Meritor WABCO TOOLBOX Software User`s Manual
Contents
1. Update Application About TP 99102 Revised 01 04 Page 71 TOOLBOX Technical Support MERITOR WABCO About TP 99102 Page 72 Select About from the pull down menu for information about Meritor WABCO TOOLBOX Software including the version number You may need this information if you call the ArvinMeritor Customer Service Center About Mentor WABCO PC Diagnostics E Meritor WABCO PE Diagnostics FA eri AAN Copyright 2003 Meriter WABCO All Rights Feserved Se Warming Thi computer program is protected Ex copyright law and international treaties Ilmantharzer repmmAnietinm ar toni at this program or any portion chit may result in severe cvil and criminal penalties and will Ee prosecuted to the masimun estent possible under the law Revised 01 04 MERITOR WABCO Notes Notes MERITOR WABCO Meritor WABCO components are integral members of Drivetrain Plus by Meritor the industry s most complete drivetrain For more information call 800 535 5560 MERITOR WABCO Meritor WABCO Vehicle Control Systems 3331 West Big Beaver Road Suite 300 Troy MI 48084 www meritorwabco com TOOLBOX Software User s Manual Revised 01 04 TP 99102 2004 Meritor WABCO Litho in USA2. B Plant Location OEM Settings Plant Location HEM Revised 01 04 MERITOR WABCO Hydraulic ABS Hydraulic ABS Reference For maintenance and repair information refer Material to the Meritor WABCO Trailer ABS Maintenance Manual MM 39 Hydraulic ABS for Medium Duty Trucks Buses and Motor Home Chassis NOTE TOOLBOX Software must be connected to the vehicle and the vehicle ignition must be ON in order to display information HYDRAULIC ABS MENUS AND TOOLBARS Select Hydraulic ABS from the TOOLBOX Main Menu TOOLBOX will recognize the HABS or Hydraulic Power Brake HPB ECU and display the appropriate screen lf you are working with HPB refer to the HPB section of this manual Main Screen Meritor WABCO Hydraulic ABS TractorECU Display ComponentTests EndofLine Help ECU Information Wheel Sensor ECU Type HABS 12 RPM MPH Part Number 4461 090090 Front Left 9 1 Manufacture Date 48 01 Front Right 9 fi A Serial Number 0001 3135 Rear Left 9 1 1 Software Rev Hass Rear Right 9 ft A r Faults y Learned Component Yes Existing None Stored IV Retarder Relay Controller Information Status Voltages Project 4 Version ABS Lamp on Battery 1118 Channel le fi 0 ABS Brake Off Ignition Safety 5 7 ABS Retarder Error po 1 21 03 3 05 AM y TP 99102 Revised 01 04 Page 37 Hydraulic ABS MERITOR WABCO The Main Screen provides
3. TP 99102 Page 18 MERITOR WABCO Select RSC Trailer Valve from the pull down menu to cycle the RSC trailer valve z Meritor WABCO ABS ie Lamps ECU Information Relay Wheel Sensor ECU Type Engine Data Link Configuration Disable ATC Left Front Part Humber Ensiksi Right Front Manufacture Date Reset Memorized Left hd NOTE Do not activate the service brake while testing the RSC trailer valve RSC Trailer Valve Activation Do not activate the service brake during this test Press the Start button to activate the ASC trailer valve Press Start to begin the test tal RSC Trailer Valve Activation The ASE Ihale valve amp beirg goded on and oll Ths biake ighis should be lasting on and ci The breike brake pressure shoud be at maximum aed then ial oht Press the Stap bullon to end the bel Revised 01 04 MERITOR WABCO Tractor ABS Lamps Ka Relay Revised 01 04 Select Lamps from the pull down menu to turn the tractor ABS trailer ABS or ATC wheel spin indicator lamps on or off Beno WARD ARS TractorECU Display Help Endre Data Link ECU Type Disable ATC MPH ae Enable ATC np ano Resel Memonzed y Lamp Test Ea Tum ABS Tum ATC Tum Tw Lamp Off Lamp On LampOn ONES This is helpful in verifying correct operation installation and wiring of the lamps to the ECU Select Relay from the pull down menu
4. TP 99102 Revised 01 04 Page 1 Introduction System Requirements MERITOR WABCO Pentium based personal computer Microsoft Windows 98 Me 2000 or XP Internet Explorer version 3 02 or higher must be installed NOTE You must have Administrator Privileges to install and run TOOLBOX Software on Windows NT 64 MB RAM Approximately 10 0 MB hard disk space for each program 60 MB hard disk space for full install CD ROM drive RS232 to SAE J1708 or RS232 to PLC converter cable Serial Port RS232 SAE J1708 interface adapter required Meritor WABCO recommends using a mouse with this program Windows is a registered trademark of the Microsoft Corporation 1 Windows versions approved for use with TOOLBOX as of 01 04 TP 99102 Page 2 Revised 01 04 MERITOR WABCO Introduction Installation Follow the instructions included with TOOLBOX Software to install the program on your computer The installation screen offers three types of installations Typical Compact and Custom Select Typical or Compact to install tractor trailer and hydraulic ABS diagnostic programs Select Custom to install only one or two of these programs After installation Meritor WABCO TOOLBOX Software will be available on your desktop as an icon and under the Windows start menu Refer to System Setup on page 5 for first time use instructions NOTE An RS232 to J1708 or RS232 to PLC converter box attach
5. Tractor ABS MERITOR WABCO Wheel Speed Select wheel speed from the pull down menu to display wheel speed data in both numeric and graph form Mentor WAROO ARS Tractor ECU Componen Tasis Help Wheel speed information may be viewed in RPM revolutions per minute or MPH miles per hour Select the appearance and style from the options menu Display wheel speed data vertically or horizontally C RPM MPH TP 99102 Page 14 Revised 01 04 MERITOR WABCO Tractor ABS Wheel Speed Bar Graph x C RPM MPH Memorized Select Memorized Components from the pull Data down menu E Version NOTE Use Display Memorized Components ABS Only to view data To clear a memorized component use the Memorized Components function that appears on the Component Tests Menu Memorized Components EI J Retarder V Engine Data Link Driveline Retarder Engine Retarder J Differential Lock J Exhaust Retarder IV Trailer Brake Valve Close AO NN A TP 99102 Revised 01 04 Page 15 Tractor ABS RSC Data E Version ABS Only TP 99102 Page 16 MERITOR WABCO Select RSC Data from the pull down menu for RSC status information i RSC Data ASC Control Status RSC Brake NA FSC Engne Ita Ni 1 Yok Sccekionsle Senso For RSC Control Status NA RSC is not an option OFF RSC is installed but is not currently active For Accelerometer sensor Acce
6. The ae Fault Information screen will appear sd Poe Faulk Information Repair Instructions Reade culput pints nat connected lo a load Load was once detected or SAE engine message te merg but veas once received l Update Desa Print Save Eri A description of the fault the number of times the fault occurred the system identifier SID and the failure mode FMI are all displayed in the fault information window Basic repair instructions for each fault are also provided For detailed repair instructions click on the e Bookmarks fault to display a troubleshooting information Complete sheet Bookmark and Thumbnail tabs at the listing of ABS side of the troubleshooting information sheet fault codes by provide additional information A sample SID FMI Click troubleshooting information sheet appears in to display the Appendix This screen also provides a link Thumbnails to the appropriate system schematic Click individual pages to display Faults that may occur after the screen is displayed will not appear until a screen update is requested Use the update button to refresh the fault information table After making the necessary repairs use the clear faults button to clear the fault Use the update button to refresh the fault information table and display the new list of faults Use the Save or Print button to save or print the fault information data TP 99102 Revised 01 04 Page 13
7. and does not change All other information such as wheel sensor speed and voltages Is read and updated continuously From the Main Screen you can select Restart Exit or Help Meritor WABCO ELM ay 1 10 x Select ELM from the ELM Main Screen A pull down menu will appear with English listed This program ts available in English only Select Display from the ELM Main Screen A pull down menu will appear Select faults from the pull down menu The Fault Information screen will appear s Falk information E xj Faults EXE rom 52 IE Te 15p 4590 Shenae ipe Haba 7 Repair aan cthians The qpecd agra hen an Errira apdetc sata Check the ccancgicn ta th 242 lives Revised 01 04 MERITOR WABCO Components Revised 01 04 ELM for Trailers A description of the fault the number of times the fault occurred the system identifier SID and the failure mode FMI are all displayed in the fault information window Repair instructions for each fault are also provided Faults that may occur after the screen is displayed will not appear until a screen update is requested Use the Update button to refresh the fault information table After making the necessary repairs use the Clear Faults button to clear the fault Use the update button to refresh the fault information table and display the new list of faults Use the Save or Print button to save or print the fault information data Select Componen
8. bleed the circuit and master cylinder Follow the standard bleed procedures used by your facility or use the procedures listed in Meritor WABCO HABS Installation Guide TP 99124 or HABS Maintenance Manual 39 TP 99102 Page 43 Hydraulic ABS MERITOR WABCO A WARNING Failure to bleed the system whenever any hydraulic system fitting is loosened or disconnected will allow air to remain in the system This will prevent the hydraulic pressure in the brake system from rising enough to apply the brakes correctly This will cause the stopping distance to increase and can result in serious personal injury Correctly discard hydraulic brake fluid that is removed from the brake system Hydraulic brake fluid that is removed can be contaminated and can cause damage loss of braking and serious personal injury Use only the type of hydraulic brake fluid specified by the equipment manufacturer Do not use or mix different types of hydraulic brake fluid The wrong hydraulic brake fluid will damage the rubber parts of the brake caliper and can cause damage loss of braking and serious personal injury Do not let the brake master cylinder fluid get below the minimum level during the bleeding operation Keep the master cylinder reservoir filled with new DOT approved brake fluid as specified by the original equipment manufacturer Failure to keep the brake reservoir level above minimum could result in more air entering system making it impossi
9. 01 04 ELM for Trailers Electronic Leveling Module ELM for Trailers For Maintenance and Repair information refer to Meritor WABCO ELM Service Bulletin number TP0326 A copy of this bulletin is posted on our website www meritorwabco com NOTE TOOLBOX Software must be connected to the vehicle and the vehicle ignition must be ON in order to display information ELM ABS MENUS AND TOOLBARS Select Trailer ELM from the TOOLBOX Main Menu The ELM Main Screen will appear E Meritor WABCO ELM t 104 x Trailer ECU Display Components Modify Help ECU Information Valves ECU Type Trailer ELM Main Deactivated Part Number ee Bellow Deactivated Manufacture Date 1271 7 2003 Serial Number 000014 tego Activated Software Rev 5 0 0 4 ee pres Faults Height cents 140 None Existing None Stored Pressure psi 0 0 i m Control Status gt r Switches Operating Mode Stop Raising Deactivated ELM Height At Ride Height Lowering Deactivated m Calibration Values Low f 17 Normal 141 High 222 4 2004 11 32AM TP 99102 Page 63 ELM for Trailers Restart Exit Help ELM Display Faults TP 99102 Page 64 MERITOR WABCO This screen provides icons and pull down menu task selections It also provides information about the current state of the Meritor WABCO ELM ECU information e g part number serial number etc is read once
10. Component Tests from the Trailer ABS Main Screen A pull down menu will appear Component Tests Modify H Valves Lamp Sensor Test Sensor Orientation Test IP LIMB Trailer TCS II Manufac foc iM Serial Nu NOTE Sensor Orientation Test option is only available with TCSII Enhanced Easy Stop ECUs It will not appear as a menu choice for Easy Stop ECUS Select Valves Lamp to display the Valve Activation screen From this screen you can check the status of the trailer ABS valves and the ABS indicator lamp mounted on the trailer a Valve Activation Select Valve to Activate Yellow C Blue LS Achvate Ped Claves Test Warning Lamp Warning Lamp Test Test Status _ Lose Revised 01 04 MERITOR WABCO Trailer ABS Valves 2S 1M Systems S Sensors M Modulator Valves The Red valve indicator will be selected Click on the Activate button and listen for the valve to click indicating a good installation 2S 2M 4S 2M and 4S 3M Systems The Yellow valve indicator will be selected Click on the Activate button and listen for the valve to click indicating a good installation Repeat for the Blue valve NOTE Selecting All Valves will sequence all of the valves beginning with the Yellow valve As each valve is cycled the Test Status box at the bottom of the screen will display the status of the test Lamp Click on the Warning Lamp Test button on the bottom of the va
11. Exit to exit HPB and return to the TOOLBOX Main Menu Display Select Display from the HPB Main Screen A pull down menu will appear Meriton WABCO HPB Tractor ECU Display Component Tests eults Wheel Speed s Counters ECU Infoturc ECU Type HP 1247 Part Number 8849058562 Manufacture Date 1111942002 Serial Number 00000161 Software Rev HEASODI2 70 TP 99102 Revised 01 04 Page 49 Hydraulic Power Brake HPB MERITOR WABCO Faults TP 99102 Page 50 Select Faults to display the Fault Information screen NOTE The Fault Information screen is also accessible from the HPB Main Menu Fault Information Got hear se or Epa 2 Lait lar Sorgo Open 3 Lett Beal Sensor Open 4 Right Front Sensor Open 5111933 Cormmavocion Message merul Brake Press Sense Rec Shotied ba 12 Sly gt Or Repar Instroctons Opencrouk e detected Check senna wing and cormeclors hoc nbemtlent contaci Replace SENO METETE The Fault Information screen contains a description of each fault including the type of fault Active or Stored SID and FMI number Repair instructions for the fault appear at the bottom of the screen Faults that occur after the screen is displayed will not appear until a screen update is requested Use the Update button at the bottom of the screen to refresh the fault information table and display a new list of faults After making any requir
12. Type ELM Group Weight lbf 0 0 Part Number 88401 58610 Group Weight 0 0 Manufacture Date hr 0 29 2002 Valves Serial Number 000063 mest Deactivated Software Rev 5 0 0 5 Bow Deactivated Tag Axle Deactivated r Faults Sensors es Existing None Stored Height cnts 93 l Pressure psi fo 0 r Control Status Operating Mode Stop Raising Activated ELM Height at Ride Height Lowering Activated r Calibration Values Low 73 Normal 95 High i 30 3 3 2003 203PM TP 99102 Revised 01 04 Page 61 ELM for Tractors MERITOR WABCO Select Start Calibration The Calibrate ELM screen will appear E Calibrate ELM A xj Raise Lower Raise Height crits le stop Lower Calibrate Calibration Yalues High Level Mormal Level Low Level Status Calibrating NORMAL Level Adjust vehicle to the normal level and then select the Calibrate button e Follow the on screen prompts to raise and lower the vehicle to the normal ride height selected by the vehicle manufacturer Press Calibrate to set e After ride height is set raise the vehicle to the upper level Press Calibrate to set e After upper level is set lower the vehicle to the low level Press Calibrate to set e Check the screen to verify that the calibration was successful TP 99102 Page 62 Revised 01 04 MERITOR WABCO Reference Material Computer to Vehicle Main Screen Revised
13. all TOOLBOX pages Search E by title contents or type in a specific topic search for help on System Select System Information and follow the Information screen prompts to print a report of system hardware operating system version drivers etc Run this report whenever you contact the ArvinMeritor Customer Service Center Meritor WABCO PC E 10 x System Setup Help m Contents M EXIT Search For Help On pe System Information Update Application About TP 99102 Page 8 Revised 01 04 MERITOR WABCO Main Menu Update Select Update Application to download future Application revisions to TOOLBOX This option is available for TOOLBOX version 5 0 and higher Follow the screen prompts to complete the download Versions 5 0 and Higher Meritor WABCO PC Di ia 10 x System Setup Help ME E Contents ME EXIT Search For Help On FF System Informatiori About Select About from the pull down menu for information about Meritor WABCO TOOLBOX Software including the version number You may need this information if you call the ArvinMeritor Customer Service Center About Mentor WABCO PC Diagnostics E Meritor WABCO PE Diagnostics FA eric AAN Copyright 2003 Meriter MARCO All Rights Fesernved C Warming Thi computer program is protected b coprright law and international treaties lInanthnrizer repimidur tnon nr sto Fabio at this pogam or
14. any portion chit may result in severe cvil and criminal penalties and will Ee prosecuted to the masimun estent possible under the law TP 99102 Revised 01 04 Page 9 Notes MERITOR WABCO TP 99102 Page 10 Revised 01 04 MERITOR WABCO Reference Material Main Screen Revised 01 04 Tractor ABS Tractor ABS For maintenance and repair information refer to the appropriate Meritor WABCO Truck Tractor and Bus ABS Maintenance Manual MM 30 D Version ABS MM 0112 E Version ABS NOTE TOOLBOX Software must be connected to the vehicle and the vehicle ignition must be ON in order to display information TRACTOR ABS MENUS AND TOOLBARS Select Tractor ABS from the TOOLBOX Main Menu The Tractor ABS Main Screen will appear Meritor WABCO ABS TractorECU Display Component Tests Help ECU Information r Wheel Sensor ECU Type Basic 12 RPM MPH Configuration ssa 00 Left Front k7 o o ooo Part Number 884906244 0 Right Front k7 o IS Manufacture Date 19 2000 Left 2nd YC o Serial Number ls fooooooz2 Right2nd k7 fo s Software Rev E08 tits Left 3rd E Engine Data Link 119393 0 Right 3rd EE i Faults Learned Components None Existing None Stored VM ATCValve M Retarder Relay Y Data Link Control Status a Switches 7 Voltages 7 ABS Brake T ABS Off Diagonal 1 11 35 4 ABS Retarder Off dis ue io frias ATC Brake N A ron A lased 11 20 ATC Engine N
15. are essential TOOLBOX will not operate correctly if these selections are not accurate For assistance contact the ArvinMeritor Customer Service Center at 800 535 5560 From the System Setup pull down menu select COM Port to display the Device Settings menu Current settings will be shown Device Settings Current Settings Vendor M oregon AP12104 Protocol 1 708 Device epee oore COM Revised 01 04 MERITOR WABCO Main Menu To change these selections Vendor Click on the down arrow for a list of vendor choices Select the appropriate vendor Vendor name SS should appear i on the parts label Device Settings on the connector box Current Settings Mendor earborn Group MPS Moregon AP121004 Device MPSI Hagikey HD Parallel Port Data Module Cancel Protocol Click on the down arrow for the protocol choices Device Settings Current Settings Merdar O TP 99102 Revised 01 04 Page 7 Main Menu MERITOR WABCO Device Click on the down arrow for the device choices Select the device and port to which the data cable is connected Device Settings Current Settings Vendor Noregon RP12104 Protocol 31708 Device Kent Moore COM r Click OK to accept the selections and close the Device Settings window Help Select the Help icon for help in using Meritor AP WABCO TOOLBOX Software Help is A accessible from
16. in order to display information TRAILER ABS MENUS AND TOOLBARS Select Trailer ABS from the TOOLBOX Main Menu The Trailer ABS Main Screen will appear W Meritor WABCO Trailer ABS Diagnostics Trailer ECU Display Component Tests Modify Help Zal 8 gy ECU Type Trailer TCS Configuration 4572M Manufacture Date 41 21997 Serial Number 700001 60 Part Number 4461 030011 Software Revision V321 Faults Wheel Sensor Speed RPM Existing None YEI 7 BL 7 Stored None YE2 lt 7 BUZ lt Service Information Current Miles fi 6 Service Miles fi 6 Fevs Mile 493 0 Message Center A This screen provides icons and pull down menu task selections It also provides information about the current status of Meritor WABCO ABS TP 99102 Page 23 Trailer ABS Restart Exit Help Trailer ECU Language Restart TP 99102 Page 24 MERITOR WABCO ECU information is read once from the ECU and does not change All other information e g wheel sensors voltages and fault information is read and updated continuously NOTE Double click on Yes in the Existing or Stored Faults fields to bring up the Fault Information screen This screen is illustrated on page 40 Service Information may also be observed from the Trailer ABS main screen From the Main Screen you can select Restart Exit or Help UD Meritor WABCO Trailer ABS Diagnostics fel Trailer ECU Disp
17. is also accessible from the HABS Main Menu Fault Information Ed Faults TT a a 1 Right Rear Sensor Incorrect data ACTIVE 4 Repair Instructions j measurement not corect Check for broken wire short to power or short to ground 2 Clear Faults Print Save US Exit The Fault Information screen contains a description of each fault including the type of fault Active or Stored SID and FMI number Repair instructions for the fault appear at the bottom of the screen For detailed repair instructions click on the fault to display a troubleshooting information sheet Bookmark and Thumbnail tabs at the side of the troubleshooting information sheet provide additional information A sample troubleshooting information sheet appears in the Appendix This screen also provides a link e to the appropriate system schematic Clic individual Faults that occur after the screen is displayed pages to will not appear until a screen update Is display requested Use the Update button at the bottom of the screen to refresh the fault information table and display a new list of faults e Bookmarks Complete listing of ABS fault codes by SID FMI Click to display After making any required repairs use the Clear Faults button to clear the fault Clear each fault as it is repaired Use the Save or Print button to save or print the fault information data Please refer to page 25 for more inform
18. A an on ina mn mph ATC Disabled 9 6 00 314PM 5 This screen provides icons and pull down menu task selections It also provides information about the current state of Meritor WABCO ABS ECU information is read once from the ECU and does not change All other information e g wheel sensors control status voltages faults and road speed is read and updated continuously The status of ABS switches and lamps as well as other data may be observed from this screen TP 99102 Page 11 MERITOR WABCO Tractor ABS MERITOR WABLO Restart Exit Help Tractor ECU Display TP 99102 Page 12 From the Main Screen you can select Restart Exit or Help Meritor WABCO ABS TractorECU Display Component Tests Help Select Tractor ECU from the Tractor ABS Main Screen A pull down menu will appear Select Language Ea Cancel Refer to page 5 of this manual for information about using the Language selection Select Restart to refresh update ECU information Select Display from the Tractor ABS Main Screen A pull down menu will appear Meritor WABCO ABS Tractor ECU Mais Component Tests Uliky Help ls a Whesl Speed E AA Memornged Data ECU Infot psc Data ECU Type Frame tai Configuration 457484 Part Murber 44105204 blanu sciure Oale 1342003 0 Serial Number Innen Revised 01 04 MERITOR WABCO Tractor ABS Faults Select Faults from the pull down menu
19. A Giese oars acid ia ati do Dirt ee Soo Sh ee inci Anh oa 41 Actuate IUP LS E caracas DAR dt ASO eee 42 RESCEWIEMOTIZEG vi ota seaweed ad She aw Pee ee ee bee ie See eee Ses 43 End Of LINE is o aa aaa sb utte daa alan Seat oS is ta 43 Hydraulic Power Brake HPB 00 0 cece eee eee 48 Technical ASSISTANCE A dad 48 Mala Screen scada 61900019 A alada a ada 48 Restart EXIIAEID 510 52 5 a ed Bem teks ds a ade 49 WHACTOMEGU Sue ntsc tt dt ias cos 49 Language romad sd km e A ON Ee Soho at Se Pek eee s eat 49 RESTA ida aru du Narn oy Ww PAT A Walcott a all it eA ae RA 49 A eStats ase a eae as A E ae han ete 49 BA 01 oe ee atte e id ce at wt ace et eet es etn ela ee eS de 49 EAS act A M Beaded ak keene Lk ae ee 50 Wheel speed riada eases RA Sune Nee mi ees ee eeu 51 COUNT tsa ach rr Oe BE Seine ee al ee eG eee ee Be naad 51 Component Tests cies atest kkk Ahaa as A atk iene 52 VANOS eck eatin totais Pena A ee i Aiea a Rat O Gina mpi eae 52 Lamp Ski naan o aa De Shean Barty acia een EA 53 PAK GA Brake a oe 53 REAY A O 54 Engine Data Link lt a Sai asutas aasa aaa arrasa 54 Disable ATC cate ada ad o a add ade ade 55 Enable ALC a Gata ok ia owe a a ds 55 Miscellaneous QUEPUTS 2 1140 valada memm daa A eee va O E ewe SES 56 Reset Memorized For Systems Equipped with a Retarder Relay 57 ELM TOR TFactors nata rd ras tdi 58 ReterenceWaterlal dd cli de denia rd reido des 58 Computer to Vehicle s ata ta dr sem
20. ECU installed on a system with more sensors or modulator valves than the original system In these cases reconfiguration is automatic Select Reconfigure to display the following screen then mark the appropriate configuration CW Reconfigure TCSII ECU IEG Mode e 2541M C 2542M C 45 2M C 45 3M Notebook Select Notebook to enter or view information about a specific vehicle FN NOTE The O E M location and production date are automatically saved in Notebook and will appear on this screen once they have been saved to the registry V I N and inspector must be saved after entering r Notebook Form i OEM Great Dane 00 Plant Location eral 090009 Suspension Type EEH Production Date 10 29 01 Seal ELL Fleet Trailer LL Bearing fC KN Model A TE 0000000 I Axle Type A Inspector Ko Brake Type OoOo O VLN 123456783 00000 Service Information TP 99102 Revised 01 04 Page 35 Trailer ABS Tip The registry function of Notebook is especially useful to an OEM Lift Axle Plant Location OEM TP 99102 Page 36 MERITOR WABCO To enter information type the data then click on the Write button to send the information to the ECU Use the Print button to print the displayed data Select Lift Axle to observe or change lift axle status W Lift Axle Litt Aele Status Mat Active Change Select Plant Location OEM to observe or enter plant and OEM information
21. LM from the TOOLBOX Main Menu The ELM Main Screen will appear E Meritor WABCO ELM i lol x Tractor ECU Display Components Modify Help ECU Information Axle ECU Type em Group Weight lbf 0 0 Part Number 840158510 Group Weight 0 0 Manufacture Date 10 29 2002 p Valves Serial Number 000063 Man Deactivated Software Rev 5 005 7000 I iii Deactivated Tag Axle Deactivated Faults r Sensors KE Existing None Stored Height ents 33 Pressure psi 0 0 Control Status r Switches Operating Mode Stop Raising Activated ELM Height At Ride Height Lowering Activated m Calibration Values Low E Normal 95 High il 30 2 03PM 0 3 3 2003 Revised 01 04 MERITOR WABCO ELM for Tractors This screen provides icons and pull down menu task selections It also provides information about the current state of the Meritor WABCO ELM ECU information e g part number serial number etc is read once and does not change All other information such as wheel sensor speed and voltages is read and updated continuously Restart From the Main Screen you can select Restart Exit Exit or Help Help Bl Meritor WABCO ELM al i O x ELM Select ELM from the ELM Main Screen A pull down menu will appear with English listed This program ts available in English only Display Select Display from the ELM Main Screen A pull down menu will appear Fa
22. Module ELM for Trailers TP 99102 Page 4 Revised 01 04 MERITOR WABCO Main Menu Main Menu System Setup Select System Setup from the Main Menu Meritor WABCO PC Diagno System Setup Help Language Select ECU LOM Port Basswood Exit Language Select Language from the System Setup menu The default is English To change the default to French or Spanish ABS only 1 Select the appropriate language 2 Click OK to accept the selection Select Language Cancel TP 99102 Revised 01 04 Page 5 Main Menu Select o E E Tractor ABS Me Up Tractor Trailer ABS a let M HAAS ELM Trailer Hydraulic ABS HPB COM Port Palm Pilot Setup e Go to Palm Pilot Setup Menu e Change COM port to COM port 3 e Reboot PC TP 99102 Page 6 MERITOR WABCO Click on Select ECU from the System Setup menu then select the type of ABS to be tested Click on the appropriate Meritor WABCO product icon to display the Main Menu for that program Roll Call displays all actively broadcasting ECUs NOTE TOOLBOX diagnostics cover only Meritor WABCO ECUs 10 x Meritor WABCO PC Diz System Setup Help Language ora Haes aula E Select ECU ok Tractor 465 Ctr L COM Port Trailer ABS E Erl T Password Hydraulic 465 Ztrl FH Tractor ELM ctrl E ze Trailer ELM Ctrl L Roll Call Ctrl F The correct Vendor Protocol and Device selections
23. TP 99102 Rev 01 04 User s Manual Diagnostic and On Screen Service Instructions For gt Pneumatic ABS D and E Versions gt Trailer ABS Easy Stop and Enhanced Easy Stop with PLC gt Hydraulic ABS HABS gt Hydraulic Power Brake HPB gt Electronic Leveling Module ELM for Tractors gt Electronic Leveling Module ELM for Trailers MERITOR WABCO MERITOR WABCO Table of Contents introduction 62 5 hake ed de slate A RA ta a a ed oe da oe 1 SystemtRequirements cited cane fhe a E Sok aerate ates at 2 Installation A oe Sak Ske Seale NO Oa ea eh ae EE dos 3 Starting TOOLBOX M Sottware 1 51 24 ari 34 5 6a0 Geese ceed Soe 1 oe a as 3 MEA DG me ma ee AR AA MSc ng essa sien uc tun 6 Sah oh A Aaa ll age 4 Main Menu lt 5 2 Sees ceased osta ae Ecce ee ewes dee Ae Lae eae 5 SS tier erin wet eed tae tn Chee ee eek a aaa eee p ee eee 5 Language ta A ad add al 5 Selec ECU rr a ra de a dba qe le esla ac 6 COMUPO Fita A ARA katlad 6 Nes A A II E A IO AN ween 7 mios AAA A A A ARA AN 7 A A ree teak IR RN 8 A ak E AN 8 System IntoOrMatiON src da ps cee e ie a A ds ea 8 Update Applications Versions 5 0 and Higher oocoococnoooononono o 9 ADOUES e as ine deh as UT at NR Be ad a Fed e Da ill 9 Tractor ABS e A tl Ae a 11 ReteremeeMaterlal didas 290 PS a a A lea 11 MEA ah ap anh Aol Hr hw a eh Ree Ao dk a ks BS as ey an dele a 11 Restart Exit EIP teu cence ast teas ee ea eee awe eee eS Oe EE
24. Test XI Warning Message This test demands that the wheels be spunina predetermined order and that the ECU mounting orientation is entered by the Aaa it is applicable to the following TCS2 configurations only 25 1M 400 500 101 0 25 1M 400 500 104 0 25 2M 400 500 102 0 25 2M 400 500 103 0 45 2M 400 500 103 0 Pene FE EZ Pr Boer ae a vez Buz This test requires that the sensed wheels be spun in a predetermined order and that you enter the ECU mounting orientation The sensed wheels are rotated in turn starting at the front curbside moving to the rear and ending at the front roadside e A correct sensor installation will be displayed in green Pass e An incorrect installation will be displayed in red Fail The results of the sensor orientation test will also appear on the test page printout Revised 01 04 MERITOR WABCO Trailer ABS Modify Select Modify from the Trailer ABS Main Menu A pull down menu will appear ste Madify Help Semice Information Tire Calibration Reconfigure Notebook Litt Ale Plant Location GEM As Service Select Service Information to set change or Information display the odometer reading for scheduled maintenance W Service Information Change Service Odometer poe Curent 16 Sin Jenice IE i miles Write When the mileage setting selected for scheduled maintenance is reached the ABS indicator
25. Tractors Select Stop to halt the raising or lowering The height of the vehicle chassis during raising or lowering Is displayed on the screen in the Height field Note that the measurement is in centimeters Select Close to return to the ELM Main Menu Modify CAUTION Do not modify ELM parameters unless instructed Select Modify from the ELM Main Screen The Edit ELM Parameters screen will appear fi Edit ELM Parameters E 4 xl Lift Z Tag Axle r Traction Help to do so by the ift Tag Axle Available Yes X Tracti E 7 taction Help Available fleet or terminal Auto Lift Tag Axle Control Disabled gt nee a voh m a n a g er i Normal Level Increase fo a Time Limit 6000 e Low Pressure for Auto Control fo psi Perle ae 0 High Pressure for Auto Control fo psi Pak Corales Pp Speed to Start Discharging fo mph r Miscellaneous r Delays Switch Mode Automatic zi Standstill Height Adjustment 1500 ms Neutral Deadband 3 counts Driving Height Adjustment 60 sec Ride Level Auto Adjust Speed fi 0 mph Buffer Recognition ft oooo ms m Second Ride Level Auto Adjust Speed 40 mph Height Adjustment to 2nd Ride Level lo counts Default Save Close a Calibrate At the ELM Main Menu click on the Calibration icon CALIBRATION ICON N Meritor WABCO ELM i Ioj x Tractor ECU Display Components Modify Aelp ECU Information Axle ECU
26. anger of electrical shock or sparks exists that can ignite flammable substances You must always disconnect the battery ground cable before working on the electrical system 1 Make sure sensed wheel ends are off of the ground 2 Apply air to the emergency line to fill the air tanks and release the spring brakes so that the wheels can be rotated 3 Apply 12 volts DC to the ABS 4 Click on the Start button on the Sensor Test screen to start the test 5 Rotate the sensed wheel ends at a rate of 1 2 revolution per second This rate equals a wheel speed of approximately 4 mph 7 kph 6 Check the screen for sensor output If Sensor Output is displayed the sensor test is complete If there is no Sensor Output verify tone ring installation and sensor placement sensor must be pushed all the way in against the tone ring Refer to the maintenance manual for complete information TP 99102 Revised 01 04 Page 31 Trailer ABS Sensor Orientation Test For Enhanced Easy Stop Only TP 99102 Page 32 MERITOR WABCO 7 Check the Order fields to verify sensors were installed in the right location based on the orientation of the valves If you are using TOOLBOX to test an Enhanced Easy Stop system you can check sensor installation by performing a sensor orientation test Select Sensor Orientation Test from the pull down menu The Sensor Orientation Test screen will appear YY TCS II Sensor Orientation
27. ara O ATO Vea HI C Tica Lares 1 Fretueder Fele 1 BalooWarring Gates Loki Help 1 Pure Freed 1 Supply Washes Pump Fear C Curiae C Bum Hu This screen provides a check of several HPB components as well as a way to check either inlet or outlet activity of the valves pump or retarder relay Highlight the component you wish to test then select the Send button to actuate the component Component activation status appears in the Status Box field Select Close to exit this screen Revised 01 04 MERITOR WABCO Hydraulic Power Brake HPB Reset Select Reset Memorized to display the Memorized Learned Component screen For Systems nea Equipped with a Retarder Relay 4 Relay Relay is an automatic default and cannot be de selected It indicates the ECU has memorized the installed retarder relay Once the ECU has seen a retarder it expects to see it every time the vehicle is powered up TP 99102 Revised 01 04 Page 57 ELM for Tractors MERITOR WABCO Reference Material Computer to Vehicle Main Screen TP 99102 Page 58 Electronic Leveling Module ELM for Tractors For Maintenance and Repair information refer to Meritor WABCO ELM Service Bulletin number TP0324 A copy of this bulletin is posted on our website www meritorwabco com NOTE TOOLBOX Software must be connected to the vehicle and the vehicle ignition must be on in order to display information ELM ABS MENUS AND TOOLBARS Select Tractor E
28. ation about Save and Print functions Select Exitto close this screen TP 99102 Page 40 Revised 01 04 MERITOR WABCO Hydraulic ABS Component Select Component Tests from the HABS Main Tests Screen A pull down menu will appear lay Component Tests End of Line E EI Valves S46 Actuate Outputs Reset Memorized tio Whee HABS 12 4461 030030 Front L Valves Select Valves to display the Valve Activation screen Ter r Valve Selection Front Left C Front Right C Rear Left C Rear Right C Pump C rd Status Pa Close N The Valve Activation screen lets you activate the four valves the pump and the retarder relay In addition to checking for correct activation this screen provides an easy way to make sure the valves are wired correctly and that wiring is not reversed Click on the valve pump or retarder relay you wish to test then click on the Send button to actuate the component Component activation status appears in the status box field Use the Close button to close this screen TP 99102 Revised 01 04 Page 41 Hydraulic ABS MERITOR WABCO Actuate Select Actuate Outputs to display the Actuate Outputs Miscellaneous Output screen Actuate Miscellaneous Output Output Selection f Front Left Inlet C Front Right Inlet C Front Left Outlet C Front Right Outlet C Rear Left Inlet C Rear Right Inlet C Rear Left Outlet C Rear Right Outlet C Pump Relay C Retarder O
29. ble to effectively bleed the system NOTE Use DOT 3 or DOT 4 hydraulic brake fluid Refer to the vehicle specifications to determine which fluid to use TP 99102 Page 44 Revised 01 04 MERITON eee Hydraulic ABS A CAUTION Hydraulic brake fluid is a caustic substance Contact with hydraulic brake fluid can cause skin irritation Do not let hydraulic brake fluid touch any painted surfaces as it will remove the paint Hydraulic brake fluid may also damage certain non metal surfaces Do not let fluid get on brake pads shoes rotors or disks 1 Apply the parking brake and block the tires Turn the ignition off 2 Perform brake bleed procedure for wet module bleeding the circuit and master cylinder if required prior to connecting laptop to truck 3 Connect laptop to the vehicle using the J1587 diagnostic port in the cab of the truck 4 Launch Meritor WABCO TOOLBOX Diagnostic Software From the Main Menu select the HABS icon Select End of Line from the HABS Main Menu 7 Select Bleed Procedure from the End of Line Menu m Meritor WABCO Hydraulic ABS Tractor ECU Display Component Tests KAT Help bj ES IE Bleed Procedure pl CO ABS EE 5 s TP 99102 Revised 01 04 Page 45 Hydraulic ABS MERITOR WABCO 8 Choose axle to bleed from the select axle screen E Hydraulic Bleed Procedure Axle To Bleed f Front Cf Rear Stop Close 9 Follow on screen prompts t7 Hydraulic Ble
30. ct the path to store the file E c VES98T5 Cy Program Files EJ WABCO ay wins NOTE Trailer ABS reports are not displayed in TOOLBOX To view a report use Windows Explorer to find and open the report file The following is a sample report Meritor WABCO ABS Fault Report Date September 13 2000 Time 5 25 PM 1 Employee Information ABS System Configuration 12345678 KILEY 4S 2M ECU Revision V 3 2 2xxxx Part Number 446 108 000 1 Serial Number 5 9 3 0 3 9 4 8xxxxxxxxx Date of Manufacture 13 1999 Current Miles 0 0 Service Miles 0 0 Tire Calibration 495 0 Fault Description Status SID 1 Ext modulator BLUE open circuit detected Active 9 2 Ext modulator BLUE open circuit detected Stored 9 Sensor Test Results Sensor Max RPM Order YE1 40 0 1 YE2 59 0 2 BU1 50 0 3 BU2 38 0 4 Valve Tests Performed Valve Status Tested Not Tested NA Yellow Tested Blue Tested Red N A TP 99102 Page 26 Revised 01 04 MERITOR WABCO Trailer ABS Display Select Display from the Trailer ABS Main Screen A pull down menu will appear Display Component Te Faults Ol Faults Select Faults to display the Fault Information Screen NOTE The Fault Information Screen is also accessible from the Trailer ABS Main Screen Refer to page 23 Fault E Fuh Information Information Faulks A 10 IT ETT P lenta VE Seni cd add eect ACTIVE 1 al 5 x ADE Die
31. de Level Auto Adjust Speed fi 0 mph Buffer Recognition ft oooo ms r Second Ride Level Auto Adjust Speed 40 mph Height Adjustment to 2nd Ride Level lo counts Revised 01 04 MERITOR WABCO Calibrate Revised 01 04 ELM for Trailers At the ELM Main Menu click on the Calibration icon CALIBRATION ICON E Meritor WABCO ELM 7 lo x Trailer ECU Display Components iy Help ECU Information Valves ECU Type Trailer ELM Main Deactivated Part Number Saimaa ELEN Bellow Deactivated Manufacture Date f 2 17 2003 Serial Number 000014 pe Activated Software Rev 5 0 0 A eee Faults Height cnts fi 40 None Existing None Stored Pressure psi 0 0 Control Status Switches Operating Mode Stop Raising Deactivated ELM Height lat Ride Height Lowering Deactivated r Calibration Values Low f 17 Normal f 4 High 222 47172004 11 32AM Select Start Calibration The Calibrate ELM screen will appear TP 99102 Page 67 ELM for Trailers MERITOR WABCO E Calibrate ELM 4 xj Raise Lower Raise Height cnts le stop Lower Calibrate Calibration Yalues High Level Mormal Level Low Level Status Calibrating NORMAL Level Adjust vehicle to the normal level and then select the Calibrate button e Follow the on screen prompts to raise and lower the vehicle to the normal ride height selected by the vehicle
32. e EEN 70 TOOLBOX Technical Support 24 2 suc esas pai ed beet ee ew eee ee es 71 System Information Versions 5 0 and Higher 0 000 cece cence eee 71 ADOL Es A brs ee eee it So Gk ee ek a ees eet tee ee ew to Se Bash aos 72 MERITOR WABCO Introduction Introduction Meritor WABCO TOOLBOX Software is a PC based diagnostics program that runs in Windows 98 Me NT 2000 or XPO TOOLBOX Software provides PC diagnostic capabilities for Meritor WABCO tractor and trailer pneumatic ABS hydraulic ABS and the electronic leveling module ELM for both tractor and trailer The program provides four basic functions e Displays both constant e g ECU number and changing e g RPMs information from the system under test e Displays both active and stored system faults as well as the appropriate repair instructions e Provides a link to service information testing procedures etc ABS and HABS only e Activates system components to verify system integrity correct component operation and installation wiring NOTE For complete Meritor WABCO maintenance information refer to the appropriate maintenance manual which is listed in this manual at the beginning of each product section For copies of Meritor WABCO service literature contact the ArvinMeritor Customer Service Center at 800 535 5560 or visit our website meritorwabco com 1 Early versions of TOOLBOX Version 4 2 or lower will run in Windows 95
33. ed Procedure A To ei Bleed Procedure Tum engine off and ignition on Push on brake pedal with maximum force and hold Press OF when ready Bleeding front axle Stop Close Click OK to continue TP 99102 Page 46 Revised 01 04 MERITOR WABCO Hydraulic ABS R Hydraulic Bleed Procedure Axle To Bleed Front Release Brake Release brake and hit OK when ready Bleeding Cancel sa om 10 Repeat procedure two additional times on this axle This should eliminate all of the air in the chamber 11 Perform manual bleed onthis axle 12 Repeat Steps 8 11 for the other axle 13 Test drive the vehicle after bleeding the brakes e Ifa firm brake pedal resistance is felt and the brake pedal pushes back when you perform an ABS stop the system bleed procedure is complete e lf there is no firm pedal resistance check the brake system for defects leaks etc and make the necessary repairs then repeat the bleed procedure TP 99102 Revised 01 04 Page 47 Hydraulic Power Brake HPB MERITOR WABCO Technical Assistance Main Screen TP 99102 Page 48 Hydraulic Power Brake HPB For technical assistance please contact the ArvinMeritor Customer Service Center at 800 535 5560 NOTE TOOLBOX Software must be connected to the vehicle and the vehicle ignition must be ON in order to display information HYDRAULIC POWER BRAKE MENUS AND TOOLBARS Select Hydraulic ABS fr
34. ed repairs use the Clear Faults button to clear the fault Clear each fault as it is repaired Use the Save or Print button to save or print the fault information data Please refer to page 25 for more information about Save and Print functions Select Exit to close this section Revised 01 04 MERITOR WABCO Hydraulic Power Brake HPB Wheel Speed Select Wheel Speed to display the Wheel Speed screen la Wheel Speed Har Graph Use the Wheel Speed screen to verify that sensors are connected at each wheel Speed at a sensed wheel FL FR RL RR indicates sensors are installed but does not verify correct sensor installation Counters Select Counters to display the Counters screen e HPS Center Dierf Thie Misr Purp Mito Hoare Freee kle EE Cicer Hour tion Row daha Clas Hour Feel Biske Ewent Comer Daal eg Deol Leg G59 Cicas Doriar Ds gt 053 E e Hiscollaneos Cornie Ping Brake Everts Gam Gating Brake Everts MES Evento Clea 85 Everts ATIC Everi Chew ATC Everts k ri Cycles Dlaar pretan Cycles The Counters screen provides an overview of HPB component performance pump hours brake events etc as well as general vehicle activity such as ignition cycles Occurrences displayed on this screen accumulate until the Clear button is selected TP 99102 Revised 01 04 Page 51 Hydraulic Power Brake HPB MERITOR WABCO Component Select Component Tests from the HPB Main Tests Screen A pull down
35. ed to the communications port on your computer COM1 or COM 2 is required Converter boxes that have been tested and proven satisfactory are Noregon MPSI B amp B Devices Kent Moore and Dearborn Group Starting 1 Attach the RS232 to J1708 converter cable TOOLBOX from your computer serial port to the Software converter box 2 Attach the diagnostic cable Deutsch to the vehicle SERIAL TO VEHICLE J158 7 CONNECTOR CONNECTOR J1708 TO RS232 At start up select the TOOLBOX Software icon from Desktop or from the Windows Start Menu to display the MAIN MENU TP 99102 Revised 01 04 Page 3 Introduction MERITOR WABCO Main Menu ABS Menus and Toolbars are illustrated and explained in this manual as follows Tractor ABS pages 11 21 Trailer ABS pages 23 36 Hydraulic ABS pages 37 47 Hydraulic Power Brake HPB pages 48 57 ELM for Tractors pages 58 62 ELM for Trailers pages 63 68 Most TOOLBOX features are accessible through pull down menus Many of these features may also be accessed by a shortcut icon When a shortcut is available the appropriate icon is illustrated to the left of the copy At the Main Menu you may select a shortcut De icon to me Exit TOOLBOX Go to Tractor ABS diagnostics Go to Trailer ABS diagnostics Go to Hydraulic ABS HABS diagnostics OR Go to Hydraulic Power Brake HPB diagnostics Go to Electronic Leveling Module ELM for Tractors Go to Electronic Leveling
36. eee ae a 12 Tractor ECU ate Oe vate al to Sa ae WR ls ae a Bee a oh ea tl 12 SDRAM a ee aie ec toe Son ea a a mal mld Gia ee ee oe ee uju nais td 12 Faults cya dee e ache Ae Boe a a come de ld td olde e oak e aa 13 Wheel Speed maga de Wie ante eta Caran Ee ee e si ela el Re ee eh 14 Memorized Data E Version ABS Only 0 ccc cee eee eee eee een ena 15 RSC Data E Version ABS Only ovideucdaieece cede eed sort rici d s 16 Component Tests 00 sit ta a Sa tdci 17 NUNES fc et ated ed ods ornate adhe erat se at car dd db e ato Elbe ele ge de ce oa Le E e o RA 17 RSC Trailer Valve E Version ABS Only 0 0 cee ee eee ees 18 LAMPS Aiamaa naat E uted EE AA Ont aa 19 A A a kee se e Meee ee a igs ee 19 Engine Data Link naciste i n 20 ISA Cc Zara t td Ss ad ba 20 EHADIS ATG atacada ide a rw Saad e We EA UR a 21 Reset IVIEMORIZEG 4 6 Sate a AA At AA NTO e Se ee 21 Trailer ABS 14 20 285 sata rre rs De pito de Mite oa a 23 Reference Material aan E A a A a he cla acta 23 MA Screen a A e nica ai 23 Restart EXitHelp euro 00 cet ica v i eee eae eas CaSO a TT 24 Pie ECU ss ext hah tekken de hab a GE WA See da DR OS AE ee SR Sd 24 Language Restart suicidado ee beer Sata Poteet abra 24 Manuaal SGD seringi apes tos weer ead aseme t a os ee eet ia juute 25 PH ease te t ees aaa kt ee Pee eas ae be ee eae tates oe Pao eae ae tast sm 25 SIV Cas A a Bas nc weep A AE AA end eed ala aN 25 ISTRY oe he Ried Gat ech ae eho ee t Se tad at a itt mata
37. icons and pull down menu task selections It also provides information about the current status of Meritor WABCO HABS ECU information is read once from the ECU and does not change All other information e g wheel sensors voltages and fault information is read and updated continuously NOTE Double click on Yes in the Existing or Stored Faults fields of the HABS Main Screen to bring up the Fault Information screen Service Information may also be observed from this screen From the Main Screen you can select Restart Exit or Help Resta rt m Meritor WABCO Hydraulic ABS Exit Tractor ECU Display Component Tests EndofLine Help Help TP 99102 Page 38 Revised 01 04 MERITOR WABCO Hydraulic ABS Tractor ECU Select Tractor ECU from the HABS Main Screen A pull down menu will appear m Meritor WABCO Hy TractorECU Display C Lanquage l Restart Exit Frill Tune Language Refer to page 5 of this manual for information Restart about using the Language selection Select Restart to refresh update ECU information Exit Select Exit to exit HABS and return to the TOOLBOX Main Menu Display Select Display from the HABS Main Screen A pull down menu will appear BCO Hye Display Comp onent 1 farmatinn TP 99102 Revised 01 04 Page 39 Hydraulic ABS MERITOR WABCO Faults Select Faults to display the Fault Information screen NOTE The Fault Information Screen
38. lamp on the side of the trailer will flash eight times The lamp will continue to flash eight times whenever the ignition switch is turned on or until service is performed and this parameter is changed To change the mileage for the next scheduled maintenance type in the new odometer reading then press the Write button Maintenance settings may be entered in miles or kilometers TP 99102 Revised 01 04 Page 33 Trailer ABS Tire Calibration Tip TOOLBOX will automatically change some numeric values e g you may type in a number and see a number that is slightly higher or lower displayed This does not affect calibration accuracy TP 99102 Page 34 MERITOR WABCO Select Tire Calibration to set change or display the revolutions per mile Tire Calibration Change Calibration Revs Per Mile la 95 0 Write The RPM entry range is 150 0 to 634 0 RPM The default value is 502 0 RPM figures are calculated based on a 100 tooth tone ring To change a value type in the RPM figure then press the Wnte button e Trailers with 12 1 4 inch brakes use an 80 tooth tone ring Use a value of 80 percent of the tire manufacturer s recommended RPM revolutions x 0 80 Revised 01 04 MERITOR WABCO Trailer ABS Reconfigure This option is used to reconfigure an ECU that has been installed on a system with fewer sensors or modulator valves than the original system It is not necessary to reconfigure an
39. lay Component Tests Modify Help ZEEE Select Trailer ECU from the Trailer ABS MAIN SCREEN A pull down menu will appear Language Manual Setup Print Restart Save Eit Refer to page 5 ofthis manual for information about using the Language selection Select Restart to refresh update ECU information Revised 01 04 MERITOR WABCO Trailer ABS Manual Setup The Manual Setup menu selection is not available Print To print vehicle data in a report format 1 From the Trailer ECU pull down menu select Print The Report Information Screen will appear 2 Enter the VIN and Employee number for the report you want to print 3 Click OK to print and close the window NOTE Selecting the Print function does not save report data You must save all data according to the instructions given in Save above W Report Information Enter Report Information Plant Location Tro MI IN 11111 DER bn Employee Clouseau Eancel 7 Save To save vehicle data in a report format 1 From the Trailer ECU pull down menu select Save The Report Information Screen with path selections will appear Enter the VIN and Employee number 3 Select the file where vehicle reports are stored e g Main 4 Click OK to close the window TP 99102 Revised 01 04 Page 25 Trailer ABS MERITOR WABCO a Report Information Enter Report Information WIN 1234 Ermplavee 3876 Sele
40. lve and lamp activation screen to activate the lamp that is mounted on the side of the trailer The lamp will flash eight times indicating the lamp is OK The test status box at the bottom of the menu will display the status Message Status Complete OK Critical Error Communication error If this message occurs check the cable connections recycle power TP 99102 Revised 01 04 Page 29 Trailer ABS Sensors TP 99102 Page 30 MERITOR WABCO This test requires rotating the vehicle wheels Refer to the maintenance manual to make sure the vehicle is correctly prepared for this test Follow all of the warnings and cautions printed in the manual Select Sensor Test to display the Sensor Test screen IW Sensor Test EI Mas APM Order YET 14 0 1 YEZ 25 0 2 BUI 47 0 E Revised 01 04 MERITOR WABCO Trailer ABS A WARNING To prevent serious eye injury always wear safe eye protection when you perform vehicle maintenance or service Park the vehicle on a level surface Block the wheels to prevent the vehicle from moving Support the vehicle with safety stands Do not work under a vehicle supported only by jacks Jacks can slip and fall over Serious personal injury and damage to components can result The ABS is an electrical system When you work on the ABS take the same precautions that you must take with any electrical system to avoid serious personal injury As with any electrical system the d
41. manufacturer Press Calibrate to set e After ride height is set raise the vehicle to the upper level Press Calibrate to set e After upper level is set lower the vehicle to the low level Press Calibrate to set e Check the screen to verify that the calibration was successful TP 99102 Page 68 Revised 01 04 MERITOR WABCO Appendix Appendix Device Select Before using TOOLBOX Software for the Information first time you must indicate which COM port and adapter box will be used If you have questions about Com Ports Adapter Boxes or Drivers the following information will answer many of your questions Please review this material before you select the COM port and device If you need further clarification please contact the ArvinMeritor Customer Service Center at 1 800 535 5560 Communication Communication drivers are software Drivers programs that control the passing of data between the PC and the vehicle Messages are sent and received via the PC s Com port and an adapter box Noregon communication drivers are included with the TOOLBOX installation CD These drivers are RP1210A compliant and work with most adapter boxes refer to adapter boxes Some adapter boxes i e MPSI MagiKey and Dearborn require communication drivers other than Noregon These drivers must be procured from the manufacturer and installed separately Adapter Box An adapter box is an electronic device that connects the PC s COM port
42. menu will appear 7 Meritor WABCO HPB Tractor EQ Display Component Tests Hab als Gee Vales 91 A med lemps m Parking Brake ECU Information E E Relay ELU Type Engine Date Lirk Pit Humber Disable ATC Enable ATC Marulazture O ete E Mecellarecus Outputs Se al Number Reset Memarizes Scran Rev TENH Te CL rn Valves Select Valves to display the Valve Activation test screen e A A 5 Valve Activation Valve Selection i Lell Frort E Right Frork Let 2rd code C Rigit 2nd de C SLABS Vales The Valve Activation test screen lets you activate the HPB valves and verify correct brake line installation Click on the valve you wish to test then click the send button to actuate the component Component activation status appears in the Status box field Select Close to exit this screen TP 99102 Page 52 Revised 01 04 MERITOR WABCO Hydraulic Power Brake HPB Lamps Select Lamps to display the Lamp Test screen Brake Test ABS Test ATC Test Broke Lamp Lamp Lamp As each lamp is tested check the actual lamp to verify correct operation Select Close to exit this screen A WARNING Park the vehicle on a level surface Block the wheels to prevent the vehicle from moving Support the vehicle with safety stands Do not work under a vehicle supported only by jacks Jacks can slip and fall over Serious personal Injury and damage to componen
43. nak asd unpaid Ba Ute Ge Se heal ek ere ed aed eon ae 58 Mall ocre oc fuk Setanta ee cele enka Oe eben sees eo a dd ce 58 Restart EXit OID cis cabs ait ous eee ae ees a ie an ok aca eo Bk ex we a A a 59 EEM a od ee aw Se See Wee Pe eee doomed ae Se eS Fee ee oes 59 Display lod oa ete wes aw oe Sets a re Pee was See IC A 59 Falls ter che ae tee NN 59 COMpPOnents cir cars ee ao a Be Shee a ae as Se ac deel 60 Mody aa dt wasnt eae Ra due eM EA AO Saas eae ar ie E Ak aoe 61 A tal tee cous See Ae ae SA one ee ee Sn ae ee Bee ree aa 61 ELM fof TralerS toi ore ee a HE ee 63 R ference Material saun hance ete a pea OAs Bee cae keen 63 Computer to Vehicle ca si226 rica a dd e Pee San dees been ee awera we 63 Main SCHON sisi tices aes oe og te eee oe et ae Rati a ee ee ote peel ee aes ee ek 63 Restart EXit Helpe ta teas os ee oa e e ds oe eee tak e ds ma na 2 64 ELM ai AN Sa TEA A A aa a 64 Bie nba E a ee ec On wk Er Oe ee oo a Pen a 64 EAUS tada a dai 64 COMPONEN Sa id a e maat 65 MOI de da ateos ee aaa aoe 66 Calibrate ia EI A a AAA AAA A A 67 APPENA 15 steno sales a a o a fee ar A 69 Driver Select Informations ieta amp A ree uputas hate kala eee 69 COmMmunicatlon HINGES a cala Anaesth e RE ewe ee Pee Rh alee 69 Adapter BOX asias a ali aie Si E Ak ME nettle ulti ook Oe a ai 69 Selecting an Adapter Box in TOOLBOX M Loco 69 Connecting the Adapter BOX curia is aaa hese oe eet Rees 70 Fault Information Sheet nee fl eek Nee Set Seen eal ea e
44. ner hal orcas detected Dre era ero conne erica of peros shoud be SO A000 ohare apere senor dl mete ear The Fault Information Screen contains a description of each fault including the type of fault Active or Stored SID and FMI number Repair instructions for the fault appear at the bottom of the screen For detailed repair instructions click on the fault to display a troubleshooting information sheet Bookmark and Thumbnail tabs at the side of the troubleshooting information sheet provide additional information A sample troubleshooting information sheet appears in the Appendix This screen also provides a link Thumbnails to the appropriate system schematic Click Se ta lei Faults that occur after the screen is displayed pages to will not appear until a screen update is display reguested Use the Update button atthe bottom ofthe screen to refresh the fault information table and display a new list of faults e Bookmarks Complete listing of ABS fault codes by SID FMI Click to display TP 99102 Revised 01 04 Page 27 Trailer ABS Component Tests Valve and Lamp Activation i TP 99102 Page 28 MERITOR WABCO After making any required repairs use the Clear Faults button to clear the fault Clear each fault as it is repaired Use the Save or Print button to save or print the fault information data Please refer to page 25 for complete information about Save and Print functions Select
45. om the TOOLBOX Main Menu TOOLBOX will sense the type of ECU being used and will display the HPB Main Screen Meriter WABCO HEB Tracor ECU Geplyy Corporar t Tein Help E OHTE Aola 24 ECU Infermalicn z kne Seneu pr ECU Tpos HEEM Pal Hurbe E Lek Front Marnfac ure Date Was Righi Fok Serial harude oer Lab dnd Clara Fary 7 gt Rih rd Lusned Conpornst TT Reimer Helg Dorsal Statue Sha ABS Broke Ev 7 ATE Me ABS feisde pe Feet Brahe ion ATC Brake pa Pabrobiadoa pute ATC Engrs i Preke Fhad 7 PO Tired fetch Peezause pd Faia la ATE Enstied 312 2003 This screen provides icons and pull down menu task selections It also provides information about the current status of Meritor WABCO HPB ECU information is read once from the ECU and does not change All other information e g wheel sensors voltages and fault information is read and updated continuously Revised 01 04 MERITOR WABCO Hydraulic Power Brake HPB From the Main Screen you can select Restart Exit or Help Resta rt m Meritor WABCO Hydraulic ABS OF ES Exit Tractor ECU Display Component Tests End of Line Help Help Tractor ECU Select Tractor ECU from the HPB Main Screen A pull down menu will appear Language Restart Fil Tune Language Refer to page 5 of this manual for information about using the Language selection Restart Select Restart to refresh update ECU information Exit Select
46. ptable range Is 2 21 2 78 volts A red background in this field indicates voltage is outside of the acceptable range A green background in this field indicates voltage is within the acceptable range Revised 01 04 MERITOR WABCO Tractor ABS Component Select Component Tests from the Tractor ABS Tests Main Screen A pull down menu will appear NOTE Components for test may also be selected from the icons on the Tractor ABS Main Screen Meritor WABCO ABS Tractor ECU Display Copecacal dl Hep Sale oo Esi ap RSC Tralee Yave Langs ECU Information Relay ECU Typo Engine Data Link Lorhouraiion Discbke ATC Patt Number Enable ATC H encfacture Dale Raset Mamorized Se al Humber OCOCOE02 Valves Select Valves from the pull down menu to select and cycle individual ABS modulator L valves Then listen to ensure the correct Tali valve is cycling This is also helpful in verifying correct operation installation and wiring Select all valves from the menu to cycle all available ABS valves in the order shown below NOTE Verification of the ATC valve is also available from this menu kale Aclivation Valve Selection Left Fror Right Frari 2 1 4 3 Lett nd Ade 1 Right Md a AET EET pidas fi 5 CANES Valvas S talu Holding the Lell Front ABS Valve Prezsue pac Complete we TP 99102 Revised 01 04 Page 17 Tractor ABS RSC Trailer Valve E Version ABS Only
47. td ie et oh 27 PAS as DIO ioe he kh tee saan A e cote IE TE a Oe cua do adobe 27 Eat TA TOM Mato ti A a ue ie ha cee tegen a ee ee Gee ae oe 27 Component TEOSES Comares ta Gee dinate ots te wee as hd eon tds 28 Valve and Lamp Activation cerrar ta ath eke eee aated 28 Vales a aenre iid ask Sera ter AAA Sava eRe LT CAPER dead aa a 29 E A ME tere We 6 Res Wek 29 GINS OLS os betel acu in tacha ed eG nel bee Doh ea t saa tada we 30 Sensor Orientation Test For Enhanced Easy Stop Only 32 A 2 2 ccc anced ele wae ee I SE Be Serum eles eee amp oe a ee ee a ae ea 33 Service TA TOLM ALLO M weiss tracey Sow Bek Se Sees oe Pak nia Wa eens 2 eR aU 0 33 treCalibration aee Ss er vs a ese he te ca eA a ce eee naad ee ea titat 34 PECOMMOUNG e Liisa jee ich oe ia rer ote eae A tah led gels ayes eR ee ett od 35 NGEEDOGIS 214454 Bs ele saa e Rls ec dene eae ree ee Ee ree A 35 o aA tite oe de A TE Ee NEE ROE SE 36 Plantkocito DEM se muta e me bee pee we i i il tate to be ee on eh 36 Table of Contents MERITOR WABCO Hydraulic ABS 15 aa as 37 Reference Material ceci riada st ad A a 37 Main Screen A A whoa ea WE eke at al bie aes eae hh Bk ede tal ed 37 Restart EXILMGID Gams ciwkcuubi REO e 38 TACTO RECURS eee er eee Os OY ew 39 Language Restart ii o eat y 39 EXIT a es E AER A ee ea 2 SAS 39 Display oa aas ase ae aes O a onda acuda A 39 AA A E A AN 40 Component TESTS tina datos amp ob e Bam Gy 8 daa E anie derretida 41 MOVES sn
48. ted a recurring pulse drop out condition Check the tooth wheel for damaged or missing teeth that could cause pulses to be missing on each rotation of the wheel Replace tooth wheel if damaged Sensor Resistance Check Revised 01 04 MERITOR WABCO TOOLBOX Technical Support TOOLBOXIM For technical assistance contact the Technical ArvinMeritor Customer Service Center at Support 800 535 5560 Or visit the Meritor WABCO website at www meritorwabco com and use the Contact Us feature to email your request to a customer service representative To expedite your request you should be prepared to provide the following information e TOOLBOX Software Version Number To find the version number Open TOOLBOX Click on Help then on About PC Diagnostics The version number will appear on the screen e ECU Type e ABS Tractor Basic Universal or Frame e ABS Trailer Look at the ECU field on the ABS Tractor Main Screen If ECU type is not listed refer to the vehicle specification sheet for this information Electronic Leveling Module ELM System Select System Information and follow the Information screen prompts to print a report of system hardware operating system version drivers Wena 5 0 and etc Run this report whenever you contact the ArvinMeritor Customer Service Center Meritor WABCO PC lol x System Setup Help k m Contents mM EXIT Search For Help On pe System Information
49. to the vehicle s diagnostic connector It converts the computer s voltages to the levels used tn the truck Selecting an To communicate correctly with the vehicle Adapter Box in TOOLBOX needs to know which adapter box TOOLBOX is being used To select an adapter box run TOOLBOX Go to the System Setup menu and select COM Port from the pull down menu All of the installed communication drivers with be displayed on the Vendor listing Once a vendor has been selected the Protocol and Device lists will be updated and the adapter can then be selected under Devices TP 99102 Revised 01 04 Page 69 Appendix Connecting the Adapter Box Fault Information Sheet TP 99102 Page 70 MERITOR WABCO Most adapter boxes require two cables one that connects the PC to the adapter box and a second that connects the adapter box to the vehicle The first cable is usually connected to the serial COM port on the PC but in the case of the MPSI Parallel Data Module the connection is made to the parallel printer port The second cable goes to the diagnostic connector located in the vehicle This is an example of a Fault Information Sheet These sheets are available in version 5 0 for Tractor ABS Trailer ABS and Hydraulic ABS SID001FM1007 MERITOR WABGO Vehicle Control Systems Bookmarks SAE Fault Code SID 1 FMI 7 Thumbnails Description Left Front Wheel Sensor Incorrect Tooth Wheel The ABS ECU has detec
50. to turn the Retarder Relay on or off This is helpful in verifying correct operation installation and wiring of the unit under test 2 Activate Relay ES Tim Relader Relay Ori TP 99102 Page 19 Tractor ABS MERITOR WABCO Engine Select Engine Data Link from the pull down Data Link menu to send a limit engine torque command to the engine or a disable retarder command to the retarder ni Mentor WABCO ABS Tractor ECU Diala Emu macaa te ECU Type Disable ATC Enable ATC Resat Memonzed Conligurstion m oabi 1 E Data Link Select Destination f Engine i Retsider Disable ATC Select Disable ATC from the pull down menu ATC to send a command to the ECU to disable automatic traction control ATC will remain disabled until the enable command is sent or the vehicle ignition is cycled The status bar on the Main Screen reflects the current state of the ATC function either Enabled Disabled or N A not available Using the Disable ATC command is useful and essential for dynamometer testing H onibor WABCO ABS TractorECU Display Help z Belay ECU Information Engine Data Link ECU Type Configuration Errable TC Resel Memonzed TP 99102 Page 20 Revised 01 04 MERITOR WABCO Tractor ABS Enable ATC Select Enable ATC from the pull down menu to send a command to the ECU to enable automatic traction control This is the normal state of the ECU The stat
51. traction control This is the normal state of the ECU NOTE The status bar on the HPB Main Menu reflects the current ATC status enabled disabled or not available Enable ATC T Meriter WABCO HAB Tracker BEL Cel Corporat Tala Help 4 T HH E Li e il latr RT j ake aE E AA E IES EU Interalien ELU Tpos Pai Hurta kne Seneu FENNI BT Lek Freed Manwactre Date Serial Fournier Do base Fars TAI WONI i Hamme OO Righi Fort lakid Righ nd Fatit Luarned Conmpoznsi Ma Esctrg TT Greed M Aatwrcler Aelg Comel Statue Setiches Esay os ABS Broke Eva 7 ATE Me ABS etade usa 7 ATC Broke T byten Me Feel Brake mn Large Rp ATE Prete ao om Fl ear boda jaa Patronka Me ATIC Engr Prahe fhad za PO Tured Seh Peemuse peg Fikia oo ATE Ernstile 412 2009 TP 99102 Revised 01 04 Page 55 Hydraulic Power Brake HPB MERITOR WABCO Miscellaneous Outputs TP 99102 Page 56 Select Miscellaneous Outputs to display the Activate Miscellaneous Outputs test screen NOTE Use TOOLBOX to test the following components Retarder Relay Brake Light Relay Supply Valve Cut Off Valve ABS Lamp Traction Lamp Brake Warning Pump Front Pump Rear Buzzer i Aciwate Misco llzacsos OLI pas Dalt Selecin ia Freed Leb dried Freed Right lohet O Freri Lek Castle Freed Aghi Dude C Paar Lai kis C Paar Pirgu C Par Lett ue Paar Pirgit Oski O ATC4 eve BC C ABS L
52. ts can result Parking Brake Select Parking Brake to display the Parking Brake test screen 1 Parking Brake mE Parking Brake ie Release Select Release or Apply then select Send to test the parking brake Select Close to exit this screen TP 99102 Revised 01 04 Page 53 Hydraulic Power Brake HPB MERITOR WABCO Relay Select Relay to display the Activate Relay test screen Activate Relay Tum Retarder E RelapOn This screen allows you to turn the Retarder Relay on or off This is helpful in verifying correct operation installation and wiring of the unit under test Select Close to exit this screen Engine Data Select Engine Data Link to display the Data Link Link test screen Data Link Select Destination w Enhe This screen allows you to send a limit engine torque command to the engine or a disable retarder command to the retarder Select the data link destination engine or retarder then select Send to test Use the Stop button to end testing Select Close to exit this screen TP 99102 Page 54 Revised 01 04 MERITOR WABCO Hydraulic Power Brake HPB Select Disable ATC to send a command to the ECU to disable automatic traction control ATC will remain disabled until the enable command is sent or until the vehicle ignition is cycled ATC must be disabled for ATC testing Disable ATC Select Enable ATC to send a command to the ECU to enable automatic
53. ts from the ELM Main Screen A pull down menu will appear Select Raise Lower to raise or lower the chassis The Raise Lower screen will appear E Meritor WABCO ELM TP 99102 Page 65 ELM for Trailers Modify CAUTION Do not modify ELM parameters unless instructed to do so by the fleet or terminal manager TP 99102 Page 66 MERITOR WABCO O x F Raise Lower Raise Lower Raise 125 Stop Height crits Lower Select Raise to raise the vehicle chassis to the ride height or Lower to lower the vehicle chassis to the ride height low level Select Stop to halt the raising or lowering The height of the vehicle chassis during raising or lowering Is displayed on the screen in the Height field Note that the measurement is in centimeters Select Close to return to the ELM Main Menu Select Modify from the ELM Main Screen The Edit ELM Parameters screen will appear lx fi Edit ELM Parameters A Lift Tag Axle Traction Help Lift T ag Axle Available Yes fraction Hebi ESABI Auto Lift T ag Axle Control Disabled Y Speedin bo E Normal Level Increase 0 counts Time Limit o Low Pressure for Auto Control 0 psi Presta Una 0 a High Pressure for Auto Control lo psi iCal Bites Pp Speed to Start Discharging lo mph r Miscellaneous r Delays Switch Mode Automatic E Standstill Height Adjustment 1500 ms Neutral Deadband 3 counts Driving Height Adjustment 60 sec Ri
54. ults Select faults from the pull down menu The Fault Information screen will appear AA A Repar aani The qpecd agra hen an abra pdotc sata Chaek the ocancolion bo th 242 lives A description of the fault the number of times the fault occurred the system identifier SID and the failure mode FMI are all displayed in the fault information window Repair instructions for each fault are also provided TP 99102 Revised 01 04 Page 59 ELM for Tractors MERITOR WABCO Components TP 99102 Page 60 Faults that may occur after the screen is displayed will not appear until a screen update is requested Use the Update button to refresh the fault information table After making the necessary repairs use the Clear Faults button to clear the fault Use the update button to refresh the fault information table and display the new list of faults Use the Save or Print button to save or print the fault information data Select Component Tests from the ELM Main Screen A pull down menu will appear Y Meritor WABCO ELM Tractor ECU Display Components Modify Help Select Raise Lower to raise or lower the chassis The Raise Lower screen will appear 210 x Raise Lower Raise Stop Height cnts Tes Select Raise to raise the vehicle chassis to the ride height or Lower to lower the vehicle chassis to the ride height low level Revised 01 04 MERITOR WABCO ELM for
55. us bar on the Main Screen reflects the current state of the ATC function either Enabled Disabled or N A not available Meritor WABCO ABS Tractor ECU Display Component Tests Help Ei Valves Trailer Brake Valve i Lamps ECU information Relay ECU Type Engine Data Link Configuration Disable ATC Part Number EI Manufacture Date Reset Memorized Reset Select Reset Memorized from the pull down Memorized menu totell the ECU to reset the memorized or learned components The ECU hasthe ability to learn the following components ATC valve engine data link and retarder relay Once any ofthese have been detected the ECU expects to see them each time the ECU is powered on Ifthey are not seen the ECU records a fault Because there are times when an ECU is moved to another vehicle or during diagnostic testing you may want the ECU to disregard these learned components Use the Reset Memorized command for this purpose TP 99102 Revised 01 04 Page 21 Notes MERITOR WABCO TP 99102 Page 22 Revised 01 04 MERITOR WABCO Reference Material Main Screen Revised 01 04 Trailer ABS Trailer ABS For maintenance and repair information refer to the appropriate Meritor WABCO Trailer ABS Maintenance Manual MM 33 Easy Stop Trailer ABS MM 0180 Enhanced Easy Stop with PLC Trailer ABS NOTE TOOLBOX Software must be connected to the vehicle and the vehicle ignition must be ON
56. utput C ABS Lamp On C ABS Lamp Off C Valve Relay Off This screen provides a check of the ABS indicator lamp In addition it provides a way to check either inlet or outlet activity of the valves pump or retarder relay Click on the component you wish to test then click on the Send button to actuate the component Component activation status appears in the status box field Use the Close button to close this screen TP 99102 Page 42 Revised 01 04 MERITOR WABCO Reset Memorized End of Line Tip Have a copy of MM 39 or Installation Guide TP 99124 available BEFORE you perform a brake bleed For your convenience these publications are posted on meritorwabco com Revised 01 04 Hydraulic ABS Select Reset Memorized to display the Learned Component screen Component Iv Relay Relay is an automatic default and cannot be de selected It indicates the ECU has memorized the installed retarder relay Once the ECU has seen a retarder it expects to see it every time the vehicle is powered up Because there are times when an ECU is moved to another vehicle or during diagnostic testing you may want the ECU to disregard this learned component Use the Reset Memorized command for this purpose The End of Line Brake Bleed Procedure is accessed from the HABS main screen Use the Brake Bleed feature to bleed the expansion chambers See page 45 NOTE Before connecting the vehicle to the computer
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