MAS 711 Monitoring system
Contents
1. ll IL Figure 7 A y Mount the Operator panel either in a cabinet door or panel front An alternative is to attach it on a 35 mm symmetrical DIN rail MAS 711 Monitoring system Technical specification Technical specification MAS 711 144 mm 18 mm lt gt E 133 mm 5 5 mm 2 4 mm Ey lt gt lt gt AR ia O O E E co LO O 00 y LA No O Y N lt gt lt 126 mm 9 mm Figure 8 Note The maximum thickness of a door or panel skin is 3 mm Technical data Base unit Power supply Supply dropout Power consumption Ambient temperature Humidity non condensing Ingress protection Outer dimensions mm in Approvals Inputs 1 0 protection Thermal switch PTC thermistor Pt100 inputs 5 Short circuit and interruption warning Leakage sensor inputs 3 Values of operation 1 lt 3mA 3 lt 1 lt 22 mA 22 lt 1 lt 55 mA 1 gt 55 mA 24 V ac dc 10 45 65 Hz 50 ms without function disruption max 10 VA 20 C to 60 C 4 F to 140 F RH 85 IP20 WxHxD 156x115x60 6 14x4 5x2 4 CE CSA US All 1 0 s are short circuit protected Short circuit warning thermistor Inaccuracy 0 5 0 01T Temp in C 12 V dc current sensing Interruption OK Leakage Short circuit MAS 711 Monitoring system Technical specification 4 20 mA configurable 18 24 Vdc Inaccuracy 1 5 Current transformer input Inaccurac2. MAS 711 available sensors and optional channels e Thermal switches 3 in series or thermistors for stator temperature monitoring e Pt100 sensor for temperature measurement in the stator windings 3 sensors e Pt100 sensor for main bearing temperature e Pt100 sensor for support bearing temperature e Leakage sensor in the stator housing e Leakage sensor in the junction box e Leakage sensor in the oil housing or inspection chamber e Vibration sensor or optional 4 20 mA sensor Additional channels available with a Power analyzer e Pump current system e Pump current ph 1 e Pump current ph 2 e Pump current ph 3 e Current unbalance e Voltage system e Voltage L1 e Voltage L2 e Voltage L3 e Voltage unbalance e Power system e Power factor e Energy consumption Standard monitoring alternative large pumps with 12 lead SubCab sensor cable Pumps equipped with a 12 lead SubCab will have the following monitoring components mounted as standard e Thermal switches for stator temperature monitoring 3 in series or PTC thermistors e Leakage sensor in the stator housing e Leakage sensor in the junction box e Analog temperature sensor Pt100 for main bearing temperature monitoring e Analog temperature sensor Pt100 for stator winding temperature in one phase e Pump memory This standard embraces large pump models e 3231 e 3306 up to 3800 e 7061 7121 Optional monitoring large pumps Additional monitoring
3. Technical specification MAS 711 Monitoring system FLYGT a xylem brand Table of Contents Table of Contents Technical specification MAS 711 n nanas 2 Generali tonal tists tie ise mare eta elos otras oak nie e loe Pe ses een m ER 0 abe 2 MAS features the following nn n naa 2 MAS 711 available sensors and optional channels a 3 Wiring of Base unit Large PUMPS scessseessseceseeseesscseneeceecscseseseeaesceesesecseeeseeseeeseeeeeeseeeeeeeeeeees 5 Wiring ofOperatonpanel a S S mun uuu i mu o a ai 6 Wiring OF PUMP MON gern usu tupa ilede eder eis 6 Wiring of base unit Midrange PUMPS ceeeseseseceseeseeeseseseeeeeesesesesesseseeesesetsereaeceecaceeeeeeeetaees 7 Dimensional drawings and mounting nanas 7 Technical data Base unit ssseseenseeasennenennnennennnennnennnennnnnnnnnnnnennnennnnnnenennnennnnnnenenenennnennn 8 MAS 711 Monitoring system Technical specification 1 Technical specification MAS 711 Technical specification MAS 711 General information Flygt MAS 711 is a pump monitoring system suitable for large Flygt pump models that is pumps equipped with a separate cable for monitoring The primary task is to protect the pump in case of failure and to prevent faults from occurring In case of alarm MAS has capabilities to present useful information and to communicate itto a higher level system i e a centr
4. al computer MAS consists oftwo main parts to be mounted in an electrical cabinet a Base unit and an Operator panel There is also an optional Power analyzer APump memory is mounted as standard in all large pumps For redundancy reasons a MAS Base unit serves only one pump Thus each pump can be run in automatic or manual mode with adequate protection independently ofthe other pumps in the station MAS features the following e Embedded web pages for presentation of data alarms and setup accessible via PC and MS Internet Explorer v 6 0 or Mozilla v 1 6 e Pump memory a unit mounted in the pump e Connection of all optional sensors of the Flygt large pump range 10 inputs e Current measurement input e Optional Power analyzer e Running time and number of starts counters e Service request based on running time number of starts or fix date e Communication port for connection to LAN PC or the Internet enables access to embedded web pages e RS 485 Modbus communication port for connection to Flygt FMC controller or standard PLC e RS 232 com port for modem connection enables access to embedded web pages e Alarm distribution by email The Base unit is the heart of the system and contains a powerful processor a 2 Mbyte memory for logging of measurements communications ports and terminals for sensor connections Installation and handling can be done by using the Operator panel with its keypad and menu system However the so
5. called Web tool constitutes a superior installation and interaction possibility This is a feature enabled by the implementation of a web server in the Base unit By using a PC with a web browser the user can benefit from the graphics and interaction possibilities a computer offers The Web tool can be accessed point to point with a PC over Ethernet local network or the Internet or a telephone modem The Operator panel is used for local presentation of alarms and quick handling The keypad and the menu system are designed for intuitiveness A special feature is a navigation code system that refers each menu window to the user manual The Pump memory is intended to support the user at installation and maintenance It contains e Data plate information i e serial number electrical ratings thus accessible via the Operator panel or the Web tool e The customer s selection of installed pump sensors standard settings of trip limits and other monitoring parameters This information is uploaded at first installation e Statistical data such as accumulated running time number of starts histogram data of temperature and vibration 2 MAS 711 Monitoring system Technical specification Technical specification MAS 711 For more comprehensive monitoring ofthe pump and the electrical supply grid an optional Power analyzer can be added to the system This instrument is used to acquire and transmit measured data of electrical quantities see below
6. ckside of Operator panel with four detachable terminals for wiring MAS Bowe unii S ppy perp ramoy 12 V de S ppy WPL Tp Temoy groure Local RS 425 1 Operator pans Local RS 486 PL Operate pans Operalar panel Sippy Y de Sippy ground Local 45 495 1A Iseal 58 a6 Pi Figure 3 Wiring of Pump memory Figure 4 MAS Baso Unit App 10 PAM METIA 12 V 2 Supp 10 DA METI grcur 7 55435 IA PUTO TOTAY Dil 53 35 187 purp Teray Pump momary Appyr vd SEPP qr Lore 15185 1A Local 53 135 8 mn I Figure 5 6 MAS 711 Monitoring system Technical specification Technical specification MAS 711 Wiring of base unit midrange pumps There are minor differences between midrange pumps 3153 3301 and large pumps with regard to leakage and vibration sensor connections see below The rest ofthe connections are done the same way as for large pumps see previous section Midrange 25 lead cable or Midrange 12 lead cable Standard 2 12 lead cable Standard 1 Figure 6 Ss 5 Vibration or optional 4 20 Leakage in insp chamber 18 2 mA sensor input Wa a 7 mM ID Leakage in insp chamber U Junction box leakage s li Y 15 2 Leakage stator housing not used age Junction box leakage not used Dimensional drawings and mounting Mount the Base unit on a 35 mm symmetrical DIN rail a own al 412mm AE mm a
7. e unit 20 C to 60 C 4 F to 140 F RH 85 Panel mounted from outside IP67 Backside IP20 WxHxD 144x96x22 5 7x3 8x0 87 CE CSA US RS 485 Modbus to Base unit 12 V dc from Base unit RS 485 Modbus Two wire to Base unit 20 C to 105 C 4 F to 221 F 27 submersible Technical specification MAS 711 Dimensions Height 20mm including terminals Width 40mm Depth 40mm Mounting Large pumps On terminal plate 685 86 00 with a Amm screw Midrange pumps Part of connector unit 691 83 00 Part numbers MAS 711 Operator panel en German French Spanish Italian Swedish 40 501140 Polish Romanian Hungarian Chinese 40 501277 Russian 40 501471 MAS 711 Base unit English German French Spanish Italian 40 501141 Chinese 40 501278 Russian 40 501472 Swedish 40 501474 Polish Romanian Hungarian 40 501599 MAS 711 Pump supervision kit Operator panel and Base unit English German French Spanish Italian 40 501142 Chinese 40 501279 Russian 40 501473 Swedish 40 501475 Polish Romanian Hungarian 40 501600 Power Analyzer PAN 312 40 501526 Pump memory ordered as sparepart Pump memory 84 00 90 Connector unit with pump memory associated 691 83 00 10 MAS 711 Monitoring system Technical specification Xylem zilam 1 The tissue in plants that brings water upward from the roots 2 A leading global water technology company We re 12 000 people unified in a common purpose creating innovative solutio
8. functions require the use of a 24 lead SubCab sensor cable The following options are available with MAS e Vibration sensor VIS 10 e Analog temperature sensor Pt100 for stator winding temperature in phases 2 and e Leakage sensor in the oil housing CLS e Analog temperature sensor Pt100 for support bearing temperature monitoring MAS 711 Monitoring system Technical specification 3 Technical specification MAS 711 MAS with midrange series pumps Two alternatives requiring the use of 12 lead Subcab cable are available as standard The two alternatives differ only in the selection of EITHER vibration sensor VIS10 OR leakage sensor in the junction box e Thermal switches for stator temperature monitoring 3 in series or PTC thermistors e Leakage sensor in the inspection chamber e Analog temperature sensor Pt100 for main bearing temperature monitoring e Analog temperature sensor Pt100 for stator temperature monitoring in one phase e Pump memory containing data plate and sensor configuration e EITHER vibration sensor VIS10 OR leakage sensor in the junction box Note VIS10 is not available with 3153 The following additional monitoring functions require the use of a 25 lead sensor cable e Vibration sensor VIS10 AND leakage sensor in the junction box at the same time e Analog temperature sensor Pt100 for stator temperature monitoring in phases 2 and 3 e Analog temperature sensor Pt100 for support beari
9. ng temperature The following additional monitoring functions require the use of a 24 lead sensor cable not available with 3153 e Vibration sensor VIS 10 e Analog temperature sensor Pt100 for stator wind ing temperature in phases 2 and 3 e Analog temperature sensor Pt100 for support bearing temperature monitoring Recommendation to measure pump current In order not to miss out on important functionality it is recommended that pump current is measured with either oftwo alternatives at hand e Connection of a current transformer in one phase 1A secondary to designated input terminals 11 12 e Use of an optional Power analyzer to be connected to the Base unit input Ext 2 RS 485 Modbus Current measurement is often valuable in itself Furthermore it puts in effect recording of running time number of starts and listing of starts and stops It is also a prerequisite for correct recording of vibration 4 MAS 711 Monitoring system Technical specification Technical specification MAS 711 Wiring of Base unit Large pumps SJO SIUOY UUOD y o gt gt BunonuowW ra gt I dus 10eIS _ _ _ gt ojeue yd duu 1ole s ojeue z ud duu 1ole s ojeue g ud dus 10 ejs Jequieyo dsu u ebeyea Jo Buisnoy 10 10 Ul Jaye M yndul Josuas yu OZ y leuoldo Jo uolledIqIA 2 nd no yu oZ y lqeinBijJuoo Jeso ajoweJ eulajx3 y paunseau jou si u uuno Ji Aju
10. ns to meet our world s water needs Developing new technologies that will improve the way water is used conserved and re used in the future is central to our work We move treat analyze and return water to the environment and we help people use water efficiently in their homes buildings factories and farms In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise backed by a legacy of innovation For more information on how Xylem can help you go to xyleminc com X lem Water Solutions AB Visit our Web site for the latest version of this document y and more information Ges llv gen 33 Let s Solve Water 174 87 Sund byberg The original instruction is in English All non English instructions are translations of the original instruction Sweden Tel 46 8 475 60 00 2011 Xylem Inc Fax 46 8 475 69 00 http tpi xyleminc com 895045_6 2_en GB_2012 01_TS_MAS711
11. o indul NN y op 10 98 A pz Alddns NINI N N N N N mf T Ext 2 Ext 1 Ethernet Go O 20 o Q x o Link LAN Monitoring and Status MAS 711 RS 232 D sub 9 pole lvl s S o Do E e Indu Ethernet RJ 45 contact usado Ajjewsou 98 AOGT VS xoO 4e U dund e 1 oo pasn JON u do Ajjewuou oe A0SZ VS ejes wueje g jeuluus uowwoo Aejas WIEIE gA7 u do Ajjewuou 98 AQGZ VG elas WIEIE W At jeued JojeJado o lddns punoio A l Asowaw dwng 9 iddns punog Asowaw dwnd 9 jaued do y S8r Sy 72907 A cowew dund 9 jaued Jojesedo Jejseu snqpomW g sey SY 1e907 mamo 1ndino 1ndino indu Indu Indu mamo mamo paj9auuos JON ON 6 P9 O9UUOD JON ON 8 pu s 0 Jsanbay Sly Z P9 O9UUOD JON ON 9 punou6 jeubis pus S Apeoy Ieuluu ejeq HLG v ejep usuel al ejep S AI999 91 qua r 199190 Joe eq aoa L P9 O9UUOD JON 8 1 e ep an 899y Xy 9 paj9auuos JON Gr E ep enana X4 e ep usuel XL z ejep Jlluusuei X L L uy Jamod JA lseuisnqpoNW v S8r Sy Z KA Jez euy Jemod g S9gr Su zZ KA s s eyuag enejs snqpol v S8r Sy 1 1x3 wejs s Ienu o 9 g8p Sy 1 PG Figure 1 MAS 711 Monitoring system Technical specification Technical specification MAS 711 Wiring of Operator panel Figure 2 Ba
12. y 1 5 Reset input external remote reset RUN input pump run indication Configurable for closing or opening contact Outputs Go relay pump interlock A alarm relay B alarm relay Supply to Pump memory Supply to Operator panel Communication Ext 1 RS 485 Modbus Ext 2 RS 485 Modbus Local RS 485 Modbus RS 232 D sub 9 pole Ethernet RJ45 contact Technical data Operator panel Power supply Ambient temperature Humidity non condensing Ingress protection Outer dimensions mm in Approvals Communication port Technical data Pump memory Power supply Communication port Operating temperature range IP rating MAS 711 Monitoring system Technical specification Technical specification MAS 711 Default VIS 10 vibration sensor for CT with1 A rated secondary output Configurable for closing or opening contact Pump on input used in case pump current is not measured 5A 250 V ac normally opened NO 5A 250 V ac NO configurable active open or close 5A 250 V ac NO configurable active open or close 12 Vdc 12 Vdc For communication with central system Flygt FMC or PLC MAS Base unit is slave For communication with Power analyzer MAS Base unit is master For communication with Pump memory and Operator panel MAS Base unit is master Female contact point to point protocol for modem For direct PC connection local area network or the Internet 12 V dc from Bas
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