RCY21151W User`s manual
Contents
1. remove the locking screw as shown on the picture Be sure that the tool is open Adjust the crimping height by means of the crimping height adjustment key Attention A miss adjusted crimping height can damage the tool After the adjustment install the locking screw again Do never crimp without the locking screw in position RCY21151W Users Manual Rev 02 Date August 14 2007 Page 5 9 www foehrenbach be a F hrenbach For any support please contact F hrenbach Application Tooling F hrenbach Application Tooling Krijgsbaan 128 B 2640 Mortsel Belgium Tel 32 0 3 216 19 98 Fax 32 0 3 216 15 07 e mail application tooling foehrenbach be Website www foehrenbach be 6 General specifications Colour Black metal with red levers Weight tool 0 55 kg Weight tool box 1 45 kg Size protective box 1 390 mmx w 300 mmx h 100 mm 7 Input material and functional requirements 7 1 Wire Stranded wire dedicated for the mentioned contacts AWG 26 30 0 13 0 05 2 mm 7 2 Components Minitek contacts type 77138 001 a Sa a r en a gt Oa wi u u 8 Process output Due to the manual process the output capacity is highly depended on the skills of the operator RCY21151W Users Manual Rev 02 Date August 14 2007 Page 6 9 www foehrenbach be cE renbach 9 Safety and ergonomics Apply the tool only for the target as mentioned in chapter 1 Purp2. RCY21151W Manual Crimp Hand Tool For Minitek Contacts AWG 26 30 Users Manual Revision 02 Date August 14 2007 F hrenbach Application Tooling www foehrenbach be 3 F hrenbach Applicarion Tesli rg 1 Purpose Crimping of Minitek AWG 26 30 contacts onto dedicated stranded wire 2 Tool description Cat No RCY21151W Single head crimp tool The tool crimps one contact per cycle Short set up times Releasable ratchet ensures the complete crimping process Ergonomically handles for comfortable working Optimal force transmission ratio The hand tool features a terminal guide that accepts Minitek contacts on a regular carrier strip The terminal guide is equipped with a manual contact feeder During each crimping cycle the tool separates the contact in process from the carrier strip The tool kit consists of The hand tool This user s manual Aplastic protection case A set of two Alan keys A crimp height adjustment key RCY21151W Users Manual Rev 02 Date August 14 2007 Page 2 9 www foehrenbach be 3 F hrenbach Applicarion Tesli rg 3 The process Be sure that the tool is open If not close the handles until the ratchet releases Further you must open the handles of the tool Insert a strip of contacts cut to the proper length into the terminal guide of the tool Once 50 mm of the contact strip is introduced into the terminal guide the con
3. With your other hand you can carefully slide the strip of contacts out of the tool RCY21151W Users Manual Rev 02 Date August 14 2007 Page 8 9 www foehrenbach be 3 F hrenbach Appl irarion Tiel 1 reg Appendix B Crimp conditions The wire specified by UL 1007 AWG 26 30 or equivalent wires shall be crimped in accordance with the following conditions Terminal Wire range Wire barrel ar Ins Barrel ae Crimp mm mm mm mm 26 28 0 60 77138 001 19 13 0 08 a zu er 30 MAX Min eee 08 0 05 a 62 Owl p 7 Creed Frl ins a ae x Corstugzar Ea MES Length a bed Bown a 24 a I uth 7 L mut s28 Tag _ Tanabh Wize Aeccel Ira Zzrral zO Suight 713 l ler Balght i 3 5 Bil mouth fo an o No evidence of seam opening No strands exist out 5 Seam of wire barrel Wire strip length REF 1 2 22mm 0 Appendix C In order to apply the mentioned Minitek contacts F hrenbach Application Tooling provides also mini applicators and other dedicated semi automatic The technical data in this publication has been carefully checked and assembled No liability from inaccuracies or errors is assumed The right to change or improve this document without notice is reserved RCY21151W User s Manual Rev 02 Date August 14 2007 Page 9 9 www foehrenbach be
4. ose For operator safety it s necessary to apply eye protection Apply the tool only in a dry and clean environment Apply the tool only in a well lighted environment 1000 Lux Only skilful operators who are trained by F hrenbach Application Tooling engineers are allowed to apply the tool In normal operation the hand tool can only be opened after a complete closing cycle In order to open the tool before completing the entire crimp cycle turn the release handle in the counter clock wise direction war a 10 Environmental conditions 10 1 Ambient temperature The ambient ten perature is measured at a height of 1 5 m above the floor a Normal rar Je 15 to 30 C b Average value 23 C C Maximum variation within a 5 min period 45 10 2 Humidity a Normal range no condensation 40 to 70 R H b Range not resulting in constantly 10 to 90 R H reduced operation 10 3 Atmospheric pressure Normal range 533 1060 m bar RCY21151W Users Manual Rev 02 Date August 14 2007 Page 7 9 www foehrenbach be E 11 Power connections 11 1 Electrical No electrical supply required 11 2 Pneumatic No air supply required 12 Warranty Please refer to our Terms and Conditions of Sale 13 Spare parts Die set RCY21151WA1 Appendix A Release the feeding finger In order to release the feeding finger pouch the release lever in the direction as shown by the red arrow on the tool body
5. tacts can be fed one by one towards the crimp area In order to do so activate the manual feeder as shown on the pictures As shown on the picture insert the strands of a stripped and straightened wire into the slot of the wire positioner The insulation of the wire should be pouched to the surface of the wire positioner Make sure that the stripped length of the wire is in the range of 1 2 to 2 2 mm Be careful not to make cuts or nicks in the strands during the stripping operation The use of improperly prepared wire may cause insufficient crimp performance obtained RCY21151W Users Manual Rev 02 Date August 14 2007 Page 3 9 www foehrenbach be 3 F hrenbach Applicarion Tesli rg Whilst keeping carefully the wire in position close the handles until the ratchet releases Open the tool and take the crimped wire The tool is not cutting the carrier strip In order to work properly the operator has to cut the carrier strip on a regular base Before making the next crimp feed terminal by one pitch And repeat the crimping rocess RCY21151W Users Manual Rev 02 Date August 14 2007 Page 4 9 www foehrenbach be 4 Adjustments The tool is adjusted by F hrenbach Application Tooling engineers In order to maintain the performance of the tool don t carry out any adjustments Depending on the applied wire it could be possible that you need to adjust the conductor crimping height In order to do this
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