXX IP Address With Subnet Mask X X X x ffffff00 Gateway IP Address 1 X X X X Boot Option Flags In Hex 0x0 FTP Server gt XXXXXXX FTP
165. st is necessary Photoeyes amp Tachometer Installation Follow the installation directions only if your system requires presence photoeyes height detecting photoeyes and a tachometer 2 2 MHI 2000 Technical Reference Manual Rev A January 2002 Site Preparation Installing the Tachometer A tachometer which measures conveyor movement is required for gap tracking Gap tracking is required when there is the possibility that more than one box may be in the scanning zone at the 2 same time S You must provide a custom bracket to mount the tachometer securely to your conveyor o Connect the tachometer to a driven roller or other driven rotational part of your conveyor using a oj flexible shaft coupling or a belt and pulley drive as shown in Figure 2 1 S FIGURE 2 1 Tachometer Driver by Flexible Shaft Coupling s 2 Z 2 A Shaft Coupling Tachometer Housing Note You must use an appropriate flexible shaft coupling or belt and pulley drive to provide mechanical isolation of the tachometer from your conveyor Without such isolation the tachometer is subject to misalignment roller shaft wobble and consequent wear to the tachometer s precision bearings Alternatively a friction wheel can be used to couple the tachometer to the surface of a belted conveyor Friction drives have the potential to slip and cause tracking errors over time but may be suitable for your a
166. st of commands will be displayed Omni2000 Boot Commands or help help 9 or go start operating system change change boot parameters A display display boot parameters reboot reboot system toggle toggle to debug boot mode 9 updateos download and update OS image in Flash I Available Boot Devices Names Case Sensitive 8 unit 0 oj slip 5 flash 2 User Interface Parameters amp Diagnostics The MHI 2000 user interface is accessed using a terminal connected to the Setup Port This allows you to change parameters and run diagnostics and calibration procedures Refer to Chapter 6 Diagnostics for more information You can also change parameters without going through the user interface by using Host Commands These commands can be sent over any of the communication ports Host Terminal or Starnode Refer to Chapter 6 Diagnostics for more information Operating Modes The MHI 2000 operates in three modes Normal In this mode you can monitor information about the MHI 2000 s operation including the barcode read input and output status and barcode quality Setup In this mode you can set parameters to program the MHI 2000 for differing applications including the type of terminal you are using the barcode symbology on your labels presence configuration use of output relays height of boxes and serial communications Diagnostics
167. the accuracy of parameter 702 FIXED CONV SPEED Running the Test 1 Select and run the test When this test is run you will see a result similar to the following Rev A January 2002 MHI 2000 Technical Reference Manual 6 3 o 2 o c S a Chapter Diagnostics COUNTS mmmm MILS pppp FT MIN Where nnnn The number of tachometer pulses received in one second mmmm The distance in mils that this corresponds to as determined by parameter 702 FIXED CONV SPEED The number of digits reported may vary among MHI 2000 types pppp The calculated conveyor speed in feet per minute If parameter 702 FIXED CONV SPEED is set to zero gap tracking will be disabled If the value is not accurate the distance and speed calculations will be incorrect Tachometer Calibration Procedure If your installation includes a tachometer this procedure may be used to set parameter 702 FIXED CONV SPEED This will be useful when the parameter cannot be derived from other known values such as the number of pulses revolution and the gearing ratio between the driven shaft and actual conveyor movement To Run Calibration 1 2 Select a box or article with a barcode that the MHI 2000 is configured to read Ensure that the conveyor is running at normal speed and that the tachometer 1s functioning and connected correctly Ensure that the following parameters are set to appropriate values a Entera preliminary
168. the compiler and utilities Rev A January 2002 MHI 2000 Technical Reference Manual 5 23 Chapter Host Commands amp Downloads The source file is compiled using the GNU cross compiler for the Hitachi SH3 processor using the following command gcc m3 Wa dsp ansi nostdinc O fvolatile fno builtin Wall IC NCISOFTNCSH3NVincludeN BC CISOFT CSH3 BIN DCPU SH7729 c hello c Where c hello c Tells the C compiler to compile hello c m3 Tells the C compiler to generate SH3 assembler Wa dsp Passes option to the assembler ansi Specifies ANSI C compatibility nostdinc Search only the current and specified directories for include files Optimizes code for size and execution speed fvolatile Considers all references using pointers as volatile memory no builtin Excludes the use of compiler built in functions Wall Selects all recommended gcc compiler warning level options IC NCISOFTNCSH3NincludeN Specifies the path for include files BC NCISOFTNCSH3NBINN Specifies the path for the gcc executables DCPU SH7729 Specifies target processor You can find these and additional compiler switches described in the GNU C Compiler section of the GNU Toolkit Reference Manual Link amp Locate a Program After compiling all the code modules link locate the object files to create a single COFF object module To link and locate the example program enter the command ld o appl o E r dc Map appl map hello o Where
169. tifies that device to the STARNODE network A valid terminal type parameter 402 must also be entered m Parameters Rev A January 2002 MHI 2000 Technical Reference Manual E 37 Appendix Parameters 402 TERM TYPE TERMINAL TYPE Valid Values 0 126 Default Value 000 None Description If C programs are to be automatically downloaded to devices through a network all devices on the network must be assigned a terminal type These type numbers determine which C programs are downloaded to each device For example if device terminal numbers 0001 0004 and 0007 are all designated as 004 and if the program SHIP 12k is assigned to all Type 004 terminals then the STARNODE controller will automatically download SHIP 12k to all three devices upon network startup Terminal type may also be used for Ethernet networks however it is not required Note No program can be downloaded over a Starnode network to a device designated as type 000 E 38 MHI 2000 Technical Reference Manual Rev A January 2002 400 404 Starnode Setup Parameters 403 MSG CHAR PREFIX 404 MSG CHAR SUFFIX MESSAGE CHARACTER PREFIX SUFFIX Valid Values Decimal 032 126 Default Value Decimal 126 tilde Description These characters must frame all command messages sent to the device For example to get the status string of the devices command 5 you would have to enter 5 to get the string m Parameters
170. tion 0 Object 5 outzone deviation 0 Object 6 outzone deviation 0 Object 7 outzone deviation 0 Object 8 outzone deviation 0 Object 9 outzone deviation 0 Object 10 outzone deviation 0 Object 11 outzone deviation 0 OUTZONES Late 0 Early 0 Unexpected 0 Missing 0 On time 0 o CO Ec EL Rev January 2002 MHI 2000 Technical Reference Manual 5 17 Chapter Host Commands amp Downloads TOT00 Command When sent over STARNODE or use this format TOT00 When sent serially use this format TOT00 The command alpha O T numeric zero zero clears all of the totals reported in response to the TOTAL command and generates the message Clearing box count 5 18 MHI 2000 Technical Reference Manual Rev A January 2002 Control Commands from the Host l amp Commands In some installations an external system may be used to detect when boxes have entered and exited the scan zone replacing the inzone and outzone photoeyes normally used The serial commands and permit an external system to send Presence signals to the MHI 2000 replaces the inzone photoeye signal and replaces the outzone photoeye signal Parameter 501 TRANSMIT DATA must be on set to 1 when using these serial commands These commands will produce zone errors if two command are received before a command is received These commands
171. to Ident Inc will attempt to return the repaired or replacement equipment on a best effort basis within five working days You may have a different support plan specifying other terms For critical applications SICK Auto Ident Inc recommends you keep a spare MHI 2000 on hand for immediate replacement Alternatively you can select a support plan that specifies a quick response time or a MHI 2000 swap SICK Auto Ident Inc shall pay surface transportation charges for the return shipment if the address is within the 48 contiguous states or the District of Columbia Customers outside this area shall pay shipping costs customs clearance and any other related charges Your MHI 2000 will be returned after inspection and repair However upon return the MHI 2000 may require re configuration to the setup parameter values you were using Product Warranty SICK Auto Ident Inc guarantees that its products are free from defects in materials or workmanship under proper and normal use and maintenance in accordance with SICK Auto Ident Inc s operating instructions for a period of one year from the shipping date This warranty shall be null and void if equipment is modified if it is improperly installed or used if it is damaged by accident or neglect or if components are improperly installed or replaced by the buyer Under no circumstances shall SICK Auto Ident Inc be liable to the buyer or any other party for lost profits diminution of go
172. tocols and messages Control Commands from the Host When sending commands to the MHI 2000 through a Host or Terminal Setup port a framing character normally a tilde must be sent before and after each command Starnode or Ethernet port a forward slash must precede each command Otherwise all strings that begin with an ASCII A or greater will be interpreted as data and will be sent to the user program In Starnode environments command values are passed via the SSEND SBRDC or SBRDT operations A description of each command is described in Table 5 1 The commands are listed numerically by decimal value in ascending order Commands with a decimal value less than 65 are processed at the operating system level Commands with a decimal value of 65 or greater are interpreted as data to be passed to a user C program running on the MHI 2000 Rev A January 2002 MHI 2000 Technical Reference Manual 5 1 o CO ES Ec EL Chapter Host Commands amp Downloads TABLE 5 1 Terminal Control Commands Command Message Type Dec Hex Serial Network Request Diagnostic String 52 34 4 4 Request Status Information 53 35 s 5 Reset 59 3B gt Clear Diagnostic Count 60 3G lt lt Enable Digital Output 61 3D X X Turn Relay Off 62 3E gt x Setup Command 63 3F x 2x Upload Parameter 37 25 YoxX Program Message
173. tomer Service Fax 781 828 3150 Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of their respective companies OMNI CiComm CiFrame CiMenu CiMAX CiPRO CiBOS Scanstar Starnode and TALL Other references to trademarks are the rights of their respective owners Printed in the United States of America Warning WARNING THIS EQUIPMENT GENERATES USES AND CAN RADIATE RADIO FREQUENCY ENERGY AND IF NOT INSTALLED AND USED IN ACCORDANCE WITH THIS USER MANUAL MAY CAUSE INTERFERENCE TO RADIO COMMUNICATIONS IT HAS BEEN TESTED AND FOUND TO COMPLY WITH THE LIMITS FOR CLASS A COMPUTING DEVICES PURSUANT TO SUBPART J OF PART 15 OF FCC RULES WHICH ARE DESIGNED TO PROVIDE REASONABLE PROTECTION AGAINST SUCH INTERFERENCE WHEN OPERATED IN A COMMERCIAL ENVIRONMENT OPERATION OF THIS EQUIPMENT IN A RESIDENTIAL AREA IS LIKELY TO CAUSE INTERFERENCE IN WHICH CASE THE USER AT HISOWN EXPENSE MUST TAKE NECESSARY MEASURES TO CORRECT THE INTERFERENCE THIS PRODUCT DOES NOT EXCEED THE CLASS A LIMITS FOR RADIO NOISE EMISSIONS FROM DIGITAL APPARATUS SET FORTH IN THE RADIO INTERFERENCE REGULATIONS OF THE CANADIAN DEPARTMENT OF COMMUNICATIONS LE PR SENT APPAREIL NUM RIQUE N MET PAS DE BRUITS RADIO LECTRIQUES D PASSANT LES LIMITES APPLICABLES AUX APPAREILS NUM RIQUES DE LA CLASS A PRESCRITES DANS LE REGLEMENT SUR LE BROUILLAGE RADIOELECTRIQUE DICT PAR LE MINISTERE DES CO
174. tup strings that are used to set up the MHI 2000 from a host computer Each string is diagrammed to identify the parameters in the string by their positions Group Setup String Definitions TABLE A 1 Group Setup String Definitions Parameters in Region X Group Y Parameter Setup String 0 0 MHI 2000 OPERATION 002 007 0 1 MHI 2000 OUTPUT 011 013 0 2 MULTIREADS 027 1 0 HOST SERIAL PORT 100 113 1 2 TERM SERIAL PORT 120 133 1 4 SETUP SERIAL PORT 140 150 1 6 D PORT SERIAL PORT 160 173 2 0 DECODE BIN 1 200 204 2 2 DECODE BIN 2 210 214 2 4 DECODE BIN 3 220 224 2 6 DECODE BIN 4 230 234 2 8 DECODE BIN 5 240 244 3 0 DECODE BIN 6 250 254 3 2 DECODE BIN 7 260 264 3 4 DECODE BIN 8 270 274 4 0 LAN PORT COMMS and MSGS 401 404 5 1 PRESENCE INPUTS RELAY TYPES 501 524 5 5 RELAY HOLD TIMES 553 560 Rev A January 2002 MHI 2000 Technical Reference Manual 1 Appendix Group Setup Strings TABLE A 1 Group Setup String Definitions Continued Parameters in Region X Group Y Parameter Setup String 6 0 USER PROGRAM 600 602 6 1 USER VARIABLES 610 625 6 3 USER STRINGS 1 5 630 634 6 4 USER STRINGS 6 10 635 639 6 5 ETHERNET CARD 1 640 647 6 6 ETHERNET CARD 2 650 657 6 7 FTP NETWORK OPTIONS 660 668 6 8 TCP IP PORT 1 PORT 2 670 687 6 9 TCP IP PORT 3 690 697 7 0 TRACKING 70
175. uctions that utilize advanced data structures and operators economical syntax and advanced flow control capabilities C programs written for the SICK Auto Ident Inc family of controller products use the GNU gcc SH3 cross compiler You should become familiar with the GNU Toolkit User Manual To compile link and locate a user program 1 Create a C program 2 Compile the program 3 Lank locate the program 4 Create formatted output files a Map output file map b Object file for symbolic debugging o c LAN transfer file 2k for Starnode or Ethernet d Host Term transfer file s2k serial downloads o 2 gt m LAN transfer files and Host Term transfer files can be treated exclusively of one another They are output files for Starnode Dk or serial downloads o G D I Developing User Programs You can develop and compile C programs on any PC equipped with an RS 232 serial port a Starnode PC Interface Board or an Ethernet board using TCP IP To download through Starnode network LAN the target controller must include the Starnode option You load the C program into the target controller through any RS232 serial port or over the Starnode network The result of the compilation process produces a 12k download file for Starnode environments and an s2k file for RS 232 serial downloading Installing C Programming Platform The SH3 C Programm
176. ues have been changed then the MHI 2000 prompts whether these changes should be saved Responding yes Y will save the changes Data Entry Through Setup Menu on the ASCII Terminal Enter new values as follows 1 2 3 Move through the Setup menu to display the desired parameter on the last line of the list Type in a new value Press Enter to enter the value Ifyou entered a valid value the beeper will sound once and the terminal will show the parameter again with the new value replacing the old one Ifyou entered an invalid value three short beeps will be sounded The previous value for the parameter will remain displayed and unchanged Exit the Setup menu to accept the changed value or move to the next parameter to be changed Diagnostics Menu Display on the ASCII Terminal The Diagnostics menu lists all of the diagnostic tests that are available Operation is similar to Setup menu operation When you enter the menu from the Normal mode the following will be displayed DIAGNOSTICS P REVIOUS R UN TJOGGLE E XIT If you toggle from the Setup menu to the Diagnostic menu you will see the above line plus all of the Diagnostic menu lines you have previously displayed While in the Diagnostics menu your choices are Enter Display NEXT test on the last line P Display the PREVIOUS test on the last line R RUN the diagnostic test currently displayed on the last line Refer to the individual test
177. ug data out TCP2 Port Add 1024 Enable sending debug data out TCP3 Port Add 2048 Enable sending debug data out Telnet Port Default Value 0000 Disable reporting of debug data m Description This parameter allows you to select which port should receive special debugging information as defined in Parameter 006 DEBUG DATA By setting this parameter accordingly debug data can be sent out any combination of communication ports This is useful when debugging a working system that may for example be communicating to a host system via the Terminal port Debug data won t be sent out the Terminal port if this port is not enabled If however a computer is connected to the Setup port then entering 128 would enable any debug reporting to be seen on this port Parameters For example a setting of 385 sends debug data to the TCP1 Port 256 the setup port 128 and the Terminal port 1 Notice that 256 128 1 385 007 DEBUG DATA PORT uses the same format as 003 IO MODE except that TABLE 10 TUNNEL MULTI READS Valid Values and Descriptions You set a bitto 0007 DEBUG DATA PORT Enable the data output 0003 IO MODE Disable the data output Rev A January 2002 MHI 2000 Technical Reference Manual E 11 Appendix 011 Parameters NO READ CHAR NO READ CHARACTER Valid Values Decimal 001 122 Default Value Decimal 063 ASCII Description The NO READ CHAR is sent in the data field of th
178. up string When downloading a string you should follow this command with a command This will cause the MHI 2000 to reboot with the new parameters applied These commands follow the format Xy Is the specific group setup string Refer to Appendix A Group Setup Strings for more detail 9xy 1 the command to upload a specific group setup string 8xy 15 the command to download a specific group setup string All individual parameters within the string should be separated by a space Group strings may be truncated if later parameters within that string do not have to be modified If the string is accepted you will get the following response Group 8xy Loaded Individual Parameter Command This is your basic command to change an individual parameter only After downloading a string you should send a command This will cause the MHI 2000 to reboot with the new parameters applied These commands follow the format ppp Is the specific parameter number vvv Is the specific parameter value pppvvv Is the command to change parameter ppp to a value of vvv 5 14 MHI 2000 Technical Reference Manual Rev A January 2002 Control Commands from the Host ASCII A or Greater Command User Program Data Any value greater than an ASCII A decimal 65 hexadecimal 41 will be forwarded to the C program running the MHI 2000 for execution Message Format MESSAGE Where A any greater ASCII character Informs the
179. value for parameter 702 FIXED CONV SPEED A best guess or a value of 50 is appropriate b Setparameter 510 INZONE DEBOUNCE to the appropriate presence and tachometer input debouncing times c Enter accurate values for parameters 705 INZONE TO DATA and 706 OUTZONE TO DATA the distances between the inzone and the outzone photoeyes and the centerline of the scan zone Select and run the test When the test is started the scan zone between the inzone and outzone photoeyes should be empty The message Waiting for box to break inzone will be displayed on the terminal If there are boxes in the zone when the test is started you may see the message Waiting for zone to clear of boxes until the boxes exit from the scan zone Pass several boxes through the scan zone on the conveyor one box at a time As each box blocks the inzone photoeye the message Inzone will be displayed When the leading edge of the box blocks the outzone photoeye a message similar to the following will be displayed Box x nnn tach counts tttt m s mmm mils tic ppp ft min ht zone q MHI 2000 Technical Reference Manual Rev A January 2002 Introduction Where x The number of the box passed through the zone nnn tThe number of encoder pulses recorded mmm The calculated distance traveled per pulse ppp The resulting conveyor speed q The height zone indicated by the height sensing photoeye tree if your application requires this Example B

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