AS-i Master Module User`s Manual(Hardware)
Contents
1. A1SJ71AS92 34 5 Unit mm Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties Country Region Sales office Tel U S A Brazil Germany U K Italy Spain France South Africa Mitsubishi Electric Automation Inc 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A Tel 1 847 478 2100 MELCO TEC Rep Com e Assessoria Tecnica Ltda Rua Correia Dias 184 Edificio Paraiso Trade Center 8 andar Paraiso Sao Paulo SP Brazil Tel 55 11 5908 8331 Mitsubishi Electric Europe B V German Branch Gothaer Strasse 8 D 40880 Ratingen GERMANY Tel 49 2102 486 0 Mitsubishi Electric Europe B V UK Branch Travellers Lane Hatfield Hertfordshire AL10 8XB U K Tel 44 1707 276100 Mitsubishi Electric Europe B V Italian Branch Centro Dir Colleoni Pal Perseo Ingr 2 Via Paracelso 12 20041 Agrate Brianza Milano Italy Tel 39 039 60531 Mitsubishi Electric Europe B V Spanish Branch Carretera de Rubi 76 80 E 08190 Sant Cugat del Valles Barcelona Spain Tel 34 93 565 3131 Mitsubishi Electric Europe B V French Br2. When removing the AS i cable from a module do not pull it out by the cable A cable loosen the screws that hold the cable onto the module then remove the cable If the cable is pulled while it is connected to the module the module and or the cable will be damaged and may malfunction due to loose connection of the cable A 2 WIRING PRECAUTIONS CAUTION Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when the terminal screw comes loose resulting in failure A 3 e CONDITIONS OF USE FOR THE PRODUCT 6 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTE
3. a safe place for future reference DESIGN PRECAUTIONS CAUTION e Do not bundle AS i cable together with main circuit or power lines or lay them close to these lines As a guide separate these lines by a distance of at least 100 mm otherwise malfunctions may occur due to noise INSTALLATION PRECAUTIONS CAUTION Use the programmable controller in an environment that conforms to the general specifications in CPU module user s manual Using the programmable controller in the environments outside the ranges stated in the general specifications will cause electric shock fire malfunction or damage to deterioration of the product e Do not touch conductive parts or electronic components of the module with your bare hands This could cause malfunction or failure of the module A 1 INSTALLATION PRECAUTIONS CAUTION e Insert the module fixing projection into the fixing hole in the base unit and then tighten the module mounting screw within the specified torque Then tighten the module mounting screw to the specified torque Incorrect installation with no screws could result in malfunction failure or fall of the module Tightening the screw excessively may cause fall short circuit or malfunction of the module due to damage of the screw or the module e Always shut off all phases of the programmable controller power supply and AS i power supply externally before mounting or removing the module Failure to
4. shut off all phases could lead to product damage WIRING PRECAUTIONS WARNING e Switch off all phases of the programmable controller power supply and AS i power supply outside the programmable controller before starting installing or wiring work There is a risk of electric shock or malfunction Always install the terminal covers enclosed with the product before turning ON the power or operating the product after installation or wiring Failure to install the terminal cover could lead to electric shocks CAUTION Always confirm the products terminal layout before wiring to the module Incorrect wiring could lead to fires or faults e Tighten terminal screws to the specified torque If a terminal screw is not tightened to the specified torque the module may fall out short circuit or malfunction If a terminal screw is tightened excessively exceeding the specified torque the module may fall out short circuit or malfunction due to breakage of the screw or the module e Make sure that no foreign matter such as chips or wire offcuts gets inside the module It will cause fire failure or malfunction AS i cables connected to a module must always be run in a duct or held securely using clamps If a cable is not run in a duct or not held securely using clamps the cable will sag move or be pulled by mistake which will cause damage to the module and the cable and also malfunctioning due to loose connection of the cable
5. A system TYP 30 5VDC 0 15A 0 30kg For general specifications of the A1SJ71AS92 refer to the users manual for the CPU module that is to be used N O h Communication speed Transmission distance Connection type Communication method Error control method Internal memory Number of occupied input output points Applicable wire Applicable crimp terminal External Voltage power supply Current consumption 5VDC internal current consumption 2 Q 3 Handling INSTALLATION PRECAUTIONS CAUTION Use the programmable controller in an environment that conforms to the general specifications in CPU module user s manual Using the programmable controller in the environments outside the ranges stated in the general specifications will cause electric shock fire malfunction or damage to deterioration of the product e Do not touch conductive parts or electronic components of the module with your bare hands This could cause malfunction or failure of the module e Insert the module fixing latch on the bottom of the module into the fixing hole of the base unit securely and use the module fixing hole as the supporting point to install the module Then tighten the module mounting screw to the specified torque Incorrect installation with no screws could result in malfunction failure or fall of the module Tightening the screw excessively may cause fall short circuit or malfunction of the module due to damage of t
6. MITSUBISHI AS i Master Module User s Manual Hardware A1SJ71AS92 Thank you for buying the Mitsubishi general purpose programmable controller MELSEC A Series Prior to use please read both this manual and detailed manual thoroughly and familiarize yourself with the product MODEL A1SJ71AS92 U HJE eee 13JQ99 IB NA 0800122 C 1009 MEE MELSE 2000 MITSUBISHI ELECTRIC CORPORATION e SAFETY PRECAUTIONS 6 Read these precautions before using Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly These precautions apply only to Mitsubishi equipment Refer to the CPU module user s manual for a description of the programmable controller system safety precautions In this manual the safety precautions are classified into two levels WARNING and A CAUTION p a E IN WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in
7. NDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in e Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT e Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User e Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specificat
8. a aaa ee eaaa eaaa eee 3 D ANITING 5 sasa tera naa A aaa a ig A Da ag Aa AN Ba a a EE 4 5 1 Pr cautilon sTOT WIIng 43222 ga hea ga a Ga a ae aah a a 5 5 2 NITIR Ga anapa na ana a naa as Pa a ba Kg aa GE aaa Tg aa aa a ag a a aa ganda a ba 5 6 Outline DIMENSION Drawings cesccecccceseeeececeaeeeeeeeceaueseeeeeesuecseeesessaaaeees 6 OA Sul PASO 2 cae gan D BAB canis hana gaat aa ee trata ot Sa ga aaa KAG 6 About the Manuals The following product manuals are available Please use this table as a reference to request the appropriate manual as necessary Detailed Manual Manual name Manual No Model code i l SH 080085 AS i Master Module User s Manual type A1SJ71AS92 13JR15 Correspondence to EMC Directives and Low Voltage Directives When incorporating the Mitsubishi programmable controller into other industrial machinery or equipment and keeping compliance with the EMC and low voltage directives refer to Chapter 3 EMC Directive and Low Voltage Instruction of the User s Manual Hardware for the CPU module used or the programmable controller CPU supplied with the base unit The CE mark indicating compliance with the EMC and Low Voltage Directives is printed on the rating plate of the programmable controller For making this product compliant with the EMC and low voltage directives please refer to Chapter 3 of CPU module User s Manual Hardware A 6 1 Overview This manual explains the specifications and n
9. ames of each parts etc of the A1SJ71AS92 model AS i master module abberviated as A1SJ71AS92 which are used with AS i system 1 The use cable used and installation position of the A1SJ71AS92 are indicated on the following chart Use 2 Please verify the existence of the following parts after opening the package a In the case of A1SJ71LP21 3 Application CPU A1SJCPU S3 A1SCPU A2SCPU A1SJHCPU A1SHCPU A2SHCPU A2USCPU S1 A2USHCPU S1 Q2ASCPU S1 Q2ASHCPU S1 QO2CPU A QO2HCPU A and QO6HCPU A 2 Performance Specification The A1SJ71AS92 performance specifications are shown below Item Specification Number of AS i systems wo systems Maximum number of AS i slaves 2 31 x 2 systems Maximum number of AS i 48 points 124 points x 2 systems system input output points 48 points 124 points x 2 systems Input output refresh time Approx Sms when maximum number input output points are connected 167kbps Maximum 100m 328 1 ft system Maximum 300m 984 3 ft when two repeaters are used Bus network type independent for each system Star line tree or ring APM modulation method Alternating Pulse Modulation Parity check Flash ROM for registering slave configuration Number or writes 10000 times or less 32 points I O assignment special 32 points Use AS i cables R2 3 5 RAV 2 3 5 RAP 2 3 5 RBV 2 3 5 RBP 2 3 5 JIS C2805 compliant 30 5VDC supplied independently to each system from AS i power supply 70m
10. anch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France TEL 33 1 5568 5568 Circuit Breaker Industries Ltd Private Bag 2016 ZA 1600 Isando South Africa Tel 27 11 928 2000 Country Region Sales office Tel Hong Kong China Taiwan Korea Singapore Thailand Indonesia India Australia Mitsubishi Electric Automation Hong Kong Ltd 10th Floor Manulife Tower 169 Electric Road North Point Hong Kong Tel 852 2887 8870 Mitsubishi Electric Automation China Ltd A F Zhi Fu Plazz No 80 Xin Chang Road Shanghai 200003 China Tel 86 21 6120 0808 Setsuyo Enterprise Co Ltd 6F No 105 Wu Kung 3rd Rd Wu Ku Hsiang Taipei Hsine Taiwan Tel 886 2 2299 2499 Mitsubishi Electric Automation Korea Co Ltd 1480 6 Gayang dong Gangseo ku Seoul 157 200 Korea Tel 82 2 3660 9552 Mitsubishi Electric Asia Pte Ltd 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2460 Mitsubishi Electric Automation Thailand Co Ltd Bang Chan Industrial Estate No 111 Moo 4 Serithai Rd T Kannayao A Kannayao Bangkok 10230 Thailand Tel 66 2 517 1326 P T Autoteknindo Sumber Makmur Muara Karang Selatan Block A Utara No 1 Kav No 11 Kawasan Industri Pergudangan Jakarta Utara 14440 P O Box 5045 Jakarta 11050 Indonesia Tel 62 21 6630833 Messung Systems Pvt Ltd Electronic Sadan NO III Unit No15 M I D C Bhosari Pune 411026 Ind
11. by a distance of at least 100 mm otherwise malfunctions may occur due to noise e When removing the AS i cable from a module do not pull it out by the cable A cable loosen the screws that hold the cable onto the module then remove the cable If the cable is pulled while it is connected to the module the module and or the cable will be damaged and may malfunction due to loose connection of the cable 5 1 Precautions for Wiring 1 The overall distance is up to 100m When using a repeater the distance can be extended by 100m 328 1ft per repeater Up to two repeaters can be used so the maximum overall distance is 300m 984 3tt 5 2 Wiring Use an AS i cable to connect the A1SJ71AS92 to the AS i system An example of wiring to the A1SJ71AS92 is shown below Confirm each module being used for the AS i power supply and slave terminal layout A1SJ71AS92 Sas ee AS i cable ASI 1 ASi ASicable Asi 44 amp Slave power O9 ASI 1 supply ASI 1 amp TASI 2 AS i cable AS i AS i cable ASI 2 amp I Saya power O9 Ka ASI2 supply ASI 2 Q amp FG FG 1 L amp 1 When the noise environment is bat the terminal FG is grounded 6 Outline Dimension Drawings 6 1 A1SJ71AS92 93 6 A18J71AS92 RUN HAAN uvasig ERR D 24 63
12. he screw or the module e Always shut off all phases of the programmable controller power supply and AS i power supply externally before mounting or removing the module Failure to shut off all phases could lead to product damage 3 1 Precautions for handling 1 The main modules case is made of plastic so do not drop it or subject it to strong impacts 2 Do not dismount the printed wiring board from the case It may damage the module 3 Tighten the module mounting screws terminal block installation screws and terminal block terminal screws within the following range Tightening torque range Module mounting screw M4 78 to 118Necm Terminal block installation screw 35 3 to 48Necm Terminal block terminal screw 60 8 to 82 3Necm 4 Part Identification Nomenclature Indicates the name of each part of A1SJ71AS92 A1SJ71AS92 RUN 1 gt AAAA oasi ERR D A1SJ71AS92 displayed as a value by turning ON or OFF operation mode and configuration mode running normally U pe The AS i circuit is sufficiently powered This PEN refers to the AS i line shown on digit 1 ERR Configuration error This LED refers to the AS i line shown on digit 1 er switch This switch is used to set or delete the slave address 5 Terminal block This is connected to the AS i system with an AS i cable 5 Wiring WARNING e Switch off all phases of the programmable controlle
13. ia Tel 91 20 2712 3130 Mitsubishi Electric Australia Pty Ltd 348 Victoria Road Rydalmere N S W 2116 Australia Tel 61 2 9684 7777 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
14. ions of the PRODUCTs are required For details please contact the Mitsubishi representative in your region A 4 Revisions The manual number is given on the bottom right of the top cover Print Date Manual Number Apr 2000 IB NA 0800122 A First edition Jun 2004 IB NA 0800122 B Partial correction SAFETY PRECAUTIONS Section 3 1 Chapter 5 PLC was changed to programmable controller Partial correction SAFETY PRECAUTIONS Correspondence to EMC Directives and Low Voltage Directives Chapter 3 4 6 Addition CONDITIONS OF USE FOR THE PRODUCT Sep 2010 IB NA 0800122 C This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2000 MITSUBISHI ELECTRIC CORPORATION A 5 CONTENTS is OVE eW 5557557 sare aa a a E KG auton curate a uO ee phate ts icone kaa en cea a Ga kaa ie 1 2 Performance Specifications sek crestor aa AKE a aaa Sek a aaa ga a A E a RS 1 3 RandiNg asa aka a aane Ba aa aaa a AN aa a A Na a abd aaa a Ng a A aana a KN ag Ka a aaa 2 3 1 Precautions for Handling aaa aee eaaa asvevted ree eesuuennceds Je aleacettiavaen sc ade 2 4 Part Identification Nomenclature saa e aane n eaaa ee
15. r power supply and AS i power supply outside the programmable controller before starting installing or wiring work There is a risk of electric shock or malfunction Always install the terminal covers enclosed with the product before turning ON the power or operating the product after installation or wiring Failure to install the terminal cover could lead to electric shocks CAUTION Always confirm the products terminal layout before wiring to the module Incorrect wiring could lead to fires or faults e Tighten terminal screws to the specified torque If a terminal screw is not tightened to the specified torque the module may fall out short circuit or malfunction If a terminal screw is tightened excessively exceeding the specified torque the module may fall out short circuit or malfunction due to breakage of the screw or the module e Make sure that no foreign matter such as chips or wire offcuts gets inside the module It will cause fire failure or malfunction AS i cables connected to a module must always be run in a duct or held securely using clamps If a cable is not run in a duct or not held securely using clamps the cable will sag move or be pulled by mistake which will cause damage to the module and the cable and also malfunctioning due to loose connection of the cable e Do not bundle AS i cable together with main circuit or power lines or lay them close to these lines As a guide separate these lines
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