Home

F 600/700XP.23 - FASCAN International, Inc.

1. WARNING It is recommended to release the crane controls levers of the control console in neutral position before activating or desactivating the XP device because of the variation of speed is considerable and immediate carefully operate the controls See paragraph HO of the F600 USE AND MAINTENANCE MANUAL for details of Controls to operate the crane See paragraphes H1 of the F600 USE AND MAINTENANCE MANUAL for details of Lifting moment limiting device The activation of the XP device on cranes with free rotation or with rotation limiting device produces anincrease in the capacity of the crane areduction in the speed of rotation without increasing the torque areduction in the speed of lifting and lowing the inner boom outer boom and of the jib boom when fitted speed of the extension booms bucket and the rotator allows normal speed and lifting capacity of the winch The activation of the XP device on cranes with lifting moment limiting CONTROLS TO OPERATE THE CRANE device for two sectors produces 600 to inthe stable zone working area the same effect for crane with free rotation inthe unstable zone working area a reduction in the speed without the increase in capacity Activation of the XP device when the 90 of the capacity has been reached the yellow light on the led band of the push button panel goes off allowing the manoeuvres that increase the lifting moment you then h
2. Hydraulic jibs Extension type Weight kg Manual Weight kg Manual Weight kg Manual Weight kg L314 800 PLS 32 QL31 22 1604 1200 PL60 54 QL60 39 RL60 31 NOTE The weights reported in the table are indicative and can vary in relation to the fittings The jibs are fitted by means of the insertion of the extension connecting boom into the crane extension boom the fixing to the crane is obtained through locking pins The hydraulic connection to the supplementary functions of the crane is through quick couplings 1 Warnings and norms for crane utilisation apply also for hydraulic jibs use ATTENTION The loads shown on the capacity plates which concern the configuration of the crane with hydraulic jib refer to the hydraulic jib and consequently they are the same whether the crane has its extension booms retracted or extended Warnings and norms for manual extensions are indicated at Paragraph L1 ATTENTION It is recommended to employ lifting means adequate to the weight of the load and radius of the extensions during this operation the operator is responsible for the machine safety The slings or the cables used for handling the load should have the adequate capacity and length try to avoid the load overturning by having one length passed through itself and the other one through the hook 141 Identification of the hydraulic jib The model the version of the crane the year of construction an
3. Re entry of the jib extension boom sections Winch rope descent Manoeuvres not allowed all other movements 29 30 CONTROLS TO OPERATE THE CRANE F 600 700XP Crane without load applied and activated limiting device The limiting device may intervene also during loadless crane operation following a pressure peak provoked by the attainment of the stroke end of the lifting ram at high speed In this condition reactivation of the crane commands by performing one of the manoeuvres is allowed by the system If the limiting device intervenes when both the lifting rams are open and at stroke end and the crane extension booms are fully folded it is not possible to reactiva te the commands since the permitted manoeuvres arm lifting and extension fully retracted cannot be carried out because of the actual configuration of the crane outer boom above the horizontal The device in this case allows the descent manoeuvres since it verifies the it was a peak pressure inside the lifting rams the crane being loadless thus these manoeuvres will be allowed Temporised exclusion device of the lifting moment limiting device The activation of the exclusion device is permitted when the limiting device is activated and only in the case when it is impossible to carry out any of the allowed manoeuvres This generally occurs when handling heavy and bulky loads with the outer boom above the horizontal and the extension boom sections almost retr
4. WARNING Keep hands clear of automatic stop device of the outrigger supports Fig 10 Always check that the outrigger supports once in their rest position are locked in their seat by the safety devices so as to assure the impossibility of accidental movement Fig 10 SUPPLEMENTARY BEAMS 600 700 23 24 CONTROLS TO OPERATE THE CRANE F 600 700XP HO CONTROLS TO OPERATE THE CRANE WARNING Before operating the crane it is compulsory to set the outriggers Plate DE2327 fig 17 IN OPERA GLI STABILIZZATORI Radio remote control WARNING BEFORE OPERATING The crane and hydraulic implements can be operated THE CRANE IT IS COMPULSORY 3 g EXTEND THE OUTRIGGERS through proportional radio remote control subjugate to a distributore which the manual order is to be used only in ATTENTION AVANT D UTILISER LA GRUE IL EST OBLIGATOIRE DE case of emergency METTRE FONCTION LES STABILISATEURS Display on the push button panel of the radio ACHTUNG VOR INBETRIEBNAHME DES KRANS MUESSEN DIE remote control ABSTUETZUNGEN AUSGEFAHREN When you start the radio remote control fig 8a the pressure in the inner outer ram and the jib and the percentage of load on the winch are displayed In relation to the view chosen like standard when you start the radio remote control the pressure values are displayed in if on the display on the left of the values no symbol is
5. L3 1 1 L3 1 2 L4 4 1 4 2 4 3 4 4 4 5 4 6 MO 0 0 0 1 0 2 0 3 0 4 0 5 6 P0 1 P0 2 50 TO VU MANOEUVRES OF THE CRANE LOADS Lifting moment limiting device ELECTRONIC Control panels Lifting moment limiting device for two working sectors optional Rotation limiting device device Activation and instructions for use of the XP V device In the case of the appearance of the signal ALARM on the display of the push button panel or in case of an electrical failure Diagnostic Alarms Input Output LME vers 4 5 Temporary OVERIDE Reactivation for the crane functions in case of the appearance of the signal ALARM on the display of the push button panel Temporary OVERIDE Reactivation for the crane functions in case of an electrical failure out of order of the radio remote control or of the appearance of the signal ALARM on the display of the push button panel in this case we cannot reactivate the crane functions USE OF IMPLEMENTS Hydraulic connections for implements supplementary hoses MANUAL EXTENSIONS CONTROLS TO OPERATE THE HYDRAULIC IMPLEMENTS OF THE CRANE WINCH Winch for crane Winches equipped with an electric stroke end device Winches equipped with a mechanical stroke end device HYDRAULIC JIBS Identification of the hydraulic jib Nomenclature of the hydraulic jib Manoeuvres to unfold the jib in working condition Manoeuvres to fold the jib in
6. heavier loads than those allowed by the crane capacity plate The couple limiter installed on the winch structure prevents that on the cable can be created a load major to the value of maximum line at the 4th layer quiescing all the crane controls Under no circumstances interfere with the limiter device adjustment L3 1 1 Winches equipped with an electric stroke end device Winches are equipped with a stroke end device that in the lifting or in the booms extension rams exit prevents the cable hook or the block from hitting the fixed pul ley and in the unwinding keeps at least three 3 turns of the cable wound around the winch drum tripping either device disactivates the relevant controls To reactivate the controls the winch control lever must be activated controlling the descent if the device operation is happened in the lifting or in exit with the booms extension rams the lifting if the operation is happened in the unwinding of the same one It is recommended to avoid working with the cable hook or the block too close to the pulley structure the activation of the device could provoque dangerous swinging The pulley structure is provided with a group with microswitch fig 23 whose lever is kept in position by a balance weight sliding on the cable the cable hook or the block lift the balance weight thus releasing the lever becomes impossible with the consequent disactivation of the controls Please note that each mov
7. release the lever commanding the extension booms of the jib the mark LMI disappears retract the extension booms of the crane until stroke end and momentarily pressuri Se maintain the command for the extension boom of the crane until the mark LMI displays on the push button panel continue to keep the command for the extension booms of the crane press the exclusion device button the mark ELMI displays release the lever commanding the extension booms of the crane The only permitted manoeuvres are the descent of the hydraulic jib and the descent of the outer boom As first you must lower he hydraulic jib in order to bring it under the horizontal line then if it is necessary lower the outer boom remember that you have at your disposal five 5 seconds from the command operation to carry out the descent After such period of time wait at least one 1 minute in order to be allowed to carry out the manoeuvre once again ATTENTION Activation of the exclusion device of the lifting moment limiting device When the operator uses this device it means that he wishes to override the lifting moment lifting device in order to make some manoeuvres which would be impossible with the device active that bring the moment to within the maximum level but involve an overload condition In such an emer gency condition where the lifting moment limiting device has been disa bled the operator who is the main responsible for the m
8. the complete lateral extension of the outriggers and by the observance of the capacity plates otabilize the vehicle on a horizontal plane with a maxi mum tolerance of 1 5 degrees Make sure that the outrig ger rams rest on a solid base if necessary use larger outrigger base plates available on request to avoid sinking If you adopt other means make sure that they are suitably sized for the load they must bear ATTENTION Respect the distances di sicurezza from electric lines the minimum distance is according to CEN norms five 5 meters except for otherwise prescribed by national norms ATTENTION Failure to respect the minimum safe distan ces may result in electrical hazards for the operator and his assistants ATTENTION Do not utilize the crane with wind speed exceeding 12 5 m s value 6 of the Beaufort scale Indications about wind speed Force of the wind Beaufort scale 1 Smoke reveals the direction 2 of the wind one can feel the wind blowing leaves start fluttering 3 4 5 13 9 17 1 Moderate gale 20 8 24 4 Storm It damages houses antennas and roof tiles fall down ATTENTION Carefully inspect the load rigging Moderate breeze Leaves and branches are in constant motion small branches start fluttering Dust and papers dance on the ground 8 0 10 7 Fresh breeze omall green branches bend the surface of waterways and
9. you cannot use the selectors on the push button panel and so it is necessary to operate directly the integrated group of the outrigger control fig 9 after removing the protection PICTURE LIST fig 9 G electrovalve for main bypass U electrovalve for the ram descent and extension of the outrigger supports R electrovalve for the ram re entry and retraction of the outrigger supports E1 E2 E4 electrovalve of the extension rams 1 S2 S3 S4 electrovalve of the outrigger rams Example re entry of the outrigger ram S1 remove the lead seal placed on the electrovalve G push the button and then turn it clockwise fig 9b pos 1 2 the button stays in the closed position Unscrew the knurled screw of the electrovalve 1 of the outrigger Push with an appropriate metal tip and in the direction of the arrow F the slider of the spool R to re enter the ram Re screw the knurled screw of the electrovalve S1 of the outrigger Putthe button of the electrovalve G back to its original position by tur ning it anti clockwise fig 9b pos 3 4 After such emergency operations and prior to re use of the crane you must immediately go to a FASSI authorised Center for the repair of the fault and re sealing of the device Interferences with the valves or removal of the lead seal release the FASSI GRU IDRAULICHE from any responsibility and invalidate the warranty G2 2 Controls to stabilize the vehicle G2 2 1 Crane with fix
10. DO 1 Technical data Check that the outrigger rams are applied on a solid base if necessary use larger outrigger base plates available on request to avoid sinking When stabilization is complete the wheels of the vehicle must still be in con tact with the ground and the suspensions must not be fully unloaded otabilize the crane so as to operate on a horizontal plane with a maximum tole rance of 1 5 degrees While loading it may be necessary to vertically adjust the outrigger rams to prevent an overload on the outriggers then stabilize again While unloading the outrigger rams may not be perfectly in contact with the ground because of a rise in the suspension it is therefore recommended to stabilize the vehicle during operation to avoid an overturn G2 1 Functions of control levers for stabilization The controls to stabilize the vehicle are activated only from the push button panel of the transmitting console with the exception of the crane to outrigger diverter valve which is manual operated NOTE The graphic symbols illustrated hereunder are marked on the plates affixed next to the control station See Paragraph RO Instruction and warning plates Lever function D fig 8 Lever D Control for deviator and deviator transmission crane outriggers EIS SUPPLEMENTARY BEAMS F 600 700XP gt E S DE4489 17 600 700XP SUPPLEMENTARY BEAMS Functions of the controls on the push button pa
11. FOR DANFOSS MODULUS DR ELECTRIC ROTATING DISTRIBUTOR FOR EMERGENCY EV1 ELECTROVALVE FOR CRANE BLOCK CN8 2 _ 8 1 CN5 2 CN4 2 EV2 ELECTROVALVE FOR LIFTING MOMENT LIMITING DEVICE OF THE TWO WORKING ZONES ELECTROVALVE 0000060 060 e DOGQOOOOd EV3A ELECTROVALVE FOR ELECTRIC DEVIATOR CRANE OUTRIGGERS EVE1 2 3 4 EXTENSION ELECTROVALVE 33333333 3333 3333333 GENERAL ELECTROVALVE FOR OUTRIGGER DISTRIBUTOR EVR RE ENTRY ELECTROVALVE OUTRIGGERS EXTENSIONS TT EVS1 2 3 4 OUTRIGGER ELECTROVALVE gt Po SS EVSE SEQUENCE ELECTROVALVE DA EVU EXIT ELECTROVALVE OUTRIGGERS EXTENSIONS FX003 DANFOSS CONTROL UNIT b X2 TH N FX004 OUTRIGGER CONTROL UNIT d 23 PROXIMITY MICROSWITCH FOR ROTATION CONTROL Tv LCV WINCH LOAD LIMITING DEVICE LD LG 90 LOAD YELLOW WARNING LIGHT na IA LP ADDITIONAL FLASHING EIE LR ACTIVATION OF OVERLOAD BLOCK RED WARNING LIGHT E 2 A MICROSWITCH ON THE DISTRIBUTOR LH ir m OL MS MERCURY LEVEL SENSOR ON THE OUTER BOOM EO d III LI T MSE SEQUENCE MICROSWITCH O eo PULLEY MICROSWITCH FOR WINCH FITTED ONLY ON THE ELECTRIC STROKE END I MV2 DRUM MICROSWITCH WINCH Om a 3 PI PRESSURE SWITCH FOR THE RE ENTRY OF THE EXTENSION BOOMS On Eos RADIO RADIO REMOTE CONTROL CIBO TP PRESSURE TRANSDUCER FOR INNER R
12. assemble the filter body and the cartridge check the sealing of the O ring 4 5 6 in case replace it NOTE Take care that no contaminated material passes into the tank Replacement of the filter on the delivery line before the distributor fig 31 When the visual indicator becomes red replace the cartridge Unscrew with a suitable spanner the filter body 1 from the head 2 Remove the cartridge 3 and clean inside the holder 1 Insert a new cartridge and re assemble the filter body into the head checking the seal 4 Check the oil level in the tank with the crane in the folded position and with the outriggers crane and supplementary fully re entered The oil level must not exceed the maximum or be lower than the minimum fig 32 fig 32 47 48 MAINTENANCE INSTRUCTIONS F 600 700XP Top up using hydraulic oil with the same characteristics as those indicated in the table at paragraph NO WARNING At low temperatures the grease shall not crystallize or to be more precise shall not change its characteristics At the effective operative temperature the grease we recommend shall have a fluidity at least equal to rating NLGI 0 or max 1 WARNING Centralized lubrication shall not be used when room temperature is below 10 20 C All the lubricators mounted on the crane are protected by a plastic cap so to avoid the oil contamination fig 34 After every 100 worki
13. control determine the operation of the levers in relation to the movement of the crane ATTENTION The sequence of the plates placed on the crane controls may be different Make sure that the lever you are going to operate correspond to the control you selected Operate the levers smoothly and gradually When carrying out simultaneous movements of two or more functions also related to pump flow and lever travel it is possible that on reaching the stroke end of a particular function an increase in speed of the other functions will occur Functions of the controls on the push button panel of the transmitting console CONTROLS TO F 600 700XP OPERATE THE CRANE LINEAR PUSH BUTTON PANEL SCANRECO ACCESSORY CONTROLS CRANE CONTROLS AP APP fig 8a DISPLAY RED LED 100 YELLOW LED 90 Socket for serial cable SELECTOR E S 2 radio turning off and SIUS Stop button 510 radio starting and audible alarm 20 CEES SOO SES i 5 control button selector for the use of the outrig gers E S or of the crane 9 vim GAS exclusion push button for the lifting control button moment limiting device GAS 7 y Switching of the selector for the use of the 9 10 function free H K D Selector for the use of the crane control button SR standard or XP starting the engine Selector for the use of the right con control button t
14. lakes are wavy 10 8 13 8 Near gale Big branches bend wind whistles through high tension cables it s difficult to walk keeping the umbrella open Hook up the load checking that it does not exceed the capacity indicated on the lifting diagram specific to each load configuration Make sure that the lifted load is balanced Avoid swinging the load above the control station in cases where the load is too close the crane must be operated from the opposite side When operating through a winch lift the load vertically using the cable and not the booms in order to avoid swinging the load WARNING AND INSTRUCTIONS F 600 700XP WARNING AND INSTRUCTIONS F 600 700XP Do not rotate the crane before the load is lifted Do not operate with sudden move ments activate the controls with slow and progressive movements rotate slowly and with care paying attention to the stability of the vehicle With vertical lift on hydraulic and mechanical extension rotate slowly in order to avoid side skidding ATTENTION Do not utilize the crane for pushpull F lateral F or sideways F opera tions ATTENTION Crushing F or push F manoeuvres are not permitted Never operate the outriggers when the crane is loaded ATTENTION The vehicle crane must not be left unless the load is on the ground the booms of the crane and of the hydraulic jib are folded and laid on a solid base and
15. maximum limits shown on the crane capacity plate 4 Before operation make sure that no one is within the working area of the crane the safety devices are in place and operative the minimum safe working distances from power lines are observed the load is correctly slung and hooked 5 Stabilize the vehicle with the outriggers making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded the crane is used progressively avoiding sudden load movements swinging or dragging of the load is avoided the load is lifted before rotating 7 When using implements protect the working area with a barrier 8 The vehicle crane are not left unless the power take off is disengaged and the load is on the ground 9 Before driving the vehicle ensure that the outriggers are fully retracted and re entered the safety taps closed and the crane is in the folded position CH WARNING AND INSTRUCTIONS 1 600 700XP The use of the crane is reserved to authorized personnel instructed advance who has to conform to the safety norms and instructions contained in the use manual supplied with the crane See norms ISO 9926 1 It is absolutely prohibited to walk or stop under a suspended load It is prohibited for unauthorized persons to be within the working area Under no circumstances interfere with the safety and protection devices War
16. operative the minimum safe working distances from power lines are observed the load is correctly slung and hooked Stabilize the vehicle by the outrigger rams making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded Use the crane in accordance with the use and maintenance manual making sure that load and radius are within the maximum limits shown on the crane capacity plate the crane is used progressively avoiding sudden load movements swinging or dragging of the load is avoided the load is lifted before rotating When using implements protect the crane working area with a barrier The vehicle crane are not left unless the power take off is disengaged and the load is on the ground Before driving the vehicle make sure that the outriggers are fully retracted and re entered the safety taps closed and the crane is in folded position INSTRUCTIONS FOR SAFE USE OF THE CRANE FASSI GRU IDRAULICHE SpA 24021 ALBINO BG ITALIA Via dei Carmelitani 2 GRU IDRAULICHE Tel 39 35 77 64 00 Fax 39 35 75 50 20 1 Only authorized persons are permitted to operate the crane 2 The crane must be used on firm level ground Check that the vehicle hand brake is on and that the wheels are chocked 6 Use the crane in accordance with the use and maintenance manual making sure that the load and radius are within the
17. tap lever 15 Visual indicator yellow red light Before crane use check that safety and protection devices are fitted and active Under no circumstances interfere with the safety and protection devices Interference with the check valves and removal of the lead seal remove the Manufacturer and invalidate the warranty Use the ladder for the access to the top seat 14 n LL aco C9 exe lt lt 5 c 2 EL NM e lt gt 150 00 HIE w i et o fig 5 15 16 SUPPLEMENTARY BEAMS F 600 700XP GO SUPPLEMENTARY BEAMS Supplementary beams are used in conjunction with the crane outriggers to ensure the vehicle stability during load handling Code Qutrigger ram outrigger extension Weight stroke mm interaxis mm type K 330B054 4984 Hydraulic H variable 750B055 520 5770 Hydraulic H variable 9 520 520 0 520 Hydraulic H variable 340 Hydraulic H variable Hydraulic H variable variable 900 G0 1 Identification of the supplementary beams Identification data of the supplementary beam is punched on the beam fig 6 in the following sequence serial no Ex 01 identification code fig 6 G1 TILTABLE OUTRIGGER RAMS Outrigger rams are allowed to be stored in an inclined posi tion when obstructions on the vehicle chassis prevent their vertical stowability These hinged supports are placed between
18. the power take off is disengaged Do not move the vehicle if a load is suspended on the crane C0 3 At the end of the operation Prior to driving the vehicle Fold the crane If the booms of the crane of the crane or of the hydraulic jib are to be laid on the body or on the load they must be suitably blocked to prevent possible sideways movements Make sure that the indications about the overall dimensions are respected NOTE Implements can be left mounted on the booms of the crane or of the hydraulic jib only if the overall dimensions are respected they must be suitably blocked to prevent possible sideways move ments Make sure that the outrigger supports and rams are re entered within the overall width of the truck and locked by the safety devices Disengage the power take off DO CLASSIFICATION OF THE CRANE MODEL The design of this crane has been carried out in respect of DIN 15018 norms fatigue test classification H1B3 The crane can operate intermittently with lifting devices other than the hook The dimensions and the capacity of the implements must be proportioned with crane performances D0 1 Technical data F 600 700XP 23 Lifting Standard Hydraulic Rotation Rotation Working Pump Oil tank Crane Max working capacity reach extension arc torque pressure capacity capacity weight pressure on the outrigger 200 61 1 tm 9 70 5 30m 3602 4 89 tm 32 5 MPa 12 701 2501 570
19. 0 kg 56 daN cm 599 kNm 48 kNm F600 700XP 23 TT 1370 4 6 Li CLASSIFICATION OF F 600 700XP 23 D THE CRANE MODEL CLASSIFICATION OF DO 1 THE CRANE MODEL 600 700 23 l 220 0 9 EXTRA 2950 98 2600 86 2250 75 D 210 0 8 a e EL 0 2500 7 7 A 2259 7 5 C ii 1900 65 3 6459 2128 D gt 2499 80 E MEZZERIA TIRANTI C Mi LEE 256 FIXING ROD CENTER TTI DISTANCE pP rum LIGNE MEDIANE TIRANTS ABMESSUNG DER BEFESTIGUNGSBRIDEN p Ta ST 601 2 3B 0 41 37 i FIOOXF 25 267 27 F700XP 227 23 24 5270 17 An 9 1200 2811 2000 67 F600 700XP 22 T un MASSIMA ALTEZZA SOTTOGANCIO F600 700XP 23 er SC HAUTEUR MAXIMUM SOUS CROCHET F500 700XP 24 2075 610 MAXIMUM HOOKING POSITION F600 700XP 25 5 3 MAXIMALHOEHE BIS KRANHAKEN F600 700XP 26 F600 700XP 27 10 THE CRANE MODEL D1 IDENTIFICATION OF THE CRANE MODEL m F 600 700XP The exact crane model serial number and description of implements will enable FASSI Service Department to give a rapid and efficient response D1 1 Crane mark The CE indicates that the crane complies wit
20. 2 by unscrewing the five fixing screws The column controls must only be used in an emergency and only to bring the crane to its rest position Be very careful at the manoeuvre of rotation because of the residual danger of crushing During emergency manoeuvres the operator when it is possi ble should be assisted by a second trained person who can intervene if necessary Eg positioning the lever D of the devia tor E S on E S by using then the deviator crane outriggers like interruption control of emergency ATTENTION The presence of the lifting moment limiting device does not release the user from the obligation to respect what is indicated on capacity plates and lifting curves CAUTION DANGER Contiene mercurio smaltire secondo le leggi in vigore H y Es hat quecksilber bitte 9 beseitingen so wie gesetzlich Mercury inside scrap following laws in force Contient du mercure recycler selon les lois en vigueuer On the outer boom there is a mercury capsule mercury level switch duly protected and provided with the following warning stickers Mercury is extremely toxic In case of replacement and or scrapping dispo se of or recycle the capsule containing mercury with maximum care and in accordance with the national regulations in force ATTENTION Do not walk on the lever guards of the lifting moment limiting device positio ned on the distributors or elec
21. 33 MOTOREDUCER VA232 UNIDIRECTIONAL VALVE PR103 PRESSURE SWITCH VA239 SIMPLE EFFECT BLOCK VALVE RU977 FAUCET VA246 REGENERATIVE VALVE RU978 FAUCET VA249 UNIDIRECTIONAL VALVE SC002 OIL COOLER HEAT EXCHANGER VA256 OIL FLOW REGULATOR VALVE FOR ROTATION 001 PRESSURE TRANSDUCER CYLINDER VA148 ELECTRIC MAIN WITH BY PASS VALVE 08 Hydraulic schematic for crane versions HYDRAULIC SCHEMATICS 600 700XP E j i i 5 e dranbane Inatoran E rotazione 10 rz rotetion iper E PE H CFI dr 11 Stabi l CODE DESCRIPTION DV015 DEVIATOR VA175 BLOCK VALVE FAUCET VA185 SELECTOR VALVE VA187 BLOCK VALVE FAUCET VA215 OIL FLOW CHECK VALVE VA232 UNIDIRECTIONAL VALVE 59 ELECTRIC SCHEMATICS 2 TO ELECTRIC SCHEMATICS Electric schematic for crane printed electric card F600 1000 1 M2 M3 M M5 MB M7 EVSERY Cv011 1 Cv003 3 ES gt 10 Y TO A SEU CY110 CY106 NO ER LA A We CV003 2 008 1 cvoos 1 004 FX004 EVR d A bech Fuschd EVE IN EVG d Evsan EVES EVS3IN EVEA HY Cv0D 1 001 1 008 1 N DESCRIPTION ALIMI SHUNT BOX ON THE COLUMN ALIM2 SHUNT BOX ON THE BASE AND CONNECTORS
22. AM 4 d PRESSURE TRANSDUCER FOR OUTER RAM C crm VY 885 PRESSURE TRANSDUCER FOR THE RAM RE CIO i Tr CN3 1 CN3 2 CN CN14 60 E CURVE DI CARICO VO TARGHE DI PORTATA E CURVE DI CARICO 4 Canico ME F 600 700XP 23 Le targhe rappresentate fanno riferimento a portate nominali di progetto 1 AVVERTENZA In caso di declassamento di riduzione parziale delle portate es settore davanti cabina del veicolo le targhe da utilizzare devono essere quelle defini te al collaudo finale di stabilit E GRU IDRAULICHE 4 600 23 9 Pmax 4 745 kg 9 Z c og M db P di 197 170 DE2018 TARGHE DI PORTATA VO E CURVE DI CARICO F 600 700XP 23 GRU IDRAULICHE F700XP 23 g 20000kg Pmax 5110kg 12 75 420 5 55 5 80 7 55 940 d 5110 4010 kg 11 40 1113 60 m im N 197 P 170 62 TARGHE DI PORTATA E CURVE DI CARICO MO F 600 700XP 23 Tmax 3 000 dan di 197 170 P30c 285 63
23. FASSI CRANE INDEX A0 0 CO 00 1 00 2 00 3 00 00 1 01 01 1 EQ 0 1 FO F0 1 G0 0 1 G1 G2 G2 1 G2 2 G2 2 1 G2 2 2 G2 2 3 1 H0 2 600 700XP 23 use and maintenance FROM SERIAL NUMBER 0431 INTRODUCTION SAFETY NORMS WARNING AND INSTRUCTIONS Before operating During operation At the end of the operation Prior to driving the vehicle CLASSIFICATION OF THE CRANE MODEL Technical data IDENTIFICATION OF THE CRANE MODEL Crane mark CRANE NOMENCLATURE Controls for crane and outriggers through push button panel of the radio remote control NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES Controls for crane and outriggers through push button panel of the radio remote control SUPPLEMENTARY BEAMS Identification of the supplementary beams TILTABLE OUTRIGGER RAMS MANOEUVRES AND CONTROLS TO STABILIZE THE VEHICLE Functions of control levers for stabilization Controls to stabilize the vehicle Crane with fixed or manually tiltable supports for outrigger rams Crane with hydraulic tiltable supports WITH CHAIN for outrigger rams Crane with hydraulic tiltable supports SLEW RING for outrigger rams CONTROLS TO OPERATE THE CRANE Manoeuvres to unfold the crane into a working condition Manoeuvres to fold the crane into the rest condition Edition 10 10 2002 H1 H1 1 H1 2 H1 3 H1 4 H1 5 H1 5 1 H1 6 H1 6 0 H1 6 1 H1 6 2 LO 0 1 L1 L2 L3 L3 1
24. achine safety must carefully consider the manoeuvres required to return to normal working conditions calmly and carefully assess the type and scale of the hazards arising from these manoeuvres and the possible reaction of the crane tipping over frame overload uncontrolled fall of the load due to a hydraulic system overload etc make all movements as slowly as possible to reduce the dynamic overload to the minimum H1 3 Lifting moment limiting device for two working sectors optional In case of one sector of the working area with reduced stability of the vehicle e g sector in front of vehicle cab the limiting device can be provided with a special function which allows to operate with a reduction of the intervention level The reduction of the intervention level reduces the crane capacity values and this reduction value is defined in the vehicle stability calculation Consequently the working area is divided in one sector e g body side where the crane works according to the capacity plate values and another sector e g cab side where it works with reduced capacity values The device has consequently two interven tion levels which are activated in relation to the sector of the crane working area always securing the vehicle stability ATTENTION If the rotation stops by going through the working zone where the crane can operate according to the capacity plate values to the one where it can operate according to the r
25. acted ATTENTION The activation of the exclusion system for the lifting moment limiting device can ONLY be operated when the extension booms of the crane and of the hydraulic jib when fitted are fully retracted The activation of the exclusion system reduces the movement speed to the mini mum value The activation button of the excluding device only in the case of the crane are to be activated as follows retract the crane extension booms until stroke end and momentarily pressuri Se maintain the command for the extension boom of the crane until the mark LMI displays on the push button panel continue to keep the command for the extension booms of the crane press the exclusion device button the mark ELMI displays release the lever commanding the extension booms The permitted manoeuvre is the descent of the outer boom of the crane in order to bring it under the horizontal line remember that you have at your disposal five 5 seconds from the command operation to carry out the descent After such period of time wait at least one 1 minute in order to be allowed to carry out the manoeuvre once again The activation buttons of the excluding device in the case of the hydraulic jib are to be activated as follows retract the extension booms of the jib until stroke end and momentarily pressurise maintain the command for the extension boom of the jib until the mark LMI displays on the push button panel
26. and guarantee if the fitting is entrusted to workshops without sufficient technical capability to carry out the work in conformity Be sure that the unit has been installed inspected and tested in accordance with the local legal requirements As well as the principal safety norms this manual contains a description of the crane and the instructions for use and maintenance The following instructions refer to mobile cranes in general and must be inte grated with the manual for use supplied by the centre responsible for the crane fitting on truck vehicle or other type of structure READ THIS MANUAL CAREFULLY prior to use or any maintenance A few minutes spent now could save time and labour later Always conform to the safety norms and the instructions for use and mainte nance contained in the present manual in order to guarantee a long life to the crane NOTE The original version of the present manual is in italian BO SAFETY NORMS SAFETY NORMS F 600 700XP otrictly conform to the norms reported by the plates DE4236 fig 1 placed next to the controls in order to avoid possible accidents while operating the crane Only authorized persons are allowed to operate the crane The crane must be used on firm level ground Check that the vehicle hand brake is on and that the wheels are chocked Before every operation make sure that no one is within the working area of the crane the safety devices are in place and
27. ation lever movement alarm 31 inconsistency of the inner ram lever movement alarm 32 inconsistency of the outer ram lever movement alarm 33 inconsistency of the crane extension ram lever movement alarm 34 inconsistency of the jib articulating ram lever movement alarm 35 inconsistency of the jib extension ram lever movement alarm 36 inconsistency of the winch lever movement alarm 40 CAN BUS reading alarm on unit FX003 41 CAN BUS reading alarm on unit FX004 42 CAN BUS reading alarm on radio remote receiver unit MESSAGES EXPLANATION WINCH OFF information for the activation of the winch up or down WINCH CAL ERROR flashing warning 10 seconds each minute it appears when the maximum detection of the winch adjustment with load is exceeded STOP BOOM OUT warning for the interruption of the extension boom exit because of a sudden variation of the cable tension STOP JIB 25 warning of not permitted activation of the lifting functions because of the activation of the maximum vertical operati vity of the jib when it is complete with the 25 angle increa sing PLE activation of the speed reduction for the use of the access platform What to do in case of alarm CONTROLS TO CODE REMEDY OPERATE THE CRANE F 600 700XP 01 Take off the tension to the system and take on again the tension If the problem remains take off the tension to the system again take on the tension and wait 12 minutes 12 m
28. ave the repeat of the yellow led band and red led band of the warning lights again Activation of the XP device after the lifting moment limiting device block A The block continues the crane must be reset B The red led band of the warning light switches off and the yellow led band of the warning light usually comes on the crane controls are enabled Acting with the manoeuvres that increase the lifting moment you get the yellow and red warning lights again 33 34 CONTROLS TO OPERATE THE CRANE F 600 700XP H1 6 In the case of the appearance of the signal ALARM on the display of the push button panel or in case of an electrical failure In these cases because of a fault shown in the system the crane is not functional any more The checks that the operator can effect to reactivate the crane functions are the following in case of an electrical failure check the connection of the feeding cables to the battery in case of the appearance of the signal ALARM on the display of the push button panel see Par H1 5 0 and check if the fault can be resolved by the operator If the fault cannot be resolved you must immediately go to a FASSI authorised Center after bringing the crane to its the rest position in relation to the conditions explained in the following paragraphes H1 6 0 Diagnostic Alarms Input Output vers 4 5 All the eventual problems that the electronic device can have are shown on th
29. cause an increase in the pressure induced by the load in the lifting rams inner outer rams of the crane and of the hydraulic extension if fitted up to the critical values These values which are not exceedable determine the intervention levels and provide the data for setting the device The pressure values detected in the lifting rams are turned into electric signals by the transducers and sent to the electronic logic of the device which determines the locking or unlocking of the controls concerned according to the horizontal position of the crane outer boom mercury level switch only the controls allowing a reduction of the overload are enabled while those increasing it are disabled The device features an electro hydraulic control that does not allow the set value to be exceed by deactivating the controls levers in neutral position commanded by the limiting device When the controls are released levers in neutral position it s this electronic logic that handles which manoeuvres are disabled according to the posi tion of the crane outer boom and in overload condition by sending electric signals to special micro switches placed on the elements of the distributor ATTENTION The presence of the lifting moment limiting device does not release the user from the obligation to respect what is indicated on capacity plates and lifting curves H1 2 Control panel The control devices are insered in the push button panel of the ra
30. d the serial number are stamped on the hydraulic jib fig 28 in the following sequence L102 03 001 model year of construction A B C C serial number 14 2 Nomenclature of the hydraulic jib Pos Description Connecting boom Locking pins Jib outer ram Jib outer boom Boom extension rams Extension booms Manual extension on request Lifting hook P TR Tr USE OF IMPLEMENTS L4 3 Manoeuvres to unfold jib in working condition Operate as described to put the crane in working condition paragraph HO 1 By operating the corresponding levers open the outer boom of the jib extend the jib outer boom sliding sections position the hook on the centerline of the load 14 4 Manoeuvres to fold the jib in rest condition By operating the corresponding levers re enter the hydraulic sections of the jib and of the crane lift the inner boom to its stroke end re enter the outer boom of the jib and of the crane to its stroke end operate as described to fold the crane in rest position WARNING Always check and record the overall height of the crane in the folded position or in laid position in the body or on the load Always respect and pay proper attention that the load and dimension limits are in conformity with the road regulations L4 5 Operations to remove the hydraulic jib from the crane By operating the correspo
31. diately in front of the driver s cabin as this is usually less stable CONTROLS TO OPERATE THE CRANE F 600 700XP 31 CONTROLS TO OPERATE THE CRANE F 600 700XP 32 SCANRECO RADIO CONTROL H1 5 DEVICE XP This device can be activated only through the push butoon panel of the radio remote control see Par HO Controls to operate the crane The XP device works on the principle of an increase in the lifting capacity of the crane with a reduction in the dynamic effect achieved with a reduction in the speed of certain movements The XP device can be used not just to increase the capacity crane butto exploit the reduction in the speed when moving a load that must be positioned with precision and to exploit the variation in the lifting moment limiting device adjustment parameters to exit from a critical situation when moving the load overcoming of the 9096 or intervention of the lifting moment limiting device ATTENTION The rating plates relevant to the XP device marked F700XP H1 5 1 Activation and instructions for use of the XP V device You operate the XP device only from the console of the radio remote con trol by using the appropriate selector fig 20b Scanreco radio remote control You operate on the XP ON XP OFF selector fig 20b on the XP ON posi tion The activation of the XP device is indicated with the mark XP displayed up on the right of the control panel
32. dio remote control For the picture list of the push button panel of the radio see Controls to operate the crane If the warning light over the on radio button comes on it confirms that the control unit has been activated INOTE In the absence of electric power all crane functions will be desactivated If during operation the yellow led placed on the side of the display comes on 9096 of the rated capacity has been reached If during operation the red led placed on the side of the display comes on the activa tion value of the lifting moment limiting device has been reached Visual indicator yellow red light The control unit was up to 9096 loading a graduated band of led lights to show the increased load upon reach 90 a yellow led will be illuminated upon reaching 100 and activation of the lifting moment limiting device a red led will be illuminated The visual indicator located on the crane is shown in fig 19 Any hidden danger situation for persons must be audibly warned by pressing the push button of the audible alarm on radio and audible alarm push button When there are serious imminent and dangerous conditions for persons and things during load handling operate on the emergency STOP button which isolates all crane functions and activate the intermittent audible alarm push button Manoeuvres of the crane Fig 20 20a illustrate the configurations of the crane and of the eventual hydraulic exten sion with the manoe
33. e chocked the crane capacity plate 4 Before operation make sure that the crane is used progressively avoiding sudden load movements no one is within the working area of the crane swinging or dragging of the load is avoided the safety devices are in place and operative the load is lifted before rotating the minimum safe working distances from power lines are observed 7 When using implements protect the working area with a barrier me paul lian slung ane 8 The vehicle crane are not left unless the power take off is 5 Stabilize the vehicle with the outriggers making sure that disengaged and the load is on the ground T EA SUPOTE A A a 9 Before driving the vehicle ensure that the outriggers are fully retracted and ba re entered the safety taps closed and the crane is in the folded position DE 4236 Instruction plate and safety norms GRU IDRAULICHE ATTENZIONE PRIMA DI AZIONARE LA GRU E OBBLIGATORIO METTERE IN OPERA GLI STABILIZZATORI WARNING BEFORE OPERATING THE CRANE IT IS COMPULSORY TO EXTEND THE OUTRIGGERS ATTENTION AVANT D UTILISER LA GRUE IL EST OBLIGATOIRE DE METTRE EN FONCTION LES STABILISATEURS ACHTUNG VOR INBETRIEBNAHME DE 2327 Warning plate to stabilize the vehicle before using the crane DE 4452 Instruction plate to fold the crane into the rest condition DE 4491 Do not operate from the frontal position to e
34. e display of the radio remote control transmitter and they create the stop of all crane functions The visualisation of the must be reset pushing the button l m l d exclusion on the main box control panel which bring again the display in the original screen showing the pressures only if the problem has been solved As consequence of this when appear an alarm signal it is necessary to solve the problem because only in this case will be possible to reset the display and reactivate the crane working ALARM CODES 01 electronic card alarm 02 inner ram transducer alarm 04 outer ram transducer alarm 06 jib articulating ram transducer alarm 08 proximity sensor alarm central one off 09 proximity lateral one off 10 mercury sensor level alarm connector disconnected 11 mercury sensor level alarm sensor defect 12 winch alarm 14 microswitch on the inner ram distributor segment alarm 15 microswitch on the outer ram distributor segment alarm 16 microswitch on the jib articulating ram distributor segment alarm 17 microswitch on the extension rams distributor segment alarm 18 microswitch on the jib extension rams distributor segment alarm 19 microswitch on the winch distributor segment alarm 20 microswitch on the rotation distributor segment alarm 21 10A fuse alarm fuse inside the main control panel protecting the emergency circuit 22 winch stroke end device alarm 30 inconsistency of the rot
35. ed or manually tiltable supports for outrigger rams Disengage the locking devices of the outrigger supports by putting the levers A from the position of the fig 10 to the one of the fig 10a Position lever D of oil diverter 2 E S on E S Position selector 2 E S of the push button panel E S you read outriggers on the display By using the levers CD and the lever C extend the outrigger supports and lower the outrigger rams till the complete stabilisation of the vehicle Example of using the levers CD and the lever C extension of the outrigger support n 1 activate the lever CD n 1 in the direction of E by keeping activated the lever CD n 1 activate the lever C in the opposite direction fig 10a 19 SUPPLEMENTARY BEAMS descent of the outrigger ram n 1 600 700XP activate the lever CD n 1 in the direction of S by keeping activated the lever CD n 1 activate the lever C in the opposite direction ATTENTION The complete extension of the outrigger supports is visually indicated by the yellow triangles which are found at the end of the beam and of the support if it s supplied with extra double extension beams Fig 11 The stabilization has to be carried out with care and gradually keeping the vehicle in horizontal levelled condition to prevent springs overloads and chassis torsions ATTENTION During the stabilising operations for each outrigger ram it
36. educed values it means that one of the following conditions is reached rotation of a load bigger than the one admitted in the reduced sector defined in the vehicle stability calculation rotation without load applied but with at least one of the inner outer rams of the crane or the jib if fitted extended and pressurised at the stroke end The following manoeuvres are allowed the opposite rotation the manoeuvres allowed by the limiting device in relation to the position of the outer boom positioned over or under the horizontal line H1 4 Rotation limiting device When a sector of the working area exists in which the stability is insufficient for example in the area in front of the cab the permitted arc of rotation is limited by means of an adjustable electro hydraulic device which only allows operation within the safe area Warning persist in the operation When exceeding the safe area the rotation limiting device only allowing the opposite rotation the manoeuvres allowed by the limiting device in relation to the position of the outer boom positioned over or under the horizontal line If a reduction of capacity is necessary because of insufficient stability of the com plete unit new capacity plates must be fixed giving the derated capacity in accor dance with the final stability test ATTENTION Always check carefully that the vehicle is perfectly stable paying special attention to the area imme
37. ement of the crane resulting in the exclusion of the balance weight action engenders the disac tivation of the controls Folding the crane in rest position withdraw the flying drive it is assembled on the cable of the cable winder from the pin placed near the microswitch placed on the pulley assembled on the booms extension rams Release the cable from all support rings placed on the booms letting that it winds free in the cable winder Insert the flying drive in the pin placed in the cable winder this operation gets active all crane controls to complete the rest position operations Withdraw the cable from the pulleys then remove them from the crane reposition the pins and the security pins Operate the ascent of the winch in order to wind the cable onto the winch drum always keeping the cable in tension using the cable layer to rewind the cable without overlaping Hook the thimble to a support apt to keep the cable sufficiently taut Rotating support for winch On cranes fitted with hydraulic extension in some cases the winch is mounted on a rotating support to reduce the overall dimensions to put the winch to the rest position operate as following to position the outer boom vertically to withdraw the security pin the screw nut and the locking pin from the supports The pin should be withdraw easily and without putting up resistance if so the winch support is not enough vertical with consequent dangero
38. ff DO NOT WELD Do not place limbs fingers or any other parts of anatomy into NE PAS SOUDER areas of the crane which present possibilities of shearing Do not weld drill or grind any part of the crane without the Manufacturer s authorisation Do not weld the fixing rods of the crane see plate DE1574 fig 29 When repairs to or checks of the hydraulic circuit and of the rams are carried out it is very important not to use or be in the proximity of materials which can damage the cir cuit or contaminate the hydraulic oil eg metal shavings sand or dust Do not use the high pressure washing on the controls deviators distributors dou ble controls hand cable controls on the electronic components boxes control panels on the tanks Never use detergents petrolsol or inflammable liquids always use non flammable or non toxic liquids To avoid down time it is recommended to periodically carry out the following checks 0 0 Timer The control panel of the electronic lifting moment limiting device placed next to the distributor of the crane features an alphernumeric readout for displaying the date the activation time expressed in hours minutes of the electric control panel Partial Time and Total time or the working time of the crane whilst being operated via the control levers Work Time How to view the date and the time Press button clock to have the current date visualized on disp
39. g 30 C up to 130 C EP2 Gradation All grease used must be free from acid and resin not hydroscopic and long life such as BP GREASE LTX EP2 or ELF EPEXA 2 or ESSO BEACON EP2 or SIMILARI HYDRAULIC OIL FOR MOTOREDUCER Classification ISO L CC Gradation EP ISO VG 150 LUBRICATING OIL for winch cable The most suitable here is a general purpose lubricating oil with about SAE 30 viscosity A lubricating oil containing non stick additives is recommended if the cables are expected to move quickly through the pulleys BRILUBE 50 BRITISH ROPES BRINDON 1 WARNING Don t use greases with solid particles as Bisulphide of Molybdenum 52 PO POSSIBLE FAULTS Many years experience of our product has allowed us to identify and classify the most common faults which occur In most cases it requires accurate hydraulic and electric troubleshooting and simple rectification In the following table we report the most frequent inconveniences and our suggested remedies Checking and adjustment of oil pressures of valve settings must be carried out by an authorized service agent under penalty of warranty forfeiture ATTENTION In the event that the crane ceases to operate and the code alarm with a number appears on the Display B Call your FASSI authorised service centre reporting the Alarm number with the crane model and serial numbers If the fault cannot be clea red follow the procedure in the chapter Contro
40. ggers manually complete the rotation by positioning the ram vertically insert the pin 2 in its new seat and lock it with the parking pin 1 safety close the tap R2 of the valve of the control ram for the tiltable support The locking pin 2 is constructed from special material do not replace it with a non original part your security depends on it descent of the outrigger ram n 1 open the tap R1 of the valve of the outrigger ram S1 activate the lever CD n 1 in the direction of S by keeping activated the lever CD n 1 activate the lever C in the opposite direction till the requested extension of the outrigger ram S1 close the tap R1 of the valve of the outrigger ram 51 ATTENTION complete extension of the outrigger supports is visually indicated by the yellow triangles which are found at the end of the beam and of the support if it s supplied with extra double extension beams Fig 11 The stabilization has to be carried out with care and gradually keeping the vehicle in horizontal levelled condition to prevent springs overloads and chassis torsions ATTENTION During the stabilising operations for each outrigger ram it is recommended to DESCENT the outrigger as the last manoeuvre To operate the crane controls after having completed the stabilisation manoeuvres Position lever D of oil diverter 2 E S Position selector 2 E S of the push button panel on F Manoeuvres f
41. h the Machines Directive D M 98 37 it can be considered effective only with a written declaration of conformity enclosed The crane affixed with the CE mark is supplied with a lifting moment limiting device to preserve the crane structure from over loads MATRICOLA N SERIAL NUMBER ANNO DI COSTRUZIONE MANUF YEAR Identification data are marked the plate DE1661 used for the CE mark fig 2 and fixed on the base 24021 ALBINO BG ITALY DE1661 1 Crane model 2 Serial Number Year of manufacturing The crane must not be put into service within the European Community unless the machine on which it is mounted also conforms with the prescribed Directive Ever change of use modification or addition of accessories not specified by this manual must be affixed with a new CE mark in accordance with the Machinery Directive A further metallic plate fig 3 fixed to the crane by the installer D quotes the identifying data of the equipment and the final CE mark 1 Name of the installer who applied the final CE mark 2 Crane mark model and serial number SRANEOWERERED MOREL 3 Vehicle mark model and chassis number SERIAL NUMBER Ss Year of mounting TRUCK MARK AND MODEL TRUCK FRAME SERIAL NUMBER YEAR OF MOUNTING UNDER NO CIRCUMSTANCES SHOULD THE DATA O O MARKED ON THE PLATES BE ALTERED fig 3 11 NOMENCLATURE F 600 700XP 1 EO CRANE NOMENCLATURE E0 1 Cont
42. ing appears when the winch cable lifting stroke end is not reached place in any case the lever in neutral position and then restart to operate STOP BOOM UP Lifting functions not available are authorized only descent func tions To verify the right working of the differents input it is possible to use the display in the INPUT menu 35 fig 21 36 CONTROLS TO OPERATE THE CRANE F 600 700XP H1 6 1 Temporary OVERIDE REACTIVATION for the crane functions in case of the appearance of the signal ALARM on the display of the push button panel Note If the alarm doesn t involve components which control the distributor it is possi ble to re close the crane using the push button panel of the radio remote control ATTENTION These manoeuvres can be effected where the lifting moment limiting device has been disabled and then can involve an overload condition In such an emer gency condition the operator who is responsible for the machine safety must carefully consider the manoeuvres required to return to normal working condi tions it is however compulsory to effect the re entry of the extension booms at first calmly and carefully assess the type and scale of the hazards arising from these manoeuvres and the possible reaction of the crane tipping over frame overload uncontrolled fall of the load due to a hydraulic system overload etc make all movements as slowly as possible to reduce the dynamic
43. inutes waiting time is a compulsory condition and needs to be checked with a watch take off the tension to the system again take on again the tension If the problem remains you must immediately go to a FASSI authorised Center 02 Check the connector of the pressure transducer If the problem remains you must immediately go to a FASSI authorised Center 04 See code 02 06 See code 02 08 Check if the red light on the proximity sensor is off and verify if the metallic band is rightly positioned 09 See code 08 10 Check that the connector of the mercury sensor level is not damage If the problem remains you must immediately go to a FASSI authorised Center 11 You must immediately go to a FASSI authorised Center 12 See code 11 14 See code 11 15 See code 11 16 See code 11 17 See code 11 18 See code 11 19 See code 11 20 See code 11 21 Replace the 10A fuse at the nearest workshop after removing the carter and the cover of the main panel FX000 See electric schematic Par TO 22 See code 11 30 See code 11 31 See code 11 32 See code 11 33 See code 11 34 See code 11 35 See code 11 36 See code 11 40 See code 11 41 See code 11 42 See code 11 MESSAGES REMEDY WINCH OFF Place the distributor bank lever controlling the winch in neutral position WINCH CAL ERROR See code 11 STOP BOOM OUT Place the distributor bank lever controlling the extension booms in neutral position If the warn
44. is recommended to DESCENT the outrigger as the last manoeuvre To operate the crane controls after having completed the stabilisation manoeuvres Position lever D of oil diverter E S Position selector EIS of the push button panel ER Manoeuvres for re entry of the crane outriggers and supplementary outrig gers within the overall vehicle width after crane use Repeat by reversing the sequence of the operations effected for the stabilisation of the vehicle ATTENTION Keep hands clear of automatic stop device of the outrigger supports Fig 10 Always check that the outrigger supports once in their rest position are locked in their seat by the safety devices so as to assure the impossibility of accidental movement Fig 10 G2 2 2 Crane with hydraulic tiltable supports WITH CHAIN for outrigger rams ATTENTION Be very careful during vehicle stabilization operation make sure that there are no obstacles preventing the rotation of the rams and that no one is or transits in close proximity of the working area of the outriggers Disengage the locking devices of the outrigger supports by putting the levers A from the position of the fig 10 to the one of the fig 10a Position lever D of oil diverter 9 E S E S Position selector 2 EIS of the push button panel on EIS Byusing the levers CD the lever C and the valve taps extend the outrigger supports rotate the o
45. lay Press button again to read Total time on the display Press button again to read Work time on the display Press button enter to view for about 5 seconds the work time of the crane expressed in hours and minutes M0 1 At the end of every working day Check that all safety devices are efficient Check the level of the hydraulic oil in the tank Check all the components of the hydraulic circuit for possible leaks Check that the control and the oil diverter levers can easily be positioned they must show no signs of forcing Check the condition of shackles hooks wire ropes and any other lifting equipment 0 2 After the first 40 hours use Check the tightening torque of the fixing rods of the crane fig 30 See table at paragraph 0 4 M0 3 After every working week Clean the oil filter placed in the oil tank of the crane and if any on the pump sec tion and pressure hoses NOTE The filters of fibre or paper can not be cleaned they must be replaced Cleaning of the wire mesh filter on the tank oil return to the oil tank fig 31 Unscrew the security bolts of the filter cover 1 and remove it Extract the cartridge clean by flushing with a non flammable non corrosive and non toxic solvent gas oil or other Thoroughly dry the filter inside and out do not use compressed air Check if the cartridge has collapsed if so replace it Remove the filter body 3 and clean it Re
46. lay Partial time How to view time of the electric panel which can be reset Keep button pressed until you read Time on display Press button until you see Partial time Press button x enter to view the time How to reset the Partial time To start a new count perform the following Keep button pressed until you read Time on display Press button L to read Partial time on the display Press button again to read Total time on the display Press button Le again to read Work time on the display Press button again to read Reset partial on the display Press button enter to read Enter to confirm on the display Press button enter again the timer is reset and it will start recording again Total time MAINTENANCE How to view he dota activation time of the electric panel this cannot be reset leur Keep button gt pressed until you read Time on display B Press button to read Partial time on the display Press button again to read Total time on the display Press button enter to visualize for about 5 seconds the total time expressed in hours and minutes Work time How to view the work time which is the actual time recorded whilst a crane opera ting is being activated Keep button pressed until you read Time on display Press button read Partial time on the disp
47. led by a safety check valve connected to the crane circuit A parking brake integrated to the motoreducer group hold the load in position when the winch control lever is in neutral position Nomenclature of winch unit fig 23 Pos Description Winch Cable Fixed pulley Balance weight Hook Transmission pulley Block double triple line fig 23 Ia WARNING Check the condition of wire rope On winches not equipped with cable layer check the rewinding of the cable on winch drum proceeds regularly and without overlapping it is suggested to rewind the cable only if it is sufficiently taut Do not rotate the crane before the load is lifted Lift the load vertically using the cable and not the boom in order to avoid swinging the load With the suspended load rotate slowly and with care checking the stability of the vehicle L3 1 Winch for crane The identification data and the essential characteri stics are marked on a plate fixed by the manufacturer and used for the CE mark fig 24 which testifies its conformity to the Machine Directive D M Manufacturer mark Winch type fig 24 Serial number Maximum line in N at the 4th layer Maximum speed in m min See operator winch manual supplied by the winches manufacturer The winch has a maximum capacity indicated by a plate not related to the crane capacities which can also be lower Consequently avoid to lift with the winch
48. load clo ser to the column and therefore the overload Rotation in both directions nner boom lift Outer boom lift Re entry of the crane extension boom sections Re entry of the jib extension boom sections Winch rope descent Crane with activated limiting device by the intervention of the crane or the hydraulic jib overload condition and with outer boom of the crane under the horizontal line fig 20a Manoeuvres not allowed nner boom lift Outer boom lift Extension of the crane extension boom sections Lift of the hydraulic jib Extension of the extension booms section of the jib Winch rope lift Movement of the hydraulic accessories fig 20a NOTES Ifthe overload condition has been activated by the hydraulic extension the extension of the crane boom sections is permitted It is permitted only when coupled with permitted manoeuvres Manoeuvres allowed all the manoeuvres that bring the load closer to the column and therefore the overload Rotation in both directions nner boom descent Outer boom descent Re entry of the crane extension boom sections Descent of the hydraulic jib Re entry of the extension booms section of the jib Winch rope descent Crane with activated limiting device overload condition by the intervention of the load limiter of the winch Manoeuvres allowed Rotation in both directions Re entry of the crane extension boom sections
49. ls to operate the crane and overide the dump valve EVI THIS 15 ONLY A TEMPORARY ACTION FOR EMERGENCIES the crane should be taken to a FASSI service centre for repair as soon as possible TO OPERATE THE CRANE FOR TOO LONGER PERIOD WITH THE OVERIDE ACTIVATED MAY INVALIDATE THE CRANE WARRANT Y 0 1 FAULTS The crane does not rotate properly Operations which can be carried out by the user Vehicle non otabilize the vehicle in level position Lack of lubrication Grease the slew ring and the pinion gear slew ring group Grease the guide shoes Lack of lubrication of the guide shoes The extension booms do not completely extend or work jerkily Lack of electric energy Check the fuse the battery and electric circuit Crane controls are not active Winch end stroke L3 1 active The rotation limiting device oee H1 7 is activated Check the level and top up if necessary Vibrations in Shortage of oil crane operations Obstructed filters Clean or replace the filter cartridge Obstructed filters Clean or replace the filter cartridge Noteable decrease in movement speed POSSIBLE FAULTS F 600 700XP 93 POSSIBLE FAULTS TIPA 600 700XP P0 2 service center Operations to be carried out by an authorized FAULTS CAUSE REMEDIES _ The crane does not lift the loads indicated on the capacity plate Non efficiency of the pump main pressure or auxiliary valves not proper
50. ly adjusted or worn seals are not properly fitted A boom of the crane does not hold up the load and visually lowers The safety check valve the ram is open Oil leaks inside the ram crane does not rotate properly Valve controlling the rotation not adjusted Wear of the slew ring Wear of the motoreducer group The extension booms do not completely extend or work jerkil Wear of guide shoes Replace the pump Check the pressure adjust the valves or replace them Replace the seals Replace the valve Defective seals replace them Adjust the valve Check the slew ring wear replace if necessary Check the motore ducer group wear replace if necessar Check the guide shoes wear replace if necessa Non efficient pump Check the pump crane operations Noteable decrease in movement speed Non efficient pump 94 Check the pump RO INSTRUCTION AND WARNING PLATES 2 600 700XP FASSI GRU IDRAULICHE SpA 24021 ALBINO BG ITALIA dei Carmelitani 2 INSTRUCTIONS FOR SAFE USE OF THE CRANE GRU IDRAULICHE Tel 39 35 77 64 00 Fax 3935 75 50 20 7 Only authorized persons are permitted to operate the crane 6 Use the crane in accordance with the use and maintenance manual making sure that 2 The crane must be used on firm level ground the load and radius are within the maximum limits shown on 3 Check that the vehicle hand brake is on and that the wheels ar
51. maintains at least three 3 turns of the lif ting cable wound around the winch drum on activation the following controls are desactivated Manoeuvres not allowed Winch rope descent Manoeuvres allowed all other movements ATTENTION Limit the exit speed of the extension rams when during the lifting the hook bracket or pulley snatch block is next to the fixed pulley in order to avoid unnecessary stress to the cable ATTENTION When the hook bracket or pulley snatch block case of double or triple line and the fixed pulley are very close and the operator needs to manoeuvre in their proximity i e operations like load hook up arms folding etc we recom mend to always stand side on with respect to the pulley plan never in front or at the back and to operate the crane at a low speed since the contact espe cially without load can result in rapid and violent rotations of the hook group from the fig 26 to the fig 27 fig 26 fig 27 USE OF IMPLEMENTS F 600 700XP SINGLE LINE DOUBLE LINE CORRECT POSITION FOR THE PULLEY AND THE PULLEY BLOCK TRIPLE LINE 43 44 USE OF IMPLEMENTS F 600 700XP L4 HYDRAULIC JIBS The hydraulic jibs foldable behind the cab are additional booms with articulation and with one or more extension booms to be fitted to the last extension boom of the crane on request the manual extensions can be installed on the extension booms of the jib
52. mercury capsule mercury level switch duly protected and provided with the following warning stickers Contiene mercurio smaltire secondo le leggi in vigore H Es hat quecksilber bitte d beseitingen so wie gesetzlich Mercury inside scrap following laws in force Contient du mercure recycler selon les lois en vigueuer MERCURY IS EXTREMELY TOXIC IN CASE OF REPLACEMENT AND OR SCRAPPING DISPOSE OF OR RECYCLE THE CAPSULE CONTAINING MERCURY WITH MAXIMUM CARE AND IN ACCORDANCE WITH THE NATIONAL REGULATIONS IN FORCE MAINTENANCE INSTRUCTIONS F 600 700XP 49 MAINTENANCE After every working year INSTRUCTIONS ry Perform Washing Function Testing Testing according to the capacity plates Check Identification plates Capacity plates Checklist in accordance with ISO 9927 1 femen Checks to be carried out Subframe Tightening torque of the fixing rods wear Structure and fixing rods and any deformation actions Base Lubrication tightening torque of the rods Rack group compensator wear and any deformation actions Outriggers Greasing of extension supports oil leaks Supports rams base plates wear actions inspection of hoses safety catches hoses Rotation cylinders Oil leaks chromium plating Cylinders pistons seals any deformation inspection of hoses Column Lubrication wear and any deformation Inner boom connection outrigger actions connection pins bushes Inner boom Lub
53. n order to find its value according to the bolt diameter and class Table of the bolts tightening torque with average friction value 0 15 and average good tigh tening accuracy C From ELEMENTS DE FIXATION ASSEMBLAGES VISSES AFNOR E 25 030 1984 Diameter Class 8 8 Class 10 9 Class 12 9 Bolt D Torque Nm Torque Nm Torque Nm 1 83 4 19 8 30 14 30 ___ 6 102 119 191 298 412 584 802 1004 1487 Check the rotation control motoreducer oil level Fig Remove the bleed plug 1 using a 22 mm Allen wrench Remove the plug 2 using an 8 mm Allen wrench and the O ring Top up if necessary with the same type of oil as indicated in the table at Paragraph NO via the mouth bleed plug The correct level is reached when oil starts to escape from the threaded hole in plug 2 Check the state of wear of the O rings replace if necessary and then return the plugs The lubrication oil can be drained completely by removing plug 3 using an 8 mm Allen wrench Check the guide shoe wear as it affects the sliding section tolerances if the clearan ces are considerable damage to the rams and the structure may occur Clean the air filter placed in the top of the oil tank filter cap Completely replace the hydraulic oil and the filter cartridges waste oil and the filter cartridges MUST be disposed of by authorized persons CAUTION DANGER On the outer boom there is a
54. nd the valve tap on the outrig ger and the valve tap on the control ram for the tiltable support extension of the outrigger support n 1 activate the lever CD n 1 in the direction of E by keeping activated the lever CD n 1 activate the lever C in the opposite direction rotation of the outrigger ram n 1 from the rest position fig 15 to the working condition fig 16 make sure that the tap R1 of the valve of the outrigger ram S1 is closed for the closed or opened position see fig 13 open the tap R2 of the valve of the control ram for the tiltable support to remove the pin 2 proceed as follows activate the lever CD n 1 in the direction of S by keeping activated the lever CD n 1 activate the lever C in the opposite direction to control the rotation and take the ram 1 to its rest position so that the pin 1 is extractable remove the check pin and the locking pin 1 from their seats to rotate the outrigger ram S1 proceed as follows activate the lever CD n 1 in the direction of S by keeping activated the lever CD n 1 activate the lever C in the opposite direction to control the rotation and take the ram 1 to its work condition ATTENTION Make sure that no one is or transits in close proximity of the working area of the outriggers insert the pin 1 in its new seat and lock it with the check pin close the tap R2 of the valve of the control ram for the tiltable support The l
55. nding levers re enter the jib outer booms sliding sections to their stroke end extend the crane outer ram to its stroke end extend of at least 1 1 5 m the crane outer booms sliding sections re enter the outer ram of the jib and the inner ram of the crane to obtain the two rest brackets of the jib either lay on the ground or on the truck body or if possible on a specific rest trestle remove screwing the locking pins re enter the outer booms sliding sections of the crane to free the first boom of the crane jib disconnect the jib from the hydraulic circuit of the crane operating on the quick couplings Assure that the hydraulic jib is adequately stripped to avoid side turnover L4 6 Operations to mount the hydraulic jib on the crane By operating the corresponding levers place the extension on the vehicle or on the ground in the direction of the movement of the extension booms extend the crane outer ram to its stroke end and position the extension booms of the crane not too close to the first boom of the jib in order to allow the lining up manoeuvres and the connection of the hoses connect the jib hoses to the hydraulic plant through coupling unions following indications of Paragraph LO 1 Hydraulic connections for implements supple mentary hoses operate the outer ram of the jib and the inner ram of the crane in order to align the extension booms of the crane and the first boom of the jib th
56. nel of the transmitting console LINEAR PUSH BUTTON PANEL SCANRECO fig 8a DISPLAY SELECTOR E S A Na radio turning 4 and emergency stop radio starting button STOP _ and audible alarm The first 5 control levers on the push button panel beginning on the right have two plates because they can control through the selector E S 5 functions of the crane or the functions for stabilization Hereunder are reported plates which correspond to the stabilization functions LEVERS CD LEVER C 8 88 818 818 8 PUSH BUTTON PANEL SCANRECO WITH JOY STICK DISPLAY fig 8b SELECTOR Eis 2 radio turning off radio starting and emergency stop gt and audible alarm button STOP The three control joy sticks on the push button panel have two plates because they can control through the selector E S 2 the functions of the crane or the functions for stabilization Hereunder are reported the plates which correspond to the stabilization functions gt LEVERS CD gt LEVER C I NG 18 Selector E S 2 Selector for the use of the crane or the outriggers SUPPLEMENTARY BEAMS 600 700 Levers CD Controls to select the outrigger supports and rams Levers C Control of the selected outrigger support or ram MANOEUVRES OF THE OUTRIGGER RAMS IN CASE OF AN ELECTRICAL FAILURE In case of an electrical failure electrical or hydraulic malfunctions
57. ng hours or more frequently in case of more intensive utilisation Grease the slew gear to prevent friction during rotation and to ensure that it is stable by preventing water corrosion protection and contaminants from entering the bearings For a better internal distribution of the grease it is advisable to rotate the crane and grea se it in such a way as to see grease at the seals Use a grease with the same characteristics indicated in the table at Paragraph NO Grease the winch cable if fitted after having first cleaned the cable of any encrustation grease mixed with sand dust dirt etc The lubricant used must guarantee a good level of penetration in order to lubricate both the inside and the outside of the cable Use a grease with the same characteristics indicated in the table at Paragraph NO MO 4 After every 500 working hours Check the tightening torque of the fixing rods of the crane consult the following table in order to find it s value according to the bolt diameter Table of the tightening torques of the fixing rods of the crane on the vehicle From 0404 Kit for crane fixing Tightening rods torque Nm M22x1 5 300 M24x2 0 400 27 2 0 M30x2 0 471 M33x2 0 1200 M39x3 0 1800 ofthe slew gear screws bolts M20 Class 12 9 620 Nm ofthe securing bolts for the ram pins and of all the other bolts and screws where the tightening torque is not expressly indicated consult the following table i
58. ning plates as well as instruction and operation plates must be replaced when no longer readable or missing See Paragraph RO Instruction and warning plates Do not use the outriggers to raise the vehicle To avoid hitting bridges or tunnels check and record the overall height of your crane in the folded position or in laid position in the body or on the load Always respect and pay proper attention to road signs placed in proximity of such obstacles C0 1 Before operating ATTENTION Check that protections are in their place and that all safety devices are fitted and active See norms ISO 9927 1 Keep the ladder and the control station on the top seat clean the seat can tilt forward Make sure that control stations are properly lit so as to ensure safety while opera ting and allow instruction plates to be visible Check that the working area is adequate and pro perly lighted for your crane Make sure that the hook is always free to rotate on its pin and that nothing obstructs its vertical positio ning Check the efficiency of the hook safety catch Carefully inspect the condition of ropes or chains Make sure that the pallet fork is connected to the crane hook by means of a chain having at least three 3 rings C0 2 During operation Take the vehicle fumes away from the working area by fitting an extension tube of a suitable diameter to the exhaust system Do not run the engine in a indoor area withou
59. ntrol corresponds to the implement movement hydraulic connections are symmetrically fitted with coupling unions Never invert such positions movements inversion as well as operating difficulties or unusual overload with implement itself could occur NOTE When using coupling unions it is necessary to verify that there is no trace of soil curt etc on the unions and inside the seats so as to avoid the oil contamination and consequently wear the tightening surface of unions or ram seals 38 USE OF IMPLEMENTS Li MANUAL EXTENSIONS These are additional extensions which are placed in the hydraulic extensions of the crane and of the hydraulic jib and secured by locking pins Manual extensions have a maximum capacity independent from the crane confi guration as shown on the capacity plates WARNING Manual extensions are not protected by the lifting moment limiting device Before lifting the load make sure that its weight does not exceed the capacity indicated on the capacity plate Manual extensions can be extracted from the rest position and be operative once the security pins have been removed with the outer boom in sliding position ATTENTION Do not stand in front of stabilisers during operation Operate from a lateral position in respect of the extension movement of the manual extensions operation from the frontal position is dangerous Verify that the area is suitable for thi
60. ocking pin 1 is constructed from special material do not replace it with a non original part your security depends on it descent of the outrigger ram n 1 fig 16 open the tap R1 of the valve of the outrigger ram 1 activate the lever CD n 1 in the direction of S by keeping activated the lever CD n 1 activate the lever C in the opposite direction till the requested extension of the outrigger ram S1 close the tap R1 of the valve of the outrigger ram S1 22 ATTENTION complete extension of the outrigger supports is visually indicated by the yel low triangles which are found at the end of the beam and of the support if it s supplied with extra double extension beams Fig 11 The stabilization has to be carried out with care and gradually keeping the vehicle in horizontal levelled condition to prevent springs overloads and chassis torsions ATTENTION During the stabilising operations for each outrigger ram it is recommended to DESCENT the outrigger as the last manoeuvre To operate the crane controls after having completed the stabilisation manoeuvres Position lever D of 9 diverter E S on Position selector E S of ie push button panel on Manoeuvres for re entry of the crane outriggers and supplementary outriggers within the overall vehicle width after crane use Repeat by inverting the sequence of the operations effected for the stabilization of the vehicle
61. or re entry of the crane outriggers and supplementary outriggers within the overall vehicle width after crane use Repeat by inverting the sequence of the operations effected for the stabilization of the vehicle ATTENTION Keep hands clear of automatic stop device of the outrigger supports Fig 10 Always check that the outrigger supports once in their rest position are locked in their seat by the safety devices so as to assure the impossibility of accidental movement Fig 10 SUPPLEMENTARY BEAMS F 600 700XP G2 2 fig 13 21 SUPPLEMENTARY BEAMS NEC 600 700xP G2 2 3 Crane with hydraulic tiltable supports SLEW RING for outrigger rams ATTENTION Be very careful during vehicle stabilization operation make sure that there are no obsta cles preventing the rotation of the rams and that no one is or transits in close proxi mity of the working area of the outriggers Disengage the locking devices of the outrigger supports by putting the levers A from the position of the fig 10 to the one of the fig 10a Position lever D of oil diverter 2 E S on 5 Position selector 2 E S of the push button panel on E S By using the levers CD the lever C and the valve taps extend the outrigger supports rotate the outrigger rams putting in a working condition and lower them till the complete stabilisation of the vehicle Example of using the levers CD the lever C a
62. overload to the minimum Reactivation of the crane functions using the push button panel of the radio Keeping pressed the exclusion push button of the limiting device on the push button panel operate on the lever of the movement to be effected After such emergency operations and prior to re use of the crane you must immediately go to a FASSI authorised Center for reactivation of the crane functions and re sealing of the device Interferences with the valves or removal of the lead seal release the FASSI GRU IDRAULICHE from any responsibility and invalidate the warranty H1 6 2 Temporary OVERIDE REACTIVATION for the crane functions in case of an electrical failure out of order of the radio remote control or of the appearance of the signal ALARM on the display of the push button panel in this case we cannot reactivate the crane functions On the distributor it has been installed an emergency lever to be used in the event of a black out electrical or hydraulic malfunctions Only In these situations it is permitted to remove the lead seal placed on the tap lever and place it in the closed position For the access to the tap lever remove the cover 1 fig 21 placed under the pro tection guard of the distributor by unscrewing the two fixing screws 10 mm hexa gonal spanner When the electric power is restablished remember to put the lever the opened position ATTENTION Activation of the emergency le
63. present daPsi if on the display on the left of the values the symbol is present fig 17 By pushing the button the percentage values of pressure in the inner outer ram and the jib and the percentage of load on the winch are displayed By pushing a second time the button the pressure values in the inner outer and jib rams movement in the measurement unit non standard and the percentage of load on the winch are displayed By pushing again the button you return to the initial display For the use of the control button see Par MO O By pushing the button one or more times you return to the initial display view of the pressure values 5 For the meaning of other messages see Par H1 5 0 Diagnostic Tele radio remote control The radio remote control in the case of a discharged battery or in the presence of interference in the radio transmission or use of the crane in situations where the tran smission by radio is forbidden it is easily transformed to cable remote control using a connecting cable Activation of the tele radio remote control Connect by cable the remote control to the socket fixed on the base of the crane fig 18 WARNING First read the instructions given in the User s Manual supplied by the Manufacturer before using the remote control to avoid improper use The plates shown on the side of each push button panel lever of the radio remote con trol and on each lever on the emergency
64. ressure system Checking of the pressure oil leaks Hoses hose protection devices inspection of hoses Implements for lifting oafety check wear and any deformation Hooks chains cables slings actions Implements Oil leaks wear and any deformation Wallboard forks buckets rotators actions inspection of hoses oeat third control station Access inspection Frame fixing screws wear and any deformation strains Tele radio remote control M0 6 Complete overhaul of the crane is required when 10 000 working hours or 10 years life are reached i e When one of the limits indicated hereunder is reached 10 000 working hours i e 10 years 50 weeks a year 20 hours a week or 5 years 50 weeks a year 40 hours a week or 10 years life of the crane a complete overhaul with in depth structural inspection of the crane must be carried out by the Manufacturer or by an authorised service centre 91 EU i NO TABLE OF HYDRAULIC OIL AND LUBRICANTS CHARACTERISTICS CHARACTERISTICS F 600 700XP HYDRAULIC OIL WITH HIGH VISCOSITY ISO L HV Minimal external maximal oil Gradation temperature temperature 35 C 45 C ISO VG 32 20 75 ISO VG 46 HYDRAULIC OIL WEAR RESISTANT ISO L HM Minimal external maximal oil Gradation temperature temperature 10 60 C ISO VG 32 75 ISO VG 46 5C 85 ISO VG 68 10C 90 C ISO VG 100 GREASE Consistency NLGI BEACON EP 2 BEACON 3 GREASE for slew rin
65. rest condition Operations to remove the hydraulic jib from the crane Operations to mount the hydraulic jib on the crane MAINTENANCE INSTRUCTIONS Timer At the end of every working day After the first 40 hours use After every working week After every 500 working hours After every working year Complete overhaul of the crane is required when 10 000 working hours or 10 years life are reached TABLE OF HYDRAULIC OIL AND LUBRICANTS CHARACTERISTICS POSSIBLE FAULTS Operations which can be carried out by the user Operations to be carried out by a service center INSTRUCTION AND WARNING PLATES HYDRAULIC SCHEMATICS ELECTRIC SCHEMATICS CAPACITY PLATES FASSI CRANE INTRODUCTION 600 700XP 23 EI 600 700XP 23 use and maintenance THANK YOU FOR SELECTING ONE OF FASSI CRANES This crane is the result of FASSI philosophy ongoing research rigorous testing data verification and analysis of performances Many years of experience has allowed us to grant you the maximum safety of operation together with the optimization of machine performances All this represents the core of FASSI quality system FASSI quality system is in conformity with UNI EN ISO 9001 ISO 9001 The fitment of the crane on the vehicle must be carried out in accordance with the instructions given by FASSI in the manual for hydraulic crane fitting and the relevant chassis manufacturers directives The Manufacturer declines all responsibility
66. rication wear and any deformation Pins outrigger connections actions Inner ram Oil leaks chromium plating Cylinder rod piston any deformation inspection of hoses seals hoses Outer boom Lubrication wear and any deformation Pins outrigger connections actions Outer ram Oil leaks chromium plating strains Cylinder rod piston seals inspection of hoses hoses Extension booms Lubrication wear and any deformation Guide shoes pins actions outrigger connections Extension rams Oil leaks chromium plating Cylinder rod piston seals any deformation inspection of hoses hoses Hydraulic Jib Lubrication wear and any deformation Booms pins outrigger connections actions Rams hydraulic jib Oil leaks chromium plating Cylinder rod piston seals any deformation inspection of hoses hoses Winch Lubrication wear and any deformation Torque limiter brake actions rope slide guide cable stroke end pulleis 90 TRUM MAINTENANCE Distributors deviators valves Checking of the pressure oil leaks INSTRUCTIONS Control levers forks joints wear and any deformation actions F 600 vcro fixing screws lead seals Lifting moment limiting device Checking of the pressure oil leaks Valves pressure switches electrovalves Power take off pump oil tank Pump capacity checking of the pressure Filters hoses oil change replacement of filters inspection of hoses Oil p
67. rmitted reach limits and forbid all other manoeuvres will be immediately activated On the crane has been installed an electronic system to automatically control the maximum speed for moving the booms in relation to the load applied With low loads the control system allows the use of the nominal capacity of the pump while the oil capacity available for the moving is automatically and progressively redu ced at the increased loads The manoeuvres affected by this system are rotation lift and descent of the inner boom lift and descent of the outer boom exit of the extension booms of the crane lift and descent of the jib when fitted exit of the extension booms of the jib when fitted Lifting moment limiting device A characteristic which permits the classification of cranes is their lifting capacity or maximum lifting moment The moment is defined by the value obtained from the weight of the load to be lifted kg by its distance meters from the centerline of the crane rotation The device called lifting moment limiting device preserves the crane structure from overloads as it prevents any movement which increases the value of the moment up to the maximum established value 27 28 CONTROLS TO OPERATE THE CRANE F 600 700XP H1 1 Electronic lifting moment limiting device This device utilises an electro hydraulic system managed by an electronic logic that prevents any operation tending to
68. rols for crane and outriggers through push button panel of the radio remote control fig 4 Pos Description 1 Outrigger rams 2 Outrigger supports 3 Base 4 Slewring 5 Rotation motoreducer D Deviatorcrane outriggers 7 Dual control for deviator crane outriggers 8 Integrated group for outrigger controls 9 Electric hydraulic distributor for crane 10 Column 11 Inner ram 12 Inner boom 13 Outer ram 14 Outer boom 15 Booms extension rams 16 Extension boom sections 17 Lifting hook 18 Oil tank 19 Manual extensions optional 20 Heat exchanger 21 Receive radio remote control 22 Push button panel transmitting console of the radio remote control 12 NOMENCLATURE CRANE 600 700 dem fig 4 ET FO NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES E 400 700XP PROTECTION DEVICES F0 1 Controls for crane and outriggers through push button panel of the radio remote control fig 4 Pos Description 1 Check valves for outrigger rams 2 Check valves for rotation control flow regulators 3 Check valve for inner ram 4 Check valve for outer ram 5 Check valve for booms extension rams 6 Lifting moment limiting device assembly 7 Control panel 8 Rotation limiting device 9 Main pressure valve outriggers 10 Main pressure valve crane 11 Auxiliary valves crane 12 Safety device for outrigger supports 13 Hook safety device 14 Exclusion
69. s operation and there are no unauthorized persons in the working area Do not permit the extension to slide out at speed as this will damage the stroke end stops try to align the holes slots for the locking pins with your fingers always use a suitable tool When manual extensions are in place fit the locking pins and secure them with the check pins to prevent accidental escape Always remember that when operating with implements their tare weight must be deducted from the capacity of the crane L2 CONTROLS TO OPERATE THE HYDRAULIC IMPLEMENTS OF THE CRANE IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS 1 Additional function 2 Additional functions am 1 Winch Bucket Jib Jib outer extension boom booms IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS 2 Additional functions 3 Additional functions m E SLI Rotator Bucket Jib Jib Winch outer extension boom booms The plates placed over each lever define their function in relation to their movement ATTENTION The sequence of the plates placed on the crane controls may be different Make sure that the lever you are going to operate correspond to the control you selected 39 40 USE OF IMPLEMENTS F 600 700XP L3 WINCH The winch is made of a drum that can rotate by means of a hydraulic motor on a structure fixed on the crane The rotation of the drum on which the cable winds is achieved by a hydraulic motor control
70. sure that the extension booms and the outer ram are closed lift the inner boom over the horizontal line open the outer boom to the horizontal position position the hook on the vertical line above the load 0 2 Manoeuvres to fold the crane into the rest condition see plate DE4452 By operating the corresponding levers fold the extension booms to their stroke end lift the inner boom to its stroke end fold the outer boom to its stroke end rotate the crane until the arrows coincide on the base and on the slew ring fold the inner boom to its stroke end the rest locating pin locates into its seat re position the outriggers to within the overall vehicle width as described on Paragraph G2 H1 MANOEUVRES OF THE CRANE LOADS GC TUE n 1 Before manoeuvering the load verify that the working area tig To LS is Suitable for your crane The lifting curves of the capacity indicate the maximum load that the crane can lift at a certain radius and at a certain height To utilize the maxi mum capacity of the crane it is necessary to position the inner boom as indicated on the capacity plate the coloured symbols on the inner boom and column must coincide During load handling do not exceed the reach limits given or the load indicated on the above mentioned charts If the limits are exceeded the load limi ting device allowing all manoeuvres which reduce the lifted load within the pe
71. t first making sure there is ade quate ventilation When using the ladder to reach the control station on the top seat avoid knocking into the controls while going up or down the ladder The control station on the top seat is provided with side safety guards stay within these guards Make sure that no one is within the working area of the crane Avoid swinging the load above working and transit areas any hidden danger situation must be audibly alarmed WARNING AND INSTRUCTIONS F 600 700XP DE 1683 Avoid all those situations which may result in crushing during vehicle stabiliza tion crane movement and load handling In conformity with EN 349 standard the minimum safe working distances to avoid crushing parts of the body Parts Minimum safe Figure Parts Minimum safe of the working Figure Body distance mm of the working Body distance Body 500 Head 300 Leg 180 Foot 120 Toes 50 Arm 120 Hand Wrist 100 Fist Finger 25 The table indicates the minimum safety working distances concerning the various parts of the body The figures illustrate circumstances which may turn out to be dangerous if you fail to respect the minimum safe distances and if it is impossible to introduce larger parts of the body ATTENTION Failure to respect the minimum safe distances may result in a safety hazard and a deadly risk Remember that the stability of the unit crane vehicle is only guaranteed by
72. the outrigger supports and the rams the fixed part is screwed to the supports while the mobile part is screwed to the rams fig 7 7 To place the rams in a working condition Supporting the ram remove the check pin and the locking pin from their positions Position carefully the ram in working condition insert the locking pin in its new position and secure it with the check pin To re position the rams to the folded position Remove the check pin and the locking pin Position the ram in a upward direction and Supporting the ram insert the locking pin in its new position and secure it with the check pin fig 7a The locking pin is constructed from special material do not replace it with a non original part your security depends on it G2 MANOEUVRES AND CONTROLS TO STABILIZE THE VEHICLE The outriggers rams prevent damaging stresses both to the frame and to the vehicle suspensions on which the crane is mounted to and assure the stability of the unit during load handling ATTENTION Be very careful when stabilizing the vehicle make sure that no one is or transits in close proximity of the working area of the outriggers ATTENTION The crane stability is maintained by the maximum extension of the outrigger supports by the solidity of the base underneath the plates of the outrigger rams and by the observance of the capacity plates To check the maximum working pressure see Paragraph
73. tric control panels DE1679 Do not use water to estinguish fire DE1680 DE1679 DE1680 37 USE OF IMPLEMENTS LO USE OF IMPLEMENTS The crane in load condition H1B3 can be provided with implements such as Manual extensions Winches Hydraulic extensions Personnel baskets Clam shell buckets Augers When using an implement it is always necessary to check that its weight dimension and capacity is matched to the crane performances For further information please refer to FASSI GRU IDRAULICHE Warning and norms for crane use also apply for hydraulic implement use Before using a personnel basket it is necessary to provide the crane with the safety devices requested by the local norms in force and prior to use of the crane it has to be tested and inspected in accordance with the local legal requirements In case of implements on the load or the truck body it is necessary to check they are locked to assure the impossibility of accidental move ments The crane can operate intermit tently and not continuously with lifting devices other than the hook only on loose and light materials not on scrap iron The dimensions and the capacity of the implements must be pro portioned with crane performances WARNING CRUSHING F OR PUSH F MA NOEUVRES ARE NOT PERMITTED 10 1 Hydraulic connections for implements supple mentary hoses 1 WARNING To ensure that the co
74. urning off trol panel in configuration A or B a engine 29 i CRANE Functions of the controls on the push button panel of the transmitting console F 600 700XP PUSH BUTTON PANEL SCANRECO WITH JOY STICK DISPLAY RED LED 90 socket for serial cable AUSWAHLSCHALTER E S Z fig 8b Ausschalter des Senders und NOT AUS SCHALTER Einschalter des Senders und Hupe ALT p RPM YA Amme aD US control button 2 selector for the use of the outrig gers E S or of the crane TM GAS exclusion push button for the selector enter for control sel lifting moment limiting device GAS X y Switching of the selector for the use of the 9 10 function free XP XP ON orr Selector for the use of the crane selector various times for control standard or XP starting the engine selector for the use of the right 008 selector index return for control B control panel in configuration lt turning the engine or B 26 H0 1 Manoeuvres to unfold the crane into a working OPERATE THE CRANE un pd 1 condition F 600 700XP The plate DE4452 indicates the sequence of the manoeuvres to be carried out to unfold and to fold the crane Engage the power take off Stabilize the vehicle see details on Paragraph G2 Manoeuvres and controls to stabilize the vehicle By operating the corresponding levers make
75. us allowing their connection eventually repeat the previous operation until the fixing holes are aligned working on the extension booms of the crane insert the lock pin into the fixing holes and secure it with the check pin 45 46 MAINTENANCE INSTRUCTIONS F 600 700XP TIRANTI FIXING ROD TIRANTS ZUGSCHRAUBEN NICHT SCHWEISSENI without having blocked such parts of the crane MO MAINTENANCE INSTRUCTIONS To assure a long life to the crane it is necessary to meticulously follow the maintenance instructions General lubrication and small repairs can be carried out by the user repairs of a more complicated nature must be carried out by authorized service personnel Spare parts must be original Good maintenance and proper use are imperative to maintain efficient use and guarantee the safety of the crane At least once a year you must take the crane to a Fassi Service Center for a check Before disconnecting any hydraulic hoses ensure that there is no pressure in the hydraulic circuit After removing hoses always mark them and their respective ports on the crane Faulty replacement can cause damage to the rams and to the hydraulic circuit Respect the information supplied for maintenance and technical assistance Any maintenance operation must be carried out with the crane NON SALDARE power source turned off in case of fixed mounting with hydraulic power pack the electric motor has to be turned o
76. us rotation of the group when the pin is finally removed Then position the crane outer boom in vertical position and try to withdraw the security pin once again Rotate the winch support until it reaches its new position Insert the locking pin the screw nut and the security pin To put the crane in working position it is necessary to carry out the operations in reverse Rotate the winch support with extreme care in order not to damage the hoses and electric components To put the crane in working position see Paragraph 2 ATTENTION Please remember that after placing the crane in working position it is com pulsory to reset the functionality of end stroke device otherwise the cable could be damaged USE OF IMPLEMENTS 600 700XP 41 42 USE OF IMPLEMENTS F 600 700XP L3 1 2 Winches equipped with a mechanical stroke end device The mechanical stroke end device combined with the winch limiter prevents the hook bracket or pulley snatch block from hitting the fixed pulley when lif ting or when extending the extension booms and thus from damaging the cable When the winch limiter is activated all the crane functions are disabled Manoeuvres allowed Rotation in both directions Re entry of the crane extension boom sections Re entry of the extension booms sections of the jib Winch rope descent Manoeuvres not allowed all other movements When unwinding an electric device
77. utrigger rams putting in a working condition and lower them till the complete stabilisation of the vehicle Example of using the levers CD the lever C and the valve tap on the outrigger and the valve tap on the control ram for the tiltable support extension of the outrigger support n 1 activate the lever CD n 1 in the direction of E by keeping activated the lever CD n 1 activate the lever C in the opposite direction 20 rotation of the outrigger ram n 1 from the rest position fig 12 to the working condition fig 14 make sure that the tap R1 of the valve of the outrigger ram 91 is closed for the closed or opened position see fig 13 open the tap R2 of the valve of the control ram for the tiltable support to remove the pin 2 proceed as follows activate the lever CD n 1 in the direction of S by keeping activated the lever CD n 1 activate the lever C in the opposite direction to control the rotation and take the ram 1 to its rest position so that the pin 2 is extractable lift the parking pin 1 safety until it is released and remove from its seat the pin 2 to rotate the outrigger ram S1 proceed as follows activate the lever CD n 1 in the direction of S by keeping activated the lever CD n 1 activate the lever C in the opposite direction till the requested extension of the outrigger ram S1 ATTENTION Make sure that no one is or transits in close proximity of the working area of the outri
78. uvres allowed and not allowed by the device in connection with the horizontal position of the crane and extension outer booms ATTENTION In the overload condition if you simultaneously effect one permitted and one non permitted manoeuvre you haven t movement In the overload condition before effecting a permitted manoeuvre it is necessary to return all the levers to the neutral position ATTENTION CONTROLS TO During load handling with the crane and with the crane and hydraulic jib in vertical OPERATE THE CRANE configuration or close the operator must strictly refer to the loads indicated on the F 600 700XP capacity plates since the limiting device shows to be not particularly sensitive with vertical lifts Crane with activated limiting device by the intervention of the crane or the hydraulic jib overload condition and with outer boom of the crane above the horizontal line fig 20 Manoeuvres not allowed nner boom descent Outer boom descent Extension of the crane extension boom sections Lift and descent of the hydraulic jib Extension of the extension booms section of the jib Winch rope lift Movement of the hydraulic accessories NOTES Ifthe overload condition has been activated by the hydraulic extension the extension of the crane boom sections is permitted It is permitted only when coupled with permitted manoeuvres Manoeuvres allowed all the manoeuvres that bring the
79. ver This activation prevents the operation of the lifting moment limiting device consequently the operation under such conditions can involve an overload condition In such an emergency condition where the lifting moment limi ting device has been disabled the operator who is responsible for the machine safety must carefully consider the manoeuvres required to return to normal working conditions it is however compulsory to effect the re entry of the extension booms at first calmly and carefully assess the type and scale of the hazards arising from CONTROLS TO these manoeuvres and the possible reaction of the crane tipping over frame H1 6 overload uncontrolled fall of the load due to a hydraulic system overload etc make all movements as slowly as possible to reduce the dynamic overload to the minimum After such emergency operations and prior to re use of the crane you must immediately go to a FASSI authorised Center for testing the structure and re sealing of the device Interferences with the valves or removal of the lead seal release the FASSI GRU IDRAULICHE from any responsibility and invalidate the warranty In case of an electrical failure all the control levers of the push but ton panel of the radio remote and the emergency control cannot be used and then it is necessary operate directly the distributor fig 22 For the access to the distributor remove the cover 2 fig 2
80. xtend the outrigger supports 55 EJ INSTRUCTION AND WARNING PLATES F 600 700XP DE 2100 Danger plate for crushing of lower limbs MN DE 2100 ETE Au E S DE 4489 Oil diverter control plate DE4489 Instruction plates to stabilize the vehicle lt Hg 1681 Greasing points with brush DE 1682 Greasing points at pressure 96 DE 1686 TIRANTI FIXING ROD TIRANTS ZUGSCHRAUBEN NICHT SCHWEISSEN DE 1686 Do not walk or stop under a suspended load DE 1683 Do not operate in proximity of electric high tension lines DE 2361 Do not operate in proximity of electric high tension lines DE 1679 Do not walk on DE 1680 Do not use water to estinguish fire NON SALDARE DO NOT WELD NE PAS SOUDER DE 1574 Do not weld the fixing rods INSTRUCTION AND F 600 700XP WARNING PLATES uoo 50 HYDRAULIC SCHEMATICS Hydraulic schematic for crane Danfoss distributor electronic lifting moment limiting device I I L CODE DESCRIPTION 01776 DISTRIBUTOR VA185 SELECTOR VALVE DV015 DEVIATOR VA194 DOUBLE EFFECT BLOCK VALVE EV124 ELECTROVALVE VA203 SIMPLE EFFECT BLOCK VALVE EV128 ELECTROVALVE VA204 DOUBLE EFFECT BLOCK VALVE FI776 FILTER VA205 DOUBLE EFFECT BLOCK VALVE 870 FILTER VA217 SEQUENCE VALVE M1 M2 GAUGE QUICK CONNECTION VA227 SEQUENCE VALVE MT1

F 600/700XP.23 - FASCAN International, Inc.

Contents

Download Pdf Manuals

Related Search

Related Contents