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USER MANUAL MECHANICAL PART SHE-130

1. i QO p m p 75 27 5 x NU 40 TS lt 50 1 130 Se e 4 LU SS A max mm B mm C mm D mm SVE 130 100 EK 100 20 120 252 532 SVE 130 200 EK 200 20 220 352 632 2 10 Mechanical Part SHE 130 SVE 130 Edition 10 05 2 2 3 Load calculations for SVE Fig 8 a Dynamic load M 20 001 m L g a 0 001 m Ly g a Combined dynamic load M M B e A 10 20 b Static load 0 001 My 0 001 Fz Ly Fy Lg K 2 M 0 001 F Ly F Ly PN ere Combined static load bena Moy Moz lt 60 65 30 B Bo Load factor Must not exceed the value 1 Mi Existing moments Nm Miper Moiper Permissible moments Nm see Table m Mounting mass kg Lx Ly Lz Distance of moving mass from centre of gravity or force application distances mm Fx Fy Fz Forces acting N a Acceleration of the unit m s Kz Constant according to Table mm Kz mm Mxper Nm Nm Movper Nm Mozper Nm SVE 130 100 195 10 20 30 65 15 SVE 130 200 295 10 20 30 65 15 2 11 Mechanical Part SHE 130 SVE 130 Edition 10 05 2 2 4 Traversing times of SVE 130 The traversing times were determined for an SVE 130 200 under the following conditions e Load 5 kg e Speed 1000 mm s e Acceleration or deceleration 7 5 m s e Beginning of measurement Start signal at input X11B 2 Fstart_N
2. 099 N OSG y3 061 3AS 029 099 0SS 099 PW N 0 9 0 9 OFS Ov9 OLL 007 OOH OSY OSP 06 OSL OGL OSY 00 OGL OSL 09l 064 ozz 06S 0 1 3AS 069 099 09 09 099 IER 0v9 0LG OPS OPS 079 009 06 OL 0 1 OSL 02 OLL 002 099 099 y a 081 3 S 0 2 0SS oss Orc 099 OSZ 0 5 099 0 5 029 w3 0 1 3AS 069 0 009 059 08 OEG 059 066 N 08S 009 OPL 0 02 0S9 059 024 029 0 9 079 026 oes 079 079 06 DER DES T08 09 36 5 Mechanical Part SHE 130 SVE 130 Edition 10 05 Spare parts list for SVE 130 SVE 130 EK Fig 30 Item Designation Item number Supplier Material SVE 130 SVE 130 EK 100 200 Stroke independent 10 Housing 49244 49376 Montech AG Aluminium 20 Slide 49245 49378 Montech AG Aluminium 30 Spindle assembled 49467 49468 Montech AG Various 40 Housing flange 49218 Montech AG Aluminium 50 Motor flange 49219 Montech AG Aluminium 60 Bearing cover 49220 Montech AG Aluminium 70 End plate 49211 Montech AG Aluminium 80 Shaft 49388 49389 Montech AG Steel 90 Clamping plate 49217 Montech AG Aluminium 100 Lubricating tube 49212 Montech AG Aluminium 110 Buffer holder 49213 Montech AG Aluminium 120 Felt holder 49221 Montech AG POM 130 Felt 49222 Montech AG Wool felt 140 F
3. The traversing times were determined for an SHE 130 300 under the following conditions e Load 12 kg e Speed 1000 mm s e Acceleration or deceleration 6 5 m s e Beginning of measurement Start signal at input X11B 2 Fstart_No x e End of measurement InPosition signal at output X11B 3 InPos e InPosition window 0 01 mm e Low vibration Quick Set mounting element A stable low vibration mounting element is extremely important for achieving the times according to the graph Fig 5 S mm 300 200 100 100 200 300 400 500 600 t ms s Traversing distance mm t Time from input of start signal to feedback In Position in an In Position window of 0 01 mm ms Mechanical Part SHE 130 SVE 130 Edition 10 05 2 2 Servo vertical unit SVE 130 Max stroke mm Max permissible mounting mass kg Max stat moment Moxmax 1 Nm Max stat moment Movmax 1 Nm Max stat moment Mozmax 1 Nm Max force Fzmax 1 N Max speed mm s max acceleration 2 m s Own weight kg Drive Rated motor power W Enclosure protection for servo motor Transmitter system Repeatability 3 mm Reference position proximity switch Sound level dBA Max operating temperature of 4 C motor Ambient conditions Temperature Rel humidity Air purity Warranty period Installation position Material See load calculations At max permissible mounting mass At constant motor tempe
4. 2 9 i d FN LLH A max mm 100 200 300 B mm 20 120 20 220 20 320 C mm full 7 tief 2x o 1 deep 7 8 amp T T ole M 11 tief 4x o ji j deep 11 li D mm 252 532 352 632 502 782 2 4 Mechanical Part SHE 130 SVE 130 Edition 10 05 2 1 2 Load calculations for SHE 130 Fig 4 a Dynamic load M 0 001 m g L 0 001 m g Ly K a L M 0 001 m a L Combined dynamic load 28 b Static load AM 0 001 F Ly F My 0 001 F L Fy Ly Ky M I LZ M 0 001 Ly F Ly K Combined static load M oy Moz 30 2 Mechanical Part SHE 130 SVE 130 Edition 10 05 B Bo Mi Miper m Lx Ly Lz Fx Fy Fz a Kx SHE 130 100 SHE 130 200 SHE 130 300 Load factor Must not exceed the value 1 Existing moments Nm Permissible moments Nm see Table Mounting mass kg Distance of moving mass from centre of gravity or force application distances mm Forces acting N Acceleration of the unit m s Constant according to Table mm Kx mm Mxper Nm Myper Nm Nm Moyper Nm IMozper Nm 195 10 53 6 5 15 65 30 295 10 53 6 5 15 65 30 420 10 79 6 5 15 95 45 Mechanical Part SHE 130 SVE 130 Edition 10 05 2 1 3 Traversing times of SHE 130
5. Max stat moment Moxmax 1 Nm Max stat moment Movmax 1 Nm Max stat moment Mozmax 1 Nm Max force Fxmax 1 N Max speed mm s Max acceleration 2 m s Own weight kg Drive Rated motor power IW Enclosure protection for servo motor Transmitter system Repeatability 3 mm Reference position proximity switch Sound level dBA Max operating temperature of 4 motor Ambient Temperature conditions Rel humidity Air purity Warranty period Installation position Material See load calculations SHE 130 100 SHE 130 200 SHE 130 300 100 200 300 12 12 12 15 15 15 65 65 95 30 30 45 120 120 120 1000 1000 1000 6 5 6 5 6 5 5 2 6 2 7 7 Highly dynamic synchronous servo motor 130 IP64 Resolver 0 01 Integrated inductive proximity switch PNP lt 68 56 10 50 5 85 non condensing Normal workshop atmosphere 2 years from the date of delivery Horizontal Aluminium steel plastic At constant motor temperature Measured at max load max speed and 100 successive strokes 2 At max permissible mounting mass 3 4 At 20 C ambient temperature full load and continuous operation Mechanical Part SHE 130 SVE 130 Edition 10 05 2 1 1 Dimensioned drawing of SHE 130 Fig 3 SHE 130 100 SHE 130 200 SHE 130 300 60 TA JE E j PG 29 A max 184 2
6. 580 4mm Items 570 550 2 screwdrivers No 6 Items 190 150 160 170 180 Procedure Preparations and notes page C23 must be consulted e Remove hoods 230 and 240 by unscrewing the cap screws 570 e Remove proximity switch cable 610 e Remove clamping plate 90 by undoing the cap screws 520 e Unscrew cap screws 580 in the end plate 70 by 5 6 mm each e Undo cap screws 550b and pull housing flange 40 incl servo motor 670 ballscrew 30 and slide 20 out of the housing 10 hold servo motor 670 and slide 20 e Push felt wick 140 back into end plate 70 e Withdraw shaft 80 from the grooves in the slide 20 and replace e Remove cover 220 from housing 10 by undoing the cap screws 590 e Unscrew threaded journal 190a e tension nuts 180 and remove e Remove rollers 430 by pushing out the concentric shafts 150 e Insert new rollers 430 and push in concentric shafts 150 e Tighten tension nuts 180 hold the concentric shafts 150 e Screw in threaded journal 190a and tighten e Unscrew threaded journal 190b e tension nuts 170 and remove e Remove rollers 430 by pushing out the eccentric shafts 160 e Insert new rollers 430 and push in eccentric shafts 160 e Tighten tension units 170 hold the eccentric shafts 160 e Screw in threaded journal 190b tighten only lightly e Set maximum distances between th
7. Blackened steel 570 Socket head cap screw ISO 4762 M5x25 A4 505192 Stainless steel 5 37 Mechanical Part SHE 130 SVE 130 Edition 10 05 Item Designation Item number Supplier Material SVE 130 SVE 130 EK 100 200 Stroke independent 580 screw BN 1206 M6x10 10 9 506798 Bossard AG Nickel plated steel 590 Cap screw BN 1206 M4x6 10 9 506799 Bossard AG Nickel plated steel 600 Screw seal 506185 Angst Pfister AG Steel PUR 610 Cable 504610 Montech AG PUR 620 Montech logo 41176 Montech AG PVC 630 plate 41620 Montech AG Metallized polyes ter 640 Ribbed washer M4 502364 Bossard AG Blackened steel 650 Ribbed washer M4 502606 Bossard AG Galvanized steel 660 Ribbed washer 5 502365 Bossard AG Blackened steel 670 Servo motor SVE 130 506772 Kollmorgen Seidel Various Servo motor SVE 130 EK 507035 Kollmorgen Seidel Various 680 Protective sleeve SVE 130 only 503693 PMA Elektro AG PA 690 Cable cover SVE 130 49543 Montech AG Aluminium Cap SVE 130 EK 504784 Maag Technik AG PA 5 38 Mechanical Part SHE 130 SVE 130 Edition 10 05 5 3 Spindle assembled Item Designation Item number Supplier Material SHE 130 SVE 130 100 200 300 Stroke independent Spindle assembled 49467 49468 49469 10 Joint assembled 49475 Montech AG Various 20 Ballscrew 49385 49386 49387 Montech AG Various 30 Adjustment screw 51227 Montech AG Steel 40 Cente
8. Mechanical Part SHE 130 SVE 130 Edition 10 05 4 4 1 Changing the ballscrew 30 Fig 25 Tool required Dimension Use for Fork spanner 13 mm Item 30 Hook spanner 21 mm Item 420 Hexagon socket wrench 2 5 mm Items 500 210 3 mm Items 540 510 4mm Items 570 560 550 Assembly gauge Art No 49466 Orientation of the spindle Procedure Preparation and notes page C23 must be consulted e Remove hoods 230 and 240 by unscrewing the cap screws 570 e slide 20 of the servo unit is in the zero position after the reference traverse dimension x 20 mm Fig 24 The threaded pins of the clutch 210 are visible in the lateral hole A and the gap B on the surface of the motor flange 50 Fig 26 e Undo cap screw 500 and remove proximity switch 460 incl cable 610 e Undo both threaded pins in the clutch 210 e Unscrew cap screws 560 and remove servo motor 670 incl clutch 210 e Unscrew cap screws 550a and remove motor flange 50 e Undo cap screws 550b and pull away housing flange 40 max 80 mm from the housing 10 Im portant Slide 20 must be completely retracted e cap screws 540 and withdraw assembled spindle 30 incl housing flange 40 from the servo unit Important The revolving nut with the joint C may not move from the spindle Hold re volving nut with joint C and spindle so that the joint C with the revolving nut cannot m
9. OSL 2061 OSL 2061 066 OCC 06S 08 Off Ott 09 2 406 9061 09 0 005 005 06 02S 02S OLL OSL OEP 021 OEP OSS OFL OFL 32 4 Edition 10 05 Mechanical Part SHE 130 SVE 130 Spare parts 5 izontal unit SHE 130 Servo hor 5 1 Fig 29 089 OSS 099 09 dii ov 00S 02S 099 052 029 099 oez 0 9 099 096 099 09S 099 09S 099 09S 0SS 099 0SS 099 0 OSS OSS 099 099 OS OPS 079 0Y9 075 079 OLL 007 007 0S OSY oss 009 059 08 06 059 0es 006 029 079 079 026 025 079 079 DER DER 08 057 06L 09L oov 08S 009 0 opt OL 02 059 059 069 N ovs 0 OPS OPS 009 099 06 OL OZL OSL OTL OLL 002 NN 099 SN N 099 092 OPS OPS 0Y9 09 0SS 0SS 00 0 1 3HS 069 099 050 OLS 099 OLS 029 33 5 Mechanical Part SHE 130 SVE 130 Edition 10 05 Spare parts list for SHE 130 Fig 29 Item Designation Item number Supplier Material SHE 130 100 200 300 Stroke independent 10 Housing 49244 49376 49377 Montech AG Aluminium 20 Slide 49245 49378 49379 Montech AG Aluminium 30 Spindle assembled 49467 49468 49469 Montech Various A0 Housing flange 49218 Montech AG Aluminium 50 Motor flange 49219 Montech AG Aluminium 60 B
10. or serious personal injuries or material damage The servo amplifier must be disconnected from the voltage supply Switch off Tool required Dimension Use for 2 screwdrivers No 6 Items 190 170 e Undo the two upper threaded journals 190 so that the tension nuts 170 can be easily turned with the eccentric shafts 160 e turning the tension nuts 170 clockwise set the rollers 430 so that there is no play no initial tension e Tighten the threaded journals 190 while holding the tension nuts 170 with a screwdriver to prevent the set position of the roller 430 from changing Fig 22 170 190 160 190 160 4 21 Mechanical Part SHE 130 SVE 130 Edition 10 05 4 3 Changing the inductive proximity switch 460 the main switch or mains contactor e Ensure that no unauthorized switching on of the supply voltage can occur e During operation the surface of the motor can reach 100 C Do not touch the motor until the temperature has dropped below 40 C measure the surface tem perature e Failure to observe these safety measures may result in death or serious personal injuries or material damage The servo amplifier must be disconnected from the voltage supply Switch off Tool required Dimension _ Use for Hexagon socket wrench 2 5mm Item 500 4mm Item 570 Move hood 230 by undoing the cap screws 570 e Disconnect cab
11. proper and safe use of the servo horizontal unit SHE 130 and the servo vertical unit SVE 130 Should you lack any information for your particular application please contact the manufacturer When reordering user manuals it is imperative that you quote the serial number see Fig 1 Single cop ies are provided free of charge Fig 1 MONT CH CH 4552 DERENDINGEN GERWERBESTRASSE 12 Article number 49470 SHE 130 100 Type 102357002 Serial number Montech AG A Management U DJ Wagner Trenner 1 6 Validity of the User Manual Our products are continually updated to reflect the latest state of the art and practical experience In line with product developments our user manuals are continually updated To avoid confusion check that the present User Manual is valid for the servo horizontal unit SHE 130 or servo vertical unit SVE 130 to be commissioned Every User Manual has an edition number e g 506920 Fig 2 The label affixed to the title page shows the product serial number for which the edition number on the User Manual is valid Fig 2 Edition number Edition date Article number of User Manual 05 01 506920 7 MON AECH Ausgabe 01 CH 4552 DERENDINGEN GERWERBESTRASSE 12 49470 SHE 130 100 valid for N 102357 002 J 1 2 Mechanical Part SHE 130 SVE 130 Edition 10 05 2 Technical data 2 1 Servo horizontal unit SHE 130 Max stroke mm Max permissible mounting mass kg
12. servo motor 670 the hoods 230 and 240 can be removed by undoing the cap screws 570 Fig 19 230 Resolver cable 3 18 Mechanical Part SHE 130 SVE 130 Edition 10 05 3 4 Connecting the inductive proximity switch the main switch or mains contactor e Ensure that no unauthorized switching on of the supply voltage can occur e During operation the surface of the motor can reach 100 C Do not touch the motor until the temperature has dropped below 40 C measure the surface tem perature e Failure to observe these safety measures may result in death or serious personal injuries or material damage The servo amplifier must be disconnected from the voltage supply Switch off The length of the proximity switch cable 610 supplied is 5 m The cable is equipped with a screwable plug on the proximity switch side and is mounted on the proximity switch 460 on delivery The proximity switch cable 610 is led out through the lower opening SHE 130 or the protective sleeve connection SVE 130 of the hoods 230 and 240 and into a protective sleeve Note Wiring according to User Manual for servo amplifier Fig 20 610 460 3 19 Mechanical Part SHE 130 SVE 130 Edition 10 05 4 Maintenance 4 1 Lubrication Move servo unit to a position gt 50 mm and switch off voltage supply the main switch or mains contactor Ensure that no unauthorized switching on of the voltage supply c
13. the spindle The revolving nut moves very easily and may move by itself simply with a small angle of approach e Screw joint C to slide 20 note position of the joint cap screw D must be on the operating side Important Distance between joint and housing flange 40 is not more than 80 mm e Push housing flange 40 onto housing 10 and screw in cap screws 550b do not tighten note position of proximity switch clearance e Mount motor flange 50 note position e Position slide 20 at dimension x 20 mm Fig 24 e assembly gauge Art No 49466 onto the end of the ballscrew 30 and position by moving the housing flange 40 in the turned hole in the motor flange 50 e Fasten assembly gauge by means of cap screws 560 to motor flange 50 e Tighten cap screws 550b to fasten the housing flange 40 e Remove assembly gauge e Mount servo motor 670 incl clutch 210 Important Note position of the threaded pin in the clutch 210 e Mount servo motor by means of cap screws 560 on motor flange 50 e Tighten both threaded pins in the clutch 210 through the gaps in the motor flange 50 Important Before tightening check the slide position dimension x 20 mm Fig 24 e Mount the proximity switch 460 incl cable 610 on the housing flange 40 use thread on cable side in proximity switch 460 and mount proximity switch 460 so that it rests on the bottom of the groove 4 25 Mec
14. 2 Servo vertical unit SVE 130 eee Eee euin dba ee eae ee 2 8 2 2 1 Dimensioned drawing of SVE 130 2 9 2 2 2 Dimensioned drawing of SVE 130 EK 2 10 2 2 3 Load calculations for SVE 2 11 2 2 4 Traversing times for SVE 130 2 12 3 tInstallati riz ST 3 13 Sit Mechanical deslgni i nint Otro ni tre n T 3 13 3 1 1 Design of the system 3 13 3 1 2 Installation position and assembly 3 13 3 1 3 Combination of SHE 130 and SVE 130 3 15 3 2 Leading through cables and hoses from supplementary devices 3 15 3 3 Connecting the motor cable and resolver 3 18 3 4 X Connecting the inductive proximity 3 19 DE enee 4 20 4 1 Beiler e 4 20 4 27 ee tote et HR REIS 4 21 4 3 Changing the inductive proximity switch 460 4 22 4 4 X Changing the slide and drive 4 23 4 4 1 Changing the ballscrew 30 Fig 25 4 24 4 4 2 Changing the clutch 210 Fig 26 4 28 4 4 3 Changing rollers 430 and shafts 80 Fig 28 4 30 55 lt 5 o ue ua ec xe onde tu ge de eee bee thea ege dn oda 5 33 5 1 Servo horizontal unit 130 5 3
15. 3 5 2 Servo vertical unit SVE 130 GVE IOOER kk kk nennen KAKA KK 5 36 5 3 opindle assembled eec m e pet ee 5 39 54 Joint assembled ied a a ana e a teen tir We n ur ed ce 5 40 5 5 Complete energy conducting 5 41 0 General informatlon oe ette e te tee noa Rida 6 42 6 1 Environmental compatibility and disposal 6 42 Mechanical Part SHE 130 SVE 130 Edition 10 05 1 Important information 1 1 Introduction This operating instruction describes the mechanical design load limits assembly maintenance and spare parts of the Servo Horizontal Unit SHE 130 and of the servo vertical unit SVE 130 It forms an integral part of the operating instruction for the servo amplifier and the operator software 1 2 EU conformance to MRL Appendix II Regulations and standards taken into account EU Directive on machines 89 392 EEC 91 368 EEC Manufacturer Montech AG Gewerbestrasse 12 Phone 41 0 32 681 55 00 CH 4552 Derendingen Fax 41 0 32 682 19 77 1 3 Product description and application The Servo Horizontal Units SHE 130 and Servo Vertical Units SVE 130 are electrically operated posi tion controlled linear units which can be used as individual horizontal or vertical units and in combination as a 2 axis loader The Servo Horizontal Units SHE 130 can be used exclusively for horizontal move ments Provided that the load limits defined in the technical
16. 670 Undo both threaded pins in the clutch 210 on the motor side and remove clutch 210 Important In the servo motor 670 without a brake ensure that the motor shaft is not turned Push new clutch 210 onto motor shaft Before pushing on align the clutch with the markings no rotation of the motor shaft Distance between motor and clutch 3 mm Fig 27 Tighten both threaded pins in the clutch 210 on the motor side Mount servo motor 670 incl clutch 210 on motor flange 50 note position of servo motor 670 and clutch 210 slide 20 must be in the zero position dimension x 20 mm Fig 24 Tighten both threaded pins in the clutch 210 through the gaps A and B in the motor flange 50 Mount hoods 230 and 240 lead cable 610 through appropriate opening see section Connecting the inductive proximity switch and lead through any cables and hoses see section Leading through cables and hoses from supplementary devices Check the reference positions 4 28 Mechanical Part SHE 130 SVE 130 Edition 10 05 Fig 26 230 Fig 27 210 670 4 29 Mechanical Part SHE 130 and SVE 130 Edition 10 05 4 4 3 Changing the rollers 430 and shafts 80 Fig 28 The shafts 80 must always be changed together with the associated rollers 430 Tool required Dimension Use for Hexagon socket wrench 2mm Item 590 3mm Items 520
17. MONAECH SERVOLINE Handling Components Servo Horizontal Unit SHE Servo Vertical Unit SVE USER MANUAL MECHANICAL PART SHE 130 MECHANICAL PART SVE 130 506920 Edition 10 05 H 610 Automation Servoline Mech_Teile SHE Mechanical Part SHE 130 SVE 130 Edition 10 05 Change index Previously published editions Edition Remark Article number 05 01 First edition valid from software version 2 00 506920 07 03 Page 5 33 Fig 29 new 506920ENG Page 5 34 additional Pos 260 Seite 5 39 additional Pos 30 until Pos 50 new Fig 31 10 05 Replaced proximity switch 506920ENG Mechanical Part SHE 130 SVE 130 Edition 10 05 Table of contents 1 lmportantiinfonmMation e c o et e i A T et e Hte 1 1 1 1 N 1 1 1 2 EU conformance to MRL Appendix 1 1 1 3 Product description and 1 1 14 RE CEET 1 1 1 5 thee tte ise tete etd elg Partie teria 1 2 1 6 Validity of tn User Manual ananasen ent een eei ea th deta Bh s 1 2 Ke Technical data EE 2 3 21 Servo horizontal unit 130 2 3 2 1 1 Dimensioned drawing of SHE 130 2 4 2 1 2 Load calculations for SHE 130 2 5 2 1 3 Traversing times for SHE 130 2 7 2
18. an occur e During operation the surface of the motor can reach 100 C Do not touch the motor until the temperature has dropped below 40 measure the surface tem perature e Failure to observe these safety measures may result in death or serious personal injuries or material damage The servo amplifier must be disconnected from the voltage supply Switch off Use only Kl ber oil Paraliq P460 as a lubricant Montech Art No 504721 e Lubrication interval 800 operating hours e Lubrication points 4 lubricating nipples and ballscrew Fig 21 Lubrication of the ballscrew e Remove hood 230 e Apply Paraliq P460 directly to the ballscrew 30 over the whole area of the elliptical hole in the hous ing 10 e Mount hood 230 e Connect supply voltage and switch on e Start reference traverse Fig 21 Lubricating nipple Lubricating nipple 10 Lubricating Lubricating nipple TEAM Ballscrew AN e Do not start servo units without mounted hoods 230 and 240 4 20 Mechanical Part SHE 130 SVE 130 Edition 10 05 4 2 Setting the slide play the main switch or mains contactor Ensure that no unauthorized switching on of the supply voltage can occur e During operation the surface of the motor can reach 100 C Do not touch the motor after the temperature has dropped below 40 C measure the surface tem perature e Failure to observe these safety measures may result in death
19. ation 6 1 Environmental compatibility and disposal Materials used Aluminium Steel Brass Bronze Wool fibres PUR Polyurethane PA Polyamide POM Polyoxymethylene ABS Acrylonitrile butadiene styrene PS Polystyrene NR Natural rubber PVC Polyvinyl chloride Surface finish Anodic oxidation of aluminium Blackening of steel e Coating of ABS Shaping processes Extrusion of aluminum profiles Machining of metals and plastics Injection moulding of plastics e e e e Foaming of plastics Emissions during operation None Disposal Servo horizontal units SHE 130 or servo vertical units SVE 130 that are no longer in use are to be dismantled and recycled according to the type of material The type of material for each part is stated in the spare parts lists Any non recyclable material is to be disposed of properly according to materials 6 42
20. ctive sleeve and are fixed to the protective sleeve at some points for stabilization Fig 13 3 16 Mechanical Part SHE 130 SVE 130 Edition 10 05 Fig 17 M Protective sleeve 3 f 240 N lev 230 690 SI SVE 130 EK The cables and hoses of the supplementary devices are led into the energy conducting carrier according to Fig 18 Motor and resolver cables and the proximity switch cable of the SVE 130 EK are led into the energy con ducting carrier by removing one or more connecting links of the energy conducting carrier as shown in Fig 18 Fig 18 2 li Resolver cable Motor cable Connecting link 3 17 Mechanical Part SHE 130 SVE 130 Edition 10 05 33 Connecting the motor cable and resolver cable the main switch or mains contactor Ensure that no unauthorized switching on of the supply voltage can occur e During operation the surface of the motor can reach 100 C Do not touch the motor until the temperature has dropped below 40 C measure the surface tem perature e Failure to observe these safety measures may result in death or serious personal injuries or material damage e The servo amplifier must be disconnected from the supply voltage Switch off A The motor cables and resolver cables supplied are 5 m in length Longer cables are available as options The cables are preassembled with coded concentric plugs on the motor side For easier mounting of the cables on the
21. data are complied with any devices can be mounted on the servo horizontal units and servo vertical units 1 4 Dangers The use of servo horizontal units SHE 130 and servo vertical units SVE 130 in equipment is permissible only if they are protected by movable separating protective devices according to EN 292 2 Section 4 2 2 3 Failure to observe this safety measure can result in injuries due to crushing and impact The op erating conditions and safety notes described in the operating instruction It is absolutely essential to keep within the stated load limits AN Important Never allow devices to run without mounted covers and hoods During operation the surface of the motor can reach 100 C Do not touch the motor until the temperature has dropped below 40 C measure the surface temperature During maintenance work on the servo horizontal unit or on the servo vertical unit ensure that the power to the drive is switched off The servo amplifier must be dis connected from the supply voltage Switch off the main switch or mains contactor Switch off the enable signal Switch off the power supply L1 L2 L3 Ensure that no unauthorized switching on of the supply voltage can occur Failure to observe these safety measures may result in death or serious personal injuries or material damage 1 1 Mechanical Part SHE 130 SVE 130 Edition 10 05 1 5 Additional information The present User Manual is intended to permit
22. e upper and lower rollers 430 by turning the tension nuts 170 4 30 Mechanical Part SHE 130 SVE 130 Edition 10 05 Push slide 20 incl ballscrew 30 housing flange 40 and servo motor 670 into the housing 10 while holding the servo motor 670 and slide 20 and position the lower shaft 80 relative to the tightened rollers 430 note felt 130 in the case of the rear rollers 430 Important Note position of slide 20 housing flange 40 and servo motor 670 e Screwin cap screws 550b screw in only lightly do not tighten e By turning the tension nut 170 clockwise set the rollers 430 without any play without initial ten sion e Tighten threaded journal 190b while holding the tension nut 170 with a screwdriver so that the set position of the roller 430 does not change e Tighten cap screws 550b slide 20 fully retracted e Mount cover 220 Screwin cap screws 550 fully felt wick 140 must touch the shafts 80 e Mount clamping plate 90 note position slot A on the side of the eccentric shafts 160 e Mount proximity switch cable 610 e Mount hoods 230 and 240 possibly after mounting in the installation gt cable lead through e Before putting into operation again relubricate according to section Lubrication Checkthe reference positions 4 31 Edition 10 05 Mechanical Part SHE 130 and SVE 130 Fig 28 OL oek 0 02
23. earing cover 49220 Montech AG Aluminium 70 End plate 49211 Montech AG Aluminium 80 Shaft 49388 49389 49390 Montech AG Steel 90 Clamping plate 49217 Montech AG Aluminium 100 Lubricating tube 49212 Montech AG Aluminium 110 Buffer holder 49213 Montech AG Aluminium 120 Felt holder 49221 Montech AG POM 130 Felt 49222 Montech AG Wool felt 140 Felt wick 40921 Montech AG Wool felt 150 Concentric shaft 49223 Montech AG Steel 160 Eccentric shaft 49224 Montech AG Steel 170 Tension nut 49225 Montech AG Steel 180 Tension nut 49226 Montech AG Steel 190 Threaded journal 49227 Montech AG Steel 200 Spacer sleeve 49228 Montech AG Steel 210 Clutch 506919 Montech AG Various 220 Cover 50027 Montech AG Painted ABS 230 Hood right 49906 Montech AG Painted ABS 240 Hood left 49907 Montech AG Painted ABS 250 Ellipse 49360 Montech AG PS 260 Supporting tube 51228 Montech AG Steel POM 400 Plug in buffer 506160 Maag Technik AG NR 410 Self aligning ball bearing 2201 2RS 503611 Steel 420 Slotted nut M12x1 BN 1235 505245 Bossard AG Steel PA 430 Roller 503663 INA Steel 440 Pressure spring 504119 Kubo Tech AG Steel 450 Lubricating nipple 504554 Hausammann AG Brass 460 Proximity switch PNP 508847 Contrinex Various 470 Setnut BN 201 M4 h1 1 8 502615 Bossard AG Steel 500 Socket head cap screw ISO 4762 M3x8 8 8 501603 Blackened steel 510 Socket head cap screw ISO 4762 M4x12 8 8 501620 Blackened steel 520 Socket head cap screw ISO 4762 M4x16 8 8 501622 Blackened steel 530 S
24. elt wick 40921 Montech AG Wool felt 150 Concentric shaft 49223 Montech AG Steel 160 Eccentric shaft 49224 Montech AG Steel 170 Tension nut 49225 Montech AG Steel 180 Tension nut 49226 Montech AG Steel 190 Threaded journal 49227 Montech AG Steel 200 Spacer sleeve 49228 Montech AG Steel 210 Clutch 506919 Montech AG Various 220 Cover 50027 Montech AG Painted ABS 230 Hood right SVE 130 49908 Montech AG Painted ABS Hood right SVE 130 EK 49592 Montech AG Painted ABS 240 Hood left SVE 130 49909 Montech AG Painted ABS Hood left SVE 130 EK 49593 Montech AG Painted ABS 250 Ellipse 49360 Montech AG PS 400 Plug in buffer 506160 Maag Technik AG NR 410 Self aligning ball bearing 2201 2RS 503611 Steel 420 Slotted nut M12x1 BN 1235 505245 Bossard AG Steel PA 430 Roller 503663 INA Steel 440 Pressure spring 504119 Kubo Tech AG Steel 450 Lubricating nipple 504554 Hausammann AG Brass 460 Proximity switch PNP 508847 Contrinex Various 470 Setnut BN 201 M4 h1 1 8 502615 Bossard AG Steel 500 Socket head cap screw ISO 4762 M3x8 8 8 501603 Blackened steel 510 Socket head cap screw ISO 4762 4 12 8 8 501620 Blackened steel 520 Socket head cap screw ISO 4762 M4x16 8 8 501622 Blackened steel 530 Socket head cap screw ISO 4762 4 16 4 505328 Stainless steel 540 Socket head cap screw ISO 4762 M4x20 8 8 501624 Blackened steel 550 Socket head cap screw ISO 4762 M5x14 8 8 501639 Blackened steel 560 Socket head cap screw ISO 4762 M5x18 8 8 501641
25. g 11 1 1 be NIA 10 11 13 Q 13 EN n 3 11 90 wv 12 3 14 Mechanical Part SHE 130 SVE 130 Edition 10 05 3 1 3 Combination of SHE 130 and SVE 130 The combination of a servo horizontal unit SHE 130 with a servo vertical unit SVE 130 is implemented by means of an SLL 55 22 and of an SLL 20 22 The increased dovetail space due to the use of these clamping elements permits clean lead through of the cables and hoses from supplementary devices be tween the two dovetails Fig 12 For stabilizing the protective sleeve of the servo vertical unit SVE 130 it is advisable to fasten the protec tive sleeve to the cable plugs of the SVE 130 e g by means of a cable tie Fig 13 Fig 12 Fig 13 SVE 130 Cable lead through Fastening _SHE 130 Ca SLL 20 22 SLL 55 22 gt p 3 2 Lead through of cables and hoses of supplementary devices SHE 130 In the SHE 130 the cables and hoses of the supplementary devices are led by means of the protective sleeve through the upper sleeve opening of the hoods 230 and 240 into the device and out again to gether with the proximity switch cable 610 through the lower sleeve opening Fig 14 A protective sleeve which is fixed in the lower sleeve opening is also used for carrying the cables and hoses further The motor cable and resolver cable of the SHE 130 are led away along the lower protective sleeve The motor cable and res
26. hanical Part SHE 130 SVE 130 Edition 10 05 Lubricate the ballscrew 30 according to the section Lubrication e Mount hoods 230 and 240 lead cable 610 out through appropriate opening see section Connect ing the inductive proximity switch and lead through any cable and hoses see section Leading through cables and hoses from supplementary devices e Check the reference positions Fig 24 4 26 Edition 10 05 Mechanical Part SHE 130 SVE 130 Fig 25 016 0 6 09 oez 027 qoss 4066 019 09 0 6 026 0756 OVS 9 OE or 07 lt 00S 07 lt 27 4 Mechanical Part SHE 130 SVE 130 Edition 10 05 4 4 2 Changing the clutch 210 Fig 26 Tool required Dimension Use for Hexagon socket wrench 2 5mm Item 210 4mm Items 570 560 Procedure Preparations and notes page C23 must be consulted Remove hoods 230 and 240 by unscrewing the cap screws 570 After the reference traverse the slide 20 of the servo unit is in the zero position dimension x 20 mm Fig 24 The threaded pins of the clutch 210 are visible in the lateral hole A and the gap B at the top of the motor flange 50 Undo both threaded pins in the clutch 210 Unscrew cap screws 560 and remove servo motor 670 incl clutch 210 Mark position of the threaded pins in the clutch 210 on the servo motor
27. le 610 from proximity switch 460 Undo screw 500 and remove proximity switch 460 e Mount the new proximity switch 460 on the housing flange 40 use thread on output side of prox imity switch 460 and mount proximity switch 460 so that it rests on the base of the groove e Mount cable 610 to proximity switch 460 e Mount hood 230 e The LED of the proximity switch 460 must light up when supply voltage is applied if the slide 20 is completely retracted When this condition is fulfilled the reference traverse can be implemented Note Proximity switch PNP switching distance 2 mm also see Spare Parts List Fig 23 610 500 460 NIE 40 4 22 Mechanical Part SHE 130 SVE 130 Edition 10 05 4 4 Changing the slide and drive elements Procedure Important The following points must be implemented before repairs e Perform reference traverse e Switch off supply voltage e Remove servo unit from installation The servo amplifier must be disconnected from the voltage supply Switch off main switch or mains contactor e Ensure that no unauthorized switching on of the voltage supply can occur e During operation the surface of the motor can reach 100 C Do not touch the motor until the temperature has dropped below 40 C measure the surface tem perature e Failure to observe these safety measures may result in death or serious personal injuries or material damage 4 23
28. o x e End of measurement InPosition signal at output X11B 3 InPos e InPositions window 0 01 mm e Low vibration Quick Set mounting element A stable low vibration mounting element is extremely important for achieving the times according to the graph Fig 9 s mm 200 100 100 200 300 400 500 t ms s Traversing distance mm t Time from input of start signal to feedback In Position in an In Position window of 0 01 mm ms 2 12 Mechanical Part SHE 130 SVE 130 Edition 10 05 3 Installation 3 1 Mechanical design 3 1 1 Design of the system When designing the system the following points must be taken into account e servo horizontal units SHE 130 and servo vertical units SVE 130 must only be operated behind protective devices according to EN 292 2 Section 4 2 2 3 e Ensure unrestricted ventilation of the motor and keep within the permitted ambient temperatures e Provide low vibration Quick Set construction 3 1 2 Installation position and assembly Tool required Dimension Use for Hexagon socket wrench 4mm All Quick Set clamping elements SHE 130 The servo horizontal unit SHE 130 is installed horizontally so that the plug of the servo motor 670 points downwards Fixing is implemented via the dovetails at the top or bottom of the housing 10 by means of at least two Quick Set clamping elements SLL 55 11 The supplementary devices are mounted
29. ocket head cap screw ISO 4762 M4x16 A4 505328 Stainless steel 540 Socket head cap screw ISO 4762 M4x20 8 8 501624 Blackened steel 550 Socket head cap screw ISO 4762 M5x14 8 8 501639 Blackened steel 560 Socket head cap screw ISO 4762 M5x18 8 8 501641 Blackened steel 570 Socket head cap screw ISO 4762 M5x25 A4 505192 Stainless steel 580 screw BN 1206 M6x10 10 9 506798 Bossard AG Nickel plated steel 5 34 Mechanical Part SHE 130 SVE 130 Edition 10 05 Item Designation Item number Supplier Material SHE 130 100 200 300 Stroke independent 590 screw BN 1206 4 6 10 9 506799 Bossard AG Nickel plated steel 600 Screw seal 506185 Angst Pfister AG Steel PUR 610 Cable 504610 Montech AG PUR 620 Montech logo 41176 Montech AG PVC 630 plate 41620 Montech AG Metallized polyester 640 Ribbed washer M4 502364 Bossard AG Blackened steel 650 Ribbed washer M4 502606 Bossard AG Galvanized steel 660 Ribbed washer 5 502365 Bossard AG Blackened steel 670 Servo motor 506784 Kollmorgen Seidel Various 680 Protective sleeve 503693 PMA Elektro AG PA 690 Cap 504784 Maag Technik AG PA 5 35 Edition 10 05 Mechanical Part SHE 130 SVE 130 Servo vertical unit SVE 130 SVE 130 EK 5 2 Fig 30 029 0 4 y a 081 34 S 02 099 OST 0 6 099 0 1 3AS 089 099 09S 099 09S 099 09S 099 09S 0 0 L 3AS 082 oss
30. olver cable of an installed SVE 130 are led as described under SVE 130 and continue outside the hoods 230 and 240 in the SHE 130 Fig 15 Fig 14 Fig 15 240 Protective sleeve Motor and resolver cable Protective sleeve TIN Motor cable Resolver cable 3 15 Mechanical Part SHE 130 and SVE 130 Edition 10 05 When an energy conducting carrier is used motor cable and motor resolver cable are led out of the en ergy conducting carrier according to Fig 16 and are fastened to the end piece with a cable tie for strain relief Additional cables and hoses can be laid in the same way as the motor cable and resolver cable or can be led through the SHE 130 into a protective sleeve by removing a connecting link on one of the en ergy conducting carrier links in the region of the upper sleeve opening of the hoods 230 and 240 ac cording to Fig 14 Fig 16 Resolver cable Motor cable End piece Connecting link 240 Protective sleeve i SS 2 230 SVE 130 The cables and hoses of the supplementary devices are led into the device in the case of the SVE 130 through the opening in the hoods 230 and 240 and additionally covered with the snap on cable cover 690 Fig 17 Together with the proximity switch cable 610 the cables and hoses are led through the sleeve opening into the protective sleeve and continue protected in this way The motor cable and resolver cable of the SVE 130 are led along the prote
31. ove on the spindle The revolving nut moves very easily and moves by itself with a small ap proach angle e Secure joint C incl revolving nut by applying cable ties around the spindle on both sides of the revolving nut width across flats between joint C and housing flange 40 must be accessible e Undocap screws 510 and remove bearing cover 60 e slotted nut 420 hold with fork spanner on flats of ballscrew 30 and remove e Remove spacer sleeve 200 e Push ballscrew 30 out of the self aligning ball bearing 410 in the housing flange 40 e Push self aligning ball bearing 410 out of the housing flange 40 and replace e Push new ball screw 30 incl joint into the self aligning ball bearing 410 in the housing flange 40 Important Ensure beforehand that the revolving nut on the spindle has been secured by means of cable ties 4 24 Mechanical Part SHE 130 SVE 130 Edition 10 05 No forces may act on the revolving nut of the spindle and on the joint e Push spacer sleeve 200 onto ball screw 30 and screw on slotted nut 420 and tighten Hold with fork spanner on flats of the ballscrew 30 e Mount bearing cover 60 and tighten cap screws 510 uniformly in a crosswise manner e Remove cable ties for securing revolving nut e Move ballscrew 30 into slide 20 Important Hold revolving nut with joint C and spindle so that the joint C with the revolving nut cannot move on
32. rature Measured at max load max speed and 100 successive strokes At 20 C ambient temperature SVE 130 100 100 5 30 65 15 120 1000 7 5 5 5 SVE 130 200 200 5 30 65 15 120 1000 7 5 6 5 Highly dynamic synchronous servo motor with locking 5 brake 130 IP64 Resolver 0 01 Integrated inductive proximity switch PNP lt 68 52 10 50 85 non condensing Normal workshop atmosphere 2 years from date of delivery Vertical Aluminium steel plastic Mechanical Part SHE 130 SVE 130 Edition 10 05 2 2 1 Dimensioned drawing of SVE 130 Fig 6 50 25 4 SE 12 5 85 ees d E 9 unc siet 67 5 amp L A SE 48 5 M 11 tief 4x deep 11 4H7 7 tief 2x deep 7 324 o 10 y z i m Y x 27 5 d 2 1740 22 5 50 lt Lu A max B mm C mm D mm SVE 130 100 100 20 120 252 532 SVE 130 200 200 20 220 352 632 Mechanical Part SHE 130 SVE 130 Edition 10 05 2 2 2 Dimensioned drawing of SVE 130 EK Fig 7 50 25 4 7125 125 ETE 8 158 PLEN 5 11 tief 4x deep 11 deep 7 QAH7 7 tief 2x ief 4 deep 136 62 5 H SN
33. ring sleeve 50393 Montech AG POM 50 Needle roller bearing without S 507948 Steel inner ring HK1012 Fig 31 gt 30 4 40 50 20 j 10 5 39 Mechanical Part SHE 130 SVE 130 Edition 10 05 5 4 Joint assembled Item Designation Item No Supplier Material Joint assembled 49475 10 Sleeve 49216 Montech AG Aluminium 20 Joint ring 49214 Montech AG Bronze 30 Flange 49215 Montech AG Aluminium 40 Straight pin DIN 6325 4h6x16 502036 Steel 50 Straight pin DIN 6325 4h6x20 502038 Steel 60 Plug in buffer 506160 Maag Technik AG NR 70 Socket head cap screw ISO 4762 M4x6 8 8 501617 Steel 80 U washer ISO 7092 04 3 8 0 5 502569 Steel Fig 32 10 80 70 50 30 20 60 60 40 z 40 50 5 40 Mechanical Part SHE 130 SVE 130 Edition 10 05 5 5 Energy conducting carrier complete Item Designation Item No Supplier Material Energy conducting carrier complete 49901 49902 49903 10 Adapter straight 49899 Montech AG Aluminium 20 Driver connection EK 48994 Montech AG PA 30 Energy conducting carrier link 0345 030 038 075 507037 Kabelschlepp PA 40 Clamping element SLL 55 40 40201N Montech AG Aluminium steel 50 Socket head cap screw ISO 4762 M5x16 8 8 501640 Steel 60 U washer ISO 7092 5 3 10x1 502416 Steel Fig 33 40 10 al 60 60 20 60 60 10 40 5 41 Mechanical Part SHE 130 SVE 130 Edition 10 05 6 General inform
34. via the dovetail of the clamping plate 90 with the aid of a clamping element SLL 55 11 or SLR 15 12 For greater rigidity it is advisable to use a clamping ele ment SLL 55 11 in combination with a clamping element SLL 20 13 utilization of the whole dovetail length on the clamping plate 90 Alternatively the fixing thread and the positioning holes in the clamping plate 90 can be used see di mensioned drawing Fig 3 Fig 10 11 11 M 90 12 Ra fy 11 11 11 3 13 Mechanical Part SHE 130 SVE 130 Edition 10 05 SVE 130 The servo vertical unit SVE 130 is installed vertically Fixing is implemented via the dovetails behind or in front of the housing 10 by means of Quick Set clamping elements Depending on the length of the avail able dovetail on the device or attachment to be installed at least one clamping element SLL 55 or SLL 55 22 11 must be used in combination with a clamping element SLL 20 or SLL 20 22 13 The supplementary devices are mounted via the dovetail of the clamping plate 90 with the aid of a clamping element SLL 55 11 or SLR 15 12 For greater rigidity it is advisable to use a clamping ele ment SLL 55 11 in combination with a clamping element SLL 20 13 utilization of the whole dovetail length on the clamping plate 90 Alternatively the fixing thread and the positioning holes in the clamping plate 90 can be used see di mensioned drawing Fig 6 Fi

USER MANUAL MECHANICAL PART SHE-130

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