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USER`S MANUAL - SewTrain.com

1. 191 The following is the information on the CN33 connector The figure below shows the rear cover of the control box CN28 ooooo000 9 oooo000 CN20 ooooo ooo000000000 CN25 oo000000000 23 CN7 E CN14 The place where a triangle is located is S35 ono felalel N Pin No 1 EREE cnie Zaan eon 24 000000000000 2 23 00000000000041 r3 Z amp N oooo00000 o Connection Information for CN33 Connector Pin PIN Information NAME Jumper Description l ea Ae Ch the j f JP8 and select 5V 24V f oose the ju 2 5V or 24V Power JP8 an 4 dias E ee a a application in line with the input sensor type 3 GND 4 GND Choose the jumper of JP7 and select 5V or 24V for 5 IP4 6 INPUT err tare application in line with the input sensor type 6 5V or 24V Power JP7 7 IRAS INPUT y Choose the jumper of JP6 and select 5V or 24V for 8 5V or 24V Power JP6 a aa cl h i f application in line with the input sensor type 9 GND GND 10 GND GND i Choose the jumper of JP5 and select 5V or 24V for 11 IN4 4 INPUT ft yh Shan th f application in line with the input sensor type 12 5V or 24V Power JP5 is ae ee Ch the j f JP4 and select 5V 24V f 14 5V or 24V Power JP4 ae ae x i a ye i x 15 GND GND application in line wi e input senso
2. PIN Number Information Description 1 DC 5V Pa gt DC 45V User sensor photo sensor driving power 3 DC 24V 4 DC 24V User sensor adjacent sensor driving power 5 DC 24V 6 IP7 7 1 IP7 6 8 IP7 5 User input port 11 IP7 2 12 IP7 1 13 IP7 0 14 GND 15 GND Input signal grounding 16 GND x When connecting a switch to input port make sure to connect the input port to GND gt Information on User s Connector Connector Name Connector Product Name Contact Name Manufacturer CN11 XADRP 16V Red SXA 001T P0 6 JST CN22 XADRP 16V White SXA 001T P0 6 JST The following is how to use the port Assuming there is a square design as below each output port and time delay can be set as Notice follows 5 3 Large patterns SPS E 5050 8050 gt Definition and Description on External Input Port Input Port Connector Explanation IP6 2 IP6 3 IP6 4 CN11 External input signal Low active IP6 5 Red IP6 6 IP6 7 IP7 0 IP7 1 IP7 2 IP7 3 CN22 External input signal Low active IP7 4 White IP7 5 IP7 6 IP7 7 195 196 The following is the information on the CN11 CN22 connector The figure below shows the rear cover of the control box B O CN2ACN25 oHsy Xx The place where a triangle is located is EEN Pin No 1 EEkEemo CN21 anG ate Ages Fana cnss Gemma cma
3. lt lt Main Menu gt gt 4 Machine Test iin th aay EA E rica os M 5 Pattern List Move to 4 Machine Tes y pressing direction keys A V and press ENTER 2 key 6 EMB Call C Move to 15 Solenoid Test by pressing direction lt lt Test Menu gt gt keys and press ENTER key 15 Solenoid Test 16 0utput4 Test 17 0utputs5 Test D Repeat turning on and off relevant solenoid by pressing the number of solenoid to be tested PF of 2FF of TT of 4TH of WP of 6FFL Of TS of 8 RV of PE Presser Foot FF Upper feed plate TT Trimming TH Thread Holder WP Wiper FFL Detachable left upper feed plate TS Two step Stroke RV Reverse device SIO W PNM FPF WN S E Press HSC key to end solenoid test Press ESC key to end Test Menu F Press ESC key to return to initial page 139 140 1 17 Output 4 Test This function can be used to check whether or not air pressure devices are working properly A Press MODE key B Move to 4 Machine Test by pressing irection keys A V and press INTER key C Move to W6IOURpURANTES by pressing direction keys A V and press ENTERS key D Repeat turning on and off relevant air pressure port by pressing the number of air pressure port to be t E To end air pressure port test press ESC key To end test menu press ESC key F Return to the initial screen by pressing ESC key 1 2 3 4 5
4. TEC 3 B i Dy ai I j 7 oss op o8 p DD cy JT i i i 123 123 123 JPI7 JP5 JPN JP16M JPe MEW JP2 JP15 JP7 JP3M JP14 JP8 JP4 N JP13h 1 2 8 DC 5V 1 2 Pin Connection Photo Sensor 1 2 8 DC 24V 2 3 Pin Connection Proximity Sensor gt JP Jumper on the right hand side middle section of the I O board can be adjusted to switch the sensor power voltage between 5V and 24V Notice The auto call function uses the sensor as default Therefore connect the jumper pin to No 2 and No 3 Jumper pins to be changed JP3 JP4 JP5 JP6 JP7 JP8 When changing the sensor specifications depending on the user needs please change the input power voltage 153 1 2 Signals related to input port connection Only for middle patterns SPS F 2516 3020 External sensor s input signal list up for design auto call NO SEN_7 SEN_6 SEN_5 SEN_4 SEN_3 SEN_2 SEN_1 SEN_O Design Number 1 0 0 0 0 0 0 0 1 001 2 0 0 0 0 0 0 1 0 002 3 0 0 0 0 0 0 1 1 003 4 0 0 0 0 0 1 0 0 004 5 0 0 0 0 0 1 0 1 005 6 0 0 0 0 0 1 1 0 006 7 0 0 0 0 0 1 1 1 007 8 0 0 0 0 1 0 0 0 008 9 0 0 0 0 1 0 0 1 009 10 0 0 0 0 1 0 1 0 010 we EN gee oe ae Oe Pes a Sie Te a R 250 1 1 1 1 1 0 0 1 250 251 1 1 1 1 1 0 1 0 251 252
5. 22 1 Pneumatic Separately Driven Feeding Frame wiht Two Step Stroke Device 23 Pneumatic Separately Driven Feeding Frame with Inverting Clamp Device 2516 X 250mm Y 160mm 3020 X 300mm Y 200mm Stitch Type S Standard Stitch Application G For thin materials H For heavy materials PATTERN S M Model Series Patterns SPS E 50 50 H Series Sewing range X x 500mm L Y x 500mm Purposes _ Application H For heavy materials CONTENT 1 MACHINE SAFETY REGULATIONG s sssssssssssessssssssseseeesesesseeeeeeseseseseeseesesnseseessnseseseseseneanens 8 2 SPECIFICATIONS OF THE MACHINE ccccccscscssesssesssesessessesessesaeseenessaesaeseseessaesensessanaaees 11 2 1 Small patterns SPS E 1507 ote 2 2 Middle patterns SPS F 2516 302 2 3 Large patterns SPS E 5050 8050 3 POWER VOLTAGE AND CONTROL BOX CABLE CONNECTION cssssssessssreeeesesseers 14 3 1 Power Voltage and Power Cord c c cccessssssseseeeseeeeeseeeseeeeeenseseeesteseeteneeeeeneeees 3 2 How to Change Power Voltage c ccccsccsessccseseeeecsesescsesescsesesceesesceeseeceeaeecanaeesaeaeesanseesecasasaeeseseseeeseeaeens Ps ko 3 3 Description on voltage LED and disconnect switch motions Only for large patterns SPS E 5050 8050 16 4 CONTROL BOX CABLE CO
6. lt lt Function Code gt gt CODE NO 000 lt lt Function Code gt gt 000 JUMP 001 POINT 002 LINE 002 LINE WIDTH 030 0 1mm 007 LINE X 0000 00 0000 00 Y 0017 75 0000 00 N 000 9 Pocket Design Data Generating Function limit SPS F 3020 model 9 1 Pocket Design Data Generating Function Explanation A Function Explanation when used CODE 081 POCKET at the program mode A stitch starting point should be started at the left OFFSet OFFSet gt lt a lt lt Main Menu gt gt 2 Program lt 3 Bobbin Wind 4 Machine Test 1 Choose the Program Mode ORIGIN NONE X 00000A N 00000 Y 00000A Function Code 2 Move P1 position using direction key after press the JUMP JUMP key Then press PNT SET key X 0980A Y 0066A N 001 3 When press the EXE key complete the pattern data JUMP NONE and then the push plate is moved according to the X 0980A N 00000 operated date Y O066A Function Code 125 126 4 After pressing CODE key enter three digit number if you know pattern programming related function number If not press ENTER key and select 081 POCKET using direction key AW then press ENTER key Enter using number key Explanation WIDTH width of stitches OFSET distance between inner and outer line distance between P1 and P10 distance bet
7. LINE X 0016 00A N 00040 Y 0003 90A Function Code 3 12 OverLap Sewing Stitch Inserting Function You can apply automatic overlap sewing stitch inserting function for several patterns 5 Stitch OverLap OverLap function can apply to the pattern design of closed roof that start point and end point meet Except though it is not closed roof type of pattern and start point and end point have lmm of distance OverLap function can use Be able to select a maximum of 20 stitch Insert USB flash drive containing the pattern to insert overlap sewing stitch Press MODE key After moving to 2 Program menu by using direction key A VY press ENTEREykey At this time the upper feed plate comes down and moves to the original point After pressing READ key input the pattern number to insert overlap sewing stitch by using digit key and read in the pattern by pressing ENTER Ekey For example input 0 0 1 to read the pattern number 001 Go to the location that pattern data ends in order to apply overlap function by using FORW and BACK key After pressing CODE key if you know the function number related to pattern programming input three figure digit number 042 and if you do not know the number press ENTER key Then after moving to O4Q9OVDAPWSTI by using direction key A Y press ENTEREkey Input the number of overlap stit
8. If you want to finish test menu press HSC also Back to the general sewing mode by pressing ESC key lt Main Menu gt gt Machine Test Pattern List EMB Call AUAA lt lt Test Menu gt gt 0 Encoder Test 1 XY Main Test 2 MainMotorTest Enc Val 00000 Pos Val 00000 Syn Num 00000 PulySize 01440 Step Motor Main Shaft Motor Test X Y Main Test It is a test if a step motor and main shaft motor works properl Press MODE key After moving to 4 Machine Test by using direction keys A YV press ENTER key After moving to 1l XY Main Test by using direction keys A V press ENTER key The upper feed plate descends and moves to the origin y at the same time lt Main Menu gt gt Machine Test Pattern List EMB Call nue A lt lt Test Menu gt gt 1 XY Main Test 2 MainMotorTest 3 InterruptTest 129 130 D 1 3 Input the speed of main shaft and distance of transfer then press HNTEREVkey If you want to test with the factory installed setting value just press ENTER key If you want to finish test menu press ESC key Press ESC one more time to back to the initial screen Main Motor Test It is to test if the main shaft motor operates properly Press MODE key After moving to 4 Machine Test by using direction keys
9. ORIGIN X 0000 00A 00000 Y 0000 00A Function Code C Primary create designs for Pl and P2 Use line codes to create Pl and P2 Enter trimming when P1 and P2 end LINE X 0030 00A 00074 Y 0025 00A Function Code D After Pl and P2 are created use the forward and backward stitch functions to check the shapes of designs created Except for jump motion when using general stitches the PF automatically descends for forward backward stitch use Therefore the PF descends as much as the value set during the first parameter setting The PF lt Function Code gt 060 PF CONTROL 061 EXT OP 062 EXT IP descends to P1 and then ascends to jump from P1 to P2 When the first P2 stitch is started the PF descends again In other words when using the jump data including forward backward stitches the PF ascends but when using the stitch data including regular sewing the PF descends Press the A key 8 and W key 2 to set SunStar E Then users can adjust the presser foot height according to fabric thickness of P2 When the PF Set 100 presser foot descends press the CODE key at the Esc to Exit first stitch of P2 and then select 060 PF CONTROL Press the Enter key and then while P 0000 0 05mm the presser foot is frozen at the current position the screen moves to the presser foot setting screen the height of the presser foot according to the PF Set
10. After pressing REJAD key input the pattern number that sewing speed is supposed to change then press ENTERE key to read the pattern For example input 5 0 0 to read pattern number 500 2 Inserting the Code for Reversal A By using FORW BACK keys move to the point P4 that you want to add code for reversal After pressing GODE key input an order for reversal by pressing igi keys 0 4 9 Press ENTER E key After pressing igif key fi and operate the reversal cylinder by pressing BNTEREkey After checking for sure input the code for reversal once again by pressing ANTER P key 3 Test Sewing A Press TEST key After moving to the origin the upper feed plate moves to the sewing start point then ascends and the READIYOUED turns on After adjusting the proper test sewing speed by pressing SPEED key if you press down once the koor pare on fheirightwsidel the upper feed plate descends and if press down once the Paor kA Bae the test sewing is performed After completing the test sewing the upper feed plate moves to the sewing start point then ascends 015 PTRN READ NO 500 007 LINE X 0030 00A N 00085 Y 0000 00A Function Code P lt Function Code gt CODE No 049 049 SET REV POS 0 1 SET REV NONE X 0030 00A N 00084 Y 0000 00A Function Code E lt Test Sewing gt SP 1200 B By
11. Bobbin Wind wW NPA B Press ENTER to get into Parameter Set Move to oS Safety Mode lt Parameter Set gt 088 Safety Mode 089 Jump Speed 090 Jump EM SW C The default value is 1 DISABLE 088 Safety Mode 1 DISABLE lt 2 ENABLE D To activate the safety mode move the cursor to 2 ENABLE and press ENTERE 088 Safety Mode 1 DISABLE 2 ENABLE lt E If the setting is completed the safety mode will be enabled in time of emergency stop thread sensing or pause code while sewing is conducted 34 F The following shows an example of situations where the safety mode is activated Thread is Errl1s broken in the middle of sewing es Thread Broken When the thread is sensed an alarm is issued and the OP Box displays the following Press EXE Key message While the message is displayed on the OP Box screen Pedal Start Switch Clamp Up Down Switch and Keys of the OP Box remain disabled in order to protect users Only when the Bxi Key is entered the functions mentioned above are operable is cancel the safety mode press SPS E SERIES j ae on the left bottom of the OP Box When this o key is pressed the sewing machine operation will go back to normal AIG HO N While the safety mode is effective the clamp a e EJ EO is located do
12. G If you press BSG key return to previous state Upon punching it displays various information on the pattern currently saved in the memory ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code a 014 PTRN READ NO 001 lt Function Codes gt 017 INFO DISP amp 018 CORD SYS 019 LINE ZIG 017 INFO DISP NO 000 SP 2000 XS 100 RV NONE YS 100 ST 00100 6 5 Change of Parameter Related to General Sewing It to is used when you want to change the working condition of electrically controlled pattern sewing machine be best for working efficiency and user s need Press MODE key Move to l Parameter Set by using irection keys AY When you press HNTEREVkey you can get the screen like a figure on the right side If you know the parameter number related to general sewing input the three digit parameter number For example if you want to change 004 Strt Ret Mod input 0 0 4 At this time you should input 0 twice for the first and second digits x Appendix Refer Parameter number related to general sewing If you don t know any relevant number press ENTEREIkey to move to the parameter number you want by using direction keys A V x Appendix Refer Parameter number related to general sewing After pressing ENTER Ekey change the setting value or any state you want by using di
13. In case where the input voltage is 110V CN6 CN7 JPI In case where the input voltage is 220V CN6 CN7 JP1 a EN o Q oooo0 2 ooo00 Q CZ N O Q 00000 27 00000 2 Q 2 REl sr D Olds QO O O A O8 3 3 Description on voltage LED and disconnect switch motions Only for large patterns SPS E 5050 8050 1 Front side of AMP Box ee fy WARNING ahs a Number Item Voltage LED Disconnect switch 2 How to read voltage LED A Depending on input voltage LEDs on the front side of AMP box change Input voltage V are Error 5V Blinking LED color Power Voltage status Over voltage The disconnect switch operates and cuts off AC 270 or above Red HIGH power supply to the control box Please check the status of input voltage AC 270 AC 243 Amber HIGH Over voltage Check the input voltage status AC 243 AC 193 Green GOOD Normal voltage AC 193 AC 160 Amber LOW Low voltage Check the status of input voltage Low voltage The disconnect switch operates and cuts off AC 160 or be
14. X 0006 00A N 00005 Y 0005 90A Function Code lt Function Code gt 057 SET OP lt 058 CHK IP 059 TIME DELAY 057 SET OP TR3 OFF ON lt TR3 ON X 0006 00A N 00005 Y 0005 90A Function Code LINE X 0006 00A N 00005 Y 0005 90A Function Code 057 SET OP 11 OP53 12 OP54 13 TR3 lt 189 190 H Use the direction keys to move the cursor to ON and then OFF and press the ENTER key 057 SET OP TR3 OFF lt ON TR3 OFF X 0006 00A N 00005 Y 0005 90A Function Code After finishing all the settings as explained above conduct sewing again As the figure below indicates normal sewing is performed After of hitch code section setting when hitch occurs v 3rd thread adjusting code ON Hitch section If Steps C D E are followed as below the third thread adjusting device can be used in a much easier manner C Press the CODE key and enter function number 063 for 3rd Thread Adjusting Device Setting or press the ENTER key and use the direction keys to move to 063 SET TR3 And then press the ENTER key lt Function Code gt 063 SET TR3 lt 000 TRIM 001 SEC_ ORG 057 SET IP 11 OP53 12 OP54 13 TR3 lt D The default value of 063 SET TR3 is OFF Use the direction keys to move the cursor to ON and then press the ENTER key OFF The 3rd thread
15. appears on the screen for a little while and you can see the screen like a figure on the right side If you press FORW and BACK keys to progress and reverse 1 stitch you can confirm the real shape to be sewn Whenever you once press the keys you can see the operating form and coordinates at that time If you want to perform test sewing goes to the next step directly If you press continuously it moves to the start or to the end of pattern data consecutively Press PEST key The upper feed plate moves to origin and to the sewing start point then goes up again READY LED lights up Press SPEED key and adjust the speed properly Then if you step on the pedal switch on the right side the upper feed plate comes to descend and if you step on the pedal switch on the left side the machine starts test sewing If the test sewing is finished the upper feed plate moves to the sewing start point then comes to ascend Press PEST key one more time and finish the test sewing Then the upper feed plate comes to descend and moves to origin with the turning off the READY LED Press WRITE key and input the number you want to save by using Mipit keys then press ENTER key For example if you want to save a pattern number as 300 input 3 0 0 It you do that the generated pattern data will be saved in a USB Flash Drive to that number During saving the pattern the READY LED flickers SunStar 007
16. 095 PF En Dis 096 Clamp Range 097 Pf Range C When 095 PF En Dis is selected 1 DISABLE was selected 3 Set it as USER SET This enables user to change the PF height according to fabric thickness Select 097 PF Range among parameter items and press the ENTER key In case where the motor type clamp is used set the origins for the clamp and the presser foot Then the clamp descends while the presser foot stops at the origin Turn the pulley of the sewing machine to set the lowest point of the presser foot Turn the pulley to locate the PF at the lowest point Use the direction keys Num 84 Num 2 W to adjust the PF height according to fabric thickness A Presser foot descends W Presser foot ascends Sewing Fabric Thickness 10mm M When the button is pressed once the presser foot s feed moves by 0 05mm Whenever the button is pressed the details are displayed on the counter When the figure on the counter shows 150 it means that the presser foot has moved 7 5mm 150 x 0 05mm pulse When the presser foot is properly positioned press the ENTERE Key to save the set values Press the ESC key to exit When the initial screen appears press the threading function five times to check the move of the presser foot Likewise the presser foot maintains its position at the set value SunStat a 095 PF En Dis 1 DISABLE 2 ENABLE 3 USE
17. 100 thickness of the sewing fabric Esc to Exit P 0150 0 05mm Lift Amount If the initial position of Pl presser foot is 100 PF Set is displayed as 100 on the screen Therefore using 100 as the basis press W twice to set the different height of the presser foot of P2 When the button is pressed once the presser foot s feed changes by 0 05mm Whenever the button is pressed the number of button press is marked on the counter If the figure is 150 it means the presser foot has moved from 100 to 150 It means 50 pulse will move after ascending 2 5mm When the presser foot position is accurately set press the ENTER key to save the set value PF CONTROL The set presser foot height will be maintained X 0030 00A 00074 until the P2 sewing is completed Y 0025 00A Press forward backward stitch keys to check Function Code the design and make sure that PF height changes depending on fabric thickness lt The setting range of PF feed is P 0000 150 In other words the distance between the lowest point and the highest point is 7 5mm 7 5 150 x 0 05mm pulse x Note When the presser foot is lifted to the highest position the presser foot might interfere with the needle bar As such it is recommended to lift the presser foot up to 7 0mm as maximum x Additional Information on Presser Foots Height Control 1 In case where the presser foot height is adjusted upon design data cr
18. Then press PNT SET key S By pressing EXE key the feed plate moves according to the operated data after operating the pattern data T Perform test sewing U After pressing WRITE key input the number you want to save by using digit keys then press ENTEREdkey Save the generated pattern data in a USB flash drive as a relevant number For example if you want to save the pattern number as 551 input 5 5 1 V For completing the pattern generation press MODE key The upper feed plate moves to origin and ascends By pressing ESC key back to the initial screen TRIM NONE X 0002 00A N 00105 Y 0028 00A Function Code 004 JUMP X 0010 00 Y 0028 00 N 001 JUMP NONE X 0010 00A N 00115 Y 0028 00A Function Code 015 PTRN WRITE NO B51 lt lt Main Menu gt gt 2 Program 3 Bobbin Wind 4 Machine Test 3 3 2 Adding the Code to Already Programmed Pattern 1 Reading the Pattern that does not have Code for Reversal A Insert a USB flash drive holding a pattern that you want to add B Press MODE key C By using iveetiOh keys AY move to 2 Program menu then press ENTER EIkey At this time the upper feed plate descends and moves to the origin lt Main Menu gt gt Program Bobbin Wind Machine Test A wI A ORIGIN X 0000 00A N 00000 Y 0000 004A Function Code 69 70
19. USER S MANUAL SPS E 1507 SERIES SPS F 2516 SERIES SPS F 3020 SERIES SPS E 5050 SERIES SPS E 8050 SERIES Electronically Controlled Pattern Sewing Machine General OP 1 FOR AT MOST USE WITH EASINESS PLEASE CERTAINLY READ THIS MANUAL ag BEFORE STARTING USE KEEP THIS MANUAL IN SAFE PLACE ee FOR REFERENCE WHEN THE MACHINE c EAKS DOWN a 1 Thank you for purchasing our product Based on the rich expertise and experience accumulated in industrial sewing machine production SUNSTAR will manufacture industrial sewing machines which deliver more diverse functions high performance powerful operation enhanced durability and more sophisticated design to meet a number of user s needs Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy its full performance The specifications of the machine are subject to change aimed to enhance product performance without prior notice This product is designed manufactured and sold as an industrial sewing machine It should not be used for other than industrial purpose SunStar CO LTD Organization of the Pattern S M Model SunStar Pattern System Series ___ Feeding Frame E Closed Loop Control Type Type Step Motor Xx 150mm Stitch Type Sewing Area Y x 7
20. reading The production of barcode label requires dedicated software and a barcode label printer They are commercial products so that user can purchase them in the market For more inquires please contact the sales team SPS E SERIES Ages 165 The connecting method below shows the composition of fixed type bar code The figure shows the system connection diagram of DATA Logic DS1500 Series Connect the bar code serial port to the OP box side serial port The power specifications might vary depending on products a Small patterns SPS E 1507 BARCODE i DATALOGIC pomen on a wo cooo neno e o BIMA g o THOATAMCT_S 0 LASERON a0 DSI500 GRAPHIC OP EH cno Connection to CN25 when connected to E 1507 ESS ona Eion gp o s EEH cnie CNS STANDARD Esson OP o Control box for E 1507 166 Middle patterns SPS F 2516 3020 lt 000 2000006 eq ee _ GRAPHIC OP 50008 STANDARD OP CN27 N29 Bees ON35 ESS CN36 CN14 E EEP CNI6 EB ono s CNIS lf CN26 BARCODE f DATALOGIC e Connection to CN12 when connected to E 2516 lt 00 2escees eqa s GRAPHIC OP 2 8 STANDARD OP CN24CN26 CN31 CN39 Co el egag EEEH cNn19 CN36 CN34 pages Eeg onc Sse cnz estas onas Control box for E 5050 8050 BARCODE e i DATALOGIC Connectio
21. 24V SEN_ 2 GND SEN_ 3 DC 24V SEN_3 GND SEN_4 DC 24V SEN_1 GND SEN_5 DC 24V SEN_ 2 GND SEN_ 6 DC 24V SEN_ 0 GND SEN_7 DC 24V SEN_1 GND Clamp DC 24V Clamp driving signal GND EM STOP DC 24V Emergency stop switch signal GND START DC 24V Sewing start signal GND ENTER DC 24V Ready signal WPM am W P Im FW LPM Fm FW P J m WFP Tm FTW LMH FH WLM mH W TMH HKH WLM W MH mK Two rm _wo rm GND SunStat Description on cable connector location CNI7 Oooo ay titane cnz o E Emaseo C RBI Eeen x Connector Pin Number using number Laa diaa mmmn cne ee sson _ 16 00000000 1 a 15 00000000 2 can emea 2 A fomexnogagag CNT 6 cnz booma CNS Ccn30 gt Connect the auto call function signal input cable to the CN22 connector gt Connect the auto call function sensor input cable to the CN11 connector During cable connection make sure that connectors of proper color are connected Notice a 161 162 1 4 How to Use If the external input sensor signals as described above are properly connected the user can automatically call designs from 001 to 007 with the sensor signal only and use Sewing Start Clamp and Enter Key Ho
22. 6 T 8 ested Presser Foot Upper Feed Plate Thread Trimming Thread Holder Wiper FFLA Detachable Left Upper Feed Plate BSA Two Step Stroke RVA Reverse Device oO ul PA Main Menu gt gt Machine Test Pattern List EMB Call lt lt 16 Output4 17 Outputd5 18 Output7 Test Menu gt gt Test Test Test NUWE PFA TTA WPA TSA Of Of Of Of 2FFA 4THA 6FFLA 8RVA Of Of Of Of 1 18 Output5 Test A Only for small patterns SPS E 1507 middle patterns SPS F 2516 3020 This is used to check whether the pneumatic device is properly operating Press MODE key Hn olkr A Move to 4 Machine Test by using direction keys A VY and press ENTER key lt Main Menu gt gt Machine Test Pattern List EMB Call Move to 16 OutputS Test by using direction lt lt Test Menu gt gt keys A V and press HNTER key 16 Output4 Test 17 Outputd5 Test 18 Output7 Test Currently Output 5 is not used 1 OP50 Of However the OP57 port is connected to IRQ9 3 OP52 Of 5 OP54 Of 7 OP56 Of 2 OP51 Of 4 OP53 Of 6 OP55 Of 8 IRQ9 Of Press ESC key to end air pressure port test Press ESC key to end Test Menu Press ESC key to return to initial page 141 142 1 19 Output Test Only for large patterns SPS E 5050 8050 This is used to check whether the pneumatic device is proper
23. At this time 3 Bobbin Wind the upper feed plate comes to descend 4 Machine Test ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code D After pressing JUMP key move to a random i coordinates For example X 0000 00 Y 0030 00 004 JUMP that passes on circle by using ir ction keys X 0000 00 Then press PNT SET key Y 0030 00 N 001 If you press EXE key the machine operates pattern data then the feed plate moves according to the operated data After pressing CODE key if you know function codes related to pattern programming input three digit number but if not move to 10 Circle by using dir ction keys A VY after pressing ENTER Ekey then press ENTEREIlkey again Input the stitch width by using the digit keys then press ENTEREdkey For example if you want to set the stitch width as 3mm input 0 3 0 Move to the second random coordinates that passes on a circle For example X 0030 00 Y 0000 00 by using direction keys then press PNT SET key Same as above move to the third random coordinates that passes on a circle For example X 0000 00 Y 0030 00 then press PNT SET key Whenever you press PNT SET key the number of screen increases If you press EXE key the machine operates pattern data then the feed plate moves according to the operated data Press PRIM key to input the trimming code Then 000
24. ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 015 PTRN WRITE NO 2 302 ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code lt Main Menu gt gt Program Bobbin Wind Machine Test PWD A 1 4 Program Example 4 Pattern Generation by Using the Second Origin and Pause To program as below input as the following orders TRIM PAUSE JUMP LINE gt TRIM JUMP SEC_Org JUMP CIRCLE gt SEC_ORG A JUMP z i Tp P7 Ps 3 7 Le 71 Ce 0 0 Ny PAUSE P5 P6 CIRCLE LINE A Insert a USB flash drive into the USB terminal lt lt Main Menu gt gt B Press MODE key a Program C By using iv etiOn keys AV move to 2 3 Bobbin Wind Program menu then press ANTERE key At A 4 Machine Test this time the upper feed plate descends and moves to the origin D After pressing JUMP key make the second origin move to the coordinates For example X 0000 00 Y 0030 00 you want by using direction keys then press PNT SET key E By pressing EXE key after operating the pattern data the feed plate moves according to the operated pattern data ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 004 JUMP X 0000 00 Y 0030 00 N 001 JUMP NONE X 0000 00A N 00027 Y 0030 00A Function Code 43 44 After pressing CODE key inp
25. Press PEST key one more time and finish the test sewing Then the upper feed plate comes to descend and move to origin with the turning off the READY LED Press WRITE key and input the number you want to save by using digit keys then press ENTEREJkey Then save the generated pattern data in a USB flash drive as a relevant number For example if you want to save a pattern number as 301 input 3 0 1 During saving the data READY LED flickers If you want to save the pattern with the same number just press ENTER Edkey but if you want to save it with another number press ESC key and save to the other number After finishing saving process the upper feed plate backs to the origin For finishing a pattern generation press MODE key Then the upper feed plate moves to the origin and comes to ascend Press HSC key to back to the initial screen ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 015 PTRN WRITE NO 301 ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code lt Main Menu gt gt Program Bobbin Wind Machine Test PWD A 1 3 Program Example 3 Generating the Double Curve Pattern Input a curving spot that inclines largely among spots that pass on a curve We give 5 curving lines for examples here A Insert a USB flash drive into the USB terminal F lt Main Menu gt gt Program Bobbin Wind Machine Te
26. XX S 2 A NG Hazardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug a power cord ae ARO Oo AAS uea AY 8 We VAS Ud AA 428 amp a UN 360242 71108 S HNA Wi A SPECIFICATIONS OF THE MACHINE 2 1 Small patterns SPS E 1507 Series type SPS E 1507 Sewing Area 150mm x 70mm Sewing Speed Max 2 700 spm Stitch width 3mm or below Stitch Length 0 1 12 7mm Min limit of resolution 0 05mm Needle DPx17 DPx5 Needle Bar Stroke 41 2mm Hook Semi Rotary Large Shuttle Hook Bobbin Case Bobbin Case for Semi Rotary Large Shuttle Hook Bobbin Bobbin for Large Shuttle Hook Presser Foot Stroke Standard 4mm 0 5 10mm Lifting Amount of Presser Foot Max 22mm Lifting Amount of Feeding Frame Max 25mm Feeding System Emergency Stop Function Full Closed Pulse Motor based Feed Available During Sewing Operation Pattern Select Function Pattern No Can be Selected from No 1 to No 999 Memory USB Flash Drive Memory Backup The Working Point is Stored in the Memory when the machine stops Abnormally 2nd Origin Function Another Origin Point Can be Set by Using Jog Key Maximum Speed Limit The Maximum Speed can be Limited from 200 to 2 700 spm Safety Device Emergency Stop Function Maximum Speed Lim
27. keys A V and press ENTER key 6 EMB Call C Move to 13 Input6 Test by pressing direction lt lt Test Menu gt gt keys A V and press ENTER key 13 Input6 Test 14 Encoder1 Test 15 Solenoid Test 137 138 D Currently the in port 6 is not used E To end Input 6 Test press ESC To end Test Menu press ESC F Return to the initial screen by pressing HSC 1 15 Input 7 Test Only for large patterns SPS E 5050 8050 When the Auto Call function is used this is to test input signals A Press MODE key B Move to 4 Machine Test by pressing direction keys A V and press ENTER key C Move to 14Input 7 Test by pressing direction keys amp and press ENTER J key D The details of the Input port 7 are as follows SEN_0 SEN_7 to No 7 Input sensor signals from No 0 QOrgce IP62 IP64 IP66 PPPR QAlrm IP63 IP65 IP67 PPPPR lt lt Main Menu gt gt 1 Parameter Set 2 Program 3 Bobbin Wind lt lt Test Menu gt gt 14 Input 7 Test 15 Solenoid Test 16 Output 4 Test SEN 0 SEN 4 SEN 4 SEN 6 PPRPPR SEN 1 SEN 3 SEN 5 SEN 7 PPRPPR E Press ESC key to end Input 7 test Press ESC key to end Test Menu F Press ESC key to return to initial page 1 16 Solenoid Test This is used to check whether or not Solenoid is working properly A Press MODE key
28. keys and press PNT SET key At this time whenever you press PNT SET key the number of screen increases If you press EXE key the machine operates pattern data then the feed plate moves according to the operated data At this time the sewing machine discontinues for a while SunStar ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 004 JUMP X 0060 00 yY 0000 00 N 001 JUMP NONE X 0060 00A N 00054 Y 0000 00A Function Code lt Function Code gt 028 CURVE DBL 029 ARC DBL 030 CIRCLE DBL 028 CURVE DBL WIDTH 030 0 1mm OFSET 050 0 1mm DIR 0 0 1 028 CURVE DBL X 0060 00 Y 0000 00 N 004 CURVE DBL NONE X 0063 50A N 00157 Y 0003 50A Function Code 41 42 J Press RIM key to input the trimming code Then 000 TRIM appears on the screen for a little while and you can see the screen like a figure on the right side K If you press FORW and BACK keys to progress and reverse 1 stitch you can confirm the real shape to be sewn Whenever you once press the keys you can see the operating form and coordinates at that time If you want to perform test sewing goes to the next step directly If you press continuously it moves to the start or to the end of pattern data consecutively L Press TEST key The upper to origin feed plate comes to ascend and moves then goes up After that READY LED l
29. 0 1 904 6 1 1 0 905 7 1 1 1 906 x To execute the design auto call the pattern numbers from 900 to 906 should be saved in Flash Memory or a USB flash drive Definition and explanation on external input ports Name Input Port Connector Explanation SEN__0 IP4 2 CN33 SEN__1 IP4 3 CN33 Sensor connection for auto call function Low Active SEN_2 IP4 4 CN33 Sewing Start IP4 5 CN33 Sewing start signal Low Active Enter Key IP4 6 CN33 Ready signal Low Active Clamp IP4 7 CN33 Clamp driving signal Low Active 151 User connected cable information Cable name Product Cable connection position SPS E 1507 Auto call function cable CA 003042 00 CN33 on the rear side of the control Sensor cable CA 002857 00 SMR 03V N on the auto call function Connect XADRP 24V connector on the auto call function cable to CN33 on the rear side of the control box gt See Description on cable connector location below for the I O bard connector position gt See the cable specifications for more information on cable connector A total of six sensor cables are used Depending on user needs request the number of cables gt Shared by the P shaft sensor cable When connecting the auto call function cable sensor input cable 2 is connected to the CN33 A connector on the rear side cover of the control box Remove the cable and replace it with the auto call fu
30. 00000000 2 8 B A gt Connect the auto call function signal input cable to the CN22 connector gt Connect the auto call function sensor input cable to the CN11 connector During cable connection make sure that connectors of proper color are connected Notice 157 1 3 Signals related to input port connection Only for large patterns SPS E 5050 8050 External sensor s input signal list up for design auto call NO SEN_7 SEN_6 SEN_5 SEN_4 SEN_3 SEN_2 SEN_1 SEN_O Design Number 1 0 0 0 0 0 0 0 1 001 2 0 0 0 0 0 0 1 0 002 3 0 0 0 0 0 0 1 1 003 4 0 0 0 0 0 1 0 0 004 5 0 0 0 0 0 1 0 1 005 6 0 0 0 0 0 1 1 0 006 7 0 0 0 0 0 1 1 1 007 8 0 0 0 0 1 0 0 0 008 9 0 0 0 0 1 0 0 1 009 10 0 0 0 0 1 0 1 0 010 we ree sae an Poe ON we Ped a eed Sele Saz 250 1 1 1 1 1 0 0 1 250 251 1 1 1 1 1 0 1 0 251 252 1 1 1 1 1 0 1 1 252 253 1 1 1 1 1 1 0 0 253 254 1 1 1 1 1 1 0 1 254 255 1 1 1 1 1 1 1 0 255 256 1 1 1 1 1 1 1 1 256 x To execute the design auto call the pattern numbers from 001 to 256 should be saved in Flash Memory or a USB flash drive 158 SunStar Definition and explanation on external input ports Name Input Port Connector Explanation SEN_0 IP7 0 CN22 SEN_ 1 IP7 1 CN22 SEN_ 2
31. 1 1 1 1 1 0 1 1 252 253 1 1 1 1 1 1 0 0 253 254 1 1 1 1 1 1 0 1 204 255 1 1 1 1 1 1 1 0 255 256 1 1 1 1 1 1 1 1 256 x To execute the design auto call the pattern numbers from 001 to 256 should be saved in Flash Memory or a USB flash drive 154 SunStar Definition and explanation on external input ports Name Input Port Connector Explanation SEN_0 IP7 0 CN22 SEN_ 1 IP7 1 CN22 SEN_ 2 IP7 2 CN22 SEN_ 3 IRS CN22 Sensor connection for auto call function SEN_4 IP7 4 CN22 Low Active SEN_5 PTS CN22 SEN_ 6 IP7 6 CN22 SEN_7 WP CN33 Clamp IP6 5 CN11 Clamp driving signal Low Active Emergency S W IP6 4 CN11 Emergency stop switch signal Low Active Sewing Start IP6 3 CN11 Sewing start signal Low Active Enter Key IP6 2 CN11 Ready signal Low Active User connected cable information Cable name Product No Cable connection position SPS E 5050 8050 Auto Call Function sensor CA 003045 00 CN22 on the rear side of the control box input cable SPS E 5050 8050 Auto Call Function signal CA 003046 00 CN11 on the rear side of the control box input cable Adjacent sensor cable CA 002857 00 Auto call function cable s SMR 03V N gt See Description on cable connector location below for the I O bard connector position gt See the cable specifications for more information on cable connector A total of 12 sensor cables are used D
32. 100 SP 1700 BC 006 PC 1208 9 When sewing is done the machine moves to the sewing start point 10 User Extract the cassette N 11 es User Change sewing materials and insert the cassette 12 Check the zigzag sensor for normal operation and start the automatic sewing 13 When changing the sewing pattern design 13 1 User Press the key to cancel the sewing ready mode 13 2 User Change the parameter s barcode origin point number as in 1 13 3 User Reset the barcode origin point position coordinates as in 2 Without conducting 13 2 only 13 3 can be performed However in this case the previously entered barcode origin position coordinates is deleted 13 4 Repeat the process from 4 10 174 SunStar 3 2 5 Auto cassette detection and auto start barcode mode for fixed type SAFT__BCODE This function is same to the second method but includes the auto start function in addition When the cassette is inserted the origin is searched and it moves to the sewing start point followed by immediate sewing start The basic order of work is as follows 1 3 Therefore take caution to use the function since this may cause damage to the machine NO 001 XS 100 YS 100 BC 006 User Set the barcode mode and barcode origin point number at the parameter mode SFBCODE SP 1700 PC 1208 User Use the machine test function s barcode origin
33. 100 SP 2000 BC 000 PC 0000 NO 001 XS 100 Y S 100 BC 000 Q Q NOR SEW sP 500 PC 0000 SunStar 8 When a Machine Stops Operating During Sewing by the Thread Cut You can get the screen like a figure on the right side If you want to sew continuously at the same position insert thread again then step on the left pedal switch If you want to sew at the l stitch forward or backward point after moving by using FORW and BACK key and step on the left pedal switch If you want to stop operation and restart sewing from the beginning press ORIGIN key The feed plate moves to the origin or sewing start point and ascend When you finish operating the machine backs to the origin or sewing start point and the upper feed plate comes to ascend 9 Emergency Stop During Operation A The machine stops operating immediately by pressing EMERGENCY STOP switch during sewing Then you can get the screen like a figure on the right side If you want to restart sewing from the beginning after discontinuing it Press the EMERGENCY STOP switch once more to perform trimming When manual trimming is set after emergency stop then press ORIGIN key The feed plate moves to origin then comes to ascend If you want to continue sewing step on the left pedal switch If you finish every working a needle moves to origin and the upper feed plate ascends 10 Winding the Thr
34. A VY press HNTEREdkey After moving to 2 Main Motor Test by using direction keys A press ENTER Edkey Upper feed plate comes to descend Press ENTER Ekey If you want to change the speed of main shaft press SPEED key If you want to finish main shaft motor test press ESC key If you want to finish test menu press ESC key Back to the initial screen by pressing SC key X Y Main Motor Test SPM 0200 dx 020 dy 020 Start 00240 lt Main Menu gt gt Machine Test Pattern List EMB Call an Ue A lt lt Test Menu gt gt 2 MainMotorTest 3 InterruptTest 4 PWM Test PEDAL START Speed 0200 1 4 Interrupt Test 1 5 It is to test if the CPU board operates properly Press MODE key Move to 4 Machine Test by using irection keys A V then press ENTE REtkey Move to 3 Interrupt Test by using irection keys A Y then press ENTER amp key IRQ1 indicates the times that key is pressed and IRQ4 means the times of synchronizer counted IRQ5 indicates the sensing times of main power off IRQ7 shows the timer operation of inside CPU At this time if you press a key or turn the upper shaft manually the relevant value will be changed If you want to finish Interrupt Test press ESC key If you want to finish test menu press ESC key also Back to
35. Box Connector 10 P shaft Step Motor Connection Cable CN40 CN41 11 X shaft Step Motor Connection Cable CN14 CN15 2 Y shaft Step Motor Connection Cable CN16 CN17 3 X Y Sensor and Emergency Stop Cable CN30 CN20 14 Sensor Input Cable CN33 7 Pneumatic Switch Output Cable CN23 9 P shaft Proximity Sensor Cable 20 Head Safety Switch Cable 21 Thread Detection Cable lt 22 Grounding Cable Connection to GND External Power Input Cable Connection to Power X Specifications of Ancillary I O Connect or Connector Name Connector Name CAN Communication Connector CN27 Pneumatic Output Connector 2 CN29 Signal Output Connector CN25 Right Side Cover of Control Box Product N Cable Name Control Box Connector 0 z F3 PU Connector CN26 7 Embedded Synchro Connector CN34 Main Shaft Encoder Connector CN36 8 OP Unit Connector CN37 X When connecting to F3 PU remove the D SUB connector which is linked to the CPU card 17 4 2 Control box composition Only for middle patterns SPS F 2516 3020 4 2 1 Control box connector composition Connecting the USB Flash Drive Right Side Cover of Control Box CN24 CN25 rugs m EIONI7 388 n CN39 CN43 BOSE a ae 0090000 F cosaa900 CN35 geeaan00 cna CN36 kesona zaa Baa cms N SR on ogo0 2 NI fion EEEH owe CN22 FEE cnie PAE
36. ENABLE 3 USER SET 093 Clamp En Dis 1 DISABLE 2 ENABLE 3 USER SET Clamp Set 000 ESC to Exit P 0000 0 05mm Clamp Set 000 ESC to Exit P 0200 0 05mm SunStar G When the clamp position is accurately set press the ENTERI key to save the set value User Clamp Descending Distance H Read the sewing designs to get ready for sewing In this case the clamp is located at the highest position I Press the right foot pedal to make the clamp descend The clamp descends until the set Level 1 stop position and stops User set clamp descending distance level 1 105 J When the left pedal is pressed remaining clamps descend to Level 2 stop position and sewing begins x The moving range of clamp feed is P 0000 0350 In other words the distance between the highest point and the lowest point is 17 5mm 106 SunStar Second users can set the clamp height at their discretion A Press the MODE key and select Parameter Set from Main Menu B Use the direction cursors and select 093 Clamp En Dis lt Parameter Set gt 093 Clamp En Dis 094 Clamp Data 095 PF En Dis C When 093
37. Edkey At this time the upper feed plate comes down and moves to the original point After pressing READ key input the pattern number to change maximum sewing sped and extension reduction rate by using igit key and read in the pattern by pressing ENTEREdkey For example input 0 0 1 to read the pattern number 001 Go to pattern data start location by using FORW and BACK key After pressing CODE key if you know the function number related to pattern programming input three figure digit number 050 and if you do not know press ENTEREdkey Then after moving to MQ505SPDNCHING by using direction key A Y press ENTEREdkey Input maximum sewing speed value STSPM and press ENTER Edkey Input XSCAT the extension reduction rate for X direction and press ENTER key Input YSCAL the extension reduction rate for Y direction and if you press BNVTEREdkey all setting is completed ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 014 PTRN READ NO 7001 JUMP X 0040 00A N 00038 Y 0020 00A Function Code lt Function Code gt 050 SPD CHNG lt 051 STITCH DRAG 052 STITCH DEL 050 SPD CHNG STSPM 25 100spm 050 SPD CHNG STSPM 25 100spm XSCAL M00 050 SPD CHNG STSPM 25 100spm XSCAL 100 YSCAL 00 79 J Save the pattern b
38. Example 1 Generating the Square Pattern 65 30 TTT Simm p1 65 30 P2 JUMP A Insert a USB flash drive into the USB terminal B Press MODE key C Move to 2 Program by using Medion keys A Y then press HNTHEREdkey At this time the upper feed plate comes to descend D After pressing JUMP key move to the initial point of square by using direction keys Then press PNT SET key E If you press EXE key the machine operates pattern data then the feed plate moves according to the operated data F After pressing LINE key input the stitch width by using the digit keys then press ENTER key For example if you want to set the stitch width as 3mm input 0 3 0 lt lt Main Menu gt gt 2 Program 3 Bobbin Wind 4 Machine Test ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 004 JUMP X 0065 00 Y 0030 00 N 001 JUMP NONE X 0065 00A N 00065 Y 0030 00A Function Code 007 LINE WIDTH 030 0 1mm Move to each edge of the square by using direction keys then press PNT SET key to input coordinates of each edge point Whenever you press the PNT SET key the number on screen will be increased If you press EXE key the machine operates pattern data then the feed plate moves according to the operated data Press TRIM key to input the trimming code Then 000 TRIM
39. Follow the following indications when operating the machine Read through this manual carefully and completely before operating the machine Wear the proper clothes for work Warning Keep hands or other parts of the body away from the machine operation parts needle shuttle thread take up lever and pulley etc when the machine is being operated Keep the covers and safety plates on the machine during operation Be sure to connect the earthing conductor Close down the electric motive power and check if the switch is tumed off before opening electric boxes such as the control box Stop the machine before threading the needle or checking after work Do not step on the pedal when turning the power on Do not connect several motors to the same concent If possible install the machine away from loud noise such as high frequency welding machines Be careful when the upper feed plate comes down to press Otherwise the finger or hand might be hurt at smacking Warning Make sure to keep the cover on while the machine is in operation to prevent any possible injury For checkup or adjustment please turn off the power 1 5 Devices for Safety Safety label It describes cautions during operating the machine Thread take up cover It prevents from any contact between body and take up lever Motor cover This device is to prevent potential accidents which might occur during the mot
40. IP7 2 CN22 SEN_ 3 IRS CN22 Sensor connection for auto call function SEN_4 IP7 4 CN22 Low Active SEN_5 PTS CN22 SEN_ 6 IP7 6 CN22 SEN_7 WP CN33 Clamp IP6 5 CN11 Clamp driving signal Low Active Emergency S W IP6 4 CN11 Emergency stop switch signal Low Active Sewing Start IP6 3 CN11 Sewing start signal Low Active Enter Key IP6 2 CN11 Ready signal Low Active User connected cable information Cable name Product No Cable connection position SPS E 5050 8050 Auto Call Function sensor CA 003045 00 CN22 on the rear side of the control box input cable SPS E 5050 8050 Auto Call Function signal CA 003046 00 CN11 on the rear side of the control box input cable Adjacent sensor cable CA 002857 00 Auto call function cable s SMR 03V N gt See Description on cable connector location below for the I O bard connector position gt See the cable specifications for more information on cable connector A total of 12 sensor cables are used Depending on user needs request the number of cables gt Shared by the P shaft sensor cable The auto call function uses adjacent sensors as basic tool If a sensor s input signal specification is DC 5V the sensor cannot be used 159 160 Cable signal input information Signal Name Connector Pin Number SMR 03V N Explanation SEN__0 DC 24V SEN_ 0 GND SEN_1 DC 24V SEN_1 GND SEN_ 2 DC
41. LINE X 0065 00 Y 0030 00 N 004 LINE NONE X 0065 00A N 00193 Y 0030 00A Function Code TRIM NONE X 0065 00A N 00194 Y 0030 00A Function Code LINE NONE X 0065 00A N 00193 Y 0030 00A Function Code lt Test Sewing gt SP 1200 ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 015 PTRN WRITE NO 300 37 N If there already exists the pattern number that i l you want to save in a USB Flash Drive you Pattern Exist can see the screen like a figure on the right OverWrite side If you want to save the pattern with the same number just press ENTERI key but if Y ENTER N ESC you want to save it with another number press ESC key and save to the other number O For finishing a pattern generation press MODE key Then the upper feed plate moves to the ORIGIN origin and comes to ascend Press HSC key to X 0000 00A N 00000 back to the initial screen 0000 00A Function Code 1 2 Program Example 2 Generating the Circle Pattern To generate circle patterns input 3 random coordinates that pass on the circle P1 0 30 ji O 43 P2 30 0 T i P1 0 30 A Insert a USB flash drive into the USB terminal F lt lt Main Menu gt gt B Press MODE key deci Wg gt nc mn i 2 Program Move to 2 Program y using direction keys i 4 Y then press ENTER 4key
42. PTRN WRITE NO 002 USB 0 Memory 1 lt Main Menu gt gt Program Bobbin Wind Machine Test WN A 6 3 Function to copy saved patternS from interior memory to USB flash drive This function is designed to summon pattern design data stored in CPU memory and store it in the USB flash drive while the machine is in sewing mode them in USB flash drive during sewing mode Refer to the following for set up A B Design saving should be conducted on the sewing mode While the machine is in the sewing mode key in the desired pattern design number and press ENTERI If the machine is in the sewing mode a light will come up in Ready LED located at the upper left corner Press ENTER again The sewing mode will be turned off and the light will go off in Ready LED By following the step A B C D only once stored designs in CPU memory can be stored in USB flash drive Insert USB flash drive into the USB terminal and press the Save key on the lower right OP Box In the LCD display of the OP Box the sewing mode will be changed to storing mode Enter the design number for saving and press the Enter key Then the item allowing memory choice appears Press 0 and select a USB flash drive Then the design is saved in the USB as the set number In the past users themselves punched designs in the program mode and stored in USB flash drive b
43. See page 176 for the above operations 1 3 170 10 User Change the sewing materials and insert the Ys User Insert the cassette attached with a barcode label Check the zigzag sensor s detection of the cassette and press the cassette for fixing Conduct the barcode scanning Transmit it to the pattern design CPU set at the barcode label Search the machine origins and move to the sewing start point The machine is converted into the sewing ready mode User Press the sewing start pedal to start sewing SunStar When sewing is completed move to the sewing start point and extract the cassette NO 001 XS 100 100 006 cassette BC BARCODE SP 1700 PC 1208 11 Repeat the process from 5 to 10 when working on the same pattern designs 12 When changing the sewing pattern designs 12 1 User Press the enter key to cancel the sewing ready mode 12 2 User Change 1 Parameter s barcode origin point number 12 3 User Reset 2 Barcode origin point position coordinates Without 12 2 operation 12 3 operation can be performed only However in this case the previously entered barcode origin point position coordinates is deleted 12 4 Repeat the process from 4 10 above 171 172 3 2 3 Auto cassette sensing barcode mode for fixed type SAUT__BCODE The function is for the fixed type barcode User should have the cassette type zigzag structure to attach
44. SunStar NF OA lt lt Initialize gt gt 2 Sys UpDate lt Main Menu gt gt Initialize Parameter Set Program Insert System Dito Ki os Press Any Key To Continue USB Updating gt gt gt System Updated Power Off amp On To Restart 115 116 6 8 Confirmation for Version of System Program A Press MODE key Caution If READY LED turns on or upper feed plate is under some keys are not available It happened operate the keys after lifting the upper feed plate or pressing ENTER keys B Press ENTER E key C If you press HNTHEREtkey you can get the screen like a figure on the right side You can confirm the date when the system program was made Xx XXX refers to machine type A after date refers to the presser foot clamp driving method A Presser Foot Motor Type Clamp Pneumatic Type M Presser Foot Motor Type Clamp Pneumatic Type S Presser Foot Solenoid Type Clamp Motor Type D Press any key to confirm the version then back to the initial screen by pressing ES key lt Main Menu gt gt Initialize Parameter Set Program NF OA lt Initialize gt gt S W Version Para Init Sys UpDate NF OA S W Version 2006 07 25A XXXX Press Any key lt Main Menu gt gt Initialize Parameter Set Program NFOA
45. SunStar 6 9 Bobbin counter setting by design In the old versions the value of bobbin counter once set stayed the same regardless of pattern design unless the user changed the value Except for initialization However for updated versions the user can set and store the value of bobbin counter for the pattern design created There are two ways to set bobbin counter NO 001 NOR SEW X S 100 YS 100 SP 2000 A In the initial screen press B SET to set the BC 100 PC 0000 value of bobbin counter as the user desires Method 1 Setting during design creation B Go to Program Mode in Main Menu lt lt Main Menu gt gt 2 Program 3 Bobbin Wind 4 Machine Test C Create a design as desired LINE X 0012 00A N 0032 Y 0000 00A Function Code D Save the design in USB 015 PTRN WRITE NO 001 E In QO1 design created the value of bobbin counter will be saved as 100 When reading 001 design the value of bobbin counter in the initial screen will be set as 100 117 Mea A Pattern Copy from Flash Memory to USB A Insert CF Card into the OPSIG B Input pattern number you wish to read from the initial screen and press ENTERE to read design NOs 003 NO a SEW XS 100 YS 100 SP 2000 BC 100 PC 0000 C With READY LED activated on OP box press ENTERI to turn off READY D Press B SET bobbin counter button in the initial screen to set the desired value o
46. and save pattern data start point already set up when punching New Pattern Start Point Movement S Pattern Start Point N Original Point S of Machine A Insert USB flash drive containing the pattern to change start point B Press MODE key C After moving Propa menu by using direction key A V press ENTER key At this time the upper feed plate comes down and ORIGIN X 0000 00A N 00000 Y 0000 004A Function Code moves to the original point 75 76 After pressing READ key input the pattern number to change start point by using digit key and read in the pattern by pressing ENTER key For example input 0 0 1 to read the pattern number 001 Go to sewing start point by using FORW and BACK key Reference It does not matter if you place needle location to change start point at the optional location of actual sewing After pressing CODE key if you know the function number related to pattern programming input three figure digit number 053 and if you do not know the number press ENTEREJkey Then after moving to O53SMOVESEWSTRZ by using direction key A V press ENTEREIkey x X Y coordinate value is different according to sewing start point Move to new pattern start point by using direction key Complete input of new pattern start point by pressing EXE key Confirm if change was made properly by using
47. are displayed 1 Start Poin 3 Edit Point 4 Edit Point 2 End Point lt lt Main Menu gt gt 2 Program lt 3 Bobbin Wind 4 Machine Test 015 PTRN READ NO 300 LINE NONE X 0908A N 00125 Y 0066A Function Code lt lt Function Code gt gt CODE No 064 STR PNT 00032 END PNT 00032 X 0000 00A Y 0017 50A 123 124 b Press the EXE Key at the last position to be modified by using Fwd Key x Reference 1 If the END PNT coordinates does not matched to the last coordinates of the code that will be modified later the data will be generated as JUMP To prevent this the exact END PNT coordinates should be matched with the last coordinates of the code that will be modified c The machine moves to the start coordinates when pressing ENTER Key Insert the code you want to modify Press ENTER Key if you don t know the code number Insert the code you want Input the new property using the Number Key Move to the Edit Point by pressing the JOG Key and input the coordinates into the position you want by pressing PNT SET Key Inside outside push plate moves to the End Point after operating the pattern data by pressing the EXE Key Check the property and position by using Fwd back Key STR PNT 00032 END PNT 00050 X 0000 00A Y 0023 30A
48. as same number press ENTER Edkey If you want to save the pattern as another number press ESC key and save it as another number After finishing saving the upper feed plate moves to the origin again For finishing pattern generation press MODE key Then the upper feed plate moves to the origin and ascends Press BSC key to back to the initial screen 007 LINE WIDETH 080 0 1mm 007 LINE X 0010 00 Y 0020 00 N 004 LINE NONE X 0010 00A N 00181 Y 0020 00A Function Code TRIM NONE X 0010 00A N 00182 Y 0020 00A Function Code 015 PTRN WRITE NO 38003 ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code lt Main Menu gt gt Program Bobbin Wind Machine Test PWD A 1 5 ZigZag Shape Selecting Function to Generate ZigZag It was made to select 4 kinds of DIR values from existing 0 1 to 0 1 2 3 among three parameters inputting to create Line ZigZag Curve ZigZag Arc ZigZag Circle ZigZag and accordingly ZigZag shapes are classified into 4 type For DIR 0 For DIR 1 For DIR 2 For DIR 3 A Insert a USB flash drive into the USB terminal B Press MODE key C Move to 2 Program menu by using irection key A Y and press ENTERE key Then the upper feed plate comes down and moves the original point D After pressing JUMP key move to the coord
49. described below This function is available only when post trimming reverse rotation function of 074 RevAfterTrim mentioned above is set at Enable Setting method is as follows A Press MODE key and choose Parameter Set from Main Menu B Choose 085 ReverseAngle from Parameter Set by pressing direction keys A V C 085 ReverseAngle is originally set at 5 degree The angle can be reset from Dto 40 degree Angle can be reset by pressing direction keys A V on the OP box D Press ENTER Sa key to save the reset angle 3 21 3rd Thread Adjusting Device TR3 Setting This function allows users to make additional adjustment of the upper thread tension for a certain section lt Main Menu gt gt Parameter Set Program Bobbin Wind w NPA lt Parameter Set gt 085 ReverseAngle 086 Save Type 087 DsgnOpnctrl 075 ReverseAngle 15 degree 075 ReverseAngle 40 degree oO aN _ TR3 OFF ee ed eel ee ae px Line 2 95 96 Press MODE key Move to 2 Program by pressing direction keys A V and press ENTER key Upper feed plate will come down and move to original point Press JUMP key and move to the original position of the square by pressing direction keys A V And then press PNT SET key Pressing EXE key will move feed plate according to the computed data after computing pat
50. direction keys then press PNT SET key E By pressing EXE key the feed plate moves according to the operated pattern data after operating the data F After pressing LINE key input the stitch width by using digit keys then press ENTER Edkey For example if you want to set up the stitch width as 3mm input 0 3 0 P3 lt lt Main Menu gt gt 2 Program 3 Bobbin Wind 4 Machine Test ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 004 JUMP X 0065 00 Y 0030 00 N 001 JUMP NONE X 0065 00A N 00065 Y 0030 00A Function Code 007 LINE WIDTH 030 0 1mm By using if ction keys move to the end point R2 of section that the sewing speed is supposed to change and press PNT SET key By pressing EXE key the feed plate moves according to the operated pattern data after operating the data By using FORW BACK keys move to the start point R1 of section that the sewing speed is supposed to change After pressing CODE key input the three digit numbers if you know the pattern programming related function code but if you don t know it press ENTER key and move to 012 STI SPD by using ir etion keys AW then press ENTER e key By using digit keys input the sewing speed you want to change then press ENTERkey For example if you want to change the speed into 500spm input 0 5 By usi
51. in accordance with the data calculation result L To program RI press CODE key Function is 63 The concerned function code is 063 If you want to search it from the function code list press ENDER and move to D3ISETIMRS with direction keys A V M When ANDERE is pressed the following screen appears To cancel the RB setting move the cursor to OPP and press BNTERIS At th same time the MEAM is programmed at the end of the created Line N Return to the initial screen O Create third and fOurehlllinel as the way the first and second lines are created And then press TEST to check whether RB is operating or not at the end of the second LINE SunStar 063 SET TR3 TR3 OFF ON lt TR3 ON NONE X 00650A N 00105 Y 00300A Function Code LINE NONE X 00650A N 00125 Y O300A Function Code lt Function Codes gt 063 SET TR3 lt 063 SET TR3 TR3 O0FF lt ON TR3 OFF NONE X 00650A N 00126 Y O0300A Function Code TRIPS OFF in the ANA TR3 will be at ON at the beginning of the eemo MINE and OFF P If there is no problem with sewing press MESI key again and then press WRITE key to save design 97 98 4 User s Presser Foot Height Setting Machinery with presser foot stepped pulley motor only Users can adjust the presser foot height depending on the thickness of sewing fabric Two methods can be used First adj
52. is done the machine moves to the start point However when inserting a new cassette after extracting a cassette zigzag the inserted cassette automatically begins operation after recognizing the zigzag sensor without the need to press the start pedal This automatic start function is very convenient when same pattern design is used or when the same cassette is used continuously However it could cause danger because the cassette specification should exactly match pattern numbers due to the automatic start of the cassette Otherwise when sewing begins it may cause damage to the cassette or machine The basic order of work is as follows Bold part requires user s action 1 User Set the barcode mode and barcode origin point number at the parameter mode 2 User Use the machine test function s barcode origin point setting function to set the barcode origin point coordinates and attach the barcode label 173 3 User Press the ORG key at the work mode to move to the origin point X See page 210 for the process 1 3 4 User Insert the cassette attached with the barcode label 5 Barcode scanning after the zigzag sensor detects the cassette 6 Transmit the pattern designs set at the barcode label to CPU 7 Search the machine origin and return to the sewing ready move NO 001 AT BCODE 8 Insert the cassette Check the zigzag sensor s cassette detection and conduct the automatic XS 100 sewing YS
53. machine starts relevant work When you finish operating the machine backs to the origin or sewing start point and the upper feed plate comes to ascend Insert a USB flash drive into the USB terminal After pressing NO key input the pattern number by using MBN keys If you want to work with 001 pattern press 0 0 1 To read pattern numbers the memory type setting should be done in advance to read it on 076 SAVE TYPE Press ENTER Gkey Read the pattern and change to sewing available mode At the moment the upper thread plate comes to descend then ascend again after moving to the sewing start point The comes to light on Press SPEED key and adjust the speed properly If you step on QRGIBEGaUSWiCGHTORNENGENEISIEE the upper feed plate comes to descend If you press ORW and BAGR keys to progress and reverse 1 stitch you can confirm the real shape to be sewn If you press continuously it moves to the start or to the end of pattern data consecutively If you want to finish working press ORIGIN key If you want to continue sewing at the forward or backward point step on MMeem pedal Switch When you finish operating the machine backs to the origin or sewing start point and the upper feed plate comes to ascend NO 001 NOR SEW X S 100 Y S 100 SP 2000 BC 000 PC 0000 NO 001 NOR SEW X S 100 Y S 100 sp 500 BC 000 PC 0000 NO 001 NOR SEW X S 100 Y S
54. messages below D Press any key The clamp and the presser foot move to the origin However in case where the clamp is the pneumatic type the presser foot only moves to the origin lt lt Test Menu gt gt 023 PFClmpOrg Test 024 Jump Test 025 MotorTypeTest PF Origin Test Press Any Key 1 26 Jump Test This is used to check whether or not XY step motor is working properly and do jump test A Press MODE key B Move to 4 Machine Test by using irection keys A V and press ENTEHR lt 1 key C Move to 24Jump Test by pressing direction keys A V and press ENTER key D Input the time for repeating Jump transfer distance of XY and press ENTER J key Just press ENTER z key to conduct test with the factory installed setting value E Press HSC key to end Test Menu F Return to the initial screen by pressing HSC key 1 27 Motor Type Test The function above is to check the type of the currently linked main shaft motor A Press the MODE key and select Machine Test on the main menu B Press the direction keys of OP Box to move to 025 Motor Type Test and press the Enter key C The screen displays the messages below In case of DIRECT F IV Fortuna IV Motor is displayed In case of DIRECT Sanyo Sanyo motor is displayed D Turn the hand pulley E When the hand pulley is turned two
55. on the pattern of the sewing machine 3 2 1 Changing the Sewing Speed from an Existing Pattern Data Pl 2000spm 2000spm _ P2 2000spm _ lt HG P4 2000spm P3 P4 2000spm P3 1 Reading the Pattern that is Supposed to Change the Sewing Speed A Insert the USB flash drive of a pattern that is supposed to change the sewing speed B Press MODE key C By using iv etioh keys AM move to 2 Program menu then press ENTERA kcy At this time the upper feed plate descends and moves to the origin ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code lt Main Menu gt gt Program Bobbin Wind Machine Test PWD A D After pressing READ key input the pattern number that is supposed to change the sewing 014 PTRN READ speed by using digit keys then press ENTER to NO 500 read the pattern For example to read the pattern number 500 input 5 0 0 62 2 Setting up the Range of Sewing Speed Change A By using MORW BAWOK keys move to the start point R1 of section that the sewing speed is supposed to change After pressing CODE key input three digit numbers if you know the pattern programming related function code but if you don t know it press BNDHRGkey and move to the 012 STI SPD by using ieetion keys A M then press ENTER again By using igit keys input the sewing speed you want to change then
56. or remove the clamp The removable zigzag structure is an optional item and when change is needed additional work is needed The biggest difference from the first method is that it does not move to the sewing start point after work is finished Rather it moves to the barcode origin point Barcode origin points can be directly set by user up to four same as the first barcode mode When work is done it always moves to the barcode origin point When other design cassette is inserted the barcode label attached to the cassette is automatically recognized making design change easy and convenient Obviously in this case the barcode label attached to the cassette and the barcode origin point should be always located at the same place In the case where several cassettes need to be replaced during work this function enables automatic recognition of the cassette and therefore easy operation However when work is completed the cassette moves to the barcode origin point When a cassette is inserted barcode designs are read again and then the machine moves to the sewing start position Therefore in this case some time delay might occur See the later part of the manual for more details on the barcode origin point setting method see page 176 The basic order of work is as follows Bold part requires user s action 1 User Set the barcode mode and barcode origin point number at the parameter mode 2 User Use the machine test f
57. point setting function to set the barcode origin point coordinates and attach the barcode label User Press the ORG key at the work mode to move to the origin point X See the origin point setting method for steps 1 to 3 4 User Insert the cassette attached with the barcode label Barcode scanning after the zigzag sensor detects the cassette Transmit the pattern designs set at the barcode label to CPU Search machine origins and move to the sewing start point Sewing auto start After sewing is done and the move to the barcode origin point took place remove the cassette The sewing ready mode is cancelled 10 User Replace sewing fabric and insert a cassette 11 Barcode scanning 12 The machine moves to the machine origin and sewing start point The status is converted into the sewing ready mode 13 Auto start 14 When the sewing patter design is changed and the cassette with the same barcode label conduct the same operation following the processes 4 to 7 175 3 2 6 Barcode Origin Point Setting It is applicable when fixed type barcode is used The reason of setting barcode origin point is to enable user set the fixed barcode reader position as the barcode origin when the reader is attached to the arbitrarily selected position of the sewing machine In other words the purpose is to scan the barcode label at the fixed type barcode reader position As the figures below indicate Fig
58. press ENTER Ekey For example if you want to change the speed into 500spm input 0 5 By using RORW BGK keys move to the end point R2 of section that the sewing speed is supposed to change Then after pressing BND SET key press EXE key 3 Test Sewing A Press Mesi key After moving to the origin the upper feed plate moves to the sewing start point then ascends and the READY ED turns on After adjusting proper test sewing speed by pressing SPEED key if you press down once the f 0uplateljon mempen side the upper feed plate descends and if press down once the platejonithemlert Bide the test sewing is performed After completing the test sewing the upper feed plate moves to the sewing start point then ascends LINE X 0035 00A N 00075 Y 0030 00A Function Code rea lt Function Code gt CODE No 912 012 STI SPD STSPM 05 100spm lt RANGE SETTING gt X 0036 00A N 00099 Y 0030 00A Function Code E lt Test Sewing gt SP 1200 a B By pressing PEST key complete the test sewing The upper feed plate descends and moves to the origin then READY LED turns off 4 Saving as New Pattern Number A After pressing WRITE key input the number you want to save by using digit keys then press EHNTHREskey Save the generated pattern data in a USB flash drive as a relevant number For example if you want to save
59. presser foot move to the origin In case where it is the pneumatic clamp the presser foot only moves to the origin D When the initial setting screen appears press the ENTER key again The min value is to set the jog speed of immediate response when the key is pressed once and then press the ENTER k key again The max value is to set the jog speed when the key is consecutively pressed E It is possible to move the clamp and the presser foot by pressing the 2 key A and the 8 key Vv During jog the clamp moves first and then the presser foot follows suit However in case where the clamp is the pneumatic type the presser foot only will move F If the clamp and presser foot origin sensor signals are issued during jog PFClampSens is changed to 0 lt lt Test Menu gt gt 022 PF amp Clamp Test 023 PFClmpOrgTest 024 Jump Test PF amp Clamp Test ESC to Exit min 0350 pps PF amp Clamp Test ESC to Exit min 0350 pps max 2900 pps PF amp Clamp Test ESC to Exit P 0930 0 05mm PFClampSens 0 1 25 Presser Foot amp Clamp Origin Test In case of the motor type The clamp and the presser foot move to the origin A Press the MODE key and select Machine Test on the main menu B Press the direction keys of OP Box to move to 23 PFClampOrg Test and press the ENTER key C The screen displays the
60. status POWER LED Displays power supply a tch tch DIRECTION NUM KEY ENTER KEY THREADING KEY completes the input Sets up or cancels sewing functions and W amp j E lele F MODE NUMBER X SCALE Y SCALE RELEASE SPEED KEY pe Changes sewing speed llel gl lo z TRIM KEY CODE PNT DEL B SET pSeT ORIGIN FORWARD KEY Inputs trimming codes as Ss y Moves the needle by the unit of one sti UMP KEY P7 A i Bs BACKWARD KEY Inputs jump codes a Ji C Moves the needle by the unit of one sti JUMP WRM pe J FORWARD CURVE KEY READ KEY Inputs curve codes gt p r 44 5 6 F Reads patterns from the USB Flash Drive LINE KEY oo wy WRITE KEY Inputs line codes Writes patterns in the USB Flash Drive pre l a_a EXECUTION KEY gt Z NF TEST KEY Determines the beginning CEL 0 L Makes the shift to test sewing mode of code generation Peame j enes o L_ d _ ESCAPE KEY POINT__SET KEY X Cancels the selection of functions Inputs points SunStar No KEY X_ SCALE KEY Enters pattern numbers Zoom in Zoom out in the X direction Y_SCALE KEY Zoom in Zoom out in the Y direction MODE KEY Converts work mode
61. the initial page 1 11 Input 3 Test This function is to test whether or not each input signal is working properly A Press MODE key lt lt Main Menu 55 4 Machine Test E ai ig up T A oe E 5 Pattern List Move to 4 Machine Tes y pressing direction keys A and press ENTER E key 6 EMB Call C Move to impus Test by using irection lt lt Test Menu gt gt keys A and press ENTER key 10 Input3 Test 11 Input4 Test 12 Input5 Test 135 136 D Now Input3 is not in use E To end Input3 Test press ESC To end Test Menu press HSC F Return to the initial screen by pressing HSC 1 12 Input 4 Test This is used to check whether or not X Y Motor Error input signal is working properly A Press MODE key B Move to keys AY C Move to keys A V D MCOpn POrgC SENO SEN1 SEN2 START ENTER CLAMP E To end Input 4 Test press ESC To end Test Menu press ESO F Return to the initial screen by pressing ESO 4 Machine Test and press ENTER IL Input4 Test by using direction key and press ENTER by using direction key z zi Error signal when the machine body is separated from the table 1 normal 0 When the origin signals of the presser foot and clamp are detected 0 First signal for Auto Call Second signal for Auto Call Third signal for Auto Call Sewi
62. the initial screen by pressing RSC key y PWM Test Oo Ul BE A Main Menu gt gt Machine Test Pattern List EMB Call lt lt Test Menu gt gt 3 InterruptTest 4 PWM 5 LCD Test Test IRQI 0000000 IRQ4 0000000 IRQ5 0000000 IRQ7 0000000 It is to test if solenoid works properly Only professional A S engineers allow to handle it Press MODE key After move to 4 Machine Test by using irection keys A V then press ENTER Ed key After move to 4 PWM Test by using irection keys 4 V then press ENTER Eskey oO Uli A Main Menu gt gt Machine Test Pattern List EMB Call lt lt Test Menu gt gt 4 PWM 5 LCD Test Test 6 Keyboard Test 131 132 1 6 Press any key to perform the test If you want to finish PWM test press ESC key If you want to finish test menu press ESC key Back to the initial screen by pressing ESC key LCD Test PWM output Test Press any key It is to test if LCD works properly If you press a key the relevant key appears on the screen Press MODE key After moving to 4 Machine Test by using direction keys A V press BNTEREkey After moving to 5 LCD Test by using direction keys A V press ENTER key If you press a key relevant key value appears on the screen If you
63. the pattern number as 550 input 5 5 0 During saving the pattern the READY LED flickers When a pattern of same number is in a USB flash drive and if you want to save another pattern as same number press ENTEREJkey If you want to save the pattern as another number press ESC key and save it as another number After finishing saving the READY LED turns off the upper feed plate moves to the origin again For finishing pattern generation press MODE key Then the upper feed plate moves to the origin and ascends Press HSC key to back to the initial screen SunStar ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 015 PTRN WRITE NO 2550 Pattern Exist OverwWrite Y ENTER N ESC ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code lt Main Menu gt gt Program Bobbin Wind Machine Test PWD A 63 64 3 2 2 Changing the Sewing Speed by Making New Pattern Data p 2000spm 500spm Line gt JUMP N P4 2000spm 2000spm P2 N 2000spm a 2000spm 5 to o A Insert a USB flash drive into the USB terminal B Press MODE key C By using iv etion keys AV move to 2 Program menu then press ENTER key At this time the upper feed plate descends and moves to the origin D After pressing JUMP key move to the initial point of square by using
64. the pattern data shape after the start point to delete at present Delete Start Point l Coe Number of Stitch to delete Before Delete Delete Start Point Number of deleted Stitch After Delete A Insert USB Flash Drive containing the pattern to delete stitches B Press MODE key C After moving to Proma menu by using direction key A V press ENTERE key At this time the upper feed plate comes down and moves to the original point D After pressing READ key input the pattern number to delete stitch by using the digit key and read in the pattern by pressing ENTERA key For example input 0 0 1 to read the pattern 001 E Go to needle location to delete by using FORW and BACK key x X Y coordinate value is different according to needle location F After pressing CODE key if you know the function number 052 related to pattern programming input three figure digit number and if you do not know press HNTEREdkey Then after moving to O525S9TITCH DED by using direction key A V press ENTER Jkey ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 014 PTRN NO 001 READ LINE X 0002 50A N 00059 Y 0000 00A Function Code lt Function Code gt 052 STITCH DEL lt 053 MOV SEWSTRT 054 MOV 2ndORG SunStar G Input the number of stitch to delete beh
65. the port Assuming there is a square design as below each output port and time delay can be set as follows The following is the description on how to use the function Assuming that there is a square design as below each output port and lapse time can be set as follows Sewing Start Input Port IN6 2 HIGH Time Delay 100ms Input Port IN6 2 LOW Input Port IN6 7 HIGH Time Delay 30ms Input Port IN6 7 LOW 100ms 30ms The signal waveform is normally at high status Once the input signal comes in it drops to low status Output Signal While the sewing machine stands by until the input signal comes in 197 198 Press the mode key Use the direction keys AW to move to 2 Program and press the enter key Then the upper feed plate descends and moves to the origin Press the jump key and use the direction keys to move to the starting point of the square design Then press the PNT SET key When the EXE key is pressed the pattern data is calculated Based on the result the feed plate moves accordingly Press the LINE key and use the number keys to enter the stitch width and press the enter key ie to set the stitch width at 3mm enter 0 3 and 0 in order Use the direction keys to move to the first point of the line Press the PNT SET key Press the EXE key to register the position of the first point of the s
66. ul BA lt lt Test Menu gt gt 27 BarcodeOrgSet X Y BCodeOrg Set X 0010 00 es 0003 00 Xsen 1 Ysen 1 177 178 3 Pressing ORG key in the work mode to move to NO 000 the barcode origin point XS 100 A o When the ORG key is pressed after escaping from YS 100 the work mode it moves to the barcode origin BC 006 BARCODE SP 1700 PC 1208 point which was set a moment ago When it moves it moves to the machine origin first and then to the barcode origin point However to move to the barcode origin point by pressing the ORG key the mode should not be Sewing Ready When it is not sewing ready mode and the ORG key is pressed the machine moves to the barcode origin point When a cassette is inserted into a jig barcode is scanned However scanning is performed when left right sensors are detected by the cassette without problem SunStar 4 User s Output Port Setting when connected to the external device This function is to program the device connected to a selected output port upon punching In other words during sewing signals are provided through the selected output port to operate the connected user device The programmable output ports include the following 4 1 Small patterns SPS E 1507 gt Definition and Explanation on Output Port NO Output Port Connector Description 00 OP5 0 CN29 Pneuma
67. without problem the beep sound is issued three times When the download is successful the screen returns to Main Menu Check whether the data is properly saved in the memory Save Num 001 USB 0 Memory 1 To Exit ESC Main Menu gt gt Download Ptrn SunStar 7 Parameter save function This function enables user to save user defined parameter data in external storage devices USB while using the pattern device The parameter data saved in external storage devices USB can be used to replace the current parameter data all the time UN When using the parameter data saved in external storage device USB the parameter data of the current device is replaced with the parameter data of external storage device USB Caution 7 1 Parameter Write This is how to save changed parameters in line with user setting in external storage device The procedures are as follows A Press the MODE key on the initial screen and lt lt Main Menu gt gt select Initialize on the main menu 0 Initialize 1 Parameter Set 2 Program B Select No 3 Ptrn Para lt lt Initialize gt gt 1 Para Init Then the Select Mode screen is displayed 2 4 Sys UpD ata To write parameter data select 0 Write 3 Ptrn Para C Select 0 on the keypad lt lt Select Mode gt gt D Ready LED blinks and the device s data is Write 0 saved in the external storage
68. 0 Y 00000A Function Code N 001 JUMP NONE X 0980A N 00000 Y 0066A Function Code lt lt Function Code gt gt CODE No 007 127 128 5 Enter using number key 6 Enter coordinates of each points pressing PNT SET key at the point of P2 P 5 by using the direction key 7 After pressing CODE key choose the 082 Guide End Pnt and input pressing ENTER Key 8 As to the Po P10 generate same as the LINE generating process and then press EXE key 9 When all inputs are completed insert the TRIM code 007 LINE WIDTH 030 0 1mm 007 LINE X 2430A Y 0066A N 004 lt lt Function Code gt gt CODE No 082 082 GuideEndPnt HIGH OPERATING METHOD 1 Understanding the Function of Machine Test 1 1 Encoder Test It is a test if input of encoder and synchronizer is proper along with the present position of needle bar A Press MODE key B After moving to 4 Machine Test by using 1 2 direction keys A VY press HNTEREkey Press ENTER E lkey Upper feed plate comes to descend and moves to origin At this time if you slowly turn the upper shaft pulley manually the pulse value of encoder relative position of the upper shaft synchronizer sensor and turning times of upper shaft will be marked If you want to finish encoder test press ESC key
69. 0 o RELEASE KEY ete a 4 E re o JAN THREADING KEY errr s 1 o aeu WLS SunStar B Press No 5 key for threading The following message is displayed on the screen and all keys become disabled The sewing operation pedal switch is also disabled Threading To Release 32 Press 5 again C However to cancel press the release key D When the safety mode is cancelled the screen NO 001 NOR SEW returns to the original status XS 100 YS 100 SP 1500 BC 001 PC 0001 SunStar 11 2 Emergency Stop Thread Sensing or Pause Code In order to provide maximum safety to users when a sewing machine is stopped due to emergency stop thread sensing or pause code the operation of the pedal start switch the clamp up down switch and the operation box keys become disabled When the safety mode is cancelled the keys are enabled again and the sewing machine operation is back to normal To cancel the safety function press the EXCUTE key on the left bottom of the OP Box When this key is pressed the sewing machine operation will go back to normal When the sewing machine is stopped in relation to emergency stop thread sensing or pause code the clamp takes the down position The safety mode can be set as follows A Press MODE and move to Parameter Set lt Main Menu gt gt on the Main Menu Parameter Set Program
70. 0010 00A N 00098 Y 0000 00A Function Code TRIM NONE X 0010 00A N 00099 Y 0000 00A Function Code lt Function Code gt 002 PAUSE lt 003 EMPTY 004 JUMP 004 JUMP X 0010 00 Y 0020 00 N 001 JUMP NONE X 0010 00A N 00125 Y 0020 00A Function Code lt Function Code gt 007 LINE lt 008 CURVE 009 ARC 45 46 By using the digit keys input the stitch width and press ENTER Eskey For example if you set up the stitch width as 3mm input 0 3 0 pae By using ir ection key move to the another coordinates in turns that passes through line then press PNT SET key At this time the number on screen increases whenever you press PNT SET key By pressing EXE key the feed plate moves according to the operated data after operating the pattern data By pressing PRIM key input the code for trim Then after appearing 00 TRIM on the screen for a moment then a screen of the right side appears After pressing WRITE key input the number you want to save by using digit keys then press ENTERE key Save the generated pattern data in a USB Flash Drive as a relevant number For example if you want to save the pattern number as 303 input 3 0 3 During saving the pattern the READY LED flickers When a pattern of same number is in a USB Flash Drive and if you want to save another pattern
71. 00A N 00000 Y 0000 00A Function Code D After pressing READ key input the pattern 014 PTRN READ number that is to be copied by using digit keys For example to make a copy 001 input 0 NO 2001 0 1 E The setting details of the chosen memory appears Press 0 and select USB 014 PTRN READ NO 001 USB 0 Memory 1 F Press ENTEREIkey The READY LED flickers ORIGIN during reading the pattern data X 4 0000 00A N 00000 Y 0000 00A Function Code 110 G After the READY LED turns off if you want to make a copy the pattern to the same USB flash drive as another pattern number press WRITE key and input the pattern number that is to be copied by using digit keys For example input 0 0 2 to make a copy as 002 Press 0 to select the USB flash drive for copy The copy to the inserted USB flash drive begins To make a copy to other USB flash drive take out the existing USB flash drive and insert other USB flash drive then press WRITE key to input the pattern number you want to make a copy by using Mipit keys For example input 0 0 1 to make a copy as 001 After leaving the programming menu by pressing MODE key back to the initial screen by pressing ESC key x Referring to Pattern Number Check check the copied pattern number SunStar 015 PTRN WRITE NO 002 015
72. 059 TIME DELAY 060 PF CONTROL 058 CHK IP 02 1P44 lt 03 IP45 04 I1P46 058 CHK IP IP44 LOW HIGH lt IP42 HIGH NONE X 0065 00A N 00105 Y 0030 00A Function Code lt Function Code gt 059 TIME DELAY lt 060 PF CONTROL 000 TRIM 059 TIME DELAY DELAY 0025 x4ms TIME DELAY NONE X 0065 00A N 00106 Y 0030 00A Function Code 199 M Use the same method as in H to set 1P4 4 HIGH 058 CHK IP at Low OP44 LOW lt HIGH IP44 LOW NONE X 0065 00A N 00105 Y 0030 00A Function Code N Create the second line repeating E F and G O Use the same method as in H to M to set IP4 7 at HIGH and enter 20ms for lapse time and Low for TP4 0 P After creating the third and fourth lines just like the first and second lines press the Test key to check the proper operation of the set output port Q If there is no problem in sewing press the Test key to exit and press the Write key to save the design See the extended I O board manual for I O port setting through extended I O board Notice 200
73. 0A Function Code 67 68 After pressing CINE key input the sewing width by using digit keys then press ENTER DBkey For example if you set up the stitch width as 3mm input 0 3 0 Move to P2 P3 P4 by using direction keys then press PNT SET to input coordinates of each edge By pressing EXE key the feed plate moves according to the operated data after operating the pattern data After pressing CODE key input an order for reversal by pressing digit keys 0 4 9 Press ENTER Edkey After pressing digit key T press ENTEREkey to operate the reversal cylinder After checking for sure input the code for reversal once again by pressing ENT EREykey By using LINE key make program the other two points P5 P6 007 LINE WIDTH 030 0 1mm 007 LINE X 0030 00 yY 0000 00 N 003 LINE NONE X 0030 00A N 00082 Y 0000 00A Function Code lt Function Codes gt CODE No 049 049 SET REV POS 0 1 SET REV NONE X 0030 00A N 00083 Y 0000 00A Function Code 007 LINE X 0002 00 Y 0028 00 N 002 Q By pressing PRIM key input the code for trim 000 TRIM appears on the screen for a while then replace it with the screen of the right side R After pressing JUMP key move to the B point by using direction keys
74. 0A N 00056 Y 0000 00A Function Code lt Function Code gt 010 CIRCLE 011 JUMP SPD 012 STI SPD 010 CIRCLE WIDTH 030 0 1mm 010 CIRCLE X 0050 00 Y 0000 00 N 002 L By pressing EXE key the feed plate moves according to the operated data after operating the pattern data By pressing TRIM key input the code for trim Then after appearing 00 TRIM on the screen for a moment then a screen of the right side appears After pressing CODE key input the three digit numbers if you know the pattern programming related function code but if you don t know it press BNTERiEkey and move to 002 PAUSE by using direction keys A V then press ENTER xikey After pressing JUMP key move to the one random coordinates of straight line for example X 0010 00 Y 0020 00 by using iv etion keys then press PNT SET key By pressing EXE key the feed plate moves according to the operated data after operating the pattern data After pressing CODE key If you know the function number related to pattern programming input three figure number and if you do not know the number press ENTER key and transfer to 007 Line menu by using direction key A Y and then press ENTEREskey Ref LINE and CURVE function is set to use with hot key on the operation panel and so you may press this key CIRCLE NONE X
75. 0mm Material Type Pattern Model Feeding Frame Type E Closed Loop Control Type 10 Motor Type Feed Frame Step Motor 20 Pneumatic Monolithic Feeding Frame minimum unit 0 05mm 21 Pneumatic Monolithic Feeding Frame with Two Step Stroke Device P 22 Pneumatic Separately Driven Feeding Frame Sewing Arsa 22 1 Pneumatic Separately Driven Feeding Frame wiht 1507 X 150mm Y 70mm Two Step Stroke Device 23 Pneumatic Separately Driven Feeding Frame with Stitch Type Inverting Clamp Device S Standard Stitch TASA Application G For thin materials H For heavy materials Organization of the Pattern S M Model SPS F 2516 HS 10 SunStar Pattern System Series Feeding Frame F Closed Loop Control Type Step Motor Type Xx 250mm Stitch Type Sewing Area Y x 160mm 1 Material Type Organization of the Pattern S M Model SPS F 3020 HS 10 SunStar Pattern System Series Feeding Frame F Closed Loop Control Type Step Motor Type X x 300mm Stitch Type Sewing Area Y x 200mm 1 Material Type Pattern Model Feeding Frame Type F Closed Loop Control Type Step 10 Motor Type Feed Frame Motor 20 Pneumatic Monolithic Feeding Frame minimum unit 0 05mm 21 Pneumatic Monolithic Feeding Frame with Two Step Stroke Device Sewing Area 22 Pneumatic Separately Driven Feeding Frame
76. 1 shows the basic cassette zigzag form and Fig 2 and Fig 3 show the case of setting the barcode label position as the barcode origin Up to four barcode origin points can be set Fixed type barcode Fixed type barcode Cassette jig Cassette jig O LI Cassette jig Q Fig 1 Fig 2 Fig 3 Setting method is as follows 1 Set the barcode mode and the barcode origin point number using parameters lt Main Menu gt gt Parameter Set Program Bobbin Wind A Press the MODE key and use the direction keys to move to l Parameter Set And then press Next ENTER key w NEPA B Press the function number 098 of 098 Auto Call and then press the ENTER key Or press the lt Parameter Pete ENTER key and use the direction keys to move 098 Auto Call to 098 Auto Call And then press the ENTER 099 Auto Ready key 100 Attach Set C Select one among 3 BARCODE 4 098 Auto Call SAUT_BCODE and 5 AUTO _BCODE at 098 AutoCall 3 BARCODE lt Barcode mode selection is required to select the 4 AUTO BCODE barcode origin point 5 SAUT _BCODE 176 D When the ENTER key is pressed in Step C the right hand side screen appears Use the direction keys to move to 116 BCODE ORG SET If barcode mode setting is already done and it is desired to select the barcode origin point number only press
77. 2 ul ae Oe Regular print out 12 OP8 4 White 13 OP8 5 14 OP8 6 15 OP8 7 The following is the connector information for CN39 and CN12 The figure below shows the rear cover of the control box eniz E z d fno C S imema eeens a cri eae imo CN1S Ar ono Jone mamaman C N42 CNS CNS muar omoo BORGER ERY C16 moooo CN2 CNS5 x The place where a triangle is located is Pin No 1 CN39 BULE 000000000000000 CN12CWHITE Yy 183 gt Connection Information of CN39 Connector Pin gt Connection Information of CN12 Connector Pin PIN Number Information Description PIN Number Information Description 1 24V Pneumatic output power DC 24V 1 5V 2 OP5 0 Pneumatic output signa Output port power DC 5V 3 24V Pneumatic output power DC 24V 2 FM 4 OP5 1 Pneumatic output signa 3 OP8 0 5 24V Pneumatic output power DC 24V 4 OP8 1 6 OP5 2 Pneumatic output signa T 24V Pneumatic output power DC 24V g OnE 8 OP5 3 Pneumatic output signa 6 OP8 3 User output port 9 24V Pneumatic output power DC 24V 7 OP8 4 10 OP5 4 Pneumatic output signa 8 OP8 5 11 24V Pneumatic output power DC 24V i 12 OP5 5 Pneumatic output signa 3 OP8 6 13 24V Pneumatic output power DC 24V 10 OP8 7 14 OP5 6 Pneumatic ou
78. 516 3020 193 5 3 Largepatterns SPS E 5050 8050 saninin iie raea a EEE EE EE E EER Ee E a a it 195 MACHINE SAFETY REGULATIONS Safety instruction on this manual are defined as Danger Warning and Notice If you do not keep the instructions physical injury on the human body and machine damage might be occurred Danger This indication should be observed definitely If not danger could be happen during the installation conveyance and maintenance of machines Warning When you keep this indication injury from the machine can be prevented Notice When you keep this indication error on the machine can be prevented 1 1 Machine Transportation Those in charge of transporting the machine should know the safety regulations very well The following indications should be followed when the machine is being transported More than 2 people must transport the machine To prevent accidents from occurring during transportation wipe off the oil on the machine Danger well 1 2 Machine Installation Warning 1 3 Machine Repair Notice The machine may not work well or breakdown if installed in certain places Install the machine where the following qualifications agree Remove the package and wrappings starting from the top Take special notice on the nails on the wooden boxes Dust and moisture stains and rusts the machine Install an airconditioner and cl
79. 550W AC servo motor Power Consumption 600VA Recommended Temperature 5 C 40 C Recommended Humidity 20 80 Power 12 1 100 240V 3 200 440V 50 60Hz 2 3 Large patterns SPS E 5050 8050 Series SPS E 5050H SPS E 8050H Sewing Scope 500mm x 500mm 800mm x 500mm Sewing Speed Up to 2 500spm when the stitch length is 3mm or below Stitch Length 0 05 12 7mm min limit 0 05mm Needle DP x17 DPx5 Feed Plate Lift 80mm basic Presser Foot Stroke Standard 4mm 0 7 7mm Presser Foot Lift Arm Lift 22mm 50mm Hook Full rotary 3x hook Bobbin Case Bobbin case for full rotary 3x hook Bobbin Bobbin for 3x hook Storage Device USB Flash Drive Emergency Stop Function Emergency stop is possible in the middle of sewing operation Max Speed Control The speed can be reduced to 1 800 2 000spm with the external switch Pattern Choice Pattern number can be chosen from 1 to 999 Memory When the sewing operation is suspended due to blackout and other reasons the concerned design can be stored in the memory 2nd Origin During sewing the origin can be temporarily set at a certain position with Jog Key second origin Motor Main Shaft Power Consumption 600W servo motor 600VA Operating Temperature 5 C 40 C Operating Humidity 20 80 Vo
80. 7 Input0 Test 8 Inputl Test Key Code 00 For testing separate step motor output lt Main Menu gt gt Machine Test Pattern List EMB Call oO Ul BA lt lt Test Menu gt gt 7 Input0 Test 8 Inputl Test 9 Input2 Test 133 134 Check if the values of XOrg and YOrg are changed when the feed plate passes on origin making it move manually to X and Y shaft Confirm if the value of ThSen is changed when you release a take up lever spring after pulling slightly If you want to finish Input0 test press ESC key If you want to finish test menu press ESC key Back to the initial screen by pressing ESO key Input 1 Test It is to test if peripheral switch input among all Press MODE key After moving to 4 Machine Test by using direction keys A Y press ENTE REdkey After moving to 8 Input 1 Test by using direction keys AV press ENTEREdkey Check if the value of EM SW is changed when we press EMERGENCY STOP switch Check if the value of FF SW is changed when we step on the right pedal switch or ST__SW when we step on the left pedal switch OV VT It changes to 1 when the over voltage is approved If you want to finish Inputl test press HSC key If you want to finish test menu press ESC key Back to the initial screen by pressing ESC key XPSen XMSen YOrg XDly PPPPR XOrg YPSen ThSen YDly oOoO
81. Clamp En Dis is selected the default value is 1 DISABLE The meanings of Disable 093 Clamp En Dis Enable are as follows 1 DISABLE a 1 DISABLE It is a default value and when it is selected the stop position is not used when 2 ENABLE the clamp descends 3 USER SET ENABLE Set the Level 1 stop position when the clamp descends When work is done it returns to the initial setting position USER SET The stop position is set when the clamp descends When the sewing is completed the user set position is maintained bo er wo ma D Use the direction buttons to select 3 USER SET and press the ENTERE key 093 Clamp En Dis This is to set the stop position when the clamp 1 DISABLE descends In this case even after the sewing is completed the user set stop position will be 2 ENABLE maintained 3 USER SET a E Go to 096 Clamp Range from Parameter Set and press the ENTERE key Clamp Set 000 Then the clamp finds the origin and stops ESC to Exit P 0000 0 05mm F Press the 8 and 2 keys respectively to set the stop position when the clamp descends Whenever C1 amp Set 000 the button is pressed the clamp moves by ESC to Exit 0 05mm Whenever the button is pressed the count is displayed on the screen If 200 times are P 0200 0 05mm pressed the clamp moves by 10mm 10 200 x 0 05mm pulse For reference the value to place the
82. FORW and BACK key Save the pattern of changed start point by pressing WRITE key 014 PTRN READ NO 001 JUMP X 0040 00A N 00038 Y 0020 00A Function Code lt Function Code gt 053 MOV SEWSTRT lt 054 MOV 2ndORG 055 AUTO TRIM 053 MOV SEWSTAR X 0040 00 Y 0020 00 N 000 053 MOV SEWSTAR X 0060 00 Y 0028 00 N 000 JUMP X 0060 00A N 00056 Y 0028 00A Function Code 015 PTRN WRITE NO 007 3 7 Change Saving Function of Pattern 2nd Original Point Change the already setup 2nd original point to new 2nd original point and save it New 2nd Original Point K s Sewing Start Point I I I 2nd Origina Point Movement Sas 2 ee ar Ay Point A Insert USB flash drive containing the pattern to change the 2nd original point B Press MODE key C After moving to PPro menu by using direction key A Y press ENTEREIKey At this time the upper feed plate comes down and moves to the original point D After pressing READ key input the pattern number to change the 2nd original point by using digit key and read in the pattern by pressing HENTER key For example input 0 0 1 to read the pattern number 001 E Go to the location of 2nd original point by using FORW and BACK key ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 014 PTRN N
83. Information of CN12 Connector Pin PIN Number Information Description PIN Number Information Description 1 24V Pneumatic output power DC 24V 1 5V 2 OP5 0 Pneumatic output signa Output port power DC 5V 3 24V Pneumatic output power DC 24V 2 FM 4 OP5 1 Pneumatic output signa 3 OP8 0 5 24V Pneumatic output power DC 24V 4 OP8 1 6 OP5 2 Pneumatic output signa T 24V Pneumatic output power DC 24V g OnE 8 OP5 3 Pneumatic output signa 6 OP8 3 User output port 9 24V Pneumatic output power DC 24V 7 OP8 4 10 OP5 4 Pneumatic output signa 8 OP8 5 11 24V Pneumatic output power DC 24V f 12 OP5 5 Pneumatic output signa 3 OP8 6 13 24V Pneumatic output power DC 24V 10 OP8 7 14 OP5 6 Pneumatic output signa 11 GND 15 Non Used ot used Output signal grounding 12 GND gt Information on User s Connector Connector Name Connector Product Name Contact Name Manufacturer CN39 XAP 15V 1 Blue SXA 01T P0 6 JST CN12 XAP 12V 1 White SXA 01T P0 6 JST AN This function shall be used only by skilled technicians If things go wrong it may damage the control system Notice 182 4 3 Large patterns SPS E 5050 8050 gt Definition and Explanation on Output Port SunStar NO Output Port Connector Description 1 OP5 0 2 OP5 1 3 OP5 2 N39 4 OP5 3 Blue Pneumatic output 5 OP5 4 6 ORS 7 OP5 6 8 OP8 0 g OP8 1 10 OP8
84. LINE If you input data of the shape to insert each press EXE key Confirm if new pattern data was inserted properly by using FORW and BACK key 014 PTRN READ NO 7 001 LINE X 0001 20A N 00032 Y 0000 00A Function Code lt Function Code gt 007 LINE lt 008 CURVE 009 ARC 007 LINE WIDTH 020 01 mm 007 LINE X 0020 30 Y 0020 70 N 001 LINE X 0020 90A N 00071 Y 0000 00A Function Code 59 60 3 Pattern Data Application Function 3 1 Operation after reading pattern data from USB flash drive and moving the second temporary start point It is possible to move to the sewing start point or the second origin by using direction keys in the sewing available state To decide the moving point whether it is the sewing start point or the second origin set up 1 PNT_STR_ POS or 2 SECND__ORG at the general sewing related parameter No 001 Move to starting point the second origin manually x Note pattern data the same position can be set up as the second origin the sewing start point or the second origin and starts relevant works At this time be careful not to exceed the transfer limit of feed plate If the work is finished a needle moves to the origin or the sewing start point and the upper feed plate comes to ascend If you want to back to the initial sewing start point or the first origi
85. Machine Test PWD A B Press code key again on the Operation Box ORIGIN NONE X 0000 00A N 00000 Y 0000 00A Function Code C If the function code No related to the pattern lt Function Code gt programming were known enter three digits of number 055 If not press ENTER and use direction key A V to move the cursor on 055 AUTO TRIM and then press ENTERE CODE NO 27055 D On the following screen press PI to change MO 055 AUTO TRIM to Fl and then press BNTERIE to set automatic thread trimmer function TRIM 1 0 1 86 E When deleting stitches or pattern the user can confirm the automatic insertion of thread trimmer by either making new design or retrieving the existing design saved in a USB flash drive Please refer to and 3 14 Setting Up Reference Point for Zooming SunStar ORIGIN NONE X 0000 00A N 00000 Y 0000 00A Function Code On the sewing mode the user can zoom design based on Machine ongin B condWorisin Sewing Starting Point or Gser definediireferencempoint However the second origin and user defined reference point must be set in the pattern design before zooming based on those reference points A Press MODE B Use Sineetion key AV to select IMMPairameter See menu C Press ENTER to open a screen shown on the right Input 0 7 6 and press ENTERS to move onto the o
86. NNECTION csccscsssecseseseeseseeseseeseceseeseesaneesansesensesanseseeeesaeesaseas 17 4 1 Control Box Cable Connection Only for small patterns SPS E 1507 17 4 2 Control box composition Only for middle patterns SPS F 2516 3020 we 18 4 3 Control box composition Only for large patterns SPS E 5050 8050 cecscececsceseeceeseeseseeeeeeeeseseseeeeeseseeeeeaees 19 5 FUSE EXCHANGE ss cecieciniecenccciesertsnicivaicidcentdezisiviinivasnssoacinsoreitneteetusnciteecirechivtesioninincicuatisivedss 24 6 BASIC OPERATIONAL METHOD ccccsccscssescseesesensenenseneesesesseneesaneesansesansesansesaeesaeesaesanaeeas 25 1 Name and Roles of Each Key on Operation Unit ce ccc eccseseeceeseeeeeseeeeesneeeesneneesneeeeensnensneneneneneeeseneeseeneneneneneneneaes 25 2 Name and Description of Each Display Contents on General Operation Mode ccccesesseeseseeeeeeeeeeeeeeeeeeeeeeeeeeeeees 26 3 Flow Chart of General Operation 0 eeeseeeeeseeseeeeeeseeteeeeeseeeaeeeeeaeateteneaeeneees we 27 4 Work Flow of Pattern Programming 28 5 Directions for the Use of USB Flash Drive cceeeeee 1 29 6 Reading design patterns from a USB flash drive or CF Card 30 7 Checking sewing patterns read from a USB flash drive ese 30 8 When a Machine Stops Operating During Sewing by the Thread Cut 9 Emergency Stop During Operation oo ceeceeseseceeseeeeeeseaeeeeeeeseees ate 10 Winding the Th
87. O 001 READ SEC ORG X 0026 00A N 00025 Y 0012 00A Function Code NONE 77 78 F 3 8 Change Saving Function of Maximum Pattern Sewing Speed and Extension After pressing CODE key if you know the function number related to pattern programming input three figure igit number 054 and if you do not know the number press ENTERI key Then after moving to MOY M ORA by using direction key A press ENTEREIkey x X Y position value may differ according to the 2nd original point Move to new 2nd original point by using direction key Complete input of new 2nd original point by pressing EXE key Confirm if change was made properly by using FORW and BACK key Save the pattern of the changed 2nd original point by pressing WRITE key Reduction Rate lt Function Codes gt 054 MOV 055 AUTO 2ndORG TRIM 056 SCALE REFER lt 054 MOV 2ndORG X 0026 00 Y 0012 00 N 000 054 MOV 2ndORG X 0026 00 Y 0005 00 N 000 JUMP X 0026 00A N 00023 Y 0005 00A Function Code 015 PTRN NO 2008 WRITE Set up maximum sewing speed and extension reduction rate by pattern A Insert USB flash drive containing the pattern to change maximum sewing speed and extension reduction rate Press MODE key After moving to 2 Program menu by using direction key A VY press ENTER
88. OoFrF input signals works properly oO Ue A lt Main Menu gt gt Machine Test Pattern List EMB Call lt lt Test Menu gt gt 8 Inputl Test 9 Input2 Test 10 Input3 Test MMErr 1 Sync 0 EM SW 1 ST_SW 1 FF SW 1 FFLSW 1 TS SW 1 OV_VT 0 1 10 Input 2 Test This function can be used to check whether of the input signals air pressure input signals and inputs related to direct connection are working properly A Press MODE key lt lt Main Menu gt gt 4 Machine Test aaen Aiea cs as ns E 5 Pattern List Move to 4 Machine Test by pressing direction keysl l V and press BENTENE key 6 EMB Call C Move to 9 Input2 Test by pressing Mirection lt lt Test Menu gt gt keys amp VY and press ENTER E key 9 I nput 2 Test 10 Input3 Test 11 Input4 Test D LOWPR Air pressure error normal 1 LOWPR 1 BDNEW 0 BDNEW New I O Board 0 DIRECT 0 ASYNC 0 DIRECT Direct connection type 0 IOB21 0 NEWOP 1 ASYN Communication between main shaft IP26 1 UV VT 0 board and main shaft motor 0 if direct connection is used IOB21_ If IO Board is number 21 0 NEWOP If OP is old it is set at 1 If OP is new it is set at 0 TP26 27 Not in use UV VT It changes to 1 when the low voltage is approved E Press ESC key to end Input 2 Test Press SC key to end Test Menu F Press ESC key to return to
89. PTRN READ number to insert automatic back tack by using 001 digit key and read in the pattern by pressing NO 7 ENTER key For example input 0 0 1 to read the pattern number 001 E Go to the location that pattern data ends by LINE using FORW and BACK key X 0016 00A N 00040 Y 0003 90A Function Code 83 84 After pressing CODE key if you know the function number related to pattern programming input three figure digit number 040 and if you do not know the number press ENTEREdJkey Then after moving to OA0SBACKNTACGK by using ir ction key A VY press BNT ERR Eskey Input the number of back tack to insert and press ENTER Elkey Input back tack mode Press ENTE key Mode Type Mode 0 ZZ Model Z Confirm if back tack was made properly by using FORW and BACK key Reference This function can be accomplished in case the point property that you want to add the function should be the NOTE1 If the property is the code that is not displayed in the NOTE1 trimming the 2nd starting point stop code the relevant function will not be performed xNOTE1 Operation function table regarding the pattern programming in the parameter manual shadowing part No 4 10 No 19 39 No 40 lt Function Code gt 040 BACK TACK K lt 041 CNDNS STI 042 OVLAP STI 040 BACK TACK BINUM 4 STITCH 040 BACK TACK BINUM 4 STITCH BTMOD 0 0 1
90. R SET led lt Parameter Set gt 097 Pf Range 098 Auto Call 099 Auto Ready PF Set 000 Esc to Exit P 0000 0 05mm Sewing Fabric Thickness 7 5mm X Presser Foot Height E PF Set 000 Esc to Exit P 0150 0 05mm lt Parameter Set gt 097 Pf Range 098 Auto Call 099 Auto Ready 99 100 Second functions can be set at the punching program mode When thickness of sewing fabric is different The figures below show the thickness of sewing fabric when viewed from top and side based on the assumption that sewing fabric is placed Pl represents sewing start point and P2 represents another sewing start point for sewing fabric with different thickness Therefore the thickness difference occurs between sewing fabrics Users can set the program of adjusting fabric thickness when conducting the consecutive sewing from P1 to P2 Presser Foot Height P2 P1 A Set the height of the presser foot for Pl following the parameter setting method lt lt Main Menu gt gt Note When setting the height of P1 presser foot set 2 Program Parameter 084 PF EN DIS as 2 ENABLE 3 Bobbin Wind and then set the height of the initial sewing 4 Machine Test fabric of P1 using Parameter 086 PF Range B Press the MODE key and select 2 Program for the entry into the program mode The initial setting position of the presser foot is Pl
91. TEST key complete the test sewing The upper feed plate descends and moves to the origin then READY LED turns off 4 Saving as New Pattern Number A After pressing WRITE key input the number you want to save by using digit keys then press HNTEREdkey Save the generated pattern data in a USB flash drive as a relevant number For example if you want to save the pattern number as 552 input 5 5 2 During saving the pattern the READY LED flickers When finishing the save the READY LED turns off and the upper feed plate moves to the origin again B For finishing pattern generation press MODE key Then the upper feed plate moves to the origin and ascends Press BSC key to back to the initial screen 3 4 Using the Extension Reduction Modes SunStar ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 015 PTRN WRITE NO B52 ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code PWD A Main Menu gt gt Program Bobbin Wind Machine Test It is used when you want to extend or reduce the already programmed sewing patterns and you should be careful not to exceed the transfer limit during the setting for rate of extension reduction You can extend or reduce with STITCH_ LEN by the stitch width and with STITCH NUM by the numbers of stitches To use these functions the parameter number related to general sewing 053 Extension Reduction mode sh
92. TRIM appears on the screen for a little while and replace the screen like a figure on the right side If you press FORW and BACK keys to progress and reverse 1 stitch you can confirm the real shape to be sewn Whenever you once press the keys you can see the operating form and coordinates at that time If you want to perform test sewing goes to the next step directly If you press continuously it moves to the start or to the end of pattern data consecutively Press PEST key The upper feed plate comes to ascend and moves to the origin or sewing start point then goes up After that READY LED turns on Press SPEED key and adjust the speed properly Then if you step on the pedal switch on the rightwsidey the upper feed plate comes to descend and if you step on MMe pedal swich on the Vert side the machine starts test sewing If the test sewing is finished the upper feed plate moves to origin and comes to ascend SunStar JUMP NONE X 0000 00A N 00027 Y 0030 00A Function Code lt Function Codes gt 010 CIRCLE lt 011 JUMP SPD 012 STI SPD 010 CIRCLE WIDTH 030 0 1mm 010 CIRCLE X 0000 00 Y 0030 00 N 002 CIRCLE NONE X 0000 00A N 00090 Y 0030 00A Function Code TRIM NONE X 0000 00A N 00091 Y 0030 00A Function Code CIRCLE NONE X 0000 00A N 00090 Y 0030 00A Function Code lt Test Sewing gt SP 1500 39 M
93. adjusting device is not used ON The 3rd thread adjusting device is used Following the same steps above TR3 OFF can be set SunStar 063 OP53 SET OFF ON TR3 SET TR3 X 0006 00A N 00005 Y 0005 90A Function Code ON 063 OP53 SET OFF ON TR3 Although the hitch code section is set for the design causing hitch depending on situations the hitch issue may not be completely resolved with the third thread adjusting device 5 User Setting of Input Port used to connect to the external device of the user This function is to program the device connected to a selected input port upon punching In other words if sewing is temporarily suspended from the set input port the sewing can be resumed when the operating signal is sent by the device connected to the input port The programmable input ports are as follows 5 1 Small patterns SPS E 1507 gt Definition and Description on External Input Port UN The auto call function and the input port function cannot be simultaneously used Name Input Port Connector Explanation SEN_0 IP4 2 CN33 Input 5V or 24V Low Active SEN 1 IP4 3 CN33 Input 5V or 24V Low Active SEN_ 2 P4 4 CN33 Input 5V or 24V Low Active Sewing Start IP4 5 CN33 Input 5V or 24V Low Active Enter Key IP4 6 CN33 Input 5V or 24V Low Active Clamp IP4 7 CN33 Input 5V or 24V Low Active
94. again You can confirm the shape to be actually sewed by pressing FORW key and BACK key Every time you press once it moves by one stitch and show work mode and coordinate at the moment When you want to actually do initial sewing skip to next If you press continuously it moves to the start or to the end of pattern data consecutively Press PEST key The upper feed plate moves to the original point or sewing start point and goes up and READY LED is turned on After adjusting appropriate initial sewing speed by pressing SPEED key step on the pedal switch in the right Then the upper feed plate comes down and stepping on the left pedal it performs initial sewing The upper feed plate that completed initial sewing moves to the original point or sewing start point and then goes up The order of saving and completion is the same as the previous example lt Function Code gt 019 LINE ZIG lt 020 CURVE ZIG 021 ARC ZIG 019 LINE ZIG WIDTH 030 0 1mm PITCH 030 0 1mm DIR 3 0 gt 3 019 LINE ZIG X 0065 00 Y 0000 00 N 001 LINE ZIG NONE X 0065 00A N 00000 Y 0000 00A Function Code TRIM NONE X 0065 00A N 00000 Y 0000 00A Function Code LINE ZIG NONE X 0065 00A N 00000 Y 0000 00A Function Code lt Test Sewing gt SP 1500 2 Pattern Data Edit Function 2 1 One Stitch Movement Function It uses when correcting the location
95. al 5 OP5 3 5 OP7 3 6 OP5 4 ae 6 OP7 4 au 7 OP5 5 7 OP7 5 8 OP5 6 8 OP7 6 9 24V 9 OP7 7 10 24V 10 GND 11 GND m Information on User s Connector Connector Name Connector Product Name Contact Name Manufacturer CN29 XAP 10V 1 SXA 01T P0 6 JST CN25 XAP 11V 1 SXA O1T PO 6 JST UN This function shall be used only by skilled technicians If things go wrong it may damage the control system Notice 180 SunStar 4 2 Middle patterns SPS F 2516 3020 gt Definition and Explanation on Output Port NO Output Port Connector Description 1 OP5 0 2 OP5 1 3 OP5 2 N39 4 OP5 3 Blue Pneumatic output 5 OP5 4 6 OP5 5 7 OP5 6 8 OP8 0 9 OP8 1 10 OP8 2 H oe eNe Regular print out 12 OP8 4 wnite R OP8 5 14 OP8 6 15 OP8 7 The following is the connector information for CN29 and CN25 The figure below shows the rear cover of the control box x The place where a triangle is located is Pin No 1 I CN39 BULE cnet E i 000000000000000 asi pne tomna CN1S om0 C N27 CN36 CNS amn 55 EEEE C16 CN12CWHITE mpoooo cre sz cuss oo0000000000 181 gt Connection Information of CN39 Connector Pin gt Connection
96. ant by pressing aigi keys 000 999 It indicates a rate of enlargement and reduction for width You can change the value at your option by using MBM keys after pressing down KUSOMME key 001 400 It indicates a rate of enlargement and reduction for length You can change the value at your option by using Mipit keys after pressing down MSOME key 001 400 It indicates sewing speed You can change the speed you want by pressing down SPEED key 200 SPM 2700 SPM Maximum sewing speed varies depending on the sewing machine See Setting Up the Speed It indicates setting value of bottom thread exchange counter You can change the value at your option by using igit key after pressing down BASEN key 000 999 It indicates setting value of working capacity You can change the value at your option by using igit keys after pressing down PYSED key 0000 9999 s SEW It shows working condition General sewing and chain sewing are available NOR_ SEW indicates the general sewing and CHN XX means chain sewing x Reference 00 15 are available in XX of CHN__XX 3 Flow Chart of General Operation SunStar Power On General Sewing mode NO Is NO key pressed Selection of pattern No Read USB Flash Drive Light On for preparation Operation of pedal switch Sewing Is ENTER Is MODE ndication of special work
97. arameter Related to General Sewing 113 6 6 Initialization of Parameter Related to General Sewing 114 6 7 System Program Update inciceiscisvsiverssevavesevesesesasecatyvsesesecasesccususvanagovcusuvecaaysecusvseanaysvcvsnvendecsedeanyeasvesesennvedsvecedens 115 6 8 Confirmation for Version of System Program c c cccccecesssesseeseseseseseseeeeseseseseeeseseseseseacseaeecaeaeseaeaeeeaeeeseaeaeieaeaees 116 6 9 Bobbin counter setting by design 117 6 10 PC based Pattern Design Download 118 7 Parameter save function uu eee 121 7 1 Parameter Write 121 7 2 Parameter Read 122 8 Parameter save function 123 9 Parameter save function 125 9 1 Parameter Writes 2 aaa dea A Arne eh EL Salvin Sateen 125 9 2 Parameter Read ive cec ak tecee eevee cee eceeecin ieeeeeeceunanatiee eave daade iaiia a daa aida aaa A Aia 127 8 HIGH OPERATING METHOD csceccssssesseseceeseeesneeesneneesenesaensesenaenenaeeesaesessenessenessenseseneeens 129 1 E the Function of Machine Test 129 T En oder Tosturi ainina 129 2 Step Motor Main Shaft Motor Test X Y Main Test 129 3 Main Motor Test 130 4 Interrupt Test 131 5 PWM Test 131 1 6 LCD Test 132 T sKeybOard TeStes esc2 cece are eacay at itar desta niece weencaniin ny aniaie egcen anya tier nen nnn ava R EAE AE ERa ay 133 18 MPUTA TES i an aa dk eos eh ee lee ei Mol ea cece ies ley nn hated tl At de 133 1 9 Inp
98. cend Press PEST key one more time and finish the test sewing Then the upper feed plate comes to descend and moves to origin with the turning on the READY LED Press WRITE key and input the number you want to save by using digit keys then press ENTEREkey Then save the generated pattern data in a USB Flash Drive as a relevant number For example if you want to save a pattern number as 302 input 3 0 2 During saving the data READY LED flickers If you want to save the pattern with the same number just press ENTEREdkey but if you want to save it with another number press ESC key and save to the other number After finishing saving process the upper feed plate backs to the origin For finishing a pattern generation press MODE key Then the upper feed plate comes to ascend after moving to origin Press EHS key to back to the initial screen SunStar TRIM NONE X 0063 50A N 00158 Y 0003 50A Function Code CURVE DBL NONE X 0060 00A N 00103 Y 0000 00A Function Code lt Test Sewing gt SP 1500 ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code NO 302 ORIGIN X 0000 00A N 00000 Y 0000 004A Function Code lt Main Menu gt gt Program Bobbin Wind Machine Test PWD A 015 PTRN WRITE eeovcccvece 36 eeccccce APPLICABLE OPERATION 1 Pattern Data Generation Function 1 1 Program
99. ch to insert and press ENTER Elkey Confirm if back tack was made properly by using FORW and BACK key Reference This function can be accomplished in case the point property that you want to add the function should be the NOTE1 If the property is the code that is not displayed in the NOTE1 trimming the 2nd starting point stop code the relevant function will not be performed xNOTE1 Operation function table regarding the pattern programming in the parameter manual shadowing part No 4 10 No 19 39 No 40 SunStar ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 014 PTRN READ NO 7 001 CIRCLE X 0000 00A N 00030 Y 0010 00A Function Code lt Function Code gt 042 OVLAP STI lt 043 SYMMETRY X 044 SYMMETRY Y 042 O0VLAP STI OVNUM 4 STITCH CIRCLE X 0009 20A N 00034 Y 0003 70A Function Code 85 3 13 Automatic Insertion of Thread Trimmer Code when Deleting Stitches If the user deletes any section of pattern or the stitches the user can define whether to insert thread trimmer code on the related location Deleted Stitches or Pattern Before Setting Up Automatic Insertion of Thread Trimmer After Setting Up Automatic Insertion of Thread Trimmer A Use ir etion key AW to select 2 Program and then press ENTERE lt Main Menu gt gt Program Bobbin Wind
100. cifications based on diverse formats However among the formats only those with applicable specifications can be used There are various types of barcode reading system As long as they are compatible they can be used If barcode types are different they may not be recognized Therefore users are recommended to use the barcode systems provided by the company m Barcode System Specifications NO Item Description 1 Scanning Method Fixed or Handy Type r Communication Type RS 232C Communication Speed Baud Rate 9600 bps CODE39 3 Barcode Type CODE93 CODE128 0001 0999 4 digits 4 Barcode Command Details 000000000001 000000000999 12 digits Handy Type Metrologic MS5100 Eclipse Series 5 Recommended Products Fixed Type Data Logic DS1500 Series While working on the barcode label if the label size is too 6 Barcode Label small barcode may not be properly recognized It is recommended to create the table at a proper size The recommended size is 4cm long and 3cm high 164 SunStar m System Connection The figure shows the system connection of Metrologic MS5100 Eclipse Series The serial port of barcode is inserted into the serial port on the side of the OP Box The barcode label below is CODE39 and its barcode command is A003 A003 recognizes design number 003 and since up to three numerical digits can be recognized all the time character information such as A is ignored in
101. circles the pulley size is displayed PulySize 1440 refers to the pulley size for Fortuna IV PulySize 8000 refers to the pulley size for Sanyo SunStar lt Main Menu gt gt Machine Test Pattern List EMB Call HO ul A lt lt Test Menu gt gt 24 Jump Test 25 MotorType Test 26 Async Test X Y Jump Test Delay 0007 ms jmp dx 0020 jmp dy 0020 lt lt Test Menu gt gt 025 MotorTypeTest 026 Async Test 027 BarcodeOrgSet Motor Type DIRECT F IV SynNum 1 PulySize 1440 147 148 1 28 Communication Test between the Main Shaft Board and the CPU IO Board Async Test The communication function with the main shaft driver has been added to set up the phase stopping position as parameter in the direct models The test shall be done according to the following procedure A Press MODE key B Move to 4 Machine Test by pressing iection keys A V and press INTERIS key C Move to ZOM i by pressing irection keys A V and press ENTERS key D Initial speed setting value has been set up by 100 it is shown by MOt6rStOp Press ENRE key lt lt Main Menu gt gt Machine Test 5 Pattern List 6 EMB Call lt lt Test Menu gt gt 26 Async Test 27 BarcodeOrgSet Async Test Speed 100 MotorStop E At the moment the ENTER _ key is pressed the main shaft will turn one time And it wi
102. clamp at the lowest position is 350 17 5mm 107 G When the clamp position is accurately set press the ENTERI key to save the set value H Read sewing design and be ready for sewing The clamp is positioned at the height set by the user e Q e O0 User s Arbitrary Clamp Height Setting I Press the right foot pedal to lower the clamp LL i i J When the left sewing foot pedal is pressed and the sewing begins K When the sewing work is completed the clamps return to the user set position oO 0O00 108 SunStar 6 Pattern Data General Function 6 1 Checking and Deleting the Pattern Number It is used to check or delete the pattern number in USB flash drive and inner memory A Press MODE key lt lt Main Menu gt gt B By using M ire tion keys AV move to 5 5 Pattern List Program List menu 6 EMB CALL C When ENTERE key is pressed the screen as USB 0 Memo ry 1 in the right side appears To check the pattern CF C ee ard 2 numbers in the flash memory press 0 To check 2 the pattern number in the USB flash drive press f and to check the pattern number in CF To Exit ESC Card press 27 D If you press digit key 1 the pattern number in a USB flash d
103. comes to flicker After reading a pattern the machine comes to be in sewing available mode Press ENTER amp lkey again Press NO key If a cursor is located on CHN_ XX input 0 1 for chain No At this time input less number than the number of chain sewing NO 001 CHN 00 X S 100 Y S 100 SP 2000 BC 000 PC 0000 NO 001 CHN 00 X S 100 Y S 100 SP 2000 BC 000 PC 0000 NO 001 CHN 00 X S 100 Y S 100 SP 2000 BC 000 PC 0000 NO 001 CHN_ Ol X S 100 Y S 100 SP 2000 BC 000 PC 0000 SunStar F Press NO key When the cursor is located on No 002 CHN 01 NO XXK input the pattern No that 3 corresponds to the chain No 00 For XS 100 example if you want to work with No 002 Y S 100 SP 2000 pattern input 0 0 2 BC 000 PC 0000 Press ENTEREskey NO 002 CHN 01 Then the READY LED comes to flicker After reading a pattern the machine comes to be in XS 100 sewing available mode Y S 100 SP 2000 x If you want to back to the general sewing mode BC 000 PC 0000 from the chain sewing mode set 054 Chain No should be set to 0 H When setting for chosen chains is completed press the No key to set the first CHN OO and press the Enter key Then the machine returns to the start position before work begins 3 6 Change Saving Function of Pattern Data Start Point Change
104. de when Deleting Stitches 86 3 14 Setting Up Reference Point for ZOOMING cccceseceseetsecteeeeseseseseseseeeseseacseseaeseseaeseseaeseaeaeeeaeaeeeseaeeeeeeeseseeeeeeeeees 87 3 15 Embroidery Design Call FUNCHON svisisiccccevecssscsccosssvsaseccsesanyensvacaesunveesecenesnavensvacausuaneesecenesanven spaveavenadydaveesaneaanyives 89 3 16 JUKI Design Call oe 90 3 17 Sewing Limit FUNCTION 0 eee eeteeseeeeeeeseeeeeeeeeeeneeneees 91 3 18 Quick Origin Search Motion Function for 1811 Machines 93 3 19 Setting Reverse Rotation after Trimming 08 94 3 20 Setting the Angle of Reverse Rotation after Trimming 2 95 3 21 3rd Thread Adjusting Device TR3 Setting occ csceeseseeeteseseeteeseeenseeeteeneeeeeeeatenes we 95 4 User s Presser Foot Height Setting Machinery with presser foot stepped pulley motor only 98 SunStar 5 User s Clamp Height Setting Machinery with clamp stepped pulley motor only E 1507M ecesesteeseeeeeseeeeeeeees 103 6 Pattern Data General FUNCTION eeteesesseseseceseeseetessseseeeeseseseesencaeensecaeateueseaeensueneatenseeneenes 109 6 1 Checking and Deleting the Pattern Number 109 6 2 Making a Copy the Pattern to Another Number or USB flash drive 110 6 3 Function to copy saved patternS from interior memory to USB flash drive 111 6 4 Pattern Information Displaying FUNCTION 0 eee eee eeeeeeeeeeee 112 6 5 Change of P
105. device USB Read 1 Data is automatically saved in the set route as To Exit ESC below USB route A SPS PARA 121 7 2 Parameter Read This is how to replace the revised parameter data in the pattern device with the parameter data saved in the external storage device The procedures are as follows The procedures are as follows A Press the MODE key on the initial screen and select Initialize on the main menu lt lt Main Menu gt gt 0 Initialize 1 Parameter Set 2 Program B Select No 3 Ptrn Para lt lt Initialize gt gt 1 Para Init 2 Sys UpData 3 Ptrn Para Then the Select Mode screen is displayed To read parameter data select 1 Read C Select No 1 on the key pad lt lt Select Mode gt gt Write 0 D Ready LED blinks and the parameter data Read 1 saved in the device is replaced with the To Exit ESC parameter data saved in the external device USB 122 8 Pattern Data Section Modifying Function 1 Start Poin SP SSS e 3 Edit Point 4 Edit Point 2 End Point A Choose the Program Mode B Read in the pattern design that will be modified C Move to the first position to be modified by using Fwd Back Key D Choose the CODE 064 MODIFY Ex Start Point in case of the 32nd needle End Point in case of the 50th needle a Current point and current coordinates
106. ding on the usage PARAMETER Handy Type Barcode Fixed Type Barcode 1 DISABLE 2 ENABLE 3 BARCODE 098 AutoCall 5 AUTO__BCODE 6 SFAT__BCODE 4 SAUT_BCODE ojojojo 169 3 2 2 Barcode mode BARCODE This is the barcode function offered as default Hand type and fixed type barcode readers are all supported Designs are read with the barcode reader Before reading designs move to the barcode origin point and scan the barcode label How to set the barcode origin point will be explained in detail in the following section When the sewing is completed the machine returns to the sewing start point Work process is same to the basic normal sewing mode except for the barcode reading function Or when the fixed type bar code is used user can set the barcode origin point Up to four origin points can be set using parameters The basic work order is as follows The bold part requires user activities wu Hi iil i 0002 lt Barcode scanning Y 1 User Set barcode mode and barcode origin point number in the parameter mode 2 User Use the machine test function s barcode origin point setting function to set the barcode origin coordinates and attaches the barcode labels 3 User Press ORG key in the work mode and move to the barcode origin point lt When the cassette is inserted the sensor detects it and operates the jig gt X
107. e Operation Power On A Box at the same time Then i the screen as below appears 2 1 Flash Memory Formatting copys i gt ak Press 0 Flash Memory Formatting Turn the power off and turn it on again after formatting is completed 2 2 Program Updating System Updated Power Off amp ON po RES tictatee a Press 1 Operating program Turn the power off and OK Screen updating turn it on again after the update is completed 2 3 Return to the initial program screen Press ESC OK Screen 150 SunStar Special functions 1 Auto Call Description This function is to call designs automatically A total of seven designs can be automatically called via three input sensors In addition Sewing Start Clamp and Enter key can be controlled by external input signals This function should be used only by skilled engineers Otherwise damage might be incurred to the system The user s input port setting and the port use cannot be used simultaneously The auto call cable is offered as an optional item Notice Please request the provision of the cable when you use the function 1 1 Signals related to input port connection Only for small patterns SPS E 1507 External sensor s input signal list up for design auto call NO SEN_ 2 SEN_1 SEN_0 Design Number 1 0 0 1 900 2 0 1 0 901 3 0 1 1 902 4 1 0 0 903 5 1
108. e of pattern data Pattern pale Inserting Point Pattern Data Pattern Data Inserting Point Pattern Data Start Point End Point Start Point End Point wey Re Tv eye Bey vat ae ay ea 9 tarot RY gT T T T T T ma ys Oe Jt S TNG A Ne S PSA Id E Before Pattern Data Insertion After Pattern Data Insertion A Insert USB Flash Drive containing the pattern to insert B Press MODE key C After moving to Prora menu by using ORIGIN direction key A VY press ENTERE key At this i X 0000 00A N 00000 time the upper feed plate comes down and moves to the original point Y 0000 00A Function Code 58 After pressing READ key input the pattern number to insert pattern by using digit key and read in the pattern by pressing ENTER El key For example input 0 0 1 to read the pattern number 001 Go to the location of data to insert by using FORW and BACK key Select LINE of operation box OP of the function code to insert After pressing CODE key if you know the function number related to pattern programming input three figure digit number and if you do not know the number press ENTERElkey Then after selecting the function number by using direction key A VY press ENTEREkey Input stitch width and press EHNTEREdkey Insert data of the shape to insert by using direction key Same as sewing data generation by using
109. ead A B Move to 3 Bobbin Wind by using direction Inset the empty bobbin into a head of the sewing machine Press MODE key keys A then press ENTER key At this time the upper feed plate comes to descend If you step on the left pedal switch thread winding starts to progress and if you step on the left pedal switch one more time thread winding comes to discontinue temporarily If you finish the thread winding work complete the thread winding with the Jeft pedal switch or ESC key Erri18s Thread Broken NO 001 NOR SEW X S 100 Y S 100 SP 2000 BC 000 PC 0000 Err17 Emergency Stop NO 001 NOR_SEW XS 100 YS 100 SP 2000 BC 000 PC 0000 lt lt Main Menu gt gt 3 Bobbin Wind 4 Machine Test 5 Pattern List lt lt Bobbin Wind gt gt 31 11 Safety Functions 11 1 Threading and Cancellation Key When the sewing machine is in the ready position press No 5 key for threading the presser foot and the clamp descend While threading a user might mistakenly step on the operation pedal and start the operation causing a safety problem To prevent accidents the function to freeze the operation after threading was added However to cancel press the release key A Sewing ready position NO 001 NOR SEW XS 100 7 YS 100 SP 1500 BC 001 PC 0001 SPS E SERIES NOR_SEW ne SP 2760 Pc 839
110. ean the machine regularly Keep the machine out of the sun Leave sufficient space of more than 50cm behind and on the right and left side of the machine for repairing EXPLOSION HAZARDS Do not operate in explosive atmospheres To avoid explosion do not operate this machine in an explosive atmosphere including a place where large quantities of aerosol spray product are being used or where oxygen is being administered unless it has been specifically certified for such operation The machine were not provided with a local lighting due to the feature of machine Therefore the illumination of the working area must be fulfilled by end user Refer Details for machine installment are described in Mechanical Structure Manual 4 Machine Installment When the machine needs to be repaired only the assigned troubleshooting engineer educated at the company should take charge Before cleaning or repairing the machine close down the motive power and wait 4 minutes till the machine is completely out of power Not any of the machine specifications or parts should be changed without consulting the company Such changes may make the operation dangerous Spare parts produced by the company should only be used for replacements Put all the safety covers back on after the machine has been repaired 1 4 Machine Operation Pattern Series is made to sew patterns on fabrics and other similar material for manufacturing
111. eation Parameter 095 PF EN DIS 1 DISABLE Set the moving range of the presser foot upward from the minimum base position This is a default value Since the base position of the presser foot is set at the minimum height this setting can be comprehensively used from general designs to designs with thickness difference However the presser foot cannot move below the base position initially set Presser Foot s Maximum Height It is possible to adjust the presser foot heights from the minimum height Presser Foot s Minimum Height 101 102 2 ENABLE The presser foot height can be adjusted from the position defined by User This is a suitable function when the height difference exists during sewing The presser foot can be lifted and pulled down from the presser foot position defined by Use Presser Foot s Maximum Height It is possible to adjust the height of the presser foot from the position Presser Foot s Minimum Height defined by User A 2 Adjustment of Presser Foots Base Position Without Presser Foot Height Change in Design Data Parameter 095 DF EN DIS 1 USER_SET The height difference of the presser foot previously saved in the design data is ignored and User sets the fixed position for the presser foot If various sewing fabrics are used and the thickness of sewing fabrics frequently changes the base height of the presser foot can be easily adjusted However the thickness difference c
112. ebi 8 Rear Cover of Control Box 4 2 2 Control box connector No Connector Name Description Name of connected cable 1 POWER User power input Power input cable 2 FG Control box connection to grounding cable Grounding cable 3 USB PORT Connecting the USB Flash Drive 4 CN1 Connection to F3 PU Connection to F3 PU 5 CN2 Main shaft motor s portable synchro input Portable synchro input cable 6 CN14 X shaft step motor encoder signal output X shaft step motor connection cable 7 CN16 X shaft step motor power connection X shaft step motor connection cable 8 CN26 Y shaft step motor encoder signal output Y shaft step motor connection cable 9 CN19 Y shaft step motor power connection Y shaft step motor connection cable 10 CN35 Y shaft step motor encoder signal output Y shaft step motor connection cable 11 CN29 Y shaft step motor power connection Y shaft step motor connection cable 12 CN36 Q shaft step motor encoder signal output 13 CN27 Q shaft step motor power connection 14 CN17 Presser foot solenoid driving signal output Presser foot solenoid cable 15 CN21 Clamp solenoid driving signal output Clamp solenoid cable 16 CN24 Trimmer solenoid driving signal output Trimmer solenoid cable 17 CN25 Wiper solenoid driving signal output Wiper solenoid cable 18 CN30 Foot pedal connection Foot pedal 19 CN44 Emergency stop and thread d
113. epending on user needs request the number of cables gt Shared by the P shaft sensor cable The auto call function uses adjacent sensors as basic tool If a sensor s input signal specification is DC 5V the sensor cannot be used 155 156 Cable signal input information Signal Name Connector Pin Number SMR 03V N Explanation SEN__0 DC 24V SEN_ 0 GND SEN_1 DC 24V SEN_1 GND SEN_ 2 DC 24V SEN_ 2 GND SEN_ 3 DC 24V SEN_3 GND SEN_4 DC 24V SEN_1 GND SEN_5 DC 24V SEN_ 2 GND SEN_ 6 DC 24V SEN_ 0 GND SEN_7 DC 24V SEN_1 GND Clamp DC 24V Clamp driving signal GND EM STOP DC 24V Emergency stop switch signal GND START DC 24V Sewing start signal GND ENTER DC 24V Ready signal WPM am W P Im FW LPM Fm FW P J m WFP Tm FTW LMH FH WLM mH W TMH HKH WLM W MH mK Two rm _wo rm GND Description on cable connector location E R Powen eQ cea CRS cw oo 6 E emr p mea EEEE emer ao Es Jena FT cmo aceon Poa x CN22 C tor Pin Numb ES cms Xx onnector FIN Numbper Se ae 16 00000000 1 ias ems 15 00000000 2 EX CNT gay a A CN22 a a cms x CN11 Connector Pin Number e acum 16 OO000000 1 D z 15
114. er Use the direction keys to move to the first point of the line Press the PNT SET key Press the EXE key to register the first point of the square design After calculating the pattern design move the feed plate based on the calculation result lt lt Main Menu gt gt 2 Program 3 Bobbin Wind 4 Machine Test ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 004 JUMP X 0065 00 Y 0030 00 N 001 JUMP NONE X 0065 00A N 00065 Y 0030 00A Function Code 007 LINE WIDTH 030 0 1mm 007 LINE X 0065 00 Y 0030 00 N 001 LINE NONE X 0065 00A N 00104 Y 0030 00A Function Code 185 186 H Press the Code key to program OP5 4 ON Function code is 57 If the code number is unknown press the Enter key to display the list of function codes and move to 57 SET OP Press the Enter key and move the cursor to 03 OP54 on the SET OP function list Press the Enter key Afterwards the following screen is displayed Locate the cursor on ON and then press the Enter key Simultaneously the 3 thread pressing device is programmed to be located at the end of the created line The initial screen is returned To create the lapse time press the Code key and use 059 TIME DELAY to enter the lapse time value The 059 TIME DELAY screen appears as below The time delay can be set by the unit of 4ms T
115. er pressing CODE key if you know the function number related to pattern programming input three figure digit number 047 and if you do not know the number press ENTEREJey Then after moving to OA7ICOPYSPTRN by using direction key A VY press ENT EREydkey Go to the copy completing location of pattern by using FORW key x X Y coordinate values are different according to current location If you press EXE key it becomes the state to move to the location to copy SunStar ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 014 PTRN READ NO 7 001 JUMP X 0017 40A N 00070 Y 0018 30A Function Code lt Function Codes gt 047 COPY PTRN lt 048 DEL PTRN 049 REV SET lt RANGE SETTING gt X 0017 40A N 00088 Y 0018 30A 047 COPY PTRN X 0017 40 Y 0018 30 N 000 57 I Move to the location to copy by pressing direction 047 COPY PTRN S X 0017 40 x The indicated values are different according Y 0013 30 to current location N 000 J If you press EXE key copy is completed LINE X 0017 40A N 00088 Y 0018 30A Function Code K Confirm if copy was made properly by using FORW and BACK key 2 7 Pattern Data Inserting Function It is the function made that pattern data inserting is available because the behind data is protected though new pattern data is added in the middl
116. ergency Recovery When Problems Occur in Flash Memory 149 2 User s emergency self restoration and operating program installation oo eects 150 10 SPECIAL FUNCTIONS acana Mails need heeictds Aa alin 151 WAU Caleira raain aaa a ana e a 151 1 Signals related to input port connection Only for small patterns SPS E 1507 151 1 2 Signals related to input port connection Only for middle patterns SPS F 2516 3020 154 3 Signals related to input port connection Only for large patterns SPS E 5050 8050 158 14 Flow tO USC vc dcerrey co ener Siasheea hata corre etn i eave a aAA i a ALA leads 162 2 Design Auto Call Group Setting Auto Num Set 163 3 Automatic Design Call Using Barcode 164 3 1 Description on handy type bar code 168 3 2 Use of fixed type Card COd ww eee ceeee teste teneeeeenees 169 4 User s Output Port Setting when connected to the external device 179 4 1 Small patterns SPS E 1507 s s s 179 4 2 Middle patterns SPS F 2516 3020 181 4 3 Large patterns SPS E 5050 8050 i ciccisesseiaseeceaaeaena gen nangansineonuninianaaiacmanaiceses 183 4 4 3rd thread adjusting device lt 22 eccueeseeneee eee niidina sunnier aidai aioe 188 5 User Setting of Input Port used to connect to the external device of the user 191 5 1 Small patterns SPS E 1507 oes esesseseeeseeseeeesseseeeseeseeteeseatenseseetenes 2191 5 2 Middle patterns SPS F 2
117. etection signal input Emergency stop and thread detection cable 20 CN42 P shaft and Q shaft adjacent sensor signal input P shaft adjacent sensor mid connection cable 21 CN18 Pneumatic signal input Pneumatic sensor cable 22 CN11 Auto call function sensor input Auto call function sensor input 23 CN12 Supplementary output signal 24 CN22 Auto call function signal input Auto call function signal input 25 CN34 CAN communication connection 26 CN41 Pneumatic signal output 1 Pneumatic switch output cable 1 27 CN39 Pneumatic signal outout 2 Pneumatic switch output cable 2 28 CN43 X Y sensor input X Y sensor input cable 29 CN37 Supplementary input 1 30 CN29 Supplementary output 1 31 CN40 Operation box signal output OP connection cable A When CN1 is connected to F3 PU the OP does not develop error or show abnormal motion 4 3 Control box composition Only for large patterns SPS E 5050 8050 4 3 1 Control box connector composition Connecting the USB 9 Flash Drive Front ver of ntrol BOX Front Co AREAIS Right Side Cover of Control Box 9 rcg CN24 CN25 CN41 Ae Sgt CN19 cnat CN43 ee CN Titec CN18 Seta ona2 i CN27 CN36 CN34 Honzo SEF CNI 1 E CNI2 m cn Rear Cover of Control Box 20 4 3 2 Control box connector No Co
118. eversal Beginning of Program AG Beginning of Sew AOS eg P1 P6 P5 e _ e P2 B End JUMP 0 0 P4 P3 Turn on the Reverse Cylinder A Insert a USB flash drive into the USB terminal lt lt Main Menu gt gt B Press MODE key 2 Program C By using Meio keys AW move to 2 3 Bobbin Wind Program menu then press ENTERA key At this time the upper feed plate descends and 4 Machine Test moves to the origin ORIGIN X 0000 00A N 00099 Y 0000 00A Function Code D After pressing JUMP key move to the A point by using direction key Then press PNT SET key E By pressing EXE key the feed plate moves according to the operated pattern data after operating the pattern data F After pressing CODE key set up the second origin by pressing 0 0 1 with digit keys G Press ENTER EJkey H After pressing JUMP key move to the sewing start point Pl by using direction keys Then press PNT SET key I By pressing EXE key the feed plate moves according to the operated data after operating the pattern data 004 JUMP X 0015 00 Y 0030 00 N 001 JUMP NONE X 0015 00A N 00028 Y 0030 00A Function Code lt Function Codes gt CODE No 001 SEC ORG NONE X 0015 00A N 00029 Y 0030 00A Function Code 007 JUMP X 0000 00 Y 0028 00 N 001 JUMP NONE X 0000 00A N 00042 Y 0028 0
119. f bobbin counter NO 003 NOR SEW X S 100 Y S 100 SP 2000 BC 005 PC 0000 E Press WRIDEMromlOPUBoxitolsavelldesigns into 015 PTRN WRITE CF CARD Make the copy with same or different names NO 002 F New value of bobbin counter will be saved in design 118 SunStar 6 10 PC based Pattern Design Download When the SSP punching software is used it is possible to transfer the design data from PC to the pattern M C in an easy manner The details on SSP will not be additionally provided and see the SSP punching software for reference Serial Communication Connector The following is how to download designs A Use the RS 232c serial communication connector to link OP Box to PC B Press the MODE key and move the cursor to the last item on the menu list lt lt Main Menu gt gt 8 Download Ptrn C Press the E T key on 8 Download Ptrn When the screen changes it is asked to Save Num 001 enter the pattern number to be transferred and saved Then press the pattern number for saving 119 120 When the pattern number is pressed press the ENTERE key Select the memory type for saving Press 0 to choose a memory Press the ENTER key The beep sound is issued signaling that it is ready to receive design data from PC Download designs from SSP in PC When the designs are downloaded
120. h Width 2 0mm S S S TNN S oe SSi roe Fe l I l 7 7 7 7 On 2S Sy Sy aS o 7 OAS See es L T Before Partial Stitch Width Change After Partial Stitch Width Change gt A Insert USB Flash Drive containing the pattern to change stitch width B Press MODE key C After moving to Prosa menu by using ORIGIN direction key A Y press ENTEREkey At this X 4 0000 00A N 00000 time the upper feed plate comes to descend Y 0000 00A Function Code D After pressing READ key input the pattern 014 PTRN READ number to change stitch width by using digit key and read in the pattern by pressing NO 7 001 ENTER Eg key For example input 0 0 1 to read the pattern number 001 E Go to the location to start change of stitch LINE Width by using FORW and BACK key X 0007 00A N 00021 Y 0014 00A x X Y coordinate value is different according Function Code to needle location 55 F After pressing CODE key if you know the lt Function Code gt function number related to pattern programming 013 STI WIDT E input three figure digit number 013 and if you do not know press ENTER E key Then after 014 PTRN READ moving to OISESTINWIDT by using direction key 015 PTRN WRITE 4 Y press HENTEREkey G Input the Stiteh Width value to change and 013 STI READ press EE cy WIDTH 20 0 1mm H Move to the l
121. h by using direction key x X Y coordinate value is different according to location of needle H If you press EXE key change to new needle location is completed I Confirm if needle location was changed to the desired location by using FORW and BACK key 2 2 Partial Movement Function of Pattern Data Move part of pattern to different location among the sewing shape 051 STITCH DRAG X 0000 10 Y 0006 00 N 000 LINE X 0000 10A N 00059 Y 0000 60A Function Code Start Point of Movement Scope Before Movement gt End Point of Movement Scope After Movement gt A Insert partial pattern data into the USB Flash Drive containing the pattern to move and change B Press MODE key C After moving to Poea menu by using direction key A VY press ENTER Edkey At this time the upper feed plate comes down and moves to the original point lt Main Menu gt gt Program Bobbin Wind Machine Test PWIND A ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code After pressing READ key input the pattern number to move and change partial pattern data by using digit key and read in the pattern by pressing ENTERE key For example input 0 0 1 to read the pattern number 001 Go to the needle location to partially move by using FORW and BACK key Reference Location of the needle for partial movement sho
122. h drive while blinking the READY LED of the operation box continuously If you converted and read sewing design into pattern file the next screen appears Return to initial sewing screen by pressing ESC key The screen in the next can be different according to sewing design type user s working order and environment After inputting pattern file number saved in the front by pressing No key button on the operation box call the design by pressing ENTER I l key Fasten the working material by pressing foot plate of right pedal and start sewing by stepping start pedal 3 16 JUKI Design Call This function is to convert JUKI s AMS series design files Enter Number to be stored NO 001 lt lt Main Menu gt gt 6 EMB Call NO 000 NOR SEW X S 100 Y S 100 SP 2500 BC 058 PC 0058 NO 001 NOR SEW X S 100 Y S 100 SP 2500 BC 058 PC 0058 Sometimes conversion might not be properly conducted We will correct the problem to enable normal operation as soon as possible Select No 7 OtherPtrnCall from the main menu Insert a USB flash drive and press the No 0 key The list of JUKI files saved in the USB flash drive shows up on the screen Move the cursor to the conversion target file and press Enter lt lt Main Menu gt gt 7 OtherPtrnCall lt Insert Disk JUKI Press 0 To Exit ESC lt lt FILE Lis
123. hape to delete exists by using FORW and BACK key x X Y coordinate value is different according to needle location Delete is available by two methods as below After pressing CODE key input Function code 039 and press ENTEREdJkey Or press PTN DEL key of OP Press PTN DEL key on operation box OP Reference After deleting as much as the number of defined stitches if end point and start point of two sewing data existing at both sides do not match and have distances a jump is automatically made between the two sewing data If you want to input automatic thread trimming you can set up at 057 AUTO TRM Confirm if desired partial pattern shape was deleted by using FORW and BACK key Line is deleted by once Delete the partial pattern data to delete repeatedly in the order of H F G ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 014 PTRN READ NO 001 CIRCLE X 0006 70A N 00052 Y 0009 20A Function Code TRIM X 0022 00A N 00029 Y 0004 00A Function Code 2 5 Partial Stitch Width Changing Function Change stitch width by selecting a fixed part from the pattern shape Start Point of Stitch End Point of Stitch Start Point of Stitch End Point of Stitch Width Change Width Change width Change Width Change Mand PR ne RAL oc A Wahi AA i an O tee ee NATE DEL A a a O Current Stitch Width 3 0mm S Current Stitc
124. her the machine feeds to the actual expanded limit SunStar Before After 140mm 60mm 130mm X axis expanded limit 5mm 5mm Caution The sewing limit function is always defaulted at DISABLE and the sewing limit is set at the standard size for each type at the factory 3 18 Quick Origin Search Motion Function for 1811 Machines not applied Before After Starting point of sewing Starting point of sewing As SPS 1811 machines is equipped with reverse devices origin search motion is performed as shown in the Before picture and feeds back to the starting point of sewing However if there is no reverse device search motion takes place very slowly This quick origin search motion function ensures fast origin search as shown in the After picture and feeding back to the starting point of sewing Refer to the following for set up A Press MODE to select Parameter Set in Main lt lt Main Menu gt gt Menu 1 Parameter Set 2 Program 3 Bobbin Wind B Use the direction change cursor in Parameter lt Parameter Set gt Set and select 083 FFOrign 1811 083 FFOrign 1811 084 RevAfterTrim 085 Reverse Angle 93 C FFOrign 1811 is defaulted at 1 DISABLE This setting ensures slow origin search motion 083 FFOrign 1811 all the time 1 DISABLE a 2 ENABLE D Use the direction change button to select 2 ENABLE and pres
125. i ad si fvcrete veces ayn nieiaaiie a aa A linaaiia as nyitiipa eka apeninaranrae i Tel Satety RUNCHONS E E saa sevtlessssbcseutsives saa A cas E A 11 1 Threading and Cancellation Key sesen 11 2 Emergency Stop Thread Sensing or Pause Code 7 APPLICABLE OPERATION wicsuiiccvccistes een ee tl din inch e adi ast eens 1 Pattern Data Generation FUnction cc cceeceeeeeeeeeeeeees AAS 1 1 Program Example 1 Generating the Square Pattern cccccccseeeeseeeeeeeeeeeseeeeeeneeeeeneneesneneseeneeneneneneneneneneeees 1 2 Program Example 2 Generating the Circle Pattern 38 1 3 Program Example 3 Generating the Double Curve Pattern s es 40 1 4 Program Example 4 Pattern Generation by Using the Second Origin and Pause we 43 1 5 ZigZag Shape Selecting Function to Generate ZigZag eceeceseceseseeeeceeseeeeesesceeseeeeeeneeeneneneesnenseenenensseneneeenenes 47 2 Pattern Data Edit Furiction peitsi yee a asi E EARE AS AERE itary avandia feet anys E 49 2 1 One Stitch Movement Function 49 2 2 Partial Movement Function of Pattern Data 50 2 3 A Fixed Number of Stitch Delete Function 52 2 4 Partial Pattern Data Delete Function n199 2 5 Partial Stitch Width Changing Function we 55 2 6 Pattern Partial Copy Function wa 06 2 7 Pattern Data Inserting Function 58 3 Pattern Data Application FUNCTION visiirisi astie nie aasides aaa e etry ia enia aapa 60 3 1 Operation after
126. ights up Press SPEED key and adjust the speed properly Then if you step on the pedal switch on the right side the upper feed plate comes to descend and if you step on the pedal switch on the left side the machine starts test sewing If the test sewing is finished the upper feed plate moves to origin or sewing start point and comes to ascend M Press TEST key one more time and finish the test sewing Then the upper feed plate comes to descend and moves to origin with the turning on the READY LED N Press WRITE key and input the number you want to save by using digit keys then press ENTER 2 key Then save the generated pattern data in a USB Flash Drive as a relevant number For example if you want to save a pattern number as 302 input 3 0 2 During saving the data READY LED flickers If you want to save the pattern with the same number just press ENTEREkey but if you want to save it with another number press ESC key and save to the other number After finishing saving process the upper feed plate backs to the origin O For finishing key Then a pattern generation press MODE the upper feed plate comes to ascend after moving to origin Press HSC key to back to the initial screen TRIM NONE X 0063 50A N 00158 Y 0003 50A Function Code CURVE DBL NONE X 0060 00A N 00103 Y 0000 00A Function Code lt Test Sewing gt SP 1500
127. in Menu gt gt Parameter Set Program Bobbin Wind NO 001 NOR SEW X S 070 Y S 100 SP 2000 BC 000 PC 0000 NO 001 NOR SEW X S 070 Y S 050 SP 2000 BC 000 PC 0000 NO 001 NOR SEW X S 070 Y S 050 SP 2000 BC 000 PC 0000 3 5 Using the Chain Sewing Mode SunStar Chain No 000 Chain No 001 Chain No 000 Chain No 001 When you set the jp Sema ee pasa ica eae aR E number of Pattern No gt Pattern No Pattern No Pattern No gt chain sewing as 2 001 002 001 002 Chain No 000 Chain No 001 Chain No 002 Chain No 000 When you set the a penseria ee CE PE number of Pattern No gt Pattern No Pattern No Pattern No gt chain sewing as 3 001 002 003 001 It is used to work with the various patterns randomly To use the function the parameter number related to general sewing 064 Chain No should be set to the other numbers except 0 Set the parameter number related to general sewing 065 Chain Select to be automatic or manual 1 Setting the Chain Sewing Environment A Press MODE key B Move to l Parameter Set by using Mair ction keys AY lt Main Menu gt gt Parameter Set Program Bobbin Wind w NBEAN C If you press ENTER amp Ikey you can get the screen like a figure on the right side then input 0 6 4 x Ap
128. inate for example X 0065 00 Y 0000 00 to locate by using direction key Then press PNT SET key E If you press EXE key after calculation on pattern data feed plate moves according to the calculated data lt Main Menu gt gt Program Bobbin Wind Machine Test PWD A ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code JUMP X 0065 00A Y 0000 00A N 001 JUMP NONE X 0065 00A N 00000 Y 0000 00A Function Code 47 48 After pressing CODE key if you know the function number related to pattern programming input three figure digit number and if you do not know the number press HNTEREdkey Then after moving to OIS99DTNEWZTG menu by using Direction key press ENTER Eikey Input ZigZag width by using digit key press ENTEREJkey and input ZigZag stitch width Then press ENTEREkey and input DIR value by using digit key to select ZigZag shape to create And press ENTER EI key Move ZigZag line Ex X 0065 00 Y 0000 00 to the last sewing coordinate by using direction key again and press PNT SET key If you press EXE key after calculation on pattern data feed plate moves according to the calculated data Input thread trimmer key by pressing TRIM key Then QOOMPRIM screen appears for a second and then the screen like the figure in the right side appears
129. ind 052 STITCH DEL from current location NUM 1O STITCH H Press ENTER EJkey I Stitch is deleted as many as the input number TRIM Reference After deleting as much as the number of X 0023 30A N 00033 defined stitches if end point and start point of two i a sewing data existing at both sides do not match and Y 0012 00A have distances a jump is automatically made between the two sewing data If you want to input automatic thread trimming you can set up at 057 AUTO TRM Function Code J Confirm if the stitches were deleted as many as desired number by using FORW and BACK key 2 4 Partial Pattern Data Delete Function Delete one of the generated pattern data shapes selectively For example Jump Line Curve Arc Circle CIRCLE Delete gt LINE Delete gt LINE LINE Needle Position LINE LINE Needle Position ARC Delete gt A Insert USB Flash Drive containing the partial pattern to delete B Press MODE key 54 After moving to 2 Program menu by using direction key A VY press ENTEREdkey At this time the upper feed plate comes down and moves to the original point After pressing READ key input the pattern number to delete partial pattern by using digit key and read in the pattern by pressing ENTER Eg key For example input 0 0 1 to read the pattern number 001 Go to the pattern that the s
130. ing Mode Indication of Programming Mode S CODE key of punching related key pressed NO 000 NOR_SEW XS 100 Y S 100 SP 2000 BC 000 PC 0000 lt lt Main Menu gt gt 0 Initialize 1 Parameter Set 2 Program lt lt Main Menu gt gt 2 Program 3 Bobbin Wind 4 Machine Test ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code lt Function Code gt 000 TRIM 001 SEC_ORG 002 PAUSE Selection of Programming Codg Information Input of Stitch Width and Coordinates Is ESC key pressed Pattern Data Generation ERROR READY POWER ERROR READY POWER ERROR READY Power O ERROR O READY POWER O ERROR O READY POWER L e e Light On for preparation Operation of pedal switch YES Write on a USB Flash Drive End of Programming Mode SunStar 5 Directions for the Use of USB Flash Drive 2 The format type is required as FAT16 and FAT32 to use common USB flash drive 3 It is possible to use the USB flash drive in the market but please use the authorized USB flash Notice drive Sometimes USB flash drives on the market might be unrecognized due to the inter manufacturer difference Please replace the manufacturer in the event of problems 1 Remove the USB flash drive from control b
131. ing device adjusts the tension of the upper thread Correct the sewing shape for the hitch section using the third thread adjusting device The ways of using the device are as follows Let s correct the sewing shape for the hitch section on the sewing materials Example of hitch code section setting when hitch occurs Pa 3rd thread adjusting code ON ae Hitch section PA 3rd thread adjusting code OFF 188 Press the READ key to call the design where hitch occurs See the front part of the manual regarding design call To use the third thread adjusting device use the FORW BACK keys to move to the position where hitch occurs in the first place Press the CODE key and enter the code number 057 for 057 SET OP and press the ENTER key Or press the ENTER key and use the direction keys to move to 057 SET OP And then press the ENTER key Use the direction keys to move to 13 TR3 and press the ENTER key The default value of 057 SET OP TR3 is OFF Use the direction keys to move the cursor to ON and press the ENTER key OFF The 3rd thread adjusting device is unused ON The 3rd thread adjusting device is used To stop the third thread adjusting device move the FORW BACK keys to move the device to the last position where hitch appears Select TR3 in 057 SET OP following Step C D 014 PTRN READ NO 001 LINE
132. ing mode Selection of working mode Meee tf Parameter O Initialization f setting JOG En Dis JOG Mode Machine Orgi Machine Org2 Strt Ret Mod Bobbin Counter Prodct Counter Pattern Read Trim EM Stop Slow Start Max Speed Feed End Pos 2 FF Operation O Refer the appendix 3 NO 2 Pattern programming E CURVE E RVE c er the endix 4 3 Thread winding 5 Pattern 6 Embroidery 7 JUKI Data 8 Pattern h list data conversia Conversiga Downloag patter Memory 0 USB 1 1 0 0 Memory 1 1 USB 2 MainMotor Tesi 3 Interrupt Test 4 PWM Test 5 LCD Test 6 Keyboard Tes 7 Input0 Test 8 Input Test 9 Input2 Test 0 XY Jog Test 11 Solenoid Test 12 Origin Test 13 Jump Test 14 Asyne Test Direct Type 0 SWF 1 TAJIMA Encoder Test XY Main Test NO 000 NOR_SEW ERROR LED XS 100 YS 100 SP 2000 O READY LED BC 000 PC 0000 POWER LED NO 000 NOR_SEW ERROR LED XS 100 YS 100 SP 2000 READY paN BC 000 PC 0000 POWER LED lt lt Main Menu gt gt O ERROR LED 0 Initialize 1 Parameter Set O READY man 2 Program POWER LED 0 Thumbnail View key pressed NO 27 28 4 Work Flow of Pattern Programming fF d General sewing mod Is MODE key pressed YES Selection of orking mode Pattern Programm
133. it Function Main Motor Direct drive type 550W AC servo motor Power Consumption 600VA Recommended Temperature 5 C 40 C Recommended Humidity 20 80 Power 1 100 240V 3 200 440V 50 60Hz 2 2 Middle patterns SPS F 2516 3020 Series type SPS F 3020 SPS F 2516 Sewing Area 300mm x 200mm 250mm x 160mm Sewing Speed Max 2 700 spm Stitch width 3mm or below Stitch Length 0 1 12 7mm Min limit of resolution 0 05mm Needle DPx17 DPx5 Needle Bar Stroke 41 2mm Hook Semi Rotary Large Shuttle Hook Bobbin Case Bobbin Case for Semi Rotary Large Shuttle Hook Bobbin Presser Foot Stroke Bobbin for Large Shuttle Hook Standard 4mm 0 5 10mm Lifting Amount of Presser Foot Max 22mm Lifting Amount of Feeding Frame Max 25mm Feeding System Full Closed Pulse Motor based Feed Emergency Stop Function Available During Sewing Operation Pattern Select Function Memory Pattern No Can be Selected from No 1 to No 999 USB Flash Drive Memory Backup The Working Point is Stored in the Memory when the machine stops Abnormally 2nd Origin Function Another Origin Point Can be Set by Using Jog Key Maximum Speed Limit The Maximum Speed can be Limited from 200 to 2 700 spm Safety Device Emergency Stop Function Maximum Speed Limit Function Main Motor Direct drive type
134. ll show MotorRUM on the LCD characters When you will press the ENTER key continually as above the main shaft motor will turn one time Therefore to progress such movements signifies to go on the communication between the main shaft board Enano normally This function is applied only for the irectltypellimotors for reterence F Press ESC key to end Test Menu G Press ESC key to return to initial page SunStar EMERGENCY RECOVERY 1 Emergency Recovery When Problems Occur in Flash Memory 1 1 When the Flash Memory D gt Drive is not recognized Internal Memory Power off amp ON Formatting Power On gt gt And then perform Copy 1 Flash Memory Formatting is When formatting is conducted automatically completed turn the power off and then turn it on Updating System Updated Power Off amp On To Restart Operating program updating Turn the power off and OK Screen turn it on again after the update is completed 1 2 When Pattern0 exe is deleted in Flash Memory D gt Drive System Updated Power On gt Power Off amp On To Restart Operating program updating Turn the power off and OK Screen turn it on again after the update is completed 149 2 User s emergency self restoration and operating program installation Follow the order as below Turn the power on and press the EXE key of th
135. low Red LOW power supply to the control box Please check the status of input voltage 3 Measures to take upon the disconnect switch operation A The disconnect switch begins operating when over voltage or low voltage power is input B Once the disconnect switch is operating check if the input voltage is same as the machine specifications C To check the input voltage turn on the power of the sewing machine If green voltage LED blinks it means normal voltage If amber or red voltage LED blinks it means that input voltage is different from the machine specifications In this case please contact the A S service engineer of SunStar Do not use the disconnect switch as the power switch Operate the disconnect switch with hands only If the disconnect switch operates frequently contact the A S service engineer of the company for Notice inquiry 4 CONTROL BOX COMPOSITION 4 1 Control Box Cable Connection Only for small patterns SPS E 1507 OOO POWER CN21 z cn23 CN28 onzena i CN20femen CN 33 RA CN30 fesmenorey ono EEE CN40 Bss CNAI esse CN14 EERE CN15 HEH cn 16 CN32 sooaveee CN 17 Rear Cover of Control Box Front Cover of Control Box Product No Cable Name Connecting the USB Flash Drive SunStar pe Cable Name Control
136. ltage Rated voltage 10 50 60Hz Air Pressure 4 5 5 5kg cm2 0 44 0 54MPa POWER VOLTAGE AND CONTROL BOX CABLE CONNECTION 3 1 Power Volt 1 Voltage Specific age and Power Cord ations The voltage information is displayed as below on the tag attached to the power cord Olas 0 7A9 7 4 amp 2 SS Sa A OWNS V EAE Bas Ase The Electric Specification of This Machine is Connected Under Marked V X 1 Phase 414 3 Phase 120V 220V 240V 1 Do not use if the voltage specification is different 2 If voltage chang e is necessary see How to Change Power Voltage m 1 phae connection 100V 110V 120V 200V 220V 240V m 3 phase connection 200V 220V 240V 380V A Notice In case of 3 phase 380V a separate transformer box shall be installed on the table Please check it out when placing an order 14 3 2 How to Change Power Voltage Use SMPS to maintain constant voltage while the input voltage is changed m Since free voltage is used according to the input voltage the switch connector shall be used to change the voltage of the main board between 110V and 220V AN If the setting of the voltage switch connector is wrong it may cause damage to the control box Notice 110V 220V eo CN6 CN7 5
137. ly operating A Press MODE key B Move to 4 Machine Test by using direction keys A and press HNTER key C Move to 16 OutputS Test by using direction keys A V and press ENTER key D Currently Output 5 is not used However the OP57 port is connected to IRQ9 RFF Back clamp signal cassette type zig TRS Thread adjusting device THCP Upper thread holder OIL Oil supply to lower shaft hook HEAD Sewing machine head up down TR3 3rd thread adjusting device THCH Upper thread holder cooler AXT Not used SNOOP WN Pr E Press ESC key to end air pressure port test Press ESC key to end Test Menu F Press ESC key to return to initial page nA uPA lt Main Menu gt gt Machine Test Pattern List EMB Call lt lt Test Menu gt gt 16 Outputd5 17 Output 6 18 Output7 RFF THCP HEAD THCH Of Of Of Of Test Test Test TRS Of OIL Of TR3 Of AX7 Of 1 20 Output 7 8 Test Only for small patterns SPS E 1507 middle patterns SPS F 2516 3020 User cannot set the output port 7 The output port 8 tests extra output ports in normal conditions A Press the MODE key B Use the direction keys A V to move to 4 Machine Test and press the ENTER E C Use the direction keys A V to move to 18 Output7 Test and press the ENTER e D The current output port is a reserve and is current
138. ly unused Output 8 is unused as well 1 21 Output 7 8 Test key key Only for large patterns SPS E 5050 8050 User cannot set the output port 7 The output port 8 tests extra output ports in normal conditions A Press the MODE key B Use the direction keys A V to move to 4 Machine Test and press the ENTER C Use the direction keys A V to move to 18 Output7 Test and press the ENTER D The current output port is a reserve and is currently unused Output 8 is unused as well key key lt lt Test Menu gt gt 018 Output7 Test 019 Output8s Test 020 XY Jog Test 10P800f 30P820f 50P850f 7OP870 20P810f 40P830f 60P860f 80P750f lt lt Test Menu gt gt 025 O0utput7 Test 026 Outputs Test 027 XY Jog Test 1APLS of 3 SHMT of 5 HDUL of 7 YDUL of 2BPLS of 4 OEHT of 6 OP75 of 8 XDUL of 143 144 1 22 Manual Operation Test of Steo Motor XY Jog Test This function can be used to manually test XY step motor A Press MODE key B Move to 4 Machine Test by pressing direction keys A V and press HNTER 4 key C Move to 20 XY Jog Test by pressing direction keys A and press ENTER key D If you press direction keys A the position shows coordinates of X and Y shaft and present position among 4 section moving to a step each lt Main Men
139. n CNS cm2 nooooooo CN36 CNS4 EAS tai CN22 WHITE a on ooooooo0 oooooo00 OOOOO0000 fsses cuss gt Connection Information for CN11 Connector Pin PIN Number Information Description 1 DOHSV ha 5 DC 5V User sensor photo sensor driving power 3 DC 24V 4 DC 24V User sensor adjacent sensor driving power 5 DC 24V 6 IP6 7 7 IP6 6 8 IP6 5 User input port 9 IP6 4 10 IP6 3 11 IP6 2 12 IP6 1 Used by other function 13 IP6 0 14 GND 15 GND Input signal grounding 16 GND Xx When connecting a switch to input port make sure to connect the input port to GND SunStar gt Connection Information for CN22 Connector Pin PIN Number Information Description 1 DC 5V Pa gt DC 45V User sensor photo sensor driving power 3 DC 24V 4 DC 24V User sensor adjacent sensor driving power 5 DC 24V 6 IP7 7 1 IP7 6 8 IP7 5 User input port 11 IP7 2 12 IP7 1 13 IP7 0 14 GND 15 GND Input signal grounding 16 GND x When connecting a switch to input port make sure to connect the input port to GND gt Information on User s Connector Connector Name Connector Product Name Contact Name Manufacturer CN11 XADRP 16V Red SXA 001T P0 6 JST CN22 XADRP 16V White SXA 001T P0 6 JST The following is how to use
140. n press HENTER key to read the pattern to work one more time It is available when READY LED turns on and this function is used for movement to the temporary sewing start point or the second origin By setting up the second origin within 65 30 y 0 0 X 65 30 Insert a USB flash drive into the USB terminal NO 001 NOR SEW Press NO key then input the pattern number by using digit keys If you want to work with XS 100 001 pattern input 0 0 1 S 100 SP 2000 Press ENTER key to read a pattern and to change to sewing available mode BC 000 PC 0000 The upper feed plate comes to descend and moves to the origin or sewing start point then ascends READY LED lights up Press SPEED key to es speed propeny NO 001 NOR SEW If you step on the pedal switch on the right side 3 the upper feed plate comes to descend X S 100 After moving to a random second origin by YS 100 SP 1500 using direction keys if you step on the pedal switch on the left side the machine moves to BC 000 PC 0000 3 2 Program Example 5 Change of Sewing Speed Within a Pattern There are two ways to change sewing speed within a pattern 1 Changing the sewing speed from an existing pattern data 2 Changing the sewing speed with creating new pattern data x Ref Several sections of speed change is available but they should be within real sewing range Maximum speed varies depending
141. n to CN12 when connected to E 5050 167 3 1 Description on handy type bar code To use the function a few parameters should be set in advance The below is the setting method Except for existing bar code setting function this is same to the existing auto call function A Press the MODE key on the initial screen to select Parameter Set on the main menu Set the parameter for design auto call Applied parameter items are as follows lt Main Menu gt gt Parameter Set Program Bobbin Wind w NPA 098 Auto Call Setting bar code based design auto call 099 Auto Ready Automatic setting of the sewing ready mode after design call lt Parameter Set gt 100 Attach Set Determine the use of Sewing 098 Auto Call Start Clamp and Key 099 Auto Ready 100 Attach Set 101 AutoCall TM Determine the input sensor delay time upon design auto call not used by the bar code system B Move the cursor to the barcode position after selecting 098 Barcode based Design Auto Call and 098 Auto Call press thekey 1 DISABLE 2 ENABLE 3 BAR CODE lt C Set 099 100 depending on situations D When user reverts to the initial sewing mode he she can see NOR_ SEW changed to NO 00 m BARCODE BARCODE XS 100 YS 100 SP 2500 BC 014 PC 0058 E When the barcode device is used to scan barcode labels design numbers are automatically changed and read x No
142. nction cable Notice When the auto call function cable is connected connect the head open cable and the P shaft sensor cable Cable signal input information Signal Name Connector Pin Number Explanation Jumper Pin for SMR 03V N Voltage Change HEAD Connected to the head safety switch cable P Connected to the sensor cable 1 5V or 24V JP3 SEN_0 2 SEN__0 3 GND 1 5V or 24V JP4 SEN_1 2 SEN_ 1 3 GND 1 5V or 24V JP5 SEN_ 2 2 SEN_ 2 3 GND 1 5V or 24V JP6 START 2 Signal for sewing start 3 GND 1 5V or 24V JP7 ENTER 2 Signal for ready signal connection 3 GND 1 5V or 24V JP8 CLAMP 2 Signal for clamp driving 3 GND 152 Description on cable connector location cN20 CN30 owes izimni eree cnis lelelefe e e e e tetta oe CN27 CN33 Connector Pin Number 24 000000000000 2 2300000000000014 A SunStar The place where a triangle is located is Pin No Jumper Setting Output Voltage my nmn SAAT DIGITAL REVOS5 PT I0 O fhm O g
143. ne to 110V AC 100 Connect the NO 2 red line to 100V 4 5 3 Trans box wiring diagram A This is the example of connection when the input voltage is 1 phase 380V 1PHASE2 2KVA415V _ 1 phase 380V TO the power outlet on the wall 23 FUSE EXCHANGE m Open the cover 5 minutes after a power shutting off in order to prevent an electric shock m You should change for a fuse of the specified capacity to open the control box cover after shutting off the electric power certainly Caution 1 The parts to connect fuses are shaded C ponon oomoo nooo fooooo wooo O CN6 ee CN3 CN1 CN2 C6 Q ie C fa D gt c16 O E kacat G AE 6 2 Capacity and usage of the fuse No Capacity Usage F1 15A For protection of the main power 24 6 BASIC OPERATIONAL METHOD 1 Name and Roles of Each Key on Operation Unit SPS E SERIES MOR_ SEW SP 27o PC 63968 LCD DISPLAY Shows various operation details SunStat ERROR LED Displays various errors READY LED Displays sewing status
144. ng FORW BACK keys move to the end point R2 of section that the sewing speed is supposed to change Then after pressing PNT SET key press EXE key 007 LINE X 0036 00 Y 0030 00 N 001 LINE NONE X 0036 00A N 00099 Y 0030 00A Function Code LINE X 0035 00A N 00075 Y 0030 00A Function Code lt Function Codes gt CODE No 012 012 STI SPD STSPM 05 100spm lt RANGE SETTING gt X 0036 00A N 00099 Y 0030 00A Function Code 65 66 M Complete the program for the rest part of the square by using LINE N After performing test sewing store the programmed pattern with new number O To complete pattern creation press MODE key The upper feed plate moves up after returned to the origin Return to the initial screen by pressing ESC key 3 3 Program Example 6 Use of Reversal lt lt Main Menu gt gt 2 Program 3 Bobbin Wind 4 Machine Test It is used when reversal devices is available Careful attention must be paid to that reversal pressure plate or reversal cylinder drive part is not to be interfered with needle bar when programming the pattern There are two ways to input the code for reversal an order to drive the reversal devices one is to add only code for reversal after calling the already programmed pattern and the other is to program newly 3 3 1 Pattern Programming by Using R
145. ng start signal for Auto Call Enter key signal for Auto Call Clamp signal for Auto Call XOrgC 1 XAlrm 1 YOrgcC 1 YAlrm 1 POrgC 1 PAlrm 1 ACErr 1 FANEr 1 lt lt Main Menu gt gt 4 Machine Test 5 Pattern List 6 EMB Call lt lt Test Menu gt gt 11 Input4 Test 12 Input5 Test 13 Input 6 Test MCOpn 0 POrgC 1 SENO 1 SEN1 1 SEN2 1 START 1 ENTER 1 CLAMP 1 1 13 Input 5 Test The is used to check whether the DIP switch is properly operating A Press MODE key lt Main Menu gt gt Machine Test Pattern List EMB Call HO ol kr A B Move to 4 Machine Test by pressing direction keys A V and press ENTER key C Move to i2Input5 Test by pressing irection lt lt Test Menu gt gt keys A and press ENTERE key 12 Input5 Test 13 Input 6 Test 14 Encoderl Test D It shows the setting of the DIP switch DIP10 1 DIP11 1 DIP12 1 DIP13 1 DIP14 1 DIP15 1 DIP16 1 DIP17 1 E Press the ESC key to finish the DIP switch test To exit the test menu press the ESC key F Press ESC key to return to initial page 1 14 Input 6 Test This is used to check whether the margin input signal is properly operating A Press MODE key lt lt Main Menu gt gt 4 Machine Test Be pea hs diy atts aa Pa ne E 5 Pattern List Move to 4 Machine Tes y pressing direction
146. nnector Name Description Name of connected cable 1 POWER User power input Power input cable 2 FG Control box connection to grounding cable Grounding cable 3 USB PORT Connection to portable USB flash drive 4 CN1 Connection to F3 PU Connection to F3 PU 5 CN2 Main shaft motor s portable synchro input Portable synchro input cable 6 CN11 Sub input 1 7 CN12 Laser point output Laser point connection cable 8 CN16 X Y AMP signal connection X Y AMP signal input cable 9 CN17 Connection to PF solenoid 10 CN18 Connection to lower shaft AMP signal 11 CN19 P shaft step motor output P shaft step motor connection cable 12 CN20 Main shaft motor power output Main shaft mid connection cable PS 13 CN21 Connection to clamp solenoid 14 CN22 Sub input3 15 CN24 Connection to trimmer solenoid 16 CN25 Connection to wiper solenoid 17 CN26 AMP box power connection X Y AMP box power input cable PS 18 CN27 Sub input4 19 CN29 Emergency stop thread detection start signal connection Emergency stop and start switch connection 20 CN30 Connection to standing pedal Standing pedal 1 1 21 CN31 P shaft encoder signal input P shaft step motor connection cable 22 CN34 Connection to CAN communication 23 CN35 Input of main pneumatic switch signal Main pneumatic valve amp pneumatic pressure sensor cable 24 CN36 Disconnect switch power connection 25 CN37 Main shaft motor encoder signal input Main shaft motor encoder mid connection cable 26 CN39 Pneumatic signal o
147. o enter 100ms in total enter 25 25x 4 100ms lt Function Code gt 057 SET OP lt 058 CHK IP 059 TIME DELAY 057 SET OP 03 0P54 lt 04 0P55 05 0P56 057 SET OP OP54 O0FF ON lt OP54 ON NONE X 0065 00A N 00105 Y 0030 00A Function Code lt Function Code gt 059 TIME DELAY lt 060 PF CONTROL 000 TRIM 059 TIME DELAY DELAY 0025 x4ms TIME DELAY NONE X 0065 00A N 00106 Y 0030 00A Function Code SunStar M Go back to H and set OP5 4 to be off 057 SET OP OP54 OFF lt ON OP54 OFF NONE X 0065 00A N 00105 Y 0030 00A Function Code N Create the second line following E F and G O Use the method from H to M to set OP7 0 at ON Enter 20ms for time delay and OFF for OP7 0 P Create the third and fourth lines applying the same method of creating the first and second lines Press the test key to check whether the selected output port is operating Q If there is no problem in sewing press the test key again to exit Then press the write key to save the design 187 4 4 3rd thread adjusting device During sewing sometimes abnormal sewing shape appears The example of abnormal sewing shape is as follows The figure shows the occurrence of hitch ee I 4 I ee N4 X Og gg A gh To prevent the creation of hitch the third thread adjusting device can be used The third thread adjust
148. ocation to complete Btiteh width lt RANGE SETTING gt Change by using FORW and BACK key X 40014 20A N 00029 Y 0008 90A I If you press EXE key change of stitch width is ARC leted a X 0013 30A N 00052 x X Y coordinate values are different 0006 10A according to current location Function Code J Confirm if change of stitch width was made properly by using FORW and BACK key 2 6 Pattern Partial Copy Function Set a fixed part of pattern shape and copy to desired location Copy Start Point Copy End Point N ab 1 Location to Copy yv Scope to Copy Insert USB Flash Drive containing partial pattern to make partial copy Press MODE key After moving to 2 P rosram menu by using direction key A VY press ENT EREdkey At this time the upper feed plate comes down and moves to the original point After pressing READ key input the pattern number to copy partial pattern by using digit key and read in the pattern by pressing ENTER Elkey For example input 0 0 1 to read the pattern number 001 Go to copy start location by using FORW and BACK key Reference Location of the needle for partial copy should be placed at the first start needle location that actually sews Therefore if the sewing data that has line property next jump appears the last location of JUMP data is the first Start location of needle correction Aft
149. odpe RELEASE KEY Cancels the thread placement Ea X SCALE Y SCALE RELEASE CODE KEY Selects functional codes An E 0 ORIGIN KEY Makes the needle return to the origin NUMBER B CODE Pi EL A ORIGIN B SET KEY PATTERN_DELETE KEY Sets the lower thread counter Deletes pattern codes P SET KEY Sets the work volume counter 25 26 2 Name and Description of Each Display Contents on General Operation Mode It is an initial screen when power is on for the first time but display of screen can be changed according to the general sewing related parameter NO 000 NOR SEW ERROR LED X S 100 S 100 SP 1500 BC 000 PC 0000 Power LED O READY LED A POWER LED When you turn on the power this lamp also comes to light on B READY LED This lamp turns on when the operation is ready to start by reading sewing patterns and the lamp is blinking when reading or writing the patters from USB flash drive It is able to get out of the possible sewing state work preparation by pressing the key C ERROR LED When errors including sensing thread and emergency stop happen this lamp comes D XS SP BC NO YS s PC NOR Waa to light on It indicates pattern No Press NO key and input the pattern number you w
150. of one stitch in the formed sewing shape wa Existing Location r F s Location Movement s 1 Sao New Location Before Location Change After Location Change A Insert USB Flash Drive containing the pattern to change movement of a stitch B Press MODE key C After moving to WEA menu by using direction key A VY press ENTER E key At this time the upper feed plate comes down and move the original point D After pressing READ key input the pattern number to change movement of a stitch by moving the digit key and read in the pattern by pressing ENTER E key For example to read pattern number 001 input 0 0 1 E Go to the location of stitch to correct by using FORW and BACK key F After pressing CODE key if you know the function number 051 related to pattern programming input three figure of digit number and if you do not know the number press ENTERE3 key and move to MS STITCH DRAG by using Gir ction key AW Then press ENTER key lt lt Main Menu gt gt 2 Program 3 Bobbin Wind 4 Machine Test ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 014 PTRN READ NO 7 001 LINE X 0000 10A N 00059 Y 0000 00A Function Code lt Function Code gt 051 STITCH DRAG K 052 STITCH DEL 053 MOV SEWSTAR 49 50 G Move to the location desired movement of one stitc
151. ontrol code which was set previously will be ignored and the sewing will be conducted based on the position of the current presser foot Presser Foot s Maximum Height User defined Presser Foot Position Setting Presser Foot s Minimum Height A lt Information Choose either 1 DISABLE or 2 ENABLE at Parameter 095 PF En Dis The base position of the presser foot can be set by using 097 PF Range And then the control code of presser foot moving range can be entered on the setting program Therefore although the value of 097 PF Range was already set in the sewing mode if all designs with thickness difference are called the presser foot s height can be controlled in line with the fabric thickness difference based on the base position of the presser foot which is saved in designs However this function will be available only after making a choice between 1 DISABLE and 2 ENABLE at 095 PF En Dis If 3 USER__SET is selected at 095 PF En Dis the entry of presser foot s height difference is ineffective The code of fabric thickness control will be ignored and the position of the presser foot will be set based on the current position value of the presser foot 097 PF Range SunStar 5 User s Clamp Height Setting Machinery with clamp stepped pulley motor only E 1507M Users can adjust the height of the clamp There are two methods of setting The first method is to set the stop position when the clam
152. or s rotary movement Step motor cover It prevents from accidents during rotation of step motors Notice Label for specification of power It describes cautions for safety to protect electric shock during the motors rotation Voltage input use Hz Safety plate It protects eyes against needle breaks Finger guard It prevent from contacts between a finger and needle et 10 1 6 Caution Mark Position CAUTION a Do not operate without finger guard and safety devices Before threading changing bobbin and needle cleaning etc switch off main switch A Bay HAFA HO BSola DMAIS 4 te HEDH AANE HCA F H2 Asal A FHAS A pai Hazardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug a power cord a9 HRA WHE 4 en HHE y HE AAS Wala AS See 7 y vee LA WF 7E F AALL Caution mark is attached on the machine for safety When you operate the machine observe the directions on the mark Position of Warning Mark View from the right front 1 7 Contents of Marks Warning Caution 1 A a Do not operate without finger guard and safety devices Before threading changing bobbin and needle cleaning etc switch off main switch A7 SSCHOt AUAA QO H55 Ot HAI Al SH HiSWSAILt HANE BEA FNA AAAS H FMA
153. ould be set to 2 STITCH_LEN or 3 STITCH_NUM The zoom in zoom out according to the number of stitches is not applicable 1 Setting the Extension Reduction Mode A Press MODE key B Move to l Parameter Set by using direction keys AY w NBA Main Menu gt gt Parameter Set Program Bobbin Wind 71 72 If you press ENTER you can get the screen like a figure on the right side then input 0 6 3 x Appendix Refer Parameter number related to general sewing After pressing HNTHRE key decide whether you use extension reduction or not by using direction keys A VY Here set we 2 STITCH LEN Extension Reduction by stitch length Press ENTER E key Press HiSC key to back to the initial screen 2 Setting the Rate for Extension Reduction A Press X SCALE and set the rate you want For example if you want to reduce 70 input 0 7 0 Press Y SCALE and set the rate you want For example if you want to reduce 50 input 0 5 0 Press NO key and input the pattern number by using digit keys For example if you want to work with 001 pattern input 0 0 1 Press ENTEREskey to read patterns and to be sewing available mode lt Parameter Set gt PARA No 063 063 Scale MODE 1 DISABLE 2 STITCH LEN lt 3 STITCH NUM WN FA lt Ma
154. ox during stitching Don t put the USB flash drive near magnetic thins like TV or magnets It should be kept out of overheating moisture and direct sunlight Please insert USB flash drive checking insert direction It is possible to use regardless of the USB flash drive capacity However in case of high capacity the speed can be slowed a little when reading and writing memory 29 30 6 Reading Sewing Patterns from USB Flash Drive and Operating gt Tf READY LED turns on or upper feed plate is under some keys are not available A x Target drive can be set at Parameter 076 SAVE TYPE 7 Checking Sewing Patterns from USB Flash Drive A B ba Caution It happened operate the keys after lifting the upper feed plate or pressing BNTE RES key Insert a USB Flash Drive which has sewing patterns into the appropriate drive After pressing NO key input the pattern number by using igit keys If you want to work with 001 pattern press 0 0 1 Press ENTAR ikey Read the pattern and change to sewing available mode At the moment the upper thread plate comes to descend then ascend again after moving to the sewing start point The eae comes to light on Press SPEED key and adjust the speed properly If you step on helipedallswitchlonlithelirent Side the upper feed plate comes to descend and if you step on fh lpedallswitehilon ithelletiiside the
155. p descends 2 step function setting The second method is the arbitrary height setting of the clamp by users First if the clamp stop position is set when it descends users can set the clamp height at their will when it descends In other words set the stop position for Level 1 After the setting the initial clamp position is the normal position and when sewing is ready and the clamp pedal is pressed on the right food pedal the clamp descends to the Level 1 position and stops When the sewing start pedal is pressed the clamp moves to the Level 2 stop position or the lower feed plate and begins sewing In case of sewing thin sewing fabric and failing to press accurate position during clamp descending this function can be useful User set clamp descending height Level 1 15mm Clamp Height 20mm Descending height for sewing start Level 2 Clamp Stop Position Setting While Descending Second when the clamp height is arbitrarily set by a user the set clamp height will be steadily maintained Even after the sewing is completed the clamp height will be maintained to be same User Defined Clamp Height For Clamp Height Descending 20mm 15mm lt User s Arbitrary Setting 103 104 First clamp Stop Position Setting While Descending A Press the MODE key and select Pa
156. pattern programming input three figure digit number 043 and if you 043 SYMMETRY X g do not know the number press ENTEREJkey 044 SYMMETRY Y Then after moving to WMASYMMEIA Y Ni 045 SYMMETRY P by using irection key A press ENTEREkey X axis symmetry is Function Code 043 Y axis symmetry is Funetion Code 044 Optional point symmetry is Function Code 045 G Confirm if symmetrical shape was made properly CURVE by using FORW and BACK key X 4 0000 00A N 00023 Y 0005 90A Function Code 3 10 Condensed Sewing Stitch Inserting Function It is the function to prevent stitches from being untangled by making stitch width condensed in sewing start part and sewing end part of pattern data 3 0mm lt Initial Condensed Sewing 3 stitches 0 5mm Initial Condensed Sewing Oe ae Pee ae eet ep E ta teen Gants eee O x SS eS Oe oD re bare N vs XN a N g aes N Sewing Start Points Sewing Start Point 5s wi I l 7 7 ga ell ina End Condensed Sewing 3 Stitches p smm End Condensed Sewing gt ve ae fees cook See fe ae ee ee me o 7 PETER o SE A E EA E o Sewing End Point Sewing End Point Before Condensed Sewing Insertion After Condensed Sewing Insertion gt A Insert USB flash drive containing the pattern to insert condensed sewing stitch B Press MODE key C After moving to Propa menu by using ORIGIN direction key A VY press ENTEREkey At thi
157. pendix Refer Parameter number related to general sewing lt Parameter Set gt PARA No 064 D After pressing HNVEREVkey input the number of chain sewing you want by using 064 Chain Number direction keys A Here we input 2 for example 2 E Press ENTEREkey If you press ENTERA key again you can get the screen like a figure on the right side then input 0 6 5 x Appendix Refer Parameter number related to general sewing lt Parameter Set gt PARA No 065 74 F Input if you want an automatic operation or manual for the change of chain number by using direction keys A V after pressing RNTERE key Here we change automatically G After pressing HANTERETkey and press ESC key to back to the initial screen 2 Correspondence of a Chain No to a Pattern 065 Chain Select 1 MANUAL 2 AUTO lt m 3 EXTERNAL lt Main Menu gt gt Parameter Set Program Bobbin Wind WNP A A Press No key When the cursor is located on CHN_ XX input 0 0 At this time input less number than the number of chain sewing Press NO key When the cursor is located on NO XXK input the pattern No that corresponds to the chain No 00 For example if you want to work with No 001 pattern input 0 0 1 Press ENTER Ekey Then the READY LED
158. planation IP6 2 IP6 3 IP6 4 CN11 External input signal Low active IROI Red IP6 6 IP6 7 IP7 0 IP7 1 IP7 2 IP7 3 CN22 External input signal Low active IP7 4 White IP7 5 IP7 6 IP7 7 193 The following is the information on the CN12 connector The figure below shows the rear cover of the control box oO The place where a triangle is located is Pin No 1 CN24 CN25 onay Boar amp 8E ae o ON39 Bones BES ow CN11CRED OOOO0O000 cN43 ren CN36 Keone tan ooo0 r aan oo 1 000000900000 CN12 a oo CNI6 ond oso ceavou00 CN35 OOOOO0000 CN22CWHITE OOOOOoOd0 OOOOOO00 Q 00 6 o coSco CN34 00000001 ovo CN26 gt Connection Information for CN12 Connector Pin PIN Number Information Description 1 DC 5V eet 2 DC 5V User sensor photo sensor driving power 3 DC 24V 4 DC 24V User sensor adjacent sensor driving power 5 DC 24V 6 IP6 7 7 IP6 6 8 IP6 5 User input port 9 IP6 4 10 IP6 3 11 IP6 2 12 IP6 1 Used by other function 13 IP6 0 14 GND 15 GND Input signal grounding 16 GND Xx When connecting a switch to input port make sure to connect the input port to GND 194 SunStar gt Connection Information for CN22 Connector Pin
159. quare design After calculating the pattern data the feed plate moves based on the calculation result lt lt Main Menu gt gt 2 Program 3 Bobbin Wind 4 Machine Test ORIGIN X 0000 00A N 00000 Y 0000 00A Function Code 004 JUMP X 0065 00 Y 0030 00 N 001 JUMP NONE X 0065 00A N 00065 Y 0030 00A Function Code 007 LINE WIDTH 030 0 1mm 007 LINE X 0065 00 Y 0030 00 N 001 LINE NONE X 0065 00A N 00104 Y 0030 00A Function Code H Press the code key to program IP4 4 HIGH The function code is 58 If the function code is unknown press the enter key to display the list of function codes and use the cursor to move to No 58 CHK IP Press the enter key and move to No 2 IP44 on the CHK IP function list Then press the enter key The following screen is displayed Move the cursor to High and press the enter key The input signal generated upon the pressing of the enter key will be programmed at the end of the line The screen returns to the initial program screen The programmed screen is displayed on the right side To generate the second lapse time press the code key to move to 059 IME DELAY and enter the lapse time The screen of 059 TIME DELAY is displayed as below The unit of time is 4ms and to enter 100ms in total enter 25 25x 4 100ms lt Function Code gt 058 CHK IP lt
160. r is entered NOISE FILTER This prevents noises from entering along the power line DC 5V SMPS This is to supply power to the indicator board This monitors input voltage and activates the disconnect switch when over voltage VOLTAGE INDICATOR and low voltage are entered Cooling fan This prevents the AMP box from being headed 4 4 2 Composition of X shaft Y shaft driving AMP A The X shaft Y shaft driving AMP is attached to the rear side of the AMP box B The operating status of X shaft Y shaft AMP can be checked from the AMP box cover window Number Shaft Driving AMP 1 X shaft QS1A05AA SANYO DENKI 50A 2 Y shaft QS1LO3AA SANYO DENKI 30A 4 5 Tran box optional Only for large patterns SPS E 5050 8050 4 5 1 Voltage specifications of trans box A If 1 phase or 3 phase voltage specifications are as below the trans box should be used Phase phase 3phase AC 415 AC 415 AC 400 AC 400 AC 380 AC 380 a o AC 120 AC 120 AC 110 AC 110 AC 100 AC 100 4 5 2 Trans box power cable connection A Depending on input voltage specifications connect the NO 2 red cable as follows Input voltage V Trans box connection point AC 415 Connect the NO 2 red line to 415V AC 400 Connect the NO 2 red line to 400V AC 380 Connect the NO 2 red line to 380V AC 120 Connect the NO 2 red line to 120V AC 110 Connect the NO 2 red li
161. r type li en uP Ch the j f JP3 and select 5V 24V f oose the jumper o 17 P4 2 INPUT licati d i j th th a ve i or or application in line wi e input sensor type 18 5V or 24V Power JP3 PP P ue 192 SunStar The figure below shows how to change the output voltage by selecting the jumper JPxx on the digital board Jumper Setting Output Voltage penpe Domm oO Yo g apio _ pp En e 1 2 3 DC 5V ca A i il DoD Ss 1 2 Pin Connection Photo Sensor 23 123 123 JP5 JP1 JP6 JP2 JP7 JP3M JP8 JP4N 1 2 3 DC 24V 2 3 Pin Connection Proximity Sensor A n DIGITAL REVOS PT 10 fat tt fl gt Information on Users Connector Connector Name Connector Product Name Contact Name Manufacturer CN33 XADRP 24V SXA 001T P0 6 JST The following is how to use the port Assuming there is a square design as below each output port and time delay can be set as follows 5 2 Middle patterns SPS F 2516 3020 gt Definition and Description on External Input Port Input Port Connector Ex
162. rameter Set from the main menu B Use the direction cursors from Parameter Set and select 093 Clamp En Dis When 093 Clamp En Dis is selected the default value is 1 DISABLE The meanings of Disable and Enable are as follows 1 DISABLE It is a default value and when it is selected the stop position is not used when the clamp descends 2 ENABLE The stop position is set when the clamp descends When the sewing is completed the clamp returns to the default position 3 USER SET Sets the initial stop position of the clamp The set position will be maintained after the sewing work is completed Use the direction buttons to select 2 ENABLE and press the ENTER key This is to set the use of Level 1 stop position when the clamp descends Move from Parameter Set to 096 Clamp Range and press the ENTER key The clamp finds the origin and stops at the upper stop position Press direction keys Num 8A or Num 2 to set the Level 1 stop position when the clamp descends Whenever the button is pressed the clamp feed changes by 0 05mm Whenever the button is pressed the count is displayed on the screen If 200 times are pressed the clamp moves by 10mm 10 200 x 0 05mm pulse For reference the value to place the clamp at the lowest position is 350 17 5mm lt Parameter Set gt 093 Clamp En Dis 094 Clamp Data 095 PE En Dis 093 Clamp En Dis 1 DISABLE 2
163. reading pattern data from USB flash drive and moving the second temporary start point 60 3 2 Program Example 5 Change of Sewing Speed Within a Pattern eeeeseseeeeteseseeteeeseseeeeeeeneeneees 61 3 2 1 Changing the Sewing Speed from an Existing Pattern Dat 61 3 2 2 Changing the Sewing Speed by Making New Pattern Data 64 3 3 Program Example 6 Use of Reversal 0 66 3 3 1 Pattern Programming by Using Reversal 66 3 3 2 Adding the Code to Already Programmed Pattern 69 3 4 Using the Extension Reduction Modes ccccesseeneeeees ell 3 5 Using the Chain Sewing Modes isisi div tencnin ial dace wlieels ee Wee anda niga ahead 73 3 6 Change Saving Function of Pattern Data Start Point c cccccecscsesssescseeeeseeeeseeeseseseseeeeeseseaeeeseaeeeeeeeteeeeeeaees 75 3 7 Change Saving Function of Pattern 2nd Original Point c cccceccseseesseeeeeeeeeeseeeeeeeeeeeeeeseeeeeteaeeeeteeteesteeeeeees 77 3 8 Change Saving Function of Maximum Pattern Sewing Speed and Extension Reduction Rate wa 78 3 9 Symmetrical Shape Creating Function of Pattern c c ccceccecsescsceeeseeteeeceseeeeeseeeeeeeeeseseeeeeseseeeeeeeeeieeeeeeeeeeeeees 80 3 10 Condensed Sewing Stitch Inserting Function 81 3 11 Automatic Back Tack B T Inserting Function 83 3 12 OverLap Sewing Stitch Inserting FUNCTION eeeteeseseeteeteeeeneeeees we 84 3 13 Automatic Insertion of Thread Trimmer Co
164. rection keys AY If you press HNTERE the changed condition will be valid and the machine backs to the previous menu If you don t want any change press ESC to cancel it If you want to back to the previous menu press ESC key Press BSC key to back to the initial screen x You can confirm the machine backs to the sewing start point directly without passing through the origin after finishing sewing lt Main Menu gt gt Parameter Set Program Bobbin Wind WN FRA SunStar lt Parameter Set gt PARA No 004 lt Parameter Set gt 004 Strt Ret Mod 005 Bobbin Count 006 Prodct Count 004 Strt Ret Mod 1 SHORTEST lt 2 ORG TO STR 3 REV_ORG_STR lt Parameter Set gt 004 Strt Ret Mod 005 Bobbin Count 006 Prodct Count lt Main Menu gt gt Parameter Set Program Bobbin Wind WN ERA 113 114 6 6 Initialization of Parameter Related to General Sewing It is used for parameter related to general sewing to back to the factory installed setting value It is recommendable that only professional A S engineer handles it A Press MODE key lt Main Menu gt gt Initialize Parameter Set Program NF OA B Press ENTER Ed key Initialize gt gt Para Init 2 Sys UpDate PA A C After moving to l Para Init menu by using direction keys A VY press ENTE REVkey Then
165. rection change cursor to select 2 ENABLE and press BNTERE Use the direction change cursor to select 079 XPLUS Limit The default value is set at 13 1 50mm for SPS 1306 machines Use the up down direction key A V to increase the limit as desired X Ex If you increase the X axis mechanical feeding limit to a maximum 140mm you can set up to 14 in the X axis plus direction To increase limit in the opposite direction select 080 XMINUS Limit The default value is set at 13 1 50mm for SPS 1306 machines Use the up down direction key A to increase the limit as desired X Ex If you increase the X axis mechanical feeding limit to a maximum 140mm you can set up to 14 in the X axis minus direction feeding limit 078 Sewing Limit 1 DISABLE 2 ENABLE lt lt Parameter Set gt 079 XPLUS Limit 080 XMINUS Limit 081 YPLUS Limit 079 XPLUS Limit X 00013 079 XPLUS Limit X 00014 lt Parameter Set gt 080 XMINUS Limit 081 YPLUS Limit 082 YMINUS Limit 080 XMINUS Limit X 00013 080 XMINUS Limit X 00014 If you increased the mechanical feeding limit of Y axis refer to the above instructions to expand the After setting the sewing limit in accordance with the mechanically expanded limit you can check if the machine feeds to the actual expanded limit Use the X Y Jog Test function in Machine Test function to check whet
166. rga Refer item D The following four items of zooming reference point are displayed By default it is set on MACHINE_ ORG Use irection key A W to select the item desired and then press to set Descriptions of each item are as follows MACHINE ORG Zooming based on the machine origin SECOND ORG Zooming based on the second origin SEWING STR Zooming based on the sewing starting point lt Main Menu gt gt Parameter Set Program Bobbin Wind WNFRA lt Parameter Set gt PARA No 27065 076 Scale Refer 1 MACHINE ORG 2 SECOND ORG 3 SEWING STR 4 REFER PNT REFER PNT Zooming based on the point defined by user at program code No 056 of Function Code 87 E Setting Up Reference Point for Punching After creating any pattern design use lt Function Code gt back forth stitch function to move it to the reference point to be set and then press code key Code No 2056 Input 056 for the code No and press SCALE REFER ENTER X 0030 00A N 00097 Y 0030 00A Function Code On the following SCALE REFER item use back forth stitch function to confirm whether the reference point would be inserted F After setting up the reference point item and the reference point store the decided design into USB flash drive press ESC to return to the S wing mode and then apply the scale desired The following illustration shows
167. rive is shown lt lt Pattern List gt gt 002 lt 5 003 004 E If a pattern number is not indicated on one Patt Li t screen check it by using direction key A with Lara ern LS5t gt gt moving forward and downward 004 lt E 005 006 F After moving to the pattern number that you Are YOU Sure want to delete by using direction keys A Y if you press PPN DEL key the screen of the right side appears To delete the pattern press Y ENTER N ESC ENTER Ekey and to cancel press ESC key G By pressing ESC key complete the check of pattern number By pressing ESC key back to the initial screen 109 6 2 Making a Copy the Pattern to Another Number or USB flash drive It is used to make a copy the pattern to another number or USB flash drive It is available to check make a copy or delete the pattern number Make a copy the pattern to the same USB flash drive as another pattern number No 1 USB flash drive Make a copy the pattern to another USB flash drive same pattern number or different one No 2 USB flash drive A Insert a USB flash drive that you want to make a copy B Press MODE key lt Main Menu gt gt lt 2 Program 3 Bobbin Wind 4 C By using Wren keys AWV move to 2 lt Machis Teese Program menu then press BNTHERE key At this time the upper feed plate descends and moves to the origin ORIGIN X 0000
168. s p y X 0000 00A N 00000 time the upper feed plate comes down and moves to the original point Y 0000 00A Function Code 82 After pressing READ key input the pattern number to insert condensed sewing stitch by using agit key and read in the pattern by pressing ENTERG cy For example input 0 0 1 to read the pattern number 001 Go to pattern data end location by using FORW and BACK key After pressing WODE key if you know the function number related to pattern programming input three figure digit number 041 and if you do not know the number press BNTEREIkcy Then after moving to OMMCONDNSNSTI by using ir etion key AW press ENTER Ekey After inputting the number of fmimal ondensed BewingUStiteh 1 9 stitch press BNTERENK cy After inputting the number of finall ondensed Sewingwstiteh 1 9 stitch press ENTER key After inputting condensed stitch width if you press ERE or ENTEREIK ey input of Condensedysewing stitch is completed x The stitch width of the number of stitches set up at sewing start point te_jAUMmbersorminitial condensed sewing stitch and sewing end point the number of end condensed sewing stitch is changed into condensed stitch sixth Confirm if the number of Ondensedsewing Stith was made properly by using FRORW and BAEH key Reference This function can be accomplished in case the point property that you want
169. s ENTERI This 083 FFOrign 1811 setting ensures fast origin search motion all the 1 DISABLE mone 2 ENABLE g 3 19 Setting Reverse Rotation after Trimming Function of Reverse rotation after trimming is as follows When sewing material is thick the thick material can interfere with needle if the needle is placed at the highest point of thread take up In that case the interference will be prevented if the needle is placed in reverse order Therefore after trimming set the point of reverse rotation as the applicable angle by using the reverse rotation function If sewing material is not thick don t use the function Setting method is as follows A Choose Parameter Set from Main Menu by pushing MODE key lt lt Main Menu gt gt 1 Parameter Set 2 Program 3 Bobbin Wind B Choose 74 RevAfterTrim from Parameter Set by lt Parameter Set gt using direction keys A V ie see sara Pere Aen 085 ReverseAngle 086 Save Type C When choosing 084 RevAfterTrim is set at 1 DISABLE 084 RevAfterTrim PDISABDH After trimming don t use the 1 DISABLE reverse rotation function after trimming 2 ENABLE lt 2 ENABLE After trimming use the reverse rotation function after trimming D Move to 2 EBNABLE and press ENTER key in order to use this function 3 20 Setting the Angle of Reverse Rotation after Trimming How to set the angle of reverse rotation after trimming is
170. st B Press MODE key PWD A Move to 2 Program by using digit keys A V then press ENTEREJkey At this time the upper feed plate comes to descend and moves to the origin After pressing JUMP key move to a random coordinates For example X 0060 00 Y 0000 00 that passes on a circle by using iv etion keys Then press PNT SET key If you press EXE key the machine operates pattern data then the feed plate moves according to the operated data After pressing CODE key If you know function codes related to pattern programming input three digit number but if not move to 28 Curve DBL by using i etion keys AW after pressing ENTEREskey then press ENTER key again Input the stitch width by using the digit keys then press ENTERE key For example if you want to set the stitch width as 3mm input 0 3 0 Input the distance between the two curves by using digit keys then press ENTER Bey For example if you want to set 5mm input 0 5 0 Input a direction from standard curve by using digit keys then press ENTER E key For example if you want to place another curve on above the standard curve input 0 Move to the next coordinates For example X 0030 00 Y 0020 00 by using if etionl keys then press PNT SET key Same as above move to the other three coordinates in turns by using direction
171. t gt Parameter Set Program Bobbin Wind lt Parameter Set gt 098 Auto Call 099 Auto Ready 100 Attach Set 098 Auto Call 1 DISABLE 2 ENABLE lt NO 001 AUTCALL XS 100 YS 100 SP 2500 BC 014 PC 0058 2 Design Auto Call Group Setting Auto Num Set A Design file which is brought by Autocall as an additional function to Autocall can be selected one of following groups Small patterns SPS E 1507 Middle patterns SPS F 2516 3020 1 001 007 1 001 007 2 008 014 2 008 014 3 015 021 3 015 021 4 022 028 4 022 028 5 029 035 5 029 035 6 086 042 6 036 042 The function setting method is described as below A Press MODE and select 1 Parameter Set from the main menu B Use direction keys to select 102 AutoNum Set C When selected the AutoNum Set is set at 1 001 007 Use direction keys to select a desired number group and press ENTER D Press ESC to return to the main menu Large patterns SPS E 5050 3020 1 001 256 2 301 556 3 601 856 lt lt Main Menu gt gt 1 Parameter Set 2 Program 3 Bobbin Wind lt Parameter Set gt 102 AutoNum Set lt 103 Ex IO BD Set 104 Thumbnail set 102 AutoNum Set 1 001 007 lt 2 008 014 3 015 021 163 3 Automatic Design Call Using Barcode The function enables automatic design call using the commercial barcode system which provides various barcode spe
172. t gt gt 100 M3 lt 200 M3 300 M3 SunStar D Enter a new name for the file which will be Enter Number to converted and saved and press Enter be stored NO 001 E When conversion is finished the screen returns lt lt Main Menu gt gt to the original status 7 OtherPtrnCall F Press No 5 Pattern List from the main menu and check whether the converted file from the diskette is properly saved lt Main Menu gt gt Pattern List EMB Call OtherPtrnCall IO U1 A G Press No 1 USB 0 Memory 1 To Exit ESC H The list of design patterns saved is displayed lt lt Pattern List gt gt 001 3 17 Sewing Limit Function This function for setting sewing limit is designed to expand the mechanical sewing limit of the machine First mechanically expand the X Y feeding area of the machine and set the sewing limit in the parameter in accordance with the expanded area Refer to the following for set up lt lt Main Menu gt gt A Press MODE and select Parameter Set in Main T Parameter Set Menu 2 Program 3 Bobbin Wind B Use the direction change cursor in the lt Parameter Set gt Parameter Set and select 078 Sewing Limit 078 Sewing Limit 079 XPLUS Limit 080 XMINUS Limit C Sewing Limit is defaulted at 1 DISABLE 078 Sewing Limit 1 DISABLE lt 2 ENABLE 92 D Use the di
173. te When the barcode based design auto call is used and the user manually uses the pedal and the enter key in the normal sewing mode NOR_SEW some operational delay might occur to the pedal and the enter key 168 3 2 Use of fixed type card code Considerations upon fixed type barcode installation When the fixed type barcode is installed the barcode company s specifications should be complied with In other words the setting direction and distance between the barcode label and the barcode reader should be complied with Normally the distance is set at 10 15cm The most optimized direction of canning is different depending on the product specifications Depending on the published size of the barcode label distance and recognition conditions could be different Therefore perform the installation with reference to the specifications of the manufacturer 3 2 1 Connection cable for fixed type bar code Scanning distance m To attach the fixed type bar code to the sewing machine the connection cables are needed as below m Connection cable specification by model S M model Cable name Cable item SPS E 1507 Connection cable for fixed type bar code reader signals CA 003123 SPS F 2516 SPS F 3020 j SPS E 5050 Connection cable for fixed type bar code reader signals CA 003125 SPS E 8050 m Barcode function type Barcode functions are divided as below depen
174. tern data Press LINE key input stitch width by pressing number keys and then press ENTER E key Ex Press OBIO to set stitch width at 3mm Move to the first point position of LINE by pressing direction keys A V Press PNT SET key Register the first point position of square by pressing EXE key After computing pattern data feed plate will move according to the computed data Press CODE key to program TR3 Thread Release 3 The concerned function code is 063 If you want to search it from the function code list press ENTER and move to 063 SET TR3 with direction keys A V PWD A lt Main Menu gt gt Program Bobbin Wind Machine Test ORIGIN Y O00000A X 00000A N 00000 Function Code 004 JUMP X 0650 Y 00300 N 001 JUMP X 0650A Y 00300A Function NONE N 00065 Code 007 LINE WIDTH 030 0 1mm 007 LINE X 00650 Y 00300 N 001 LINE X 00650A Y 00300A Function NONE N 00104 Code lt Function Codes gt 063 SET TR3 lt I When ANDERE is pressed the following screen appears Move the cursor to ON and press ENTERISI Upon striking ENDENE ME M code is created at ME J Return to the initial screen To create Seeondbine input switch width by using Line key K Press PNT SET key and then resister Seana by using ERE key The feed plate moves to the set position
175. the MODE key and move to 1 Parameter Set on Main MENU Then press parameter number 116 or the ENTER key Use the direction keys to move to 116 BCODE ORG SET and press the ENTER key Move the cursor to the target barcode origin point for use among four barcode origin points BORG PNT _1 B ORG _PNT_4 and press the ENTER key Use the barcode origin point setting function under Machine Test function to set the coordinates of the barcode origin point and attach the barcode label Press the MODE key Use the direction keys to move to 4 Machine Test and press the ENTER key Use the direction keys to move to 27 BarcodeOrgSet and then press the ENTER key Use the direction keys to move the cassette jig to the fixed barcode position Attach the barcode label at an appropriate place considering the position of the cassette jig and the fixed type barcode reader scanning and set the position as the barcode origin point Press the ENTER key to make a setting To escape without setting press the ESC key The set barcode origin point is saved in a file form in the system internal memory SunStar lt Parameter Set gt 116 BCODE ORG SET lt 117 UpStopPos 000 Jog En Dis lt lt Test Menu gt gt 27 BarcodeOrgSet 116 BCODE ORG SET 2 B ORG PNT 2 3 B ORG PNT 3 4 B ORG PNT 4 lt lt Main Menu gt gt Machine Test Pattern List EMB Call ao
176. the zooming functions for each reference point item New Sewing Start Sewing Start lt j e f MACHINE _ORG New Sewing Start Sewing Start d A IES o 2 Origin f SECOND_ORG 88 SunStar Sewing Start New Sewing Start EEE f SEWING_START New Sewing Start Sewing Start e f REFER_PNT Reference Point Reference Point 3 15 Embroidery Design Call Function It means the function converting to sew by calling SunStar s SST Sewing Design File and TAJIMA s x DST Sewing Design File A Insert the USB flash drive stored embroidery lt lt Main Menu gt gt designs into the USB terminal 0 Initialize 1 Parameter Set B Press MODE key 2 Program C After moving to PEMD CAN by using Girection lt lt Main Menu gt gt key 4 press ENTEREkey 6 EMB Call D The next screen appears and READY LED Insert Disk light of operation box flickers Select TAJIMA sewing design by pressing Number 1 key SWF 0 TAJIMA 1 To Exit ESC E The gr cubes puna again Sua Sereen lt lt FILE LIST gt gt can be difference according to sewing design in the diskette After selecting the design to G013 dst E convert by using direction key press ENTER key 90 Then screen changes again and input the design number by using digit key to save into pattern file And press ENTEREdkey Read the USB flas
177. tic output 24V 01 OP5 1 CN29 Pneumatic output 24V 02 OP5 2 CN29 Pneumatic output 24V 03 OP5 3 CN29 Pneumatic output 24V 04 OP5 4 CN29 Pneumatic output 24V 05 OP5 5 CN29 Pneumatic output 24V 06 OP5 6 CN29 Pneumatic output 24V 07 OP7 0 CN25 Output 5V 08 OP7 1 CN25 Output 5V 09 OP7 2 CN25 Output 5V 10 OP7 3 CN25 Output 5V 11 OP7 4 CN25 Output 5V 12 OP7 5 CN25 Output 5V 13 OP7 6 CN25 Output 5V 14 OP7 7 CN25 Output 5V The following is the connector information for CN29 and CN25 The figure below shows the rear cover of the control box OCO cn21 O cn23 O ca CN29 BB888988I 00000000 cn22 O cn24 m 000000000000 000000000000 ano ia eesccosc000 Be ome cN27 CNI4 CNIS JE No 1 zZ CN29 Oo o 0 OoOooo0ogogogogo00 1234567 8 9 10 x The place where a triangle is located is Pin Z CN25 ab ES ee a gt oopo0000000 1234 56 7 8 910 11 179 gt Connection Information of CN29 Connector Pin gt Connection Information of CN25 Connector Pin PIN Information Description PIN Information Description 1 USED 1 5V 2 OP5 0 2 OP7 0 3 OP5 1 3 OP7 1 4 OP5 2 4 OP7 2 User output port setting signal User output port setting sign
178. to add the function should be the NOTE1 If the property is the code that is not displayed in the NOTE1 trimming the 2nd starting point stop code the relevant function will not be performed xNOTE1 Operation function table regarding the pattern programming in the parameter manual shadowing part No 4 10 No 19 39 No 40 014 PTRN READ NO 001 CURVE X 0006 00A N 00040 Y 0003 90A Function Code a lt Function Code gt 041 CNDNS STI amp 042 OVLAP STI 043 SYMMETRY X 041 CNDNS STI SNUM STITCH 041 CNDNS STI SNUM 4 STITCH ENUM STITCH 041 CNDNS STI SNUM 3 STITCH ENUM 3 STITCH WIDTH 010 0 1mm LINE X 0016 00A N 00080 Y 0003 90A Function Code 3 11 Automatic Back Tack B T Inserting Function You can apply automatic back tack inserting function for several pattern Initial BackTack End BackTack Origin Point of Machine Initial BackTack _ End BackTack A Insert USB flash drive containing the pattern to insert automatic back tack B Press MODE key C After moving to 2 Program menu by using ORIGIN direction key A VY press ENTHRETkey At this 4 J X 0000 00A N 00000 time the upper feed plate comes down and moves to the original point Y 0000 00A Function Code D After pressing READ key input the pattern 014
179. tput signa 11 GND 15 Non Used ot used Output signal grounding 12 GND gt Information on User s Connector Connector Name Connector Product Name Contact Name Manufacturer CN39 XAP 15V 1 Blue SXA 01T P0 6 JST CN12 XAP 12V 1 White SXA 01T P0 6 JST UN This function shall be used only by skilled technicians If things go wrong it may damage the control system Notice The following is the description on how to use the function Assuming that there is a square design as below each output port and lapse time can be set as follows gt Sewing Start Output Port OP5 4 ON Lapse Time 100ms Output Port OP5 4 OFF Output Port OP7 0 ON Lapse Time 30ms Output Port OP7 0 OFF 100ms 30ms Output Signal OP5 4 OP5 4 OP7 0 OP7 0 ON OFF OFF OFF 184 Press the MODE key Use the direction keys AW to move to 2 Program and press the enter key Then the upper feed plate descends and moves to the origin Use the direction keys to move to the starting point of the square design while the jump key is pressed And then press the PNT SET key When the EXE key is pressed the pattern data is calculated Based on the calculated data result the feed plate moves accordingly Press the line key Use the number keys to enter the stitch width value and then press the Enter key ie If the stitch length is desired to be set at 3mm enter 0 3 and 0 in ord
180. u gt gt Machine Test Pattern List EMB Call HO ol kr A lt lt Test Menu gt gt 20 XY Jog Test 21 Origin Test 22 PF Jog Test X Y jogging Test ESC to Exit X 0000 00 Y 0000 00 Xsen 1 Ysen 1 E To end manual operation of step motor press ESC key To end test menu press ESC key F Return to the initial screen by pressing HSC key SunStar 1 23 Origin Test This is used to check whether or not movement of original point is working properly A Press MODE key lt lt Main Menu gt gt 4 Machine Test ee een e 5 Pattern List Move to achine Tes y using direction keys A V and press ENTER key os EME Cade C Move to QUOrigin Test by using Girection lt lt Test Menu gt gt keys A V and press ENTER key 21 Origin Test 22 PF Jog Test 23 PFOrgin Test D Pressing any key will go to original point and Origin Test original test automatically Press AnyKey E To end test menu press HSC key F Return to the initial screen by pressing ASC key 145 1 24 Presser Foot amp Clamp Manual Operation Test In case of motor type Check whether the clamp and the presser foot are properly operating by using the job key 146 A Press the MODE key to select Machine Test on Main Menu B Use the direction keys of OP Box to move to 22 PF amp Clamp and press the ENTER key C The clamp and the
181. uld be placed at the first start needle location that actually sews Therefore if the sewing data that has line property after jump appears the last location of JUMP data is the first start location of needle correction After pressing CODE key if you know the function number related to pattern programming input three figure digit number 046 but if you do not know the number press ENTEREIkey Then after move to WAMO PIRN by using ir ction key A VY press ENTEREIkey Go to the last location of pattern to move by using FORW key x The indicated values are different according to current location If you press EXE key it becomes the state that the selected pattern for partial movement can move to the optional location Move to the location to move by pressing direction key If you press EXE key movement is completed Confirm if movement was properly made by using FORW and BACK key 014 PTRN READ NO 7 001 JUMP X 0017 40A N 00070 Y 0018 30A Function Code lt Function Code gt 046 MOV PTRN lt 052 COPY PTRN 053 DEL PTRN lt RANGE SETTING gt X 0017 40A N 00088 Y 0018 30A 046 MOV PTRN X 0017 40 Y 0018 30 N 000 046 MOV PTRN X 0017 40 Y 0010 10 N 000 LINE X 0017 40A N 00096 Y 0010 10A Function Code 51 52 2 3 A Fixed Number of Stitch Delete Function Delete 1 99 stitch in
182. unction s barcode origin point setting function to set the barcode origin point coordinates setting and attach the barcode label 3 User Press the ORG key in the work mode and move to the barcode origin point X See page 210 for the operations from 1 to 3 4 User Insert the cassette attached with barcode label 5 Check the zigzag sensor s detection of cassette and press the cassette for fixing Conduct the barcode scanning 6 Transmit the pattern designs set at barcode label to CPU SunStar 7 Search machine origins and move to the sewing NO 001 BARCODE start point XS 100 8 User Start sewing by pressing the sewing start YS 100 SP 1700 pedal BC 006 PC 1208 9 After sewing is done the machine moves to the barcode origin point 10 User Extract the cassette The sewing ready mode is cancelled 11 User Change sewing materials and insert the cassette 12 Barcode scanning 13 The machine moves to the machine origin and sewing start point The status is converted into the sewing ready mode 14 User Insert the cassette and press the sewing start pedal to start sewing 15 When changing the sewing pattern design and inserting the cassette attached with the same barcode label repeat the process from 4 to 7 for same operation 3 2 4 Auto start mode for fixed type AUTO__BCODE The way of recognizing designs by AUTO __BCODE is same with the first method When sewing
183. ustment can be made with parameter setting Second adjustment can be made in the punching program mode The first method is applicable to the case where there is no change in fabric thickness and the fabric thickness for sewing work is maintained same In other words this is for easy PF height setting when changing sewing fabric from thin one as in the left figure to thick one as in the right figure Sewing Fabric Thickness Sewing Fabric Thickness Presser Foot Heigh A Presser Foot Height y Presser Foot Height Setting Depending On Sewing Fabric Height Change Second as in the figure below when sewing fabric has difference in thickness In this case users can set the height difference of the presser foot when creating designs to conveniently control the height difference of the presser foot Sewing Fabric Sewing Fabric Thickness Thickness Presser Foot J Presser Foot Height_2 J Presser Foot Height Height__1 i 6 Presser Foot Height Setting for 2 Step Sewing Fabric Height Change The following is about setting each function First functions can be set by using parameters There is no difference in thickness of sewing fabric A Press the MODE key and select Parameter Set on the main menu lt Main Menu gt gt Parameter Set Program Bobbin Wind WNFRA B Use the direction cursors on Parameter Set and select 095 PF En Dis lt Parameter Set gt
184. ut 1 Test 134 1 10 Input 2 Test 135 1 11 Input 3 Test 135 1 ee Input 4 Test 136 1 13 Input 5 Test 137 1 14 Input 6 Test 137 1 15 Solenoid Test 138 1216 OutpUt A STS AA EA EAE E E renee EEEO ide AON eatin 139 117 Outputs TeSta cit eiacecssshuditccavss cokes cesect usecase aa aE A davon E ae AAE vost waved ua A a a l 140 1 18 Output5 Test Only for small patterns SPS E 1507 middle patterns SPS F 2516 3020 141 1 19 Output5 Test Only for large patterns SPS E 5050 8050 00 eecesecseeseeseseseseseeeseseeeeeseeees 142 1 20 Output 7 8 Testt Only for small patterns SPS E 1507 middle patterns SPS F 2516 3020 143 21 Output 7 Test Only for large patterns SPS E 5050 8050 143 22 Manual Operation Test of Step Motor XY Jog Test 144 23 Org TOS aii acest nied ead ea E eer Ea E asinine 145 24 Presser Foot amp Clamp Manual Operation Test In case of motor type 146 25 Presser Foot amp Clamp Origin Test In case of the motor type 146 26 SUMP TeSt inner aiaa aa 147 27 Motor Type TeSt vveccccccsnieescecessntnecsceceusatneesesccnsasinesescousisavesesccusnbasesesccebibesesesdonsisasenescoesaviye 147 1 28 Communication Test between the Main Shaft Board and the CPU IO Board Async Te St ceeeeeees 148 9 EMERGENCY RECOVERY csccccssescssesesseseseeseeeseeesaeeesaeneseesaesenaenenaesesaenessenessenessensesenaeeens 149 1 Em
185. ut could not call design data in CPU memory and store 015 PTRN WRITE NO XXX USB 0 Memory 1 SPS E SERIES NOR_SEW ne SP 2790 le Ready LED PC 0398 Se 7 2 mO DOAA me Se 4 5 6D z l L ic Write Key TARP S o enter j l SunStar 111 112 6 4 Pattern Information Displaying Function A Insert floppy diskette containing the pattern to use pattern information displaying function Press MODHE key After moving to QQ Proevam menu by using GiRSCLION key lVi press ENBERE key At this time the upper feed plate comes down and moves to the original point After pressing BED key input the pattern number to display pattern information by using digit key and read in the pattern by pressing ENTER Eikey For example input 0 0 1 to read the pattern number 001 After pressing ODE key if you know the function number related to pattern programming input three figure digit number 017 and if you do not know the number press ENTER Es key Then after moving to WINADI by using Micon key A W press ENTER key The meaning of information being displayed on the screen is as follows INO Patter number XS XGeRSION FEAUCTION rate of RPN direction m Erene rate of M direction SP Maximum sewing speed IRV Whether to use a venar ae NONE not use YES use BT Total number of actually sewed pirenes
186. ut the three digit numbers if you know the pattern programming related function code but if you don t know it press BNTERE key and move to 001 SEC __ ORG by using ir etion keys A W then press ENTEREkey again After pressing JUMP key move to one random coordinates that passes through circle for example X 0010 00 Y 0000 00 then press PNT SET key By pressing AXE key the feed plate moves according to the operated data after operating the pattern data After pressing CODE key input the three digit numbers if you know the pattern programming related function code but if you don t know it press ENTER key and move to 010 Circle by using direction keys A V then press ENTER sS key again By using digit keys input the stitch width and press ENTER Ekey For example if you set up the stitch width as 3mm input 0 3 0 By using iv ctionh keys move to the second random coordinates that passes through circle for example X 0030 00 Y 0020 00 then press PNT SET key Likewise move to the third coordinates that passes through circle for example X 0050 00 Y 0000 00 then press PNT SET key At this time the number on screen increases whenever you press PNT SET key lt Function Code gt 001 SEC ORG 002 PAUSE 003 EMPTY 004 JUMP X 0010 00 Y 0000 00 N 001 JUMP NONE X 0010 0
187. utput2 Pneumatic output cable 2 PS 27 CN40 OP UNIT signal connection OP Unit connection cable 28 CN41 Pneumatic signal output Pneumatic output cable 1 PS 29 CN42 External sensor input 1 External sensor mid connection cable 30 CN43 X Y shaft sensor input X Y P shaft adjacent sensor mid connection cable A When CN1 is connected to F3 PU the OP does not develop error or show abnormal motion 21 22 4 4 Composition of AMP box Only for large patterns SPS E 5050 8050 A Danger Do not start sewing while the AMP box cover is open Otherwise there is a risk of electric shock Before cleaning or repairing the AMP box make sure to cut off the power supply and check if the disconnect switch and the power switch are off After power off wait for 10 minutes until the machine is fully discharged of electricity When the machine repair is needed please contact the designated A S service engineers only who have completed certain training from the company 4 4 1 Composition of power input section A This is a diagram of the power input section on the front side of the AMP box User s power input for AC220V use only cc ee AMP BOX CA002254 4 8 CA002259 43 CA002262 7 Number Item Usage Main power switch This is a main power switch for the sewing machine f This disconnects power supply to the sewing machine when over voltage or low Disconnect switch voltage powe
188. want to finish LCD test press HSC key If you want to finish test menu press ESC key Back to the initial screen by pressing ESC key lt Main Menu gt gt Machine Test Pattern List EMB Call nO Ue A lt lt Test Menu gt gt 5 LCD Test 6 Keyboard Test 7 Input0 Test lt lt lt LCD Test gt gt gt 3333322222 1 7 Keyboard Test It is to test if key work properly If you press a key value of the relevant key appears on the screen 1 8 Press MODE key After moving to 4 Machine Test by using direction keys 4 V press ENTER key After moving to 6 Keyboard Test by using direction keys A YV press ENTER G key If you press a key value of the relevant key appears on the screen If you want to finish keyboard test press ESC key If you want to finish test menu press ESC key Back to the general sewing mode by pressing ESC key Input O Test It is to test if each sensor input signal works properly connector from control box Press MODE key After moving to 4 Machine Test by using direction keys A Y press ENTE REdkey After moving to 7 Input 0 Test by using irection keys A V press ENTER key SunStar lt Main Menu gt gt Machine Test Pattern List EMB Call oO Ul BA lt lt Test Menu gt gt 6 Keyboard Test
189. ween P5 and P6 UNDER distance between two lines except the ZigZag part distance between P2 and P9 P3 and P8 P4 and P7 Explanation WIDTH ZigZga width of stitches PITCH ZigZag stitch gap DIR ZigZag generating design Default 2 Enter coordinates of each points pressing PNT SET key at the point of P2 P5 by using the direction key When press the EXE key complete the pattern data and then move to the starting point At this moment TRIM code is inserted automatically lt lt Function Code gt gt CODE No 081 081 POCKET WIDTH 030 0 1mm OFSET 100 0 1mm UNDER 100 0 1mm 019 LINE ZIG WIDTH 030 0 1mm PITCH 010 0 1mm DIR 2 0 3 081 POCKET X 2430A 0066A N 004 K 9 2 Pocket Design Data General Generating Function Explanation OFFSet gt e OFFSet gt e 1 Choose the Program Mode 2 Move P1 position using direction key after press the JUMP key Then press PNT SET key 3 When press the EXE key complete the pattern data and then the push plate is moved according to the operated date 4 After pressing CODE key enter three digit number if you know pattern programming related function number If not press ENTER key and select 007 LINE using direction key AW then press ENTER key lt lt Main Menu gt gt 2 Program lt 3 Bobbin Wind 4 Machine Test ORIGIN NONE X 00000A N 0000
190. wever to automatically call designs USB flash drive and Flash Memory shall contain designs from 001 to 007 To use this function several parameter settings are required The following is how to conduct the parameter settings A Press the MODE key on the initial screen and select Parameter Set on the main menu to set parameters for the auto call function The parameter items applied are as follows 098 Auto Call Sets the design auto call 099 Auto Ready Sets the auto sewing ready function after calling designs 100 Attach Set Sets whether Sewing Start Clamp and Enter key are used or not 101 AutoCall TM Sets the input sensor lapse time upon design auto call Select 098 Auto Call Move the cursor to Enable and press the Enter key Use 101 AUTO CALL TM to set input sensor delay time upon design auto call The unit of change is 100 ms The default value is 10 and it means 1 second lapse time This time lapse is designed to ensure accurate sensing When it is returned to the initial sewing mode it can be checked that NOR SEW was changed to AUTOCALL If the user utilizes the connected external input sensors designs can be automatically called Note When using the Auto Call function if the user uses the pedal and the enter key manually as if in the regular sewing mode NOR_SEW the motion of the pedal and enter key might be slightly slow w NBP A Main Menu g
191. wn meee DK em se I 93 ILD a 4 5 OD eee bal g ee EXECUTE KEY AJ lei fo ome BJ f SunStar G To cancel this function press EXCUTE K on the OP Box This is the message you can see on the OP Box screen Sewing is ready a f OK After the function is cancelled the sewing machine can be operated again H Sewing can be started by pressing the Pedal Start Switch NO 003 NOR SEW XS 100 YS 100 SP 2000 BC 100 PC 0000 I Press PRIM key to input the trimming code Then 000 TRIM appears on the screen for a little while and you can see the screen like a figure on the right side If you press FORW and BACK keys to progress and reverse 1 stitch you can confirm the real shape to be sewn Whenever you once press the keys you can see the operating form and coordinates at that time If you want to perform test sewing goes to the next step directly If you press continuously it moves to the start or to the end of pattern data consecutively Press PEST key The upper feed plate comes to ascend and moves to origin then goes up After that READY LED lights up Press SPEED key and adjust the speed properly Then if you step on the pedal switch on the right side the upper feed plate comes to descend and if you step on the pedal switch on the left side the machine starts test sewing If the test sewing is finished the upper feed plate moves to origin or sewing start point and comes to as
192. y pressing WRITE key 015 PTRN WRITE NO 009 3 9 Symmetrical Shape Creating Function of Pattern Make three types of symmetrical shapes for optional point in X and Y axes X Axis Symmetry Y Axis Symmetry Optional Point Symmetry A Insert USB flash drive containing the pattern to create symmetrical shape B Press MODE key C After moving to 2 Program menu by using ORIGIN direction key A press ENTERE key At this X 0000 00A N 00000 time the upper feed plate comes down and moves to the original point Y 0000 00A Function Code D After pressing READ key input the pattern 014 PTRN READ number to create symmetrical shape by using 001 digit key and read in the pattern by pressing NO 3 ENTER key For example input 0 0 1 to read the pattern number 001 E Go to pattern data start location by using CURVE FORW and BACK key X 0006 00A N 00005 Reference You may place the needle location to create symmetrical shape in X and Y axes at the optional needle 0005 90A location to sew However SYmMe iryebyeiheyoptionalspoint Function Code becomes symmetric on the basis of the end point of sewing data and so you should place needle location at the end point of sewing data SunStar F After pressing CODE key if you know the lt Function Code gt function number related to
193. you can see the screen like a figure on the System Parameter right side When a parameter initialization is Initializing finished previous screen appears D Press ESC key to back to the general sewing No 000 NOR SEW ONG XS 100 YS 100 SP 1500 BC 000 PC 0000 x Even after initialization some parameter values are maintained as the last set values 6 7 System Program Update It is used for the system program that handles electrically controlled pattern sewing machine to be updated Only professional A S A Insert the USB which contains the system program to be updated After pressing IMODE key press ENTER key x Caution If READY LED turns on or upper feed plate is under some keys are not available It happened operate the keys after lifting the upper feed plate or pressing ENTER keys Move to 2U5SySMUpadate by using Gifection keys 4 VY then press ENTEREskey You can see the screen like a figure on the right side When any key is entered system program is read from USB and updated During the update READ Y LED blinks Caution Do not take out USB or turn the power off during USB update or while USB is being read When update is finished you can see the screen like a figure on the right side By rebooting after turning off the power the update on the system program is completed engineers allow to operate it

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