Operator`s Manual
Contents
1. 3729M 0402 100HKE Raising Bed Skip 2 Move the dump lever toward UP position gently 3 When the bed is raised to the upper limit hissing noise is heard Return the dump lever to neutral position immidiately 30 Operation 4 Lowering Bed 4 Move the dump lever toward DOWN position gently Dump Lever 5 When the bed is lowered to the lower limit hissing noise is heard Return the dump lever to neutral position immidiately 3729M 0403 020HKE Using Safety Prop Hydraulic Dump Model Only AWARNING Hold the bed with the safety prop when inspecting or working under loading deck A CAUTION NS 1 Raise the bed O S 2 Hold the bed firmly with the safety prop 3430M 0402 280E 31 4 Operation Using Side Gates and Tailgate 1 Undo the door lock 2 Open the sidegate 3 Once the sidegate is at the horizontal position slide it to the rear to hold it in that position 4 Open the tailgate 5 Once the tailgate is at the horizontal position slide it to the right to hold it in that position 6 Loosen the bolt and flip the plate so that the tailgate stays in the held position 7 Tighten the bolt to secure the plate 3729M 0403 060HKE i35 Maintenance Maintenance Schedule AWARNING Follow the scheduled maintenance as described below Failure to do so may result in mechanical or property damage2. Do not use this machine in dusty places such as desert Dust may clog the air cleaner or enter the engine which may reslt in loss of performance and an accident It also causes excessive wear Do not use this machine in the altitude above 1500m in its original configuration This machine cannot perform adequately above that altitude Using this machine under such conditions may result in an accident or cause damage to the machine If you need to use this machine above that altitude contact your CANYCOM representative Se 1 1 Make sure the drive clutch lever is in OFF Parking Brake Lever Drive Clutch Lever position NOTE e The engine cannot be started unless the drive clutch is OFF disengaged due to the safety feature on this machine 2 Make sure the parking brake lever is in ON position 3 Make sure the shift lever is in Neutral Shift Lever M Ed position 3729M 0402 020HKE 18 Operation 4 4 Open the engine cover and open the fuel Fuel Cock cock D 5 Close the engine cover 0402 030E l oN 3430M VET 6 Pull the choke knob to Close N position Choke Knob NOTE It is not necessary to close the choke valve when the engine is already warm 7 Move the throttle lever between LO and HI positions 8 Turn the main switch to Start to start the engine Let go of the switch immediately after the engine starts NOTE Avoid freq
3. AWARNING Fuel is highly flammable Keep fire and spark away when servicing the fuel filter e If fuel is spilt wipe it off immediately Dispose of waste fuel properly 1 Open the engine cover 2 Follow the instructions in Operator s Manual for the Engine to clean the fuel filter 3 Start the engine and visually inspect the fuel filter cup for leaks Strainer Cup 4 Close the engine cover 3420M 0505 050E 43 5 Maintenance Drive Train AWARNING Stop the engine and remove the key when servicing the drive train Allow the machine to cool off before servicing The engine is very hot after operation and may pose a burn hazard Tire Air Pressure CAUTION e Always fill specified air pressure into the tire Otherwise it may result in irregular wear or damage Park the machine on a level ground Remove the valve cap Check air pressure of the tire and adjust it within the specified range Reinstall the valve cap HC 4 00 8 4PR 350 3 5 AG 17X8 00 8 APR 250 2 5 PD 18X8 50 8 APR Option 100 1 0 ly Uem Drive Belt A CAUTION Inappropreate tension shortens belt life due to slippage Always adjust the play of clutch pedal after adjusting belt tension 44 Maintenance Inspecting 1 Open the engine cover 2 Remove the belt cover 3 Move the drive clutch lever to ON Drive Clutch Lever 4 Check the tension
4. AWARNING Shift the transmission to the low gear and drive slowly when traveling on a slope Operator can be dragged or thrown or the machine can tip over Do not drive the machine across a slope The machine can slip or tip over Do not turn on a slope The machine can turn the opposite direction slip or tip over Use an observer to help direct the machine when the visibility is poor terrain is rugged or hilly or maneuvering room is limited The observer should be able to see the machine and its immediate surroundings and should give pre arranged signals to direct the operator Do not turn the main switch to Stop position while driving CAUTION e Pinch hazard Make certain that hands or fingers are not in the way to be caught when operating the clutch lever a i 1 Make certain of the safety of your surround Parking Brake Lever Drive Clutch Lever in gs 2 Make sure the drive clutch lever is in OFF position 3 Make sure the parking brake lever is in ON position 3729M 0402 010HKE 21 4 Operation 4 Move the Shift lever and auxiliary transmission lever into a desired position NOTE Refer to Product Specifications Page 12 for speed in each gear Safety feature when the handlebar is in the walking position laid down forward shift lever can not go into 2nd or 3rd gear 3729M 0402 090HKE Qa 5 Move the throttle lever toward high speed to Throttle
5. Transmission is not Shift firmly bewerten Parking brake is applied Release the parking imt Drive belt came off or too Adjust drive belt when clutch is engaged Other other than the Follow instructions in above Driving to restart If problem persists please contact your CANYCOM representative Clutch does not Improperly adjusted drive Adjust drive belt disengage properly belt Belt slips when clutch is Loose drive belt Adjust drive belt Page 44 engaged Transmission is not Shift firmly positively in the gear Page 44 Gear jumps off Other other than the Please contact your pedal Maladjustment of air Adjust properly smoothly Other other than the Please contact your brake Brake is wet with water Apply brake a few Brake does not work well times to dry or work unevenly Reduce load EN Other other than the Please contact your above CANYCOM representative T h pl brak Maladjust t Adjust peda 63 6 Troubleshooting Insufficient or Add or change fluid Page 51 deteriorated hydraulic Hydraulic fluid Dump does not work System TE Other other than the Please contact above your CANYCOM representative Body Rear gate does not open Improperly adjusted lock Adjust properly properly device Light bulb is out Replace light bulb Page 57 Electric Light does not work d Other other than the Please contact
6. machine across a slope Safety If the engine stalls or loses traction during a climb and cannot make it to the top of a slope do not try to turn the machine around Carefully back down slowly straight down a slope When going over the top of a slope go slow an obstacle a sharp drop or another vehicle or person could be on the other side of the crest Without a load drive the machine forward up a slope when climbing and drive it backward when going down a slope With a load drive the machine backward up a slope when climbing and drive it forwards when going down a slope Be especially cautious when operating on a slope with a load Loading and Driving with a Load The maximum payload for this machine is 600kg Do not exceed this maximum payload under any circumstance Do not operate on a slope steeper than 15 degrees when carrying a load Do not carry more than 300kg when operating on a slope between 10 and 15 degrees Place a load in the bed so that the weight is evenly distributed When carrying a load strap it to the bed to prevent it from shifting Ensure that the load does not obstruct the operator s field of view When carrying a load drive at a reduced speed Allow greater distance for braking Before crossing a bridge or an overpass make certain that the total combined weight of the machine load and operator is within the stated weight limit of the bridge or the overpass Then proceed caref
7. move the drive clutch lever gently to ON Drive Clutch Lever Clutch Pedal 3729M 0402 170HKE Walking Operation 1 Move the drive clutch lever to OFF 2 Move the parking brake lever to ON and Parking Brake Lever Drive Clutch Lever stop the machine 24 Operation 4 Shifting AWARNING Always stop the machine to shift gears Always shift gears firmly When the transmission is not shifted firmly into a gear it may jump out of that gear resulting in loss of control of the machine Always shift gear into 1st gear when in walking mode to avoid run over accident Main Transmission Shift Lever P 1 Stop the machine 2 Move the shift lever firmly into a desired position NOTE Refer to Product Specifications Page 12 3729M 0402 020HKE for speed in each gear Safety feature when the handlebar is in the walking position laid down forward shift lever can not go into 2nd or 3rd gear Auxiliary Transmission 1 Stop the machine 2 Move the auxiliary transmission lever firmly Aux Transmission t Lever into a desired position 3729M 0402 030HKE 25 4 Operation Locking Differential When the machine gets stuck on a slippery surface its differential can be locked to minimize slipping and help the machine escape from the slippery surface A CAUTION Always stop the machine to operate the differential lock lever Operating the differ
8. Always perform an inspection before use Refer to Maintenance Schedule page 33 for the inspection schedule and procedure Checking and Filling Fuel AWARNING Keep fire and spark away when handling fuel Always stop the engine before refueling Do not overfill fuel so that fuel will not overflow Check the fuel gauge when filling In case fuel is spilt wipe out immediately 1 Open the engine cover 2 Check the fuel gauge If fuel level is low fill fuel 3 Open the fuel filler cap and fill fuel 4 Close the fuel filler cap securely 5 Close the engine cover NOTE Fuel Automotive Unleaded Gasoline Fuel Tank Capacity 3 6L 15 4 Operation Adjusting Handle Lever Angle AWARNING Set the handlebar to the position appropriate for its operation mode i e walking operation or ride on operation Operating the machine with its handlebar in an inappropriate position may pose a hazard CAUTION e Pinch hazard Make certain that hands or fingers are not in the way to be caught when adjusting the handlebar angle e Make certain the handlebar is securely locked after adjustment Move the handlebar back and forth to see if it is locked 1 Pull the handlebar adjust lever and move the handlebar to a desired position Handlebar S 4 Handlebar Adjust Lever 3729M 0401 030HKE Sm E 2 The handlebar can be set to either Walking Riding Operation Posi
9. Dump Model only 31 Using Side Gates and Tailgate lllllsslssssss 32 5 Maintenance Maintenance Schedule 33 cUAPDI ECPERERERTTIITOTTILTTOTT LT aeaa Ma Ea E a A E N a a a E a aa 33 CHASSIS serseri e Ta a 0 RAE aed sees waves ed ae eevee A E sia NRE Rr A A 33 List of Fluids and Lubricants 36 Greasidg Pons cecus 7900 R m ER X RE CR CR ss 36 List of Consumables and Spares 37 Removing and Installing Body Panels 38 Engine COVE x 9 a asa R R R d RR RR RRR RR RR RRR KN RRR N eee eke 38 Belt Cover R R a ee ee eee eee 39 Bed Flat Bed Model 00 cee eee eee eee 39 Front GOVERN RN ATETRETELUTRTRTTCULORTERTLTERULIRDESTETRETISTT 40 fe e ware qe ce wee Rares ene eee 40 cis D TEE 40 Air Cleaner e enhn hh nn nnns 42 Spark Plug 2225 26 Ram PER perdi aanne hs ERE er AERE RE RE 42 Fuel Filtel 4 22 eux Re xau aX REGIE Ea ea x E d RO E EE Ea X X uda 43 Drive Iralfksussaa ausu guewex PRCEOURCR OR NOR X ROS ONCE CROCI RU 44 Tire Air Pressure e cc R R N RN RR RRR uh 44 Drive Belts izvis eua T RR a R A R is RT R E m C oe e K Meee ew cae 44 Belt Stapper isa ne waa ns evecare waned R RRR eee RRR R RRR 89 46 Clutch Pedal clues eee eee eee 46 Transmission Oil 0 00 cee ee ee eee RI Inh 47 Auxiliary Transmission OW 2isse ee esate RR ee we 48 Adjustihg Brake uu sien
10. and 10 mm GR T S hc j Adjust Nut 3430M 0506 160E 50 Maintenance Hydraulic System Hydraulic Dump Model Only AWARNING Stop the engine and remove the key when servicing the drive train Allow the machine to cool off before servicing The engine is very hot after operation and may pose a burn hazard Dispose of drained oil and fluids properly Hydraulic Package A CAUTION If the oil level goes low air can enter the hydraulic system vastly reduces the performance of the hydraulic system and causes permanent damage to the system Make certain to maintain oil at a proper level NOTE To obtain a correct reading check the hydraulic fluid level with the bed in the lowered not lifted or dumped position Always check the hydraulic fluid level on a level ground s Recommended Oil and Quantity see List of Fluids and Lubricants page 36 Inspecting 1 Park the machine on a level surface ground 2 Remove the oil filler plug 3430M 0507 020E 51 Maintenance 3 Visually check the oil level and fill oil if the oil level is lower than the lower limit 4 Visually inspect if oil is clean and its viscosity is normal Change oil if needed 5 Install oil filler cap Lower Limit NS Upper Limit N NOTE 3729M 0507 010HKE e Check oil level when loading deck is lowered otherwise oil level is inaccura
11. bie arg R weitere R RRR R R Ru nca ek ne Hace Se als 49 Brake Pedal 52 sions boc NI ec ead ot extn een ie ae ee ea 50 Hydraulic System 00 00 ees 51 Hydraulic Package sse era 9 9 Sa 6 aaa dew sade dade be tics ew nae awe KR S 51 Hydraulics Belt lt eso Ya R K eR RES RR RRR LR HR TR e Eds 53 Baez conce rpa ana E T anie d RU RAR me aE TEE TRR Rut 109 c ee 54 EUS ia neem a are ee E eee An re ae men oo eaten nye Ae mye mm Segoe ae 56 Light Bulb Gace succotaiatecssseodss tesactaseaderekerecwd tee e 57 After Use Care os eh citeciias fesse cree sansiaces 59 After Normal Use 0 000 cee 59 After Cold Weather Use 0 0 0 ccc ee 59 DIOIAGe NT T T 60 6 Troubleshooting 61 Troubleshooting xs x s e e eee ee eee 61 T Transporting 65 gp me I 65 Loading and Unloading usa deum Er REESE RRERERESLS EE ends 65 Warranty Warranty Certificate is attached at the end of this manual Have the warranty certificate signed and sealed after you have received and fully understood the instructions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual Safety Safety Labels The safety labels shown below are attached to the machine See the illustration for the location and the content of each label on the machine Locate all the warning labels attached to this m
12. injury or death Engine Daily Inspection Fuel not to be empty or dirty no sediment or water in it Air Cleaner Element to be clean and free of damage Engine Oil to be clean and at the correct level Bolts Nuts Fasteners not to be loose or missing Leaks no fuel or oil leaks to be found e Sound Vibration no abnormal noise or excessive vibration Overall to be clean without missing pieces Scheduled Maintenance Checkandighintasires O wxad o HS Crane O C swemy O Check tuet oroieas Oo Clean recoil starter Clean muffler and its cover Check and clean spark plug Checkanddeanfefer for items maked with this symbol please consult with your CANYCOM representative Chassis Perform a pre startup inspection PSI before each use a monthly inspection once a month and a yearly inspection once a year Some maintenance procedures described in the next pages may require special knowledge or tools and instruments Contact your CANYCOM representative to perform such procedures 33 Maintenance Clutch shall not make any abnormal noise and shall When engaged gradually clutch engages smoothly without slippage Rods links and wires in linkage shall be free of deformation or damage Connections shall be free of looseness excessive play or missing cotter pins Belt tension shall be properly adjuste
13. of the V belt Check the length of the spring A is approximately 120 mm the stretch of the spring is approximately 8 mm Adjust if needed 5 Check for damage on the V belt Replace if the belt is damaged Please contact your CANYCOM representative for replacement 3729M 0506 030HKE Adjusting Tension Pulley Side 1 Raise the bed 2 Adjust the length of the spring A by the adjust nut so that the length of the spring A is about 120 mm Spring 3729M 0506 040HKE Adjusting Lever Side 1 Remove the front cover 2 Adjust the length of the spring A by the Adjust Nut adjust nut so that the length of the spring A f is about 120 mm 3729M 0506 050HKE 45 5 Maintenance Belt Stopper Adjusting 1 Open the engine cover 2 Remove the belt cover 3 Move the drive clutch lever to ON 4 Adjust so that the clearance B is about 5mm E e SET C is about 30mm D is about 20mm and E is A Belt Stopper about 40mm 3729M 0506 060HKE 5 Close the engine cover Inspecting 1 Move the drive clutch lever to ON 2 Check if the play F is between 15 and 25 mm Adjust if needed 3729M 0506 070HKE Adjusting Pedal Side 1 Adjust with the adjust nut so that the play D is between 15 and 25 mm 3729M 0506 080HKE 46 Maintenance 5 Adjusting Tens
14. the battery life Refer to Operator s Manual for the Engine for detailed instructions on preparing the engine for storage 60 Troubleshooting Troubleshooting If any malfunction or abnormal condition is found immediately stop using the machine and take an appropriate measure according to the Troubleshooting chart below If the malfunction or a bnormal condition is not listed in the chart or the suggested measure does not solve the problem consult with your CANYCOM representative Some corrective measures listed below require special knowledge and or equipment Please contact your CANYCOM representative in such a case Engine does not start or is difficult to start Engine stalls Engine stops abruptly Irregular idling Possible Cause Corrective Measure LH Out of fuel Fill fuel Page 15 Engine is flooded too Wait and restart much fuel fed into the engine Battery capacity is low Refill battery fluid Charge battery Replace battery Battery terminal is Connect terminal or disconnected or wiring is repair wiring cut off Poor ignition due to a Clean or replace spark Page 42 aea pug Other other than the Follow the instructions above in Starting to restart If problem persists please contact your CANYCOM representative Fuel cock is dosed Open uel co Choke knob is pulled out Push choke knob baskin Other other than the Please cont
15. your ts proper ang La above CANYCOM representative 64 Transporting Hauling Loading and Unloading AWARNING Park the transporter truck on a level ground Always use chocks to secure the wheels Do not allow bystandars to come close to the machine or transporter when loading or unloading the machine Use only the loading ramps with sufficient strength to withstand the combined weight of the machine and operator width more than 2 times the width of the tire and length more than 4 times the height of the bed of the transporter and have an anti slip ramp surface Secure the hooks of loading ramps firmly and flush with the bed of the transporter Move slowly forward when loading onto and move slowly backward when unloading off of the transporter Pay special care when going over the joint between the bed and ramps the machine may tip Do not turn on loading ramps The machine may fall Tie down the machine securely Make sure the machine does not move around on the bed 3729M 0701 010HKE 1 Parkthe transporter on a level ground Secure the wheels with chocks 2 Place loading ramps Secure the hooks of ramps firmly and flush with the bed of the transporter 65 Transporting 3 Drive the machine slowly forward onto the bed 4 Park the machine according to the instructions in Parking page 28 Secure t
16. Initially After 20 hours of use SAE rating 10W 30 Every 50 hours afterwards Transmission Oil Change Gear Oil Initially After 50 hours of use API rating GL 4 or 5 Every 500 hours afterwards SAE rating 80 Transmission Oil Change Gear Oil Auxiliary Transmission Initially After 50 hours of use API rating GL 4 or 5 Every 500 hours afterwards SAE rating 80 Hydraulic Fluid Fill ISO VG32 Inspect every 100 hours Fill as needed Battery Electrolyte Fill Distilled Water Inspect every months and fill when necessary Greasing Points Front Axle Center Every 6 months No need to lubriccate for the first Chassis Grease 6 months after purchase Front Axle Ends Every 6 months No need to lubriccate for the first Chassis Grease 6 months after purchase Tie rod end Every 6 months No need to lubriccate for the first Chassis Grease 6 months after purchase 36 Maintenance List of Consumables and Spares A CAUTION When replacing a consumable or spare always use the CANYCOM genuine part e eme oem m Wire Engine control 32090302000 Replace if defective Wire choke 35160203000 Replace if defective Drive Train Tire Front Replace if defective Tire Rear Replace if defective Tube Replace if defective Tube Replace if defective V Belt SB34 Replace if defective Brake Lining Replace if defective Wire Drive Clutch Replace if defective Wire Parking Brake Replace if de
17. Lever 4 p SE increase engine speed 3729M 0402 100HKE 3729M 0402 110HKE Operating with Levers Parking Brake Lever 6 Move the parking brake lever to OFF position 3729M 0402 120HKE 22 Operation 4 7 Move the drive clutch lever to ON position Drive Clutch Lever gently to start NOTE e Sudden engagement of the clutch may stall the engine When driving on a slope operate the 3729M 0402 130HKE parking brake lever and drive clutch lever simultaneously Operating with Pedals 6 Press the brake and clutch pedals E N Clutch Pedal 3729M 0402 140HKE EFN 7 Move the parking brake lever to OFF position and the drive clutch lever to ON 8 Release the brake pedal and gradually release the clutch pedal to start gently NOTE e Sudden engagement of the clutch may stall the engine Turning Right Turn 9 Steer the handlebar to turn RO S SS 3729M 0402 160HKE 93 4 Operation Stopping AWARNING Do not make a sudden stop The machine may skid or tip over Always park on a firm level place Never park on a potentially dangerous place Riding Operation 1 Press the clutch pedal or move the clutch lever to OFF 2 Press the brake pedal to stop the machine 3 To start moving again release the brake Ia M 4 pedal and engage the clutch pedal gently or F
18. Switch 6 Hazard Lamp Switch 7 Handlebar Adjust Lever 8 Brake Pedal 9 Clutch Pedal 10 Main Switch 11 Choke Lever 12 Shift Lever 13 Auxiliary Transmission Lever Throttle Lever or pedal is used to control engine speed Drive Clutch Lever is used to engage or disengage the drive clutch Shift the lever to ON to engage and OFF to disengage the drive clutch Parking Brake Lever is used to engage the brake in order to park the machine securely Shift the lever to ON to engage and OFF to disengage Combination switch is used to turn on or off the head lamp and marker lamps and activates the horn Hazard lamp switch is used to flash the marker lamps in case of a hazard Handlebar Adjust Lever is used to change the angle of the handlebar Pull the lever to unlock the handlebar in order to adjust the angle Brake pedal is used to reduce the speed or stop the machine When the drive clutch lever is ON pressing the clutch pedal disengages and releasing it engages the clutch Main Switch is used to start or stop the engine Choke Lever is used to help start the engine by closing the choke valve Shift Lever is used to shift gears Auxiliary Transmission Lever is used to shift gears in the auxiliary transmission 10 Controls and Components 2 11 Differential Lock Lever Differential Lock L
19. T 7 4 Wheel Utility Vehicle J 66 Operator s Manual AWARNING Read this manual completely before operating or maintaining this machine Failure to follow safety precautions could result in serious injury or death Keep this manual for future reference by you and by all those who operate and maintain this machine 3729 6102 000 CHIKUSUI CANYCOM INC http www canycom co jp CHIKUSUI CANYCOM INC 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Sales Headquarters International TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 Authorized Dealer All rights reserved Unauthorized use or reproduction of this material is prohibited Notice to Users and Maintenance Personnel Thank you for purchasing this machine This manual provides information needed for safe and effective use of this machine to those who operate or maintain this machine Make sure to read and understand this manual thoroughly before operating this product Also make sure to read the separate operator s manual for the engine AWARNING This machine can be very dangerous if the safety precautions in this manual and on the labels attached to this machine are not followed Read and understand this manual and the safety labels on the machine thoroughly before using this machine Always follow the instructions and safety precautions or serious injury or death could result This machine should on
20. achine Read and follow the instructions and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean the labels Replace these labels immediately if they have been removed have fallen off or become illegible Use the part number on the label or shown in this manual to order a replacement label from your CANYCOM representative 1 3441 6011 000 x a Sly transmission jumps out machine can run out of control causing injuries or death Y Shift gears positively If A DANGER 4 DANGER A DANGER A WARNING ad vessel hold the vessel of gear on an incline the securely with safety prop a7 When working under the A DANGER A WARNING Read the operator s manual thoroughly before operating or servicing this machine A Load evenly and securely Unsecured or loose load can fall or throw the machine off balance When driving on an incline drive carefully A small bump or sudden braking can tip over the machine and cause serious injuries or death Do not operate this machine with safety covers removed Hands hair other body parts or clothes can be caught resulting in injuries 3433M 0101 010HKE 2 3441 6013 000 Parking Brake Use foot brake during normal driving When park
21. achine near the edge of a cliff an overhang or a landslide area Use an observer to help direct the machine when visibility is poor terrain is rugged or hilly or maneuvering room is limited An observer should be able to see the machine and its immediate surroundings and should give pre arranged signals to direct the operator Driving on a Slope Driving on a slope can be dangerous It can result in a tip over and cause serious injury or death Always follow proper procedures for driving on a slope as described in this manual When carrying no load do NOT use the machine on a slope steeper than 25 degrees When carrying a load observe the load limit according to the inclination see Loading and Driving with the Load page 6 Do not lift or dump on a slope Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip over Check terrain carefully before attempting to drive on a slope Never drive on a slope that you are not comfortable with Avoid a slope that is so rough slippery or loose that you feel that the machine could tip over When driving down a slope stop and shift to the low gear Go down at a reduced speed Use engine speed to help keep the machine speed low When driving up a slope proceed at a steady rate of speed and throttle position Never move the throttle lever or operate side clutch suddenly Drive straight up or down a slope Avoid turning on a slope Avoid driving the
22. act your ons NE Air cleaner element is Clean up Page 42 fog fe Other other than the Please contact your agl 61 Troubleshooting T T anaa Bald E H Insufficient intake air Clean or replace air Page 42 Pea ns Poor power or acceleration Excessive oad Redu Other other than the Please contact above your CANYCOM representative Please contact your CANYCOM Irregular noise or vibration from or around the engine representative a Excessive oil your CANYCOM representative Insufficient amount of Fill oil Engine overheats engine oil Insufficient intake air Clean or replace air Page 42 clogged air cleaner cleaner element Excessive Fuel clogg consumption Other other than the Please contact aioa above your CANYCOM Ba representative Choke knob is pulled out Push choke knob backin Air cleaner element is Clean up or replace Page 42 Black smoke comes out clogged of exhaust Other other than the Please contact above your CANYCOM representative Baiud Tiara ha Excessive amount of nspect and adjust Page 40 engine oil amount of oil Whit bl k odd id cdd Wrong viscosity oil Change oil Page 40 come soul everett Other other than the Please contact above your CANYCOM ia representative Please contact a Throttle Lever is catching your CANYCOM representative 62 Troubleshooting ee irc d Ed Drive Train
23. akes immediately when they become loose Adjust the brakes immidiately if they do not work evenly from side to side Always adjust both sides of wheel brakes at the same time A CAUTION Adjust the brakes so that they do not drag when not applied Adjust the wheel brakes then adjust the center brake Adjusting Wheel Brakes 1 Tighten the adjust nut to adjust the brakes 3430M 0506 120E Adjusting Center Brake Lock Nut 7 1 Raise the bed and fix it firmly Adjust Nut 2 Make sure the parking brake lever is ON 3 Loosen the lock nut q 4 Adjust with the adjust nut so that the spring is compressed by about 3 to 5 mm Tighten the lock nut 3430M 0506 130E 6 Lower the bed e 49 5 Maintenance Brake Pedal Inspecting 1 Move the parking brake lever to OFF 2 Check if the play G is between 5 and 10 mm Adjust if needed 3729M 0506 140HKE Adjusting Pedal 1 Adjust with the adjust nut so that the play G ORI is between 5 and 10 mm Adjust Nut Brake Pedal n E 3729M 0506 150HKE Adjusting Tension Pulley Side 1 Adjust with the adjust nut so that the play G on the brake pedal between 5
24. battery disconnect the negative terminal and avoid a short circuit Never charge the battery when the fluid level is below lower level line Charging the battery with insufficient fluid may shorten battery life or cause an explosion Battery fluid diluted sulfic acid is corrosive and causes severe burns Be extremeley cautious when handling battery fluid If battery fluid is spilt on clothes immediately rinse with plenty of water If spilt on skin or in an eye immediately rinse with plenty of water and promptly consult a physician Explosion hazard Keep open flame or spark away from the battery Hydrogen gas generated during charging is extremely explosive Always remove the battery from the machine before charging Failure to do so causes damage to the electrical components and wiring Use damp cloth to clean the battery Dry cloth may generate static electricity which may cause explosion CAUTION e Do not overfill beyond UPPER LEVEL when refilling battery fluid Battery fluid can leak and damage paintwork and corrode components 54 Maintenance 5 A CAUTION Follow the battery charger user s manual when charging Always remove the negative terminal first when removing and install the positive terminal first when installing Short circuit may occur if a tool contacts between the positive terminal and the machine body When installing the battery make sure the polarity o
25. d Drive Belt Belt shall be free of crack or damage Transmission shall not jump out of gear and there shall E not be any abnormal noise or heat Transmission Clutch Drive Train There is enough oil in the transmission and oil is clean No abnormal noise or vibration shall be observed when dianat engaging clutch Shaft Tires and wheels shall be free of crack damage or Tires shall be inflated to the specified pressure and There shall not be any foreign objects such as metal There shall not be oil leaks in or around transmission pieces or stones jammed in the tread Wheel bearings shall not exhibit excessive play irregular noise or overheating Sn Brake shall work properly e There shall be a proper amount of play Parking brake shall be able to hold the machine on a Parking Brake 20 degree slope Rods links and wires in linkage shall be free of deformation or damage Connections shall be free of looseness excessive play or missing cotter pins Travelling Unit Brake System 34 Maintenance Description gt Hydraulic fluid shall be clean and at correct level v v page 51 No leaks shall be found in or around hydraulic package Fastening bolts and nuts shall not be loose or missing Hydraulic Package Breather shall not be clogged g There shall be no leaks in pipes hoses joints or seals No irregular vibration noise or heat shall be observed when hydraulic package is in operati
26. efore starting the machine Fuel is highly flammable See Checking and Filling Fuel page 15 for important safety information on handling fuel keep fire and spark away Stop the engine when refueling Never handle oil or grease service engine or recharge battery in the presence of fire or spark Operation This machine is intended for off highway use It is user s sole responsibility to check with the local authority if this machine can be operated on public roads This machine is intended for carrying grains produce dirt and similar materials Carrying other objects may damage the machine Do not carry liquid concrete carrying liquid concrete may damage the machine The stability of the machine is affected by speed rate of steering terrain and load Always pay close attention to these factors or loss of control or tipping over could occur resulting in property damage serious injury or death Safety General Driving Do not operate engine in a confined space where dangerous carbon monoxide fumes can accumulate Do not touch the engine muffler or exhaust pipe while the engine is running or soon after it has stopped These areas will be very hot and can cause burns Do not operate the machine under the influence of alcohol or drugs Do not operate the machine when you are tired ill or not fit to operate the machine Before starting the engine and moving the machine scan around your surroundings and make su
27. ential lock lever while the machine is in motion can damage the differential Keep the differential lock in OFF position under normal running condition The differential may be damaged Do not turn the machine when the differential lock is in ON position 1 Move the differential lock lever to ON position 2 Move the auxiliary transmission shift lever to 1 or R position 3 Drive slowly out of the slippery area PT Lock He ede PS 3729M 0402 200HKE 4 Once the machine is out of the slippery area stop and move the differential lock lever to a OFF position oe Lock ee TA 3729M 0402 210HKE 26 Operation 4 Using Combination Switch oP Headlamp Marker Lamps Headlamp Switch 1 Move the headlamp switch to turn on or off the headlamp 2 When the headlamp is on the marker lamps turns on also 3729M 0402 260HKE Turn Signal 1 Move the turn signal switch to a desired side to activate the turn signal on the corresponding side 2 When the turn signal is activated the monitor lamp flashes also 3729M 0402 270HKE Ni Horn Horn Switen 1 Press the horn button to activate the horn oe 3729M 0402 280HKE 27 4 Operation Parking AWARNING Always park on a firm level ground Never park on a potentially dangerous place Avoid parking on a slope Never park on a slope with a
28. ever is used to lock the differential gear when rear wheels slip 12 Dump Lever Dump lever is use to raise or lower the bed skip 11 3 Specifications Product Specifications A CAUTION Use this product properly after understanding its specifications thoroughly Model and Type FlatBed Dump ovra mm 2 Ta Gontacttengh mm 1985 R 880 780 Ground Clearance 125 Loading Deck Height 490 230 Dimensions Folding Gate Flat Bed 1845 1080 2 PSU Sl angen Cr LR H 86 aym OO OOO o o vw E Is o o E 5 Es 3 0 c D c UU Electrical 12 Specifications eee eee FltBed Dum 1 1 1 NN NN RN NN Performance Brake S Brake Internally Expanding 1 Rea AG 17 x 8 00 8 4PR Transmission Oil Capacity ey Aux Transmission Oil Capacity 0 2 System One way Dump Cwm eae RatedRevouion mii SiC raeas H uo oo o o 74 apes v 9599 oyinder Bore xs mm Sm 9 made pass t 35 Dmm ees o S9 rtitspees UP e 935 LutSpesgow se J 25 These specifications are subject to change without notice Hydraulic System 13 3 Specifications Contents of the Tool Bag Operator s Manual S This Manual n forthe Engine 1 CS 14 Operation 4 Preparation Pre start up Inspection
29. f the terminal matches that of the wire Make sure the terminals are connected firmly so that the wiring does not contact with its surrounding components 3430M 0508 010E Ho jen meeueul ol roses ANUAL reet Battery Chamber Cap yy Positive Terminal Negative terminal 3430M 0508 030E Inspecting Park the machine on a level surface ground Check fluid level and make sure fluid level is between UPPER LEVEL hereinafter L L and LOWER LEVEL hereinafter L L Refill battery fluid if fluid level is under middle of U L and L L Filling Remove the battery chamber caps Refill distillated water up to U L Install the battery chamber caps Charging Park the machine on a level surface ground Remove the negative terminal of the battery Then remove the positive terminal of the battery Remove the battery 55 5 Maintenance 4 Follow the battery charger user s manual when charging 5 Install the battery on the machine after charging Fuse A CAUTION If a fuse blows investigate the cause before replacing Always replace a fuse with one of the correct rating NOTE Replacement Fuse see List of Consumables and Spares on page 37 1 Remove a blown fuse 2 Install a new fuse 3729M 0508 010HKE 56 Maintenance 5 Light Bulb A CAUTION Replace the li
30. fective Wire Clutch Pedal Replace if defective Wire Brake Pedal Replace if defective Hydraulic System V Belt SB34 08521300034 Replace if defective Electrical System Battery 40B19R Replace if defective Fuse 20A Replace if defective Light Bulb Headlamp 12V 23W Replace if defective Light Bulb Marker Lamp 12V 5W Replace if defective Light Bulb Turn Signal 12V 21W Replace if defective Light Bulb Monitor Lamp Replace if defective NOTE Rubber products such as the hydraulic hose deteriorate over time Replace them every 2 years Track wear limit 5mm of lug height a7 5 Maintenance Removing and Installing Body Panels AWARNING Always stop the engine and remove the key when removing or installing the covers A CAUTION Cut or pinch hazard exists when removing or installing the body panels beware of sharp edges and pinch points Make certain to reinstall the panels after removing for repairs or inspection Engine Cover 1 Open the engine cover 2 Remove the starter knob 3 Undo the catch to remove the engine cover 3729M 0504 010HKE 38 Maintenance 5 Belt Cover NS 1 Open the engine cover Belt Cover 2 Remove 2 bolts and remove the belt cover Bed Flat Bed Model AWARNING f it is necessary to service under the bed skip raise the bed and hold it securely with steel tubes or similar object with sufficient
31. ght bulb immidiately if a light bulb burns out Use a specified light bulb A wrong bulb will damage other electric components Do not touch the light bulb with bare hands It may shorten the life of the bulb NOTE Light bulb to use see List of Consumables and Spares on page 37 Socket 3729M 0508 030HKE Headlamp T um os pe M Remove the front cover Remove the socket from the light unit Replace the light bulb with a new one Install the socket onto the light unit Install the front cover Marker Lamp 1 Remove 2 screws to remove the lens 57 Maintenance 2 Replace the light bulb with new one 3 Install the lens Turn Signal Front 1 Remove 2 screws to remove the lens 3729M 0508 030HKE 2 Replace the light bulb with new one 3 Install the lens Bub LSA 3729M 0508 050HKE Turn Signal Rear 1 Remove the socket 2 Replace the light bulb with new one 3 Install the socket 3729M 0508 060HKE 58 Maintenance 5 After Use Care A CAUTION Do not wash the engine control panel electrical parts or tank caps with air breather with running water water may enter inside and cause rust or damage Clean the machine after use leaving dirt or foreign objects may cause damage Do not attempt to move the machine when it becomes inoperable due to freezing Afte
32. he machine firmly to the bed of the transporter with tie down belts rope or wire 66
33. hine on a level ground 2 Remove the oil filler plug 3 Follow the instructions in Operator s Manual for the Engine to check oil 4 Screw the oil filler plug firmly back in place Filling 1 Remove the oil filler plug 2 Follow the instructions in Operator s Manual for the Engine to fill oil 3 Screw the oil filler plug firmly back in place Changing 1 Have an appropriate oil drain pan 2 Remove the oil drain plug and oilf filler plug to drain oil 3 Reinstall the drain plug 4 Fill oil 5 Screw the oil filler plug firmly back in place 41 5 Maintenance Air Cleaner A CAUTION Clean the air cleaner element regularly Dirty air cleaner element reduces engine performance and life Replace the air cleaner element if damaged N 1 Open the engine cover I hl S j K 2 Follow the instructions in Operator s Manual for the Engine to clean or replace m air cleaner element 3 Close the engne cover 3729M 0505 030HKE Spark Plug When removing a spark plug cap do not pull the cable pull the plug cap Pulling the cable can damage the conductor or the joint of the cable Replace the spark plug if damaged 1 Open the engine cover 2 Follow the instructions in Operator s Manual for the Engine to inspect clean or replace the spark plug 3 Close the engine cover 3729M 0505 040HKE 42 Maintenance 5 Fuel Filter
34. ing press brake pedal fully and pull parking brake lever to lock brake When parking on an incline chock the wheels on the low end A CAUTION After adjusting the angle of handlebar jiggle handlebar without pulling stopper pin to make sure it is securely locked mem 3 3729 6032 000 C A WARNING e Do not start machine while standing in front of itin walking mode Drive slow when using this mode Be ready to disengagedrive clutch in case of emergency nea 4 3677 5043 001 AWARNINGI y MR 2 Hot surfaces Do NOT touch 1 Safety Safety Precautions This section contains safety precautions to follow when operating and maintaining the machine Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining the machine Failure to follow safety precautions could result in property damage serious injury or death to the operator or bystanders Training All operators should be familiar with the following issues when using this machine In case the machine is used by a hired worker or is rented the employer or renter shall give practical instructions covering the following issues to the user It is essential to familiarize yourself with the controls safety labels and proper use of the machine Never allow people unfamiliar with these instructions to operate or service the machine Do not
35. ion Pulley Side 1 Adjust with the adjust nut so that the play F on the clutch pedal is between 15 and 25 mm 3729M 0506 090HKE Transmission Oil CAUTION e Dispose of drained oil properly NOTE Recommended Oil and Quantity see List of Fluids and Lubricants page 36 Park the machine on a level ground Raise the bed and fix it firmly Have an appropriate oil drain pan Remove the drain plug to drain oil Install the drain plug Drain Plug oe OM 3430M 0506 100E Remove the oil filler cap Fill specified oil into the oil filler Install the oil filler cap Lower the bed W gg oL 3430M 0506 110E 47 5 Maintenance Auxiliary Transmission Oil A CAUTION Dispose of drained oil properly NOTE Recommended Oil and Quantity see List of Fluids and Lubricants page 36 1 Park the machine on a level ground 2 Remove 3 bolts to remove the cover A 3 Remove 2 bolts to remove the cover B 3729M 0506 170HKE 4 Have an appropriate oil drain pan 5 Remove the drain plug to drain oil 6 Reinstall the drain plug 3729M 0506 180HKE 7 Remove the oil filler plug 8 Fill specified oil into the oil filler 9 Reinstall the oil filler plug 1 Reinstall the covers A and B 3729M 0506 190HKE 48 Maintenance 5 Adjusting Brake AWARNING Adjust the br
36. let anyone under 18 years of age to operate this machine Local regulations may restrict the minimum age for operating a machine Consult your local authority This machine has a riding capacity of one person only Do not carry passengers other than the operator The operator is responsible for the accidents or hazards caused to other people or their property Always keep in mind that care and concentration is required when working with a load carrying machine Loss of control on a slope cannot be regained by the application of brake Main reasons for the loss of control are insufficient grip of tires excessive speed misjudging of the ground conditions especially inclination excessive load incorrect distribution of load uc Safety Preparation Always wear protective footwear long trousers hardhat safety glasses and ear protection when operating or servicing a machine Proper clothing will minimize the chance of injury Do not operate a machine if you have long hair loose clothing or jewelry all of which can get tangled in moving parts Do not operate a machine barefoot or with open sandals Prepare beforehand the working rules and procedures such as signaling and traffic control for the work place Following such rules will reduce the risk of accidents Perform daily pre startup inspection see Preparation page 15 before starting the machine Repair or replace damaged parts b
37. low the procedures or the instructions Indicates a potentially hazardous situation which could result ACAUTION in minor to moderate injury or damage to the machine if the user does not follow the procedures or the instructions NOTE Indicates important information which needs particular attention Warranty and After Sales Service Warranty CHIKUSUI CANYCOM INC provides a warranty through your local CANYCOM dealer After Sales Service Consult your local CANYCOM dealer or our company s sales department regarding service orders or any questions or problems that may arise when using this machine Please make sure to have the product name serial number and the make and type of engine handy at the time of contact The model and serial number can be found on the model label as shown below and the make and type of engine can be found in Chapter 3 Specifications of this manual Page12 Location of Model Label Model Label oum Location of Model Label OM 0000000 ASX la L CHIKUSUI CANYCOM INC MADE IN JAPAN S 3729M 0004 020HKE 3729M 0004 020 Availability of Spare Parts The replacement or repair parts for this product shall remain available for seven years af
38. ly be used for its intended purpose hauling and dumping Any other use could be dangerous This machine may not be operated on public road or what is considered to be public road It is the sole responsibility of the operator to consult the local regulations Do not modify this machine or do not operate this machine with safety covers removed or open A serious accident could result CAUTION e Store this manual in a safe accessible place for easy reference NOTE e This machine is intended for off highway use It is user s sole responsibility to check with the local authority if this machine can be operated on public roads Notice to Owner A CAUTION Be sure that everyone who uses this machine including those who rent or lease this machine receives a copy of this Operator s Manual and understands the importance of reading and following the information in this manual Warning Terms Used in this Manual In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Indicates an imminently hazardous situation which will result A DANG ERI in death or serious injury if the user does not follow the procedures or the instructions Indicates a potentially hazardous situation which could result AWARNING in death or serious injury if the user does not fol
39. n incline of 15 degrees or steeper If it is absolutely necessary to park the machine on a slope less than 15 degrees make certain to apply parking brake firmly and chock the tires on the lower end NE 1 Stop the machine completely Throttle Lever Mim 2 ARN Move the throttle lever toward Slow position 2 9 E to decrease engine speed 3729M 0402 220HKE 3 Move the drive clutch lever to OFF position Drive Clutch Lever 3729M 0402 230HKE 4 Move the parking brake lever to ON position 3729M 0402 240HKE 28 Operation 4 e Move the shift lever to Neutral position Shift Lever anit Lever 3729M 0402 020HKE 6 Turn the main switch to OFF to stop the engine Remove the key from the main switch 3729M 0402 250HKE 7 Open the engine cover and close the fuel cock Bux N 3 BA 8 Close the engine cover XN EU 0 ID 3430M 0402 250E 200 4 Operation Working Dumping Hydraulic Dump Model Only AWARNING Always make certain of the safety of your surroundings when dumping Never operate the dump off of the machine This can cause the bed to hit or cruch the operator or bystander Avoid dumping on a slope The machine may tip over CAUTION e Always run the engine when dumping When lowering the bed slow the engine speed and lower the bed gently 1 Move the throttle lever toward to HI to increase engine speed
40. on Hydraulic System E NI described above is not observed Plumbing shall be free of cracks damage twists or AES deterioration Plumbing There shall be no leaks in pipses hoses joints or seals NIN Plimbing shall be mounted properly and fastening bolts and nuts shall not be loose or missing N lN Hydraulic cylinder shall work smoothly iviv 4 omer eens o cylinder H YL Cylinder within the range specified by manufacturer e DJ bends or scratches Cylinder mounting pins shall be free of damage or Eres Fre ast tr stat T Amount and pressure of discharge under load shall be Hydraulic within the standard range specified by the manufacturer Package this may be skipped if irregular vibration noise or heat Hydraulic System DS mE N on orcoroson N MES Fastening bolts or nuts shall not be loose or missing V aw ea e fe Bed Skip Shall be free of cracks deformation or corrosion N Fastening bolts or nuts shall not be loose or missing V Safety Prop _ Safety prop shall not have any deformation N ime oan Lamps a Should be no damage and water shall not be inside the lamp Body Chassis Safety Devices age 57 4 NI 35 5 Maintenance List of Fluids and Lubricants Fuel As needed Automotive unleaded 3 6L gasoline Engine Oil Fill Automotive gasoline engine Inspect daily Fill as needed oil Change API rating SD or better
41. r Normal Use 1 Clean the machine wash off dirt mud and other foreign matter after use 2 Ifthe machine is to be parked outside cover the machine with a protective water proof covering after the machine cools off After Cold Weather Use 1 Clean the machine wash off dirt mud and other foreign matter after use 2 Parkthe machine on a paved or firm dry surface 3 Ifthe machine is to be parked outside cover the machine with a protective water proof covering after it cools off 59 5 Maintenance Storage AWARNING Fire hazard do not store the machine where there is a possiblity of ignition A CAUTION Do not wash the engine or control panel with running water water may enter inside and cause rust or damage Clean the machine before storage leaving dirt or foreign objects may cause rust or damage Do not store the machine in a humid dusty or hot place 1 Follow the instructions in Parking page 28 to park the machine 2 Clean dirt off of the machine 3 Follow the instructions in Operator s Manual for the Engine to prepare the engine for storage 4 Remove the battery from the machine electric start model 5 Cover the machine with a protective water proof covering after the machine cools off NOTE Battery dischages even when it is not in use A battery may hold charge for a few months but it is a good practice to charge the battery before it goes flat it will extend
42. re all persons and other vehicles are a safe distance away from the machine Never operate on terrain that you are not comfortable with Avoid terrain that is so rough slippery or loose that you feel that the machine could tip over Always check for obstacles before operating on new terrain Always travel slowly and use extra caution when operating on unfamiliar terrain Be alert when traveling on changing terrain Drive at a safe speed taking into account surface gradient surface conditions and load Do not make sudden maneuvers Sudden start stop or turn can make the machine lose control and could cause a tip over Be especially cautious when traveling on soft or wet ground Never drive the machine with its bed in lifted or raised position Make certain that bed is in the lowest and locked position when driving On a slippery surface travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate on ice Always make certain that there is no obstacle or person behind the machine when backing up Make certain that it is safe to back up then move slowly and avoid sharp turns 4 Safety To reduce the risk of tipping over pay special attention when encountering an obstacle or a slope or when braking on a slope or during a turn See Driving on a slope below Never attempt to drive over a large obstacle such as rock or fallen tree Do not operate the m
43. s highly flammable and can be explosive When parking the machine indoors make certain that the building is well ventilated and that the machine is not close to any source of flame or spark including appliances with pilot lights 7 1 Safety Servicing Do not service the machine when the engine is running If it is absolutely necessary to run the engine while servicing keep hands feet clothing and any part of the body away from any moving part especially the belts at the side of the engine Do not operate the engine in a confined space where dangerous carbon monoxide fumes can accumulate Engage bed skip lock plate or safety prop if you must place any part of your body under bed in the raised position On the dump model never place any part of your body under bed in the raised dump position Check all fuel lines on a regular basis for fit and wear Tighten or repair them as needed Do not touch the engine muffler or exhaust pipe while the engine is running or soon after it has stopped These areas will be very hot and can cause burns The engine must be shut off before checking or adding oil Controls and Components Name and Function of Controls Rear View Mirror Handlebar Marker m Head Lamp Controls and Components 1 Throttle Lever 2 Throttle Pedal 3 Drive Clutch Lever 4 Parking Brake Lever 5 Combination
44. strength Loosen the bolts B only so that the bed can be moved If they are too loose the bed can fall off Tighten these bolts firmly when service work is done 1 Remove 2 bolts A 2 Loosen 2 bolts B 3 Raise the bed and hold it securely 3729M 0504 030HKE 39 5 Maintenance Front Cover 1 Remove 4 bolts to remove the front cover 3729M 0504 040HKE Engine AWARNING Always stop ethe ngine and remove the key before servicing Allow the engine to cool off before servicing The engine is very hot after operation and may pose a burn hazard Keep fire and spark away when handling fuel Dispose of drained oil properly Engine Oil A CAUTION Make certain to fill the engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to the engine 40 Maintenance 5 NOTE To obtain correct reading check oil level before starting or wait about 10 minutes after stopping the engine to allow oil to drain back to oil pan Circulating oil stays in various parts of the engine right after stopping Always check oil level on a level ground Recommended Oil and Quantity see List of Fluids and Lubricants page 36 Filler Plug 3729M 0505 010HKE Filler Plug 3729M 0505 010HKE 3729M 0505 020HKE Inspecting 1 Park the mac
45. te Filling 1 Remove the oil filler cap 2 Fill specified oil into the oil filler 3 Check the oil level and make sure the oil level is between upper and lower limits 4 Install the oil filler cap NOTE e Oil to Use Page 36 Changing 1 Prepare a suitable container to drain oil 2 Remove the oil drain plug to drain oil 3 Reinstall the oil drain plug 4 Fill specified oil and check oil level 5 Reinstall the oil filler cap 3430M 0507 010E NOTE Oil to Use Page 36 Oil amount Page 36 52 Maintenance 5 Hydraulics Belt A CAUTION Inappropreate belt tension can cause slippage and shorten belt life 1 Open the engine cover MEN 2 Remove the belt cover 3 Check for slippage of the V Belt If the belt slips adjust belt tension Please contact your CANYCOM representative for ajusting belt tension 4 Check for a damage on the V Belt Replace 3729M 0507 020HKE the belt if it is damaged Please contact your CANYCOM representative for replacement 53 5 Maintenance Electrical AWARNING Always stop the engine and remove the key when servicing Electric shock hazard Do not touch the electrical components with wet hands Battery AWARNING Electric shock hazard Do not touch the terminals When servicing the
46. ter the production of this type of machine is discontinued Contents Safety Darel LaDEIS sicher ose cues Sees eee A E 1 Safety PrecautiolS vase ceseu R X gue RR AGTEEPSEES 2 lU uu PeTT TTTTT 2 PreparaltiOl c x X gee cae veda ate Coen Se EA R RR RECENTE ENS axGKE S EE 3 Operation ssa ca RR ea eee a ee eA oe ORC RRR RR UB ROBUR es 3 cgi M 8 Controls and Components Name and Function of Controls 9 Specifications 12 Product Specifications RR lt eee neds wes 12 Contents of the Tool Bag 14 Operation 15 Preparation i uui io lt aca e ee RC RC Rr m Sees 15 Pre start up Inspection rmm hr en tue hh xn hn ae ee ee 15 Checking and Filling Fuel 2 22 on hr 15 Adjusting Handle Lever Angle 0000 cece eee eee eens 16 DVIVING 94465455565 28445240 52H FE SEE DS e Ree RARE x 17 St in lt ceveveccer cud Ta TR Meee RES PEWEAERE SREEESIRQESEATE dete 17 DIVING isis ede x Med ee eee Oke Oe ede eee Oe eee 20 ipM Ta 9 775 hee arava aTa a a R are ARE aO alm ae aera a aaa TRR 24 Shift c6sc0icegreeshces ater ERUXDRSRECE ERE REREEEM RE SEA RE PER 25 Locking Differential sss ss AERE REMPAEREERESEERR EE RE eed C SEES 26 Using Combination Switch sss x e oh RR Rn 27 lu PCT p E TATT 28 WOKO ER ee C eem 30 Dumping Hydraulic Dump Model Only Lssss 30 Using Safety Prop Hydraulid
47. tion Operation Position or Riding Operation Walking Operation Position Release the adjust lever and make Poson sure the handlebar is locked 3729M 0401 040HKE 16 Operation Driving Starting AWARNING Always start and run the engine in a well ventilated place e Always start the engine from the operator s seat Starting the engine while the operator is off the machine may result in the operator being hit or run over by machine Always make certain of the safety of your surroundings when starting the engine An engine that has been runnning is very hot Avoid touching the engine and its ancillaries or severe burns may result Do not open the engine cover while the engine is running CAUTION e Do not turn the starter when the engine is running The starter motor and or the engine may be damaged e Do not turn the starter for more than 15 seconds If the engine does not start wait for 30 seconds or more before attempting to start again Do not use this machine in temperatures above 40 C or below 15 C This machine cannot perform adequately in these temperature ranges Using this machine under such conditions may result in an accident or cause damage to machine e In the winter or cold climate warm up the engine thoroughly before driving machine A cold engine delivers poor performance which may result in an accident It also causes excessive wear 17 4 Operation A CAUTION
48. uent starting Once the engine starts run it for a while to charge the battery When the engine cannot be started with the electric starter due to a flat battery turn the main switch to Start position and start the engine with the recoil starter 19 4 Operation uA 9 Move the throttle lever toward LO after Throttle Lever Nue starting the engine A j 3729M 0402 070HKE N yy 10 Push the choke knob to its original position SR 11 Run the engine for about 5 minutes without load to warm up NOTE Drive the machine gently in the first 40 to 50 hours of use after purchase for breaking in Driving AWARNING Do not allow bystanders to come near the machine when driving Set the handlebar in a proper position for the operation mode Setting it to an improper position may hinder safe operation Always make certain of the safety of your surroundings before driving start slow Adjust speed according to the condition and gradient of the surface on which you are traveling Do not a make sudden start acceralation change of speed change of direction or stop Do not turn at high speed Avoid sudden maneuvers this may cause the operator to fall or to be thrown or the machine to tip over Never drive the machine with its bed skip in lifted or raised position Make certain that the bed is in the lowest and locked position when driving 20 Operation
49. ully and at a constant speed Safety Dumping When dumping material from the bed skip take the following precautions Always follow the proper procedures for lifting and dumping as described in this manual Perform dumping operation on a flat level and stable surface Do not dump on a slope or on a rough terrain Make certain that all persons are at a safe distance away from the machine when raising or lowering bed Do not move the machine or leave it unattended with bed in the raised position Engage the bed lock plate or safety prop if you must place any part of your body under the bed in the raised position On the dump model never place any part of your body underthe bed in the raised dump position Parking Park the machine on a flat level and stable surface Do not park in a dangerous place Never park the machine on a slope steeper than 10 degrees Avoid parking on a slope less than 10 degrees If parking on a slope less than 10 degrees is unavoidable chock the tires at the lower end of the machine Without a load park the machine with the operator s handle uphill With a load park the machine with the operator s handle downhill Do not park sideways on a slope Observe all the previous precautions for general driving riding machine driving on a slope loading and driving with a load and dumping Whenever you park the machine disengage the clutch and stop the engine Gasoline i
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