MILLER GyroMixer User Manual
Contents
1. FER mi Fluid Management 40 PARTS PART NO DESCRIPTION NO REQ A 17268 SEALED BEARING 35MM ID 2 B 18354 SWIVEL CASTER 4 C 18387 STAINLESS STEEL FRONT SHELF 1 D 18400 ANTI ROTATION ASSEMBLY 1 E 18441 PRIMARY AXIS SHAFT 1 F 18443 MAIN DRIVE POLY V PULLEY 19 DIAMETER 1 G 18452 STATIONARY PULLEY 1 H 16077 WASHER 3 8 ID X 1 OD 6 FOR STATIONARY PULLEY MOUNTING SCREWS 17279 MAIN DRIVE PULLEV WASHER 1 J 18480 FRONT PANEL 1 K 21515 LEVELING FOOT ASSEMBLY 4 L 4000096 NUT HEX 1 4 20 WITH NYLON PATCH 4 ANTI ROTATION ASSEMBLY AND TIMER MOUNTING SCREW AVAILABLE ONLY IN PACKAGE OF TWELVE PART 54000438 4000370 SCREW HEX HEAD 5 16 18 3 4 WITH NYLON PATCH 17 ONE MAIN DRIVE POLY V PULLEV MOUNTING SCREW AND SIXTEEN SWIVEL CASTER MOUNTING SCREWS N 4000126 NUT HEX 5 16 18 WITH NYLON PATCH 6 FOR STATIONARY PULLEY MOUNTING SCREWS AVAILABLE ONLY IN PACKAGE OF TWELVE PART 54000441 O F0100A4P12 SCREW BUTTON HEAD CAP 1 4 20 X 3 4 SOCKET WITH NYLON PATCH 1 FRONT PANEL AND SHELF MOUNTING SCREWS P 0106 5 44 SCREW SOCKET HEAD 5 16 18 X 2 3 4 6 STATIONA2. 28708 200 240 V 60 Hz 5 5 4 6 Amps 28709 100 120 V 60 Hz 12 10 1 Amps Standard Models 28988 28989 110 V 60 Hz 11 0 9 4 Amps 30099 220 V 60 Hz 5 5 4 8 Amps 28987 220 V 50 Hz 6 5 5 7 Amps Motor 1 HP 1425 1725 RPM 50 60 Hz Fluid Management INTRODUCTION EQUIPMENT MAINTENANCE LOG RECORD MODEL NUMBER HERE RECORD SERIAL NUMBER HERE SERVICE DESCRIPTION amp PARTS REPLACED SERVICED DATE STATE IF UNDER WARRANTY BY GyroMixer Operation amp Maintenance Manual 5 INTRODUCTION SPARE PARIS ORDER Fluid Management Parts Order Form Photocopy and use this form to Mail or fax orders to Fluid Management A unit of IDEX Phone 1 800 462 2466 1023 Wheeling Road Fax 1 847 537 5530 Wheeling IL 60090 Sold Ship Purchase Order Number Ship Via lcollect prepaid raxable Exempt Fax copy of exemption certificate QUANTITV PART DESCRIPTION UNIT NUMBER PRICE 5 5 5 5 5 5 5 5 5 5 5 Comments Signature Date 6 Fluid Management UNPACKING DIRECTIONS UNPACKING INSPECT FOR DAMAGE DIRECTIONS Inspect the shipping carton for damages If any damage is found notify the carrier at once and arrange for an inspection in order to claim recoverv Note Claims for damage must be made by the consignee you The carrier assumes full responsibilitv upon acceptan
3. 44 Fluid Management PARTS PART NO DESCRIPTION NO REQ A 18306 START SWITCH SPRING PIN 1 18325 DOOR LOCKING BRACKET 1 C 21518 START SWITCH HANDLE ASSEMBLY 1 D 18365 DOOR LOCK MOUNTING BLOCK 11 E 18393 START HANDLE MOUNTING BLOCK 1 20445 START HANDLE SPRING 1 G 20813 DOOR LOCKING LINKAGE 1 H F010308 SCREW HH 1 4 20 1 5 LG LOCKING SERRATED 4 GyroMixer Operation amp Maintenance Manual 45 PARTS CABINET amp ELECTRIC COMPONENTS NOT SHOWN PART NO DESCRIPTION NO REQ 18305 START SWITCH SPRING MOUNTING BRACKET PIN 1 18365 DOOR LOCK MOUNTING BRACKET 1 18393 START HANDLE MOUNTING BLOCK 1 19333 TIMER RELAY AND CONTROL MOUNTING BRACKET EXPLOSION PROOF 1 19334 TIMER MOUNTING BRACKET 1 EXPLOSION PROOF GYROMIXER ONLY 19340 CABINET ASSEMBLY 1 EXPLOSION PROOF GYROMIXER ONLY 19347 POTENTIOMETER 2 0 MEGOHM 1 EXPLOSION PROOF GYROMIXER ONLY 19351 SOLID STATE INTERVAL TIMER EXPLOSION PROOF 200 240V 1 NOTE THE INTERVAL TIMER MUST BE INSTALLED IN AN EXPLOSION PROOF BOX ON THE EXPLOSION PROOF MIXER 19354 DOUBLE GANG EXPLOSION PROOF BOX 1 EXPLOSION PROOF GYROMIXER ONLY 19355 EMERGENCY STOP SWITCH 1 EXPLOSION PROOF GYROMIXER ONLY 19356 MOMENTARY START SWITCH 1 EXPLOSION PROOF GYROMIXER ONLY 20804 CABINET WIRING HARNESS 200 240V 1 EXPLOSION PROOF GYROMIXER ONLY 20806 EXPLOSION PROOF CONDUIT BOX 1 EXPLOSION PROOF GYROMIXER ONLY 20812 DOOR STOP BRACKET
4. Table 2 Electrical Schematic 32 Fluid Management PARTS PARTS This section is designed to assist you in performing service functions and identifying parts All repairs must be performed by qualified service personnel TERMS Unless prior arrangements have been made parts will be shipped UPS All prices are F O B Wheeling Illinois and are subject to change without notice In all correspondence or phone orders for parts please state model number and serial number of the equipment RETURNS No parts are to be returned without prior authorization A Returned Goods Authorization number is required WARRANTY SERVICE Defective parts are replaced under warranty for a period of two years Labor on major components is covered for a period of one year The procedure is as follows Call the Customer Service department at 1 800 462 2466 Have the serial number and model number ready Ifthe problem can be handled over the phone an RGA Return Goods Authorization number will be assigned You must return defective parts to avoid billing NON WARRANTY SERVICE Call the Customer Service department at 1 800 462 2466 Have the model number ready GyroMixer Operation amp Maintenance Manual 33 PARTS Fluid Management 34 PARTS PART NO DESCRIPTION NO REQ A 18307 BACK PANEL 1 B F29082 01 DIGITIAL TIMER PANEL 1 C 20811 SCREW PAN HEAD WITH EXTERNAL LOCK WASHER 6 10
5. Fluid Management MILLER GyroMixer Operation amp Instruction Manual Part No 4708000 Rev H 10 30 09 EM 2009 Fluid Management as published work all rights reserved Under the copyright laws this material may not be copied in whole or in part without the written consent of Fluid Management Vour rights to the software are governed bv the accompanving software license agreement Use of Fluid Management trademarks service marks or logos for commercial purposes without the prior written consent of Fluid Management may constitute trademark infringement and unfair competition in violation of federal and state laws Fluid Management FMDirect ColorPro DVX Harbil Blendorama Accutinter Duraflow Fast amp Fluid Management GyroFlex GyroMixer Infina MicroTint TintMaster V1 and VR1 are trademarks of Fluid Management registered in the U S and or other countries FAST FLINN MANAGEMENT Every effort has been made to ensure that the information in this guide is accurate Fluid Management is not responsible for printing or clerical errors Fluid Management 1023 Wheeling Road Wheeling Illinois 60090 5776 USA 800 462 2466 http www fluidman com Published in the United States Mention of third partv products is for informational purposes only and constitutes neither an endorsement nor a recommendation Fluid Management assumes no responsibility with regard to the performance or use of thes
6. Verifv that the power is connected to the mixer Open the mixer s sliding door Slide a container into the groove on the table Note Rotate the clamp handle counter clockwise first to open the clamp arms Rotate the bail shield over the container bail Remove the shield for containers smaller than one gallon Note Failure to properly position the bail shield on containers larger than one gallon may damage the mixer With both hands turn the knobs on the crank handle clockwise until snug Continue turning until the crank handle suddenly slips Close the sliding door Set the timer Not required for Explosion Proof model Note Make sure that the emergency stop switch is in the on pulled out position This can be done by turning the knob counter clockwise Move the power lever to the ON position The unit should cycle automatically with minimum vibration If vibration of the cabinet occurs immediately depress the emergency stop switch Note Vibrations may occur because the unit is not properly leveled Try rocking the unit to make sure that all four feet are solidly contacting the floor Readjust the feet 1f necessary After the feet have been adjusted reset the emergency stop switch and continue When the test is complete move the power lever to the OFF position Open the sliding door Rotate the mechanism to an upright locking position Use the knob marked open to turn the crank handle in the direction of the
7. 1 2 SOCKET WITH NYLON 6 PATCH GyroMixer Operation amp Maintenance Manual 57 FLUID MANAGEMENT PAINT EQUIPMENT LIMITED WARRANTY FLUID WARRANTY COVERAGE MANAGEMENT Fluid Management Inc Fluid Management warrants all Fluid Management PAINT Accutinters Manual Paint Dispensers and Paint Mixers Shakers Paint Equipment to be free of defects in material and workmanship during normal EQUIPMENT operation use and service for a period of two years from the date of shipment by LIMITED Fluid Management WARRANTY The first year of the warranty period covers parts and labor If any Paint Equipment fails during normal operation use and service during the first year of the warranty period due to a defect in material or workmanship Fluid Management will repair the defective Paint Equipment and replace any defective parts at no charge to the Customer The warranty repairs and defective parts replacement will be carried out by Fluid Management or one of its Authorized Service Representatives The second year of the warranty period covers parts only If any Paint Equipment fails during normal operation use and service during the first year of the warranty period due to a defect in material or workmanship Fluid Management will provide Customer with a replacement for any defective parts at no charge to the Customer Customer will be responsible for all labor The above warranty and obligations are subject to the WARRANTY CONDITI
8. GyroMixer Operation amp Maintenance Manual 9 SETTING UP THE MIXER Caution Under no circumstances should you modifv the plug if it does not fit the outlet Check with a A qualified electrician or serviceman if you are not sure how to ground this unit Supply Current The table Minimum Wire Gauge below shows the recommended wire size for home run lengths NOTE The smaller the gauge number the heavier the wire The following chart is the wire gauge size required for the distance from the circuit box to the grounded receptacle for up to 15 amperes at 115V 60 Hz Smaller gauge wire than shown on the table could result in a voltage drop that can effect the operation of your unit Distance feet Gauge Size 220V Gauge Size 115V Table 1 Minimum Wire Gauge Extension Cords Extension cords for 220 VAC models are not recommended If an extension cord is to be used it should not be combined with others Use only a 3 wire extension cord that has a 3 pole grounding plug Power should be provided by a 3 pole receptacle that will accept the plug on the product Make sure that your extension cord is in good condition It must have 14 AWG conductors up to 25 feet long An extension cord no longer than 50 feet is permissible provided it has conductors of at least f 12 AWG It must be heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage re
9. IDLER SHAFT BALL BEARING R8ZZ 5 ID X 1 125 OD PULLEY HUB ASSEMBLY INCLUDES ROLL PINS HUB PULLEY AND LOWER ARM RETAINING RING EXTERNAL 1 RETAINING RING EXTERNAL 1 5 RETAINING RING INTERNAL 80MM SCREW 1 4 20 LOWER STATIONARY ARM ASSEMBLY INCLUDES BEARINGS AND HUB LOWER STATIONARY ARM NO REQ GyroMixer Operation amp Maintenance Manual 51 PARTS Rotary Assembly F _ a PR ww li n an eg II L J PS 52 Fluid Management PARTS PART NO DESCRIPTION NO REQ A 01113 SCREW 8 32 X 3 8 4 18310 UPPER MOVING ARM ASSEMBLY INCLUDES BUSHINGS SCREWS 1 MOVING ARM amp UPPER TABLE e 18322 YOKE 1 D 18323 ROD GUIDE 2 E 18324 LEAD SCREW 2 F 18330 LOWER MOVING ARM ASSEMBLY INCLUDES BUSHINGS SCREWS 1 LOWER MOVING ARM amp TABLE G 18341 PLANE BUSHING 1 2 X 5 8 OD X 5 16 1 18342 COMPRESION SPRING 0 6 OD X 1 4 22876 1 J 22875 NUT SLOTTED 1 K 18340 CLAMP HANDLE ASSEMBLY 1 L 18390 LOWER STATIONARY ARM ASSEMBLY 1 M 18420 UPPER STATIONARY CLAMPING GEAR ARM ASSEMBLY INCLUDES 1 BEARINGS BUSHINGS CLAMPING PRESSURE PLATES GEAR ARM ASSEMBLY amp GEARS N 18422 GEAR ARM COVER 1 18430 TORSION SPRING NOT SHOWN 1 O 25279 RATCHET CLAMP LOCKING 1 18447 THRUST BUSHING 1 2 X 1 OD 3 Q 18459 PLUG POLYETHYLENE 2 1 21525 LOWER MOVING ARM ASSEMBLY INCLUDES BEARINGS AND HUB 1 NOT SHOWN 21526 CLAMP HANDLE ASSEMBLY INCLUDES BUSHINGS AND DOW
10. REQ A 18301 LEAD SCREW CAP 2 B 18302 KEY 48 GEAR 1 8 X 1 8 X 1 4 2 18311 FEMALE CLAMPING PRESSURE PLATE NOT SHOWN 1 C 18319 NYLON SPACER 3 8 X 3 4 X 1 8 4 D 18343 CLAMPING HANDLE PIN 1 18398 BRASS 72 TOOTH GEAR NOT SHOWN 2 EXPLOSION PROOF GYROMIXER ONLY E 18399 STEEL 48 TOOTH GEAR 2 18427 THRUST BUSHING 3 8 ID X 3 4 OD 4 18428 FLANGE BUSHING 3 8 ID X 1 2 OD 5 16 NOT SHOWN 18429 FLANGE BEARING 1 2 ID X 5 18 OD X 1 2 1 H 18447 THRUST BUSHING 1 2 ID X 1 OD 2 18451 BRASS 48 TOOTH GEAR NOT SHOWN 2 EXPLOSION PROOF GYROMIXER ONLY 20454 RADIAL BALL BEARING 1 2 X 1 1 8 NOT SHOWN 2 21530 GEAR ARM ASSEMBLY INCLUDES DOWEL PINS 1 21531 UPPER STATIONARY GEAR ARM ASSEMBLY COMPLETE INCLUDES BEARINGS BUSHINGS CLAMPING PRESSURE PLATES GEAT ARM ASSEMBLY AND GEARS NOT SHOWN STANDARD GYROMIXER 21532 UPPER STATIONARY GEAR ARM ASSEMBLY COMPLETE INCLUDES BEARINGS BUSHINGS CLAMPING PRESSURE PLATES GEAT ARM ASSEMBLY AND GEARS NOT SHOWN EXPLOSION PROOF GYROMIXER ONLY J 21533 STEEL 72 TOOTH CENTER GEAR WITH TAPPED HOLES 1 INCLUDES BUSHINGS K 21534 STEEL 72 TOOTH GEAR WITH BUSHING 2 4 TWO FOR EXPLOSION PROOF FOUR FOR STANDARD 21535 MALE CLAMPING PRESSURE PLATE ASSEMBLY INCLUDES 1 BUSHINGS NOT SHOWN STANDARD GYROMIXER 21536 MALE CLAMPING PRESSURE PLATE ASSEMBLY INCLUDES 1 BUSHINGS NOT SHOWN EXPLOSION PROOF GYROMIXER ONLY L F0024A3B08 SCREW FLANGE HEAD CAP 10 32 X
11. arrow until the container is free If necessary rotate the bail shield away from the bail and remove the container 12 Fluid Management OPERATIONS OPERATIONS Before operating the paint mixer carefully read the Warnings and Cautions in the Safety section and on the mixer then follow these steps OPERATING THE MIXER 1 2 Open the mixer s sliding door Slide a container into the groove on the table Rotate the clamp handle counter clockwise to open the clamp arms Position the bail shield over the container bail by rotating the upper plate The bail shield must be removed for containers smaller than 7 1 4 high Note In situations involving frequent mixing of large and small less then l gallon containers a special elastic cord is supplied to fasten the bail to the can CAUTION Failure to properiv position the bail shield on containers larger than one gallon mav damage N the mixer It is normal for the bail to move freely behind the shield With both hands turn the knobs on the crank handle clockwise until snug Continue turning until the crank handle suddeniv slips Close the sliding door Set the timer Not required for Explosion Proof model Make sure that the emergencv stop switch is in the on position pulled out This can be done by turning the knob counter clockwise EXPLOSION PROOF MODEL The timer is set to 1 1 2 minutes at the factorv before shipment See the Service Sect
12. defective Fluid Management may use reconditioned parts for warranty repairs and parts replacement Warranty repairs and part replacement do not extend the warranty period for Paint Equipment and repaired Paint Equipment and replacement parts are warranted only for the remainder of the original warranty period Any repair or replacement requested as a warranty repair or replacement that is not covered by Fluid Management s warranty will be billed to Customer as non warranty repair or replacement on a time and materials basis Fluid Management s warranty transfers to the new owner with transfer of ownership Paint Equipment It is the responsibility of new owner to notify Fluid Management at 1 800 462 2466 of the transfer of ownership of Paint Equipment Transfer of ownership does not extend the warranty period Fluid Management s warranty does not cover extend or apply to or include Computer or computer related equipment such as laptops monitors and printers and other third party equipment supplied with Paint Equipment In the case of computer and computer related equipment such as laptops monitors or printer and other third party equipment any warranty is limited to a pass through to Customer of any warranty received from the equipment manufacture and is subject to whatever terms conditions and limitations are imposed by the equipment manufacturer e Third party software In the case of third party software any warranty is l
13. have the bail properly secured to prevent possible damage to the equipment As an option to using the bail shield an elastic cord can be used to achieve this purpose Fluid Management INTRODUCTION INTRODUCTION PRODUCT DESCRIPTION The Miller GvroMixer is a versatile automatic paint mixer designed for safety reliability and ease of use Its features are as follows Improved mixing Gyroscopic mixing at a 2 1 ratio thoroughly blends the toughest colorants Robust design Handles up to 125 pound 56 7 kg solid load Easy to service Most service and repair procedures can be performed by opening the door removing the back panel or the top cover Simple to move and operate Casters on the bottom of the mixer allow it to be moved into operating position Safe to operate The mixer offers improved safety features Universal can sizes Handles the requirements of paint manufacturers around the world Easy to load A roller in the front of the table assists in loading the container A groove in the table keeps the container centered and in the proper position SPECIFICATIONS Height 39 5 100 3 cm Width 32 83 8 cm Depth 28 71 0 cm with removable shelf 26 66 0 cm without shelf Shipping Weight 400 Ib 181 kg CONTAINER DIMENSIONS Accepts can heights from 3 5 with bail shield removed to 16 GyroMixer Operation amp Maintenance Manual 3 INTRODUCTION ELECTRICAL SUPPLY Explosion Proof Model
14. mixer for 60 seconds to check the belt tension Note Ifnecessary unplug the mixer and adjust the tension This is also the time to adjust the motor drive pulley if required Reassemble the top cover and the rear access panel Plug in the mixer GyroMixer Operation amp Maintenance Manual 29 ELECTRICAL ELECTRICAL REPLACING THE TIMER 1 Unplug the mixer 2 Remove the rear access panel and the electrical cover plate 3 Locate the timer module 4 From the back of the mixer perform the following steps Make a wiring diagram or label the wires e Disconnect all wire connections at the timer The timer is secured to a screw on the back panel with one 1 nut Use a socket wrench to remove the nut M Place the new timer on the screw and hand tighten the nut Do not over tighten Reattach the new timer to the connecting wires according to your diagram or labels 5 Verifv that all connections fit tightly Repair any loose connections by crimping or replacing the loose ones 6 Reinstall the electrical cover plate and rear access panel 7 Plugin the electrical cord and verify that the mixer operates properly Make adjustments if necessary REPLACING THE POWER RELAY 1 Unplug the mixer 2 Remove the rear access panel and the electrical cover plate 3 Locate the power relay 4 From the back of the mixer perform the following steps Make a wiring diagram or label the wires Disconnect all
15. screws while the switch is in this position Replace the top cover and rear access panel Tighten the screws Restore the power REPLACING THE ROLLER 1 2 Unplug the mixer Open the sliding door Remove the screw on each end of the roller bracket Use a needle nose pliers to hold the plastic bushing while removing the Phillips screw Remove and discard the old roller Place the plastic bushings in the ends of the new roller Place the roller on the roller bracket Using the needle nose pliers to keep the plastic bushing from rotating tighten the screws on the roller bracket Close the sliding door Restore power to the mixer INSTALLING THE UPPER TABLE PAD 1 2 Unplug the electrical cord Raise the sliding door Turn the rotating assembly upside down Use a scraper to loosen the pad around the edges Pull off the old pad 24 Fluid Management SERVICE 6 Using mineral spirits or similar non flammable liquid remove the old adhesive residue left on the table 7 Remove the adhesive paper on the back of the new pad 8 Carefullv aligning the new pad attach the pad to the upper table Apply pressure from the center outward and over the entire surface of the pad until it is secure 9 Close the sliding door 10 Restore power to the mixer REPLACING THE SLIDING DOOR 1 Unplug the mixer 2 Remove the rear access panel 3 Remove the top cover TOP COVER Nr T
16. six 6 wire connections at the power relay The power relay is secured to two 2 screws on the back panel with two 2 nuts Use a socket wrench to remove the nuts Place the new power relay on the screws and hand tighten the nuts Do not over tighten Reattach the six 6 connecting wires according to your diagram or labels 30 Fluid Management ELECTRICAL 5 Verify that all connections fit tightly Repair any loose connections by crimping or replacing the loose ones 6 Reinstall the electrical cover plate and the rear access panel 7 Plugin the electrical cord and verify that the mixer operates properly Make adjustments if necessary ELECTRICAL DRAWINGS Ki m 51 52 4 6 2 1 L1 de 4 45 CYCLE SN A B c D 1 COUNTER MJ EMERGENCY START il 12 STOP SWITCH 0 3 GND 7 ELECTRICAL SCHEMATIC 100 120V 50 60Hz NOTE THE CONNECTIONS SHOWN FOR S1 amp 52 ARE LABELS ONLY REFER TO TABLE FOR CORRESPONDING CONNECTIONS Kr m 51 52 6 8 2 1 1 AD aff 5 lt olo CYCLE AB 1 COUNTER EO EMERGENCY START L2 STOP SWITCH 0 3 _GND 214 2 ELECTRICAL SCHEMATIC 200 240V 50 60Hz Figure 4 Electrical Schematic GvroMixer Operation amp Maintenance Manual 31 ELECTRICAL Switch Terminal Standard Intn l US X Proof X Proof
17. used for a purpose or under conditions that differ from those for which the Paint Equipment was designed or subjected to abnormal use or service or has had its serial number removed or altered Field repair removal reinstallation or other similar tasks not performed by Fluid Management or one of its Authorized Service Representatives Cabinets and structural frames Mistints misfills WARRANTY DISCLAIMERS AND LIABILITY LIMITATIONS THE ABOVE WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY MADE BY FLUID MANAGEMENT WITH RESPECT TO EQUIPMENT COMPONENTS OR PARTS AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ALL WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ALL OF WHICH OTHER WARRANTIES ARE EXPRESSLY EXCLUDED THE OBLIGATIONS RIGHTS AND REMEDIES SET FORTH ABOVE ARE THE SOLE AND EXCLUSIVE OBLIGATIONS OF AND SOLE AND EXCLUSIVE RIGHTS AND REMEDIES AGAINST FLUID MANAGEMENT WITH RESPECT TO ANY ALLEGED DEFECT OR DEFICIENCY IN ANY EQUIPMENT COMPONENTS OR PARTS UNDER NO CIRCUMSTANCES SHALL FLUID MANAGEMENT OR ANY OF ITS AUTHORIZED SERVICE REPRESENTATIVES HAVE D ANY LIABILITY FOR ANY CLAIM LOSS DAMAGE INJURY LIABILITY OBLIGATION COST OR EXPENSE THAT DIRECTLY OR INDIRECTLY RELATES TO OR ARISES OUT OF THE PERFORMANCE OF ANY SERVICES OR THE USE FAILURE OR MALFUNCTION OF ANY EQUIPMENT COMPONENT OR PART OR ID ANY LIABILITV FOR 60 Fluid Management FLUID MAN
18. wires Brown 1 1 and blue 12 wires which are secured with wire nuts Ground wire held with in place with a green screw Inside the conduit box remove the nut securing the tubing connector to the conduit box and separate the connector from the conduit box Holding the motor securelv remove the four 4 screws holding the motor to the motor mounting bracket Save the screws Discard the motor For reassemblv purposes measure the position of the motor drive pullev before removing it from the driveshaft measure from the face of the motor to the edge of the pulley Note key should be flush with the shaft Loosen the motor drive pulley set screw and remove the pulley Save the circular push on retaining ring for reassembly Set the pulley aside for later use Discard the old motor GyroMixer Operation amp Maintenance Manual 27 SERVICE REASSEMBLING THE MOTOR 1 2 10 Remove the kev taped to the side of the new motor Slide the motor drive pullev onto the shaft and into the same position measured during removal in Step 9 REMOVING THE MOTOR Place the key inside the keyway in the motor drive pullev and tighten the set screw The kev should be seated in the driveshaft kevwav It should be positioned in the same wav as on the old motor as noted in Step 9 REMOVING THE MOTOR Push the circular retaining ring into the motor pullev Viewing the shaft end of the motor confirm that the rot
19. 1 20813 DOOR LOCKING LINKAGE 1 21515 LEVELING FOOT ASSEMBLY 1 21516 COVER ASSEMBLY 1 STANDARD GYROMIXER 46 Fluid Management PARTS 21517 21518 21519 21521 4980026 26052 5108219 5608300 4000370 0103408 COVER ASSEMBLY EXPLOSION PROOF GYROMIXER ONLY START SWITCH HANDLE ASSEMBLY INCLUDES DOWEL PIN AND ROLLER STATIONARY PULLEY ASSEMBLY INCLUDES BEARINGS AND PRIMARY AXIS SHAFT DOOR LOCK MOUNTING ASSEMBLY DECAL WARNING NOTICE EXPLOSION PROOF GYROMIXER ONLY ON OFF EMERGENCY STOP SWITCH MECHANISM STANDARD GYROMIXER BULB HOLDER AND START SWITCH MECHANISM STANDARD GYROMIXER HIGH VOLTAGE POWER RELAY EXPLOSION PROOF NOTE THE HIGH VOLTAGE POWER RELAY IS USED ON 200 240 VOLT EXPLOSION PROOF CREW HEX HEAD 5 16 18 3 4 WITH NYLNO PATCH 1 MAIN DRIVE POLY V PULLEY MOUNTING amp 16 CASTERS SCREW HEX SERRATED FLANGE 1 4 20 X 1 2 WITH NYLON PATCH FOUR COVER ASSEMBLY MOUNTING SCREW AND TWO DOOR STOP BRACKET GvroMixer Operation amp Maintenance Manual 47 PARTS Upper Stationary Arm Assembly ON e f 48 Fluid Management PARTS PART NO DESCRIPTION NO REQ A 17268 BEARING SEALED 35MM 2 B 18312 LOWER MOVING ARM 1 C 18313 UPPER ARM TABLE 1 D 18316 UPPER ARM LEAD SCREW BUSHING 2 E 18317 GUIDE R
20. 24 X 1 2 PHILLIPS BACK PANEL MOUNTING SCREW D 29546 STANDARD COVER ASSEMBLY 4 E 4980024 DECAL CONTROL PANEL 1 STANDARD GYROMIXER F 4980025 DECAL WARNING NOTICE 1 STANDARD GYROMIXER G 4980029 DECAL EMERGENCY STOP SWITCH 1 STANDARD GYROMIXER H 28232 ON OFF EMERGENCY STOP KIT 1 H 26050 EMERGENCY STOP SWITCH ONLY 1 H 26052 EMERGENCY STOP SWITCH MECHANISM ONLY 1 19337 TIMER KNOB NOT SHOWN 1 EXPLOSION PROOF GYROMIXER ONLY 1980026 DECAL WARNING NOTICE NOT SHOWN EXPLOSION PROOF GYROMIXER ONLY 4980067 DECAL CONTROL PANEL NOT SHOWN 1 EXPLOSION PROOF GYROMIXER ONLY GyroMixer Operation amp Maintenance Manual 35 PARTS Fluid Management PARTS PARTNO DESCRIPTION NO REQ A 0113 STAINLESS STEEL THREADED STANDARD SCREW 1 B 18334 SHAFT HEX SOUPLER 11 HEXX4 66LG 1 c 18396 SECONDARY DRIVE V BELT 1 D 18442 POLY V MOTOR PULLEY 1 STANDARD GYROMIXER E 18444 MAIN DRIVE POLY V BELT 820 J 16 1 F 18450 EMERGENCY STOP SWITCH COVER 1 G 18490 CABINET STANDARD MACHINE 1 H 4980029 DECAL E STOP STANDARD GYROMIXER 1 28232 ON OFF EMERGENCY STOP KIT 1 J 5108219 BULB HOLDER AND START SWITCH MECHANISM 1 STANDARD GYROMIXER K 5108330 START PUSH BUTTON GREEN 1 STANDARD GYROMIXER L 21516 STANDARD COVER ASSEMBLY 1 M F0103408 SCREW 1 4 20X1 2 FLANGE 1 19345 POTENTOMETER 1 5 MEGOHM NOT SHOWN 4 EXPLOSION PROOF GYROMIXER ONLY 0116 406 SCREW SET 1 4 20X3 8 SOCKET NOT SHOWN 1 GyroM
21. AGEMENT PAINT EQUIPMENT LIMITED WARRANTY INDIRECT SPECIAL PUNITIVE OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF SALES LOSS OF PROFITS LOSS OF MATERIAL BEING DISPENSED DOWN TIME LOSS OF PRODUCTION LOSS OF CONTRACTS OR DAMAGE TO REPUTATION OR GOOD WILL WHETHER NOT FLUID MANAGEMENT OR ANY OF ITS AUTHORIZED SERVICE REPRESENTATIVES WAS AWARE OF OR ADVISED OF THE POSSIBILITY OF SUCH DAMAGES IN ANY EVENI FLUID MANAGEMENT S TOTAL LIABILITY IN CONNECTION WITH ANY INDIVIDUAL ITEM OF EQUIPMENT SHALL LIMITED TO THE NET PRICE PAID TO FLUID MANAGEMENT FOR SUCH ITEM OF EQUIPMENT Dec 2008 GyroMixer Operation amp Maintenance Manual 61 FLUID MANAGEMENT PAINT EQUIPMENT LIMITED WARRANTY 62 Fluid Management Part No 4708000 Rev 10 30 09 Fluid Management 1023 Wheeling Road Wheeling Illinois 60090 5776 Telephone 847 537 0880 1 800 462 2466 Fax 847 537 5530 www fluidman com
22. L PIN 1 NOT SHOWN 21527 LOCKING LINKAGE KIT INCLUDES DOWEL PIN PAWL SCREWS AND 1 SPRING NOT SHOWN R F0103816 SCREW 1 2 13 X 1 2 S F0103824 SCREW 1 2 13 X 1 1 2 2 F0115A0724 DOWEL PIN 1 2 13 X 1 1 2 NOT SHOWN 2 T F0100A3B08 SCREW 10 24 X 1 2 8 U F01260812062 SPACER 1 2 ID X 3 4 OD X 1 8 6 GyroMixer Operation amp Maintenance Manual 53 PARTS Secondary Idler Pully Assembly Lf lt Re NO 9L 54 Fluid Management PARTS PART NO DESCRIPTION NO REQ A 03163 NUT 3 4 10 HEX 2 B 18453 V IDLER PULLEY WITH BEARINGS 2 C 18454 SECONDARY IDLER MOUNTING BRACKET 118457 SECONDARY IDLER 1 BUSHING D 18457 SECONDARY IDLER BUSHING 4 E 18460 IDLER ASSEMBLY SECONDARY INCLUDES BUSHINGS MOUNTING 1 BRACKET PULLEYS AND SCREWS F 4000227 HEX SCREW 3 8 16 X 1 25 2 GyroMixer Operation amp Maintenance Manual 55 PARTS Upper Stationary Gear Arm Assembly 56 Fluid Management PARTS PART NO DESCRIPTION NO
23. NTENANCE The Miller GyroMixer is designed for simple maintenance For example the motor contains sealed bearings which require no lubrication To ensure safe dependable operation of the paint mixer follow the maintenance schedule detailed below WARNING Alwavs unplug the power cord when performing maintenance procedures DAILY Immediately clean up spills with mild soap and water 3 4 drain pipe is located under the front shelf to aid in cleanup Thoroughly remove soap film with clean lukewarm water DO NOT clean this mixer with flammable solvents WEEKLY Inspect electrical cord for damage or wear Clean scape debris from sliding door track to maintain smooth operation MONTHLY Clean debris from guide rods for the upper and lower moving arms Lubricate the guide rods and lead screws with graphite grease or medium weight oil NO grease or oil should touch the belts or pulleys GyroMixer Operation amp Maintenance Manual 15 MAINTENANCE SEMI ANNUALLY Test the secondary drive V belt tension Adjust if necessary to proper tension approximately 7 Ibs to deflect the belt 1 4 Check the secondary drive V belt for wear or damage Replace if necessary Remove the rear access panel Test the primary drive poly V belt tension Adjust if necessary to proper tension approximately 4 5 Ibs to deflect the belt 3 8 Check the primary drive poly V belt for w
24. OD BUSHING 1 004 X 1 25 X 1 5 2 F 18332 LOWER TABLE 1 G 18333 DRIVE SHAFT 1 H 18336 LOWER ARM LEAD SCREW ASSEMBLY 2 18339 UPPER TABLE PAD NOT SHOWN 2 18438 WASHER 1 47 ID X 3 4 OD 4 J 19317 LOWER ARM ROLLER MOUNTING BRACKET 1 K 20814 BAIL SHIELD 1 21520 UPPER TABLE KIT INCLUDES UPPER TABLE amp UPPER TABLE PAD 1 NOT SHOWN 21522 UPPER MOVING ARM WITH BEARINGS amp TABLE HUB NOT SHOWN 1 21523 UPPER TABLE HUB ASSEMBLY NOT SHOWN 1 L 21524 LOWER TABLE HUB KIT INCLUDES DOWEL PINS HUB AND LOWER TABLE 1 M 4000255 SCREW 5 16 18 X 1 2 SOCKET 4 N 5103153 PLASTIC ROLLER ASSEMBLY INCLUDES BEARINGS TUBE SHAFT 1 AND SCREWS O F01050410 SCREW SHOULDER 1 4 X 5 8 WITH NYLON PATCH 4 P F001101 RETAINING RING 80MM INTERNAL 1 Q F0100A4B12 SCREW BUTTON HEAD CAP 10 24 X 5 3 R F012703 RETAINING RING INTERNAL 5 8 CRESCENT 1 GyroMixer Operation amp Maintenance Manual 49 PARTS Lower Stationary Arm Assembly J x Z XN NZ Z N T 50 Fluid Management PARTS PART NO A 01007 B 03163 C 18334 D 18392 E 18397 F 18456 G 20454 H 21528 00101 J 000904 K 001101 L F0100A4B12 M 21529 M 18391 DESCRIPTION ROLL PIN 3 16 X 1 SS NUT 3 4 10 HEX SHAFT COUPLER 1 HEX SEALED BALL GEARING SECONDARY PULLEY SECONDARY
25. ONS EXCLUSIONS AND LIMITATIONS and the WARRANTY DISCLAIMERS AND LIABILITY LIMITATIONS set forth below WARRANTY CLAIMS Warranty claims must be asserted during the warranty period While Paint Equipment is under warranty no repair or part replacement should be undertaken without first contacting Fluid Management at 800 462 2466 To expedite the process the model and serial numbers of the Paint Equipment should be available at the time of the call WARRANTY CONDITIONS EXCLUSIONS AND LIMITATIONS Fluid Management shall have no liability or obligation under its warranty in connection with any warranty claim asserted or any failure or malfunction occurring after the expiration of the warranty period As a condition to any warranty repair or part replacement Fluid Management shall have the right to first inspect test and evaluate the Paint Equipment and parts that are claimed to be defective Return of Paint Equipment and parts to Fluid Management requires a Return Goods Authorization RGA from Fluid Management and the RGA number must be included with any returned Paint Equipment or part 58 Fluid Management FLUID MANAGEMENT PAINT EQUIPMENT LIMITED WARRANTY Customer shall be required to provide Fluid Management and its Authorized Service Representatives with all information that any of them may request concerning the maintenance operation use service failure or malfunction of Paint Equipment and parts that are claimed to be
26. RACK Figure 2 Door Covers 4 Remove the two 2 screws and door stop from the right track Figure 3 as viewed from back GyroMixer Operation amp Maintenance Manual 25 SERVICE 5 DOOR STOP 10 11 12 13 14 15 16 Close the sliding door TRACK Figure 3 Door Stop Working at the back of the mixer gentiv slide the door out of the two notches in the top of the right and left side door tracks see Figure 3 Set door aside Clean the door tracks Place the new door on a clean flat surface Verticallv applv masking tape to the slats in order to keep the slats in line Feed the replacement sliding door into the two notches on the top right and left side door tracks Gentiv glide the door all the wav down Remove the masking tape Test the operation of the door bv opening and closing Make adjustments as necessarv Mount the door stop back onto the right track with the two 2 screws Reassemble the top cover and rear access panel Restore power to the mixer 26 Fluid Management SERVICE REMOVING THE MOTOR 1 2 10 11 12 Unplug the electrical cord Remove the rear access panel and top cover by removing the screws Loosen but do not remove the idler pulley Remove the belt from the motor pulley Loosen the screw holding the conduit box cover in place Remove the conduit box cover in order to disconnect the following three
27. RY PULLEY MOUNTING SCREWS Q 0104 6 14 SCREW 3 8 16 x 875 BLACK OXIDE WITH PATCH 1 R 18305 START SWITCH SPRING MOUNTING BRACKET EXPLOSION PROOF 1 GYROMIXER ONLY GyroMixer Operation amp Maintenance Manual 41 42 PARTS Fluid Management PARTS PART NO DESCRIPTION NO REQ A 28533 SLATTED FRONT DOOR ASSEMBLY 1 B 18487 IDLER ADJUSTMENT BRACKET 1 C 19437 SCREW HEX HEAD 3 8 16 X 3 1 2 1 IDLER ADJUSTMENT BRACKET MOUNTING SCREW D 20459 MAIN DRIVE IDLER PULLEV1 1 FO103616 SCREW HEX SERRATED FLANGE 3 8 16 X 1 6 TWO IDLER ADJUSTMENT BRACKET MOUNTING SCREW AND FOUR MOTOR MOUNTING SCREWS 20103824 SCREW SERRATED FLANGE 1 2 13 X 1 1 2 1 MAIN IDLER PULLEY MOUNTING SCREW G 29536 SOLENOID ASSEMBLY 120VAC 60 HZ 1 H 26065 INTERLOCK SWITCH ASSEMBLY 1 GyroMixer Operation amp Maintenance Manual 43 PARTS
28. Replace if necessary Check E stop button Replace if necessary Adjust door lock linkage Press the test switch underneath the power relay to close the points Check for loose wire connections Check voltage Replace power relay if defective Timer knob is turned on the power level is in ON position the E stop button is disengaged but mixer does not operate Electrical supply voltage not present Thermal overload protection engaged due to excessive heat in motor Check electrical supply voltage at the wall breaker Correct if necessary Turn off mixer and allow to cool overnight The next day test run the mixer for 60 seconds If the symptom persists replace the motor GyroMixer Operation amp Maintenance Manual 17 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE ACTION Mixer operates but does not mix Belts loose or defective Improper timer setting Check the polv V belt and the V belt Replace if necessarv Extend mixing setting Smaller containers and heavier viscosities require extended mixing times Mixer operates but is noisv Container not securelv clamped in Bail is not retained Belt has fallen off Binding occurring when rotating clamping assembiv Check container Reposition and clamp securelv if necessarv Retail bail Check belt Reposition if necessarv Replace flange bearing in clamping assembiv Mixer operates but vibrates e
29. UBLESHOOTING 54 2 kk kk kk kk kk kK kk kk kk kk kk a kk kk 17 SERVICE ies tase eh nee tek nak ku VE 20 GENERAL INFORMATION 20 REMOVING THE SHEET METAL COVERS 21 REPLACING SERVICING THE SECONDARY DRIVE V BELT 21 REPLACING SERVICING THE PRIMARY DRIVE POLY V BELT 22 ADJUSTING THE CLAMPING FORCE IN THE CLAMP HANDLE 23 ADJUSTING THE DOOR LOCK LINKAGE AND START SWITCH 23 GvroMixer Operation amp Maintenance Manual Table of Contents REPLACING THE ROLLER 24 INSTALLING THE UPPER TABLE PAD 24 REPLACING THE SLIDING DOOR 25 REMOVING THE MOTOR Jk kk kK KK KK KK KK KK K KK KK KK KK IK 27 REASSEMBLING THE MOTOR 28 ELECTRICAL 2556 ee tile 30 REPLACING THE TIMER 30 REPLACING THE POWER RELAY 30 ELECTRICAL DRAWINGS 31 PARTS xL eta aye a 33 FLUID MANAGEMENT PAINT EQUIPMENT LIMITED 58 Fluid Management SAFETY INFORMATION SAFETY INFORMATION MIXER WARNING LABELS You should become familiar with important warning labels which are affixed to the mixer as well as the symbols which appear throughout this manual These warnings have been incl
30. ation of the motor is CW clockwise Refer to the diagram on the side of the motor for a detailed wiring diagram Lift the motor with the wires pointing downward into position and fasten to the motor mounting bracket with the four 4 screws Before completelv tightening the screws manuallv turn the rotating mechanism one full revolution to verifv that the motor does not interfere with the rotating mechanism Note Ifthere is interference move the motor slightly to correct the problem before tightening the screws Connect L1 L2 and ground wires to the motor Refer to the diagram on the side of the motor to verify the motor wiring for clockwise rotation as viewed from the shaft end Reassemble the tubing connector nut onto the conduit box Close the motor cover plate with the screw 28 Fluid Management SERVICE 11 12 13 14 15 16 Perform a motor test Plug in the mixer Turn on the motor and confirm that the rotation of the motor is clockwise as viewed from the shaft end Ifnot refer to the wiring diagram on the side of the motor and correct the rotation setting Note Ifthe diagram does not specify the default is as viewed from the lead end where the power wires are located Unplug the mixer Replace the belt on the motor pulley and set the belt tension Note The tension on the poly V belt will fell looser than a standard V belt Plug in the mixer Test run the
31. ce motor Mixer squeaks at startup but still runs Belts loose Check V belt and polv V belt tension Tighten if necessarv GvroMixer Operation amp Maintenance Manual 19 SERVICE SERVICE GENERAL INFORMATION If you do not feel confident about disassembling the paint mixer or replacing a part DO NOT ATTEMPT THE PROCEDURE Should problems or questions arise contact Customer Service at Fluid Management Carefullv read all of the instructions before vou begin For component identification and location refer to the Parts Section of this manual WARNING ELECTRICAL HAZARD Alwavs shut off the POWER switch and unplug the mixer before servicing CAUTION Wear safety glasses to prevent possible injury Recommended Spare Parts Belts Primary 16 rub poly V belt Part Number 18444 Secondary V belt Part Number 18396 Bail Retainer Part Number 20810 Rubber Pad Part Number 18351 Special Tools Belt tensioning gauge Voltage meter 20 Fluid Management SERVICE REMOVING THE SHEET METAL COVERS 1 2 Unplug the mixer Loosen the six 6 screws on the rear access panel and lift the panel up and off of the screws Set aside the panel Remove the top cover bv removing the two 2 screws which are located under neath the right and left back corners of the mixer cover Save the screws in a cup or jar Open the sliding door Remove the two 2 screws underneath the right and left fr
32. ce of shipment and will not entertain any claims by the consignor Fluid Management REMOVE MIXER FROM SKID 1 2 Place the carton in the area where the mixer will be located Remove the strapping and the cardboard carton stapled to the skid Open the sliding door Remove the two bolts holding mixer to the skid Slide the mixer back until half of the unit is off of the skid Carefully tilt the mixer back until its lower rear edge touches the floor and the skid is free Important Keep the weight of the mixer on its lower rear edge Pull the skid out from under the front of the unit Carefully tilt the mixer forward until all four casters are on the floor UNPACK THE MIXER Caution Do not operate the mixer until the shipping inserts are removed 1 Open the mixer s sliding door Remove the two 2 shipping inserts positioned in the base of the mixer Note The inserts are wedged against the sides of the mixer Record the serial number and model number in the space provided on page 5 See the identification label located on the side of the mixer It is important data when ordering parts or servicing the mixer GvroMixer Operation amp Maintenance Manual 7 SETTING UP THE MIXER SETTING UP INSTALLATION THE MIXER The following instructions are for both the standard and explosion proof models Refer to the boxes for special information on explosion proof installations 1 Move the mixer to its permanent locat
33. djusted as follows Remove the black plastic plug from the center of the clamp handle Using a needle nose pliers remove the cotter pin Tighten the locknut by turning it clockwise one or two revolutions Recheck the clamping force If the container still moves when clamped tighten the nut until the pail does not move when clamped When the clamping force is correct place the cotter pin that was removed in step 4 back into the mechanism Place the plastic plug back into the center of the crank handle Restore power to the mixer ADJUSTING THE DOOR LOCK LINKAGE AND START SWITCH 1 2 Disconnect the power Remove rear access panel Remove the top cover bv removing the screws holding it in place Loosen the two 2 screws between the door lock linkage brackets Loosen the two 2 screws in the start switch mounting bracket Only for explosion proof models Turn the power lever to the ON position With the door locking bracket in a fullv upright position against the rubber stop retighten the two 2 adjustment screws between the door lock linkage brackets GvroMixer Operation amp Maintenance Manual 23 SERVICE CAUTION To avoid breakage do not over actuate the power A 8 9 10 lever After tightening the screws in step 7 and with the power lever still in the ON position slide the start switch bracket toward the front of the mixer until fully depressed by the roller Tighten the
34. e products r Y Fluid Management Customer Service 1 800 462 2466 Table of Contents SAFETY INFORMATION 1 MIXER WARNING 5 1 SAFETY NOTICE INFORMATION 1 WARNINGS AND CAUTIONS 2 5 2 225 gt 54 lt lt 8 kk kk man 3 PRODUCT DESCRIPTION 25 m 3 SPECIFICATIONS it u Neid n tet 3 CONTAINER DIMENSIONS uet ex x h e a 3 ELECTRICAL SUPPLY e ab eR edie aia 4 EQUIPMENT MAINTENANCE LOG 5 SPARE PARTS ORDER FORM ku y Rc DOE bee 6 UNPACKING DIRECTIONS 7 INSPECT FOR DAMAGE iier RE Rx KK ER 7 REMOVE MIXER FROM SKID 7 UNPACK TFIE MIXER u yu caman eee e ceca ce Rs 7 SETTING UP THE MIXER 8 INSTALLATION uu nes 8 ELECTRICAL CONNECTION KK KK e t a KK 8 LEVELING es gia e a ar a aa 11 OPERATIONAL TEST apere a nin xn Aa ah ERE 12 OPERATIONS ka sik a AR S Q 13 OPERATING THE MIXER kk nc kK KK KK KK KK KK KK KK KK IK 13 MIX TIMES o Qe wy raw 14 MAINTENANCE lt sna ee ARI el eee da 15 TRO
35. ear or damage Replace if necessary Check clamping force Load a container into the mixer Fully clamp the container into position Attempt to move the container If the container moves adjusts the clamping force by tightening the nut on the handle Refer to the Service section for further instructions Spray silicone in the door tracks for smooth operation Inspect the door lock linkage for tightness Refer to the Service section 16 Fluid Management TROUBLESHOOTING TROUBLESHOOTING Using the chart below locate the problem the first column then select the probable cause to check and action to take from the next two columns The problems are arranged from the simplest to the most complex Where appropriate refer to the Service section to correct the problem PROBLEM POSSIBLE CAUSE ACTION Mixer does not start POWER lever is in OFF position Power supply cord is unplugged or damaged Extension cord unplugged or inoperative Door is open and the safety switch has prevented operation Emergency stop button is pushed Power lever not fully engaging switch E stop button is inoperative Door lock linkage needs adjusting Power relay not operating Move POWER level to ON position Plug in cord Replace damaged cord Inspect extension cord Connect or replace if damaged Close door Turn to disengage E stop button Adjust the power level switch
36. formation Notice Note If the cabinet vibrates loosen the locking nuts on the right front leveling foot and slightly adjust the length An Information notice gives details that will assist you in efficiently using the mixer When you see an Information notice in this manual know that it is there to save you time and energy WARNINGS AND CAUTIONS WARNINGS The paint mixer must be properly grounded to protect the operator from possible electrical shock Only use a 3 prong receptacle Do not operate the mixer if the power cord has been cut or damaged Keep the cord away from open flame or heat exposure Properly level the paint mixer Improper leveling may cause severe damage to the machine during the mixing operation Always shut off the POWER lever and unplug the mixer from the AC power outlet before servicing the paint mixer Keep hands away from moving parts NON EXPLOSION MODEL Do not use the paint mixer near flammable liquids Do not mix flammable liquids containing gasoline or toxic materials Do not clean the mixer with flammable solvents CAUTIONS Always check to be sure that the containers are tightly sealed Overloading can damage the paint mixer The maximum capacity is a 125 pound solid load Make sure the bail shield is properly positioned before operating the mixer The mixer s sliding door must be closed to operate the mixer Most containers one gallon or larger have bails All such containers must
37. imited to a pass through to Customer of any warranty received from the software provider and is subject to whatever terms conditions and limitations are imposed by the software provider Normal wear and tear e Anv Paint Equipment or part that fails or malfunctions due to any computer or computer related equipment other peripheral equipment third party software or software or equipment provided by Customer or a third party e Anv Paint Equipment or part failure or malfunction that Fluid Management or one of its Authorized Service Representatives determines to have been caused by or attributable to damage GvroMixer Operation amp Maintenance Manual 59 FLUID MANAGEMENT PAINT EQUIPMENT LIMITED WARRANTY during or after shipment colorant in the wrong canister colorant related issues e g beads in colorant etc overfilling of canisters improper operation or misuse lack of daily maintenance power surge power fire flood water leakage accident acts of god casualty or other similar causes e Any Paint Equipment or part that Fluid Management or one of its Authorized Service Representatives determines was tampered with disassembled repaired modified or altered by anyone other than Fluid Management or one of its Authorized Service Representatives without the prior written authorization of Fluid Management used to mix or dispense material that the Paint Equipment was not designed to mix or dispense or otherwise
38. ion 2 Referto the Electrical Supply section of this manual for power requirements 3 Locatethe mixer as close as possible to a properly grounded outlet 4 Leave ample room around the paint mixer to facilitate safe operation and routine maintenance Explosion Proof Installation Installation to be completed by a registered master electrician following local codes and regulations Loosen the screws in order to remove the back cover Referring to the wiring diagram in the Service Section of this manual connect the power supply to the explosion proof box The timer shipped with the mixer is located within the explosion proof box It is preset for 1 1 2 minutes but may be adjusted up to 3 minutes by qualified service personnel ELECTRICAL CONNECTION Caution The unit must be plugged into a dedicated electrical line with no other equipment using the N same circuit DO NOT use an adapter or extension cord with this product WARNING Improper use of the grounding plug can result in a risk of electric shock Fluid Management SETTING UP THE MIXER Grounding This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electrical shock by providing an escape for the electric current This product is equipped with a cord that has a grounding wire and an appropriate grounding plug The plug must be inserted into an outlet that is properly installed and grounded in accorda
39. ion of this manual or consult an authorized Service Center to adjust the timer GvroMixer Operation amp Maintenance Manual 13 OPERATIONS 8 Move the POWER lever to the ON position WARNING safety interlock system prevents the operator from opening the sliding door while the mixer is running Do not attempt to open the door while the mixer is running Foran emergency stop in mid cycle push the EMERGENCY STOP button If vibrations occur turn off the machine and refer to leveling section of this manual 9 When the mixer has completed its cycle move the power lever to the OFF position 10 Open the sliding door 11 Rotate the mechanism to an upright locking position 12 Use the knob marked open to turn the crank handle in the direction of the arrow until the container is free If necessary rotate the bail shield awav from the bail and remove the container MIX TIMES Material Quantities Approx Mix Times Latex Paint 5 gal 15L 20L 15 30 seconds Latex Paint 1 gal 5L or less 30 60 seconds Gum Based Paint 20L 1 1 5 minutes Stucco 5 gal 15L 20L 1 5 2 minutes Actual mixing times may vary depending upon material viscosity container Size head space and colorant When mixing stucco or other textured coatings tip the container upside down then upright again before adding colorant 14 Fluid Management MAINTENANCE MAI
40. ixer Operation amp Maintenance Manual 37 PARTS 38 Fluid Management PARTS PART NO DESCRIPTION NO REQ A 18370 INCOMING CORD 12 FEET STANDARD GYROMIXER 1 B 18444 MAIN DRIVE POLY V BELT 820 J 1 C 118487 IDLER ADJUSTMENT BRACKET 1 D 26458 MOTOR 1 HP 100 200V 200 240V 50 60 HZ 1425 1725 RPM 1 STANDARD GYROMIXER D 20824 MOTOR 1 HP 115 230VAC 60 HZ 1425 1725 RPM 1 EXPLOSION PROOF GYROMIXER ONLY E 119348 CABINET WIRING HARNESS 1 STANDARD 100 120V GYROMIXER F 32563 SOLID STATE INTERVAL TIMER 100 120V 1 STANDARD GYROMIXER F 32564 SOLID STATE INTERVAL TIMER 220 230V 1 EXPLOSION PROOF GYROMIXER ONLY G 4000096 NUT HEX 1 4 20 WITH NYLON PATCH 5 ANTI ROTATION ASSEMBLY AND TIMER MOUNTING SCREW AVAILABLE ONLY IN PACKAGE OF TWELVE PART NO S4000438 H 5608204 LOW VOLTAGE POWER RELAY 1 STANDARD AND EXPLOSION PROOF GYROMIXER NOTE THE LOW VOLTAGE POWER RELAY IS USED ON 100 120VOLT EXPLOSION PROOF GYROMIXERS AND MUST BE INSTALLED IN AN EXPLOSION PROOF BOX 0103616 SCREW HEX SERRATED FLANGE 3 8 16 X 1 6 TWO IDLER ADJUSTMENT BRACKET MOUNTING SCREW AND FOUR MOTOR MOUNTING SCREWS J FO1191008 SCREW HEX SERRATED FLANGE NO 10 X 1 2 WITH NVLON PATCH 4 ELECTRICAL COVER MOUNTING SCREW 20446 ELECTRICAL COVER NOT SHOWN 1 GvroMixer Operation amp Maintenance Manual 39 PARTS
41. nce with all local codes and ordinances WARNING Check with a qualified electrician or service person if grounding instructions are not completely understood or if in doubt as to whether product is properly grounded WARNING Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the grounding wire to either flat blade terminal The insulation wire with green or green and yellow stripes on the outer surface is the grounding wire Check with a qualified electrician if the grounding instructions are not completelv understood or if in doubt about whether the product is properlv grounded DO NOT modify the plug provided If it will not fit into the outlet have the proper outlet installed bv a qualified electrician This product is designed for use in 100 to 240 Volt operation The power requirements of vour unit will be outlined on the nameplate The non explosion proof model is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated in the figure below Make sure that the product is connected to an outlet having the same configuration as the plug No adapter should be used with this product Note If product has a nameplate for nominal 220 volt circuit make sure the proper grounded outlet is used GROUNDED OUTLET GROUND PIN Figure 1 Grounding Methods
42. ont corners of the mixer cover Perform service Replace top cover then rear access panel Restore power to the mixer REPLACING SERVICING THE SECONDARY DRIVE V BELT 1 2 Unplug the unit Close the sliding door approximatelv 4 to disengage the anti rotation pin Turn the rotating assemblv until upside down Inspect the secondarv drive V belt for worn or fraved areas Ifthe belt is in good condition continue to set the belt tension to approximately 1 4 deflection as described in steps 8 9 If the belt needs to be replaced continue to step 5 Using a 1 1 8 open end wrench loosen the nuts holding the secondary idler bracket in place Move the bracket forward until it is loose enough to remove the old belt Note Itis easier to remove the belt from the bottom first Beginning at the bottom place the new V belt into position around the stationary pulley up and around the two 2 idler pulleys and finally around the secondary pulley in the front GyroMixer Operation amp Maintenance Manual 21 SERVICE 8 9 Evenly move the secondary idler bracket to set the belt tension Note Belt tension should be set so that a seven 7 pound force will deflect the belt 1 4 Tighten the nuts holding the secondary idler bracket in place 10 Restore power to the unit REPLACING SERVICING THE PRIMARY DRIVE POLY V BELT 1 2 Unplug the unit Remove the rear access panel by loosening the sc
43. rews and lifting the panel off the screws Inspect the primary drive poly V belt for worn or frayed areas Ifthe belt is in good condition continue to set the belt tension in step 7 Ifthe belt is frayed or damaged continue to step 4 Using a 9 16 wrench loosen the two screws holding the idler bracket Loosen the idler adjustment screw behind the idler pullev in order to release the tension enough to remove the old belt Place the new belt in position over the motor drive pullev then over the idler pullev and finallv around the driven pullev Note The belt must be fully engaged in all the grooves of both the driven pullev and the motor drive pullev Rotate the motor drive pullev bv hand to ensure that the belt is riding on all the grooves Tighten the screw behind the idler pulley to set the belt tension The poly V belt requires a 4 5 pound force to deflect the belt 3 8 Note The poly V belt will feel looser than a standard V belt Tighten the two screws holding the idler bracket Test run the mixer for 60 seconds Check the belt tension and adjust if necessarv 22 Fluid Management SERVICE 10 Replace the rear access panel 11 Restore power ADJUSTING THE CLAMPING FORCE IN THE CLAMP HANDLE 1 2 7 Unplug the unit Load container into mixer Clamp the container Test the clamping force by pushing the container with two hands If the container moves the clamping force must be a
44. sulting in loss of power and overheating 10 Fluid Management SETTING UP THE MIXER LEVELING The customer must level the mixer Although the unit is shipped on casters for ease of positioning the mixer all 4 feet must be extended firmly to the floor Variations on the floor will necessitate adjusting the leveling feet to ensure proper operation and to minimize vibration CAUTION Improper leveling may cause severe vibration while the mixer is operating 1 Roll the unit into its intended location 2 Lower the four 4 leveling feet to the ground Each of the four leveling feet can be adjusted independently Using the front of the mixer as a position guide turn the foot in a clockwise direction to lengthen or in a counter clockwise direction to shorten IMPORTANT The feet should carry the load not the casters Check the stability of the mixer on the floor by making sure that the mixer is resting on all four feet not on its casters All casters must rotate freely 3 Verifv that the mixer is level by gripping its sides and gently attempting to rock the machine It should not move 4 Lock the leveling feet into place by tightening the upper locknuts to the mixer bottom with a 3 4 wrench Note Should additional leveling be necessary loosen the upper locknuts and repeat steps 2 3 GyroMixer Operation amp Maintenance Manual 11 SETTING UP THE MIXER OPERATIONAL TEST 1 2 10 11 12
45. uded to help you safely perform your job Please read all warning labels that are on the mixer Keep them clean so they are easy to read If the warning labels become damaged or unreadable new labels be purchased from Fluid Management See the parts list in the back of the manual for ordering information SAFETY NOTICE INFORMATION two main safety notices used in this manual are Warning and Caution Notices in this manual will look like the example below Warning Notice WARNING ELECTRICAL HAZARD Do not operate the mixer with the door open Disconnect power before servicing A Warning notice tells you about a hazard that could cause serious injury to you or extensive damage to the mixer This information is placed at the beginning of the manual to emphasize the importance of safety to your well being When you see a Warning notice in this manual read it carefully Before continuing with the operation of the mixer take all necessary precautions to avoid potential injury Caution Notice CAUTION ELECTRICAL HAZARD All electrical components must be dry A Never place containers of liquid on or near the control box A Caution notice tells you about a danger that could cause injury to you or minor damage to the mixer When you see a Caution notice in this manual read it carefully and be sure you understand it before continuing GyroMixer Operation amp Maintenance Manual SAFETY INFORMATION In
46. xcessivelv or walks Mixer is not level Container is not centered Verify if mixer is level Level if necessary Center the pail on the table and reclamp into position Mixer operates and timer cycles completely but does not mix thoroughly Improper timer setting Incorrect drive belt tension Secondary belt broken Extend mixing setting Smaller containers and heavier viscosities require extended mixing times Inspect and adjust drive belt tension if necessarv Check secondarv belt and replace if necessary Motor runs erratically Frayed or loose motor wire Thermal overload relay defective Motor bearings bad Primary belt has fallen off Tighten loose wire or replace damage wire Replace motor Replace motor Check primary drive belt Reposition or replace if necessary 18 Fluid Management TROUBLESHOOTING PROBLEM POSSIBLE CAUSE ACTION Mixer will not shut off Damaged timer relay Faulty connection to the potentiometer Damaged potentiometer Replace timer relay Tighten connection to potentiometer Replace potentiometer Mixer hums but will not run Insufficient current Something caught in mixer Defective bearing in pullevs four arms or main drive Defective motor Verifv mixer is correctiv installed to a dedicated line Check for obstructions Check each bearing for roughness Replace if necessarv Repla
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